INSTRUMENT MATERIAL TAKE OFF LIST

Rev. 00
BK9-0755-INT-MTO-0001
Sr.No Description ENG. Qty. Unit Drawing / Data Sheet No. Drawing / Data Sheet Description & No. Material Requisition Description & No. REQ. QYT. UNIT REMARKS

1 TRANSMITTERS

1.1 PRESSURE TRANSMITTERS

Data Sheet for Pressure Transmitter 2 free issued instrument to be utilized

PT-001, PT-002, PT-003, PT-004, PT-005,PT-006,PT-007 7 PCs 5 PCs
BK9-0755-INT-DAS-0001 (PT-001,PT-002)

1.2 LEVEL INDICATING TRANSMITTER (DP TYPE)

LT-101,LT-102,LT-103,LT-104,LT-105,LT-106,LT-107 Data Sheet for Level Transmitter

7 PCs 7 PCs
BK9-0755-INT-DAS-0001

1.6 FLOW METER ULTRASONIC TYPE

Data Sheet for Ultrasonic Flow Meter Transmitter 1 free issued instrument to be utilized
FM-301, FM-302, FM-303,FM-304,FM-305,FM-306 6 PCs 5 PCs
BK9-0755-INT-DAS-0001 (FM-302)

1.7 TEMPERATURE TRANSMITTERS

04 free issued instrument to be utilized
Data Sheet for Temperature Transmitter
TT-201,TT-202,TT-203,TT-204 4 PCs 2 PCs (TT-201,TT-203)
BK9-0755-INT-DAS-0001
Thermocouple specs to be confirmed
2 GAUGES

2.1 PRESSURE GAUGES

10 free issued instrument to be utilized
PI-001,PI-002,PI-003,PI-004,PI-005,PI-006,PI-007,PI-008,PI-009,PI-010,PI-011,PI-012,PI- Data Sheet for Pressure Gauges
23 PCs 13 PCs (PI-004,PI-005,PI-006,PI-007,PI-008,PI-009,PI-013,PI-
013,PI-014,PI-015,PI-016,PI-017,PI-018,PI-019,PI-020,PI-021,PI-022,PI-023 BK9-0755-INT-DAS-0001
014,PI-022,PI-023)

2.2 TEMPERATURE GAUGES

Data Sheet for Temperature Gauges 1 free issued instrument to be utilized

TI-201,TI-202,TI-203,TI-204,TI-205 5 PCs 3 PCs
BK9-0755-INT-DAS-0001 (TI-202,TI-204)

2.3 FLOW INDICATOR(POSITIVE DISPLACEMENT METER)

Data Sheet for FLOW INDICATOR(POSITIVE
FI-307 1 PCs DISPLACEMENT METER) 1 PCs
BK9-0755-INT-DAS-0001
2.4 LEVEL GAUGES (MAGNETIC TYPE)

Data Sheet for LEVEL GAUGES (MAGNETIC TYPE)

LG-101,LG-102,LG-103,LG-104,LG-105,-LG-106,LG-107,LG-108 8 PCs 8 PCs
BK9-0755-INT-DAS-0001

3 PRESSURE REGULATING VALVE

Data Sheet for Pressure Regulating Valve

PRV-001 1 PCs 1 PCs
BK9-0755-INT-DAS-0001

4 CONTROL VALVE

4.1 PRESSURE CONTROL VALVE

Data Sheet for Pressure Control Valve 2 free issued instrument to be utilized
PCV-001,PCV-002,PCV-003 3 PCs 1 PCs
BK9-0755-INT-DAS-0001 (PCV-001,PCV-002)
4.2 LEVEL CONTROL VALVE
Data Sheet for Level Control Valve 1 free issued instrument to be utilized
LCV-101,LCV-102,LCV-103,LCV-104 4 PCs 3 PCs
BK9-0755-INT-DAS-0001 (LCV-104)

