7002-xxx

7. Parts catalog How to use this parts catalog

The following legend is used in the parts catalog: Units/mach - OR Units/option Units/ kit or pkg

AsmIndex

Part number

Description

Asm-index: identifies the assembly and the item in the diagram. For example, 3-1 indicates Assembly 3
and the item number 1. Part number: identifies the unique number that identifies this FRU. Units/mach: refers to the number of units actually used in the base machine or product. Units/option: refers to the number of units used in the option and does not include the base machine. Units/kit or pkg: refers to the number of units packaged together and identified by the part number. PP: (Parts Packet) in the parts description column indicates the part is contained in a parts packet. NS: (Not shown) in the Asm-Index column indicates that the part is procurable but is not pictured in the illustration. NA: (Not available) in the parts description column indicates the part is shown for identification purposes only and is not available as a FRU.

Model information used in the parts catalog. Model name Lexmark X644e Lexmark X642e Lexmark X642e Lexmark X644e Lexmark X646e Lexmark X646e Lexmark X644e Lexmark X642e Lexmark X642e Lexmark X644e Lexmark X646e Lexmark X646e Configuration Network Network Network, modem Network, modem Network, hard disk Network, modem, hard disk HV, network HV, network HV, network, modem HV, network, modem HV, network, hard disk HV, network with hard disk Machine type 7002-001 7002-003 7002-005 7002-011 7002-101 7002-111 7002-002 7002-004 7002-006 7002-012 7002-102 7002-112 Parts catalog 001 003 005 011 101 111 002 004 006 012 102 112

Parts catalog

7-1

7002-xxx

Assembly 1: Coversprinter (model X642e)

7-2 Service Manual

7002-xxx

Assembly 1: Coversprinter (model X642e)

AsmIndex 11 2 3 4 5 6 7 8 Part number 40X0001 40X0469 40X0467 40X0468 40X0473 40X0471 40X0516 40X3309 Units/ mach 1 1 1 1 1 1 2 1 Units/ kit or pkg 1 1 1 1 1 1 1 1 Description Fuser wiper cover assembly Upper sub cover assembly Upper cover assembly Upper tray cover (paper support) Right side cover Right cover assembly Counterbalance spring Upper front cover hinge assemblyX642e, includes: 9 40X3303 1 1 10 11 40X0493 40X3301 1 1 1 1 Operator panel frame (hinge) UICC 18-pin cable USB cable Cover open sensor Left hinge cable retainer Right hinge cable retainer Left hinge spring Right hinge spring Ground cable Screw, M3x10 (3) Screw, Sunk head (1) Operator panel right cover Dial numeric pad key Control 1Stop key Control 2Go key Control 3Clear key Hook, operator panel right assembly Compression spring LCD operator panel cap UICC #1 card assembly Screw, M3x8 (2) Screw, M3x8 (2)

Operator panel right cover assemblyX642e, includes:

Multipurpose tray assembly LCD mono touchscreen display assemblyX642e, includes: LCD lower cover Mono LCD assembly LCD frame lever LCD lever spring Core Screw, M3x8 (4) Bezel UICC #3 Home key M3x8 screws (2) Operator left cover Operator panel left hook Admin key UICC #2 card assembly Compression spring M3x18 screws (2) M3x18 screws (2)

12

40X3299

Cover bezel with Lexmark logoX642e, includes

13

40X3302

Operator panel left cover assemblyX642e, includes

14

40X0151

USB board assembly

Parts catalog

7-3

7002-xxx

Assembly 1 (continued): Coversprinter (model X642e)

7-4 Service Manual

7002-xxx

Assembly 1: Coversprinter (model X642e)

AsmIndex 115 16 17 18 NS NS 40X0050 Part number 40X3304 40X0009 40X0470 40X0472 Units/ mach 1 1 1 1 5 2 Units/ kit or pkg 1 1 1 1 10 1 Description LCD (mono) touchscreen inverter cardX642e TLI/ID/serial number labelblank Left cover assembly Left side cover Parts packet (cable ties) (PP 40X0174) Counterbalance spring

Parts catalog

7-5

7002-xxx

Assembly 2: Coverprinter (models X644e and X646e)

7-6 Service Manual

7002-xxx

Assembly 2: Coversprinter (models X644e and X646e)

AsmIndex 21 2 3 4 5 6 7 8 Part number 40X0001 40X0469 40X0467 40X0468 40X0473 40X0471 40X0516 40X0515 Units/ mach 1 1 1 1 1 1 2 1 Units/ kit or pkg 1 1 1 1 1 1 1 1 Description Fuser wiper cover assembly Upper sub cover assembly Upper cover assembly Upper tray cover (paper support) Right side cover Right cover assembly Counterbalance spring Upper front cover hinge assemblyX644e/X646e, includes: 9 40X0496 1 1 10 11 12 12 13 14 15 16 17 18 NS NS 40X0050 40X0493 40X0494 40X3313 40X0476 40X0495 40X0151 40X0497 40X0009 40X0470 40X0472 1 1 1 1 1 1 1 1 1 1 5 2 1 1 1 1 1 1 1 1 1 1 10 1 Cable, VICC 18-pin Hinge, operator panel USB cable (1) Cover open switch and cable (1) Left cable retainer (1) Right cable retainer (1) Left hinge spring (1) Right hinge spring (1) Stop button (1) Go button (1) Clear button (1) LED cap (1) Dial number pad User interface control card assembly Compression spring Operator panel right cover Operator panel right side hook

