Professional Documents
Culture Documents
How To Make Printed Circuit Boards
How To Make Printed Circuit Boards
Before you use the solder- Methods continued from page one.)
i ng iron....
One way to protect the cop-
"Breadboarding" a circuit is a Etching the Board. per would be to simply paint the
term from our grandfather's days... Whichever method you use, pads for IC's and resistors etc. with
.. when parts were fastened to a you will ultimately have to etch the a fine brush and some lacquer or
wooden board to see how well a circuit board as the last step before drilling, varnish. Actually this is not a bad
would perform. To provide a quick l oading parts and soldering. Etching, of i dea for covering large areas to
check to see if a given circuit would course, is the chemical removal of cop- make a ground plane; the varnish
work, parts were screwed or nailed to per except where your circuit is to be. would provide good protection
a board. Wires were twisted onto ter- Datak provides an excellent and eco- against the etchant. But what an im-
minals, often never soldered. nomical product for this purpose. The possible chore for component pads,
Today we have Solderless process is described near the end of traces etc.!
Prototype boards for testing circuit this booklet. ** This is where Datak prod-
i deas. Parts are simply plugged into ucts for Direct Etch are a terrific
one of these boards with no perma- help. Patterns are
nent connections, such as soldering. available for just s 0 0
The circuit is powered up for testing Direct Etch, the quickest, about any compo- a a O
O
s
and circuit changes are quick and cheapest method in detail. nent's footprint. And O
' easy. universal donuts will 0 0 0
Solderless Prototype boards work if there is not o
have groups of holes spaced to accept a standard pattern. o
component leads from IC's, resistors DIRECT ETCH
You will not need to 0
and so on. measure; spacing
between component 00 0
o
Below is a photo of a 7" wide proto- l eads (or contacts)
will be matched by 1111 1111
t
i ll
sheet where you want a donut and bur- used widely for
nish with a blunt stick or pencil. "odd", or non-
board. standard compo-
nents.
This section describes the use an example:
And here is a blown „ of Dry-transfers in the direct etch proc- DIP ("dual
up photo of the left ess. The Direct Etch method could be i nline package") U
end of the board. used for massive PC boards but we I ntegrated Circuits
Note the 8 pin DIP don't recommend it. As a rule of thumb, have two rows of
I C and resistor. anything larger than one or two IC's pins that are 0.30"
Each pin of the IC is and a transistor (with the usual list of apart; and the pins on each side are
i n a hole with a buss resistors, capacitors etc.) is probably on 0.10" centers. You can easily
strip that has four too big. But you decide, after reading match this footprint by using any
other holes. You can the following and maybe trying a small Datak Dry Transfer donut pads on
i nsert components circuit. 0.10" centers. Simply burnish onto
i nto these holes or a The Direct Etch method is the copper the requisite number of
22 gauge solid cop- simple: Directly on the board's cop- donuts:
per wire "jumper". per surface, you mask the areas that
will become your circuit; copper not
There are several sizes of protected by masking will be re-
Protoboards, ranging from small and moved during the etching process. Like this>>
simple to large with binding posts for
power and output (or whatever you The making of a PC board could be de-
want to use them for). A serious ex- scribed as removing copper from a PC Rather than
perimenter will need at least one board' board "blank"; and leaving behind the searching through
as it can help you decide if a circuit copper you will want. Before etching the Datak catalog
needs changes; or may not be worth the board, you must protect the areas to find the pat-
building at all. Check the Philmore that will become your circuit. Direct terns that you will
( Datak s sister company) catalog for Etch is really just a simple, accurate need, consider
details. ** masking process.
