QUALITY AND STANDARDS : No standard available for Textile Printing MONTH AND YEAR : March, 1999 OF PREPARATION PREPARED BY : Small Industries Service Institute New Colony, Rayagada-765001 (Orissa).
INTRODUCTION good market potential both in domestic
and export market. In populated country Textile printing refers to the like India, there is no problem of production of designs of any kind that marketing printed fabrics as the could not be made on textile fabrics by requirement tends to increase and also normal weaving/knitting techniques. these items will satisfy individual Before the printing process, the cloth customer’s needs and requirements in should be thoroughly prepared by terms of colour combination, design different wet process namely designing, requirements etc. scouring and bleaching. Printing is mainly done on finished fabrics, curtain B ASIS AND PRESUMPTIONS clothes, ladies dress materials, bed sheets, bed covers, fabric for children This project is based on single shift garments, gents shirts etc. to improve its basis and 300 working days in a year attractiveness, marketability etc. Screen and time period for achieving maximum printing can be done in single colour or capacity utilisation is considered from in combination of different colours as per 3rd year from the date on which end use requirement. Colour combination production is started. The rental value is an important area by which the for the proposed building of the project appearance of an ordinary fabric can be is taken as Rs. 20 per sq. mt. The costs improved to a maximum extent. It is, of machinery and equipment/material therefore, necessary that the quality indicated refer to a particular make and printing material, chemicals and printing approximate to those prevailing at the screen should be good so that printed time of preparation of this project. The items are fully accepted in the market. cost of installation and electrification is taken @ 10% of cost of machinery and MARKET POTENTIAL equipment. Nonrefundable deposits, project report cost, trial production, With regard to marketability of the security deposit with State Electricity Board product in general, printed items have are taken under pre-operative expenses. TEXTILE SCREEN PRINTING 101
Depreciation has been considered at Quality Control and Standards
10% on plant and machinery, 15% on A quality printed item should have office furniture. Interest rate on capital good fastness to washing, rubbing and loan has been considered as 14% per light. This can be achieved by properly annum. fixing the print on the cloth by curing or steaming. Dyes to be used should be of IMPLEMENTATION SCHEDULE good quality and capable of giving bright The implementation period for shades. Printing quality is not covered executing different types of work right by any specifications. from selection of site/working shed and forming of company to selection of Production Capacity (per annum) market channel and miscellaneous work Product Qty. (Nos.) Value (Rs.) will take a total period of 5 months. Printed Sarees (Pcs.) 25,000 40,00,000 However, on considering that some of the activities may be overlapping, the Printed fabric (Mts.) 12,500 5,62,500 actual project implementation may Total 45,62,500 hardly take 3 months. Motive Power TECHNICAL ASPECTS Most of the processes in printing are Process of Manufacture carried by manual operations as such the requirement of power will be only The various steps involved in printing for running the washing machine, process are preparation of printing drying heater, fans and lightings. paste, printing of fabric, fixation of dye stuff by curing/steaming, washing off, Therefore, 13 HP power will be required calendering, folding and packing. to run the unit. Scoured and bleached cotton fabric as obtained from dealers is inspected to Pollution Control remove any objectionable faults and Textile printing does not necessarily stretched evenly on printing table. produce sufficient effluents (except Screens