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KAIZEN EVENT PROFILE

Event Description: Event Dates:

Preliminary Objectives:

Team: Name: Position Role

Production Requirements (Takt Time):

Facilitator: (Consultant) Name:

Position

Role

Process Information:

Current situation and problems:

KAIZEN WORKSHOP TARGET SHEET


Building Number: Division Name: Department Name: Team # Team Name: Date: % Increase / Decrease

(A) Start Space / Sq.Ft Inventory Walking Distance Parts Transport Distance Throughput Time Process Cycle Tyme Volume Per Day Full-Time Equivalent crew Productivity Changeover (Total Time) Changeover (Total #) Schedule Attainment Quality improvements Safety Improvements # Poka-Yoke Implemented Baseline data: Current output (required): Hours per shift: # Of shifts: Remarks:

( C ) 1st (D) (B) Target Day 2nd Day

(E) 3rd Day

(F) 4th Day

(G) Final

(H) Difference

Use a red dot to indicate a change / use an asteristic to indicate an estimate

KAIZEN DOP WORK SHEET


Process: Part #: Desc.: Scope Of Operation From: To:

Operation Inspection

Storage

Document

Transport

Operation D

RK SHEET
Date: ___/___/___

Operation Description

6 M's Fishbone Diagram Template


Management Man Method

Cause

Cause

Cause

Cause

Cause

Cause

Cause

Cause

Cause

Name Effect Here

Cause

Cause

Cause

Cause

Cause

Cause

Cause

Cause

Cause

Measurement

Machine

Material

Effect

1 M a r Task 1 Task 2 Task 3 Task 4 Task 5 Task 6 Task 7 3/1/2011 3/3/2011 3/7/2011 3/15/2011 3/20/2011 3/28/2011 3/31/2011 0 0 0 0 0 0 0 2/28/2011 3/2/2011 3/6/2011 3/14/2011 3/19/2011 3/27/2011 3/30/2011

2 M a r

3 M a r

4 M a r

5 M a r

6 M a r

7 M a r

8 M a r

9 M a r

1 0 M a r

1 1 M a r

1 2 M a r

1 3 M a r

1 4 M a r

1 5 M a r

1 6 M a r

1 7 M a r

1 8 M a r

1 9 M a r

2 0 M a r

2 1 M a r

2 2 M a r

2 3 M a r

2 4 M a r

2 5 M a r

2 6 M a r

2 7 M a r

2 8 M a r

2 9 M a r

3 0 M a r

3 1 M a r

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