1

CAESAR II Ver.5.10.03, (Build 090206)

Date:MAR 3,2009 Time:14:23 Page:
Job: ...\test.FLGC:\DOCUMENTS AND SETTINGS\PSN8425\WORKING\PIPING SYSTEM
7295\WORKING\test.FLG
CAESAR II ANALYSIS REPORT: Flange Leakage/Stress Calculations
FLANGE
Flange
Flange
Flange

LEAKAGE/STRESS CALCULATIONS
Inside Diameter [B] (User to verify) ......(mm.)
Thickness [t]..............................(mm.)
Rating (Optional) ..............................

Bolt Circle Diameter .............................(mm.)

Number of Bolts .......................................
Bolt Diameter ....................................(mm.)
Bolt Initial Tightening Stress ............(
KPa
)

230.180
79.248
900.000
533.400
20.000
34.925

Uncompressed Gasket Thickness ....................(mm.)

Grade of Attached B16_5 ANSI Flange....................
Leak Pressure Ratio [m] ...............................
Effective Gasket Modulus ..................(
KPa
)

4.500
1.100
3.000
2392480.000

Externally Applied Moment ..... (optional) ....( N.m. )

Externally Applied Force ...... (optional) .......( N.)
Pressure [P]...............................(
KPa
)

0
0
11400.000

Disable Stress Calculations (Y/N) .....................

Flange Type (1-8, see ?-Help or Alt-P to plot) ........

1.000

Flange Outside Diameter [A].......................(mm.)

Design Temperature ................................ C

609.600
20.000

Small End Hub Thickness [g0]......................(mm.)

Large End Hub Thickness [g1]......................(mm.)
Hub Length [h]....................................(mm.)

46.840
94.460
120.904

Flange
Flange
Flange
Flange
Bolt
Bolt
Gasket

Allowable @Design Temperature ......(

Allowable @Ambient Temperature .....(
Modulus of Elasticity @Design ......(
Modulus of Elasticity @Ambient .....(
Allowable @Design Temperature ......(
Allowable @Ambient Temperature .....(
Seating Stress [y] .................(

KPa
KPa
KPa
KPa
KPa
KPa
KPa

)
)
)
)
)
)
)

137895.141
137895.141
200000000.000
203398992.000
158579.406
158579.406
68948.000

Flange Allowable Stress Multiplier ....................

Bolt Allowable Stress Multiplier (VIII Div 2 4-141) ...

1.000
2.000

Disable Leakage Calculations (Y/N) ....................

Disable ANSI B16.5 Checks (Y/N) .......................
Flange Face OD or Lapjt Cnt OD....................(mm.)
Flange Face ID or Lapjt Cnt ID....................(mm.)
Gasket Outer Diameter ............................(mm.)
Gasket Inner Diameter ............................(mm.)
Nubbin Width .....................................(mm.)
Facing Sketch .........................................
Facing Column .........................................

N
N
381.000
230.180
368.300
323.850

Flange Type: (Integral Weld Neck)

1.000
2.000

2
CAESAR II Ver.5.10.03, (Build 090206)
Date:MAR 3,2009 Time:14:23 Page:
Job: ...\test.FLGC:\DOCUMENTS AND SETTINGS\PSN8425\WORKING\PIPING SYSTEM
7295\WORKING\test.FLG
CAESAR II ANALYSIS REPORT: Flange Leakage/Stress Calculations
Effective gasket width parameters:
Effective gasket seating width, b......(mm.)
Diameter of gasket load reaction, G....(mm.)

8.4003
351.4995

SAFETY FACTOR SUMMARY for the different Flange Models

analyzed. (SAFETY FACTOR = Allowed/Actual)
SAFETY
FACTOR
Flexibility/Gasket Compression Model (Leakage)..
5.74
ANSI B16.5/Equivalent Pressure (Stress).........
1.34
ASME Model Operating (Stress)...................
0.83
ASME Model Seating (Stress).....................
0.82
FLANGE FLEXIBILITY MODEL --------------------------------BOLTED FLANGE CHARACTERISTICS:
Initial Tightening Stress in the Bolt (Not the seating
stress):
264594
KPa
Approximate Torque required to induce the above initial
stress:
1033 N.m.

GASKET COMPRESSION:
After Initial Boltup (Ci)...........

COMPRESSION
(mm.)
0.5139721632

Loss-of
Loss-of
Loss-of
Loss-of

Pressure (Cp)........
Applied Moment (Cm)..
Applied Force (Cf)...
all loads (CL).......

0.0671732873
0.0000000000
0.0000000000
0.0671732873

Initial minus all Losses (Ci-CL)....

For Leak-Proof Joint (Creq).........
Excess available (Ci-Creq) .........

0.4467988908
0.1286531240
0.3853190541

due
due
due
due

to
to
to
to

LEAKAGE SAFETY FACTOR: (If less than one then joint

leakage is predicted.) (Allowed/Actual)
Pressure Only (Ci-Creq)/Cp .............
Force Only (Ci-Creq)/Cf ................
Moment Only (Ci-Creq)/Cm ...............

5.74
99999.00
99999.00

Pressure+Force+Moment (Ci-Creq)/CL .....

5.74

EQUIVALENT PRESSURE MODEL ---------------------------Equivalent Pressure (

KPa
) ............
ANSI B16.5 Flange Allowable Pressure Rating .
STRESS SAFETY FACTOR: (If less than one then joint
failure is predicted.) (Allowed/Actual)

11400.00
15306.36

3
CAESAR II Ver.5.10.03, (Build 090206)
Date:MAR 3,2009 Time:14:23 Page:
Job: ...\test.FLGC:\DOCUMENTS AND SETTINGS\PSN8425\WORKING\PIPING SYSTEM
7295\WORKING\test.FLG
CAESAR II ANALYSIS REPORT: Flange Leakage/Stress Calculations
ANSI B16.5/Equivalent Pressure .................

1.34

ASME SECT VIII DIV 1 STRESS MODEL -----------------------ACCORDING TO A05 APP 2-14, THE FOLLOWING RIGIDITY
FACTORS SHOULD BE LESS THAN 1.0
ASME Rigidity Factor "J", Operating Case .......
ASME Rigidity Factor "J", Seating Case .........
CALCULATED STRESSES (

KPa

OPERATING
---------

ALLOW
-----

SEATING
-------

67397
166054
47896
116725
116801

206843
137895
137895
137895
317159

68416
168564
48620
118490
42915

Longitudinal Hub ..
Radial Flange .....
Tangential Flange .
Maximum Average ...
Bolting ...........

"*" Indicates Failure for an item.

STRESS SAFETY FACTOR: (If less than one then joint

failure is predicted.) (Allowed/Actual)

Longitudinal Hub ....

Radial Flange .......
Tangential Flange ...
Maximum Average .....
Bolting .............

0.0743
0.0741

OPERATING
---------

SEATING
-------

3.07
0.83
2.88
1.18
2.72

3.02
0.82
2.84
1.16
3.70

ALLOW
----206843
137895 *
137895
137895
158579