BOQ for PRMS Instrumentation

Project: PRMS Job, V

ITEM DESCRIPTION
SL. NO.

A
A.1
A.2
A.3
A.4
A.5

Electrical - Erection, Testing & Commissioning

Power Distribution board (approx size: 3000 x 600/900 x 1800mm)
Ligting Transformer Panel (approx size: 850 x 750 x 1700mm)
LDB
SLDB / MCB DB
UPS (5 kVA)

A.6

Light Fittings
1 1 x 150 Watt MH Road Fittings including all mounting accessories
2 x 36Watt Light Fittings with Mirror Optics including all mounting accessories
2
1 x 36 Watt Light Fittings with Mirror Optics including all mounting accessories
3
2 x 18 Watt Surface Mounted Low glare Mirror Optics including all mounting accessories
4
5 SEP - 800 VA static inverter

A.7

LT Cable
Power Cable Laying
1 1.1 KV Grade 3.5C x 300 Sq.mm AI. armd. Cable
2 1.1 KV Grade 4C x 25 Sq.mm AI. armd. Cable
3 Lighting Cable 4C x 10 sqmm copper stranded Armd. Cable
4 4C x 1.5 Sq mm Cu control cable
5 3C4 sq mm cu armoured cable
6 3C2.5 sq mm cu armoured cable

A.8

CABLE GLAND
1 Cable
2 Cable
3 Cable
4 Cable

A.9

Gland
Gland
Gland
Gland

( size-01)
(size-02)
(size-03)
(size-04)

Control Cable Laying

1 2P x 1.5 Sq. mm Screened Cable
2 10P 1.0 Sq. mm Screened Cable
3 2P 1.0 Sq .mm Screened Cable
4 5T 1.0 Sq .mm Screened Cable
5 3T 1.0 Sq .mm Screened Cable
6 3C 1.5 Sq .mm Screened Cable
7 19C 1.5 sq.mm Screened Cable

A.10

Cable End Termination

1 3.5C x 300 sqmm XLPE AI cable termination
2 4C x 25 sqmm XLPE AI cable termination
3 4C x 10 sqmm XLPE AI cable termination

A.11

Control Cable End Termination

1 1.1 KV Grade 19C x 2.5 sqmm cable

Page 1 of 31

2 1.1 KV Grade 7C x 2.5 sqmm cable

3 1.1 KV Grade 5C x 2.5 sqmm cable

A.12

Cable Tray
1 300 mm Perforated Type GI Tray
2 100 mm Perforated Type GI Tray
3 100 mm Perforated Type GI Tray
4 50 mm Perforated Type GI Tray

A.13

Steel for cable tray support, base frame, etc

1 Angle(ISA-50506)
2 100,100,300 mm parforated tray's coupling plate(size-50mm/G.I)
3 50 mm parforated tray's coupling plate(size-25-mm/G.I)
4 Nutbolt & washer(258mm/G.I)
5 Anchor fastner(size-850/G.I)mm
6 25mm 'u' clamp
7 25mm pipe (conduit)
25mm flexiable conduit
8
9 GI wire(16SWG)
10 MS sheet(size-3mm thickness)
11 50mm G.I pipe
12 Canopy support( size-25mm25mm2.5mm thick R.H.S)

A.14

Earthing
1 75 x 6 GI earthing strip
2 25 x 3 GI earthing strip
3 50 x 4 GI earthing strip
4 40 NB, 3 Metre perforated GI Pipe earth electrode
5 1x16 Sqmm Copper Earthing Loop Cable
6 Copper plate(size-600mm600mm)
7 Copper flat(size-253)mm

B.1

Instrumentation - Erection, Testing & Commissioning (Including calibration

of instruments)
1 Differential PressureTransmitter
2 Pressure Transmitter
3 Temperature Gauge
4 Pressure Gauge
5 Flow Transmitter