Operator panel right cover assemblyX644e/X646e, includes:

Multipurpose tray assembly LCD touchscreen display assemblyX644e/X646e Cover bezel with Lexmark logoX644e Cover bezel with Lexmark logoX646e Operator panel left cover assemblyX644e/X646e USB board assembly LCD touchscreen inverter card TLI/ID/serial number labelblank Left cover assembly Left side cover Parts packet (cable ties) (PP 40X0174) Counterbalance spring

Parts catalog

7-7

7002-xxx

Assembly 3: CoversADF scanner

7-8 Service Manual

7002-xxx

Assembly 3: CoversADF scanner

AsmIndex 31 2 3 4 5 6 7 8 9 Part number 40X0450 40X3296 40X0451 40X3297 40X0452 40X0463 40X0465 40X0464 Units/ mach 1 1 1 1 1 1 1 1 1 Units/ kit or pkg 1 1 1 1 1 1 1 1 1 Description Complete ADF assemblyX644e/X646e Complete ADF assemblyX642e Document tray assemblyX644e/X646e Document tray assemblyX642e ADF top cover assembly ADF scan cover ADF rear cover ADF front cover Parts packet, sensors (PP 40X0481)

Parts catalog

7-9

7002-xxx

Assembly 4: Frame 1

7-10 Service Manual

7002-xxx

Assembly 4: Frame 1
AsmIndex 41 2 3 4 5 6 7 8 9 40X0024 40X0026 40X0025 40X0060 40X0231 40X0285 Part number 40X0065 40X0225 Units/ mach 4 1 4 1 1 1 1 1 1 Units/ kit or pkg 1 1 4 1 1 1 1 1 1 Description Frame extension, nut plate Right side hand holder Parts packet (PP 40X0165) Right frame extension Right side frame ground contact Left frame extension External ground clip Left side hand holder Frame clip

Parts catalog

7-11

7002-xxx

Assembly 5: Frame 2

7-12 Service Manual

7002-xxx

Assembly 5: Frame 2
AsmIndex 51 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 NS 40X0048 40X0046 40X0049 40X0054 40X0051 40X0052 40X0058 40X0264 40X0232 40X0059 1 1 1 1 1 1 1 1 1 1 2 Part number 40X0027 40X0028 40X0030 40X0032 40X0044 Units/ mach 1 1 1 1 1 Units/ kit or pkg 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 Description Upper redrive deflector Upper diverter spring Redrive assembly500-sheet in/500 out Transfer deflector with brush Gear guard Parts packet (PP 40X0165) Paper switch activate spring Paper size sensing board assembly Gear release link Main fan with cable500-sheet output Standard bin level sensor Standard bin level sensor bracket Output paper level flag Standard bin level sensor cable Redrive door assembly 500 sheet Extension guide Parts packet, redrive mounting screws (P/N 40X0254)

Parts catalog

7-13

7002-xxx

Assembly 6: Frame 3

7-14 Service Manual

7002-xxx

Assembly 6: Frame 3
AsmIndex 61 2 3 3 4 5 6 7 8 40X0034 40X0033 40X0223 40X0036 40X0306 Part number 40X0249 40X0208 Units/ mach 1 1 1 1 1 4 1 1 1 Units/ kit or pkg 1 1 1 1 1 1 1 1 1 Description EP DC fan assembly Blower duct Parts packet (PP 40X0165) Parts packet (PP 40X0165) Signature button contact assembly with cable Machine mounting pad HVPS/input sensor/toner sensor cable assembly Toner sensor assembly High voltage contact kit, including: 9 10 11 12 13 14 15 16 17 40X0213 40X0021 40X0040 40X0042 40X0039 40X0043 40X0209 40X0045 40X0207 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 Charge roll contact (1) Doc/TAR/Dev contact (3) PC drum contact (1) Screw (5) Screw block (4)

Tray bias assembly Cartridge holddown assembly Upper paper feed deflector Inner paper feed deflector Developer support roller Input sensor Gear #60 MPF shield ESD shield with label EP duct

Parts catalog

7-15

7002-xxx

Assembly 7: Scanner automatic document feeder (ADF)pickup

AsmIndex 71

Part number 40X0453

Units/ mach 1

Units/ kit or pkg

Description Pickup assembly

7-16 Service Manual

7002-xxx

Assembly 8: Scanner ADFpaper feed

AsmIndex 81 2 3

Part number 40X0459 40X2799 40X0454

Units/ mach 1 1 1

Units/ kit or pkg 1 1 1

Description Upper entrance guide assembly Torque limiter Reverse roller with clip

