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"Monorail" - Monorail Beam Analysis: Program Description
"Monorail" - Monorail Beam Analysis: Program Description
Program Description:
"MONORAIL" is a spreadsheet program written in MS-Excel for the purpose of analysis of either S-shape or W-shape underhung monorail beams analyzed as simple-spans with or without overhangs (cantilevers). Specifically, the x-axis and y-axis bending moments as well as any torsion effects are calculated. The actual and allowable stresses are determined, and the effect of lower flange bending is also addressed by two different approaches. This program is a workbook consisting of three (3) worksheets, described as follows:
Worksheet Name
Doc S-shaped Monorail Beam W-shaped Monorail Beam
Description
This documentation sheet Monorail beam analysis for S-shaped beams Monorail beam analysis for W-shaped beams
Monorail Size: Select: Design Parameters: Beam Fy = Beam Simple-Span, L = Unbraced Length, Lb = Bending Coef., Cb = Overhang Length, Lo = Unbraced Length, Lbo = Bending Coef., Cbo = Lifted Load, P = Trolley Weight, Wt = Hoist Weight, Wh = Vert. Impact Factor, Vi = Horz. Load Factor, HLF = Total No. Wheels, Nw = Wheel Spacing, S = Distance on Flange, a = S12x50 36 ksi 17.0000 ft. 17.0000 ft. 1.00 3.0000 ft. 11.5000 ft. 1.00 6.000 kips 0.400 kips 0.100 kips 15 % 10 % 4 0.7500 ft. 0.3750 in.
x=8.313
L=17 S=0.75
RR(max)=9.13 Lo=3
S12x50 Pv=7.4
Nomenclature S12x50 Member Properties: 14.60 in.^2 d/Af = 3.32 12.000 in. Ix = 303.00 0.687 in. Sx = 50.60 5.480 in. Iy = 15.60 0.659 in. Sy = 5.69 1.438 in. J = 2.770 1.250 in. Cw = 502.0
### ### ### ### ta = = Cxo = Cx1 = Czo = Cz1 = Section Ratio bf/(2*tf) = d/tw = Qs =
A= d= tw = bf = tf = k= rt =
For Lo = 0 (no
in.^4 in.^3 in.^4 in.^3 in.^4 in.^6
x= Support Reactions: (with overhang) Mx = Results: 9.13 My RR(max) = = Pv*(L+(Lo-S/2))/L+w/1000/(2*L)*(L+Lo)^2 = RL(min) = -0.73 = -Pv*(Lo-S/2)/L+w/1000/(2*L)*(L^2-Lo^2) Lateral Flange Parameters and Coefficients: e= Pv = 7.400 kips Pv = P*(1+Vi/100)+Wt+Wh (vertical load) at = Pw = 1.850 kips/wheel Pw = Pv/Nw (load per trolley wheel) Mt = Ph = 0.600 kips Ph = HLF*P (horizontal load) X-axis Stress ta = 0.493 in. ta = tf-bf/24+a/6 (for S-shape) fbx = = 0.156 = 2*a/(bf-tw) Lc = Cxo = -1.096+1.095*+0.192*e^(-6.0*) Cxo = -0.850 Lu = Cx1 = 3.965-4.835*-3.965*e^(-2.675*) Cx1 = 0.600 Lb/rt = Czo = -0.981-1.479*+1.120*e^(1.322*) Czo = 0.165 fa/Fy = Cz1 = 1.810-1.150*+1.060*e^(-7.70*) Cz1 = 1.948 Is Lb<=Lc? Is d/tw<=allow? Bending Moments for Simple-Span: Is b/t<=65/SQRT(Fy)? x = 8.313 ft. x = 1/2*(L-S/2) (location of max. moments from left end ofIs b/t>95/SQRT(Fy)? simple-span) Mx = 30.08 ft-kips Mx = (Pv/2)/(2*L)*(L-S/2)^2+w/1000*x/2*(L-x) Fbx = My = 2.44 My = (Ph/2)/(2*L)*(L-S/2)^2 Fbx = ft-kips Fbx = Lateral Flange Bending Moment from Torsion for Simple-Span: (per USS Steel Design Manual, 1981) Fbx = e = 6.000 in. e = d/2 (assume horiz. load taken at bot. flange) Fbx = at = 21.662 at = SQRT(E*Cw/(J*G)) , E=29000 ksi and G=11200 ksi Fbx = Mt = 0.29 Mt = Ph*e*at/(2*(d-tf))*TANH(L*12/(2*at))/12 Fbx = ft-kips Use: Fbx = X-axis Stresses for Simple-Span: Y-axis Stress fbx = 7.13 fbx = Mx/Sx fby = ksi Lb/rt = 163.20 Lb/rt = Lb*12/rt fwns =
