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*Rig Name: Project No.

: Previous Name: Client: Owner: Present operator: Type: Rig Design: Built By: Year Built: Location: Planned area of operation: Max. Drilling depth: Max. Hookload: Annulars: Derrick: Diverter: Drawworks: Engines: Maintenance System: Mud Pumps: Ram type Preventers: Rotary Table: SCR System: Top Drive: Classification: Date start inspection: Date end inspection: Name surveyor and section(s) inspected. Name surveyor and section(s) inspected. Name surveyor and section(s) inspected. Serial No. Revision date:

LAND DRILLING UNIT
INDEX-DRILLING EQUIPMENT
No. DESCRIPTION: :
HOISTING EQUIPMENT GROUP 5.1 DRAWWORKS 5.2 ROTARY TABLE 5.3 TOP DRIVE SYSTEM 5.4 SWIVEL 5.5 KELLY SPINNER 5.6 KELLY AND KELLY DRIVE BUSHING 5.7 CROWN BLOCK 5.8 TRAVELLING BLOCK 5.9 HOOK DRILL FLOOR EQUIPMENT GROUP 5.10 DRILLING INSTRUMENTATION 5.11 DERRICK 5.12 CASING STABBING BOARD 5.13 TUGGERS AND SHEAVES. MAN-RIDING WINCHES. 5.14 SURVEY LINE PIPE HANDLING EQUIPMENT GROUP 5.15 PIPE SPINNING WRENCH 5.16 EZY-TORQ 5.17 PIPE HANDLING EQUIPMENT 5.18 IRON ROUGHNECK 5.19 PIPE RACKING SYSTEM 5.20 DRILL STRING 5.21 DRILLING SUBS 5.22 FISHING TOOLS 5.23 POWER TONG 5.24 WELL TESTING EQUIPMENT 1 2 3 4 Satisfactory Unsatisfactory Not inspected Not applicable

PAGE No.:
Serial No.: 008-2003-0019-LR-L Revision date: September 2002 LR

Critical Major Minor

SN. 008-2003-0019-LR-L No. Instructions

Revision date: September 2002 LR Comments Standards and Res. Crit. and instructions recorded values

HOISTING EQUIPMENT GROUP 5.1 DRAWWORKS Manf:_______ Type:_______ Horsepower Rating:__________ 1

How many DC motors are installed:__________ API RP 54 section 9.4.7 3 Major

Record the drawworks serial number in the report.
Ensure that an auxiliary (Eddy Current, hydromatic or reverse current) braking system is installed on each drawwork. Ensure that the coupling engage/ disengage lever is secured Applicable and locked in the engaged position. on rigs with top drive Check spline and coupling between auxiliary brake and drawworks for wear. Check for wear on the U-shaped shifter ring of the coupling between the drawworks and auxiliary brake. Check that the brake is fitted with a system to monitor water temperature and water flow. Can the temperature difference be measured between inlet and outlet port. (Hydromatic brake) Check brake cooling water stuffing box for leaks. Check the cooling water flow for the brake rims. (Should be according manufacturers specifications) Are drill line kick back rollers in good condition. Check condition of drum drill line clamp. Check for wear on: Kick plates on the drum. Check condition of the clutch friction surface of each drum. Check condition of the friction shoe assemblies of each clutch. Check for excessive oil and grease on the drum and shoes of each clutch. Check quick air release valves of the clutches for proper functioning. Operate all clutches and check for leaks. Pull test the make up cathead to 7000 lbs. Pull test the break out cathead to 14000 lbs.

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IADC Drilling Manual Ch.F Sections I.5

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Check Crown-O-Matic saver device for damage or worn parts. A Crown saver device must be fitted. Crown-O-Matic should NOT be used as manual / parking brake but as emergency brake only as it was originally designed to operate. Function test the crown block saver device. Check drillers console for damaged or malfunctioning gauges. Check the condition of the sand line. Check that the sand line drum clutch bearing is still being greased even if the sand line is not installed. (Several design drawworks will continue to turn during normal Check for wear on: Chains. Check for wear on: Sprockets. Only 3% wear is allowed as maximum.

API RP 54 section 9.4.8 SHELL D.E.N. 45/1991 API RP 54 section 9.4.8

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IADC Drilling Manual Chapter U-4.D

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API Spec 7F Appendix A.3.5 API Spec 7F Appendix A.3.6 API Spec 7F Appendix A, Table A.4 API Spec 7F Appendix A.2.3.3

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Check the oil pump gland for leakage. Check all oil spray nozzles for free flow.

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Is the oil pressure correct. (20 psi running idle and 50 psi at full speed) 31 Check if all bearings have grease lines and if they all take grease. 32 Check all bearings for burned (black) grease deposits and metal content of the grease. This may indicate worn bearings. 33 Check condition of the gears. 34 Is the manual shifting mechanism operating properly. 35 Check the condition and operation of the air operated gear shifting mechanism. 36 Check condition and operation of blocking (safety) system. (This system prevents shifting of the gears when the drawworks is still turning and the neutral brake not energized). 37 Check oil sump for deposits, sludge, etc. 38 Check lubricating oil pump if sprocket is securely attached to the drive shaft. 39 Check for excessive pump bearing clearance. 40 Check all Falk couplings for play and excessive wear. (Spline type grease filled couplings) 41 Are coupling seals intact. (Seals are often damaged due to incorrect greasing) 42 Run block up and down the derrick and listen for excessive noise or vibration. 43 Is enough cable left on the drill line spool to last the next well? 44 Are 12 wraps left on the drum with the elevator on the rotary table. 45 The drilling line spooler should be fixed in the derrick by a 5/8" hanger cable at least 5 m above the drawworks. The cable reel should also be attached to the derrick by an additional safety line. 46 Check when the equalizer bar has last been removed to NDT inspect the lower side of this bar for cracks and the condition of the pin and bushing. (Several have been found cracked recently according to National). 47 Check NDT inspection reports of: Welding area of lugs on both the inside and outside of brake bands. (I.e. the toes of the lugs should not be welded.) 48 Check NDT inspection reports of: brake linkage. 49 Check NDT inspection reports of: brake band at full circumference. 50 Check NDT inspection reports of: the spare brake bands. BAND BRAKE CONVENTIONAL. 51 Check for wear on: Brake pads on band brake.

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Operating Practice
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NDT Record NDT Record NDT Record IADC Drilling Manual Ch.F Sections I.4 and II IADC Drilling Manual Ch.F Sections IV IADC Drilling Manual Ch.F Sections I.7 and V

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Check for wear on: Brake drum.

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Check for wear on: Brake linkage.

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Check that all pins on equalizing bar are properly located and retainer rings and pins are still in place. Check if the equalizer bar is level and adjusted properly. Check the threads of the nuts and eye bolts for adjusting the equalizer bar for excessive wear.

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valve is by-passing excessively). 68 Check main brake equalization pressure: @3000 psi. 76 Observe system for noise. 24 Run rotary table at max. 5.200 psi. torque rating:____________ 1 Check lube oil pressure and temp.100 psi. the motor should not pull more than 9 Amps). 4 Check condition of all hoses for aging and damage. 65 Check main brake pressure (optimum value): 1.3 3 Minor DISK BRAKE . 82 Recommendations to be made regarding the general condition of the system. 80 Check pressure by fitting a pressure gauge to G. 81 Is emergency stop auxiliary brake in easy reach for the Shell DEN 48/90 driller. (Servo valves. (1/16") 70 Check emergency brake pads clearance. max. (Min. 21 Run the oil pump and check for plugged oil lines.2 ROTARY TABLE Manf: ______Type:______ Horsepower Rating:_______ Static load rating: ____________ Max. Pressure should be 2000 psi ± 100 psi during operation. Hydraulic driven Rotary Table. 83 Recommendations to be made regarding structural improvement to the system. 64 Check hydraulic supply pressure: (optimum value): 2. 3/8" each side). 19 Check for wear on the gears and couplings / clutches. (I. 59 Check disc thickness. (At 2100 psi. At this pressure both brakes should have equal pressure). overheating of bearings and vibrations. 10 Check the condition of the brake housing for condition and excessive corrosion. 3 3 3 3 3 3 3 3 3 3 3 Major Major Major Minor Major Major Major Major Major Major Major 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 Major Major Minor Critical Minor Major Major Major Minor Major Minor Major Critical Minor Minor 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 Major Major Major Minor Major Major Major Major Major Minor Major Major Minor Major Major Minor Major Minor Major Major Major Major Major Major .P.) 2 Check low lube oil pressure alarm and is it set at 25 psi? 3 Check oil pump drive assembly for wear and misalignment.e. 20 Check for excessive bearing wear. 69 Check main brake pads running clearances. speed for half hour. If too hot to hold. 16 Check lube oil for contamination and check magnetic filter. vibration or sluggish operations. 6 Check condition of friction shoe assemblies. (These should be replaced when worn down to 5/32". 11 Operate rotary brake and check for air leaks. 61 Check hydraulic unit air supply. (Spline type grease filled couplings) 13 Are coupling seals intact. (As close as possible) 71 Check accumulator pre-charge pressure. 60 Check temperature of hydraulic oil if brake is in continual use. 78 Check hydraulic pump motor current. temperature 70° C.200 psi.) 7 Check condition of release springs and torque bars. 77 Check if all gauges are functional. 66 Check park brake pressure (optimum value): 1. 12 Check all Falk Couplings for play and excessive wear. IADC Drilling Manual Ch. Check for bearing noise. 72 Check that relief valve setting are set and recalibrated at least 2 yearly. etc. 63 Check hydraulic filter indicator. 79 Check if the air pump does not short cycle with system engaged. 23 Check table locking mechanism for proper operation and condition of the springs. 67 Check main brake output pressure (optimum value): 1. point. 75 Check system components.UNIVERSAL 58 Check disc wear. (100/110 psi).57 Inspect setting and condition of band brake kick back rollers. 22 Check the shifting mechanism of the transmission and shift gears. 74 Check brake discs for extreme cracks. (Should be 15-20 seconds). 18 Check for overall corrosion damage. (Max. 2 1/4"). (Max. continues rpm:__________ Max. 9 Check condition of the rubber tube. 62 Check park brake pressure. 17 Check for loose parts in gear box / transmission. op Max. 73 Check condition cooling water hoses and connections. apply brakes slowly until 3000 psi. (Seals are often damaged due to incorrect greasing) 14 Check drive coupling guard if seals leak and fasteners are tightened.000 psi. (35 psi. 8 Check for excessive oil and grease on the drum and shoes. 15 Check that hold down ring seal.F Sections I. (Should be 20% less than system pressure). 5 Check condition of the drum brake friction surface. 200°F). locking wire and retaining band are still in place. (800 psi).

tugger lines and stabbing boards. 37 Check that all grease points are lubricated and pointed out to the crews. 36 Check oil pump loss pressure switch and functioning of indicator system. 3 Minor Critical Critical Critical Minor Minor Major Major Minor Critical Minor Minor Major Major Major Major 3 Major 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 Minor Major Critical Major Minor Major Major Critical Major Minor Minor Major Major Minor Critical Critical Major Critical . (Tong marks) (They should be removed after the valve is made12 Actuate the IBOP valve. 5 Check drilling motor and brake housing mountings for tightness. RPM speed indicator. 17 Check that adequate service loop brackets are made. Verify that the stroke adjustment is correct. 34 Check cooling water flow if applicable. 11 Check the upper IBOP valve for any surface damage. 25 Inspect the torque wrench stabbing guide for excessive wear and cracks.5 bar with gearbox running at idle speed). (MdaN. 19 Check that the service loops and mud hose are not overstressed or kinked with TDS on stops or at crown. 22 Check the oil flow to the take-up bearing. Make-up torque setting gauge. 31 Check that extended swivel bail pins are properly secured. 18 Check if the cables are properly routed and properly supported in derrick and TDS. start interlock and the prepurge period 41 Check transfer panel purge system. A 3 3 3 3 3 3 3 3 3 3 3 3 Varco Product Bulletin TDS-9602. function check controls. to insure that the hoses cannot catch under the guide rails. 14 Check the condition of the torque wrench attaching parts. 5. 16 Check that the torque arrestor & hanger shaft pins are retained with nuts & cotter pins.25 26 27 28 29 Check hydraulic drive condition. 28 Check that the top drive is sufficiently protected against damage by tong lines and tugger cables. 27 Check series motor overspeed and trip detector. 8 Check and ensure that the Link Tilt Intermediate Stops are well secured and springs in good condition. 35 Check if water detection and indication system is operating. [Varco top drives with integrated swivel] (Orifice to be fitted with 500 micron filter). (If applicable). 6 Check if the mountings for the derrick loops are mounted far enough from the corner. mounting of the reaction arms. Run rotary table on max speed (24 rpm) Check locking system Recommendations to be made regarding the general condition of the system. and Ft lbs). 26 Check the guide rollers for excessive axial and radial slop and wear. 32 Check if a retrofit dust filter is installed in the closed loop system. 21 Check the oil flow indicator for oil going to the lower quill shaft bearing.3 TOP DRIVE DRILLING SYSTEM Manufacturer:________ Type:___________ Drive Motor: Hydraulic/Electric. 40 Check automatic shut-down . 20 Check the oil level in the gear box with the motor turned off. Should be greased every day. If applicable. (The Alsthom Top Drive should have min. lamps are in good order. 24 Check if the lower gear case seals are leaking. 4 Check compensation cylinders to the bail mountings for tightness. 15 Check the hydraulic hoses of the pipe handler and torque wrench for leaks. 0. 13 Mechanically check for complete opening & closing of IBOP. but are far enough back to clear tong lines. etc. (MdaN & Ftlbs). Electric: Serial/Shunt wound. dies. 38 Check operating of TDS purge system. 1 Check that all indicating 2 Check all gauges for proper scale and operation: Torque gauge. 3 3 3 3 4 4 Major Major Major Major Minor Minor 3 3 Major Major 3 3 3 3 Major Major Major Major 3 3 3 TDS SB# 82 Rev. 23 Check the gear box lubricating oil pressure. 3 Check tool joint breaker to the dolly mountings for tightness. Check for hydraulic oil leaks. 9 Check that the IBOP crank and roller bracket assembly bolts are safety wired or lock tabs installed. 33 Check that the space heaters are wired to be ON whenever the TDS is OFF. 10 Check if the IBOP actuator shells are replaced by the modified type. 30 Check that adequate rail stops are installed. 7 Check the air breather on the exhaust side of the control valves for blockage. 30 Recommendations to be made regarding structural improvement to the system. 39 Check console purge system. 29 Check guide rail for straightness.

Check that ultrasonic inspections carried out to detect signs of erosion and/or corrosion of the inside diameter.38 Rev.bulletin 16 3-689-11-0 revA. Varco Service Bulletin No. Varco Service Bulletin No.) Check that NDT inspection of all load bearing areas have been carried out according Varco's recommendations. Check that the dolly bogie assembly is up-graded according to MH Safety Bulletin.F NDT Records. CAN Rig Model 1275AC-681 68 Has the recommended modification to the linktilt bracket / Canrig link support casting been carried out. (Existing swivels used on top drives). Check that the six support bolts for the torque wrench are tightened to 1200 Nm and lock wired.) product bulletin 08 72 Check cap between brake pads and disc (minimum 0.500 Rhrs. (5 years or 15.38 Rev. 75 Recommendations to be made regarding structural improvement to the system. 1996 3 Critical Critical Major Major 3 Critical 3 3 3 Major Minor Major 50 51 52 53 54 55 56 57 3 3 3 3 3 3 Varco Safety Alert TDS-94-4 Rev.1996 MH Safety Alert SA-002/23 Aug. the pilot valves can cause problems when the oil is not clean. (Cracks develop in and around the area where the lower retract arm stop is located). (MH Type 1898 and 1899) Check the alarm systems to prevent collision between the Link Tilt Park System and other equipment in the derrick. Open the inspection cover of the gear box to verify the condition of the main bull gear teeth.(bevelling of product the urethene ends) the block guides should be fitted with bulletin 15 safety chains. C. Check the motor brake for proper operation. Be sure that it operates smoothly and that the elevators reach the mouse hole. (12 months or 3.A 3 3 Critical Major Major Minor Major Major Major Major 58 59 OPERATING PRACTICES MH Safety Bulletin SB-030/03 Dec 1996) 3 3 Critical Critical 60 61 3 3 Major Major 62 63 3 3 Major Major 64 65 66 67 Check that the Retractable Guide Dollies used on Varco top drives and travelling blocks are NDT inspected for cracks. basis. 70 Ensure all torque guide flange bolts are wired to prevent Canrig them coming loose and dropping. ( 1 psi oil pressure = 30 ftlbs torque.000 Rhrs. Check the operation of the blower.) Check the operation of the hydraulic spring. Verify that the elevator clears the monkey board when the link tilt is actuated. Check that there is a bore back stress relief feature in the swivel box stem for improved fatigue resistance. cycle time).4 SWIVEL NDT Records. product bulletin 11 71 Ensure the pressure relief valve on the extended side of the Canrig link tilt is not set too high.42 43 44 45 46 47 48 49 Check loss of purge air alarm system and automatic shut down (if provided) Check that the hinge pin of the Varco pipe handler is properly in place. (Maritime Hydraulic) Check the torque wrench and verify that it follows the makeup and break-out cycles. Check if the top drive motor is operating correctly in both directions.38 Rev. (15 sec. max. (SB-030) Check whether TD S/Bs 59A and 67 are applied in the case of inadvertent break-out of connections (IBOP/Main shaft) Operate the torque wrench and break out the lower IBOP and leave it in the string. Check blower loss light and alarm function.006") 73 Check HPU discharge pressure is set at 2.F NDT Records. Varco Product Bulletin TDS-9508 3 Major 3 Major 3 Major 3 Critical 3 Major 3 Major 3 Major 3 Major 3 3 4 4 Major Major Minor Minor .F NDT Records. Are home-made wireline rollers installed on the TDS? Shell insists on installation of the VARCO wireline adapter assembly.) Check that when a load shoulder upper IBOP valve is used the connection between the valve and mainshaft is NDT inspected on a 6 monthly or 1. 5. Turn on the hydraulic and air power and check for leaks. Check that the Split Landing Collar (SLC) retainer is still in place with both halves of the SLC.350 psi 74 Recommendations to be made regarding the general condition of the system.000 Rhrs. 3 3 3 MH Product Bulletin PB-027/30 Aug. 69 Has the modification to the block guides been done to stop Canrig them from catching on the torque guide seam. It was recommended product that 4x3/4"x2" bolts be added in accordance with drwg no. (600psi is recomm. Varco Service Bulletin No. Check if a counterbalance relief valve kit has been installed. (Mud can get into the brake and cause problems). Actuate link tilt and check operation. Check procedures that the TDS unit is fully isolated prior to commencing perforating operations.

5. Rating:_________ 1 2 Check sheaves for wear and damage. 11 Check kelly for straightness. (Max. (Square kelly rollers max. 5. 11/03/93) 10 Check kelly for wear. 2 Check if there is a plug in the top of the gooseneck to allow the running of a Schlumberger line? 3 When the swivel is used. 15 Recommendations to be made regarding structural improvement to the system.4 (Category IV) valid inspection report available.040") 7 Check that NDT inspection reports are available stated that NDT Records the welded bail pin keepers were checked. if they are turning the lock pins will need replacing to avoid wearing out of the roller pins and inside journal area. (National Oilwell P-500/P-650). 6 Recommendations to be made regarding the general condition of the system.Manf:________ Type:________ Load Rating:________ 1 Check lower oil seals for leaks. 2 Check the clearance between the roller face and the side of the kelly.1. 12 Recommendations to be made regarding structural improvement to the system. (Every 4-5 feet) 3 Check the air line lubricator. allowable 1/8") 3 Check roller driving surface wear.5 KELLY SPINNER 1 Check air supply and control hoses for leaks and deterioration. Check bail pin clearance by using a dial indicator. 6 Top and bottom halves should have clearance. (1-1/4" is the max. API out the 5 yearly check of the bearings for wear and the apply to RP 8B section 3.. 13 Is the spare kelly properly stored? 14 Recommendations to be made regarding the general condition of the system. Operating Practice 3 4 5 6 Check bearing clearance if no records are available. (Max. allowable width of the wear pattern). 11 Recommendations to be made regarding the general condition of the system. 1/8" and hex. 0.12. 12 Check condition of the spare kelly. (NDT) equipment in use during the period specified 10 Check that the threaded connection of the swivel has been API RP 8B inspected for cracks and a valid inspection report available. 3 Check if crown block sheaves are properly greased. 3 3 3 3 Major Major Major Major 3 Critical 3 Major 3 4 4 Critical Minor Minor 3 3 3 3 3 Minor Minor Minor Major Critical 4 4 Minor Minor 3 3 3 3 3 3 3 Major Major Major Major Major Major Major 3 3 Minor Major 3 3 3 3 4 4 Major Minor Minor Minor Minor Minor 3 3 3 Major Major Major . (1/8" when new) 7 Check the thrust washers. kelly rollers max. 2 Are air and control hoses properly supported along the rotary hose. 1/16" wear allowed. the mud hose must 3 3 Minor Minor Major be secured to both sides with a 5/8" cable for extra security. Service Bulletin No.) 4 Inspect drive pins for wear.16. 4 Check the operation of the spinner. API months and are valid inspection reports available. and nut design and not the old type stud and weld-on nut by 03/31/93) (Varco looking at the underneath side of the kelly bushing. Number:____ Size:__________ Load Check sheaves for wobble and bearing wear. 8 Has swivel yoke been NDT inspected for cracks in the last 6 Frequency NDT Records. apply to RP 8B equipment in use during the period specified 9 Check that the swivel was completely disassembled to carry Frequency NDT Records. 5.4 internal load bearing parts for cracks. carrying components including all highly stressed areas of API RP 8B section the kelly spinner has been inspected for cracks and is a 3. 9 Check that the 4 hold-down bolts on the lower half of the (Varco Service kelly bushing (Type HDS and HDP) are of the one piece bolt Bulletin No. 8 Check kelly stripper rubber. Drain oil in swivel and check for metal particles.7 CROWN BLOCK Manf:__________ Sheaves. 5 Check if pins are not loose. 7 Recommendations to be made regarding structural improvement to the system.6 KELLY & KELLY DRIVE BUSHING Type:________ 1 Check roller bearing clearance with pry bar. 5 Check that the kelly spinner is yearly disassembled to the PM Tasks / extend necessary to conduct NDE of the primary load HISTORY REC.

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Check for loose bolts, etc. Check if guards are in place and secured. Check for equal spacing between the sheaves. Are jumper bars installed to avoid the cable jumping of the sheaves in the event of a sudden loss of hook load. (Including one on the top of the sheave) 8 Check the sheave grooves for excessive wear. (MH sheaves are gauged by measuring the depth of the grooves. New 60 mm, max. 63-64 mm) (Only gauge the sheaves when the blocks are hung-off for safety reasons). 9 Marking of sheaves must be done according API to confirm sheaves are comply with the API Spec's sample: (AB CO 1 1/8 Spec 8A logo month / year 36) is a sheave fabricated as per API Spec', and of 36" diameter for a 1 1/8" wire 10 Drilling and casing line sheaves: Grooves for drilling and casing line sheaves shall be made for the rope size specified by the purchaser. The bottom of the groove shall have a radius R, Table 2, subtending an arc of 150 degrees. The sides of the groove shall be tangent to the ends of the bottom arc. Total groove depth shall be a minimum of 1.33d and a maximum of 1.75d, where d is the nominal rope diameter shown in Fig. 3. Sand-line sheaves: Grooves for sand-line sheaves shall be made for the rope size spefcified by the purchaser. The bottom of the groove shall have a radius R, Table 2, subtending an arc of 150 degrees. The sides of the groove shall be tangent to the ends of the arc. Total groove depth shall be a minimum of 1.75d and a maximum of 3d, where d is nominal rope diameter (see Fig. 3, Detail B). 11 Check that the crown was NDT inspected for possible cracks in beams. 12 Check that the crown block was completely disassembled to Frequency carry out the 5 yearly check of the bearings for wear and the apply to sheaves and shaft for cracks. (NDT) equipment in use during the period specified 13 Recommendations to be made regarding the general condition of the system. 14 Recommendations to be made regarding structural improvement to the system. 5.8 TRAVELLING BLOCK Manf:_______ Type:_______ Load rating:_______ Sheaves, Number: _______ Size: __________ for wear. 1 Inspect sheave grooves 2 Check sheaves for wobble and bearing wear. 3 Check if guards are in place and properly secured. 4 Check the travelling block for wear, damage, cracks or metal deformation. 5 Check that no improper/unapproved welding has taken place which could have effected the bearings. (Dolly attachment) 6 Are the travelling block sheaves properly greased. 7 Check condition of travelling block hang-off lines. 8 Check when the travelling block was completely Frequency disassembled to carry out the 5 yearly check of the bearings apply to for wear and the sheaves and shaft for cracks? (NDT) equipment in use during the period specified 9 Check that the high load bearing areas of the travelling Frequency block are regularly NDT inspected. (Yearly) apply to equipment in use during the period specified 10 Recommendations to be made regarding the general condition of the system. 11 Recommendations to be made regarding structural improvement to the system. 5.9 HOOK Manf: ______________ Type: _____________ Load rating: _____________ 1 Check hook for free and easy operation and proper locking. 2 Check snubber for oil leaks and oil level. 3 Does the hook have an effective safety latch. 4

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(Shell DEN 12/91)

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API RP 54 section 9.7.3 Are inspection reports for link ear wear and cracks available. Frequency NDT Records; API 6-monthly apply to RP 8B section 3.1 equipment Table 1 in use during the period specified

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When was the entire hook checked for cracks, wear and NDT Records metal deformations. 6 Check when the hook/travelling block connection was last NDT Records NDT inspected. (Yearly) 7 Check when the hook was NDT inspected and were the pins Frequency NDT Records; API pulled and pins and ears checked for cracks? apply to RP 8B section 3.1 equipment Table 1 in use during the period specified 8 Recommendations to be made regarding the general condition of the system. 9 Recommendations to be made regarding structural improvement to the system. HOISTING EQUIPMENT GROUP 5.10 DRILLING INSTRUMENTATION 1 Check gap of the Martin Decker drilling line weight indicator. (5/8" with block empty ). 2 Check weight sensor for leaks and worn pins. 3 When was the weight indicator last calibrated (should be API RP 54 section done periodically) 9.10.2 4 Check wear in deadline anchor dies. 5 Check if deadline anchor is well secured and the hold down bolts are tight. 6 Check that the deadline anchor is regular lubricated. 7 Check the condition of the Mud Volume Totalizer system. 8 Check purge air system for leaks and proper regulated pressure. (0.75 psi) 9 Check gain and loss visual and audible warning alarms. 10 Check trip tank level indicator for proper functioning. 11 Check high and low limit alarms of the flow indicator. 12 Check the Geolograph for proper operation. 13 Ensure that the protection cover of the Geolograph line Shell DEN 31/93 drum is installed. 14 Check that all warning lights are operational. 15 Test low purge air audible alarm system. 16 Test high and low limit alarms. 17 Test pit volume indicators. 18 Check tong torque for leaks and proper torque readings. (Install a calibrated tong gauge on the back up line and check one against the other). 19 Check NDT inspection reports of the deadline anchor. NDT Records; API RP 8B 20 Recommendations to be made regarding the general condition of the system. 21 Recommendations to be made regarding structural improvement to the system. 5.11 DERRICK Manf.: __________ Major dimensions: __________ Gross nom. Cap.: _____ lbs. Hook load, static _____ lbs. 1 Is permanent name plate attached to the denied structure API RP 54 Section indicating: a.) Name of Manufacturer, b. Model No. and 9.2.2 Serial No., c.) rating, including static hookload capacity with API Spec 4F number of lines. D.) whether guying is applicable and Section 4.2 recommended guying patern. 2 Check crown platform for damage. API RP 54 Section 9.2.12 3 Check crown platform handrails for cracked welds and API RP 54 Section damage. 9.3.17 4 Check if crown bumper timber is installed and in good API RP 54 Section condition. 9.2.16 5 Check if crown bumper timber guards and safety cable are API RP 54 Section installed/secured. 9.2.16 6 Check if heavy duty wire mesh has been installed around API RP 54 Section the crown bumper timber. 9.2.16 7 Check crown frame and crown support beam for bent beam flanges and webs and cracked welds. 8 Guard rails consisting of 42 inch high top rail, intermediate API RP 54 Section rail and posts shall be installed on the outer edge of any 9.3.17 floor, platform, or walkway that is 4 ft or more above ground. 9 Are toe boards provided in adition to handrails on opensided API RP 54 9.3.19 floors, platforms, walkways and railways under which persons can pass or if there is machinery into which falling material can cause damage or create a hazard. 10 Check the derrick for bowing, bad pin connections and oval worn pin holes, cracked welds and that safety pins are installed. 11 Check spreaders for damage and cracked welds. API RP 4G 2.1 12 Check girts and bracing for damage and cracked welds. 13 Check working platforms for damage and cracked welds.

