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Switch Mode Power Supplies (often called current conditions by shutting down. MIC #1 - Unregulated B+ - This circuit
“choppers”, switchers” or simply Most SMPS component failures or load includes the linear power supply, standby
“SMPS”) are used extensively in many changes cause the SMPS to completely supply, primary of the switching
AC-powered devices, such as computers, shut down and produce a “dead chassis” transformer, and the switching transistor.
monitors, television receivers, and VCRs. symptom. This can make troubleshooting
This Tech Tip provides a 6-step procedure difficult and confusing. Is the shutdown MIC #2 - Startup & Drive - This section
to use for isolating problems in the PWM caused by too much high voltage?; the B+ provides the control signal for the
type of SMPS that are typically used in being pulled down?; too much load switching transistor. The heart of MIC #2
consumer electronic equipment. Tech Tip current?; a supply component failure?; or is the driver circuit. It can be a single
#203 explains how SMPS operate.Tech a defective safety circuit? stage transistor or a current mode
Tip #204 provides information on how to controller IC.
determine whether the SMPS is the cause Without a logical procedure, SMPS
of an inoperative chassis. troubleshooting can be frustrating. But MIC #3 - Se c o n d a r y Ci rcui ts - T h e
you can break the SMPS shutdown loop secondary circuits include the secondary
Why SMPS Troubleshooting Is and quickly isolate the defective area in 6 winding of the switching transformer and
Different Than Linear Supplies easy steps. the components (diodes capacitors, etc.)
that provide power to the loads. Most
Conventional linear power supplies The Four Key Circuits SMPS have 2 to 5 loads.
usually continue to supply an output, even
if a load shorts, a filter capacitor opens, or Before we look at these six steps, let’s MIC #4 - Feedback & Control - Most
half of the bridge quits. Isolating the briefly review the four general sections PWM SMPS feedback loops provide four
defective component in a linear supply (most important circuits or MICS) that functions:
usually consists of tracking too low, too make up a SMPS, as shown in Figure 1. l Output voltage sampling for regulation
high or lost DC voltages. The SMPS, on (Refer to Tech Tip #203 for a complete l High voltage monitoring
the other hand, requires a different explanation of each MIC). l System control micro for power ON/OFF
troubleshooting process. Here’s why: l Ground isolation through opto-isolators
Secondly, check all of the oscillator test Fig. 4: Apply an external DC voltage to the feedback circuit to confirm the operation of MIC 4.
point waveform parameters: DC, PPV,
and frequency. The oscillator frequency 2. Connect the LC102 power supply to the SMPS Component Analyzing Tips
must run at the switch mode supply B+ point, after the feedback divider
frequency. If the frequency reads high network. (The same point where the light Don’t use general replacement parts.
(the oscillator waveform may be noisy and bulb was connected). The switching transistors and diodes used
contain with glitches) confirm the in SMPS must operate effectively at high
frequency using the Delta Frequency 3. Connect the Waveform Analyzer to the currents and high frequencies. The most
function on the waveform analyzer. If the control input of the Driver. (Output of the reliable results are achieved using the
frequency is more than 10% too high, the Opto Isolator) Press the “DCV” function. manufacturers’ original parts.
controller IC is defective.
4. Set the PR57 to 117 VAC output and ESR is a critical capacitor parameter.
NOTE: Usually a current mode controller turn the chassis on. Due to the high operating frequency of
will not output a drive signal to the SMPS, ESR (equivalent series resistance)
switcher with the SMPS disabled. Make 5. Vary the LC102 supply voltage from is a common failure mode of electrolytic
your measurements at the oscillator test five volts below the normal B+ voltage to capacitors used in SMPS. High ESR
point on the controller IC) five volts above the normal B+ voltage, causes an array of symptoms, from
while monitoring the DC reading on the shutdown to wrong regulation. Replacing
#6 - Perform a Dynamic Check of The Waveform Analyzer. a suspect cap with an off-the-shelf part
Feedback & Control Circuit may only make matters worse.Test any
If the feedback circuitry is working, you suspect capacitors with an ESR tester,
This final troubleshooting step confirms will see an increase in the DC voltage at such as the Sencore LC102.
proper operation of the Feedback and the Driver input as you increase the
Control circuits, MIC 4. Often failures in applied voltage above the normal B+ level. Test the Switching Transformer
MIC #4 are caused by a defective A 1 VDC change in the applied voltage SMPS switching transformers, like flyback
transistor which shuts down the entire typically may only show a .1 VDC change transformers, are high Q transformers.
feedback loop. This dynamic feedback at the Driver. They are responsible for transferring a
circuit check will quickly isolate any large amount of energy in a short period
problem in MIC 4. If there is no change at the Driver input, of time. A single turn short will shut down
check the opto isolator. (Remember to the SMPS. Be sure to use the patented
To check these circuits you will need to reference the correct ground.) With a Sencore ringing test to test any suspect
apply an external voltage (equal to the changing DC into the opto isolator there switching transformer.
normal, main B+ output of the SMPS) and should be corresponding change in the
confirm that the circuits respond properly output DC voltage. Continue checking the
to it. Use a variable, current limited DC MIC #4 feedback loop until the defect is
power supply, such as the leakage power located. This includes the “Power On”
supply in the Sencore LC102 “AUTO Z”. command from the system control
microprocessor, and the output from the
1. Disconnect the substitute light bulb safety circuits, such as over-voltage and
load from main B+ output of the SMPS. over-current shutdown. Be sure to check
the electrolytic capacitors for ESR.
Form 4926
Printed In U.S.A.