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The Variation of Power With Height of A Merlin 4 6 Engine As Determined by Flight Tests On A Spitfire V C
The Variation of Power With Height of A Merlin 4 6 Engine As Determined by Flight Tests On A Spitfire V C
Technical Report
f
MINISTRY
OF SUPPLY
,i
The Variation of Power with Height of a Merlin 4 6 Engine as determined by Flight Tests on a Spitfire Vc
8y
G. 8. HisLov, Ph.D., B.Sc., A . R . T . C .
Cro~z Copy'i#t R e ~ t d
LONDON:
The Variation of Power witLtlB, A nelgnt of a Merlin 4 6 Engine as determined by Flight Tests on a Spitfire V c ....
/
By
G. S. HISLOP, Ph.D., B.Sc., A . R . T . C .
COMMUNICATED BY THE PRINCIPAL DIRECTOR OF SCIENTIFIC RESEARCH (AII~), MINISTRY OF SUPPLY i #~'%/ l 'i
1.3. Thus the general technique remained nluch as described in R. & M. 2212 ~, the principal change with, and advantage of, the electric propeller being that it dispensed with the necessity of doing a number of preliminary high altitude levels in order to obtain the correct fixed-pitch setting for maximum power at those conditions.
2. Theory.--This is given fully in R. & M. 2212 t and need not be recapitulated here.
2.2. The ratio of full throttle power at two widely different altitudes is obtained by determining the J and n for full throttle level flight at high altitude, and then by throttling the engine, realising the same J and n at a suitable low altitude. This throttled power is adjusted to full throttle at the same boost and r.p.m, by a suitable correction. That is,
where the symbols have the same meaning as'in R. & M. 22121. Corrections a~ and aa are related to b.h.p, in accordance with the formula 1p b.h.p, cc (p,~ -- - - ~) G where
1 T q- 127'
3. Condition of Aircraft duri~zg Tests. (See photographs).--3.1. The aircraft, a Spitfire Vc, was lightened by removal of all guns and ammunition and certain armour but the radio equipment was retained; the take-off weight was 6,160 lb. with the C.G. at 6.9 in. aft of datum, undercarriage down. Apart from the stub exhausts, which were fitted to eliminate the thrust power obtained from the ejector type of exhaust, and the electric propeller the aircraft was a normal Spitfire Vc.
3.2. The instrmnents fitted were similar to those employed on the earlier tests except t h a t a Cambridge type of electrical resistance thermometer was used in the air intake instead of the capillary type. No automatic observer was employed. The total head of the air entering the intake was read on an altimeter connected to the intake pitot-static tube, whilst the local speed was also obtained from this source. 3.3. Eugiue.--Merlin 46 No. A.314195/78141. The boost control was inoperative throughout to ensure that full throttle conditions were obtained as necessary. Magnetos--Rotax NSE 12/4. Rich mixture was used at all times. 3.4. Pr@eller.--Rotol Electric V.P. Type E 5 R W - R M - F B . Serial No. EE.171. No. of blades, 3 (Magnesium) to Drg. No. RA.630. Diameter 10 ft. 3.8 in. Direction of rotation, R.H. Serial Nos. of blades A.4154-5-6. Fine pitch angle 28 deg. 10 min. Feathering angle 87 deg. 15 min. Spinner No. RA.7355 No. 49. Reduction gear R.125.
4. Flight Tests.--The technique which was employed is given below : - 4.1. High Altitude Level.--The aircraft was flown level at m a x i m u m power for 3,000 r.p.m.
at 37,000 ft. with the propeller constant speeding ; towards t h e end of the run t h e pitch was locked and the necessary observations m a d e on completion of the level. The aircraft was landed and the propeller pitch measured. 4.2. Medium Altitude Throttled Partials.--At the same pitch as above the aircraft was flown t h r o u g h the. height range of 15,000 to 17,000 ft. at a n u m b e r of airspeed and throttle openings to include the same V and n as at high altitude. The principal observations were m a d e at 16,000 ft. though secondary Sets were taken on either side of this height to provide a check on the consistency. 4.3. Full Throttle Height Determinatior~.--With the propeller constant speeding at 3,000 r.p.m. the aircraft was climbed at full throttle from 16,000 to 24,000 ft. over a wide range of speeds, the observations being m a d e each 1,000 ft. 4.4. Repeat Tests.--The high altitude level and m e d i u m altitude t h r o t t l e d partials were repeated at pitch settings appropriate to all out level at 35,000 and 33,000 ft. whilst a check was m a d e of t h e 37,000 ft. results. In addition the full throttle height d e t e r m i n a t i o n was checked towards the end of the programme. 4.5. Position Error Measurement.--Though well-known on Spitfire aircraft t h e position error of the normal Mk. V I I I electrically heated pitot-static head was checked on this particular aircraft.
