A mechanical device for moving or controlling something TYPES OF ACTUATORS Hydraulic actuators Pneumatic actuators Electric Motors - servomotor - stepper motor - direct-drive electric motor Shape memory metal actuator Magnetostrictive actuators ACTUATING systems WEIGHT, POWER-TO-WEIGHT RATIO, operating pressure STIFFNESS VS COMPLIANCE USE OF REDUCTION GEARS Hydraulic systems are very stiff and noncomp
A mechanical device for moving or controlling something TYPES OF ACTUATORS Hydraulic actuators Pneumatic actuators Electric Motors - servomotor - stepper motor - direct-drive electric motor Shape memory metal actuator Magnetostrictive actuators ACTUATING systems WEIGHT, POWER-TO-WEIGHT RATIO, operating pressure STIFFNESS VS COMPLIANCE USE OF REDUCTION GEARS Hydraulic systems are very stiff and noncomp
A mechanical device for moving or controlling something TYPES OF ACTUATORS Hydraulic actuators Pneumatic actuators Electric Motors - servomotor - stepper motor - direct-drive electric motor Shape memory metal actuator Magnetostrictive actuators ACTUATING systems WEIGHT, POWER-TO-WEIGHT RATIO, operating pressure STIFFNESS VS COMPLIANCE USE OF REDUCTION GEARS Hydraulic systems are very stiff and noncomp
controlling something TYPES OF ACTUATORS Hydraulic actuators Pneumatic actuators Electric motors - servomotor - stepper motor - direct-drive electric motor Shape memory metal actuator Magnetostrictive actuators CHARACTERISTICS OF ACTUATING SYSTEMS
Weight, power-to-weight ratio, operating
pressure Stiffness Vs Compliance
Use of reduction gears
WEIGHT, POWER-TO-WEIGHT RATIO, OPERATING PRESSURE Higher the voltage of a electric motor, higher will be the power-to-weight ratio Pneumatic cylinders has the lowest power- to-weight ratio Hydraulic systems have the highest power- to-weight ratio STIFFNESS COMPLIANCE
Stiffer the system, more Compliant the system, the
load is needed to deform it easier it deforms under the load Hydraulic systems are very Pneumatic systems are stiff and noncompliant compliant
More accurate Inaccurate
STIFFNESS VS COMPLIANCE USE OF REDUCTION GEARS
Hydraulic Devices – No need to use
reduction gears
Electric Motors – Need reduction gears
HYDRAULIC ACTUATOR
Offer High power-to-weight ratio, large forces
at low speeds (both linear and rotary actuation) Tolerance of Extreme hazardous environments Used in past, mostly in automobile productions. Not used anymore due to leakage problems. EXAMPLE OF HYDRAULIC ACTUATORS WHEN TO USE HYDRAULICS
Large Force, High Power applications
High power density
Accurate control
Rugged environments (explosive, dusty,etc)
A HYDRAULIC SYSTEM CONSISTS OF FOLLOWING PARTS Hydraulic linear or rotary cylinder and rams Hydraulic Pump Electric motor Cooling system Reservoir Servovalve Safety check valves Connecting hoses Sensors FIGURE: SCHEMATIC OF A SPOOL VALVE IN NEUTRAL POSITION FIGURE: SCHEMATIC OF A HYDRAULIC SYSTEM AND ITS COMPONENTS FIGURE: SCHEMATIC OF A SIMPLE CONTROL DEVICE WITH PROPORTIONAL FEEDBACK FIGURE: BLOCK DIAGRAM OF THE HYDRAULIC SYSTEM WITH PROPORTIONAL FEEDBACK CONTROL SCHEME APPLICATIONS OF HYDRAULIC SYSTEMS Heavy Plant – Steel press – Large-scale precision motion tables Mobile Systems – Steering, brakes – Propulsion and transmission Aerospace – Aerolon actuation in aircraft – Fin actuation in missiles/rockets
Multi Response Optimization of The Performance Characteristics in Stir Casting Process For Fabrication of Red Mud Based Aluminium Metal Matrix Composite