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General purpose, plumbing,

gas and water pipes


The data and characteristics of the products illustrated in this publication are given as general information and are consequently
subject to change and variation without forewarning, whenever Dalmine see fit.
The company in no way assumes responsibility or liability for any inaccuracies or omissions which may occur involuntarily during
the compiling of this brochure.
General purpose, plumbing,
gas and water pipes

Pipes for plumbing installations Pag. 4


- Seamless black O.D. 3/8 - 6 inch
- Welded black FM (Fretz-Moon) O.D. 3/8 - 3 inch
- Seamless galvanised O.D. 3/8 - 6 inch
- Welded FM (Fretz-Moon) galvanised O.D. 3/8 - 3 inch
- Seamless Thermo coated O.D. 1/2- 10 inch
- Welded Thermo coated O.D. 1/2 - 4 inch
- Seamless polyethylene coated (Polycoat) O.D.1/2 - 6 inch
- Welded polyethylene coated (Polycoat) FM (Fretz-Moon) O.D. 1/2 - 3 inch

General purpose pipes Pag. 7


- Seamless black O.D. 33.7 ÷ 610 mm
- Seamless thermo coated O.D. 33.7 ÷ 273 mm

Pipes for watter and natural gas transport


and distribution Pag. 8
- Seamless black O.D. 48.3 ÷ 711 mm
- Welded FM/ERW (Electric Resistance Welded) black (hot finished)
O.D. 48.3 ÷ 219.1 mm
- Seamless polyethylene coated (Polycoat) O.D. 48.3 ÷ 711 mm
- Welded FM/ERW polyethylene coated (Polycoat) O.D. 48.3 ÷ 219.1 mm

Galvanized pipes Pag. 12

Externally epoxy coated - Thermo® Pag. 13

Externally polyethylene coated - Polycoat Pag. 14

Externally epoxy coated Pag. 15

Welded FM pipes for conduit Pag. 16


- Welded FM (Fretz-Moon) galvanised O.D. 3/8 ÷ 3 inch.

Packaging Pag. 19

Installation hints Pag. 20

3
Seamless and welded pipes
pipes suitable for plumbing installations and other applications
according to EN 10255

Dalmine production standards:


MATERIAL - CARBON STEEL
welded FM
L1 series pipes STEEL STEEL MECHANICAL PROPERTIES CHEMICAL COMPOSITION %
NAME NUMBER (LADLE ANALYSIS)
seamless medium TENSILE YIELD ELONGATION
series pipes STRENGTH STRENGTH C Mn P S
R ReH A
Other series can be
MIN MIN MAX MAX MAX MAX
manufactured on request
N/mm2 N/mm2 %
S 195T 1.0026 320 ÷ 520 195 20 0.20 1.40 0.035 0.030

TOLERANCES

TYPE SERIES OUTSIDE WALL MASSES LENGTH


DIAMETER THICKNES
WELDED MEDIUM - HEAVY See table ± 10% ±7,5% on bundless ≥ 10 t
+ 150 mm – 50 mm
FRETZ MOON L1 + not limited – 8% +10% – 8% on individual tubes
SEAMLESS MEDIUM - HEAVY - L1 See table ± 12,5%* ± 500 mm

* The maximum tolerance does not apply if the actual weight of a bundle does not exceed the theoretical weigh

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L1 SERIES EN 10255 - THREADABLE UNI-ISO 7/1, WITH UNI-ISO 50 COUPLING

THREAD OUTSIDE DIAMETER W.T. NOMINAL WEIGHT– kg/m


NOMINAL MAX MIN PLAIN ENDS THREADED WITH COUPLING
DIAMETER
Inches mm mm mm BLACK GALVANISED BLACK GALVANISED

3/8 17.4 16.7 2.0 0.742 0.780 0.748 0.786


1/2 21.7 21.0 2.3 1.08 1.13 1.09 1.17
3/4 27.1 26.4 2.3 1.39 1.45 1.40 1.46
1 34.0 33.2 2.9 2.20 2.28 2.22 2.30
1 1/4 42.7 41.9 2.9 2.82 2.92 2.85 2.95
1 1/2 48.6 47.8 2.9 3.24 3.35 3.28 3.39
2 60.7 59.6 3.2 4.49 4.63 4.56 4.70
2 1/2 76.3 75.2 3.2 5.73 5.91 5.85 6.03
3 89.4 87.9 3.6 7.55 7.76 7.72 7.93
4 114.9 113.0 4.0 10.8 11.08 11.1 11.4

