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PYROTECH ELECTRONICS PVT. LTD.

U-II

COMPANY PROFILE

Pyrotech was established by four technocrats in 1976, and in the journey of over three decades we
have expanded to match global vision & progressed steadily through upgradation of technology,
quality and skills. Pyrotech is now an ISO 9001, EMS14001 & OHSAS18001 company. We have
mastered the engineering of various products in the field of Electronics & Electrical Control
Equipments. Today, we are India's one of the leading manufacturers of Automation & Control
Equipments and perhaps one of the largest customized Control Equipment manufacturing
company in India.

We have an exceptional multi-disciplinary array of products Panel, Enclosures, Mosaic Panels &
Desks, LIE/LIR, MCC Panel, Ex Proof & Purge Panels, 19” Rack Enclosures, Junction Boxes,
Computer Consoles, Video wall, Control Room Solutions, Sensors and Electronic products to meet
requirement. Approved by major consultants, and working with large OEMs, Pyrotech is in a
position to cater to the needs of a variety of Industries, ranging from Power to Petrochemicals,
Metering to Railways, Material Handling to Process Control, Cement to Defence and many more.

Strategic alliance with foreign associates like Planar-USA for video walls, TEW -UK for Mosaic Tile
System and Weigel-Germany for Analog & Digital Meters have lead us to be a part of Global
Integrated Chain.

With the total construction area of 1, 20,000 Sq.ft. the layout has been designed to optimize the work
flow. The manufacturing set-up has a fully automated CNC sheet metal shop, CNC engraving and
Powder coating & Modern paint shop. We also have a well-set wiring and piping & tubing shop. Our
Quality Assurance dept., equipped with the latest testing apparatus, ensures that the product
quality exceeds your expectations. Our Design department has developed ALCOSY, FECOSY, 8
Fold System & Modular Construction System technologies that provide cost-effective & flexible
solutions.

With the technical prowess accumulated over years of experience, we provide complete in house
engineering solutions, working together seamlessly to handle your project from a single prototype
to fully finished and assembled products.

Manufacturing excellence, timely delivery, assured quality, technical know-how and strong
product profile have been the crux of our growth. We understand that every project is unique. With
your needs on our minds, we assist you in choosing the right kind of system that exactly meets your
requirement.
Our major customers include ABB, Alstom Projects, Areva T & D, BHEL, Department of Atomic
Energy, Engineers India Ltd.; Emerson Process, Jindal Steel & Power; L&T, NPCIL, NTPC; Reliance;
Secure Meters; Siemens; State Electricity Boards.

Centralized Marketing Head Office at Delhi and Southern Regional Office at Bangalore we have
Marketing branch offices at Ahemdabad, Mumbai, Hyderabad, Bhopal, and Kolkata...

It enables our engineering teams to share information on products & processes quickly & accurately
across geographically dispersed locations. This process enables us to offer services incorporating
integrity, concern & responsiveness, effectively linking suppliers, customers & other associates.

We are a company undergoing expansion with two new units coming up, one unit for keeping pace
with the growth in existing products and the other unit for the new product line for office and Control
Room Furniture. Both the new units are nearby our existing facility at Udaipur (India). With
commissioning of new units our production capacity will be doubled after one year.

Manpower Capability

We have 200 regular and 200 contractor employees in the company. Almost all the divisions in the
company have technical staff that directly caters to customer requirements. The entire Marketing,
Design, Quality, Fabrication division rely on experience and expertise of the engineers doing the work
with the Quality Policy of the company to do every work for the first time and every time correctly.

Board Members of Pyrotech Group:

1. Mr. C.P. Talesara

2. Mr. P.S. Talesara

3. Mr. N.K. Pande

4. Mr. V. P. Rathi
COMPANY POLICIES

QUALITY POLICY:

Our organization policy is to manufacture defect free Panels, Control Desks, Process Control
System and Industrial enclosures to provide value for money and customer satisfaction. We shall
strive to adopt 'Zero Defect' working culture, by continually improving Quality, Technology and
Skills.

ENVIRONMENT HEALTH & SAFETY POLICY:

We are committed for conservation of Natural Resources by efficient utilization of Raw Materials,
Water, Energy and Manpower. Keeping Healthy and Safe environment in and around our factory
premises.

