Design 20calculation 20024 C 003

DOCUMENT CODING BOX
CLIENT NAME
INDIAN OIL CORPORATION LTD. (IOCL)
PROJECT TITLE
PARADIP REFINERY PROJECT (PDRP)
PROJECT
LOCATION
PARADIP, ORISSA, INDIA
VENDOR NAME:
LLOYDS STEEL INDUSTRIES LTD.
CONTRACT No:
1-14-4200 / 4399
IOCL ORDER No:
PDRPLLI003 / 23004186 DT.08/09/2009
CONSULTANT (FW)
191001 / 004303
REQ. No.:
PDRP4220-RQ-43031111B-003
REQ ITEM No:
100
TAG No.:
024-C-003
DOCUMENT TITLE:
DESIGN CALCULATION
P.O. No:
VENDOR
DOC No:
VENDOR
REV:
LSIL-1164-01
DOC TYPE CODE &

SEQUENCE No:
C15 / 151
STATUS CODE:
BY:
CONSULTANT
(FW) REV:
DEPT:
DATE:
Cover Page
Table of Contents
Cover Sheet...............................................................................................................Error!Bookmarknotdefined.
Title Page...............................................................................................................................................................4
Warnings and Errors :.....................................................................................................................................5
Input Echo :..........................................................................................................................................................6
XY Coordinate Calculations :..................................................................................................................49
Internal Pressure Calculations :........................................................................................................50
External Pressure Calculations :........................................................................................................61
Element and Detail Weights :..................................................................................................................85
Nozzle Flange MAWP :.....................................................................................................................................92
Natural Frequency Calculation :...........................................................................................................94
Wind Load Calculation :..............................................................................................................................95
Earthquake Load Calculation :..............................................................................................................104
Wind/Earthquake Shear, Bending :......................................................................................................107
Wind Deflection :..........................................................................................................................................109
Longitudinal Stress Constants :.........................................................................................................111
Longitudinal Allowable Stresses :....................................................................................................112
Longitudinal Stresses Due to . . . :.............................................................................................113
Stress due to Combined Loads :...........................................................................................................117
Skirt Opening Stress Calcs :................................................................................................................125
Center of Gravity Calculation :.........................................................................................................134
Basering Calculations :............................................................................................................................137
Nozzle Calcs. : NOZZLE 6N.......................................................................................................................145
Nozzle Calcs. : 5M........................................................................................................................................164
Nozzle Calcs. : 1CNB...................................................................................................................................175
Nozzle Calcs. : 7CNA...................................................................................................................................184
Nozzle Calcs. : 6CNA...................................................................................................................................190
Nozzle Calcs. : 7CNB...................................................................................................................................196
Nozzle Calcs. : 6CNB...................................................................................................................................202
Cover Page
Nozzle Calcs. : 2CND...................................................................................................................................208

Nozzle Calcs. : 2CNC...................................................................................................................................214
Nozzle Calcs. : 5CNB...................................................................................................................................220
Nozzle Calcs. : 2CNB...................................................................................................................................226
Nozzle Calcs. : 1CNA...................................................................................................................................263
Nozzle Calcs. : 2CNA...................................................................................................................................272
Nozzle Calcs. : 5CNA...................................................................................................................................278
Nozzle Calcs. : 4CNB...................................................................................................................................284
Nozzle Calcs. : 4M........................................................................................................................................290
Nozzle Calcs. : 3M........................................................................................................................................301
Nozzle Calcs. : 3CNF...................................................................................................................................323
Nozzle Calcs. : 3CNG...................................................................................................................................329
Nozzle Calcs. : 4NA......................................................................................................................................335
Nozzle Calcs. : 4NB......................................................................................................................................354
Nozzle Calcs. : 3CNB...................................................................................................................................373
Nozzle Calcs. : 3CND...................................................................................................................................379
Nozzle Calcs. : 4CNA...................................................................................................................................385
Nozzle Calcs. : 3CNC...................................................................................................................................391
Nozzle Calcs. : 2M........................................................................................................................................397
Nozzle Calcs. : 1M........................................................................................................................................419
Nozzle Calcs. : 3CNA...................................................................................................................................430
Nozzle Schedule :..........................................................................................................................................479
Nozzle Summary :.............................................................................................................................................484
MDMT Summary :.................................................................................................................................................488
Vessel Design Summary :............................................................................................................................492
Cover Page
DEBUTANIZER (024-C-003) REV-5

DESIGNED BY: KEWAL KARELIYA
CHECKED BY: R.M.ALEGAVI
DESIGN CALCULATION
In Accordance with ASME Section VIII Division 1
ASME Code Version
: 2007, Addenda A-08
Analysis Performed by : LLOYDS STEEL INDUSTRIES LTD.
Job File
: D:\KEW PROJECT\1164(IOCL)\DEBUTANIZER(024-C-003)
Date of Analysis
: Sep 13,2010
PV Elite 2009,
January 2009
Title Page
Note: PVElite performs all calculations internally in Imperial Units

to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The customary Imperial database is
used for consistency. The finalized results are reflected to show
the users set of selected units.
Refer to Code Case 2523 for more information.

PV Elite 2009 Licensee: LLOYDS STEEL INDUSTRIES LTD.
FileName : 024-C-003-REV-5----------------------------------Warnings and Errors :
Step:
0
3:56p Sep 13,2010
Class From To : Basic Element Checks.

==========================================================================
Note
20
40
There is a high jump in the Joint Eff.
Class From To: Check of Additional Element Data

==========================================================================
There were no geometry errors or warnings.
PVElite is a registered trademark of COADE, Inc. [2009]

FileName : 024-C-003-REV-5----------------------------------Input Echo :
Step:
1
3:56p Sep 13,2010
PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest)

Design Internal Temperature
Type of Hydrotest
Hydrotest Position
8.8000
215
kgf/cm
C
UG99-b
Vertical
Projection of Nozzle from Vessel Top
0.0000
mm
Projection of Nozzle from Vessel Bottom
0.0000
mm
Minimum Design Metal Temperature

Type of Construction
Special Service
Degree of Radiography
Miscellaneous Weight Percent
-15
Welded
Air/Water/Steam
RT-4
10.
Use Higher Longitudinal Stresses (Flag)
Select t for Internal Pressure (Flag)
Select t for External Pressure (Flag)
Select t for Axial Stress (Flag)
Select Location for Stiff. Rings (Flag)
Consider Vortex Shedding
Perform a Corroded Hydrotest
Is this a Heat Exchanger
No
User Defined Hydro. Press. (Used if > 0)
0.0000
kgf/cm
User defined MAWP
0.0000
kgf/cm
User defined MAPnc
0.0000
kgf/cm

Step:
1
3:56p Sep 13,2010
Load Case 1
NP+EW+WI+FW
Load Case 2
NP+EW+EQ+FS
Load Case 3
NP+OW+WI+FW
Load Case 4
NP+OW+EQ+FS
Load Case 5
IP+OW+WI+FW
Load Case 6
IP+OW+EQ+FS
Load Case 7
EP+OW+WI+FW
Load Case 8
EP+OW+EQ+FS
Load Case 9
HP+HW+HI
Load Case 10
HP+HW+HE
Load Case 11
NP+VE+EW
Load Case 12
IP+VO+OW
Load Case 13
NP+VF+CW
Wind Design Code
IS-875
Basic Wind Speed for IS-875
259.20
Wind Zone Number

Base Elevation
Percent Wind for Hydrotest
Risk Factor
1
30.000
60.
1.
Terrain Category
Equipment Class
Topography Factor
1.
Damping Factor (Beta) for Wind (Ope)
0.0100
Damping Factor (Beta) for Wind (Empty)
0.0000
Damping Factor (Beta) for Wind (Filled)
0.0000
Seismic Design Code
km/hr
IS-1893-RSM
cm

Step:
1
3:56p Sep 13,2010
Importance Factor for IS-1893
1.000
Soil Factor
1.000
Zone Number
3.000
Percent Seismic for Hydrotest
0.000
Period of Vibration ( User defined ) Sec
0.000
Damping Factor
2.000
Design Nozzle for M.A.W.P. + Static Head
Consider MAP New and Cold in Noz. Design
Consider External Loads for Nozzle Des.
Use ASME VIII-1 Appendix 1-9
Material Database Year
Current w/Addenda or Code Year
Complete Listing of Vessel Elements and Details:
Element From Node
10
Element To Node
20
Element Type
Description
Skirt Sup.
SKIRT BTM
Distance "FROM" to "TO"
594.40
cm
Skirt Inside Diameter
2941.0
mm
Diameter of Skirt at Base
3725.0
mm
Skirt Thickness
16.000
mm
Internal Corrosion Allowance
0.0000
mm
Nominal Thickness
16.000
mm
External Corrosion Allowance
0.0000
mm
Design Temperature Internal Pressure
215
Design Temperature External Pressure
175

