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Fault Finding With Cables
Fault Finding With Cables
Dual-channel TDRs are particularly versatile, since they allow tests to be made simultaneously on two phases. The benefit of
this is that a good circuit can be compared with a faulty one, which makes the results easier to interpret as joints and cable
ends will also contribute their reflections to the trace. Some models, such as the Megger TDR2000/2P, can even test live
circuits without the inconvenience of having to use loose, separate blocking filters
Basic TDRs are compact, inexpensive and very easy to use. They do have some limitations, but these low-cost instruments
can find a high percentage of faults. They are, therefore, an excellent investment where the purchase of more sophisticated
equipment cannot be justified.
It sometimes happens though, particularly in the case of high resistance faults, that the TDR cannot see the fault. Conditioning
(burning) of the fault is one way to change the fault condition so that it can be seen with a TDR. This is sometimes necessary
but requires another instrument, and is dependent on the cable type but can cause problems later in the fault-finding process.
A more sophisticated option is to move on to the arc-reflection method of fault location. This involves sending a high voltage
pulse down the cable, which causes a temporary arc at the site of the fault. The arc is momentarily sustained by a filter built
into the arc reflection test set.
Because of its low impedance, the arc looks like a short-circuit fault that can be localised with a TDR. The time interval
between the high voltage pulse and the TDR pulse is critical if good results are to be obtained. For this reason, a modified arc
reflection technique, known as arc reflection plus, has been pioneered by Megger.
With this technique, not one but fourteen TDR pulses are automatically sent along the cable at varying time intervals after the
high-voltage pulses. The resulting TDR traces are recorded separately and, in almost every case, at least one of the traces
will clearly show the distance to the fault.
An alternative way of localising faults that can't easily be seen with a TDR alone is the impulse current method. For this, the
test set sends out a high-voltage pulse to establish a flashover at the fault, and the transient memory function of the test set is
used to record the transients created by the flashover.
These transients travel back and forth along the cable with peaks that can be used to indicate the distance to the fault. In
practice, the first reflected peak must be ignored due to the re-ionisation period, but the time interval between the second and
third peaks gives a good indication of the cable length between the test set and the fault.
The techniques described so far all have one thing in common - they provide a measurement of the fault distance to the cable
fault from the point of connection of the test set. Even if details of the cable run are known, this is sufficient information to
determine the fault distance but not to locate the fault, as the cable rarely sits straight and horizontal in a trench or duct. In
many cases accurate information about the cable run is not available. So a little further work is needed to locate the fault.
To precisely locate the fault position, a technique called pinpointing is used. This method of pinpointing faults in cables uses a
surge generator - often known as a thumper in this application - to apply high voltage pulses to the cable. These pulses result
in flashover at the fault location, which generates an audible noise - the thump. It also generates an electromagnetic field that
can be detected by a suitable receiver.
Sometimes the thump from the fault is loud enough to be heard without any additional equipment but more commonly,
especially with buried cables, a pinpointer is used. This is basically a sensitive ground microphone connected to an amplifier
and headphones. The user simply moves the pinpointer along the cable run until the thumping is most clearly heard and the
magnetic field is strongest. This should be the fault location.
Faults with cables in ducts can be difficult to find, however, as the sound can travel down the duct making the listener less
able to pinpoint the exact fault location. It is at least easier and less costly to replace a section of cable in a duct than dig up a
direct buried cable. Although many faults in power cables are high resistance faults where the thumping technique is very
useful, it's worth mentioning that not all cable faults will thump. Short-circuit faults for example do not flashover, so no
electromagnetic field is formed and because the energy of the pulse is not dissipated in the form of sound, there is no thump
to locate.
In this instance a TDR and a cable route tracer can be used to find the distance to fault, but locating the exact site of the fault
is more difficult. This is why the low voltage tests are applied first, before conditioning causes a resistive fault that may
flashover to become a short circuit that won't thump.
No one would claim that locating faults on power cables is easy but there are many types of test instruments now available
that, when used in conjunction with a structured approach to fault location, will provide assistance in locating even the most
intransigent of faults. The days of the black art of cable fault locating are past, because it is now too costly and too time
consuming to go down this route. Since the faults themselves often lead to downtime and the associated consequential
losses, money invested in the latest cable fault location equipment is money very well spent indeed!
1 of 2 25-Sep-08 1:42 PM
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