2
Comprehensive Datak Instructions for Printed Circuit Prototyping
3
Comprehensive Datak Instructions for Printed Circuit Prototyping
But for 1/4 watt resistors and small capacitors, donut size for
each lead is mostly up to you. Fairly large donuts are easier to work
with but sometimes you may be forced to use very small pads due to Be sure to lap tape on top of pads.
space limitations. In genera for two lead components, use a donut
anywhere from .020" to .035" O.D.. You will soon get a feel for which
to use. For parts such as big electrolytics, use a donut with an inside Finish the artwork by connecting to-
diameter about the same as the components lead wire. Just be sure gether all pads that need to be connected.
not to get so close to other pads that you will probably have a solder When you cannot make a connection between
bridge by accident. two pads that must be connected because of in-
You can even get oval "donuts" (or pads) that' o 40
have a lead wire between them, which can be very
handy in tight places. The oval shape gives a small
o terfering traces, consider using a jumper wire.
( Or, could you reroute interfering traces?)
Hopefully, most problems were solved during
pad . more area for the solder, producing a strong sol- the layout process.
der Joint in a small place. These donut pads are on
1/10" centers, of course, so that they match the spac- Once you have finished your Positive
i ng of standard IC's and other DIP (dual in-line pack- Artwork, you can either use it with the presensi-
age) devices. tized, positive acting boards or you can create a
The column to your right depicts some helpful; tips. Take negative for use with the Negative acting sensi-
your time and shoot for accuracy, checking each trace twice When tizer. Both methods are described in detail in
you finish, you are ready to use presensitized positive boards or to this booklet.
make a negative so that you can coat your own PC boards.
4
Instructions for using
POSITIVE, PRESENSITIZED PC BOARDS
ABOUT THE DARKROOM. POSITIVE PRESENSITIZED PC BOARDS
This is the easiest to use of the various methods, and is gener-
A darkroom is not needed for Datak ally the most accurate. Although the negative method may cost you less
processes; subdued incandescent money, the time savings and fewer steps might compensate for material
room lighting is generally good. Do costs being a bit higher.
eliminate sunlight from windows and, What are they? The boards are conventional, 1 oz. copper PC
preferably, all fluorescent lights. We boards with a Fiberglas substrate. The copper is coated with a light sensi-
suggest either l ow wattage incandes- tive chemical that is often called a resist or a sensitizer. When this coat-
cent lights (25watts) at a distance of i ng is exposed to enough ultraviolet light, it will rinse away in the
several feet or yellow bug lights, still developer solution, exposing the copper beneath. The copper is then
kept at a distance. This whenever etched.
handling light sensitive products
which includes Positive Boards, Neg- I n brief, these are the steps we are about to describe in detail:
Fast film or when applying or han-
dling boards that you have coated 1. Expose the PC board with your positive artwork
with Datak's negative resist. on top of it to UV light.
if you already have a fully 2. Develop the board in liquid developer.
equipped dark roam, there is cer- 3. Etching the PC board will be covered in the section
tainly no: harm in using it and no about etching.
problem with safe lights etc..
Before we start with the procedure, we need to advise you that
there are two different types of positive board. They are very similar in
many respects, but you will want to be aware of the difference. The
The WORKING AREA Standard series has been around for many years. The catalog numbers
and equipment. for the Standard series always begin with a "12" (e.g. 12-024 etc.).
It is important have a The Premier series is a deluxe version and a newer innovation. It
good work area for the chemical can be exposed with a photoflood, or even a standard incandescent 100
processes used to make PC watt light bulb, uses less developer
boards. It is necessary both to be and has a protective plastic, peel-off
successful and for your personal fil m that is a big plus. The resist
safety. You will need the following coating is also superior in that small
for certain: i mperfections have been reduced to
A sink with both hot and almost nonexistent (very rarely need-
cold running water; with a faucet i ng touchup after developing). The
that will mix for warm as well. This Premier series is somewhat more
should be in an area that won't costly (average 15-20%).Premier
mind some stains. The etchant, in boards have part numbers beginning
particular, can be messy and with the numeral "14" (e.g. 14-024
stains are likely. etc. )
You don't need a dark- The two biggest advantages in using the Premier series are the
room, but you will need to be able higher quality coating and the plastic film protective cover. While this
to close out sunlight (see above ). peel-off cover is in place, you can measure, mark and cut the board to
Ventilation is important, size in normal room lighting, even bright lighting. Standard boards must
during etching and when using the always be handled in very subdued light.