MEDIUM SERIES EN 10255 THREADABLE UNI-ISO 7/1, WITH UNI-ISO 50 COUPLING


THREAD OUTSIDE DIAMETER W.T. NOMINAL WEIGHT– kg/m
NOMINAL MAX MIN PLAIN ENDS THREADED WITH COUPLING
DIAMETER
Inches mm mm mm BLACK GALVANISED BLACK GALVANISED

3/8 17.5 16.7 2.3 0.839 0.876 0.845 0.882


1/2 21.8 21.0 2.6 1.21 1.26 1.22 1.27
3/4 27.3 26.5 2.6 1.56 1.62 1.57 1.63
1 34.2 33.3 3.2 2.41 2.49 2.43 2.51
1 1/4 42.9 42.0 3.2 3.10 3.20 3.13 3.23
1 1/2 48.8 47.9 3.2 3.56 3.67 3.60 3.71
2 60.8 59.7 3.6 5.03 5.17 5.10 5.24
2 1/2 76.6 75.3 3.6 6.42 6.60 6.54 6.72
3 89.5 88.0 4.0 8.36 8.57 8.53 8.74
4 115.0 113.1 4.5 12.2 12.48 12.50 12.8
5 140.8 138.5 5.0 16.6 16.94 17.10 17.3
6 166.5 163.9 5.0 19.8 20.20 20.40 20.8

HEAVY SERIES EN 10255 - THREADABLE UNI-ISO 7/1, WITH UNI-ISO 50 COUPLING

THREAD OUTSIDE DIAMETER W.T. NOMINAL WEIGHT– kg/m


NOMINAL MAX MIN PLAIN ENDS THREADED WITH COUPLING
DIAMETER
Inches mm mm mm BLACK GALVANISED BLACK GALVANISED

3/8 17.5 16.7 2.9 1.02 1.06 1.03 1.07


1/2 21.8 21.0 3.2 1.44 1.49 1.45 1.50
3/4 27.3 26.5 3.2 1.87 1.93 1.88 1.94
1 34.2 33.3 4.0 2.93 3.00 2.95 3.02
1 1/4 42.9 42.0 4.0 3.79 3.89 3.82 3.92
1 1/2 48.8 47.9 4.0 4.37 4.48 4.41 4.52
2 60.8 59.7 4.5 6.19 6.33 6.26 6.40
2 1/2 76.6 75.3 4.5 7.93 8.11 8.05 8.23
3 89.5 88.0 5.0 10.30 10.51 10.71 10.90
4 115.0 113.1 5.4 14.5 14.27 14.80 15.1
5 140.8 138.5 5.4 17.9 18.24 18.40 18.7
6 166.5 163.9 5.4 21.3 21.70 21.90 22.3

Only seamless pipes - Pipes with a 4” nominal diameter can also be supplied as ERW welded

5
Standard length Certification Marking black pipes
6 m. Unless option is specified, (Hot finishing)
a certificate can be issued to
demonstrate compliance with FM welded pipes
End finishing EN 10204, Hot die stamped at around
- with conical thread and every 80 cm with
coupling; TDL FMW
- with conical thread,senza Surpeface finishing
without coupling; - Black; Seamless pipes
- plain ends - hot dipped galvanised Marked in continuous with
EN 10240 A.1 indelible: black or white
- external epoxy coating TENARISDALMINE
Inspection and testing Thermo; EN 10255 SM.
Hydrostatic test at 50 bars or - external polyethylene
equivalent non destructive test coating - Polycoat.
(Eddy Current).
- tensile test;
- bending test;
- bending test
on Frezt Moon pipes.

