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Internship Report of Pepsi Cola Multan
Internship Report of Pepsi Cola Multan
(Multan)
INTRODUCTION
History Of Pepsi Cola In 1893 Caleb Bradham, a young pharmacist from New Bern, North Carolina, begins experimenting with many different soft drinks. In 1898, one of Caleb's formulations, known as "Brad's Drink" a combination of carbonated water, sugar, vanilla, rare oils and cola nuts, is renamed "Pepsi-Cola". On August 28, 1898, Pepsi-Cola received its first logo. In 1902, he applied for a trademark with the U.S. Patent Office, Washington D.C., and formed the first Pepsi-Cola Company. 1905, Pepsi-Cola's first bottling franchises were established in Charlotte and Durham, North Carolina. In 1906, Pepsi gets another logo change, the third in eight years. The modified script logo is created with the slogan, "The Original Pure Food Drink". In 1920, Pepsi theme line speaks to the consumer with "Drink Pepsi-Cola, it will satisfy you". In 1923, Pepsi-Cola Company was declared bankrupt and its assets were sold to a North Carolina concern, Craven Holding Corporation, for $30,000. FORMATION OF PEPSI COLA CORPORATION Roy C. Megargel, a Wall Street broker, bought the Pepsi trademark, business and good will from Craven Holding Corporation for $35,000, forming the Pepsi-Cola Corporation. In 1928, after five continuous losing years, Megargel reorganized his company as the National Pepsi-Cola Company. In 1931, U.S. District Court for Eastern District Virginia declared the National PepsiCola Company bankrupt, the second bankruptcy in Pepsi-Cola history. REFORMULATION OF PEPSI COLAS SYRUP FORMULA The Loft candy company acquired the National Pepsi-Cola Company. Charles G. Guth, president of Loft, assumed leadership of Pepsi and commanded the reformulation of Pepsi-Cola syrup formula.1934 was a landmark year for Pepsi-Cola. The drink was a hit and to attract even more sales, the company began selling its 12-ounce drink for five
cents (the same cost as six ounces of competitive colas). The 12-ounce bottle debuted in Baltimore, where it was an instant success. The cost savings proved irresistible to DepressionInternship Report Page 1 of 89
PEPSI Cola Shamim & Co. (Multan) worn Americans and sales skyrocket nationally. In 1941, The New York Stock Exchange traded Pepsi's stock for the first time. In 1964, Diet Pepsi, America's first national diet soft drink, debuted. Pepsi-Cola acquired Mountain Dew from the Tip Corporation in 1964. FORMATION OF PEPSI COLA INCORPORATION In 1965, Expansion outside the soft drink industry began. Frito-Lay of Dallas, Texas, and PepsiCola merged, forming PepsiCo, Inc. Pepsi Cola Company operates in beverages industry. Pepsi Cola international is well reputed multinational company which is doing its business in almost every country of the world. The company is registered in New York stock exchange U.S.A. to make a better control over the business the company has given the manufacturing rights to different companies. Now these companies are producing the products on the behalf of the company by using companys trademark. To maintain their goodwill in the market the company has a strict policy of granting manufacturing rights. Pepsi Cola have standardized products all over the world (e.g. same in size, shape and quality). The franchises have to follow all the standards given by the company.
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1898 1903 1906 1908 1915 1919 1920 1928 1929 1932 1933 1934 1938 1939 1943 1947 1949 1950 1954 1958 1961 1963 1967 1969 1973 1976 Internship Report
Brad's Drink Exhilarating, Invigorating, Aids Digestion Original Pure Food Drink Delicious and Healthful For All Thirsts - Pepsi: Cola Pepsi: Cola - It makes you Scintillate Drink Pepsi: Cola - It Will Satisfy You Peps You Up! Here's Health! Sparkling, Delicious It's the Best Cola Drink Double Size Refreshing and Healthful Join the Swing to Pepsi Twice as Much for a Nickel Bigger Drink, Better Taste It's a Great American Custom Why Take Less When Pepsi's Best? More Bounce to the Ounce The Light Refreshment Refreshing Without Filling Be Sociable, Have a Pepsi Now It's Pepsi for Those Who Think Young Come Alive! You're in the Pepsi Generation Taste that Beats the Others Cold, Pepsi Pours It On. You've Got a Lot to Live, Pepsi's Got a Lot to Give Join the Pepsi People Feelin' Free Have a Pepsi Day! Page 3 of 89
PEPSI Cola Shamim & Co. (Multan) 1979 1981 1983 1984 1987 1989 1992 1993 1995 1997 1998 1999 2000 2003 2005 Catch That Pepsi Spirit Take the Pepsi Challenge Pepsi's Got Your Taste for Life Pepsi Now! The Choice of a New Generation America's Choice A Generation Ahead Gotta Have It Be Young, Have Fun, Drink Pepsi Nothing Else is a Pepsi Generation Next Same Great Taste The Joy of Cola The Joy of Pepsi Pepsi. It's the Cola Dare for more
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PEPSI Cola Shamim & Co. (Multan) 5. Multan ( Shamim & Co.) 6. Gujranwala 7. Sakhar 8. Faisalabad 9. Baluchistan
PEPSI COLA MULTAN Pepsi Multan was incorporated in 1963 but it started its production in 1967. Allah Nawaz Khan Tareen (Ret. DIG) got license of 7-UP. But in 1973, it became Pepsi Cola franchise. Now a day MD of Pepsi Cola Multan is Alamgeer Khan Tareen son of Allah Nawaz Khan Tareen. At start Pepsi Multan was having only one production plant made by Netherlands. and was only producing 7-Up because it was the only brand produced by Parent Company. In 1973, PEPSI acquired 7-Up in Canada so the Multan franchise started producing PEPSI and Marinda along with 7-Up & became PEPSI franchise. Coke was already operating in the market at the time when Pepsi Multan established. At that time Coke was market leader but with the passage of time Pepsi Multan kept on focusing on gaining the market share. Recently Pepsi has launched a new brand with the name of Mountain Dew. Now Pepsi Multan is working with five production plants capable of producing 100,000 cases per day. Installation arrangements for two new plants are in process. The plant which was installed at the time of establishment has now been grounded. Pepsi Multan is currently market leader with more than 80% of market share. The company is properly serving all these areas with quality products. PEPSI Multan is not an ISO certified company because it is an international drink having their own standards and there is no export.
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We aspire to make Pepsi Company the worlds premier consumer Products Company, focused on convenient beverages. We seek to produce healthy financial rewards for investors as we provide opportunities for growth and enrichment to our employees, our business partners and the communities in which we operate. And in everything we do, we strive to act with honesty, openness, fairness and integrity
MISSION COMAPNY
OF
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COMPANY PROFILE
Shamim & Co was established in 1967 under a franchise agreement with 7-UP to bottle 7-Up Soft Drinks. During 1973 Shamim & Co. Pepsi Cola Multan started to bottle Pepsi cola as well. This was the first Pepsi franchise in Pakistan. Since 1967 we have managed to grow rapidly and hold a commanding market share which has made us one of the premier bottling companies in the region. Our products are manufactured under strict quality control and conform to international quality standards set by Pepsi co. we bottle over 500 million drinks per annum which has earned us the distinguished status of being classified as Mega Plant in the PEPSI system. Internship Report Page 7 of 89
We have an extensive network of Distributors and well-trained sales staff to market and distribute our products in whole of the southern Punjab, a territory that covers almost 150,000 Sq.k.m. we cater a population of over twenty million people through more then 22000 outlets out of which 14,000 are exclusively Pepsi cola sellers. We provide a complete business package to our retailers including horizontal and vertical bottle coolers, point of purchase advertising, cash credit, etc. Shamim & Co. Pepsi Cola Multan is currently enjoying 85% market share in the franchise which is the highest for any Pepsi Cola Franchise in the world. We were declared Bottler of the Year in the region for outstanding performance. We plan to continue with our business traditions in the future.
MAJOR COMPETITOR:Pepsi's direct competitor is Coca-Cola. The non-soft drink competitors are tea, coffee, water, energy drinks, sports drinks, milks, etc which are all consumed on beverag e occasions. Pepsi aims to gain a greater share of these occasions.
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PEPSI Cola Shamim & Co. (Multan) Without Coke, Pepsi would have a tough time being an original and Lively competitor. The more successful they are, the sharper we have to be. If the Coca-Cola Company didnt exist, wed pray for someone to invent them, And on the other side of the fence, Im sure the folks at Coke would say that Nothing contributes as much to the present-day success of the Coca-Cola Company than Pepsi. Consumers:-
Pepsi believe the main 'drivers' behind consumer behavior are value, variety, attitudes and convenience.
Pepsi, Pepsi Light, Pepsi Twist, Pepsi Max, Pepsi Diet, Pepsi One, Pepsi Vanilla, Pepsi Blue, Pepsi Wild Cherry, 7UP, Diet 7UP, Caffeine Free Pepsi Light, Mountain Dew (including Diet, Caffeine Free, Code Red, and Live Wire flavors).
Price:
Pepsi is competitively priced to its major competitors, offering a better tasting product at a competitive price.
Promotion:
60% of the marketing funds are spent on advertising. Primarily TV advertising with radio, magazine, cinema and outdoor support. Other promotional items include: point of sale material, consumer sponsorships.
Place:
PAH/PI own the Pepsi brands. They sell the concentrate to CSA who manufactures and bottles the Pepsi products and distributes it to consumers. CSA distribute Pepsi via various channels e.g. major supermarket chains, smaller milk bars, restaurants and fast food outlets (KFC, Pizza Hut and Oporto). Pepsi also have refrigerated vending
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machines at various locations and workplaces. Service the right pack size at the right price, in the right place at the right time.
