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IS220 OEM Scan Engine Installation and User's Guide: Metrologic Instruments, Inc
IS220 OEM Scan Engine Installation and User's Guide: Metrologic Instruments, Inc
© 2005 by Metrologic Instruments, Inc. All rights reserved. No part of this work may be reproduced, transmitted, or stored in any
form or by any means without prior written consent, except by reviewer, who may quote brief passages in a review, or provided for
in the Copyright Act of 1976.
Products and brand names mentioned in this document are trademarks of their respective companies.
TABLE OF CONTENTS
Introduction ........................................................................................................................................................................................1
Dimensions ........................................................................................................................................................................................2
Labels ................................................................................................................................................................................................4
Indicators
Visual Indicator...............................................................................................................................................................................5
Failure Indicators............................................................................................................................................................................6
Depth of Field.....................................................................................................................................................................................8
Maintenance ......................................................................................................................................................................................8
Troubleshooting Guide.......................................................................................................................................................................9
Design Specifications.......................................................................................................................................................................11
Default Settings
Communication Parameters.........................................................................................................................................................13
Cautions .......................................................................................................................................................................................20
Notices .........................................................................................................................................................................................20
Patent Information............................................................................................................................................................................21
Index ................................................................................................................................................................................................22
ii
INTRODUCTION
The IS220 is a dual optic bench scanning engine with scan lines optimized for orthogonal orientation of 1D bar codes. It is a
completely self-contained scan engine.
BASE KIT
PART NUMBER DESCRIPTION
IS220-16 IS220 OEM Engine ( RS232 )
OPTIONAL ACCESSORIES
PART NUMBER DESCRIPTION
52-52548 Communication/Power Cable 110 Volt
Other items may be ordered for the specific protocol being used. To order additional items, contact the dealer, distributor or call
Metrologic’s Customer Service Department at 1-800-ID-METRO or 1-800-436-3876.
1
CASE DIMENSIONS
2
SCANNER COMPONENTS
ID NO. DESCRIPTION
3
LABELS
4
INDICATORS
Audible Indicators
When the IS220 is in operation, it provides audible feedback. These sounds indicate the status of the scan engine.
One Beep
The scan engine will beep once when it first receives power, the red LED will flash and the scanner will beep once. The red
LED will remain on for the duration of the beep. The scan engine is ready to scan.
When the scanner successfully reads a bar code, the red LED will flash and the scanner beeps once (if configured to do so).
If the LED does not flash, then the bar code has not been successfully read.
Razzberry Tone
This is a failure indicator. Refer to Failure Indicators on the next page.
When configured, three beeps can also indicate a communications timeout during normal scanning mode.
When using one-code programming, the scanner will beep three times (in the current selected tone), followed by a short pause
then by a high tone and a low tone. This indicates the single configuration bar code has successfully configured the scan
engine.
Visual Indicators
Steady Green
When the laser is active the green LED is illuminated. The green LED
will remain illuminated until the laser is deactivated.
During the power save mode, the laser will turn on and turn off. During
this period, the green LED will remain illuminated.
5
INDICATORS
Failure Indicators
Flashing Green and One Razzberry Tone
This indicates that the scanner has experienced a laser subsystem failure. The scanner will try up to 3 times to correct the
failure condition. If the laser subsystem continues to fail, that subsystem (left or right) will be shut down and an error
indication will be shown on the Diagnostic Indicator Display. This error stays on the display until corrected. If the remaining
subsystem is still operational, scanning will continue using the operational components.
6
INDICATORS
Error
Description
Code
01 Reserved
LASER #2 (right) ERROR – The laser in the right scanning subsystem denotes a failure. The scanner will try three
times to correct the laser operation. If the laser error persists, the right scanning subsystem will be shut down and
22
error code 22 will remain on the diagnostic indicator display. If the left scanning subsystem is still healthy, it will
remain active and scanning until the unit can be scheduled for repair at a Metrologic authorized service center.