6
Seamless steel tubes for pressure purposes

in according with EN 10216-1

MATERIAL - FULLY KILLED CARBON STEEL

STEEL STEEL MECHANICAL PROPERTIES CHEMICAL COMPOSITION %


NAME NUMBER (LADLE ANALYSIS)
TENSILE YIELD ELONGATION
STRENGTH STRENGTH C Mn Si P S
R ReH A
MIN MIN % MAX MAX MAX MAX MAX
MPa* N/mm2 l t
P235TR1 1.0254 360 ÷ 500 235 25 23 0.16 1.20 0.35 0.025 0.020
* 1MPa = 1N/mm 2

Tolerances Surfaces DIMENSIONS AND WEIGHT


Normally the pipes are
OUTSIDE W.T. NOMINAL
Outside diameter supplied hot finished, without DIAMETER WEIGHT
(including ovality) any surface protection. mm mm kg/m
± 1% or ± 0,5 mm whichever is If requested, for O.D. up to 33.7 2.6 1.99
the greater. 273 mm, they can be done in 42.4 2.6 2.55
an external epoxy coating - 48.3 2.6 2.93
Wall thickness Thermo. 60.3 2.9 4.11
O.D. ≤ 219,1 mm ± 12,5% 70 2.9 4.80
or ± 0,4 mm whichever is the End finishing 76.1 2.9 5.24
greater. Plain, square cut. 88.9 3.2 6.76
O.D. > 219,1 mm: 101.6 3.6 8.70
± 20% for a W.T./O.D. Testing 108 3.6 9.27
ratio ≤ 0,025 Normally following the tests 114.3 3.6 9.83
± 15% for a W.T./O.D required by EN 10216-1. 133 4 12.72
ratio > 0,025 Other tests can be agreed upon. 139.7 4.5 15.00
159 4.5 17.15
Length Certification 168.3 4.5 18.18
Normally supplied in If requested at time of 193.7 5.4 25.08
production lengths of ordering, a test report 219.1 6.3 33.06
between 4 and 8 m. according to EN 10204-2.2 244.5 6.3 37.01
can be issued. 273 6.3 41.44
323.9 8.4 65.36
355.6 8 68.58
406.4 8.8 86.29
457 10 110.24
508 11 134.82
610 12.5 184.19

7
Seamless and welded pipes
Water trasport and distribution pipes

according to EN 10224

MATERIAL - CARBON STEEL

STEEL STEEL MECHANICAL PROPERTIES CHEMICAL COMPOSITION %


NAME NUMBER (LADLE ANALYSIS)
TENSILE YIELD ELONGATION
STRENGTH STRENGTH C Mn Si P S
Rm ReH A
MIN MIN % MAX MAX MAX MAX MAX
MPa MPa l t
L235 0252 360÷500 235 25 23 0,16 1,20 0,35 0,030 0,025
L275 0260 430÷570 275 21 19 0,20 1,40 0,40 0,030 0,025
L355 0419 500÷650 355 21 19 0,22 1,60 0,55 0,030 0,025

DIMENSIONS AND WEIGHT

NOMINAL OUSIDE WALL NOMINAL WEIGHT


DIAMETER DIAMETER THICKNESS
BLACK PIPE EXTERNAL POLYETHYLENE
COATED (R3R)
AND EPOXY INTERNALLY
mm mm Kg/m

40 48.3 2.6 2.6 2.93 2.93 3.23* 3.23*


50 60.3 2.9 2.9 4.11 4.11 4.48* 4.48*
65 76.1 2.9 2.9 5.24 5.24 5.71* 5.71*
80 88.9 3.2 3.2 6.76 6.76 7.39 7.39
100 114.3 3.2 4.0 8.77 10.9 9.58 11.7
125 139.7 3.6 4.5 12.1 15.0 13.1 16.0
150 168.3 4.0 4.5 16.2 18.2 17.4 19.4
200 219.1 5.0 5.9 26.4 31 28.0 32.6
250 273 6.3 41.4 43.4
300 323.9 8.4 65.4 67.8
350 355.6 8.0 68.6 71.3
400 406.4 8.5 83.4 86.5
450 457 8.5 94.0 97.5
500 508 8.8 108 112
600 610 9.5 141 146
700 711 10.3 178 184

(*) Can be supplied. With an external coating in polyethylene and internally. In bituminous primer.