5. Results.--5.1. Most of the observed results have not been given in tabular form but are presented in the form ot curves on Figs. 3-7. The high altitude level results and the principal m e d i u m altitude results are given in Table 1 ; Table 2 is t h e position error correction.
The change in propeller power coefficient Cp with Vt/a at constant J was calculated for certain specific conditions for t h e Aero Dept. of t h e Royal Aircraft Establishment and their results are given in Table 3. Table 4 gives the pitch settings of the propeller as measured after each flight. 5.2. A sample calculation of t h e methods employed in calculating the power ratio for each test has not been given here as the theory shows quite clearly how it is done and Table 1 gives the numerical values at each stage. If referdnce to an actual calculation is required recourse can be had to t h a t given in R. & M. 22121. 5.3. F r o m t h e experimental results the power law of the engine has been plotted in Fig. 1 assuming a linear variation with density. This result can be compared with those from other engines as q u o t e d below : Present tests, b.h.p, cc (1.10 a -- 0.10 ), Merlin 46, Locked propeller Ref. 1 b.h.p, cc (1.08 a -- 0.08 ), Merlin XX, Locked propeller Ref. 2 b.h.p, oc (1.094 ~ -- 0.094), Merlin XX, Fage method-~ Ref. 4 b.h.p, cc (1.074 a -- 0.074), Merlin 46, RAE Bench tests As will be seen the present results give virtually the same expression as with t h e other flight tests and are in fair agreement with the R.A.E. bench tests, and thus little further c o m m e n t is necessary. It might be pointed out though, that the large discrepancy in t h e 33,000 ft. results in Fig. 1 can be a t t r i b u t e d to the excessive c h a r g e in propeller pitch (1~- deg.) which occurred during this part of t h e tests. F u r t h e r reference to this is m a d e in Section 6 of the report,
5.4. In R. & M. 2212 ~ an analysis of the likely errors was made and though the air intake temperature measurement has been considerably improved in the present tests the increase in accuracy has probably been offset by the small propeller pitch changes which occurred. Thus the probable accuracy which might be expected for the quoted power law is as before, i.e. it lies within the range P~ and 1"115 ~ - - 0 " 1 1 5
This is equivalent to an error of about q: 10 b.h.p, at 37,000 ft. 5.5. The full throttle height determination was checked at the end of the tests, and as will be seen from Fig. 7A and B, a small change has apparently taken place. In view of the fact that a cylinder block change was made during the test schedule, it seemed advisable to use the first determination for those tests made prior to the block change and the second determination for the later ones. Under still air I.C.A.N. conditions the mean full throttle height for 9 lb./sq, in. boost at 3,000 r.p.m, is 17,500 ft., which compares with the value of 18,000 ft. quoted by the R.A.E. from bench testsL 5.6. Sufficient full throttle data being available the supercharger compressions ration correction C in the formula R~ = R0 [1 + C (to -- t~)] has been obtained by plotting observed compression ratio, boost/intake total head versus intake temperature for a number of different conditions as shown in Fig. 2. The value of C so derived is 0. 00248 which compares with the figure of 0.002 commonly used on Merlin engines. The results from Ref. 5 on a Merlin 45 engine gave a C of 0.0027, a figure with which the present results agree quite closely. 5.7. The measured total head of the slipstream has been compared with that expected from the theoretical slipstream speed
Several cases were taken including the high altitude levels and one or two points from the full throttle height determination and in each case the ratio of the measured total head to the calculated was withJn + one or two per cent. of unity.
6. Notes ou Propeller Operatio~.--6.1. It has been found to be much quicker and easier to carry out the foregoing test schedule with this type of propeller than was the case with the ordinary propeller used earlier. The Spitfire, however, does not carry sufficient fuel to do the tairly lengthy schedule of climb and high altitude level, followed by throttled partials, all in one flight, and thu~ the undoubted advantage of the propeller could not be fully exploited. In the absence of satisfactory torquemeters, however, there seems to be no reason why the power variation of new types of engine should n o t be measured by this methc,d using this type of propeller.
6.2. Thc propeller was fitted with an electrical pitch indicator but in the first few flights this (lid not seem to be giving the pitch to the required accuracy, and thus no use was made of the indicator. When it eventually failed to work no attempt was made to put it right owing to the delay which would have been caused. There seems to be no fundamental reason, however, why this design could not be modified to give pitch indications to the required order of accuracy.
6.3. In general throughout the tests there was a tendency for the propeller to " creep " about ~-4deg. from. it,s locked position though the direction of movement was not always consistent. This change in piLch was thus liable to introduce a fair error into the results. Later tests on this propeller have shown a more satisfactory technique which is advocated for t h i s or any tests of a similar nature, viz. Instead of locking the propeller on the high altitude levels and keeping it locked for the subsequent throttled partial climbs, the pitch should be measured on descent from the high altitude levels and one or other of the pitch range stops adjusted to this value The ensuing take-off and climb can then be made with the propeller constant speeding. Prior to commencement of the actual partials the engine controls can be adjusted to make the propeller go to the appropriate stop, where it can be locked and the test carried out. Such a procedure obviates the necessity of taking off and climbing in an unsuitable fixed pitch.