MOTOR #1 (left) ERROR – The motor in the left scanning subsystem denotes a failure. The scanner will try three
times to correct the motor operation. If the motor error persists, the left scanning subsystem will be shut down and
31
error code 31 will remain on the diagnostic indicator display. If the right scanning subsystem is still healthy, it will
remain active and scanning until the unit can be scheduled for repair at a Metrologic authorized service center.
MOTOR #2 (right) ERROR – The motor in the right scanning subsystem denotes a failure. The scanner will try three
times to correct the motor operation. If the motor error persists, the right scanning subsystem will be shut down and
32
error code 32 will remain on the diagnostic indicator display. If the left scanning subsystem is still healthy, it will
remain active and scanning until the unit can be scheduled for repair at a Metrologic authorized service center.
7
DEPTH OF FIELD
MAINTENANCE
Smudges and dirt can interfere with the proper scanning of a bar code. It is important to keep the output window clean with
periodic cleaning.
8
TROUBLESHOOTING GUIDE
The following guide is for reference purposes only. Contact a Metrologic representative at 1-800-ID-METRO or 1-800-436-3876 to
preserve the limited warranty terms.
The unit beeps There has been a Contact a Metrologic service representative if the unit will not hold the
3 times on power up. Non-volatile RAM failure. programmed configuration.
9
TROUBLESHOOTING GUIDE
The unit scans, but the The scanner’s data format Verify that the scanner’s data format matches the host systems
data transmitted to the does not match the host requirements. Make sure that the scanner is connected to the proper
host is incorrect. system requirements. host port.
Alpha characters show The computer is in Caps Enable the Caps Lock detect setting of the scanner to detect whether
as lower case. Lock mode. the PC is operating in Caps Lock.
Intercharacter delay
Characters are being Add some intercharacter delay to the transmitted output by using the
needs to be added to the
dropped. MetroSelect Configuration Guide (MLPN 00-02407).
transmitted output.
10
DESIGN SPECIFICATIONS
IS220
OPERATIONAL
Light Source: Two, Visible Laser Diodes @ 650 nm
Laser Power: 1 mW per VLD
Scan Pattern: 10 fields of 4 parallel lines (for ladder and picket fence)
Number of Scan Lines: 40
Scan Speed: 4000 scan lines per second +/- 5%
Depth of Scan Field, Near: 115 mm (4.5”) from window surface, pattern offset
Depth of Scan Field, Far: 190 mm (7.5”) from window surface, pattern offset
Minimum Bar Width: 0.2 mm (8.0 mil)
Decode Capability: Autodiscriminates all standard 1-D barcodes.
System Interface: RS232
Print Contrast: 35% minimum reflectance difference
Up to 80 data characters.
Number of Characters Read:
The maximum number will vary based on symbology and density.
Audible Indicators: Internal beeper
Green LED = Laser on, ready to scan
Visual Indicators (Default Settings):
Red LED = Good read, decoding
MECHANICAL
Length: 295 mm
Width: 150 mm
Depth: 75 mm
Weight: 2.5 Kg maximum excluding cable
Termination: 15-pin, Male D-sub connector with screw locks
Mounting: Two, M5 tapped holes are provided for mounting purposes
ELECTRICAL
Input Voltage: 5VDC ± 0.25V
Operating Power: 6.25W typical @ 5VDC
Operating Current: 1.25A typical
DC Transformers: Class II; 5VDC @1.5A
Laser Class 2: IEC 60825-1:1993+A1:1997+A2:2001
EMC: FCC, ICES-003 & EN 55022 Class B
ENVIRONMENTAL
Operating = 0°C to 40°C (32°F to 104°F)
Temperature:
Storage = -40°C to 60°C (-40°F to 140°F)
Humidity: 5% to 95% relative humidity , non-condensing
Contaminants: Sealed to resist airborne particulate contaminants
Ventilation: None required
11
UPGRADING THE FLASH ROM FIRMWARE
The MetroSet2 program is a functional component of Metrologic’s new line of Flash-based scanners. This program allows the
user of a Metrologic scanner to quickly upgrade to a new or custom version of firmware. It requires the use of a personal
computer running Windows 95 or greater and the use of a serial port. The user merely connects the scanner to a serial port on the
PC, launches the MetroSet2 program, and blasts off to new firmware upgrades.
