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Hydraulic cylinder

Mill type

RE 17331/09.05
Replaces: 02.05

1/44

Series CDH1 / CGH1

Component series: 1X (Piston 40 to 200 mm)


2X (Piston 220 to 320 mm)
Nominal pressure 250 bar (25 MPa)
HA/4646/95

Overview of contents
Contents

Page

Contents

Page

Technical data

Flange connections

18

Diameter, weights

Position measuring system

20

Areas, forces, flows

Proxmitiy switch

24

Tolerances

Screwed coupling

26

IHC-Designer: Engineering software

Plain clevis

27

Mounting style overview

Self-aligning clevis

28

Ordering details

Buckling

31
34

Plain clevis at base

MP3

End position cushioning

Self-aligning clevis at base

MP5

Spare parts

37
39
40

Round flange at head

MF3

10

Tightening torques

Round flange at base

MF4

12

Seal kits

Trunnions

MT4

14

Foot mounting

MS2

16

Features
6 mounting styles
Piston : 40 to 320 mm
Piston rod : 28 to 220 mm
Stroke lengths up to 6 m

Engineering software: IHC-Designer from Rexroth


Online

www.boschrexroth.com/Rexroth-IHD

Download www.boschrexroth.com/
business_units/bri/de/downloads/ihc

2/44

Bosch Rexroth AG

Hydraulics

CDH1 / CGH1

RE 17331/09.05

Technical data (for applications outside these parameters, please consult us!)
Standards:
Bosch Rexroth Standard; main dimensions such as piston
and piston rod meet the requirements of DIN ISO 3320.

ISO cleanliness class


Maximum permissible degree of pressure fluid contamination
is to ISO 4406 (c) class 20/18/15.

Nominal pressure:
250 bar
Static proof pressure:
375 bar
Higher operating pressures on request.

Stroke velocity: Up to 0.5 m/s (dependent on the connection


ports), higher stroke velocities on request

The specified operating pressures are only valid for applications


with shock-free operation. If extreme loads occur, eg. as happens
in high sequence cycles, the fixing elements and piston rod thread
connections need to be designed for durability (fatigue strength).

Undercoat: The hydraulic cylinders are, as standard, painted


(colour tone gentian blue RAL 5010) with a max. thickness of
80 m. Other colour tones on request.

Bleed screw as standard: Secured against unscrewing

Installation: Optional
Pressure fluid / pressure fluid temperature range:
HL, HLP, HFD-R: 20 C to +80 C
HFA: +5 C to +55 C
Water glycole HFC on request

Acceptance: Each cylinder is tested to Bosch Rexroth


standards.
Cylinders whose application data lies outsdie the stated values
can be offered as a special version.
Cylinders with piston > 320 mm are available on request as
an ABS (Applications Based Standardisation) cylinder.

Viscosity range: 2.8 to 380 mm2/s

For assembly, commissioning and maintenance of hydraulic


cylinders the operating guidelines RE 07100-B have to be
taken into account!

Diameter, weights

1)

Piston

Piston
rod

CD cylinder
at 0 mm stroke length

Per 100 mm
stroke length

AL

mm

MM

mm

MP3 1)
MP5 1)
kg

MP3 2)
MP5 2)
kg

MF3
MF4
kg

MT4

MS2

kg

kg

40

22
28

7
7

12
12

9
9

9
9

9
9

50

28
36

10
10

16.5
16.5

14
14

12
12

12
13

63

36
45

16
16

25.5
25.5

22
22

19
19

80

45
56

25
26

35
36

30
31

100

56
70

43
44

58.5
59.5

125

70
90

79
80

140

90
100

160

CG cylinder
at 0 mm stroke length

Per 100 mm
stroke length

MF3

MT4

MS2

kg

kg

kg

kg

kg

0.9
1.0

10
10

9
9

9
10

1.2
1.5

1.2
1.5

15
15

14
14

14
14

1.6
2.3

19
20

2.1
2.6

24
24

21
22

21
22

2.9
3.8

29
30

31
32

2.9
3.6

34
35

33
34

35
36

4.1
5.5

52
53

50
51

52
53

4.6
5.7

59
60

56
58

58
60

6.6
8.8

99
100

93
95

91
93

90
92

7.3
9.2

103
106

101
105

100
104

10.3
14.2

111
112

137
138

127
128

130
131

131
132

10.7
11.9

145
146

147
149

148
150

15.7
18.1

100
110

168
169

205
206

198
200

200
202

209
210

12.6
13.9

230
234

233
236

241
244

18.8
21.4

180

110
125

236
239

283
286

270
272

269
271

278
281

14.7
16.8

314
319

312
318

322
327

22.1
26.5

200

125
140

306
309

361
364

348
351

346
349

358
361

19.0
21.5

369
376

367
373

380
386

28.6
33.5

220

140
160

452

556

515

479

509

27.1
30.9

598

562

593

39.1
46.7

250

160
180

582

710

664

618

649

32.7
36.9

784

739

770

48.5
56.9

280

180
200

753

950

846

784

822

44.2
48.8

981

919

957

64.2
73.4

320

200
220

1125

1404

1290

1180

1222

55.2
60.4

1452

1343

1385

79.8
90.2

Weight without position measuring system

2)

Weight with position measuring system

Hydraulics Bosch Rexroth AG

RE 17331/09.05 CDH1 / CGH1

3/44

Areas, forces, flows


Piston

Piston
rod

Area
ratio

AL
mm

MM
mm

A1/A3

40

22
28

50

Flow at 0.1 m/s 2)


Out
Diff.
In

Piston

Annulus

A1
cm2

A2
cm2

A3
cm2

F1
kN

F2
kN

F3
kN

qV1
L/min

qV2
L/min

qV3
L/min

1.43
1.96

12.56

3.80
6.16

8.76
6.40

31.40

9.50
15.40

21.90
16.00

7.5

2.3
3.7

5.3
3.8

28
36

1.46
2.08

19.63

6.16
10.18

13.47
9.45

49.10

15.40
25.45

33.70
23.65

11.8

3.7
6.1

8.1
5.7

63

36
45

1.48
2.04

31.17

10.18
15.90

20.99
15.27

77.90

25.45
39.75

52.45
38.15

18.7

6.1
9.5

12.6
9.2

80

45
56

1.46
1.96

50.26

15.90
24.63

34.36
25.63

125.65

39.75
61.55

85.90
64.10

30.2

9.5
14.8

20.7
15.4

100

56
70

1.46
1.96

78.54

24.63
38.48

53.91
40.06

196.35

61.55
96.20

134.80
100.15

47.1

14.8
23.1

32.3
24.0

125

70
90

1.46
2.08

122.72

38.48
63.62

84.24
59.10

306.75

96.20
159.05

210.55
147.70

73.6

23.1
38.2

50.5
35.4

140

90
100

1.70
2.04

153.94

63.62
78.54

90.32
75.40

384.75

159.05
196.35

225.70
188.40

92.4

38.2
47.1

54.2
45.3

160

100
110

1.64
1.90

201.06

78.54
95.06

122.50
106.00

502.50

196.35
237.65

306.15
264.85

120.6

47.1
57.0

73.5
63.6

180

110
125

1.60
1.93

254.47

95.06
122.72

159.43
131.75

636.17

237.65
306.80

398.52
329.37

152.7

57.0
73.6

95.7
79.1

200

125
140

1.64
1.96

314.16

122.72
153.96

191.44
160.20

785.25

306.80
384.90

478.45
400.35

188.5

73.6
92.4

114.9
96.1

220

140
160

1.68
2.12

380.1

153.9
201.0

226.2
179.1

950.3

384.8
502.6

565.5
447.7

228.1

92.4
120.7

135.7
107.4

250

160
180

1.69
2.08

490.8

201.0
254.4

289.8
236.4

1227.2

502.7
636.2

724.5
591.0

294.5

120.7
152.7

173.8
141.8

280

180
200

1.70
2.04

615.7

254.4
314.1

361.3
301.6

1539.4

636.2
785.4

903.2
753.9

369.4

152.7
188.5

216.7
180.9

320

200
220

1.64
1.90

804.2

314.1
380.1

490.1
424.2

2010.6

785.4
950.3

1225.2
1060.3

482.5

188.5
228.1

294.0
254.4

A3

F1

F3
1)

Force at 250 bar 1)


Pressure
Diff.
Pulling

Areas
Rod

A1

qV3

F2

A2

qV1

qV2
2)

Theoretical force
(efficiency not taken into account)

Stroke velocity

Tolerances to ISO 8135


Installation dim.

WC

XC2)

XO2)

XS1), 2)

XV2)

ZP2)

Mounting style

MF3

MP3

MP5

MS2

MT4

MF4

Stroke length

Tolerances

1250

1.5

1,5

1.5

+2

> 1250 3150

+5

+8

> 3150 8000


1)

Stroke tolerance

Not standardised

2)

Stroke length included

4/44

Bosch Rexroth AG

Hydraulics

CDH1 / CGH1

RE 17331/09.05

IHC-Designer: Engineering software


The IHC-Designer (Interactive Hydraulics Cylinder Designer) is
an engineering and selection aid for hydraulic cylinders. With
the aid of the IHC-Designer it is possible for designers of
machines and systems, by the logically guided type code
questionnaire, to quickly and reliable find the optimum
hydraulic cylinder solution. The software enables the design
and engineering tasks to be carried out quicker and

efficiently. After being guided through the product selection,


the user quickly obtains reliable and exact technical data of the
selected components as well as the associated 2D and 3DCAD data in the correct file
format for all current CAD systems.
You, as a user thereby reduce your costs and therefore
increase your competitiveness.

Mounting style overview


CDH1 MP3
See pages 6, 7

CDH1 MP5
See pages 8, 9

CDH1 MF3
See pages 10, 11

CGH1 MF3
See pages 10, 11

CDH1 MF4
See pages 12, 13

CDH1 MT4
See pages 14, 15

CGH1 MT4
See pages 14, 15

CDH1 MS2
See pages 16, 17

CGH1 MS2
See pages 16, 17

Ordering details
1)
2)

3)
4)
5)
6)

7)

8)
9)

= Only piston 40 to 200 mm


= The trunnion can be located as required.
Dim. XV must always be stated, in case of an order, in
clear text and in mm.
= Only piston rod 22 to 110 mm
= Only piston rod 22 to 140 mm
= Not possible for MF4.
= Standard for seal versions M, T, S and
piston 220 to 320 mm;
Not possible for seal versions A, B
= For the CG version only one self-aligning clevis/plain
clevis is fitted
= Only MF3; MT4; MS2
= Only possible in conjuction with position measuring
sysem T

10)

=
=
12) =
13) =

Only piston 80 to 320 mm


Not for piston 320 mm
For the CG version only on one piston rod end
Seal versions A, B is not possible;
Piston rod version H is not possible;
Piston rod 22 mm is not possible;
End position damping possible from piston rod 45 mm;
CG version is not possible
Max. stroke length to be taken into account, page 21
14) = Perm. stroke length to be taken into account,
pages 31 to 33
15) = Not possible for version piston rod end N
11)

Hydraulics Bosch Rexroth AG

RE 17331/09.05 CDH1 / CGH1

5/44

Ordering details
H1
Differential
cylinder
Double rod
cylinder 8)

A
Option 2
A = 15) Maintenance-free
plain bearing
B=
Flange grease
nipple
C = 9)
Analogue output
4-20 mA
Analogue output
F = 9)
0-10 V
D = 9) Digital output SSI
Y = 12) Enter piston rod
extension LY
in clear text
in mm
W=
Without option