WELDED PIPES SEAMLESS PIPES

- Wall thicknesses different to standard can be a greed upon at time.


- (R3R) = triple reinforced layer

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TOLERANCES

OUTSIDE DIAMETER WALL THICKNESS


STRAIGHTNESS
SEAMLESS TUBES WELDED TUBES SEAMLESS TUBES WELDED TUBES

O.D. ≤ 219,1mm O.D. ≤ 219,1 mm


± 1% ± 12,5%
or ± 0,4 mm 0,2%
± 1% or ± 0,5 mm ± 10%
(wichever is the greater) of the total length
or ± 0,5 mm (wichever is the greater) or ± 0,3 mm
measured at the centre
(wichever is the greater) (wichever is the greater)
of the tube length
O.D. > 219,1mm O.D. > 219,1mm
± 0,75% ± 20%*

*O.D. 323,9 mm tolerance wall thickness ± 15%

Length Certification
Lengths run from 8 to 13.5 m A certificate can be
with a maximum of issued in accordance with
5% in length between EN 10204.
4 and 8 m. Butt welding

End finishing
Test The ends can be supplied
Pipes are tested in accordance plain, bevelled, or bell ended
with the manufacturing (cylindrical spigot ends on
norms, supplementary tests diameters from 40 to 125 and
must be agreed upon at time spherical spigot ends on Cylindrical spigot joint
welding for ND ≤ 125
of ordering. diameters from 150 to 200).

Spherical spigot joint


welding for ND ≥ 150

9
Natural gas (methane)
steel pipes for pipelines

according to EN 10208 -1

MATERIAL- IN FULLY KILLED STEEL


STEEL STEEL MECHANICAL PROPERTIES CHEMICAL COMPOSITION %
NAME NUMBER (LADLE ANALYSIS)
TENSILE YIELD ELONGATION
STRENGTH STRENGTH C Mn Si P S
R ReH A
MIN MIN MAX MAX MAX MAX MAX
N/mm2 N/mm2 %
L235GA 1.0458 370 ÷ 510 235 23 0.16 1.20 0.40 0.030 0.030
L245GA 1.0459 415 ÷ 555 245 22 0.20 1.15 0.40 0.030 0.030
L290GA 1.0483 415 ÷ 555 290 21 0.20 1.40 0.40 0.030 0.030
L360GA 1.0499 460 ÷ 620 360 20 0.22 1.45 0.55 0.030 0.030

DIMENSIONS AND WEIGHT

NOMINAL OUSIDE WALL NOMINAL WEIGHT


DIAMETER DIAMETER THICKNESS
BLACK PIPE EXTERNAL POLYETHYLENE
COATED (R3R)*

mm mm Kg/m
40 48.3 2.6 2.6 2.93 2.93 3.22 3.22
50 60.3 2.9 2.9 4.11 4.11 4.47 4.47
65 76.1 2.9 2.9 5.24 5.24 5.69 5.69
80 88.9 3.2 3.2 6.76 6.76 7.30 7.30
100 114.3 3.2 4.0 8.77 10.9 9.46 11.6
125 139.7 3.6 4.5 12.1 15.0 12.9 15.8
150 168.3 4.0 4.5 16.2 18.2 17.2 19.2
200 219.1 5.0 5.9 26.4 31.0 27.7 32.3
250 273 6.3 41.4 43.1
300 323.9 8.4 65.4 67.5
350 355.6 8.0 68.6 70.9
400 406.4 8.5 83.4 86.1
450 457 8.5 94.0 97.0
500 508 8.8 108 112
600 610 9.5 141 145
700 711 10.3 178 183

Lengths 8 - 13 m
Wall thickness different to standard can be agreed upon when ordering
*(R3R) = triple reinforced layer