We are committed to sound and sustainable environment management system, safe and healthy
working culture and complying with legal requirement. We are dedicated for continual
improvement and high degree of customer satisfaction.

We aim for Zero Defect Quality Product and accident free, safe and Healthy environment.

P.S. Talesara
Managing Director
PYROTECH ELECTRONICS PRIVATE LIMITED

PRODUCT LIST

Enclosure - Bare and wired


³Instrument Control Panel
³PLC Panel
³Relay Panel
³Marshalling Panel
³Mimic Panel

Junction Box - Bare and wired


³MS, SS and Aluminum die cast

Purge and Explosion Proof Enclosure


³X and Z Purge Panel
³Explosion Proof Panel

Metering Enclosures
³CT operated and whole current meter enclosure
³HT metering enclosure
³Meter Test Bench

Control Desk
³CRT Desk
³Central Control Desk

Mosaic
³Mosaic Panel and desk
Pneumatic Enclosures
³Local Instrument Racks and Enclosures
³Shelter Panel
³Analyzer Panel

Electrical Panel
³Motor Control Centre - drawout and non-drawout
³Power Distribution Panel

Large Video Screen


³DLP base Large Video Screen in 50, 67”, 70, 80, 84 and 100” diagonal sizes in different
Resolution.
³LCD displays in 40”, 46”, 52”, 57”, 70” diagonal sizes in different resolution.
³Graphics card, Video cards.
³Extron Switchers, Amplifiers & Cables.
³Customized Large Video Screen mounting arrangement (Basement).

Industrial Furniture
³Modular Control Desk
³Server and CPU Racks
³Office workstation
³Test and Assembly Bench

19" Rack Enclosure


³High Performance 19" Racks and enclosures
³Networking panels

HT Panel Range
³Lightening Arrestor & Voltage Transformer (LAVT)
³Voltage Transformer (VT)
³Neutral Grounding (NG) Cubicles
DEPARTMENT'S:

Following are the strong hands of us:


1. Marketing 8. Internal Tubing
2. Commercial 9. Wiring
3. Stores 10. Quality Assurance
4. Design 11. Packing
5. CNC 12. Dispatch
6. Fabrication 13. Finance
7. Painting 14. Personnel & HRD

“From Simple to Sophisticated we make solutions happen”.

Marketing Dept:

The goal of Marketing dept. is to achieve the target of order booking. When any enquiry is received
from customer it is recorded in enquiry register. After that the offer is prepared against technical
requirements and as per price list offer is dispatch to the party. Orders are received as Purchase
Order and a unique project number is given. File contains purchase order and Bill of Material is given
to Design dept. in Kick of Meeting.

Design Dept:

Whenever any project is started Design dept. gets the project file and the project planning is done by
the project engineers. Drawings are of two types:

a. Electrical Drawing

B. Mechanical Drawing
Purchase Dept:

Purchase Dept. controls the purchasing activity so that the product confirm to specific requirement.
Purchases are made from approved vendor only.

Purchase order is prepared by purchase officer with complete specification, and this order is given to
suppliers with delivery date. For 5 digit items enquiry is send to two-three suppliers. After offers are
received techno-commercial negotiations are done and thus order is placed.

Import:

Enquiries are floated for procurement. After receiving the offers negotiation is done if required.
Purchase order is placed with delivery date. After material is received at port custom clearance is
done.

Store:

When any material comes in the factory material is received by the store dept. and submitted to
Inward Quality Assurance Dept. After verification by the IQA Dept. the material is placed in store
dept.

Inward Quality Assurance:

The purpose of the dept. is to check the Quality of incoming material and supply the defect free
material. Material is checked according to specification/check point and the material is passed with
the help of stickers/tags stamps with the seal “Q.C. Passed”.

IQA dept. has check in each & every step of production.