Market Development:
Identifying new and developing markets for current products market development is another method both Pepsi and Coca-Cola are presently using to increase overall sales. While PepsiCos shift in advertising to a younger audience can be considered market penetration, it also exhibits qualities of market development. Teenage Americans have not traditionally been looked at as a powerful consumer group until recent years. Identifying this developing market, among other demographic micro-markets, Pepsi has been able to penetrate areas that Coca- Cola has not. The Coca-Cola Company and PepsiCo alike have taken note of the potential expansion in the geographic markets of China, India, Philippines. CSD for market
development ties in very closely with both market penetration and product development strategies. Many CSD preferences are tied to societal and/or cultural preferences and existing alternatives. Sprite and 7-Up (non-cola CSDs) have been very successful in African-American markets. In 2001, PepsiCo further augmented their marketing strategy to break into this previously unaddressed micro market with a new non-cola CSD named Code Red.
Product Development:
While targeting the African-American market, PepsiCo determined that its Mountain Dew line could be augmented with a new cherry flavor (Code Red). PepsiCo also hit the streets to go after the black and Hispanic audience with whom Mountain Dew has traditionally not done as well. Rap jingles starring Busta Rhymes and Fatman Scoop hit the airwaves, and cases of Code Red mysteriously began to appear at the doors of inner-city influencers.
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Revisiting the Pepsi Challenge from the 1980s and 1990s, we see a larger attempt to increase market share with product development. Prior to releasing Coca-Cola Classic, Coca- Cola attempted to diversify their product with the 1996 introduction of Coke II. Altering the formula of their best-selling CSD, the Coca-Cola Company attempted to make the product more appealing to consumers. Coke II was very poorly received, and Coca-Colas attempt at product diversification failed with thousands of consumer complaints about the new formula. In the brand-loyal CSD market, product modification is rarely well-received, as exemplified by the failure of colorless colas and the poor performance of recently released lemon-flavored colas.
ORGANIZATIONAL CULTURE
The culture of Shamim & Co. is differentiated with the other Beverage Companies on the basis of following key characteristics; Innovation & Risk Taking The companys emphasis over innovation and risk taking is much higher than the competitors and due to this characteristic amassed by all other Pepsi Cola Franchisees the PCI has got Top position in the year 2003 overall the world that has been published by a very well renowned Magazine Fortune. Attention To Detail The companys employees exhibit precision, analysis, and attention to detail. Due these qualities, the overall performance of the company is appreciated and very well managed.
Outcome Orientation The management of Shamim & Co. focuses on results or outcomes rather than on the techniques and processes used to achieve these outcomes. The company got Mega Plant status in 2000, 2001, and 2002 due to this characteristic.
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PEPSI Cola Shamim & Co. (Multan) People Orientation The decisions made by the management of Shamim & Co. take into consideration the effect of outcomes on people within the organization. The people working under different Managers are treated by the dynamic approach to get the maximum efficiency from them. Team Orientation The work activities in Shamim & Co. are organized around teams rather than individuals. One of the companys executives says that they do follow the policy of TEAM which is deabbreviated as Together, Everyone, Achieves, More.
AGGRESSIVENESS
The employees of Shamim & Co. are always willing to accept the challenges and aggressive to accomplish the tasks assigned and competitive rather than easygoing.
STABILITY
Some areas of working relationship between the employees are kept in status quo in contrast to growth like socialization etc.
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Stories One of the most important ways of transmitting the culture to new employees in Shamim & Co. is stories. Old employees of the company carry those stories about the people who had worked with the organization. They are well familiar with the past experiences and their outcomes. They either frighten them or give them courage to follow or not the procedures set by the company. The old bosses of the department brief new comers how they should have to perform their duties and what are the norms of the company which cannot be violated. For example Mr. Asif is the In charge of MIS Department of Shamim & Co., he is responsible for the initial training of the new comers. He gives them all the details regarding the Department, and Organization. He tells them about the decorum of the office and likely behavior to be pretended.
Rituals Another important factor of transmitting the culture to new employees is ritual. Some activities are considered to be the understood activities like the break for Namaz-E-Juma. As the members of Shamim & Co., are regular prayer sayings, so a break for the prayer is understood and nobody is compelled to do any office work during the break. Also there is a company policy in Shamim & Co., that is to give 15 days annual recreational holidays with pay. Anybody who wants to go for those holidays, he can go with the consents of his boss.
Material Symbols Another motivational cultural approach is to give due position to the employees who deserve that position. In Shamim & Co., the top executive like Mr. Aamir Hameed GM Sales, has been given a chauffer-driven Honda Civic Car, a latest Laptop, Unlimited use of mobile phone, a well furnished house, one Umera per year, free cold drinks up to 200 c/s. and a very handsome salary package. So the material symbols like these facilities also show the best cultural values and motivational tactics for the new comers and for those persons who work hard in the organization.
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PEPSI Cola Shamim & Co. (Multan) Language The employees of Shamim & Co. have a formal way of behaving to each other. They talk formal like Sir even to their co-workers. They respect each other all the way to share the respect. Hence use of formal language is also key to learn the culture in Shamim & Co.
1.
Aggressive bottlers. The pepsi bottlers were more aggressive in their policies and strategies than that of their competitors. COKE ignored this region because the share they were getting from this region was less than nominal, providing pepsi an opportunity to grow up and capture the market.
2.
Anti Jew Movement. Because of the Arab Israel war, the Arab countries decided to boycott the Jew products. So they boycotted the COKE. It opened the gates of success and opportunity for the pepsi.
3.
Environmental factors. Cold conditions in western societies influence people to use things with bitter taste like beer and coffee, therefore they like COKE as compared to pepsi because the contents of coke are bitterer. In Pakistan people are more inclined towards sweeter taste therefore they like pepsi.
CONSUMER REQUIREMENTS
Basically soft drinks are consumer good that is not a necessity so the companies have to draw money from the pockets of the customer. This is not an easy process.
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PEPSI Cola Shamim & Co. (Multan) A. Brand Loyalty One of the important features of this industry is the concept of brand loyalty or brand addiction. Customer who wants Pepsi will always go for Pepsi. For the same reason a competing company like Coke cannot divert these customers towards their brand. But these customers are looking for two things in the product, which they are loyal to. B. Persistent Quality This is one of the main requirements of the customer. Whether he is in a developed city like Karachi or Lahore or in a remote village, what he wants is that he is provided with the same quality of the product everywhere. To have this customer requirement be fulfilled the company needs not only to manufacture quality product but they also have to constantly track the product as it moves from there company to distributors and then to final customer. These soft drinks can sustain their quality in a specific temperature specially the glass container cannot absorb higher intensity of heat. But what these retailers do is that hey keep these containers outside their shops directly under the sunlight that really affects the quality of the product. Although the life of the glass bottles under ideal conditions is almost 6 months but due to above mentioned conditions, the life span reduces to only a week. Company therefore advises the shopkeepers to keep the stock under sheds but if they can't then they should sell it within a week time. C. Availability When a thirsty customer comes on a soft drink corner asks for a desired brand say Coke but if it is not available then is he not going to go for the next available brand. The answer will be yes, because he needs to fulfill his thirst and what is readily available is going to be consumed.
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PEPSI Cola Shamim & Co. (Multan) Therefore for companies to keep their, customers in general and loyal customer in particular, satisfied, they will have to insure that their goods are in sufficient quantity on the shops. For this the shopkeepers keep extra stock in their shops. For the quality to be sustained they need to sell the crates which were stocked earlier. But usually they don't follow the pattern. What they do is that they sell the bottles on the basis of FIFO (first in first out) method. This practice also effects the quality of product leading to customer dissatisfaction.
PEPSI INGREDIENTS:A. Water At least 86% of soft drink is purified water. In the case of diet soft drinks water comprises around 96%.
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B. Sweeteners Such as sugar (sucrose from sugar cane) or non-nutritive sweeteners. Sugar is used in Pepsi, 7UP, Mountain Dew and Mirinda. The most popular and most widely nonnutritive sweetener used is Aspartame. NutraSweet is the registered trade name and it is used in Pepsi Light, Diet 7UP and Pepsi Max. Aspartame, being 200 times sweeter than sugar, is used in very small quantities. Other non-nutritive sweeteners permitted are acesulphame potassium, thaumatin, saccharin and cyclamate. Pepsi Max and Pepsi Light use a dual sweetener system, aspartame and acesulphame potassium. The latter is 300 times sweeter than sugar, requiring even less to sweeten the soft drink. Shelf life of the product is extended, as, unlike aspartame, acesulphame potassium does not lose its sweetness over time. C. Flavor Pepsi uses flavors to develop characteristic tastes associated with our beverages. These come from a variety of sources; natural, artificial and nature identical. They are usually derived from a number of ingredients used in special combinations. Examples of flavors used in the manufacture of soft drinks include natural flavorings from Kola nut, and fruit. Food acids and bittering agents such as citric, phosphoric acids and caffeine are also flavoring substances. Our products and the flavors used in those products are safe and suitable, but they are proprietary. D. Carbon Dioxide Effervescence gives soft drinks their special bubbly appeal and is added During production by injecting C02 into the product on the way to the filler. E. Colors Colors are added to Pepsi Cola products to enhance the esthetic appeal and appearance of products whether they are the typical brown of our colas or the yellows of Mountain Dew. These may be both natural and artificial. Internship Report Page 17 of 89
PEPSI Cola Shamim & Co. (Multan) Natural colors or colors sourced from natural materials. Many countries have regulations that specify certain colors as natural. These colors are referred to as "natural colors." Synthetic (or artificial) colors. Internationally there are many colors that are accepted.