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Y-axis Stresses for Simple-Span: fby = 5.14 ksi fwns = 1.21 ksi fby(total) = 6.35 ksi Fby = 27.00 ksi
S.R. = fby = My/Sy fwns = Mt*12/(Sy/2) (warping normal stress) fby(total) = fby+fwns Fby = 0.75*Fy Pv = (max) = fby <= Fby, O.K. (allow) = S.R. <= 1.0, O.K. My =
Vertical Deflection for Simple-Span: Lateral Flange Pv = 6.500 kips Pv = P+Wh+Wt (without vertical impact) e= (max) = 0.1412 in. (max) = Pv/2*(L-S)/2/(24*E*I)*(3*L^2-4*((L-S)/2)^2)+5*w/12000*L^4/(384*E*I) at = (ratio) = L/1445 (ratio) = L*12/(max) Mt = (allow) = 0.4533 in. (allow) = L*12/450 Defl.(max) <= Defl.(allow), O.K. fbx = Bending Moments for Overhang: Lc = Mx = 19.65 ft-kips Mx = (Pv/2)*(Lo+(Lo-S))+w/1000*Lo^2/2 Lu = My = 1.58 My = (Ph/2)*(Lo+(Lo-S)) Lbo/rt = ft-kips fa/Fy = Lateral Flange Bending Moment from Torsion for Overhang: (per USS Steel Design Manual,Is Lbo<=Lc? 1981) e = 6.000 in. e = d/2 (assume horiz. load taken at bot. flange) Is d/tw<=allow? at = 21.662 at = SQRT(E*Cw/(J*G)) , E=29000 ksi and G=11200 ksi b/t<=65/SQRT(Fy)? Is Mt = 0.57 Mt = Ph*e*at/(d-tf)*TANH(Lo*12/at)/12 Is b/t>95/SQRT(Fy)? ft-kips Fbx = X-axis Stresses for Overhang: Fbx = fbx = 4.66 fbx = Mx/Sx Fbx = ksi Lbo/rt = 110.40 Lbo/rt = Lbo*12/rt Fbx = Fbx = 21.60 ksi Fbx = 12000*Cbo/(Lbo*12/(d/Af)) <= 0.60*Fy fbx <= Fbx, O.K. = Fbx Fbx = Y-axis Stresses for Overhang: Fbx = fby = 3.32 fby = My/Sy Use: Fbx = ksi fwns = 2.42 fwns = Mt*12/(Sy/2) (warping normal stress) Y-axis Stress ksi fby(total) = 5.74 fby(total) = fby+fwns fby = ksi Fby = 27.00 ksi Fby = 0.75*Fy fby <= Fby, O.K. = fwns fby(total) = Combined Stress Ratio for Overhang: Fby = S.R. = 0.428 S.R. = fbx/Fbx+fby(total)/Fby S.R. <= 1.0, O.K. Combined Str S.R. = Vertical Deflection for Overhang: (assuming full design load, Pv without impact, at end of overhang) Vertical Defle Pv = 6.500 kips Pv = P+Wh+Wt (without vertical impact) Pv = (max) = 0.0715 in. (max) = Pv*Lo^2*(L+Lo)/(3*E*I)+w/12000*Lo*(4*Lo^2*L-L^3+3*Lo^3)/(24*E*I) (max) = (ratio) = L/503 (ratio) = Lo*12/(max) (ratio) = (allow) = 0.0800 in. (allow) = Lo*12/450 Defl.(max) <= Defl.(allow), O.K. Bottom Flange Bending (simplified): be = 7.908 in. Min. of: be = 12*tf or S*12 (effective flange bending length) be = tf2 = 0.859 in. tf2 = tf+(bf/2-tw/2)/2*(1/6) (flange thk. at web based on 1:6 slope of flange) = tf2 am = 1.818 in. am = (bf/2-tw/2)-(k-tf2) (where: k-tf2 = radius of fillet) am = Mf = 3.363 in.-kips Mf = Pw*am Mf = Sf = 0.572 in.^3 Sf = be*tf^2/6 Sf = fb = 5.88 fb = Mf/Sf fb = ksi Fb = 27.00 ksi Fb = 0.75*Fy fb <= Fb, O.K.