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Fixtures and accessories are preferably attached to structures by means of suitable clamps. Do not drill or burn holes in any members or perform any welding without first obtaining approval of the manufacturer or the qualified person, as applicable. Check all hand rails for damage and cracked welds. Check if the ladder is fitted with resting platforms and cages unless a ladder climbing safety assist device is used. Check all ladders for bad rungs, cracked welds and cleanliness and check all ladder retaining cages for damage. Check if proper safety slings are installed on all equipment mounted in the derrick. (Tugger sheaves, derrick lighting, etc.) Check each tugger line sheave for proper tonnage. Verify that the tugger sheaves are the proper size for the line in use. Check that all the tugger sheave bearings can be greased and do accept grease. Check rig floor and derrick illumination when dark. Check condition of winch(es) at the monkeyboard. Visually check dp and dc rack fingers for cracks. Check that safety cables or chains are in place. Inspect safety belts and belly buster on monkeyboard. Ensure that no loose equipment is laying in the derrick. Check the derrick man escape line system. (Mandatory on landrigs) Check condition of deadline stabilisers. Check that the dead line is not touching the derrick. Check the condition of the drill line roller guide. Check that the turnbuckles in the derrick (if applicable) are properly lock wired. Check the TV system installed in the derrick, one camera at the monkeyboard level and one at the stabbing board level. (For rigs with a top drive). Check condition of Sella block type anti-fall device which should be installed to protect the derrick man. Check condition of electric cables and lights especially in that part of the derrick which is classified as a hazardous area. Check if valid test certificates and inspection reports of the derrick are available? (NDT inspection of high stress areas)

API RP 4G section 2.1

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Critical

API RP 54 Section 9.3.7

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API RP 54 Section 9.2.13 API RP 54 Section 6.10.1

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NDT Records; API RP 4G section 5.1 NDT Records NDT Records

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Check NDT inspection reports of the pad eyes for the travelling block hang-off lines. 38 Check NDT inspection reports of the V-door floor supports. 39 Recommendations to be made regarding the general condition of the system. 40 Recommendations to be made regarding structural improvement to the system. 5.12 CASING STABBING BOARD Type:__________ Hydraulic/air operated 1 Check bolts on dolly and derrick attachment. 2 Check condition of the wire line or chain. 3 Check sheave rotation and condition. 4 Check cable clamps for tightness. (If fitted) 5 Check the anti-fall safety mechanism of the stabbing board. 6 Check if the hoist is long enough to reach the bottom of the track. 7 Check if the chain hoist is equipped with a positive stop which prevent the chain end from being pulled through the sheave. 8 Check the condition of the Sella block type anti-fall device which should be installed above the stabbing board and connected to the stabbers safety harness. 9 Check the condition of the stabbers safety belt/harness. 10 Visually inspect the unit for cracks and damage. 11 Check if the operational height range is sufficient? 12 Check if the stabbing board tracks are substantial enough for the task. 13 Check if the closing plates at the bottom of the tracks are capable of supporting the board. (In the event of any failure, the loaded board must not become detached from the 14 Check if the board surface is non-slip and does it have proper handrails. 15 Check if the platform is fitted with a lock latch mechanism when it is not in motion. 16 Check if the platform is fitted with a free-fall brake. 17 Check that the hoisting/lowering control is self centering. 18 Check that it is not possible to lower the board by brake only.

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Critical Critical Minor Minor

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Minor Critical Major Major Critical Minor Critical

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auto brakes. 13 Check the NDT inspection reports that the foundations were inspected. 21 Manriding winches should be marked "manrinding only" 22 Recommendations to be made regarding the general condition of the system. 17 Check that the manual operated brake is in good condition. 7 Check the condition and tension of the drive chain. caliper opening in hook.7. 5. 12 Check if the tuggers are fitted with a simple spooling device to avoid hand injuries while guiding the wire line. 19 3 Critical API RP 54 Section 9. 26 Check that a safety factor of 10:1 is applied to the raising/lowering chain or rope load rating. 5. 20 Manriding winches should be fitted with a load limiting device. 22 Check that upper and lower limit switches are fitted.14 SURVEY LINE Manf:_______ Type:______ Wire. 4 Check footage counter. upper and lower limit switches should be fitted. 29 Recommendations to be made regarding the general condition of the system. 6 Check line spooler. 23 Check that anchorage's for the rope or chain are corrosion free and in good order. 7 Check if air tuggers exhaust is vented to an area that does not create a safety hazard. 5 Check the sheaves. (Must be fitted) 18 Check that no disengaging clutch is fitted. brake bands. (If fitted) 21 Check that 3 full turns of wire rope should remain on any drum and where reasonably practical. 2 Check that the winch control automatically return to neutral when released. broken or whickered spots. 8 Check the hydraulic pump and motor for proper functioning and check condition of the coupling. 14 Check the condition of the pedestals and foundations. 30 Recommendations to be made regarding structural improvement to the system. One operating with the lifting handle at neutral and the other operating when the hoisting system fails. Operating practices. (Both operate independently). 4 Check that the brake will hold when load is suspended. 3 Is the cable end well secured. 9 Check if protective guards are installed on air line oiler and water separator bowls. (This in order to quickly close the air supply in case of a failure of the tugger controls). 3 3 3 3 3 3 3 4 4 Critical Critical Major Critical Critical Major Critical Critical Critical Minor Minor Minor Check that specific written instructions are available in the operations manual for all man-riding applications. 3 Check for hydraulic leaks. Operating practices. 20 Check that the hook is fitted with an effective safety latch. 3 3 3 3 3 3 3 3 Major Major Minor Major Minor Major Major Major . rims. Operating practices.13 TUGGERS AND SHEAVES Type:__________ Hydraulic/air operated 1 Check the condition of the drill floor tuggers. MAN-RIDING WINCHES 15 Check that the winch control automatically return to neutral when released. Operating practices. 16 Check that an auto-brake has been fitted which applies the brake when the control lever is released or on loss of power.size:________ Length:____________ Drum capacity: _________ Location of thelength of survey line. 6 Inspect the tail chain and shackle for stretch. 5 Check the cable for crushed. 8 Check that drum guards are in place and in good condition. 11 Check that a ball valve is installed in the main air supply line of each tugger close to the operating control. (They must not be altered with-out Certifying Authority approval. 25 Test the hoist and lowering system of the platform. 28 Check NDT inspection reports of the high load bearing areas. 27 Are rig specific procedures available for hooking up of the casing stabbing board.) 24 Check that when a hydraulic unit is in use (cherry picker) the hydraulic system is failsafe in case of loss of hydraulic pressure. 1 Check condition and unit: _________ 2 Check operation of the winch.3 3 3 Critical Major 3 3 Major Major 3 Critical 3 3 3 NDT Records 3 4 4 Major Critical Minor Critical Minor Minor 3 3 3 3 3 3 Major Major Critical Major Critical Critical Shell DEN 55 3 3 3 3 3 Minor Critical Critical Minor Major 3 NDT Records 3 3 Operating practices. 10 Check that the Safe Working Load is clearly marked on each tugger. (Only shackle allowed for Shell operations). etc). (Brake linkage. if it is larger then the chain size replace the hook.19 Check that the platform is fitted with two locking devices. shut of valves. 23 Recommendations to be made regarding structural improvement to the system.

8 Check the condition of the tong break-out line. aging and chafing. (Max. (Air operated unit) 6 Check hoses and couplings for wear. etc. 5 Check condition of air motor. 9 Recommendations to be made regarding structural improvement to the system. 3 Check all hoses for wear and aging. 3 3 3 3 3 3 3 3 3 3 (BHPP Safety alert 20/11/96. 3 Check hydraulic/air motor for leaks. (Hydraulic units) 15 Function test unit in forward and reverse and verify proper operation. 11 Visually check for cracks the lifting point and attachment point of the hanging arm. cables. 2 Check hydraulic system for leaks. 3 Check the clearance between the tong dies and die slots.2. muffler. lifting cylinder or springhanger for proper hook up and damage. 5 Check condition of pull back spring. 18 Recommendations to be made regarding structural improvement to the system. lubricator. 11 Inspect the snub-line posts for proper mounting to the drill floor.17 PIPE HANDLING EQUIPMENT Manf.7 3 3 3 3 3 3 3 3 Major Major Major Major Critical Critical Critical Minor Critical Shell DEN 14/1990 AND TOTAL REQUIREMENT 3 Major 3 3 Minor Major . (Not welded or bolted onto the floor but stabbed through a sleeve/pipe which is affixed to the drill floor as well as to the lower flanges of the main drill floor girders. 6 Check for bent arms and hanging straight. 3 3 3 3 NDT Records 3 4 4 Major Minor Minor Major Critical Minor Minor NDT Records 3 3 3 3 3 3 3 4 4 Critical Minor Minor Critical Major Major Critical Minor Minor 3 API RP 54 section 9.9. 5. failure). 4 Check for leaks on clamping cylinder. Hydraulic Spin Master.15 PIPE SPINNING WRENCH Manf:_________ Type:___________ Air/Hydraulic operated 1 Check drive rollers or chain sprockets for wear and damage. 7 Check the condition of the tong make-up line. 8 Recommendations to be made regarding the general condition of the system. 3 Major Major Minor Major Minor Minor Major Major Critical Critical Critical 12 13 Check operating oil pressure (2000 psi. Only required when not fully encased or running in guides. Check that a drum guard is installed to protect the operator. 14 Check for worn hinges and hinge pins. (Hydraulic units only)? 14 Check the oil reservoir low oil level pump shut off. 7 Check that all mounting points are regularly NDT inspected for cracks. Model 550. 5.) SLIPS AND DOG COLLARS 12 Check inserts and insert slots for damage and wear. 2 Check if a safety sling is installed to each tong counter weight.16 EZY-TORQ 1 Check all fasteners for tightness. 1/16") 4 Check the condition of the "keys" above and below the dies. 10 Check the condition of the tong pull line wire quide rollers. hinges. etc. 3 3 4 4 Major Critical Minor Minor DRILL FLOOR EQUIPMENT GROUP 5. 6 Inspect sheaves. 7 Check that control lever returns to neutral automatically when controls are released. 4 Check condition of the wire line. (Should be the original pins which are locked with a split pin) 5 Visually check the tongs for excessive wear of all jaws.) If applicable. (To prevent injury by whiplash from wire line breakage). Recommendations to be made regarding the general condition of the system. 8 Check control levers and linkage for wear and free movement.17 3 Critical Critical 3 API RP 54 section 9.:___________ Type:___________ 1 Check counter weights and hanging cables for wear and damage. air lines. (Slips to be replaced when there is 1/8 to 3/16" clearance between the back of the inserts and the insert slots). 17 Recommendations to be made regarding the general condition of the system. Check that a back-up pump and motor is installed and hooked up. 2 Check idler rollers or chain for damage. 9 Check all shackles. sheave bearings and sheave pins for wear. 13 Check condition of the handles. 16 Check that the lifting points are regular NDT inspected. 10 Check that the spring hanger or lifting cylinder is fitted with a safety sling. Recommendations to be made regarding structural improvement to the system. 9 Check the condition of the tong back-up lines.9 10 11 12 Check retrieval overshot.

ID is 7 11/16". bolts. 3/90 NDT Records NDT Records NDT Records NDT Records 3 3 3 3 3 3 Major Major Critical Major Major Critical . Jan. 34 Check handles and latches for wear. 38 Check that warning labels are supplied and fitted to VarcoBJ slip type and 18-degree taper air operated elevators. ID is 7 ¼". 20000 Varco Service Bulletin No.) are properly secured with locking wire.050"). Jan. ELEVATORS 32 Check that all air operated elevators are supplied with load sensors to prevent inadvertent opening when loaded. 20000 Varco Service Bulletin No. which provides a positive lock.820 kg). ID is 6 1/16". 67.650 kg)]. 33 Check for wear or damage of upsets that would affect elevator efficiency and handling ability or down grade load ratings. 8" dc: max. Jan. (The hinge pin clearance should not exceed 0. 72. Varco bulletin no 74 Sept. Collar type loads up to 15 tons (13. 350 and 500 ton elevator/spiders are equipped with a modification kit that has a lock finger instead of a lock cam. 9" dc: max. 29 Measure wear on upper and lower eyes. 3 3 3 (Varco Service Bulletin No. [They can be opened with loads up to 2 tons (1. 30 Check if the present wear requires the bails to be down rated. July 20000 3 3 Minor 3 Minor 3 Minor 3 Minor 3 Minor 3 Minor ELEVATOR LINKS 28 Visually check for wear and damage.2000 Varco Service Bulletin No. (Setting 250 psi. 20000 Varco Service Bulletin No. 36 Check the correct ID of the DC elevators. 45 Check NDT inspection reports that the slips were inspected. (6 ½" dc: max. 44 Check NDT inspection reports for the tongs. 1/96) Shell D. 37 Check that warning labels are fitted to all 3 ½" and 5" MH-air operated elevators and remote control panels.N. Safety Notice) Shell DEN 30/91 3 Major Critical 17 Check that the Varco PS-16 air powered slip is fitted with side outlet pressure relief valve. 34. Check that lifting swivels are of the new style (one piece bail design) a complete removal of the swivel hoist rings and welded brackets is a later modification. Are the 13-5/8" _ 14" insets for the PS-30 modified to allow removal and installation of the PS-30 when casing is installed.E. 46 Check NDT inspection reports that the dog collars (safety clamps) were inspected. Are the inserts for the PS-21 or PS-30 upgraded with load rings as recommended by Varco. 63. 63. 31 Ensure that all mounted hardware (i. 39 Check the integral slips of the 4 1/2" x 2 3/8" dual elevators. 47 Check NDT inspection reports. 42 Check the lifting eyes of the Varco-BJ (Flush Mounted Spider) FMS-375. (They have been known to fail in service due to improper heat treatment). 41 Check the hinge pin clearance of the Varco-BJ FMS.) Check if insert carriers are properly marked for the size range and the Ram guides for specific pipe size. lock tabs (bent tab washers) or split pins. (They are derated for use on Shell operations to 125 tons). ID is 8 7/16").e. 19 Check that the dog collars are stored in a oil bath. (Maritime Hydraulic (MH) air-operated elevators can be opened if the elevator is supporting a load less than 2 tons). March 2000 Varco bulletin no.375 elevator. 35 Function elevators to check for full closing with no slop or wear. 3 (Varco Oil Tools Service (VOTS) Bulletin #13 11/8/93. 44. (Warning of the danger of inadvertent operation while lightly loaded). (free of charge Varco mod.) Is the PS-21 or PS-30 modification with new actuator kit (FIF#891) carried out. 7 3/4" dc: max. 22 Is the PS-21 or PS-30 modification with the Flushing / Filtration kit (FIF#890) system carried out.15 16 Check with a straight edge the back and face of the slip segments for bent or worn parts. October 1996) 3 Major Major Major Critical 3 Critical 3 Major 3 3 3 Minor Major Major 3 Minor 3 Minor 3 Major (VOTS Bulletin #14 11/8/93. July 20000 Varco Service Bulletin No. 43 Check the Baash-Ross 200 ton elevators. Safety Notice) 3 Major 3 Major (Varco Bulletin No.) 18 Check the condition of the dog collars. 3 3 3 3 Critical Major Minor Minor Minor 23 24 25 26 27 Varco Service Bulletin No. Check that the old style footlatch of the Varco PS-15 power slip assembly has been replaced by a safety latch lock. pins etc. 63. 250. (free of charge Varco mod. 40 Check that the BJ 175. 71. PS-21 and PS-30 Varco slips.66 Febr 2000. 20 Check that the Varco PS-21 or 30 hydraulic powered slip is operating properly. 21 Is the PS-21 or PS-30 modification with the auto grease system (FIF # 889) carried out.

Recommendations to be made regarding the general 4 condition of the system. Carry out full function test of the remote controlled mud bucket. 2 Check for excessive movement of unit when clamping onto 3 the drill string which indicates that it is not sitting level. Major Major Major Minor Major Major Major Minor Major Major Major Major Major Minor . Load test the chute with biggest size drill collars: Max 12 mT. 3 11 Function test the pipe spinner. Safety Notice) (VOTS Bulletin #11. Service Bulletin 134. break-out torque: ____ 1 Hydraulic pressure should be set between 2000 and 2200 3 psi. 3 Check oil filter indicator on hydraulic power unit. 66 67 68 Check for aging of hydraulic hoses.48 Check the NDT inspection reports of all elevators. 3 12 Ensure that on Varco Iron Roughnecks the dowell pin of the (Shell WESA 113. 4 4 4 Minor Minor Minor Finger boards: 61 Test pneumatic operation of drill pipe and 62 63 64 Mud Bucket. Tubular shuttle (catwalk machine) 57 Function test the catwalk machine by PM Tasks / History Records PM Tasks / History Records / NDT Records 3 Critical 3 Critical 3 Major 3 Major 3 3 3 Major Major Minor (VOTS) Bulletin #9 15/3/93. NDT Records. Safety Notice) 3 Major 4 Minor 58 59 60 handling heavy wate drill pipe and drill collars from the pipe rack to drill floor (elevator pick up point) Check for hydraulic leaks. (To be conducted half-yearly with a yearly check including complete disassembly and NDT inspection of hinges and pins). 56 Check that split casing bushings have a minimum length of 17" to avoid from falling through the rotary table. All hollow type dowell pins 14/8/96) (Varco should be replaced and removed from stock.18 IRON ROUGHNECK Manf: ____Type:______ Pipe sizes: _____ Max. Check for mechanical damage and cracks. 3 5 Check that the driller can see the torque gauge.) 53 Check if the kelly drive bushing holes have become egg shaped due to wear. MASTER BUSHINGS 51 Check the taper of the bowls with a straight edge. pull on each gear to check if they are tight. 55 Check if an arrow and L for LOCK on the master bushing and an ARROW on the LOCKING pin for locking the insert bowls in the master bushings has been welded on. 5.375 are included in the lifting gear inspection program. (Replace the API drilling bowls when the taper indicates wear from the tool joint). 3 10 Function test the operation of the torque wrench. 8 Drain an oil sample out of the spinning wrench gear case 3 and check for metal cuttings. (The material in these two components has been upgraded to increase the cold temperature toughness of these parts. API RP 8B 3 Critical 49 Check that the lifting eyes of the Flush Mounted Spider (FMS) . 9 Run hydraulic power unit and check for leaks. 50 Check that the master bushing and bowl pullers are included in the lifting gear inspection program and regularly NDT inspected. Check for air leaks. 3 jaw hinge pin is of the solid type. 4 4 4 4 4 4 4 Minor Minor Minor Minor Minor Minor Minor Minor Minor drill collar fingers. Check for aging hydraulic hoses. Test the adjustable fingers for casing. 4 69 Recommendations to be made regarding structural improvement to the system. This upgrade can be identified by a stamped cast mark of an encircled "P" or "PS". 54 Check the rotary table for excessive wear. 52 Check the hinge pins (MPCH only) for excessive clearance allowing the bushings to open. ( remote operated) 65 Check for hydraulic leaks. 3 4 Check motor coupling for wear. (If a movement of 1/16" (2 mm) can be accomplished between the two halves with the pins in place or the OD of the pins is worn down by 1 mm than the pins are worn. 3 7 Remove the covers on both sides of the unit and inspect the 3 gear train for wear. make-up torque: _____ Max. 14 Recommendations to be made regarding the general 4 condition of the system. 3 6 Check the pipe spinner rollers for wear and damage. 23/1/87) 13 Check that the latches and gates being NDT inspected on a NDT Records 3 semi-annual basis for cracks.

15 Recommendations to be made regarding structural improvement to the system. 10 Recommendations to be made regarding structural improvement to the system. 22 Recommendations to be made regarding the general condition of the system. vibration and signs of overheating.22 FISHING TOOLS 1 Check if all fishing tools specified by the contractor are at the rig. freedom of movement and build up of dirt. 2 Check that the pins and boxes are doped before pipe is laid down. 4 Check air piping and connections for leaks. 4 Check that the drill string has been used recently and if not.E. 12 Inspect mouse hole assembly. 8 Check if the pipe has been washed out before it is laid down.19 PIPE RACKING SYSTEMS Manf:________________ Type:_________________ 1 Check hydraulic pumps and motors for unusual noise. (Total Red Alert No. 10 Run the pipe racker and check the proper operation. sheaves and guides for freedom of movement and good condition. If there is a possibility of an ice plug forming. 7 Check stabber drive spline shaft covers and stabber jaws for proper operating condition. 4 Minor 4 4 4 4 4 Major Major Minor Minor Major 4 4 4 4 4 3 3 4 Major Major Major Major Major Minor Minor Major Shell D. 6 Check skate drive wire rope cable.12. 3 Check the severity of the slip notches. 21 Check the unit for proper operation.4 4 4 4 4 Major Minor Major Major Shell DEN 21/1993 4 4 4 4 4 4 Critical Major Minor Major Minor Minor 3 3 3 3 3 3 3 3 4 4 Major Major Minor Major Major Major Major Minor Minor Minor 3 NDT Records. 9 Recommendations to be made regarding the general condition of the system. 5. 18 Are the hydraulic systems failsafe in case of loss of hydraulic pressure? 19 Remove the pinion cover and inspect the condition of the bull and pinion gears. 15/90 API RP 54 6. (If applicable). 5 Recommendations to be made regarding structural improvement to the system. 9 Check condition of upper and lower jaws on the pipe conveyer. 5. PIPE RACKING ARM (manipulator arm) 14 Check the support rollers on the arm for free rotation. 6 Check the condition of the drill string if it has been exposed to corrosive fluids or gasses. etc. Check bolts in lower plate and lifting arm cylinder. 17 Check if there is an indication in the drillers cabin to indicate that the pipe handling arm is extended of the automatic pipe handler. stabber guide rollers and drive pinion for looseness. 2 Check that the tools catch all sizes of the drilling contractors equipment. 23 Recommendations to be made regarding structural improvement to the system. are regularly NDT inspected. 3 Check that all lifting subs. 5. 16 Check the hydraulic cylinders for oil leaks and the rods for scoring. 20 Remove the rear cover plate and examine all hoses and connections for leaks and condition. has been NDT inspected in the bottle neck. 7 Check that hard facing on the tooljoints is ARNCO 200 XT or Armacor.20 DRILL STRING 1 Check the condition of the internal coating especially below the box in the pipe is most vulnerable area.21 DRILLING SUBS 1 Check that all drilling subs are at the rig according to the contract. 4 Recommendations to be made regarding the general condition of the system. air cylinders and drive motors for proper mounting and good condition. 2 Check if the oil reservoir is equipped with a low level alarm or low level sump shut off device. caps. 5. how is the corrosion build up and has the pipe been rattled? 5 Check the condition of the tool joints.5) NDT Records 3 Minor Critical 3 4 4 Critical Minor Minor 3 3 Major Major . 3 Check hydraulic system for leaks and hoses for wear and aging. 15 Visually inspect the hoses for deterioration. DRILL FLOOR 11 Inspect rat hole assembly. (The drain should either be located on the side or the spring plate should be cylindrical) 13 Check that there is a good drainage system from the racked tubulars. (Only for Total rigs). 5 Check skate guide rollers. 2 Check that the cementing cross-over 4½"IF Pin x 2"Weco Fem.N. 8 Check hydraulic cylinders.

(Report: Size"______ Pressure:______ Certification:_____ H2S trim:__). 4 Check that the tools and associated parts are well 3 Minor organized. (The system should be totally independent from the rig air system). (1" HP hose and 1-1/4" low pressure hose). 5 Recommendations to be made regarding the general 4 Minor condition of the system. 3 Major 2 Check the tong lug door assembly for proper operation. 3 Minor 7 Check the low oil level pump shut off switch. 9 Check if the capacity of the steam generator is sufficient. 7 Check if a steam generator is available which can be used 3 Minor for well testing. 6 Check that the air to the burner pit is supplied by third party 3 Critical air compressors. 9 Function test the power tong and check for hydraulic leaks 3 Major and the proper operation of the unit. 3 Check if this line is tied into the choke manifold and check 3 Major the valve isolation from the manifold. 11 Recommendations to be made regarding structural 4 Minor improvement to the system. 3 Major 3 Check the condition of the hydraulic hoses and quick 3 Minor connectors. (Report: Size"______ Pressure:______ Certification:_____ H2S trim:__). 10 Recommendations to be made regarding the general 4 Minor condition of the system. 6 Check the condition of the back-up pump. (Report: Size"______ Pressure:______ Certification:_____ H2S trim:__).3 Visual inspect the fishing tools and that they are in good 3 Major order. 8 Check if there are steam outlets in the well test equipment 3 Minor storage area. 11 Recommendations to be made regarding structural 4 Minor improvement to the system. 3 Major 5 Check the hydraulic power unit output pressure. should be 3 Minor 2400 psi max at 25 gpm and 1000 psi max at 69 gpm. 6 Recommendations to be made regarding structural 4 Minor improvement to the system. 5 Check the oil and service lines from the separator/heater 3 Major area to the burner pit.24 WELL TESTING EQUIPMENT Burner booms:________ Manf:________Type:______ Locations:_____ Number:____ Length:________ 1 Check the condition of the pipe line to the burner pit. 3 Major 2 Check the main well test line from the rig floor to the 3 Major separator/heater storage area. PIPE HANDLING EQUIPMENT GROUP 5.23 POWER TONG Manf:_________________ Type:______________ 1 Visually check the general condition of the unit. 5. . 3 Major 8 Check that all ECKEL power tongs are fitted with a safety 3 Critical cut-out when the doors are opened. 4 Check the vent line from a point nearby the separator/heater 3 Minor to the burner pit. 3 Minor 10 Recommendations to be made regarding the general 4 Minor condition of the system. 4 Check oil level in the gearbox.

Visually inspect the chains for any damage such as broken or cracked rollers. Check the bearing clearances. Visually check for cracks in the crankshaft.1.) (Pull seats if in doubt) Check that guards are installed over the pony rod wells. MHSWR 1992 API RP 54 section 9. etc.C API RP 54 section 9.D 3 3 Major Major Major Major Major 19 20 21 22 23 24 25 26 27 28 3 3 3 3 3 3 3 3 3 3 Critical Major Major Major Major Major Major Major Major Major API RP 7L section 6. cracked welds. BULK AIR SYSTEM AND TANKS CENTRIFUGE CEMENTING UNIT Satisfactory Unsatisfactory Not inspected Not applicable Critical Major Minor PAGE No.7. API Spec 16D section 3. (Record results in report) IADC Drilling Manual section J-2. Check precharge pressure of pulsation dampeners.) Relief valve discharges should be located and anchored so as to prevent a hazardous condition due to sudden discharge or piping movement. (400-650 Psi for discharge and 15 psi for suction damper for 5.oil pump of the power end for proper operation and sufficient discharge pressure. 008-2003-0019-LR-L No.2 6. Inspect suction and discharge valve seats for proper sealing and condition of taper. etc. corrosion washouts. (Wear.5 .I.13.1.500 psi mud pumps) 3 3 Major Minor 3 3 Major 4 5 6 7 8 IADC Drilling Manual section J-5. Crit. PUWER 98 MHSWR 1992 3 Major 3 Critical 3 Critical 3 Critical IADC Drilling Manual section J-2.000 psi pumps).: 6.13 1 2 3 4 DESCRIPTION: MUD PUMPS SHALE SHAKER MUD CLEANER DESILTER DESANDER DEGASSER CENTRIFUGAL PUMPS MUD AGITATORS MUD MIXING SYSTEM STANDPIPE MANIFOLD AND ROTARY HOSES. Check if a strainer has been installed in the suction line of each pump to prevent foreign particles from entering the pumps. Check fluid and power end bolting for tightness. PUWER 98.. (To prevent gelled or solidified mud causing a blockage.B ASME Section 8 Division 1. Check suction flange and discharge flange bolts for tightness. broken links etc. Remove the liners and wear plates and inspect the seal area for excessive pitting and possible wash-outs.10 6. Disassemble and inspect for wear and corrosion at least one gate valve on the pump.4 6. cracked inner races. (650-850 psi pre-charge for 7.2. IADC Drilling Manual section J-2. (No unauthorized welding/ repairs/modifications without proper certification and testing) Remove all valve covers and check the threads of the valve covers and the threads in the fluid ends for cracks and excessive wear.: Serial No. 6.12 6. valves and 2 seats have to be inspected.hp/pum Liner sizes available:__________ Max.2. Inspect fluid ends for signs of corrosion. missing split pins. pitting. sharp edges broken teeth and overheating. Check the lube. cracks in roller cages. (Preferable no threaded connections. Check the lube. Check if tattle tale holes in fluid cylinders and valve pods are open and clear.8 6.6 6.5 6.6.3.C + J-2. rating pump:__________ Fluid end conversion____________ Record the mud pumps serial numbers in the report. (Especial the lines to the main bearings). recent repair or welding. wear.2. oil pump for each chain case. excessive wear.3 .4.II. Check the condition of the spare fluid ends.II. that no weld repairs/modifications have been conducted without the proper certification and testing.: 008-2003-0019-LR-L Revision date: September 2002 LR-008 L SN.B 3 Major 3 3 3 IADC Drilling Manual section J-4. washing.13. Check the pinion and bull gears in the power end for pitting. Check the suction lines for excessive corrosion.press. Inspect the valve cap sealing areas for pitting and wash-outs.1 MUD PUMPS Manf:____________ Type:____________ Number:_____________ Max. etc.II.9 6. Check the bearings for any signs of over heating.3 6.LAND RIG DRILLING UNIT INDEX-MUD SYSTEM No. Check the low oil pressure alarm system. Check the oil system for plugged lines and metal particles in the system.11 6.II 3 3 3 3 3 Major Major Major Major Major 9 10 11 12 13 14 15 16 17 18 Check the pressure relief valves. 1 Check pump records and decide which liners.1 6. API Spec 16D section 2.7 6. Instructions Revision date: September 2002 LR-008 L Comments Standards and and instructions recorded values Res.II. but safety chain installed across valve if threaded connections are used) Check that the mud pump relief valve vent line is selfdraining. Inspect all high pressure piping including the pressure relief valve vent line for proper support.

