SET D 1.

2.
3.
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5.
6.
"."
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8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25. WELD SYMBOLS ON DRAWINGS

Section

THE NEED TO SPECIFY WELDS THE ADVANTAGES OF SYMBOLS

WELD SYMBOLS 1, BUTT/GROOVE WELDS

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WELD SYMBOLS 3, ANSI/AWS SPECIALS

LOCATION OF SYMBOLS 1, BUTT WELDS

LOCATION 0 F SYMBO LS 2, BUTT WE LOS

LOCATION OF SYMBOLS 3, FI LLET WELDS SUPPLEMENTARY SYMBOLS 1, WELD SURFACE SYMBOLS SUPPLEMENTARY SYMBOLS 2

SUPPLEMENTARY SYMBOLS 3, ANSI/AWS

DIMENSIONS 1, BUTT WELD METAL

DIMENSIONS 2, BUTT WELD PREPARATION, ANSI/AWS DIMENSIONS 3, FILLET WELD, TRANSVERSE

DIMENSIONS 4, FILLET WELD, TRANSVERSE

DIMENSIONS 5, FILLET WELD, LONGITUDINAL, ISO/BS DIMENSIONS 6, FILLET WELD, LONGITUDINAL, ANSI/AWS PROCESS IDENTIFICATION

STUD WELDS

SPOT AND SEAM WELDS

NONDESTRUCTIVE TESTING SYMBOLS, ANSI/AWS EXERCISE 1, FLANGE ENDED PIPE

EXERCISE 2, VESSEL

" EXERCISE 3, TANK EXERCISE 4, BEAM

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Single 'J' welds 10 deep

All dimensions In milfimetrn

FLANGE ENDED PIPE

SECTION 23: EXERCISE 2, VESSEL

23 (Base transparency + 2 overlays)

BASE TRANSPARENCY

Symbols representing ~elds to be made: letters in circles are for ease of reference below only.

Problem 1. Describe welds to be made, with sketches where necessary.

Comments

1 The standard used for welding symbols has not been identified: there are six. {.;it:di- l'ld;=:~:~~~ that it is to ANSI/AWS.

A: process abbreviation in fork is alphabetical. a, C, 0: 3 x 'melt-thru' symbols.

a and 0: 2 x 'radiographic test' symbol.

2 A: stud arc welding, confirmed by studs on drawing.

3 a and 0: single-V butt weld with melt-thru, ground flush inside and radiographed.

4 C: single-bevel butt weld, stub pipe only bevelled, (set-on branch), with melt·thru, ground flush inside.

5 E: fillet weld, of 6mm leg length, both sides of joint. See sketches on overlay (a) for interpretation.

a OVERLAY: possible interpretations of flange to tube joint E.

F: this is consistent with the weld symbol, but the view does not show the expected projection of the tube through the flange: also a form unlikely to be used, because of clearance problems. G, H: consistent with weld symbol and drawing. To decide between these two, it would be necessary to have details of the flange.

Problem 2. Modify symbols to conform to as 499: Part 2: 1980, with joint as at H.

b OVERLAY: symbols to as, solution to problem 2.

I: symbol replacing A.

J: symbol replacing a: note that as can only specify NOT, not specifically radiography. As there is no 'melt-thru' symbol, only full penetration and a flat rear face can be specified: the symbol requirements would be met by welding to produce a substantially flat surface, without further treatment.

K: symbol replacing C }

L: symbol replacing 0 see comments on J above

M: Symbol replacing E

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VESSEL

All dimensiON In millimetre.

MATERIAL:

STAINLESS STEEL BODY6mm FLANGE 20mm

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BASE TRANSPARENCY

Sketch of beam, not to scale, to be assembled by manual metal arc welding in the shop and on site.

. SECTION 25: EXERCISE 4, BEAM

25 (Base transparency and overlay)

Problem. Sketch in welding details and symbols to BS 499: Part 2: 1980 (or other standard as instructed).

a

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Comments

A Cope-holes have been introduced to avoid the need to dress welds where they meet other welds, and to avoid welding up into corners, often a site for defects.

B We cannot use a 'weld all round' symbol for the end flange joints, as it cannot go over top and bottom of the flanges, and it is interrupted by the cope-holes.

C Similarly to S, the web-to-flange joints are in four sections, needing four arrows if they are to be shown individually,

The spacing in 8S is not the pitch (here 300mm) but the distance between the ends of weld elements, here (300-100) = 200mm.

o A suggestion to be taken seriously! Apart from simplifying the drawing, complete shop fabrication can considerably reduce the costs of welding and of quality assurance.

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FLANGES 15mm

WEB 10mm

END PLATES 20mm

End flanges; 12mm fillet wild all round Un,ide)

Fllnge·to-web: 12mm fillet welds 100mm long. 300mm pitch each side, alternately e. ,Ide.

Not to scale

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SKETCH FOR BEAM

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