WELDED PIPES SEAMLESS PIPES

10
Natural gas (methane)
steel pipes for pipelines

according to EN 10208 -1

DIMENSIONS AND WEIGHT

NOMINAL OUSIDE WALL NOMINAL WEIGHT


DIAMETER DIAMETER THICKNESS
BLACK PIPE EXTERNAL POLYETHYLENE
COATED (*)

mm mm Kg/m
15 21.3 2.3 2.3 1.08 1.21 1.21 1.34
20 26.9 2.3 2.6 1.39 1.56 1.55 1.72
25 33.7 2.9 3.2 2.20 2.41 2.40 2.61
32 42.4 2.9 3.2 2.82 3.10 3.07 3.35
40 48.3 2.9 3.2 3.24 3.56 3.53 3.85
50 60.3 3.2 3.6 4.49 5.03 4.85 5.39
65 76.1 3.2 3.6 5.73 6.42 6.18 6.87
80 88.9 3.6 4.0 7.55 8.36 8.08 8.89
100 114.3 4.0 4.5 10.8 12.20 11.48 12.88

Lengths 6 m - Wall thickness different to those shown asstandard can be agreed upon when ordering.
*R3R = triple reinforced layer, for seamless pipes / *R2R = double layer, for welded pipes

WELDED PIPES SEAMLESS PIPES

Material End finishing Certification


Steel L235GA The pipes are produced with A certificate can be
plain ends or bevelled issued in accord with
EN 10204
Tolerances
Testing
On the outside diameter
The pipes are tested in accord
± 0.75 %
with the manufacturing
standards, other test must be
On the wall thickness
agreed upon when ordering.
seamless pipes
+ 0.6 - 0.5 mm
(or thicknesses ≤ 4 mm)
0 - 5% (for thicknesses > 4
welded pipes
+ 1 - 0.5 mm

On the nominal weight


+ 10% - 3.5 %
on each pipe

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Galvanized pipes

Galvanizing is done according Health Decree 6 April 2004


to the EN 10240 standard N.174, affecting materials and
which requires the pipes to objects used to distribute
meet various qualitative levels water for human
of use, being produced by consumption.
hot-dipping in a completely
automised plant. Examples of
Galvanizing carried out by marking
Dalmine conforms to the A.1
level, qualitatively the highest Welded FM pipe
required by the European Marked in green paint about
standards. every 40 cm:
The zinc used is an TENARISDALMINE
electrolytic type with 99.995 FM EN 10255 WL1
EN 10240 A.1
percent purity. Pipes
DVGW-Registrierungsbescheid galvanized in this manner are
für Erzeugnisse der Wasserversorgung Seamless pipe
suitable for carrying drinkable
Marked in green paint about
Zertifizierungsstelle water.
every 40 cm:
Certification body TenarisDalmine galvanized
TENARISDALMINE
tubes using the new ‘lead-free
Überwachte Producte EN 10255 SM
galvanization’ technology are
NW-7101AK2001 EN 10240 A.1
NW-7103AN2006
conform to the EN 10240-A1
norm and the Ministry of

W = welded
S = seamless
TENARISDALMINE FM UNI EN 10255 WL1 UNI EN 10240 A.1 L1 = light weight series
M = medium weight series
P = s heavy weight series

TENARISDALMINE UNI EN 10255 SM UNI EN 10240 A.1

- Pipes up to an external diameter of 6" can be supplied


- In addition to being carried out in accordance with the European standard
EN 10240 A.1.
galvanising can also be carried out in compliance with the American standard
ASTM A53.

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Thermo® pipes

In civil and industrial The coating, with a minimum


installations, it is necessary for thickness of 50 microns, gives a
the color of the pipe to identify working temperature of
the fluid carried. Dalmine has between -10 to +110°C, and
created Thermo®: steel pipe, has excellent adhesive
coated with epoxy powder, properties and resistance to
which means no painting on abrasion; allowing bending
site by the installer and even with a standard portable
easier and safer identification tool, with a mandrel having
of usage. a minimum bending radius
The coating is applied by of 6 times the external
fusing epoxy powder onto the diameter of the pipe.
surface of the grit-blasted pipe,
preheated to about 200°C.