5 RESTRICTION ORIFICE

Data Sheet for Restriction Orifice

RO-301,RO-302,RO-303 3 PCs 3 PCs
BK9-0755-INT-DAS-0001

6 FLAME DETECTORS

Data Sheet for Restriction Orifice

FD-001,FD-002,FD-003,FD-004,FD-005,FD-006,FD-007,FD-008,FD-009 9 PCs 6 PCs 3 FD deleted as per KEBL requirements/request.
BK9-0755-FGS-DAS-0001

7 MANUAL CALL POINT

Data Sheet for Manual Call Point

MCP01,MCP02,MCP03 3 PCs 3 PCs
BK9-0755-FGS-DAS-0001

8 FLAMMABLE POINT TYPE GAS DETECTORS

Data Sheet for FLAMMABLE POINT TYPE GAS
PGD001,PGD002,PGD003,PGD004,PGD005,PGD006,PGD007,PGD008,PGD009 9 PCs DETECTORS 6 PCs 3 PGD deleted as per KEBL requirements/request.
BK9-0755-FGS-DAS-0001

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 INSTRUMENT MATERIAL TAKE OFF LIST
Rev. 00
BK9-0755-INT-MTO-0001
Sr.No Description ENG. Qty. Unit Drawing / Data Sheet No. Drawing / Data Sheet Description & No. Material Requisition Description & No. REQ. QYT. UNIT REMARKS

9 FLAMMABLE OPEN PATH GAS DETECTORS

Data Sheet for FLAMMABLE OPEN PATH GAS

OPGD01,OPGD02 2 PCs DETECTORS 1 PCs 1 OPGD deleted as per KEBL requirements/request.
BK9-0755-FGS-DAS-0001

10 TOXIC POINT TYPE GAS DETECTORS

Data Sheet for TOXIC POINT TYPE GAS

PTD001,PTD002,PTD003,PTD004,PTD005,PTD006 6 PCs DETECTORS 4 PCs 2 PTD deleted as per KEBL requirements/request.
BK9-0755-FGS-DAS-0001

11 TOXIC OPEN PATH GAS DETECTORS

Data Sheet for TOXIC OPEN PATH GAS

OPTD01,OPTD02,OPTD03 3 PCs DETECTORS 2 PCs 1 OPTD deleted as per KEBL requirements/request.
BK9-0755-FGS-DAS-0001
12 SOUNDER

Data Sheet for SOUNDER

S01,S02 2 PCs 1 PCs 1 S02 deleted as per KEBL requirements/request.
BK9-0755-FGS-DAS-0001

13 INSTRUMENT CABLE
For F&G cable is tentative as cable specs may be
13.1 OS/PVC/SWA/PVC, 1 PR, 1.5mm², FLAME RETARDANT, ARMORED INTRINSICALLY SAFE 2250 Meters 1570 Meters change depending on the type of Control System
and Detectors.
OS/CS/PVC/SWA/PVC, 6 PR, 1.5mm², FLAME RETARDANT, ARMORED INTRINSICALLY
13.2 950 Meters -50.3 Meters Free issued item, don't need to procure.
SAFE
OS/CS/PVC/SWA/PVC, 12PR, 1.5mm², FLAME RETARDANT, ARMORED INTRINSICALLY
13.3 400 Meters 85 Meters
SAFE
OS/PVC/SWA/PVC, 15 CORE, 1.5mm², FLAME RETARDANT, ARMORED INTRINSICALLY
13.4 500 Meters 500 Meters
SAFE

OS/CS/PVC/SWA/PVC, 11 PR, 1.5mm², FLAME RETARDANT, ARMORED INTRINSICALLY

13.7 300 Meters 300 Meters
SAFE

OS/CS/PVC/SWA/PVC, 20 PR, 1.5mm², FLAME RETARDANT, ARMORED INTRINSICALLY

13.8 100 Meters 100 Meters
SAFE Instrument Cable Schedule

OS/PVC/SWA/PVC, 3-CORE, 1.5mm², FLAME RETARDANT, ARMORED INTRINSICALLY

13.9 230 Meters 230 Meters
SAFE

OS/PVC/SWA/PVC, 3-CORE, 6mm², FLAME RETARDANT, ARMORED INTRINSICALLY

13.10 30 Meters 30 Meters
SAFE

OS/PVC/SWA/PVC, 0.7mm² AWG, FLAME RETARDANT, ARMORED

13.11 655 Meters 655 Meters
(Ni-Cr/Ni-AI)