Step:
1
3:56p Sep 13,2010
Effective Diameter Multiplier

Material Name
1.2
SA-283 C / IS 2062 Gr.B
Allowable Stress, Ambient
1103.8
kgf/cm
Allowable Stress, Operating
1103.8
kgf/cm
Allowable Stress, Hydrotest
1898.3
kgf/cm
0.007833
kgm/cm
Material Density
P Number Thickness
31.750
mm
Yield Stress, Operating
1783.9
kgf/cm
UCS-66 Chart Curve Designation

External Pressure Chart Name
UNS Number
A
CS-2
K02401
Product Form
Plate
Efficiency, Longitudinal Seam
0.7
Efficiency, Head-to-Skirt or Circ. Seam
0.7
Element From Node
10
Detail Type
Platform
Detail ID
PLATFORM - 1
Dist. from "FROM" Node / Offset dist
520.00
Platform Start Angle (degrees)
120.
Platform End Angle
215.
(degrees)
cm
Platform Wind Area
19360.
cm
Platform Weight
746.76
kgf
Platform Railing Weight
0.10000
kgf/cm
Platform Grating Weight
0.01300
kgf/cm
Platform Width
1100.0
mm
Platform Height
1100.0
mm
Platform Clearance or End Offset
230.00
mm
Platform Force Coefficient
1.6

Step:
1
3:56p Sep 13,2010
Ladder Layout Angle
125.
Ladder Start Elevation
0.0000
cm
Ladder End Elevation
520.00
cm
Unit Weight of Ladder
0.2700
kgf/cm
Platform Length (top head platform)
0.0000
mm
Element From Node

Detail Type
Detail ID
10
Lining
FIRE PROOFING
0.0000
cm
Height/Length of Lining
594.40
cm
Thickness of Lining
100.00
mm
Density
0.002400
kg/cm
--------------------------------------------------------------------
Element From Node
20
Element To Node
30
Element Type
Skirt Sup.
Description
SKIRT
89.800
cm
Skirt Inside Diameter
2820.0
mm
Diameter of Skirt at Base
2941.0
mm
Skirt Thickness
16.000
mm
0.0000
mm
Nominal Thickness
16.000
mm
0.0000
mm
215
175
10

Step:
1
3:56p Sep 13,2010

Material Name
[Normalized]
1.2
SA-516 70
Allowable Stress, Ambient
1406.1
kgf/cm
Allowable Stress, Operating
1406.1
kgf/cm
Allowable Stress, Hydrotest
2404.5
kgf/cm
0.007833
kgm/cm
Material Density
P Number Thickness
31.750
mm
Yield Stress, Operating
2265.0
kgf/cm
UCS-66 Chart Curve Designation

External Pressure Chart Name
UNS Number
D
CS-2
K02700
Product Form
Plate
0.55
Efficiency, Head-to-Skirt or Circ. Seam
0.55
Element From Node
20
Detail Type
Platform
Detail ID
PLATFORM - 2

Platform End Angle
(degrees)
70.000
cm
230.
15.
Platform Wind Area
19360.
cm
Platform Weight
1067.5
kgf
0.10000
kgf/cm
0.01300
kgf/cm
Platform Width
1100.0
mm
Platform Height
1100.0
mm
230.00
mm
1.6
11

Step:
1
3:56p Sep 13,2010
Ladder Layout Angle
230.
0.0000
cm
670.00
cm
0.2700
kgf/cm
0.0000
mm
Element From Node
20
Detail Type
Insulation
Detail ID
INSULATION
40.000
cm
Height/Length of Insulation
49.800
cm
Thickness of Insulation
50.000
mm
Density
0.002400
kg/cm
--------------------------------------------------------------------
Element From Node
30
Element To Node
40
Element Type
Description
Elliptical
BTM D-END
5.0000
cm
Inside Diameter
2800.0
mm
Element Thickness
19.000
mm
3.0000
mm
Nominal Thickness
25.000
mm
0.0000
mm
Design Internal Pressure
8.8000
kgf/cm

Design External Pressure
215
1.0500
C
kgf/cm
12

Step:
1
3:56p Sep 13,2010
175
1.2
Material Name
[Normalized]

Efficiency, Circumferential Seam
Elliptical Head Factor
Element From Node

Detail Type
Detail ID
SA-516 70
1.
0.85
2.
30
Liquid
Liquid 30
-70.000
cm
Height/Length of Liquid
75.000
cm
Liquid Density
699.69
kgm/m
Element From Node
30
Detail Type
Insulation
Detail ID
INSULATION
-70.000
cm
75.000
cm
50.000
mm
Density
Element From Node

Detail Type
Detail ID
0.0001400
30
Nozzle
NOZZLE 6N
0.0000
Nozzle Diameter
10.
Nozzle Schedule
None
Nozzle Class
kg/cm
150
mm
in.
13

Step:
1
3:56p Sep 13,2010
Layout Angle
0.
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
0.0000
Grade of Attached Flange
GR 1.1
Nozzle Matl
[Normalized]
kgf
SA-516 70
--------------------------------------------------------------------
Element From Node
40
Element To Node
50
Element Type
Cylinder
Description
SHELL-1
300.00
cm
Inside Diameter
2800.0
mm
Element Thickness
20.000
mm
3.0000
mm
Nominal Thickness
20.000
mm
0.0000
mm
8.8000
kgf/cm

215
1.0500
175
1.2
Material Name
[Normalized]
SA-516 70
0.85
0.85
Element From Node

Detail Type
40
Platform
C
kgf/cm
C
14

Step:
1
3:56p Sep 13,2010
Detail ID
PLATFORM - 3

Platform End Angle
(degrees)
295.00
cm
7.
60.
Platform Wind Area
19360.
cm
Platform Weight
433.10
kgf
0.10000
kgf/cm
0.01300
kgf/cm
Platform Width
1100.0
mm
Platform Height
1100.0
mm
230.00
mm
1.6
Ladder Layout Angle
12.
0.0000
cm
350.00
cm
0.2700
kgf/cm
0.0000
mm
Element From Node
40
Detail Type
Platform
Detail ID
PLATOFRM - 4

Platform End Angle
(degrees)
295.00
cm
50.
127.5
Platform Wind Area
19360.
cm
Platform Weight
579.45
kgf
0.10000
kgf/cm
0.01300
kgf/cm
Platform Width
1100.0
mm
15

Step:
1
3:56p Sep 13,2010
Platform Height
1100.0
mm
230.00
mm
1.6
Ladder Layout Angle
12.
0.0000
cm
350.00
cm
0.2700
kgf/cm
0.0000
mm
Element From Node
40
Detail Type
Platform
Detail ID
PLATFORM - 5
295.00
120.
Platform End Angle
155.
(degrees)
cm
Platform Wind Area
19360.
cm
Platform Weight
325.57
kgf
0.10000
kgf/cm
0.01300
kgf/cm
Platform Width
1100.0
mm
Platform Height
1100.0
mm
230.00
mm
1.6
Ladder Layout Angle
12.
0.0000
cm
350.00
cm
0.2700
kgf/cm
0.0000
mm
16

Step:
1
3:56p Sep 13,2010
Element From Node
40
Detail Type
Detail ID
Liquid
LIQUID 40
0.0000
cm
300.00
cm
Liquid Density
699.69
kgm/m
Element From Node
40
Detail Type
Insulation
Detail ID
INSULATION
0.0000
cm
300.00
cm
50.000
mm
Density
0.0001400
Element From Node
kg/cm
40
Detail Type
Ring
Detail ID
RING-1
210.50
cm
Stiffening Ring Moment of Inertia
193.80
cm**4
Distance from Shell Surface to Centr
100.00
mm
Stiffening Ring Cross Sectional Area
28.000
cm
Material Name
Stiffening Ring Section Name
Height of Section Ring
SA-516 70
ISST100
100.00
Using Custom Stiffener Section
No
Element From Node
40
Detail Type
Nozzle
mm
17

Step:
1
3:56p Sep 13,2010
Detail ID
5M
85.000
Nozzle Diameter
24.
Nozzle Schedule
None
Nozzle Class
150
Layout Angle
270.
Blind Flange (Y/N)
372.74
GR 1.1
[Normalized]
Element From Node

Detail Type
Detail ID
40
Nozzle
1CNB
60.000
3.
Nozzle Schedule
XXS
Nozzle Class
300
Layout Angle
330.
Blind Flange (Y/N)
0.0000
GR 1.1
Element From Node

Detail Type
Detail ID
cm
in.
Nozzle Matl
kgf
SA-516 70
Nozzle Diameter
Nozzle Diameter
in.
Nozzle Matl
cm
kgf
SA-106 B
40
Nozzle
7CNA
55.600
2.
cm
in.
18

Step:
1
3:56p Sep 13,2010
Nozzle Schedule
XXS
Nozzle Class
300
Layout Angle
315.
Blind Flange (Y/N)
0.0000
GR 1.1
Nozzle Matl
Element From Node

Detail Type
Detail ID
SA-106 B
40
Nozzle
6CNA
55.600
Nozzle Diameter
2.
Nozzle Schedule
XXS
Nozzle Class
300
Layout Angle
345.
Blind Flange (Y/N)
0.0000
GR 1.1
Element From Node