The program guides the user with its simplistic one click approach. The user must first select the file and then once the file is
selected verified the scanner is ready to be upgraded. Press the button to upgrade the scanner. The unit will go into a “flash
mode” – both the LEDs will be on. The user can follow the progress of the upgrade by watching the screen for details. When the
upgrade is complete, the scanner will respond with its normal one beep on power up. If two beeps occur, the scanner did not
upgrade properly. Contact a Metrologic service representative for additional assistance.
12
DEFAULT SETTINGS
COMMUNICATION PARAMETERS
Many functions of the scanner can be "configured" - that is, enabled or disabled. The scanner is shipped from the factory
configured to a set of default conditions. The default parameter of the scanner has an asterisk ( * ) in the charts on the following
pages. If an asterisk is not in the default column then the default setting is Off or Disabled. Every interface does not support every
parameter. If the interface supports a parameter listed in the charts on the following pages, a check mark will appear.
UPC/EAN * 9
Code 128 9
Code 93 9
Codabar 9
Interleaved 2 of 5 (ITF) 9
MOD 10 Check on ITF 9
Code 11 9
Code 39 9
Full ASCII Code 39 9
MOD 43 CD on Code 39 9
Transmit Mode 43 CD 9
Paraff 9
Paraff Lead “A” 9
Allow Paraff Failures 9
French PC Terminal 9
MSI-Plessey 9
Airline (15 digit) 2 of 5 9
Airline (13 digit) 2 of 5 9
Matrix 2 of 5 9
Telepen 9
UK Plessey 9
STD 2 of 5 9
MSI-Plessey 10/10 Check Digit 9
MSI-Plessey MOD 10 Check Digit 9
ITF Symbol Lengths Variable 9
ITF Minimum Symbol Length 6 9
Symbol Length Lock None 9
Minimum Symbol Length 4 9
Trioptic 9
RSS14 Enable 9
RSS14 ID “]e0” * 9
RSS14 App ID “01” * 9
RSS14 Check Digit * 9
RSS Expanded Enable 9
13
DEFAULT SETTINGS
COMMUNICATION PARAMETERS
Expanded ID “]e0” * 9
RSS Limited Enable 9
RSS Limited ID “]e0” * 9
RSS Limited App ID “01” * 9
RSS Limited Check Digit * 9
Beeper Tone Normal 9
Beep Transmit Sequence Before Transmit 9
Beeper Volume Loudest 9
Communication Timeout None 9
Razzberry Tone on Timeout 9
Three Beeps on Timeout 9
No Beeps on Timeout * 9
Fast Beep 9
Beep Twice on Supplements 9
No Beeps on Timeout * 9
5 Retries Before Timeout 9
Timeout In … 2 secs. 9
Laser Off Between Records 9
Variable Laser Off Delay 5 - 635 msec 9
Flash LED on Good Scan * 9
Reverse LED Convention 9
Flash LED on Good Scan * 9
Enter Power Save Mode 10 mins. 9
Blink Power Save Mode * 9
Laser OFF Power Save Mode 9
Laser & Motor OFF Power Save Mode 9
Dual Action Power Save Mode #1 9
Dual Action Power Save Mode #2 9
Same Symbol Rescan Timeout: 500 msecs Programmable in 50 msec steps (MAX 6.35 seconds) * 9
Intercharacter Delay Programmable in 1 msec steps (MAX 255 msecs) 1 msecs 9
Number of Scan Buffers 1 9
UPC GTIN-14 Format 9
14
DEFAULT SETTINGS
COMMUNICATION PARAMETERS
EAN-8 Enable * 9
Transmit EAN-8 Check Digit * 9
Convert EAN-8 to EAN-13 9
EAN-13 Enable * 9
Transmit EAN-13 Check Digit * 9
UPC-A Enable * 9
Convert UPC-A to EAN-13 9
Transmit UPC-A Check Digit * 9
Transmit UPC-A Number System * 9
Transmit UPC-A Manufacturers ID. * 9
Transmit UPC-A Item ID * 9
UPC-E Enable * 9
Empand UPC-E 9
Transmit UPC-E Lead ‘0’ * 9
Transmit UPC-E Check Digit 9