Bottom Flang
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Bottom Flange Bending per CMAA Specification No. 74 (2004): Local Flange Bending Stress @ Point 0: xo = -6.46 ksi xo = Cxo*Pw/ta^2 zo = zo = Czo*Pw/ta^2 1.25 ksi Local Flange Bending Stress @ Point 1: x1 = x1 = Cx1*Pw/ta^2 4.56 ksi z1 = 14.82 ksi z1 = Cz1*Pw/ta^2 Local Flange Bending Stress @ Point 2: x2 = x2 = -xo 6.46 ksi z2 = -1.25 ksi z2 = -zo Resultant Biaxial Stress @ Point 0: z = 13.22 ksi x = -4.85 ksi xz = 0.00 ksi to = 16.19 ksi Resultant Biaxial Stress @ Point 1: z = 23.39 ksi x = 3.42 ksi xz = 0.00 ksi t1 = 21.88 ksi Resultant Biaxial Stress @ Point 2: z = 11.34 ksi x = 4.85 ksi xz = 0.00 ksi t2 = 9.85 ksi
Pw
Pw
tw X Pw Z Pw
tf
Point 1
bf/4 bf
ta
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Monorail Size: Select: Design Parameters: Beam Fy = Beam Simple-Span, L = Unbraced Length, Lb = Bending Coef., Cb = Overhang Length, Lo = Unbraced Length, Lbo = Bending Coef., Cbo = Lifted Load, P = Trolley Weight, Wt = Hoist Weight, Wh = Vert. Impact Factor, Vi = Horz. Load Factor, HLF = Total No. Wheels, Nw = Wheel Spacing, S = Distance on Flange, a = W12x50 36 ksi 17.0000 ft. 17.0000 ft. 1.00 3.0000 ft. 11.5000 ft. 1.00 6.000 kips 0.400 kips 0.100 kips 15 % 10 % 4 0.7500 ft. 0.3750 in.