= CD
= CG

Series

= H1

Mounting styles
1)
Plain clevis at base
Self-aligning clevis at base
Round flange at head
Round flange at base
2)
Trunnions
Foot mounting

= MP3
= MP5
= MF3
= MF4
= MT4
= MS2

Piston (40 to 320 mm)


See page 2

Option 1
Screwed coupling,
on both sides
Guide rings
F = 6)
E=
Inductive proximity
switch without plug-in
connector
Plug-in connector separate
order, see page 24
T = 13)
Pos. measuring
system (magnetostrictive)
without plug-in connector
Plug-in connector separate
order, see page 23
W=
Without option

Piston rod (22 to 220 mm)


See page 2

A=

Stroke length in mm 14)


Design principle
Head and base flanged

=A

Component series
10 to 19 unchanged installation and connection dimensions = 1X
Only piston 40 to 200 mm
20 to 29 unchanged installation and connection dimensions = 2X
Only piston 220 to 320 mm
Connection ports/versions
Pipe thread to ISO 228/1
Metric ISO thread
= SAE 6000 PSI)
Flange hole pattern to ISO 6162 Tab.2 (^
Flange hole pattern to ISO 6164 Tab.2
Pipe thread to ISO 228/1 with a ring flange that has a
machined flat

5), 10)

Connection port/position at head and base


1
4

Viewed on the piston rod

5)

=B
=M
=D
=H
=C
=1
=2
=3
=4

S=
B=

Piston rod version


Hard chromium plated
Hardened and hard chromium plated
Nickel plated and hard chromium plated

Ordering example:
CDH1 MT4/63/36/350A1X/B1CGDMWW, XV = 300 mm
CGH1 MF3/100/56/500A1X/B1CGUMWW

M=
T=
A=

=C
H
4) = N

3) =

U=
D 1) =
E=

Seal version
Suitable for mineral oil
to DIN 51524
HL, HLP and HFA
Standard seal system
Servo quality/reduced friction
Chevron seal kits
Suitable for phosphate ester
HFD-R
Servo quality/reduced friction
Chevron seal kits
End position cushioning
Without
Both ends, self adjusting
Both ends, adjustable

Piston rod end


A=
Thread for self-aligning clevis CGAS
G = 11) Thread for self-aligning clevis CGA, CGAK,
plain clevis CSA
S = 7)
With mounted self-aligning clevis CGAS
L = 7) 11) With mounted self-aligning clevis CGA
M = 7), 11) With mounted self-aligning clevis CGAK
N = 1), 7)
With mounted plain clevis CSA

6/44

Bosch Rexroth AG

Hydraulics

CDH1 / CGH1

RE 17331/09.05

Plain clevis at base MP3

CDH1 MP3; AL- 40-200 mm


PJ + X*

NV

EE

EE

"A"

X1
DA

X1
D

KK

MM

RA

VE

9)

D4

D4

G 1/41)

"A"
L

WA
XC + X*

M1

CD

3)

EW

"A-A"
For seal versions A, B and AL- 160 - 200 mm

RA

VE

7/44

Hydraulics Bosch Rexroth AG

RE 17331/09.05 CDH1 / CGH1

Dimensions MP3 (nominal dimensions in mm)


AL

MM

KK

KK

5)

5)

6)

6)

NV

DA

D4

EE

EE

2)

4)

4)

PJ

40

22/28

M16x1.5

16

M18x2

30

16/22

88

50

34

G 1/2

M22x1.5

79

120

50

28/36

M22x1.5

22

M24x2

35

22/30

102

60

34

G 1/2

M22x1.5

87

120

63

36/45

M28x1.5

28

M30x2

45

30/36

120

78

42

G 3/4

M27x2

100

133

80

45/56

M35x1.5

35

M39x3

55

36/46

140

95

42

G 3/4

M27x2

104

146

100

56/70

M45x1.5

45

M50x3

75

46/60

170

125

47

G1

M33x2

124

171

125

70/90

M58x1.5

58

M64x3

95

60/75

206

150

58

G 1 1/4

M42x2

135

205

140

90/100

M65x1.5

65

M80x3

110

75/85

226

170

58

G 1 1/4

M42x2

156

219

160

100/110

M80x2

80

M90x3

120

85/95

265

190

65

G 1 1/2

M48x2

185

240

180

110/125

M100x2

100

M100x3

140

95/110

292

210

65

G 1 1/2

M48x2

199

264

200

125/140

M110x2

110

M110x4

150

110/120

310

235

65

G 1 1/2

M48x2

205

278

AL

MM

MR

40
50

M1

CD
H11

EW
0.4

RA7)
f8

VE7)

RA8)
f8

VE8)

31

28

25

23

52

40

52

20

36

32.5

30

28

65

40

65

16

42

40

35

30

75

45

75

17

50

52

50

40

35

95

45

95

13

385

60

65

62.5

50

40

115

55

115

20

X1

WA

XC

22/28

41

14

252

32.5

28/36

48.5

18

265

37.5

63

36/45

56.5

22

302

45

80

45/56

67

20

330

100

56/70

82

30

125

70/90

99

32

447

70

70

70

60

50

135

60

135

17

140

90/100

109.5

35

490

75

82

82

70

55

155

70

155

22

160

100/110

129

40

550

85

95

95

80

60

200

80

200

80

180

110/125

142.5

40

610

90

113

113

90

65

220

90

220

90

152

40

645

115

125

125

100

70

235

95

235

95

200 125/140
AL

= Piston

4)

= For flange connections see separate table on


pages 18 and 19

5)

= Thread version G

6)

= Thread version A

7)

= Dimension for cylinder with seal versions M, T and S

8)

= Dimension for cylinder with seal versions A and B

9)

= Grease nipple; cone head form A to DIN 71412

MM = Piston rod
X*
1)

= Stroke length
= Bleeding: When viewed on the piston rod, the
orientation is always offset by 90 to the pipe
connection (in a clockwise direction)

2)

= D4 max. 0.5 mm deep

3)

= Throttle valve only with end position damping E


(180 to the bleed point)

8/44

Bosch Rexroth AG

Hydraulics

CDH1 / CGH1

RE 17331/09.05

Self-aligning clevis at base MP5

CDH1 MP5
PJ + X*

NV

EE

EE

"A"

X1
DA

X1
D

KK

RA

MM

VE

11)

D4

D4

G 1/41)

"A"
LT

WA
XO + X*9)

M1

CX10)

3)

EX
EP
For seal versions A, B and AL- 160 - 320 mm

RA

VE

"A-A"

9/44

Hydraulics Bosch Rexroth AG

RE 17331/09.05 CDH1 / CGH1

Dimensions MP5 (nominal dimensions in mm)


AL

MM

KK

KK

5)

5)

6)

6)

40

22/28

M16x1.5

50

28/36

M22x1.5

63

36/45

M28x1.5

80

45/56

100
125

NV

16

M18x2

30

16/22

88

22

M24x2

35

22/30

102

28

M30x2

45

30/36

M35x1.5

35

M39x3

55

36/46

56/70

M45x1.5

45

M50x3

75

70/90

M58x1.5

58

M64x3

95

140

90/100

M65x1.5

65

M80x3

160

100/110

M80x2

80

180

110/125

M100x2

100

DA

D4

EE

EE

2)

4)

4)

PJ

50

34

G 1/2

60

34

G 1/2

120

78

42

140

95

42

46/60

170

125

60/75

206

150

110

75/85

226

170

M90x3

120

85/95

265

M100x3

140

95/110

X1

M22x1.5

79

120

41

M22x1.5

87

120

48.5

G 3/4

M27x2

100

133

56.5

G 3/4

M27x2

104

146

67

47

G1

M33x2

124

171

82

58

G 1 1/4

M42x2

135

205

99

58

G 1 1/4

M42x2

156

219

109.5

190

65

G 1 1/2

M48x2

185

240

129

292

210

65

G 1 1/2

M48x2

199

264

142.5

200 125/140

M110x2

110

M110x4

150

110/120

310

235

65

G 1 1/2

M48x2

205

278

152

220 140/160

M120x3

120

M120x4

160

120/140

355

273

65

G 1 1/2

M48x2

242

326

174

250 160/180

M120x3

120

M120x4

160

140/160

393

305

65

G 1 1/2

M48x2

266

326

194

280 180/200

M130x3

130

M150x4

190

160/180

425

343

65

G 1 1/2

M48x2

282

375

210

320 200/220

M160x4

200

180/200

490

394

65

G 1 1/2

M48x2

287

431

242

MS

CX

VE7)

RA8)
f8

VE8)

AL

MM

WA

40

22/28

14

50

28/36

63
80

XO

X*
min

LT

M1

252

32.5

28

31

18

265

37.5

32.5

36/45

22

302

45

45/56

20

330

50

100

56/70

30

385

125

70/90

32

447

140

90/100

35

160

100/110

180

110/125

RA7)

EP
0.4

EX

25-0.010

23

20-0.12

52

40

52

20

36

30-0.010

28

22-0.12

65

40

65

16

40

42

35-0.012

30

25-0.12

75

45

75

17

50

52

40-0.012

35

28-0.12

95

45

95

13

60

62.5

65

50-0.012

40

35-0.12

115

55

115

20

70

70

70

60-0.015

50

44-0.15

135

60

135

17

490

75

82

82

70-0.015

55

49-0.15

155

70

155

22

40

550

85

95

95

80-0.015

60

55-0.15

200

80

200

80

40

610

90

113

113

90-0.020

65

60-0.20

220

90

220

90

200 125/140

40

645

115

125

125

100-0.020

70

70-0.20

235

95

235

95

220 140/160

40

750

125

142.5 132,5 110-0.020

80

70-0.20

270

115

270

115

250 160/180

40

789

140

160

150

110-0.020

80

70-0.20

300

125

300

125

280 180/200

40

884

31

150

180

170

120-0.020

90

85-0.20

325

130

325

130

320 200/220

40

980

175

200

190

140-0.020

110

90-0.20

365

155

365

155

f8

5)

= Thread version G

MM = Piston rod

6)

= Thread version A

X*

= Stroke length

7)

= Dimensions for cylinder with seal versions M, T and S

1)

= Bleeding: When viewed on the piston rod, the


orientation is always offset by 90 to the pipe
connection (in a clockwise direction)

8)

= Dimensions for cylinder with seal versions A and B

AL

= Piston

2)

= D4 max. 0,5 mm deep

3)

= Throttle valve only with end position damping E


(180 to the bleed point)

4)

= For flange connections see separate table on


pages 18 and 19

9)

= Take the minimum stroke length X*min. into account

10)

= Associated pin m6; associated pin j6


with maintenance-free self-aligning clevis

11)

= Grease nipple; cone head form A to DIN 71412

10/44

Bosch Rexroth AG

Hydraulics

CDH1 / CGH1

RE 17331/09.05

Round flange at head MF3


CDH1 MF3
PJ + X*

Y
D4
A1

NV

D4
EE

EE

FB

X1

G 1/41)

DA

X1
D

KK

RD

MM

3)

VD

FC
UC

VD
WC

NF
ZB + X*9)

CGH1 MF3
PK + X*

Y
D4
A1

NV

D4
EE

EE

FB

G 1/41)

RA

X1
DA

X1
D

KK

RD

MM

3)

VE
FC

VD

A
WC

UC

WA + X*

VD
NF
ZM + 2 x X*9)