F. Preservatives Certain preservatives are used in soft drinks to ensure microbial stability and prevent spoilage
Product Pepsi-Cola Diet Pepsi Pepsi Twist (regular & diet) Pepsi Blue Pepsi ONE Pepsi Vanilla Pepsi Max Pepsi Light Pepsi Limn Wild Cherry Pepsi Caffeine Free Pepsi Caffeine Free Diet Pepsi Mountain Dew Code Red Mountain Dew Diet Mountain Dew Diet Mountain Dew Code Red Mountain Dew LiveWire
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Mountain Dew Blueshock Mountain Dew AMP energy drink Mug Sierra Mist (Regular & Diet) Slice Lipton Brisk (Partnership) Lipton Iced Tea(Partnership) Dole juices and juice drinks (License) FruitWorks juice drinks Aquafina purified drinking water Frappuccino ready-to-drink coffee (Partnership) Starbucks DoubleShot (Partnership) SoBe juice drinks, dairy, and teas Sobe energy drinks Outside North America Mirinda 7UP Kas Teem Fiesta D&G (License) Mandarin (License) Radical Fruit
FUTURE PLANNING
The company operates through a well experienced, loyal and hardworking employees. The first and the most basic plan it to train them according to the changing technology and computerized environment, and satisfying their needs and requirements. Upgrading the plant structure and installation of the new machinery are other plans. The company is planning to increase its sales force and development in its infrastructure in the coming time period.
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PEPSI Cola Shamim & Co. (Multan) Pepsi 7-UP Mirinda Mountain dew 40 % 22 % 9% 45 %
TERRITORY OF SHAMIM CO. (PVT.) LTD. District Cover by Shamim & Co.
1. Multan A Zone 3. Multan B Zone 5. Multan C Zone 7. Multan District 9. Multan Outskirts 11. Khanewal 13. Mailsi 15. Vehari 17. Muzafar Garh 19. D.G. Khan 2. Jampur 4. Layyah 6. Sahiwal 8. Okara 10. Bahawal Pur 12. Ahmad Pur 14. Bahawal Nagar 16. Haroonabad & 18. Rahim Yar Khan 20. Chishtian
As for as products are conserved, company is offering (under given) products in the market. The details are as under, Now we are going to discuss the Stock Keeping Units (SKUs).
PEPSI Cola Shamim & Co. (Multan) We are offering Pepsi, Mirinda, 7-Up & Mountain Dew in this group. 2. LRB This stands for Liter Returnable Bottle this includes Pepsi, Mirinda & We are not offering Mountain Dew in this class. 3. Pet Bottle (1.5 Liter) This includes Pepsi, Mirinda & 7-Up. This group also does not have Mountain Dew in their family. Here Diet Pepsi & 7-Up are also available to enlarge the range of group. 4. NRB This stand for Non Returnable Bottle. It can also be called as Deposable It has 300ml quantity. This group includes Pepsi, Mirinda, 7-Up, Diet Pepsi & Diet 7-Up. 5. Cane Packing, we are offering cane packing of all that brands that are offered in SSRB. Including Pepsi, Mirinda, 7-Up and Mountain Dew. 6. Post Mix This includes Fresh / Fountain. This group includes Pepsi, Mirinda, 7-Up & Mountain Dew. This facility is offered on QSR that stands for Quick Serving Restaurants and all those points where no of walk-in-customers in very huge with their short time stay at that point. Pepsi Cola International is a large group covering KFC, Pizza Hut, Burger King, Lays Potato Chips & Aquafina (Mineral Water). 7-Up.
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ORGANIZATION HIRARCHY:-
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Manager Production
Manager MIS
Manager Admin
Manager Finance
Manager Personnel
Manager Account
Manager Shipping
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Distribution Channel:The company operates through a well-established network of a number of distributors. company has two types of delivery systems i.e. Direct delivery system Indirect delivery system The
The basic difference between the direct and the indirect delivery system is that in a direct distribution system, the company spends its own resources while in a indirect distribution, the dealers spends their own resources on all the factors which increased the sale. The company also has its depots in different cities. Which helps a lot in increasing its sale and directing the distribution system.
STEPS OF PEPSI SALES: Our company is very conscious about the development and growth of our employees especially the sales force. We have designed a 8 step process for proper guideline of our sales team just to make their sales calls effective and result oriented. There steps are as follow
12345678-
Preparation Greeting Stock Checking Merchandising Presentation Order taking Curb side de-briefing evaluation Administration
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1. Preparation i. What are Objective ii. What to do here iii. How to do that Simply where we want to go, & how to get our there. 2. Greeting It includes greetings and hand-shake. Greet the customer by name & he will delighted should be keep in mind of every person involved in sales. 3. Stock Checking (Stock Availability Store Checking) This includes all the good e is dealing in this will help us to know about his financial worth patented and clientage. 4. Merchandising (Display) Display of Visi Cooler Display outside shop Availability inside Deep Freezers It is the most important job to be performed by our sales force. The order of our product in display should be like this Top cane packing Pepsi, 7-Up, Mirinda and Mountain dew Then Non Returnable bottles Then Single serving returnable bottles Then Single serving returnable bottles (Regular) Then Liter returnable bottles & pet bottles on the floor of visi coolers Internship Report Page 25 of 89 be
PEPSI Cola Shamim & Co. (Multan) Every sales person should be caring about the display 5. Presentation Policy Scheme Product availability Total sales tack 6. Order Taking Taking Order 7. Curb Side De-Briefing Evaluation 8. Administrations Cash Empty Sales figure entry Infection of stock Company desired to increase its market share from 70 % to 80 % or Above. This is only possible if we Retain our exclusive point Explore new points Increase sales of points Increase stock at mix points Conversion of coke points
Elimination of B- Brands
SWOT ANALYSIS
a. Strengths
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In time service of supplies and technical assistance More installation of post mix machine
b. Weaknesses
No advertisement budgets for post mix. No signages of post mix in the market No promotional activities in post mix. No availability of spare parts. No proper workshop for post mix.
c. Opportunities
d. Threats
COMPETITIVE PRIORITIES
a. Cost As Pepsi cola Multan is producing standardized products so they have to maintain a fixed cost. They want to lower per unit cost as well as the total cost of production. b. Quality Pepsi cola Multan is producing a standardized product because all the manufactured items contain the same amount of the raw material required. So they want to maintain the quality of products. They want to deliver high quality product according to international standards given by Pepsi Cola International (PCI).
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c. Time Pepsi Cola Multan meets its delivery-time promises i.e. The Company pays most attention to delivery -on- time to satisfy customers & retailers needs on the time, which they want.
d. Flexibility Pepsi Cola Multan does not focus the unique demand of customers & products are standardized, So Company works for volume flexibility i.e. Company is able to accelerate or decelerate the rate of production quickly to handle large fluctuations in demand. e.
Other Core Competencies
Strong distribution network Wide geographical coverage Experienced engineers and sales staff Quick customer response and feedback
a. Autonomy Pepsi Multan is completely autonomous in strategy development. There is no concept of dictation from country office rather sharing of policies is more evident. Country office does not provide any financial resources, human resources or managerial competence to Pepsi Multan. Involvement of country office is only up to the extent of creating advertisement & publicity campaigns in which Pepsi Multan also contributes. b. Formal Communication Channels
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PEPSI Cola Shamim & Co. (Multan) In Pepsi Multan, there is no concept of informal communication between lower level managers & top executives. They have to follow proper organizational hierarchy to communicate with top level managers. For example, Area Sales Manager cant directly communicate to GM Sales. He will communicate with DSM which will in turn communicate with GM Sales. This flow of communication leads to delay in decision making, noise in information & misinterpretation. c. Bureaucratic Management Style Decision making is highly centralized & ideas from lower levels are not welcomed. So idea generation is not facilitated & top executives are responsible for developing strategies for their own SBUs. This sort of arrangements restricts innovative strategies & lower level participation in decision-making.
ORGANIZATIONAL STRUCTURE
Managing Director He is the owner of this company and final operational authority to manage all departments of the company. All departments heads are responsible to report him all about their performances and matters. General Manager / Director Finance He is responsible for overall operation of the facility. He is the overall GM of the facility and he manages all the decision and strategies regarding Multan franchise and deals with the country office problems. General Manager Sales G. Manager Sales is responsible for the performance of his department and to achieve the objectives assigned to him such as marketing, sales, distribution. To carry out his duties more efficiently he has four Regional Managers, 15 Area Sales Managers.
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General Manager Operation He is responsible for the whole administrative, shipping, workshop related activities to smooth on the factory operations without any hindrances. General Manager Technical He is unlike Sales department performs key role as to manage Production Department producing quality Products as per need of the sales department. Quality Control Department also works under him. General Manager Finance Finance, Accounts and MIS departments work under his control. He is responsible to make major company financial policies to meet the needs of the each and every department regarding budgets etc.
DEPARTMENTS
In order to properly control the operations there are following seven main departments in Shamim & Company
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PEPSI Cola Shamim & Co. (Multan) A. Administration Department B. Production Department C. Management Information System (MIS) Department D. Research & Sales Information System (SIS) Department E. Finance Department F. Cash Department G. Sales & Marketing Department H. Human Resource Department
A. ADMINISTRATION DEPARTMENT
Administration department deals with the overall matters of the company and takes different actions for increasing the performance of the company. This department also carries out different social welfare programs.
