1

100 %

Condensate
Condensate

 (Burner)

1. Steam or Air Atomized

2. Pressure Atomized
3. Rotary Cup
6


CO2 , O2 , T

= 100-Lg-Lh
Lg (%) = (Ts-Ta) *[0.68/(21-%O2)+0.007]
Lh = ((9*0.1*(4.187*(100-Ta)+2256.8+2.29*(Ts-100)))/42474)*100

Lg = heat loss
Lh = heat loss
7

()
()

- O2 3 - 4 %
- CO2 12 - 13 %
- Excess Air 15 - 20 %
- Temp ~ 250 oC

>>
1) O2 3 - 4 %
2) Spec
3)
4)
5)
10

/
(O2)
10.2 %

1.
10.2 %
2.
3.

4.7 %
11

4.7 %

67,493.70
3.06
3,552.30
-

/
toe/
/

19
12

/

7.5 bar /6.5 bar
24

3 bar
7.5 bar /6.5 bar

13

7.5 bar / 6.5 bar

6.0 bar / 5.0 bar 18.00 . - 06.00 .

9,720.97 /
0.48
toe/
511.63 /

6.0 bar / 5.0 bar

19
14

1.0
2.4
1.7
(Burner) 15 2

15

248,064.00
12.32
13,056
5,000

/
toe/
/

0.03

19
16

 Boiler

Qf =
Qs =
Qa =
Qw =

Qst

Qw
Qa
Qs
Qf

Qr

Qf + Qs + Qa + Qw

=
=

Eff. =

Qg
Qr

Qg =
Qr =
Qb =
Qst =

Qb

Qg + Qr + Qb + Qst
(Qst Qw)/Qf x 100%
17

>>
>>

-
- -
- + + +
-
18

 /
Temp.
Diff.
Steam
to Air
0C

Pipe Size ()
15m
m

20m
m

25m
m

32m
m

40m
m

50m
m

65m
m

80m
m

100m
m

150m
m

W/m ( / )

56

54

65

79

103

108

132

155

188

233

324

67

68

82

100

122

136

168

198

236

296

410

78

83

100

122

149

166

203

241

298

360

500

89

99

120

146

179

205

246

289

346

434

601

100

116

140

169

208

234

285

337

400

501

696

111

134

164

198

241

271

334

392

469

598

816

25

159

191

233

285

321

394

464

555

698

969

139

184

224

272

333

373

458

540

622

815

1133

153

210

255

312

382

429

528

623

747

939

1305

167

241

292

357

437

489

602

713

838

1093

1492

180

274

329

408

494

556

676

808

959

1190

1660

194

309

372

461

566

634

758

909

1080

1303

1852
1919

./
/
430,300.00
1.69

15,462.05
254,620.50

20

2,001 /
30,526 /
8,643

21
21

6,642 /

15,113

(100,494 / )
0.15

22

1.

2.
3.
4.
5.

(Sludge)
(Steam Main)

23

 ()

-
- (Sludge)
-
-
-

24

/
2,832.75 /
1,000.00

124.27

25

 ()
TDS 105 0C


100 oC
-
- ( -)

26

-
-
-

- >>
- >>

27

 ()

28

 8 Blow Down

TDS
3,900 ppm TDS Blow Down 7,000 ppm

Blow Down 1 6

22,036
263,559

/
/

29

1.
- (Carry-over of water particles)
- ()
2. (Heat transfer unit)
-

Condensate 2

-
- Heat Exchanger

(Flash steam)

30

 ()

Condensate

-
-
-
-

20 - 30 %
31


Back pressure Drain Recovery

-
-
Drain
Drain recovery
Drain recovery

by-pass

By-pass

32

 ()

Flash Steam

>>

33

 9
/

Steam Coil

Steam Coil

85 90 oC

Steam Coil

13.70 ./ 91 %


34


30 o C 70 o C 14.97
./ 1.275 ./ 1037.5

110,921.2
6.89
6,255.4
4,770

/
toe/
/

0.43

35

 10
flash steam
/

3

flash steam

119,354.22
240,584.15
0.496

0.1024 ktoe/
36

 11
/

6
3 mm

27,094
2.20
2,252.22
200
0.01

/
toe/
/

37


>>
Boiler

Economizer

38

 (Steam trap)

