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Scdisc Manual - Nismo Manual JAP Version
Scdisc Manual - Nismo Manual JAP Version
TY-301-01
Thank you for your purchase of this product. Please read this manual thoroughly before installation and use, to ensure proper operation
and handling.
As NISMO products are handled differently from Nissan genuine products, this product may not be covered under the vehicle repair warranty.
After opening the packing, check to see if any parts are missing and the product is in good condition and not damaged.
You will see various symbols in this manual. They are used in the following ways:
/ WARNING
This is used to indicate the presence of a hazard that could cause death or serious personal injury.
To avoid or reduce the risk, the procedures must be followed precisely.
/CAUTION
This is used to indicate the presence of a hazard that could cause minor or moderate personal injury or damage to your vehicle.
To avoid or reduce the risk, the procedures must be followed carefully.
This product should be installed in a service facility equipped with proper installation tools and should be inspected by a licensed
inspector.
2.
When replacing, be sure to observe the procedures stated in the service manual published by Nissan Motor Co., Ltd., and be sure to
install this product while observing all warnings and precautions stated in this manual.
Do not make any alteration or modification to this product. Serious injury may result.
Before installing this product, confirm application and part numbers match your vehicle.
If the product is installed on an improper vehicle, it may result in vehicle damage or an accident.
Do not touch the wedge collar in the center of the pull type clutch cover. A poor disengagement of the clutch or a judder may
result.
If the related parts (e.g. release bearing) are deteriorated, replace them with new ones.
/ WARNING
/CAUTION
/NOTE
/WARNING
/NOTE
Always observe rules, regulations and posted speed limits when operating any motor vehicle.
Not doing so may result in only damage to your vehicle or could cause serious personal injury.
If any abnormal noises are heard or abnormal vibrations are felt, immediately stop the vehicle in a safe place and check your vehicle.
Driving with an abnormal condition may result in an accident and serious personal injury.
Do not use the product for anything other than the purpose described in this manual.
Any accident or injury incurred by improper use of this product is the sole responsibility of the user.
200km
Soon after installation, test-drive the vehicle for about 120 miles (200 km). Avoid any quick maneuvers.
NISMO
When the NISMO clutch cover is installed, the reactive force of the clutch pedal is increased, therefore, try to get used to it.
When connecting the transmission to the engine, never tighten the bolts to do so.
A dowel pin is used to connect the parts between the transmission and the engine. As the dowel pin is made of hard material
and the connecting parts of the transmission are made of aluminum, you may tighten them too much, even if the dowel pin is
inserted diagonally.
Tightening as described above may cause the main drive shaft to become angled, this results in a poor disengagement of
the clutch, damage to the disc, abnormal noises, or abnormal vibrations.
/CAUTION
/
Mission jack
4
5
/
Aligning bar
8
2
When tightening it, refer to the list of tightening torques (page 6).
Tighten them in a diagonal pattern in four or five steps. Also,
check that the aligning bar moves back and forth smoothly at
the same time.
When connecting the transmission, similarly tighten the bolts in a
diagonal pattern in four or five steps, while checking that it is
tightened evenly.
/
Viewed from vehicle front
3
7
2
/ Dust cover
/ Retainer spring
2
2
/
Release sleeve
/
Release bearing
1
2
/
Holder spring
2
1
2
/
/
/
Release bearing Withdrawal lever Main drive shaft
Application of oil and grease to the clutch disc, the cover and the flywheel causes slip, and may result in a
poor disengagement of the clutch and abnormal vibration. If oil and grease are on them, clean and degrease
them.
Although degreasing agents such as brake cleaner are available to remove excessive grease, if too much
agent is sprayed it may get into the serration and grease may leak out. To avoid this, do not directly spray the
degreasing agent on the part, put it on a clean cloth and wipe it on.
/ Front
/Possible Problems
NISMO
3
Installing a NISMO reinforced clutch results in some differences from the genuine clutch. The three points
below are typical examples.
2,000rpm
3) Rattling sound is heard while increasing the speed when the engine is idling or the engine speed is low.
As the sport clutch disc and lightweight flywheel are designed to improve the clutch response and the output, a resonant
sound (rattling sound) produced in the transmission and the bearing may be more likely than with NISSAN genuine parts.
Especially, a gear chattering sound may be heard when increasing the speed while the engine is idling or the engine
speed is around 2,000 rpm. This is not a malfunction or failure.
/Parts List
5
14
13
11
6
12
2
7
12
10
/Part Name
1. /Side Plate
2. /Torsion Spring
9. /Facing
3. /Disc-hub (Serration)
4. /Facing Rivet
5. /Facing
6. /Driving Plate
7. /Cushioning Plate
225
/Single
/Single
/Single
/Single
240
/
Super Coppermix
250
/Single
Spec I
/Twin
8.5/ Spec II
/Twin
8.5 inch.