22 Check that the V-belt guard is in place and in good order. end play 0. were last inspected. 11 Operate and check all gates and valves for proper operation and closing. Check availability and condition of service tools. Operate and pressure test all valves on pump and standpipe manifold to maximum working pressure. 18 Check for any potential problems in this system. Check the crosshead pin bearing clearance. 2 Check entire shaker for structural damage. (if required) Run pump at low speed and at 90 % of maximum speed and check for excessive noise. 6 Check condition of: The float mounts. 20 Check all bolts for tightness. 14 Thule Shakers: Check the vibrator unit drive assembly. Check if the proper torque is applied by re-torquing the clamps of the pony rods. 27 Recommendations to be made regarding the general condition of the system. (Maximum pressure 90 psi. (For instance per 12.E Check that the clean out spaces of the settling chambers are regularly drained/cleaned. (Particles indicate worn/damage bearings) Open the side covers and inspect the crossheads and guides. indicators and wiring. 3 4 Check indicator pin on top of oil filter to see if it indicates a dirty filter. 7 Check condition of: The draw bars. (If installed) Verify placement of emergency stops / switch on pumps.0. etc. wear and alignment.000 Rhrs) 54 Recommendations to be made regarding the general condition of the system. (0. J-6. of oil in 24 hours. 24 Check hydraulic oil level in reservoir. Check that the crosshead pin fully contact the taper of the crosshead. although an upper limit is not given by some manufacturers) Check the wiper seals on the pony rods for cracks. 26 The vibrator housings require to be greased with the ISO FLEX Topas grease recommended grease.0. Check if the locking wire is still installed on all internal bolting. Check the purge air system.2 SHALE SHAKER Manf:___________ Type:_____________ Number: _____________Cap:_________ 1 Check shock mounts for swelling. 53 Check that all studs of the fluid end bolting being replaced or NDT inspected at a regular interval to prevent fatigue failures. Check that bottles are installed on the side of the unit. It is normal for each mount to sag about 3/4". collapse or cracking. Verify proper tensioning of the drive belts (if installed) 1/43" or 1/64" per 1" of V-belt span Check NDT inspection reports when the pony rod ends.006") Check the that the bolts of the power end cover are in good order.015 . Check lube oil input lines and hose couplings for leaks. 8 Check condition of: The screen bed. IADC Drilling Manual section etc.005 0. intermediate rods. 55 Recommendations to be made regarding structural improvement to the system. They 5 should accumulate 3 oz.) 16 Run and check proper operation. Tap all bolts and nuts with a small hammer to check for tightness. Check the operation and condition of the console controls. Check that an alignment sleeve is available for installation of Southwest fluid ends. collapse or cracking. (Broken crosshead pin retainer bolts indicate a loose crosshead pin) Check the last crosshead clearance readings or have readings taken when required. 10 Check condition of: The rapid change tension bolts. 28 Recommendations to be made regarding structural improvement to the system. vibrations and knocking. 3 Major 3 3 3 3 3 Minor Major Major Major Major 35 3 Major 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 Minor Minor Major Major Major Minor Major Major Major Major Major Minor Major Major Major Has the high pressure mud system been checked on wall thickness and has the results been analyzed? 52 Check if the crankshaft is NDT inspected on a yearly basis. (0. 25 Check vent is open on hydraulic pump. 6. (Remove covers and check V-belts and bearings) 15 Thule Shakers: Check the "Pneumoseal" clamping system for the lower screens.29 30 31 32 33 34 Check the lateral clearance of the pinion shaft when in doubt about the condition of the bearings.3 MUD CLEANER Type:_____________ Capacity:___________ 51 3 3 3 Major Minor Major 4 4 Minor Minor 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 Major Major Major Minor Major Major Major Major Major Major Minor Minor Major Major Major Major Major Major Major Major Major Critical Minor Minor Minor Minor 4 4 Minor Minor . pistons rod ends. (Ask a copy of the system). (Max. SHALE SHAKER: BRANDT CASCADE 23 Check condition and operation of the angle adjustment plates and safety pins. NB52 or NB 152 for high temp operation. (Broken/sheared bolts indicate main bearing wear) Check the cavity on top of the crosshead guides for metal particles. leakage.001.007"). 6.025". Check that the rubber goods are stored in a cool area. 12 Check the size and design of the feed header box. 9 Check condition of: The channel rubber. 21 Check V-belts for proper tension. 13 Check if there is an direct line to the burning pit to dump with cement contaminated mud. 17 Check the mud solids control system. SHALE SHAKER: BRANDT TRIPLE TANDEM 19 Inspect shock mounts for swelling.

minimum 3/4". 11 Recommendations to be made regarding structural improvement to the system. 3 Check that the V-belt guard is in place and in good order.D. Check piping for corrosion and wear and function all valves.5 DESANDER Manf:_______ Type: ________Cap:________ Number of cones and sizes: _______ Pump manufacturer and type: _________ _________________ Motor HP: ______ Impeller size. 11 Recommendations to be made regarding structural improvement to the system.6 DEGASSER Manf: ________________ Type: _____________________ 1 Open tank for inspection. IADC Drilling Manual section Y-2. 11 Recommendations to be made regarding structural improvement to the system. IADC Drilling Manual Section Y-2. 6 Check pump packing and pump pressure. 10 Recommendations to be made regarding the general condition of the system. collapse or cracking.c 3 3 3 3 3 3 3 3 3 4 4 Minor IADC Drilling Manual Section Y-2. 12 Verify that an overflow is in place to the next downstream compartment of the unit's suction. 2 3 Check for plugged inlet piping.D. 4 Check mud tank suction line for solids build up and mud cake. 5 Check the vacuum gauge and vacuum. Else a low pressure can result in poor separation and fluid loss. Recommendations to be made regarding the general condition of the system. 8 Check the associated pipe work for possible problem areas. 16 Recommendations to be made regarding structural improvement to the system.C.c Major Major Critical Minor Minor Major Major Major Minor Minor Check screen spacer height. Check shock mounts for swelling. 8 9 Check the vent line: corrosion. Check that a correct pressure gauge is installed. (Corrosion. 4 Run vacuum compressor and check for vibration. 2 Check V-belts and sheaves for deposit build up. 3 3 3 3 3 3 3 3 3 4 4 Minor Minor Minor Minor Minor Minor Major Major Major Minor Minor 3 3 3 3 3 3 3 3 Minor Minor Minor Minor Minor Major Minor Major 3 Major 3 Major 3 3 Major Major 3 3 Major Major 4 4 Minor Minor 3 3 3 3 3 3 3 3 3 4 4 Major Major Critical Major Minor Major Major Major Major Minor Minor 3 3 3 3 Major Minor Major Critical . 6. Check entire shaker for structural damage. Run unit and check for proper operation. 9 Check the spare parts for the desilter and desilter pump. 7 Operated the pump and check for vibration and bearing wear. 10 Verify that a centrifugal pump is used for suction (feed) and not a reciprocating pump as this will result in fluctuations in the suction (feed). 6 Check the three way valve and float. and discharge area.1 2 3 4 5 6 7 8 9 10 Check the cones for wear and plugging. Check oil level. 10 Recommendations to be made regarding the general condition of the system. 3 Check all pumps for bad bearings. 6. available: ________________ 1 Visually inspect all cones for wear. The overflow should have a downward directed slope and a splash plate installed on the discharge (1 foot per 6ft. knocking and overheating. 14 Verify that during normal operation the feed of the pump will be indicated on the feed gauge with a pressure of 4x the mud weight (PPG). 7 Check pump packing and pump pressure. 4 Check that the couplings are properly protected. Check the condition of the V-belts and sheaves. 4 Check mud tank suction line for solids build up and mud cake.) Check for broken support springs.C Brandt Hydrocyclone 9 Check that butterfly valves are installed on the pump suction and discharge lines. 11 If a suction screen is in place. installed: __________________ Impeller size. The valves or fittings should be at least 2x pipe diameter . installed: _____________ Impeller. 6. Check suction lines for leaks and mud cake built-up.7 CENTRIFUGAL PUMPS Manf:_____________ Type:________________ Check all centrifugal pumps for vibration. Check if the V-belt guard is in good order. availa 1 Visually inspect all cones for wear. 6. 5 Check that a correct pressure gauge is installed. 5 6 Operated the pump and check for vibration and bearing wear. Discharge line length) 13 Verify if a water flush line is installed to assist removal of solids. 2 3 Check for plugged inlet piping. make sure that the screen area is at least 2x greater than the suction line area. size. (Overloading may 7 occur when the unit was not cleaned). 8 Check associated pipe work for any potential problem areas. (Should be replaced when deeply grooved at the apex or has a thin wall. Check valves in the mud lines for proper functioning. IADC Drilling Manual section Y-2.4 DESILTER Number of cones and size: _______________ Pump manufacturer and type _____ Motor HP_____ Impeller size. solidified mud. size. 1 2 Check all pumps for leaking shaft seals.c Check piping for corrosion and wear and function all valves. etc). 15 Recommendations to be made regarding the general condition of the system. High pressure can result in increased wear.

3 Check gearbox oil level. 3 Minor 8 9 Check the integrity of the dump valves. 3 Minor 6 Check if the paddles are in good order. 3 Major 24 Operate trip tank in normal use and check for any stiffness or 3 Major error of level indicator. 16 Check that all safety equipment is stored in a designated 3 Minor locker. Check discharge/suction pressure and amperage. 6.8 MUD AGITATORS Type:_________________ Number:_____________ Check for play in top and bottom bearings when tanks are 3 Major 1 empty. 6. underflow/overflow between tanks and bypass gates and valves. A volume change of half a barrel should be easily detected. apron.5 bbl. rubber gloves. 21 Check if there are alternate means of filling hole should 3 Minor primary trip tank pump fail. dust mask. 23 Check that the trip tank fill up pump is in good condition. 20 Check that there is a direct reading level indicator showing 3 Major mud level in trip tank which in full view of the driller. slug) Check the ability to circulate through the mixing hoppers to 3 Major 6 different tanks and to be able to transfer mud from one tank to another while continuing mixing. (It should be 3 Minor good to clear any blockage) CASING FILL-UP LINE 31 Check if the low pressure casing fill-up line is completely 3 Critical separate from the high pressure mud system. 19 Verify that volume changes in the trip tank can be measured API RP53 section 15.6 3 Major within an accuracy of 0.____________ Desilter tank Cap. 32 Check the pump and that it can be started and stopped from 3 Minor the drill floor. 3 Minor 14 Check the safety relief valve of the surge tanks. Check if it is possible to transfer mud between the mud tanks.6 3 Critical calibrated tank that can be isolated from the remainder of the surface drilling fluid system and used to accurately monitor the amount of fluid going into or coming from the well. (Handles in 3 Major place. (Active. __ Desander tank Cap.____________ Additional mud stora Trip tank cap. BASE OIL SYSTEM Locations tanks____________ Total storage capacity __________ 3 Major 33 Check the condition of the base oil transfer pump. 5 . (Close the valves for a short period so the pump doesn't get too hot). __________ Slug pit Cap. Check isolation and dump valve arrangements of each tank. FLOW LINE SYSTEM 26 Check the size of the flow line. 30 Check the general access to the working area. (Min. manifolding. 3 Critical noise arresters. etc. 3 Major 27 Inspect the flow line for abrupt turns where plugging may 3 Major occur. eye wash showers. 3 Major 17 Check the integrity of all valves in the system by pressure testing with the centrifugal pumps. 5 Check that several tanks can feed the main mud pumps 3 Major directly. 28 Check the jet/circulating line to assist in keeping the flow line 3 Major clear. 3 Major 13 Check the weighting system.) 11 Check the condition of all mixing hoppers. 3 Minor Recommendations to be made regarding the general 4 Minor 7 condition of the system. 3 Minor 4 to re-route returns to alternative tanks. and that the standard and condition of the equipment is adequate for the proposed operations. 3 Major 5 Run agitators and check for the proper running direction. active tanks __________ Total Cap. TRIP TANK SYSTEM Capacity:________________ 18 A trip tank is a low-volume. reserve tanks __________ Total Cap. 3 Critical 15 Check the availability of safety equipment as eye protection. 8 Recommendations to be made regarding structural 4 Minor improvement to the system. etc. 3 Major 12 Check the condition of the surge tanks. 3 Major 4 Run agitators and check for vibrations. (Check if at least 10% difference in both amperage is found. ____________ 1 Inspect the flow arrangement of the solids removal system 3 Minor including the location of each tank. 3 Minor 22 Check that lines allowing trip tank to be pumped out are routed over the shakers before going to the pits. easy to operate. emergency shower.____________ Degasser tank Cap. 3 Major 10 Check if all valves are in good working condition. If less then 10% internal parts might be worn.9 m³) or less] API RP53 chapter 15. [100 barrels(15. 3 Major 25 Check and verify the calibration of the level indicator(s). 3 Major workable system. pipe work. 7 Check the mud mixing system to ensure that it is a viable.) Check that there is an adequate system of bypass gates etc.Check condition of all pumps. 2 Check that it is possible to mix mud or transfer mud at the 3 Minor same time. 12"). Close discharge valve and check discharge /suction pressure and amperage). 7 Recommendations to be made regarding structural 4 Minor improvement to the system. __________ No. slug tank etc. (Run each pump and circulate 3 Major water. 3 Major 3 (Such as the main mud tanks. Recommendations to be made regarding the general 4 Minor 6 condition of the system.9 MUD MIXING SYSTEM No. 29 Check the design and structure of the Gumbo Box including 3 Major the dump line and overflow. 2 Check if the upper and lower bearings of the reduction 3 Major gearbox will accept grease.

24 Visually inspect the cement hose and check its rated working pressure. 8 Check air supply system in the tanks.7 API RP 7L Appendix A Major Critical 3 Critical API RP 7L Appendix A 3 3 Minor Critical (BHPP fatal accident.3. 6 Check the age of the hoses. 20/11/96) 3 Critical 3 3 3 3 Major Minor Minor Critical Shell 3 3 3 3 3 Minor Critical Major Major Major API RP 7L section A and API RP 53 section 17.7. Ensure the rotary hoses are Location of adequately secured on each end. 34 3 3 3 3 Major Major Major Major 3 4 4 Major Minor Minor 3 3 3 3 Major Minor API RP 54 section 9. clamp as per API Spec 7K 5 Visually check the rotary hoses. blisters or surface ripples. 3 4 Check safety cables and clamps. 39 Recommendations to be made regarding the general condition of the system. 17 Pressure test each individual valve to its rated working pressure.25 times the maximum working pressure.10 STANDPIPE MANIFOLD AND ROTARY HOSES Valves manf. 37 Check if there is no permanently installed reverse circulating line available. 14 Ensure that the high pressure mud systems has only welded and or bolted connections and no threaded. working pressure. 18 All high-pressure hoses are to be removed from service and sent away for recertification. (Spider fluffers. (If available). canvas. 7 Ensure that a safety line is attached to all sections of chiksans in temporary or permanent use.2 3 Major Minor Minor Critical Critical 3 3 3 3 3 Minor Major Minor Major Major . (Preferably not. 9 Check if the pressure gauges are working and visible for the driller. etc. 13 Ensure that only fig.4 3 Critical API RP 54 section 9. but if so.1502 connection are used on a rig contracted by a Shell company. 8 Check the pressure rating of all chiksans on the rig. 4 Check burst plates. 19 Replace the damaged jumper hoses for new ones. S.7. 2 Check if the safe working pressure is stenciled on the tanks. API RP 7L section A. 5 Check that the bulk mud and cement tank relief valves discharges are piped or vented to a safe place with respect to protection of personnel.11 BULK AIR SYSTEM AND TANKS Total barite tank cap:___________ Total cement bulk cap:_________ 1 Check the outside of the tanks for damage or corrosion.A. 6. (If older then 3 to 4 years it should be mentioned in the inspection report). 2 Check the normal testing procedure for the stand pipe manifold. etc. 6.2. 6 Function all manual operated valves.13. Rev 3).Check if a separate oil off loading line is available from the off loading manifold. as per manufacturer¶s recommended inspection and testing requirements (according to this user¶s guide. (Indicate moisture in the bulk air). Check for proper fastening of the stand pipes to the derrick.13. 25 Pressure test the cement manifold and hose to its max. 20 Threaded connections should be avoided and welded or flanged connection must be used. (If found bad open more valves). (Any chiksan of a lower pressure rating then the maximum working pressure of the BOP should be removed from the rig to prevent accidental use in a higher pressure system). 10 Is there a connection for installing MWD monitoring equipment? 11 Check if there is there a direct outlet from the standpipe manifold to the choke manifold.3 3 3 3 Minor Critical Major API RP 574 section 7. 21 Wall thickness tests should be carried out on the standpipe from the manifold up to the rotary hose connections. due to the danger to personnel during a complete failure). (They should only be used for bulk storage in open areas). (Preferable two isolation valves). (If the rated working pressure is less then the system this should be noted in the report). 12 If there is a connection: check if two isolation valves or one check valve with one isolation is installed with the same pressure rating as the choke manifold. 23 Check if there is a permanent connection with the choke manifold. 40 Recommendations to be made regarding structural improvement to the system. 7 Check if vent lines are open.13. and type: ______________ Pressure rating:___________ ID valves:______" ID piping:_________" Pressure rating piping:_______ 22 Review the testing procedure for this manifold. 27 Recommendations to be made regarding structural improvement to the system. CEMENT MANIFOLD Valve manf.2 3 3 Minor Major 3 Critical 3 4 4 Major Minor Minor 3 3 3 3 API RP 54 9.) Check that tank walls are clean and free of barite or cement 9 build-up. are there provisions for a temporary line? HIGH RATE MIXERS 38 Check the condition of the high rate mixers. (Rotary hoses should be replaced at the first sign of any deterioration such as swelling. and type:_______________ Pressure rating:_________ ID valves: _________" ID piping: _____________" Pressure rating:____________ Check if wall thickness checks have been conducted within 1 the previous year and that the results were analyzed. a check valve should be installed plus 1 isolation valve or 2 isolation valves). 26 Recommendations to be made regarding the general condition of the system. 3 Check bulk weighing system. 15 Disassemble one valve at random and inspect internals especial the body. 10 Check the bottom of the tanks for any rocks. including an annual test to 1. 35 Check if it is possible to back load oil based mud? REVERSE CIRCULATING LINE 36 Check if there is a permanently installed reverse circulating line and what is the condition. 16 Pressure test manifold and hoses to maximum working pressure.

Check bulk hatch door for proper sealing and lock down bolts. With full load or during start up 1000 . 21 If bulk is available transfer bulk to a hopper and observe for any problems. 16 Check if air booster lines are installed to assist with the transport of bulk? (If not are they required?) 17 Check if air operated valves work properly. . 4 Check hydraulic fluid level. (Secured. 3. Check hydraulic fluid pressure while operating.1100 psi.13 CEMENTING UNIT Owner:____________ Manf:__________ Type:____________ Unit output BPM: __ Max. 6.4 IADC Drilling Manual Section I. 11 3 3 3 3 3 Critical Minor Major Major Major 3 3 3 3 Major Major Major Major 3 3 4 4 Major Major Minor Minor 3 3 3 3 3 Minor Minor Major Major Major 3 3 3 4 4 Minor Major Major Minor Minor 3 3 3 Minor Minor Critical 3 3 3 3 3 3 Major Critical Critical Critical Critical Major 10 11 12 13 3 3 API Spec 16D Section 3.2. 23 Recommendations to be made regarding structural improvement to the system.1. Check if any modifications to the high pressure piping has been carried out without any certification.) Check that the chicksans are fitted with safety chains/ slings. Recertify the relief valve of the surge tank and high-pressure pumps arrangements.12 3 3 Critical Major Minor Major 14 15 4 4 Minor Minor . 1 Remove cover and examine barrel for condition and scroll wear. Not when it is third party equipment.2.indicator ligths for tank fill-up. 18 Check the condition of the valve position indicators.1. . 13 Check if the bulk air can be supplied from the rig air system if needed. (Not older than one year) Check that the fuel supply to the unit can be shut remotely from a safe area. . 20 Check that the cement system is completely isolated from the other bulk systems. Check that the power ends of the unit is fitted with safety relief valves or rupture disc's. Check the pressure gauge on the surge tank. 12 Check if a screen is installed in the barite/cement loading system. 6 Check oil level in pillow blocks.21 4 5 6 7 8 9 Check that calibration reports for the chart recorder and instrumentation is available.4 ABS Guide for Certification of Drilling Systems Section 3.Air pressure isolation for the air supply system. Check that the exhaust of the cementing unit's diesel engines and the cold start air compressors engine discharge to a safe area.12 CENTRIFUGE Manf:________ Type: _________ Cap:_______ Number:_________ Only to be inspected when it is rig equipment or when it is specially requested. grease points and belts for tightness. 7 Check and inspect the transfer pumps.Main isolation valve for the air supply system. 9 Recommendations to be made regarding the general condition of the system. no load 5 should be 300 . safe discharge. Check if the high pressure piping has been checked for wall thickness within the last 12 months and that the results were analyzed. Check if it is possible to supply liquid mud to the unit with only emergency power available.I. 8 Check all lines and valves. (Check regulators and by-pass valves) 14 Check the integrity of all valves in the system by pressure up with air. 22 Recommendations to be made regarding the general condition of the system. 10 Recommendations to be made regarding structural improvement to the system. 2 3 Check that the surge tank is fitted with a safety relief valve or API Spec 16D Section with a open vent line. 6. Check the safety relief vent line. etc. 15 Check the operation of the bulk air compressor by pressuring up an empty bulk tank and calculating if the compressor works at rated capacity. Recommendations to be made regarding the general condition of the system. 19 If the system is equipped with a main control panel it should have the following functions: .Operating Pressure:________ Number of pumps: ___________ Are the pumps driven: Independently/Via Emergency Panel/Rig power 1 Check that the safe working pressure is stenciled on the surge tank. 2 Check oil.400 psi.Main storage fill-up and discharge valve -Vent valves for each storage tank. Recommendations to be made regarding structural improvement to the system. 3 Operate centrifuge and evaluate performance.

1.010" (Shaffer) or 0.3 7. Maximum allowable wear for 13-5/8". 10/91 3 Major Major Major 8 9 10 11 12 13 14 15 CIW EB No. (Normally 0. CAMERON CAMERON STYLE HUB CLAMPS BOP HANDLING EQUIPMENT BRIDGE CRANE SURFACE HYDRAULIC BOP CONTROL UNIT.4 7.4 7. 463 D. cracks when bent.1. 008-2003-0019-LR-L No.5. show extrusion or other damage.2.1 API RP 53 section 17.2 7. SHAFFER BOP RAM TYPE. Apply a maximum of 300 psi operating pressure to open and close the rams and check for proper ram operation.LAND DRILLING UNIT INDEX-WELL CONTROL EQUIPMENT No.4 7. Inspect vertical bore for drill pipe and drill bit damage.b. Inspect condition of the bonnet seals and replace if they show cuts.Cameron). HYDRIL GATE VALVES (BOP Mounted) CHOKE MANIFOLD CHOKE MANIFOLD.188" = 13. Inspect ram bores (cavities) for scoring and pitting.5 years.4. with the bonnets closed and the ram packers and seals installed. API RP 53 section 17. Document the shearing capacity of the shear rams.1. CAMERON TYPE D ANNULAR PREVENTER. 10/91 3 3 3 3 3 3 3 3 Major Major Major Major Major Minor Major Major CIW EB No.2 3 Major . Inspect ram packers for cracking and excessive hardness.6 7.9.069) Inspect BOP body at the bonnet seal area for pits and damage and flatness.5 7.: 008-2003-0019-LR-L Revision date: September 2002 LR-008 L Critical Major Minor SN.625" + 0. Ring gaskets coated with resilient material such as rubber or polytetrafluoroethylene should not be used.1 7. scoring or pitting.1.1 7. Investigate whether there is adequate space underneath the shear rams to hang off the tool joint of the drill pipe. CAMERON TYPE U BOP RAM TYPE.c 3 Major 2 3 3 3 Major Major 4 3 Major 5 6 7 3 3 CIW EB No.6. Check proper installation of retainer ring of intermediate flange seals.8 1 2 3 4 DESCRIPTION: BOP RAM TYPE BOP RAM TYPE. 1 Have the BOPs been disassembled and inspected in accordance with the manufacturer's guidelines in the last 3 . 7.7 7. outwards.1.2.11. GENERAL ANNULAR PREVENTER.4.844". If zinc bromide is used.1. and recorded Instructions values Crit.10. Check that excessive corrosion has not pushed the spirolox retainer ring.2 7.3 7. Inspect operating piston tail rod for wear or pitting.4.10. General Record the ram type preventers serial number in the report. 463 D.031" + 0.4.2. Maximum hardness should be 85 Shore A. GENERAL MUD-GAS SEPERATOR. Due to the limited amount of deformation which a grove can make on a ring as it is not compressed during installation it is not recommended to re-use any lock ring or gasket. Ensure that it is appropriate for the grades and weights of the drill pipe in use on the rig. Inspect all ring grooves for pitting or damage. (Ensure that a pipe is inside the bore prior to closing the pipe rams) Review the elastomeric materials in the rig store with regard to shelf-life. 10/91 16 17 18 3 3 CIW EB No.4.1 7. Verify whether the BOP is suitable for H2S under NACE-MR-0175. Instructions Revision date: September 2002 LR-008 L Comments Standards and Res.2.3 7. DIVERTER SYSTEM Satisfactory Unsatisfactory Not inspected Not applicable PAGE No. 463 D. Consider replacing critical BOP elastomeric components on well control equipment that has been out of service for six (6) months or longer. the lifespan of the seals and packers is reduced with 50 %. Machining is required if deformation is more then 0.1 7.3 7.3 (3-5 yearly) Total CLT. so that the spare part stock of these seals should be increased.5 7.1 7.1. 463 D. Ensure that the grease which is used on the bonnet bolts has the right friction coefficient. (Poorboy Degasser) SWACO ULTRA CHOKE CHOKE CONTROL UNITS (Swaco & General) CHOKE REMOTE CONTROL PANEL. Extend the ram operating piston rods and inspect for wear. of the ram piston rod.: Serial no. Inspect ram blocks for excessive wear and damage. (Is there an extended double or regular double preventer installed?) Inspect the bolt and bolt holes for damaged threads and galling.1 BOP RAM TYPE.: 7. Is a Hydraulic Torque tool in use and are only purposely made sockets used of the OEM.4 7.04-251/ Shell EP 1500.015" (Hydril.1.4.2 7. SHAFFER ANNULAR PREVENTER.2.2 7. HYDRIL PRESSURE TESTING BOP'S ANNULAR TYPE PREVENTERS ANNULAR PREVENTER.BOP wellbore + 1/32" + 3/16" =13. GENERAL BOP RAM TYPE.2 Total CLt 04-252 2. HyTorc Tool/HyTorc sockets. greater hardness then new seals. 10/91 3 Major 20 21 22 API RP 53 section 6.4 Shell DEN 25/91 3 3 3 Minor Minor Major 23 HYDRIL EB 92004 3 Major 24 API RP 53 section 17.1 BOP RAM TYPE 7. Inspect condition of bonnet seal grooves for damage and pitting. 10/91 3 Major Major Major 19 EB #463 D.5 7.

With tester installed. 52 Inspect upper ram block and lower ram block bolts.b 4 Minor 4 4 4 4 4 4 4 Major Major Minor Minor Major Minor Major Minor Major Shaffer PM manual section VIII-D. working pressure" and hold ten minutes .E.10.3 SHAFFER 44 Are the booster assemblies installed on the shear ram bonnets or are the new Shaffer "V" shear rams in use? 45 Is the ram shaft hub modification been accomplished? (Have the ram shafts with the large ram block mounting nubbit been installed?) 46 The hydraulic operator shell test will be accomplished with the ram assemblies installed and the BOP doors open. 49 Check for pits and deep scratches on the ram skids (smooth the irregularities with emery cloth). Check for leaks. 54 Inspect the lower blade fastening bolts. with large bore bonnets the bleeder plug is installed at the opposite side of the flange.a+b Shaffer PM manual section VIII 8. 7.1. Records of maintenance performed and repairs made should be maintained on file at the rig site or readily available. Probe the plastic packing to ensure that it is soft and not been energised. Check for leaks.000 psi and remove close line. to check that the maximum clearance does not exceed the maximum top clearance of 0.3 4 4 Minor Minor Major API RP 53 section 17. Note: The ram change pistons have different thread ends which do not match at the opposite hole in the main body.500 psi operating pressure (using proper test mandrel if pipe rams) and pressure under rams to 200-300 psi and hold for 5 minutes .12.1 3 Major 4 Major 4 4 Minor Major COT EB N0. outlet connections. Open-body pressure test to 200-300 psi. 33 Pressure test ram operating cylinder closed side at 3. 25 API RP 53 section 17.) 39 Pipe RAM test. 34 Pressure test ram operating cylinders open side at 3. 3) the tail rod. insert: "max. retainer rings and O-rings. 2) one test with the smallest rated pipe of drill pipe or donut which is available to perform a pressure test. 28 Check the ram guide pins for tightness. 47 Shaffer BOPs should have the hydraulic seals of the bonnets renewed at three yearly intervals. Manual locks either screw clockwise or counterclockwise to hold the ram closed. 2) intermediate flange and the body. If possible.8 4 4 Shaffer 4 Critical Major Shaffer manual AX060172-2. perform the pressure test in the same manner as the pipe rams but two different tests should be performed with the VBR: 1) one test with 5" drill pipe or test donut. 30 Measure ram block thickness beside the top seal groove and measure the ram bore height at the top seal sealing area. 35 Record the tests of the hydraulic circuits on a calibrated pressure graph recorder.b Shaffer PM manual section VIII -4. 41 Function test each individual locking screw. Check for fluid leaks between: 1) intermediate flange and the bonnet (especially a problem with the Type U II). and vent to atmosphere located on the bottom of the intermediate flange.080". with regular bonnets the bleeder lug is located close to the intermediate flange. EB # 196 D. Repeat procedure for each set of rams. 10/91. Remove the plastic injection screw and the check-valve in this port.1. 36 Check for leakage from the tattle tale hole on the bottom of the intermediate flange (type U. nicks or pits or other damages which are cutting the upper rubber seal.1.2. 10/91 4 EB #463 D.a Shaffer PM manual section VIII-6. 10/91 4 Major API RP 53 section 6.000 psi and remove the open line. 10/91 4 Major EB # 463 D. 27 Inspect ram change piston rods for wear or pitting. 48 The top of the ram cavity near the seat must be smooth and set at an angle of 15° or less with the seat. 32 Inspect the ram change piston rods Colmanoy coating for wear or pitting. (if installed) 43 Ram BOPs equipped with ram locks should be pressure tested with ram locks in closed position and closing pressure bled to zero. 38 Set a cup type or plug type tester below the preventer or preventers. Before opening the doors ensure that the rams are fully retracted. 50 Check for deep scratches and pits on side pads (smooth the irregularities with emery cloth).5. Variable Bore Ram. Loctite may be used).797D/5/94 4 4 Minor Major API RP 53 section 17.3 4 Major 4 Major EB #463 D. 53 Inspect the lower blade for cracks.A PM system with equipment identified task specified and time intervals between tasks stated should be employed on eacg rig. check for leakage at intermediate flange to body.a Shaffer PM manual section VIII-3. (Check for and remove any plug in this vent port. 37 Remove pipe plug in the top centre of the intermediate flanges to expose the plastic injection port. 7. on a mandrel if pipe rams).4 4 Major CIW EB 463D 30-10-1991 4 4 Minor Major Minor EB #463 D. 42 Function test each individual wedgelock with the ram closed when pressure testing each ram. 51 Check for deep gouges and other accidental damage inside the ram cavities. 1/66 4 Major API RP 53 section 17. install a blind flange on upper end connection (or close upper rams. Handwheels should be in place and the threads on the ram locking shaft should be in a condition that allows the locks to be easily operated.060". end connections. All manual locking devices must be function tested during our survey. close rams with 1.II).2 CAMERON TYPE U AND U-II 26 The large bore bonnets are identified checking the location of the rams bleeder pug at the bonnet. Check for fluid leaks between: 1) intermediate flange and the bonnet (especially type U II). 3) from the close port.3. 55 Measure skid to seat height. 31 Measure the side clearances between the ram block and the ram cavity and ensure that the sum of both does not exceed 0. Check the smooth operation of locking screws. Increase pressure slowly. 2) intermediate flange and the piston rod seals. straightness and wear (they are screwed into the bonnets with 75 ft/lb of torque.1 Shaffer PM manualsection I Shaffer PM manual section VIII -3. 10/91 4 Major EB #463 D. 40 VBR.b 4 4 . 29 Ensure that all the seals of the hydraulic bonnet bolts are replaced once every three years or after 400 pressure cycles.