Detail Type
Detail ID
cm
in.
Nozzle Matl
kgf
kgf
SA-106 B
40
Nozzle
7CNB
20.000
Nozzle Diameter
2.
Nozzle Schedule
XXS
Nozzle Class
300
Layout Angle
315.
cm
in.
19

Step:
1
3:56p Sep 13,2010
Blind Flange (Y/N)
0.0000
GR 1.1
Nozzle Matl
Element From Node

Detail Type
Detail ID
SA-106 B
40
Nozzle
6CNB
20.000
Nozzle Diameter
2.
Nozzle Schedule
XXS
Nozzle Class
300
Layout Angle
345.
Blind Flange (Y/N)
0.0000
GR 1.1
Element From Node

Detail Type
Detail ID
in.
kgf
SA-106 B
40
Nozzle
2CND
17.500
Nozzle Diameter
2.
Nozzle Schedule
XXS
Nozzle Class
300
Layout Angle
30.
Blind Flange (Y/N)
cm
Nozzle Matl
kgf
cm
in.
0.0000
GR 1.1
kgf
20

Step:
1
3:56p Sep 13,2010
Nozzle Matl
Element From Node

Detail Type
Detail ID
SA-106 B
40
Nozzle
2CNC
171.50
Nozzle Diameter
2.
Nozzle Schedule
XXS
Nozzle Class
300
Layout Angle
30.
Blind Flange (Y/N)
0.0000
GR 1.1
Element From Node

Detail Type
Detail ID
40
Nozzle
5CNB
284.90
2.
Nozzle Schedule
XXS
Nozzle Class
300
Layout Angle
160.
0.0000
GR 1.1
Element From Node
cm
in.
Nozzle Matl
kgf
SA-106 B
Nozzle Diameter
Blind Flange (Y/N)
in.
Nozzle Matl
cm
SA-106 B
40
kgf
21

Step:
1
3:56p Sep 13,2010
Detail Type
Detail ID
Nozzle
2CNB
169.00
Nozzle Diameter
2.
Nozzle Schedule
XXS
Nozzle Class
300
Layout Angle
0.
Blind Flange (Y/N)
in.
0.0000
GR 1.1
Nozzle Matl
cm
kgf
SA-106 B
--------------------------------------------------------------------
Element From Node
50
Element To Node
60
Element Type
Cylinder
Description
SHELL-2
300.00
cm
Inside Diameter
2800.0
mm
Element Thickness
18.000
mm
3.0000
mm
Nominal Thickness
18.000
mm
0.0000
mm
8.8000
kgf/cm

215
1.0500
175
1.2
C
kgf/cm
C
22

Step:
1
3:56p Sep 13,2010
Material Name
[Normalized]
SA-516 70
0.85
0.85
Element From Node
50
Detail Type
Platform
Detail ID
PLATFORM - 6

Platform End Angle
(degrees)
295.00
cm
205.
327.5
Platform Wind Area
19360.
cm
Platform Weight
842.42
kgf
0.010000
kgf/cm
0.01300
kgf/cm
Platform Width
1100.0
mm
Platform Height
1100.0
mm
230.00
mm

Ladder Layout Angle
1.6
210.
0.0000
cm
600.00
cm
0.2700
kgf/cm
0.0000
mm
Element From Node
50
Detail Type
Liquid
Detail ID
LIQUID
0.0000
cm
5.0000
cm
23

Step:
1
3:56p Sep 13,2010
Liquid Density
699.69
Element From Node
kgm/m
50
Detail Type
Insulation
Detail ID
INSULATION
0.0000
cm
300.00
cm
50.000
mm
Density
0.0001400
Element From Node
kg/cm
50
Detail Type
Ring
Detail ID
RING-2
215.00
cm
193.80
cm**4
100.00
mm
25.470
cm
Material Name
SA-516 70
ISST100
100.00
No
Element From Node
50
Detail Type
Detail ID
mm
Nozzle
NOZZLE 8N
29.000
Nozzle Diameter
4.
Nozzle Schedule
120
Nozzle Class
150
cm
in.
24

Step:
1
3:56p Sep 13,2010
Layout Angle
115.
Blind Flange (Y/N)
0.0000
GR 1.1
Nozzle Matl
SA-106 B
Element From Node
50
Detail Type
Nozzle
Detail ID
NOZZLE 5N
95.500
Nozzle Diameter
24.
Nozzle Schedule
None
Nozzle Class
150
Layout Angle
90.
Blind Flange (Y/N)
cm
in.
0.0000
GR 1.1
Nozzle Matl
kgf
[Normalized]
Element From Node

Detail Type
Detail ID
SA-516 70
50
Nozzle
1CNA
10.000
Nozzle Diameter
3.
Nozzle Schedule
XXS
Nozzle Class
300
Layout Angle
65.
Blind Flange (Y/N)

kgf
cm
in.
N
0.0000
kgf
25

Step:
1
3:56p Sep 13,2010

Nozzle Matl
Element From Node

Detail Type
Detail ID
GR 1.1
SA-106 B
50
Nozzle
2CNA
23.000
Nozzle Diameter
2.
Nozzle Schedule
XXS
Nozzle Class
300
Layout Angle
0.
Blind Flange (Y/N)
0.0000
GR 1.1
Element From Node

Detail Type
Detail ID
50
Nozzle
5CNA
20.500
2.
Nozzle Schedule
XXS
Nozzle Class
300
Layout Angle
160.
cm
in.
0.0000
GR 1.1
Nozzle Matl
kgf
SA-106 B
Nozzle Diameter
Blind Flange (Y/N)
in.
Nozzle Matl
cm
SA-106 B
kgf
26

Step:
1
3:56p Sep 13,2010
Element From Node

Detail Type
Detail ID
50
Nozzle
4CNB
256.00
Nozzle Diameter
2.
Nozzle Schedule
XXS
Nozzle Class
300
Layout Angle
195.
Blind Flange (Y/N)
in.
0.0000
GR 1.1
Nozzle Matl
cm
kgf
SA-106 B
--------------------------------------------------------------------
Element From Node
60
Element To Node
70
Element Type
Cylinder
Description
SHELL-3
1200.0
cm
Inside Diameter
2800.0
mm
Element Thickness
16.000
mm
3.0000
mm
Nominal Thickness
16.000
mm
0.0000
mm
8.8000
kgf/cm

215
1.0500
175
C
kgf/cm
C
27

Step:
1
3:56p Sep 13,2010

Material Name
[Normalized]
1.2
SA-516 70
0.85
0.85
Element From Node
60
Detail Type
Platform
Detail ID
PLATFORM - 7
235.00
185.
Platform End Angle
330.
(degrees)
cm
Platform Wind Area
19360.
cm
Platform Weight
950.06
kgf
0.10000
kgf/cm
0.01300
kgf/cm
Platform Width
1100.0
mm
Platform Height
1100.0
mm
230.00
mm

Ladder Layout Angle
1.6
190.
0.0000
cm
235.00
cm
0.2700
kgf/cm
0.0000
mm
Element From Node

Detail Type
Detail ID
60
Platform
PLATFORM - 8
725.00
cm
28

Step:
1
3:56p Sep 13,2010
300.
Platform End Angle
355.
(degrees)
Platform Wind Area
19360.
cm
Platform Weight
482.26
kgf
0.10000
kgf/cm
0.01300
kgf/cm
Platform Width
1100.0
mm
Platform Height
1100.0
mm
230.00
mm

Ladder Layout Angle
1.6
305.
0.0000
cm
490.00
cm
0.2700
kgf/cm
0.0000
mm
Element From Node
60
Detail Type
Platform
Detail ID
PLATFORM - 9
965.00
27.5
Platform End Angle
285.
(degrees)
cm
Platform Wind Area
38720.
cm
Platform Weight
1622.2
kgf
0.10000
kgf/cm
0.01300
kgf/cm
Platform Width
1100.0
mm
Platform Height
1100.0
mm
230.00
mm
29

Step:
1
3:56p Sep 13,2010

Ladder Layout Angle
1.6
32.5
0.0000
cm
240.00
cm
0.2700
kgf/cm
0.0000
mm
Element From Node
60
Detail Type
Platform
Detail ID
PLATFORM - 10

Platform End Angle
(degrees)
1055.0
cm
345.
35.
Platform Wind Area
19360.
cm
Platform Weight
344.44
kgf
0.10000
kgf/cm
0.01300
kgf/cm
Platform Width
1100.0
mm
Platform Height
1100.0
mm
230.00
mm
1.6
Ladder Layout Angle
30.
0.0000
cm
90.000
cm
0.2700
kgf/cm
0.0000
mm
Element From Node

Detail Type
60
Insulation
30

Step:
1
3:56p Sep 13,2010
Detail ID
INSULATION
0.0000
cm
1200.0
cm
50.000
mm
Density
0.0001400
Element From Node
kg/cm
60
Detail Type
Ring
Detail ID
RING-3
230.00
cm
193.80
cm**4
100.00
mm
25.470
cm
Material Name
SA-516 70
ISST100
100.00
No
Element From Node
60
Detail Type
mm
Ring
Detail ID
RING-4
520.00
cm
193.80
cm**4
100.00
mm
25.470
cm
Material Name
SA-516 70
ISST100
100.00
No
mm
31