7. C o n c l u s i o n s . - - 7 . 1 . The variation of full throttle power with height of the Merlin 46 engine under still air conditions follows the law : - - P cc (1.10~ -- 0.10). This result is approximately the same as obtained from other tests on Merlin engines.
7.2. The supercharger compression ratio correction has been evaluated as 0.00248 which compares with the accepted value of 0.002 for Merlin engines. 7.3. In the absence of a torquemeter the electric variable pitch propeller provides a very useful method of determining the power law of an engine.
REFERENCES
No. Author 1 G . S . Hislop and R. H. Weir .. Title, etc. The Variation of Power with Height of the Merlin X X Engine as determined by Flight Tests on a Hurricane II. R. & M. 2212. January, 1942. Determination of the Variation of Power with Height of a Merlin X X by Drag Analysis of Flight Trials made fc,r a Hurricane II. R. & M. 1977. September, 1942. The Variation of Pcwer with Height of a Merlin X l I Engine as determined by Flight Tests on a Spitfire II. Report No. A. & A.E.E./Res./166. A.R.C. 5934. May, 1942. (Unpublished). Merlin 46 Engine. Artificial Altitude Tests. R.A.E. Report E.3952. A.R.C..6120. August, 1942. (Unpublished). Performance Reduction Methods--IV. Analysis of Performance of Spitfire VB W.3134 at varying Air Temperatures. Report No. A. & A.E.E./Res./148/4. A.R.C. 5776. April, 1942. (Unpublished).
A. Fage
. . . . . . . .
4 5
....
TABLE 1
%AIRCRAFT INTAKI ~i Prop. Pitch Blade No. 1
i
!
Test No. Engine conditions r.p.m. Press ~ "~ ~i, ~ ~
a
Corrections
.2
R2
E,~z
i
J
I
Dens
Rcl. ~ ~,~ !
x x~ ~'~
~7g
~.~
,
0-995 1.092 I 0.953 1 0.489 i 0.319 --!0.561 CP~
1. 12/3 37,000 ft. 17/3 28~3 2. 28/3 35,000 It. 3/4 28/3 3. 5/4 33,000 ft. 15/4 20/4 4. 16/4 37,000 ft. 18~4 20fl Check
F.T.P.H.A. T.P.M.A.2 F.T.P.M.A~ F.T.P.H.A. T.P.M.A 2 F.T.P.M.A1 F.T.P.H.A. T.P.M.A 2 F.T.P.M.A I F.T.P.tt.A. T.P.M.A~
3,000 3,000
--2.6 7"94 I
37,000 16,000
3,000 7-94 21,400 ~ --~-"3-34,875 3,000 3,000 9.171 15,980 9.17 20,750
12"95 i ~968' 166 0"923 ]1~- 296 1.77 41 46' 7"08 217 0'315 894 6.23 261 0.599 894 1,062 0"843 ]229 296 1.77 42 03' 3.3 7-78 218 0.344 903 974
229
i 8-29 I -1-3 7 2 2 9 ! 0.349 I 8.07 _ [ _ _ _ 0.993 1.038 1.22:77 ::~5995. . . . 9-16 147 228~0"388 9-29 ~ ~i~56 0.992 1"26 l
~ 3,000 3,000
o.92---s-%Y
I 239
309 1 . 8 4 4 2
55' 2 9 , ~ 0 41 28'
[-0.965
0"~ -1 -- ~
6.20 260 0'601 903 1,061 0.851 239 309 1.84 3.4 6-4 216 0.286 861 968
o-~17;
192
0-99~-~-
~
oo,
F.T.P.M.A 1 3,000
0 '536
7 TABLE 2
+10
+s{
+2
+5
-25
-3~
TABLE 3
Rotol No. 5 Electric Propeller. Blades to Drg. No. RA.630 Calculation of Power Coefficients by R.A.E.
T e s t No. Blade Pitch (No. 1) 37 37 37 37 37 37 48' 48' 48' 48' 30' 30'
J
1-49 1.36 1- 44 1-49 1.49 1.56 - - 1- ~ - - 7
Vt/a
0.901 0.804 0.823 0.828 0-823 0-830 0.923
Ct,
0.1835 0.205 0.188 0.175 0.168 0.1475 0.224 0.263 0.233 0.209 0.270 0.227 0.191 0.168 0.234 0-241 0-223 0207
1. 37,000 ft.
2. 3 5 , 0 0 0 ft.