OS/CS/PVC/SWA/PVC, 16PR, 1.5mm², FLAME RETARDANT, ARMORED INTRINSICALLY Cable suggested on GW request as Ignition Panel
13.12 400 Meters 400 Meters
SAFE wiring diagram is still pending from KEBL end.

14 CABLE GLANDS

M20 Nickel plated brass Cable Glands,IP65, Ex'i' IIC T3, Double Compression Type with
14.1 122 PCs 122 PCs
Locknuts, Earth Tags, IP Washers and PVC shrouds.

M32 Nickel plated brass Cable Glands,IP65, Ex'i' IIC T3, Double Compression Type with
14.2 8 PCs 8 PCs
Locknuts, Earth Tags, IP Washers and PVC shrouds.
-
M40 Nickel plated brass Cable Glands,IP65, Ex'i' IIC T3, Double Compression Type with
14.3 10 PCs 10 PCs
Locknuts, Earth Tags, IP Washers and PVC shrouds.

M50 Nickel plated brass Cable Glands,IP65, Ex'i' IIC T3, Double Compression Type with
14.4 3 PCs 3 PCs
Locknuts, Earth Tags, IP Washers and PVC shrouds.

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 INSTRUMENT MATERIAL TAKE OFF LIST
Rev. 00
BK9-0755-INT-MTO-0001
Sr.No Description ENG. Qty. Unit Drawing / Data Sheet No. Drawing / Data Sheet Description & No. Material Requisition Description & No. REQ. QYT. UNIT REMARKS

15 INSTRUMENT BULK(HOOK UP) MATERIAL

15.1 YELLOW GREEN 4mm² STRANDED EARTHING CONDUCTOR(MTR) 256 Meters 256 Meters

15.2 EARTHING LUGS(NOS) 64 NOS. 64 PCs

15.3 MALE CONNECTOR S.S 316 / 316 L ½" NPTM x ½" O.D. TUBING(NOS) 21 NOS. 21 PCs

15.4 MALE CONNECTOR S.S 316 ¼" NPTM x ½" O.D. TUBING(NOS) 14 NOS. 14 PCs

15.5 TUBING S.S SMLS ASTM A-269 TP 316 1/2" O.D. x 0.049 WT.(MTR) 140 NOS. 140 PCs

15.6 NEEDLE VALVE 1/2" NPTF 316SS/316 L(NOS) 7 NOS. 7 PCs

15.7 THERMOWELL 316SS/316L 1.5" RF ANSI FLANGE 9 NOS. 9 PCs

15.8 DIAPHRAGM SEAL 316SS/316L 1/2" NPTF 35 Meters 35 Meters

15.9 2 WAY MANIFOLD 316SS/316L 1/2" x 1/2" NPTF 35 Meters 35 Meters

15.10 5-way manifold 7 NOS. 7 NOS.

15.11 CONDUIT UNION 1/2"NPT-M X 1/2"NPT-F G.I(NOS.) 6 NOS. 6 NOS.

15.12 CONDUIT NIPPLE 1/2"NPT-M (LENGTH 4") G.I(NOS.) 6 NOS. 6 NOS.

15.13 CONSUIT I-SEAL 1/2"NPT-F G.I(NOS.) 6 NOS. 6 NOS.

15.14 CONSUIT 1/2" G.I(MTR) 120 Meters 120 Meters

15.15 Pole 2 Inch SCH 80 Carbon Steel, 1.4 mtr long Hot Dip Galvanised 28 Meters Instrument Hook-up drawings 28 Meters
-
(BK9-0755-INT-DHU-0001)
15.16 END CAP 2inch SCHD 80 CS 14 PCs 14 PCs