x=8.313
L=17 S=0.75
RR(max)=9.13 Lo=3
W12x50 Pv=7.4
Nomenclature W12x50 Member Properties: 14.60 in.^2 d/Af = 2.36 12.200 in. Ix = 391.00 0.370 in. Sx = 64.20 8.080 in. Iy = 56.30 0.640 in. Sy = 13.90 1.140 in. J = 1.710 2.170 in. Cw = 1880.0
### ### ### ### ta = = Cxo = Cx1 = Czo = Cz1 = Section Ratio bf/(2*tf) = d/tw = Qs =
A= d= tw = bf = tf = k= rt =
For Lo = 0 (no
in.^4 in.^3 in.^4 in.^3 in.^4 in.^6
x= Support Reactions: (with overhang) Mx = Results: 9.13 My RR(max) = = Pv*(L+(Lo-S/2))/L+w/1000/(2*L)*(L+Lo)^2 = RL(min) = -0.73 = -Pv*(Lo-S/2)/L+w/1000/(2*L)*(L^2-Lo^2) Lateral Flange Parameters and Coefficients: e= Pv = 7.400 kips Pv = P*(1+Vi/100)+Wt+Wh (vertical load) at = Pw = 1.850 kips/wheel Pw = Pv/Nw (load per trolley wheel) Mt = Ph = 0.600 kips Ph = HLF*P (horizontal load) X-axis Stress ta = 0.640 in. ta = tf (for W-shape) fbx = = 0.097 = 2*a/(bf-tw) Lc = Cxo = -2.110+1.977*+0.0076*e^(6.53*) Cxo = -1.903 Lu = Cx1 = 10.108-7.408*-10.108*e^(-1.364*) Cx1 = 0.535 Lb/rt = Czo = 0.050-0.580*+0.148*e^(3.015*) Czo = 0.192 fa/Fy = Cz1 = 2.230-1.490*+1.390*e^(-18.33*) Cz1 = 2.319 Is Lb<=Lc? Is d/tw<=allow? Bending Moments for Simple-Span: Is b/t<=65/SQRT(Fy)? x = 8.313 ft. x = 1/2*(L-S/2) (location of max. moments from left end ofIs b/t>95/SQRT(Fy)? simple-span) Mx = 30.08 ft-kips Mx = (Pv/2)/(2*L)*(L-S/2)^2+w/1000*x/2*(L-x) Fbx = My = 2.44 My = (Ph/2)/(2*L)*(L-S/2)^2 Fbx = ft-kips Fbx = Lateral Flange Bending Moment from Torsion for Simple-Span: (per USS Steel Design Manual, 1981) Fbx = e = 6.100 in. e = d/2 (assume horiz. load taken at bot. flange) Fbx = at = 53.354 at = SQRT(E*Cw/(J*G)) , E=29000 ksi and G=11200 ksi Fbx = Mt = 0.67 Mt = Ph*e*at/(2*(d-tf))*TANH(L*12/(2*at))/12 Fbx = ft-kips Use: Fbx = X-axis Stresses for Simple-Span: Y-axis Stress fbx = 5.62 fbx = Mx/Sx fby = ksi Lb/rt = 94.01 Lb/rt = Lb*12/rt fwns =
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Combined Str Y-axis Stresses for Simple-Span: fby = 2.11 ksi fwns = 1.16 ksi fby(total) = 3.27 ksi Fby = 27.00 ksi S.R. = fby = My/Sy fwns = Mt*12/(Sy/2) (warping normal stress) fby(total) = fby+fwns Fby = 0.75*Fy Pv = (max) = fby <= Fby, O.K. (allow) = S.R. <= 1.0, O.K. My =
Vertical Defle
Bending Mom
Vertical Deflection for Simple-Span: Lateral Flange Pv = 6.500 kips Pv = P+Wh+Wt (without vertical impact) e= (max) = 0.1094 in. (max) = Pv/2*(L-S)/2/(24*E*I)*(3*L^2-4*((L-S)/2)^2)+5*w/12000*L^4/(384*E*I) at = (ratio) = L/1865 (ratio) = L*12/(max) Mt = (allow) = 0.4533 in. (allow) = L*12/450 Defl.(max) <= Defl.