negative developer. In a confined
area these chemicals may cause However, Standard boards should not
throat and eye irritation and even Confusing Terminology. be considered to be terribly inferior; they
lightheadedness even sickness The industry tends to use have been the industry's mainstay for
could result. Providing an air flow several terms for "Positive- nearly two decades and can be counted
should prevent any reaction for acting PC boards". A posi- upon for very good results. Here are the
a
most people; use fan to exhaust tive board i s a positive board main differences
a
fumes' via window. and do not be distracted by >Standard boards require UV light for
Goggles are a verygood variations such as "positive
acting", "pre-sensitzed" or exposure, Premier boards do not.
idea when working with chemicals; >Standard boards, mix developer with
a
and being close to sink in case coated etc.. And the terms
Precoated and Presensitzed three parts water vs. ten parts water for
an eye; needs to be rinsed out. are interchangeable as are Premier boards.
resist and sensitizer. >Standard boards should be checked
ALWAYS keep the chemi- Technically, the coating is a after developing for possible touchup be-
cals out of reach of young resist and not a sensitizer, fore etching; they may need just a dab
children. Ingestion can be the resist is light sensitive.
The term "positive" is the
with your PC ink pen.
( Continued next page)
very harmful or fatal. giveaway
Instructions for using POSITIVE, PRESENSITIZED PC BOARDS.
TINNIT©
Your positive will be placed Step 4. Expose Tin Plating for PC boards.
on top of the resist coating the board with your Kit no. 12-800
on the copper side of the positive. Follow the
PC board during exposure. Exposure Chart for This is a slick product
exposure time. Use
Be sure that the positive is that should be of particular i nter-
not upside-down; the cir- an exposure frame. est to professional users. When
cuit in copper is going to Place your posi- you get to the point where you
be oriented the same way tive on top of the sen- have a finished PC board, you
as your positive on top of sitized coating on the may want to tin plate the copper
the board. PC board and sand- for two or three reasons.
wich the two in the The tin plate, which sol-
exposure frame. ders very easily, looks very sharp,
shiny and clean. If you are mak-
The Exposure Frame: This device will be familiar to you if you ing a board for a customer, tin
have ever made photographic prints. The frame is simply a holder for a looks quite professional. And the
small board and piece of glass. With your positive in place on top of a look lasts.
precoated board, put the two in the frame under the glass and slide into TINNIT will also provide
the frame. The frame will hold the two tightly together for two reasons: protection for boards that will be
(1.) the positive should never move around during exposure and (2.) the stored for later use; they will re-
positive is pressed tightly against the board so that light does not get un- main solderable and the copper
der the positive. Now expose to will be protected.
li ght. The exposure
I NSTRUCTIONS
The Light Source:
See the chart at the bottom
frame; holds the
postive firmly TINNIT is electroless, re-
against the PC quiring no electrodes or wires.
of this page. We are assuming board during
that your line voltage is be- exposure to light NOTE: WE RECOMMEND
tween 115 and 125 Volts AC GOGGLES and RUBBER
.. if below this range, you may GLOVES WHILE' WORKING
have problems. Also, for the WITH THIS PRODUCT.
sun, keep in mind that its ul-
traviolet output could vary; es- 1. Dissolve the TINNIT
pecially in large cities, on hazy powdered concentrate (marked
days etc. . no. ER-18) in 12 ounces of very
Note that the Premier warm water (temperature about
series can use an ordinary 100
watt white incandescent light bulb. 130° F) and' then add water to
make one pint (16oz.).