Page 2 of 31

6 RTD
7 O2 ANALYSER (Sampling Type)
8 PLC
9 RIO Panel
10 Instrumentation cable laying OFC
11 Instrument piping & Accessories/tubing ( size-1/2''
12 SS Tube (size-1/2'')
13 PSLH

B.2

CU tube

TUBING ACCESSORIES
1 Union(comp type)size-1/2''(sw ends)
2 Equal tee(comp)size-1/2''(th ends)
3 Equal tee(comp)size-1/2''(pl ends)
4 Ball valve size-1/2''(sw ends)
5 Ball valve size-1/2''(sw ends)
6 Cap size-1/2'' (th ends)
7 Male connector size-1/2''(thod ends)
8 Male connector (1/4'' npt1/2''od)
9 Male connector size-1/2''(1/2''npt male1/2''od)
10 Valve size-1/2''(thpl ends)
11 Heat stressing tube(CU)

B.3

JUNCTION BOX
1 AJB-02-1
2 AJB-02-2
3 AJB-02-3
4 DJB-02-1
5 DJB-02-2
6 DJB-02-3
7 3 way junction box

B.4

Instrument Cable Termination

1 10p x 0.5 sqmm
2 3c x 1.5 sqmm
3 5c x 1.5 sqmm
4 2p x 1 sqmm

B.5
B.6

Multistrand Cu cable-Coil-Red
Multistrand Cu cable-Coil-Black

Note : Testing of Electrical Panels, Calibration of Instruments and ManPower Supply work we removed from
Discussed with vsp engineer,regarding the analyzer cable as per suit and site.
All power cable should be armoured.
All signal cable should be screened.

Reference drg no.

Sr no.

Drg no.

1 PRMS-01-BE-ED-0004
2 PRMS-01-BE-ED-0006
3 PRMS-01-BE-ED-0008
4 PRMS-01-BE-ED-0009
5 PRMS-01-BE-ED-0010

Page 3 of 31

6 PRMS-01-BE-ED-0011
7 PRMS-01-DE-UTL-0018
8 PRMS-01-DE-ED-0027
9 PRMS-01-DE-ED-0028
10 PRMS-01-DE-ED-0030
11 PRMS-01-DE-ED-0032
12 PRMS-01-DE-ED-0034
13 PRMS-01-DE-ED-0037
14 PRMS-01-DE-ID-0038
15 PRMS-01-DE-ID-0039
16 PRMS-01-DE-ID-0041
17 PRMS-01-DE-ID-0042
18 PRMS-01-DE-ID-0043
19 PRMS-01-DE-ID-0044
20 PRMS-01-DE-ID-0045
21 PRMS-01-DE-ID-0046
22 PRMS-01-DE-ID-0047
23 PRMS-01-DE-ID-0048
24 PRMS-01-DE-ID-0049
25 PRMS-01-DE-ID-0050
26 PRMS-01-DE-ID-0051
27 PRMS-01-DE-ID-0053
28 PRMS-01-DE-ID-0054
29 PRMS-01-DE-ID-0055
30 PRMS-01-DE-ID-0063