Parts catalog

7-17

7002-xxx

Assembly 9: Scanner ADFlower exit guide assembly

AsmIndex 91 1 2

Part number 40X0460 40X3311 40X0458

Units/ mach 1 1 1

Units/ kit or pkg 1 1 1

Description Lower exit guide assemblyX644e/X646e Lower exit guide assemblyX642e ADF CCD module assemblyX644e/X646e only

7-18 Service Manual

7002-xxx

Assembly 10: Scanner ADFmotors and belts

AsmIndex 101

Part number 40X0482

Units/ mach 1

Units/ kit or pkg 1

Description Belts, including: ATiming belt 52M194 BTiming belt 52M172 CTiming belt motor 52M292 DTiming belt second transport 52M152 ETiming belt first transport 52M132 Note: Belt P/N stamped on belt. FTiming belt knob 52M172

2 3

40X0461 40X0462

1 1

1 1

Feed motor (ADF feed) ADF scan motor assembly

Parts catalog

7-19

7002-xxx

Assembly 11: Scanner ADFsensors

7-20 Service Manual

7002-xxx

Assembly 11: ADFsensors

AsmIndex 111 2 Part number 40X0456 40X0481 Units/ mach 1 1 Units/ kit or pkg 1 4 Description Pickup arm assembly solenoid Parts packet, sensors ASecond scan sensor BPaper present CInterval sensor DFirst scan sensor EADF top cover open FFlatbed cover open GJam access door Note: There are four different sensors in the parts packet, some of the same sensors are used in different locations. 3 40X0486 1 1 Motor driver card

Parts catalog

7-21

7002-xxx

Assembly 12: Scannerflatbed

7-22 Service Manual

7002-xxx

Assembly 12: Scannerflatbed

AsmIndex 121 1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 Part number 40X3298 40X0457 40X0483 40X0466 40X0475 40X0513 40X0514 40X0478 40X3312 40X0485 40X0490 40X0479 40X0480 40X0491 40X0491 40X0474 40X0481 40X0487 40X0484 Units/ mach 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Units/ kit or pkg 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Complete flatbed scanner assemblyX642e Complete flatbed scanner assemblyX644e/X644e Flatbed contact glass Flatbed white cushion Scan cover Flatbed cover closed actuator Flatbed cover closing actuator Flatbed CCD module assembly Flatbed interconnect card assemblyX642e Flatbed interconnect card assemblyX644e/X646e Belt tension spring Flatbed CCD drive belt Flatbed scan motor, including flatbed scan motor to flatbed interconnect card cable Flatbed paper size sensor assembly (assembly includes 3 sensors) X644e/X646e Flatbed paper size sensor assembly (assembly includes 3 sensors but only one sensor is required)X642e Front cover Parts packet, sensors (home sensor) Flatbed CCD ribbon cable Glass holder assembly

Parts catalog

7-23

7002-xxx

Assembly 13: Printhead

AsmIndex 131 2 3

Part number 40X0061 40X0062

Units/ mach 1 1

Units/ kit or pkg 1 1

Description Laser printhead cable assembly Parts packet (PP 40X0165) (printhead mounting screw) Printhead assembly (includes all cables) CAUTION The printhead is not a serviceable FRU. Do not disassemble the printhead.

7-24 Service Manual

7002-xxx

Assembly 14: Paper feedautocompensator

AsmIndex 141 2

Part number 40X0066 40X0069

Units/ mach 1 1

Units/ kit or pkg 1 1

Description Pick arm assembly500-sheet Parts packet, bellcrank assembly for500-sheet tray Bellcrank (1) Spring (1)

3 4 5 6 7

40X0070 40X0072 40X0215 40X0074

2 1 1 1

2 1 1 1

Pick tires, pick roll assembly Paper out flag500-sheet tray Paper low/out sensor card assembly, 500-sheet Parts packet (PP 40X0165) (hanger) Paper size/autocompensator cable

Parts catalog

7-25

7002-xxx

Assembly 15: Paper feedmultipurpose feeder

7-26 Service Manual

7002-xxx

Assembly 15: Paper feedmultipurpose feeder

AsmIndex 151 2 3 4 5 5 5 NS Part number 40X0079 40X0310 40X0076 40X0077 Units/ mach 1 1 1 1 Units/ kit or pkg 1 1 1 1 1 1 1 1 Description Multipurpose feeder lower deflector assembly Multipurpose feeder pick arm assembly with solenoid Pick roll assembly Multipurpose feeder paper out flag Parts packet (PP 40X0165) (lower deflector mounting screw, 8 mm) Parts packet (PP 40X0165) (lower deflector mounting screw, 12 mm) Parts packet (PP 40X0165) (frame mounting screw) Parts packet (PP 40X0165) (pick roll shaft clip)

