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Wellcome to REFA

- waste management company of Lolland and Falster

F/Div/Søren/Bass Summer Camp 2008


Agenda:

9.30 Short presentation of REFA


Presentation of the organisation of waste management i Denmark
The waste-to-energy-plant - technically
Tour at the waste-to-energy-plant
The waste-to-energy-plant - chemically
12.30 Lunch
13.30 Short walk to the wood-to-heat-plant - tour
14.30 Finish of the visit

F/Div/Søren/Bass Summer Camp 2008


Presentation:

Bjørn Stender, Operational Manager Waste Management


Karsten Thiesen, Sectional Engineer
Finn Boy Hansen, Operational Manager Bio-Energy
Søren Møller-Madsen, Deputy Director

F/Div/Søren/Bass Summer Camp 2008


Activities in REFA:

1. Waste-to-energy plant

F/Div/Søren/Bass Summer Camp 2008


Activities in REFA:

Refuse disposal (from oct. 2008) – 115.000 inhabitants

F/Div/Søren/Bass Summer Camp 2008


Activities in REFA:

17 Recycling Centers

F/Div/Søren/Bass Summer Camp 2008


Activities in REFA:

2 Waste disposal sites


Picture 4

F/Div/Søren/Bass Summer Camp 2008


Activities in REFA:

1 Wood-to-heat-plant + management of 2 plants

F/Div/Søren/Bass Summer Camp 2008


Activities in REFA:

1 Composting plant for sewage sludge + garden waste

Picture 4

F/Div/Søren/Bass Summer Camp 2008


Activities in REFA:

1 Collection site for hazardous waste

F/Div/Søren/Bass Summer Camp 2008


Activities in REFA:

1 reloading station

F/Div/Søren/Bass Summer Camp 2008


F/Div/Søren/Bass Summer Camp 2008
Organisation of waste management i Denmark

F/Div/Søren/Bass Summer Camp 2008


(1000 tonnes)

2001 2006

Household waste 3083 3298


Service - industry 1307 1974
Production - industry 2616 1936
Building Business 3391 6113
Waste water plants 1123 814
Power plants 1211 1314
Other 37 10

Total amounts 12.768 15.459

F/Div/Søren/Bass Summer Camp 2008


Priority for waste management (EU)

2. Reuse
3. Recycle
4. Incineration (with energy recovery)
5. Landfill

F/Div/Søren/Bass Summer Camp 2008


Waste management priority supported by taxes

(d.kr)

REFA fee tax Total fee

Recycle 0
Incineration 160 330 490
Landfill 377 375 752

F/Div/Søren/Bass Summer Camp 2008


F/Div/Søren/Bass Summer Camp 2008
2 main issues unique for Denmark

Th e mun ic ipa lit ies are res po ns ible for all waste
ma nag em ent
- planning waste management in the area
- define waste-types in special occasions
- manage the collection of waste from private households
- control the flow of commercial and industrial waste
- Ensure capacity

Energy supply and waste management are planned together


- highly extended district heating systems
- waste incineration only with energy recovery
- waste incineration generally accepted.

F/Div/Søren/Bass Summer Camp 2008


Municipal responsibility

- App. ⅔ of all activities done by private companies based on contracts with


municipalities
- Capacity for incineration and landfill ensured by inter-municipal companies
- Heavy and long-time investments possible due to control of waste flow
- Equiblibrium between capacity and demand
- High environmental standards.

F/Div/Søren/Bass Summer Camp 2008


Energy in Denmark

the ’50’es: Increasing energy demand – based on imported oil and


coal
the ’60’es: District heating systems also in medium size cities –
imported oil and coal
the ’70’es: The 2 oil–crises – the dependence of imported energy
made large problems

F/Div/Søren/Bass Summer Camp 2008


the ’80’es: Energy-planning with special reference to
• reduce energy-demand
• reduce dependence of imported energy

Ministry for Energy became one of the most important


ministries.

Development of energy supply from local sources


• windmills
• straw–to–heat incinerators
• waste–to–heat–incinerators
• Natural gas

Extension of district heating system to even smaller cities.


Extraction of oil and natural gas from the Danish part of the
North Sea.

F/Div/Søren/Bass Summer Camp 2008


the ’90’es: Building of small, decentral heat & power plants based on
natural gas.
Building of large straw–to–heat & power plants
Building of waste–to–heat & power plants
All supported by different types of grants

around 2000: Large production of oil from the North Sea


Relative low prices on oil
Financial failure of the small, decentral heat & power plants
Stop of the grants for development and building of renewable
energy supply.

F/Div/Søren/Bass Summer Camp 2008


Economically result of integrated waste management
and energy supply
REFA income from waste-to-energy-plant

Waste treatment
Sales of energy (21,8%)
(66,2%)

Other incomes
(12%)

F/Div/Søren/Bass Summer Camp 2008


Waste inceneration generally accepted due to

- high standards for pollution control


- energy recovery and supply directly to citizens
- done in combination with high recycling percentages
- low costs for the consumers of energy and waste management services

F/Div/Søren/Bass Summer Camp 2008


Waste incineration - technically

F/Div/Søren/Bass Summer Camp 2008


F/Div/Søren/Bass Summer Camp 2008
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F/Div/Søren/Bass Summer Camp 2008
Energy output (2007):

1 tonne of waste

2,02 MWh 0,43 MWh

heat electricity

F/Div/Søren/Bass Summer Camp 2008


CO2 - neutrality

Waste incineration considered 85% CO2 – neutrality

Recent political discussion – is this figure overestimated?