RA

For seal versions A, B and AL- 160 - 320 mm

VE

Hydraulics Bosch Rexroth AG

RE 17331/09.05 CDH1 / CGH1

11/44

Dimensions MF3 (nominal dimensions in mm)


AL

MM

KK

KK

5)

5)

6)

6)

NV

DA

D4

EE

EE

2)

4)

4)

PJ

X1

40

22/28

M16x1.5

16

M18x2

30

16/22

88

50

28/36

M22x1.5

22

M24x2

35

22/30

102

50

34

G 1/2

M22x1.5

79

120

41

60

34

G 1/2

M22x1.5

87

120

48.5

63

36/45

M28x1.5

28

M30x2

45

30/36

120

78

42

G 3/4

M27x2

100

133

56.5

80

45/56

M35x1.5

35

M39x3

55

36/46

140

95

42

G 3/4

M27x2

104

146

67

100

56/70

M45x1.5

45

M50x3

75

46/60

170

125

47

G1

M33x2

124

171

82

125

70/90

M58x1.5

58

M64x3

95

60/75

206

150

58

G 1 1/4

M42x2

135

205

99

140

90/100

M65x1.5

65

M80x3

110

75/85

226

170

58

G 1 1/4

M42x2

156

219

109.5

160

100/110

M80x2

80

M90x3

120

85/95

265

190

65

G 1 1/2

M48x2

185

240

129

180

110/125

M100x2

100

M100x3

140

95/110

292

210

65

G 1 1/2

M48x2

199

264

142.5

200 125/140

M110x2

110

M110x4

150

110/120

310

235

65

G 1 1/2

M48x2

205

278

152

220 140/160

M120x3

120

M120x4

160

120/140

355

273

65

G 1 1/2

M48x2

242

326

174

250 160/180

M120x3

120

M120x4

160

140/160

395

305

65

G 1 1/2

M48x2

266

326

194

280 180/200

M130x3

130

M150x4

190

160/180

425

343

65

G 1 1/2

M48x2

282

375

210

320 200/220

M160x4

200

180/200

490

394

65

G 1 1/2

M48x2

287

431

243

WC

VD

NF

PK

RD
e8

A1

ZB

ZM

X* FB FC
min H13 js13

UC
1

WA RA7) VE7) RA8) VE8)


f8
f8

AL

MM

40

22/28

90

19

30

120

226

278

108

130

60

14

52

40

52

20

50

28/36

110

23

30

120

233

294

11

130

160

60

18

65

40

65

16

63

36/45

130

27

35

133

262

333

13.5 155

185

60

22

75

45

75

17

80

45/56

145

25

35

146

280

354

13.5 170 200

60

20

95

45

95

13

100

56/70

175

35

45

171

330

419

17.5 205 245

60

30

115

55

115

20

125

70/90

210

37

50

205

382

475

22

245 295

60

32

135

60

135

17

140

90/100

230

45

10

50

219

420

531

22

265 315

60

35

155

70

155

22

160

100/110

275

50

10

60

240

475

610

30

325 385

60

40

200

80

200

80

180

110/125

300

50

10

70

264

515

662

30

360 420

60

40

220

90

220

90

200 125/140 320

50

10

75

278

535

688

33

375 445

60

40

235

95

235

95

220 140/160

370

60

10

85

326

20

635

810

33

430 490

60

40

270

115

270

115

250 160/180

415

70

10

85

326

30

659

858

39

485 555

60

40

300 125 300 125

280 180/200 450

65

10

95

375

25

744

939

31

39

520 590

60

40

325 130 325 130

320 200/220 510

65

10

120 431

25

815 1005

45

600 680

60

40

365 155 365 155

AL

= Piston

4)

MM = Piston rod
X*
1)

= Stroke length
= Bleeding: When viewed on the piston rod, the
orientation is always offset by 90 to the pipe
connection (in a clockwise direction)

2)

= D4 max. 0.5 mm deep

3)

= Throttle valve only with end position damping E


(180 to the bleed position)

= For flange connections see separate table on


pages 18 and 19

5)

= Thread version G

6)

= Thread version A

7)

= Dimensions for cylinder with seal versions M, T and S

8)

= Dimensions for cylinder with seal versions A and B

9)

= Take the minimum stroke length X*min. into account

12/44

Bosch Rexroth AG

Hydraulics

CDH1 / CGH1

RE 17331/09.05

Round flange at base MF4

CDH1 MF4
PJ + X*

D4

D4

EE

FB
G 1/41)

VE

EE

RD

X1
DA

X1
D

KK

RA
MM

NV

3)

WA
A

VD
ZP +

X*9)

For seal versions A, B and AL- 160 - 320 mm

RA

VE

FC

NF
VD

UC

Hydraulics Bosch Rexroth AG

RE 17331/09.05 CDH1 / CGH1

13/44

Dimensions MF4 (nominal dimensions in mm)


AL

MM

KK

KK

5)

5)

6)

6)

NV

DA

D4

EE

EE

2)

4)

4)

PJ

X1

40

22/28

M16x1.5

16

M18x2

30

16/22

88

50

34

G 1/2

M22x1.5

79

120

41

50

28/36

M22x1.5

22

M24x2

35

22/30

102

60

34

G 1/2

M22x1.5

87

120

48.5

63

36/45

M28x1.5

28

M30x2

45

30/36

120

78

42

G 3/4

M27x2

100

133

56.5

80

45/56

M35x1.5

35

M39x3

55

36/46

140

95

42

G 3/4

M27x2

104

146

67

100

56/70

M45x1.5

45

M50x3

75

46/60

170

125

47

G1

M33x2

124

171

82

125

70/90

M58x1.5

58

M64x3

95

60/75

206

150

58

G 1 1/4

M42x2

135

205

99

140

90/100

M65x1.5

65

M80x3

110

75/85

226

170

58

G 1 1/4

M42x2

156

219

109.5

160

100/110

M80x2

80

M90x3

120

85/95

265

190

65

G 1 1/2

M48x2

185

240

129

180

110/125

M100x2

100

M100x3

140

95/110

292

210

65

G 1 1/2

M48x2

199

264

142.5

200 125/140

M110x2

110

M110x4

150

110/120

310

235

65

G 1 1/2

M48x2

205

278

152

220 140/160

M120x3

120

M120x4

160

120/140

355

273

65

G 1 1/2

M48x2

242

326

174

250 160/180

M120x3

120

M120x4

160

140/160

393

305

65

G 1 1/2

M48x2

266

326

194

280 180/200 M130x3

130

M150x4

190

160/180

425

343

65

G 1 1/2

M48x2

282

375

210

M160x4

200

180/200

490

394

65

G 1 1/2

M48x2

287

431

243

320 200/220
AL

MM

WA

ZP

X*
min

NF

VD

RD
e8

FB
H13

FC
js13

UC
1

RA7)
f8

VE7)

RA8)
f8

VE8)

40

22/28

14

256

30

90

108

130

60

52

40

52

20

50

28/36

18

264

30

110

11

130

160

60

65

40

65

16

63

36/45

22

297

35

130

13.5

155

185

60

75

45

75

17

80

45/56

20

315

35

145

13.5

170

200

60

95

45

95

13

100

56/70

30

375

45

175

17.5

205

245

60

115

55

115

20

125

70/90

32

432

50

210

22

245

295

60

135

60

135

17

140

90/100

35

475

50

10

230

22

265

315

60

155

70

155

22

160

100/110

40

535

60

10

275

30

325

385

60

200

80

200

80

180

110/125

40

585

70

10

300

30

360

420

60

220

90

220

90

200 125/140

40

615

75

10

320

33

375

445

60

235

95

235

95

220 140/160

40

720

85

10

370

33

430

490

60

270

115

270

115

250 160/180

40

744

85

10

415

39

485

555

60

300

125

300

125

280 180/200

40

839

31

95

10

450

39

520

590

60

325

130

325

130

320 200/220

40

935

120

10

510

45

600

680

60

365

155

365

155

AL

= Piston

4)

= For flange connections see separate table on


pages 18 and 19

5)

= Thread version G

6)

= Thread version A

7)

= Dimensions for cylinder with seal versions M, T and S

8)

= Dimensions for cylinder with seal versions A and B

9)

= Take the minimum stroke length X*min. into account

MM = Piston rod
X*
1)

= Stroke length
= Bleeding: When viewed on the piston rod, the
orientation is always offset by 90 to the pipe
connection (in a clockwise direction)

2)

= D4 max. 0.5 mm deep

3)

= Throttle valve only with end position damping E


(180 to the bleed position)

14/44

Bosch Rexroth AG

Hydraulics

CDH1 / CGH1

RE 17331/09.05

Trunnions MT4
CDH1 MT4
PJ + X*

TD

X1

DA
UV

KK

3)

BD

WA
XV10)

G 1/41)

EE

EE

X1

VE

RA
MM

D4

D4

NV

TM

TL

TL

ZB + X*9)

For seal versions A, B and AL- 160 - 320 mm

Dimensions for a cylinder with a rod extension LY


in the retracted condition

RA

VE

LY

XV

CGH1 MT4

PK + X*

VE
TL

WA + X*
ZM + 2 x X*9)

For seal versions A, B and AL- 160 - 320 mm


VE

RA

RA

VE

TD

RA

X1

DA
UV

KK

BD
XV10)

3)

WA
A

G 1/41)

EE

EE

X1

VE

RA
MM

D4

D4

NV

TM

TL

Hydraulics Bosch Rexroth AG

RE 17331/09.05 CDH1 / CGH1

15/44

Dimensions MT4 (nominal dimensions in mm)


AL

MM

KK

KK

5)

5)

6)

6)

40
50

D4

EE

EE

2)

4)

4)

22/28

M16x1.5

16

M18x2

30

16/22

88

28/36

M22x1.5 22

M24x2

35

22/30

102

50

34

G 1/2

M22x1.5

79

60

34

G 1/2

M22x1.5

87

63

36/45

M28x1.5 28

M30x2

45

30/36

120

78

42

G 3/4

M27x2

100

80

45/56

M35x1.5 35

M39x3

55

36/46

140

95

42

G 3/4

M27x2

104

100

56/70

M45x1.5 45

M50x3

75

125

70/90

M58x1.5 58

M64x3

95

46/60

170

125

47

G1

M33x2

60/75

206

150

58

G1 1/4

M42x2

140

90/100

M65x1.5 65

M80x3

110

75/85

226

170

58

G1 1/4

160

100/110

M80x2

M90x3

120

85/95

265

190

65

180

110/125

M100x2 100 M100x3

140

95/110

292

210

65

200
220

125/140

M110x2 110 M110x4

150

110/120

310

235

65

G1 1/2

M48x2

140/160

M120x3 120 M120x4

160 120/140 355

273

65

G1 1/2

M48x2

250

160/180

M120x3 120 M120x4

160 140/160 395

305

65

G1 1/2

M48x2

280 180/200 M130x3 130 M150x4

190 160/180 425

343

65

G1 1/2

M160x4 200 180/200 490

394

65

G1 1/2

320 200/220

80

NV

DA

PJ

X1

WA

120

41

14

120

48.5

18

133

56.5

22

146

67

20

124

171

82

30

135

205

99

32

M42x2

156

219

109.5

35

G1 1/2

M48x2

185

240

129

40

G1 1/2

M48x2

199

264

142.5

40

205

278

152

40

242

326

174

40

266

326

194

40

M48x2

282

375

210

40

M48x2

287

431

243

40

ZM

X*
min.