Develop the board: While the board is being exposed, prepare a tray of NOTE: Use only a plastic
developer solution. Mix the Datak developer concentrate 1:10 with water or glass contaneror mixing an
for the Premier series; or 1:3 for the Standard series. NOTE carefully; or storage. o not use metal
mix with very warm water. A cold developer is not going to work, it containers or caps With meta llic
should be above room temperature or warmer. (Be sure to use only
Datak nos. 12-402 or 12-406.) li nings.
Use glass/plastic photographic tray. 2. Prepare the circuit
Use just enough developer to cover the board for plating by removing all
board. Rock the tray gently until the copper traces of resist with either ace
i s fully exposed in areas to be etched. It will tone, lacquer thinner or
be obvious to you when the copper is bare; DATAKOAT® thinner. If oxides
be sure that there is no haze or film remain- are present, clean with scouring
i ng. Rinse in cold water for a couple of min- powder rather than soap or deter-
utes. (Continued next page.) gent; do not use steel wool.
Continued on page seven)
Board F1 5 T 8-BL app. noon Datak ER-39 mix developer i 00 watt bulb
T type X2 bulbs** SUN* bulb concentrate Premier onl
STANDARD R 12 to 14 min. 8 to 10 min. 12 to 15 min. 3 parts water to 1 not applicable
@ 7 inches any distance @12 min.
PREMIER 9 to 12 min. 4 to 4.5 min. 10 min. 10 parts water to 1 10-12minutes
@7" 12" distance @12" distance.
** l ook for desklamps that hold two bulbs *sun about noon to two P.M.
6
Positive Boards continued ..... and Making a Negative from a Positive with Neg-Fast Film.
The Negative Acting Photo Resist method Sometimes steel wool will
contain oil; but it can be re-
The method is based upon using the Datak no. ER-71 Photo moved with some soap and
Resist liquid, which is a light sensitive spray-on resist. The small, 4 ounce running water. Soap,
bottle will cover about 1,700 square inches and is applied with the pump squeeze and rinse a pad two
action sprayer included in the package. Good results can be expected if or three cycles and it will be
you carefully follow the steps. clean enough to use. A liquid
You will need to begin with a quality negative. If you have dish soap is suggested.
a positive, see the section on using NegFast film to produce a negative.
Or, use standard photographic process to make a high contrast negative.
Step 6. Touch up. The board may now be handled in normal lighting.
The Datak ER-8 Developer I nspect the board for breaks in traces or pads. If there are any, you can
contains aromatic, partially touch them up with the etch resist pen. Repair any breaks before etching.
chlorinated hydrocarbons. The I f the above steps were done well, touch up will probably not be needed.
product can attack plastics
and may discolor vinyl counter
tops, attack wood finishes and Etch the PC board. (See section about etching.)
so on. In addition to the pre- 00*
cautions listed on the pack-
age, don't use this product in
areas that can't stand some
abuse. The Products...
Never leave such chemicals
where children might get Into
them. Ingestion of this and The no. ER-71 Photo Resist (left) is supplied in a
other PC board making chemi- dark bottle which will prevent deterioration.
cals can be very harmful and Officially, the shelf life is about two years; but the
even fatal, especially in small actual life is probably much longer. It can be
children. stored at room temperature; cooler temperatures
will add to the shelf life. Warm it up to at least
room temperature to apply it. The Resist has a
spray cap for application. Spin coating is also
Fast removal of all good if you are equipped to do it.
manner of etch resists can The no. ER-8 developer i s supplied in a
be done with an acetone metal can and will keep for a long time if kept
free fingernail polish re- tightly shut. If you plan to do quite a number or
mover. It can be found near boards, then you'll want to start with two cans. The
the fingernail polish in drug Resist will cover about 1,700 square inches of copper but a
stores and discount stores can of developer won't develop nearly that much area. (Area
etc.. It is a cheap and effec- will vary with circuit density.)
tive way to go.
10
ETCHING PC BOARDS