Page 4 of 31

PRMS Instrumentation, Electrical & Automation job B.O.Q

Project: PRMS Job, Visakhapatnam Steel Plant
UNIT

Qty Reqd
for
Execution

Available at Site

To be send at
Site

No
No
No
No
Set

1
1
1
2
1

1
1
1
2
1

0
0
0
0
0
0
12

Nos

12

Nos

Nos

Nos
No

7
1

Mtr
Mtr
Mtr
Mtr
Mtr
Mtr

450
60
200
200
100
100

450

Nos
Nos
Nos
Nos

116
30
53
18

22

Nos
Mtr
Mtr
Mtr
Mtr
Mtr
Mtr

200
250
400
50
150
500
100

Nos
Nos
Nos

16
32
24

Nos

20

7
7

200
200
80

100

500

Page 5 of 31

1
0
0
0
60

20
100
0
94
30
53
18
200
250
300
50
150
0
100

Nos
Nos

20
14

Mtr
Mtr

100
90

Mtr

150

12

138

Mtr

140

93

47

Mtr

232

Nos

688

Nos

222

Nos

1200

Nos

100

Nos

2000

Mtr

3050

Mtr

100

KG

Mtr

20

Mtr

23

Mtr

20

Mtr
Mtr
Mtr
Nos
Mtr
Nos
Mtr

30
30
90
4
30
1
3

Nos
Nos
Nos
Nos
Nos

3
15
2
6
5

100
90

232
688
222
1200
100
2000
3050
100
8
20
23
20

30
30
90
4
30
1
3

2
11
6
2

Page 6 of 31

1
4
2
0
3

Nos
Nos
Nos
Nos
Km
Mtr
Mtr
Nos

12
2
1
2
4
300
50
2

3
2
1
2
4

9
0
0
0
0
300
50
2

Nos
Nos
Nos
Nos
Nos
Nos
Nos
Nos
Nos
Nos
Mtr

93
15
38
93
19
37
138
30
30
12
40

14

79
15
24
-19
-26

Nos
Nos
Nos
Nos
Nos
Nos
Nos

1
1
1
1
1
1
2

Nos
Nos
Nos
Nos
Mtr
Mtr

12
120
30
94
500
500

14
112
45
20
76

17
62
30
30
12
40
1
1
1
1
1
1
2

542
360

ower Supply work we removed from this Scope of Work.

er suit and site.

Rev
0
0
9
2

Page 7 of 31

-42
140

2
13
0
2
1
0
1
4
3
4
0
1
2
1
2
4
1
3
2
1
3
1
1

Page 8 of 31

B.O.Q

Remarks

6 nos frame ,Light with mounting accessories and for

1 nos. Light and mounting accessories is reqd. at
site
7 nos.Frames only avl at site including Light and
mounting accessories are to be send at site
Nothing avl at site
Not cleared, Need Clarification

It is already laid
For A/C unit
For lighting
For NON UPS( BF#1&2 )
For UPS( BF#1&2 )
116
30
86
18
for
for
for
for
for
for
for

Signaling( O analyzer)
Signaling(Panel to JB)
Signaling(Transmitter)
Signaling(panel toJB)
Signaling(RTD)
Signaling(Control valve & ON-OFF Valves )
Signaling PLC to JB

Site
Site
Site
Site
Site

Activity
Activity
Activity
Activity
Activity

Page 9 of 31

Site Activity
Site Activity

For canopy
For instrument mounting
For canopy

Page 10 of 31

PLC panel to RIO panel forBF#1&BF#2

For transmitter(PT,FT,DPT)
For control valve & on off valve

Brass for trasmitter(PT,FT,DPT,PG)

Brass for trasmitter(PT,FT,DPT,PG)
Brass for trasmitter(PT,FT,DPT,PG)
Brass for trasmitter(PT,FT,DPT,PG)
ss for control valve
Brass for trasmitter(PT,FT,DPT,PG)
Brass for trasmitter(PT,FT,DPT,PG)
SS fittings for control valve
SS fittings for control valve
Brass for (PG)

Site
Site
Site
Site

Activity
Activity
Activity
Activity

Page 11 of 31

Page 12 of 31

Sl No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

Description Of Materials
Terminal Block
1/2" nipple both side threaded (ss)
2way Manifold 1/2"
Solinoid
Air filter regulator
on/off Valve Regulator
Pressure gauge (0-70)
Pressure gauge (0-40)
Digital Display (weight m/c)
SS ball valve(1/2'')
Resistance temperature detector(RTD)
01 cable gland
03 cable gland
Thermo well (cuper)
Thermowell(ss)
Gauge cock(ss)
Oxygen regulator
8 mm ss tube
Junction box

