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step 2: Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
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http://www.instructables.com/id/Building-a-solid-state-tesla-coil/
License: Attribution Share Alike (by-sa)
Image Notes
1. Sparkz!
http://www.instructables.com/id/Building-a-solid-state-tesla-coil/
step 2: Equipment
A tesla coil is a very interesting, and fairly complicated device. Aside from building this coil, There is some special equipment I highly recommend using if you power
this little beast up. There are dangers involved in a mains-powered-hundred-thousand-volt-producing machine, as it turns out. :D
We wil be doing a lot of soldering for this coil. And I mean a lot of soldering. I used up about five feet of solder at least! So, with that considered, our first items are a
soldering iron and a desoldering iron/desoldering pump/soldering wick of some sort, that is, unless you can solder perfectly. Now, unless you have a fancy super durable
soldering iron, It is likely that you will be using a radioshack iron. It has been my experience that the tips on these things, even with the most obsessive cleaning, these
tips just get eaten away. So, buy an extra tip. ;) You will also want some flush lead clippers to trim down component leads. In case you don't have a store near you, here
are some links:
******************
Soldering iron
Desoldering iron
Extra tip
Lead clippers
******************
Now, As I said before, there is more to the coil than building it. When we test it, we should not just go and jam the plug into the wall socket. The equipment I say you
must have before you power this thing up is a variac, or switch of some sort two protect yourself from full mains. What a variac is is basically a variable transformer. It
allows you to alter the voltage that flows from the wall socket to your device, much like a gigantic kilowatt volume dial. You can find a good variac for around 80 dollars at
a local electronics store, assuming they haven't completely turned ti consumer electronics, but I'd recumbent getting one online from say, Fry's electronics. They have two
models. A low power one and a high power one. The low power on was enough for me to use on this project.
********************
Low power variac
High power variac
********************
While this Is all the equipment I would require myself, It is nice to have an oscilloscope for measuring gate drive waveforms and looking at interrupter input. It is also
nice to have a variable DC power supply for testing the low voltage electronics, but again, it is not required.
Image Notes
1. Damp paper towel for tip cleaning Image Notes
2. Soldering and desoldering irons 1. GIANT DIAL OF AWESOMENESS
3. Tip 2. Power in.
4. Lead trimmers 3. Controllable output
http://www.instructables.com/id/Building-a-solid-state-tesla-coil/
Image Notes
1. Osilloscope
Image Notes
1. Yup.
2. Voltage control.
3. Current control
4. Voltage out.
5. Current used.
6. Ground
7. Voltage plus.
http://www.instructables.com/id/Building-a-solid-state-tesla-coil/
Image Notes Image Notes
1. Actual antenna 1. UCC37322
2. 74HC14 2. UCC37321
3. 0.1uF capacitor 3. 0.1uF capacitor (I actually used a 0.4 one.)
4. 1N4148 diodes 4. 2.2uF decoupling capacitors
5. Not pictured: 0.1µF decoupling cap
Image Notes
1. 0.68µF capacitors were supposed to be here.
2. 5.0 2W resistors
3. 680uF filter capacitor
4. High power bridge rectifier
5. Mosfets were mounted with... ---->
6. these to the | | V
7. Heatsink
http://www.instructables.com/id/Building-a-solid-state-tesla-coil/
Image Notes
1. Transformer
2. Bridge rectifier
3. 2200µF cap.
4. 12 volt regulator
5. 5 volt regulator
6. I actually used 2200µF
7. 1000µF capacitor
Image Notes
1. 2200uF 50v capacitors
2. 1000uF 25v capacitor
3. LM7812 12 volt regulator
4. LM7805 5 volt regulator
5. LEDs
6. Low power bridge recitier
7. Terminal
8. 2.2k and 5.6k resistors were supposed to be here.
http://www.instructables.com/id/Building-a-solid-state-tesla-coil/
Image Notes
1. Terminal
2. Ground
3. 2200µF capacitor
4. 12v regulator
5. 2200µF capacitor
6. 5v regulator
7. 1000µF capacitor
8. Bridge rectifier
9. Filtered transformer voltage.
10. Filtered 12 volts.
11. Filtered 5 volts
Image Notes
Image Notes 1. NE555
1. I used 0.1µF 2. 1N4148 diode
2. 'Scope this 3. 1N4148 diode
3. Potentiometers 4. 0.1µF capacitor
4. 1N4148 diodes 5. 0.1µF decoupling capacitor
5. 0.1µF decoupler capacitor 6. 2.2k? resistor
6. 2.2k? resistor 7. 10k? potentiometer
7. NE555 brain 8. 10k? potentiometer
http://www.instructables.com/id/Building-a-solid-state-tesla-coil/
Image Notes Image Notes
1. NE555 1. NE555
2. OUTPUT 2. capacitor
3. 2.2k? resistor 3. potentiometers
4. 1N4148 diode 4. OUTPUT
5. 1N4148 diode
6. 0.1µF capacitor
7. 10k? potentiometer
Image Notes
1. Ontime
2. Off time
3. about 55% ontime
4. This is why I recommend an oscilloscope.
http://www.instructables.com/id/Building-a-solid-state-tesla-coil/
Image Notes
1. Actual antenna
2. 74HC14
3. 0.1uF capacitor
4. 1N4148 diodes
Image Notes 5. Not pictured: 0.1µF decoupling cap
1. un-inverts the signal
2. Inverter/buffer takes the analog signal and turns it into a digital one, inverts the
wave.
3. Clamp the input to the rails so as to protect the IC.
4. Limits input
5. 0.1µF decoupling capacitor
http://www.instructables.com/id/Building-a-solid-state-tesla-coil/
step 7: Gate drive section
In this step, we will assemble the part of the circuit that combines and amplifies the interrupter and feedback signals to drive the gate drive transformer. These parts can
fail more than others, so it's not a bad idea to instal sockets.