No cemented test joint or a welded blind flange are allowed at the test drill pipe connections.1 4 Major Major API RP 53 section 17. While pressure testing ram operators the bonnets should be open to observe possible leakage. 19 july 93 4 4 Major Major 4 4 4 4 4 4 4 4 4 Major Major Major Major Major Major Major Major Major Major API RP 53 section 17. the doors should be open to observe possible ram shaft leakage (max. (Stellite inlay from left to right available) 77 Inspect surface finish of lower sealing surface of the seal seat for gouges. 86 Check that the normal operating pressure of 13-5/8" BOP is 1.1.000 psi.1 Engineering bulletin 93008 Engineering bulletin 90051RS/29 Oct 90 See Hydril E.3. 76 Inspect stellite sealing surface for cracks.015". 89 NDT inspect bonnet bolts with heavy pre-loads 4.000 psi. 95 Verify the type of wellhead and rated working pressure. if gouges are deeper. 83 Pressure test all hydraulic operators to maximum working pressure 3.400 psi for pipe rams. 70 Inspect all threaded holes in ram blocks for damage.050 psi. stand-off is 0.1. collapse pressure and internal pressure.064" 92 The maximum wear at the ring groove areas is 0. 79 Maximum depth of gouges in seal seat not to exceed 0. Minimum height is 8.3 Hydril manual 6844 3. Minimum height is 8. using a maximum of 200 psi to determine if the operating system still functions smoothly. 93007.2.2. 82 Check overall height of the shear ram blocks. 62 Check poslock unlock pressure of all rams. 61 Install test pipe in BOP bore and check poslock locking pressure of all pipe rams. permit system. mount block in holder and measure height of block in holder). 75 Ensure that the ram block retainer bolts are renewed every time the ram packers are renewed.8 4 4 4 4 3 3 3 Major Major Major Major Critical Critical Major API RP 7G Shell DEN 18/90 3 3 Critical Critical . Cracked shear blades should be replaced.3 4 Major 4 4 Major Major Hydril inspection manual 4. pits or dents. the seat should be replaced.1. 88 Variable bore rams should be initially pressure tested on the largest and smallest OD pipe sizes that may be used during the well operations.500 psi).50" 91 The maximum uniform wear allowed at the bore is 0. 87 Perform a well bore pressure test of all rams at maximum working pressure with the rams closed of 1.3 4 Major API RP 53 section 6.yearly and with small pre-loads 1-yearly 90 The maximum wear at the nominal bore (key-seat) is 0.950" (5M).2.3 4 Minor 4 4 4 4 Minor Major Minor Minor Minor Hydril Engineering Bulletin 98001 4 4 4 Minor Major Engineering bulletin 93008 Hydril manual 6844 3.3.53). the well bore pressure tests should be done with ram hydraulic closing pressure bled off. 74 Make sure that the upper surface of the lower blade is flush with the hard faced surface of the ram block.1. No hycar or relislient VX or AX rings are allowed during our pressure tests. Locking pressure should be 500 to 1.3.4 4 4 4 4 Major Major Major Major API RP 53 section 6.Measure the width between the side pads. after closing the rams with 1500 psi. 69 Check that the ram guide pins are tight in the bonnets (they are screwed into the bonnets with 75 ft/lb of torque.25" (key-seat) 7. test pressure on VBR: 1.4 4 4 Major API RP 53 section 6.5. 56 57 Shaffer EB #124A Shaffer EB #124A API RP 53 section 17. 96002 Hydril EB No. 84 After pressure testing. Measure the height of the ram blocks (remove rubbers.2. While testing ram open sides. 80 Measure ram block and ram cavity to check maximum allowable vertical learance. P/A announcements.060"). 66 Are there wear plates installed in the cavity? 67 Have the low torque door modifications been performed? 68 Check the ram guide pins for straightness or damage (max. warning signs etc. 96003 API RP 53 section 17.3 4 Major 4 API RP 53 section 17. 92007 Hydril EB No. 7. Locking pressure should be 1. 72 Check condition of top seal and lateral T-seal of the Upper Blade Shear Ram assembly. cycle the rams close and open. All pressure tests should be recorded.B. 81 Check overall height of pipe rams and blind ram blocks. Unlock pressure should be 100 to 400 psi for all rams. 96002 Hydril EB No.200" (10M) and 7. the bearings of the MPL cylinders might be worn.4 HYDRIL (13 5/8" 5K & 10K) 64 Do not try to open the bonnet by applying operator closing pressure to the rams with the bonnet bolts unscrewed as this will cause binding and damage to the rod end of the piston! 65 Investigate whether the bonnets hinges are operating smoothly (52 degrees). Loctite may be used). 73 Inspect the front packers.5 4 Minor Hydril EB No.1.3.500 psi and the close pressure released to ensure all MPL locking devices operate properly with the close pressure bled off to zero psi (see 7.1.5 PRESSURE TESTING (All BOPs) 93 No personnel is allowed on top or close to the BOP during the pressure tests. At least 3/8" of the front packer should extend beyond the front face of the ram when it is in proper position. 71 Inspect shear blades for nicks and cracks.200 (10M) and 7. 59 Pressure test all hydraulic operators to maximum working pressure 3. 63 Perform a well bore pressure test on all rams at maximum working pressure: According to Shaffer. 94 Ensure that all safety rules are followed: isolation of the area.000 to 1. If the rams do not move smoothly. 78 Check that no gouges fully traverse the ram top sealing surface of the seal seat.950" (5M).3. 60 Close doors and check poslock locking pressure of shear rams according to Shaffer specifications. NTD inspection recommended.400 psi for shear rams. Nicks should be ground out and the blade dressed.3. 85 Insert a pipe in the BOP bore and perform a "lock-out test" of all pipe ram MPL devices according to Hydril operators manual specifications. 97 Ensure that the BOP is tested with an "open" test pipe. 96 Verify the test pressure does not exceed the drill pipe for yield. 58 Measure ram holders for spreading and for wear of the height of the holder.

3/4".2. 1 Have the BOPs been disassembled and inspected in accordance with the manufacturer's guidelines in the last 3 . 19 Ensure that the actuators are lubricated. bore of the lower housing. (45 sec. Ensure that the actuator bearings are not cracked. b. 15 Test the annular preventer to 250 psi for 5 minutes and to 70% of the maximum working pressure for 10 minutes (conduct the pressure test against the smallest string diameter expected to be used in the well). 3yearly. the piston bore. corroded and oversided seal groves. it is not recommended to re-use any loc 103 A PM system with equipment identified.) the packer has been exposed to H2S at a temperature exceeding 200 degrees Fahrenheit (93 degrees Celcius) 18 Ensure that the trash seal is installed and that it is still in good condition.3. If the rubber shows serious cracks when closing the elements should be renewed. of the bore is equal to or is more then 18. 20 Has a "D" shaped seal been installed in the annular preventer? An optional replacement for the standard lip seal is the D-seal to be used in pitted. The low pressure tests are extra critical if wear at the top seals or the ram cavity is present.5. packing element. 6 Ensure that all hoses to the annular preventer have. 7.) vertical cracks or tears along the full height of the sealing surface.12. c.2 CAMERON TYPE D 16 Investigate what type of element is installed.2 ANNULAR TYPE PREVENTERS 7.1+2 3 3 Major Major 4 EB No.2. The visual inspection is necessary as the pressure tests not always reveal this damage and problems may occur during the next well. 10 Check the annular packing element visually when closing on the smallest drill string size expected to be used on the well. 12 The closing time of the annular on drill pipe should be no longer than 30 seconds. No leakages are allowed.527D 4 Major Major EB No. a 3-1/2" to 7" variable bore rams should be tested with a 3-1/2" and a 5" pipe. Ensure that the accumulator bottle is installed at a close distance from the preventer 8 Inspect the top and bottom flange sealing surfaces. 104 Recommendations to be made regarding the general condition of the system. if the bore size is less then 18. c. I.699 4 4 4 Major Minor Minor . verify whether this drip eventually stops. Shaffer poslocks. Shaffer 69-00241 section 3. a. (When in doubt perform a drift test with a full bore running/test tool. 9 Inspect the condition of the threaded holes/ studs on top of the Annular cap. Regular rubber or CAMLAST.98 Pressure-test the rams to 250 psi for 5 minutes and full working pressure for 10 minutes.11 3 Minor 3 Major 3 3 Major Major API Spec 16D section 2.2 3 Major API RP 53 section 17. Due to limited amount of deformation which a grove can make in a ring as it is compressed during installation. d.1 3 Major 3 3 3 Major Major Major 3 Major 3 Minor API RP 53 section 17.10. Bore of the upper housing.11.3. 105 Recommendations to be made regarding structural improvement to the system.) 13 Does the annular packer relax to its normal bore size in less then 30 minutes. Every 3-5 years. Shaffer 69-00241 Section 3. NL. tasks specified and time intervals between tasks stated should be employed on each rig.e. 17 The packer and donut should be replaced if either of them shows: a. 7. very often severe scoring is present on the annular housing and piston.2. if the annular is not connected and these connections will not be pressure tested.1 3 Major 4 4 Minor Minor 2 Has the packer been removed for inspection within the previous year (yearly PM task)? 3 What type of element is installed? Nitrile or natural rubber? 4 When serious milling has taken place the annular preventer must always be stripped and the piston and the housing inspected. apply the ModuSpec stamp and sign each sheet.3/4".( 1-1/2" ID hoses are preferred for the annular preventers. Records of maintenance performed and repairs made should be retained on file at the rig site or readily available.) 14 Perform a drift test of annular element per API Spec.) 7 Verify that a surge bottle is or can be instaaled. API RP 53 section 17.000 psi. b. Check the pre charge-pressure (required pre charge-pressure is approximate 450 psi). the locks need to be energized and the closing pressure bled off during the pressure tests.5.5 years. The Cameron type U sometimes show small drips from the bonnets at the start of the pressure test. if the I. (Either Cameron wedgelocks.1. 16A.1 API Spec 16A 3 3 Major Major 3 Major API Spec 16A API RP 53 section 17. 100 The locking systems can be tested during the pressure tests. even if the chart is showing a straight line.5 3 Major 3 Major 3 Major API RP 53 section 17.527D EB No.) a large portion of the sealing surface has been gouged away. (The drip could be caused from trapped water outside the bonnets and not coming from the bore ) 102 Ring gaskets coated with resilient material such as rubber or polytertafluorethylene should not be used. Record the results on a pressure chart recorder. API Spec 6A 3 Major API RP 53 section 17. at least 1" ID with a working pressure of 3. meaning after the ram is closed with the right closing pressures.3 . 11 Ensure that the wheep holes are open and not plugged.D.2.527D EB No.1 ANNULAR PREVENTERS GENERAL Record the annular type preventers serial number in the report. 99 The variable bore rams are to be tested with 5" drill pipe and the smallest pipe available to test the variable at the bottom of its range. 5 Inspect for excessive wear and key seats. Hydril MPL or manual locking systems ) 101 No drips from the bonnets are allowed.

(Hydril GL and GK) How is the secondary chamber hooked up for the Hydril GL annular preventer? Normally the secondary chamber is hooked up to the opening chamber to reduce the amount of control fluid needed to close the annular and therefore performing the fastest way of the annular piston preventer. or the annular sent in for repair to an approved work shop. Assemble the valve(s) and pressure-test all valves to rated working pressure. not on GK Hydril preventer 4 Major 32 4 Minor 33 Eng.M. a minimum of 4 undamaged jack screws should be present on the rig. The opening chamber at 3.2. Are W. 27 Investigate whether the drill crew is familiar with the pressure reduction if the annular is to be closed on a casing string. CIW EB 522 D 4 Major Shaffer 69-00241-section 3. Required torque is 300-400 ft/lbs.2. API RP 53 section 17.500 psi for 15 min.2. Allow 510 minutes for the element to "settle"as the rubber is compressed still slightly after the full closing pressure is applied.4 3 3 Major Major . 38 Recommendations to be made regarding structural improvement to the system. Pressure-test the hydraulic actuators to 3. 9 July 93. body-sealing areas. 7. The surface should be kept smooth to seal pressure and prevent damage to the packing unit. The surface should be kept smooth to seal pressure and prevent damage to the packing unit.) other discrepancies such as excessive splitting and gouging.4 HYDRIL TYPE GL/GK 30 Inspect the sealing element for the following. Closing chamber when the annular element is installed and with drill pipe in the annular preventer present at 1. 9 July 93 4 Major 35 36 Hydril GK only API RP 53 section 17.500 psi for 10 minutes.D 4 Major API RP 53 section 17. EB N0. 7.4. Closing chamber when the annular element is installed and with drill pipe in the annular preventer present at 1.500 psi for 15 minutes. Bulletin. a minimum of 4 undamaged jack screws. One person should be able to operate the valves.2. 7.522. Inspect that the annular piston tapered bowl. 93006.000 psi.) excessive wear on ID at the top.3. c. Check whether the piston position indicator is still installed. 4 Minor 34 Eng.000 psi.4. b. Hydril yearly 4 4 Minor Major Check the operating system of the Hydril annular preventer by pressure.3 SHAFFER 23 Inspect the sealing element for the following. Welded. Opening chamber at 1.K. nicks or scratches are present on the spherical bowl then a NL-Shaffer service engineer should be contacted.3. (This is sometimes rather difficult and can be very time-consuming without the special Shaffer jack screws) Check the condition of the jack screws. Inspect also if the lead plug is still in place. 24 If deep scores. Ensure that all grease caps are installed on the valves (these caps are covering check valves and are an important safety item).2.4.10 4 Major 4 Major 4 Shaffer 69-00241-section 3.000 psi for 15 minutes.2.b Not allowed for use on Shell Ops. Is the original recommended grease in use for the valves? Ensure that all valves have a hand wheel installed. No threaded connections are allowed. 26 The maximum allowable bore wear should not exceed 1/8" at any radius.) cracks on the bottom around the bore area.500 psi for 10 min.2. a. a). Bulletin.2. Remote operation with manual valves is the preferred layout.500 psi. c. 28 Check whether the ORIGINAL jacks crews are present to lift the locking ring of the annular preventer. Pits and gouges deeper than 1/16" should be repaired at a Hydril authorized repair facility.3 GATE VALVES (BOP Mounted) 1 2 3 Have any conversions been applied? (Cameron FC valves).2. flanged or hub connections are mandatory on all pressure systems above 3. 25 Ensure that the lockring jack screws are backed off and all nuts made up.3. (record the results on a pressure chart recorder). The pressure should never be set higher than 3.6 4 4 4 Major Major Major Minor API RP 53 section 17. Shaffer yearly 4 Major 4 Major Hydril catalogue 822 page 21 Only on Hydril GL. Shell DEN 23/90 3 Critical 7 3 Minor 8 3 Major 9 10 API RP 53 section 17. Allow 5-10 minutes for the element to "settle" as the rubber is compressed still slightly after the full closing pressure is applied. Inspectclosing the annular tapered bowl for pits and gouges deeper then 1/16" which should be repaired at a Hydril authorized repair facility. It takes four turns to tighten the jaw operating screws.testing the opening and closing chambers individually. 31 Verify that jaw operating screws are made up tight. seats. 29 Check the operating system of the Shaffer annular preventer by pressure testing the opening and closing chambers individually.2.) other discrepancies such as excessive splitting and gouging. ensure that the annular pressure regulator is capable of regulating the pressure up to 3.000 psi for 10 minutes in the closed position of the valve and 10 minutes in the open position of the valve.000 psi. excessive wear on ID at the top.2. for 15 minutes.21 As the minimum operating (closing) pressure of these annular preventers is 1. Opening chamber at 1. 22 Check the operating system of the CIW type D annular preventer by pressure-testing the opening and closing chambers individually.000 psi.) cracks on the bottom around the bore area. The closing chamber when the annular element is installed and with a drill pipe present in the bore is to be tested to 3.3.3. Do not increase the operating pressure over 1500 psi. POW-R-SEAL Type M valves installed with tapered square section for fixation of the hand wheel? Disassemble at least one gate valve (at random) on the BOP and inspect the gate. 4 4 Minor Minor 3 3 3 Minor Minor Minor 4 5 3 3 Major Minor 6 (Total-Shell) API RP 53 section 8.4. 93006. b. Operate all manually-operated valves and inspect their operation.5 API RP 53 section 17. Allow 510 minutes for the element to "settle"as the rubber is compressed still slightly after the full closing pressure is 37 Recommendations to be made regarding the general condition of the system.

9 Willis MC-10 in-line chokes built between February 1 1990 and October 31 1990 should be taken out of service immediately because they are made of incorrect material and develop cracks in service.11. valves have also a hand wheel installed.2.After every three to five years of service the gate valves should be disassembled and inspected in accordance with the manufacturers guide lines. 17 Open the pull seat and gate and inspect the manual choke on the kill side of the manifold. 13 Ensure the studs are of a decent grade (B-7 or higher) and the nuts 2H on all gate valve flanges and clamps 14 Recommendations to be made regarding the general condition of the system.2.if the hydraulic operator should fail.1. 15M and 20M arrangements.b and 8. Open the valves which are operating stiffly for internal inspection. 16 Open the pull seat and gate and inspect the manual choke on the choke side of the manifold. Pressure rating of these lines should be the same as the buffer tank.2 3 3 3 3 Minor Minor Minor Minor 3 Critical . Minimum 5 gallon a minute flow is required.API RP 53 section 17.2.3 API RP 53 section 17. 29 Pressure gauges suitable for operating pressure and drilling fluid service should be installed.e. anticipated problems during well killing operations. 15 Recommendations to be made regarding structural improvement to the system.2. The HCR valves have a mechanical over-ride which enables the crew to close the valve manually. GENERAL 1 Check whether buffer tank is devided into 2 sections to comply with 100% redundancy. preferably 20 ft with an vent ID of at least 8" preferably 16". remote operated. ensure that they are not placed vertically where they may fall down into the stream. 19 Flush the manifold with water through all lines to ensure there are no blockages.2 3 4 4 Major Minor Minor API RP 53 section 8.2. inspect their condition and check whether they are still firmly connected to their flanges. 14 Open the pull seat and gate and inspect the remote choke on the choke side of the manifold. 26 Ask for a schematic drawing of the manifold layout. 28 Two valves are recommended for installations with rated working pressures of 5. No float valve or regulating valve to be used as they can malfunction or plug-up.2 MUD-GAS SEPERATOR (Poorboy degasser) 33 Check if the mud-gas separators are equipped with a liquid mud seal of at least 10 ft.5 3 3 Major Major Minor Minor Major Minor Major 3 API RP 53 section 17. in case of an emergency.000 psi and above. blocked chokes and washed-out valves. 25 When was the last borescope inspection performed? (To be done in manufacturer shop or recognised machinery shop. 18 Always open all the check valves (non-return valves) and inspect the condition of the seats and the valves. 13 Open at least one valve at random on the manifold to check the internal condition with special attention to the body sealing areas for pitting and corrosion.10. One of these valves should be remotely controlled.3.j 3 3 Major Critical 3 3 3 Major Minor Minor 3 Minor 3 Critical 3 Minor Cameron alert Nov. 3 Check the pressure gauges/transmitters for proper operation. 4 What is the size if the vent line in the derrick.1 CHOKE MANIFOLD.2 API RP 53 section 8. 26 1990.2 3 Minor API RP 53 section 8.4. 7 Under no circumstances should it be possible to blow down through the oil burner line itself (on account of the risk of plugging and blowback into the air system). 31 For air and gas drilling operations. 8 The maximally allowable surface pressure feature on the automatic choke console should be positively disconnected (before drilling out a deep casing shoe) (Cameron panels). 27 Study the kill and choke manifold layout and ensure that all contingencies are covered. 2 For working pressures of 3.11. Biannual checks are recommended).b API RP 53 section 8. 30 Minimum recommended size for choke lines is 2" for 3M and 5M arrangements and 3" for 10M.2 3 Major Major To follow manufacturer specs . 7. 10 If metal targets (with lead fillings) are installed in the system.2 3 3 3 Major Major Major 3 3 Minor Minor API RP 53 section 8. testing of manifold.13. 21 Is it possible to pressure-test all the valves from the sides which have to hold pressure during a well killing operation? 22 Ensure the studs are of a decent grade (B-7 or higher) and the nuts 2H on all gate valve flanges and clamps Coflexip hoses: 23 Is the temperature rating correct? 24 Check installation date. Record all tests on a pressure chart recorder.4. 12 Ensure the HCR. containing the press ratings of the valves and ID.1 API RP 53 section 8. Check system for inclusion of non-return values in air system pipework.4 CHOKE MANIFOLD 7. 20 Pressure-test all valves from both sides at low and maximum working pressure (5 minutes for low pressure and 15 minutes for high pressure tests).10. 32 The bleed line that bypasses the chokes should be at least equal in diameter to the choke line. Check wether an equalizing hole is drilled into the centre of the lead plug 12 Function-test all the valves for easy operation.d API RP 53 sections 10. Shell DEN 5/91 3 Critical 3 Major 3 Major 3 3 Minor Major 3 3 3 3 3 Total (mandatory on all Total inspections) API RP 53 section 17.2 API RP 53 section 8. 11 API RP 53 section 17. be discharged directly to the burner pit via a high pressure line and not via a diverter line? 6 Check that the direct line to the burner pit is as short and as straight as possible.3 3 Major 3 Major API RP 53 section 17. i. 11 Open up the targets with lead plugs. 15 Open the pull seat and gate and inspect the remote choke on the kill side of the manifold. 7. there is no manual open function though.000 psi and above.2 API RP 53 section 8.(should be 8-10") 5 Can the well fluid. minimum 4" nominal diameter lines are recommended. welded or clamped connections should be employed on components subject to well pressure.only flanged.

63 Recommendations to be made regarding structural improvement to the system. 9 Review contractors tooling and lubricant use. This examination may be performed by hydrostatic. 7 Check bearing washers for insufficient material strength or signs of insufficient lubrication. 38 The rig maintenance and inspection schedule should provide NDE of the mudgas separator to verify the integrity.2. Total Clt 04-2577. 22/7/94 3 3 3 3 3 3 3 Major Critical Major Critical Minor Minor Minor 3 Critical 3 4 4 Minor Minor Minor 3 3 3 3 3 3 3 3 Critical Minor Minor Critical Major Minor Critical Critical . wear and aging. cracks and wear. chafing. (It has to be possible to monitor the pressure in the mud-gas separator. to prevent siphoning. (As per ASME) 3 Critical API RP 53 section 17.9.4 CHOKE CONTROL UNIT (Swaco and General) 44 The drilling choke hydraulic control system should be designed with a back-up operating system to open or close the drilling choke after a loss of preliminary power. 52 Verify the proper operation of the pump stroke counter.9. 41 Examine interior of the chokes bodies for wear or abrasion.4. 7. 22/7/94 Cameron EB 595 D.7 API Spec 16C 10.2 3 3 Minor Minor 3 3 API Spec 16C 10. Clamps with crack indications should be replaced. Studs and nuts with visibly worn or deformed threads must be replaced. equal to or greater than the primary hydraulic pump. 7 Visually inspect sheaves for wear. 7. 54 Verify the proper operation of the manual selector. 55 Verify the proper operation of the hydraulic pressure gauge. 7. 50 Verify the proper operation of the casing pressure gauge. 8 Check crane hook for deformation. with a pressure gauge installed at the separator.5 CHOKE REMOTE CONTROL PANEL. 30 psi and 8 psi). (This is higher than maximum working pressure).9. 3 Bridge cranes should have adequate stops fitted to the tracks.8 3 Critical 3 3 3 3 3 API Spec 16C 9. 2 Check if the SWL is displayed on the crane hoists.4. 22/7/94 Cameron EB 595 D. abrasion.99.1 API Spec 16C 10.4 API Spec 16C 10.3 SWACO ULTRA CHOKE 39 Disassemble the choke and check the tungsten plates for wear.1. Cameron EB 595 D.7. 61 Check desiccant (replace it if it has turned pink). 56 In the event of failure of the rig air supply an emergency air system should be available such as nitrogen bottles to provide 12 hours of choke operations.140 psi. ultrasonic or other examination methods.9. 49 Verify the proper operation of the choke position indicator.6 BOP HANDLING EQUIPMENT 7. 3 Shell EP 1500 appendix 32 3 Critical Critical API RP 53 section 17. 46 Check the proper operation of the hydraulic regulator for speed control. 11 Recommendations to be made regarding structural improvement to the system.16. and the choke control panel.7 API Spec 16C 10. 3 4 5 6 Check overall conditions of studs and nuts for galling. kinks or evidence of wire not spooling properly on the drum. 40 Check the three sleeves in the outlet spool body for wear. 60 Check hydraulic oil level (3/4 into the sight glass). 22/7/94 Cameron EB 595 D. NDT inspection recommended. 51 Verify the proper operation of the drill pipe pressure gauge.). Use feeler gauge to check. NDT inspection recommended.4.9.1. 7. to give 150 psi WP.1.6 API Spec 16C 10.6. Any damaged part should be scrapped. 45 Check the oil level.9. 22/7/94 Cameron EB 595 D. 42 Check all seals and O-rings.k 3 Major Major Major Major Major Critical API Spec 16C 10. The back-up hydraulic system should have a rated W.1.1. 47 Check hydraulic and pneumatic systems for leaks. 22/7/94 Cameron EB 595 D.9. 62 Recommendations to be made regarding the general condition of the system.9. 2 No welding or weld repairs on clamps. 22/7/94 Cameron EB 595 D.5 CAMERON STYLE HUB CLAMPS 1 Check that spacing between clamp halves is approximately equal. 22/7/94 Cameron EB 595 D. 10 Recommendations to be made regarding the general condition of the system. dents and straightness. 6 Operate crane and check that the block runs freely up and down. 4 Ensure that there are sufficient wraps on the winch drum when the hook block is in its lowest position. This vent does not need to extend to the top of the derrick and should NEVER be tied into the primary vent.2 Cameron Cameron Cameron Cameron 3 3 3 3 3 4 4 Minor Minor Minor Minor Minor Minor Minor Inspect flat and spherical bearing washers for galling and replace when galling is found. 53 Verify the proper operation of the air-pressure gauge. 48 Ensure that low pressure gauges for casing and drill pipe readings are isolated (if installed). CAMERON 58 Check the pneumatic pressure for proper setting (45 psi. 43 Assemble choke and check for proper functioning. 5 Check high-pressure hoses and piping for leaks.1 3 3 3 3 3 3 3 3 Minor Minor Minor Minor Minor Minor Minor Minor Minor Major API Spec 16C 10. One cycle from close to open should take 25-30 seconds.P.8. choke travel time 25-30 sec. 59 Check the hydraulic system for proper setting (120 .1 BRIDGE CRANE 1 Visually inspect wire rope for broken wires.8.3 3 Major 36 Is it possible to bypass the poorboy degasser and to vent gas directly to the vent line in the derrick? 37 Is a pressure gauge (0-20 psi) installed near the automatic choke control panel to monitor the pressure in the poorboy degasser. API RP 53 section 3.5 API Spec 16C 10.1.9. 7.11.1. abrasion and hair line cracks. Even with a hand pump emergency air is required as the lack of rig air causes no 57 position indication of thehydraulic pumpposition inidication Test the hand-operated remote choke for proper operation.34 35 If a U-tube is installed a secondary vent on the highest point of the U-tube should be installed of preferably at least 6" ID. The separator should be hydrostatic pressure tested to 180 psi. Check bearing surfaces of nuts for damage.11. 8 Clamp bodies should be MPI inspected every 25 test cycles to proof test pressure.

