Altech Busbar Systems

The Altech Busbar system is an innovative

way to jumper up to 57 poles of Altech
Miniature Circuit Breakers (MCB)/ Manual
Motor Controllers (MMC).

Without Busbar

The advantages of this jumper system are:

Installation time savings
Panel space savings
Less or no maintenance
High electrical ratings
Customers can cut the busbar
without losing the UL approval

With Busbar

Tw o Po wer Feed Methods

START/ END Feed Method

CENTER/ MIDDLE Feed Method

Rated current per phase

Rated current per power feed block

L1
80A

L2
80A

L3
80A

L1
2
18mm : 160A

25mm : 100A

100A

100A

25mm : 200A

18mm :
2

L1

L2

L2
160A

L3
160A

200A

200A

L3

80/100A

80/100A

80/100A

80/100A

80/100A

80/100A

L1

80/100A
80/100A

L2

80/100A

L3

Altech Corp. 35 Royal Road Flemington, NJ 08822-6000 Phone (908)806-9400 FAX (908)806-9490 www.altechcorp.com
34

Accessories
Power Feed Devices

Power Feed Lug

Application examples:

Power Feed Block*

UL508 listed
UL File 205412

Easy connection of the power supply wires to

the busbar/MCB. Power Feed Devices
ensures permanent connection.

UL508 listed
UL File 205412

Type Designation
T

(d)

DIN Rail Clip

16 mm
(0.63 in.)

43.5 mm
(1.71 in.)

Power Feed lug/block

50mm2 or 95mm2 cross-section area
USA and Canadian design basics
T-Terminal connection
B-Busbar connection

31.6 mm
(1.24 in.)

11 mm
(0.43 in.)

35.6 mm
(1.40 in.)

31.6 mm
(1.24 in.)
35.6 mm
B (1.40 in.)

63 mm
(2.48 in.)

6.8 mm (0.27 in.)

Type/Cat. No.
Electrical Ratings
Terminal Site Acceptability
Recommended/Required Torque
Material of Lug
Insulation Material
For use with

3 mm (0.12 in.)

P50UT
115A/480VAC
10-1 AWG
4.5Nm (40lb. in.)
MS58 Brass
Zytel FR 72G25-V Plastic
18 and 25mm2 1-3 phase Busbar

63 mm
(2.48 in.)

59 mm (2.32 in.)

(a) =
(b) =
(c) =
(d) =

(c)

28.5 mm
(1.12 in.)
21 mm
(0.83 in.)

P 50

(c) (b)

88.5 mm
(3.48 in.)

P95UB
200A/480VAC
1-4/0 AWG
19.5Nm (175lb. in.)
MS58 Brass
Zytel FR 72G25-V Plastic
18 and 25mm2 3 phase Busbar

Assembly Instructions
P50UT

P95UB

The power feed lugs (Cat. # P50UT) fit together with the lugs of
the busbar in the terminals of the MCB/MA.

Miscellaneous Accessories

Type/Cat. No:
For use with:

End Caps

18/25CAP3P
18/25mm2 2&3 phase Busbar

Insulation Caps

BRS5
18/25mm2 1-3 phase Busbar

Altech Corp. 35 Royal Road Flemington, NJ 08822-6000 Phone (908)806-9400 FAX (908)806-9490 www.altechcorp.com
35

BUSBAR ORDERING
INFORMATION

1 PHASE
UL508 listed
UL File 205412

For choosing the proper busbar, please

consider the following specifications:
1. Number of phases

56 x 17.8 = 996.8 mm (39.24 in.)

17.8 mm (0.70 in.)

3.5 mm (0.14 in.)

2. Number of devices / MMCs

2 mm (0.79 in.)

3. Number of poles/number of pins

15 mm (0.59 in.)

15 mm (0.59 in.)

4. Sum of out going device currents

1007 mm (39.65 in.)

Type/Cat. No. Designation:

3
P

(a) (b)

25

(c)

(d)

(e)

(f)

(g)

(a) = Number of transverse copper strips

inserted. (Can be 1, 2 or 3 for
1, 2 or 3 phases)
(b) = Pin version
(c) = 18mm2 or 25mm2 cross-section area
(d) = USA and Canadian design basics
(e) = 1 or 3 track insulation
(f) = Blank - No Spacing
H-Auxiliary Switch (1/2 pole)
spacing
(g) = Total number of pins

18mm2
Type/Cat. No.

No. of
Pins

No. of MMC
to Jumper

Length/
mm

1P18U1/2
1P18U1/4
1P18U1/8
1P18U1/12
1P18U1/24
1P18U1/36
1P18U1/48
1P18U1/57

2
4
8
12
24
36
48
57

2x1 pole
4x1 pole
8x1 pole
12x1 pole
24x1 pole
36x1 pole
48x1 pole
57x1 pole

32
68
144
208
420
638
852
1009

1 PHASE
UL508 listed
UL File 205412

Technical Specifications:

36 x 27 = 972 mm (38.27 in.)

Material of Busbar: E-Cu58 F25 Copper

Insulation Track Material:

27 mm (1.06 in.)
2 mm (0.79 in.)

4mm (0.16 in.)

Bergamid B700 Plastic (+130C)

Electrical Ratings:
15 mm (0.59 in.)
15 mm (0.59 in.)

18mm2: 80A/480VAC
25mm2: 100A/480VAC
Manufactured according to VDE 0660
Part 100 and 502, VDE 0606, VDE 0659

982 mm (38.66 in.)