(allow), O.K. fbx = Bending Moments for Overhang: Lc = Mx = 19.65 ft-kips Mx = (Pv/2)*(Lo+(Lo-S))+w/1000*Lo^2/2 Lu = My = 1.58 My = (Ph/2)*(Lo+(Lo-S)) Lbo/rt = ft-kips fa/Fy = Lateral Flange Bending Moment from Torsion for Overhang: (per USS Steel Design Manual,Is Lbo<=Lc? 1981) e = 6.100 in. e = d/2 (assume horiz. load taken at bot. flange) Is d/tw<=allow? at = 53.354 at = SQRT(E*Cw/(J*G)) , E=29000 ksi and G=11200 ksi b/t<=65/SQRT(Fy)? Is Mt = 1.41 Mt = Ph*e*at/(d-tf)*TANH(Lo*12/at)/12 Is b/t>95/SQRT(Fy)? ft-kips Fbx = X-axis Stresses for Overhang: Fbx = fbx = 3.67 fbx = Mx/Sx Fbx = ksi Lbo/rt = 63.59 Lbo/rt = Lbo*12/rt Fbx = Fbx = 21.60 ksi Fbx = 12000*Cbo/(Lbo*12/(d/Af)) <= 0.60*Fy fbx <= Fbx, O.K. = Fbx Fbx = Y-axis Stresses for Overhang: Fbx = fby = 1.36 fby = My/Sy Use: Fbx = ksi fwns = 2.43 fwns = Mt*12/(Sy/2) (warping normal stress) Y-axis Stress ksi fby(total) = 3.79 fby(total) = fby+fwns fby = ksi Fby = 27.00 ksi Fby = 0.75*Fy fby <= Fby, O.K. = fwns fby(total) = Combined Stress Ratio for Overhang: Fby = S.R. = 0.310 S.R. = fbx/Fbx+fby(total)/Fby S.R. <= 1.0, O.K. Combined Str S.R. = Vertical Deflection for Overhang: (assuming full design load, Pv without impact, at end of overhang) Vertical Defle Pv = 6.500 kips Pv = P+Wh+Wt (without vertical impact) Pv = (max) = 0.0554 in. (max) = Pv*Lo^2*(L+Lo)/(3*E*I)+w/12000*Lo*(4*Lo^2*L-L^3+3*Lo^3)/(24*E*I) (max) = (ratio) = L/650 (ratio) = Lo*12/(max) (ratio) = (allow) = 0.0800 in. (allow) = Lo*12/450 Defl.(max) <= Defl.(allow), O.K.
Bottom Flange Bending (simplified): Bottom Flang be = 7.680 in. Min. of: be = 12*tf or S*12 (effective flange bending length) be = am = 3.355 in. am = (bf/2-tw/2)-(k-tf) (where: k-tf = radius of fillet) tf2 = Mf = 6.207 in.-kips Mf = Pw*am am = Sf = 0.524 in.^3 Sf = be*tf^2/6 Mf = fb = 11.84 ksi fb = Mf/Sf Sf = Fb = 27.00 ksi Fb = 0.75*Fy fb <= Fb, O.K. Fb = Bottom Flang
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"MONORAIL.xls" Program Version 1.3 xo = zo = Local Flange Local Flange Bending Stress @ Point 0: xo = -8.60 ksi xo = Cxo*Pw/ta^2 zo = zo = Czo*Pw/ta^2 0.87 ksi Local Flange Bending Stress @ Point 1: x1 = x1 = Cx1*Pw/ta^2 2.42 ksi z1 = 10.47 ksi z1 = Cz1*Pw/ta^2 Local Flange Bending Stress @ Point 2: x2 = x2 = -xo 8.60 ksi z2 = -0.87 ksi z2 = -zo Resultant Biaxial Stress @ Point 0: z = 8.38 ksi x = -6.45 ksi xz = 0.00 ksi to = 12.88 ksi Resultant Biaxial Stress @ Point 1: z = 15.58 ksi x = 1.81 ksi xz = 0.00 ksi t1 = 14.76 ksi Resultant Biaxial Stress @ Point 2: z = 7.08 ksi x = 6.45 ksi xz = 0.00 ksi t2 = 6.78 ksi (Sign convention: + = tension, - = compression) z1 = x2 = z2 = z = x = xz = to = z = x = xz = t1 = <= Fb = 0.66*Fy = 23.76 ksi, O.K. x = xz = t2 =
W24x370 W24x335
Local Flange
Resultant Bia
Resultant Bia
Resultant Bia
tw Pw Z Point 2 X Pw
Point 0 Point 1 bf
tf
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