XV11)
mitt

XV10)
min.

XV10)
max.

BD

UV

TD TL TM
e8 js16 h13

22/28

120 226 278

22

139+X*/2

150

136+X*

38

88

30

20

95 1.6

52

40

52

20

50

28/36

120 233 294

32

147+X*/2

163

140+X*

38 102 30

20

115 1.6

65

40

65

16

63

36/45

133 262 333

47

166.5+X*/2

190

155+X*

48 120 35

20

130

75

45

75

17

80

45/56

146 280 354

58

177+X*/2

206

160+X*

58 140 40

25

145

95

45

95

13

115

55

AL

MM

40

PK

ZB

419

RA7) VE7) RA8) VE8)


f8
f8

100

56/70

171 330

79 209.5+X*/2

249

185+X*

78

170 50

30

175

125

70/90

205 382 475

91

237.5+X*/2

283

207+X*

98 206 60

40

210 2.5 135

140

90/100

219 420 531

121 265.5+X*/2

326

160

100/110 240 475

610

142

376

180

110/125 264 515

661

305+X*/2

115

20

60 135

17

220+X* 118 226 65 42.5 230 2.5 155

70

22

254+X* 128 265 75 52.5 275 2.5 200

80 200 80

155

158

331+X*/2

410

272+X* 138 292 85

55

300 2.5 220

90 220 90

200 125/140 278 535 688 194

344+X*/2

441

267+X* 168 310

90

55

320 2.5 235

95 235 95

220 125/140 326 635

155

405+X*/2

482.5 327.5+X* 135 355 100

60

370 2.5 270 115 270 115

250 160/180 326 659 858 175

429+X*/2

516.5 341.5+X* 145 395 110

65

410 2.5 300 125 300 125

280 180/200 375 744 939 336 469.5+X*/2 637.5 301.5+X* 165 425 130

70

450 2.5 325 130 325 130

320 200/220 431 815 1005 180 502.5+X*/2 592.5 412.5+X* 195 490 160

90

510 2.5 365 155 365 155

810

5)

= Thread version G

MM = Piston rod

6)

= Thread version A

X*

= Stroke length

7)

= Dimensions for cylinder with seal versions M, T and S

1)

= Bleeding: When viewed on the piston rod, the


orientation is always offset by 90 to the pipe
connection (in a clockwise direction)

8)

= Dimensions for cylinder with seal versions A and B

AL

= Piston

2)

= D4 max. 0.5 mm deep

3)

= Throttle valve only with end position damping E


(180 to the bleed point)

4)

= For flange connections see separate table on


pages18 and 19

9)

= Take the minimum stroke length X*min. into account

10)

= Dim. XV must always be stated in clear text in the


case of an order.
Preferred XV dim.: The trunnions located in the middle
of the cylinder. Take the XVmin and XVmax. into
account.

11)

= XVmid. recommendation:
The trunnions located in the middle of the cylinder

16/44

Bosch Rexroth AG

Hydraulics

CDH1 / CGH1

RE 17331/09.05

Foot mounting MS2


PJ + X*

D4

D4
VE

3)

L1

ST
LH

S1

S1

WA
S

10)

DA

X1
D

KK

RA
MM

EE

EE

G 1/41)

NV

X1

CDH1 MS2

SB

TS

SS + X*9)

XS

US

ZB + X*9)

For seal versions A, B and AL- 160 - 320 mm

RA

VE

CGH1 MS2
PK + X*

D4

D4

XS

L1

ST
LH

RA

DA

X1
D
S

10)

S1

S1

WA

G 1/41)

3)

KK

RA
MM

EE

EE

VE

X1

NV

VE

SB

WA + X*

TS

SS + X*9)

US

ZM + 2 x X*9)

For seal versions A, B and AL- 160 - 320 mm


VE

RA

RA

VE

Hydraulics Bosch Rexroth AG

RE 17331/09.05 CDH1 / CGH1

17/44

Dimensions MS2 (nominal dimensions in mm)


AL

MM

KK

KK

5)

5)

6)

6)

40

22/28

M16x1.5

50

28/36

M22x1.5

63

36/45

M28x1.5

80

45/56

100
125
140

NV

16

M18x2

30

16/22

88

22

M24x2

35

22/30

102

28

M30x2

45

30/36

M35x1.5

35

M39x3

55

36/46

56/70

M45x1.5

45

M50x3

75

70/90

M58x1.5

58

M64x3

95

90/100

M65x1.5

65

M80x3

160

100/110

M80x2

80

180

110/125

M100x2

100

DA

D4

EE

EE

2)

4)

4)

PJ

X1

WA

50

34

G 1/2

60

34

G 1/2

M22x1.5

79

M22x1.5

87

120

41

14

120

48.5

18

120

78

42

G 3/4

M27x2

100 133

56.5

22

140

95

42

G 3/4

M27x2

104 146

67

20

46/60

170

125

60/75

206

150

47

G1

M33x2

124 171

82

30

58

G1 1/4

M42x2

135 205

99

32

110

75/85

226

170

58

G1 1/4

M42x2

156 219 109.5

35

M90x3

120

85/95

265

190

65

G1 1/2

M48x2

185 240

40

M100x3

140

95/110

292

210

65

G1 1/2

M48x2

199 264 142.5

129

40

200 125/140

M110x2

110

M110x4

150

110/120

310

235

65

G1 1/2

M48x2

205 278

152

40

220 140/160

M120x3

120

M120x4

160

120/140

355

273

65

G1 1/2

M48x2

242 326

174

40

250 160/180

M120x3

120

M120x4

160

140/160

395

305

65

G1 1/2

M48x2

266 326

194

40

280 180/200

M130x3

130

M150x4

190

160/180

425

343

65

G1 1/2

M48x2

282 375

210

40

320 200/220

M160x4

200

180/200

490

394

65

G1 1/2

M48x2

287 431

243

40

AL

MM

PK

XS

ZB

ZM

SS

X*
min.

40

22/28

120

114

226

278

50

30

50

28/36

120 124.5 233

294

45

35

63

36/45

133

142

262

333

49

40

80

45/56

146

151

280

354

52

100

56/70

171

179

330

419

61

125

70/90

205

200

382

475

75

140

90/100

219 230.5 420

531

160

100/110 240 272.5 475

180

S1

TS US
js13 1

LH

L1

RA7) VE7) RA8) VE8)


f8
f8

SB
H13

ST

15

11

32

110 135

45

89

52

40

52

20

17.5

11

37

130 155

55

106

65

40

65

16

20

13.5

42

150 180

65

125

75

45

75

17

50

25

17.5

47

180 220

75

145

95

45

95

13

60

30

22

57

210 255

90

175

115

55

115

20

70

35

26

67

255 305 105

208

135

60

135

17

70

19

85

42.5

30

72

290 350 115

228

155

70

155

22

610

65

44

105 52.5

33

77

330 400 135 267.5 200

80

200

80

110/125 264 296.5 515

662

69

50

115

57.5

40

92

360 440 150

296

220

90

220

90

385 465 160

315

235

95

235

95

200 125/140 278 307.5 535

688

73

56

125 62.5

40

97

220 140/160 326 367.5 635

810

75

100 155 77.5

45

102 445 530 185 362.5 270 115 270 115

250 160/180 326 391.5 659

858

75

100 155 77.5

52

112 500 600 205 402.5 300 125 300 125

280 180/200 375 407.5 744

939

124 171 155 77.5

52

127 530 630 225 437.5 325 130 325 130

62

142 610 730 255

320 200/220 431

440

815 1005 125

85

190

95

500

365 155 365 155

5)

= Thread version G

MM = Piston rod

6)

= Thread version A

X*

= Stroke length

7)

= Dimensions for cylinder with seal versions M, T and S

= Bleeding: When viewed on the piston rod the


orientation is always offset by 90 to the pipe
connection (in a clockwise direction)

8)

= Dimensions for cylinder with seal versions A and B

9)

= Take the minimum stroke length X*min. into account

10)

= Counter bore 2 mm deep, for S.H.C.S.;


DIN 912 The screws must not be subjected to shear
forces. The forces should be distributed via keys.

AL

1)

= Piston

2)

= D4 max. 0.5 mm deep

3)

= Throttle valve only with end position damping E


(180 to the bleed point)

4)

= For flange connections see separate table on


pages 18 and 19

18/44

Bosch Rexroth AG

Hydraulics

CDH1 / CGH1

RE 17331/09.05

Flange connections
CDH1
PJ + X*

X1

X1

CGH1
PK + X*

X1

X1

Porting pattern for rectangular flanges to ISO 6162 table 2


= SAE 6000 PSI)
(^

Porting pattern for square flanges to ISO 6164 table 2

d3

d3

d1

d1

Hydraulics Bosch Rexroth AG

RE 17331/09.05 CDH1 / CGH1

19/44

Flange connections
Dimensions (nominal dimensions in mm)
AL

Version D
= SAE 6000 PSI)
ISO 6162 Tab.2 (400 bar) (^
Y

PJ
PK

X1

4)

d3

d3

d1

t11)

Version H
ISO 6164 Tab.2 (400 bar)
t1

2)

p3)

PJ
PK

0.25 0.25

X1

d3
d1
w
0.25

t11)

t12)

p3)

40

78

122 40.5

10

24.7 M6 12.5 10 400

50

86

122

48

10

24.7 M6 12.5 10 400

63
80

102.5 149

99

135

57

13

29.7 M8

16

13 400

65

13

1/2

40.5 18.2 M8

16

14 400

103

148

67

13

29.7 M8

16

15 400

16

16 400

123

173 81.5

19

35.4 M8

16

16 400

99

25

43.8 M10

20

20 400

100

124

171 80.5

13

1/2

40.5 18.2 M8

125

135

205 97.5

19

3/4

50.8 23.8 M10 20

20 400 131.5 212

140

152

227

107

25

57.2 27.8 M12 24

24 400

227 109

25

43.8 M10

20

20 400

160

184

242 127

25

57.2 27.8 M12 24

24 400 182.5 245 128

32

51.6 M12

24

24 400

180

199

264 139.5 32

1 1/4 66.6 31.8 M14 26

26 400

32

51.6 M12

24

24 400

200

205

278

149

32

1 1/4 66.6 31.8 M14 26

26 400 201.5 285 149.5 38

60.1 M16

30

30 400

220

242

326 168

38

1 1/2 79.3 36.5 M16 30

30 400

242 326

171

38

60.1 M16

30

30 400

250

266

326 189

38

1 1/2 79.3 36.5 M16 30

30 400

266 326 192

38

60.1 M16

30

30 400

280

282

375 204

38

1 1/2 79.3 36.5 M16 30

30 400

282

375 207

38

60.1 M16

30

30 400

320

287

431 236

51

36 400

287

431 240

51

69,3 M16

30

30 400

96,8 44,5 M20 36

For main dimensions see pages 6 to 17


AL

= Piston

X*

= Stroke length

1)

= Thread depth for seal versions M, T and S

2)

= Thread depth for seal versions A and B

3)

= Max. operating pressure for associated flanges in bar

4)

