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Operating manual

High Speed Transfer Device SUE 3000


Design, technical data, mode of operation, operation, configuration, erection, commissioning, maintenance, diagnostics, troubleshooting

1HDK400072 EN
Rev. C

Kr, Juli 2005

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ABB

High Speed Transfer Device SUE 3000 Table of Contents

Table of contents
1 Introduction 1.1 Preliminary remarks 1.1.1 Note 1 1.1.2 Note 2 1.1.3 Note 3 1.1.4 Note 4 1.1.5 Note 5 1.1.6 Note 6 1.2 Specifications / Standards 1.3 Performing installation, commissioning, operation 1.4 Erection hints 1.5 Abbreviations 2 General 2.1 Application 2.1.1 Switchgear configuration with two circuit breakers 2.1.2 Switchgear configuration with two feeders and one coupling circuit breaker 2.1.3 Prerequisites for the optimum utilization of the SUE 3000 2.2 Purpose of this operating manual 3 Construction 3.1 Central unit of the SUE 3000 3.2 Control unit (HMI) 3.2.1 Auxiliary voltage supply 3.2.2 Transfer functions 3.2.3 Construction of the logical control device 3.2.4 Analog signal processing 4 Mode of operation 4.1 Required interfaces 4.1.1 Position monitoring of the circuit breakers 4.1.2 Circuit breaker control 4.1.3 Evaluation of the measuring voltages 4.1.4 Initiation 4.1.5 Remote control 4.1.6 Remote signalling 4.2 Communication with control technology 4.2.1 SPABUS 4.2.2 LON according to LAG 1.4 4.2.3 MODBUS RTU 4.3 Transfer modes 7 7 7 7 7 7 7 8 8 8 8 8 11 11 12 13 13 14 15 16 17 17 17 17 18 19 19 19 21 21 22 22 23 24 24 25 26 27

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4.3.3 Transfer at

High Speed Transfer Device SUE 3000 Table of Contents

4.3.1 Operating mode of the signal processing 4.3.2 Fast transfer 1st phase coincidence 4.3.4 Residual voltage-dependent transfer 4.3.5 Time-delayed transfer 4.3.6 Signals during a transfer (Load shedding) 4.3.7 Decoupling 4.4 External interlocks and releases 4.5 Coil monitoring 5 Operation 5.1 Basic principles of operation 5.2 Local operation unit HMI 5.2.1 Control elements 5.2.2 LC display 5.2.3 Status LEDs 5.2.4 LED indication 5.2.5 Optical interface for local PC connection 5.2.6 Local operation (control push buttons) 5.2.7 LED bars for measurement 5.2.8 Electronic key 5.3 Menu on the LCD 5.3.1 SUE page (overview) 5.3.2 Main menu 5.3.3 Commands 5.3.4 Electronic Key Status (E-Key) 5.3.5 Alarm pages 5.3.6 Measurement page 5.3.7 Reset Page 5.3.8 Events pages 5.3.9 Protection page 5.3.10 Viewing and changing Control parameters 5.3.11 Service pages 5.3.12 Test HMI control unit 5.4 Single line diagram 5.5 Interface to local PC 5.6 Interface between RHMI and central unit 6 Configuration 6.1 Safety Information 6.1.1 Testing the application 6.2 System requirements 6.3 Installation 6.3.1 Restart after an installation 6.4 Uninstall the configuration software

27 28 29 31 32 33 33 33 34 37 37 37 37 38 39 40 40 40 41 41 41 42 42 43 44 47 48 49 50 50 52 53 56 59 59 60 61 61 61 61 61 62 62

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High Speed Transfer Device SUE 3000 Table of Contents

6.5 Starting the configuration software 6.5.1 Working with projects 6.5.2 Selecting the language version 6.5.3 Setting the PC and SUE 3000 connection 6.5.4 Configuring the SUE 3000 6.6 Downloading a configuration from PC into SUE 3000 6.6.1 Uploading a configuration from SUE 3000 into PC 6.7 Configuration of the HSTD core 6.7.1 Description of the digital inputs 6.7.2 Description of the digital outputs 6.7.3 Parameter of the HSTD-object 6.7.4 Times 6.7.5 Analog values 6.8 Undervoltage instantaneous 6.9 Fault recorder 6.9.1 Local Export of fault recorder (when configured) 6.10 Exporting the input or output status 6.11 Exporting the operational measured values 6.11.1 Creating a function chart (FUPLA) 6.11.2 Description of the menu items 6.11.3 Digital logic 1 6.11.4 Digital logic 2 7 Mounting, Installation, Commissioning, Maintenance 7.1 Mounting and Installation 7.1.1 Unpacking 7.1.2 Mounting 7.1.3 Set-up Area and Required Environmental Conditions 7.2 Connection Diagram 7.2.1 Connector Plate 7.2.2 HMI Control Unit 7.3 Wiring the SUE 3000 7.3.1 Checking the current transformer circuits 7.3.2 Check the voltage transformer circuits 7.3.3 Checking the auxiliary voltage 7.3.4 Check the tripping and signaling contacts 7.3.5 Check the binary inputs 7.4 Grounding of the SUE 3000 7.5 SUE 3000 in a control cubicle 7.5.1 Mechanical construction 7.6 EMC concept 7.7 Commissioning 7.7.1 Preliminary test (cold commissioning) 7.7.2 Transfer tests with load (hot commissioning)

62 62 64 64 64 65 65 66 67 68 70 76 77 79 80 82 84 86 88 92 122 127 131 131 131 131 133 134 134 137 137 137 138 138 138 139 139 140 140 141 142 142 142

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7.8 Maintenance

High Speed Transfer Device SUE 3000 Table of Contents

143 143 144 146 149 149 149 150 150 151 151 155 155 155 155 155 155 155 156 156 156 157 157 157 157 157 158 158 158 158 159 159 159 159 159 159 160 160 160 161 163 167

7.8.1 Spare parts 7.8.2 SUE 3000 with mechanical binary I/O (Version 2) 7.8.3 SUE 3000 with solid state binary I/O 8 Alarms and events 8.1 Alarms 8.1.1 Alarmpage 1 8.1.2 Alarmpage 2 8.1.3 Alarmpage 3 8.1.4 Alarmpage 4 8.2 Events 9 Technical data 9.1 Response time 9.2 Analogue inputs 9.2.1 With current and voltage transformer 9.2.2 Thermal load capacity 9.2.3 Consumption 9.2.4 Exactitudes of measured values 9.3 Binary in- and outputs 9.3.1 Binary I/O board with mechanical relays (BIO2) 9.3.2 Binary I/O module with static relays 9.4 Communication Interfaces 9.4.1 HMI Control Unit 9.4.2 Central Unit 9.5 Analog input board (optional) 9.6 Analog output board (optional) 9.7 Communication to a station automation system (optional) 9.8 Power supply 9.8.1 Central Unit 9.8.2 HMI Control Unit 9.9 Environmental conditions 9.10 Protection degree 9.10.1 Central Unit 9.10.2 HMI Control Unit 9.11 Typetests 9.12 EMC 9.13 Isolation 9.14 Mechanical properties 9.15 Environmental conditions 10 Closing remarks 11 Illustrations 12 Index

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1

High Speed Transfer Device SUE 3000 Introduction

Introduction
1.1
1.1.1

Preliminary remarks
Note 1
According to our experience, compliance with the recommendations outlined in these directions guarantees the highest possible degree of operational safety for the SUE 3000 High Speed Transfer Device. The data specified are given solely to supplement the product description and are not to be regarded as assured characteristics, because we continuously upgrade our products in order to reflect the latest state of technology, in order to best serve the interests of our customers. For that reason, deviations may arise between the individual product and the present manual.

1.1.2

Note 2
Project-specific details and settings are as a general rule to be taken from the separate, assembly-specific switching documents and data sheets.

1.1.3

Note 3
It is impossible to take into consideration in a single set of directions every chance event which could conceivably emerge during use of technical devices. We request for that reason that either we ourselves or our designated representatives be contacted when unusual occurrences arise and in the case of events for which the present directions contain no applicable specifications.

1.1.4

Note 4
We expressly refuse to take any responsibility for any and all damages which occur as the result of incorrect operation of our apparatus devices, even when no special instructions in this regard are contained in the directions. In particular, we draw attention to the fact that exclusive use is to be made of original spare parts.

1.1.5

Note 5
This operating manual may not be communicated to third parties, reprinted, copied or duplicated, even in excerpts, without our express prior written authorization.

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1.1.6

High Speed Transfer Device SUE 3000 Introduction

Note 6
The applicable VDE regulations, ICE publications and accident prevention guidelines of the employer's liability insurance associations are all to be observed during setup and operation of SUE 3000 High Speed Transfer Devices.

1.2

Specifications / Standards
The SUE 3000 High Speed Transfer Device fulfils all important national and international regulations. Detailed specifications can be found in Chap. 9 on page 155.

1.3

Performing installation, commissioning, operation


Attention is drawn to the fact that installation, commissioning and operation of the ABB High Speed Transfer Device should be carried out only by specially-trained and experienced electrical specialists. In particular, comprehensive knowledge regarding the systems which communicate with the High Speed Transfer Devices is also required.

1.4

Erection hints
The SUE 3000 High Speed Transfer Device is intended for use in indoor installations in accordance with DIN VDE 0670. Please note specifically the environmental requirements as outlined in Chap. 9 on page 155.

1.5

Abbreviations

CT DFT FUPLA HMI LCD LED LAG MC RHMI VDEW A/D DSP

Current Transformer Discrete Fourier Tansformation FUnktionblock Programming LAnguage also used as abbreviation for function plan or chart Human Machine Interface as control unit Liquid Crystal Display Light Emitting Diode LON Application Guide Microcontroller Remote Human Machine Interface, the same meaning as HMI Association of German Utilities Analogue/Digital Digital Signal Processor

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High Speed Transfer Device SUE 3000 Introduction

MC CB NO NC MCB KKS

Microcontroller Circuit Breaker Normally open Normally close Automatic Miniature circuit breaker Kraftwerk-Kennzeichnungs-System

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2

High Speed Transfer Device SUE 3000 General

General
The ABB SUE 3000 High Speed Transfer Device serves to transfer load from one feeder to a stand-by feeder which is independent of the previous feeder, and to do so as fast as possible. For this, the primary function principle of the ABB High Speed Transfer Device is the execution of fast transfers with commands being issued simultaneously to the respective circuit breaker which is to be opened or closed, on condition that the feeders be synchronous with one another. In the event of non-synchronous feeders, it offers a number of other, optional mechanisms. The SUE 3000 High Speed Transfer Device is available as a stand-alone-device and can be integrated into existing installations easily. The option exists of assembling up to two ABB SUE 3000 High Speed Transfer Devices with all required accessories in a steel sheet cubicle.

2.1

Application
The ABB High Speed Transfer Device is utilized everywhere where the availability of a safe voltage supply is important and where a breakdown of the electrical energy supply would mean an interruption in production and thus lead to costs and/or damages as a result. The usual areas of installation include, for example: 1. Auxiliary distributions in power stations, as for example Steam power stations Combined cycle power plants Nuclear power stations Environmental technology installations Flue gas purification Refuse incineration installations Voltage supply to continuous industrial processes Chemical plants Industrial facilities with high degrees of automation Fibre manufacturing Petrochemical processes

2.

3.

Because the area of utilization of the SUE 3000 High Speed Transfer Device requires a large amount of operational safety as well as flexibility in terms of system integration, the SUE 3000 is equipped with a large number of project planning options and safety functions as well as with an on-line diagnostics feature. In order to realize a permanent availability, the installations are supplied from at least two synchronized feeders which are independent from one another and which are equipped with High Speed Transfer Devices.

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High Speed Transfer Device SUE 3000 General

In doing so, the High Speed Transfer Device has the task of ensuring uninterrupted continuous operation of the connected power consumers in case of a power supply breakdown, taking into account different physical factors, through the most rapid possible transfer to a different feeder kept in reserve. Corresponding to its multifaceted areas of application, the SUE 3000 can be configured for different switchgear configuration arrangements.

2.1.1

Switchgear configuration with two circuit breakers


This arrangement is often used in auxiliary installations serving thermal power stations. One of the two power supplies normally feeds the busbar. One of the two is closed, the other is open. A coupled operation of both power supplies is not intended, and due to reasons of rating (resistance to short circuits), it is also not permissible.

Feeder 1 Protection I&C

Feeder 2

n.c.

n.o.

Busbar

Illustration 2-1 Busbar with two feeders

If an error leads to a interruption of the feeder currently in operation, the transfer device switches the load over to the second feeder in the shortest possible time. Following successful transfer, the busbar is then supplied further by the second feeder. Once the main feeder is again in operation, a manually-initiated transfer back can take place and the normal status can be restored once again. The SUE 3000 High Speed Transfer Device is designed completely symmetrically, so that a protection-initiated transfer can be executed from either of feeder 1 or feeder 2, in case for example two feeders with equal status are present.

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2.1.2

High Speed Transfer Device SUE 3000 General

Switchgear configuration with two feeders and one coupling circuit breaker
With this configuration, the load is divided between two circuit breaker sections due to reasons of redundancy. The coupling circuit breaker usually remains open. Both feeders are in operation.

Feeder 1 Protection I&C

Feeder 2

n.c.

n.c.

Busbar 1

Busbar 2

n.o.

Illustration 2-2 Busbar with two feeders and one busbar coupling

In case of interruption of one feeder, a transfer from the circuit breaker of the disturbed feeder to the coupling breaker follows. The circuit breaker which had previously fed the busbar is opened and the busbar coupling is closed. After that, both busbar sections are supplied by one feeder. Once the disturbed feeder is again available, a manually-initiated re-transfer can be issued in order to restore normal status once again.

2.1.3

Prerequisites for the optimum utilization of the SUE 3000


In order to ensure optimal utilization of the SUE 3000, the following prerequisites should be fulfilled: 1. 2. 3. 4. Existence of at least two synchronized feeders which are independent of one another in normal operation Circuit breaker with short operation times Switchgear configuration/load suitable for network transfers Fast protective relay for initiation of the High Speed Transfer Device (integrated initiation detection is also possible as an option)

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High Speed Transfer Device SUE 3000 General

In case of interruption leading to the breakdown of the distribution voltage, an interruption is avoided through the automatic intervention of the High Speed Transfer Device. Furthermore transfers can continue to be manually triggered, depending on operation.

2.2

Purpose of this operating manual


These operating instructions are primarily intended to provide the user with a comprehensive overview concerning the assembly, configuration, function, operation and maintenance of ABB SUE 3000 High Speed Transfer Devices and, where necessary, error elimination from them. In doing so, however, it is possible that not every option available from the High Speed Transfer Device can be documented, due to the large variety of customer-specific variants. This operating manual is intended to continue to offer assistance for project planning with SUE 3000 High Speed Transfer Devices, by documenting all SUE 3000 interfaces which are usually found in terms of their design and functionality.

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High Speed Transfer Device SUE 3000 Construction

Construction
The SUE 3000 High Speed Transfer Device is based on the modern multifunction protection and control platform REF542plus made by ABB, equipped with a real-time micro processor system. The measuring functions and calculations of analogue values are carried out by a digital signal processor (DSP). The control function and interface to the communication are carried out by a micro controller (MC). The two feeder voltages, the voltage(s) of the busbar(s) as well as the currents of the feeders are connected as measurands. Transformers which perform an internal adjustment to the required extra-low voltages are integrated in the control unit accordingly. The individual components are conceived for connection to middle-range and high-voltage switchgear assemblies and fulfil all the relevant requirements in this area of utilization.
Analog Output Board Analog Input Module Communication Board

RX 0/4..20mA 0/4..20mA

TX

CP Communication Processor

AI 1 AI 2 AI 3 AI 4 AI 5 AI 6 AI 7 AI 8

C Control

Phase Comparision and Analog Measurement

Analog Input Board

CAN

Eth.

Main Board Binary Inputs Binary I/O-Board(s) Binary Outputs

Illustration 3-1 Block diagram of the SUE 3000 central unit

The multi-functional device consists of two separate units, a central unit and the split operating unit. In the central unit are the current supply component, processor component, in- and output components and, if required, optional components for extension of functions integrated.

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DSP

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High Speed Transfer Device SUE 3000 Construction

Illustration 3-2 Central unit and operating unit (HMI) of the SUE 3000

The operating unit is independent with its own power supply and is integrated in the door of the control cubicle. This operating unit serves for the local control of the High Speed Transfer Device and also for parameterization of functions. The connection to the central unit is done by a pair of shielded, drilled leads according. to the RS 485 standard interface. The High Speed Transfer Device SUE 3000 can be delivered alternatively as loose apparatus for installation in i.E. switching charts, low-voltage niches, partially busy electronic cubicles etc. or can be integrated completely wired for connection in an electronic cubicle. In each case the High Speed Transfer Device is configured system-dependent.

3.1

Central unit of the SUE 3000


The central unit of the SUE 3000 (see Illustr. 3-2 on page 16) includes all essentially electronic devices of the High Speed Transfer Device, like: 1. 2. 3. 4. 5. 6. 7. 8. CPU board Power supply Binary In-/Output boards (1 ... 3) Analogue input board Housing Communication board (optional) Analogue In-/Output board (optional) Backplane

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3.2

High Speed Transfer Device SUE 3000 Construction

Control unit (HMI)


The control unit of the SUE 3000 (HMI) consist of a separate device with illuminated LCD display and several operating elements.

Illustration 3-3 Control unit of the SUE 3000

3.2.1

Auxiliary voltage supply


A secured voltage supply of 48 ... 220 V DC is required as auxiliary voltage supply for the SUE 3000 High Speed Transfer Device, depending on the used DC/DC converter. A twofold feeder is recommended for reasons of redundancy (please refer also to Chap. 9 on page 155).

3.2.2

Transfer functions
The time-critical transfer functions are placed in the SUE object (see Illustr. 6-1 on page 67). This switching symbol in the function chart provides an extensive customizing of the High Speed Transfer Device on the environmental conditions.

3.2.3

Construction of the logical control device


The logical control device of the SUE 3000 High Speed Transfer Device is located on the central processing board (CPU). The CPU provides a high-performance microcontroller and DSP. The logical control module is optimized in its construction for the specific requirements of the SUE 3000 and is written in an function chart-orientated language (FUPLA). It can be monitored and analyzed with the provided tools for configuration. Furthermore, customizations can be realized easily. The function chart runs in a cycle time of ca. 10 ms. This architecture guarantees the shortest possible processing times (and with them the shortest reaction times) in conjunction with a simultaneously large signaling scope.

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3.2.4

High Speed Transfer Device SUE 3000 Construction

Analog signal processing


The voltages of the feeders, of the busbar(s) as well as the currents of the feeders are directed to the analog signal processing. Voltage measurement takes place typically in concatenated mode (e.g. L1-L2) but is also possible in single-phase mode. The current measurement serves the purpose of a qualitative display of which load is present, furthermore for monitoring reasons (fault-recorder) and is undertaken in singlephase mode. The input quantities are connected to the sensor unit, upon which a galvanic separation is ensured with appropriate EMC protection by means of elaborate protective wiring. The actual analog signal processing is located on the analogue input board and the central processing unit. This board is equipped with 16-channel 16 bit-AD-converters. For processing the digitized signals the CPU-board offers a high-performance DSP (Digital Signal Processor). Digital filtering, frequency and phase angle determination and amplitude computation are carried out in the latter. The communication between functional logic and analog signal processing takes place by DMA (direct memory access), which can be read from and written into by both processors (microcontroller with functional logic, DSP with analog signal processing). In Chap. 4.3.1 on page 27 the functions and the individual criteria of the phase monitoring are described in detail.

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High Speed Transfer Device SUE 3000 Mode of operation

Mode of operation
This chapter contains a description of all the relevant functions of the SUE 3000 High Speed Transfer Device. However, due to the large customer-specific variety, not all variants could be taken into consideration and be documented completely.

4.1

Required interfaces
The following interfaces are to be taken into account for connecting a High Speed Transfer Device (if applicable): 1. Circuit breaker bays (see Chap. 4.1.1 on page 19 and Chap. 4.1.2 on page 21) a) Position indication of the circuit breakers involved b) Circuit breaker control circuits c) Withdrawable CB unit, spring-loading and/or disconnector auxiliary contact 2. Measurement (see Chap. 4.1.3 on page 21) a) Measuring voltages of the busbar(s) to be transferred as well as those of the respective main and stand-by feeder b) Currents of the two feeders Initiation (see Chap. 4.1.4 on page 22) Equality entitled by protection or manually (no Manual/Automatic selection option) a) Through fast protection criteria In the case of the transfer device in 3-breaker configuration, the protection activations are only provided from the two feeders. That means that automatic transfers are only possible in normal status (feeder breakers closed, coupling breaker open). b) Manual at the device or from the control room (local/remote selection) c) By means of internal U< initiation (phase-to-phase) or external undervoltage relays (phase-to-phase or 3-phase) Remote control (see Chap. 4.1.5 on page 22) All functions of the High Speed Transfer Device can be remote-controlled. Remote signalling (see Chap. 4.1.6 on page 23) All relevant operating parameters and modes of the SUE 3000 can be indicated by potential-free remote signalling.

3.

4. 5.

The allocation of the signals to the respective binary input and output modules can be found in the project-specific circuit diagrams. The interfaces listed above will be considered below more detailed.

4.1.1

Position monitoring of the circuit breakers


For position monitoring of the circuit breakers to be switched over, from each of them a direct, non-delayed and potential-free NC and NO contact is required.

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High Speed Transfer Device SUE 3000 Mode of operation

The High Speed Transfer Device carries out an exclusive OR evaluation of the position indication in order to enhance operational safety. In the case of a non-valent position indication for a circuit breaker, the High Speed Transfer Device is disturbed and cannot carry out any transfers. With circuit breakers in withdrawable design, the SUE 3000 usually processes in addition one operating position contact as a lock which is relevant to readiness. When the motor-loading mechanism (e.g. spring-charge) of a circuit breaker is also to be monitored, then a voltage-free motor-loading contact can be connected in series to the operating position contact. (To ensure that the SUE 3000 does not issue any Not Ready message after a transfer during the regular motor-loading procedure, this message is delayed internally by a period of time, the parameters of which can be set in accordance with the installation, although from a purely functional point of view no transfer readiness exists during the motor-loading.) The status of the circuit breakers which are relevant for the transfer (OPEN/CLOSE, service-position) are shown on the display of the High Speed Transfer Device.

Illustration 4-1 Status display of the circuit breakers

For a blockage of the High Speed Transfer Device when there is overcurrent on the busbar, a corresponding, delayed contact of the overcurrent relay in the feeder is necessary, in order that the High Speed Transfer Device does not switch over a busbar carrying overcurrent. A blockage of the High Speed Transfer Device requires acknowledgment. When the undervoltage initiation of the High Speed Transfer Device is activated, then the following signals are also to be taken into consideration in order to prevent unwanted transfers: An undelayed overcurrent initiation signal of the corresponding overcurrent protection relay must be provided from every undervoltage-monitored feeder, by means of which an initiation of the High Speed Transfer Device can be prevented when there are busbar faults. In order to ensure that no undervoltage initiation is issued in the case of an MCB trip in the measuring circuit, an auxiliary contact of the respective safety MCB must be monitored.

All of the messages and/or signals which are required by the circuit breaker bays and/or the bay-allocated protective devices can generally be monitored with the respective bay control voltage.
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4.1.2

High Speed Transfer Device SUE 3000 Mode of operation

Circuit breaker control


The circuit breaker coils for OPEN and CLOSE control circuits can be initiated either in one or two-pole basis, respectively. The command circuits shall be connected directly to the corresponding power contacts of the binary output modules. Please observe the technical data of the outputs (voltage stability, voltage bearing and switching-off capacity). The duration of the switching commands is dependent on the position indication of the CBs. The control circuits are outfit with a coil monitoring which in the case of a wire break hinders the transfer readiness of the SUE 3000, so that faulty transfers resulting from defective control circuits can for all intents and purposes be eliminated. When connecting the High Speed Transfer Device to the switchbay to be triggered, it should be noted that any substation interlocks have to be bypassed, due to the function principle that requires the issuing of simultaneous commands to the circuit breakers involved in cases of fast transfers.

4.1.3

Evaluation of the measuring voltages


The functionality of the SUE 3000 is mainly determined by the fed-in measuring voltages ( analog signal processing) as well as by the position indications of the circuit breakers ( transfer direction). The position of the circuit breakers to be switched over determines the current transfer direction (12 or 21, with a 3-circuit breaker configuration 1Busbar or Busbar1 and/or 2Busbar or Busbar2) and with it the corresponding stand-by feeder as well.

Note A plausible status for the circuit breaker positions must be given for the transfer readiness of the High Speed Transfer Device. A transfer can take place only if one circuit breaker is closed and the other is open. If the voltage of the respective stand-by feeder prior to a transfer amounts to less than 80% UN, then there is no intact stand-by feeder available to the High Speed Transfer Device, and the SUE 3000 assumes the status Not Ready. In the case of a transfer device with busbar coupling (3-circuit breaker configuration), the neighboring busbar component is considered to be a stand-by feeder. Here the voltage comparison between busbar and stand-by feeder in starting status (feeders closed, coupling circuit breaker open) takes place between the voltage of the two busbar components. If the busbar voltage falls below 70% UN (default setting), one of the criteria for fast transfers (see Chap. 4.3.1 on page 27) is no longer fulfilled, due to the difference voltage between busbar and stand-by voltage, and the High Speed Transfer Device will not in the case of an initiation carry out a fast transfer, but instead will execute a transfer at 1st phase coincidence, residual voltage-dependent or timedelayed transfer. The corresponding feeder is monitored permanently for undervoltage. The question of whether this monitoring leads to an initiation of the High Speed Transfer Device can be decided in the framework of the installation project planning and configuration can be done accordingly. The operating mode of the High Speed Transfer Device is determined dynamically from the phase monitoring between the respective stand-by feeder and the busbar, incorporating evaluation of various criteria. The High Speed Transfer Device selects the transfer mode which is suited to the external situation prevailing for the installation.

