Maruti 800 Maintenance Schedule

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A - Adjust | T - Tighten | R - Replace or Change | L - Lubricate | I - Inspect and correct or replace if necessary | C - Clean | O - Rotate Note: This table includes services as scheduled up to 80,000 km mileage. Beyond 80,000 km, carry out the same services at the same intervals respectively. PERIODIC MAINTENANCE SERVICE AT COST. 20 30 40 50 60 70 80 24 36 48 60 72 84 96

Interval: This interval should be judged by odometer reading or months, whichever comes first.
ENGINE 1. Water pump drive belt (tension, wear) *1-1. Water pump drive belt (tension, wear) 2. Engine coolant (level, leakage) 3. Engine oil (API Grade SF, SG, SH) & Oil filter 4. Cooling system hoses & connections (leakage, damage) 5. Engine bolts (All cylinder head and manifold fixings) 6. Engine mounting (loose, damage) 7. Valve clearance 8. Camshaft timing belt (damage, wear) 9. Exhaust system (noise, leakage or otherwise defective) 10. Positive crankcase ventilation System (Hoses, connections and valve) * Item 1-1 is applicable for vehicle equipped with F8B engine only. FREE INSPECTIONS 1 5 10 1 6 12 km (x 1000) months

IGNITION 1. Ignition wiring, (damage, deterioration) 2. Distributor cap and rotor (wear, deterioration) 3. Spark plugs (clean and adjust the gap) I I I R I I I R I I I I

Maruti 800 Maintenance Schedule

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Rotate Note: This table includes services as scheduled up to 80.A .000 km mileage. Fuel tank cap. Fuel filter (leakage) FREE INSPECTIONS 1 5 10 1 6 12 km (x 1000) months CLUTCH AND TRANSMISSION 1.Lubricate | I .Inspect and correct or replace if necessary | C . damage) 4. leakage) DRIVE SHAFTS 1. Brake hoses and pipes (leakage. Air cleaner 2. (wear) b. PERIODIC MAINTENANCE SERVICE AT COST. Accelerator cable and Throttle shafts 3. Brake discs and pads. Clutch slipping (dragging or excessive damage) 3.000 km. Master cylinder and wheel cylinder or calliper (oil leakage. Drive shafts boots (bent of boots damage) BRAKE 1. damage) 4. Brake drums & shoes 5. a. 20 30 40 50 60 70 80 24 36 48 60 72 84 96 Interval: This interval should be judged by odometer reading or months. whichever comes first. fuel lines & connections (leakage. Clutch pedal (play) 2. Beyond 80.Replace or Change | L .Tighten | R . Manual Transmission/Transfer & Differential oil (level. FUEL 1. leakage) 2. Parking brake lever and cable (play. Brake pedal (pedal-to-wall clearance) 3. carry out the same services at the same intervals respectively.Clean | O . Brake fluid (level. boot kit) 6.Adjust | T . damage) I I I I I I I I I I I I I I I I I I R I I I I I I I I I I I R I I I I R I I I I I I R I I I I I I I I I I I R I I I I R I I I R I I R I I I I I I I I I I I I I R I I I I I R I I I I I R I I I I I R Maruti 800 Maintenance Schedule Pr Mail int this this page page .

Adjust | T . leakage) 2. Front wheel bearings (loose. Battery electrolyte (level. All bolts and nuts (loose) 6.Clean | O .Inspect and correct or replace if necessary | C . stains. damage) 4.000 km. Suspension arms and Tension rods STEERING 1. damage) 4. Rear Spring (damage) 4. All Latches. All chassis bolts and nuts (tighten) 2. All rods and arms (loose. damage. loose) 2. carry out the same services at the same intervals respectively. abnormal wear. wear) ELECTRICAL 1.Lubricate | I . Tyres (air pressure. System voltage BODY 1. damage) 3. Rear wheel bearings (loose. whichever comes first. Shock absorbers (oil leakage. Suspension arms and knuckle supports (loose. Suspension strut (oil leakage. damage) 3. damage) 5. PERIODIC MAINTENANCE SERVICE AT COST. Wiring harness connection (looseness. damage) 2.A . 20 30 40 50 60 70 80 24 36 48 60 72 84 96 Interval: This interval should be judged by odometer reading or months. WHEEL 1.Tighten | R . ROTATION) 2. Lightning system (operation.Rotate Note: This table includes services as scheduled up to 80.Replace or Change | L . Steering wheel (play. Hinges & Locks (function) I I I&L T I&L T I T T T T T T I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I T I I I I I T I I I I I T I I I I I T I I I I I T I I I I I T I I I I I T I I I I I T I I I I I T I Maruti 800 Maintenance Schedule Pr Mail int this this page page . Horn (operation) 5. Wheels (damage) 3. damage) FREE INSPECTIONS 1 5 10 1 6 12 km (x 1000) months FRONT AND REAR SUSPENSION 1.000 km mileage. Beyond 80. crack.

change if necessary 8. Suspension.Inspect and correct or replace if necessary | C . Tighten compressor mounting bolts 4. Beyond 80.Tighten | R . Gear shifting & speedometer 2. Check all mounting bolts I I I I I I T I I C I I I I T I I C I I I I T I I C I I I I T I I C I I I I T I I C I I I I T I I C I I I I T I I C I I I I T I I C I I I I T I I C I I I I I I I I I I I I I I I I I I I I I I FREE INSPECTIONS 1 5 10 1 6 12 PERIODIC MAINTENANCE SERVICE AT COST. Steering. Check all hose joints.Replace or Change | L . Interval: This interval should be judged by odometer km (x reading or months. 20 30 40 50 60 70 80 24 36 48 60 72 84 96 Engine. Transmission. Check functioning of Recirc flap 6.Clean | O . Clean condenser with low pressure water 7. months ROAD TEST 1. Operation of Brakes. carry out the same services at the same intervals respectively.000 km mileage. Body and Chassis noise AIR CONDITIONER (if equipped) 1. Brakes | Wheel. Check belt tension 2. 1000) whichever comes first.Lubricate | I .Rotate Note: This table includes services as scheduled up to 80.Adjust | T . Check Receiver Drier bubbles.000 km. tighten if necessary 5. Electrical. 3. Body . Check belt for frayed edges.A . Ignition | Fuel.

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