= Flange porting pattern to ISO 6162 table 2 relates to a


flange porting pattern to SAE 6000 PSI

152
199

264 142

20/44

Bosch Rexroth AG

Hydraulics

CDH1 / CGH1

RE 17331/09.05

Position measuring system


MP3: AL- 40-200 mm

L2

MP5: AL- 40-320 mm

XC / XO + X*

D1

MF3: AL- 40-320 mm

ZB + X*

L5

D2

D1

MF4: AL- 80-320 mm

D1

MF4: AL- 40-63 mm

L6
VD

ZP + X*

L6
L4

D1

MT4: AL- 40-320 mm

ZB + X*

L5

D1

MS2: AL- 40-320 mm

ZB + X*

L5

Hydraulics Bosch Rexroth AG

RE 17331/09.05 CDH1 / CGH1

21/44

Position measuring system


Dimensions (nominal dimensions in mm)
AL

MM

X*max

XC

XO

ZB

ZP

VD

L2

L4

L5

L6

D1
max

D2

40

28

1400

417

417

115

235

265

98

166

166

80

50

28
36

1400

430

430

120

243

274

103

166

166

96

63

36
45

2000

480

480

130

287

310

116

166

166

96

80

45
56

2000

515

515

125

312

330

132

166

143

96

100

56
70

3000

560

560

135

352

390

145

166

123

96

125

70
90

3000

620

620

145

392

432

172

21.5

166

121

96

33

140

90
100

3000

665

665

155

430

475

10

182

21.5

166

111

96

33

160

100
110

3000

720

720

165

475

535

10

200

28.5

166

96

96

43

180

110
125

3000

775

775

175

515

585

10

222

28.5

166

86

96

43

200

125
140

3000

815

815

190

535

615

10

237

32

166

76

96

48

220

140
160

3000

960

205

635

720

10

280

32

166

71

96

48

250

160
180

3000

1000

220

659

744

10

300

38

166

71

96

57

280

180
200

3000

1105

270

744

839

10

330

38

166

61

96

57

320

200
220

3000

1210

300

815

935

10

375

44

166

36

96

66

For the main dimensions see pages 6 to 17


AL

= Piston

MM = Piston rod
X*

= Stroke length

X*max = Max. stroke length

22/44

Bosch Rexroth AG

Hydraulics

CDH1 / CGH1

RE 17331/09.05

Position measuring system


The contactless, absolute position measuring system is rated
up to 500 bar. Its function principle is based on the
magnetostrictive effect. In connection with this, a torsion
impulse is triggered off when two magnetic fields meet. This
impulse is directed from the point of measurement via the wave
guide inside the measuring scale to the sensor head. The
transmission time is constant and virtually independent of
temperature. It is propotional to the position of the magnet and
can therefore be used as a reference for the actual position
value and is converted into a direct analogue or digital output
in the sensor head.

Technical data (for applications outside these parameters, please consult us!)
Operating pressure

bar

Analogue output

V
Load resistance

Resolution
Analogue output

0 to 10
5
Infinite

mA
Load resistance

250

Resolution

4 to 20
0 to 500
Infinite

Digital output

SSI 24 Bit grey coded


Resolution

Measuring direction

5
Forwards

Analogue

%
mm

0.02 % (with reference to the measurement length)


min. 0,05

Digital

%
mm

0.01 % (with reference to the measurement length)


min. 0,04

Repeatability

%
mm

0.001 (with reference to the measurement length)


min. 0.0025

Hysteresis

mm

0.004

Linearity
(absolute accuracy)

Supply voltage

V DC
Current consumption

Insulation

24 ( 10 % with an analogue output)

mA

100

Residual ripple

% s-s

Current consumption

V DC
mA

24 (+ 20 %/ 15 % with a digital output)


70

Residual ripple

% s-s

Tube and flange

IP 67

Sensor electronics

IP 65

Operating temperature

Sensor electronics

40 to + 75

Temperature co-efficient

Voltage

ppm/C

70

Current

ppm/C

90

Hydraulics Bosch Rexroth AG

RE 17331/09.05 CDH1 / CGH1

23/44

Position measuring system


Mounting style
MF3, MF4, MT4, MS2

MP3, MP5

1)

1)
1)

For analogue output:


6-pin Amphenol Plug-in connector, Material No. R900072231
(plug-in connector is not included within the scope of supply, must be ordered separately)

1)

For digital output:


7-pin Amphenol Plug-in connector, Material No. R900079551
(plug-in connector is not included within the scope of supply, must be ordered separately)

Pin allocation
Position measuring system (analogue output)
Component plug (viewed on the pin side)
2

6
4

Position measuring system (digital output)


Component plug (viewed on the pin side)

6
1
4

7
3
2

Pin

Cable

Signal / current

Signal / voltage

grey

4...20 mA

0 - 10 V

pink

Gnd

Gnd

yellow

n. c.

10 - 0 V

green

n. c.

Gnd

brown

+24 V DC (10%)

+24 V DC (10%)

white

Gnd

Gnd

Pin

Cable

Signal / SSi

grey

data ()

pink

data (+)

yellow

tact (+)

green

tact ()

brown

+24 V DC (+20%/15%)

white

0V

n. c.

24/44

Bosch Rexroth AG

Hydraulics

CDH1 / CGH1

RE 17331/09.05

Proximity switch

X3

CDH1

1)

L7

1)

PL + X*

X3

CGH1

1)

L7

1)

PM + X*

Plug-in connector with a 5 m cable


Material No. R900026512
(plug-in connector is not included within the scope of supply,
must be ordered separately)

X5

X4

Mounting style

3)

Plug-in connector, angled


with a 5 m cable
(the orientation of the cable exit is not definable)
Material No. R900021404
(plug-in connector is not included within the scope of supply,
must be ordered separately)

25/44

Hydraulics Bosch Rexroth AG

RE 17331/09.05 CDH1 / CGH1

Proximity switch
Dimensions (nominal dimensions in mm)
AL

MM

PL

PM

L7

X3

X4

X5

40

22
28

112

112

83

94

170

125

50

28
36

110

110

92

98

175

130

63

36
45

125

125

104

103

180

135

80

45
56

138

138

108

108

185

140

100

56
70

161

161

129

116

195

150

125

70
90

189

189

143

126

205

160

140

90
100

209

209

161

146

225

180

160

100
110

228

228

191

151

230

185

180

110
125

254

254

204

159

235

190

200

125
140

264

264

212

166

245

200

220

140
160

310

310

250

177 2)

255

3)

250

160
180

310

310

274

187 2)

265

3)

280

180
200

369

369

285

189 2)

275

3)

320

200
220

415

415

295

209 2)

285

3)

For the main dimensions see pages 6 to 17


AL

= Piston

MM = Piston rod
X*

= Stroke length

1)

= The proximity switch is always located


opposite to the pipe connection

2)

= Piston 220 - 320 mm


The proximity switch does not overhang

3)

= Piston 220 - 320 mm


The angled plug-in connector is not possible

26/44

Bosch Rexroth AG

Hydraulics

CDH1 / CGH1

RE 17331/09.05

Proximity switch
Inductive proximity switches are used as a reliable end position
control for hydraulic cylinders. They are an important element,
in providing safety systems, interlocks and/or other machine
functions where signals safety and exactly monitor the end
position. The up to 500 bar rated high pressure proximity
switches operates without contact and contacts and are there-

fore wear-free. Due to safety reasons the proximity switch is


protected against being screwed in too deep. The switching
distance can therefore not be adjusted. For the version with
proximity switches (Option 1 E), the cylinders are fitted with
proximity switches on each end.

Technical data (for applications outside these parameters, please consult us!)
Function

PNP N/O

Permissible pressure

bar

Operating voltage

500

V DC
Including the residual ripple

Voltage drop

10 30

15

1.5

Rated operating voltage

V DC

Rated operating current

mA

200

No load current

mA

Residual current

10

Repeatability

Hysteresis

15

Ambient temperature range

25 + 80

Temperature drift

10

Switching frequency

Hz

1000

Protection

24

Active area

IP 68 to DIN 40050

Proximity switch

IP 67 to DIN 40050

Housing material
Pin allocation

Material No. 1.4104


1

1)

2)

3)

Coupling
For pressure measurement or bleeding.
For installaion in the bleed/measuring port. Coupling with
check valve function, i.e. it can also be connected when
pressure is present.

+
1
4

2
3

20

M16x2
38

Scope of supply:
Coupling AB 20-11/K1 with NBR seals,
Material No. R900009090
Coupling AB 20-11/K1 V with FKM seals,
Material No. R900001264

A/F
19
SW19

G1/4

1)

Brown

2)

Black

3)

Blue

Hydraulics Bosch Rexroth AG

RE 17331/09.05 CDH1 / CGH1

27/44

Plain clevis CSA (nominal dimensions in mm)


EM

CA

LE

L1

CK

AW

1)

KK2)
b

AL

Typ

Material No.

AW

CA

CK
H11

EM
0.4

KK

LE

L1

m 3)
kg

40

CSA 16

R900303150

17

28

56

50

25

23

M16x1.5

25

80

0.43

50

CSA 22

R900303151

23

34

64

60

30

28

M22x1.5

30

94

0.7

63

CSA 28

R900303152

29

44

78

70

35

30

M28x1.5

40

112

1.1

80

CSA 35

R900303153

36

55

94

85

40

35

M35x1.5

45

135

2.0

100

CSA 45

R900303154

46

70

116

105

50

40

M45x1.5

55

168

3.3

125

CSA 58

R900303155

59

87

130

130

60

60

M58x1.5

65

200

5.5

140

CSA 65

R900303156

66

93

154

150

70

55

M65x1.5

75

232

8.6

160

CSA 80

R900303157

81

125

176

170

80

60

M80x2

80

265

12.2

180

CSA100

R900303158

101

143

206

210

90

65

M100x2

90

323

21.5

200

CSA110

R900303159

111

153

230

235

100

70

M110x2

105

360

27.5

AL

= Piston

1)

= Grease nipple; cone head form A to DIN 71412

2)

= The plain clevis must always be screwed on up to


the piston rod thread stop

3)

m = Weight of the plain clevis

28/44

Bosch Rexroth AG

Hydraulics

CDH1 / CGH1

RE 17331/09.05

Self-aligning clevis CGA (nominal dimensions in mm)


AL- 40-280 mm

EU

CN

EN

LF

L1

Z
Z

CH

2)

AX

1)

KK3)
b

AL

Type

Material No.

AX

CH

CN

EN

EU
0.4

KK

L1

LF

m 4)
kg

40

CGA 16

R900303125

17

28

56

50

250.010

200.12

23

M16x1.5

80

25

0.43

50

CGA 22

R900303126

23

34

64

60

300.010

220.12

28

M22x1.5

94

30

0.7

63

CGA 28

R900303127

29

44

78

70

350.012

250.12

30

M28x1.5

112

40

1.1

80

CGA 35

R900303128

36

55

94

85

400.012

280.12

35

M35x1.5

135

45

2.0

100

CGA 45

R900303129

46

70

116

105

500.012

350.12

40

M45x1.5

168

55

3.3

125

CGA 58

R900303130

59

87

130

130

600.015

440.15

50

M58x1.5

200

65

5.5

140

CGA 65

R900303131

66

93

154

150

700.015

490.15

55

M65x1.5

232

75

8.6

160

CGA 80

R900303132

81

125

176

170

800.015

550.15

60

M80x2

265

80

12.2

90-0.020

180

CGA100

R900303133

101

143

206

210

600.20

65

M100x2

323

90

21.5

200

CGA110

R900303134

111

153

230

235 1000.020 700.20

70

M110x2

360

105

27.5

220

CGA120

R900303135

125

176

265

265

1100.020 700.20

80

M120x3

407,5

115

40.7

250

CGA120

R900303135

125

176

265

265

1100.020 700.20

80

M120x3

407,5

115

40.7

280

CGA130

R900303136

135

188

340

310

1200.020 850.20

90

M130x3

490

140

76.4

320

AL

= Piston

1)

= Grease nipple; cone head form A to DIN 71412

2)

= Associated pin m6;


associated pin j6 with a maintenance-free self-aligning
clevis

3)

= The self-aligning clevis must always be screwed on up to


the piston rod thread stop

4)

m = Weight of the self-aligning clevis

Hydraulics Bosch Rexroth AG

RE 17331/09.05 CDH1 / CGH1

29/44

Self-aligning clevis CGAK (nominal dimensions in mm)


AL- 40-280 mm

EU

CN

EN

CH

LF

L1

Z
Z

1)

AX

2)

MA3)

KK

L2

m4)
kg

Material No.