BSL STORE MATERIAL STATUS

UOM
nos
nos
nos
nos
nos
nos
nos
nos
nos
nos
nos
box
box
nos
nos
nos
nos
mtrs
nos

20
21
22

Pressure transmitter
Pressure gauge (0-10)
Flow transmitter

nos
nos
nos

23
24
25

1/2" ball valve (brass)

Scavenging system for coal blast(J.B)
Extra PLC CARD-1 no RTD, 1 NO AI, 1 no AO
I/O Wiring accessories
Emergency stop PB (6NC) contact
24 V DC interposing relays
Relay Base
4 Sq mm Terminals
Incomer Start PB (1NO)
Multistrand Cu cable-Coil-Red
Multistrand Cu cable-Coil-Black

box
nos
Nos
lot
Nos
Nos
No
Nos
Nos
mtrs
mtrs

Cable- 2.5 sq mm
Telephone Box
Telephone Hand set
Telephone fibre JB
HP Monitor
Desktop (cpu)
Telecom cable(cat-6)
Extension cord
D-link (with charger)

mtrs
nos
nos
nos
nos
nos
mtrs
nos
nos

27
28
29
30
31
32
33
1
2
3
4
5
6
7
8
9

10
11
12
13

O.F.C cable
Communication rack
Display box(siemens/oxymat-61)
Fiber enclosures(molex)

mtrs
box
nos
nos

1
2
3
4
5
6

MCB Box
MCB 4 pole(63 amp)
32 amps MCB (4pole)
Lugs( 300 cable)
1" clamp (Electrical)
Microtech UPS

nos
nos
nos
nos
box
nos

Tube light frame (single)1*36w

nos

8
9

Tube light frame(double)2*36w

Electrical safety mat

nos
nos

10
11

Halozen light set

Chock for halozen

nos
nos

12
13
14
15

lighting frame (small)

Welding socket
Outer pin(welding)
25mm G.I pipe (condute)
electricale 2&3way junction box & 1"
EL-bow
MCB(distribution board/havells)
9A Power Contractor with 230V AC coil voltage, 2NO
25A Power Contractor with 230V AC coil voltage, 2NO
Battery for UPS

nos
nos
nos
nos

Patch chord

nos

1
2
3
4
5

Cable ties 300mm long

50 mm parforated tray
400 mm parforated tray
100 mm parforated tray
400 mm ladder tray

box
nos
nos
nos
nos

1
2
3
4
5
6
7
8

6c*1.5 sq mm (CU)
5c *2.5sq mm (CU)
3c*10 sq mm (CU)
5T*1.5 sq mm (CU)
2pair*1.5 sq mm (CU)
3c*4 sq mm (CU)
4c*10 sq mm (CU)
5c*2.5 sq mm (CU)

mtrs
mtrs
mtrs
mtrs
mtrs
mtrs
mtrs
mtrs

16
17
18
19
20

lot
nos
nos
nos
nos

9
10
11
12

2c*4 sq mm (CU)
3c*1.5 sq mm (CU)
2c*4 sq mm (AL)
4C x 1.5 Sq mm Cu control cable

13

2P1 sq mm instrument cable

mtrs
mtrs
mtrs
mtrs
mtrs

149
150
151
152
153
154
155
156
157
158

STORE MATERIAL STATUS

QTY
Status
7
OK
17
OK
10
OK
9
OK
20
OK
5
OK
4
OK
2
OK
1
OK
48
OK
3
OK
2
OK
1
OK
3
OK
4
OK
6
OK
2
OK
20
OK
2
OK

Dept
inst
inst
inst
inst
inst
inst
inst
inst
inst
inst
inst
inst
inst
inst
inst
inst
inst
inst
inst

11
11
4

OK
Ok
OK

inst
inst
inst

4(per
box
12nos)
2
3
1
7
7
7
16
1
540
360

OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK

inst
inst
inst
inst
inst
inst
inst
inst
inst
inst
inst

50
2
8
3
3
3
40
2
8

OK
OK
OK
OK
OK
OK
OK
OK
OK

communication
communication
communication
communication
communication
communication
communication
communication
communication