Step:
1
3:56p Sep 13,2010
Element From Node
60
Detail Type
Ring
Detail ID
RING-5
845.00
cm
193.80
cm**4
100.00
mm
25.470
cm
Material Name
SA-516 70
ISST100
100.00
No
Element From Node
60
Detail Type
mm
Ring
Detail ID
RING-6
1126.0
cm
193.80
cm**4
100.00
mm
25.470
cm
Material Name
SA-516 70
ISST100
100.00
No
Element From Node
60
Detail Type
Detail ID
mm
Nozzle
4M
365.00
cm
32

Step:
1
3:56p Sep 13,2010
Nozzle Diameter
24.
Nozzle Schedule
None
Nozzle Class
150
Layout Angle
245.
Blind Flange (Y/N)
0.0000
GR 1.1
Nozzle Matl
Element From Node

Detail Type
Detail ID
60
Nozzle
3M
1055.0
24.
Nozzle Schedule
None
Nozzle Class
150
Layout Angle
245.
0.0000
GR 1.1
Element From Node

Detail Type
Detail ID
in.
kgf
SA-516 70
60
Nozzle
NOZZLE 3N
1089.8
Nozzle Diameter
12.
Nozzle Schedule
None
Nozzle Class
cm
Nozzle Matl
kgf
SA-516 70
Nozzle Diameter
Blind Flange (Y/N)
in.
150
cm
in.
33

Step:
1
3:56p Sep 13,2010
Layout Angle
90.
Blind Flange (Y/N)
0.0000
GR 1.1
Nozzle Matl
[Normalized]
Element From Node

Detail Type
Detail ID
SA-516 70
60
Nozzle
3CNF
269.10
Nozzle Diameter
2.
Nozzle Schedule
XXS
Nozzle Class
300
Layout Angle
30.
Blind Flange (Y/N)
0.0000
GR 1.1
Element From Node

Detail Type
Detail ID
kgf
60
Nozzle
3CNG
149.10
2.
Nozzle Schedule
XXS
Nozzle Class
300
Layout Angle
330.
in.
SA-106 B
Nozzle Diameter
Blind Flange (Y/N)
cm
Nozzle Matl
kgf
cm
in.
N
0.0000
kgf
34

Step:
1
3:56p Sep 13,2010

Nozzle Matl
GR 1.1
SA-106 B
Element From Node
60
Detail Type
Nozzle
Detail ID
4NA
91.300
Nozzle Diameter
16.
Nozzle Schedule
None
Nozzle Class
150
Layout Angle
250.
Blind Flange (Y/N)
0.0000
GR 1.1
[Normalized]
Element From Node
kgf
SA-516 70
60
Detail Type
Nozzle
Detail ID
4NB
91.300
Nozzle Diameter
16.
Nozzle Schedule
None
Nozzle Class
150
Layout Angle
290.
Blind Flange (Y/N)
cm
in.
0.0000
GR 1.1
Nozzle Matl
in.
Nozzle Matl
cm
[Normalized]
SA-516 70
kgf
35

Step:
1
3:56p Sep 13,2010
Element From Node

Detail Type
Detail ID
60
Nozzle
3CNB
1192.5
Nozzle Diameter
2.
Nozzle Schedule
XXS
Nozzle Class
300
Layout Angle
0.
Blind Flange (Y/N)
0.0000
GR 1.1
Element From Node

Detail Type
Detail ID
60
Nozzle
3CND
420.10
2.
Nozzle Schedule
XXS
Nozzle Class
300
Layout Angle
200.
0.0000
GR 1.1
Element From Node

Detail Type
Detail ID
cm
in.
Nozzle Matl
kgf
SA-106 B
Nozzle Diameter
Blind Flange (Y/N)
in.
Nozzle Matl
cm
SA-106 B
60
Nozzle
4CNA
kgf
36

Step:
1
3:56p Sep 13,2010
1066.1
Nozzle Diameter
2.
Nozzle Schedule
XXS
Nozzle Class
300
Layout Angle
120.
Blind Flange (Y/N)
0.0000
GR 1.1
Element From Node

Detail Type
Detail ID
60
Nozzle
3CNC
900.10
2.
Nozzle Schedule
XXS
Nozzle Class
300
Layout Angle
340.
0.0000
GR 1.1
Element From Node

Detail Type
cm
in.
Nozzle Matl
kgf
SA-106 B
Nozzle Diameter
Blind Flange (Y/N)
in.
Nozzle Matl
cm
kgf
SA-106 B
60
Tray
Detail ID
TRAY-1
141.60
cm
Tray Spacing
600.00
mm
Number of Trays
37

Step:
1
3:56p Sep 13,2010
Tray Weight per Unit Area
0.003062
kgf/cm
Height of Liquid on Tray
50.000
mm
Density of Liquid on Tray
700.00
kgm/m
Support Ring and Bolting Bar Weight
30.000
kgf
Element From Node

Detail Type
60
Tray
Detail ID
TRAY-2
413.60
cm
Tray Spacing
600.00
mm
Number of Trays
11
0.003062
kgf/cm
50.000
mm
700.00
kgm/m
30.000
kgf
Element From Node

Detail Type
Detail ID
60
Tray
TARY - 3
1108.5
cm
Tray Spacing
600.00
mm
Number of Trays
2
0.003062
kgf/cm
50.000
mm
700.00
kgm/m
30.000
kgf
--------------------------------------------------------------------
38

Step:
1
3:56p Sep 13,2010
Element From Node
70
Element To Node
80
Element Type
Cylinder
Description
SHELL-4
1015.0
cm
Inside Diameter
2800.0
mm
Element Thickness
16.000
mm
3.0000
mm
Nominal Thickness
16.000
mm
0.0000
mm
8.8000
kgf/cm

215
1.0500
175
1.2
Material Name
[Normalized]
0.85
0.85
70
Detail Type
Platform
Detail ID
PLATFORM - 11

Platform End Angle
kgf/cm
SA-516 70
Element From Node
(degrees)
235.00
cm
185.
15.
Platform Wind Area
38720.
cm
Platform Weight
1257.5
kgf
0.10000
kgf/cm
0.01300
kgf/cm
39

Step:
1
3:56p Sep 13,2010
Platform Width
1100.0
mm
Platform Height
1100.0
mm
230.00
mm

Ladder Layout Angle
1.6
190.
0.0000
cm
380.00
cm
0.2700
kgf/cm
0.0000
mm
Element From Node
70
Detail Type
Platform
Detail ID
PLATFORM - 12

Platform End Angle
(degrees)
585.00
cm
345.
35.
Platform Wind Area
19360.
cm
Platform Weight
414.64
kgf
0.10000
kgf/cm
0.01300
kgf/cm
Platform Width
1100.0
mm
Platform Height
1100.0
mm
230.00
mm

Ladder Layout Angle
1.6
350.
0.0000
cm
350.00
cm
0.2700
kgf/cm
0.0000
mm
40

Step:
1
3:56p Sep 13,2010
Element From Node
70
Detail Type
Platform
Detail ID
PLATFORM- 13
855.00
185.
Platform End Angle
330.
(degrees)
cm
Platform Wind Area
19360.
cm
Platform Weight
1054.0
kgf
0.10000
kgf/cm
0.01300
kgf/cm
Platform Width
1100.0
mm
Platform Height
1100.0
mm
230.00
mm

Ladder Layout Angle
1.6
190.
0.0000
cm
620.00
cm
0.2700
kgf/cm
0.0000
mm
Element From Node
70
Detail Type
Insulation
Detail ID
INSULATION
0.0000
cm
1015.0
cm
50.000
mm
Density
0.0001400
kg/cm
41

Step:
1
3:56p Sep 13,2010
Element From Node
70
Detail Type
Ring
Detail ID
RING-7
175.00
cm
193.80
cm**4
100.00
mm
25.470
cm
Material Name
SA-516 70
ISST100
100.00
No
Element From Node
70
Detail Type
mm
Ring
Detail ID
RING-8
465.00
cm
193.80
cm**4
100.00
mm
25.470
cm
Material Name
SA-516 70
ISST100
100.00
No
Element From Node
70
Detail Type
mm
Ring
Detail ID
RING-9
775.00
cm
193.80
cm**4
42

Step:
1
3:56p Sep 13,2010
100.00
mm
25.470
cm
Material Name
SA-516 70

ISST100
100.00
No
Element From Node
70
Detail Type
Nozzle
Detail ID
2M
325.00
Nozzle Diameter
24.
Nozzle Schedule
None
Nozzle Class
150
Layout Angle
270.
Blind Flange (Y/N)
0.0000
GR 1.1
[Normalized]
Element From Node

Detail Type
Detail ID
in.
kgf
SA-516 70
70
Nozzle
NOZZLE 2N
995.00
Nozzle Diameter
6.
Nozzle Schedule
120
Nozzle Class
150
Layout Angle
205.
Blind Flange (Y/N)
cm
Nozzle Matl
mm
cm
in.
43