Parts catalog

7-27

7002-xxx

Assembly 16: Paper feedalignment

7-28 Service Manual

7002-xxx

Assembly 16: Paper feedalignment

AsmIndex 161 2 3 4 40X0085 40X0086 1 1 Part number 40X0084 Units/ mach 1 Units/ kit or pkg 1 1 1 1 Description Paper feed alignment assembly paper feed Parts packet (PP 40X0165) (clip ref ground mounting screw) Reference ground clip Parts packet (reference adjust) Screw, paper reference adjust (1) Washer, paper reference adjust (1) Nut, paper reference adjust (1) NS 1 1 Parts packet (PP 40X0165) (alignment asm mounting screw)

Parts catalog

7-29

7002-xxx

Assembly 17: Integrated 500-sheet paper tray

7-30 Service Manual

7002-xxx

Assembly 17: Integrated 500-sheet paper tray

AsmIndex 171 2 3 4 5 6 7 Part number 40X0098 40X0099 40X0182 40X0103 40X0183 40X0105 40X0106 Units/ mach 1 1 4 1 1 2 1 Units/ kit or pkg 1 1 1 1 1 1 1 Description Tray assembly500-sheet tray Side restraint Wear strip Pass thru plate500-sheet tray Wear plate500-sheet tray Restraint pad Back restraint

Parts catalog

7-31

7002-xxx

Assembly 18: DrivesMain drive and developer drive

7-32 Service Manual

7002-xxx

Assembly 18: DrivesMain drive and developer drive

AsmIndex 181 2 3 4 Part number 40X0107 40X0111 40X0112 40X0113 Units/ mach 1 1 1 1 Units/ kit or pkg 1 1 1 1 Description Gearbox with motor Power takeoff shaft500-sheet Power takeoff shaft spring Bevel gear with grease packet and washer 5 6 40X0114 40X0115 1 1 Bevel gear (1) Instruction sheet (1) Grease packet (1) washer (1)

Developer drive assembly Parts packet, developer drive Developer drive shaft (1) shaft, coupler gear #55 (1)

7 NS

3 4

Parts packet (PP 40X0165) (developer drive ground screw) Parts packet (PP 40X0165) (gearbox mounting screw)

Parts catalog

7-33

7002-xxx

Assembly 19: Hot roll fuser

7-34 Service Manual

7002-xxx

Assembly 19: Hot roll fuser

AsmIndex 191 1 1 2 3 3 4 Part number 40X2592 40X2591 40X2590 40X0120 40X0122 40X0123 40X0121 Units/ mach 1 1 1 1 1 1 1 Units/ kit or pkg 1 1 1 1 1 1 Description Fuser assembly w/115 V lamp Fuser assembly w/100 V lamp Fuser assembly w/220 V lamp Fuser wiper cavity cover Fuser lamp, 115V Fuser lamp, 220V Fuser cover assembly kit, including: Thermistor (1) Thermostat (1) Left and right fuser lamp contact assemblies (1) 5 6 40X0239 1 Parts packet (fuser mounting screw) (PP 40X0254) Exit sensor flag/spring kit, including: Spring (1) Flag (1) 7 8 9 10 11 40X0125 40X0230 40X0238 1 1 1 1 1 12 13 NS 40X0124 40X0229 40X0226 1 1 1 1 1 1 1 1 40X0236 1 1 Exit/narrow media sensor cover Parts packet (PP 40X0165) Exit sensor Exit sensor cable Narrow media flag/spring kit, including: Spring Flag Narrow media sensor Narrow media sensor cable Fuser AC to fuser lamp cable

Parts catalog

7-35

7002-xxx

Assembly 20: Transfer/charging

7-36 Service Manual

7002-xxx

Assembly 20: Transfer/charging

AsmIndex 201 2 3 4 5 6 7 8 9 NS NS Part number 40X0126 40X0127 40X0129 40X0130 40X0131 40X0132 40X0133 40X0134 40X0135 1 1 1 1 1 1 1 Units/ mach Units/ kit or pkg 1 2 1 1 1 1 1 1 1 1 1 Description Parts kit, charge roll link asm, left side Charge roll assembly, dual Parts kit, right side charge roll link assembly Transfer roll assembly Transfer roll assembly right arm Transfer roll right spring Transfer pivot shaft Transfer roll left spring Transfer roll left arm Parts packet (PP 40X0165) (charge roll screw) Parts packet (PP 40X0165) (C-clip, pivot shaft)