4. Check the condition of the suction filters and discharge filters of the pumps. 3 Critical API Spec 16D 2. but assure that both banks have the same amount of bottles installed.6. filters. The membrane (AKR) regulators will lose their set regulator pressure when the remote control (rig air) is lost).5 3 Critical API Spec 16D 2.2 3 3 Major Major API Spec 16D 2. Are O2 meters being used to check storage N2 bottles? Ensure the accumulator bottles are designed for the working pressure they are operating in. 3 Critical API Spec 16D 2. each having an independent dedicated power source (electrically and pneumatically operated hydaulic pumps) should be installed. 3 Minor Major 3 API Spec 16D 2. 3 3 Minor Minor 3 Minor 3 Minor 3 Minor API Spec 16D 2.2.2. 3 4 4 Critical Minor Minor API Spec 16D 2. Ensure that non-return valves are installed in the discharge lines of the air-operated pumps and the electric driven hydraulic pumps .2. API RP 53 section 12.9 10 11 7. Ensure ONLY Nitrogen is used to pre-charge the accumulators.3 GOP no requirement. 3 Critical 3 API Spec 16D 2.2. ( Note: This means that only TR-type fail-safe regulators are allowed. Recommendations to be made regarding the general condition of the system.2.1.1. 3 Minor API Spec 16D 2.4. suffcient volume of ethylene glycol or other anti-freeze should be added to the fluid.2.2.1. Inspect the plungers for excessive leakage or heat development on the electrically-driven pumps (excessive heat might indicate bent plungers).2. Inspect the operation of the air-operated pumps.) The annular preventer shall be remotely controllable.1.2.3 3 Minor Critical API Spec 16D 2.1. Open up the fluid reservoir and inspect the condition of the control fluid.000 psi for Surface Accumulators) A minimum of two independent hydraulic pressure control circuits shall be provided.2. API Spec 16D 2.1. (Often no discharge filters are installed on older rigs) Recommend ultrasonic cleaner for cleaning H. NDT inspection is recommended. Are trace-type heating systems used? The same pump system may be used to produce power fluid for control of both the BOP stack and the diverter system.4. Inspect the pre-charge of the accumulator bottles. not by means of hoses.2.5. The TR regulator has an air motor installed on the spindle to adjust the regulator remote. Check if all air and hydraulic BOP operating units are equipped with 0-3000 psi regulator valves of the Koomey-TR type. (Normally closed valve) Supply pressure isolation valves and bleed-down valves shall be provided on each accumulator bank to allow for checking the pre-charge. When two electrically driven pumps are installed it is preferred to have an electric pressure switch installed for each individual pump.4 3 Minor Major API Spec 16D 2.6. The second device is normally a relief valve).2.2. 3 3 Critical Minor GOP no requirement. When the air-operated pumps are not pumping at the same speed a worn piston in the fastest operating pump might be the cause. The recommended pre-charge pressure for the BOP components shall be permanently attached to the accumulator banks. normally 1. (Normally there are two sets of accumulator banks.1.2.2. Ensure the vent valve which drains the control fluid back to the tank is clearly marked. (The pre-charge pressure shall not exceed the working pressure of the accumulator.1.500 psi WP accumulator bottles!) Ensure that all protective covers on the very delicate nitrogen valves of the accumulator bottles and shraeder valve caps are installed. isolating the bank or draining the fluid back to the reservoir.3. Check the operation of the fluid level control switches. This should be hard-piped. The hydraulic fluid reserviur shall be at least twice the usable fluid capacity of the accumulator system When ambient temperatures at or below freezing are expected and water-based control fluid is used.2.5.) (We do accept two banks as an workable system).7 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Check deadline anchor for wear and proper installation.1 3 Critical .3. HYDRAULIC BOP CONTROL AND ACCUMMULATOR UNIT The fluid reservoir should have air vents of sufficient size installed to avoid pressurisation of the tank during fluid transfers.1. Direct manual valve and regulator operability shall permit the closing of the annular BOP and maintain the set regulated pressure in the events of loss of remote control ability. The accumulator system shall be designed such that the loss of an individual accumulator or bank will not result in more than 25% loss of the total accumulator system capacity.) (1.1.1.2. 3 3 Critical Minor API Spec 16D 2. (Annular and Manifold pressure regulator.4. when installed. Inspect the condition of the valves and valve handles.000 psi. No isolation valves are allowed to be installed in the 2 devices protecting the pump for over-pressure.1.1 3 Critical 26 Shell EP 89-1500 3.1. Is there a sign installed which warns for automatic operations of these pumps? Each pump shall be protected from over-pressure by a minimum of 2 devices to limit the pump discharge pressure (normally one electrical pressure switch for the electric-driven hydraulic pump and a hydro-pneumatic switch for the air-driven pump.P. ensure that the pneumo-hydraulic switch is working properly and that the bypass valve is not opened in the air supply system to the air pumps (a slight leak at the pistons of the air operated pump is normal).2.1.2. Pay attention to rust above the fluid level and the presence of fungus or bacteria growth.1. (Some very old systems have 1. Recommendations to be made regarding structural improvement to the system. At least two pump systems.3 3 Minor 3 API Spec 16D 2. When three air-operated pumps are installed It is preferred to have at least two pneumo-hydraulic switches installed.1 Shell EP 89-1500 3.2 3 Major API Spec 16D 2.

f 3 3 Minor Minor 43 API RP 53 section 12. The fireresistant control hoses of the Coflexip type are the preferred type to be connected to the BOPs. The manifold shall be designed to function at full system rated working pressure (accumulator pressure) in an emergency. Is the unit located in a safe place which is easily accessible to the rig personnel in an emergency? Not on the rig floor. Shell EP 89-1500 3.2. manifold regulated pressure.3.7.1.5.2 3 Critical API Spec 16D 2.7. Normally the air pumps starts at 2.3.2 3 3 Critical Critical Shell EP 89-1500 3.7.8 3 Critical API RP 53 12.1.2. and the rig air pressure (air-operated panels only) or a low air-pressure warning. Ensure that all hydraulic functions which operate the BOP and the choke and kill valves can be remotely controlled from the driller's remote control panel. The sensitivity of the regulator should be sufficient to maintain a set pressure plus or minus 150 psi.4. The remote panel shall be accessible to the driller. One panel must be located near the driller and one at the toolpusher's office or near the exit of the location.2.2. API Spec 16D 2. (Supply the solenoid valves with air.3. Ensure a decent tele-communication system is present between the hydraulic unit and the driller's console.7.6 section 14 API Spec 16D 2. each one clearly showing 'open' and 'closed' positions for each preventer and the pressure operated choke line valves.1.3 API RP 53 section 12. The electric power supply to electro-pneumatic and electrohydraulic panels shall automatically switch to an alternate source of electric supply when primary power is interrupted.6. the pressure switches and the electrical motor are explosion-proof.400 psi and cut out at 2. The air-driven pumps shall require no more than 75 psi air supply to reach the rated working pressure.2.2.5. The components in this circuit shall include a pressure regulator to reduce the upstream manifold pressure to the power fluid level that meets the BOP manufacturer recommendations.3. if the remote control panel is air-controlled).2. Check the limit pressure control switches for the proper setting. When only one electric pump is installed then the pressures of the lead pump should be followed. API RP 500 3 3 Critical Critical API RP 53 section 12.700 psi. 3 Minor 3 3 Critical Critical API Spec 16D 2.2.3.1. API Spec 16D 2.1.1 API Spec 16D 3.1. 3 Minor . Ensure that two graphic remote control panels. Ensure the electrical connections on the junction boxes. Note the setting found.1.5.2.3 3 Critical 49 API Spec 16D 2. Each pump system shall provide a discharge pressure at least equal to the system working pressure (normally 3.6. Both systems should start automatically.700 psi and cuts out at 3.1.5 14 3 Critical API Spec 16D 2. 3 Major API Spec 16D 2. the annular BOP regulated pressure.600 psi and cuts out at 2.1. The second electrical pump starts at 2. The combined output of all pumps should be capable of charging the entire accumulator system from pre-charge pressure to maximum rated control system working pressure within 15 minutes.2 3 Major 45 46 47 3 3 API Spec 16D 2.3 3 Critical Minor Major 48 API Spec 16D 2.2. The control hoses should be of 1" minimum size with a working pressure of 3. The driller's panel shall be equipped with displays to read the accumulator pressure.1.2.2. A by-pass valve is to be installed or other means to override the manifold regulator to permit switching from regulator pressure to direct accumulator pressure for operating functions.3. Test the remote operation of all panel valves operated from the drill floor.5. The driller's remote panel must be physically arranged as a graphic presentation of the BOP stack. All panel valves of the BOP equipment should be either in a closed or open position during operation and not be left in "block" (centre) position.5.3.f API RP 53 section 12.2.000 psi.5.1.1.2. Remove the covers and inspect the drive chain/belt and sprocket of the electric-driven pump. Inspect the condition of the control hoses and fittings going from the hydraulic unit to the BOP.7.2.6.2.1. All panel valves installed on the panel should be marked clearly.8 API RP 16E 2. The remote panel shall be accessible to the driller. A minimum of one remote panel shall be furnished.7 Shell EP 89-1500 3. The shear/blind rams panel valve SHOULD be protected with a fools-box or cover to protect the valve being closed accidentally.000 psi. 3 Major 50 API Spec 16D 2. Ensure that the annular regulator pressure setting can be operate from the driller's remote control panel.1.2 API RP 16E 2. This alternate source of power should be capable to allow remote operations.1. this protection is not to interfere with the remote operation of this panel valve.1 3 Critical API Spec 16D 2. The by-pass valve needs to be remotely controlled from the driller's panel or alternatively the manifold regulator must be controlled from the remote control panel.5.27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 A dedicated control circuit on the hydraulic control manifold shall operate the annular preventer(s).2 3 Critical API RP 53 section 17. the skid frame and the electric pump should have a decent ground cable installed.2. This means that the ratio of the air pump(s) should be equal or higher than 40. although the steel swivel joints are acceptable.2.1 3 Critical API Spec 16D 2.5. Check if each of the remote control panels is equipped with a master shut-off valve and controls for the regulators and the bypass valve.2. An emergency air back-up system consisting of either an airpressure vessel which is isolated from the rig air system with a non-return valve or Nitrogen bottles fitted with a regulator valve should be installed to supply the remote control system of air to maintain the remote control of the BOP in case of a loss of rig air pressure.1. The lead electric pump start at 2.000 psi).f 3 Major 44 Shell EP 89-1500 3.900 psi.7. Examine for chain damage and measure the stretch.

Check for leaks on valves and piping.A.1. 3 Critical 56 Shell EP 89-1500 3. A diverter control system should be capable of operating the vent line and flow-line valves and closing the annular packing element on pipe within 30 seconds if the packing element 20" or smaller. Without recharging. API Spec 16D 2.6.5. Verify that the choke and kill valves open or close response time does not exceed the minimum observed ram close response time.2. Check the emergency electrical power supply to the remote control panel.1. 2.51 52 53 54 Each hydraulic pump system should be capable of the following: With the accumulator bottles isolated from service.8. plus 50% reserve.) Close from full open position. Function test burner pit and shale shaker diverter valves.4.2.2. at zero well bore pressure. WP of the BOP stack is 10.3 API RP 53 section 4. Check gauges for proper readout. the preferred vallve is the hydraulically operated ball valve. (A BOP may be considered closed when the regulated operating pressure has recovered to its normal setting. the minimum pressure remaining in the accumulators after the functions above mentioned have been carried out should be at least 1430 psi).1and API Spec 16D 2.2.1 3 3 13 API Spec 16D 2. Pressure gauges should be calibrated to 1% of full scale at least every three years.5 API Spec 16D 2. (Note: Do not test the annular preventer on an open hole.4 API RP 64 section 3.1.2. Is an emergency air supply available in case of a loss of rig air pressure to maintain remote control. to satisfy the greater of the following requirements: 1.3) CIW 13-5/8" U BOP 10M WP BOP closing ratio is 7:1. Ensure that there is sufficient accumulator capacity to comply with the criteria above.2.g 3 4 4 Critical Major Minor Minor Minor API Spec 16D 2.) Verify whether the response time of the BOP control system is capable of closing each ram BOP within 30 seconds.5.4 3 Critical 2 API Spec 16D 2.) Accumulator Volume Requirements: The BOP control system shall have the minimum stored hydraulic fluid volume (VR) with the pumps inoperative. API Spec 16D 2.8 1 3 3 API RP 53 section 12.2. An air storage or nitrogen back-up system should have a capability of operation all pneumatic functions at least twice in the event of a loss of rig air pressure. 45 seconds if packing element is more than 20". Minimum required accumulator pressure is 1428 psi.4. Ensure that all diverter control functions are remotely operable from the drill floor.000 psi and the closing ratio is 7:1.4.4.1. 3 Major 55 API Spec 16D 2. The diverter control system should have sufficient accumulator capacity to provide the usable hydraulic fluid volume (with pumps inoperative) required to operate all of the divert mode functions plus 50% reserve.5 3 Critical 3 4 5 6 7 8 9 10 11 12 API Spec 16D 2.1.3.1. after closing all of the BOP's shall exceed the minimum calculated (using the BOP closing ratio) operating pressure required to close any ram BOP (excluding the shear rams) at the maximum rated well bore pressure of the BOP.4.1 3 Critical 57 58 59 60 61 7.) The pressure of the remaining stored accumulator volume. no butterfly valves are allowed.5 3 3 Critical Critical 16 17 18 19 API RP 53 section 4. (10 yearly). and close the diverter bag within 30 seconds. Recommendations to be made regarding structural improvement to the system.6 API Spec 16D 2.2. Vent lines are typically 10" or larger ID for offshore service installations and 6" or larger for onshore operations.4. Verify whether the response time of the BOP control system is capable of closing an annular preventer smaller than 18-3/4" within 30 seconds.1. Examples: CIW 13-5/8" U BOP 5M WP closing ratio = 7:1 -.4 API Spec 16D 2. Recommendations to be made regarding structural improvement to the system. all the BOP's in the BOP stack. Ensure at least one of the electric operated hydraulic pumps is connected with the emergency switchboard.4. but use the smallest size drill pipe in use at the well. Ensure that the system should be fail-safe to make it impossible to close in the well with the diverter system.3. All the diverter valves should be full bore valves. the accumulator capacity should be sufficient to close and open all preventers and closing again one ram type and one annular preventer and holding them closed against the rated working pressure.2.2.2.1 3 3 Major Major API Spec 16D 2. The valves of the diverter should be hydraulically controlled.2.5.2. Recommendations to be made regarding the general condition of the system. annular preventers with a larger bore (Hydril MSP-diverters) should close within 45 seconds.6 3 3 3 3 3 3 3 3 Critical Critical Minor Minor Minor Minor Critical Critical Critical Major API Spec 16D 2.3. Check when the accumulator bottles were hydrostatic tested. It should be possible to change the diverted flow (left/port to right/starboard side). Recommendations to be made regarding the general condition of the system. 3 Major API Spec 16D 2. 3 3 3 3 Minor Minor Minor Major 20 21 4 4 Minor Minor . When the diverter is closed the flow-line valve(s) must close automatically and diverter vent line valves open automatically . DIVERTER SYSTEM Check if a back-up fluid supply is available to operate the flow line and vent valves.2.4 3 Critical 14 15 API Spec 16D 2.1. (45 seconds if the diverter nominal bore is larger then 20").Minimum required accumulator pressure to close at full bore pressure is 714 psi (So 1200 psi is used to comply with API 53 5. the pump system should have the capacity of closing one annular BOP (excluding the diverter) on open hole and open the hydraulically operate choke valve(s) and provide the minimum operating system pressure within two (2) minutes.2.2.2. when the diverter packer is closed without closing in the well. (For instance the max. Check all valves for easy operation. Check regulators for proper functioning. Ensure that the main hydraulic control panel is located in an area remote from the drill floor.1.2.

Check for any exhaust manifold leaks.15.5 Serial No. Check that there is an emergency shut-down device that will close off the combustion air. (if installed) Are the engine crankcase explosion relief valves so arranged that people are not likely to get hurt? Check pre-lube cycle and remote starting procedure. nicks and burrs on stress plates.2 API RP 54 9.3 Engines for Camp power EMERGENCY GENERATOR SET AIR COMPRESSORS / AIR SYSTEM REFRIGERATING AND AIR-CONDITIONING WATERMAKER PAGE No.: DESCRIPTION: 9. (10% above rated) Check working of low oil level indicator. or should be made from pipe with screwed or welded connections.1 GENERAL 1 2 3 4 5 6 7 8 9 10 11 12 13 Check engine oil level.4 9.15. Run one engine on max. (rig savers) Check the operation of any lock-out device when turning gear is engaged. 9.1 General 9. Check exhaust emission.(if applicable) Recommendations to be made regarding the general condition of the system. possible load for a 1 hour. Test the load sharing system.LAND DRILLING UNIT INDEX-POWER PLANT No.1 API RP 54 9. 3 3 3 3 3 3 3 3 3 3 3 3 3 Major Major Major Major Major Major Major Major Major Major Major Major Major API RP 7C-11F appendix A3 14 3 Major 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 3 3 API RP 14F 3.2 .1. Check when the vibration damper was last checked for: rubber flexibility and the use of silicon grease. Check cooling water level.2 API RP 14F 3. Inspect crankcase and oil pan for loose bolts and small discrepancies such as fatigue cracks. Check that the rig power emergency shut down devices are checked on a weekly basis. Test the high engine water temperature alarm setting and shutdown. (treatment) Check for any engine oil leaks.: 9.1.: 008-2003-0019-LR Revision date: September 2002 1 2 3 4 Satisfactory Unsatisfactory Not inspected Not applicable Critical Major Minor SN.2 Caterpillar Engines 9.3 9. Check cooling water condition. and recorded Instructions values Crit. Check condition of exhaust lagging.1 DIESEL ENGINE 9. Check governor oil level. Check that the engine shut down devices are actuation checked weekly basis.2 9. Instructions Revision date: September 2002 Comments Standards and Res.1. Carry out a lamp test on all engine alarm panels. Check which equipment trips with load shedding.15. Check the crankcase pressure. Test the low fuel oil pressure alarm setting.1. Check for any cooling water leaks. Check engine oil pressure when engine is at normal running temperature. 008-2003-0019-LR-L No. Exhaust manifolds should have fireproof gaskets between bolted connections. Ensure that all engine mounted pressure and temperature gauges are operating and securely mounted.2 API RP 54 9. Check/test engine overspeed. Test the low lube oil pressure alarm setting and shutdown.1 DIESEL ENGINES Note the following: The number of engines: The model numbers: Engine output: Total running hours of each engine: Record the engine serial numbers in the report.2 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 Major Major Critical Minor Critical Major Major Major Major Major Major Major Major Major Major Major Major Critical Major Major Major Major Minor API RP 14F 3. Check the operation of the engine air manifold shut down flaps. Check that the engine alarm panel is operational. Test the high lube oil temperature alarm setting. 9. Check air starter motor for leakage and proper operation. Check hold down bolts and engine mounts for vibration Check that all rotating parts are protected.

51 Check for noisy turbo-chargers. Check and test the alarm setting of the following: 86 High engine water temperature. 90 Remove inspection covers on generator and inspect the following for loose connections.and exhaust valves with springs. Is there a nozzle tester on the rig. loose bolts. 72 Check cooling water treatment. 55 Check engine for excessive vibration 56 Check service records to see if liner protrusion and ovality were measured and recorded at the last top overhaul 57 Check operation of emergency pull switch. an alarm should be fitted in case of loss of overpressure and an air lock used for any access from a zone 1 area. 44 Check for exhaust leakage under the water cooling shield for the exhaust manifold 45 Are the nozzles regularly tested. 53 Record hours on Turbo cartridges. 52 Remove air filters and check for bearing movement on the compressor side of the turbo. 4 Minor 39 40 41 9. and connecting leads.Blue smoke is an indication of excessive unburned lube oil. 58 Check operation of emergency shut down on the hydromechanical unit 59 If possible check differential pressure across the oil cooler. exciter field. check inlet. 64 Recommendations to be made regarding structural improvement to the system. generator stator and connecting leads. 76 Inspect crankcase and oil pan for loose bolts and small discrepancies such as fatigue cracks. 84 Check engine pumps for leaks. 77 Check pre-lube cycle and starting procedure. 73 Check fan belt tightness and wear. 70 Check lube oil level and condition 71 Date of last lubrication oil change. 88 High lube oil temperature. bracing. 68 If the engine-room is in the hazardous area. especially valve springs and collets. the model numbers.38 Recommendations to be made regarding structural improvement to the system. 60 Check operation of sump heater if fitted. 67 Check that overspeed trips are fitted. revolving fields. 82 Check cooling water temperature and pressure and compare with design values 83 Check lube oil temperature and pressure and compare with design values. 3 3 3 3 3 3 3 3 Minor Minor Minor Minor Major Major Major Major 3 3 3 3 3 Major Major Major Major Major 3 3 3 3 Major Major Major Major 3 3 3 3 3 Major Major Major Major Major . 63 Recommendations to be made regarding the general condition of the system. 43 If fitted remove at random the oil centrifuge and examine. 62 Check for oil leakage around the crankshaft seals. damaged insulation. 81 Check the exhaust emission. 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Minor Minor 3 3 Minor Critical 3 3 Critical Critical 9.3 Engines for Camp Power Note the following:No.1. (If water-cooled spark arrestors are fitted.2 Caterpillar Engines Check low lube oil pressure shut down Check over speed shutdown Remove water temperature switches and bench test for alarm and shutdown 42 If fitted remove metal detector and check condition of electronic grid. and burrs on stress plates.Black or gray smoke usually is caused by air starvation or overload. check the PMS-history files whether all programshave been carried out on the due running hours". of engines. 74 Check radiator hoses for aging or damage. total running hours of each engine 69 Before inspection. and exciter armature with diode assembly. nicks. it should be pressurized with air from a safe area. 61 Check condition of the turbo protection shield if fitted. 49 Check valve clearances at random 50 Ask for crankcase breathers to be removed and check condition of screens. 87 Low lube oil pressure. 46 Is there a nozzle tester on the rig. 85 Check engine overspeed. then the supply should be fitted with an alarm in case of failure). Portable engines and stationary small prime movers 65 Is the foundation or mounting cradle free of defects? 66 Check that spark arrestors are fitted to all exhausts unless if they venting into a safe area. 78 Check the air starter motor for leakage and proper operation 79 Time how long it takes to start an engine and have it on the main bus bar 80 Run the engines at 100% load for 1/2 hour. 54 Check top deck for any deterioration or damaged parts. 75 Open up cylinder head covers.1. 89 Check and inspect base mounting bolts for any damage or improper torque.(Normally set 10% above rated engine speed). 47 Check condition of fuel lines 48 Ensure all brackets are fitted on fuel lines and have rubber protection.

9. 4 Check "V" belts for correct tension or wear. damaged insulation. 94 Recommendations to be made regarding structural improvement to the system. bracing.(Max. (Generator revolving field and exciter with diodes jumped according to mfg. exciter field. 9. 93 Recommendations to be made regarding the general condition of the system.2 . 8 Check high air temperature shut down on screw type compressors.2 3 Minor Critical Critical 3 3 3 3 3 3 Minor Minor Minor Minor Critical Critical API RP 54 9. and connecting leads.91 Check oil or grease in main bearing. 13 Check that the emergency generator can also supply at least one of the BOP triplex pumps. 2 Is the emergency source of power a generator powered by a compression ignition engine or gas turbine operating on fuel with a flash point greater than 43 deg. Date of last lube oil change.______kW 1 Check the emergency engine control panel. revolving fields. point 6 3 Minor Minor Minor Major Minor Major Major Major 3 3 API RP 54 9. 12 Check that the interconnect/back feed feeders are protected for overload/short circuit. 5 Check foundation or hold-down bolts for tightness. 6 Check operation and capacity. drill floor. 8 Check fan belt tightness and wear. 16 Check the circuit breakers. and exciter armature with diode assembly. 9 10 Check proper functioning of automatic drains. 2 Check the condition of the oil of all compressors. 2 yr ) 92 Check the engine control panel. Instructions). loose bolts. 7 Check lube oil level and condition.2 EMERGENCY GENERATOR SET (CHECK ONLY IF APPLICABLE) Engine type:____________ Genr: Cap. 15 Megger test generator and exciter. 3 Check when the oil was last changed. Air safety valves and fittings properly protected against mechanical damage? 11 Are the discharges from the safety valves piped and vented to a safe place with respect to protection of personnel? AIR RECEIVERS Are air receivers for engine starting. interior components. 17 Check if the safety lights automatically switch on when the emergency generator doesn't start. generator stator and connecting leads. fitted with the following: 12 Clearly visible distiguishing marks? 13 Pressure gauges with maximum working pressure clearly visible? 14 A hand hole or manhole? 15 Certificate for pressure vessel requirements? 16 Relief valve or bursting disc? 17 Are the discharges from the safety valves piped and vented to a safe place with respect to protection of personnel? 3 3 4 4 Major Major Minor Minor 3 3 Major Critical 3 3 3 3 3 3 3 3 3 Critical Major Minor Major Minor Minor Major Critical Major 3 3 3 Major Major Major 3 Major 3 3 3 Major Major Major 3 3 3 Major Major Major 3 Minor 3 3 4 4 Major Major Minor Minor 3 3 3 3 3 3 3 IADC Safety alert 98-7.:________ 1 Check the oil levels of all compressors. if provided. 7 Check pressure gauges to ensure proper operation of suction and discharge valves of all stages. its equipment and its fuel storage located outside any hazardous areas? 4 Are they independent of and remote from the main power supply? 5 Does the emergency equipment space have an exit to the open air? 6 Check radiator air shutters for easy movement. controls. 9 Check radiator hoses for ageing or damage. 20 Check automatic operation of the generator set when main bus bar power is lost. storage location. 10 Is the emergency generator fitted with a spark arrestor? 11 Means should be provided to ensure that machinery can be brought into operation from a black-out condition without external aid. 14 Remove inspection covers on generator and inspect the following for loose connections.3 AIR COMPRESSOR Manf:___________ Type:_____________ No.13. 18 Check the emergency generator batteries. without supervision? 3 Are the emergency generator. rig air.13. 26 Recommendations to be made regarding structural improvement to the system. be started independently from the automatic starting mechanism and has it been operationally tested? 23 Are there two independent means of starting the emergency generator engine? 24 Run the engine at 100% load for 1 hour. 21 Test to ensure the emergency equipment come into operation automatically upon loss of the main power supply and is it automatically connected to the emergency distribution system? 22 Can the emergency generator. charger and is the ventilation or extraction of gasses satisfactory? 19 Check/test engine shut downs. meters in the emergency switchboard. C. Record results in report. 25 Recommendations to be made regarding the general condition of the system. (Do not megger test exciter field with voltage regulator connected).

8 Check air filters vent units. Is it possible to take water samples when loading water? 7 Recommendations to be made regarding the general condition of the system. machinery. 20 Recommendations to be made regarding the general condition of the system. (Alarm. 10 Check that all air-condition machinery is operational. 12 Recommendations to be made regarding the general condition of the system. 13 Recommendations to be made regarding structural improvement to the system.) 6 Check potable water loading system. 6 Check air-conditioning ventilator V-belt tightness and wear.machinery is operational. 8 Recommendations to be made regarding structural improvement to the system. 21 Recommendations to be made regarding structural improvement to the system. 11 Run air-conditioning machinery. freon level and safety devices. check pressures. 7 Check air filter of evaporators. 3 Check that all refr.machinery V-belt tightness & wear. etc. 9 Check air-condition machinery V-belt tightness and wear. 2 Is the capacity sufficient to supply the rig of potable water? 3 Is it economical to make the water on the rig? (In other words is it more econominal to supply water from shore than to make it on the rig). (Opens above 2" high vac.) 5 Check ppm measuring system. 4 Run refr.5 WATERMAKER Manufacturer:__________ Capacity:__________ Heating source:____ 1 Check operation of the watermakers. 3 Minor 3 4 4 Major Minor Minor 3 3 3 3 3 3 3 3 3 3 3 4 4 Minor Major Major Major Minor Minor Minor Minor Major Major Major Minor Minor 3 3 3 Major Minor Minor 3 3 3 4 4 Major Major Minor Minor Minor . 9.4 REFRIGERATING AND AIRCONDITIONING Manf. 5 Check and note temperatures of freezers and cooling rooms. 2 Check oil level of compressors. freon level and safety devices. check pressures.18 Is a label permanently installed showing the name of the manufacturer and to which standards the pressure vessel has been fabricated and tested? 19 Check history files that PM checks have been conducted in time according to running hours. 4 Check safety switch operation for vacuum. dump valve.:___________ Refrigerant: R__________ 1 Check refr. 9.