Step:
1
3:56p Sep 13,2010
0.0000
GR 1.1
Nozzle Matl
SA-106 B
Element From Node
70
Detail Type
Nozzle
Detail ID
1M
954.00
Nozzle Diameter
24.
Nozzle Schedule
None
Nozzle Class
150
Layout Angle
243.
Blind Flange (Y/N)
0.0000
GR 1.1
[Normalized]
Element From Node

Detail Type
Detail ID
in.
70
Nozzle
3CNA
744.50
2.
Nozzle Schedule
XXS
Nozzle Class
300
Layout Angle
20.
Blind Flange (Y/N)
kgf
SA-516 70
Nozzle Diameter
cm
in.
0.0000
GR 1.1
Nozzle Matl
cm
Nozzle Matl
kgf
SA-106 B
kgf
44

Step:
1
3:56p Sep 13,2010
Element From Node

Detail Type
Detail ID
70
Tray
TRAY - 3
44.800
cm
Tray Spacing
600.00
mm
Number of Trays
5
0.003062
kgf/cm
50.000
mm
700.00
kgm/m
30.000
kgf
Element From Node

Detail Type
70
Tray
Detail ID
TRAY 4
378.00
cm
Tray Spacing
600.00
mm
Number of Trays
10
0.003062
kgf/cm
50.000
mm
700.00
kgm/m
30.000
kgf
--------------------------------------------------------------------
Element From Node
80
Element To Node
90
Element Type
Description
Elliptical
TOP D-END
45

Step:
1
3:56p Sep 13,2010
5.0000
cm
Inside Diameter
2800.0
mm
Element Thickness
13.000
mm
3.0000
mm
Nominal Thickness
16.000
mm
0.0000
mm
8.8000
kgf/cm

215
1.0500
175
1.2
Material Name
[Normalized]

Elliptical Head Factor
C
kgf/cm
C
SA-516 70
1.
0.85
2.
Element From Node
80
Detail Type
Platform
Detail ID
PLATFORM - 14
-100.00
0.
Platform End Angle
0.
(degrees)
cm
Platform Wind Area
72512.
cm
Platform Weight
1360.9
kgf
0.10000
kgf/cm
0.01300
kgf/cm
Platform Width
2300.0
mm
Platform Height
1100.0
mm
2060.0
mm
46

Step:
1
3:56p Sep 13,2010

Ladder Layout Angle
1.6
0.
0.0000
cm
0.0000
cm
0.0000
kgf/cm
4120.0
mm
Element From Node
80
Detail Type
Insulation
Detail ID
INSULATION
0.0000
cm
75.000
cm
50.000
mm
Density
0.0001400
Element From Node
80
Detail Type
Nozzle
Detail ID
NOZZLE 1N
0.0000
Nozzle Diameter
16.
Nozzle Schedule
None
Nozzle Class
150
Layout Angle
0.
Blind Flange (Y/N)
0.0000
GR 1.1
Element From Node
mm
in.
Nozzle Matl
kg/cm
[Normalized]
SA-516 70
80
kgf
47

Step:
1
3:56p Sep 13,2010
Detail Type
Detail ID
Nozzle
NOZZLE 7N
610.00
Nozzle Diameter
6.
Nozzle Schedule
120
Nozzle Class
150
Layout Angle
180.
Blind Flange (Y/N)
0.0000
GR 1.1
in.
Nozzle Matl
mm
SA-106 B
kgf
48

FileName : 024-C-003-REV-5----------------------------------XY Coordinate Calculations :
Step:
2
3:56p Sep 13,2010
XY Coordinate Calculations
From| To |
X (Horiz.)|
cm
Y (Vert.) |DX (Horiz.)| DY (Vert.) |

cm
cm
cm
SKIRT BTM|
0.00000 |
594.400 |
0.00000 |
594.400 |
SKIRT|
0.00000 |
684.200 |
0.00000 |
89.8000 |
BTM D-END|
0.00000 |
689.200 |
0.00000 |
5.00000 |
SHELL-1|
0.00000 |
989.200 |
0.00000 |
300.000 |
SHELL-2|
0.00000 |
1289.20 |
0.00000 |
300.000 |
SHELL-3|
0.00000 |
2489.20 |
0.00000 |
1200.00 |
SHELL-4|
0.00000 |
3504.20 |
0.00000 |
1015.00 |
TOP D-END|
0.00000 |
3509.20 |
0.00000 |
5.00000 |
49

FileName : 024-C-003-REV-5----------------------------------Internal Pressure Calculations :
Step:
3
3:56p Sep 13,2010
50
Element Thickness, Pressure, Diameter and Allowable Stress :
| Int. Press |
From| To | + Liq. Hd
|
kgf/cm
|
|
Nominal | Total Corr|
Element |
Allowable |
Thickness | Allowance |
Diameter |
Stress(SE)|
mm
mm
mm
kgf/cm
SKIRT BTM|
0.00000 |
16.0000 |
0.00000 |
2941.00 |
0.00000 |
SKIRT|
0.00000 |
16.0000 |
0.00000 |
2820.00 |
0.00000 |
BTM D-END|
9.06588 |
25.0000 |
3.00000 |
2800.00 |
1406.14 |
SHELL-1|
9.01340 |
20.0000 |
3.00000 |
2800.00 |
1195.22 |
SHELL-2|
8.80350 |
18.0000 |
3.00000 |
2800.00 |
1195.22 |
SHELL-3|
8.80000 |
16.0000 |
3.00000 |
2800.00 |
1195.22 |
SHELL-4|
8.80000 |
16.0000 |
3.00000 |
2800.00 |
1195.22 |
TOP D-END|
8.80000 |
16.0000 |
3.00000 |
2800.00 |
1406.14 |
Element Required Thickness and MAWP :
Design |
From| To |
Pressure |
kgf/cm
M.A.W.P. |
M.A.P. |
Minimum |
Required |
Corroded
| New & Cold |
Thickness |
Thickness |
kgf/cm
kgf/cm
mm
mm
SKIRT BTM|
0.00000 |
No Calc |
No Calc |
16.0000 |
No Calc |
SKIRT|
0.00000 |
No Calc |
No Calc |
16.0000 |
No Calc |
BTM D-END|
8.80000 |
15.7517 |
19.0575 |
19.0000 |
12.0515 |
SHELL-1|
8.80000 |
14.1644 |
16.9294 |
20.0000 |
13.6284 |
SHELL-2|
8.80000 |
12.6936 |
15.2495 |
18.0000 |
13.3798 |
SHELL-3|
8.80000 |
11.0135 |
13.5666 |
16.0000 |
13.3757 |
SHELL-4|
8.80000 |
11.0135 |
13.5666 |
16.0000 |
13.3757 |
TOP D-END|
8.80000 |
10.0152 |
13.0449 |
13.0000 |
11.7858 |
10.015
13.045
Minimum

Step:
3
3:56p Sep 13,2010
MAWP: 10.015 kgf/cm, limited by: TOP D-END.
Internal Pressure Calculation Results :
ASME Code, Section VIII, Division 1, 2007 A-08
Elliptical Head From 30 To 40 SA-516 70 , UCS-66 Crv. D at 215 C
BTM D-END
Required Thickness due to Internal Pressure [tr]:

= (P*D*K)/(2*S*E-0.2*P) Appendix 1-4(c)
= (9.066*2806.0000*1.000)/(2*1406.14*1.00-0.2*9.066)
= 9.0515 + 3.0000 = 12.0515 mm
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Less Operating Hydrostatic Head Pressure of 0.266 kgf/cm
= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*1406.14*1.00*16.0000)/(1.000*2806.0000+0.2*16.0000)
= 16.018 - 0.266 = 15.752
kgf/cm
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*1406.14*1.00*19.0000)/(1.000*2800.0000+0.2*19.0000)
= 19.057 kgf/cm
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(K*D+0.2*t))/(2*E*t)
51

Step:
3
3:56p Sep 13,2010
= (9.066*(1.000*2806.0000+0.2*16.0000))/(2*1.00*16.0000)
= 795.871 kgf/cm
Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c
per UG-27 (c)(1)
= (9.066*1403.0000)/(1406.14*1.00-0.6*9.066)+3.000
= 12.081 mm
Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406.14 * 1.00 * 22.0000 ) / (1403.0000 + 0.6 * 22.0000 )
= 21.844 - 0.266 = 21.578
kgf/cm
Percent Elongation per UCS-79
(75*tnom/Rf)*(1-Rf/Ro)
3.904 %
MDMT Calculations in the Knuckle Portion:
Govrn. thk, tg = 19.000 , tr = 9.051 , c = 3.0000 mm , E* = 1.00

Stress Ratio = tr * (E*) / (tg - c) = 0.566 , Temp. Reduction = 26 C
Min Metal Temp. w/o impact per UCS-66
-41
Min Metal Temp. at Required thickness (UCS 66.1)
-48
MDMT Calculations in the Head Straight Flange:

52

Step:
3
3:56p Sep 13,2010
-35
-48
Cylindrical Shell From 40 To 50 SA-516 70 , UCS-66 Crv. D at 215 C
SHELL-1