IQA has several aspects for quality check:


a) Visual Check
b) Dimensions Check
c) Functional Check
d) Chemical Check

Product is inspected by QA Inspector after every stage of production and cleared after final stage
inspection.
Production Dept:

Production dept. is mainly divided into four areas:

a) CNC & Fabrication b) Painting / Powder Coating


c) Internal d) Wiring

a) CNC & Fabrication:


CRCA, SS, AL sheets are cut by CNC (Computerized Numerical Control) machines. Punching
& Notching is also done by CNC machine. Sheets are fabricated in fabrication section by
welding as per drawing.

b) Painting / Powder Coating:


Before doing the painting 7 Tank process is done, as it is must for long lasting and for fine
painting. Phosphate layer is provided in 7 Tank process.
After 7 Tank process, powder coating is done and baked up to 200 degree centigrade for 20
minutes.
Spraying is done in painting booth, which are dust proofs. To ensure better quality of painting
EPOXY primer is used after pretreatment of the material. Baking is done at 120 degree for 15
minutes in oven.

c) Internal:
In internal dept. gasket are fixed on the doors and cable trays cover, C Channel, G Channel and
Din Rails are cut in proper size and fixed in proper place. Tubing is as per drawing. Internal
tags are as per specification and affixed in straight line.

Wiring:

Size, colour of wire and terminal blocks are selected as per drawing. Power wiring and single wiring
are routed separately. Separators are used between the terminals. Marking and Ferrule is done as per
drawing, direction of Ferrule should be proper. Project completion report is then sent to customer for
further necessary action.

In case of customer inspection production dept. assists and facilitates inspection along with QA
personnel.
Packing & Dispatch:

Checking of original Purchase order received from customer is entered in order booking register and
accordingly folio is prepared. Commercial formalities like state road permit, ECC No., CST No. etc
are taken from the party. Excise gate pass and transport arrangement is done according to customer
instruction. The material is packed after clearance form QA dept. Proper care is taken during packing,
loading and transportation.

Information & Communication technology is changing at an ever increasing pace. The biggest
advantage of this is the seamless flow of information & workflow & leveraging of such real time
information. Business networking allows us for a collaborative functioning, reduced chain handling
time & managing of the associated information.

It enables our engineering teams to share information on products & processes quickly & accurately
across geographically dispersed locations. This process enables us to offer services incorporating
integrity, concern & responsiveness, effectively linking suppliers, customers & other associates.

At Pyrotech, we're continuously striving to chart an evolutionary path for our organization,
developing capabilities & mature practices, of sustainable value. Empowering employees to
discover their latent potential, enabling & enhancing their decision making power.
Major Customers

S. No. Customer City


1 Bharat Heavy Electricals Ltd. (EDN) Bangalore
2 Power Machines (India) Ltd. New Delhi
3 Secure Meters Ltd. Udaipur
4 ABB Limited Bangalore
5 Honeywell Automation (I) Ltd. Pune
6 Larsen & Toubro Ltd. Mumbai
7 Secure Meters Ltd. Solan
8 Siemens Ltd. Gurgaon
9 AREVA T & D India Ltd. Noida
10 Rockwell Automation India Pvt. Ltd. Ghaziabad
11 CMS Computers Ltd. Mumbai
12 Yokogawa India Ltd. Bangalore
13 Siemens Ltd. New Delhi
14 Instrumentation Ltd. Kota
15 Pyrotech Workspace Solutions Pvt. Ltd. Udaipur
16 Siemens Ltd. Mumbai
17 Pyrotech Control (I) Pvt. Ltd. Udaipur
18 Emerson Process Management (I) Pvt. Ltd. Mumbai
19 Bharat Heavy Electrical Ltd. (ISG) Bangalore
20 Areva T & D India Ltd. Chennai
21 Manikaran Enterprises Udaipur
22 Associated Soapstone Distributing Co. Pvt. Ltd. Udaipur
23 Alstom Projects India Ltd., Baroda
24 Hycron Electronics Solan
25 Hyderabad Industries Ltd. Hyderabad
26 Mazagon Dock Ltd. Mumbai
27 Pyrotech Electronics Pvt. Ltd. U-I Udaipur
28 The Indure Pvt. Ltd. New Delhi
Sister Concerns:

1. PYROTECH CONTROL (India) PVT. LTD.

Pyrotech Control India Pvt. Ltd. is the Parent Company. Presently it manufactures
standard type and FECOSY series of enclosures and Control Panels.

2. PYROTECH ELECTRONICS PVT. LTD. UNIT#1

Pyrotech Electronics Pvt. Ltd. Unit#1 is a TUV certified ISO 9001 company. It manufactures
Electronics like Controllers, Transmitters, Annunciator, Scanners, Timers, Power Supplies,
and Hooters etc.