Remarks

2 nos j.b not field junction box

1no of PT's mounting braket not
available

New
New
New
New
New
New
New
New
New

supply
supply
supply
supply
supply
supply
supply
supply
supply

material
material
material
material
material
material
material
material
material

5000
5
2
4

OK
OK
OK
OK

communication
communication
communication
communication

2
4
1
5
4
1

OK
OK
OK
OK
OK
OK

EE
EE
EE
EE
EE
EE

OK

EE

1
1

OK
OK

EE
EE

12
12

OK
OK

EE
EE

7
4
4
50

OK
OK
OK
OK

EE
EE
EE
EE

3
1
1
1
29

OK
OK
OK
OK
OK

EE
EE
EE
EE
EE

OK

5
31
3
2
2

OK
OK
OK
OK
OK

EE&inst
EE&inst
EE&inst
EE&inst
EE&inst

1000
150
300
1000
100
150
200
300

OK
OK
OK
OK
OK
OK
OK
OK

EE&inst
EE&inst
EE&inst
EE&inst
EE&inst
EE&inst
EE&inst
EE&inst

mounting accessories & lights is not

available all tube lights frame.
mounting accessories & light not
available .
lights & mounting accessories not
available all halozen lights frame.
mounting accessories & lights not
available all light frame .

New supply material

New supply material
New supply material

500
500
200
200

OK
OK
OK
OK

EE&inst
EE&inst
EE&inst
EE&inst

New supply material

500

OK

EE&inst

New supply material

Megaring value
ok
ok
ok
ok
ok
ok
ok
ok

ok
ok
ok

A.MECHANICAL ITEM (STUD & BOL

SLNO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

BOLT DIA (MM)

M27
M27
M20
M20
M20
M30
M36
M20
M20
M20
M16
M16
M16
M12
M24

BOLT LENGTH (MM)

165mm
185mm
320mm
155mm
145mm
220mm
235mm
105mm
120mm
115mm
95mm
100mm
110mm
100mm
155mm

REFFERENCE

B.ONLY STUD
16
17
18
19
20
21

M26
M26
M22
M22
M27
M27

135mm
170mm
160mm
145mm
165mm
135mm

C.ONLY BOLT
22
23
24

M26
M22
M27

D.ONLY WASHERS
25
26

M22

E.ONLY STUD BOLT

27

12

HANICAL ITEM (STUD & BOLT WITH WASHER)

REQUIREMENT QTY NOS

AVAILABLE
OF SITE
NOS
174
120
24
80
78
60
20
26
68
24
10
15
10
10
28

B.ONLY STUD
115
2
50
15
79
62

C.ONLY BOLT
144
120
347

D.ONLY WASHERS
54
1 PACKET

E.ONLY STUD BOLT

81

BALANCE QTY NOS

REMARKS

O.D.P.L (FABRICATION YARD)

Sl no.

Materiale
details

Materiale
(qty)

100mm GI condute
1
2

125mm GI condute

30mm GI condute

9nos
6nos

5nos pipes damaged

by B&R

8nos

1nos pipe damaged by

B&R

2nos

2nos tray damaged by

B&R

50mm parforated tray

4

Remarks

NEW MATERIALE STATUS IN BSL STORE

Srno.

Materiale description

Uom

Qty

mtr

500

Instrument Cables

4C x 1.5 Sq mm Cu control cable

Mtr

200

Extra PLC CARD-1 no RTD, 1 NO AI, 1 no AO

Nos

I/O Wiring accessories

lot

Emergency stop PB (6NC) contact

Nos

24 V DC interposing relays

Nos

Relay Base

No

9A Power Contractor with 230V AC coil voltage, 2NO

Nos

25A Power Contractor with 230V AC coil voltage, 2NO

Nos

10

4 Sq mm Terminals

Nos

16

11

Incomer Start PB (1NO)

