Presentation: Thyssenkrupp Industries India

Presentation
on
‘Balance of Plant’ Initiatives
Venue : International Conclave, New Delhi on 18 - 19th Aug, 2009
Organizers : Ministry of Power & Central Electricity Authority
A company of
ThyssenKrupp Industries India
TK
ThyssenKrupp
Technologies
TKII : BOP Initiatives
Contents
 Power Scenario in India
 BOP Scenario in India
 Thyssenkrupp’s Initiatives for BOP Projects
 Constraints of BOP Projects
 Thyssenkrupp’s Recommendations for Improvements
A company of
TK
ThyssenKrupp
Technologies
 Power Scenario in India
Demand Forecasts Source : CEA
3,20,000
2,18,000
Mega watts
1,53,000
1,00,000
10th Plan 11th Plan 12th Plan 13th Plan

2007(Actual) 2012 2017 2022
A company of
TK
ThyssenKrupp
Technologies
 Power Scenario : Capacity Additions

Source : CEA
Sectorwise Capacity Addition : 2012 Sectorwise Capacity Addition : 2017
Hydro
Hydro
20%
20%
Nuclear
Nuclear
4%
3%
Thermal Thermal
76% 77%
 Thermal Sector Contribution : 1,36,300 MW by 2017
A company of
TK
ThyssenKrupp
Technologies
 BOP Scenario in India Source : CEA
1,36,200 MW : 70 Stations : 2017 AD

Coal Handling Plants : 159 numbers
Ash Handling Plants : 157 numbers
Cooling Towers : 238 numbers
Water Systems Packages : 397 numbers
Chimneys : 84 numbers
Proportionate amount of corresponding Electrical Packages & Civil Works
A company of
TK
ThyssenKrupp
Technologies
 Thyssenkrupp’s Venture into ‘Balance of Plant’ Projects
• 500MW & Above • Consortium Route
A company of
TK
ThyssenKrupp
Technologies
 Consortium Route
CHP
Vendor
Water Systems AHP

Vendor Vendor
Consortium Leader
Thyssenkrupp
CT / Electrical
Vendor D&E
Consultant
A company of
TK
ThyssenKrupp
Technologies
 Thyssenkrupp’s Expansion Program for BOP Projects

New Design Building at Pimpri
A company of
TK
ThyssenKrupp
Technologies

Preparatory Hall with Profile Cutting Machines at Pimpri
A company of
TK
ThyssenKrupp
Technologies

Heavy Fabrication Shop at Pimpri
A company of
TK
ThyssenKrupp
Technologies

Design Office at Hyderabad
A company of
TK
ThyssenKrupp
Technologies

Roller Manufacturing Shop at Hyderabad
A company of
TK
ThyssenKrupp
Technologies

Pulley Manufacturing Shop at Hyderabad
A company of
TK
ThyssenKrupp
Technologies

Roller Assembly Shop at Hyderabad
A company of
TK
ThyssenKrupp
Technologies
 Constraints of BOP Projects
• Lack of uniformity in qualification criteria

› Location of qualifying project has to be in India even for ICB Tenders
› Period of commercial operation of qualifying plant has wide variance
› Net Worth requirement of bidder has wide variance
• Few foreign D & E Consultants meet the legalities of QR

› Completion certificates issued in the name of parent / holding firm
› Too much weightage given to contracts executed in India
• Increased cost of project implementation

› Limited number of BOP Equipment manufactures
› Too much time taken for engineering approval of major equipment in
absence of standard specifications for a range of power plant
A company of
TK
ThyssenKrupp
Technologies
 Thyssenkrupp’s Recommendations
 Uniform qualification criteria for participation in CEA is requested to ensure

BOP tenders to be adopted by all project owners compliance
as per CEA guidelines
 Qualification criteria for appointment of bidder’s CEA is requested to design

D & E consultant needs to be streamlined and suitable criteria & ensure
included in CEA guidelines compliance
 The threshold parameters for sub-vendor selection EPC contractors to provide

need suitable designing for wider participation of inputs to CEA to design
manufacturers. suitable criteria and ensure
compliance
A company of
TK
ThyssenKrupp
Technologies
Many a times Thyssenkrupp had reached out to

CEA with various perspectives on Power Sector
most of which had been promptly addressed by
them keeping in mind the overall benefits of the
industry.
We applaud CEA for such endeavors and

request all the stakeholders of the industry to
join hands for scheduled implementation of the
power projects and partner the growth of our
country.
A company of
TK
ThyssenKrupp
Technologies
Thanks !
- M. Viswanathan
- Thyssenkrupp Industries India
A company of
TK
ThyssenKrupp
Technologies

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Presentation

‘Balance of Plant’ Initiatives

Venue : International Conclave, New Delhi on 18 - 19th Aug, 2009

Organizers : Ministry of Power & Central Electricity Authority

 Power Scenario in India

 BOP Scenario in India

 Thyssenkrupp’s Initiatives for BOP Projects

 Constraints of BOP Projects

 Thyssenkrupp’s Recommendations for Improvements

 Power Scenario in India

Demand Forecasts Source : CEA

10th Plan 11th Plan 12th Plan 13th Plan

 Power Scenario : Capacity Additions

Sectorwise Capacity Addition : 2012 Sectorwise Capacity Addition : 2017

 Thermal Sector Contribution : 1,36,300 MW by 2017

 BOP Scenario in India Source : CEA

1,36,200 MW : 70 Stations : 2017 AD

Ash Handling Plants : 157 numbers

Cooling Towers : 238 numbers

Water Systems Packages : 397 numbers

Proportionate amount of corresponding Electrical Packages & Civil Works

 Thyssenkrupp’s Venture into ‘Balance of Plant’ Projects

• 500MW & Above • Consortium Route

Water Systems AHP

 Thyssenkrupp’s Expansion Program for BOP Projects

 Thyssenkrupp’s Expansion Program for BOP Projects

 Thyssenkrupp’s Expansion Program for BOP Projects

 Thyssenkrupp’s Expansion Program for BOP Projects

 Thyssenkrupp’s Expansion Program for BOP Projects

 Thyssenkrupp’s Expansion Program for BOP Projects

 Thyssenkrupp’s Expansion Program for BOP Projects

 Constraints of BOP Projects

• Lack of uniformity in qualification criteria

• Few foreign D & E Consultants meet the legalities of QR

• Increased cost of project implementation

 Uniform qualification criteria for participation in CEA is requested to ensure

 Qualification criteria for appointment of bidder’s CEA is requested to design

 The threshold parameters for sub-vendor selection EPC contractors to provide

Many a times Thyssenkrupp had reached out to

We applaud CEA for such endeavors and

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