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4.1.4

High Speed Transfer Device SUE 3000 Mode of operation

Initiation
The High Speed Transfer Device can in principle be initiated through three different ways. These are not compatible with one another, as they to a certain extent exhibit different interlocking conditions and different internal processing times.

4.1.4.1

Manual initiation The manual initiation of the High Speed Transfer Device can be issued either from the device but also by remote control via binary input, depending on the local/remote keyswitch position. The manual initiation is not directional-fixed, i.e., initiations lead to transfers in the direction which is respectively possible.

Note The processing of the manual initiation takes place with low priority and is not suitable for protective initiations of the transfer device.

4.1.4.2

Protective initiation The inputs of the High Speed Transfer Device for protective initiation through unit protection, transformer protection or other means are carried out direction dependent.

4.1.4.3

Undervoltage initiation If no fast protection criteria are available, the emergence of undervoltage in the respective feeder can be a sensible initiation criterion. The analog signal processing contains an integrated undervoltage monitoring of the respective feeder. The measurement takes place phase to phase. An U< initiation can be built from this undervoltage monitoring within the processing logic system by means of software project planning. In addition, two directional dependent, undelayed initiation inputs are provided which allows (if desired) to connect external undervoltage relays with integrated time-delay stages.

Note In the case of an undervoltage initiation, it must be noted that no fast transfer takes place, due to the busbar voltage, which is usually already lowered to below 70% UN (typical standard setting for U< initiation), because the criterion UBusbar>UMin2 is no longer fulfilled (see Chap. 4.3.1 on page 27). In cases where the undervoltage initiation is activated, overcurrent protection signal as well as MCB drop signal are to be taken into account in accordance with Chap. 4.1.1 on page 19.

4.1.5

Remote control
All of the functions of the SUE 3000 High Speed Transfer Device can be operated by remote control when the key switch position (remote) is set accordingly. The connection takes place by means of binary inputs.

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High Speed Transfer Device SUE 3000 Mode of operation

The High Speed Transfer Device offers the following individual operating opportunities: Remote control options 1. 2. 3. 4. SUE 3000 Off (Control Menu) SUE 3000 On (Control Menu) Manual initiation (with 3-breaker configuration present twice) (Control Menu) Reset blocking (Reset menu)

If the functions mentioned above are triggered by a control system, then a minimum impulse duration (TImpulse 100 ms) is to be guaranteed based on the cyclical working method in the FUPLA of the SUE 3000.

4.1.6

Remote signalling
All relevant operation and function displays as well as alarm messages are made available for the SUE 3000 High Speed Transfer Device, potential free, as NO contacts, optionally also as change-over contacts. The signals corresponding to the respective display and/or alarm message concept are selected and realized in the framework of the installation project planning at the customer site. Several signals are displayed separately for both sides of the transfer device in the case of transfer installations in 3-circuit breaker configuration. These signals are designated with (*). See also in this connection the project-specific documentation. The following operating and alarm messages can be made available for Remote signalling: Operating displays 1. 2. 3. 4. SUE 3000 Off SUE 3000 On Ready (for transfers) (*) Synchronous feeders (fast transfer possible) (*)

Procedural and success messages 1. 2. 3. 4. 5. 6. Signal at every transfer (*) Signal at residual voltage or time-delayed transfer (*) Fast transfer executed (*) Residual voltage or time-delayed transfer executed (*) Transfer at 1st phase coincidence executed (*) Manual initiation triggered

Fault or alarm messages 1. 2. 3. 4. 5. 6. Not ready Blocked UBusbar failure (*) UStand-by failure (*) Control circuit error (*) Manual initiation executed

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4.2

High Speed Transfer Device SUE 3000 Mode of operation

Communication with control technology


This part of the manual describes the communication interface of the SUE 3000 switchbay protection and control unit to the upper level control system. The following section and subsections contain information on the protocols used: SPABUS interface LON interface (per LAG 1.4) MODBUS RTU interface

All these protocols are implemented on dedicated communication boards, which can be inserted into the SUE 3000 core unit. Only one protocol and thus only one communication board can be selected. SUE 3000 protection and control functionality are completely independent by the protocol choice and are not affected by the presence/absence of the communication board.

4.2.1

SPABUS
The SPABUS defines an ABB-owned, terminal-oriented communication protocol that enables efficient access to a register model which completely describes the information content of a field device. The implementation uses the SPABUS protocol definition V2. The time synchronization similar to SPABUS protocol definition V2.5 is possible since release 1.2.

4.2.1.1

Structure and functions The SPABUS is used as a plant-wide, non-redundant field-bus system. In most cases, it consists of plastic or optical fiber cables. The use of fiber cable is recommend in order to prevent disturbances caused by electromagnetic effects Due to the more stable transmission performances it is recommend to use the optical fiber than the plastic fiber cables. Two different bus structures are supported: Ring structure Star structure

The SPABUS protocol operates on the master/slave principle. The higher-level system interrogates the field devices connected. A spontaneous transmission of data does not take place.

4.2.1.2

Configuration In the configuration software, the SPABUS protocol can be selected in the menu Main Menu/Configure/Hardware, group box field bus and the related combo box. Using the button Parameters the necessary parameter, the device address and the bus structure, can be specified. The related document of the REF542plus contains a list of all the SPABUS registers as well as the associated events. The registers are arranged by functions. Most of the registers can only be accessed successfully if the respective function has been released in the configuration software, for instance, by inserting a function block into the flowchart, which is in the following abbreviated as FUPLA. Furthermore, events are indicated only if the associated register is accessible and the respective event message has been released. In case a non-configured register is accessed, a negative check back signal (NACK: negative acknowledgment) is transmitted.

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4.2.2

High Speed Transfer Device SUE 3000 Mode of operation

LON according to LAG 1.4


Presently, the LON (Local Operating Network) is the standard bus system used in substation control by ABB. It is a standardized and commonly used communication bus with a data transfer rate of up to 1.25 Mbits/sec. In order to meet the high requirements on substation control with regard to safety, throughput and accuracy, ABB uses, to some extent, proprietary mechanisms.

4.2.2.1

Structure and functions A LON network does not need a dedicated master. Messages or specified structures, e.g. network variables, can be sent from any data source to one or several information sinks. A control system, however, will distinguish between field devices and higher-level devices. One speaks of horizontal communication if devices of the same level communicate with each other, otherwise of vertical communication. for interlocking purposes - exclusively standard network variables of the nv_status type are being used. A higher-level system is not necessary in this case. ABB bases its vertical communication features on the use of explicit messages in accordance with the specifications in LAG1.4. Two important issues need to be taken into consideration: Firstly, a sliding window protocol is used in order to avoid a potential bus overload and to achieve a good throughput rate without any loss of telegrams. This way, it is possible to transfer approximately 30 messages per second to an individual, higher-level system, while a total of 40 messages per second can be transmitted to four higher-order systems. Secondly, the quality attributes known from the international standard IEC 60870-5-101 are used on the LON as well. This makes it possible to make statements regarding the reliability of data.

A typical higher-level system which fully supports LAG1.4 is ABB's MicroSCADA SYS500.

4.2.2.2

Interface For interfacing the SUE 3000 with the ABB Substation Automation System, a COM_L communication board has to be used. The SUE 3000 is connected to the process control system by means of glass fiber optic cables using an ST plug.

4.2.2.3

Configuration The COM_L communication board is self-configuring. This means, it is only necessary to set the device address in the configuration software. What information can be made available in the network will be determined automatically when starting. For this purpose, the system identifies, internally, which SPABUS registers are accessible. Most of the registers are linked to predefined LON addresses. Appendix B contains a complete list of this address mapping. By means of a mechanism called Transparent SPABUS Messages and based on message code 65 it is possible to access any information of the register model. For the purpose of time synchronization, the SUE 3000 supports two different procedures: A vendor-independent synchronization of a mean accuracy (approximately 10 ms) using network variables nv_clock_warning and nv_clock, cf. LAG1.4, and

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an ABB specific synchronization of a high accuracy (approximately 1 ms) in accordance with VATS (Very Accurate Time Synchronization) with bit pattern detection, for example, supported by ABB subassembly SLCM (Serial LON Clock Master) of star coupler ABB RER111.

The COM_L board automatically recognizes which procedure is being used and adjusts to it accordingly. In the flowchart (FUPLA), the SUE 3000 provides 64 16-bit-write and 16-bit-read objects. The associated standard network variables of type nv_status of 64 16-bit-write and 58 16-bit-read objects can be used for horizontal communication. Linking the data sources to the data sinks, referred to as binding, must be done using a suitable add-on program, such as the LON Network Tool [LNT505] by ABB. For this purpose, the field device has to be first assigned a subnet/node address, which, in turn, requires that the 48-bit Neuron ID of the built-in communication processors is used. This ID is transmitted with the service pin message generated by the SUE 3000 as soon as the Local/Remote switch is turned into the Remote position and the associated SPABUS event has been released. For vertical communication, up to 4 higher-order systems are supported in the SUE 3000. Implementation of quality attributes for signals in accordance with IEC 60870-5-101 is subject to some restrictions in the case of the SUE 3000.

4.2.3

MODBUS RTU
All data listed in the SPABUS table for the REF 542plus can be processed by the MODBUS RTU card. The event chronology is codified in the SPABUS table. The buffer is in position to record the last 100 events. As the master unit sends out a request, the REF 542 plus transmits the stored events, marked by the absolute time (year-month-day-hour-second-millisecond). REF 542 plus shows the number of stored events in a dedicated location so that the master unit can read the event table (polling). The unit type REF542 plus can record and encode as a wave form all the analog channels as well as the status of 32 digital channels and transmit them on request to the master unit. The master unit translates the file in COMTRADE format (by means of a *.ddl file). The unit feeds a buffer of 5 s and a maximum number of 5 records (of 1 s each). REF 542 plus is equipped with a dedicated memory to store the number of recorded events so that the master unit can read the records (polling).

4.2.3.1

Structure and operation principle The communication between SUE 3000 and the upper system level is based on masterslave procedures; the card does not generate data of any kind and cannot perform polling activities. All the reading and writing activities carried out by REF 542 plus and the communication systems are based on a memory map located in the communication card. A dedicated PC-operated configuration tool defines this map; the card is configured by connecting the communication gate with the serial gate of the PC. The configuration tool is set up so as to program all the units connected to the same communication bus as well as to work on a single map.

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4.2.3.2

High Speed Transfer Device SUE 3000 Mode of operation

Interface The communication card is available in two hardware versions: the first one with two serial communication gate having the same characteristics according to standard RS 485 on twisted shielded pair. The second one also similar to the first one with two gates, but with glass fiber optic. The connector type is ST (up to two pairs of drivers Tx and Rx). In the RS 485 version, the communication is half duplex for each channel and a general purpose I/O pin is used to enable/disable the transmitter/receiver. In the fibre optic version, the communication is full duplex. A general purpose I/O pin is used to enable/ disable the re-circulation from Rx to Tx in case of ring topology of the fibre optic network.

4.3

Transfer modes
The respective transfer mode of the High Speed Transfer Device and its resultant behavior in the case of an initiation is closely dependent on the installation-specific environmental parameters. In addition to the position indication of the circuit breakers important for the determination of transfer readiness as well as any locks which may be present, the results of the analog signal processing (phase monitoring) is exceptionally important, because one of the different transfer types of the SUE 3000 is selected using the criteria explained more detailed below.

4.3.1

Operating mode of the signal processing


The signal processing of the SUE 3000 High Speed Transfer Device provides the logical processing module with all information concerning the status of the feeders and of the busbars which is required for determination of operating readiness and operating method. In addition, it monitors the respectively active feeder for undervoltage so that the High Speed Transfer Device offers as an option the function of the internal undervoltage initiation. The phase monitoring between busbar and stand-by feeder takes place on a permanent basis and is coupled by means of an asynchronous handshake (DMA-access) with the logical processing module. This means that current measured values are available with every initiation of the High Speed Transfer Device which are made the basis in an undelayed manner for determination of the transfer type. The following criteria are monitored individually and evaluated by the processing logic system: 1. < Max (Phase angle criterion)

The phase angle monitoring takes place between the busbar voltage and the voltage of the respective stand-by feeder. The limit value for the formation of the phase angle criteria can be parameterized separately for leading as well as for lagging busbars and is set at the factory to respectively Max=20. It is only when the phase angle between the two monitored networks is located between the specified limits that a fast transfer can be carried out, because the phase angle stands in a direct relation to the prevailing difference voltage between the networks.

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2.

f < fMax

(Frequency difference criterion)

The frequency difference criterion is also determined between busbar and stand-by feeder. For this, the absolute frequency difference between the two networks is determined and evaluated using a parameterized limit, which is preset at the factory to be fMax=1 Hz. The frequency difference permits conclusions to be reached in terms of a transfer regarding the starting behavior of the medium voltage drives as well as of the electrical and transient impacts. When the frequency difference lies outside of the window, then no fast transfer will be performed. 3. UStand-by > UMin1 (Stand-by feeder voltage criterion) This criterion monitors the respective stand-by feeder, whereby in practice it is usual that only the decision is important as to whether or not the stand-by feeder carries voltage. The limit value UMin1 is set at the factory to 80% UN. The SUE 3000 is only ready for transfer if an intact stand-by feeder is available at the moment of an initiation. 4. UBusbar > UMin2 (Busbar voltage criterion) The monitoring of the busbar voltage in terms of the failure to achieve a limit value also aids in the decision concerning the execution of a fast transfer, as is the case with phase angle and frequency difference monitoring. The limit value UMin2 is set at the factory to 70% UN. If the busbar voltage fails to achieve this value, considerable transient effects are to be expected, due to the difference voltage between busbar and stand-by voltage, even with synchronous networks, which means that no fast transfer can be carried out.

4.3.2

Fast transfer
For uninterrupted transfer, the High Speed Transfer Device carries out a fast transfer, under the condition that busbar and stand-by feeder are synchronous and in phase (criteria of the phase monitoring, see Chap. 4.3.1 on page 27). For this, OPEN and CLOSE commands are issued simultaneously to the circuit breakers to be switched. If one assumes for the circuit breaker to be actuated that the CLOSE operating time is longer than the OPEN operating time, then a current-free pause occurs, of which the length is exclusively dependent on the difference between the circuit breaker operating times. In cases where the OPEN operating time is longer than the CLOSE operating time, a short-term coupling of both feeders occurs, the length of which is also exclusively dependent on the respective operating time difference. Attention is drawn to the fact that the SUE 3000 High Speed Transfer Device makes possible the option of a switching command time delay to the circuit breakers of up to 30 ms. This is usually utilized in order to shorten the current-free pause (or the duration of the coupling) where needed with transfers in connection with widely differing circuit breaker CLOSE and OPEN operating times.

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Illustration 4-2 Oscillogram of a fast transfer

1 2 3 4 5

Voltage of the busbar Difference voltage between stand-by and busbar Main feeder current Stand-by feeder current Transfer duration

4.3.3

Transfer at 1st phase coincidence


A transfer at 1st phase coincidence takes place when the networks were not synchronous at the moment of the initiation although certain conditions are fulfilled. For this type of transfer, the OPEN command is dispatched at once and the connection of the standby network takes place in the minimum of the difference of stand-by and busbar voltage (UStand-by-UBusbar).

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UStand-by
d dt

UBusbar

Illustration 4-3 Vector diagram of a transfer at 1st phase coincidence

UStand-by UBusbar d/dt

Stand-by feeder voltage Busbar voltage Phase angle between UStand-by and UBusbar instantaneous angle speed between Connection window (dependent upon CB making time and d/dt

The High Speed Transfer Device determines the course of the differential voltage and the point in time of the 1st phase coincidence minimum through anticipatory computation. In order to compensate for the installation-specific processing time (SUE 3000 system operating time, CB operating times), the CLOSE command is issued accordingly within a previously defined connection window - before the actual minimum of the differential voltage occurs. For the transfer at 1st phase coincidence, project-specific details (such as, for example, circuit breaker operating times, allowable frequency difference, connection window) must be clarified on a case-by-case basis. For this reason, the application of this functionality requires very careful engineering and a very competent commissioning.

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Illustration 4-4 Oscillogram of a transfer at 1st phase coincidence

1 2 3 4 5

Voltage of the busbar Difference voltage between stand-by and busbar Main feeder current Stand-by feeder current Transfer duration

In order to make a transfer at 1st phase coincidence possible, fast circuit breakers with reproducible operating times are required. The process time (SUE 3000 system operating time, circuit breaker operating time) must be shorter than 100 ms. The frequency gradient of the discharging busbar may not amount to more than a maximum of dMax/dt = 15 Hz. Even when these criteria are fulfilled, it still must not necessarily lead to a transfer at 1st phase coincidence: Depending on the individual assembly, particularly on the inertia of the load connected to the busbar, the residual voltage criteria could be fulfilled before a 1st phase coincidence minimum occurs, for example. No connections will be carried out in the 1st phase coincidence minimum, even in the case of too fast beats.

4.3.4

Residual voltage-dependent transfer


In cases where the criteria for a fast transfer and a transfer at 1st phase coincidence are not fulfilled, the High Speed Transfer Device carries out a residual voltage transfer. For this transfer, first the feeder circuit breaker is opened and then the residual voltage behavior of the busbar is monitored. The medium voltage drives are able to maintain for a certain time their air gap field and with it the busbar voltage, so that this decreases exponentially with a time constant in the seconds range. Once a parameterized residual voltage value has been achieved (see Chap. 4.3.1 on page 27), the stand-by feeder is connected without taking into consideration phase angle or frequency difference. In addition, the analog signal processing sets up the following signal:

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1.

UBusbar < URes (Residual voltage criterion) This criterion serves in the execution of residual voltage-dependent transfers. It signals to the logical processing module that the busbar voltage is below the parameterized limit value URes (default setting: 40%), whereupon the latter initiates the closing of the circuit breaker to be closed.

Illustration 4-5 Oscillogram of a residual voltage-dependent transfer

1 2 3 4 5

Voltage of the busbar Difference voltage between stand-by and busbar Main feeder current Stand-by feeder current Transfer duration

Provision is made in connection with the residual voltage-dependent transfer that the maximum possible differential voltage between busbar and stand-by network (in cases of phase opposition) does not exceed a particular value in order to limit the transient impact in the moment of the connection.

4.3.5

Time-delayed transfer
When no monitoring of the busbar voltage is possible, due to a malfunction in the low voltage circuit, e.g. caused by MCB drop out or cable break, the SUE 3000 carries out a time-delayed transfer upon initiation. With this transfer type, the connection of the stand-by feeder takes place after a fixed, parameterized time. The delay time is preset at the factory to Tdelay-time = 2 s. It must however in any case be longer than the maximum transfer time for residual voltage-dependent transfers, in order to ensure that the residual voltage value will at least be met. This requirement is fulfilled in general with the factory setting.

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Note

High Speed Transfer Device SUE 3000 Mode of operation

The time-delayed transfer is to be viewed purely as a safety stage and one that is of no importance for normal operation of the High Speed Transfer Device.

4.3.6

Signals during a transfer (Load shedding)


Should it happen during a transfer that drives are shed for technical reasons (stand-by feeder not suitable for a connection of all users, or other cause), then the corresponding signals are available for this purpose: 1. 2. The Signal at every transfer (Load shedding 1) is dispatched simultaneously with the OPEN command of the circuit breaker to be opened. For transfers which do not take place uninterrupted, the Signal at 1st phase coincidence, residual voltage or time-delayed transfer (Load shedding 2) will be sent after a time delay once UBusbar < UMin2 by 10-200 ms (parameterizable in 10 ms stages, standard setting: 50 ms) has been reached.

The signals also often act as aids for signalling to electronic power drives in order to ensure a safe re-start-up once voltage returns.

4.3.7

Decoupling
The functional principle of the simultaneous switching command dispatch to the circuit breakers involved, which forms the basis for fast transfer, includes the possibility of a coupling of both feeders in case of failure of the circuit breaker which is to be opened. For this reason, in cases where both circuit breakers are closed for longer than TDecoup. = 50-200 ms (value is parameterizable, default setting: 100 ms), the High Speed Transfer Device re-opens the circuit breaker which has just been closed again. This function is referred to as decoupling. After that the SUE 3000 is blocked in a way requiring acknowledgment. In a decoupling operation, the two feeders will be coupled briefly (Tdecoupl. + TOFF-operating time), resulting in a transient current between the feeders over the busbar, depending on the voltage ratio and the phase angle. However, since a decoupling operation can occur only in conjunction with fast transfers, i.e. for synchronized, intact feeders, the compensating current during decoupling may be regarded as not critical, and in fact in most cases is only slightly higher than the respective operating current.

4.4

External interlocks and releases


For project-specific customization of the High Speed Transfer Device it may be necessary to process certain external interlock conditions. The following inputs have been provided for this purpose: 1. I>>-Initiation feeder 1 When the High Speed Transfer Device is equipped with undervoltage initiation, the overvoltage signal of the respective main feeder is required (Chap. 4.1.1 on page 19):

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When the busbar (and with it the active feeder as well) is carrying overcurrent, any resultant voltage reduction or protective trip may not be allowed to lead to an initiation of the High Speed Transfer Device. The signal can still be used to temporarily disable the High Speed Transfer Device without signaling. 2. I>>-Initiation feeder 2 Due to the completely symmetrical design of the High Speed Transfer Device, all direction-dependent functions and inputs are available for both transfer directions (see 1). 3. Voltage transformer MCB monitoring, feeder 1 To ensure that tripping a voltage transformer MCB does not result in undervoltage initiation, the undervoltage initiation function must be prevented in the event of an MCB dropping out in the low potential circuit of feeder 1. For this purpose, the High Speed Transfer Device provides an input for monitoring the voltage transformer MCBs involved. 4. Voltage transformer MCB monitoring, feeder 2 (see 3). Release for transfer direction 12 (with 3-breaker configuration 1Busbar or 2Busbar) (optional) This input can be used to influence the transfer readiness of the SUE 3000 in dependence on direction. In the standard version, this input has been activated so that the High Speed Transfer Device is ready for transfer in direction 12 (1Busbar or 2Busbar). 5. Release for transfer direction 12 (1Busbar or 2Busbar) (optional) This input can be used to influence the transfer readiness of the SUE 2000 in dependence on direction. In the standard version, this input has been activated so that the high-speed transfer device is ready for transfer in direction 12 (with 3breaker configuration 1Busbar or 2Busbar). 6. Release for transfer direction 21 (Busbar1, or Busbar2) (optional) (see 5). 7. Release for transfer direction 12 and 21 (optional) This input can be used to influence the High Speed Transfer Devices general readiness in both transfer directions. Normally this input will have been activated at the factory, so that the SUE 3000 is ready for transferring in both directions. 8. Release for residual voltage-dependent- and time-delayed transfers (optional) This input is used with a residual voltage or time-delayed transfer to disable the actuation of the circuit-breaker to be closed. This means that the connection can be made dependent on a condition (e.g. interrogate shed loads, etc.).

4.5

Coil monitoring
The coil monitoring ensures a maximum amount of security for the SUE 3000 High Speed Transfer Device in relation to false switching caused by defective control circuits.

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The coil monitoring happens selectively, by means only coils are monitored which may be used during the next switching operation(s). If the electrical passage way is in malfunction, the SUE 3000 is blocked. In case of two OPEN coils only one coil is monitored. A fault of this one monitored control circuit leads already to Not Ready. Additionally a relating alarm signal occurs, which clearly indicates the affected circuit breaker.

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5

High Speed Transfer Device SUE 3000 Operation

Operation
At the conception stage of the High Speed Transfer Device, priority was given to a maximum user-friendly and transparent user interface. For most users, the High Speed Transfer Device constitutes an installation working in the background like a protective installation, responding dynamically to functional requirements, and not requiring any elaborate operation or signaling support. However, it also has on hand a multitude of information for consultation where needed, which offers conclusions concerning all relevant process information and the status of the High Speed Transfer Device.

5.1

Basic principles of operation


The SUE 3000 High Speed Transfer Device is outfit with a local/remote key-operated switch selection feature. The significant operating and alarm messages are reported not only locally but also remotely by signal contacts. However, detailed alarms represent a special case in the alarm message sector and are to be found only on the alarm page on the device.

5.2

Local operation unit HMI


Local operation and signalling of the High Speed Transfer Device SUE 3000 is done by the control unit HMI.

5.2.1

Control elements
The control unit of the SUE 3000 (HMI), as shown in Illustration 5-1 on page 38, provides an illuminated LCD display, 7 push buttons, several status and display LEDs, an electronic key interface, as well as an optical RS 232 interface.

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High Speed Transfer Device SUE 3000 Operation

Illustration 5-1 Operating elements (HMI) of the High Speed Transfer Device SUE 3000

5.2.2

LC display

Illustration 5-2 LC display of SUE 3000 with SLD view and the SUE page

The standard display of the High Speed Transfer Device SUE 3000 consists of 2 display parts: A single line diagram as well as a menu/text page.

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1.

Single line diagram (SLD) The Single Line diagram shows the current status of all the switching devices as well as the status of the High Speed Transfer Device (On/Off). The display can be customized, this means plain text labelling of components (KKS or similar) and other relevant devices (disconnectors, transformers, other circuit breakers etc.) for the High Speed Transfer Device can be shown. Furthermore it is possible to set the active parts selectable that they can be operated by the High Speed Transfer Device (by the object control). On the LCD screen, the following can be shown: Up to eight switching device icons (when the binary I/O boards with mechanical relays are used, a maximum of seven switching devices can be controlled) Various icons for motors, transformers, sensors, transducers etc. A maximum of 40 individual lines

2.

Menu / text page The right half of the LCD screen is for plain text, such as measurement values, main menu and submenu descriptions, protection signals and event recording. The navigation happens by assigned menu buttons.