Parts catalog

7-37

7002-xxx

Assembly 21: Electronicspower supplies

7-38 Service Manual

7002-xxx

Assembly 21: Electronicspower supplies

AsmIndex 211 1 2 Part number 40X0517 40X0518 40X0260 Units/ mach 1 1 1 Units/ kit or pkg 1 1 1 Description LVPS/AIO115 V ac LVPS/AIO220 V ac Power cord set (8 ft right angle, 13 amp)United States, Canada, Caribbean countries, Colombia, Costa Rica, Dominican Republic, El Salvador, Equator, Guatemala, Honduras, Mexico, Nicaragua, Panama, Puerto Rico, Saudi Arabia, Venezuela, and Virgin Islands Power cord set (8 ft right angle)Bolivia and Peru Power cord set (8 ft right angle)Argentina Power cord set (8 ft right angle)Chile, Uruguay Power cord set (8 ft right angle)Arabic, Austria, Belgium, Bluemark, CIS, Czechoslovakia, Denmark, Finland, France, Germany, Greece, Hungary, Ireland, Italy, Medmark, (1 and 2), Netherlands, Norway, Paraguay, Poland, Portugal, Russia, Slavic countries, Spain, Sweden, Turkey, and UK. Power cord set (8 ft right angle)Anguilla (UK), Antigua and Barbuda, Bahrain, Botswana, Burma (Myanmar), Channel Islands, Cyprus, Dominica, Falkland Islands, Gambia, Ghana, Gibraltar, Grenada, Guyana, Hong Kong, Iraq, Ireland, Isle of Man, Jordan, Kenya, Kuwait, Lebanon, Liberia, Malawi, Malaysia, Malta, Mauritius, Montserrat, Nigeria, Oman, Pakistan, Pitcairn Island (UK), Qatar, Scotland, Seychelles, Sierra Leone, Singapore, St. Kitts and Nevis, St. Lucia, St. Vincent and Grenadines, Sudan, Tanzania, Trinidad and Tobago, Uganda, United Arab Emirates, United Kingdom, Vanuatu, Wales, Yemen, Zambia, Zimbabwe. Power cord set (6 ft right angle)Brazil Power cord set (8 ft straight)AS/NZS Power cord set (8 ft straight)Hong Kong Power cord set (8 ft right angle)Japan Power cord set (6 ft straight)Korea Power cord set (8 ft straight)PRC Power cord set (6 ft right angle)Taiwan Power cord set (8 ft right angle)Denmark, Norway, and Sweden Power cord set (8 ft right angle)Israel Power cord set (8 ft right angle)Botswana, Lesotho, Namibia, Pakistan, and South Africa Power cord set (8 ft right angle)Switzerland High voltage power supply Parts packet (PP 40X0165) 1 Front cable harness (HVPS/input sensor/toner sensor)

2 2 2 2

40X0256 40X0255 40X0257 40X0258

1 1 1 1

1 1 1 1

40X0293

2 2 2 2 2 2 2 2 2 2 2 3 4 5

40X0259 40X0301 40X0271 40X0302 40X0280 40X0303 40X0281 40X0294 40X0295 40X0304 40X0305 56P4244 40X0223

1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1

Parts catalog

7-39

7002-xxx

Assembly 22: Electronicscard assemblies

7-40 Service Manual

7002-xxx

Assembly 22: Electronicscard assemblies

AsmIndex 221 1 2 3 4 5 6 6 7 7 7 7 7 7 8 9 NS NS Part number 40X3305 40X0498 40X0509 40X0489 40X0520 40X0510 40X3310 40X2722 40X3477 40X2792 40X2529 40X2793 40X3479 40X4178 40X0519 40X0507 40X3478 40X4179 Units/ mach 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Units/ kit or pkg 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Scanner control cardX642e Scanner control cardX644e/X646e Hard disk IDE 50-pin cableX646e Hard disk assemblyX646e Interface card assembly Hard disk 4-pin power cableX646e System board assemblyX642e (Board ID M010 6030) System board assembly (network)X644e/X646e (Board ID M010 6000) Bar code card assemblyX642e Bar code card assemblyX644e/X646e IPDS SCS/TNe card assemblyX644e/X646e PRESCRIBE card assemblyX644e/X646e PrintCryption card assemblyX642e PrintCryption card assemblyX644e/X646e Modem card assembly Modem 30-pin cable Forms card assemblyX642e Forms card assemblyX644e/X646e

Note: The system board has a label with an board ID and barcode. Use the first eight numbers to identify the board with the part number in the table above:

Parts catalog

7-41

7002-xxx

Assembly 23: Electronicsshields

AsmIndex 231 2 2 2 3 4 NS

Part number 40X0150

Units/ mach 1

Units/ kit or pkg 1

Description Outer shield Parts packet (PP 40X0165) (INA cover mounting screw) Parts packet (PP 40X0165) (outer shield mounting screw) Parts packet (PP 40X0165) (inner shield mounting screw)

40X0149 40X0153 40X0152

1 1 1

1 1 1

Inner shield assembly INA flat cover (blank) Ethernet shield (blank)

7-42 Service Manual

7002-xxx

Assembly 24: Cabling diagram 1

AsmIndex 241 2 3

Part number 40X0223 40X0160 40X0264

Units/ mach 1 1 1

Units/ kit or pkg 1 1 1

Description HVPS/input sensor/toner sensor cable assembly MPF sensor cable Standard bin level sensor cable

Parts catalog

7-43

7002-xxx

Assembly 25: Cabling diagram 2

AsmIndex 251 2 3

Part number 40X0061 40X0074 40X0046

Units/ mach 1 1 1

Units/ kit or pkg 1 1 1

Description Laser printhead cable assembly Paper size/autocompensator cable Paper size sensing board assembly