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (9.013*1403.0000)/(1406.14*0.85-0.6*9.013)
= 10.6284 + 3.0000 = 13.6284 mm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406.14*0.85*17.0000)/(1403.0000+0.6*17.0000)
= 14.378 - 0.213 = 14.164
kgf/cm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406.14*0.85*20.0000)/(1400.0000+0.6*20.0000)
= 16.929 kgf/cm

= (P*(R+0.6*t))/(E*t)
= (9.013*(1403.0000+0.6*17.0000))/(0.85*17.0000)
= 881.505 kgf/cm
0.709 %
53

Step:
3
3:56p Sep 13,2010
Minimum Design Metal Temperature Results:

-40
-48
SHELL-2

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (8.803*1403.0000)/(1406.14*0.85-0.6*8.803)
= 10.3798 + 3.0000 = 13.3798 mm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406.14*0.85*15.0000)/(1403.0000+0.6*15.0000)
= 12.697 - 0.003 = 12.694
kgf/cm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406.14*0.85*18.0000)/(1400.0000+0.6*18.0000)
= 15.249 kgf/cm
54

Step:
3
3:56p Sep 13,2010

= (P*(R+0.6*t))/(E*t)
= (8.803*(1403.0000+0.6*15.0000))/(0.85*15.0000)
= 974.944 kgf/cm
0.639 %

-43
-48
SHELL-3

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (8.800*1403.0000)/(1406.14*0.85-0.6*8.800)
= 10.3757 + 3.0000 = 13.3757 mm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406.14*0.85*13.0000)/(1403.0000+0.6*13.0000)
= 11.014 kgf/cm
55

Step:
3
3:56p Sep 13,2010

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406.14*0.85*16.0000)/(1400.0000+0.6*16.0000)
= 13.567 kgf/cm

= (P*(R+0.6*t))/(E*t)
= (8.800*(1403.0000+0.6*13.0000))/(0.85*13.0000)
= 1123.533 kgf/cm
0.568 %

-46
-48
SHELL-4

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (8.800*1403.0000)/(1406.14*0.85-0.6*8.800)
= 10.3757 + 3.0000 = 13.3757 mm
56

Step:
3
3:56p Sep 13,2010

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406.14*0.85*13.0000)/(1403.0000+0.6*13.0000)
= 11.014 kgf/cm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406.14*0.85*16.0000)/(1400.0000+0.6*16.0000)
= 13.567 kgf/cm

= (P*(R+0.6*t))/(E*t)
= (8.800*(1403.0000+0.6*13.0000))/(0.85*13.0000)
= 1123.533 kgf/cm
0.568 %

-46
-48
Elliptical Head From 80 To 90 SA-516 70 , UCS-66 Crv. D at 215 C
TOP D-END
57

Step:
3
3:56p Sep 13,2010

= (P*D*K)/(2*S*E-0.2*P) Appendix 1-4(c)
= (8.800*2806.0000*1.000)/(2*1406.14*1.00-0.2*8.800)
= 8.7858 + 3.0000 = 11.7858 mm

= (2*1406.14*1.00*10.0000)/(1.000*2806.0000+0.2*10.0000)
= 10.015 kgf/cm

= (2*1406.14*1.00*13.0000)/(1.000*2800.0000+0.2*13.0000)
= 13.045 kgf/cm

= (P*(K*D+0.2*t))/(2*E*t)
= (8.800*(1.000*2806.0000+0.2*10.0000))/(2*1.00*10.0000)
= 1235.520 kgf/cm
Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c
per UG-27 (c)(1)
= (8.800*1403.0000)/(1406.14*1.00-0.6*8.800)+3.000
= 11.813 mm
Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406.14 * 1.00 * 13.0000 ) / (1403.0000 + 0.6 * 13.0000 )
= 12.957 kgf/cm
58

Step:
3
3:56p Sep 13,2010
2.507 %
MDMT Calculations in the Knuckle Portion:

-48
-46
-48
MDMT Calculations in the Head Straight Flange:

Note: Heads and Shells Exempted to -20F (-29C) by paragraph UG-20F
Hydrostatic Test Pressure Results:
Pressure per UG99b
= 1.3 * M.A.W.P. * Sa/S
13.020
kgf/cm
Pressure per UG99b[34] = 1.3 * Design Pres * Sa/S
11.440
kgf/cm
Pressure per UG99c
= 1.3 * M.A.P. - Head(Hyd)
16.883
kgf/cm
Pressure per UG100
= 1.1 * M.A.W.P. * Sa/S
11.017
kgf/cm
Vertical Test performed per: UG-99b
59

Step:
3
3:56p Sep 13,2010
Stresses on Elements due to Hydrostatic Test Pressure:
From To
Stress
Allowable
Ratio
Pressure
BTM D-END
1403.2
2404.5
0.584
15.98
SHELL-1
1555.8
2404.5
0.647
15.91
SHELL-2
1728.6
2404.5
0.719
15.61
SHELL-3
1954.5
2404.5
0.813
15.31
SHELL-4
1801.4
2404.5
0.749
14.11
TOP D-END
1838.5
2404.5
0.765
13.09
Elements Suitable for Internal Pressure.
60

FileName : 024-C-003-REV-5----------------------------------External Pressure Calculations :
Step:
4
3:56p Sep 13,2010
External Pressure Calculation Results :
ASME Code, Section VIII, Division 1, 2007 A-08
Elliptical Head From 30 to 40 Ext. Chart: CS-2 at 175 C
BTM D-END
Elastic Modulus from Chart: CS-2 at 175 C :
0.20059E+07 kgf/cm
Results for Maximum Allowable External Pressure (MAEP):

Tca
OD
D/t
Factor A
16.000
2838.00
177.38
0.0007830
759.72
EMAP = B/(K0*D/t) = 759.7153 /(0.9000 *177.3750 ) = 4.7590 kgf/cm
Results for Required Thickness (Tca):

Tca
OD
D/t
Factor A
7.392
2838.00
383.92
0.0003618
362.83
EMAP = B/(K0*D/t) = 362.8315 /(0.9000 *383.9168 ) = 1.0501 kgf/cm
Cylindrical Shell From 40 to RING-1 Ext. Chart: CS-2 at 175 C
SHELL-1
0.20059E+07 kgf/cm

Tca
OD
SLEN
D/t
L/D
Factor A
61

Step:
4
3:56p Sep 13,2010
17.000
2840.00
2388.33
167.06
0.8410
0.0007468
745.47
EMAP = (4*B)/(3*(D/t)) = (4*745.4690 )/(3*167.0588 ) = 5.9498 kgf/cm

Tca
OD
SLEN
D/t
L/D
Factor A
8.521
2840.00
2388.33
333.30
0.8410
0.0002617
262.48
EMAP = (4*B)/(3*(D/t)) = (4*262.4834 )/(3*333.3030 ) = 1.0500 kgf/cm
Results for Maximum Stiffened Length (Slen):

Tca
OD
SLEN
D/t
L/D
Factor A
17.000
2840.00
13133.11
167.06
4.6243
0.0001312
131.57
EMAP = (4*B)/(3*(D/t)) = (4*131.5669 )/(3*167.0588 ) = 1.0501 kgf/cm
Cylindrical Shell From RING-1 to 50 Ext. Chart: CS-2 at 175 C
SHELL-1
0.20059E+07 kgf/cm

Tca
OD
SLEN
D/t
L/D
Factor A
17.000
2840.00
3045.00
167.06
1.0722
0.0005804
582.08
EMAP = (4*B)/(3*(D/t)) = (4*582.0780 )/(3*167.0588 ) = 4.6457 kgf/cm

Tca
OD
SLEN
D/t
L/D
Factor A
9.410
2840.00
3045.00
301.80
1.0722
0.0002370
237.68
EMAP = (4*B)/(3*(D/t)) = (4*237.6812 )/(3*301.7983 ) = 1.0501 kgf/cm
62

Step:
4
3:56p Sep 13,2010

Tca
OD
SLEN
D/t
L/D
Factor A
17.000
2840.00
13132.73
167.06
4.6242
0.0001312
131.57
EMAP = (4*B)/(3*(D/t)) = (4*131.5708 )/(3*167.0588 ) = 1.0501 kgf/cm
SHELL-2
0.20059E+07 kgf/cm

Tca
OD
SLEN
D/t
L/D
Factor A
15.000
2836.00
3045.00
189.07
1.0737
0.0004804
481.79
EMAP = (4*B)/(3*(D/t)) = (4*481.7901 )/(3*189.0667 ) = 3.3977 kgf/cm

Tca
OD
SLEN
D/t
L/D
Factor A
9.402
2836.00
3045.00
301.63
1.0737
0.0002368
237.54
EMAP = (4*B)/(3*(D/t)) = (4*237.5426 )/(3*301.6266 ) = 1.0501 kgf/cm

Tca
OD
SLEN
D/t
L/D
Factor A
15.000
2836.00
9645.18
189.07
3.4010
0.0001485
148.90
EMAP = (4*B)/(3*(D/t)) = (4*148.8986 )/(3*189.0667 ) = 1.0501 kgf/cm
SHELL-2
63