B. PRODUCTION
This department is responsible for the production of the products according to the requirements of the customers. Production department have to manage the inventory of all types. Currently they are having five production plants and all of them are automated. Now they are planning for the installation of three new plants. Mostly they go for importing their production plants from Italy, Germany and Netherlands. Previously they used to purchase Ammonia for cooling purposes but recently they have installed an Ammonia plant with in their own premises. Now they purchase CO2 for the production of Ammonia gas. Regarding the use of management information systems, they are shifting their production record from manual system to computerized system. Production department can be divided into sub departments which are a. Quality Control Department
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PEPSI Cola Shamim & Co. (Multan) Quality control department is responsible for checking the quality of the product. After every 3 hours a quality check report is presented by this department to the production manager and GM technical. In case of any problem with the quality, after every half an hour quality is checked. b. Technical Department Technical department is responsible for any technical assistance needed in case of any plant problem. They also maintain the spare parts inventories, which are used in case of nay breakage or malfunctioning of plant part. c. Procurement Department This department is responsible for any assistance needed to purchase the technical parts. In case of any purchase of plant or any part of the plant they help the purchase department for purchasing the right part. i. Bottles Washing Plant: In the plant, syrup (from syrup tanks) and water (from water treatment) is mixed at a specific ratio called flow mix. The mixture then moves to carbo cooler where carbonation of product i.e. absorption of CO2 in the syrup at low temperature is done. It then moves to filler where product is filled in empty bottles and crown caps are put on it. The final product moves towards packing machine through conveyer however most of the time bottles are packed into cases manually. ii. CO2 (Carbon Dioxide) plant: CO2 assures the product a measure of added sanitary protection and greater shelf life. CO2 gas in addition to product carbonation, contributes to the production process itself by: Displacing air from water and product during processing. Supplying counter pressure needs for some filler bowls. CO2 enhances both beverage's taste and appearance. Carbon Dioxide imparts a pungent, slightly acidic taste to the finished product as well as creating greater eye appeal. Each
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PEPSI Cola Shamim & Co. (Multan) individual product should be carbonated to a level most suited for that flavor. Processing Materials Ferrous Sulfate Test: The chemical is used in syrup water treatment. Processing Materials Activated Granular Carbon Test: The chemical is used in syrup making and water treatment. Crown Corks/Caps Inspection/ Attribute Analysis: The purpose is to ensure that incoming lot of crown corks/caps fulfills the appearance requirement and free from defects. Crown caps are used for packing (sealing) of bottles after filling. Crowns and closures should match supplier shipment label and purchase order. The characteristics considered in the analysis are outside printing, inside printing, color, shell or liner flash, cracks, band etc. Glass Bottles Inspection/ Attribute Analysis: The purpose is to identify the visual defects affecting the beverage quality in incoming glass. The defects are categorized as following. Very defect dangerous for personnel. Critical Defects: The defects that result in hazardous or unsafe conditions for smug, maintaining or depending upon the product. These could be Struck glass, Loose glass, False bottoms, Bird, Swings. Major defects: The defect likely to result in failure or reduce materially the usability of the product for intended purpose. The defects are Cracks, Chocked necks, Bent neck, Stones over 1.6mm (1/16 inch) etc. Minor defects: a minor defect is departure from established standards having little bearing on the effective use. These could be Brush marks, Seeds, Birty molds, Dirty finish etc. Hydrated Lime Test the critical defects: Any
Taste, Odor & Appearance Test: Granular Sugar: It is granular sugar test for its sensory attributes for consignment rejection for every delivery. acceptance or
CO2 purity test: CO2 used in Carbo cooler for absorption. Chlorine (sodium hypo chlorite) test: Used in water treatment.
Post Mix tanks inspection: Post Mix is undiluted fountain syrup that is delivered to retailers in transfer with the following format tanks. The inspection is performed before filling new or market returned tanks. A form is filled
Tank#
Product
Appearance
Pre-inspection O-ring
Safety Wolves
Washing
Filling
Performed
SUGGESTIONS
In the production hall, very concerned person must use masks, gloves and safety glasses.
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Earplugs should be provided to the people working in the production hall. Proper sitting room should be provided to CO2 supervisor to keep the spare parts, tools and documents safely. Labor should wear neat and clean uniform. Proper arrangement should be for draining Many under 18 age boys are working in production.
PCI collects product samples from market, tests them in their labs against standards, sends monthly test results summary to their franchisers and allots rating (colors) to franchisers after every three months. The PCI Operations Director - Quality Systems for Middle East, North Africa & Pakistan sends rating of 44 factories including SHAMIM & CO.. The color rating is based
PRODUCTION PROCESS Company is having flexible production plants. Company can change production according to demand fluctuations. Process is same for all products i.e. Pepsi Cola, 7-up, Mirinda and Mountain Dew. No plant is fixed for a specific product. 1st Stage (Getting Treated Water) Lime, Farris Sulphate (for iron) & chlorine are added to raw/hard water & it goes in chemical tank where carbonate and bi-carbonate are settled down, & they get treated/soft water. 2nd STAGE (PREPARATION OF SIMPLE SYRUP) Simple syrup is made by mixing up sugar into water after pasteurization of water at 80 C. After some time, this simple syrup is filtered & then cooled down at 19 C. Water is boiled at normal temperature like 32 C to 35 C to kill germs.
on following criteria.
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PEPSI Cola Shamim & Co. (Multan) 3rd STAGE (PREPARATION OF FINISHED SYRUP) Now this simple syrup goes into syrup storage tanks. Concentrate & flavor are added to simple syrup & it is called finished syrup. 4th STAGE (WASHING EMPTY BOTTLES) Empty returned bottles pass through steam under 57 C to 77 C, and then those bottles are dried. This stage takes 45 minutes. Now bottles are washed by Caustic-Soda, TSP and water. Now a light-test is conducted for washed bottles, where the bottles pass through a light. 5th STAGE (FILLING SECTION) Now finished syrup & treated water come to Carbo Cooler in which NH3 (Ammonia) chips are used for cooling purpose. CO2 gas also comes in Carbo Cooler. After a flowmix in Carbo Cooler, the resultant drink comes into filler where empty washed bottles are filled. 6th STAGE (CROWN FITTING) Now bottles come to Crowner where they are crowned and then bottles pass through a light test to have a check for over filled, under filled or any deficiency. 7th STAGE (PACKAGING) After passing through packager, the boxes of bottles are packed.
PEPSI Cola Shamim & Co. (Multan) working with a small setup & satisfying the information requirements the organization with a smart staff and developed setup, the department has eliminated much workload, paper work and saved a lot previous time. The software system has two basic parts and these are developed in some programming language. The post important part of any information system is database. The database is the basic structure of data and defines how data is organized, stored and retired from memory. The database operates at the back end. At the front end, data is entered and retired through input screens. The MIS department is currently performing its day-to-day operations as well as involved in software development. It also provide technical assistance and training to other departments. At the time oracle 8.0 is in execution. All computer in the department are networked by LAN (local area network) the department has licensed software working. The following systems are working in the department. a. Plant Efficiency System: The system is designed to keep current information about what is going on in production & plants. The system is helpful in getting production figures reports about line utilization, line efficiency, mechanical efficiency, basic salary, allowances, tax, net pay and any other adjustments supplied by time office. b. Sales & Distribution System: The most comprehensive system of MIS is sales and distribution system. It incorporates Sales system Cash system Shipping system Post mix system order and employee code, name,
The basic input of this system is empties slip, liquid out slip, full in slip by
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PEPSI Cola Shamim & Co. (Multan) sips. empty short slip, the reports of the system are Load report (dealer wise, depot wise) Settlement sheet (dealer wise, depot wise) Shipping shift summary. Daily liquid out report. Pending report. Agent wise load out summary. Agent wise sales summary. District wise sales summary. Computerize sales statements (Monthly, semi annually, annually) Cash report Filled inspection, breakage, actual production, paid time, stoppage, time etc. c. Excise And Sales Tax System: Shamim & Co. is a regular taxpayer of govt. of Pakistan. it pays excise and sales tax according to its production and sales. the system is developed to keep complete record of the tax transactions. Stock of the product at the RG I is maintained after production. the stock is moved to DP (duty paid) godown after its clearance by excise inspector and payment of 15 % tax. at RG I, closing stock of a day is opening RG I stock plus day's production and minus tax clearance. d. Payroll System: There is separate payroll system for Shamim & Co. and Friend's Agency. The output of the system is pay slips and payroll report at the end of month. Payroll report incorporates. All these reports are extremely important in the day-to-day operations of the implemented at each depot as well. abovementioned departments. In addition, customized reports can be obtained as required. The system is production
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Market Development
The first and the most basic job of the sales and marketing department is to The following major factors are considered in this respect.
plan, develop
and make targets. And also to make strategies to achieve those targets and develop the market.
Collection of all the data about each and every distributors/outlets, about its sale, volume, growth and exclusivity.
Finding the points where competitor is strong and hoe we can break this point.
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PEPSI Cola Shamim & Co. (Multan) Location of non traditional shops where potential is available for the beverage. Different offers must be given to break the competitors point or win the mix point.
OUTLET Outlets play an important role in strengthening the market. By monitoring them you can build your market, have their loyalty and increase your sale. Sales persons should continuously visit outlets, listen their complaints and satisfy their needs and requirements. They must have information about each and every outlet, its growth, volume and type business. Proper check must be maintained to get the feedback from the shopkeepers
Tactical Analysis & Routine Planning Of Market Strategies: On the market side the sales people gather information and on the bases of these information they further plan and improve their strategies. Checking of the designated area, its sale, volume and growth. Calculation of share n brands and package wise Calculation of daily sales achievements on monthly target basis Location of the poor performance factors and analyzing their cause Finding their solution and getting the approval for its execution. Planning for a schedule for the designated area. Visiting the area according to the plan and reporting it to the higher management
Competition Activity Monitoring On the other hand a constant intention has been given to the competitors activities, strategies and offers. They have been compared with ours and updated according to the environment Following are the key factors to be noted in respect of the competitor:
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PEPSI Cola Shamim & Co. (Multan) Nothing the competitors investments i.e. T.O.T., Publicity, Discounting, Promotional schemes, empty management, Cash credit, Vehicles injection (etc.) Reporting to the higher authority. Taking action to block the competitors activities and monitoring Our Sensory Indices Levels Measures Sensory measures means to check the quality and standards through the senses. The colour, taste, appearance and other specimens of the bottle, must be checked time by time so that the standards of the PCI may not doubted Empty & Load Management Empty management means full utilization of available empty at highest productive Trippage level within the franchise area. There are two types of empty management i.e. Empty management within distributors & within Salesman. The sales and marketing department have to manage, plan and make strategies a about the distribution of empty whether it is on credit or cash. The department also has to handle and manage load. Whether it is on vehicles or shipping or distributors or at the depots level. At shipping level load management can be divided into Package wise Brand wise Demand wise
Following are the steps which are necessary to manage the empty Internship Report Page 41 of 89
Estimation of empty available (within shopkeeper) Estimation of empty available ( within distributors ) Previous sales record of each specific area within distributors. Trippage level tracking of each distributor for the last two years at least. Estimation of sales volume growth for at least last three years (Distributors or salesman rout) Estimation of empty injection volume for at least three years (Distributors or salesman rout) Comparison of empty Trippage from the one to other distributors/salesman rout. Factors causing poor Trippage Factors involved causing hyper Trippage. Empty plan (Forecasting) based on the previous years Trippage Level & Percentage increase of empty injection.