5.2.3

Status LEDs
Four system LEDs show the system status of the SUE 3000: 1. Operational status On the HMI front panel, the operational status is called Ready and is displayed by a green LED. The unit is not operational if this LED is off. This occurs for example during the downloading of the configuration for the operation or if the central unit is not ready for operation. 2. Communication status On the HMI front panel, this communication status is called Network Communication. If the SUE 3000 is to be connected to a station automation system, an extension with an appropriate communications board is required. In this case a green LED is used to indicate the correct operational status of the optional board. The LED color changes to red if a communication failure has occurred. 3. Alarm indication Several alarm conditions are already defined and configured in the standard configuration of the SUE 3000. Several customized alarm conditions can be defined and configured. In case of one of those alarms, the red LED will be on. 4. Interlocking status This LED serves (in the REF542plus), in case of switching actions, to display the violation of interlocking conditions. As manual switching actions of single CBs in the normal operation mode of the High Speed Transfer Device is not foreseen, this indication normally isnt applicable.

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5.2.4

High Speed Transfer Device SUE 3000 Operation

LED indication
Eight freely programmable, three color LED's are provided for local indication. The number of LED display options can be quadrupled through the menu structure. As a result, a total of 32 indication options are available for status indication regarding protection, control, monitoring and supervision functions. Each of the LEDs can be associated with physical entities of the SUE 3000, e.g. binary inputs, as well as with software events. This can be done easily in the FUPLA configuration tool of the SUE 3000. The text beneath the LED (menu page) is also free selectable, depending on the LED colour. The LEDs can operate principally in two different modes: In the dynamic mode the LED switches off, if the status of the signal is low, i.E. if the auxiliary voltage is OK again. In the storage mode the LED is reset only by acknowledging on the reset page of the menu. The reset function is available in all operating modes of the High Speed Transfer Device.

5.2.5

Optical interface for local PC connection


The HMI is provided with an optical interface (RS 232) for the connection of a PC, usually a notebook with Windows operating system for up- and downloading of configuration data. In the HMI an electrical RS 485 interface with twisted pair, shielded cables for connecting the central unit is realized. The maximum length of this connection shall not exceed 100 m.

5.2.6

Local operation (control push buttons)


The push buttons on the front side of the HMI serve for control of the SUE 3000 at local control. A total of 7 (seven) push buttons are available.

5.2.6.1

Menu and navigation push buttons A navigation area with four push-buttons for browsing the display of the menu after pressing: The MENU push button, which will be mentioned as <Menu> later in text

The UP direction push button, which will be mentioned as <> later in text

The DOWN direction push button, which will be mentioned as <> later in text

The ENTER push button, which will be mentioned as <> later in text makes entering the selected submenu possible.

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5.2.6.2

High Speed Transfer Device SUE 3000 Operation

Command push buttons

OPEN, mentioned as <0> later in text

CLOSE, mentioned as <I> later in text

SELECT switching device, mentioned as < > later in text

5.2.7

LED bars for measurement


Three LED bars have been provided on front of the HMI Control Unit, two are assigned to the feeder currents, the third one is freely programmable. The nominal values of each LED bar, which corresponds to the ten green LED's are defined by the configuration software. If the measurement values are higher than the rated values, the red LEDs will light indicating an overload situation. Even if the value of the measurement quantities are available on the LCD, the three LED-bars on the HMI front-panel are useful for a quick inspection of the load situation of the feeder. The two bars showing the feeder currents are labeled I1 and I2, the freely programmable one is labeled M3 and is user-configurable. The symbol of the bar (I1, I2, M3) appears on the single line diagram close to the measurement point followed by the name and unit of the corresponding measurement quantities. Each bar is composed of twelve LEDs. The ten green LEDs shall be normally dedicated to display between 0 and 100% of the nominal value of the configured measurement quantity. If the dedication is to 100% of the nominal value, then each LED is equal to 10% of the nominal value. Two red LEDs then indicate an exceeding of the nominal value by 20% or more.

5.2.8

Electronic key
Two different electronic keys are identified by the sensor on the control unit (see Illustr. 5-1 on page 38). One key enables the access for the parameterization of the protection scheme and the second enables the selection of the control modes (no control, remote, local). By using these two keys a certain separation between protection and control operation can be achieved. In case of outstanding operating situations a general key that permits access to both modes can be provided. The sensor for recognizing which electronic key has been used is located on the front panel of the HMI Control Unit. The key must contact both surfaces (inner surface and outer ring).

5.3

Menu on the LCD


The handling of some important menu pages will be described in the following chapters:

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5.3.1

High Speed Transfer Device SUE 3000 Operation

SUE page (overview)


On the SUE page (overview) the relevant informations of the operating status of the High Speed Transfer Device are displayed. Voltage of feeders and busbar(s) Operating current of feeders Phase angle between busbar(s) and stand-by feeder(s) Status of general transfer status Status of phase rates (relevant for the selected transfer mode) Status of the SUE 3000

Illustration 5-3 SUE page with all important information

5.3.2

Main menu
In normal operation of the SUE 3000 the HSTD page (overview) of the menu is shown on the right side of the display. To access the menu page, press the <Menu> button as shown in the following illustration.

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T other selected menu

U feeder 1 I feeder 1 U feeder 2 I feeder 2 U busbar Phase

10,00 kV 432 A 10,00 kV 0A 10,00 kV 6 deg ready synch

Select line

HSTD page

Illustration 5-4 Navigation to menu page

The navigation between the several menu pages is to be done with the up <> and down <> buttons and is described in the following:

5.3.3

Commands
On the command page the functions Switching on/off of the High Speed Transfer Device and Manual initiation

are carried out. 1. Operating status ON/OFF In status "OFF" at no circumstances a switching will take place. The High Speed Transfer Device is in stand-by operation. In case the High Speed Transfer Device is enabled it will automatically get the respective correct status depending on the process parameters and if the High Speed Transfer Device is "READY" it will in case of an initiation (manual, automatic) carry out the correct switching mode for the arrangement.

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from main menu

to main menu

select line

execute

Illustration 5-5 Command page

5.3.4

Electronic Key Status (E-Key)


There are a total of six modes available for operating the HMI Control Unit on site. Four of them are used to define the control functions and two to define the protection functions. The control modes, as already mentioned before, are as follows: No Control All control operations from the front panel of the HMI Control Unit are blocked Local Control Control operations of the switching device are enabled. Hereby the switching devices are interlocked as defined in the control configuration. Remote Control In this mode, no local operation of the switching device is allowed. Control of the switching device can only be performed remotely by SCADA or the station automation system. Local and Remote Control In this particular mode remote as well as local operation is possible. Set In general this mode is used to set the protection parameters. Changing the active parameter set and setting the protection function on site is only possible in this mode. Operational In this mode no local setting of the protection functions is possible. The parameterization of the protection functions is only possible by the station automation system.

The modes for protection are as follows:

Press the <Menu> button and select the submenu E-Key status. With pressing the button Enter <> you access the menu. Set the electronic key (as described in Chap. 5.2.8 on page 41) on the sensor and acknowledge again with Enter <>. You get an overview of the available operating modes for this key. At this time, you can remove the key again. Select the desired operating mode with the buttons up <> or down <> and press Enter

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<> for acknowledgment. A total of six operating modes are available, four for controlling and two for protection. For the setting of the desired operating mode always the respective key is mandatory.

5.3.4.1

Changing the operating status for control Illustration 5-6 on page 45 shows the navigation through all four different operating modes for control. Press the <Menu> button and select the submenu E-key. Press the Enter <> button to access the menu. Set the electronic key for controlling on the sensor and press Enter <> again. You will get an overview of the available operating modes. Select with the up <> or down <> buttons the desired operating mode and press Enter <> for acknowledging.

vom Hauptmen

zum Hauptmen Schlssel-Status Betriebsart Kontr. ORT Betriebsart Schutz BETRIEB SCHLSSEL einfgen und <- drcken um Status zu ndern Schlssel-Status - KEINE KONTROLLE - ORT - FERN Zeilenauswahl - ORT & FERN <- zum Aktivieren

Illustration 5-6 Changing the control operation mode by using the control key

The control modes are as follows: 1. Local Control It is possible to control the CB and other switching devices from the front panel of the HMI control unit using the command push-buttons. The OPEN and CLOSE operations are effective only if the interlocking scheme allow them. The remote control from the station automation system is blocked. It allows the setting of control parameters and also the configuration of the SUE 3000 via the optical interface. 2. Remote Control In this mode the operation of the CB and other switching devices can only be achieved remotely. The local control is blocked. The configuration of the SUE 3000 via the optical interface is possible. 3. No Control No control is possible. The setting of control parameters and the configuration of the SUE 3000 via the optical interface is still possible.

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4.

Local and remote control (special mode) The control of switching devices is possible by the HMI (by the command buttons) or by the station control system. The OPEN and CLOSE operations are effective only if the interlocking scheme allow them. The setting of control parameters and the configuration of the SUE 3000 via the optical interface is still possible.

Warning This mode shall only be selected, if the operating conditions required and the operating personnel are aware of the selection of this mode.

5.3.4.2

Changing the protection modes Illustration 5-7 on page 46 shows the navigation in the two operating modes for protection. Press the <Menu> button and select the submenu E-key status. Press the Enter <> button to access the menu. Set the electronic key for the protection (key designation Protect) on the sensor and press Enter <> again. You will get an overview of the available operating modes. Select with the up <> or down <> buttons the desired operating mode and press Enter <> for acknowledging.

from main menu

to main menu

E-Key Status Control mode LOCAL Protection mode

E-Key Status - SET - OPERATIONAL

select line OPERATIONAL Insert KEY and press <- to change status <- to exec

Illustration 5-7 Changing the protection operation mode by using the protection key

The available protection modes are as follows: 1. Operational Protection In this operational mode the protection functions are in operation. The local changing of the setting parameter is blocked. Parameterization via the station automation system is possible. 2. Set Protection This mode allows the possibility of locally setting the protection parameters. For this, select the respective parameter and set the parameter with the up <> or down <> buttons.

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5.3.4.3

High Speed Transfer Device SUE 3000 Operation

Access to the Menu Pages The access of the menu pages depends also on the selected mode. The following table shows the complete access list:

Mode of Operation / Menu page


E-Key Status Measurements Alarms Reset page - Alarms - Max. values - Energy values - CB cycles - Fault recorder - Start/Trip - Counters Start/Trip page Active set page - View parameter - Change set Protection functions - View Parameter - Change Parameter Service Page - Statistics - Versions - Communication address - LCD contrast - MC time - Load flow direction Test Page - HMI Control Unit - Primary

No Con- Local Remote L & R Set trol Control Control Control


Yes Yes Yes Yes No No No No No No Yes Yes No Yes No Yes Yes Yes Yes Yes Yes Yes No Yes Yes Yes Yes Yes Yes Yes No No Yes Yes Yes No Yes No Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes No No No No No No Yes Yes No Yes no Yes Yes Yes Yes Yes Yes Yes No Yes Yes Yes Yes No No No No No No Yes Yes No Yes No Yes Yes Yes Yes Yes Yes Yes No Yes Yes Yes Yes No No No Yes Yes No Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes No

Operational
Yes Yes Yes Yes No No No No No No Yes Yes No Yes No Yes Yes Yes Yes Yes Yes Yes No

5.3.5

Alarm pages
Press the <Menu> button and afterwards the arrow keys up <> or down <> to select the page. Press Enter <> to access the page. This menu displays the character strings associated with the three color - red, green and amber, - fully configurable LEDs. A maximum of four pages are allocated for the reporting of alarms. Not more than eight alarms can be shown on one page. If alarms are configured in latch mode, they can only be reset by jumping into the so called Reset Menu. To change the alarm page the up <> respectively or down <> push button can be used.

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from main menu

to main menu

change page

Illustration 5-8 Display of alarm pages

5.3.6

Measurement page
Press the <Menu> button and afterwards the arrow keys up <> or down < > to select the page. Press Enter <> to access the page. In this menu page the values of the measurement quantities are displayed as primary values. Depending on the number of measurements configured in the SUE 3000 one or more pages are shown. The refresh time for the displayed measurements is around 1 s.
from main menu

to main menu

change page

Illustration 5-9 Display of measurement page

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5.3.7

High Speed Transfer Device SUE 3000 Operation

Reset Page
Press the <Menu> button and afterwards the arrow keys up <> or down <> to select the page. Press Enter <> to access the page. The possible reset actions are placed in this page. Each reset can be selected only if the HMI Control Unit is in the mode assigned to the reset. For example, the re-setting of the fault recorder is only allowed in the SET PROTECTION MODE. If the related mode is not active, the resetting action will be denied, as shown in following illustration:

from main menu

to main menu

Reset page Reset alarms Reset maximum values Reset energy values Reset CB cycles Reset fault recorder Reset Start/Trip Reset counters <- to exec

Reset NOT allowed in this mode

select line

<- to return

Illustration 5-10 Information at resetting in wrong control mode

Only one reset is allowed at a time. The action can be performed by highlighting the corresponding line in the Reset Page with the help of the up < > and down < > push buttons and by then pressing the Enter <> button.

from main menu

to main menu

Reset page Reset alarms Reset maximum values Reset energy values Reset CB cycles Reset fault recorder Reset Start/Trip Reset counters <- to exec

Reset completed

select line

<- to return

Illustration 5-11 Information at resetting in right control mode

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5.3.8

High Speed Transfer Device SUE 3000 Operation

Events pages
Press the <Menu> and afterwards use up <> or down <> push buttons to select the page. Press the Enter <> button to access the page. Press the up <> or down <> push buttons keys to call up the previous or the next values. To leave the event page again, press the <Menu> key again. The data is stored with a maximum of 50 entries. If the storage is full, the oldest data will be overwritten to save the new data (First In, First Out). If the tripping page is opened in the event of a persistent fault, the times and trip values are shown by *****. If the fault is successfully acknowledged, the corresponding values will be shown instead of the asterisks.
from main menu

to main menu

change page

Illustration 5-12 Display of events after switching

5.3.9
5.3.9.1

Protection page
Viewing the protection settings The protection functions currently installed in the unit can be seen in the menu protection functions. Select the menu protection functions with the navigation push buttons. In the standard configuration of SUE 3000 typically solely U<-protection functions are configured.

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to main menu

Protection page Active set Protection functions

Protection functions Undervoltage feed. 2 Undervoltage feed. 1

select line

<- to exec

<- to exec

Illustration 5-13 Viewing the installed protection functions

Use up <> or down <> to highlight the desired protection function and then press Enter <>. Then, the protection parameters will be displayed in one or more pages.

5.3.9.2

Changing the protection parameters Select the menu protection functions with the navigation push buttons and highlight the desired protection function. Press Enter <> to select it. Press again Enter <> and the cursor will automatically go to the first parameter. Use up <> or down <> to modify the parameter as wished. After completed, press Enter <> and use up <> or down <> to select the next parameter to change. Repeat the procedure for all the parameters that need to be modified. Then press <Menu> to go back to the list of currently installed protection functions. Repeat the procedure for every protection function that needs to have the setting modified. Press again <Menu> to leave the protection functions menu. The unit will then ask what to do with the changes: The following screen will appear:

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Protection functions Parameters have changed - store permanently - save temporarily - Discard changes <- to exec

Protection functions

Parameters SAVED

select line

<- to return

Illustration 5-14 Unit right screen after protection parameters modification

Select the desired choice with up <> or down <> and then press Enter <> to confirm it. The meaning of the choices is as follows: Store permanently The new parameters are stored in the unit internal memory. They will be used immediately and for all the next starts. Save temporarily The new parameters are used immediately but are not saved in the unit internal memory. Next starts will use the old parameters. Discard changes The new parameters are discarded. There are no effects.

Warning Do not switch off Base Unit power supply during parameters storing. The whole unit configuration might be corrupted and a new configuration download might be necessary.

5.3.10

Viewing and changing Control parameters


Select the menu Control with the navigation push buttons and highlight the desired control function. Press Enter <> to select it. Press again Enter <> and the cursor will automatically go to the first control parameter. Use up <> or down <> to modify the parameter as wished. After the modification, press Enter <> and use up <> or down <>to select the next parameter to change. Repeat the procedure for all the parameters that need to be modified. Then press <Menu> to go back to the list of currently installed protection functions. Repeat the procedure for every protection function that needs to have the setting modified.

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From main menu

to main menu HSTD Variant 1 Time settings Max transfer time 2 sec Wait time 5 sec Load shedding delay 50 ms <- to exec

Select line

Illustration 5-15 Control parameter page

5.3.11

Service pages
Press the <Menu> button and afterwards the arrow keys up <> or down <> to select the page. Press Enter <> to access the page. To select the desired submenu use the up <> or down <> buttons and afterwards Enter <> to access the desired page.
from main menu

to main menu

select line

Illustration 5-16 Menu service page

The service page contains the following submenus:

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5.3.11.1 Statistics The FUPLA cycle time can be viewed in the submenu Statistics. For this, choose the menu item Statistic and press Enter <>. It shows the cycles time of the actual application and also a counter, which counts the number of application on its. Push the button <Menu> to leave this page.
from submenu service

to submenu service

Illustration 5-17 Display of the submenu Statistics

5.3.11.2 Versions The several version informations of the SUE 3000 can be viewed in the submenu Versions. Choose the menu item Statistics and push the button Enter <>. Then the actual version informations of the used firmware of the SUE 3000 will shown. Push the button <Menu> to leave this page.
from submenu service

to submenu service

Illustration 5-18 Display of the submenu Versions

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5.3.11.3 Communication address The actual communication address of the SUE 3000 can be viewed in the submenu communication address. Push the button <Menu> to leave this page.
from submenu service

to submenu service

Illustration 5-19 Display of the communication address

5.3.11.4 LCD Contrast On this page the possibility is given, to adjust the LCD contrast using the up <> push button or the down <> push button. Push the button <Menu> to leave this page.
from submenu service

to submenu service

Illustration 5-20 Menu for adjusting the LCD contrast

5.3.11.5 Internal MC time (device time) On this page the time of the devices and the date is shown. To change the device time use the up <> push button or the down <> push buttons. After complete changing push the button <Menu> to leave this page.

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from submenu service

to submenu service

Illustration 5-21 Menu for adjusting the internal clock of the SUE 3000

5.3.12

Test HMI control unit


This page displays a message indicating the button to press to start the test of the HMI Control Unit. The test switches on and off all the existing LEDs in each color available, writes the complete LCD area with letters, all pixels are activated one after the other and, at the end, automatically returns back to the Test HMI page. During the Test, please observe the following: The push-buttons are not active LEDs and LCD do not display actual information All protection functions implemented in the FUPLA are active during this test procedure.

from submenu test

to submenu test

Select line

Illustration 5-22 Display of the test page for the control unit

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1.

Test LCD

from submenu test

to submenu test

select line

Illustration 5-23 Carrying out the LCD Test

2.

Test LED

from submenu test

to submenu test

select line

Illustration 5-24 Display of the test page for the LED test

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3.

Test buttons

from submenu HMI

to submenu test HMI

select line

Illustration 5-25 Display of the test page for the buttons test

from submenu test HMI

to submenu test HMI

Select line

Illustration 5-26 Display of the test page for the tests carried out of the control unit

5.3.12.1 Test of switching devices In this operation mode all switching devices of the respective bay can be operated unlocked, if they are controlled by the SUE 3000. All interlocks defined in the FUPLA are disabled. Note In the test mode the interlocking of the switching device is taken out of operation. The user is fully responsible for all performed switching actions without locking.

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Note

High Speed Transfer Device SUE 3000 Operation

The OPEN <0>, CLOSE <I> and SELECT < > push buttons can be used to perform the test. When the test is terminated a note to check the correct position of the several switching devices.

All of the primary equipment must be in the correct defined position before going back to normal operation.

from submenu test

to submenu test

Illustration 5-27 Menu for testing primary switching devices

5.4

Single line diagram


The Single Line diagram is displayed on the left side of the LCD. During the selection of some pages the single line diagram is not shown, because the pages (i.E. Start/Trip pages) will need the complete LCD display. The update of the switching status of the switching devices happens rapidly after switching (Chap. 4.1.1 on page 19).

5.5

Interface to local PC
The RHMI can be interfaced to a PC through a point-to-point serial communication channel. The connector is an optical one and is installed on the front-panel of the HMI. By using this interface the configuration file can be downloaded or uploaded from the local PC, which hosts the configuration tool, to the SUE 3000 central unit. Besides that, protection and operation events and the value of the measurement quantities stored in the SUE 3000. For example, the content of the start/trip, operation and measurements pages and saved datasets from the fault recorder (Chap. 6.9 on page 80) can be uploaded from the local PC for monitoring purpose. During this downloading or uploading phase the RHMI acts as a gateway redirecting the data to and from the SUE 3000 central unit.

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Illustration 5-28 Interface cable between RHMI and local PC

5.6

Interface between RHMI and central unit


The interface between the RHMI and the central unit is a standardized RS 485 connection with a maximum transfer rate of 38.4 kbit/s. The maximum conductor length is 100 m.

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6

High Speed Transfer Device SUE 3000 Configuration

Configuration
In this section you will find the following information: How to install the configuration software onto your PC How to start the configuration software How to configure the HSTD core The basic steps in creating or editing a function chart, that is the FUPLA The individual menu items of the configuration software How to uninstall the configuration software from the computer

6.1
6.1.1
Warning

Safety Information
Testing the application

Each application must undergo a function test with the bay for which it was created. The protection functions must be thoroughly checked in this test!

6.2

System requirements
IBM compatible personal computer, Intel Pentium processor min. 32 MB RAM CD-drive Mouse Microsoft Windows 2000 Hard drive space: 40 MB free serial port (RS 232)

6.3

Installation
The SUE 3000 configuration software installation is controlled by a menu in the Microsoft Windows 2000 operating system. To start the installation software, please proceed as follows: Start your Microsoft Windows 2000 Version. Insert the installation disk. Display the disk contents in the Explorer. Start the file "setup.exe" (e.g. double-click the left mouse button when the mouse cursor is over the file) on the disk. Help can be found in the Microsoft Windows online help or the manuals.

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The installation software, when started, initially offers a choice of the language (English or German) used to guide the user through the installation process. Please follow the instructions and observe the information provided by the installation program. Every step in the installation process can be reversed or the entire program can be cancelled. If the installation has been cancelled, any previously installed files should be deleted from the directory where they were installed.

6.3.1
Note

Restart after an installation

At the end of the installation you are prompted to decide whether Windows should be restarted. This is recommended if a different version of the configuration program has been run since the last time Windows was started.

6.4

Uninstall the configuration software


In Windows 2000 start the uninstall process with Start/Settings/Control Panel/AddRemove Programs. With the user-defined uninstall process note that a directory is always deleted, even if it is not empty. This may accidentally delete files.

6.5

Starting the configuration software


After the installation has been completed as described above, the software can be started as follows: The program groups here are accessed through the Start button. After starting Microsoft Windows 2000 this button can be found at the lower left side of the screen. The program group with the SUE 3000 configuration software will be found in the opened menu or in one of the following submenus. Additional information can be found in Microsoft Windows online help or in the manuals.

6.5.1

Working with projects


The set of files that belong to an application in connection with the configuration software is referred to as the project. Projects can be created, opened and saved in the configuration software. After starting the configuration software, a new project with the name "new.sue" is created.

Note When saving a new project for the first time, always select the menu item Main Menu/File/Save as F7. Otherwise the name new.sue will be retained.

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The table on the next page describes the set of files associated with a project. Not all of them will be created in every application. In addition, the table shows when the files are created or updated. If the files shall be created, the corresponding menu Generate Report File must be activated. File
*.sue

Contents
Application comprising: - Drawing - Parameter - Liquid Crystal Display (LCD) configuration - LCD texts All other files can be recreated from this file, with the exception of the fault records files Application back-up file - Device configuration - Rated values of the analog inputs - Configured protection functions with setting values

Created
When saving

Updated
When saving

*.bak *.doc

When opening When opening

When opening When opening

*.wir

All connections in use are counted and the When opening connection number and the associated text is given. The connections are sorted by the object number to which they are connected and by the number of the connector pin. As well as the object number, the object type to which the connection is connected is also written to this file. All events generated by the application are listed here. The mimic diagram configuration of the current application. When opening

When opening

*.lst

When opening

*.lcu

When exporting a mimic diagram

When exporting a mimic diagram

*.ri1

The setting parameter set 1 of the impedance When saving an When saving an protection. The Omicron test set uses this file application with dis- application with for automatic testing. tance protection distance protection The setting parameter set 2 of the impedance When saving an When saving an protection. The Omicron test set uses this file application with dis- application with for automatic testing. tance protection distance protection Configuration file for the fault recorder module. Fault record file with the recorded data. When exporting a fault record When exporting a fault record

*.ri2

*.cfg

*.dat

Only files with the names *.sue can be opened directly in the configuration software. There is a set of files describing the functioning of the SUE 3000 for every item of equipment or bay that requires monitoring.

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6.5.2

High Speed Transfer Device SUE 3000 Configuration

Selecting the language version


To have the menu bars, dialogs and messages of the configuration software appear in the desired language, select the menu item Main Menu/Options/Language/ [English, German, Italian]. Because the English version appears first after installing the software, please select the menu item Main Menu/Options/ Language/[English, German, Italian, Czech] The desired language version will be marked in the menu and set immediately. This setting is also retained after closing the software.

6.5.3

Setting the PC and SUE 3000 connection


To import the completed application from the PC to the SUE 3000 or to export an application or other data from the SUE 3000, the connection must be established first. Therefore a special cable must be applied. One end is plugged in to the optical interface of the HMI control Unit on the SUE 3000 control panel. The other end is plugged into the serial RS 232 interface of the PC (see Chap. 5.5 on page 59). To enable data to be transferred over this connection, the dialog Main Menu/Connect/Serial Port must be started in the configuration software.

Note Ensure that the parameters of the dialog Serial Interface as set in the configuration software also conform to the parameters for the serial interface, which can be configured in the operating system.

