GREEN TECHNICAL NOTE EDITION ANGLAISE

JULY 2007 77 11 403 162

4723A
Service 00429

CLIO 2 KANGOO MEGANE SCENIC LAGUNA ESPACE

with a DP0 automatic transmission
23A THE VEHICLE DOES NOT MOVE FORWARD 01A Basic manual:
MR: Technical Note: 307, 312 3219A, 3720A, 6012A List below and on next page

Other sub-section concerned:

Engine: Gearbox:

XXX DP0

LIST OF VEHICLES LIKELY TO BE AFFECTED Vehicle CLIO 2 Type BB0 D from F 001824 W 000601 Y 007998 F 003202 W 003484 Y 002099 F 000011 W 000006 Y 000006 W 000006 Y 026633 F 001115 Y 021242 to F 617581 W 026344 Y 008040 F 020553 W 026344 Y 005624 F 017115 W 009019 Y 004227 W 050183 Y 037596 F 279344 Y 075320
All rights reserved by RENAULT S.A.S. Copying or translating, in part or in full, of this document or use of the service part reference numbering system is forbidden without the prior written authority of RENAULT S.A.S.

Vehicle CLIO 2

Type BB1 L BB1 R BB1 3

from F 000144 W 004038 Y 021017 N 000021 F 000669 W 000298 F 000931 W 000981 Y 003204 F 005011 W 009418 Y 001387

to F 279359 W 319548 Y 079920 N 001031 F 279263 W 317448 F 019805 W 008483 Y 003205 F 009406 W 012778 Y 002504

BB0 L

BB0 P

CB0 D

BB0 S BB1 D

CB0 L

"The repair procedures given by the manufacturer in this document are based on the technical specifications current when it was prepared. The procedures may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are constructed."

RENAULT s.a.s. 2007

AUTOMATIC TRANSMISSION 123A F3 brake band

Vehicle CLIO 2 CB0 P Type from F 001777 W 001880 Y 000001 CB0 S CB1 D W 004083 Y 013490 F 001760 Y 021451 F 000165 CB1 L KANGOO FC0 B FC0 H KC0 B KC0 H KC0 S MEGANE BA0 B BA0 G BA0 N BA0 4 BA1 J BA1 1 MEGANE DA0 B DA0 G DA0 N DA0 4 DA1 1 EA0 B EA0 4 EA1 1 KA0 B KA0 4 KA1 1 LA0 B LA0 G LA0 N LA0 4 LA1 L LA1 1 W 003195 Y 022224 U 000041 U 001487 U 000011 U 032507 E 000010 D 007734 E 001822 D 027031 E 073717 D 022544 E 000096 E 344399 E 000003 E 021008 E 001225 E 037190 E 001006 E 000017 K 026479 K 005542 K 000312 R 021010 R 009501 R 000006 E 021006 E 002230 R 030003 E 047032 E 000643 R 000781 E 000013 E 000011 R 000004 to F 009299 W 004374 Y 000764 W 014838 Y 017122 F 286416 Y 077429 F 286351 W 051013 Y 077576 U 278844 U 012027 U 284442 U 086378 LAGUNA E 347937 D 011764 E 008014 D 037841 E 116208 D 041460 E 100507 E 344409 E 347890 E 300705 E 009089 E 066025 E 059514 E 300684 K 287227 K 017175 K 286952 R 321115 R 055820 R 000043 E 338650 E 007492 R 030726 E 076167 E 047796 R 306139 E 338851 E 337170 R 306037 ESPACE Vehicle SCENIC Type JA0 B JA0 C JA0 G JA0 N JA0 4 JA0 5 JA1 B JA1 D JA1 J JA1 L JA1 S JA1 1 JA1 3 B56 J B56 L B56 U K56 J K56 L JE0 L JE0 0 JE0 2 from D 021298 D 013699 D 011051 D 162007 D 024014 D 370958 D 000010 J 000095 D 266647 D 000002 N 000001 D 000082 D 000002 D 000005 S 097007 S 056010 S 000001 S 057005 S 048004 T 000001 T 000004 T 000006

23A
to D 872110 D 872439 D 083410 D 316122 D 283691 D 392456 D 031896 J 007980 D 872725 D 000973 N 001835 D 872776 D 870370 D 872793 S 154441 S 115511 S 023901 S 070935 S 073011 T 017974 T 000375 T 001957

U 283078

23A -2

AUTOMATIC TRANSMISSION F3 brake band

TECHNICAL DATA Customer complaint The vehicle does not move forward. Possible cause F3 brake band piston rest failure. Fault finding No fault codes appear on the diagnostic tool: Move the gear lever to the N position, Remove the automatic transmission fuse (ATX), Check that the vehicle can then start and drive in hydraulic 3, and in reverse gear. IMPORTANT After having removed the automatic transmission fuse, the vehicle MUST be driven in hydraulic 3, and in reverse gear. Operation to be carried out Replacement of the F3 brake band. Description of the operation IMPORTANT All of the cleanliness conditions must be satisfied before the automatic transmission is opened. It is essential to respect the order of operations and instructions for using the tools recommended for the operation. IMPORTANT Observe the recommendations when disconnecting the battery (see MR for the vehicle, Electrical equipment, 80A, Battery, Battery: RemovalRefitting). Disconnect the battery, Drain the automatic transmission (see MR for the vehicle, Driveshaft, 23A, Automatic transmission oil: Oil change or Technical Note for the vehicle).