AX

CH

CN

EN

EU
0.4

KK

L1

L2

LF

MA3)
Nm

40

CGAK 16 R900303162

17

28

56

50

250.010

200.12

23

M16x1.5

80

20

25

8 0.43

50

CGAK 22 R900303163

23

34

64

60

300.010

220.12

28

M22x1.5

94

22

30

20

0.7

63

CGAK 28 R900303164

29

44

78

70

350.012

250.12

30

M28x1.5

112

27

40

20

1.1

80

CGAK 35 R900303165

36

55

94

85

400.012

280.12

35

M35x1.5

135

35

45

40

2.0

100 CGAK 45 R900303166

46

70

116 105

500.012

350.12

40

M45x1.5

168

42

55

80

3.3

125 CGAK 58 R900303167

59

87

130 130

600.015

440.15

50

M58x1.5

200

54

65

160 7

5.5

140 CGAK 65 R900303168

66

93

154 150

700.015

490.15

55

M65x1.5

232

57

75

160 6

8.6

160 CGAK 80 R900303169

81

125 176 170

800.015

550.15

60

M80x2

265

66

80

160 6

12.2

180 CGAK100 R900321655 101 143 206 210

900.020

160 6 21.5

AL

Type

600.20

65

M100x2

323

76

90

200 CGAK110 R900321691 111 153 230 235 1000.020 700.20

70

M110x2

360

85

105 300 7

220 CGAK120 R900321621 125 176 265 265 1100.020 700.20

80

M120x3

407,5

96

115 500 6 40.7

250 CGAK120 R900321621 125 176 265 265 1100.020 700.20

80

M120x3

407,5

96

115 500 6 40.7

280 CGAK130 R900322015 135 188 340 310 1200.020 850.20

90

M130x3

490

320

AL

= Piston

1)

= Grease nipple; cone head form A to DIN 71412

2)

= Associated pin m6;


associated pin j6 with a maintenance-free self-aligning
clevis

3) M
A

= Tightening torque
The self-aligning clevis must always be screwed on up to
the piston rod thread stop. Subsequently, the clamping
screws have to be tightned to the specified torque.

4)

m = Weight of the self-aligning clevis

27.5

112 140 500 6 76.4

30/44

Bosch Rexroth AG

Hydraulics

CDH1 / CGH1

RE 17331/09.05

Self-aligning clevis CGAS (nominal dimensions in mm)


EU

CN

EN

CH

LF

L1

Z
Z

1)

AX

2)

MA3)

KK3)

L2

Material No.

AX

CH

CN

EN

EU
0.4

KK

L1

L2

LF

MA3)
Nm

40

CGAS 25 R900303137

30

28

56

65

250.010

200.12

23

M18x2

95

24

25

20

8 0,65

50

CGAS 30 R900303138

35

34

64

75

300.010

220.12

28

M24x2

109

28

30

20

1,0

63

CGAS 35 R900303139

46

44

78

90

350.012

250.12

30

M30x2

132

35

40

40

1,5

80

CGAS 40 R900303140

56

55

94

105

400.012

280.12

35

M39x3

155

39

45

80

2,4

AL

Type

m4)
ca. kg

100

CGAS 50

R900303141

76

70

116 135

500.012

350.12

40

M50x3

198

45

55

80

4,8

125

CGAS 60 R900303142

96

87

130 170

600.015

440.15

50

M64x3

240

59

65

160 7

8,6

140

CGAS 70 R900303143 112 105 154 195

700.015

490.15

55

M80x3

278

69

75

160 6 12,2

160

CGAS 80 R900303144 122 125 176 210

800.015

550.15

60

M90x3

305

84

80

300 6 18,4

180

CGAS 90 R900303145 142 150 206 250

900.020

300 5 31,6

600.20

65

M100x3

363

90

90

200 CGAS100 R900303146 152 170 230 275 1000.020 700.20

70

M110x4

400

94

105 300 7

34

220 CGAS110 R900303147 162 180 264 300 1100.020 700.20

80

M120x4

442

105 115 500 6

44

250 CGAS110 R900303147 162 180 264 300 1100.020 700.20

80

M120x4

442

105 115 500 6

44

280 CGAS120 R900303148 192 210 340 360 1200.020 850.20

90

M150x4

540

120 140 500 6

75

320 CGAS140 R900317314 210 230 380 420 1400.025 900.25 110

M160x4

620

128 185 1000 7

160

AL

= Piston

1)

= Grease nipple; cone head form A to DIN 71412

2)

= Associated pin m6;


associated pin j6 with a maintenance-free self-aligning
clevis

3) M
A

= Tightening torque
The self-aligning clevis must always be screwed on up to
the piston rod thread stop. Subsequently, the clamping
screws have to be tightened to the specified torque.

4)

m = Weight of the self-aligning clevis

Hydraulics Bosch Rexroth AG

RE 17331/09.05 CDH1 / CGH1

31/44

Buckling
The permissible stroke length with a flexibly guided load and a
3.5 safety factor against buckling can be obtained from the
appropriate table. When a deviating cylinder installation
orientation the permissible stroke length has to be interpolated.
Permissible stroke lengths for non-guided loads are available
on request.

Explanation:
E = Modulus of elasticity in N/mm2
= 2.1 x 105 for steel
l = Moment of inertia in mm4 for a cicular
d4
cross-section
=
= 0.0491 d 4
64
= 3.5 (safety factor)
LK = Free buckling length in mm (dependent on the mounting
style, see sketches A, B, C)
d = Piston rod in mm
= Slenderness ratio
4 LK
E
=
g =
d
0.8 Re
Re = Yield strength of the piston rod material

The calculations for buckling are carried out as follows:


1. Calculation according to Euler
2 E I
F=
if > g
LK2
2. Calculation according to Tetmajer
d 2 (335-0,62 )
F=
if g
4
The influence of the mounting style on the buckling length:
B

LK = 0,7 L

LK = L

LK = 2 L

Permissible stroke lengths (nominal dimensions in mm)


Mounting style CDH1: MP3, MP5

0
40
50
63
80
100
125
140
160
180
200
220
250
280
320

22
28
28
36
36
45
45
56
56
70
70
90
90
100
100
110
110
125
125
140
140
160
160
180
180
200
200
220

195
385
285
535
390
655
500
815
610
985
770
1295
1145
1400
1230
1480
1305
1675
1500
1865
1620
2075
1885
2330
2075
2510
2170
2590

Permissible stroke lengths at


100 bar
160 bar
45
90
0
45
90
0
200
400
295
555
400
685
515
850
630
1030
800
1360
1200
1475
1285
1555
1365
1765
1580
1965
1710
2200
1990
2475
2200
2670
2300
2760

215
445
310
625
440
790
560
980
705
1240
900
1670
1430
1840
1530
1930
1630
2210
1930
2520
2180
3000
2570
3370
2900
3700
3070
3850

130
295
205
425
290
530
375
665
470
820
600
1095
945
1190
1010
1250
1065
1420
1240
1590
1360
1810
1600
2040
1775
2200
1850
2260

135
300
210
430
295
545
385
680
480
845
615
1130
970
1230
1040
1290
1095
1470
1290
1660
1415
1890
1670
2135
1880
2310
1940
2380

140
320
215
460
305
585
400
735
505
930
650
1265
1070
1390
1140
1455
1200
1670
1430
1910
1630
2280
1930
2570
2170
2820
2290
2920

40
215
120
320
200
410
240
520
280
650
360
885
740
965
790
1005
825
1150
985
1305
1090
1510
1300
1710
1450
1850
1500
1890

250 bar
45
90
45
220
130
325
205
415
260
525
295
660
380
900
755
985
800
1030
840
1175
1005
1340
1120
1560
1330
1770
1490
1920
1550
1960

55
225
135
335
210
430
280
545
355
695
465
955
790
1050
840
1090
880
1260
1060
1440
1200
1730
1440
1960
1620
2140
1700
2200

Max.
available
stroke
lengths

Installation
0
1)

2000

1)

MM

45
3000

1)

AL

90
6000
1)

Perm. stroke length

32/44

Bosch Rexroth AG

Hydraulics

CDH1 / CGH1

RE 17331/09.05

Permissible stroke lengths (nominal dimensions in mm)


Mounting style CDH1: MF3

50
63
80
100
125
140
160
180
200
220
250
280
320

22
28
28
36
36
45
45
56
56
70
70
90
90
100
100
110
110
125
125
140
140
160
160
180
180
200
200
220

0
895
1400
1180
1785
1520
2000
1855
2000
2250
3000
2760
3000
3000
3000
3000
3000
3000
3000
3000
3000
5400
6000
6000
6000
6000
6000
6000
6000

100 bar
45
915
1415
1200
1855
1560
2000
1905
2000
2320
3000
2860
3000
3000
3000
3000
3000
3000
3000
3000
3000
5680
6000
6000
6000
6000
6000
6000
6000

Permissible stroke lengths at


160 bar
90
0
45
90
0
980
730 735 760
440
1630 1180 1205 1275 970
1280 955 965 995
700
2160 1530 1570 1695 1275
1690 1250 1270 1315 1010
2000 1875 1925 2000 1570
2000 1540 1560 1630 1140
2000 2000 2000 2000 1910
2500 1880 1910 2010 1300
3000 2770 2860 3000 2360
3000 2330 2375 2520 1580
3000 3000 3000 3000 3000
3000 3000 3000 3000 2770
3000 3000 3000 3000 3000
3000 3000 3000 3000 2980
3000 3000 3000 3000 3000
3000 3000 3000 3000 3000
3000 3000 3000 3000 3000
3000 3000 3000 3000 3000
3000 3000 3000 3000 3000
6000 4800 4980 5780 4120
6000 5820 6000 6000 5150
6000 5450 5660 6000 4720
6000 6000 6000 6000 5730
6000 6000 6000 6000 5270
6000 6000 6000 6000 6000
6000 6000 6000 6000 6000
6000 6000 6000 6000 6000

250 bar
45
450
980
730
1290
1015
1595
1180
1940
1360
2400
1680
3000
2820
3000
3000
3000
3000
3000
3000
3000
4220
5330
4840
5920
5420
6000
6000
6000

Permissible stroke lengths at


160 bar
90
0
45
90
0
105
370
245 250 260
695 465 475 520 365
515
350 360 375
220
960 640 660 725
515
710
475 490 520 350
1210 790 820 920 645
895
610
625 670
395
1495 985 1020 1145 810
1120 745
765 835 420
1880 1190 1235 1440 995
1460 980 1010 1105 580
2560 1600 1670 1980 1365
2190 1390 1440 1670 1150
2770 1695 1770 2130 1440
2350 1490 1550 1790 1235
2910 1790 1870 2240 1520
2510 1590 1655 1900 1310
3000 2030 2130 2570 1730
2270 1835 1910 2250 1530
3000 2265 2380 2930 1945
3350 1990 2090 2550 1685
4500 2530 2680 3480 2220
3900 2320 2435 3000 1980
5050 2850 3010 3910 2500
4400 2550 2680 3370 2190
5550 3070 3250 4300 2700
4700 2680 2830 3590 2100
5800 3180 3370 4480 2790