At REFA incineration of app. 117.000 tonnes of waste pr. year


If plastic–content = 5%
• App. 5850 tonnes of plastic
• ≈ 7160 tonnes of oil
• ≈ 71500 MWh
• ≈ 25% of energy production

F/Div/Søren/Bass Summer Camp 2008


Waste incineration - chemically

F/Div/Søren/Bass Summer Camp 2008


Topics

- generel massbalances
- heavy metals
- dioxins
- acids
- nitrogen oxides

F/Div/Søren/Bass Summer Camp 2008


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F/Div/Søren/Bass Summer Camp 2008
CADMIUM

~ 0%

REFA 2007

< 0,0001-
0,0003 mg/Nm3
MSW
5,2 – 8,5 Furnace & boiler Filter
Emission
Other solid waste Limit Value
for inceneration
13,6 – 14,8 0,05 mg/Nm3
(mg/kg dry weight)
80%
Sources:
Solid waste not
suitable
for incineration
Batteries

20% 80%

F/Div/Søren/Bass Summer Camp 2008


MERCURY

=6%

REFA 2007

0,0003 –
0,0004
mg/Nm3

MSW Furnace & boiler Filter


0,9 – 3,3
Emission
Limit Value
Other solid waste
for inceneration
0,05 mg/Nm3
2,1 – 4,2
(mg/kg dry weight) 96%
Sources:
Papers, cardboard
Metals
Batteries

4% 90%

F/Div/Søren/Bass Summer Camp 2008


LEAD

~0%

Pb together
with
MSW
154 – 412 Sb,As,Cr,Co
Cu,Mn,Ni,V
Furnace & boiler Filter
Other solid
waste for REFA 2007
incenevation 0,008-0,01
700 - 1100 mg/Nm3
(mg/kg dry weight)
30% Emission
Sources: Limit Value
Coins, other 0,05 mg/Nm3
metals
Batteries

70% 30%

F/Div/Søren/Bass Summer Camp 2008


Dioxins

75 dioxins + 135 furanes

Effects:

• neurotoxic
• Reduction of immune defence mechanisms
• chlorine-acne
• carcinogenic
• mutagen effect

12 especially hazardous (”The dirty dozen”)


50% reduction i human body: 7 – 11 years

F/Div/Søren/Bass Summer Camp 2008


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F/Div/Søren/Bass Summer Camp 2008
Dioxins are produced at pr ese nce of:

• Not fully incinerated partikels of ash

• Temperature 350 – 400 oc

• Chlorine

• Certain metals as catalysts

F/Div/Søren/Bass Summer Camp 2008


Total amounts of dioxins from waste incineration i
Denmark

(1976: Seveso-accident 2600 g)

1984: 1.600 – 3.200 g pr. year

1989: 34,1 g pr. year


(+ 13,5 g pr. year from hospitalfurnaces)

1999: 20 g pr. year

2005: 2 g pr. year from waste incineration.


Denmark total amount 9-36 g pr. year.
40% from private woodburners
28% from fires.

F/Div/Søren/Bass Summer Camp 2008


Sources to dioxins (Germany)

1990 2000

Steal mills 740 40


Waste incineration 400 0,5
Power Plants 5 3
Industriel plants 20 < 10
Private heat plants 20 < 10
Traffic 10 <1
Crematories 4 < 2
(TU = toxicity units)

F/Div/Søren/Bass Summer Camp 2008


Dioxins:

EU-Emission Limit Value: 0,1 ng/m3

REFA 1988: 0,47 ng/m3

REFA 1999: 0,04 ng/m3

REFA 2005: 0,002ng/m3

Typical woodburner: 12 ng/m3

Woodburner, impregnated wood: 47.000 ng/m3

F/Div/Søren/Bass Summer Camp 2008


Acid gasses from waste incineration:

- HCl
- HF
- SO2

Acid gasses are neutralized by hydrated calcium, Ca (OH)2

F/Div/Søren/Bass Summer Camp 2008


Neutralizing processes for acids:

Processes:

2 HCl + Ca (OH)2 → CaCl 2 + 2 H2O


2 HF + Ca (OH2) → Ca F2 + 2H2O
SO2 + Ca (OH)2 → Ca SO3 + H2O

Ratio 1,1 – 1,2 acid: calcium

F/Div/Søren/Bass Summer Camp 2008


NOx

SNCR (= selektiv non-catalytic reduction):


4 NO- + 4 NH4+ + O2 → 4N2 + 6H2O
Temperature > 950 oC
NH3 in surplus
4 NH3 + 3O2 → 2N2 + 6 H2O and/or NH3 + HCl → NH4 Cl

F/Div/Søren/Bass Summer Camp 2008


Filter – ash

Mixture of
• Fly ash
• Calciumcompounds
• Surplus of calcium-hydrate

Processed with sulphuric acid to gymsum-compound


H2 SO4 + Ca(OH)2 → Ca SO4, 2H2O

F/Div/Søren/Bass Summer Camp 2008

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