MOHD NORHAFIZ BIN OTHMAN

MECHANICAL ENGINEERING
M9348

UTP Supervisor : Dr Redzuan

Host Company Supervisors: Mr Eric Ang

Mr Quek Meng Kau
Content
 Training Objective
 Project & Activities
 Project Involvement
 Conclusion & Acknowledgement
 Q & A Session
Training Objective
 Integrate theories with practical
 Work side by side with industrial
practitioners
 Introduction to work cultures and industrial
practices.
 Expose student to potential employees
 Develop skills in communication, work
ethics, management, etc.
Project & Activities
Project Involvement

PMO
PMO SBO
SBO SKO
SKO

LCOT
LCOT Layout
T-1201 Layout
P-RBI
Petronas-Risk Based Inspection (P-
RBI)
 A method that have been approved to meet the
requirements of API 580 and being used by
PETRONAS

Objectives
To focus inspection resources on critical equipment
which will prevent failures.
P-RBI Benefits
 Reduce costs
 Provide well defined steps to improve plant performance
 Optimize inspection ,test and maintenance work.
 Reduce and ultimately eliminate unplanned equipment
failures.

P-RBI Reduces Risk……How??

Finding and fixing problem before lead to leaks.
An item will be removed from its service if it risk reach
unacceptable level.
P-RBI Implementation Steps
Identify Equipment
Identify Equipment

Criticality Analysis
Criticality Analysis

Inspection Planning
Inspection Planning

Inspection
Inspection Non-conformance
Activities
Activities
Evaluate Results
Evaluate Results

Update Criticality
Update Criticality

Report Results
Report Results

Update Inspection
Update Inspection Plans
Plans
 P-RBI On Storage Tank T-1201

Identifying Equipment
 Tank details:
Tank Number: T-1201
Tank Type: Upright Cylindrical fixed Storage
Tank
Reference Height: 13100
Tank Diameter: 11300
Max Liquid Level: 12000
Design Temp: 65°C
Design Press: 56 / -6 mbar
 P-RBI On Storage Tank T-1201

Data Example
 P-RBI On Storage Tank T-1201

Data Collection
 We get data for the equipment from:
 General Arrangement (GA)
 Ultrasound Thickness Test (UT)
 PFD and P&ID
 Manufacturer Equipment Data Sheet (U-1 Report)

Data Collection Pitfalls

 Incomplete data collection
 Inappropriate source
 Cut and paste errors
 Incorrect “units of measure”
 P-RBI On Storage Tank T-1201

Equipment History & Visual Inspection = Inspection History

Probability of leak is based on how well we know the true

condition of the item
• Help to establish the level of deterioration
• Rate of deterioration
• Confidence Level
 P-RBI On Storage Tank T-1201

Corrosion Study
 Corrosion study help to understand how the equipment will
fail
 Its also used to establish appropriate Inspection Plans
P-RBI On Storage Tank T-1201
 P-RBI On Storage Tank T-1201

Criticality Analysis

RISK

Probability
Probability Consequences
Consequences
Shell
•Internal corrosion •Cost
•External corrosion •Environmental
•Cracking •Toxic
•Other damage Bottom
mechanism
P-RBI On Storage Tank T-1201
 P-RBI On Storage Tank T-1201

Criticality
 P-RBI On Storage Tank T-1201

Internal Corrosion
 P-RBI On Storage Tank T-1201

External Corrosion
 P-RBI On Storage Tank T-1201

Enviromental Cracking
 P-RBI On Storage Tank T-1201

Consequences
 P-RBI On Storage Tank T-1201

Production Loss
 P-RBI On Storage Tank T-1201
Inspection Planning

Recommended Tasks

Recommended Locations

Define Task & Locations

 P-RBI On Storage Tank T-1201
Inspection Management

Type of Inspections
 Visual Inspection
 Ultrasonic Thickness Testing
 Radiography
 Penetrant Testing
 P-RBI On Storage Tank T-1201

Non-Conformance
 Conditions found during inspection that do
not meet acceptance criteria
 Non-conformance report (NCR) can be
generated and tracked in P-RBI
 P-RBI On Storage Tank T-1201
Report & Queries
Conclusion
 Skill enhanced
 Built more confidence
 Gained professional experience
 Knowledge application
Acknowledgment
 Mr Eric Ang
 Mr Quek Meng Kau
 Engineers & Technicians
 Dr Ridzual
Q & A session