Q. What are the sources of promotion? There are two source of promotion 1. Electronic
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PEPSI Cola Shamim & Co. (Multan) 2. 3. Print Media. Personal Selling Q. Which you preferred and why? Both are important because they have relevant work
Q. How many types of promotion? There are two types of promotion 1. 2. Sales Promotion Product Promotion Q. How legislation effects on promotion? Firstly we get approval from govt., for promotion (Price off) volume Q. Is there any ordinance or law for governing promotion? Yes there is a promotion ordinance. All the policies are related with this Q. How you defend your promotion against your competitors? To make is more and more attractive for the customer before starting the promotion normally it is viewed that what sort of promotion activity may start different ideas are generated and then from these ideas A promotion is defined with its pros and corns. Develop a Promotion Mix Is based on customer It may be of all natures It may be for any male, female of any type (relevant to sex age). law. duration.
Sales Promotion
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i.e.,
Promotional Activity Plan A promotional activity plays a vital role to enhance sales. With this activities may be done to promote 7- UP and Miranda In post mix this following are the objectives for promotional activities o To increase the sales of low volume outlets o To do product promotion o To develop the credibility of Pepsi products (Pepsi, Miranda) and 7UP For promotional activities following prizes may be offered in schemes. o Cash prizes ranging from RS 5- 1000/= o T- shirts, caps, school Bags, Kit bags lunch boxes, bats o Wail man, Rest watch, cassettes/CD, Radios o Free COLD DRINK GLASS o Some bumper prize (Diamond ring, Rado watch, CD player. T.V. Refrigerator)
Promotional Timing For the promotional activities below stated or the other activities may be donning in the months of March. April (starting of peak season) and September to November (sales decline season).
PEPSI Cola Shamim & Co. (Multan) For promotional activities low volume outlets, Key outlets, entertaining outlets may be preferred. This shall encourage outlets as well motivate. Prizes Distribution Prizes may be given to the consumer as conveniently, it could be placed either at outlet premises or at factory With the sport of these prizes the below stated promotional activities may be done. Scratch The Glass Under this scheme screeching the hidden part of the glass may in hide prize.
Lucky Draw
Under this scheme different small prizes with one-bumper prizes may be given to winner by making a lucky Some other activities like PEPSI logo uniform may be provided to high selling outlets for their serving staff. Some activates may be done in shape of parks tickets with PEPST printed over there. In parks various promotional activities could be done like cold drinks etc at some selected park for a specific day. discounted rate; free
PUBLICITY:Definition :
Publicity is a non-paid for communication of information about the organization or product generally in some media form. At a large organization generating favorable Internship Report Page 45 of 89
PEPSI Cola Shamim & Co. (Multan) publicity is usually the job of public relations director. In smaller companies publicity can be the job of marketers the owner and other employees. Indeed in a quality focused organization publicity presenting a positive image of all employees. Because it is non paid and usually reported by media as news publicity carries a lot of weight with the general public.
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PEPSI Cola Shamim & Co. (Multan) Press Releases A press release in an article written by company members and distributed to the media. A press release is a like a mini-news stories. It provides the media with information about the product or organization. A press release gives the marketer sum control over news coverage by allowing the marketer to decide when to make an announcement and what information to include. In preparing a press release the following tips can be helpful.
Keep it short. Use clear concise language Polish up the lead Cite major facts Include the name and phone number of the person who can be contacted to verify the story. News Conferences The marketer invites reporters to the news conference and usually provides them with advanced information. A spokesperson for the organization may read a prepared statement and answer the question from the media men. But there is no guarantee that media will attend or ask the question that he spokesperson wants to answer. Activities And Events To draw attention on its tenth anniversary a law firm in Orlando commissioned to photographers to create photos celebrating 20 local companies, 10 of which where the law firms clients. Not only did the resulting exhibit receive favorable publicity in the local press, but also the local historical museum added the photos in its collection.
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PEPSI Cola Shamim & Co. (Multan) As in this example the key is to create events that are some how favorable linked to the organization or its products. Thus there are as many ways to generate publicity as there are ideas in the mind of marketer
PEPSI Cola Shamim & Co. (Multan) makes and markets category-leading iced teas and coffees, respectively via joint ventures with Lipton and Starbucks.
Pepsi-Colas culture is informal and entrepreneurial. Our people are empowered to make the decisions necessary to grow the business. We seek to achieve outstanding results through innovation, long term partnerships, and an open work environment that respects the individual and promotes personal and professional growth Pepsi-cola products account for about one-third of the U.S. soft drink market. Brands include Pepsi; diet Pepsi, Pepsi One, mountain dew slice, Mug Root Beer, Aquarian and All Sport Through the Pepsi/Lipton tea Partnership. A joint venture of Pepsi-Cola North America and Lipton, we are the leader in the ready-to drink tea market. In addition, we virtually created the ready-to-drink coffee category with the introduction of frappuccino through our joint venture with Starbucks Corporation. Pepsi-Cola North America (PCNA) manufactures Pepsi-Cola beverage concentrates and sells them to bottlers in the United States and Canada. We develop the national marketing, promotion and advertising programs that support our brands and generate new products and packaging. Pepsi-cola people coordinate selling efforts for national fountain, supermarket and mass merchandising accounts. Whether its a new package or a new computer application, our goal is the same meeting customer needs.
PEPSI Cola Shamim & Co. (Multan) status and its market share. They are also responsible for checking the performance of the new products like Mountain Dew, Its acceptance and capacity to launch a new product in the market. Market Research & SIS is a very strong department, aimed to keep current record of each & every outlet of the franchise. Through this system, management can come to know
Market Share Name & address of each outlet. T.O.T details Publicity position Discount verification
The system is designed in such a way that reports can be obtained about outlets: Distributor & area wise Route wise District wise area.
Market Share: Research Assistant Manager (Saeed Bhutta) analysis is a proprietary methodology developed to help share determine whether their sale should go the market,& new competitive products in this market. This analysis allows research supervisor to go into the market, identify the components that establish market share, and determine which of those like availability, Chiller, Empty stock in order to improve their share position.
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PEPSI Cola Shamim & Co. (Multan) Research supervisor analysis the market & visit the shops, they analysis and clicks on there checking share format after the completion of sample size, they come back and submit these checking format to the Computer Section. Here information feed in the computer program and generate the result in the form of Share Summary. Define The Market Before creating strategies, you need to define the marketplace in which you compete and create lists of your key competitors and the various channels serving your market. Segment The Market The first step in creating "take share" strategies is to segment the market based upon the buying behavior of your customers. The market segments you choose must satisfy market criteria. Market Category Main Market Side Market Main Side Village Captive
means main road, high volume market, wagon stands, commercial area.
Village Market means village sides, small areas Captive Market means parks, cinema, canteen, institute, govt. offices, kutchary, courts. Market Sample Size Main Market 45 % of Total Sample Side Market 30 % of Total Sample
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PEPSI Cola Shamim & Co. (Multan) Stock Base Share Availability Chiller Fresh Consumption Floor stock Village Market 25 % of Total Sample
SIS deals with Tools of Traders (TOT). T.O.T. means list of items available in a shop, which helps to sell our product conveniently on priority basis. It is one of the major investments being made by the company. T.O.T. management completely depends upon the Sales force. The factors to be considered are Data collection about the sale, volume, growth, profitability, size and place of the shop Record of all the T.O.T. given to the shopkeeper. o Deep Freezer o Visi Cooler o Ice Chest o Bottle Rack Further plan for the injection of T.O.T. Checking all the equipment time by time any removing their complaints
FINANCE DEPARTMENT
It deals with the financial matters of the company. It collects the revenues and makes different payments and maintains proper record of the financial performance of the companys business to show the net result in the form of either profit or loss. Finance department consist of Internship Report Page 52 of 89
PEPSI Cola Shamim & Co. (Multan) Management Accountants Cost Accountants Accounting MIS Department
SHIPPING DEPARTMENT
Shipping is a very critical area for any beverage organization. It serves the role of coordinator or middleman between production and sales. Ensuring appropriate quantity and on time availability of empty & liquid stock is utmost important. Any malfunction in empty receiving, storage, supply to plants, liquid stock and distribution directly affects sales. This is a complete chain or cycle and any weak link, bottle neck or disturbance will slowdown the whole operations. Shipping department has following main functions.
I.
New empty is purchased from Pakistani or foreign suppliers as required. Management of production, shipping and procurement takes the decision of when, from where and in what quantity to buy new empty. After approval, the purchased lot is identified with quality control passed stickers. Consignment is unloaded at the empty godown. Empties are transferred in cases manually and inspected for breakage. Cases are transferred to plant as per requirement on empty movement slip. Empty incharge does, stock taking and maintain daily empty stock physical report. Shipping department also receives used empty from dealers, distributors, salesman etc.
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PEPSI Cola Shamim & Co. (Multan) Dealer/Salesman arranges the return of empties from market as per contract. On arrival of vehicle, dealer/salesman records entry (detail of empty) on gate register. A token # is issued to every vehicle. Shipping staff unloads vehicle on the token number. Empty incharge checks then for breakage and they are sorted out physically in standard, junior, liter sizes and put into cases brand and size wise. Empty incharge prepares empty slip. Empty slip has an office copy and three other copies at factory one copy goes to MIS, other is for shift incharge at DP godown and the third is for gate office. Gate office reconciles the copy of empty slip with initial entry. Gate register has two parts, one is for gate entry and the other is shipping received. Details of empty slip must match with the earlier gate entry otherwise empty incharge & shift incharge is informed. II. Supply Of Empty To Plants
Shipping department has two godowns for empty storage. These are godown No.1, No.2
III.