6.5.4

Configuring the SUE 3000


To be able to configure an application at all, the equipment installed in the SUE 3000 must be entered into the configuration software. To do this, start the dialog window Main Menu/Configure/Global Settings and Main Menu/ Configure/Hardware. The analog inputs and outputs should be defined before making the application settings. Start the dialog window Main Menu/Configure/Terminals/Analog Inputs and if necessary Main Menu/Configure/Terminals/Analog Outputs. If an analog output board is not used, this menu item cannot be selected. After defining the analog inputs, the dialog Main Menu/Configure/Calculated Values may also be selected. It is best not to define the settings for the display unit and the display language until the function chart has been created.

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6.6

High Speed Transfer Device SUE 3000 Configuration

Downloading a configuration from PC into SUE 3000


This function is selected by the configuration software and is independent of the status of the electronic key.

Note Try and avoid downloading an application into the SUE 3000 when the bay is operating. The High Speed Transfer Device is inoperative while an application is being loaded from a PC into the SUE 3000! Note If the PC has several serial interfaces, ensure that the one set in the configuration software is used and that the baud rate is set correctly (at present 19.200 kBit/s). Note If the alarm status LED is on, the application cannot be successfully exported from the PC to the SUE 3000! Select the related menu item. The test routine of the configuration program is now automatically started again. If there is any error, the application cannot be exported. While the application is being transferred, status messages are shown in the configuration software. Indications are given regarding which part of the configuration data is being transferred. Messages about data received are also shown on the LCD of the SUE 3000. During the transmission of the application the Ready LED status on the HMI Control Unit of the SUE 3000 is off. This indicates that the SUE 3000 is not operating. When the transmission is finished, a message indicating that it is complete appears in the configuration software. The SUE 3000 then restarts with the new application. The Single Line diagram appears on the LCD screen and the green Ready status LED is on again. Remove the optical cable after finalizing the download. Connect the optical cable with the RS 232 interface on one end to the PC and the optical interface to the HMI of the SUE 3000. Open the application delete, that is to be transferred in the configuration software.

Once a new application has been created and loaded into the SUE 3000, its cycle time must be checked. The value can be found in the menu Service Page, submenu Statistics, which will be mentioned later in this manual. Warning The cycle time of an application must be less than 15 ms to ensure good functioning of the SUE 3000!

6.6.1

Uploading a configuration from SUE 3000 into PC


This function is selected by the configuration software and is independent of the status of the electronic key.

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Warning

High Speed Transfer Device SUE 3000 Configuration

The functions of the SUE 3000 are not affected while an application is being uploaded from the SUE 3000 to the PC. However, local control is not available during this period! Note If the PC has several serial interfaces, ensure that the one set in the configuration software is used and that the baud rate is set correctly (at present 19.200 kBit/s). Connect the optical interface of the optical cable to SUE 3000 and the serial interface RS 232 to the PC. Start the configuration software Select the menu item Main menu/Connect/Load from SUE 3000. While the application is being transferred, status messages are shown in the configuration program. Indications are given regarding which part of the application data is being transferred. Messages on the data sent are also output to the LCD screen. When the transmission is finished, a message appears in the configuration program. If required, the application can be viewed and re-edited. Remove the optical cable, after finalizing the upload.

6.7

Configuration of the HSTD core


The SUE 3000 High Speed Transfer Device is provided with parameterization and configuration options which enable an optimum customer-specific adaptation of the system to the external conditions involved. At delivery, the High Speed Transfer Device has been provided at the factory with a standard parameterization suitable for most applications. An installation and customer-specific parameterization is performed by our system engineer in the framework of commissioning the transfer devices or at any given point in time by trained operating personnel. The limiting values for the various phase comparison criteria have been set in the factory to empirically and analytically determined standard values, which have been fixed as to ensure that there is no risk of damage for the drives being switched over, together with their driven machines.

Note To conserve the systems useful lifetime and dependability, these setting values should be modified only in exceptional cases! Modifications of parameters can be realized by either a configuration tool (notebook, connection to serial interface) or directly via menu on the HMI.

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Illustration 6-1 Core Function component (HSTD-object) of the SUE 3000

6.7.1

Description of the digital inputs

Input name
BLOCK

Description
A logical TRUE at this input suppresses all the transfer logic and signalling. If the block occurs while a transfer is running, it doesn't have any effect on transfer completion and transfer signalling. A logical TRUE at this input suppresses all transfer initiations. Other HSTD functions, such as decoupling and state signalling (Fast Transfer enable, stand-by and busbar voltage fail states) are handled as in normal work. If the transfer block occurs while a transfer is running, it does not have any effect on transfer completion and transfer signalling. A logical TRUE at this input blocks a transfer while it is running. The transfer is in running state from the CB open command time to the CB close command time. In case of fast transfer this input doesn't have any effect on transfer completion because the open-close command are simultaneous. When this signal is TRUE, HSTD function is in OFF status. Otherwise, HSTD is in ON status.

BLOCK INITIATIONS

BLOCK RUNNING

BLOCK RES. OR TIME-DEL. A logical TRUE at this input blocks a residual or time-delayed transfer. Block 1==>2 Block 2==>1 A logical TRUE at this input blocks a transfer on direction Feeder1 Feeder2 (Busbar). A logical TRUE at this input blocks a transfer on direction Feeder2 (Busbar) Feeder1.

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Input name
BLOCK I>

Description
A logical TRUE at this input blocks transfers for an overcurrent condition. More precisely, it blocks the transfer (as input Block Initiations). It blocks also the transfer while it is running (as input Block running) only if a I>> condition occurs. A logical TRUE at this input blocks decoupling feature of the High Speed Transfer Device. A logical TRUE at this input enables only fast transfers. A logical TRUE at this input disables fast transfers (for commissioning purpose). A logical TRUE at this input initiates, if possible, a transfer due to an under voltage condition on direction Feeder1 Feeder2. A logical TRUE at this input initiates, if possible, a transfer due to an under voltage condition on direction Feeder2 Feeder1. This is a signal typically coming from an external protection. A logical TRUE at this input initiates, if possible, a transfer on direction Feeder1 Feeder2 (Busbar). It differs from other initiation inputs (manual and U< ones) because it provides an open by-pass feature and because, if connected directly with an external binary input (as it should be) it has a real-time accuracy. 2 channels (OR-gated) are provided This is a signal typically coming from an external protection. A logical TRUE at this input initiates, if possible, a transfer on direction Feeder2 Feeder1 (see Prot Init 1 2) A logical TRUE at this input initiates, if possible, a manual transfer basing on the present transfer direction. This input is used to ensure, that manual initations lead fast transfers only (for operational purposes) This input and the following three ones offer to HSTD Variant 1 block information about over current conditions; these conditions influence block transfer and block transfer running states. The I>> signals lead to a temporary "Not Ready" (without signalization), e.g. in case of a motor start. The I> signals ( Overcurrent trip) leads to a "Blocking", which is to be acknowledged. see Feeder 1 I>> see Feeder 1 I>> see Feeder 1 I>>

BLOCK DECOUPLING ENABLE ONLY FAST DISABLE FAST INIT. U< FEEDER 1 INIT. U< FEEDER 2 PROT INIT (PRIM/SEC) 1==>2 (BB)

PROT INIT (PRIM/SEC) 2==>1 MANUAL INITIATION MANUAL FAST INITIATION FEEDER 1 I>>

FEEDER 2 I>> FEEDER 1 I> FEEDER 2 I>

6.7.2

Description of the digital outputs

Output name
READY NOT READY

Description
A logical TRUE at this output signals that all external conditions to allow a transfer are met. A logical TRUE at this output signals that external conditions to allow a transfer are not met. Remark: when HSTD is OFF, i.e. Block input is high, both Ready and Not Ready outputs are low.

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Output name
FAST ENABLED RUNNING

Description
A logical TRUE at this output signals that in case of a transfer initiation event the system will perform a fast transfer. This output signals the running state of the transfer. The transfer is in running state from the CB open command time to the CB close command time. In case of a fast transfer the running state is one FUPLA cycle pulse. Not idle signals, if the SUE is in operation, this signal keeps active until another transfer could lead to an activation This output signals the execution of a fast transfer. This output is one FUPLA cycle pulse. This output signals the execution of a first phase coincidence transfer. This output is active for one FUPLA cycle pulse. This output signals the execution of a residual voltage or timedelayed transfer. This output is active for one FUPLA cycle pulse. If the executed transfer is not fast, this signal is dispatched after the feeder being used so far has been opened and if busbar voltage has dropped under Load Shedding Limit and the set delay has elapsed. If busbar voltage does not drop, the signal is dispatched after Max Transfer Running Time minus the maximum operating time of the circuit breaker. Duration is one FUPLA cycle pulse. A logical TRUE at this output signals that the last valid direction saved is Feeder1 Feeder2. In case of fast transfer the direction update is done at transfer completion. A logical TRUE at this output signals that the last valid direction saved is Feeder1 Feeder2. In case of fast transfer the direction update is done at transfer completion. A logical TRUE at this output signals that the present direction is Feeder1 Feeder2. A logical TRUE at this output signals that the present direction is Feeder2 Feeder1. This output signals the CB1 open command execution. This output is one FUPLA cycle pulse. This output signals the CB1 close command execution. This output is one FUPLA cycle pulse. This output is kept high for one FUPLA cycle when the close operation of a transfer has been performed in more than configured time (CB2 Close Time on Auxiliary Contact parameter 20ms). This output signals the CB2 open command execution. This output is one FUPLA cycle pulse. This output signals the CB2 close command execution. This output is one FUPLA cycle pulse. This output is kept high for one FUPLA cycle when the close operation of a transfer has been performed in more than configured time (CB2 Close Time on Auxiliary Contact parameter (see 7.4.4.1.4.21) + or - 20ms). This output signals that the decoupling monitoring function has been activated. This output is one FUPLA cycle pulse. A logical TRUE at this output signals that phase displacement exceeds the configured range for the release of "Fast transfer" (see Chap. 4.3.1 on page 27).

NOT IDLE COMPLETION FAST COMPL. FIRST PHASE COMPL. RES. OR TIMEDEL. LOAD SHEDDING

DIR. SAVED 1==>2

DIR. SAVED 2==>1

DIR. TRANSIENT 1==>2 DIR. TRANSIENT 2==>1 CB 1 OPEN COMMAND CB 1 CLOSE COMMAND CB 1 CLOSE TIME FAIL

CB 2 OPEN COMMAND CB 2 CLOSE COMMAND CB 2 CLOSE TIME FAIL

CB OPEN DECOUPLING PHASE FAIL

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Output name
DELTA FREQ. FAIL

Description
A logical TRUE at this output signals that Delta Frequency value exceeds the configured threshold for the release of "Fast transfer" (see Chap. 4.3.1 on page 27). A logical TRUE at this output signals that stand-by feeder voltage undershoots the configured threshold for transfer readiness (see Chap. 4.3.1 on page 27). A logical TRUE at this output signals that busbar voltage undershoots the configured threshold for the release of "Fast transfer" (see Chap. 4.3.1 on page 27). A logical TRUE at this output signals that busbar voltage undershoots the configured threshold (see Chap. 4.3.1 on page 27). A logical TRUE at this output signals that busbar voltage reached the load shedding level. A logical TRUE at this output signals that feeder 1 voltage is below the evaluation threshold (10% U_Nom). A logical TRUE at this output signals that feeder 2 voltage is below the evaluation threshold (10% U_Nom). A logical TRUE at this output signals that busbar voltage is below the evaluation threshold (10% U_Nom).

STAND-BY FEED U FAIL

BUSBAR U FAIL

BUSBAR U < RESIDUAL

BUSBAR U < LOAD SH. FEEDER 1 U < NOISE FEEDER 2 U < NOISE BUSBAR U < NOISE

6.7.3

Parameter of the HSTD-object


By double-clicking on the HSTD object of the High Speed Transfer Device several parameter and configuration windows can be accessed, in which all functions of the SUE 3000 can be manipulated.

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6.7.3.1

High Speed Transfer Device SUE 3000 Configuration

General Settings

Illustration 6-2 General parameter window

Commissioning parameters
Field bus address component Name of the HSTD object Designation of Transfer running channel

Upper limit (UL) Lower limit (LL) Description Increment (Inc) Default value (Def)
Default, do not change UL: 27 LL: 0 Inc: 1 Def: 14 Transfer running immediately is issued with a transfer initiation and is mostly used as a load shedding contact. Therefor the internal signal it must be assigned directly to an output channel bypassing the normal FUPLA cycle time. Must be done according to the used analogue input board and the configuration of the High Speed Transfer Device (3 times voltage, 2 times current)

Arrangement of analog channels

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6.7.3.2

High Speed Transfer Device SUE 3000 Configuration

Circuit breaker settings

Illustration 6-3 Parameter window circuit breaker

Commissioning parameters
Close command delay

Upper limit (UL) Lower limit (LL) Description Increment (Inc) Default value (Def)
UL: 30 ms LL: 0 ms Inc: 1 ms Def: 0 ms UL: 30 ms LL: 0 ms Inc: 1 ms Def: 0 ms Delay of the switching command CB Open, serves to reduce the current-free pauses in fast transfers, in case the circuit breaker response times deviate considerably. Delay of the switching command CB 1 Close, serves to reduce shortterm couplings in fast transfers, in case the circuit breaker response times deviate considerably.

Close command delay

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6.7.3.3

High Speed Transfer Device SUE 3000 Configuration

Control

Illustration 6-4 Parameter window control

Commissioning parameters
First phase transfer 12 (1BB) (2BB) First phase transfer 21 (BB1) (BB2) CB Close time

Upper limit (UL) Lower limit (LL) Description Increment (Inc) Default value (Def)
Def: Enabled Activation of transfer at 1st phase coincidence direction 12 (1BB) (2BB) Activation of transfer at 1st phase coincidence direction 21 (BB1) (BB2) Compensation time the first phase coincidence transfer (Chap. 4.3.3 on page 29) Activation of residual voltage transfer direction 12 (1BB) (2BB) Activation of residual voltage transfer direction 21 (BB1) (BB2) Activation of the time depending transfer direction 12 (1BB) (2BB) Activation of the time depending transfer direction 21 (BB1) (BB2)

Def: Enabled

UL: 99 ms LL: 1 ms Inc: 1 ms Def: 30 ms Def: Enabled

Residual voltage transfer 12 (1BB) (2BB) Residual voltage transfer 21 (BB1) (BB2) Time-delayed transfer 12 (1BB) (2BB) Time-delayed transfer 21 (BB1) (BB2)

Def: Enabled

Def: Enabled Def: Enabled

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Commissioning parameters
Fast detectors Open Bypass

Upper limit (UL) Lower limit (LL) Description Increment (Inc) Default value (Def)
Def: Disabled Def: Disabled Optical FDI/VS inputs for fast IRQ initiation enabled Protection bypass: If the protective open circuit of feeder CB 1 is not to be looped directly onto the circuit breaker, but rather via the SUE 3000, then this function represents a bypass around the SUE 3000-internal interlocking for switching commands. Even if the SUE 3000 is in the Not Ready status, CB 1 is switched off immediately on occurrence of the Protection1 signal. If the transfer device is ready, then a transfer will be executed. In order to increase the reliability of the manual transfer mode optionally the Make-before-break mode can be configured. Deviating from the normal fast transfer mode principle the open and close command are not issued simultaneously. The open signal is only issued, if the closing signal was successful.

Make-before-break

Def: Disabled

6.7.3.4

Monitoring

Illustration 6-5 Monitoring parameter window

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Commissioning parameters
Delay time decoupling

Upper limit (UL) Lower limit (LL) Description Increment (Inc) Default value (Def)
UL: 200 ms LL: 50 ms Inc: 10 ms Def: 100 ms If the circuit breaker to be opened fails during fast transfers, the coupling of both feeders resulting from the simultaneous command to the circuit breakers is reversed by an Open command to the currently activated circuit breaker after the set time. When a fast transfer is being carried out, the coupling of the two feeders which is thereby brought into being is deactivated again after a period of time (which can be selected), by which the circuit breaker which has just been closed is switched off again, for cases where the circuit breaker which is to be switched off fails (Chap. 4.3.7 on page 33). The High Speed Transfer Device offers in addition the option of also having a coupling created by the manual connection of a circuit breaker deactivate automatically: If this functionality is configured, the just closed circuit breakers will be switched off with a manual coupling of the feeders and the High Speed Transfer Device becomes blocked. On-response time monitoring of CB 2. This is activated automatically while transfer at 1st phase coincidence is activated. If the CB 2 Close-response time deviates by more than the set tolerance, it causes a corresponding alarm message. This function assists in the improvement of operational safety. On-response time monitoring of CB 1. This is activated automatically while transfer at 1st phase coincidence is activated. If the CB 1 Close-response time deviates by more than the set tolerance, it causes a corresponding alarm message. This function assists in the improvement of operational safety.

Closing time supervision CB 2

UL: 99 ms LL: 0 ms Inc: 1 ms Def: 0 ms

Closing time supervision CB 1

UL: 99 ms LL: 0 ms Inc: 1 ms Def: 0 ms

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6.7.4

High Speed Transfer Device SUE 3000 Configuration

Times

Illustration 6-6 Parameter window times

Commissioning parameters
Max. runtime

Upper limit (UL) Lower limit (LL) Description Increment (Inc) Default value (Def)
UL: 10.0 s LL: 0.5 s Inc: 10 ms Def: 3.0 s If no fast transfer is to be carried out, another connection criterion (1st phase coincidence, residual voltage, time-delayed) may occur within this period of time. After the time has elapsed the internal initiation is reset. For the time-delayed transfer described in Chap. 4.3.5 on page 32, a standard time of 2 s is set at the factory. This time dimension is established in such a way that it lies for most systems at a level considerably higher than the maximum transfer time occurring with a residual voltage-dependent connection.

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Commissioning parameters
Disable time after transfer

Upper limit (UL) Lower limit (LL) Description Increment (Inc) Default value (Def)
UL: 30 s LL: 1 s Inc: 1 s Def: 5 s After a transfer, the High Speed Transfer Device is locked for the set time, preventing any further initiations, without the signaling of Not ready appearing. The length of this time period to be set usually orients itself for vacuum and SF6 circuit breakers to be switched over to the duration of the spring-charging following a decoupling (Open and Close switching of a circuit breaker in the briefest of times). This parameter is set at the factory to 5 s. For information concerning the involvement, also see Chap. 4.1.1 on page 19. For transfers not carried out as fast transfers, a signal which can be used for load-shedding is dispatched on reaching the voltage value U_Min2 of the busbar plus the set delay.

Delay time for load shedding

UL: 200 ms LL: 10 ms Inc: 10 ms Def: 50 ms

6.7.5

Analog values

Illustration 6-7 Parameter window analogue values

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Commissioning parameters
Phase leading max

Upper limit (UL) Lower limit (LL) Description Increment (Inc) Default value (Def)
UL: 50 degrees LL: 5 degrees Inc: 1 degrees Def: 20 degrees Limiting value of the phase angle enable for leading busbar compared to the stand-by feeder. This parameter specifies the maximum allowable phase angle at which the fast transfers can be carried out. Limiting value of the phase angle enable for lagging busbar compared to the stand-by feeder. This parameter specifies the maximum allowable phase angle at which the fast transfers can be carried out. Limit frequency difference between U_BB and U_stand-by for determination of frequency enable. If the busbar voltage exceeds the slippage set with this parameter in relation to stand-by voltage, then no fast transfer is executed. Limiting value of the stand-by feeder for transfer readiness of the SUE 3000. If the stand-by voltage fails to achieve a particular value or if it is not present, no transfer may be executed. In this case, the High Speed Transfer Device assumes the operating status Not ready. Limiting value of the busbar for fast transfer.

Phase lagging max

UL: 50 degrees LL: 5 degrees Inc: 1 degrees Def: 20 degrees

Delta frequency max

UL: 2.5 Hz LL: 0.5 Hz Inc: 0.1 Hz Def: 1.0 Hz

Busbar voltage min

UL: 90% x UNom LL: 60% x UNom Inc: 1% x UNom Def: 80% x UNom

Stand-by feeder voltage min

UL: 90% x UNom LL: 60% x UNom Inc: 1% x UNom Def: 70% x UNom UL: 55% x UNom LL: 20% x UNom Inc: 1% x UNom Def: 40% x UNom UL: 20 Hz/s LL: 5 Hz/s Inc: 1 Hz/s Def: 15 Hz/s

Busbar voltage residual limit

Limiting value of the busbar voltage for residual voltage dependent connection. Max. frequency gradient to enable a connection in the 1st phase coincidence. Limiting value for the voltage level, on which the load shedding is done.

First phase frequency gradient max

Busbar voltage load shedding UL: 90% x UNom limit LL: 40% x UNom Inc: 1% x UNom Def: 70% x UNom

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6.8

High Speed Transfer Device SUE 3000 Configuration

Undervoltage instantaneous

Illustration 6-8 U<-function component

In case the High Speed Transfer Device shall be equipped with an undervoltage initiation, this has to be configured on the respective function blocks in the function chart.

Connection
BS input

Description
A logical TRUE signal at this input suppresses the protection function trip signal. The function is still displayed on the tripping page.

SL1, SL2, SL3 outputs A logical TRUE signal can be tapped here so long as the protection function is started through the L1, L2 or L3 conductors. Trip output Becomes logical TRUE as soon as one of the three monitored voltages exceeds the trip threshold for the set period.

By double-clicking the several configuration menus with the following parameters can be accessed:

Commissioning parameters
Field bus adress

Upper limit (UL) Lower limit (LL) Description Increment (Inc) Default value (Def)
-

Set for every protection function and used to address the function block for interbay bus commands.
Indicates the number of the binary output affected by the direct trip signal. For safety and documentation the output must also be made via a switching object in the function chart. Input of the value 0 suppresses the option of faster tripping. The number of the selected binary output is also shown in the FUPLA. It is underlined in white in the relevant function block. If this is marked, the voltage range from 0 to 40% of the start value will be taken into account. Connects and configures a sensor/ transducer input to the protection function.

Output channel

0 .. 27

Lowest voltage = 0 used

Sensors

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Commissioning parameters
Start value

Upper limit (UL) Lower limit (LL) Description Increment (Inc) Default value (Def)
UL: 120 % LL: 10 % Inc: 1 % Def: 70 % UL: 300 s LL: 0,07 s Inc: 0,01 s Def: 0,1 s Start value for the undervoltage initiation

Delay time

Delay time after which the undervoltage leads to an transfer. The mode of transfer is normally dependent on the residual voltage. A configuration dialog is opened. Mark (activate) the events that should be sent to the station control system over the interbay bus. The button can only be selected when the events function has been activated in the SUE 3000 basic settings. List of connections on the function block with adjacent connection number. The connection numbers 1 (on one input) and 2 (on one output) appear if the function block still has no connections made. All settings are saved in the configuration software. The dialog window is closed. Settings are not saved in the configuration software. The dialog window is closed. Settings of the open window are saved in the configuration software. The dialog window is kept open.

Events

Pins

Button OK

Button Cancel

Button Apply

6.9

Fault recorder
This function block allows the seven SUE 3000 analog input signals to be recorded for a period of at least 1 second and for a maximum of 5 seconds. It is also possible to record up to 32 digital signals simultaneously from the function chart. The fault recorder is started within the application. The recording time of the fault recorder is a combination of the time before the fault and the time after the fault. The time before the fault refers to the period recorded before the fault recorder has actually started. The time after the fault is the period after the fault recorder has started. Dynamic recording of the fault record (e.g. from start signal to signal CB OFF) is not possible.

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Illustration 6-9 Configuration of the fault recorder

The specific fault record is saved by the ring buffer process, i.e. the oldest fault record is always overwritten with a new one. The number of saved fault records depends on the record time. The total duration of all saved fault records is 5 seconds. For example, 5 fault records can be saved with a record time of 1 s (time before the fault + time after the fault). The fault records are exported with the configuration software and then converted to the COMTRADE format. The fault records can also be exported over the interbay bus. Please observe the following limitations on the use of the fault recorder: At least one protective function must be configured and The start signal for the fault recorder must be implemented in the FUPLA.

The analog signals are digitized and processed with a 1.2 kHz sampling rate, because they are decisive for the protection trips. They therefore within a time grid of 0.833 ms. Start and trip signals from protection functions are recorded and sent to the binary outputs immediately. In contrast, the digital signals are processed in accordance with the FUPLA cycle time. The cycle time depends on the application in this case. The digital signals are therefore in a grid that is significantly larger than the analog signal grid. The fault recorder is dedicated for recording fault data during a short circuit in the network. The data can be exported from the SUE 3000 later and displayed with suitable program.

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Illustration 6-10 Graphic display of fault record data with the WINEVE program

6.9.1

Local Export of fault recorder (when configured)


This function is selected by the configuration software and is independent of the position of the electronic key. If a fault recorder is configured in the application, its data can be exported from the SUE 3000. The configuration software converts the raw data to the COMTRADE format. The fault events can then be displayed using, for example, the ABB WINEVE or ABB REVAL programs. The fault recorder data can also be forwarded to the station automation system via the interbay bus, e.g LON per Lon Application Guide (LAG) 1.4. Connect SUE 3000 to the PC using the corresponding cable having a RS 232 and an optical interface. Start the configuration software. Select the related menu item. If there are no fault records in the SUE 3000, a message indicating that, will appear in the configuration program.

In case a fault is recorded the following dialog window appears:

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Illustration 6-11 Dialog window for exporting fault records

The fault records stored in the SUE 3000 are shown in the side of the window. The fault record with the highest number is the latest entry. The box window shows the default file names of the fault records that are to be loaded. Check the settings for saving the fault records on the PC in the Default Settings information field. The Path shows the memory location for the fault records. The Prefix is the character combination that is placed in front of the four-digit fault record number in the file name. The Format shows the format to which the fault record data from the SUE 3000 will be converted. Please read the information in the following subsection to change the defaults. Mark a fault record with the mouse and click the >> button. The file name under which the fault record will be saved on the PC will appear on the right side of the window. The characters >>> will appear in place of the moved fault record on the left side of the window. Repeat this operation for additional fault records if they are also to be saved. If the Shift key on the keyboard is held down while marking the fault records, several fault records can be marked simultaneously and then moved all at once on the right side of the window with the >> button. The << button removes a marked fault record from the list of fault records to be loaded. Click the OK button to export the marked fault records with the displayed defaults from the SUE 3000. The dialog window is closed and the user is returned to the main menu of the configuration program. The Cancel button stops the export of fault records to the PC. Changes to the defaults are not saved. The dialog window is closed and the user is returned to the main menu of the configuration program.