Disable UPC-E Auto Redundancy * 9
Transmit Codabar Start/Stop Characters 9
Codabar CLSI 9
Dual Field Codabar 9
Tab Between Dual field Codabar 9
Codabar CLSI Check Digit 9
Codabar 7-Check Check Digit 9
Codabar Mod-16 Check Digit 9
Transmit MSI Plessey Check Digits 9
Number of MSI Plessey Check Digits 0 9
UK Plessey A to X Convert 9
UK Plessey Special 12 Character Format 9
Transmit UK Plessey Check Digit 9
EAN 128 Enable 9
Enable French Pharma 9
Enable Matrix 2 of 5 Check Digit 9
Enable Hong Kong 2 of 5 9
Enable Alpha Telepen 9
Telepen Convert Lead ‘^L’ to ‘E’ 9
Enable Code 11 Check Digit 9
Parity Space 9
Baud Rate 19200 9
15
DEFAULT SETTINGS
COMMUNICATION PARAMETERS
8 Data Bits 9
7 Data Bits * 9
Stop Bits 2 9
RTS / CTS Enabled 9
Message RTS 9
Character RTS * 9
ACK / NAK 9
O / N Handshaking 9
Host Bell / Cancel 9
Xon / Xoff 9
No Transmit Without DTR Present 9
French PC Terminal Emulation 9
“D/E” Disable Command 9
“Z/R” Disable Command 9
“F/L” Laser Command * 9
“M/O” Motor Enable Commands 9
Beep on Bell 9
Razz on ‘z’ 9
Activate on DTR 9
Activate on DC2 Character 9
Xmit No Read Message on DC2 Timeout 9
No Transmit LED During No Read Message 9
Programmable “No Read” Message 9
Recv “I” = Transmit “METROLOGIC” 9
Recv “i” = Transmit Scanner ID Byte 9
STX Prefix 9
TAB Prefix 9
Metrologic Prefix 9
UPC Prefix 9
ETX Suffix 9
TAB Suffix 9
Carriage Return Suffix * 9
Line Feed Suffix * 9
UPC Suffix 9
Transmit LRC 9
st
Start LRC on 1 Byte 9
nd
Start LRC on 2 Byte 9
16
DEFAULT SETTINGS
COMMUNICATION PARAMETERS
17
SCANNER AND CABLE TERMINATIONS
18
LIMITED WARRANTY
The IS220 series scanners are manufactured by Metrologic at its Blackwood, New Jersey, U.S.A. facility. The IS220 series
scanners have a two (2) year limited warranty from the date of manufacture. Metrologic warrants and represents that all IS220
series scanners are free of all defects in material, workmanship and design, and have been produced and labeled in compliance
with all applicable U.S. Federal, state and local laws, regulations and ordinances pertaining to their production and labeling.
This warranty is limited to repair, replacement of Product or refund of Product price at the sole discretion of Metrologic. Faulty
equipment must be returned to the Metrologic facility in Blackwood, New Jersey, U.S.A. or Puchheim, Germany. To do this,
contact Metrologic’s Customer Service/Repair Department to obtain a Returned Material Authorization (RMA) number.
In the event that it is determined the equipment failure is covered under this warranty, Metrologic shall, at its sole option, repair
the Product or replace the Product with a functionally equivalent unit and return such repaired or replaced Product without
charge for service or return freight, whether distributor, dealer/reseller, or retail consumer, or refund an amount equal to the
original purchase price.
This limited warranty does not extend to any Product which, in the sole judgement of Metrologic, has been subjected to abuse,
misuse, neglect, improper installation, or accident, nor any damage due to use or misuse produced from integration of the
Product into any mechanical, electrical or computer system. The warranty is void if the case of Product is opened by anyone
other than Metrologic’s repair department or authorized repair centers.