23A

Remove the automatic transmission (see MR for the vehicle, Driveshaft, 23A, Automatic transmission oil: Removal - Refitting or Technical Note for the vehicle). Place the automatic transmission on a clean workbench. Remove the converter (plug the inlet opening to prevent impurities from entering). IMPORTANT The shape of the housing is designed so that oil can flow out during the dismantling operation. Prepare for oil to flow out. Remove: the modular connector mounting (1), the multifunction switch (2). IMPORTANT The multifunction switch must be in position N in order for it to be removed.

23A -3

AUTOMATIC TRANSMISSION F3 brake band

Remove: the right-hand sunwheel O-ring (A), the converter housing. NOTE All of the bolts on the converter housing are identical.

23A

Remove the converter seal, the strainer mounting bolt (B), the oil pump mounting bolts on the converter housing, the oil pump - strainer assembly.

Remove the converter housing seal: Rinse the converter housing with mineral spirit or degreaser. Blow the housing carefully with compressed air. Rotate the automatic transmission to finish the oil change.

23A -4

AUTOMATIC TRANSMISSION F3 brake band

Undo the F3 counter pressure bolt:

23A

Recover the brake band mounting lug from the housing:

Fit the new F3 brake band: IMPORTANT The F3 brake band has a direction of fitting. It must be fitted in accordance with the diagram below.

Remove the F3 brake band pin if it is present on the automatic transmission. Remove the F3 brake band:

Fit the F3 brake band pin

23A -5

AUTOMATIC TRANSMISSION F3 brake band

Tighten the F3 counter pressure bolt to a torque of 67 N.m:

23A

Assemble the new strainer and the oil pump. IMPORTANT Check that the seal between the oil pump and the old strainer has been removed from the oil pump. The new strainer is supplied with a new seal. Replace the oil pump casing O-ring. Refit the oil pump - strainer assembly. Tighten the oil pump mounting bolts on the converter housing to a torque of 10 N.m, respecting the order below.

Refit the converter housing seal: IMPORTANT The converter housing seal must be replaced if it is damaged or if the rubber section is broken.

Refit the strainer mounting bolt (C) and tighten it to a torque of 10 N.m. Fit the magnet (B) to the strainer after having cleaned it. Fit the tool B.Vi 1460 to the right-hand sunwheel in order to avoid turning the lip seal upside down when refitting the converter casing.

23A -6

AUTOMATIC TRANSMISSION F3 brake band

Refit the converter housing. Tighten the bolts to a torque of 29 N.m. Refit a new O-ring (A). Refit the converter.

23A

NOTE Engage the converter, holding it perfectly in line with the inlet shaft. Turn and manoeuvre it into position. When it is in place, the end of the studs are level with the engine/gearbox coupling surface. Fit the retaining pin or secure the converter if the automatic transmission is refitted to the vehicle immediately after the repair operation.

Refit: the modular connector mounting (1), the multifunction switch (2).

23A -7

AUTOMATIC TRANSMISSION F3 brake band

Adjust the multifunction switch: position the shaft in neutral, measure the resistance at the multifunction switch terminals, rotate the multifunction switch casing until the contact closes (resistance at the terminals = 0 Ohms), tighten the multifunction switch mounting bolts to a torque of 10 N.m. IMPORTANT After tightening, the contact should still be closed. CLAIM COMPLETION AND CODING

23A
Part number 82 00 255 625 77 01 478 172

When to take action Upon receipt of a customer complaint. Parts required Quantity and description of parts 1 Oil level overflow pipe 1 Gearbox repair kit composed of: Oil strainer, Brake band, Pin, Converter housing seal, Oil deflector bowl, Lip seal, Seal, O-ring.

Description
Automatic transmission oil DEXRON III standard (4 litres max.)

Miscellaneous code

L4

Tooling required Description Lip seal extractor Left-hand driveshaft output lip seal fitting tool Time required Code Description Time
Dependin g on vehicle

Part number B.Vi 465 B.Vi 1460

Refit the automatic transmission (see MR for the vehicle, Driveshaft, 23A, Automatic transmission oil: Removal - Refitting or Technical Note for the vehicle). Top up the automatic transmission oil level (see MR for the vehicle, Driveshaft, 23A, Automatic transmission, Automatic transmission: Oil change or Technical Note for the vehicle). Connect the battery. IMPORTANT Carry out the necessary programming (see Technical Note 3682A, Systematic battery check before delivery of New Vehicles, 80A, Battery, Battery: Advice). Perform a basic road test.

Depending Remove - refit automatic on vehicle transmission 7692 0331 Replace brake band Vehicle programming

1.0
Dependin g on vehicle

0129

Basic road test TOTAL

0.5
According to TM

Destination of removed parts In accordance with warranty directives.

Codification procedures With PGCS Directory function: Description All types of gearbox Cause Opecod: 7692 B011 050 7G Code 0164

Without PGCS NITG code:

With or without PGCS Supplier code: Customer complaint code:

23A -8