Status messages are shown in the configuration program during export of the data from the fault recorder. Changing the default Click the Modify Settings button to start the configuration dialog for changing the fault records. The following dialog window appears:

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High Speed Transfer Device SUE 3000 Configuration

Illustration 6-12 Dialog window for setting the fault record defaults

The list window, which indicates the current path, enables the memory location for the fault records to be selected. To make a selection, double-click on the memory location with the right mouse button. Then you can move through the directory trees of the memory media step by step. The input field Prefix allows the input of a maximum of 4 characters, which are placed before the four-digit fault record number in the file name. E.g.: Fault record 0034 will become file XXXX0034.dat when saved Select the format in which the fault record should be saved in the file Format selection list. In this version of the configuration program the fault records can only be saved in the COMTRADE [ASCII] format. This format is read by programs such as ABB WinEve or ABB REVAL, which processes the fault record data and displays them graphically

6.10

Exporting the input or output status


The current values of the binary inputs or outputs on the SUE 3000 can be displayed. They can also be printed and saved. Because the procedure and the structure of the dialog window are identical, the two processes are described in parallel. It is also possible to export the status of the binary inputs and outputs regularly and automatically. Connect the optical interface of the HMI Control Unit of the SUE 3000 to the PC serial interface with the optical-RS 232 cable. Start the configuration program. Select the menu item Main Menu/Connect/Input Status or... Main Menu/ Connect/Output Status

One of the following dialog windows will appear: However, no data is yet shown in the list field.

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Illustration 6-13 Dialog windows for displaying the status of the analog inputs or outputs

Click the Get new dataset button. If the connection to the SUE 3000 is correct, the current data of the first two binary input and output boards will be displayed in the corresponding list field after transmission: The export date and time are followed by a list of the available binary inputs/outputs. The status of the specific input/output is then given. 1: A logical TRUE means BIO is contacted/can be tapped. 0: A logical FALSE means BIO is not contacted/can not be tapped. --: The input/output has not been defined in the function chart. xxx: A connection to the SUE 3000 could not be established.

If it is not possible to connect to the SUE 3000, an error message, which must be acknowledged, will appear first. Note The date and time are set by the exporting PC. Please ensure that the system time is set correctly. If the Get new dataset button is clicked again, another list with the new data will be appended to the previous list. Select the save dataset button to start a standard operating system dialog. This enables the data to be saved in any directory under a name that can be freely selected. The data is saved as ASCII text with line breaks.

Note There is a danger that the application will be overwritten. Therefore, do not select the name of the current application! Select the print dataset button to start a standard operating system dialog. This enables the data to be output to a printer. Select OK button to close the dialog window and return to the main menu of the configuration program. The Cancel button closes the dialog window and returns

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6.11

High Speed Transfer Device SUE 3000 Configuration

the user to the main menu of the configuration program.

Exporting the operational measured values


Part of the operational measured values and the calculated values can be exported from the SUE 3000. They can also be printed and saved. Only the values that are found in the screenshot below are displayed. For example, the external phase-to-neutral voltages are not shown! In addition, a configuration dialog can be started that displays the operational measured values and, if selected, the status of the binary inputs and outputs. Connect the optical interface of the HMI Control Unit of the SUE 3000 to the PC serial interface with the related optical cable. Start the configuration software. Select the menu item Main Menu/Connect/Measurement

The dialog window shown below appears. Part of the information window is still empty at this point and no data is shown.

Illustration 6-14 Dialog window for displaying the operational measured values

Click the get new dataset button. If the connection to the SUE 3000 is correct,

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the corresponding data will be displayed in the corresponding list field after transmission: This is the current data at the time of transmission. If it is not possible to connect to the SUE 3000, two error messages appear. After acknowledging them, the dialog window appears again with the empty information window. If the get new dataset button is clicked again, the content of the information window is updated. Select the save dataset button to start a standard operating system dialog. This enables the data to be saved in any directory under a name that can be freely selected. The data is saved as ASCII text with line breaks.

Note There is a danger that the application will be overwritten. Therefore, do not select the name of the current application. Select the print dataset button to start a standard operating system dialog. This enables the data to be output to a printer. Select Exit button to close the dialog window and to return to the main menu of the configuration program. Select the Continuously Measuring button to start the dialog as shown in following illustration. It regularly and automatically enables the operational measured values and the status of the binary inputs and outputs to be exported from the SUE 3000.

Illustration 6-15 Configuration dialog for the continuous measured value scan

Enter the period between measurements in seconds into the input field get new dataset after. Setting range: 3 3600 seconds (One step: 1 second) Default: 15 seconds Mark the Binary Inputs and/or Binary Outputs checkboxes to include their status in the continuous measured value acquisition process. The input field above the two buttons (measuring) has no function! Click the Start button to begin continuous acquisition of the operational measured values (and the status of the binary inputs and outputs, if configured). The dialog window is closed. Click the Stop button to close the dialog window and thus stopping continuous acquisition of measured values. A standard operating system dialog window for file backup appears.

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The various settings required to back up the data from the continuous measured value acquisition are made here. The data is saved as ASCII text with line breaks and the corresponding time information; some data is separated by tabs. New data is always appended to previous data. The dialog window with the operational measured values appears. This always shows the last set of measured values transferred from the SUE 3000. The OK button has now become the Stop button. Click the Stop button to stop continuous measured value recording. The Stop button then becomes the Exit button. Press the Exit button to close the dialog window and return to the main menu of the configuration program.

6.11.1

Creating a function chart (FUPLA)


To create the function chart, start the function chart editor with the menu item Main Menu/Configure/Drawing Before the function chart editor can be started, make the settings for a new application in the configuration dialogs Main Menu/Configure/Global Settings and Main Menu/Configure/Hardware. The first page of the application will appear. To make an application more manageable, it can be distributed over several pages. One page is larger than the PC screen. All areas of the current page can be viewed by using the scroll bars to the right and at the bottom of the drawing editor window. The arrow keys (cursor keys) on the keyboard can also be used for this.

6.11.1.1 Add or move function blocks Function blocks can be added and moved in the working mode. Add function block Select Drawing Menu/Insert. A submenu with various function groups appears. Selecting a function group brings up another submenu listing the individual function blocks. The selected function block is placed on the top left of the page. Example: Select Drawing Menu/Insert/Control Panel/Indication LED to select the indication LED function block. Move function block To move, hold the left mouse button down when the cursor is on the function block and drag it with the mouse. Restrictions Note that not all function blocks can be combined with one another. There are also additional restrictions for function blocks and connections, which are listed in the table below.

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Function block
Protection functions

Restrictions
Max. 12 protection functions Max. 120 protection parameters 100% DSP load Max. 1 fault recorder and Min. 1 configured protection function Max. 15 ms Max. 1 Max. 15 Max. 62 Max. 10 per analog input Max. 100 Max. 560, number of connections 502 Max. 32 on 4 sides of 8 LED's each

Fault recorder Cycle time of application Memory object Power counter Switching object Threshold object Direct write-read command Connections Signaling LED's

Determining the cycle time Once a new application has been created and loaded into the SUE 3000, its cycle time must be checked. The cyclic time is displayed on the menu Service page, submenu Statistics. Warning The cycle time of an application must be less than 15 ms to ensure proper functioning of the SUE 3000.

6.11.1.2 Add or move connection To link the function blocks with one another, switch to drawing mode. Then position the mouse cursor over a connection point on a function block or at the beginning or end point of a connection. The mouse cursor will change to the shape of a soldering iron. A total of 512 connections can be added. There are 502 numbers available for connections (11 512). Connection numbers 0 10 are for internal use. Add connection When the soldering iron appears, hold the right mouse button down and drag the mouse to make a connection. The connection will end when the mouse button is released. The terminals of two function blocks can be connected in this way. The connection can also end in the FUPLA without connecting to a terminal. The connection number is automatically 1 or 2 in this case to indicate that it does not connect two function blocks. Now use the configuration dialog to assign a previously used connection number to the connection. Connections with the same connection number are considered to be connected even if they do not contact each other. Connections run at right angles or in a straight line (therefore, also diagonally), depending on their setting. The relevant setting is made with the menu item Drawing Menu/ View/Wires/Right-angled or Drawing Menu/View/Wires/Straight.

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Move connections When the soldering iron appears, hold the left mouse button down and drag the mouse to move a connection point. When the mouse button is released, the connection point will remain at this position. Note When a connection point is dragged or moved from one function block terminal to another function block terminal, ensure that the connection is properly positioned at the function block. Check connections after a move Move the mouse pointer over the connection wire. Double-click the left mouse button to start the configuration dialog for the wire. The terminal information area shows the number of the wire that is properly terminated. The numbers 11 and 12 indicate that there is still no connection. Move the function block in the FUPLA. If the connections are moved with it, the connection is correct.

There are two options for carrying out the above check:

or

6.11.1.3 Starting configuration dialogs A dialog window can be opened for all function blocks and connections. To start it, move the mouse cursor over the function block or the wire. The configuration dialog appears after double-clicking the left mouse button. Configuration dialog function block As shown in Illustration 6-16 on page 90, this enables the function block to be configured and/or provides information on the terminated connections. Configuration dialog connection

Illustration 6-16 Configuration dialog for a connection

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Enter field Net number: Enter the wire connection number here. The currently assigned connection number will appear, a 1 or a 2. The numbers 1 or 2 only appear when the connection ends with a terminal point in the FUPLA. To find the currently assigned connection number, the configuration software searches the connection numbers from 11 upwards for a free connection. The connection number is also shown in the function chart beside the connection. Setting range: 11 512 (Steps: 1) Default: Currently assigned connection, 1 or 2 Information field Next unused net number: The next free connection is assigned here. The configuration software searches the connection numbers from 11 upwards for a free connection. Information field Maximum Number of Wires: This shows the maximum possible number of connections in the current function chart. A total of 560 connections can be used. There are 502 connection numbers available. Information field used: This shows how many connections are already set up in the function chart. Input field Comment: Enter a comment, a name, for the connection here. The name will also appear in the function chart beside the connection. This name will be assigned to all connections with the same connection number. Setting range: 0 21 characters of the standard character set Default: Empty Button Choose next free: Click on this button to assign the next free connection number to the connection. The dialog window is then closed, and the connection has the corresponding number. OK: All settings are saved in the configuration software. The dialog window is closed. Cancel: Settings are not saved in the configuration software. The dialog window is closed.

6.11.1.4 Deleting objects in the function chart Various options are available here: Delete a function block: Move the mouse pointer over the function block that is to be deleted. Double-click the right mouse button. A confirmation query appears. Click the OK button to delete the function block or Cancel to retain the function block. Delete a connection: Move the mouse pointer over the connection which is to be deleted. Double-click the right mouse button. A confirmation query appears. Click the OK button to delete the connection or Cancel to retain the connection. Delete the current page: Select the menu Draw Mode/Edit/Delete Page. A confirmation query appears. Click the OK button to delete the page or Cancel to retain the page. Delete all connections in the application: Select the menu Draw Mode/Edit/ Delete All/Wires. A confirmation query appears. Click the OK button to delete the connections or Cancel to retain the connections. Deleting all pages in the application: Select the menu Draw Mode/Edit/Delete All/Pages.

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A confirmation query appears. Click the OK button to delete the pages or Cancel to retain the pages.

6.11.1.5 Check function chart The function chart can be checked both in draw mode and connection mode: Press the F9 function key on the keyboard or Select the menu item Drawing Menu/Utilities/Check Drawing F9 or Select the menu item Main Menu/Utilities/Check Drawing F9 The check routine of the configuration software runs the following tests: Binary inputs and outputs: Availability of the numbers of the binary inputs and outputs used in the application. The availability depends on the number and type of binary input and output boards in use. Device configuration: Availability of a device configuration. Has the configuration dialog in the menu item Main Menu/Configure/Hardware been processed? AR and circuit-breaker: If the automatic restart has been configured, there must be a circuit-breaker in the application. Function blocks: All function blocks must be linked to at least one connection. DSP load: The DSP load (load on the protection and measuring unit) can be a maximum of 100%, a maximum of 120 protection parameters can be used and a maximum of 12 protection functions can be used. Connections: The number of connections must not exceed 512. Double connections: Connections with the same number may only be connected to one function block output. Calculation of power: The configuration of the analog inputs must match the type of power calculation. Switching objects: A maximum of 62 switching objects may be configured. Every switching object must have its own interbay bus address and binary output represented by the switching object must be physically present. Direct write-read command: A maximum of 100 such function blocks are permitted.

6.11.1.6 Setting the LCD screen and display language When the application has been set up, the mimic diagram for the LCD screen may be configured and the language in which the messages appear on the LCD screen selected. Select the menu items Main Menu/Configure/Display and Main Menu/Configure/Display Language.

6.11.2

Description of the menu items


The following subsections provide a description of all menu items of the configuration software. They are subdivided into main and drawing menu.

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The main menu is displayed after starting the configuration software. The drawing menu is displayed when the menu item Main Menu/Configure/Drawing has been selected in the main menu.

6.11.2.1 Main Menu/File New A new project under the name "new.sue" is created. Save it immediately under a different name, because this name is always reserved for new projects. Open F2 A standard operating system dialog window for opening a file opens. The default file ending for the file format is *.sue. If necessary, move through the disk and directory structure to open a configuration file. The dialog for opening the file will also appear when the F2 key on the PC keyboard is pressed. After the project has been opened, a drawing check is run. Any error messages must first be acknowledged before the project can be edited. Save F6 The open application file is saved. If a new application file has been created, the file "new.sue" will be saved in the default work directory of the configuration software. In the case of a new file, use the menu item Save as when it is saved for the first time. An application can also be saved by pressing the F6 function key on the PC keyboard. Note Before saving, the configuration software runs a check of the application. Any messages that appear must be acknowledged before saving.

Save as F7 A standard operating system dialog window for saving a file appears. The file can be given any desired name and location. The default file ending for the file format is *.sue. The dialog can also be started by pressing the F6 function key on the PC keyboard. Note Before saving the configuration software runs a check of the application. Any messages that appear must be acknowledged before saving.

Send E-Mail... Starts the standard E-mail-program, opens a mail and attaches the edt-file of the configuration tool. Print Another submenu is opened here where the information that is to be printed can be selected. A dialog window appears. Its appearance depends on the operating system and the installed printer. Additional inputs regarding the print process can be made here. Drawing The function chart is printed out, on several pages if necessary.

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Parameters A file is printed with a list of all the parameters input in the application sorted by their origin. For example, this includes the device settings and also the parameter sets for the protection functions. Eventlist A file that lists all possible events that could be generated by the application is printed out. They are sorted by the function block that generated them. Connections The connection numbers and the associated comments are printed out in list form. Print All When this menu item is selected, all previously described printable information is printed out in sequence.

Print Set Up When the configuration program is installed, the default printer is activated initially. If required, another printer can be directly selected and defined as the default printer. Print Preview Not applicable for the time being.

6.11.2.2 Main menu/Connect Serial Port Starts the configuration dialog for the connection from the PC to the SUE 3000 via the serial port. Send to SUE 3000 Sends the data from the open application to the SUE 3000. Load from SUE 3000 Exports the application currently in the SUE 3000 from the unit. Read Faultrecorder Exports the fault record data saved in the SUE 3000 when the New Data button is pressed in the dialog window. The data can be saved. Input Status Exports the current status of the binary inputs of the first two input/output boards of the SUE 3000 when the New Data button is pressed in the dialog window. The data are marked with the current PC system date and time and can be saved and printed. Output Status Exports the current status of the binary outputs of the first two input/output boards of the SUE 3000 when the New Data button is pressed in the dialog window. The data is marked with the current PC system date and time and can be saved and printed. Measurement Exports the current status of the operational measured values from the SUE 3000. These are certain values that can also be displayed in the LC display screen above the mimic diagram.

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The continuous measured value transmission to the PC can be configured in the operational measured values dialog window. The operational measured values and, if desired, the values from the binary inputs and outputs, will then be regularly transmitted from the SUE 3000 to the PC. The data is marked with the current PC system date and time and can be saved and printed. Condition Monitoring Not applicable for the time being. Key Code Not applicable for the time being. Set protection key Not applicable for the time being. Set control key Not applicable for the time being.

Exit Application Ends the session of the configuration software SUE3000CONF Version Reads the current versions of the SUE 3000 microcontrollers (MC) and the configuration software. The information is displayed in a dialogue window. If a connection to the SUE 3000 cannot be established, an error message will be shown.

6.11.2.3 Main menu/View Toolbar Opens the tool bar on the top side of the configuration software Status Bar Sets the status bar at the bottom of the configuration software Transfer Bar Opens the transfer bar below the toolbar

6.11.2.4 Main menu/Configure Global Settings Starts a configuration dialog in which the basic settings are made. Functions such as fault monitoring, coil monitoring and default values such as the general filter time and the device address are defined here. In addition, the system messages (events), which can be sent from the system itself to a station control system, can be configured in two other dialogs. Note This configuration dialog must be edited before an application can be created.

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High Speed Transfer Device SUE 3000 Configuration

Hardware... Starts a configuration dialog in which settings that describe the delivery variations of the SUE 3000 can be made.

This configuration dialog must be edited before an application can be created.

Terminals This menu item enables the selection of two submenu items. With them the analog inputs and outputs can be configured. Correct configuration of the analog inputs in particular is extremely important if the SUE 3000 is to function properly. Analog Inputs... Starts a configuration dialog in which settings can be made to adapt the analog inputs of the SUE 3000 to the sensors or transducers used. Information important for starting and tripping protection functions is sent to the bay control and protection unit via these inputs. Measured values are also recorded with these sensors or transducers. Note The same measurement recorders are used for the protection and the measurement functions.

Analog Outputs... Starts a configuration dialog in which settings that influence the SUE 3000 analog outputs can be made. The operational measured values that must be output are selected and the dynamic range of the output signal can be influenced. Calculated Values Starts a configuration dialog in which settings for the calculated quantities are made. This includes items such as the selection of the metering system and the type of power calculation. Component Not applicable for the time being Drawing Starts the function chart editor. Function blocks can be added, connected and configured here to set the desired functions for the bay control and protection unit. The menu bar with the drawing menu appears. The menu items of the drawing menu will be described later. Display Starts the editor for the LCD screen. The mimic diagram can be set up here. Its elements are connected to the corresponding function blocks. Display Language Starts the dialog that sets the language version for the texts displayed on the LCD screen. At the same time the correct message texts for the application are selected.

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LED Bars... Assigns the display of the measurement values to the LED-bars according to the following configuration dialog.

Illustration 6-17 Configuration dialog to assign the measurement values of the LED bars

6.11.2.5 Main menu/Utilities Check Drawing F9 Starts the software routine that checks the drawing according to specific criteria. If necessary, relevant error messages appear after the check. Generate Report Files Creates report file of the currently opened configuration file. Protection Functions... Lists all protection function configured. The configuration dialog for the setting parameter can be opened by double clicking the desired protection function.

6.11.2.6 Main menu/Help Function Keys F1 Opens an information window that shows the assignment of the function keys on the PC keyboard. The appropriate function key is also shown with the corresponding menu items. The following table shows the assignment of the function keys in the main menu and in the drawing menu.

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Key
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12

Main Menu
Help on function keys Information dialog function keys Save Save as Check Drawing -

Drawing Menu
Information dialog function keys Wire mode: Connect FUPLA symbols Draw mode: Move FUPLA symbols Refresh drawing (screen refresh) Save Repeat last add action (only for logic symbols) Check Drawing Sequences ON/OFF FUPLA Monitor

About Opens an information window with copyright and version information of the configuration software.

6.11.2.7 Drawing menu/File Save F6 The open application file is saved. If a new application file has been created, the file new.sue will be saved in the default work directory of the configuration software. In the case of a new file, use the menu item Save as when it is saved for the first time. A project can also be saved by pressing the F6 function key on the PC keyboard. Note Before saving, the configuration software runs a check of the application. Any messages that appear must be acknowledged before saving.

Exit Edit The editor used to create and edit the function chart is closed. The function chart display disappears and the main menu bar appears again.

6.11.2.8 Drawing menu/Edit Insert Page Starts a dialog with which a page can be added. The number of the page is entered in the input field before an empty page is added. An information window shows the last page that has been used in the application. The Accept and Cancel buttons are used to add the page or to cancel the procedure. The dialog window is closed and the user is returned to the drawing menu. The configuration software provides a maximum of 99 pages for one application.

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Delete Page Starts a dialog with which the current page can be deleted. The Accept and Cancel buttons are used to delete the page or to cancel the procedure. The dialog window is closed and the user is returned to the drawing menu. Delete All This menu item has two submenu items. They provide the option of deleting all connections or all pages. After making the selection, a confirmation window appears. Click the OK button to confirm the deletion or Cancel to delete nothing. The dialog window is closed and the user is returned to the drawing menu. Domain Not applicable for the time being Search Wire Opens a dialog window where all connections with the same number can be found. The connection number is entered into the appropriate input field. The OK button closes the dialog window and the connections with the number input are marked red on all pages of the function chart. The Cancel button closes the dialog window and returns the user to the drawing menu. Search Object This menu item has two submenu items. They enable a function block (referred to as an object here) to be searched either by its interbay bus address or its object number. A dialog window appears after making the selection. The interbay bus address or the object number can be entered into the input field. The OK button closes the dialog window and the object with the interbay bus address or the object number that was entered is displayed in the function chart. The Cancel button closes the dialog window and returns the user to the drawing menu.

6.11.2.9 Drawing menu/view Toolbar Opens the tool bar on the top side of the configuration software Status Bar Sets the status bar at the bottom of the configuration software Sequences F10 This menu item shows and hides all labels on the function blocks and connections. The F10 function key on the PC keyboard does the same thing. Wires This menu item has two submenu items. This enables the user to select whether connections can run only at right angles (perpendicular and horizontal) or in straight lines (perpendicular, horizontal and diagonal). This setting may be changed at any time and affects all connections.

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Next page PgDn Shows the next page in the function chart. The PgDn (Page Down) key or Screen on the PC keyboard does the same thing. Previous page PgUp Shows the previous page in the function chart. The PgUp (Page Up) key or screen on the PC keyboard does the same thing. Go to page... Starts a dialog with which any page of the function chart can be displayed. The number of the page required is entered into the input field. An information window shows the last page that has been used in the application. The OK and Cancel buttons show the page or cancel the procedure. The dialog window is closed and the user is returned to the drawing menu. The configuration software provides a maximum of 99 pages for one application. Zoom Opens a dialog window with which the page view can be enlarged. The percentage factor is entered into the appropriate input field. It is always based on the default size of 100%. Redraw F5 Refreshes the display on the screen. The size and the markings of searched objects remain as before. Reset Removes the markings on searched objects and resets the size to the default factor of 100%. Page 1 of the application also appears.

6.11.2.10Drawing menu/Insert A menu with all possible function blocks arranged by function groups appears. The various submenus are used to select the corresponding function blocks. The selected one is then added to the function chart. There, the sequence of descriptions corresponds to the menu structure of the Insert menu described here. Therefore, a list of the function groups with their function blocks is not given here.

6.11.2.11Drawing menu/Utilities Check drawing F9 Starts the software routine for checking the drawing according to specific points. If necessary, relevant error messages appear after the check. FUPLA Monitor F12 This menu item can be marked by selecting it. A < > then appears beside the menu item. If also the special cable for the optical - RS 232 interface for the communication between the PC with the HMI Control Unit is connected, the logical level of the connection in the FUPLA can be shown on line.

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Switching objects An information dialog appears. It lists the interbay bus addresses available for the switching objects. Additional information is also shown adjacently: Note When the mouse cursor is placed over a line with the data of a switching object and the left mouse button is double-clicked, the dialog is closed and the switching object is marked in the function chart. ----------: The interbay bus address is not used by a switching object. EXAMPLE TEXT: Text from the Comment input field in the configuration dialog of the switching object. empty: The interbay bus address is used by a switching object. However, no comment text has been entered.

Protection functions The dialog window shown below appears. It lists the protection functions in the application.

Illustration 6-18 Dialog drawing menu/Utilities/protection functions

A protection function can be marked with the option fields. If the Search button is clicked, the dialog window is closed and the protection function (of the function block) is marked in the FUPLA. The DSP load information field shows the percentage load on the protection and measurement unit (DSP: digital signal processor) resulting from the configured protection functions. A maximum of 100% is permitted. No more than 120 protection parameters and 12 protection functions may be used simultaneously. The Close button ends the dialog. Wires An information dialog with the numbers of the connections in use opens. The number of connections with this number is shown adjacently in parentheses. At the end the text that was entered into the comment field of the configuration dialog of the connection follows.

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When the mouse cursor is placed over a line with the data of a connection and the left mouse button is double-clicked, the dialog is closed and all relevant connections are marked in the function chart.

6.11.2.12Drawing menu/options Block Moving of Objects This menu item can be marked by selecting it. A < > then appears beside the menu item. The function blocks in drawing mode are moved only when the Shift key is held down. Move Objects Transparently If this menu item is marked, the white colored area of the function blocks becomes transparent when it is moved. FUPLA Monitor The color of the logical TRUE and low level can be defined. Line Color TRUE Level The line color for logical TRUE level can be selected Line Color FALSE Level The line color for logical FALSE level can be selected

6.11.2.13Drawing menu/Help Function keys F1 Opens an information window that shows the assignment of the function keys on the PC keyboard. The function keys are also shown with the corresponding menu items. About Opens an information window with copyright and version information of the configuration software.

6.11.2.14Indication LED

Illustration 6-19 Function block indication LED

Function This function block represents the configurable indication LEDs adjacent to the LCD screen on the HMI as local Control Unit. This function block can be used to address the LEDs (light-emitting diodes) from the FUPLA and appropriate indication texts can be added.