THIS LIMITED WARRANTY, EXCEPT AS TO TITLE, IS IN LIEU OF ALL OTHER WARRANTIES OR GUARANTEES, EITHER
EXPRESS OR IMPLIED, AND SPECIFICALLY EXCLUDES, WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE UNDER THE UNIFORM COMMERCIAL CODE, OR ARISING OUT OF
CUSTOM OR CONDUCT. THE RIGHTS AND REMEDIES PROVIDED HEREIN ARE EXCLUSIVE AND IN LIEU OF ANY
OTHER RIGHTS OR REMEDIES. IN NO EVENT SHALL METROLOGIC BE LIABLE FOR ANY INDIRECT OR
CONSEQUENTIAL DAMAGES, INCIDENTAL DAMAGES, DAMAGES TO PERSON OR PROPERTY, OR EFFECT ON
BUSINESS OR PROPERTY, OR OTHER DAMAGES OR EXPENSES DUE DIRECTLY OR INDIRECTLY TO THE PRODUCT,
EXCEPT AS STATED IN THIS WARRANTY. IN NO EVENT SHALL ANY LIABILITY OF METROLOGIC EXCEED THE
ACTUAL AMOUNT PAID TO METROLOGIC FOR THE PRODUCT. METROLOGIC RESERVES THE RIGHT TO MAKE ANY
CHANGES TO THE PRODUCT DESCRIBED HEREIN.
19
LASER AND PRODUCT SAFETY
CAUTIONS
Caution
Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous laser
light exposure. Under no circumstances should the customer attempt to service the laser scanner. Never attempt to look at
the laser beam, even if the scanner appears to be nonfunctional. Never open the scanner in an attempt to look into the
device. Doing so could result in hazardous laser light exposure. The use of optical instruments with the laser equipment will
increase eye hazard.
Atención
La modificación de los procedimientos, o la utilización de controles o ajustes distintos de los especificados aquí, pueden
provocar una luz de láser peligrosa. Bajo ninguna circunstancia el usuario deberá realizar el mantenimiento del láser del
escáner. Ni intentar mirar al haz del láser incluso cuando este no esté operativo. Tampoco deberá abrir el escáner para
examinar el aparato. El hacerlo puede conllevar una exposición peligrosa a la luz de láser. El uso de instrumentos ópticos
con el equipo láser puede incrementar el riesgo para la vista.
Attention
L'emploi de commandes, réglages ou procédés autres que ceux décrits ici peut entraîner de graves irradiations. Le client ne
doit en aucun cas essayer d'entretenir lui-même le scanner ou le laser. Ne regardez jamais directement le rayon laser,
même si vous croyez que le scanner est inactif. N'ouvrez jamais le scanner pour regarder dans l'appareil. Ce faisant, vous
vous exposez à une rayonnement laser qú êst hazardous. L'emploi d'appareils optiques avec cet équipement laser augmente
le risque d'endommagement de la vision.
Achtung
Die Verwendung anderer als der hier beschriebenen Steuerungen, Einstellungen oder Verfahren kann eine gefährliche
Laserstrahlung hervorrufen. Der Kunde sollte unter keinen Umständen versuchen, den Laser-Scanner selbst zu warten.
Sehen Sie niemals in den Laserstrahl, selbst wenn Sie glauben, daß der Scanner nicht aktiv ist. Öffnen Sie niemals den
Scanner, um in das Gerät hineinzusehen. Wenn Sie dies tun, können Sie sich einer gefährlichen Laserstrahlung aussetzen.
Der Einsatz optischer Geräte mit dieser Laserausrüstung erhöht das Risiko einer Sehschädigung.
Attenzione
L’utilizzo di sistemi di controllo, di regolazioni o di procedimenti diversi da quelli descritti nel presente Manuale può provocare
delle esposizioni a raggi laser rischiose. Il cliente non deve assolutamente tentare di riparare egli stesso lo scanner laser.