) 3 Check that the overflow vents in the side of the brake are positioned just below the bearing. (If installed) 18 Test the action of the battery back-up system. check that the current limiting activates after the set time. 23 Check the condition of battery back-up system.8 AC MOTORS 10. 008-2003-0019-LR-L No. 7 Check the performance of the brake cooling water pump and the standby pump.LAND RIG DRILLING UNIT INDEX-ELECTRICAL No. F1/F2=_________. 10 Open up and inspect the connection box of the brake. (Ask the driller to lower an empty block from a considerable height and apply full power to the elmagco brake. F5/F6=_________. 8 Measure and record the air gaps between the rotating and stationary part of the brake.17 COMMUNICATION: TELEPHONE AND PA SYSTEMS 10. 5 Check flow and temperature alarms. F7/F8=_________.2 MAIN GENERATORS 10. simulate a power loss to the control system.: Serial No. 13 Check that the available alarms at the drillers console are operational.12 ELECTRICAL OUTLETS 10. (7838 brake requires 150 g.7 DC MOTORS 10. The empty block should come to an almost complete stop). this might indicate a lack of inhibitor in the cooling water).18 ELECTRIC WELDING AND WELDING DISTRIBUTION 10.10 LIGHTING SYSTEM (Main) 10. Major Major Major Major Major Minor Major Major 3 3 3 3 3 3 3 Minor Major Major Major 3 3 3 Major Major Major Criti cal Criti cal Criti cal Major 3 3 3 3 3 3 3 3 3 3 3 3 4 4 Major Major Major Major Major Major Minor Minor . 20 When a 2025A Baylor brake control system is present. 9 Remove and inspect the breather elements of the coil cavities. Apply full braking power and maintain this until the system switches off. megger test each individual coil and record the value.1 ELMAGCO BRAKE 10. the fault system should: Monitor current to the brake coils.6 EMERGENCY SWITCH BOARDS 10. 3 PHASE 10. This prevents water from entering the bearings. when hot 18 Ohm. 21 Compare the current with the threshold values. F3/F4= _____.21 MISCELLANEOUS ITEMS 1 2 3 4 Satisfactory Unsatisfactory Not inspected Not applicable PAGE No. 11 Disconnect the brake coil leads.15 ALARM SYSTEMS: FIRE.p. minimum 11 Ohm. F3/F4=_________.BATTERY CHARGERS AND UPS 10. 22 Check for earth faults. 19 Conduct a drain test of the battery back-up system to verify the condition of the batteries. 24 When a PWM 20 CL control system is installed. (Type 7838.1 ELMAGCO BRAKE 1 Check that the brake cooling water discharges freely in an open funnel. Record the time of this test in the report. recorded values instructions 3 3 3 Crit. check the flamepaths. 25 Check that the brake returns to full action after moving the control handle.4 CONVERTERS (SCR and variable frequency drives) 10. 17 Check the general condition of the battery back-up system. 4 Check the monitoring device of the cooling water system. 10.2 MAIN GENERATORS Revision date: September 2002 LRComments and Standards and Res. cold condition 14 Ohm.(Minimum value @ 500 V= 2 M.14 BATTERIES. 26 Recommendations to be made regarding the general condition of the system.3 MAIN TRANSFORMER. 6 Check the operation of cooling water flow and temperature alarms and verify the settings.: 008-2003-0019-LR-L Revision date: September 2002 LR- Critical Major Minor SN. 2 Check the quantity of the brake cooling water flow. 15 Check the power reducing control switch (If applicable) for freedom of operation. The value of a new brake is 0.055" (It may be necessary to remove rust. F1/F2= _____.13 CABLES AND CABLE TRAYS 10. This should prevent siphoning and allow venting of steam.11 LIGHTING SYSTEM (Emergency) 10. F5/F6= _____.GAS and GENERAL 10. these should rattle when shaken. If they are clean.19 EARTHING AND EARTH BOUNDING 10. 14 Check the drillers control for proper spring return of the handle.9 MOTOR CONTROL (MCC's and Motor Starters) 10. 16 Check the brake operation with the driller. DESCRIPTION: : 10.20 HAZARDOUS AREAS 10.Ohm) 12 Measure and record the resistance value of each individual coil. Instructions 10.m. (This should indicate a brake fault and/or when the battery back-up system has been activated). Ensure that the connections of the conduits to the brake coils are tight.5 MAIN SWITCH BOARDS 10. 27 Recommendations to be made regarding structural improvement to the system. F7/F8= _____.

copper drag.50% load.6. 2 Check the assignments and master/slave operations. under frequency. before reading the value. Load the generator and observe the operation. 4 5 6 7 8 9 Inspect for accumulation of dust or dirt on the insulation surfaces and cooling air passages. test with other generators on line. Note: disconnect the voltage regulator before megger testing) 8 Open the generator connection box and inspect the stator and field connections. but the drive should not stop. 9 Verify that the space heater is working. 4 Examine the exciter commutator for excessive or destructive streaking. 10 Check the generator bearings for lubrication and temp. 10. over voltage and reverse power. synchronize and couple it to the main board. Are any fans operational for the cooling of the transformer and what is their condition? Are the transformers sufficiently protected against overcurrent and short circuit Take megger readings of the primary and secondary side of the transformer. Visually inspect the following for defects: collector slip rings. 2 Remove the inspection covers of the generator and the exciter. heavy slot bar marking. Attend especially to the alarms of failed fans oil.4 CONVERTERS (SCR and Variable frequency Drives) 1 SCR system. frayed or loose pigtails). such as pressure from fans. (Company policy dependent) 8 Has a thermal inspection of the busbars and connections been carried out recently? 9 Check that lock out tag out facilities are available at the switchboard to enable machinery to be safely isolated for maintenance. 6 Check the rotating fields and associated components for evidence of movement. Recommendations to be made regarding structural improvement to 21 the system. brush holders. 10. grooving.5 MAIN SWITCH BOARDS 3 3 Major Major Major Major 3 3 3 Major Major Major Major Major Minor Minor 3 3 3 3 4 4 .or cooling water pumps or other permissives. Check any auxiliary equipment located inside the connection box. Note this value in the report. Check the integrity and cleanness of the SCR cabinets. Check if all the assignment permissives are working properly. Value_________ deg. 3 Check the local controls. (If the operations permit this) 5 If a power limitation system is installed: Create an overload situation during the operation and ensure that the power limitation phases back the mud pump strokes. 20 Recommendations to be made regarding the general condition of the system. 13 Check the generator safety devices such as under voltage. 11 Recommendations to be made regarding structural improvement to the system.4 3 3 3 3 3 3 3 3 3 Minor Major Criti cal Major Major Major Major Major Major 10 11 3 3 Major Major Minor Minor Minor 12 13 14 3 4 4 10. Perform "drop off" test with engines at +/. These samples should be examined and the results logged for future reference. Connect the high voltage winding to ground and megger the low voltage winding. Allow the megger to operate for a while. threading. 3 3 Minor Major 3 Major Major Major Major Major Major Minor Major Major Minor Major Major Major Major Major Major Minor Minor Minor 3 3 3 3 3 3 API RP 7L section 6. brushes.or cooling pumps. drillers and mud pump console. 3 Check the brushes of the slip rings or the exciter armature for chipping. commutator and armature. or high mica. 17 Check the power management system. 10 Recommendations to be made regarding the general condition of the system. using a 1000V megger tester. Record the value in the report. 6 Repeat this test with each SCR unit and generator set to ensure that the power limitation works on every possible situation. (Only if required by the Client) 19 Check that the couplings between engine and the main generator and any auxiliary exciters are adequately guarded. (Also check for shiny clips and discolored. (If installed) 18 Run a load test on the generators. 14 Check load sharing system. AC to DC conversion.3 3 3 3 3 3 3 3 3 3 3 4 4 API RP 54 section 5. pitch bar marking. 5 Check for swelling of the field armatures caused by overheating. rotating field coil connections.3 MAIN TRANSFORMERS 1 Are any warning signs displayed near or at the transformers? 2 Is a high temperature indication or alarm installed? Check and record the transformer temperature for reference. excite the generator. 12 Verify that the generator instruments on the main switchboard operate correctly. If these fail an alarm must be raised. (Test voltage @ 500 V.1 Are any filters installed on the air intakes of generators located in dusty/greasy/oily areas. (10% above rated) 16 Parallel the generators and check the performance under varying conditions. 4 Test the SCR system with electrician and driller. 7 Megger test the rotating fields and/or exciter armature with slip ring or armature brushes in place. Check for loose connections and examine the general conditions of the transformer. 15 Check/test engine overspeed. Check the air cap of the rotor/stator and the exciter/stator. Survey for signs of overheating of copper bars and connections and tracking over insulation surfaces marked by carbonization. 3 Check the safety devices on the entrance to the transformers. Recommendations to be made regarding structural improvement to the system. Has a thermal inspection of the busbars and connections been carried out recently? Recommendations to be made regarding the general condition of the system. This can be the result of prolonged running under high load and low power factor. 7 Check if sufficient spare parts are available for the SCR units. cracks or sticking in the holder. 11 Start a diesel generator set. C. Regular oil samples should be taken from any transformers or other equipment immersed in oil. pressure from oil.

(If installed) 9 10 Test the purge-loss alarm. 12 Check the motor couplings for tightness. Check for discoloring of the main and secondary busbars.6 EMERGENCY SWITCH BOARDS Emergency AC switchboard. 11 If the cooling air of a DC motor is venting to a hazardous area. 4 which are seldom utilized. 5.(API minimum value is 2 M. 2 Check for discoloring of the main and secondary busbars. Check the operation of the lock out switch.4 3 Open randomly the connection boxes of some AC motors and check the motor connections. 1 3 Major Major Major Major Major Major Minor Major Minor Minor 3 3 3 3 3 3 3 4 4 3 Minor Minor Minor Minor Minor Minor Minor Minor Minor Minor 3 3 3 3 3 3 3 4 4 3 3 Major Major Major Major Criti cal Major Minor Major 3 3 3 3 3 3 3 3 3 Major Major Major Major Major 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 3 4 4 Major Major Major Major Major Major Major Major Major Major Major Major Major Minor Minor Minor Minor 3 3 3 3 Major Criti cal Major Major . 5. Check the operation and correct classification of the space heater 5 and cabling. 5 Check all switch boards for earth faults. the brushes are not stuck in the holders. Ensure that the commutator is in a good condition and no arcing has 3 occurred. Perform a visual inspection of the 1 main switchboard. Operate all main circuit breakers. Note: if the blower is mounted on the top of the DC motor. 6 terminals and pressure switch. check the bearings for excessive noise and temperatures and attend for abnormal sounds and/or vibration of the DC motor. 4 Operate all main circuit breakers. 2 Check that the motor is firmly placed and that the coupling between a API RP 54 section motor and the driven equipment is adequately guarded. Check the operation of the air purge system. check for cleanness and the condition of the internal components. 30 Recommendations to be made regarding structural improvement to the system. especially the bus tiebreakers. Check for cracks 2 in the winding heads.Main AC switchboard.7 DC MOTORS Open the DC motors and check internally for cleanness. 29 Recommendations to be made regarding the general condition of the system. and the pre-purge period.6. ducting. 7 Check the condition of the blower motor. 8 Check that lock out tag out facilities are available at the switchboard to enable machinery to be safely isolated for maintenance. the air supply ducting to the fan should be gastight.8 AC MOTORS Check that the AC motor is suitable for the area in which it is 1 located. 10 Recommendations to be made regarding structural improvement to the system. 1 Check the condition of the armature and windings. examine the main and auxiliary contacts as well as the rear connections. the exhaust of the motor should be equipped with a spark arrestor or the air should be vented to a location outside the hazardous area. cleanness of the teflon creepage band and flash ring for possible flashovers. 3 Withdraw the main circuit breakers and inspect for mechanical wear. 10. Megger test the motor field and armature and record the values in the report. 10. the brush 4 holders are in good condition and that the teflon part of the brush holder is clean. Check that lock out tag out facilities are available at the switchboard 8 to enable machinery to be safely isolated for maintenance. 10 Recommendations to be made regarding structural improvement to the system. If it is not a closed loop type than the air should come from a nonhazardous area. 3 examine the main and auxiliary contacts as well as the rear connections. 5 Has a thermal inspection of the busbars and connections been 6 carried out recently? Check that there are rubber (non-conducting) mats or grating in front 7 of switch boards and MCCs.ohms. Ensure that.4 28 Check that all motors are fitted with a permanent and legible name plate indicating size rating and serial number. 2 Withdraw the main circuit breakers and inspect for mechanical wear.4 API RP 7L section 1. 4 Check for proper use of cable glands and suitable fixation of the supply cable. Check all switch boards for earth faults. Recommendations to be made regarding the general condition of 9 the system. check for cleanness and the condition of the internal components. 13 While motor is in operation. 9 Recommendations to be made regarding the general condition of the system. 10.6. the start interlock. especially the bus tiebreakers. Perform a visual inspection of the main switchboard.) 14 Drawworks A 15 Drawworks B 16 Drawworks C 17 Top drive 18 Rotary 19 Mud pump 1 A 20 Mud pump 1 B 21 Mud pump 2 A 22 Mud pump 2 B 23 Mud pump 3 A 24 Mud pump 3 B 25 Cement pump No: 1 26 Cement pump No: 2 API RP 54 section 27 Check that the coupling between motor and the driven unit is adequately guarded. damper and 8 connecting pieces. 6 Has a thermal inspection of the busbars and connections been carried out recently? 7 Check that there are rubber (non-conducting) mats or grating in front of switch boards and MCCs. Open the motor connection box and inspect the cable glands. which are seldom utilized.

6 Recommendations to be made regarding the general condition of the system.? (Electricians hook up new fans. 6 Recommendations to be made regarding structural improvement to the system. Check the cable transits and glands in the bulkheads of the hazardous areas for tightness and if the correct type is used. 4 Are all the lighting circuits properly identified? 5 Recommendations to be made regarding the general condition of the system. Check that sufficient cable trays and supports are in use for the electrical installations in the hazardous areas.12 ELECTRICAL OUTLETS AND PORTABLE ELECTRICAL EQUIPMENT.on the horizontal and vertical cable trays. 10. 3 4 5 6 Check if the cables are properly fastened with steel streps. Sealing 3 Major 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 Major Major Major Major Major Major Major Major Minor Minor Minor Minor Minor Minor Major Minor Minor 3 3 3 3 3 3 Minor Minor Major Minor Criti cal Major 3 3 3 4 4 Minor Criti cal Major Minor Minor 3 3 3 3 4 4 Minor Minor Major Minor Minor Minor 3 3 3 3 3 4 4 Major Major Major Minor Criti cal Minor Minor API RP 54 section 5. (RCCB. motors.(API minimum value is 2 M.9 MOTOR CONTROL (MCC's and Motor Starters) 1 Motor control centers. 10. But how about Load Analyzes and Short Circuit Calculations??) 7 Has a thermal inspection of the equipment and connections been carried out recently? 8 Check that there are rubber (non-conducting) mats or grating in front of switch boards and MCCs. protection shades or diffusers are in place on the lighting fixtures. 11 Recommendations to be made regarding structural improvement to the system. 5 Check if all the glass globes. mud tanks. 3 Recommendations to be made regarding structural improvement to the system. Check all main cable runs for security and damage. 2 Check if the duration of the lighting of these light fittings is adequate. Are the bulkhead penetrations correct for there purpose? (Watertight/gastight/A60 fireproof) 2 No splices or taps are allowed in seals. as long as they can find some available starter panels in MCCs. 3 Are all the electrical starters and circuit breakers clearly labeled? Are the remote operating stations clearly labeled? 4 Randomly check if the circuit breakers and thermal overloads of the individual starters are suitable for their application. 6 Review the last Load Analyzes.you name it. Check the condition of equipment in the motor starters. Carry out a visual inspection of the equipment in the distribution boards. Are they still valid. 10.11 LIGHTING SYSTEM (Emergency) 1 Lighting. 10.s trip if a leakage current to earth has been detected of 30 mA for 30 m. 21 Recommendations to be made regarding the general condition of the system. (Minimum burning time 1 hour) 3 Check that sufficient emergency lights are available when running on the emergency generator.10 LIGHTING SYSTEM (Main) 1 Are all working areas sufficiently illuminated? 2 Lighting distribution.13 CABLES AND CABLE TRAYS 1 General. 2 Check the operation of the controls. meters and indication lights. Megger test the following AC motors and record the values in the report. the bearings for excessive noise and temperatures and attend for abnormal sounds and/or vibration of the AC motor. 10.) 2 Recommendations to be made regarding the general condition of the system. Are the penetrations up to A-60 standards. 3 Criti cal Minor Minor 4 4 3 Major Major 3 compounds are not insulating materials and may absorb moisture. 5 Have the circuit breakers and thermal overloads been tested through a current injection test less than 5 years ago.ohms. 9 Check that lock out tag out facilities are available at the switchboard to enable machinery to be safely isolated for maintenance.5 Randomly check of the motors in operation. 1 Check if all electrical socket outlets are equipped with residual current circuit breakers in order to provide personal protection.sec. 3 Check for overloaded circuits in the distribution boards. 10 Recommendations to be made regarding the general condition of the system. causing grounding of the circuit conductors. 7 Recommendations to be made regarding structural improvement to the system. 4 Check that all the emergency lights are marked as such. as applicable? 3 3 3 3 Major Major Major Major . Check if sufficient emergency battery backed lighting is available on the escape ways from drill floor. etc. Check if any unused cables are properly terminated and logged in a file. pumps . 22 Recommendations to be made regarding structural improvement to the system.) 6 Fire pump No 1 7 Fire pump No 2 8 Air compressor 1 9 Air compressor 2 10 Air compressor 3 11 General service water pump 1 12 General service water pump 2 13 Degasser pump 14 Desander pump 15 Desilter pump 16 Koomey unit charge pump 17 Mixing pumps 18 Transfer pumps 19 Agitators 20 Conduct a megger test of other AC motors at random and record the values in the report.6.

6 Check the battery liquid level. indicating possible internal damage. complies with a recognized standard for electrical apparatus for installation in potentially explosive atmospheres. 4 Recommendations to be made regarding structural improvement to the system. 2 Check if the bonding straps have an adequate cross section. are tight and are of a type which cannot come loose in service. 9 Check that all cables in temporary electrical installations. cool. controls and indicator lights of the battery chargers. and vibration-free locations.Commercially made cable trays are generally preferred for multiple cable runs. 8 Check if the correct type of cable glands have been used for the equipment application.3 3 3 Major Minor Criti cal API RP 500 section 11. 2 Are the danger notices clearly displayed? (Such as ³corrosive´. 7 Check the meters. 8 Perform a drain test of the emergency (lighting) battery banks. standard pipe or conduit. 9 Check that the batteries are installed in a clean. BATTERY CHARGERS AND UPS 1 Battery system. Particular attention should be paid in the hazardous areas. Check the integrity of the battery box / locker.4 3 . which is or will be located in hazardous or potentially hazardous areas. 10. Check if any equipment. 5 Ventilation inlets should be located in unclassified (non-hazardous) locations.20 HAZARDOUS AREAS 1 Hazardous areas. 12 Recommendations to be made regarding structural improvement to the system. 6 Recommendations to be made regarding the general condition of the system.14 BATTERIES. 3 Check if the electrical installation in the hazardous areas is suitable for the application and that the integrity of the protection concept will not become impaired.18 ELECTRIC WELDING AND WELDING DISTRIBUTION 1 Welding stations.15 ALARM SYSTEMS: FIRE. vent caps and specific gravity. 3 Recommendations to be made regarding structural improvement to the system. 6 All electrical components in hazardous areas should be marked/labeled/tagged. Check if all electrical equipment is fitted with bonding cables and if these cables are in an acceptable condition. 10.Check the flexible multicore cables for deformation. have their original identification labels in place and are legible. accessible. 5 Check that all electrically conductive cable support systems are adequately grounded. or specially designed brackets or supports may be utilized.5. 4 Checks should be made to ensure that all fasteners (fixing bolts). Look for certificates/labels of the Underwriters Laboratory.1. 3 Recommendations to be made regarding the general condition of the system. 11 Recommendations to be made regarding the general condition of the system. 10 Recommendations to be made regarding the general condition of the system. etc. 10 Check that cables are properly supported and secured to a cable tray or other approved means of support. 3 Recommendations to be made regarding structural improvement to the system. 10. Check if all joints of the bonding straps have an adequate low resistance. 2 3 4 7 3 3 3 Major Major Criti cal Criti cal 3 4 4 Minor Minor 3 3 3 3 3 3 3 3 API RP 7C-11F section 2. electrical equipment.14. outlets. with which the equipment is fixed to the bulkheads.11 3 4 4 Major Criti cal Criti cal Criti cal Major Major Minor Major Minor Minor Minor 3 4 4 Criti cal Minor Minor 3 3 3 Criti cal Minor Minor 3 3 4 4 Minor Minor Minor Minor API RP 54 9. Missing or illegible labels void the electrical equipment for further use in the hazardous areas. Are the welding units working properly and are ample cables and welding equipment available? 2 Inspect welding sockets for security and damage. 7 Recommendations to be made regarding structural improvement to the system. 2 Check that all equipment is suitable for its intended purpose and that it is so constructed and protected that it is suitable for the conditions.11 3 Major Major Major Minor Minor Minor Minor 3 3 3 3 4 4 3 Criti cal 3 Major Major Major 3 3 API RP 500 section 11. lights.1.5. facilities or hook ups are well protected.17 COMMUNICATIONS: TELEPHONE AND PA SYSTEMS 1 Is the public address system properly audible in all areas of the unit? 2 Recommendations to be made regarding the general condition of the system. GAS and GENERAL 1 Are the general alarm signals properly audible in all areas of the unit? Recommendations to be made regarding the general condition of the system. 10. including junction boxes. both mechanically and electrically and preferably have suitable earth leakage protection. under which it has to operate. 4 Check that all the electrical equipment. 10. ³hazardous area´) 3 Is suitable personal protection available? Are the gas vents. 10.19 EARTHING AND BOUNDING 1 Earthing and bonding. 7 Ventilation systems for hazardous (classified) locations should be completely separate from those for unclassified (non-hazardous) locations. 11 Recommendations to be made regarding structural improvement to the system. battery bank supports and ventilation of the room(s) properly maintained? 5 Check for corrosion of the battery connections and leakage of battery acid. if the operation allows this. For small installations.

1 3 Major API RP 500 section 11.2. 19 Recommendations to be made regarding the general condition of the system. operate the controls and drive motors.3 3 Major Major Major Major Criti cal Criti cal Major Major Major 3 3 3 3 3 3 3 3 3 Major 4 4 Minor Minor 3 3 3 3 3 3 Minor Minor Minor Major Criti cal Minor Criti cal Criti cal 8 9 3 3 10 3 Major Major Major Major Major Major Major Minor Minor 11 3 12 13 14 3 3 3 15 3 16 3 17 18 4 4 . complete with cable/wire numbers. fences and personal protection are available on potentially dangerous equipment. 18 Carry out a random inspection on the use of zener barriers for electrical equipment in hazardous areas. which is located in places. the manufacturers description of the electrical protection equipment and method of operation. including ratings. All new drilling units (built after 1982) should have additional isolation facilities between the SCR unit and the DC motors. Check if adequate guards. Check if the drilling units Operation Manual include. Check if the drilling units Operation Manual include. willfully or accidentally. 7 Check metal structural parts. control stations. review PMS procedures.1 in H 2O). if this is not immediately obvious.21 MISCELLANEOUS ITEMS 1 Are safety slings installed on equipment. Check if the drilling units Operation Manual include. the manufacturers description of the manner in which specific items of the power plant function. control stations and electric motors) The flame path should be free from corrosion and special grease should be applied to it. 14 Check that upon loss of overpressure or ventilation to a switchgear room located in the hazardous areas. junction boxes and terminal numbers. Check if the drilling units Operation Manual include. 10. 8 API RP 500 section 11. duty. the manufacturers recommendations for operating the plant. make and serial numbers. interlocks and electrical disconnection associated with pressurized equipment in the hazardous areas. panels and similar items on electrical machinery and power equipment for evidence of overheating or sparking. 9 Enclosed hazardous (classified) spaces containing any open portion of the mud system should be ventilated at a minimum rate of 12 air changes per hour. 6 Check the reverse signal and indicator lights. 20 Recommendations to be made regarding structural improvement to the system. where falling objects could injure personnel? 2 Is the electrical equipment properly identified? 3 Are hand lamps and extension cables well maintained and regularly checked? 5 Electrical forklift: Check the battery and charger. Check if the drilling units Operation Manual include. (Junction boxes. 16 Check if the air for the purging and pressurizing of hazardous area equipment is filtered and dried. the particulars of the main items of the power plant. and if these cables are not together in junction boxes with other cables of nonintrinsically safe systems. 17 Carry out a random inspection on the appearance of the flame paths of Eexd enclosures. Recommendations to be made regarding the general condition of the system. starters. fan shrouds. the power to the switchgear room switches off.5. During maintenance on the relevant equipment it should not be possible to apply power to this equipment from the SCR unit. Check if the drilling units Operation Manual include. Check if the drilling units Operation Manual include. the manufacturers instructions for checking or measuring of induced currents in normally non current carrying parts. (Eexp equipment) Check alarms 13 Check if any switchgear room is located in the hazardous areas. 15 Check if the air for the purging and pressurizing of hazardous area equipment is drawn from a safe area.2. 11 Check if there are any defects noticeable on the cable sheaths or armoring of the electrical cables in the hazardous areas. the room should be purged and positively pressurized.5. single line diagram of the whole electrical installation. Recommendations to be made regarding structural improvement to the system. if so. in order to ensure the gastight integrity. the owners instructions for his personnel for operating and managing the plant. are closed with the proper type and amount of bolts. 12 Check the alarms.Enclosed hazardous (classified) locations are to be provided with ventilation as required to maintain them at a pressure lower than adjacent less hazardous locations by a minimum differential of 25 Pa (0. (Eexi equipment) Check if blue cables are used for intrinsically safe circuits. 10 Check that all the junction boxes. etc.

Verify the proper operation of the fire detection system. Check all nozzles and piping for obstructions from paint. Criti cal Criti cal Major Major Major Minor Major Major Major Major Major Major Major Minor Minor Minor Minor Minor 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 Recommendations to be made regarding the general condition of the system.1.6 FIRST-AID AND HOSPITAL 11.9 ACCOMMODATION 11. Are satisfactory operating and planned maintenance instructions available.8 LIFTING AND HANDLING 11. dirt. Heat detectors should not mounted over 8 metre from the ground. Audible alarms may be cancelled but. PORTABLE EXTINGUISHERS & FIRE FIGHTING EQUIPMENT 11. sirens. Check that frangible bulb detectors are set 30°C. Satisfactory Unsatisfactory Not inspected Not applicable 008-2003-0019-LR-L Instructions Critical Major Minor Revision date: September 2002 LR-0 Comments and Standards and Res.1. Without interfering with the system integrity. No.2 CO2/HALON SYSTEM FOR FIRE CONTROL (if applicable) 1 2 3 4 5 6 Make a general inspection of the entire system to assure that there is nothing that interferes with the operation of the equipment or access to the release controls.1.m.3 FLAMMABLE GAS DETECTION 11. heat detectors or both installed in the camp accommodation areas. valves.4 DESCRIPTION: PAGE No. Check that the system wiring is adequate protected At least two detectors should be fitted in any space and they should be arranged to give effective monitoring Heat detectors should not be self-resetting. Inspect all components of the system. recorded values instructions 3 Crit. remote pull controls and boxes.2 11.: Serial No. Look for holes or cuts.10 POLLUTION CONTROL 11. Check that manual pull stations are located near exits or on escape routes where possible.1. Recommendations to be made regarding structural 18 improvement to the system.1. Check for seized or broken pull wires. Check that there is an audible and visual alarm in the toolpusher office or radio room. The detection panel should be self-monitoring for faults. for visible damage. broken cover glasses and that hammers are in place. visual alarms may not be cancelled until the pull station is re-set. Adequate provision for system testing should be made.7 EMERGENCY PROCEDURES MANUAL 11. such as piping. nozzles. or any matter that would interfere with proper operation. Check rupture discs when installed.2.1 11.: 11. make sure they are intact and clean.12 GENERAL SAFETY ITEMS 11.3 11.11 HOUSEKEEPING 11. Heat detectors should not covering more than 37 sq. Check PM system for fire detection system. Activation of a detector in any space should not affect the remaining alarms.: 008-2003-0019-LR-L AUTOMATIC FIRE DETECTION SYSTEM CO2/HALON SYSTEM FOR FIRE CONTROL FIXED FIRE EXTINGUISHING SYSTEMS.13 WORK PERMITS Revision date: September 2002 LR-0 1 2 3 4 SN. 11.1 AUTOMATIC FIRE DETECTION SYSTEM (if applicable) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Check that smoke detectors.4 BREATHING APPARATUS 11. 11. above the ambient temperature or not less that 57°C.1. Check if ventilation stops when Halon/CO2 is supplied? 3 Criti cal Major Major Criti cal Major 3 3 3 3 3 Major . oil grease. Check all manual release equipment for proper operation.LAND DRILLING UNIT INDEX-SAFETY No.5 DRILLING FACILITIES SAFETY 11.

Check that approved fire hoses are used. 12 3 Criti cal 13 3 Minor 14 3 Minor 15 16 17 3 3 3 Criti cal Major Criti cal 18 Recommendations to be made regarding the general condition of the system. Check for damage to couplings. near or connected to fire pump.14cu.5 litres. If the starting device of the diesel is electric: check condition of batteries. Check PM history files for last test of the system. fully charged.5% x 0. 11.m/kg.4 PORTABLE EXTINGUISHERS & FIRE FIGHTING EQUIPMENT 1 2 3 4 5 Check that a suitable fire extinguisher is available in any part of the installation.m/kg.25%. minimum 4. The storage area should have external exits. maximum 7% x 0. Check that the fire main is not used for other purposes. be well ventilated. In the camp there should be at least one extinguisher on each accommodation skid. Nozzles need to be capable for jet and spray.5 kg No extinguishers should exceed 23 kg. pick up hoses and mixer. calculated as follows: Halon 1301. No more than two nozzles should be fitted to each pressure cylinder.Are the following areas covered by: CO2/Halon protection: 7 8 9 10 11 SCR room Main switchboard room Paint locker Is there provision for checking the weight of agent in the cylinder(s).A audibly and visually alarm to be fitted.13. 3 3 3 3 3 Minor Minor Minor Minor Minor Fixed Fire Extinguishing Systems ( CO 2 ) Halon system.1. Check condition of nozzle. 11. CO2 : not less than 3. which may be stored inside if personnel are present. Check the condition of the nozzles. Check that flax canvas hoses are rot-proofed. . Each cylinder should have a relief valve in case of exposure to heat. Ensure coupling wrench and nozzle is in place at fire pump.3 FIRE EXTINGUISHING SYSTEM (water) Hoses: 4 4 Minor Minor 1 2 3 4 5 6 7 Check the condition of the hoses. Check for proper storage. Check that the couplings of nozzle and hose are compatible with the fire hydrants. If an Halon auto-release system is fitted then: . Halon 1211. for the kind of fire most likely to occur.maximum 5. Is the fire pump protected from freezing ( cold climate ) 3 3 3 3 3 3 3 Major Minor Minor Major Minor Minor Major Nozzles: 8 9 10 11 12 13 14 15 16 17 18 3 3 3 3 3 3 3 3 Major Major Minor Major Major Minor Minor Major Major Major Minor Minor Foam Pick-up Nozzles: Fire Pump: 3 3 4 4 Recommendation to be made regarding the general condition of the system.2 kg dry powder : not less than 4.Escape from anywhere within the area must be possible within 10 seconds. minimum 4.16cu.1. They should be properly constructed 3 Major Major Criti cal Minor 3 3 3 3 Minor All extinguishers should comply with the following: 6 3 Minor .25%. In working areas there should always be an extinguisher within 10 metres. Recommendation to be made regarding structural 19 improvement to the system. Check condition and the uniformity of the couplings used. Ensure the dial is set for 3% foam solution. although with gas tight doors and bulkheads and provide fire protection. The agent should be stored outside the protected area. cables and battery charger. Are CO2 alarms operational ( check with air pressure or records ) Check that the protected areas have a sufficient volume of Halon available. When diesel driven: start engine by hand and / or by other means as applicable and check operation. except for Halon 1301. Check that the approved weights and capacities for extinguishers are as follows: fluid type (water): 9 . 19 Recommendations to be made regarding structural improvement to the system.