With Auxiliary Switch (1/2 pole) Spacing

NOTES:
Do not exceed the busbars rated current.
For additional pin configurations,

please consult Altech.

18mm2
Type/Cat. No.

No. of
Pins

No. of MMC
to Jumper

Length/
mm

1P18U1H/2
1P18U1H/4
1P18U1H/8
1P18U1H/12
1P18U1H/18
1P18U1H/24
1P18U1H/30
1P18U1H/37

2
4
8
12
18
24
30
37

2x1 pole
4x1 pole
8x1 pole
12x1 pole
18x1 pole
24x1 pole
30x1 pole
37x1 pole

48
102
206
314
472
640
804
982

For one pole spacing busbars, please consult Altech.

Altech Corp. 35 Royal Road Flemington, NJ 08822-6000 Phone (908)806-9400 FAX (908)806-9490 www.altechcorp.com
36

2 PHASE

3 PHASE

L2

L1
Copper strips
Insulation Track

End Cap

L2

56 x 17.75 = 994 mm (39.13 in.)

17.75 mm
(0.70 in.)

7 mm
(0.28 in.)

37 mm
(1.46 in.)

7 mm
(0.28 in.)

2 mm (.079 in.)

L3

21 mm
(0.83 in.)

End Cap

L2

L1
Copper strips
Insulation Track

End Cap

L3

L1

L2

2 mm (.079 in.)
37 mm
(1.46 in.)

55 x 17.75 = 976 mm (38.43 in.)

17.75 mm
(0.70 in.)

UL508 listed
UL File 205412

13 mm (.51 in.)

13 mm (.51 in.)

UL508 listed
UL File 205412

End Cap

21 mm
(0.83 in.)

L1
1009 mm (39.72 in.)

991 mm (39.02 in.)

18mm2
Type/Cat. No.

25mm2
Type/Cat. No.

No. of
Pins

No. of MMC
to Jumper

Length/
mm

18mm2
Type/Cat. No.

25mm2
Type/Cat. No.

No. of
Pins

No. of MMC
to Jumper

Length/
mm

2P18U3/4
2P18U3/8
2P18U3/12
2P18U3/18
2P18U3/24
2P18U3/36
2P18U3/48
2P18U3/56

2P25U3/4
2P25U3/8
2P25U3/12
2P25U3/18
2P25U3/24
2P25U3/36
2P25U3/48
2P25U3/56

4
8
12
18
24
36
48
56

2x2 pole
4x2 pole
6x2 pole
9x2 pole
12x2 pole
18x2 pole
24x2 pole
28x2 pole

65
137
208
315
421
635
849
991

3P18U3/6
3P18U3/9
3P18U3/12
3P18U3/18
3P18U3/24
3P18U3/36
3P18U3/48
3P18U3/57

3P25U3/6
3P25U3/9
3P25U3/12
3P25U3/18
3P25U3/24
3P25U3/36
3P25U3/48
3P25U3/57

6
9
12
18
24
36
48
57

2x3 pole
3x3 pole
4x3 pole
6x3 pole
8x3 pole
12x3 pole
16x3 pole
19x3 pole

101
154
208
315
421
635
849
1009

2 PHASE

3 PHASE
UL508 listed
UL File 205412

13 mm (.51 in.)

15 x 62.3 = 934.5 mm

13 mm (.51 in.)

62.3 mm (2.45 in.)

2 mm (.079 in.)

7 mm (0.28)

17.8 mm
(0.70 in.)

2 mm (.079 in.)
37 mm
(1.46 in.)

37 mm
(1.46 in.)

7 mm (0.28 in.)

22 x 44.5 = 979 mm (38.54 in.)

44.5 mm (1.75 in.)
17.8 mm (0.70 in.)

UL508 listed
UL File 205412

21 mm
(0.83 in.)

21 mm
(0.83 in.)

1009 mm (39.72 in.)

982 mm (38.66 in.)

With Auxiliary Switch (1/2 pole) Spacing

With Auxiliary Switch (1/2 pole) Spacing

18mm2
Type/Cat. No.

25mm2
Type/Cat. No.

No. of
Pins

No. of MMC
to Jumper

Length/
mm

18mm2
Type/Cat. No.

25mm2
Type/Cat. No.

No. of
Pins

No. of MMC
to Jumper

Length/
mm

2P18U3H/4
2P18U3H/8
2P18U3H/12
2P18U3H/18
2P18U3H/24
2P18U3H/36
2P18U3H/46

2P25U3H/4
2P25U3H/8
2P25U3H/12
2P25U3H/18
2P25U3H/24
2P25U3H/36
2P25U3H/46

4
8
12
18
24
36
46

2x2 pole
4x2 pole
6x2 pole
9x2 pole
12x2 pole
18x2 pole
23x2 pole

74
164
253
386
520
787
1009

3P18U3H/6
3P18U3H/9
3P18U3H/12
3P18U3H/18
3P18U3H/24
3P18U3H/36
3P18U3H/48

3P25U3H/6
3P25U3H/9
3P25U3H/12
3P25U3H/18
3P25U3H/24
3P25U3H/36
3P25U3H/48

6
9
12
18
24
36
48

2x3 pole
3x3 pole
4x3 pole
6x3 pole
8x3 pole
12x3 pole
16x3 pole

110
172
235
359
484
733
982

For one pole spacing busbars, please consult Altech.

For one pole spacing busbars, please consult Altech.

Altech Corp. 35 Royal Road Flemington, NJ 08822-6000 Phone (908)806-9400 FAX (908)806-9490 www.altechcorp.com
37