Examples of marking and colour identification

Dalmine Thermo® Dalmine Thermo® Dalmine Thermo®


red (RAL 3000) yellow (RAL 1018) green (RAL 6027)
Seamless pipe FM welded pipes FM welded pipes
O.D. 1/2 ÷ 10” O.D. 3/4 ÷ 4” O.D. 1/2 ÷ 4”

13
Dalmine Polycoat
External coating in extruded polyethylene layers

according to the UNI 9099 standard

This particular type of - long life insulation (the - easy to restore the coating
coating is produced on a dielectric continuity test is at joints.
sheath extrusion line conducted in the factory at
producing a coating with 25.000Volts - for bitumen The coating is applied on the
outstanding adherence and a coated pipes the hot finished surface, after
perfectly uniform thickness. corresponding test is at blasting, when the pipes are
The product is able to satisfy 10.000Volts). used for carrying gas, or for
the demands of the most - very high resistance water pipes on the galvani-
particular users. to nearby metal structures zed surface, according to the
The coating offers a maximum - able to work in highly EN 10240 A.1 standard, and
guarantee in terms of: corrosive environments if requested with certificates.
- high resistance to corrosion - easy cold bending at
- longer service life the construction site

EXTERNAL COATING THICKNESS

PIPE DIAMETER MINIMUM COATING THICKNESS mm


NOMINAL OUTSIDE REINFORCED SPECIAL
mm (R) (S)
≤ 100 ≤ 114.3 1.8 2.5
> 100 ≤ 250 > 114.3 ≤ 273 2.0 2.5
> 250 ≤ 500 > 273 ≤ 508 2.2 3.0
> 500 ≤ 700 > 508 ≤ 711 2.5 3.5

Coating on > di 219.1 diameter pipes is achieved during extrusion in lateral bands

ADHESIVE POLYETHYLENE
H.D. CONTROL
PRIMER (25.000 volts)

BLASTED PIPE

END
INDUCTIVE HEATING ANULAR DIE FINISHING
A 180 °C

Examples of marking and colour identification

TENARISDALMINE FM UNI EN 10208-1 L235GA - POLYCOAT UNI 9099 R3R - DM 24.11.84

TENARISDALMINE FM UNI EN 10255 WL S195T UNI EN 10240 A.1 - POLYCOAT UNI 9099 R2R

14
Internally coated in epoxy resin

APPLICATION OF THE
BLASTING EPOXY RESIN CHECKS

END
FINISHING

Constitution of the
coating

- Double coated (R2) made 88.9 ÷ 219.1 mm are coated


up of two extruded layers of internally in a solvent-free
adhesive and polyethylene bicomponent epoxy resin,
with a minimum thickness of
- Triple coated (R3) made up 250 microns, which ensures:
of one layer of epoxy protection against corrosion
primer, adhesive and - spillage or loss of load
polyethylene. - a small reduction in the
internal diameter of the
For pipes to be used to pipe
convey fluids for human - excellent adhesion to the
consumption the pipes, with steel
an external dimension of

15
Welded steel pipe for conduit
Threaded and galvanized for electric plant
explosion proof (AD-PE)

according to the UNI 7683 standard

MATERIAL - CARBON STEEL

STEEL MECHANICAL PROPERTIES CHEMICAL COMPOSITION %


NAME (LADLE ANALYSIS)
TENSILE YIELD ELONGATION
STRENGTHI STRENGTH C Mn Si P S
R Rs A
MIN MIN MIN MAX MAX MAX MAX
N/mm2 N/mm2
Fe 360 360 ÷ 480 215 24 0.19 0.4 ÷ 0.8 0.35 0.045 0.045

16
DIMENSIONS
PIPE DIMENSIONS WHEIGTHT OF COUPLING DIMENSIONS
THREDED PIPE (UNI 7684)
WITH COUPLING
THREAD OUTSIDE DIAMETER WALL DIAMETER EXTERNAL
DIMENSION THICKNESS LENGTH
NOMINAL MAX MIN MAX MIN
Inches mm mm mm kg/m mm mm
1/2 21.7 21.0 2.35 1.19 25 45
3/4 27.1 26.4 2.35 1.50 32 45
1 34.0 33.2 2.90 2.33 39 60
1 1/4 42.7 41.9 2.90 2.99 48 60
1 1/2 48.6 47.8 2.90 3.45 54 60
2 60.7 59.6 3.25 4.83 66 60
2 1/2 76.3 75.2 3.25 6.15 82 70
3 89.4 87.9 3.65 8.15 95 70