A minimum discharge hose size of 9. A warning that fumes given off are dangerous especially in confined spaces and suitability for use on live electrical installations. The The The The The The manufacturer. year of manufacture. The type of charge and quantity.5 mm for a 16 kg. Have all fire extinguishers on outside location or in the mud processing area been placed in fibber glass cabinets or at least been protected by plastic bags. The method of operation."Refill after complete or partial use. Check last inspection/hydrostatic test date. The maintenance instructions. Check that all portable fire extinguishers have been numbered."Refill after complete or partial use. extinguisher. Check for visible damage or abuse of hoses. The test-and working pressures. boots. The operating instructions. The extinguishing agent. All metal parts of the handle should be sheathed. Check that no extinguishers with a medium liable to give off toxic fumes is in use. There should be least 2 sets of fireman suits on the rig. A portable battery operated safety lamp capable of functioning efficiently for a period of not less than 3 hours." A non-metallic discharge horn. Extinguishers of less than 9 litre capacity will be accepted in the radio room or similar service spaces." Sufficient spare charges for 25% of the portable extinguishers should be available. Instructions for regular checks The test and working pressure. The word "Fire Extinguisher". The instruction . A self-contained breathing apparatus. Ensure that no Halon or CO2 extinguishers are near or in sleeping quarters. Machinery spaces should be equipped with extinguishers suitable for oil fires. valves and hangers. 50% of which should be of the foam type. The method of operation should be readily apparent. The boxes will be located in pairs. capacity of the extinguisher. The manufacturer and year of make. All galley extinguishers should be suitable for use on oil fires. Charges should be renewed every 4 years or if there is a weight loss exceeding 10% of the original.7 8 9 10 11 12 13 They should have a re-enforced discharge hose which will not kink if bent through 90 degrees. A protective outfit including gloves. The manufacturer. A fireman's axe which should have a blade and a spike on the reverse side. Camp accommodation extinguishers should be of the water type although up to 50% of the number may be dry powder. 3 Minor Minor Minor Minor Minor Minor Minor 3 3 3 3 3 3 Halon extinguishers should be clearly marked with: 14 15 16 17 18 19 20 21 22 3 3 3 3 3 Minor Minor Major Minor Minor Minor Minor Minor Major 3 3 3 3 CO2 extinguishers should have: 23 24 25 3 3 3 Minor Minor Minor Foam extinguishers should be marked with: 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 Dry powder extinguishers should have a controllable release mechanism which may be shut-off. Check that firemen's outfits are stored in suitable containers with instructions on the lid. The instructions . extinguisher's test pressure. operating instructions. a face mask or hood and a helmet. Dry powder extinguishers should be clearly marked with: 3 3 3 3 3 3 3 Minor Minor Minor Minor Minor Minor Minor The word "Fire Extinguisher". They should be fitted with a mounting bracket. A warning about use on electrical fires. 3 3 3 3 3 3 3 3 3 3 Minor Minor Major Minor Minor Major Minor Major Minor Minor Criti cal Major Major Major 3 3 3 3 Fire Extinguisher: 47 48 49 50 3 3 3 3 Minor Minor Minor Minor 51 52 3 Minor Minor 3 The fireman suits should consist out of: 53 54 55 56 3 3 3 Minor Minor Minor Minor 3 . The year of manufacture. solution level for a full extinguisher. extinguisher and minimum of 12 mm for a 45 kg. There should be a locking device on the trigger. nozzles. Halon extinguishers should be fitted with a rupture disk.

slack off line. Spare capacity may be reduced to 4800 litres if a compressor is available.4 BREATHING APPARATUS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 11. Can the system be easily recalibrated? 3 Criti cal Minor Major Major Minor Major 3 3 3 3 3 . are these well protected in the harness and only refilled onshore with dry air. A fire-proof life and signalling line should be provided 3 metres longer than required to go from any accommodation or work space to clean air. Accepted frequencies are 4 yearly CO2 cartridges are not to be recharged if more than 15 years have elapsed since date of manufacture A detailed plan of the layout of all firefighting equipment should be posted at the toolpushers office and at the camp. Recommendations to be made regarding structural improvement to the system. Check when the pressure relief valves of the compressor(s) were last tested/certified. with a full flow override device and a gauge. Are the B. shall be removed from servic Check maintenance system that all B. The plans should be clear and not confused by excess detail.A. Check control station and location. decals.A. Check that sufficient sets of breathing apparatus are available at readily accessible locations when H2S is or may be present. gauge lenses melted or elastomeric bumper distorted. 11. An instruction plate should be attached at each end of the line reading the following: Signals by wearer of breathing apparatus. Check audible and visual alarm. Is the system self-monitoring for faults. Check the arrangement of the compressor for suitability of clean air supply.A. The line should be 500 kg copper or galvanised steel rope overlaid by hemp rope to 32 mm circumference. filtration. Recommendations to be made regarding structural 66 improvement to the system. 3 3 Minor Minor Minor 3 3 Minor 3 Criti cal Criti cal Minor Minor Minor Minor 3 3 3 4 4 Recommendations to be made regarding the general condition of the system. Check the last cylinder hydrostatic test date to ensure it was tested within the last 5 years. Every set should have spare air storage of 2400 litres unless 5 or more sets are available then the spare capacity is reduced to 9600 litres. Safety harnesses should be adjustable and be fitted with a lifeline equipped with a suitable strength. (8 bottles) Check the spare bottles. sets well constructed and in good condition with full face masks. The maximum weight should be less than 16 kg. sets are regular maintained.57 58 59 60 61 62 63 64 65 A safety harness and lifeline. Visually inspect cylinder for dents or gouges in metal. compressed air type containing at least 1200 litres of free air. If ultra lightweight cylinders are in use. Cylinders which show exposure to high heat or flame. Check that activation of an alarm in any area should not prevent another area from sounding. such as paint turned brown or black. reliable level to prevent activation by background levels.3 Visually inspect the complete apparatus for worn or aging rubber parts and damaged components. operating instructions and procedures. FLAMMABLE GAS DETECTION 3 Criti cal Criti cal Minor 3 3 3 3 Aluminium 3 Minor Criti cal Criti cal Criti cal 3 3 Major 3 3 Major Major Criti cal Criti cal Criti cal 3 3 3 3 4 4 Major Minor Minor 1 2 3 4 5 6 Check that there is a flammable gas detection system with detectors at all likely areas for flammable gas to occur. 2 pulls . charred or missing. Check when the various fire extinguishers were last pressure tested.2. The system should be set at the lowest possible. Recommendations to be made regarding the general condition of the system. They should be of an open circuit. sets should be clearly marked with the manufacturer's name as well as operating instruction and have the charging pressure marked in 20 mm red letters on a white background up to 137 bar and black on yellow for up to 207 bar. B.

Check that the location of the sensors could be considered an effective layout. Are the meters of robust construction. Check that portable gas detection systems are examined and tested every 28 days and before use. DRILLING FACILITIES SAFETY 3 Major 3 3 Minor Major H2S Gas Detection. Check that radio-active sources or explosives are stored as far from the accommodation as reasonably practicable. Check that safety signs are installed giving instructions for material handling. 3 Minor 3 Minor Minor Operating practise.5m. long. When was is last tested. easily handled by one person and have a sampling tube at least 1.sequential systems are not approved unless they have very quick sampling frequency. Recommendation to be made regarding the general condition of the system. Check records and frequency of pit and BOP drills. and safety boots available. well away from the accommodation or from hazardous zones. 13 14 15 16 17 18 19 20 21 11. welding masks or goggles. mud-logging unit. first-aid. Are there sufficient supplies of eye. Check that the operations manual contains a drawing showing the location of storage for radioactive. All doors to hazardous areas should be marked with "HAZARDOUS AREA" in red capital letters at least 50 mm high.)? Check if there is a fixed foam system installed for the mud tanks. Check the condition of the test equipment of the gas detection system.and ear protectors. Does it measure the actual concentration of gas present. Recommendations to be made regarding structural improvement to the system. When oil base mud will be used. Check that all guards in good condition. updated and authorised. mud pits. Can a sensor be tested without affecting the whole system. Check that all safety lockers have been supplied with the appropriate safety equipment (safety gear. Is there an H2S warning system and is it presently operational.5 3 Major Minor Minor Minor Major Major Minor Minor Minor 3 3 3 3 3 3 4 4 1 2 3 Check the communications system from the driller's enclosure to the monkey board. reserve pit leaks. Are there appropriate warning and safety signs displayed. breathing apparatus. The meter should read LEL%. Check if there are standing instructions/regulations for fuel-leaks.7 8 9 Only systems with continuous monitoring of all detectors are approved . It should be used. Are all hatches and doors to areas or receptacles containing dangerous substances marked with "DANGER" in red letters. There must be at least 2 meters available. welding aprons. toolpushers and company mans office. trash in pits. Check that all flammable substances are kept in appropriate receptacles. 3 4 5 6 7 8 9 10 3 3 3 Minor Minor Minor Minor Minor Minor Criti cal 3 3 3 3 Protective Clothing 11 3 Minor Hazardous Areas 12 3 Minor Dangerous Substances 13 3 Minor 14 15 16 3 Criti cal Minor Minor 3 3 17 3 Minor Dangerous Machinery 18 19 20 3 Criti cal Minor Minor 3 3 . A non-fixed guard must incorporate a safety device which shuts down the machine when the guard is open. explosive or flammable substances. Is there a battery check function. A properly constructed 3 rail guard rail should be fitted across the V-door when it is not in use. Check that any dangerous moving part is enclosed by a fixed guard. etc. Doors to rooms containing a recognised fire hazard should be fitted with a door closer. overalls. preventing accidental contact. Are the safe drilling procedures & standards complete. 50 mm+ high. etc. (oil based mud) Check that all the sacks are clearly labelled and not mixed. gloves. Check which provision is available for calibration and testing. 10 11 12 3 3 3 Criti cal Minor Minor Portable Gas Detectors.

oils. Note action taken by Contractor's toolpusher. 3 3 3 Minor Minor Minor 3 3 3 Minor Minor Minor Minor 3 3 3 Minor Minor 3 Minor Minor Minor Minor 3 3 3 3 3 Minor Minor Minor Minor Minor 15 16 17 3 4 4 Recommendation to be made regarding the general condition of the system. there should be two medically trained persons. Check how responsibility is controlled and what the review process is. 11. etc. Doors to the hospital should be marked "HOSPITAL" in red capital letters at least 50 mm high. Check if there is ambulance available. If the crew complement is greater than 40. Safety and health data sheets for all chemicals. Recommendation to be made regarding structural 18 improvement to the system. Is the hospital purposely built and with easily cleaned surfaces. Check the training and certification of personnel such as: first-aid. (Expire date. Are there suitable drinking water points. Is the drinking water tested for purity every three months. well control. the means to sterilise equipment The hospital should not be used for any other purpose. Check the records. Check that the person who is responsible for the first-aid supplies carried out checks. H2S emergency particulars of search and rescue service (desert) emergency shut down instructions The Emergency Procedures manual should be readily available. Is there a first-aid log for minor injuries. follow up on accidents. work table with smooth impervious top. injury and illness forms filled out. Check if there is a list with medical trained persons available in the hospital and toolpushers office. Check the general alarm system in the camp. records. both of whom can use artificial respiratory equipment. toolpusher and company man office.6 FIRST-AID AND HOSPITAL Hospital 21 4 4 Minor Minor 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Health Check that the hospital is equipped with all necessary medicines.Recommendations to be made regarding the general condition of the system. necessary for the running of the rig should be available and a COPY kept by the medic. It should have the following equipment: smooth surface sink with hot and cold water. Check the training certification of the personnel on the rig. 8 9 10 11 3 3 Minor Minor Minor Minor 3 3 . 3 Minor 3 3 3 Minor Minor Minor Minor Minor 3 3 Alarm and Public Address System. The general alarm should be capable of giving a bell or klaxon or visual alarm.) Are there an accident. fire fighting. Check that flashing light alarms in high noise areas are visible from all parts of that space. Instruction notices must be posted in anyarea where action in an emergency is performed. Check that the DHSS Accident book is held in the hospital and kept up to date. greases etc.7 EMERGENCY PROCEDURES MANUAL Check the Emergency Procedures Manual for details of action taken during theor explosion 1 a fire following: 3 Minor a blowout a leak or spill of oil or gas a storm or severe weather condition a structural failure an equipment failure resulting in risk to personnel a death or serious injury/illness There should also be: 2 3 4 5 6 7 A code of signals for general alarm system indicating: abandon rig. Can it be activated easily. fire team leader. Check that the general alarm and public address system be operated from the drill floor. 11. Is there enough room available for a stretcher to be brought into the hospital. 22 Recommendations to be made regarding structural improvement to the system. H2S. clearly marked "Drinking Water" conveniently accessible to everyone. fire alarm.

There should be 1 lockable drawer per person. toolpushers and company man office for general alarm and for the P. Check that the accommodation is clean.A. Are exits clearly marked. Separate sleeping accommodation should be provided for women. Check that emergency telephone numbers are posted. The recreation room should be large enough to seat at least half the complement at one time. Check that there is an adequate system in use to ensure that no uncertified lifting equipment can be taken in use. If so. Inspections should be at 6 months intervals. and approval of the Certifying Authority. Are they working and in satisfactory condition. All materials used must be non-combustible and be approved by a relevant code/standard. Check that these numbers are regular checked and tested. 3 Minor 3 3 3 Minor Minor Minor Minor Minor Minor Minor Minor Minor Minor Minor Minor Minor Minor Minor Minor Minor Minor 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 Fire Protection for Accommodation. elevators. Check all certification. Are smoke detector provided in the accommodation. Are there two means of exit provided. 8 3 Minor 9 10 11 12 11. 20 Galley 3 Minor . systems are supplied by normal and emergency power.) Check that all pad-eyes are regularly tested color coded and marked with the SWL. tidy. Are all multiple slings (bridles) marked with the approved symbol. Check that lifting appliance safety load indicators (cranes) and alarms are examined/tested every 7 days. Check that heating and air conditioning has been provided in the accommodation. SWL x TONNES 0 90 Degrees Check that no modification to any lifting equipment has been carried out without consultation with. Check that all certificates of all lifting appliances. Check that all electrical wiring and outlets are in good order. Instructions should be clearly displayed at the driller's console. (links. Recommendation to be made regarding structural improvement to the system. Check that sufficient fire extinguishers are available. Check that the lifting gear equipment register include drilling equipment lifting gear.12 13 14 15 16 17 11. including wires. located outside hazardous areas and not seriously affected by noise or vibration. kept on file on the rig. Recommendation to be made regarding structural improvement to the system. Recommendation to be made regarding the general condition of the system. The mess room should be capable of seating at least half the total complement at one time. LIFTING AND HANDLING 3 3 Minor Minor 3 3 4 4 Minor Minor Minor Minor 1 2 Check that all lifting appliance wire lines are examined and tested at 7 day intervals.A. Check that the accommodation is properly grounded and check when this was measured and verified. Check if there is a dedicated muster station area at the camp and the rig site.8 Check that the general alarm and P. properly heated and cooled. There should be one basin with hot and cold water per 6 persons and a WC and bath or shower for every 8 persons. ACCOMMODATION 3 3 Minor Minor Independent Lifting Gear Inspections. concerning the most recent lifting gear inspection. Check that this alarm can be heard in all areas. Recommendation to be made regarding the general condition of the system. Check if there is a fire fighting plan displayed in the camp and rig site. Check when they were last function tested. Check camp and rig alarm system. when was the last function test. 3 4 5 6 7 3 3 Minor Minor Minor Minor Minor 3 3 3 Lifting and Handling Appliances. down hole tools. well-maintained and orderly.9 3 Minor Minor Minor Minor 3 4 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Is the accommodation protected from the environment. (if applicable) Check that a competent inspection company is used. system.

Recommendation to be made regarding the general condition of the system. bottles are on floors. Choke manifold. Hazards: Nails.10 4 4 Minor Minor 1 2 Check if there is a waste oil storage tank available and is the capacity sufficient. Recommendation to be made regarding structural 9 improvement to the system. (Ignition hazards. 11. etc. broken glass. obsolete equipment machines and fixtures lying around. Check the condition of the fire blanket which should be installed in a suitable container. unsafe. 13 3 Minor 14 15 16 17 18 3 3 3 3 3 Minor Minor Minor Minor Minor 19 20 21 3 3 3 Minor Minor Minor Walkways and Stairs. structures. lack of disinfectants. 22 3 Criti cal . racks. Personal items lying around: clothing. Makeshift equipment.) Overloaded or improperly loaded: racks. Air. POLLUTION CONTROL 3 3 Minor Minor Minor Minor 3 3 25 26 11. deep fat fryers etc. Check for signs indicating possible bump hazards and possible slippery areas. etc. dust filings. in aisles. 3 The following questions if OBM is used. Is the mud lost during a mouse hole connection or is that collected and returned to a wast tank or mud returns tank? Check that the drains (gates) of the mud tanks are in good condition. toppling boxes. Congested portable equipment: air guns. broken flooring or paving. etc. mud processing areas. unpainted. drill motors. or packages. walkways and equipment storage areas. Unclean wash and rest rooms. The use of HALON fire fighting equipment should be discouraged for environmental reasons. lack of soap. Watch and document all tripping hazards. desks. (if applicable) Are the dump valves of the mud pits secured properly to avoid accidental dumping of oil base mud. fountain unclean. hanging wires. Check the access to and from the rig floor and pipe racking area and the position of the following: Standpipe manifold. 3 4 5 6 7 8 Check that drilling cuttings are being cleaned before being disposed off. Walkways should have a non skid surface 3 3 3 3 3 3 3 Minor Minor Criti cal Minor Minor Minor Minor Minor Minor Minor Minor Minor 3 3 3 3 3 Walkways and Railings. Check the condition of the grating on mud tanks. papers.11 HOUSEKEEPING Check the following for poor housekeeping: 1 2 3 4 5 6 7 8 9 10 11 12 Damaged. Check if there is a fixed CO2 fire-fighting installation installed in the galley. chips. Rubbish: cigarette butts. towels. Check for missing and condition of all handrails. oil. Unstable or unbraced piles. frames. (if applicable) Check if the drainage of the drill floor being collected and pumped back into the system. Check for proper lighting in all work areas. etc. At least a fire extinguisher should be available. scrap of work and rubbish. on machines.21 22 23 24 Check if all furnaces. racks. lunch boxes. Make complete inspection by walking every walkway both in daylight and at night time. shelves and skids. 3 Minor Criti cal SHELL Companies need to be informed if such equipment is on the rig. Check the condition of the filters which are installed on the air extraction hoods above the furnaces. dirt and oil on work benches. gas. Ensure all derrick lights are working. water or coolant leaks. holes and worn walkways. paper. on floor. and the like. Grating should not be bent and become a tripping hazard. Recommendation to be made regarding structural improvement to the system. Check that the grating is not overloaded. have been covered by extraction hoods. aisles. work benches. rough jagged corners. 3 Criti cal Criti cal Criti cal Criti cal Criti cal Minor Minor 3 3 3 3 4 4 Recommendation to be made regarding the general condition of the system. Unclean equipment: dirty benches. Dirty floors and walls.

Check materials and equipment for cleaning spills. All ladders over 6M. Recommendation to be made regarding the general condition of the system. Check that rest platforms are fitted on long ladders. emergency response requirements etc. 3 Minor Minor Minor 3 3 3 3 3 3 Minor Criti cal Minor Minor 3 Minor 3 Minor Minor Minor Minor Minor Minor Criti cal Critical Minor 3 3 3 3 3 3 Fuel oil system: 16 Check that the fuel tank is fitted with grounding wire which can be connected to the loading truck during unloading 17 Are proper instructions displayed in local and English language 18 3 3 3 Check that the fuel supply to the engines can be closed from a safe area and that this valve is marked as such. Are all employees made aware of safety policies. Check that there are signs available to post. Check that the maximum working pressures are clearly marked on all pressure vessels. letters. Check the gas bottles for excessive corrosion. Is there an accident prevention program in effect. suitable store for paint and other flammable materials available. Check that the acetylene and oxygen bottles are fitted with flash-back protection of an approved type. goggles etc. Check that it covers the following: a) hot work b) electrical work c) high pressure testing d) mechanical isolation 3 3 Minor Minor . by discussions with a representative sample of the rig crew. is available.23 24 25 26 27 28 11. are records kept/followed up. GENERAL SAFETY ITEMS 3 Criti cal Criti cal Criti cal Minor Minor Minor 3 3 3 4 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Check if there is a separate. orientation given to all new employees. corrections made and records available on site. high should have safety cages fitted or have safety harness devices. Personnel: Check familiarity with general safety requirements. Recommendation to be made regarding the general condition of the system. posters.13 3 3 3 3 Minor Minor Minor Minor Minor Criti cal Minor Criti cal Minor Minor 3 3 3 3 4 4 1 2 Check that a permit to work system is used. WORK PERMITS Minor Gas Bottles: 19 20 21 22 23 24 25 26 27 28 11. frequency of safety meetings. Check that all the pressure relief valves are regularly tested/certified. Freon bottles near compressors should be raised off of the ground to minimize corrosion of their base. where practical at intervals of 9 metres. Recommendation to be made regarding structural improvement to the system. Check that there is an absolute minimum in the open air of 10 ft. above the walkway. indicating high pressure testing is in progress.12 All walkways above 2m. should have a 150 mm toe-board and have 3 handrails to at least 1m.5 metres above the bottom of the ladder. Are there regular safety inspections by contractor. Check that sufficient eye protection. Recommendation to be made regarding structural improvement to the system. between oxygen cylinders and flammable gas cylinders.(SWP) Have all sight glasses of tanks been properly protected for accidental damage? Have all sight glasses been equipped with selfclosing valves? Is a policy enforced to wear safety glasses at the rig site. Have all oxygen and acetylene bottles been stored in the properly designated locations? Check that "DANGER" and "NO SMOKING" signs are clearly displayed. Have they been secured with chains or purpose designed clamps instead of rope? Check that the proper hose clamps have been used on the gas hoses instead of jubilee clamps. Are high pressure lines secured/anchored and identified (including vent lines of high pressure relief valves of for instance the mud pumps)? Check that there are eye guards installed on grinding wheels in the workshops. videos. Check that the safety cages extend from 2. Define what method is used: booklets.

3 3 3 Minor Criti cal Minor 6 7 8 3 Minor Minor Minor 4 4 .3 4 5 Are the permits properly completed and work checked by a responsible person. Check that the system is in use as an effective tool. Are the lock-out/tag-out procedures in effect. Records should be maintained for at least one year. Recommendation to be made regarding the general condition of the system. Recommendation to be made regarding structural improvement to the system. instead of simply to satisfy the legislation. Are work permits signed off and returned to the toolpusher on completion of all work.

6.: DESCRIPTION: 12. reason for Feedback Form) and prioritised (give deferred PM tasks a higher priority) in order to improve planning of work. and recorded instructions 3 API RP 7L 1. Instructions 12.: Serial No. 2 Are all Preventive Maintenance Work Orders (PM tasks) feasible looking at the already existing workload for the maintenance organisation on the rig. 12.1 PM ON MUD SYSTEM 12.7 ORGANISATION WELL CONTROL 12.2 PREVENTIVE MAINTENANCE GENERAL 1 Are all Preventive Maintenance Work Orders (PM tasks) understood by personnel.1 PM ON DRILLING EQUIPMENT PAGE No. piping diagrams. infrared heat sensing and spectrographic oil analysis are used for all essential equipment inspections. 3 Minor Minor 3 Minor 3 Minor 3 Minor 3 5 6 Minor 3 3 3 4 4 Minor Minor 7 8 9 10 Minor Minor Recommendations to be made regarding structural improvement to this subject. Revision September 2002 LR Comments Standards and Res. 2 3 Are Machine History Reports regularly made out as required? How would you rate the quality of Machine History Reporting? API RP7L 1.10. How would personnel rate the practicality of the Preventive Maintenance Tasks down loaded by management for them to comply to.7. Cooperation of operational personnel in maintenance activities. etc.6 ORGANISATION MUD SYSTEM 12. up-to-date drawings. torque's.LAND RIG DRILLING UNIT INDEX-MAINTENANCE SYSTEM No.4 12.5. Recommendations to be made regarding the general circumstances regarding this subject.10 ORGANISATION ELECTRICAL 12.1 PM ON WELL CONTROL EQUIPMENT 12. satisfactory or unsatisfactory. 12.3 ANALYSIS AND REPORTING Is the deferred maintenance periodically evaluated (for reason of 1 delay.9. temperatures.: 008-2003-0019-LR-L Revision September 2002 LR-008 L date: 12. 3 How would you rate the detail of the preventive maintenance tasks.1 PM ON ELECTRICAL EQUIPMENT 12. Would personnel describe this as satisfactory or not.2 12. Are the equipment manufacturer's service alerts on the rig and properly filed. How would personnel rate the efficiency and accuracy of the stock control system. Are the daily and weekly PM booklets utilised by designated personnel? Involvement of operational personnel with maintenance.9 ORGANISATION ENGINE ROOM 12.1 PM ON ENGINE ROOM EQUIPMENT 12. such as vibration analysis.4. 008-2003-0019-LR-L No.)? 4 Degree in which diagnostic techniques.3 12.5 MAINTENANCE ORGANISATION PREVENTIVE MAINTENANCE ANALYSIS AND REPORTING DEVELOPMENT MAINTENANCE ORGANISATION ORGANISATION DRILLING 12.1 MAINTENANCE ORGANISATION 1 Does the company have a Planned Maintenance System. Indicate completion percentage of PM-tasks of several monthly Preventive Maintenance Reports.1 3 Minor 3 3 Minor Minor .11 ORGANISATION SAFETY 1 2 3 4 Satisfactory Unsatisfactory Not inspected Not applicable Critical Major Minor SN. Minor Minor 3 4 5 6 3 3 3 3 Minor Minor Minor Minor 7 8 9 3 3 3 Minor Minor Minor 10 11 4 4 Minor Minor Recommendations to be made regarding structural improvement to this subject. pressures.3 3 Crit. especially the registration of measurements (tolerances. The simple daily and weekly maintenance routines. thus are sufficient spares available for safety critical equipment and major equipment? Recommendations to be made regarding the general circumstances regarding this subject. How would personnel rate the availability of the correct spare parts to maintenance personnel.1 12. working area)? Accuracy and availability of technical documentation. 2 Are all manuals available and are the heads of departments familiar with the instructions regarding the operationability of the maintenance management system? Is personnel familiar with their function and job descriptions? How would you rate the housekeeping of the maintenance department (tool store. Are the manufacturers recommendations followed with respect to maintenance intervals and tasks. etc.

3 Major 15 3 Minor 16 17 18 Are all modifications carried out as per manufacturer's safety alert bulletins. by means of dismantling. (TDS-3. ROTARY TABLE 7 Check when the main bearing clearance was last measured. 3 Minor 2 3 3 3 Minor Minor 4 5 3 3 Minor Minor 6 7 4 4 Minor Minor Recommendations to be made regarding structural improvement to this subject.) Rate the extent to which this training is provided.H.5. easy accessible and up-to-date? (Every six month's the history files should be updated by head office. Are break downs logged and are they occurring in above average time intervals. software. Is the PM system for the drawworks up to date. 2 Are the foundation hold down bolts regular checked for tightness. 5. API RP 8B/ SI 1019. 9 10 Is the PM for the rotary table up to date. the organisation on the rig can only be judged if they have received that update) Are Equipment Reports and Feedback Forms correctly filled in and sent to Head Office? (Record also whether or not Head Office responds every time) Are the Equipment Reports and Feedback Forms evaluated. equipment in hazardous areas. Check that the critical components comprising the torque wrench are checked at least on every tour (12 hours) or more regularly. Are the proper certificates available on the rig. carried out at least every 12 months or 3. Does maintenance personnel receives training (training-on-the-job) in reporting techniques (Machine History Reports). Recommendations to be made regarding the general circumstances regarding this subject. filed and followed up by the maintenance coordinator? (rig manager?) Recommendations to be made regarding the general circumstances regarding this subject. administration. DEN 43/93 Shell PM TASKS / HISTORY RECORDS. 12. 4. maintenance of new installed equipment [top drives. Are all technical and safety bulletins sent and available on the rig. 12 Check the records to verify the oil flow to the take-up bearing is regularly checked.000 Rhrs. 4H. etc.4 Are the Machine History Reports properly filed. (6 monthly) Is a regular thorough examination.5 ORGANISATION DRILLING 12.001 dated TEB RECORDS TEB RECORDS PM TASKS / HISTORY RECORDS OIL SAMPLE RECORDS PM TASKS / HISTORY RECORDS / PM TASKS HISTORY RECORDS. maintenance of electr. Check when the gear box oil was last changed. Check if the main shaft has been removed recently for inspection of the splines. Extent in which the apprentice program fills the department's needs for qualified mechanics.) Does maintenance personnel receives training (training-on-the-job) in the PM tasks. 6 PM TASKS 3 3 3 3 3 Minor Minor Minor Minor Minor 3 Minor 3 3 3 3 Major Minor Major Minor 3 3 Minor Major 13 3 Major 14 Check when the precharge pressure of the counterbalance cylinder accumulator was last checked.g.1 PM ON DRILLING EQUIPMENT DRAWWORKS 1 Is the drawworks foundation bolt check covered in the PM system. service bulletin.F PM TASKS / HISTORY RECORDS PM TASKS / HISTORY RECORDS 3 Major 24 25 3 3 Minor Major . This should be included in the PM and checked monthly as per. Are break downs logged and are they occurring in above average time intervals? TOP DRIVE DRILLING SYSTEM 11 Check oil sample analyzing reports.000 hrs) Check that regular oil samples are taken. 5H) Check that all derrick mounted equipment are regularly inspected for security and tightness.006"). Does the drilling contractor provide its maintenance personnel with special training (e. 12. (. Check that the make-up torque of the swivel to mainshaft rotary shouldered connection is inspected to ensure proper make-up torque has not been reduced.38 Rev. during normal drilling operations. 3 4 5 Check that all air valves are serviced regularly. electricians and other craftsmen.UNIVERSAL 6 Check if springs of emergency brake are renewed every 12 months.004. 3 3 3 Minor Minor Major 19 20 21 3 3 3 Minor Minor Major 22 3 Minor 23 Varco Service Bulletin No. reporting. (Varco top drives with integrated swivels) Check that the bolts of the M. Check that adequate procedures are written covering maintenance visual inspection and thorough examination in accordance with the manufacturer's recommendation. DDM lower clamping cylinders are replaced on a 3-monthly basis according to M. 3 Minor 5 3 Minor 6 7 8 3 4 4 Minor Minor Minor Recommendations to be made regarding structural improvement to this subject. Varco Safety Alert TDSCERTIFICATION RECORDS. etc]. PM TASKS PM TASKS / HISTORY RECORDS / PM TASKS HISTORY RECORDS PM TASKS HISTORY RECORDS PM TASKS / HISTORY RECORDS HISTORY RECORDS HISTORY RECORDS PM TASKS HISTORY RECORDS OIL SAMPLE RECORDS PM TASKS / HISTORY RECORDS PM TASKS / HISTORY RECORDS. 8 Check records of backlash in pinion and ring gear. DISK BRAKE . evaluation.4 DEVELOPMENT MAINTENANCE ORGANISATION 1 Are all Heads of departments trained in the maintenance management system within the company (Maintenance planning. (Yearly or 3. MH Safety Alert SA.H.