7-44 Service Manual

7002-xxx

Assembly 26: Cabling diagram 3

AsmIndex 261 2 3 4

Part number 40X0034 40X0156 40X0223 40X0224

Units/ mach 1 1 1 1

Units/ kit or pkg 1 1 1 1

Description Signature button contact assembly with cable Bottom/front autoconnect cable assembly HVPS/input sensor/toner sensor cable assembly LVPS to system board cable assembly

Parts catalog

7-45

7002-xxx

Assembly 27: Cabling diagram 4model X642e

7-46 Service Manual

7002-xxx

Assembly 27: Cabling diagram 4model X642e

AsmIndex 271 Part number 40X3309 Units/ mach 1 Units/ kit or pkg 1 Description Upper front cover hinge assemblyX642e, includes 2 3 4 40X0162 40X0163 40X0226 1 1 1 1 1 1 1AOperator panel to LCD Inverter card cable (2-pin) 1BOperator panel card to UICC #2 card cable (8-pin) 1CUSB cable (1) 1DCover open switch/cable from system board 1ELCD display to operator panel card cable (14-pin ribbon) 1FOperator panel cable from SCC 1GOperator panel card to bezel card cable (4-pin) 1HLCD display to operator panel card cable (4-pin) 1JOperator panel to LCD inverter card cable (2-pin)

System board to fuser board cable assembly Fuser AC lamp to LVPS cable assembly Fuser connector (fuser AC to fuser lamp)

Parts catalog

7-47

7002-xxx

Assembly 28: Cabling diagram 4models X644e/X646e

7-48 Service Manual

7002-xxx

Assembly 28: Cabling diagram 4models X644e/X646e

AsmIndex 281 Part number 40X0515 Units/ mach 1 Units/ kit or pkg 1 Description Upper front cover hinge assemblyX644e/X646e, includes: 2 3 4 40X0162 40X0163 40X0226 1 1 1 1 1 1 1ALCD display to LCD inverter card cable (2-pin) 1BOperator panel card to LCD inverter card cable (8-pin) 1CUSB cable (1) 1DCover open switch/cable (1) 1ELCD display to operator panel cable (14-pin) 1FOperator panel cable to SCC card (1) 1GLCD display to operator panel cable (4-pin)

System board to fuser board cable assembly Fuser AC lamp to LVPS cable assembly Fuser connector (fuser AC to fuser lamp)

Parts catalog

7-49

7002-xxx

Assembly 29: Cabling diagram 5

3

3 1 2 3 4

7-50 Service Manual

7002-xxx

Assembly 29: Cabling diagram 5

AsmIndex 291 2 3 4 5 Part number 40X0310 40X0159 40X0249 40X0054 40X0161 Units/ mach 1 1 1 1 1 Units/ kit or pkg 1 1 1 1 1 Description Multipurpose feeder pick arm assembly with solenoid Main drive motor cable assembly EP DC fan assembly Main fan with cable, 500-sheet output Ground cable

Parts catalog

7-51

7002-xxx

Assembly 30: Cabling diagram 6model X642e

7-52 Service Manual

7002-xxx

Assembly 30: Cabling diagram 6model X642e

AsmIndex 301 2 3 4 5 6 7 8 Part number 40X0491 40X0481 40X0487 40X0507 NA NA 40X0480 NA Units/ mach 1 1 1 1 1 1 1 1 Units/ kit or pkg 1 1 1 1 1 1 1 1 Description Flatbed paper size sensor assembly (3 sensors are included in the assembly, model X642e uses only one) Parts packet, sensors (home sensor) Flatbed CCD ribbon cable Modem 30-pin cable Flatbed interconnect card (CN1) to SCC card cable (J15) (NOT AVAILABLE AS A FRU) Flatbed interconnect card (CN4) to home sensor cable (NOT AVAILABLE AS A FRU) Flatbed scan motor, including flatbed scan motor to flatbed interconnect card cable Flatbed paper size sensor to interconnect card cable (CN3) (NOT AVAILABLE AS A FRU)

Parts catalog

7-53

7002-xxx

Assembly 31: Cabling diagram 6models X644e/X646e

7-54 Service Manual

7002-xxx

Assembly 31: Cabling diagram 6models X644e/X646e

AsmIndex 311 2 3 4 5 6 7 8 9 10 11 Part number 40X0491 NA 40X0481 40X0487 40X0509 40X0510 40X0507 NA NA NA 40X0480 Units/ mach 1 1 1 1 1 1 1 1 1 1 1 Units/ kit or pkg 1 1 1 1 1 1 1 1 1 1 1 Description Flatbed paper size sensor assembly (3 sensors are included in the assembly, model X642e uses only one) Flatbed paper size sensor cable to flatbed interconnect card (CN3) (NOT AVAILABLE AS A FRU) Parts packet, sensors (home sensor) Flatbed CCD ribbon cable Hard disk IDE 50-pin cableX646e Hard disk 4-pin power cableX646e Modem 30-pin cable Scanner control card (J1) to flatbed interconnect card (CN1) cable (NOT AVAILABLE AS A FRU) Scanner control card (J28) to flatbed interconnect card (CN5) (NOT AVAILABLE AS A FRU) Home sensor to flatbed interconnect card (Cn4) (NOT AVAILABLE AS A FRU) Flatbed scan motor, including scan motor