G-MAX
Spec III
/
Triple & Four
COMPETITION-model
Super Coppermix Twin
(including COMPETITION-model)
30210-RS100
30210-RS261
30210-RS187
30210-RS130
30210-RS360
30210-RS600
30210-RS550
30210-RS526
30210-RS540
30210-RS420
30210-RS560
30210-RS245
30210-RS240-G1
30210-RS242-G1
30210-RS255
30210-RSZ30
30210-RS582
30210-RSR40
3021A-RS050
3021B-RS060
3021B-RS061
3021A-RS055
3021B-RS065
3021B-RS066
3021A-RS070
3021B-RS080
3021B-RS081
3021A-RSC01
3021A-RSC50
3021B-RSC01
3021B-RSC11
3021A-RSC50
3021A-RSC60
2229(2.23.0/16.221.4
3444(3.54.5/25.132.5)
1215(1.21.5/8.911)
(M6 9)
3444(3.54.5/25.132.5)
M89/
M8 Hexagon Bolt (9 bolts)
22.633.3(2.33.4/16.724.6)
3/Cap Bolt (3 bolts)
8.813.7(0.91.4/6.510)
M86/
M8 Hexagon Bolt (6 bolts)
22.633.3(2.33.4/16.724.6)
M89/
M8 Hexagon Bolt (9 bolts)
22.633.3(2.33.4/16.724.6)
3/Cap Bolt (3 bolts)
8.813.7(0.91.4/6.510)
93.1102.9
(9.510.5/6976)
SR20DE
SR20DET
(RNN14/ 83.493.2
Except RNN14) 8.59.5/6269
VG30DET
VQ35DE
SR20DET
(RNN14)
127.4137.2
1314/94101
RB26DETT
RB25DET
RB20DET
142.2152.0
14.515.5/105112
225
240
250
/Type
3C /Semimetal C
B /Semimetal B
B /Semimetal B
C /Semimetal C
/Asbestos free
C /Semimetal C
/Asbestos free
/Asbestos free
/Asbestos free
/Coppermix
A /Semimetal A
B /Semimetal B
/Coppermix
/Super Coppermix
/Asbestos free
/Asbestos free
/Asbestos free
/Solid metal
A /Semimetal A
B /Semimetal B
C /Semimetal C
C /Semimetal C
/Coppermix
/Asbestos free
/Asbestos free
B /Semimetal B
C /Semimetal B
/Twin
G-MAX
/Triple
/Super Coppermix Twin
Parts Number
30100-RS260
30100-RS200
30100-RR187
30100-RS261
30100-RN215
30100-RS360
30100-RN225
30100-RS227
30100-RN525
30100-RS225
30100-RS550
30100-RS500
30100-RS240
30100-RS240
30100-RS243
30100-RN580
30100-RN583
30100-RS245
30100-RS650
30100-RS612
30100-RS236
30100-RS581
30100-RS252
30100-RS254
30100-RN255
30100-RSR40
30100-RS582
3010C-RS040
3010C-RS045
3010D-RS070
3010D-RR080
30100-RSC01
/
Thickness Limit (t) mm(in)
2.60.3 (0.10.012)
5.00.3 (0.20.012)
5.80.3 (0.230.012)
2.60.3 (0.10.012)
6.00.3 (0.240.012)
2.60.3 (0.10.012)
6.00.3 (0.240.012)
5.80.3 (0.230.012)
6.00.3 (0.240.012)
2.60.3 (0.10.012)
6.00.3 (0.240.012)
2.60.3 (0.10.012)
2.70.1 (0.10.004)
2.90.1 (0.110.004)
7.10.3 (0.280.012)
/
Measured part for thickness limit
/
Facing
/
Driving plate
As the rivet of the copper mix disc has been produced to resist torque of140 kgfm (all sizes) in the bench test, there
is no problem on the strength of the rivet.
/CAUTION
, ,
If assembled as described 1, 2 and 3 below, the rivet or the cushioning plate may be damaged even if they are used for a
short period.
/
Disc-hub (installed in 1 - 3 methods)
NISMO performed the bench test described below to reproduce the symptoms
of damage caused by an improper installation.
When installing the transmission, a washer is put between the engine and the
transmission and the transmission is forcibly installed diagonally.
2. (10kgfm)(6,500rpm)
The engine is started and a load with the specified torque (10 kgfm) and the
specified speed (6,500 rpm) are applied.
/Result
The rivet (rivet and cushioning plate) is damaged.