Step:
4
3:56p Sep 13,2010
0.20059E+07 kgf/cm

Tca
OD
SLEN
D/t
L/D
Factor A
15.000
2836.00
3150.00
189.07
1.1107
0.0004639
465.24
EMAP = (4*B)/(3*(D/t)) = (4*465.2429 )/(3*189.0667 ) = 3.2810 kgf/cm

Tca
OD
SLEN
D/t
L/D
Factor A
9.533
2836.00
3150.00
297.49
1.1107
0.0002336
234.28
EMAP = (4*B)/(3*(D/t)) = (4*234.2812 )/(3*297.4857 ) = 1.0500 kgf/cm

Tca
OD
SLEN
D/t
L/D
Factor A
15.000
2836.00
9645.21
189.07
3.4010
0.0001485
148.90
EMAP = (4*B)/(3*(D/t)) = (4*148.8982 )/(3*189.0667 ) = 1.0501 kgf/cm
SHELL-3
0.20059E+07 kgf/cm

Tca
OD
SLEN
D/t
L/D
Factor A
13.000
2832.00
3150.00
217.85
1.1123
0.0003737
374.84
EMAP = (4*B)/(3*(D/t)) = (4*374.8403 )/(3*217.8462 ) = 2.2942 kgf/cm
64

Step:
4
3:56p Sep 13,2010

Tca
OD
SLEN
D/t
L/D
Factor A
9.525
2832.00
3150.00
297.32
1.1123
0.0002335
234.14
EMAP = (4*B)/(3*(D/t)) = (4*234.1444 )/(3*297.3163 ) = 1.0500 kgf/cm

Tca
OD
SLEN
D/t
L/D
Factor A
13.000
2832.00
6779.95
217.85
2.3940
0.0001711
171.56
EMAP = (4*B)/(3*(D/t)) = (4*171.5640 )/(3*217.8462 ) = 1.0501 kgf/cm
Cylindrical Shell From RING-3 to RING-4 Ext. Chart: CS-2 at 175 C
SHELL-3
0.20059E+07 kgf/cm

Tca
OD
SLEN
D/t
L/D
Factor A
13.000
2832.00
2900.00
217.85
1.0240
0.0004069
408.15
EMAP = (4*B)/(3*(D/t)) = (4*408.1457 )/(3*217.8462 ) = 2.4981 kgf/cm

Tca
OD
SLEN
D/t
L/D
Factor A
9.209
2832.00
2900.00
307.52
1.0240
0.0002415
242.18
EMAP = (4*B)/(3*(D/t)) = (4*242.1776 )/(3*307.5158 ) = 1.0500 kgf/cm

Tca
OD
SLEN
D/t
L/D
Factor A
13.000
2832.00
6779.88
217.85
2.3940
0.0001711
171.57
65

Step:
4
3:56p Sep 13,2010
EMAP = (4*B)/(3*(D/t)) = (4*171.5657 )/(3*217.8462 ) = 1.0501 kgf/cm
SHELL-3
0.20059E+07 kgf/cm

Tca
OD
SLEN
D/t
L/D
Factor A
13.000
2832.00
3250.00
217.85
1.1476
0.0003619
362.99
EMAP = (4*B)/(3*(D/t)) = (4*362.9920 )/(3*217.8462 ) = 2.2217 kgf/cm

Tca
OD
SLEN
D/t
L/D
Factor A
9.647
2832.00
3250.00
293.55
1.1476
0.0002305
231.18
EMAP = (4*B)/(3*(D/t)) = (4*231.1808 )/(3*293.5535 ) = 1.0500 kgf/cm

Tca
OD
SLEN
D/t
L/D
Factor A
13.000
2832.00
6779.97
217.85
2.3941
0.0001711
171.56
EMAP = (4*B)/(3*(D/t)) = (4*171.5634 )/(3*217.8462 ) = 1.0501 kgf/cm
SHELL-3
0.20059E+07 kgf/cm
66

Step:
4
3:56p Sep 13,2010

Tca
OD
SLEN
D/t
L/D
Factor A
13.000
2832.00
2810.00
217.85
0.9922
0.0004204
421.63
EMAP = (4*B)/(3*(D/t)) = (4*421.6324 )/(3*217.8462 ) = 2.5806 kgf/cm

Tca
OD
SLEN
D/t
L/D
Factor A
9.092
2832.00
2810.00
311.50
0.9922
0.0002446
245.32
EMAP = (4*B)/(3*(D/t)) = (4*245.3151 )/(3*311.4996 ) = 1.0500 kgf/cm

Tca
OD
SLEN
D/t
L/D
Factor A
13.000
2832.00
6779.86
217.85
2.3940
0.0001711
171.57
EMAP = (4*B)/(3*(D/t)) = (4*171.5663 )/(3*217.8462 ) = 1.0501 kgf/cm
SHELL-3
0.20059E+07 kgf/cm

Tca
OD
SLEN
D/t
L/D
Factor A
13.000
2832.00
2490.00
217.85
0.8792
0.0004764
477.76
EMAP = (4*B)/(3*(D/t)) = (4*477.7645 )/(3*217.8462 ) = 2.9242 kgf/cm

Tca
OD
SLEN
D/t
L/D
Factor A
8.653
2832.00
2490.00
327.28
0.8792
0.0002570
257.75
67

Step:
4
3:56p Sep 13,2010
EMAP = (4*B)/(3*(D/t)) = (4*257.7457 )/(3*327.2824 ) = 1.0500 kgf/cm

Tca
OD
SLEN
D/t
L/D
Factor A
13.000
2832.00
6779.75
217.85
2.3940
0.0001711
171.57
EMAP = (4*B)/(3*(D/t)) = (4*171.5691 )/(3*217.8462 ) = 1.0501 kgf/cm
SHELL-4
0.20059E+07 kgf/cm

Tca
OD
SLEN
D/t
L/D
Factor A
13.000
2832.00
2490.00
217.85
0.8792
0.0004764
477.76
EMAP = (4*B)/(3*(D/t)) = (4*477.7645 )/(3*217.8462 ) = 2.9242 kgf/cm

Tca
OD
SLEN
D/t
L/D
Factor A
8.653
2832.00
2490.00
327.28
0.8792
0.0002570
257.75
EMAP = (4*B)/(3*(D/t)) = (4*257.7457 )/(3*327.2824 ) = 1.0500 kgf/cm

Tca
OD
SLEN
D/t
L/D
Factor A
13.000
2832.00
6779.75
217.85
2.3940
0.0001711
171.57
EMAP = (4*B)/(3*(D/t)) = (4*171.5691 )/(3*217.8462 ) = 1.0501 kgf/cm
68

Step:
4
3:56p Sep 13,2010
SHELL-4
0.20059E+07 kgf/cm

Tca
OD
SLEN
D/t
L/D
Factor A
13.000
2832.00
2900.00
217.85
1.0240
0.0004069
408.15
EMAP = (4*B)/(3*(D/t)) = (4*408.1457 )/(3*217.8462 ) = 2.4981 kgf/cm

Tca
OD
SLEN
D/t
L/D
Factor A
9.209
2832.00
2900.00
307.52
1.0240
0.0002415
242.18
EMAP = (4*B)/(3*(D/t)) = (4*242.1776 )/(3*307.5158 ) = 1.0500 kgf/cm

Tca
OD
SLEN
D/t
L/D
Factor A
13.000
2832.00
6779.88
217.85
2.3940
0.0001711
171.57
EMAP = (4*B)/(3*(D/t)) = (4*171.5657 )/(3*217.8462 ) = 1.0501 kgf/cm
SHELL-4
0.20059E+07 kgf/cm

Tca
OD
SLEN
D/t
L/D
Factor A
13.000
2832.00
3100.00
217.85
1.0946
0.0003799
381.06
69

Step:
4
3:56p Sep 13,2010
EMAP = (4*B)/(3*(D/t)) = (4*381.0594 )/(3*217.8462 ) = 2.3323 kgf/cm

Tca
OD
SLEN
D/t
L/D
Factor A
9.463
2832.00
3100.00
299.26
1.0946
0.0002350
235.68
EMAP = (4*B)/(3*(D/t)) = (4*235.6769 )/(3*299.2621 ) = 1.0500 kgf/cm

Tca
OD
SLEN
D/t
L/D
Factor A
13.000
2832.00
6779.94
217.85
2.3940
0.0001711
171.56
EMAP = (4*B)/(3*(D/t)) = (4*171.5643 )/(3*217.8462 ) = 1.0501 kgf/cm
SHELL-4
0.20059E+07 kgf/cm

Tca
OD
SLEN
D/t
L/D
Factor A
13.000
2832.00
2683.33
217.85
0.9475
0.0004409
442.20
EMAP = (4*B)/(3*(D/t)) = (4*442.1973 )/(3*217.8462 ) = 2.7065 kgf/cm

Tca
OD
SLEN
D/t
L/D
Factor A
8.922
2832.00
2683.33
317.43
0.9475
0.0002492
249.98
EMAP = (4*B)/(3*(D/t)) = (4*249.9820 )/(3*317.4250 ) = 1.0500 kgf/cm
70