Nos

12

Multistrand Cu cable-Coil-Red

Mtr

500

13

Multistrand Cu cable-Coil-Black

Mtr

500

14

Battery for UPS

Set

TORE
Status
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK.
OK
OK
OK

Dept
inst
inst/ee
inst
inst
inst
inst
inst
ee
ee
inst
inst
inst
inst
ee

Remarks

Megaring
value

CABLE STATUS IN BSL STORE

Sl No
1
2
3
4
5
6
7
8
9
10
11
12

Description Of Materials
6c*1.5 sq mm (CU)
5c *2.5sq mm (CU)
3c*10 sq mm (CU)
5T*1.5 sq mm (CU)
2pair*1.5 sq mm (CU)
3c*4 sq mm (CU)
4c*10 sq mm (CU)
2c*4 sq mm (CU)
3c*1.5 sq mm (CU)
2c*4 sq mm (AL)
2pair*1.0 sq mm
4c*1.5 sq mm(CU)

UOM
mtrs
mtrs
mtrs
mtrs
mtrs
mtrs
mtrs
mtrs
mtrs
mtrs
mtrs
mtrs

QTY
1000
450
300
1000
100
150
200
500
500
200
500
200

Status
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK

Project: PRMS Job, Visakhapatnam Steel Plant

ITEM DESCRIPTION

UNIT

SL. NO.

Qty Reqd
for
Execution

Available
at Site

POWER CABLE
1.1 KV Grade 3.5C x 300 Sq.mm AI.
1 armd. Cable
1.1 KV Grade 4C x 25 Sq.mm AI. armd.
2 Cable
1.1 KV Grade 4C x 10 Sq.mm AI. armd.
3 Cable
Lighting Cable 3C x 4 sqmm copper
4 stranded Armd. Cable
5 3C 25 Sq.mm Power Cable
6 4C 2.5 Sq.mm Power Cable
1 2P x 1.5 Sq. mm Screened Cable
2 10P 1.0 Sq. mm Screened Cable
3 2P 1.0 Sq .mm Screened Cable
4 5T 1.0 Sq .mm Screened Cable
5 3T 1.0 Sq .mm Screened Cable
6 3C 1.5 Sq .mm Screened Cable

Mtr

450

450

Mtr

200

50

Mtr

4000

200

Mtr
1622
Mtr
4000
Mtr
1800
INSTRUMENT CABLE
Nos
300
Mtr
250
Mtr
1175
Mtr
50
Mtr
355
Mtr
555

7 5C 1.5 Sq .mm Screened Cable

8 27C 1.5 sq.mm Screened Cable

Mtr
Mtr

1200
100

9 5C 1 Sq .mm Screened Cable

Mtr

600

10 11C 1.5 Sq .mm Screened Cable

Mtr

600

11 15C 1.5 Sq .mm Screened Cable

Mtr

600

150

150

X
500

L STORE
Dept
EE&inst
EE&inst
EE&inst
EE&inst
EE&inst
EE&inst
EE&inst
EE&inst
EE&inst
EE&inst
EE&inst
EE&inst

Remarks

for lighting

Megaring
status
ok
ok
ok
ok
ok
ok
ok
ok
ok
ok

nam Steel Plant

To be send
at Site

Remarks

TOTAL-

11222

TOTAL-

5135

TOTAL-

16357

150
3800

reqd. for analyser Panel

1472
4000
1800

reqd. for analyser Panel

reqd. for analyser Panel

150
250
1175
50
355
55

for Signaling
for Signaling
for Signaling
NOT REQD. AT SITE
for Signaling
for Signaling
for Signaling from RIO
panel to O2 Analyser AI &
DI both
for Signaling PLC to JB
for Signaling PRMS PLC
panel to PCI ctrl room for
DI
for Signaling PRMS PLC
panel to PCI ctrl room for
AI

1200
100
600

600

600

for Signaling from BF-1&2

RIOpanel to O2 Analyser