35 Is the spare kelly inspected and ready to be installed? 3 3 Major Minor 3 Major 3 Major CROWN BLOCK 36 Check if the sheave bearing wear is recorded and are within the allowable limits. PIPE HANDLING EQUIPMENT 55 Check if the tong counter weight wire lines are included in the lifting gear inspection program as they are classified as lifting appliances. 56 Check the throat ID of the API drilling bowls. TRAVELLING BLOCK 39 Check that bearing wear is regularly inspected.26 27 Check that the elevator is regularly gauged for wear on its bore. PM TASKS / HISTORY RECORDS PM TASKS / HISTORY RECORDS API RP 8B 3 3 Minor Major Critical 3 Minor 3 Minor 3 Critical 53 3 Minor EZY-TORQ 54 Check that the unit is calibrated on a yearly basis. (As per Sedco Forex Equipment Alert OIL SAMPLE RECORDS PM TASKS / HISTORY RECORDS PM TASKS / HISTORY RECORDS / PM TASKS HISTORY RECORDS PM TASKS / HISTORY RECORDS PM TASKS / HISTORY RECORDS PM TASKS / HISTORY RECORDS. Sedco policy on North CERTIFICATION RECORDS. API PM TASKS / HISTORY RECORDS HISTORY RECORDS PM TASKS / HISTORY RECORDS CERTIFICATION RECORDS HISTORY RECORDS PM TASKS / HISTORY RECORDS HISTORY RECORDS PM TASKS / HISTORY RECORDS PM TASKS / HISTORY RECORDS PM TASKS / HISTORY RECORDS 3 3 Major Major 3 Major 3 Major 30 31 Check oil analyzing reports. 3 3 Minor Major KELLY SPINNER 32 Is the PM for the kelly spinner up to date. 3 Minor HOOK 44 Is the PM for the drilling hook up to date? 3 Major 45 Are break downs logged and are they occurring in above average time intervals? 3 Minor DRILLING INSTRUMENTATION 46 Check when all instrumentation was calibrated such as RPM of the rotary table. DERRICK 47 Check when the tugger sheaves were last removed from the derrick and inspected for bearing and shaft wear. Check measurements of the main bearing clearance of the swivel. 49 Check certification Sella block above the monkeyboard. Check that calibration of all instruments. mud pump pressure gauges. 3 Minor 40 41 42 Check the certification and proper SWL of the block hang-off lines. MD load indicator. (I. flow meter. 3 3 3 Major Minor Major 43 Are break downs logged and are they occurring in above average time intervals. etc.e. 48 Check when all bolted connections were checked for loose and broken bolts. and not twisted.) Major 3 Minor 3 Major . TUGGERS AND SHEAVES 51 Are the foundations regularly inspected by the crew as a standard PM task for obvious safety reasons. SWIVEL 29 Are welded keepers replaced with the bolted type at the time of the 2-yearly inspection? (Only on Sedco rigs) PM TASKS / HISTORY RECORDS / PM TASKS HISTORY RECORDS PM TASKS / HISTORY RECORDS PM TASKS / HISTORY RECORDS. (Replace when ID exceeds: 10 5/8" for standard and 10 7/8" for extended API bowls. KELLY & KELLY DRIVE BUSHING 34 Check if valid inspection reports are available of the kelly in use. in particular those displaying torque/ pressure and amps is carried out on a regular basis. yearly) 28 Check that the TDS unit power and service loops are regularly surveyed to ensure that they lay correctly and undamaged. (Not older than 6 months). 37 38 Is the PM for the crown block up to date. 3 3 3 Major Major Minor Are break downs logged and are they occurring in above average time intervals. Check if the bearing wear measurements are recorded in the PM history files. (Recommended by SF NS) Are proper certificates available to classify these winches as manriding winches? 3 Major 3 3 CERTIFICATION RECORDS CERTIFICATION RECORDS PM TASKS / HISTORY RECORDS PM TASKS / HISTORY RECORDS. (Yearly) CASING STABBING BOARD 50 Check load test certificates. 33 Are break downs logged and are they occurring in above average time intervals. (Should be taken yearly). (New 10 1/8"). Is the PM for the travelling block up to date. 52 Check that the wire on all man riding winches are replaced yearly.

68 Check that the deficiencies found during the last inspection have been repaired/ replaced? FISHING TOOLS 69 Check the inspection programme for the fishing tools. (This test is recommended by Varco to be repeated every 3 month.57 Check the master bushings. 62 63 64 65 Check if the corrosion rate has been monitored properly.7 ORGANISATION WELL CONTROL 12. BULK AIR SYSTEM AND TANKS 5 Check calibration reports of the bulk weighing system.20-½") 14 3/16" 3 Major 58 Check when the last slip test was performed in order to check the condition of the master bushings. GATE VALVES (BOP Mounted) 4 Are these valves disassembled at least once every 3 years for an internal inspection and full servicing? 5 Have all hub connections been re-torqued since the first pressure test after installation.) PIPE RACKING SYSTEMS 59 Check the maintenance files for recent repairs and problems. 61 Check that the inspection is carried out by a recognized company. HISTORY RECORDS HISTORY RECORDS PM TASKS HISTORY RECORDS HISTORY RECORDS PM TASKS HISTORY RECORDS HISTORY RECORDS / PM TASKS HISTORY RECORDS 3 3 3 Major Minor Major 3 3 3 3 Minor Major Major Major 73 74 4 4 Minor Minor Recommendations to be made regarding structural improvement to this subject.6 ORGANISATION MUD SYSTEM 12. 6 When were all kill and choke lines ultra-sonically checked for wall thickness especially in the bends? Does rig have documentation to show when lead targets were last changed ? CHOKE MANIFOLD 7 Check the planned maintenance and the testing procedure of the manifold. 9 If bolt torque is not monitored and recorded then they should be MPI'ed prior to installation. STANDPIPE MANIFOLD AND ROTARY HOSES 3 Check the certification of the rotary hoses. 4 Check the certification of the cement hose.1 PM ON MUD SYSTEM MUD PUMPS Check the planned maint. (Replace the master bushings when the ID reaches the following dimensions: Master bushing type/rotary table size wear dimension: MSS (17½". BOP HANDLING EQUIPMENT 3 Major 3 3 3 3 3 Major Major Major Major Major 3 Minor Cameron EB 595 D. CAMERON TYPE D 1 Were the packer and donut last removed for inspection within the previous year. (Last well and before) DRILLING SUBS 66 Check the inspection program for the drilling subs and the previous inspection records. 71 72 Check when the high pressure lines were last pressure tested. [A full contact should have been accomplished]. ANNULAR PREVENTER. Check for valid wall thickness inspection reports of the oil and gas lines.7.6. HYDRIL TYPE GL 3 Was the packer removed for inspection within the previous year. ANNULAR BOP. 2 Check the planned maintenance files for maintenance history. bowls and slips. DRILL STRING 60 Check inspection program of the drill string and the latest inspection records (6 monthly). Schedules to ensure maintenance is up 1 to date. 67 Check that the inspection has been carried out by a recognized company. Check that the deficiencies found during the previous inspection have been repaired/replaced. WELL TESTING EQUIPMENT 70 Check when the burner booms were last inspected. 7 Recommendations to be made regarding the general circumstances regarding this subject. Review the results. 6 Check the PM tasks used on this system and records. 12. Check if good records are kept.1 PM ON WELL CONTROL EQUIPMENT ANNULAR TYPE PREVENTERS ANNULAR PREVENTER. 22/7/94 Cameron EB 595 D. PM TASKS / HISTORY RECORDS 3 Minor PM TASKS / HISTORY RECORDS PM TASKS HISTORY RECORDS PM TASKS 3 Minor 3 3 3 3 3 3 Major Minor Minor Major Minor Minor Check if drill string related failures have been occurring. (Recommend that previous inspection report is not older then 1 year maximum) Recommendations to be made regarding the general circumstances regarding this subject. 22/7/94 3 3 Major Major . SHAFFER 2 Was the packer removed for inspection within the previous year. 8 3 3 3 3 3 3 4 4 Major Minor Minor Minor Minor Major Minor Minor Recommendations to be made regarding structural improvement to this subject. CAMERON STYLE HUB CLAMPS 8 Replace bolts and nuts after every 25 make-up and break-out cycles. 12.

3 Major 3 3 Minor Minor 13 14 Check generator main bearing. API RP 7C-11F section HISTORY RECORDS PM TASKS. 4 4 Minor Minor Recommendations to be made regarding structural improvement to this subject.) Accumulator precharge. (Max.1.10 ORGANISATION ELECTRICAL 12. 3 Check that a brake cooling water treatment being used? GENERATOR: AC 3 PHASE 4 Check PMS history files that programmes have been carried out on "due dates" for last megger readings and break downs. DC MOTORS (INCLUDING PROPULSION MOTORS) 3 3 3 3 Major Major Minor Major 3 Major . 8 Check the PMS history for last inspection of turbo chargers.5 3 Critical 3 Major 15 16 Recommendations to be made regarding the general circumstances regarding this subject. 6 Check the PM that the engines are overhauled when past 20. 1 2 Check when was the Elmagco brake was last disassembled and the bearings replaced.) A preventive maintenance programme for the emergency power system should be in place with records available covering at least the 3 previous years. This includes a weekly test of the automatic starting arrangements by interrupting the normal supply of power to the emergency bus. HYDRAULIC BOP CONTROL AND ACCUMMULATOR UNIT 12 The relief valves should be tested.4. HISTORY RECORDS PM TASKS.5 times the working pressure. (Max.). (New bottles should have ASME U1A certificates. tags with the test date and test pressure are to be installed.1. Is the emergency source of power including any associated circuits regularly tested by rig personnel and is such testing logged for record? 3 3 Major Minor 15 3 Minor EMERGENCY POWER SUPPLY 16 Provisions should be made for testing of the complete emergency system.9. HISTORY RECORDS HISTORY RECORDS HISTORY RECORDS PM TASKS. 17 Check PMS files for history of maintenance test running and megger readings. 3 PHASE 5 Check PMS history files that programmes have been carried out on "due times" and for last megger readings.1) weekly PM TASKS. TRANSFORMER. 2 yr. When where they last tested? 19 20 Check the air vessels. 2 Check the oil consumption rate in the log-book.** 3 Are lube oil samples taken.1 PM ON ELECTRICAL EQUIPMENT ELMAGCO BRAKE Check PM history files for repeating failures. (The pressure setting is normally 3. HISTORY RECORDS.10. 12.10 Ensure the crane/beams/blocks was load tested recently (5 tons above SWL) 11 Check the certification of the wire ropes and how long they have been installed. 5 Check that the PM system is up-to-date. 3 3 Major Major API Spec 16D 3. (E9) turbo charged 1 gallon / hr. 9 Is the coolant inhibitor concentration checked.2.2. ** (EMD) EMERGENCY GENERATOR SET (IF APPLICABLE) 11 Check the date of last lubrication oil change. 4 4 Minor Minor Recommendations to be made regarding structural improvement to this subject. API RP 62 (2.9 ORGANISATION ENGINE ROOM 12. recertified within the previous 2 years? 3 Major HISTORY RECORDS HISTORY RECORDS HISTORY RECORDS HISTORY RECORDS. AIR COMPRESSOR 18 Check safety valves. 12. HISTORY RECORDS. analised and are results reported back to the rig? 4 Check and inspect foundation bolts for any damage or improper torque. preferably every ten years the bottles should be tested in a qualified machine shop to 1.1 PM ON ENGINE ROOM EQUIPMENT DIESEL ENGINES 1 Check that scheduled cleaning of the turbo charger is part of the weekly routines. When were they last inspected? Have the pressure vessel relief valves been tested.000 run. CERTIFICATE 3 Major 3 3 3 Critical Major Critical 21 22 Recommendations to be made regarding the general circumstances regarding this subject. 13 Verify whether the accumulator bottles have ever been hydrostatically tested. The precharge pressure on each accumulator bottle should be measured prior to each BOP stack installation on each well and adjusted if necessary. Date last reading: ____________________ . 2 yr.6. 3 Critical 14 ASME Section VIII Division 1.2. API RP 62 (2. API Spec 16D 3.9 gallon / 24 hrs. Note: the generators to be megger tested for ModuSpec. Date of last lubrication oil change.hrs. and is it part of the PM routine? PM TASKS HISTORY RECORDS HISTORY RECORDS HISTORY RECORDS PM TASKS HISTORY RECORDS PM TASKS HISTORY RECORDS PM TASKS.1.6) 3 3 3 3 3 3 3 3 3 Major Minor Major Major Major Major Minor Major Minor 10 Check the records and spot check if the top piston rings land clearance is within tolerance. Others +/.3. (API Spec 16D 2.) 12 Check cooling water treatment. ** 7 Check if a major overhaul has been expected/planned in the first 6 months. EMD 16 cyl.3 API RP 53 chapter 12.300 psi) (We recommend to repeat this test 2 yearly).4.

3 3 3 Major Critical 10 Check when the various fire extinguishers were last pressure tested. .the cylinders have been discharged.1 PM ON SAFETY EQUIPMENT AUTOMATIC FIRE DETECTION SYSTEM Check PM history files for repeating failures. Are the results logged.or showing loss of pressure. 3 Are PM records up-date HALON/CO2 SYSTEM FOR FIRE CONTROL 4 Check when the equipment was last fully serviced by a certified independent company. Every 20 years if the FIXED cylinders are externally examined AND FOAM) FIRE EXTINGUISHER SYSTEMS (WATER and checked for 6 7 Check that the fire monitors are regular tested/checked/maintained.6 Check PMS history files that programmes have been carried out on " due times". for last megger readings and break downs. (if applicable) FLAMMABLE GAS DETECTION Check PM records that the gas detection system is regularly 12 tested/calibrated. GENERAL ITEMS 8 Check if current injection test is carried out within the last 5 years. 3 Major 3 Major 3 Major 3 Minor 3 Critical 3 Minor 12 13 14 3 3 3 3 Minor Minor Have sample checks been made of equipment earth bonding conductors to verify the earth continuity path? 15 Are comments on the survey and outstanding items requiring specified attention during the next survey.or are damaged. .11. Date last reading: ___________________ . generators. ELECTRICAL SAFETY (*) HAZARDOUS ZONES . for last megger readings and break downs. PORTABLE EXTINGUISHERS & FIRE FIGHTING EQUIPMENT Major 3 3 Major Major 8 9 Check last inspection/hydrostatic test date. Date last reading: ___________________ .ELECTRICAL EQUIPMENT Electrical Equipment 9 Ensure that all equipment permanently placed in hazardous areas is recorded in the PM system and check that regular PM tasks are performed and recorded. including the numerical measurements. Check PMS history files that the fire pump and hoses are regular tested/checked. heaters. etc.) and are the results recorded in the PM history files.11 ORGANISATION SAFETY 12. Check that all extinguihers are regularly checked by the crew (weekly/monthly) and that records are available. Electrical Earthing and Bonding 16 How often is the earthing bonding tested? Check records.or are showing signs of corrosion. 10 Are regular insulation tests conducted on all equipment and systems (cables. Critic al Minor Critical 3 3 . 12. 18 Minor Minor 3 4 4 Minor Minor Minor Recommendations to be made regarding structural improvement to this subject. motors. 1 2 Are satisfactory operating and maintenance instructions available. AC MOTORS 7 Check PMS history files that programmes have been carried out on " due times". 11 Are regular maintenance checks conducted on electrical equipment located in hazardous areas with regards to corrosion and to ensure the integrity of the flame path? Are type of survey and dates when carried out recorded. Accepted frequencies are 4 yearly BREATHING APPARATUS 11 Check the PM system for the breathing apparatus. 3 3 3 Last date of inspection: Next 3 3 Major Major Minor Major 5 When were the gas cylinders last hydrostatically tested according the following: Every 10 years unless: . . 17 Recommendations to be made regarding the general circumstances regarding this subject. switchgear.

: 008-2003-0019-LR-L Revision September 2002 LR-008 L date: 13.2 Serial No.3 Main Fire Water Extinguishing System 13.5 Remotely Operated Choke 13.1.6 13.2 Annular Preventers 13.6 BOP Handling System 13.1.5 Desander 13.2.3.1.19 Pipe Racking System 13.5.6.2.3.12 Casing stabbing Board 13. SN.15 Pollution Control 13.4 Portable Extinguishers 13.7 Serial No.2 Shale Shakers 13.7.7.LAND RIG DRILLING UNIT INDEX: SPARE PARTS No.: Serial No.1.3.14 Lifting and Handling 13.3. and instructions Crit.8 Travelling Block 13.7.3.2. Instructions .1.16 Ezy-Torq 13.7.1.1.9 BA Sets 13.20 Power Tong MUD SYSTEM 13.13 First Aid and Sick Bay 13.6.10 Bulk Air System and Tanks WELL CONTROL EQUIPMENT 13.3 Transformers 13.1.7 BOP Control Unit 13.5.6 General Items SAFETY 13.6.1.1.1 Ram Type Preventers 13.2.6.1.7 Crown Block 13.12 Drilling Safety equipment 13.1 Drawworks 13.4 Choke and Kill Manifold 13.3.10 Drilling Instrumentation 13.1.15 Pipe Spinning Wrench 13.2.: DESCRIPTION: 13.1.9 Standpipe Manifold 13.13 Tuggers and Sheaves 13.: 008-2003-0019-LR-L Revision September 2002 LR-008 L date: 13.4 Desilter 13.1 Automatic Fire Detection System 13.1.9 Diverter System POWER PLANT 13.10 Gas Detection System 13.5 Fire Fighting Equipment 13.3.4 Air Compressors 13.6 Cranes/Forklift 13.2 CO2 Systems 13.7.7.4 DC Motors 13.3 Gate Valves 13.5 Kelly Spinner 13.2 Generators 13.5.1.3.2 Emergency Generator Set 13.6 Kelly and Kelly Drive Bushing 13.9 Hook 13.7.7.5 AC Motors 13.7.7 Refrigerating and Air-Conditioning ELECTRICAL 13.1.17 Pipe Handling Equipment 13.1.2.4 Swivel 13.1.1.2.: 008-2003-0019-LR-L Revision September 2002 LR-008 L date: 1 2 3 4 Satisfactory Unsatisfactory Not inspected Not applicable Revision date: Comments and recorded values September 200 Standards Res.14 Survey line 13.7 Centrifuge 13.6 Degasser 13. 008-2003-0019-LR-L No.8 Mud Agitators 13.5.2.7.11 Derrick 13.16 General Safety Items PAGE No.2.3 13.5 13.1 Main Engines 13.1 Mud Pumps 13.1 DRILLING 13.6.6.3 Mud Cleaner 13.1 Elmagco Brake 13.7.2 Rotary Table 13.7.2.3 Top Drive 13.18 Iron Roughneck 13.5.1.

1.3 Top Drive 15 IBOP valve 16 Repair kit IBOP valve 17 Service loop on the rig or available within 24 hours.11 Derrick 53 Pins 54 Bolts 55 Recommended parts 13.1.1.4 Swivel 27 Wash pipe assembly 28 Kits for wash pipe 29 Shims 30 Recommended parts 13.1.1. 18 Spare motor or available within 24 hours 19 General parts for electronics 20 Pressure gauges 21 Spare main shaft or available within 24 hours 22 Dies for pipe handler 23 Hydraulic cylinder for pipe handler 24 General parts for hydraulics 25 Back-up hydraulic pump 26 Recommended parts 13.16 Ezy-Torq 70 Hydraulic hoses 71 Pulling cable 72 Recommended parts 3 3 3 3 3 3 3 3 3 3 4 3 3 4 3 3 3 3 3 3 3 3 3 3 3 4 3 3 3 4 3 3 3 4 3 3 3 3 4 3 3 3 4 3 3 4 4 3 3 3 3 4 3 3 4 3 3 3 4 3 3 3 3 4 4 3 3 3 4 3 3 4 Major Major Major Major Major Major Major Major Major Minor Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major .1.1.13 Tuggers and Sheaves 60 Wire ropes 61 Operator handle 62 Spring for handle 63 General parts 64 Recommended parts 13.1 DRILLING 13.1.1.1.2 Rotary Table 12 Coupling between table and transmission 13 Rpm meter 14 Recommended parts 13.14 Survey line 65 Recommended parts 13.15 Pipe Spinning Wrench 66 Spare pipe spinner (On rigs without an Iron Roughneck) 67 Rollers 68 Hydraulic hoses 69 Recommended parts 13.1.8 Travelling Block 44 Bearings 45 Seals 46 Recommended parts 13.5 Kelly Spinner 31 Air or hydraulic motor 32 Air or hydraulic hoses 33 Control valve 34 Recommended parts 13.6 Kelly and Kelly Drive Bushing 35 Kelly 36 Drive bushing rollers 37 Roller bearings 38 Seals 39 Recommended parts 13.1.7 Crown Block 40 Sheave 41 Bearings 42 Seals 43 Recommended parts 13.13.1.1 Drawworks 1 High clutch diaphragm 2 Low clutch diaphragm 3 Weight indicator load sensor diaphragm 4 Diaphragms for catheads 5 Set brake bands 6 Pads for two brake bands 7 Part for control air and air dump valves 8 Drive chains 9 Coupling DC motor/drawworks 10 Drill line kick back rollers 11 Recommended parts 13.12 Casing stabbing Board 56 Wire rope for platform 57 Winch or block 58 Hydraulic controls and hose (if hydraulic operated) 59 Recommended parts 13.10 Drilling Instrumentation 48 Deadline anchor diaphragm and pins 49 Pressure gauges 50 Load cell tongs 51 Fluid for load cell 52 Recommended parts 13.1.9 Hook 47 Recommended parts 13.1.1.

2.8 Centrifugal pumps 34 Impellers 35 Shafts 36 Wear plates 37 Bearings 38 Shaft packing 39 Housing or complete pump 40 Pedestal 41 Coupling pump/electric motor 42 Butterfly valves complete 43 Seats for butterfly valves 44 Spades for butterfly valves 45 Recommended parts 13.2.7 Centrifuge 33 Recommended parts 13.2.4 Desilter 23 Cones 24 Clamps 25 Recommended parts 13.2.13.2.1.2 Shale Shakers 15 Screens 16 Tension bolts 17 Rubber goods 18 Vibrator motor 19 Recommended parts 13.2.2.6 Degasser 29 Vacuum compressor 30 Parts for compressor 31 Three way valve 32 Recommended parts 13.1.2.2.10 Bulk Air System and Tanks 55 Butterfly valves complete 56 Parts for butterfly valves 57 Pressure gauge 58 Safety relief valve 73 74 75 76 3 3 3 4 3 3 3 3 4 3 3 3 4 3 4 Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major 3 3 3 3 3 3 3 3 3 3 3 3 3 4 3 3 3 3 4 3 3 4 3 3 4 3 3 4 3 3 3 4 4 3 3 3 3 3 3 3 3 3 3 3 4 3 3 3 3 4 3 3 3 4 3 3 3 3 Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major .1 Mud Pumps 1 Liners and pistons to operators specified sizes 2 Piston seals 3 Valves.1.3 Mud Cleaner 20 Cones 21 Clamps 22 Recommended parts 13.9 Standpipe Manifold 51 Valve overhaul kits 52 Complete valve of each type 53 Pressure gauge 54 Recommended parts 13.springs and seals 4 Liner wear plate including "O" ring 5 Crosshead extension rod (pony rod) 6 Piston rods 7 Intermediate rod 8 Clamps (sets) 9 Drive chains or belts 10 Bladder pulsation damper 11 Fluid end modules 12 Parts for safety relief valves 13 Valve Caps 14 Recommended parts 13.5 Desander 26 Cones 27 Clamps 28 Recommended parts 13.19 Pipe Racking System 82 Spare hydraulic pump 83 Hydraulic hose 84 Rotatings heads and fingers 85 Recommended parts 13.2.18 Iron Roughneck 77 Jaws 78 Drive rollers pipe spinner 79 Hydraulic hoses 80 Clamping cylinder 81 Recommended parts 13.20 Power Tong 86 General parts 87 Recommended parts 13.8 Mud Agitators 46 Bearings for gear box 47 Coupling gear box electric motor 48 Shaft seals 49 Paddle 50 Recommended parts 13.17 Pipe Handling Equipment Tong dies Tong parts Pins Recommended parts 13.2. seats.2 MUD SYSTEM 13.1.

5. o-rings.3.7 BOP Control Unit Overhaul kit triplex pump Overhaul kit air pump Overhaul kit for each type of regulator Parts for Ashcroft pneumatic hydraulic transmitters Bladders for accumulator bottles Gauges Relief valve Parts for remote panel Recommended parts 13. 24 25 Miscellaneaous such as hoses.etc. maintained and readily available as a recommended spare part for the service intended.3.3 Gate Valves Overhaul kit for each type of gate valve Complete valve Seals kit for hydraulic operated valves BX-rings 4 API RP 53 (1997) API RP 53 (1997) API RP 53 (1997) API RP 53 (1997) section 6.1 Ram Type Preventers 1 Complete set of ram rubber for each size and type of ram BOP being used 3 3 3 3 3 4 Major Major Major Major Minor Major 2 Complete set of bonnet seals for each size and type of ram BOP being used API RP 53 (1997) section 6. Recommended parts 13.3. API RP 53 (1997) section 8.5.3.4. tubing.3.3 WELL CONTROL 13. disc assemblies and wear sleeves.e 3 3 Major 4 Major 4 Major 4 Major 4 Major 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 Recommended parts 13.4.5.9 Diverter System 4 3 3 3 3 3 4 3 3 4 3 3 3 3 3 3 3 3 4 Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major .e 3 3 3 3 3 4 4 4 3 Major Major Major Major Major Major Major Major Major 12 Set rubber seals 3 Major 13 14 15 16 17 18 Recommended parts 13.ad API RP 53 (1997) section 6.f 3 3 3 4 4 Major Major Major Major Major Major A flexible choke or kill line (if in use) should be carefully stored. Parts for the remote controlled chokes.3.5.3.c API RP 53 (1997) section 8.4.a API RP 53 (1997) section 6.packing.2 Annular Preventers Element API RP 53 (1997) API RP 53 (1997) API RP 53 (1997) section 6.4. gauges.5.d API RP 53 (1997) section 8.ad 3 Major 3 Major 3 4 5 6 7 8 9 10 11 Set rubber seals for operators Ram blocks reguired by operators specification Ring gaskets Control hoses Operator Plastic packing for BOP secondary seals Ring gaskets to fit end connection.4 Choke and Kill Manifold Overhaul kit for each valve size and type installed.e API RP 53 (1997) section 6.59 Weight sensor 60 Gasket for manhole 61 Fluffers 62 Spare reducing valve 63 Parts for remote operation of the valves 64 Recommended parts 13. gaskets.f API RP 53 (1997) section 8. 19 20 4 Major Major 21 Valve of each type installed 22 Choke or kill hose 23 Parts for manually adjustable chokes such as flow tips.6 BOP Handling System Hoses Wire rope Recommended parts 13.b API RP 53 (1997) section 8.4.5 Remotely Operated Choke Seat Disc Seal kit Position indicator Parts for remote panel Recommended parts 13. Recommended parts 13.3. inserts.4.

5 AC Motors Motor of each type used Recommended parts 4 Major 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 3 3 3 3 3 3 3 4 3 3 3 3 3 3 3 4 3 3 3 3 3 4 Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major 3 3 3 4 3 3 3 3 3 3 4 3 4 3 3 3 4 3 4 Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major Major .7 Refrigerating and Air-Conditioning Compressor for AC Compressor for refrigerating plant AC units for camp Freon Ventilator/motors Recommended parts ELECTRICAL 13.6.1 Main Engines Governor Fuel injectors Turbo charger Start motor Overhaul kit start motor Air filter elements Fuel filter elements Lubrication filter elements Heads Liners Pistons Water pump Lubricating pump Fuel pump Gauges V-belts Radiator Recommended parts 13.5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 13.2 Emergency Generator Set Governor Fuel injectors Turbo charger Start motor Overhaul kit start motor Air filter elements Fuel filter elements Lubrication filter elements Heads Liners Pistons Water pump Lubricating pump Fuel pump Gauges V-belts Recommended parts 13.5.5.5.4 Air Compressors Valve overhaul kit Set bearings Pistons Liners Air supply valve Air filters V-belts Recommended parts 13.6.6.6 Cranes/Fork lift Hydraulic hoses Air filter Lubrication filters Fuel filters Wire rope Battery Controls Recommended parts 13.6.4 DC Motors Brushes Heater Safety (lock out) switch Recommended parts 13.5.45 13.1 Elmagco Brake Flow switch Breather Parts for control panel Recommended parts 13.2 Generators Brushes Diodes Controls Meters Breaker Slip ring Recommended parts 13.5.3 Transformers Breaker Recommended parts 13.6.6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Recommended parts ENGINE ROOM 13.

7 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 13.4 Portable Extinguishers Extinguishers CO2 cartridges Powder Recommended parts 13.16 General Safety Items Recommended parts 3 3 3 3 3 3 Major Major Major Major Major Major 3 3 3 3 4 3 3 4 3 3 3 4 3 3 3 4 3 3 3 4 3 3 3 4 3 3 3 3 3 3 4 3 4 3 3 3 4 3 4 4 Major Major Major Major Major Major Major Major Major Major Major Major Major Major Minor Major Major Major Major Major Major Major Minor Major Major Major Major Major Major Major Major Minor Major Major Major Major Major Major Major Minor .7.2 CO2 Systems Nozzles Sirene Recommended parts 13.6 General Items AC/DC modules Main circuit breaker SCR spares Meters Batteries Fuses SAFETY 13.7.7.10 Gas Detection System Control cards Detector heads Test gas Recommended parts 13.6.7.7.14 Lifting and Handling Slings/ shackles Crane wires Drill line Recommended parts 13.7.7.7.7.13 Hospital Medicines Recommended parts 13.3 Main Fire Water Extinguishing System Hoses Nozzles Sprinkler heads Recommended parts 13.7. heat) Sirene Fuses Recommended parts 13.20 21 22 23 24 25 13.12 Drilling Safety equipment Safety equipment Gloves Eye protection Ear protection Boots Coveralls Recommended parts 13.1 Automatic Fire Detection System Control cards Detector heads (smoke.9 BA Sets Bottles Masks Regulator Recommended parts 13.15 Pollution Control Dispersant Recommended parts 13.7.