Non guardate mai il raggio laser, anche se credete che lo scanner non sia attivo. Non aprite mai lo scanner per guardare
dentro l’apparecchio. Facendolo potete esporVi ad una esposizione laser rischiosa. L’uso di apparecchi ottici, equipaggiati
con raggi laser, aumenta il rischio di danni alla vista.
NOTICES
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not
cause harmful interference, and (2) this device must accept any interference received, including interference that may cause
undesired operation.
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC
rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This
equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the
instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not
occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be
determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the
following measures:
Notice
This Class B digital apparatus complies with Canadian ICES-003.
Avertissement
Cet appareil numérique de la class B est conforme à la norme NMB-003.
20
PATENT INFORMATION
Patent Information
This METROLOGIC product may be covered by one or more of the following U.S. Patents:
U.S. Patent No.; 4,960,985; 5,081,342; 5,216,232; 5,557,093; 5,627,359; 5,637,852; 5,661,292; 5,777,315; 5,789,731;
6,029,894; 6,098,885; 6,209,789; 6,347,743; 6,412696; 6,460,767;
No license right or sublicense is granted, either expressly or by implication, estoppel, or otherwise, under any METROLOGIC or
third party intellectual property rights (whether or not such third party rights are licensed to METROLOGIC), including any third
party patent listed above, except for an implied license only for the normal intended use of the specific equipment, circuits, and
devices represented by or contained in the METROLOGIC products that are physically transferred to the user, and only to the
extent of METROLOGIC’S license rights and subject to any conditions, covenants and restrictions therein.
21
INDEX
Accessories..........................................................................1 Label
Application ...........................................................................7 Caution ............................................................................4
Audible Indicators...........................................................9–10 Location...........................................................................4
Beeper .................................................................5, 6, 13–17 Serial Number .................................................................4
Cable Laser Aperture .................................................................3, 8
Communication .....................................................1, 3, 18 Laser Class ........................................................................11
Configuration .................................................................18 Laser Light .................................................................4, 7, 20
Pinouts ..........................................................................18 Maintenance ....................................................................7, 8
Power ....................................................................1, 3, 18 Meteor................................................................................12
Troubleshooting.........................................................9–10 MetroSet2 ..........................................................................12
Case Mounting Holes ................................................................2, 3
Components ....................................................................3 Notices ...............................................................................20
Dimensions......................................................................2 Parameters ..................................................................13–17
Caution...........................................................................4, 20 Patents...............................................................................21
CE ......................................................................................20 PC ................................................................................13, 16
Communication Product
Default Settings .......................................................13–17 Safety ............................................................................20
Troubleshooting.........................................................9–10 Property .............................................................................21
Configuration..........................................................6, 7, 9–10 Razzberry Tone..............................................................6, 14
Guide.........................................................................1, 10 Red LED ......................................................................3, 5, 6
Customer Service...........................................................1, 19 Repair ........................................................................6, 7, 19
Default Settings............................................................13–17 RMA ...................................................................................19
Depth of Field RS232 ..........................................................................13–17
Far...................................................................................8 Scanner
Near ................................................................................8 Pinouts ..........................................................................18
Diagnostic Indicator Display.............................................3, 7 Specifications
EMC ...................................................................................11 Electrical........................................................................11
Error Codes......................................................................3, 7 Environmental ...............................................................11
Failure Modes ..................................................................5, 6 Mechanical ....................................................................11
FCC....................................................................................20 Operational....................................................................11
Flash ROM Firmware .........................................................12 Symbol Length ...............................................................9–10
Green LED ...................................................................3, 5, 6 Troubleshooting .............................................................9–10
Ground ...............................................................................18 Upgrade .............................................................................12
Host..............................................................................13–17 Visual Indicator
Indicators Green LED ........................................3, 5, 6, 9–10, 13–17
Audible ..................................................5, 6, 9–10, 13–17 Red LED............................................3, 5, 6, 9–10, 13–17
Error Codes .................................................................3, 7 Warranty ............................................................................19
Failure .....................................................................3, 5, 6 Window ........................................................................3, 7, 8
Visual ................................................3, 5, 6, 9–10, 13–17
22
May 2006
Printed in the USA
00 - 02029B