3. TEMPSENS

Tempsens is an ISO 9001 Company. It manufactures custom built Temperature Sensors,


Thermocouples, RTD's and Non Contact Pyrometers.

Pyrotech Unit-II is the youngest bird of all group of companies and is technology driven with
leading edge capabilities in the field of Control & Instrumentation. Pyrotech Unit-II commenced
its production & commercial activities in 1998, and soon it has become a renowned name for
Control & Instrumentation field.
Pyrotech Area Offices
PYROTECH AHEMDABAD Mr. K.G. Singh
OFFICE 102, B/8, Vishwas Apartments, Nr. Greenwood Society, Opp.
Gulab Tower Sola Road Ahemdabad
Mobile No: 09376126045
Email: ahemdabad@pyrotechindia.com

PYROTECH BHOPAL Mr. Sanjiv Bisht


OFFICE 149/1, Shaktinagar, Bhopal – 462024
Mobile: No: 09425016016
Tel. No.: 0755-2489001
Email: bhopal@pyrotechindia.com

PYROTECH KOLKATA Mr. Nagendra Mathur


OFFICE LX-10701, UTSA Bengal, Housing Complex, New Town,
Rajarhat, Kolkata – 700156
Tel No: 033-23241105
Mobile No: 09330963293
Email: kolkata@pyrotechindia.com

PYROTECH MUMBAI Mr. Sanjiv P. Nambiar


OFFICE GA/102, Moraj Residency
Off Palm Beach Marg, Plot No – 1, Sector-16
Vashi (E), Navi Mumbai-400705
Mobile No: 09322676597, 09323857800
Tel : 022-55923051
Fax: 022-55923051
Email: Mumbai@pyrotechindia.com

REGISTERED OFFICE AND Pyrotech Electronics Pvt. Ltd. Unit-II


FACTORY ADDRESS E-329, Road No. 12, M.I.A, MADRI
Udaipur (Raj) – 313003
Tel No: 0294-2492122/31/34
Fax No: 0294-2492130, 2414458
Mobile No: 09352501210
Email: pyrotech@pyrotechindia.com

DELHI MARKETING Mr. N.K. Pande


OFFICE Pyrotech Marketing & Projects Pvt. Ltd.
917-920 International Trade Tower
Nehru Place, New Delhi-110019
Mobile No: 09312269440
Tel No: 011-26464922, 26419702, 26423648
Fax No: 011-26464922, 26965932
Email: pmppl@pyrotechindia.com
BANGALORE (Southern Mr. P.D. Raghuveer
Regional Office) Pyrotech Southern Reg. Office
No:22, NHCS Layout, 13th Main Road Vijaynagar
Bangalore-560040
Mobile No: 09342816887
Tel No: +91-080-23509680,
Fax No: 080-23509680
Email: bangalore@pyrotechindia.com

PYROTECH HYDERABAD Mr. S. Kalyana Krishnan


OFFICE Flat No: 401, Baigs Hardev Residency,
Officers Colony, Sainathpuram,
Hyderabad 500062
Mobile: 09391357063
Tel No: 91-040-27222421
Fax No: 91-040-27229057
Email: hyderabad@pyrotechindia.com

The goal of a Quality Journey should not just be


assurance but improvement as well...
PROCESS CHART

OFFER PREPARATION Marketing + Design

FOLLOW UP Marketing + Design

ORDER BOOKING
Marketing
FILE TRANSFER

DRGS, BOM, OP
Design
PREPARATION & APPROVAL

FILE FOR INDENT FOR


PRODUCTION PURCHASE
MANUFACTURING PURCHASE

MANUFACTURING PROCUREMENT PURCHASE


1. CNC
2. FABRICATION
3. PAINTING/POWDER IQA
COATING
4. INTERNAL & TUBING IQA QA
5. WIRING
STORES PURCHASE

6. INTERNAL INSPECTION QA

7. EXTERNAL INSPECTION Customers

8. PACKING Production

9. DESPATCH & BILLING Sales & Despatch

10. RECOVERIES Sales & Recovery


PYROTECH
PYROTECH ELECRTONICS
ELECRTONICS PVT.
PVT. LTD.
LTD.

UNIT-II
UNIT-II

An ISO 9001:2000, 14001:2004, 18001:2007


Company

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