REAL TIME INDUSTRIAL PROCESS CONTROL & MONITORING

USING RF MODULE

Wireless On board Error Detector in Automation Industries

Our goal of the project is to build an on board error detector device for identifying the
error in the CNC machine if there is any fault and it that would communicate to a PC
through a wireless medium. The project is designed for industries where they are dealing
with Conversion of conventional Grinding, Milling, Lathes to CNC controlled machine
tools with Design, adaptation of ball screw drive for axes control, Hydraulic / Pneumatic
accessories.

Existing system:
In the existing system if there is any problem in the machine and if
the machine got stopped the information is given to the technical manager by the operator
through phone so that he is sending the technical operator to the corresponding machine
location.
Proposed System:

To avoid the same our aim is to develop a device which detects the error by receiving the
signal from the CNC machine in digital format and transmitted to the PC in the control
room through wireless and the error type and machine number is conveyed so that the
work can be made easy for the technicians.

As a prototype model we have implement the sensors for finding the faults such as
IR(proximity) ,Motor overloaded ,gear problem in switching and transmitted to control
room through RF transmission and error identification is displayed in the PC using VB.
Rf Ht12d
 The block diagram

CNC Message in
Machine digital format Process
Modulator
ing unit

Receiver Demodulator