15.17 50 x 50 x 6mm ANGLE x 75mm LONG 14 PCs 14 PCs

15.18 Base plate 250x250x10MM CS 14 PCs 14 PCs

15.19 10MM Anchor Bolts with plain washer 56 PCs 56 PCs

15.20 Earth Boss 14 PCs 14 PCs

15.21 RIB 200 x 100 x 10 mm 56 PCs 56 PCs

15.22 Support Plate 100X50X5MM CS 56 PCs 56 PCs

AS AS
15.23 80X45X6MM, C-CHANNEL PCs PCs
REQUIRED REQUIRED
AS AS
15.24 RIGID CONDUIT 25∅
REQUIRED REQUIRED

15.25 PVC BUSHING (M26) 136 PCs 136 PCs

AS AS
15.26 SEALING COMPOUND
REQUIRED REQUIRED

15.27 ANCHOR BOLT (M6x95L) WITH FLAT & SPRING WASHER 136 PCs 136 PCs

15.28 UNISTRUT CHANNEL (40x30x10x2.5t) 68 PCs 68 PCs

15.29 UNISTRUT CLAMP 68 PCs 68 PCs

AS AS
15.30 Pole (Hot Dip Galvanised)
REQUIRED REQUIRED

16 INSTRUMENT CABLE TRAY

16.1 HOT DIP GALVANIZED CABLE TRAY PERFORATED 100x75(MTR) 280 Meters 0 Meters To be used from existing inventory

16.2 HOT DIP GALVANIZED STEEL TEE JUNCTION 25 PCs 7 PCs

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 INSTRUMENT MATERIAL TAKE OFF LIST
Rev. 00
BK9-0755-INT-MTO-0001
Sr.No Description ENG. Qty. Unit Drawing / Data Sheet No. Drawing / Data Sheet Description & No. Material Requisition Description & No. REQ. QYT. UNIT REMARKS

16.3 HOT DIP GALVANIZED ELBOW 90° 100x75mm 7 PCs 0 PCs To be used from existing inventory

16.4 HOT DIP GALVANIZED ELBOW 45° 100x75mm 6 PCs 6 PCs

HOT DIP GALV. STEEL STEAL TO-DOWN ELBOW

90 W=100MM H=75MM COMPLETE WITH
16.5 HOT DIP GALVANIZED OUTSIDER BEND 90° 100x75mm 24 PCs 5 PCs COVER(SHARE PICTURE of EXISTING INVENTORY)

To be used from existing inventory

HOT DIP GALV. STEEL STEAL TO-UP ELBOW 90

W=100MM H=75MM COMPLETE WITH
16.6 HOT DIP GALVANIZED INSIDER BEND 90° 100x75mm 5 PCs 0 PCs COVER(SHARE PICTURE of EXISTING INVENTORY)

To be used from existing inventory

16.7 HOT DIP GALV. STEEL JOINT PLATES W=100MM H=75 MM THICK 0,8MM 120 PCs 120 PCs
GALV. STEEL SCREW M6X12 (STANDERD CONFECTION
OF 100 PCS) FOR ABOVE JOINTS (SHARE PICTURE of
16.8 GALV. STEEL SCREW M6X12 800 qty 800 qty EXISTING INVENTORY)

To be used from existing inventory

GALV. STEEL NUTS M6 FOR ABOVE SCREW (STANDARD
CONFECTION OF 100 PCS)
16.9 GALV. STEEL NUTS M6 800 qty 800 qty (SHARE PICTURE of EXISTING INVENTORY)

To be used from existing inventory

16.10 Earthing Strips Coper Braided Mesh 16mm With Lugs 150 qty 150 qty
14 Junstion Boxes

Please refer to document

14.1 Junction Boxes 316 SS ,IP65, Ex'i' IIC T4 6 PCs 6 PCs
Instrument JB Schedule For BOC Train-2

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