Pepsi Town
Due to shortage of space in godown # I, empty is unloaded at godown # 2 or sent to PEPSI town. This empty is returned when storage space becomes available at godown # I. Empty is supplied to plant when required by production people in specific quantity. The delivery is through forklifts. Daily production report.
Report
Product
Loss
Dirty
Return
To
PEPSI Cola Shamim & Co. (Multan) Liquid Stock & Distribution
Plant
RG I
DP Godown
Distribution
From DP godown liquid stock is issued to three main parties. i) ii) For the base market salesman directly take load from factory godown. At the end of the day, they return the empty and deposit daily cash. SHAMIM & CO. has five depots to ensure smooth, regular supply and stock maintenance in other cities covering whole franchise area. The depots are treated like distributor /dealers. Shipping, sales and MIS staff works in depots. Trucks are made available by the company on contract to supply liquid and return empty frame depots settlement sheet of depots in prepared and cleared by the transfer of cash from dealer's account to company accounts. iii) Some dealers whose area is not base or under any depot's range also take load directly from factory and clear their settlement sheet by cash payment. The procedure for all three types of parties is same. The salesman / drives deposits empty slip to MIS computer operator. Liquid slip is issued to the salesman on which the quantity, size and brands are specified. Vehicle is loaded in the DP godown monitored cleared by stock incharge.
Finished goods storage should be secured against sunlight, rainfall, moisture and other intimidation.
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PEPSI Cola Shamim & Co. (Multan) Issued on FIFO (first in, first out) basis via validity of production dates. It ensures that product is not expired, bad taste and visually unattractive. Shift wise record of daily transactions is maintained. These are physical stock taking for physical but not for expiry dates.
Handling & Packaging Forklifts are used for transferring FG shells I cases from production area to shipping hall or not delivery ducks to ensure product do no get damaged. All Pepsi Cola carbonated soft drinks are packed in glass/PET bottles or wooden shells/cases called secondary packaging. post mix tanks. This
is called primary packaging. Filled glass/PET bottles are further secured by means of plastic or
Stocktaking
Empty unloading Checking for empty slips to MIS, Dealer and an office copy Addition of new arrival in copy
Empty
Out
Liquid MIS issues liquid slip Liquid is loaded on the sales vehicle according to liquid
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copy
Slip Minus the amount from Liquid Received and Issue form
Responsibilities Of Depot Incharge Monitoring of empty and stock in charges Maintenance of shipping records and documents Reconciling physical stock with MIS reports Posting on balance sheet register Sending daily stock report and dealer wise sales report to factory Receiving bank slips from dealers Clearance of depot's settlement sheet Transfer of cash to friends agency account Maintenance of stock FIFO system During my visit to depot, I studied depot operations and
Worked on the seat of shift incharge. Drew liquid laws arrangement, Depot layout and time study of loading & unloading of
vehicles.
CASH DEPARTMENT
Cash department does cash handling (collection and payment). The major part of cash collection is from dealers and salesman based on their settlement sheet and daily sales report. Cash
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PEPSI Cola Shamim & Co. (Multan) payment is done on the vouchers issued by accounts department. Payments include employee's pay, bills, allowances, procurement expenditures and day to day general expenses.
AUTO WORKSHOP
The function of auto workshop department is top provide repair, overhauling and maintenance services to the vehicles used in the organization. These vehicles include Mazda, Toyota, Hino, Suzuki, Honda and forklifts (Toyota, TCM) of different models and capacity. Total number of vehicles served by the auto workshop is about 140. the responsibility of auto workshop is to keep PEPSI fleet efficient, deendable and energetic. Different departments particularly shipping and sales use these vehicles. Vehicles outside # are mostly used by sales staff. In case of some major work, it comes to workshop however if there is nominal repair work, they have it done locally. The staff of the department consists of 20 persons including mechanics. Record keeper, supervisor and headed by auto workshop manager.
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PEPSI Cola Shamim & Co. (Multan) Work order indicating defect, repair work and remarks and after repair a certificate showing that maintenance work is alright signed by the driver of the vehicle. Work order for market. Log book in each vehicle for each driver. Gate pass Store requisitions for transport spare parts and stationary. A small section of store working under main store is maintained in the workshop
Electrocution section Tire maintenance section (compressor) Body welding section Service section Tool room
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PEPSI Cola Shamim & Co. (Multan) Past performance record PCI approved suppliers Site audit Self assessment through questionnaire Product inspection and testing Compliance by any appropriate standards or specifications
Technical/General Items While selecting a supplier for technical and general item any of the following method is used.
Past performance record Competitive price in market Delivery requirement of Shamim & Co. Availability of items in the market
Raw Material Purchases For the raw material purchases, there is a list of suppliers approved by Production Manager, Quality Control Manager and Procurement Manager based on their product quality. The procedure is that product samples are tested in the laboratory and then after complete satisfaction of quality, supplier is approved and sends his quotation. Shamim & Co. has approved supplier list for following materials Concentrate Sugar Plastic shells Activated carbon
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PEPSI Cola Shamim & Co. (Multan) Glass bottles Crown corks Closures Packing cartons Pet bottles CO2 gas Glass bottles Crown corks Closures Packing cartons Pet bottles Hyflo super Ferrous sulfate Caustic soda Bleaching liquid Sodium chloride Lime
There are raw material specifications and special instructions regarding: Chemical properties Physical properties Packaging Sampling details Storage & handling Production department sends monthly demand and quotations for the quantity net of current stock and wastage are invited. Material requirement Opening/closing stock adjustment Material to be purchased by by by Production dept. Stores Procurement dept.
Some time purchase quantity decisions are made on the space available in the store. After the material is purchased and Gate checking, it is again send to quality laboratory by FIFO rule. General Purchases For the general purchases like stationary, technical parts, supplies etc issue requisition slip (in case required material is in the store) or purchase requisition slip ( in case required material is
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PEPSI Cola Shamim & Co. (Multan) not in the store stock) signed by concerned department head is send to Procurement Manager and Purchasers of procurement department make the purchase. Store has categorized material in four labels Mechanical General Stationary General Electric
The documents/forms/reports used/generated in the department are: Purchase requisition slip Purchase order Receiving voucher Ledger (posting on ledger) Store return voucher Internal gate pass Temporary gate pass Permanent gate pass Daily activity report Daily stock taking report TOT report
ACCOUNTS DEPARTMENT
The job of the department is to maintain books of accounts. There are following main activities of accounts. items
Issuance of purchase vouchers for raw material, plant and machinery and general store
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PEPSI Cola Shamim & Co. (Multan) Check payment of payroll to employees including wages, overtime, Handling of monthly tax statements. bonuses etc.
Computerized general ledger system is working and shows the result of each transaction up to balance sheet and income/profit and loss statement.
EXCISE DEPARTMENT
Shamim & Co is a regular taxpayer of excise and sales tax to govt. the procedure is that production per hour of each plant is counted and noted in cases and bottles. The excise duty and sales tax is calculated as per govt. rate. The liquid stock of RG 1 is moved to DP godown after clearance and daily deposit of sales tax. The company and all its dealers pay sales tax at the end of each month. Sales tax and excise duty is also paid on some raw material as sugar, crown caps, concentrate etc. the department maintains following documents RG 1 register RG2 register AR 1 form Daily production report (shift bases) ACL register
The department is concerned with collector rate of central excise and sales tax, production department, shipping department and MIS department.
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PEPSI Cola Shamim & Co. (Multan) (post mix) machine in eight districts of Multan franchise Dispensing is today's "action package" carbonated soft drink in POST-MIX and PREMIX forms, coupled with compact, high volume, refrigerated dispensing equipment, represent convenience and increased profits for dealers and profit opportunities for the bottler. There has been a little growth in the POST-MIX / PRE-MIX dispensing area in the Pakistani Beverage Market until the 2004. But now it has grown a lot due to the following factors. Pressure on retailers to improve selling methods and techniques. Rapid increases in the volume of soft drink consumption in outlets with storage remaining limited.
Dispensing market varies from country to in size and types of out let. The title or near the premises.
ON
Premise
identifies any out left where product can be purchased with or without food for consumption on
The On-Premise market is one of the most markets in a Bottlers franchise. Its importance in the continued growth and success of the Bottlers business cannot be under estimated in its effects on:
o o o o o o o
Profitability Consumer awareness Consumer sampling Product Visibility Volume growth Chilled product sales Impact on take home sales
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Post Mix machine is U.S. made and it has following main components. o o o o o o Water bank Congesture Cooling system Walves Syrup tank(s) CO2 tank
Post Mix Department installs machine at any suitable place with the cash security of Rs, 30000. Along with Post Mix machine, they also provide counter, water tank, water filter(s), disposable glasses, disposable plates, machine maintenance and service. The cooling system is almost like refrigerator or fridge cooling system. However gas cylinders are attached to the machine for gas mixing. Syrup and water mix-up
happens in wolves at-4 C .So the customer gets fresh, cool product in no time. The water used in fountain fresh machines is acquired from locally available source, It is stored in water tank and filtered once, twice or thrice depending on the purity of the water. With one syrup tank of PEPSI, TEAM and 7-Up, equivalent of 19 cases standard bottle is obtained, While syrup cylinder of MIRINDA has the capacity of providing equivalent of 16 cases standard product.