containing the designs is placed washing section) so as to create over the table and the dye paste is pollution problems. However, a no pressed over the screen by means of objection certificate from the State rubber squeezer. The selection of dyes Pollution Control Board is required and gums depends on the construction before setting up of the project. of basic cloth to be printed and their end use. After printing, the printed Energy Conservation clothes are cured or steamed for the fixation of the colour. Later, the printed Wastage of energy should be material is thoroughly washed to remove minimised as much as possible so that loose dye stuffs. Then, it is calendered, the unit can withstand competition with folded and packed for the delivery. similar unit. 102 TEXTILE SCREEN PRINTING
FINANCIAL ASPECTS Production Staff
1. Printing master 1 6,000 6,000 A. Fixed Capital 2. Skilled workers 8 3,000 24,000 (i) Land and Building Covered area 250 sq. mt. 3. Artist-cum-stencil 1 3,000 3,000 Uncovered area 50 sq. mt. maker Rent per month @ Rs. 20/sq. mt. 6,000 4. Helpers 2 2,250 4,500 (ii) Machinery and Equipments Total 37,500 Sl. Description No. Rate Amount No. (Rs.) (Rs.) Perquisites@ 20% 10,400 1. Printing Table 4 14,000 56,000 G. Total 62,400 with AC Top 20'×15'×3' (ii) Raw Material 2. Rubber squeezers 15 450 6,750 Sl. Description Qty. Rate/ Amount 30 cms. No. Unit(Rs.) (Rs.) 3. Cottage steamer 1 65,000 65,000 1. Mull Mull cloth 11,460 20 2,29,200 4. Open width jigger 1 1,20,000 1,20,000 bleached 5.5 mtr. × 130cm. (mts.) 5. Cylinder drying 1 2,23,000 2,23,000 machine 2. Dyes (Kgs.) 13 160 2,080
(Dial model) Total 2,38,042 Total 6,55,250 (iii) Utilities (per month) (Rs.) (iii) Other Fixed Assets (Rs.) (a) Electricity 6,500 Erection and installation 25,000 (b) Water charges 1,000 Office furniture 20,000 (c) Coal and fire wood 2,000 Pre-operative expenses 15,000 Total 93,500 Total 60,000 (iv) Other Contingent Expenses (per month) (Rs.) Total Fixed Capital 7,15,250 (a) Rent 6,000 (b) Postage/stationery 500 B. Working Capital (per month) (c) Repair and replacement 500 (i) Staff and Labour Wages (d) Transport/travelling charges 1,000 Sl. Designation No. Rate Amount No. (Rs.) (Rs.) (e) Insurance 200
4. Peon 1 1,500 1,500 (v ) Total Recurring Expenses Rs. 3,22,142
(per month) 5. Watchman 1 2,500 2,500 (vi) Total Working Capital for Rs. 9,66,426 Total 5 14,500 3 months TEXTILE SCREEN PRINTING
C. Total Capital Investment (6) Break-even Point
(i) Machinery and equipment Rs. 7,15,250 Fixed cost (Rs.)
(ii) Working capital for 3 months Rs. 9,66,426 Depreciation 62,575
Total Rs. 16,81,676 Rent 72,000
Interest on capital investment 2,35,435
MACHINERY UTILISATION 40% of wages of staff and labour 2,99,520
40% of other contingent expenses 28,800 Capacity utilisation is considered as Insurance 2,400 75% of installed capacity as the Total 7,00,730 utilisation mainly depends on the skill B.E.P. = FC × 100 of the labour force employed. FC+Profit = 700730×100 FINANCIAL ANALYSIS 700730+398787 = 63.7% (1) Cost of Production (per year) (Rs.) Recurring expenses 38,65,704 Addresses of Machinery and Depreciation on machinery @ 10% 58,575 Equipment Suppliers Depreciation on office furniture @ 20% 4,000 1. M/s. Anil Starch Products Ltd. Interest on total investment @ 14% 2,35,435 P.B. No. 10009, Anil Road, Total 41,63,713 Ahmedabad-380025. (2) Turnover (per year) (Sales) 2. M/s. Supertex (India) Corp. 132, Dr. Annie Besant Road, Product Nos. Rate Amount (Rs.) (Rs.) Mumbai-400018. Sarees 25,000 160 40,00,000 3. M/s. KAM Syndicate Suraj Niwas, Tanulane, Printed fabric (mts.) 12,500 45 5,62,500 (on job work) Santacrus (W), Mumbai-400054. Total 45,62,500 4. M/s. S. Pritam Singh and Sons A-115, Ground Floor, (3) Net Profit (per year) Rs. 3,98,787 Wazirpur Industrial Area, (4) Net Profit Ratio (Net profit/Turnover 8.7% New Delhi-110052. per year) 5. M/s. Amardye Chem Ltd. (5) Rate of Return on Investment 24% Sitadevi Temple Road, (Net profit/Total Capital Investment) Mumbai-400016.