Dimensions End finishing Couplings


The pipes and couplings are Threaded externally with Biconical and galvanized.
produced in the dimensions conical gas thread UNI 6125.
detailed in the table. Every pipe is supplied with
one end having a UNI 7684 Testing
coupling, galvanized after Hydrostatic test at 50 bars, or
Tolerances biconical threading and the equivalent, with non
On the wall thickness other end capped in plastic. destructive electro- magnetic
+ not limited - 12.5% testing.
On the weight Tensile and bending tests in
± 10% on each pipe Coating accord with the procedures
± 7.5% for lots of EN 10240 hot galvanising, required by the standard.
at least 10 t. with stripping of the internal
surfaces, removal of the weld
bead, and of any projection
Length which could damage the
6 m with tolerances electric cables as they are
+ 100 - 50 mm introduced.
3% permissible in lengths
from 4 to 5.95 m.

17
Marking Use
Pipe In places where there is
Marked in green paint at danger of fire or explosion,
intervals not greater than 1.50 electric plant installations
AD UNI 7683 TENARISDALMINE
m with the following: " for protection in case of
AD UNI 7683 explosion (AD-PE)" in accord
TENARISDALMINE with D.P.R. 27-4-1955 n.547
and law n.186 of 1-3-1968,
that stipulates that electric
Coupling plant must be built according to
Die stamped with: the benchmarks detailed in
AD UNI 7684 C.E.I 64-2, pamphlet no. 5964C
TENARISDALMINE

Certification
A "Certificate of compliance
to the order" in accord with
what indicated in point 2.1 of
the EN 10204 standard.

18
Packaging

Pipes with external diameters with a grey seal bearing the


up to 219 mm are packed in Dalmine logo. Each bundle is
hexagonal bundles held by made up according to the
four 1 1/4" wide steel straps, following composition.

PIPES FOR PLUMBING AND CONDUIT


NOMINAL EN 10255 EN 10255 THERMO SS THERMO FM SS POLYCOAT FM POLYCOAT
DIAMETER
inches mm linght weight medium weight medium weight linght weight medium weight linght weight
n° tubi kg n° tubi kg n° tubi kg n° tubi kg n° tubi kg n° tubi kg
3/8 17.1 169 750 169 850 – – – – – – – –
1/2 21.3 127 820 127 930 127 930 127 830 127 1010 127 91O
3/4 26.9 127 1060 127 1180 127 1190 127 1070 127 1300 127 1170
1 33.7 91 1200 91 1310 91 1320 91 1210 91 1300 91 1300
1 1/4 42.4 61 1030 61 1130 61 1140 61 1040 61 1410 61 1110
1 1/2 48.3 61 1190 61 1300 61 1310 61 1190 61 1400 61 1280
2 60.3 37 1000 37 1110 37 1120 37 1000 37 1190 37 1070
21/2 76.1 37 1270 19 730 19 740 37 1280 37 1510 37 1360
3 88.9 37 1680 19 950 19 960 19 860 19 1000 19 910
4 114.3 19 1230 19 1390 19 1400 19 1240 19 1460 19 1300
5 139.7 - - 7 700 7 700 - - 7 730 - -
6 165.1 - - 7 830 7 870 - - 7 870 - -
Lengths 6 m - The bundle weights are nominal, the actual weights being printed on a tag tied to each bundle.
FM = FRETZ MOON - SS = SEAMLESS

WATER AND NATURAL GAS PIPES

EXTERNAL WALL THICKNESS EXTERNAL POLYETHYLENE R3R EXTERNAL POLYETHYLEN


DIAMETER INTERNAL EPOXY
mm n° pipes kg n° pipes kg
88.9 3.2 19 1662 19 1685
114.3 3.2 10 1134 10 1150
139.7 3.6 7 1093 7 1107
168.3 4.0 7 1453 7 1469
219.1 5.0 7 2338 7 2359
Lengths 12 m - The bundle weights are nominal, the actual weights being printed on a tag tied to each bundle.

19
Installation hints

Dalmine gas pipes


Temperature
The working temperature
generally permitted runs from
-10 to + 110ºC.

