Summer Training 2010

in
Dholpur Combined Cycle Power
Project (DCCPP)
Submitted By:
JITESH SHARMA
 INTRODUCTION
To Dholpur Combined Cycle
Power Project (DCCPP)
 DCCPP is project of Rajasthan Vidhut Utpadan
Nigam Ltd setup in 2007

 Plant capacity is 330 MW (2 Gas Turbine 110MW

each and 1 Stream Turbine 110 MW)

 Liquid Natural Gas (LNG) is used as main fuel with

more than 70% utilization

 An important load center for eastern Rajasthan

 PLANT FEATURES
 Waste heat from the Gas Turbine is recovered by a
Heat Recovery Steam Generator (HRSG).

 MARK- 6 control system.

 Less pollution.
COMBINED CYCLE POWER PLANT
 ADVANTAGE -:
 High thermal efficiency
 Low water requirement
 Environmental friendliness
 Fast start-up
 Low installation cost
COMBINED CYCLE POWER PLANT
 Disadvantage-:
Low thermal efficiency in open cycle
 Higher cost of generation
 Higher maintenance cost
 PROCESS
 First of all 800,000 cubic feet per minute air is
inserted into the gas turbine where it is
compressed , mixed with natural gas and
ignited in combustion chamber . Thus the
pressure generates. This pressure spins the
turbine blades. These blades are attached to a
rotar, which spins the generator and make
 185 mw electricity.
BASIC CIRCUIT DIAGRAM OF PLANT
PLANT LAY OUT
 HEAT RECOVERY STEAM
GENERATOR (HRSG)
 It is a heat exchanger that recovers heat from a hot
gas stream

 There are two boiler drums in HRSG

 It consist of three major component
1) Economizer 2) Evaporator 3) Super heter
 WORKING OF HRSG
 Water comes in economizer and temperature of
water increased
 Water supplied to boiler drum then evaporator in
this water is converted into steam. this is wet steam
 Steam pass through super heaters
 Dry steam is supplied to boiler drum. Then steam
turbine
 GAS TURBINE
 In this shaft speed is 3000 rpm
 It extract energy from hot gases produced by
combustion of gas
 STEAM TURBINE

 Running by combined steam of HRSG

 It convert kinetic energy into mechanical energy
 It works on Rankine cycle

 Having higher efficiency then

steam engine
 WORKING OF STEAM TURBINE

 Steam enters in the turbine with high pressure

and temp.
 Pressure used to spin of turbine blades
 Residual steam leaves the turbine at low
pressure
 This steam passed into a condenser
 WORKING OF A
COMBINED CYCLE
POWER PLANT
DCCPP located at Dholpur has an unique feature that
the same energy source (i.e. natural gas) is used to
rotate both gas and steam turbine without wasting
much of energy. As the name implies it is a
combined cycle i.e. waste heat from the gas turbine is
recovered by a heat recovery steam generator to
power a conventional steam turbine in a combined
cycle configuration.
 CONDENSER

 Situated below turbine

 Purpose is to turn low energy steam back into
water for use in HRSG
 Maintain proper flow of steam
 In general improve the efficiency of plant
 Air and non-condensable gases, which have
corrosive action are removed by dry air pump
 maxDNA - BASIC COMPONENTS

Remote Processing Unit

I
Switch A D I I I O
P O O O
Switch B
U
S
D I I I
I
MAXNET Network P O O O
U G
MAXSTATION
N
I I I I A
O O O O L
S
 DPU(Distributed Processing Unit)
 10 ms I/O and function Block processing time
 8500 function block for high capacity complex
control
 Multiple execution speed to make the best use
of the processor
 Standard serial port link for communication
 Dual 100 mbps highway connection for high
speed
 Physical Capabilities
 Addresses: 255
I/O Bus Length: 30 ft
I/O Bus Length With BEM: 6,500 ft
Number of I/O Modules per DPU: 125
Number of SOE Modules per DPU: 32
 Operating Ambient Temperature: 0°C to +60°C
(local to DPU)
 Relative Humidity: 5% to 90% non-condensing
 Control Processor: National Geode, 128 mByte RAM,
64 MByte Compact Flash
Electrical
System Power: 24 ±4 Vdc
Current: 1.2 A @ 24 Vdc
Model No. PDP401 - maxDPU4F
 CONTROL PANEL HARDWARES

Cooling Fan Rack

Connectors
240V AC to 24V DC converter

Rack 1
Primary DPU

Rack 2

Sec. DPU

IO modules
Rack 3
Power Supply Module
 DPU 4F

Mode Switch
Run - F
Network Healthy
Network A port

Network B port

Backup Indication
DPU Backup Cable

Reset Button

Takeover Button
 DONGLE CARD

• LICENCE KEY TO USE MAX DNA SOFTWARE

• INSTALLED ON COM PORT WORK STATIONS
• DIFFERENT SOFTWARE FOR EWS/OWS DONGLE

Dongle Card
 Physical Characteristics
 The maxDPU4F resides directly on the
maxNET communications network without the
need for servers. It is fully compatible with
max DNA, max PAC I/O,
MAX 1000 + PLUS and most MAX1000 Model
564 I/O. The maxDPU4F mounts in a single
wide slot in a max PAC 8 PAC rack.
DC SYSTEM & PLC COMMUNICATION
 SWITCH YARD
 BATTERY BANK
 ELECTROLYTE-
1.mixture of acid & pure
water
2.genral proportion is
85% water & 15% acid.
 PLCC (Power line
carrier
communication )
 Working of PLCC
 The voice freq. if converted into electrical
signal these signal are super imposed &
transmitted through a coupling capacitor (cc).
At the receiving and wave trap don’t allow the
modulated signal to enter power ckt. through
CC the signal is given to the line matching
unit . After matching freq. filtration of signal is
done.
 Various electronics components & their
utilization
 Simulation of section-simulate a value while online is
used to isolate a proper section . In process machine
works on simulate value instead of out come data.
 RTD (Resistance temp detector) – RTD modules or

cards are used to convert resistance in form of temp.

cards are placed in panel of DPU.
PANEL CARDS CHANNEL DESTINA
TION(RTD)
other devices are-
Thermocouple
Pressure gauges
Fan’s arrangement for
cooling tower
Presented By:-

JITESH SHARMA
THANK YOU