250 bar
45
110
370
230
525
370
660
420
825
460
1020
620
1400
1180
1490
1265
1565
1340
1785
1575
2010
1740
2310
2050
2610
2270
2820
2390
2920

90
510
1010
780
1340
1035
1670
1280
2000
1580
2550
1990
3000
2980
3000
3000
3000
3000
3000
3000
3000
4560
6000
5290
6000
5970
6000
6000
6000

Max. available
stroke
lengths

Installation
0
1)

2000

1)

40

MM

45
3000

1)

AL

90
6000
1)

Perm. stroke
length

Mounting style CDH1: MF4

50
63
80
100
125
140
160
180
200
220
250
280
320

22
28
28
36
36
45
45
56
56
70
70
90
90
100
100
110
110
125
125
140
140
160
160
180
180
200
200
220

0
325
565
455
770
600
930
760
1150
905
1370
1175
1815
1600
1915
1730
2030
1850
2295
2110
2540
2250
2800
2615
3140
2850
3370
3000
3500

100 bar
45
340
590
470
805
620
975
785
1210
945
1445
1225
1920
1695
2030
1825
2155
1950
2440
2230
2700
2400
2990
2780
3360
3050
3610
3210
3750

90
140
385
265
550
380
700
495
875
620
1100
835
1540
1275
1650
1365
1720
1450
1980
1720
2260
1950
2700
2300
3050
2600
3330
2750
3460

Max. available
stroke
lengths

Installation
0
1)

2000

1)

40

MM

45
3000

1)

AL

90
6000
1)

Perm. stroke
length

Hydraulics Bosch Rexroth AG

RE 17331/09.05 CDH1 / CGH1

Permissible stroke lengths (nominal dimensions in mm)


Mounting style CDH1: MT4 trunnions in the middle of the cylinder

50
63
80
100
125
140
160
180
200
220
250
280
320

22
28
28
36
36
45
45
56
56
70
70
90
90
100
100
110
110
125
125
140
140
160
160
180
180
200
200
220

0
340
590
460
790
610
965
770
1190
930
1430
1185
1885
1675
2020
1805
2140
1925
2420
2130
2610
2490
3000
2750
3350
3040
3620
3210
3770

100 bar
45
345
605
470
815
625
1000
790
1235
955
1490
1225
1970
1710
2115
1880
2240
2005
2540
2230
2750
2510
3170
2900
3540
3210
3840
3390
4000

Permissible stroke lengths at


160 bar
90
0
45
90
0
365 250 255 260
130
665
470 480 500 365
495 350 355 365 245
910
645 655 690
510
675
475 485 500 360
815
870
635
1140 800
850 605
615
635 440
1410 990 1010 1080 795
1060 745
755 795
490
1770 1210 1240 1360 985
1360 960 980 1030 640
2390 1620 1665 1850 1340
2060 1410 1415 1575 1140
2610 1735 1790 2010 1440
2210 1510 1550 1680 1215
2740 1830 1885 2100 1505
2360 1605 1650 1790 1290
3000 2080 2150 2420 1720
2690 1790 1840 2040 1440
3000 2250 2330 2670 1865
3150 2050 2120 2400 1685
4230 2640 2750 3260 2240
3660 2380 2460 2810 1970
4750 2960 3090 3670 2520
4140 2640 2750 3170 2210
5210 3210 3360 4040 2750
4410 2790 2900 3380 2320
5450 3340 3490 4200 2850

250 bar
45
135
370
250
515
365
645
455
805
510
1000
670
1360
1155
1465
1230
1535
1310
1755
1465
1910
1720
2310
2020
2600
2260
2830
2380
2930

Permissible stroke lengths at


160 bar
90
0
45
90
0
885 645 650 665
370
1535 1085 1110 1180 875
1175 855 865 890
610
2000 1430 1465 1590 1175
1570 1135 1155 1200 895
2000 1760 1810 1990 1460
1960 1410 1435 1500 1000
2000 2000 2000 2000 1785
2440 1740 1770 1870 1140
3000 2620 2710 3000 2210
3000 2170 2210 2360 1400
3000 3000 3000 3000 2890
3000 3000 3000 3000 2585
3000 3000 3000 3000 3000
3000 3000 3000 3000 2760
3000 3000 3000 3000 3000
3000 3000 3000 3000 2940
3000 3000 3000 3000 3000
3000 3000 3000 3000 3000
3000 3000 3000 3000 3000
6000 4490 4670 5470 3820
6000 5510 5800 6000 4850
6000 5150 5370 6000 4420
6000 6000 6000 6000 5420
6000 5700 5960 6000 4930
6000 6000 6000 6000 6000
6000 6000 6000 6000 5200
6000 6000 6000 6000 6000

250 bar
45
375
885
625
1190
900
1480
1050
1820
1220
2260
1480
2970
2635
3000
2810
3000
3000
3000
3000
3000
3910
5020
4540
5630
5070
6000
5400
6000

90
145
375
260
525
370
665
475
830
595
1045
780
1430
1205
1555
1285
1620
1360
1865
1540
2050
1835
2530
2160
2850
2440
3140
2580
3250

Max. available
stroke
lengths

Installation
0

2000

1)

45

1)

40

MM

3000

1)

AL

90
6000
1)

Perm. stroke
length

Mounting style CDH1: MS2

50
63
80
100
125
140
160
180
200
220
250
280
320

22
28
28
36
36
45
45
56
56
70
70
90
90
100
100
110
110
125
125
140
140
160
160
180
180
200
200
220

0
825
1305
1075
1680
1405
2000
1730
2000
2110
3000
2600
3000
3000
3000
3000
3000
3000
3000
3000
3000
5090
6000
5790
6000
6000
6000
6000
6000

100 bar
45
840
1350
1100
1750
1440
2000
1780
2000
2180
3000
2695
3000
3000
3000
3000
3000
3000
3000
3000
3000
5370
6000
6000
6000
6000
6000
6000
6000

Max. available
stroke CDH1: MS2Installation
Befestigungsart
90
410
910
675
1240
920
1555
1155
1920
1440
2400
1820
3000
2800
3000
2990
3000
3000
3000
3000
3000
4260
5750
4990
6000
5630
6000
6000
6000

lengths

0
1)

2000

45

1)

40

MM

3000

1)

AL

90
6000
1)

Perm. stroke
length

33/44

34/44

Bosch Rexroth AG

Hydraulics

CDH1 / CGH1

RE 17331/09.05

End position cushioning


End position cushioning:
The objective is to reduce the speed of a moving mass,
whose centre of gravity lies on the cylinder axis, to a level, at
which neither the cylinder nor the machine, into which the
cylinder is installed, can be damaged. For speeds over 20 mm/
s we recommend the use of end position cushioning so that
the energy can be absorbed without the use of any additional
equipment. Checks must always be carried out whether, also
at lower speeds, with high masses end position cushioning is
required.
Cushioning capacity:
When braking masses via the end position cushioning, the
design contricted cushioning capacity must not be exceeded.
Cylinders with end position cushioning can only utilise their full
cushioning capacity when the entire stroke length is used.

cushioning performance in the cushioning capacity diagram.


The interseption point of the variables Dm and Dp must always
be below the cushioning capacity curve of the selected
cylinder. The values in the diagram refer to an average oil
temperature of + 45 to +65 C and with a closed throttle valve.
For special applications with very short stroke times, high
speeds or masses, special cylinders with special end position
cushioning can be offered on request.
When fixed or adjustable end stops are used, then special
measures have to be taken!

With the adjustable end position cushioning E an additional


throttle valve is added to the D version. The end position
cushioning E makes it possible to optimise the cycle times.
The maximum cushioning capacity can only be achieved when
the throttle valve is fully closed.

v
m

The calculation depends on the factors of weight, velocity,


system pressure and installation position. Therefore, the
variable Dm is to be calculated from weight and speed, the
variable Dp from system pressure and installation position.
These variables are then used to verify the permissible

ps
M

Formulas:
m
Dm =
; K = kv (0.5v)
10K
m = Moved weight in kg
v = Stroke velocity in m/s
kv = See table on page 35

p
v1 v2

Extending:
m 9.81 sin
Dp = pS
A1 10

sd

sd

Retracting:
m 9.81 sin
Dp = pS +
A3 10
pS
A1
A3

= System pressure in bar


= Piston area in cm2 (see page 3)
= Annulus in cm2 (see page 3)
= Angle in degrees with reference to the
horizontal plane
m

v1
v2

Damping length
AL mm

40

50

63

80

100

125

140

160

180

200

220

250

280

320

Head side

21

20

23

25

25

25

33

33

37

37

76

81

86

90

Base side

21

20

23

25

25

25

33

33

37

37

76

81

86

90

Hydraulics Bosch Rexroth AG

RE 17331/09.05 CDH1 / CGH1

35/44

End position cushioning


AL mm

40

50

63

80

100

125

140

160

180

200

220

250

280

320

kv 1

2.85

2.97

2.56

2.82

3.51

3.02

2.53

2.65

2.91

2.76

2.85

2.95

3.11

3.13

kv 2

3.1

3.25

2.85

2.85

3.52

2.91

2.53

2.93

2.95

2.95

2.93

3.1

3.12

3.07

kv 3

2.95

3.1

2.73

3.1

3.51

2.95

2.51

2.91

2.95

2.91

2.93

2.93

3.15

3.25

Cushioning capacity: Extending

1000000

1
320
280
250
220
200
180
160
140

100000

Dm

10000

1000
125
100
80
63
50
40

100

1)

10
0

20

40

60

80

100
Dp

AL = Piston
1)

If, for standard applications, the calculated interception point


from Dm and Dp is within the indicated area, then we
recommend that a cylinder is used without end position
damping.

120

140

160

180

200

36/44

Bosch Rexroth AG

Hydraulics

CDH1 / CGH1

RE 17331/09.05

End position cushioning


Cushioning capacity: Retracting

10000000
320/200
280/180
250/160
220/140

1000000

200/125
180/110
160/100
140/90

Dm

100000

10000

1000
125/70
100/56
80/45
60/36
50/28
40/22

100
1)

10

20

40

60

80

100

120

140

160

180

200

220

240

200

220

240

Dp

10000000
200/140
180/125
160/110
140/100

320/220
280/200
250/180
220/160

1000000

Dm

100000

10000

1000
125/90
100/70
80/56
63/45
50/36
40/28

100
1)

10

20

40

60

80

100

120
Dp

1)

If, for standard applications, the calculated interception point


from Dm and Dp is within the indicated area, then we
recommend that a cylinder is used without end position
damping.