R
Final inspection
Before putting the pipes into
D
use it is normal practise to
carry out a hydraulic test at
1.5 times the nominally
allowed pressure for the type
of pipe chosen. Whenever
this test proves negative, in the bending radius at least 6 times lint, and by using the
case of a leak which would the pipe O.D.. correct amount of sealing
indicate some defect in the product.
pipe and not at the joint, Alternatively, by carefully
contact the Sales Department. Threading wrapping a teflon band in the
If there is any danger of Manual screw-dies or direction of the screw thread,
freezing, empty the plant. threading machines can be taking care to maintain the
used with equally good tension.
results. The steel couplings, or the
Pressure Machining requires the use of cast iron fittings, should be
The allowable pressures are dies with sharp reasonably tight when
determined by the constructor chasers, a good flow of screwing.
or end user, depending on the cutting oil and very good
kind of fluid, on the safety alignment between the axis of
coefficients, regulations, the die and the pipe.
norms or calculation codes, Care should be taken in
which the installer must choosing the cutting depth per
satisfy. pass.

Bending Threading coupling


Bending can be obtained by Water or gas tightness is
standard, portable tooling achieved by wrapping the
with mandrel having a threads with hemp or tow

20
Shortest possible distance

Welding Lay down If there is any doubt


An oxy-acetylene torch is whatsoever that the above
recommended with the - Avoid completely any suggestions have not been
following settings. contact with plaster and carried out, do not hesitate to
mixed porous or materials, wrap the pipe in tar paper, or
Torch: e.g., mixtures of wood and a similar product before
gas flow in l/hr between concrete, tile, etc. sinking the pipe into place.
65 and 80 times the wall
thickness of the pipe in mm, - Prepare mortar and cement
welding speed of 3.5 m/h on with good quality concrete,
average. washed siliceous sand and
gravel, and clear, pure
Welding wire: water. Never use plaster or
diameter not less than half anti freezing mixtures, as
the pipe wall thickness, plus the salts, such as chlorides
1mm.. and sulphates, are
particularly corrosive
Preparatione of the agents.
pipe ends
for wall thicknesses not - Sink the pipe completely
greater than 3mm;square cut, into the mortar or concrete
deburred. mix, which should be thick
for wall thicknesses greater and homogenous, that is of
than 3mm; 45º bevel with a only one type, not mixed.
grinder up to about half the
wall thickness.

Dalmine Thermo®
Damage to the coating in the with cold setting epoxy resins
welded area, or any accidental of the same type in site with a
damage occurring when spatula or brush.
moving or laying down the
pipe can easily be repaired

21
Dalmine Polycoat

Pipes coated in extruded can be used, taking care to the joint the coating can
polyethylene can be threaded hold the pipe firmly. be repaired with
easily, without removing the - A bending radius of up thermosetting bands,
coating. tosix times the diameter cold- or hot-setting tape.
While using the of the pipe can readily be
threading machine use the achieved using a chuck
appropriate pipe jaws, with jaws of a sufficient
however, in case of size.
emergency, the normal jaws - In the area surrounding

Istallation procedure

Before welding slide the sleeve


over the pipe end and position
it about 30 cm from the weld
area.
After welding clean the surface
well by sandblasting or
brushing.

Preheat the metal surface to


about 60º C and the place
where the sleeve will go to
about 40º C. Adjust the torch
to produce a soft, steady,
yellow flame.

Remove the sleeve's inner


protective release paper and
centre the sleeve over the joint,
allowing at least an 80 cm
overlap.

22
Beginning in the centre, heat
the sleeve, working out
towards the ends. Continue
until you see the mastic
beginning to come out of the
sleeve ends.

The coating may also be


restored using tape. There are
both single and double types
of tape available on the
market. The double tape
consists of tape for insulation
and for physical protection.
Other systems include using
primer.

23
DALMINE

Headquarter
Registered Office,
General Management

Sales headquarter
Piazza Caduti 6 Luglio 1944, 1
24044 Dalmine (BG) Italy
+39 035 560 111 tel
+39 035 560 3827 fax
www.tenarisdalmine.it

2001 DALMINE SpA

All rights reserved


REV 04 - March 2005

The lastest update of this catalogue


can be found on our website
www.tenarisdalmine.it
Tenaris Marketing Communications - mktcomm@dalmine.it

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