Until now total 118 has been installed in different districts and approx. 114 are working while others needs repair. There is further demand of about 100 machine Post-Mix System The syrup mixed with water and CO2 at the customer account. POST-MIX containers can be bifurcated in Transfer Tank. The Post Mix system differs slightly in principle from the PRE-mix system. The difference is Internship Report Page 65 of 89
PEPSI Cola Shamim & Co. (Multan) related to the way the finished beverage is produced for sale to the consumer. The bottle fill the beverage syrup into stainless steel tanks at production plant and transport the tanks to retail outlets. The operation of POST -MIX system is as follows. Compressed CO2 Gas flows from the storage cylinder through gas a pressure regulator where it is reduced to the working pressure of the carbonator, then through a pressure relief valve and back flow check valve to a juncture where the CO2 line gets divided. One segment going to secondary regulators and the other to carbonators and the other to carbonator tanks. The flow of CO2 from the secondary regulators goes to the syrup containers. Syrup flows from the containers to the refrigeration unit and then to the dispensing valve. The CO2 gas directed to the carbonator assembly enter a small capacity tank which contains potable water automatically controlled to a predetermined level in addition to the tank. Its safety valve, the carbonator assembly includes a motor driven water pump to force the potable water into the tank against the CO2 pressure. The carbonated water from the carbonator Connect dispenser to a separate outlet. Turn power switch ON. Thoroughly flush all incoming product lines before connecting them to the dispenser. Turn on the water supply and allow the carbonator to fill completely. Lift relief valve ring until water flows from relief valve openings. Reliefs ring and allow closing. Turn on CO2 gas and adjust regulator to 75 psi. Activate a valve until pump starts. Close valve and allow pump to cycle. Dispense drinks from each valve to purge and remaining sanitizer from the syrup lines and establish quality carbonation in the carbonator .
PEPSI Cola Shamim & Co. (Multan) The most common packaging from for both PRE-MIX and Post Mix product is the Stainless Steel Tank. This tank comes as either a single entry or double entry system. Each has specific advantages and disadvantages. Both PRE-MIX and Post Mix product can be stored in either single or double entry system Double Entry Tanks Double entry tanks have separate gas inlet and liquid outlet plugs. The standard double entry tank size can hold 18 Liters of product. However the double entry tanks are also available in other sizes. Single Entry Tank The single entry tank is generally made of stainless steel and can be obtained in different sizes. This tank is not commonly used for dispensing soft drinks. To date its use has been within the brewing industry.
One question the reader will need to ask is the ratio between tanks and cylinders per units purchased. The answer is dependent on these factors:
The length of distribution chains. The sales volume per outlet. The product Mix ( some flavors move faster than others ) Frequency of calls. Control of stock levels.
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PEPSI Cola Shamim & Co. (Multan) Example Of Post Mix Tank Requirement
One product tank contains the equivalent of 19 standard cases of 250 ml finished product, therefore an outlet selling 40 case per week would require the following minimum stock to cover a basic four flavor installation.
Tanks
Outlet Machine Stock Outlet Reserve Stock Factory Shipping Stock Factory Production Filling Total
CO2 Cylinders Outlet Machine Stock Outlet Reserve Stock Factory Stock Total :1 Cylinder 1 Cylinder 1 Cylinder 3 Cylinders
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PEPSI Cola Shamim & Co. (Multan) Security Deposit Receipt. Legal Agreement papers. Installation site sheet Installation & pick up order . Quality control functions.
Preventive maintenance card. Wastage Record. Complaints log. Spares usage Record Quality control & sanitation.
Daily sale & stock report Issue / Collection slip. Future needs Technical Development. Repair Section Store Section
PEPSI Cola Shamim & Co. (Multan) Conducting Annual surveys of accounts. Preparing a sales plan for growth in conjunction with the Post Mix Manager. Grouping accounts into geographic routes for delivery Helps in selection of sales man cum technicians. New outlet development. Existing outlet development. Merchandising
Quality checking
OUTLET SELECTION
Dispensing equipment is very expensive and therefore every care must be taken to ensure that the outlet have proper annual yield. As with any installation of Post-Mix equipment, it is important to first undertake a site survey. Until this is done it is not possible to ascertain the equipment required. The points that need to be checked are:
Volume through put. Type of unit required & space for product tanks Construction, alteration and other details. Water and electrical requirements. General Details and deliveries. Proper space for air circulation. Dealer and staff are trained or not.
The machine is normally installed in parks, shopping centers, college canteens, ice-cream parlors, busy roads, burger comers etc. The department is having five vehicles for visits of each machine after every two days. Different routes are planned in various areas. With every route/vehicle, there is a technician, driver and helper. The purpose of the route is to replace empty syrup tank, cleaning and maintenance work of machine and resolve any complaint.
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PEPSI Cola Shamim & Co. (Multan) Special routes are arranged in case of urgent complaint or immediate syrup tank requirement. The technician also performs the job of salesman. Cylinders are delivered on cash and it is responsibility of technician to collect cash and later submit it at cash office. During the route, they have to arrange their meal for which no allowance is given. Technician s get a commission of Rs. 2.50 per cylinder sale. Currently sales Officer is incharge of the post mix department and performs his job as well. Various forms/documents/reports used in the department are: Post Mix installation/removal orders Duty slip Overtime register Main store requisition Daily complaint register Daily technician report Part/outlet wise sales report Requisition for publicity Daily post mix report Individual technician files Party wise profiles Suggestions Fountain fresh department is an area which requires much more attention. Though currently it is working with its capacity and covering five districts with a smart staff. The organization should take it as a SBU and concentrate on it because of High expected growth PEPSI has currently no competition in this area No problem of empty It does not requires a huge plant setup and works with simple setup and very low Page 71 of 89
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PEPSI Cola Shamim & Co. (Multan) overhead No chance of fake bottle
So the sales can be increased dramatically by better management and boosting up Post Mix department.
Problems There is job dissatisfaction and very low motivation on the staff due to: Low salary Daily allowance has been eliminated Overtime is rewarded in terms of holidays not in monetary terms. According to technicians, they normally do not get a chance of making allowed vacations due to workload so the extra holidays are of no use for them. Higher positions are filled from outside, people within the department should be promoted to the chief technician and sales supervisor level. Technicians perform the responsibility of salesman for which they get just Rs. 2.50 per cylinder that is very low. Computer is present in the S.O. office but no one in the department is really qualified to get use of it. Sales targets are set without the consent of staff. Post Mix staff has no knowledge of ISO. During the route riding, I observed following points The key issue is proper and compatible combination of technician, helper and driver . these people should work as a team in the field and must possess the characteristics that make a team successful i.e. technical
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PEPSI Cola Shamim & Co. (Multan) competence, trust ----. The group should move with full preparation i.e. all required slips, necessary tools, tested equipment. The vehicles must be fit and available on time. It is in their best interest and make their job safe, convenient and speedy. The new machines are not available for installation. Used machines and counters make shopkeepers unhappy. The behavior of the staff with shopkeepers is generally good. The outlet owners have the Post Mix office number complaints and the response is efficient.
INVENTORY MANAGEMENT
Pepsi Cola Multan is handling four types of inventories which are Raw Material Raw material like syrup, sugar, filter papers, CO2, Ammonia, Empty bottles, packaging material, Bottle cases, Chlorine, Corks and Crowns etc. Work In Process Work in process will contain all those bottles which are under the process of the filling and packaging. At the end of shift work in process inventory of is transferred to other shift. End Products End products are in the form of cases containing 24 bottles. End product inventory is managed in two ways 1. 2. Production department after production stores their finished goods in their Sales department transfer their needed inventory in their godown and issue godown which is located in the premises of factory. required amount of cases to distributors.
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PEPSI Cola Shamim & Co. (Multan) Spare Parts Spare parts inventory will contain items like Gear boxes, Belts or conveyers, Motors and Switch boards etc.
Supply Chain In Pepsi Cola Multan Supply chain of Pepsi Cola Multan consists of following entities Raw Material (From Suppliers) Pepsi Cola Multan (Production Of Products) Distributors Retailers Customers
Direct Sales
Retailer
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Supplier Selection The first priority is given to quality while selecting suppliers, by the Company. Price is considered after quality & delivery time at last. Distributor Selection Distributors are selected on the following basis Ability to meet the given target Geographical area he is covering
Retailer Selection Retailer is selected on the following basis Location of the shop Look of the shop His know how with the customers His ability to meet the sales target
Direct Sales Rural areas where there are no distributors, Pepsi Cola Multan goes for direct sales to retailers. They offer the same price per unit as offered to distributors. In case of distributors, for transportation truck are also available to transfer creates from company godowns to distributor godowns. Satellite Warehouse They are planning for satellite warehouses which will enable them to have flexible timings for loading and unloading of trucks and storage of products closer to the customers.
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CAPACITY Capacity is the max rate of output for a facility. The facility can be a workstation or an entire organization. Year Vise Per Plant Capacity 2004 (With Four Plants) Plant#1. Standard. Two fillers.(40+40) 22000 Cases/Day Plant#2. Standard and PET. 20000 Cases/Day and 16000 Packets. Plant#3. Liter 10000 Cases Nr 12000 Packets and Standard 14000 Cases. Plant#4. Standard 13500 Cases/Day Total capacity (Standard converted) 80000 Cases/Day.
2005 (With Addition Of Fifth Plant) Plant# 1. Standard 22000 Cases/Day. Plant# 2. Standard 20000 Cases & 16000 Packets PET/Day. Plant# 3. Liter 10000 Cases Nr 12000 Packets & Standard 13500 Cases /Day. Plant# 4. Standard 13500 Cases /Day. Plant# 5. (New Addition) 15000 packets. pet/day Total capacity (Standard converted) 100000 Cases/Day.
2006 (Projected With The Addition Of SIMONAZI Plant) Plant#1. 22000 Cases Standard.
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PEPSI Cola Shamim & Co. (Multan) Plant#2. 20000 Cases Std. 16000 Packets Pet. Plant#3. 18000 Cases Lit. 20000 Packets Pet 16000 Packets Nr 16500 Cases Standard (New addition of 80 filler and Rinser). Plant#4. Standard 13500 Cases/day. Plant#5. 15000 Packets PET/day. Plant#6. 100 valves SIMONAZZI complete line 57000 Cases Std/day. Total capacity (std. Converted) 165000 Cases/day.