140

160

180

Hydraulics Bosch Rexroth AG

RE 17331/09.05 CDH1 / CGH1

37/44

Spare parts
CDH1

18

18

18

Piston rod

18

18

Piston

"M"
"M / T / S"
"T / S "

"A / B"
"A / B"

10

11

16

12

14

1 Head

12 Round flange MF3

2 Base

14 Round flange MF4

3 Barrel

16 Trunnion MT4

4 Piston rod

17 Foot MS2

5 Piston

18 Seal kit :
Wiper
Rod seal
Piston seal
O-ring
Guide ring

6 Damping bush
7 Flange
10 Base MP3
11 Base MP5

17

17

38/44

Bosch Rexroth AG

Hydraulics

CDH1 / CGH1

RE 17331/09.05

Spare parts
CGH1

18

18

18

18

Piston rod

18

18

Piston

"M"
"M / T / S "

"T / S "
"A / B"
"A / B"

12

17

16

1 Head

16 Trunnion MT4

3 Barrel

17 Foot MS2

4 Piston rod

18 Seal kit:
Wiper
Rod seal
Piston seal
O-ring
Guide ring

5 Piston
6 Damping bush
7 Flange
12 Round flange MF3

17

Hydraulics Bosch Rexroth AG

RE 17331/09.05 CDH1 / CGH1

39/44

Tightening torque
Screws: Head and base (Pos. 1 and 2)

Series

Piston

Screw

Quantity

Grade

Tightening torque

CDH1 / CGH1

40

M8

10.9

23 Nm

CDH1 / CGH1

50

M8

10.9

20 Nm

CDH1 / CGH1

63

M8

10.9

30 Nm

CDH1 / CGH1

80

M10

10.9

55 Nm

CDH1 / CGH1

100

M12

10.9

100 Nm

CDH1 / CGH1

125

M16

10.9

200 Nm

CDH1 / CGH1

140

M16

12

10.9

170 Nm

CDH1 / CGH1

160

M16

12

10.9

220 Nm

CDH1 / CGH1

180

M20

12

10.9

350 Nm

CDH1 / CGH1

200

M20

12

10.9

410 Nm

CDH1 / CGH1

220

M20

16

10.9

460 Nm

CDH1 / CGH1

250

M24

16

10.9

700 Nm

CDH1 / CGH1

280

M24

16

10.9

800 Nm

CDH1 / CGH1

320

M30

16

10.9

1500 Nm

Screws: Seal cover (Pos. 3)

Only with seal versions "A" and "B"


Series

Piston

CDH1 / CGH1

160

CDH1 / CGH1

180

CDH1 / CGH1

200

CDH1 / CGH1

220

CDH1 / CGH1

250

CDH1 / CGH1

280

CDH1 / CGH1

320

Piston rod
100
110
110
125
125
140
140
160
160

Screw

Quantity

Grade

Tightening torque

M10

16

10.9

60 Nm

M12

16

10.9

80 Nm

M12

16

10.9

90 Nm

10.9

90 Nm

M12

16
24

M12

24

10.9

90 Nm

M12

24

10.9

90 Nm

200

M12

24

220

M16

16

180
180
200

10.9

90 Nm
230 Nm

40/44

Bosch Rexroth AG

Hydraulics

CDH1 / CGH1

RE 17331/09.05

Seal kits1)
CDH1 Standard
AL

MM

22

R900850072

R900849536

R900860270

R900861000

R900859816

28

R900851087

R900858841

R900859445

R900861001

R900859770

40
50
63
80
100
125
140
160
180
200
220
250
280
320

AL

Material No. for seal version

28

R900850181

R900857535

R900860928

R900861002

R900860938

36

R900849392

R900860277

R900851515

R900861004

R900860940

36

R900850191

R900860278

R900860930

R900861005

R900851206

45

R900847956

R900847855

R900851638

R900861007

R900859678

45

R900851086

R900860280

R900854708

R900861008

R900860942

56

R900850905

R900856180

R900854718

R900861010

R900851205

56

R900853936

R900860282

R900860470

R900861011

R900860944

70

R900853382

R900860285

R900856094

R900861013

R900860946

70

R900853966

R900860286

R900854709

R900861014

R900860948

90

R900857949

R900856102

R900856095

R900861016

R900855464

90

R900858281

R900860289

R900860932

R900861017

R900860951

100

R900853965

R900860290

R900856096

R900849080

R900860952

100

R900855683

R900860291

R900860468

R900861018

R900860953

110

R900851146

R900857536

R900860933

R900861019

R900860954

110

R900856497

R900852561

R900860934

R900861020

R900860955

125

R900848603

R900860292

R900860935

R900861021

R900860956

125

R900860294

R900860295

R900860936

R900861022

R900860957

140

R900856431

R900860293

R900860937

R900861023

R900860958

140

R900888100

R900888108

R900888116

R900888132

R900888140

160

R900888101

R900888109

R900888117

R900888133

R900888141

160

R900888102

R900888110

R900888118

R900888134

R900888142

180

R900888103

R900888111

R900888119

R900888135

R900888143

180

R900888104

R900888112

R900888120

R900888136

R900888144

200

R900888105

R900888113

R900888121

R900888137

R900888145

200

R900888106

R900888114

R900888122

R900888138

R900888146

220

R900888107

R900888115

R900888123

R900888139

R900888147

= Piston in mm

MM = Piston rod in mm
1)

= Seal kits for position measuring systems and


proximity switches have separate Material Nos.

Hydraulics Bosch Rexroth AG

RE 17331/09.05 CDH1 / CGH1

41/44

Seal kits1)
CGH1 Standard
AL

MM

22

R900867251

R900868888

R900866746

R900868942

R900867132

40
50
63
80
100
125
140
160
180
200
220
250
280
320

AL

Material No. for seal version

28

R900867252

R900868889

R900866747

R900868943

R900867133

28

R900867253

R900868890

R900866748

R900868944

R900867134

36

R900864930

R900868892

R900866750

R900868946

R900867136

36

R900867260

R900868893

R900866751

R900868947

R900867137

45

R900867262

R900868895

R900866753

R900868949

R900867139

45

R900867263

R900868896

R900866754

R900868950

R900867140

56

R900867265

R900868898

R900866756

R900868952

R900867142

56

R900867266

R900868899

R900866757

R900868953

R900867143

70

R900867268

R900868901

R900866759

R900868955

R900867146

70

R900867269

R900868902

R900866760

R900867906

R900867147

90

R900867270

R900868904

R900866762

R900868957

R900867149

90

R900867271

R900868905

R900866763

R900868958

R900867150

100

R900867272

R900868906

R900866764

R900868959

R900867151

100

R900867273

R900868907

R900866765

R900868960

R900867152

110

R900867274

R900868908

R900866766

R900868961

R900867153

110

R900867275

R900868909

R900866767

R900868962

R900867154

125

R900867276

R900868910

R900866768

R900868963

R900867155

125

R900867277

R900868911

R900866769

R900868964

R900867156

140

R900867278

R900868912

R900866770

R900868965

R900867157

140

R900888020

R900888028

R900888036

R900888052

R900888060

160

R900888021

R900888029

R900888037

R900888053

R900888061

160

R900888022

R900888030

R900888038

R900888054

R900888062

180

R900888023

R900888031

R900888039

R900888055

R900888063

180

R900888024

R900888032

R900888040

R900888056

R900888064

200

R900888025

R900888033

R900888041

R900888057

R900888065

200

R900888026

R900888034

R900888042

R900888058

R900888066

220

R900888027

R900888035

R900888043

R900888059

R900888067

= Piston

MM = Piston rod
1)

= Seal kits for proximity switches have separate Material Nos.

42/44

Bosch Rexroth AG

Hydraulics

CDH1 / CGH1

RE 17331/09.05

Seal kits1)
CDH1 Standard + Option F
AL

MM

M+F

T+F

S+F

22

R900861024

R900861049

R900861099

28

R900861025

R900861050

R900861100

40
50
63
80
100
125
140
160
180
200

Material No. for seal version

28

R900861026

R900861051

R900861101

36

R900861028

R900861053

R900861103

36

R900861029

R900861054

R900861104

45

R900861031

R900861056

R900861106

45

R900861032

R900861057

R900861107

56

R900861034

R900861059

R900861109

56

R900861035

R900861060

R900861112

70

R900861037

R900861062

R900861115

70

R900861038

R900861063

R900861117

90

R900861040

R900861065

R900861122

90

R900861041

R900861066

R900861124

100

R900861042

R900861067

R900861126

100

R900861043

R900861068

R900861128

110

R900861044

R900861069

R900861130

110

R900861045

R900861070

R900861133

125

R900861046

R900861071

R900861135

125

R900861047

R900861072

R900861142

140

R900861048

R900861073

R900861143

CGH1 Standard + Option F


AL

40
50
63
80
100
125
140
160
180
200
AL =
MM =

Piston
Piston rod

MM

Material No. for seal version

M+F

T+F

S+F

22

R900868998

R900869025

R900869092

28

R900868999

R900869026

R900869093

28

R900869000

R900869027

R900869094

36

R900869002

R900869029

R900869096

36

R900869003

R900869030

R900869097

45

R900869005

R900869032

R900869099

45

R900869006

R900869033

R900869100

56

R900869008

R900869035

R900869102

56

R900869009

R900869036

R900869103

70

R900869013

R900869038

R900869105

70

R900869014

R900869039

R900869106

90

R900869016

R900869041

R900869108

90

R900869017

R900869042

R900869109

100

R900869018

R900869043

R900869110

100

R900869019

R900869044

R900869111

110

R900869020

R900869045

R900869112

110

R900869021

R900869046

R900869113

125

R900869022

R900869047

R900869114

125

R900869023

R900869048

R900869115

140

R900869024

R900869049

R900869116

1)

= Seal kits for proximity switches have separate Material Nos.

Hydraulics Bosch Rexroth AG

RE 17331/09.05 CDH1 / CGH1

Seal kits
Only for position measuring system
AL

Material No. for seal version


M / M+F

T / T+F

S / S+F

R900885937

40

R900885935

50

R900894958

R900894979

63

R900894959

R900894980

80

R900894960

R900894981

100

R900894961

R900894982

125

R900894962

R900894983

140

R900894963

R900894985

160

R900894964

R900894986

180

R900894973

R900894987

200

R900894974

R900894988

220

R900894975

R900894989

250

R900894976

R900894991

280

R900894977

R900894993

320

R900894978

R900894994

Only for proximity switch


AL

AL =

Material No. for seal version


M / M+F

T / T+F

S / S+F

40
to
200

R900885938

R900885939

220
to
320

R900894997

R900894998

Piston

43/44

44/44

Bosch Rexroth AG

Hydraulics

CDH1 / CGH1

RE 17331/09.05

Notes

This document, as well as the data, specifications and other informations


set forth in it, are the exclusive property of Bosch Rexroth AG. Without their
consent it may not be reproduced or given to third parties.
The data specified above only serves to describe the product. No statements concerning a certain condition or suitability for a certain application

Bosch Rexroth AG
Hydraulics
Zum Eisengieer 1
97816 Lohr am Main, Germany
Telefon +49 (0) 93 52 / 18-0
Telefax +49 (0) 93 52 / 18-23 58
documentation@boschrexroth.de
www.boschrexroth.de

can be derived from our information. The details stated do not release you
from the responsibility for carrying out your own assessment and
verification. It must be remembered that our products are subject to a
natural process of wear and ageing.

Bosch Rexroth Teknik AB


Varuvgen 7, lvsj
S-125 81 Stockholm
Telefon +46 (08) 72 79 20 0
Telefax +46 (08) 86 87 21
cyl.hyd@boschrexroth.se
www.boschrexroth.se

Bosch Rexroth SA
BP 37 - Z.I. Les Fourmis
F-74131 Bonneville Cedex
Telefon +33 (0) 4 50 25 35 45
Telefax +33 (0) 4 50 25 35 19
www.boschrexroth.fr

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