2008 Yamaha Tmax 500

Installation Instructions 1 1 1 1 1 1 2 2 1 2 1 Parts List Button Adjustment Display Power Commander USB Cable Wire Tap CD-ROM Installation Guide Power Adapter Power Commander Decals Dynojet Decals Wire tap Faceplate Buttons Velcro Strip Alcohol Swab
Expansion Port

USB Port

The ignition MUST be turned OFF before installation!

You can also download the Power Commander software and latest maps from our web site at: www.powercommander.com

PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION

Dynojet Research 2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 www.powercommander.com
i437-411 www.powercommander.com 2008 Yamaha Tmax 500 - PCIII USB - 1

1 Fig. A 2

Remove the bodywork panels shown in Figure A. Remove the front fairing panel to access the battery.

Remove

Fig. B

3
Remove

Remove the panel shown in Figure B.

PCIII

4 Fig. C 5

Install the PCIII next to the battery (Fig. C). Attach the ground wire of the PCIII to the negative side of the battery.

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2008 Yamaha Tmax 500 - PCIII USB - 2

6 Fig. D
Guides

Route the PCIII harness down the right side following the stock wiring harness.Use the 2 stock plastic ties to secure the PCIII harness (Fig. D)

PCIII harness

Fig. E

7
Remove

Locate the black rubber cover on the right hand side of the scooter that contains the injector connectors (Fig. E)

Fig. F

Unplug the 2 pin GREEN connector and the 2 pin BLACK connector (Fig. F).

Unplug

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2008 Yamaha Tmax 500 - PCIII USB - 3

9 Fig. G

Plug the PCIII connectors in line with the stock injector connectors (Fig. G). The PCIII ORANGE wires go to the GREEN connector for cylinder #1. The PCIII YELLOW wires go to the BLACK connector for cylinder #2.

10 Fig. H

Route the GREY wire of the PCIII harness to the throttle body. Locate the Throttle Position Sensor on the right side of the throttle body, below the air filter cover (Fig. H).

11
Unplug

Unplug the TPS harness to gain access to the wiring harness.

12 13 Fig. J

Crimp the supplied wire tap to the YELLOW wire of the stock TPS harness (Fig. J). Attach the GREY wire of the PCIII to the wire tap (Fig. J). It is recommended to use dielectric grease on these connections.

14 15

Plug the TPS back onto the throttle body. Reinstall all bodywork.

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2008 Yamaha Tmax 500 - PCIII USB - 4