1.65
1.72
I 0-830
I
1.8o
1.58
I
i
0-837 0-845 0.830 0.928 0.843 0-853 0-890 0.796 0"805 0.809
3. 3 3 , 0 0 0 ft.
53'
28' 28' 1.80 1.87 1-49 1.39 1.47 1-53
4. 3 7 , 0 0 0 ft. c h e c k
TABLE 4
12/3
17/3 28/3
3/4 5/4 18/4
16/4 18/4
09
\~
0.7
D'Z,0 0 0
~'-/', 0 0 0 ~5,000
~ , o o o FT.
06:
POWE[2 I~ATIO
FT F T ( C H ~ : ~ ~~ FT ~
o
x
o
ONVaUO)- -
\~ \
Z -
0.s',
0-4
0.3 ~
\
o
~o'X,
\ ~o x. \
I
0.2 i
1
0.
~
~
g
o
'0.7
\ ,I
0"6 0.S 0.2 0.4 0.3 RELATIVE DENSITY ~e 0. l
i
;~.O
-60
-.<10
-~D
- ~O -FEMP ~ C
-IO
INTAKE
Fro. 2 . - - S u p e r c h a r g e r C o m p r e s s i o n R a t i o vs
Intake Temp.
Rc = Ro (1 + CA]-),
C=0.00248 .. .. X O
F.Th. height d e t e r m i n a t i o n 20/4/43 F.Th. height d e t e r m i n a t i o n 28/3/43 High a l t i t u d e levels . . . . . . S P I T F I R E Vc AB 488 Merlin 46 No. A.314195/78141
I'0
107
1~ . . . . . . . .
MP~
CArl
"1
1.4
I I I
I I I I I I I I
I
2980
2990
~ooo
~.PM.
~OlO
~5020
\
: 200
'197
6Q.
I-uA
____
__%.
i
I
16
~00
8
I3oo~-r ~ LB/~Q. IN.
II
0 O0 0.~I
!
0-(3~
= 1-49
0 (3-~
0-I~7
0 68
0-09
S P I T F I R E Vc AB 488
18
J7
3-
I0
16 ~ 9 8 0
2990
~OOO
;3010
i x-o1
i
lrl
I ~
all
X
!
BOOISIT.~ I-B/3Q.IN.
\
\
0' S8 0. ,59 0 60
OOl
I~ELATIVI DENSITY
0 02
O 0;5
O~I
O 65
O~
"O
SPITFIRE Ve AB 488
!
19
I
- - - ]
172060
2990
OPM
I :5000
I I
5010
16,500
i4~
I.-
,6.ooc =~
}-11.
-1
I e. 12 0 '69 i~ELATIV DENfilTY F O02 O~:3 O04
I 5~
15,,~00' 7
1
O6 5 OOO OO7
FIG. & - - T h r o t t l e d Partial Climbs at 33,000 ft. Setting Blade No. 1 ~ 41 deg. 28 rain. S m o o t h e d results at 3,000 r.p.m, and J - - 1.84 H e i g h t ----- 16,000 ft. Speed = 239 m . p . h . E . A . S . = 309 m . p . h . T . A . S . S P I T F I R E Vc A B 488 Boost = 9 - 8 5 Ib./sq. in. Air temp. ~ - - 13 deg. C. I n t a k e temp. ---- - - 7 deg. C. D e n s i t y a~ 0" 601 a~ O' 665
lO
/4 I
___----s o ~ j
i~ooo FT.
,---~F.
;502E)
I
I ~ 8980 2990
;5000
I I I
DDM
3OIO
,7
IO
\ ,~
-~~,%~,\
b0
~
I-
1\ 1',, !
I \
c>~g o Oo
~
. . . .
,~
>..___ _ _ I
(~
[~ooo-r ~
? L ~ I 3 / ~ Q IN
10 O 67
II O-~J8
FIG. 6 . - - T h r o t t l e d P a r t i a l Climbs at Check 37,000 ft. S e t t i n g B l a d e No. l ~ 39 deg. 28 rain. S m o o t h e d results at 3,000 r.p.m, a n d J = H e i g h t = 16,000 ft. S p e e d - - 192 m . p . h . E . A . S . = 249 m . p . h . T . A . S . 1.49 B o o s t = 7 . 1 7 lb./sq, in. Air T e m p . = - - 10 deg. C. I n t a k e t e m p . = - - 5 deg. C. D e n s i t y as 0. 591 ~, 0- 637
S P I T F I R E Vc AB 488
Y~
M Pid
EA~
Q X
7
x - '--I0"
-~0
T
- -26 z
g BOO,~T ~
IO LE~/SQ.IN,
II
I0
II
-30
Fig. 7t3
14
PLATE A
PAE B L T
PLATE C
~.
(TXhX)
A.R.O. Technical Regox*
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