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Typical application Use of the signaling LED to receive the status indication for temperature supervision of a motor. A green LED stands for example OK, an amber LED stands for critical status (with the starting signal of a protection function) and a red LED stands for fault: motor too hot (with the trip signal of a protection function). Connections The LEDs can be in one of four states depending on the wiring of the two inputs: off, green, red, orange (amber). The indicated text depends on the color displayed by the LED. The following tables show the corresponding combinations.

Color
Off Green Red Amber

Green Input
0 1 0 1

Red Input
0 0 1 1

Configuration The following subsection describe the several configuration dialogs. In all dialogs you can reach the Buttons OK or Cancel. Button OK: All settings are saved in the configuration program. The dialog window is closed. Button Cancel: Settings are not saved in the configuration program. The dialog window is closed. General

Illustration 6-20 General configuration dialog, indication LED function block

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Input field
Page number

Description
Number of the LED-page that is to be configured Number of the LED that is to be configured. The number is also input in the function block. Text that is shown on the LCD screen after the scan of the LED message texts when the LED is off. In the FUPLA the text is displayed above the function block.

Setting range
1 4 (increment: 1) 1 8 (increment: 1)

Default value
[number of the next LED that is not configured] [number of the next LED that is not configured]

LED number

OFF

0 20 char- empty acters (standard character set)

Green

The text will be displayed in the FUPLA 0 20 char- empty above the function block and on the LCD acters (stanscreen, when the condition is fulfilled. dard character set) The text will be displayed in the FUPLA 0 20 char- empty above the function block and on the LCD acters (stanscreen, when the condition is fulfilled. dard character set) The text will be displayed in the FUPLA 0 20 char- empty above the function block and on the LCD acters (stanscreen, when the condition is fulfilled. dard character set)

Amber

Red

Parameter

Illustration 6-21 Parameter configuration dialog, indication LED function block

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Checkbox latch Signal This checkbox must be marked if an acknowledgement is required after the LED status (off, red, green or amber) has changed. If the reason for the LED change of state is still in effect, the acknowledgement will have no effect. Setting range: Marked/unmarked Default: Unmarked Checkbox Send SMS on transition to RED -not supported so farInformation about pins

Illustration 6-22 Information dialog Pins, indication LED function block

You can see a list of connections on the function block and you can reach information about the wire number connected to the pin. There is also an information wether the pin is an input or output of the function block. The connection numbers 1 (on one input) or 2 (on one output) appear if the function block still has no connections made.

6.11.2.15Alarm-LED

Illustration 6-23 Function block alarm LED

Function This function block represents the alarm LED on the HMI Control Unit. This enables it to be controlled from the FUPLA.

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Connections The function block connections are not labeled on the function block. They are described as the upper and lower connection. There are two options for switching the alarm LED on and off: The LED is switched on if the upper connection is at logical TRUE and the LED is switched off if the upper connection is at logical 0. OR the LED is switched on if the lower connection receives a logical TRUE signal and the LED is switched off if there is no longer a logical TRUE signal at the lower connection AND if the alarm is acknowledged at the SUE 3000 control panel. Typical application This ALARM LED is on if a power circuit-breaker OFF command has been generated by a protection function being addressed and the power circuit-breaker was tripped. Configuration Only the function block connections with the connection numbers attached to them appear in the configuration dialog. Inputs are not possible. The connection numbers 1 (on one input) and 2 (on one output) appear if the function block still has no connections made. These inputs are then confirmed with the OK button.

6.11.2.16Alarm Reset

Illustration 6-24 Function block alarm reset

Function This function block provides return confirmations on the alarm and where the alarm was acknowledged from in the function chart. Connections ALARM output: logical TRUE if the alarm is still active and the ALARM LED is on (even after an attempted acknowledgement of the alarm) REMOTE output: logical TRUE impulse if acknowledged from the station control system. LOCAL output: logical TRUE impulse if acknowledged locally. Typical application The signals received can be used to reset flip-flops if an alarm (e.g. power circuitbreaker off) is acknowledged at the HMI Control Unit of the SUE 3000.

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Configuration Only the function block connections with the connection numbers attached to them appear in the configuration dialog. Inputs are not possible. The connection numbers 1 (on one input) and 2 (on one output) appear if the function block still has no connections made. These inputs are then confirmed with the OK button.

6.11.2.17LOCAL/REMOTE-Key

Illustration 6-25 Function block Local/Remote-Key

Function This function block provides information on the position of the local/remote keyswitch on the SUE 3000 control panel at both outputs. Connections

Connection
No control Remote Local Local & Remote

Local
0 0 1 1

Remote
0 1 0 1

Typical application A reconfirmation of the keyswitch setting that can also be forwarded to a substation automation system is possible with this function block. This enables switching authorizations to be assigned, e.g. no switching operations permitted at the HMI Control Unit. If also the states No control or Local&Remote are needed in the FUPLA, they can be generated by placing a NAND-object behind. Configuration Only the function block connections with the connection numbers attached to them appear in the configuration dialog. Inputs are not possible. The connection numbers 1 (on one input) and 2 (on one output) appear if the function block still has made no connections. These inputs are then confirmed with the OK button.

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6.11.2.18Switching object 0-1

Illustration 6-26 Function block switching object 0-1

Function The signal of a physical binary input is made available in the function block. Connections BI output: Connection at which the binary input signal of the represented physical input can be tapped.

FUPLA display
Bl

Parameter setting range of the configuration dialog


Input

Connection label in the configuration dialog


Bl

Typical application Connection of external signal source that sends a logical TRUE or FALSE to the relevant binary input.

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Configuration

Illustration 6-27 Configuration dialog switching object 0-1

Input field
Field bus address

Description
It is automatically assigned so every Field bus address is used only once. As an alternative the Field bus address can also be selected from the list field, which is displayed by clicking the <6> button. (once per represented input): Enter the number of the physical input to be represented. The assigned number, highlighted in Figure 28, will also be shown in the function block adjacent to the connection. (once per represented input): Enter the time during which a signal must be applied at the physical binary input to be detected as a logical signal. The input filter time is added to the hardware and to the general filter time. Enter remarks on the switching object here (e.g. purpose). The text will also appear in the FUPLA on the left above the switching object.

Setting range

Default value

5 49 and Next free Field 111 127 bus address (increment: 1)

Input No. [Name]

0 [number 0 of binary inputs] (increment: 1)

Filtertime (ms)

Comment

0 21 char- Empty acters (standard character set)

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Input field
Pins

Description
List of connections on the function block with adjacent connection number. The connection numbers 1 (on one input) and 2 (on one output) appear if the function block still has no connections made. All settings are saved in the configuration software. The dialog window is closed Settings are not saved in the configuration software. The dialog window is closed. A configuration dialog is opened. Mark (activate) the events that should be sent to the station control system over the interbay bus. The button can only be selected when the events function has been activated in the Global Settings.

Setting range

Default value

Button OK Button Cancel

Button Events

6.11.2.19Switching object 1-0

Illustration 6-28 Function block switching object 1-0

Function Actuates a physical binary output from the function chart. Connections: IL input: Interlocking input; a switching operation can only be conducted if there is a logical TRUE here. BL input: Blocking input; if there is a logical TRUE signal here, the switching operations of the represented output will be blocked. PO input: Signaling input for a physical output, a logical TRUE initiates, if enabled, an output relay switching operation. P output: Pulse output; a logical TRUE can be tapped for the duration of the output relay switching operation.

FUPLA display
PO IL P BL

Parameter setting range of the configuration dialog


Output No. -

Connection label in the configuration dialog


PO active IL Pulse BL

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Typical application Use as output for the contact signalling of e.g. general start. Configuration

Illustration 6-29 Configuration dialog switching object 1-0

Input field
Field bus address

Description
It is automatically assigned so every Field bus address is only used once. As an alternative the Field bus address can also be selected from the list field, which is displayed by clicking the <6> button. (once per represented output): Enter the number of the physical output that is to be represented. The assigned number, underlined in white, will also be shown in the function block adjacent to the connection.

Setting range

Default value

5 49 and Next free Field 111 127 bus address (increment: 1)

Output No. [Name]

0 [number of binary outputs] (increment: 1)

imp.length [ms] (once per represented output): Enter the maximum duration of the output relay switching operation. In function blocks with limit stops the switching operation will be ended before if necessary. No. of cycles Input field (once per represented output): 0 21 char- Empty Not used. acters (standard character set)

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Input field
comment

Description
Enter remarks on the switching object here (e.g. purpose). The text will also appear in the FUPLA on the left above the switching object. List of connections on the function block with adjacent connection number. The connection numbers 1 (on one input) and 2 (on one output) appear if the function block still has no connections made. If two-stage switching is activated, a switching object must be selected with a command from the station control system and switched with a 2nd command. This option does not refer to local switching. All settings are saved in the configuration software. The dialog window is closed. Settings are not saved in the configuration software. The dialog window is closed. A configuration dialog is opened. Mark (activate) the events that should be sent to the station control system over the interbay bus. The button can only be selected when the events function has been activated in the Global Settings.

Setting range

Default value

0 21 char- Empty acters (standard character set)

Pins

Use two step switch command

Button OK Button Cancel

Button Events

6.11.2.20Switching object 2-2

Illustration 6-30 Function block switching object 2-2

Function Actuates two physical binary outputs from the FUPLA. The reconfirmation is received via two physical binary inputs, which can be defined in the FUPLA. This switching object can also be used to actuate a circuit-breaker. Connections IL inputs: Interlocking inputs, one per represented output; a switching operation can be conducted if there is a logical TRUE here. BL input: Blocking input; if there is a logical TRUE signal here, the switching operations of the represented output will be blocked.

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OP, CL inputs (left): FUPLA inputs for actuating each time the related physical output. A logical signal to this function block input starts, if enabled, a corresponding switching operation of the related output relay. SYNCH. input: Not synchronized input, a closing operation is only allowed, if a logical 0 signal is present at the input. RES. GRANT input: Reservation grant input, a switching operation is only possible, if the logical TRUE signal is present at the input. This input is normally used in connection with LON communication per LON Application Guide LAG version 1.4 as confirmation the reservation request. Time > output: Time monitor output; if a logical TRUE can be tapped here, the set impulse time is expired and a return confirmation regarding the correct switching operation is no longer received over the represented binary input. OP, CL outputs (right): Channel definition of the signal outputs coming from the status information of the primary switching device. P outputs: Pulse output, one per represented output; a logical TRUE can be tapped for the duration of the switching operation of the output relay DEF OPEN output: Defined open output, which generates a logical TRUE signal if the switching device has reached the definitive open position. DEF CLOSE output: Defined close output, which generates a logical TRUE signal if the switching device has reached the definitive close position. DEF POS output: Defined Position output, which generates a logical TRUE signal if the switching device has reached the definitive open or closed position. ERROR POS output: Error Position output, which generates a logical TRUE signal if both open and close output has a logical TRUE signal or if the switching operation is interrupted by overreaching the time monitor. RES. REQ output: Reservation request output, which is normally used in connection with LON communication per LAG 1.4. Before starting the switching operation a reservation request must be done by generating a logical TRUE signal at this output.

FUPLA display
IL IL BL OP (left) CL (left) SYNCH. RES. GRANT TIME OUT OP (right) CL (right) BI P

Parameter setting range of the configuration dialog


Output No. open Output No. close Input No. open Input No. close Input No. -

Connection label in the configuration dialog


IL open IL closed BL PO open PO closed NOT Synchronized Reservation Granted Time Limit Expired BI Pulse pin open

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FUPLA display
P DEF. OPEN DEF. CLOSE DEF. POS ERROR POS TIMEOUT RES. REQ

Parameter setting range of the configuration dialog


-

Connection label in the configuration dialog


Pulse pin close Defined open Defined Closed Def Position Error Position Time Limit Expired Reservation Request

Typical application Use of the binary outputs to actuate a motor-driven Isolator. The position status confirmation signal is received via the two binary inputs. Configuration The following subsection describes the several configuration dialogs. In all dialogs you can reach the Buttons "OK" or "Cancel". Button OK: All settings are saved in the configuration program. The dialog window is closed. Button Cancel: Settings are not saved in the configuration program. The dialog window is closed. General

Illustration 6-31 General configuration dialog, function block switching object 2-2

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Input field
Field bus address

Description

Setting range

Default value
Next free Field bus address

It is automatically assigned so every 5 49 and Field bus address is only used once. 111 127
As an alternative the Field bus address can also be selected from the list field, which is displayed by clicking the <6> button. (increment: 1)

comment

Enter remarks on the switching object here (e.g. purpose). The text will also appear in the FUPLA on the left above the switching object.

0 20 char- Empty acters (standard character set)

Kind of switching device Indicate intermediate position

Mark the checkbox corresponding to the switching device used.


If this Checkbox is marked, an intermediate setting will be displayed on the LCD screen during the switching operation. This enables a visual return confirmation of the switching operation on the LCD screen. Otherwise only the initial and final positions are displayed during a switching operation. If two-stage switching is activated, a switching object must be selected with a command from the station automation system and switched with a 2nd command. The logical signal of the inputs will be inverted. Enter the signal used for the switching operation.

Enable two step command

Invert inputs Open/Close

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Outputs

Illustration 6-32 Outputs configuration dialog, function block switching object 2-2

Input field
Output Open: Output

Description
Enter the number of the physical output that is to be represented. The assigned number will also be shown in the function block adjacent to the

Setting range

Default value

0 27 [num- 0 ber of binary outputs] (increment: 1)

Output Open: Pulse length [ms] Output Close: Output

100 Enter the maximum duration of the output 0 65000 relay switching operation. In function (increment: 1) blocks with limit interrupts the switching operation, if necessary. Enter the number of the physical output that is to be represented. The assigned number will also be shown in the function block adjacent to the connection. Enter the maximum duration of the output 0 65000 100 relay switching operation. In function (increment: 1) blocks with limit interrupts the switching operation, if necessary. Enter the number of switching cycle during the reconfiguration of the SUE 3000. 0 65000 0 (increment: 1)

Output Close: Pulse length [ms] Switch cycles

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Inputs

Illustration 6-33 Inputs configuration dialog, function block switching object 2-2

Input field
Pos. Indic. Open: Input [Name]

Description
Enter the number of the physical input that is to be represented. The assigned number will be shown in the function block adjacent to the connection.

Setting range

Default value

0 42 0 (increment: 1)

Pos. Indic. Open: Filter time [ms]

Enter the time during which a signal must 0 65000 100 be applied at the physical binary input to (increment: 1) be detected as a logical signal. The input filter time is added to the hardware and to the general filter time. Enter the number of the physical input that is to be represented. The assigned number will be shown in the function block adjacent to the connection. 0 42 0 (increment: 1)

Pos. Indic. Close: Input [Name]

Pos. Indic. Close: Filter time [ms]

Enter the time during which a signal must 0 65000 100 be applied at the physical binary input to (increment: 1) be detected as a logical signal. The input filter time is added to the hardware and to the general filter time. 0 65000 100 (increment: 1)

Response time Enter the maximum duration of the time for the granting the reservation. Synchron time

Enter the maximum duration of the time 0 65000 100 for the sychronization of the closing oper- (increment: 1) ation.

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Information about pins

Illustration 6-34 Information dialog Pins, function block switching object 2-2

You can see a list of connections on the function block and you can reach information about the wire number connected to the pin. There is also information regarding whether the pin is an input or output of the function block. The connection numbers 1 (on one input) or 2 (on one output) appear if the function block still has no connections made.

6.11.2.21Module for truck (withdrawal unit)

Illustration 6-35 Function block module for truck

Function This function block is used to move or hide switch icons on the LCD screen. Fixed icons (transducers, motors, generators etc.) cannot be hidden or moved, because they do not have a unique Field bus address. The interconnections of the switch icons on the LC display screen with the switching objects in the function chart are shown with the Field bus address. In the same way, the function block module for thrust is linked to the switching icon that is to be moved or hidden with the Field bus address. Connections Input jump (move): If this input is set to logical TRUE, an icon on the LCD screen is moved 11 pixels to the left. If the input is set to logical 0 again, the icon on the LCD screen will resume its initial position. Input disapp.: If the input is set to logical TRUE again, the icon on the LCD screen will be hidden.

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If the input is set to logical 0 again, the icon on the LCD screen will become visible again. Typical application If the power circuit-breaker is on a trolley (thrust), it must also be possible to show its end positions on the LCD screen. The power circuit breaker icon must be correctly displayed depending on the actual position of the thrust (operating or test position). In addition, if the power circuit-breaker is no longer connected with the other secondary technology, this status must be shown on the LCD screen. For example, this occurs when the icon is hidden. Configuration

Illustration 6-36 Configuration dialog function block module for truck

List field Field bus address: After clicking the button that opens the list field <6>, a selection list of the Field bus addresses used in the function chart appears. Select the Field bus address of the switching object whose icon is to be moved on the LC display screen. Information fields jump/disappear: The connections of the function block with the connection number connected to it are shown here. Inputs are not possible. If there are no connections on the function block yet, connection number 1 will appear. It indicates an input. Button OK: All settings are saved in the configuration software. The dialog window is closed. Button Cancel: Settings are not saved in the configuration software. The dialog window is closed.

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6.11.2.22IO-Supervision

Illustration 6-37 Function block trip circuit supervision

Function This function block provides the messages from the trip circuit supervision to the function chart. The SUE 3000 Global Settings referring to trip circuit supervision and the FUPLA are linked in this way. The single messages can be blocked independently of one another. In addition, the entire function block can be blocked; a signal regarding that can be tapped at one of its outputs. The error messages from the trip circuit supervision cannot be suppressed on the LC display screen. Up to three output channels can be monitored for all three binary input/output boards (cards). The trip circuit supervision must be activated in the Global Settings of the Configuration-Software for every channel. Connections

Illustration 6-38 Information dialog pins, io-supervision (coil-supervision)

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Because the labelling of the inputs and outputs is partly abbreviated in the function block and in the configuration dialog, the list below expands the abbreviation if necessary. BCS11/BI.Ca.1 Co.1 input Blocking Coil Supervision 11/blocking board 1 coil 1: If a logical TRUE is set on this channel, the output signal will be blocked thereby generating the supervision function of this coil. BCS12/BI.Ca.1 Co.2 input Blocking Coil Supervision 12/blocking board 1 coil 2: If a logical TRUE is set on this channel, the output signal will be blocked thereby generating the supervision function of this coil. BCS21/BI.Ca.2 Co.1 input Blocking Coil Supervision 21/blocking board 2 coil 1: If a logical TRUE is set on this channel, the output signal will be blocked thereby generating the supervision function of this coil. BCS22/BI.Ca.2.Co.2 input Blocking Coil Supervision 22/blocking board 2 coil 2: If a logical TRUE is set on this channel, the output signal will be blocked thereby generating the supervision function of this coil. BCS31/BI.Ca.3 Co.1 input Blocking Coil Supervision 31/blocking board 3 coil 1: If a logical TRUE is set on this channel, the output signal will be blocked thereby generating the supervision function of this coil. BCS32/BI.Ca.3.Co.2 input Blocking Coil Supervision 32/blocking board 3 coil 2: If a logical TRUE is set on this channel, the output signal will be blocked thereby generating the supervision function of this coil. B.A.S./BI. active superv.input Blocking Active Supervision/blocking input switch supervision: If a logical TRUE is applied to this connection, switch supervision will be deactivated. Coil supervision Card1 Coil1/St. Ca.1 Co.1 output Start board 1 coil 1: If a logical TRUE can be tapped at this output, the trip circuit supervision for the corresponding coil has detected an error. Coil supervision Card1 Coil2/St. Ca.1 Co.2 output Start board 1 coil 2: If a logical TRUE can be tapped at this output, the trip circuit supervision for the corresponding coil has detected an error. Coil supervision Card2 Coil1/St. Ca.2 Co.1 output Start board 2 coil 1: If a logical TRUE can be tapped at this output, the trip circuit supervision for the corresponding coil has detected an error. Coil supervision Card2 Coil2/St. Ca.2 Co.2 output Start board 2 coil 2: If a logical TRUE can be tapped at this output, the trip circuit supervision for the corresponding coil has detected an error.

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Coil supervision Card3 Coil1/St. Ca.3 Co.1 output Start board 3 coil 1: If a logical TRUE can be tapped at this output, the trip circuit supervision for the corresponding coil has detected an error. Coil supervision Card3 Coil2/St. Ca.3 Co.2 output Start board 3 coil 2: If a logical TRUE can be tapped at this output, the trip circuit supervision for the corresponding coil has detected an error. Active Supervision/St. active superv. output Start switch supervision: If a logical TRUE can be tapped at this output, the switch supervision is operating. If a logical 0 can be tapped, the switch supervision is not active because it has been blocked via the B.A.S. input. Typical application The trip circuit supervision can be used to detect defective trip solenoids on the power circuit-breaker. For example, the return confirmation over the function block trip circuit supervision can be used to generate an event for a station control system. Interlocking of the power circuit-breaker is also possible. Configuration Only the function block connections with the connection numbers attached to them appear in the configuration dialog. Inputs are not possible. The names of the connections in the configuration dialog are German and in the FUPLA display English. Both labels can be found in the connection description. The connection numbers 1 (on one input) and 2 (on one output) appear if the function block still has no connections made. These inputs are then confirmed with the OK button.

6.11.3

Digital logic 1
The subsections contain the descriptions of the function blocks that are available via the menu Drawing Menu/Insert/Digital Logic 1.

6.11.3.1 Inverter

Illustration 6-39 Function block inverter

Function The inverter inverts the input signal and sends it to its output.

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Logic table On
1 0

Off
0 1

Configuration The function block connections with the connection numbers attached to them appear in the configuration dialog. Inputs are not possible. The connection numbers 1 (on one input) and 2 (on one output) appear if the function block still has no connections made. These inputs are then confirmed with the OK button.

6.11.3.2 Constant 1/Constant 0

Illustration 6-40 Function blocks constant 1 and constant 0

Function The two function blocks continuously send a logical 0 and a logical TRUE respectively to their outputs. Logic table Constant 0 Output
0

Constant 1 Output
1

Configuration The function block connections with the connection numbers attached to them appear in the configuration dialog. Inputs are not possible. The connection numbers 1 (on one input) and 2 (on one output) appear if the function block still has no connections made. These inputs are then confirmed with the OK button.

6.11.3.3 AND logic gate with inverted output

Illustration 6-41 Function block AND logic gate with inverting output

Function

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This AND logic gate inverts the output signal. Otherwise, the function is identical to the standard AND logic gate. Logic table On 1
0 0 1 1

On 2
0 1 0 1

Off
1 1 1 0

Configuration The function block connections with the connection numbers attached to them appear in the configuration dialog. Inputs are not possible. The connection numbers 1 (on one input) and 2 (on one output) appear if the function block still has no connections made. These inputs are then confirmed with the OK button.

6.11.3.4 AND logic gate with an inverting input

Illustration 6-42 Function blocks AND logic gate with inverting inputs

Function These AND logic gates all have an inverting input. Because only the inverted input is changed, only one function block is described here. Logic table

On 1 0 0 1 1 Configuration

On 2 0 1 0 1

Off 0 1 0 0

The function block connections with the connection numbers attached to them appear in the configuration dialog. Inputs are not possible. The connection numbers 1 (on one input) and 2 (on one output) appear if the function block still has no connections made. These inputs are then confirmed with the OK button.

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6.11.3.5 AND logic gate

Illustration 6-43 Function blocks AND logic gate with varying input number

Function The AND logic gates execute a logical AND interconnection on their inputs (left on the function block). The result of this logical operation is available on the output (right on the function block). Therefore a logical TRUE appears on the output when all inputs are set to logical TRUE. The AND logic gates shown above differ only in the number of inputs. Logic table

On 1
0 0 1 1

On 2
0 1 0 1

Off
0 0 0 1

The logic table shown above shows as an example the function of the AND logic gate with two inputs. Configuration The function block connections with the connection numbers attached to them appear in the configuration dialog. Inputs are not possible. The connection numbers 1 (on one input) and 2 (on one output) appear if the function block still has no connections made. These inputs are then confirmed with the OK button.

6.11.3.6 OR logic gate

Illustration 6-44 Function blocks OR logic gate with varying output numbers

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Function The OR logic gates execute a logical OR interconnection of their inputs (left on the function block). The result of this logical operation is available on the output (right on the function block). Therefore a logical TRUE appears on the output when one of the inputs is set to logical TRUE. The OR logic gates shown above differ only in the number of inputs. Logic table The logic table shown below shows as an example the function of the OR logic gate with two inputs.

On 1
0 0 1 1

On 2
0 1 0 1

Off
0 1 1 1

Configuration The function block connections with the connection numbers attached to them appear in the configuration dialog. Inputs are not possible. The connection numbers 1 (on one input) and 2 (on one output) appear if the function block still has no connections made. These inputs are then confirmed with the OK button.

6.11.3.7 OR logic gate with inverting output

Illustration 6-45 Function block OR logic gate with inverting output (NOR logic gate)

Function This OR logic gate inverts the output signal. Otherwise, the function is identical to the standard OR logic gate. Logic table

On 1
0 0 1 1

On 2
0 1 0 1

Off
1 0 0 0

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Configuration The function block connections with the connection numbers attached to them appear in the configuration dialog. Inputs are not possible. The connection numbers 1 (on one input) and 2 (on one output) appear if the function block still has no connections made. These inputs are then confirmed with the OK button.

6.11.4

Digital logic 2
The following chapters contain a description of the available function blocks in Menu Drawing Menu/Insert/Digital Logic 2.