LOCATION
Pepsi Cola Multan is situated near MDA (Multan Development Authority), on the road leading to Nishtar Hospital i.e. District Jail road. Selection Of Location The major factor was proximity to markets in selection of location. Location Analysis The location described above is favorable for Pepsi Cola Multan due to following factors Market Related Factor
Pepsi Cola Multan has proximity to its major market i.e. Multan City which has been declared by Pepsi Company; The Pepsi City This location is very much helpful for Pepsi Cola Multan, in competition also to maintain proper distribution to reduce transportation cost & time etc. Tangible Factors for
Labor is easily available from villages & city at normal wages. No problem is there
supply of electricity. Most essential raw material i.e. water is easily available to them. Transportation cost is low. Multan is the center of their distribution area and they can easily fulfill the requirements of the southern Punjab areas. In Tangible Factors
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PEPSI Cola Shamim & Co. (Multan) Community attitude is positive towards Pepsi Cola. Working conditions are quite good for employees i.e. No harm is there for their health & psychology. Problems Of Current Location Factory is located in the residential areas with no proper parking arrangements for its vehicles. Loading and unloading of trucks can take place only in the night because of the law permitting trucks to enter into urban areas only in the night. So they can only load and unload trucks between 10 PM to 6 AM. Solution In order to overcome this problem they are planning for satellite warehouses which will enable PEPSI to have flexible timings for loading and unloading of trucks and storage of products closer to the customers.
LAYOUTS
Layout is physical arrangement of economic activity centers within a facility. An economic activity centre can be anything that consumes space. In other works layout is physical arrangement of people, equipment or activities. APPLICATION IN PEPSI COLA MULTAN Pepsi Cola Multan works with product layout type, as resources are arranged around the products route. Computer application is also there in making layouts. PLANT LAYOUT A single manufacturing plant consists of following different parts 1. Filler 2. Chiller 3. Washer 4. Crown fixer 5. Conveyer All these parts should be arranged in a proper sequence to reduce the production time. At first washed bottles are transferred to filler through the conveyer belt and both filler and
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PEPSI Cola Shamim & Co. (Multan) chiller are located at the same place in order to keep the filling liquid cool at the time of filling. Some Main Layouts In Pepsi Cola Multan Layouts of Equipment Manufacturing layout Office layout Retail layout Distribution & warehouse layouts
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FORECASTING
In Pepsi Cola Multan, the base for forecasting is precious data about sales, which is provided by sales department. After analyzing the data, the forecast is made. Executive Opinion is also used in forecasting i.e. Opinions, experience & technical knowledge of related managers. So forecasting in Pepsi Cola Multan is a blend of analysis of data & executive opinion. Patterns Of Demand Demand for products of Pepsi Cola Multan follows Seasonal Pattern i.e. repeatable pattern of increases or decreases in demand, depending on the time of season. Factors Affecting Demand There are two types of factor affecting the demand of the product which are internal and external factors they are given below External Factors
Now-a-days, the biggest factor affecting demand of products of Pepsi Cola Multan is the competitors action, the action/policies of Coca Cola Company e.g. There effective advertising companies etc. Govt.s rule & regulations about taxes & prices also influence the demand by affecting the price of products. Internal Factors
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PEPSI Cola Shamim & Co. (Multan) Some internal factors influencing the demand are given below 1. Price of product 2. Proper advertisement 3. Good distribution channels Unit Of Forecasting In Pepsi Cola Multan forecast is made in term of cases where one crate = 24 bottles Design Of Forecasting System In Pepsi Cola Multan forecast in made about all four products separately Type Of Forecasting Technique In Pepsi Cola Multan forecasting is made for short-term period i.e. for a quarter or 3-monts
AGGREGATE PLANNING
Aggregate plan is a statement of production rates, work-force levels and inventory holdings on estimates of customer requirements & capacity limitations. Since Pepsi Cola Multan is a manufacturing co., so its aggregate plan is also called production plan. Unit Of Aggregation Aggregate plan is expressed in terms of cases. Which are also called SKU (stock keeping units) Strategy For Aggregate Planning Pepsi Cola Multan follows chase-strategy. As we know that demand-pattern for Pepsi Cola Multan products is seasonal. So due to seasonality of demand and chasing of demand the company follows the chase strategy Work Force Adjustment Company has 2-types of employees: Employees at permanent basis. Employees at contract basis
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PEPSI Cola Shamim & Co. (Multan) All the permanent and contract basis employees are hired locally. No decision or strategies are imposed by the country office in the hiring or firing of the employees. There are about 50 to 60 permanent employees which works through out the year. On the other hand Work-Force Utilization Work force utilization takes place in three forms Overtime Normally there is not the tendency of over-time in Pepsi Cola Multan as thinks that productivity of workers is reduced during over-time. Under Time The permanent workers are also paid, the under time but the workers on contract-basis are paid on the basis of working hours so under time is not paid to them. Vacation schedule Pepsi Cola Multan gives incentives for vacations in slack-season. Vacations are given on the basis of labor-laws in Pakistan. Company does not adopt aggressive alternatives, as co has not complementary products creative pricing management
QUALITY CONTROL
It is quite clear that emphasis on the high quality is only thing to sustain in the market. Quality is important due to following reasons: Product liability International liability Cost and market share
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PEPSI Cola Shamim & Co. (Multan) Regular sample picked by the representative of PCI in the factory and sent to America for the analysis regarding to quality. These standards are: Green Yellow Orange Red Excellent Good Satisfactory Warning
Machinery maintenance is also checked. At this time Pepsi achieve the Green for the standard. Raw Material Testing Raw material used in production, comprises of following items. Sugar Treated water Empty water Carbon dioxide From the above items previously the franchiser from USA provided concentrate. Following tests are made for the quality Sugar test Water treat ment testing Syrup testing Finished product testing Water Treatment Water is the main ingredient of the beverage product. Raw water is treated so as to make it free of all impurities and use in the process.
Problems
There is job dissatisfaction and very low motivation on the staff due to:
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PEPSI Cola Shamim & Co. (Multan) Low salary Daily allowance has been eliminated Overtime is rewarded in terms of holidays not in monetary terms. According to technicians, they normally do not get a chance of making allowed vacations due to workload so the extra holidays are of no use for them. Higher positions are filled from outside, people within the department should be promoted to the chief technician and sales supervisor level. Technicians perform the responsibility of salesman for which they get just Rs. 2.50 per cylinder that is very low. Computer is present in the S.O. office but no one in the department is really qualified to get use of it. Sales targets are set without the consent of staff. Post Mix staff has no knowledge of ISO. During the route riding, I observed following points The key issue is proper and compatible combination of technician, helper and driver . these people should work as a team in the field and must possess the characteristics that make a team successful i.e. technical competence, trust ----. The group should move with full preparation i.e. all required slips, necessary tools, tested equipment. The vehicles must be fit and available on time. It is in their best interest and make their job safe, convenient and speedy. The new machines are not available for installation. Used machines and counters make shopkeepers unhappy. The behavior of the staff with shopkeepers is generally good. The outlet owners have the Post Mix office number complaints and the response is efficient.
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The biggest problem we found in the organization was the lack of a proper system, which is immensely important for such an organization.
This is a typical Pakistani family business where the owner is making the decisions all the time. There is no succession planning, as it is apparent from the hiring of the production manager from outside.
There was no proper system of communication as who is to report to whom and who is responsible of what. If a simple technical worker encounters a problem in the plant or any part of the equipment is broken, he at once rushes to the production manager as what to do. This is clear that they have no proper reporting system as to deal with the broken part of the equipment is not the job of the production manager. There must be clearly defined levels of communication. The technical worker must report to his immediate supervisor. If that supervisor is unable to solve the problem then the official next to him should be consulted and be proceeded in the same pattern. The matter will reach the production manager but in a systematic way. So company needs a proper communication and reporting system. It may also help in reducing rather eliminating false reporting.
Employee training
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PEPSI Cola Shamim & Co. (Multan) We see that when the new production manager was hired, he, for implementing new techniques, gave lectures to the employees and also recruited new ones. So there is lack of training of the employees in the organization. Generally Pepsi International has manuals for the managers that describe the standard procedures and typically called as THE PEPSI WAY. These are the guidelines, which must be passed on the employees as how the work is to be done. What happened in the past is that the managers kept hiding these manuals from the employees and placed them under lock and key. The current production manager has taken an important step as he is preparing notes from these manuals and passing them on to the employees. But still it is not enough. Because the plants of the factory work in mistake at any process can cause a serious problem for the other plant, which may lead to a severe mishap for the whole
production. So in this way the employee training has got the significant importance. For corrective action following steps lead to success for the organization:
Periodic training programs Classes for unskilled persons Updating of skills of the employees.
Performance appraisal
The performance appraisal system in a manufacturing organization is a very tricky job. For example evaluating the performance of one shift that has done the maintenance of the plant should be treated as separate from the performance of the employees in the next shift that has got higher production. The reason is that the second shift might be having less efficiency than the previous one and the credit goes to the second shift.
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PEPSI Cola Shamim & Co. (Multan) The previous shift workers should be rewarded more than the next shift because they had done the maintenance and kept the plant in working condition. The second shift workers just have capitalized on the work of the previous shift workers. Thats why the performance evaluation is very important as it directly deals with the motivation of the employees. If the employees feel that they have not been rewarded according to their jobs, they may show little or no involvement in their tasks and may indulge in activities that often hinders the efficiency of the production unit. They mighty start tasks. Making groups Making false reporting Try to create obstacles for others
For this reason the company needs specific performance standards for specific
Employee Motivation
Whenever someone talks about motivating the employees, it is commonly said, Dont forget the money consideration. So, apart from motivation through training for the work, the employees must be rewarded with proper reward and compensation systems.
The company is also lacking in this area. Getting rewards especially when it is in the form of money or cash motivates the employees. So we emphasize on proper reward and compensation system and a fair level of salaries for all the employees in the factory. Salaries were stagnant due to the stagnant production for the last 15 years. As the production has gone up and it is just due to the employees so the salaries of the employees must also be raised.
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PEPSI Cola Shamim & Co. (Multan) Their commitment and involvement can be increased by raising their salaries and rewards.
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Thanks
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