*********************************
UCC37322
UCC37321
1 µF decoupling capacitor (X2)
0.47 µF capacitor
*********************************
Image Notes
1. UCC37322
2. UCC37321
3. The 0.1µF capacitor, but I chose 0.47µF instead. It improves gate drive!
4. 1.0µF decoupling capacitor
5. 1.0µF decoupling capacitor
http://www.instructables.com/id/Building-a-solid-state-tesla-coil/
step 8: Gate drive transformer
The gate drive transformer does exactly what it's name implies. It takes the signal from the UCC's and sends it to the mosfets, as well as isolating the low voltage side
from the high voltage side. To make the transformer, first, take your three pieces of wire, and twist them together. This creates a trifler winding. Next, wind the wire
around the ferrite toroid 16 times. (Each time the wire passes through the center is one turn) after that, cut the wire so there is about 2 inches on each side of the
transformer. Now, take two ends of wire of the same color, and solder each to one output of the gate drive section.
********************************
2 foot long strand of wire (X3)
Ferrite toroid
********************************
Image Notes
1. Ferrite toroid
2. Wires
http://www.instructables.com/id/Building-a-solid-state-tesla-coil/
Image Notes
1. Primary (one wire)
2. Secondary 1
3. Secondary 2
4. Toroid
http://www.instructables.com/id/Building-a-solid-state-tesla-coil/
Image Notes Image Notes
1. GDT connected to the gate drive section. (pin 6+7 of one ucc, and same 1. where the gate drive transformer connects
through a capacitor on the other.) 2. 0.1µF capacitor
2. Transformer 3. UCC37322
4. UCC37321
5. Interrupter in
6. Signal in
http://www.instructables.com/id/Building-a-solid-state-tesla-coil/
Image Notes Image Notes
1. Mosfets tightly screwed on 1. The mosfet pis are a lithe fat, so I drilled the holes out a little bit where I wanted
to place my mosfets.
Image Notes
1. Soldered in place.
http://www.instructables.com/id/Building-a-solid-state-tesla-coil/
Image Notes
1. Mosfet's are connected opposite of each other.
2. Protecting/damping resistors
3. Mosfets
4. Not needed. The IRFP260s have built in protection diodes.
5. Bridge capacitors
6. Tesla primary
7. GDT
8. Terminal block
http://www.instructables.com/id/Building-a-solid-state-tesla-coil/
Image Notes Image Notes
1. Bridge cap 1. Mosfet
2. Bridge cap 2. Mosfet
3. Terminal 3. GDT connection
4. Mosfets+heatsink 4. GDT connection
5. Terminal 5. Bridge rectifier
6. Bridge rectifier 6. Filter capacitor
7. Filter capacitor 7. Terminal (AC input
8. Terminal (to primary)
9. Bridge cap
10. Bridge cap
11. Resistor
12. Resistor
13. GDT connection
14. GDT connection
15. HV ground
16. HV posotive
Image Notes
1. 0.68µF capacitors were supposed to be here.
2. 5.0 2W resistors
3. 680uF filter capacitor
4. High power bridge rectifier
5. Mosfets were mounted with... ---->
6. these to the | | V
7. Heatsink
http://www.instructables.com/id/Building-a-solid-state-tesla-coil/
Image Notes Image Notes
1. Wire stripped at each end 1. My circular object is delicious on cake!
http://www.instructables.com/id/Building-a-solid-state-tesla-coil/
Image Notes
1. Lovely lightning
2. My hand on the variac
3. Secondary
4. I did not use a top-load in this test.
http://www.instructables.com/id/Building-a-solid-state-tesla-coil/
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Comments
12 comments Add Comment
Its only one in thousands says: Dec 23, 2010. 4:34 AM REPLY
How many hours did you take to complete this ?
You're a real professional , i mean really .
Its only one in thousands says: Dec 23, 2010. 7:27 AM REPLY
A Simple PCB involving controlling the whole house , Circuit would have took me 1 whole month .
Its only one in thousands says: Dec 25, 2010. 12:53 PM REPLY
Right now i am preparing to make a 5.1 amp , but i don't know where to start out first , i saw that FK667: POWER AMPLIFIER OCL
100+100W. STEREO R1% Kit from my local store , or the FK657: POWER AMPLIFIER OTL 30+30W. STEREO R1% because i only need
30W , my only worry is they do not make 70W subwoofer Amps , only , FK671: SUB WOOFER AMPLIFIER 48W. OCL.
Oh dear .
I am so confused , i need a tone control but i have got no clue how to that up though they do sell it .
You can usually buy copper wire by the foot, in varying gauges, at hardware stores. The heavy stuff (12 gauge) is a little tricky to solder with the older,
wimpier soldering irons, but a 70W analog or digital iron makes the job pretty easy. If you're worried about overheating a part (soldering 12 gauge directly to
a MOSFET, e.g.) you can use a bit of thin stuff for the last few millimeters (not unlike "thermals" on a printed circuit board).
Also, though modern MOSFETs appear to be a bit improved along these lines, they also tend to come with instructions cautioning against static. I've never
gone so far as a wrist strap, but I do work barefoot, and tend to work in cotton -- a piece of synthetic (e.g., Polarfleece) rubbing on hair (yours, wool, or a cat)
can crank up quite a voltage.
http://www.instructables.com/id/Building-a-solid-state-tesla-coil/
milkyapple says: Dec 25, 2010. 5:50 PM REPLY
Hey, could i use this circuit as a flyback driver too? I'd rather not wind the secondary.
http://www.instructables.com/id/Building-a-solid-state-tesla-coil/