6.11.4.1 Exclusive OR logic gate

Illustration 6-46 Function block exclusive OR logic gate with varying input number

Function The exclusive OR logic gates execute a logical exclusive OR interconnection of their inputs (left on the function block). The result of this logical operation is available at the output (right on the function block). Therefore a logical TRUE appears at the output when at least one of the inputs is set to logical TRUE. In contrast to the OR logic gate, a logical 0 appears on the output if all inputs are set to logical TRUE. The exclusive OR logic gates shown above differ only in the number of inputs. Logic table The logic table shown below shows as an example the function of the exclusive OR logic gate with two inputs. On 1
0 0 1 1

On 2
0 1 0 1

Off
0 1 1 0

Configuration The function block connections with the connection numbers attached to them appear in the configuration dialog. Inputs are not possible.

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The connection numbers 1 (on one input) and 2 (on one output) appear if the function block still has no connections made. These inputs are then confirmed with the OK button.

6.11.4.2 Exclusive OR logic gates with inverting output

Illustration 6-47 Function block exclusive OR logic gate with inverting output

Function The exclusive OR logic gates with inverting output execute a logical exclusive OR interconnection of their inputs (left on the function block). The result of this logical operation is available in inverted form at the output (right on the function block). Therefore, a logical TRUE appears at the output if all inputs are set to logical 0 or logical TRUE. In contrast to OR logic gates with inverting output, a logical TRUE appears at the output if all inputs are set to logical TRUE. Logic table The logic table shown below shows as an example the function of the exclusive OR logic gate with two inputs.

On 1
0 0 1 1

On 2
0 1 0 1

Off
1 0 0 1

Configuration The function block connections with the connection numbers attached to them appear in the configuration dialog. Inputs are not possible. The connection numbers 1 (on one input) and 2 (on one output) appear if the function block still has no connections made. These inputs are then confirmed with the OK button.

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7

High Speed Transfer Device SUE 3000 Mounting, Installation, Commissioning, Maintenance

Mounting, Installation, Commissioning, Maintenance


7.1 Mounting and Installation
In this chapter you will find information: on what to do first on delivery of the SUE 3000 the requirements for the installation location and the environmental conditions, how to set up the SUE 3000 and integrate it into the bay and how to check the wiring to run the commissioning process.

7.1.1

Unpacking
The SUE 3000 High speed Transfer Device does not require special shipping protection. The packaging is adapted for the shipping type and destination. Please proceed as follows: Visually inspect the unit and the packaging when unpacking it. Any shipping damage found in the packaging or the unit should be reported immediately to the last shipper, who should be informed in writing of liability for the damage. Check the delivery for completeness using the order documentation. If there is anything missing or any discrepancies with the order documentation, contact the ABB sales office immediately. Mount the unit as described in the following section. If the unit is not for immediate use, store it in a suitable place in its original packaging.

7.1.2

Mounting
The SUE 3000 consists of two parts, a Central Unit and a separate Human Machine Interface (HMI) as the Control Unit. The Central Unit contains the power supply, processor and analog and binary Input and Output (I/O) modules, as well as optional modules for supplementary functions. The HMI Control Unit is a stand-alone unit with its own power supply. It can be installed on the Low Voltage (LV) compartment door or in a dedicated compartment close to the Central Unit. The HMI is normally used to set the protection parameters and to locally operate the switching devices in the switchbay. An isolated and shielded twisted pair according to the RS485 standard interface shall be used for the connection of the HMI as the Control unit to the Central Unit. The following table shows the data relevant for mounting.

Parameter
Weight Installation type Dimensions Panel cutout

Data
...kg HMI: semiflush on the LV door Central unit: in the LV compartment 229 x 244.8 x 261.5 (W x H X D) 206 x 121 (W x H)

Comment
depending on the equipment

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7.1.2.1

High Speed Transfer Device SUE 3000 Mounting, Installation, Commissioning, Maintenance

Central unit The central unit of the SUE 3000 can be incorporated into the low-voltage compartment of a medium voltage switchboard, into an electronic frame or into any other suitable switchboard. For this the following installation dimensions (without HMI) are to be observed:

Illustration 7-1 Dimensional diagram of the central unit

It is important to ensure that the device is carefully earthed in order to achieve an optimum EMC resistance (see Chap. 7.6 on page 141).

7.1.2.2

Remote HMI The HMI (human machine interface) is to be placed in the front door of a compartment. It needs a separate auxiliary voltage and a connection to the central unit via a serial communication interface (RS485).

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Illustration 7-2 Dimensional diagram operational unit (HMI)

7.1.3

Set-up Area and Required Environmental Conditions


Please note the following information regarding the set-up area: Allow sufficient space for access to the. The connections must be easily accessible.

Access to the Central Unit in the LV compartment must be easy for the following reasons: to replace the unit, to expand the unit, to replace specific electronic equipment boards and to replace specific modules if necessary.

Because the unit is sensitive to non-permitted severe environmental conditions, please observe the following: The set-up area must be free of excessive air contamination (dust, aggressive substances). The natural air circulation around the unit must be free. The set-up area must maintain the specified environmental conditions.

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Illustration 7-3 SUE 3000 mounted in the LV compartment of a switchbay

7.2
7.2.1

Connection Diagram
Connector Plate

Illustration 7-4 SUE 3000 connector plate for the wide case mixed analog input

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Conn.
X10 X20 X21 X30 X31 X40 X41 X50 X70 X71 X72 X73 X74 X75 X76 X77 X80

Description

Type of connector plug

Auxiliary voltage for power supply 3 pin Weidmueller female BLAT3BSNOR + fixing set SLABB2RORSET Binary inputs of the 1st BIO Binary outputs of the 1st BIO Binary inputs of the 2nd BIO Binary outputs of the 2nd BIO Binary inputs of the 3rd BIO Binary outputs of the 3rd BIO Analog output Ethernet interface 10 Mb/s CAN interface RS232 interface RS485 interface IRIG-B interface Fast I/O inputs (full version) Fast I/O outputs (full version) Fast I/O inputs (full version) Analog inputs (from CT and/or VT) Connector kit Compel c/w 24 contacts - Short version code 350.040.902 - Long version code 350.040.903 Crimp any single contact with hand tool No 350.048.011 Harting 09 06 000 9474, DIN 41612 Harting 09 06 000 9474, DIN 41612 Harting 09 06 000 9474, DIN 41612 Harting 09 06 000 9474, DIN 41612 Harting 09 06 000 9474, DIN 41612 Harting 09 06 000 9474, DIN 41612 Harting 09 06 000 9474, DIN 41612 RJ45 ISO11898 connector 9 pin D-sub connector male 9 pin D-sub connector male

7.2.1.1

SPABUS connection (electrical)

Conn.
X60

Description
RS232 (modified)

Type of connector plug


9 pin D-sub connector male (z-modem)

Note The RS232 connector, modified and galvanic isolated, can be applied to connect to a LON/SPA gateway.

7.2.1.2

SPABUS connection (plastic fibre optical cable)

Conn.
X60 X61

Description
TX (optical interface) RX (optical interface)

Type of connector plug


Snap in HP HFBR 4501 (gray) Snap in HP HFBR 4511 (blue)

Warning The cable length for SPABUS connection with plastic fiber optical cable should not exceed 30 m

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7.2.1.3

High Speed Transfer Device SUE 3000 Mounting, Installation, Commissioning, Maintenance

SPABUS connection (glass fiber optical cable)

Conn.
X60 X61

Description
TX (optical interface) RX (optical interface)

Type of connector plug


ST plug HITRONIC ST-125 ST plug HITRONIC ST-125

Warning The cable length for SPABUS connection with glass fiber optical cable should not exceed 1000 m

7.2.1.4

LON per LAG 1.4

Conn.
X60 X61

Description
TX (optical interface) RX (optical interface)

Type of connector plug


ST plug HITRONIC ST-125 ST plug HITRONIC ST-125

Warning The cable length for LON (per LAG 1.4) connection with glass fiber optical cable should not exceed 2000 m

7.2.1.5

MODBUS RTU (electrical RS485)

Conn.
X60 X61

Description
RS485 channel 1 RS485 channel 2

Type of connector plug


2pin Weidmueller BLAT2BSNOR 2pin Weidmueller BLAT2BSNOR

Warning To connect to the upper level automation system with MODBUS RTU a twisted pair cable shall be used. If the cable is shielded, connect only one side of the shield to the earth screw of the housing. The maximum baud rate is 115.000 bit/s. The cable length should not exceed 130 m

7.2.1.6

MODBUS (glass fiber optical cable)

Conn.
X62 X63 X64 X65

Description
RX channel 1 (optical interface) TX channel 1 (optical interface) RX channel 2 (optical interface) TX channel 2 (optical interface)

Type of connector plug


ST plug HP type HFBR *XS* ST plug HP type HFBR *XS* ST plug HP type HFBR *XS* ST plug HP type HFBR *XS*

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Warning

High Speed Transfer Device SUE 3000 Mounting, Installation, Commissioning, Maintenance

The maximum baud rate is 115000 bit/s with glass fiber optical cable. Its length should not exceed 2000 m

7.2.2

HMI Control Unit

Illustration 7-5 Power Supply and communication connection for HMI Control Unit

Conn.
X10 X20

Description
RS485 interface to Central Unit

Type of connector plug


9 pin male D-sub connector

Auxiliary voltage for power supply 2 pin Weidmueller BLAT2BSNOR

7.3

Wiring the SUE 3000


Follow the documentation supplied for the wiring. In conclusion, the checks described in the following paragraphs can be done to ensure that the wiring is correctly installed.

7.3.1

Checking the current transformer circuits


To check that the current transformer and the current transformer circuits are wired correctly, run the following checks: Polarity check The polarity check (as close as possible to the SUE 3000) is used to check the current circuit and also the installation position and the polarity of the transducer. The polarity of the transducers to one another can also be checked with load current. Current feed with heavy current source (primary test instrument). The current feed provides information on the transducer transformation and the correct wiring to the SUE 3000. The power supply should be per conductor and run from conductor to conductor in each case. All line currents and the residual current should be checked here. The transducer transformation can also be checked with load current. Recording the magnetizing characteristic Recording the magnetizing characteristic ensures that the SUE 3000 is connected to a protective core and not to a measuring core.

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Checking the transducer circuit ground Every independent current circuit may be grounded at only one point to prevent balancing currents resulting from potential differences. Check the grounding of the cable current transformer (when used) If the neutral current is measured by a cable current transformer, the cable shielding should first be returned through the cable current transformer before connecting it to the ground. This enables weak ground faults currents that flow along the cable sheath to dissipate. In this way, they will not be incorrectly measured at their own relay feeder. The following shows another view of the cable current transformer grounding.

Illustration 7-6 Grounding of a cable current transformer

7.3.2

Check the voltage transformer circuits


To check that the voltage transformer and the voltage transformer circuits are wired correctly, run the following checks: Polarity check Wiring check Check the transformer circuit grounding

Check the voltage transformer for neutral point-ground voltage (when used). To measure ground faults please proceed as follows: The voltage is referred to as neutral pointground voltage of a ground fault measurement when it occurs with a metallic ground fault in the network between terminals e and n of the open delta winding. In the event of a metallic ground fault in phase L1, the external phase-to-neutral voltages occur in phases L2 and L3 instead of the conductor-ground voltages. They are added geometrically and yield three times the amplitude between terminals e and n.

7.3.3

Checking the auxiliary voltage


The auxiliary voltage must be in the tolerance range of the power supply module and have the proper polarity under all operating conditions.

7.3.4

Check the tripping and signaling contacts


Conduct this check as shown in the bay documentation.

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7.3.5

High Speed Transfer Device SUE 3000 Mounting, Installation, Commissioning, Maintenance

Check the binary inputs


Check the polarity and the voltage value of the binary inputs on the SUE 3000 in accordance with the technical data of the binary inputs.

7.4

Grounding of the SUE 3000


As can be seen in the following figure, the power supply board at connector X10 must be grounded to the housing. Therefore the middle pin must be connected to the grounding point in the LV compartment. Beside that, the shielding of the cable connection to the HMI control unit must also be connected to ground respectively to the housing.

Illustration 7-7 Grounding of the SUE 3000 Central Unit housing

To ensure the EMC (Electro-Magnetic Compatibility) the housing must be grounded by a low impedance galvanic connection to the grounding system. As it is shown in the figure, an appropriate cable connection, which is fixed from a specific screw on the housing to the grounding system in the LV compartment, must be foreseen. That is why an interweaving cable is used for the grounding connection. If, due to the installation construction, the low impedance connection from the housing to the grounding system is already given, the additional grounding connection by the interweaving cable can be abstain from. The housing of the HMI Local Control Unit must also be grounded too. As can be seen in the next figure, a specific grounding cable is to be connected from the housing of the HMI Local Control Unit to the grounding system in the LV compartment.

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Illustration 7-8 Grounding of the SUE 3000 HMI Local Control Unit

7.5

SUE 3000 in a control cubicle


In case the SUE 3000 High Speed Transfer Device is delivered in a cubicle, all of the required auxiliary systems, terminals, redundant voltage feeders, diode decoupling (optional) etc. are assembled in one stable sheet metal electronic cubicle (see Illustration 7-9 on page 141). The High Speed Transfer Device housed in a control cubicle is supplied factory-built and routinely check-tested. Assembly work is reduced to the setting up and connecting of the cubicle. The cubicle must be firmly screwed to a base frame or welded to it, corresponding to onsite conditions. Only then an optimum stability and operational safety can be ensured. If the cubicle is equipped with a swing frame there exists otherwise the danger of tipping over. Connection takes place by means of cable leads from below to the terminals in the cabinet. The High Speed Transfer Device is equipped with disconnect terminals as standard equipment in order to make complete disconnection possible for cabling testing.

7.5.1

Mechanical construction
The control cubicle has as standard dimensions (WxDxH) 800x600x2200 mm. Other dimensions can be realized if desired. The standard color is RAL 7032 (pebble grey). The standard model of the electronic cubicle includes a door on the front side, in which the HMI is integrated. Other variants are possible. Special colors or unusual designs such as tropicalizing, stability against earth-quakes (special primer, color intensity, heating, etc.) are possible where desired. The cabinet weight with max. construction with 2 SUE 3000s amounts to around 200 kg.

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Illustration 7-9 Control cubicle with SUE 3000

7.6

EMC concept
The ABB SUE 3000 High Speed Transfer Device complies with all important national and international EMC regulations (see in this connection also Chap. 9 on page 155). This ensures that the SUE 3000 exhibits an optimum stability with respect to its area of utilization against electromagnetic disturbances, in order to make reliable and uninterrupted operation possible. Furthermore, the electromagnetic interference emission of the SUE 3000 is limited to such a degree that operation of radio and telecommunications devices in compliance with regulations is possible in its proximity. A large number of preliminary design measures for this purpose were carried out for the achievement of a high degree of interference resistance, such as for example a complete galvanic decoupling, shielding, earthing and complex protective wiring.

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7.7

High Speed Transfer Device SUE 3000 Mounting, Installation, Commissioning, Maintenance

Commissioning
It is recommended that the commissioning of the model SUE 3000 High Speed Transfer Device has to be carried out by a commissioning engineer from ABB who has specialized in these tasks. The commissioning consists of a cold preliminary test and of what is referred to as a hot commissioning involving transfer tests performed under load.

7.7.1

Preliminary test (cold commissioning)


In the course of the preliminary test, the interaction of the High Speed Transfer Device with the system components in communication with it is tested. For this purpose, the busbars to be switched over must be cleared (without load) and the circuit breakers involved must be able to operate. The ideal situation is when at least one of the feeders is already voltage-bearing. When this is the case, then the respective circuit breaker can also be switched in test position and the missing measuring voltage of the busbar and of the other feeder (if required) can be simulated by corresponding bridges within the High Speed Transfer Device. During the course of an optimally-staged preliminary test, all interfaces to other installations within the system are checked through and the error-free functioning of the High Speed Transfer Device is proved. This procedural method offers the greatest possible degree of dependability to the later hot commissioning involving transfer tests under load. Furthermore, this eliminates delays caused by searching for errors in the cabling or among the installations communicating with the SUE 3000 during the time frames for the transfer tests, which are often very narrow, due to the nature of the process.

7.7.2

Transfer tests with load (hot commissioning)


The performance of transfer tests with oscillographic measurements with loads approximating reality on the busbars to be switched over is recommended as the final measuring for commissioning of the High Speed Transfer Device. These tests serve the checking and documentation of the project-specific configuration. Additional important transfer parameters such as transfer duration, current-free transfer time, start-up current, voltage drop with the connection, etc. can be determined and evaluated from the transfer tests. The following transfer tests are carried out, for example, during the hot commissioning: 1. 2. 3. 4. 5. 6. 7. Decoupling in the direction 12 (1BB) (simulated failure to open CB 1) Fast transfer in the direction 12 (1BB) Decoupling in the direction 21 (BB1) (simulated failure to open CB 2) Fast transfer in the direction 21 (BB1) Residual voltage-dependent transfer in the direction 12 (1BB) Transfer at 1st phase coincidence in the direction 12 (1BB) Protection-triggered fast transfer in the direction 12 (1BB)

For a 3-breaker-configuration the following additional transfers will be carried out: 8. 9. 10. 11. Decoupling in the direction 2BB (simulated failure to open CB 2) Fast transfer in the direction 2BB Decoupling in the direction BB2 (simulated failure to open CB BB) Fast transfer in the direction BB2

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12. Residual voltage-dependent transfer in the direction 2BB 13. Transfer at 1st phase coincidence in the direction 2BB 14. Protection-triggered fast transfer in the direction 2BB The exact transfer program, however, will be determined taking into account the entirety of the installation-specific conditions. A commissioning report will be submitted, based on the transfer tests performed, in which the oscillographic measurements undertaken will be evaluated in detail and all important parameters of the transfer tests will be summarized in clear fashion.

7.8

Maintenance
The SUE 3000 High Speed Transfer Device consists exclusively of electronic and electromechanical components which are fundamentally maintenance-free. A reliable monitoring of the relevant interfaces exists through the permanent continuity check of the circuit breaker control circuits, even when the system spends long periods out of operation. The parameterization is securely stored in Flash RAMs, so that there is no danger in terms of data loss, even in connection with extended breakdowns of the distribution voltage.

7.8.1

Spare parts
The following spare parts should be available, at a minimum of one each, in order to make possible a short-term continued operation of the High Speed Transfer Device even with a breakdown of an electronic functional group:

No.
1

Designation
Mainboard - Basic version or Mainboard - Full version (for HSTS with FDI/VS) Power Supply 4.1 - Wide range Voltage Binary I/O2 - Standard or Static I/O Analog Input Transformers version 3 CT, 3 VT,1 CT,1 VT HMI cable - 2.5 m or HMI cable - 3.5 m or HMI cable - 4.5 m HMI - 110..220V - SUE3000 or HMI - 48..110V - SUE3000 Housing - Wide version Backplane - Wide version Connector Panel CT/VT - Wide version

Identification No.
1VCF751021R0802 1VCF751021R0801 1VCF750168R0802 1VCF701839R0801 1VCF701952R0801 1VCF750170R0819 1VCF750142R0817 or 1VCF750142R0818 or 1VCF750142R0819 1VCF750090R0804 or 1VCF750090R0803 1VCF750102R0801 1VCF750141R0801 1VCF750099R0002

2 3

4 5

7 8 9

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Depending on the design of the High Speed Transfer Device, especially of the implemented communication components the subsequent specified apparatus as additional spare parts are required:

No.
10 11 12 13 14 15 16 17 18 19 20

Designation
Analog Output board 4..20 mA COM-L (LON - LAG 1.4) SPABUS Plastic Fiber version SPABUS Glass Fiber with SMA connectors version SPABUS Glass Fiber with ST connectors version MOD-BUS RTU / SPAbus RS485 version MOD-BUS RTU / SPAbus Fiber Optic version Hand Tool Crimper for Binary I/O crimp contacts Hand Tool Crimper for Analog Input crimp contacts Not programmed Dallas i-button keys Harting Contacts in reel (2500 pcs.)

Identification No.
1VCF750237R0801 1VCF750071R0801 1VCF701842R0801 1VCF701842R0802 1VCF701842R0803 1VCF750079R0801 1VCF750079R0802

1VCF750193R0803

7.8.2

SUE 3000 with mechanical binary I/O (Version 2)


The SUE 3000 can only be delivered with binary I/O version 2. Extension up to two additional mechanical binary I/O version 2 (BIO2) possible. Other configurations of the analog input board available, e.g. mixed configuration for input transformers and sensors connection.

Note Please connect the right polarity on binary output BO01 to BO03!

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-X20: d02 z02 d04 z04 d06 z06 d08 z08 d10 z10 d12 z12 d14 z14 d16 z16 d18 z18 d20 z20 d22 z22 d24 z24 d26 z26 d28 z28
+ + + + + + + + + + + + + + -

-X30: BI01 BI02 BI03 BI04 BI05 BI06 BI07 BI08 BI09 BI10 BI11 BI12 BI13 BI14 d02 z02 d04 z04 d06 z06 d08 z08 d10 z10 d12 z12 d14 z14 d16 z16 d18 z18 d20 z20 d22 z22 d24 z24 d26 z26 d28 z28
+ + + + + + + + + + + + + + -

-X40: BI15 BI16 BI17 BI18 BI19 BI20 BI21 BI22 BI23 BI24 BI25 BI26 BI27 BI28 d02 z02 d04 z04 d06 z06 d08 z08 d10 z10 d12 z12 d14 z14 d16 z16 d18 z18 d20 z20 d22 z22 d24 z24 d26 z26 d28 z28
+ + + + + + + + + + + + + + -

BI29 BI30 BI31 BI32 BI33 BI34 BI35 BI36 BI37 BI38 BI39 BI40 BI41 BI42

Illustration 7-10 Connection diagram of the binary inputs of 3 conventional I/O boards (BIO2)

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-X21:
+

-X31: z02 BO09 z04 - d02 d04 + z06 BO10 z08 - d06 d08 d10 BO11 d12 z10 z12 d14 BO12 d16 z14 z16 d18 BO14 BO13 d20 d22 z18 z22 z20 d24 BO15 z24 z26 z28 BO16 d26 d28 d30 WD2 z30 z32
+ +

-X41: z02 BO17 z04 - d02 d04 + z06 BO18 z08 - d06 d08 d10 BO19 d12 z10 z12 d14 BO20 d16 z14 z16 d18 BO22 BO21 d20 d22 z18 z22 z20 d24 BO23 z24 z26 z28 BO24 d26 d28 d30 WD3 z30 z32

BO01
+

BO02
-

BO03

BO04

BO06 BO05

z02 z04 d02 d04 z06 z08 d06 d08 d10 d12 z10 z12 d14 d16 z14 z16 d18 d20 d22 z18 z22

z20 d24 BO07 z24 z26 z28 BO08 d26 d28 d30 WD1 z30 z32

Illustration 7-11 Connection diagram of the binary outputs of 3 conventional I/O boards (BIO2)

7.8.3

SUE 3000 with solid state binary I/O


Example of SUE 3000 base version for sensor connection with one solid state binary I/O. Extension up to two additional solid state binary I/O possible. Other configurations of the analog input board available, e.g. mixed configuration for input transformers and sensors connection.

Note Please connect the right polarity!

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-X20: d02 z02 d04 z04 d06 z06 d08 z08 d10 z10 d12 z12 d14 z14 d16 z16 d18 z18 d20 z20 d22 z22 d24 z24 d26 z26 d28 z28
+ + + + + + + + + + + + + + -

-X30: BI01 BI02 BI03 BI04 BI05 BI06 BI07 BI08 BI09 BI10 BI11 BI12 BI13 BI14 d02 z02 d04 z04 d06 z06 d08 z08 d10 z10 d12 z12 d14 z14 d16 z16 d18 z18 d20 z20 d22 z22 d24 z24 d26 z26 d28 z28
+ + + + + + + + + + + + + + -

-X40: BI15 BI16 BI17 BI18 BI19 BI20 BI21 BI22 BI23 BI24 BI25 BI26 BI27 BI28 d02 z02 d04 z04 d06 z06 d08 z08 d10 z10 d12 z12 d14 z14 d16 z16 d18 z18 d20 z20 d22 z22 d24 z24 d26 z26 d28 z28
+ + + + + + + + + + + + + + -

BI29 BI30 BI31 BI32 BI33 BI34 BI35 BI36 BI37 BI38 BI39 BI40 BI41 BI42

Illustration 7-12 Connection diagram of the binary inputs of 3 solid state IO boards

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-X21:
+ d02

-X31:
+ d02

-X41:
+ d02

BO01

d04
- z02

BO10

d04
- z02

BO19

d04
- z02

z04
+ d06

z04
+ d06

z04
+ d06

BO02

d08
- z06

BO11

d08
- z06

BO20

d08
- z06

z08 + d10 BO07


- z10

z08 + d10 BO16


- z10

z08
+ d10

BO25
- z10

z12 + d18 BO03 d20 BO05 d22 BO04 + z20 BO06 + z22 z18 + d24 BO08 z26 + z28 BO09 d28 + d30 WD1 z32

z12 + d18 BO12 d20 BO14 d22 BO13 + z20 BO15 + z22 z18 + d24 BO17 z26 + z28 BO18 d28 + d30 WD2 z32

z12 BO21 d20 BO23 d22 BO22 + z20 BO24 + z22 z18 + d24 BO26 z26 + z28 BO27 d28 + d30 WD3 z32
+ d18

Illustration 7-13 Connection diagram of the binary outputs of 3 solid state IO boards

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8

High Speed Transfer Device SUE 3000 Alarms and events

Alarms and events


Experience shows that determination of the causes of transferring errors is not easy, because of the large number of external installations taking part in the transfers. ABB's many years of experience in the commissioning, maintenance and service of High Speed Transfer Devices have shown that the source of error for unsuccessful transfers is only rarely to be found within the High Speed Transfer Device itself. Errors occur far more frequently at interfaces and with external installations. Whereas the installations actively affecting the High Speed Transfer Device (such as, for example, protective devices, process control systems) often generate and store their own signal and error protocols, the tracking of errors within the switchgear assembly often proves difficult, because the causes are often of a mechanical nature. For the reasons mentioned, the SUE 3000 High Speed Transfer Device is provided with 4 alarm pages and an event page, which signal a series of characteristic external faults and conditions which could occur during operation.