Parts catalog

7-55

7002-xxx

Assembly 32: Cabling diagram 7

4 1A 2

1B

1C

1D

AsmIndex 321

Part number 40X0481

Units/ mach 1

Units/ kit or pkg 1

Description Parts packet, sensors ASecond scan sensor BJam access door sensor CFirst scan sensor DInterval sensor

2 3 4

40X0456 40X0486 NA

1 1 1

1 1 1

Pickup arm assembly solenoid Motor driver card Paper present sensor cable (NOT AVAILABLE AS A FRU)

7-56 Service Manual

7002-xxx

Assembly 33: Cabling diagram 8model X642e

AsmIndex 331

Part number 40X0481

Units/ mach 1

Units/ kit or pkg 1

Description Parts packet, sensors AADF top cover open sensor BFirst scan sensor CFlatbed cover closed sensors (cover closing, cover closed) DADF paper length sensor

2 3 4 5 6

NA 40X0506 NA N/A N/A

1 1 1 1 1

1 1 1 1 1

Feed motor cable (NOT AVAILABLE AS A FRU) MDC to flatbed interconnect card 36-pin cable Flatbed cover open sensor cable (NOT AVAILABLE AS A FRU) Transport motor cable (NOT AVAILABLE AS A FRU) Paper length sensor cable, includes paper width sensor assemblyX644e/ X646e

Parts catalog

7-57

7002-xxx

Assembly 34: Cabling diagram 8models X644e/X646e

1C

7 6 5 1B 1A

1C

AsmIndex 341

Part number 40X0481

Units/ mach 1

Units/ kit or pkg 1

Description Parts packet, sensors AADF top cover open sensor BFirst scan sensor CFlatbed cover closed sensors (cover closing, cover closed) DADF paper length sensor

2 3 4 5 6 7

NA 40X0502 40X0506 NA N/A N/A

1 1 1 1 1 1

1 1 1 1 1 1

Feed motor cable (NOT AVAILABLE AS A FRU) ADF CCD to flatbed interconnect card 36-pin cableX644e/X646e MDC to flatbed interconnect card 36-pin cable Flatbed cover open sensor cable (NOT AVAILABLE AS A FRU) Transport motor cable (NOT AVAILABLE AS A FRU) Paper length sensor cable, includes paper width sensor assemblyX644e/ X646e

7-58 Service Manual

7002-xxx

Assembly 35: Optional 250-sheet paper drawer

AsmIndex 351 2 3 4 5 5 6 7 8 9 10 11 12 13 14

Part number 40X3230 99A0063 56P4129

Units/ option 1 1 1 1 3 4

Units/ kit or pkg 1 1 1 1 3 4 1 1 1 2 1 1 1 1 1

Description 250-sheet paper drawer, complete assembly Parts packet, screws (PP 99A0263) (switch spring) Switch activate spring Paper out arm250-sheet Parts packet, screws (PP 99A0263) (auto comp mounting) Parts packet, screws (PP 99A0263) Pick arm assembly Bellcrank250-sheet paper tray Bellcrank spring250-sheet paper tray Pick roll assembly Bin low sensor with cable Option pass thru sensor Drive shaft250-sheet Power takeoff spring Base assembly

40X3232 56P1228 99A1929 40X0070 40X3234 40X3233 99A0272 99A0275 40X3237

1 1 2 2 1 1 1 1 1

Parts catalog

7-59

7002-xxx

Assembly 36: Optional 250-sheet paper tray

AsmIndex 361 2 3 4 5 6 7

Part number 40X3231 40X3235 56P1279 56P4230 99A0121 99A0120 40X3236

Units/ option 1 1 1 1 1 1 1

Units/ kit or pkg 1 1 4 1 1 2 1

Description Tray assembly, option250-sheet Side restraint250-sheet tray Wear strips Plate250 sheet pass thru Plate250-sheet tray wear Restraint pad Back restraint250-sheet tray

7-60 Service Manual

7002-xxx

Assembly 37: Optional 500-sheet paper drawer

AsmIndex 371 2 3 4 5 6 7 8 9 10 11 12 13 14

Part number 40X3243 40X3246 56P1228 56P2540 40X0070 40X3244 99A0275 99A0447 40X3245 40X3247 56P4145 99A0063