39

 ()

()

40

41

7.4 ()
3

(Sight)
(Sound)
(Temperature)
(Sight)

42

 ()

(Sound)

(Temperature)

( )
By-pass

By-pass
43

 12
/

Steam Trap

1. Steam Trap 30
2.
3. Steam Trap
15
4. Steam Trap
15
44

Steam Trap
2


15 /

20 /

24,877.93
2.08
2,129.96
0.69

/
toe/
/

45

 13

2
110 1 90

Header

46

Header
8

52,921
17.16
66,631
10,000
0.19

/
toe/
Kg/

47

 14
/

60 C
( 2
)

48

450 /

3,632
0.30
160
-

/
toe/
/ /

49

 15
/

20 oC

15,052.8
0.46
5,376

/
toe/
kWh/

50

- LPG
- A C
- C NG
- /
-

51

 16
LPG

LPG

% O2
% O2 2 %

1,480,006.00 /
1,000,000.00
0.68

52

1
7 A C

A C 10 15%
( )

63,000
-

53

 18 NG

()

()
NG( )

43,200,000
35,520,000
7,680,000

NG

54

 19
/

( )

:
26,950 /

256,025 /

55

 (Furnace)

-
-
-
-
-

-
-
-
-

heat treatment

burner

- sludge

burner preheat
burner jet

56

-
-
-

-
-

Burner

camel furnace
Skid

-
-
-
-

Hot charge

Recuperator Regenerative burner

Skid
preheat Preheat

57

Regenerative burner

1400 [C]
800-1300 [C]

Recuperator
Regenerative burner Regenerator

Recuperator 70-85 [%]

Regenerative burner 90 [%]

58

 Regenerative burner

59

Regenerative burner

60

Recuperator

61

-
-
-
-
-
-
62

 20

Blow down


()

24,840.00
322,920.00
50,000.00

./
/

63

 21

ECONOMIZER
economizer
70
( )

24,840.00
322,920.00
50,000.00

./
/

64

 22

12,627.00
116,424.00
20,000.00

/
/

65

66

 23

4,462.00
41,146.00
-

/
/

67

 24 Soldering

31,566.00
87,753.00
16,000

kWh/

68

 25

2,661,170
1,303,707
1,357,432

69

70


(Chamber Dryer)

(Cabinet Dryer)

(Belt type Dryer)

(Spray Dryer)
,
(Plate Dryer) 2

71

[%]

20

40

60

80

3.3

4.7

6.2

8.9

25

7.5

10.6

14.7

19.6

25

3.6

5.8

8.0

11.3

25

12.2

15.2

17.5

22.5

25

8.8

11.2

14.0

17.8

10

8.5

10.8

13.4

16.8

20

7.8

10.4

12.7

16.2

30

5.0

7.4

10.2

14.2

20

4.2

6.7

9.8

13.6

40

3.2

6.0

8.9

13.0

60

2.4

4.8

7.1

11.0

80
72


-
-

(Scale)
(Processing)
(Processing)

Steam

73

() /

/
/ Fluidized
/

(Freeze drying)

74


1.
2.
3.
4. heat loss
5.
6. Convective dryer
7. /
/

75

Heat pump
76

77

 Oxy-Fuel

(Oxy-Fuel Fired Burner)

78

79

80

81

82

83

84

85


86

87

88

89

90

Oxy-fuel combustion flow sheet

Oxygen at greater than 95% purity and recycled flue

gas are used for fuel combustion, producing a gas that
is mainly CO2 and water
Recycled flue gas is also used to control the flame
temperature and replace the volume of the missing
nitrogen needed to carry heat through the boiler
91

Oxy-fired PF Power Plant

O2 is separated from air and mixed with the recycle stream from the boiler
Fuel is fired into this mixed stream, and a portion of the flue gases is
recycled
Water vapor in the flue gas is condensed to form a stream of supercritical
CO2 of high purity, 70% by mass CO2 as compared to 17% with air-fired
combustion
CO2 can then be cooled and compressed for transportation and storage 92

93

94

Taveewat.sup@kutt.ac.th
Taveewat.sup@hotmail.com

Tel.

081-3421680
95