PRODUCTION

1. PRODUCTION QTY. (fulfillment @ 100%)

2. EFFICIENCY (up to 90%).
3. YIELD (Metric for effy).
4. OEE (Metric for Effy).
5. Man power.
 .

PRESS LINE
GENERAL OEE = 55.7%
EFFY = 89.0%

100.0%

90.0%

80.0%

70.0%

60.0%

50.0%

40.0%

30.0%

20.0%

10.0%

0.0%
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DOWNTIME
.
MATERIAL
4M’S + 2 255 485 745 METHOD

MACHINE

MEN

DIE
880
2760
Changemodel ENVIROMENTA
Full E1 boxes
5’s activities. L
SMED
Video
Standard QUALITY
AVAILABILITY
25%
5’s 40%

285min >
120min

OEE FACTORS PERFORMANCE

36%
 .

CLINCHING ALUMINUM CHASSIS (LA)

GENERAL OEE = 49.0%
EFFY = 62.6%

100.0%

90.0%

80.0%

70.0%

60.0%

50.0%

40.0%

30.0%

20.0%

10.0%

0.0%
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DOWNTIME
.
4M’S + 2
1905 MATERIAL

145 METHOD
Feeders
10 MACHINE
240
MEN

DIE
1285
ENVIROMENTAL

>New pin distribution

>Change aluminum chss
to line D
QUALITY AVAILABILITY
41% 33%

OEE FACTORS
PERFORMANCE
26%
 .

CLINCHING LB OEE = 63.6%, EFFY = 96.1%

CLINCHING LC OEE = 69.5%, EFFY = 100.6 %
CLINCHING LB OEE = 57.5%, EFFY = 96.5%
120.0%

100.0%

80.0%

60.0%

40.0%

20.0%

0.0%
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DOWNTIME DOWNTIME 4 M's + 2 .
4M’S + 2
MATERIAL
1010
METHOD
290
MACHINE

MEN
745 DIE
2320
ENVIROMENTAL

LB
QUALITY AVAILABILITY
38% 25%

PERFORMANCE
37%

OEE FACTORS
 MAN POWER

WEEK Hired Working

shift
NUM Date Days
13 23-Mar L1 35
20 12-May M-F 30
24 9-Jun L1 13
25 16-Jun L1 3
27 29-Jun L2 6
27 1-Jul L1 2
29 12-Jul L2 1
30 19-Jul L1 3