8.1
8.1.1

Alarms
Alarmpage 1

Alarmtext

Description

Page/ LED Color No.

Auto Reset Alarm after ackn. at Fault HMI? clearance

Alarm

Common indication, if an alarm is active, which leads to Not Ready which inhibits "Transfer possible" No alarm active, Transfer device in service

1/1

Red

no Alarm CB Fault

Green Red X

A fault occurred on one of the circuit 1/2 breakers. The fault is specified in a more detailed way on alarm page 2 4 The inputs "I> blocking1" or "I> Blocking 2" are have been or are active. This lead to a blocking of the HSTD.The blocking could be Reset manually. 1/3

Overcurrent activation

Red

Block. Decoupling

If during a transfer a breaker to open 1/4 fails, the just closed breaker will be reopened and the SUE 3000 is blocked.The blocking could be Reset manually.

Red

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Alarmtext

Description

Page/ LED Color No.

Auto Reset Alarm after ackn. at Fault HMI? clearance


X

Overcurrent Start Transfer not possible

The inputs "I> Start" or "I> Start2" 1/5 are activated inhibiting an initiation of the SUE 3000 Transfer could not be performed due 1/6 to missing prerequisites e.g.CB position antivalency check of position indication etc. 1/7

Red

Red

External Block- "Block Transfer 12" in direction ing 12 or "Block Transfer 21" in direction 21 are active U Standby < U Standby voltage is below the preset level

Red

1/8

Red

8.1.2

Alarmpage 2

Alarmtext

Description

Page/ LED Color No.

Auto Reset Alarm after ackn. at Fault HMI? clearance


X X X

CB 1 no definite position

No definite position indication of CB 1

2/1 2/2 2/3

Red Red Red

CB 1 command Command is issued to CB 1, but CB doesn't move. CB 1 operating The preset making time was failed time violation significantly. (important for 1st phase coincidence transfer) CB 1 coil error Direction 12: Opening coil Direction 21: Close coil

2/4

Red

8.1.3

Alarmpage 3

Alarmtext

Description

Page/ LED Color No.

Auto Reset Alarm after ackn. at Fault HMI? clearance


X

CB 2 no definite position

No definite position indication of CB 2

3/1

Red

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Alarmtext

Description

Page/ LED Color No.

Auto Reset Alarm after ackn. at Fault HMI? clearance


X X

CB 2 command Command is issued to CB 2, but CB doesn't move. CB 2 operating The preset making time (important time violation for 1st phase coincidence transfer) was failed significantly. CB 2 coil error Direction 12: Opening coil Direction 21: Close coil

3/2 3/3

Red Red

3/4

Red

8.1.4

Alarmpage 4

Alarmtext

Description

Page/ LED Color No.

Auto Reset Alarm after ackn. at Fault HMI? clearance


X X X

CB BB no defi- No definite position indication of CB nite position busbar CB BB command CB BB operating time violation CB BB coil error Command is issued to CB busbar, but CB doesn't move. The preset making time (important for 1st phase coincidence transfer) was failed significantly. Direction 1BB (2BB): Close coil Direction BB1 (BB2): Open coil

4/1 4/2 4/3

Red Red Red

4/4

Red

8.2

Events

SUE 3000 Events


Timestamp internal clock YYYY-MM-DD HH:MM:SS Undervoltage Feeder 1 Start Net1 L12 = Start time Timestamp internal clock YYYY-MM-DD HH:MM:SS Undervoltage Feeder 1 Trip Net1 = Trip time Timestamp internal clock YYYY-MM-DD HH:MM:SS Undervoltage Feeder 2 Start Net1 L13 = Start time Timestamp internal clock YYYY-MM-DD HH:MM:SS Undervoltage Feeder 2 Trip Net1 = Trip time

Description
Undervoltage initiation feeder 1 Start Undervoltage initiation feeder 1 Trip Undervoltage initiation feeder 2 Start Undervoltage initiation feeder 2 Trip

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SUE 3000 Events


Timestamp internal clock YYYY-MM-DD HH:MM:SS SUE 3000 CB 1 open bypass Trip time

Description
Open bypass: If the protective open circuit of feeder CB 1 is not to be looped directly onto the circuit breaker, but rather via the SUE 3000, then this function represents a bypass around the SUE 3000-internal interlocking for switching commands. Even if the SUE 3000 is in the Not Ready status, CB 1 is switched off immediately on occurrence of the Protection1 signal. If the transfer device is ready, then a transfer will be executed. Open bypass CB 2

Timestamp internal clock YYYY-MM-DD HH:MM:SS SUE 3000 CB 1 open bypass Trip time Timestamp internal clock YYYY-MM-DD HH:MM:SS SUE 3000 CB 1 open bypass failed Timestamp internal clock YYYY-MM-DD HH:MM:SS SUE 3000 CB 2 open bypass failed Timestamp internal clock YYYY-MM-DD HH:MM:SS SUE 3000 Transfer direction 1->2 failed Timestamp internal clock YYYY-MM-DD HH:MM:SS SUE 3000 Transfer direction 2->1 failed Timestamp internal clock YYYY-MM-DD HH:MM:SS SUE 3000 CB 1 Decoupling Timestamp internal clock YYYY-MM-DD HH:MM:SS SUE 3000 CB 2 Decoupling Timestamp internal clock YYYY-MM-DD HH:MM:SS SUE 3000 CB BB Decoupling Timestamp internal clock YYYY-MM-DD HH:MM:SS SUE 3000 CB 1 decoupling failed Timestamp internal clock YYYY-MM-DD HH:MM:SS SUE 3000 CB 2 decoupling failed Timestamp internal clock YYYY-MM-DD HH:MM:SS SUE 3000 CB BB decoupling failed Timestamp internal clock YYYY-MM-DD HH:MM:SS SUE 3000 Fast transfer 1 ->2 transfer time

Open Bypass CB 1 failed (no opening of the CB) Open Bypass CB 2 failed (no opening of the CB) Transfer direction 12 (1BB) was not successful (CB 1 not opened or CB 2 (CB BB) not closed) Transfer direction 12 (1BB) was not successful (CB 2 not opened or CB 1 (CB BB) not closed) Due to a making error of the CB to close a decoupling was processed by re-opening the just closed CB 1 Due to a making error of the CB to close a decoupling was processed by re-opening the just closed CB 2 Due to a making error of the CB to close a decoupling was processed by re-opening the just closed CB BB If the decoupling (re-opening) of CB 1 failed, this event is generated If the decoupling (re-opening) of CB 2 failed, this event is generated If the decoupling (re-opening) of CB BB failed, this event is generated Successful fast transfer dir. 12 (1BB) was performed.

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High Speed Transfer Device SUE 3000 Alarms and events

SUE 3000 Events


Timestamp internal clock YYYY-MM-DD HH:MM:SS SUE 3000 Fast transfer 2 ->1 Transfer time Timestamp internal clock YYYY-MM-DD HH:MM:SS SUE 3000 Beat transfer 1->2 Transfer time Timestamp internal clock YYYY-MM-DD HH:MM:SS SUE 3000 Beat transfer 2->1 Transfer time Timestamp internal clock YYYY-MM-DD HH:MM:SS SUE 3000 Resid voltg. transfer 1 ->2 Transfer time Timestamp internal clock YYYY-MM-DD HH:MM:SS SUE 3000 Resid voltg. transfer 1 ->2 Transfer time Timestamp internal clock YYYY-MM-DD HH:MM:SS SUE 3000 Time dep. transfer 1 ->2 Transfer time Timestamp internal clock YYYY-MM-DD HH:MM:SS SUE 3000 Time dep. transfer 2 ->1 Transfer time Timestamp internal clock YYYY-MM-DD HH:MM:SS SUE 3000 Make-before break 1 -> 2 Transfer time Timestamp internal clock YYYY-MM-DD HH:MM:SS SUE 3000 Make-before break 2 -> 1 Transfer time Timestamp internal clock YYYY-MM-DD HH:MM:SS SUE 3000 Make-before break 1 -> 2 failed Timestamp internal clock YYYY-MM-DD HH:MM:SS SUE 3000 Make-before break 2 -> 1 failed

Description
Successful fast transfer dir. 21 (BB1) was performed. Successful transfer at 1st phase coincidence dir. 12 (1BB) was performed. Successful transfer at 1st phase coincidence dir. 21 (BB1) was performed. Successful residual voltage transfer dir. 12 (1BB) was performed. Successful residual voltage transfer dir. 21 (BB1) was performed. Successful residual voltage transfer dir. 12 (1-B) was performed. Successful residual voltage transfer dir. 21 (BB1) was performed. Successful transfer in makebefore-break-mode dir. 12 was performed Successful transfer in makebefore-break-mode dir. 21 was performed Make-before-break-transfer dir. 12 was not successful Make-before-break-transfer dir. 21 was not successful

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9

High Speed Transfer Device SUE 3000 Technical data

Technical data
9.1 Response time
Response time is the time between protective initiation of the High Speed Transfer Device SUE 3000 and the command being issued to the circuit breakers involved.

Response time with mechanical relays (BIO < 11 ms 2 I/O board)) Response time with solid state I/O-boards < 2 ms

9.2
9.2.1

Analogue inputs
With current and voltage transformer

Rated current IN Rated voltage UN Rated frequency fN

1 A or 5 A 100 V ... 125 V AC 50 Hz / 60 Hz

9.2.2

Thermal load capacity

Current path

250 IN (peak value) 100 IN (dyn.) for 1 s, 4 IN continuous 2 UN / 3 continuous

Voltage path

9.2.3

Consumption

Current path Voltage path

0.1 VA at IN 0.25 VA at UN

9.2.4

Exactitudes of measured values

Measurement categories

1% (phase current, phase voltage)

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High Speed Transfer Device SUE 3000 Technical data

Calculated values Protection functions

2% (Energy, power rating) 3%

9.3

Binary in- and outputs


In order to achieve the operations of the primary equipment and establish conventional (parallel) communication, the SUE 3000 is equipped with binary I/O boards. The inputs of the binary signals are isolated by an optocoupler. Each input has a minimum fixed filter time of 1 ms. In most applications, binary outputs are implemented with mechanical relays. However, in high level applications, for which the mechanical relays dont offer sufficiently fast operating time, static power outputs could be installed. A maximum of 3 binary I/O boards can be installed. Each binary in- and output card provides the following amount of in- and outputs:

9.3.1

Binary I/O board with mechanical relays (BIO2)

Number of Inputs Input voltage Number of power outputs Operating voltage Making current Load current Breaking current Breaking capacity Number of signal outputs Operating voltage Max. current Number of watchdog relays Operating voltage Max. current Total inputs Total outputs

14 per board 48 265 V DC (Threshold 35 V DC) 5 per board 265 V DC or 250 V AC 20 A (peak) 12 A 6A 300 W for max. 100 ms (L/R < 15 ms) 2 per board 220 V DC or 250 V AC 2A 1 per board 220 V DC or 250 V AC 2A 14 per board 8 per board (7 freely configurable)

Number of power outputs with coil su-pervi- 2 sion (Coil OK if RCoil < 10 k)

9.3.2

Binary I/O module with static relays

Number of Inputs Input voltage

14 per board 48 265 V DC (Threshold 35 V DC)

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High Speed Transfer Device SUE 3000 Technical data

Number of power outputs Operating voltage Making current Load current Number of other power outputs Operating voltage Making current Load current Number of signal outputs Operating voltage Making current Load current Number of watchdog outputs (WD) Operating voltage Max. current Total inputs Total outputs

2 per board 48 265 V DC 70 A (t 10 ms) 12 A (t 30 s) 4 per board 48 265 V DC 16 A (t 10 ms) 10 A (t 30 s) 2 per board 48 265 V DC 1 A (t 10 ms) 0.3 A (t 30 s) 1 per board 48 265 V DC 0.3 A 14 per board 9 per board (8 freely configurable)

Number of power outputs with coil su-pervi- 2 sion (Coil OK if RCoil < 10 k)

9.4
9.4.1

Communication Interfaces
HMI Control Unit
Optical/electrical standard interface RS 232 to the Notebook PC (at the front) Electrical isolated standard interface RS 485 to the Central Unit (at the rear)

9.4.2

Central Unit
Electrical isolated standard interface RS 485 to the HMI Electrical standard service interface RS 232 for updating the firmware Optical IRIG interface for real time synchronization

9.5

Analog input board (optional)


Six channel 0 20 mA or 4 20 mA

9.6

Analog output board (optional)


Four channel 0 20 mA or 4 20 mA

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9.7

High Speed Transfer Device SUE 3000 Technical data

Communication to a station automation system (optional)


SPABUS, electrical RS 232 or optical plastic fiber interface with snap-in type connector or glass fiber (multi mode) with F-SMA or ST connectors. LON (according to ABB LAG 1.4), glass fiber (multi mode) optical interface with ST connectors MODBUS RTU/SPA-Bus, electrical interface with two galvanically insulated SPABus RS 485 ports or optical interface with four standard ST connec-tor for glass fiber (multi mode). Ethernet interfaceStandard RJ45 connector on the main module CAN Open (optional) open style connector compliant with CAN Open standard and ISO 11898 Profibus DP, electrical RS 485 interface (with converter)

9.8
9.8.1

Power supply
Central Unit

Rated voltage

110 V DC (-30%, +10%) or 220 V DC (-30%, +10%) or 48 220 V DC (-15%, +10%) 30 W (with 2 BIO boards) 10 A peak value for 200 ms < 10%

Power consumption Inrush current Admissible ripple

9.8.2

HMI Control Unit

Rated voltage

48 110 V DC (-15%, +10%) or 110 220 V DC (-15%, +10%) 6W < 10%

Power consumption Admissible ripple

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9.9

High Speed Transfer Device SUE 3000 Technical data

Environmental conditions

Ambient operation temperature Ambient transport and storage temperature Ambient humidity Altitude

-10 ... +55C -25 ... +70C Up to 95% without condensation < 1000 m a.s.l.

9.10
9.10.1

Protection degree
Central Unit

Case

IP20

9.10.2

HMI Control Unit

Front Rear

IP44 IP20

9.11

Typetests
All relevant typetests acc. to IEC 60255, EN 61000 respective acc. to new standard EN 50263 were carried out.

9.12

EMC
Interference suppression acc. to EN 55022 respectively IEC CISPR 11, Group 1 Immunity to electrostatic discharge acc. to IEC 61000-4-2, level 3 Immunity to radiated electromagnetic energy acc. to IEC 61000-4-3, level 3 Electrical fast transient or burst acc. to IEC 61000-4-4, level 3 Surge immunity tests acc. to IEC 61000-4-5, level 3 Immunity to conducted disturbances induced by radio frequency fields acc. to IEC 61000-4-6, level 3 Power frequency magnetic field immunity acc. to IEC 61000-4-8, level 5 Pulse magnetic field immunity acc. to IEC 61000-4-9, level 5 Damped oscillatory magnetic field immunity acc. to IEC 61000-4-10, level 5 Oscillatory waves immunity acc. to IEC 61000-4-12, level 3 Oscillatory waves immunity in the range from 0 to 150 kHz acc. to IEC 61000-4-

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High Speed Transfer Device SUE 3000 Technical data

16, level 3 Ripple on DC input power port immunity acc. to IEC 61000-4-17, level 3 Voltage dips, short interruptions and voltage variations on DC input power ports per IEC 61000-4-29, 50 ms.

9.13

Isolation
Voltage test acc. to IEC 60255-5 with 2 kV RMS, 50 Hz during 1min Impulse voltage withstand test acc. to IEC 60255-5 with 5 kV 1,2/50 s.

9.14

Mechanical properties
Vibration test acc. to IEC 60255-21-1 Shock response and withstand test per IEC 60068-2-2 Earthquake test acc. to IEC 60068-2-30

9.15

Environmental conditions
Cold test acc. to IEC 60068-2-1 Dry heat test acc. to IEC 60068-2-2 Damp Heat and Cycling test acc. to IEC 60068-2-30

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High Speed Transfer Device SUE 3000 Closing remarks

10 Closing remarks
The concept of the SUE 3000 High Speed Transfer Device represents the sum total of around 50 years of ABB's experience in developing and supplying High Speed Transfer Devices. Since 1954, around 1700 systems have been delivered in appr. 50 countries. The device represents a determined developmental step for the ABB High Speed Transfer Device in the direction of operating ease and modernity in the field of numerical protective relays. It is above all the possibility of supplying the device without a steel-sheet cubicle which makes it possible to offer an even more economical and flexible utilisation. In order that we continue to be able to develop and supply outstanding products, in which as many customer wishes are taken into consideration as possible, we expressly welcome all comments and suggestions for improvements.

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High Speed Transfer Device SUE 3000 Illustrations

11 Illustrations
Illustration 2-1 Busbar with two feeders Illustration 2-2 Busbar with two feeders and one busbar coupling Illustration 3-1 Block diagram of the SUE 3000 central unit Illustration 3-2 Central unit and operating unit (HMI) of the SUE 3000 Illustration 3-3 Control unit of the SUE 3000 Illustration 4-1 Status display of the circuit breakers Illustration 4-2 Oscillogram of a fast transfer Illustration 4-3 Vector diagram of a transfer at 1st phase coincidence Illustration 4-4 Oscillogram of a transfer at 1st phase coincidence Illustration 4-5 Oscillogram of a residual voltage-dependent transfer Illustration 5-1 Operating elements (HMI) of the High Speed Transfer Device SUE 3000 Illustration 5-2 LC display of SUE 3000 with SLD view and the SUE page Illustration 5-3 SUE page with all important information Illustration 5-4 Navigation to menu page Illustration 5-5 Command page Illustration 5-6 Changing the control operation mode by using the control key Illustration 5-7 Changing the protection operation mode by using the protection key Illustration 5-8 Display of alarm pages Illustration 5-9 Display of measurement page Illustration 5-10 Information at resetting in wrong control mode Illustration 5-11 Information at resetting in right control mode Illustration 5-12 Display of events after switching Illustration 5-13 Viewing the installed protection functions Illustration 5-14 Unit right screen after protection parameters modification Illustration 5-15 Control parameter page Illustration 5-16 Menu service page Illustration 5-17 Display of the submenu Statistics Illustration 5-18 Display of the submenu Versions Illustration 5-19 Display of the communication address Illustration 5-20 Menu for adjusting the LCD contrast Illustration 5-21 Menu for adjusting the internal clock of the SUE 3000 12 13 15 16 17 20 29 30 31 32 38 38 42 43 44 45 46 48 48 49 49 50 51 52 53 53 54 54 55 55 56

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High Speed Transfer Device SUE 3000 Table of Contents

Illustration 5-22 Display of the test page for the control unit Illustration 5-23 Carrying out the LCD Test Illustration 5-24 Display of the test page for the LED test Illustration 5-25 Display of the test page for the buttons test Illustration 5-26 Display of the test page for the tests carried out of the control unit Illustration 5-27 Menu for testing primary switching devices Illustration 5-28 Interface cable between RHMI and local PC Illustration 6-1 Core Function component (HSTD-object) of the SUE 3000 Illustration 6-2 General parameter window Illustration 6-3 Parameter window circuit breaker Illustration 6-4 Parameter window control Illustration 6-5 Monitoring parameter window Illustration 6-6 Parameter window times Illustration 6-7 Parameter window analogue values Illustration 6-8 U<-function component Illustration 6-9 Configuration of the fault recorder Illustration 6-10 Graphic display of fault record data with the WINEVE program Illustration 6-11 Dialog window for exporting fault records Illustration 6-12 Dialog window for setting the fault record defaults Illustration 6-13 Dialog windows for displaying the status of the analog inputs or outputs Illustration 6-14 Dialog window for displaying the operational measured values Illustration 6-15 Configuration dialog for the continuous measured value scan Illustration 6-16 Configuration dialog for a connection Illustration 6-17 Configuration dialog to assign the measurement values of the LED bars Illustration 6-18 Dialog drawing menu/Utilities/protection functions Illustration 6-19 Function block indication LED Illustration 6-20 General configuration dialog, indication LED function block Illustration 6-21 Parameter configuration dialog, indication LED function block Illustration 6-22 Information dialog Pins, indication LED function block Illustration 6-23 Function block alarm LED Illustration 6-24 Function block alarm reset Illustration 6-25 Function block Local/Remote-Key Illustration 6-26 Function block switching object 0-1 Illustration 6-27 Configuration dialog switching object 0-1 Illustration 6-28 Function block switching object 1-0

56 57 57 58 58 59 60 67 71 72 73 74 76 77 79 81 82 83 84 85 86 87 90 97 101 102 103 104 105 105 106 107 108 109 110

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High Speed Transfer Device SUE 3000 Illustrations

Illustration 6-29 Configuration dialog switching object 1-0 Illustration 6-30 Function block switching object 2-2 Illustration 6-31 General configuration dialog, function block switching object 2-2 Illustration 6-32 Outputs configuration dialog, function block switching object 2-2 Illustration 6-33 Inputs configuration dialog, function block switching object 2-2 Illustration 6-34 Information dialog Pins, function block switching object 2-2 Illustration 6-35 Function block module for truck Illustration 6-36 Configuration dialog function block module for truck Illustration 6-37 Function block trip circuit supervision Illustration 6-38 Information dialog pins, io-supervision (coil-supervision) Illustration 6-39 Function block inverter Illustration 6-40 Function blocks constant 1 and constant 0 Illustration 6-41 Function block AND logic gate with inverting output Illustration 6-42 Function blocks AND logic gate with inverting inputs Illustration 6-43 Function blocks AND logic gate with varying input number Illustration 6-44 Function blocks OR logic gate with varying output numbers Illustration 6-45 Function block OR logic gate with inverting output (NOR logic gate) Illustration 6-46 Function block exclusive OR logic gate with varying input number Illustration 6-47 Function block exclusive OR logic gate with inverting output Illustration 7-1 Dimensional diagram of the central unit Illustration 7-2 Dimensional diagram operational unit (HMI) Illustration 7-3 SUE 3000 mounted in the LV compartment of a switchbay Illustration 7-4 SUE 3000 connector plate for the wide case mixed analog input Illustration 7-5 Power Supply and communication connection for HMI Control Unit Illustration 7-6 Grounding of a cable current transformer Illustration 7-7 Grounding of the SUE 3000 Central Unit housing Illustration 7-8 Grounding of the SUE 3000 HMI Local Control Unit Illustration 7-9 Control cubicle with SUE 3000 Illustration 7-10 Connection diagram of the binary inputs of 3 conventional I/O boards (BIO2) Illustration 7-11 Connection diagram of the binary outputs of 3 conventional I/O boards (BIO2) Illustration 7-12 Connection diagram of the binary inputs of 3 solid state IO boards Illustration 7-13 Connection diagram of the binary outputs of 3 solid state IO boards

111 112 114 116 117 118 118 119 120 120 122 123 123 124 125 125 126 127 128 132 133 134 134 137 138 139 140 141 145 146 147 148

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High Speed Transfer Device SUE 3000 Table of Contents

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12 Index
A

High Speed Transfer Device SUE 3000 Index

Asynchronous handshake Auxiliary voltage supply

27 17

Base frame Bay control voltage Breakdown of an electronic functional group Busbar faults Busbar voltage criterion

140 20 143 20 28

Cabinet weight Cable leads Cabling testing Circuit breaker bays Circuit breaker control circuits Colour intensity Commissioning Commissioning engineer Compel Compensating current Connecting the control cubicle Current-free transfer time Customer-specific adaptation

140 140 140 19 19 140 66, 131, 142 142 135 33 140 142 66

Decoupling Disconnect terminals Disconnector auxiliary contact

33 140 19

Earthing EMC concept Environmental Conditions

141 141 133

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exclusive OR External interlock conditions

High Speed Transfer Device SUE 3000 Table of Contents

20 33

Fast protection criteria Fast transfer Fast transfers Frequency difference criterion

19 28 21 28

Heating

140

Initiation Initiation criterion Initiation inputs Installation Installation project planning Interfaces Interlocking conditions

33 22 22 131 21 19 22

Load shedding LV compartment

33 134

Maintenance MCB drop signal MCB dropping out Mechanical construction Minimum impulse duration Motor-loading contact Motor-loading mechanism Mounting

131, 143 22 20 140 23 20 20 131

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O
Operating position contact Operational safety Overcurrent Overcurrent protection relay Overcurrent protection signal Overcurrent relay

High Speed Transfer Device SUE 3000 Index

20 20 20 20 22 20

Phase angle criterion Position indication Position monitoring Preliminary test Processing times Project planning options Protective devices Protective initiation

27 19 19 142 22 11 20 22

Release for transfer Remote control Remote signalling Residual voltage criterion Residual voltage-dependent transfer RS485

34 19 19, 23 32 31 132

Safety functions Safety MCB Shielding Spare parts Spring-loading contact Standard colour Standard dimensions Standard parameterization Standard values Stand-by feeder Stand-by feeder voltage criterion Start-up current Substation interlocks Swing frame Switching command dispatch System integration System lifetime

11 20 141 143 19 140 140 66 66 78 28 142 21 140 33 11 66

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T

High Speed Transfer Device SUE 3000 Table of Contents

Time-delayed transfer Transfer at 1st phase coincidence Transfer duration Transfer tests Transferring errors Tropicalising

21 29 142 142 149 140

Undervoltage Undervoltage initiation Undervoltage monitoring Undervoltage relays Unpacking User interface

21 20, 22, 27, 33 22 22 131 37

Voltage drop with the connection Voltage measurement Voltage reduction

142 18 34

Weight Withdrawable CB unit Withdrawable design

131 19 20

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ABB AG High Voltage Products Brown-Boveri-Strasse 30 63457 Hanau-Grossauheim GERMANY Phone: + 49 6181 509-660 Telefax: + 49 6181 509-661 E-Mail: powertech@de.abb.com Internet: http://www.abb.com
We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document. We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction - in whole or in parts - is forbidden without ABB's prior written consent. Copyright 2005 ABB All rights reserved.

Publication No. 1HDK400072 EN rev. c . Printed in Germany

07.05

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