Units/ option 1 3 1 1 1 1 1 1 1 1 1 1 1 1

Units/ kit or pkg 1 3 1 1 1 2 1 1 1 1 1 1 1 1

Description Drawer assembly, complete500-sheet Parts packet, screws (PP 99A0263) (auto comp mounting screw) Pick arm assembly500 sheet Bellcrank spring arm Bellcrank spring500-sheet option tray Pick roll assembly Option pass thru sensor Power takeoff spring Drive shaft500-sheet Bin low sensor with cable Base assembly, 500-sheet Paper out arm500-sheet drawer Switch activate spring Parts packet, screws (PP 99A0263)

Parts catalog

7-61

7002-xxx

Assembly 38: Optional 500-sheet paper tray

AsmIndex 381 2 3 4 5 6 7

Part number 56P4150 56P4137 99A0292 56P4196 99A0120 56P4195 56P4147

Units/ option 1 1 1 1 1 1 1

Units/ kit or pkg 1 1 4 1 2 1 1

Description Complete tray assembly500-sheet Side restraint500-sheet tray Wear strips Pass thru plate Restraint pad Wear plate500 sheet Back restraint500-sheet tray

7-62 Service Manual

7002-xxx

Assembly 39: Duplex option

AsmIndex 391

Part number 56P4102

Units/ option 1

Units/ kit or pkg 1

Description Duplex assembly500-sheet

Parts catalog

7-63

7002-xxx

Assembly 40: Envelope feeder

7-64 Service Manual

7002-xxx

Assembly 40: Envelope feeder

AsmIndex 401 Part number 40X3248 Units/ option 1 Units/ kit or pkg 1 Description Complete envelope option

Parts catalog

7-65

7002-xxx

Assembly 41: High-capacity feeder 1

7-66 Service Manual

7002-xxx

Assembly 41: High capacity feeder 1

AsmIndex 411 1 2 3 4 5 6 7 8 9 10 11 11 99A0658 40X3252 Part number 40X3250 40X3249 99A1818 99A0681 40X3254 56P4157 Units/ option 1 1 1 4 1 1 4 4 4 1 4 4 2 Units/ kit or pkg 1 1 1 1 1 2 1 1 1 1 4 4 2 Description Complete option assembly (letter) Complete option assembly (A4) Wear dimple strip Wear strip Front door assembly Door hinge Parts packet, nuts (PP 99A0676) (6-32 hinge mounting nut) Parts packet, washers (PP 99A0677) (hinge mounting flat washer) Parts packet, washers (PP 99A0677) (hinge mounting star washer) 2000-sheet option control card assembly Parts packet, screws (PP 99A0675) (card asm. mounting) Parts packet, screws (PP 99A0675) (card assembly mounting screw) Door magnet

Parts catalog

7-67

7002-xxx

Assembly 42: High-capacity feeder 2

AsmIndex 421 2 3 4

Part number 99A0654 40X3262 40X3260

Units/ option 1 1 1

Units/ kit or pkg 1 1 1

Description Paper low switch Parts packet, nuts (PP 99A0676) AC external jumper cord Power supply board

7-68 Service Manual

7002-xxx

Assembly 43: High-capacity feeder 3

AsmIndex 431 2

Part number 99A0275 99A0272

Units/ option 1 1

Units/ kit or pkg 1 1

Description Power takeoff spring Drive shaft250-sheet

Parts catalog

7-69

7002-xxx

Assembly 44: High-capacity feeder 4

AsmIndex 441 2 3 4

Part number 40X3255 40X0070 40X3233

Units/ option 3 1 2 1

Units/ kit or pkg 1 2 1

Description Parts packet, screws (PP 99A0263) (auto comp assembly mounting screw) Pick arm assembly2000-sheet Pick roll assembly Option pass thru sensor

7-70 Service Manual

7002-xxx

Assembly 45: Options

AsmIndex NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS Part number 40X1508 40X1509 40X1510 40X1564 40X1455 40X3477 40X2792 40X3479 40X4178 40X2793 40X1376 40X1377 40X1378 40X1562 40X0291 40X0290 40X2529 56P4116 40X3478 40X4179 40X1513 40X1514 40X1515 40X1512 40X0179 40X0171 7375947 40X0499 Units/ option 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Units/ kit or pkg 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description 128MB memory option 256MB memory option 512MB memory option 32MB Flash card 64MB Flash card Bar code card assemblyX642e Bar code card assemblyX644e/X646e PrintCryption card assemblyX642e PrintCryption card assemblyX644e/X646e PRESCRIBE card assemblyX644e/X646e MarkNet 8020 Gigabit Ethernet MarkNet 8030 Fiber Ethernet MarkNet 8050 wireless print server, 802.11g, US MarkNet 8050 wireless print server, 802.11g, non-US Parallel 1284-B interface card RS232C serial interface card IPDS SCS/TNe card assemblyX644e/X646e Universal adjustable tray assembly400-sheet Forms card assemblyX642e Forms card assemblyX644e/X646e Simplified Chinese font card Traditional Chinese font card Korean font card Japanese font card Nyogel 744 grease packet Cartridge shipping package, empty Relocation kit Screws, parts packet

Parts catalog

7-71