Step:
4
3:56p Sep 13,2010
Tca
OD
SLEN
D/t
L/D
Factor A
13.000
2832.00
6779.82
217.85
2.3940
0.0001711
171.57
EMAP = (4*B)/(3*(D/t)) = (4*171.5674 )/(3*217.8462 ) = 1.0501 kgf/cm
Elliptical Head From 80 to 90 Ext. Chart: CS-2 at 175 C
TOP D-END
0.20059E+07 kgf/cm

Tca
OD
D/t
Factor A
10.000
2826.00
282.60
0.0004915
492.91
EMAP = B/(K0*D/t) = 492.9126 /(0.9000 *282.6000 ) = 1.9380 kgf/cm

Tca
OD
D/t
Factor A
7.361
2826.00
383.92
0.0003618
362.83
EMAP = B/(K0*D/t) = 362.8285 /(0.9000 *383.9200 ) = 1.0501 kgf/cm
Stiffening Ring Calculations for : RING-1 , ISST100, SA-516 70

Effective Length of Shell
Area (cm
241.70
)
Distance (mm )
Area*Dist
Shell:
41.089
8.5000
349.256
Ring :
28.000
117.0000
3276.000
Total:
69.089
3625.256
Centroid of Ring plus Shell

Inertia
Shell:
9.896
mm
=
Distance
43.9723
52.472
A*Dist
79448.078
mm
71

Step:
4
3:56p Sep 13,2010
Ring :
193.801
Total:
203.697
-64.5277
116587.133
196035.219
Available Moment of Inertia, Ring plus Shell
Required Stress in Ring plus Shell
BREQ
Required Strain in Ring plus Shell
AREQ
2164.049
124.04
cm**4
kgf/cm
0.0001240
Required Moment of Inertia, Ring plus Shell

= ( OD * SLEN * (TCA+ARING/SLEN) * AREQ )/ 10.9
= (2840.0000*2716.6667*(17.0000+28.0000/2716.6667)*0.0001240)/10.9
= 449.4489 cm**4
Results for Stiffening Ring Weld Calculations per UG-30

Given Stiffening Ring Fillet Weld Size
Wleg
Stiffening Ring Attachment Style
12.000
CONTINUOUS
Location of Stiffening Ring
EXTERNAL
Radial Pressure Load
Pext*Slen
28.52
The Radial Shear Load
810.11
The First Moment of the Area ( Ring + Shell )
Q 180677.58
Weld Shear Flow due to Rad. Shear Load
kgf/mm
kgf
mm
VQ/I
6.76
.55*S
773.38
Wldmin
0.00
WLeg*.55*S
185.61
kgf/mm
SRSS of VQ/I and Pext*Slen
29.32
kgf/mm
The Weld Allowable Stress

Minimum Weld Leg Size Min(.25,TCA,TRING)
The Weld Allowable Load
The Combined Weld Load
mm
2*
kgf/mm
kgf/cm
mm

Area (cm
Shell:
34.032
226.88
)
Distance (mm )
7.5000
Area*Dist
255.237
mm
72

Step:
4
3:56p Sep 13,2010
Ring :
25.470
Total:
59.502
115.0000
2929.085
3184.322
Inertia
Distance
53.516
mm
A*Dist
Shell:
6.381
46.0163
72061.898
Ring :
193.801
-61.4837
96284.070
Total:
200.182
168345.969
BREQ
AREQ
1883.642
141.15
cm**4
kgf/cm
0.0001410

= (2836.0000*3097.5002*(15.0000+25.4703/3097.5002)*0.0001410)/10.9
= 509.9005 cm**4

Wleg
12.000
CONTINUOUS
EXTERNAL
Pext*Slen
32.52
922.37
Q 156600.88
kgf
mm
7.67
.55*S
773.38
Wldmin
0.00
WLeg*.55*S
185.61
kgf/mm
33.42
kgf/mm
kgf/mm
VQ/I
mm
2*
kgf/mm
kgf/cm
mm
73

Step:
4
3:56p Sep 13,2010

Area (cm
211.06
)
Distance (mm )
mm
Area*Dist
Shell:
27.438
6.5000
178.348
Ring :
25.470
113.0000
2878.144
Total:
52.908
3056.492
Inertia
Distance
57.769
mm
A*Dist
Shell:
3.864
51.2695
72122.742
Ring :
193.801
-55.2305
77694.883
Total:
197.665
149817.625
BREQ
AREQ
1695.841
161.12
cm**4
kgf/cm
0.0001600

= (2832.0000*3025.0002*(13.0000+25.4703/3025.0002)*0.0001600)/10.9
= 492.9506 cm**4

Wleg
mm
CONTINUOUS

12.000
EXTERNAL
Pext*Slen
31.76
899.51
Q 140673.81
kgf/mm
kgf
mm
74

Step:
4
3:56p Sep 13,2010
VQ/I
7.46
.55*S
773.38
Wldmin
0.00
WLeg*.55*S
185.61
kgf/mm
32.63
kgf/mm

2*
kgf/mm
kgf/cm
mm

Area (cm
211.06
)
Distance (mm )
Area*Dist
Shell:
27.438
6.5000
178.348
Ring :
25.470
113.0000
2878.144
Total:
52.908
3056.492

Inertia
mm
=
Distance
57.769
mm
A*Dist
Shell:
3.864
51.2695
72122.742
Ring :
193.801
-55.2305
77694.883
Total:
197.665
149817.625
BREQ
AREQ
1695.841
161.28
cm**4
kgf/cm
0.0001610

= (2832.0000*3074.9998*(13.0000+25.4703/3074.9998)*0.0001610)/10.9
= 503.7317 cm**4

Wleg
12.000
mm
75

Step:
4
3:56p Sep 13,2010
CONTINUOUS
EXTERNAL
Pext*Slen
32.29
914.38
Q 140673.81
kgf
mm
VQ/I
7.58
.55*S
773.38
Wldmin
0.00
WLeg*.55*S
185.61
kgf/mm
33.17
kgf/mm

kgf/mm
2*
kgf/mm
kgf/cm
mm

Area (cm
211.06
)
Distance (mm )
Area*Dist
Shell:
27.438
6.5000
178.348
Ring :
25.470
113.0000
2878.144
Total:
52.908
3056.492

Inertia
mm
=
Distance
57.769
mm
A*Dist
Shell:
3.864
51.2695
72122.742
Ring :
193.801
-55.2305
77694.883
Total:
197.665
149817.625
BREQ
AREQ

1695.841
161.13
0.0001600
cm**4
kgf/cm
76

Step:
4
3:56p Sep 13,2010
= (2832.0000*3030.0000*(13.0000+25.4703/3030.0000)*0.0001600)/10.9
= 493.7158 cm**4

Wleg
12.000
CONTINUOUS
EXTERNAL
Pext*Slen
31.81
901.00
Q 140673.81
kgf/mm
kgf
mm
VQ/I
7.47
.55*S
773.38
Wldmin
0.00
WLeg*.55*S
185.61
kgf/mm
32.68
kgf/mm

mm
2*
kgf/mm
kgf/cm
mm

Area (cm
211.06
)
Distance (mm )
Area*Dist
Shell:
27.438
6.5000
178.348
Ring :
25.470
113.0000
2878.144
Total:
52.908
3056.492

Inertia
mm
=
Distance
57.769
A*Dist
Shell:
3.864
51.2695
72122.742
Ring :
193.801
-55.2305
77694.883
Total:
197.665
mm
149817.625
1695.841
cm**4
77

Step:
4
3:56p Sep 13,2010
BREQ
AREQ
159.74
kgf/cm
0.0001590

= (2832.0000*2650.0002*(13.0000+25.4703/2650.0002)*0.0001590)/10.9
= 432.8361 cm**4

Wleg
12.000
CONTINUOUS
EXTERNAL
Pext*Slen
27.82
788.00
Q 140673.81
kgf/mm
kgf
mm
VQ/I
6.54
.55*S
773.38
Wldmin
0.00
WLeg*.55*S
185.61
kgf/mm
28.58
kgf/mm

mm
2*
kgf/mm
kgf/cm
mm

Area (cm
211.06
)
Distance (mm )
Area*Dist
Shell:
27.438
6.5000
178.348
Ring :
25.470
113.0000
2878.144
Total:
52.908
3056.492

Inertia
mm
=
Distance
57.769
A*Dist
mm
78

Step:
4
3:56p Sep 13,2010
Shell:
3.864
51.2695
72122.742
Ring :
193.801
-55.2305
77694.883
Total:
197.665
149817.625
BREQ
AREQ
1695.841
159.93
cm**4
kgf/cm
0.0001590

= (2832.0000*2695.0002*(13.0000+25.4703/2695.0002)*0.0001590)/10.9
= 439.6801 cm**4

Wleg
12.000
CONTINUOUS
EXTERNAL
Pext*Slen
28.30
801.38
Q 140673.81
kgf/mm
kgf
mm
VQ/I
6.65
.55*S
773.38
Wldmin
0.00
WLeg*.55*S
185.61
kgf/mm
29.07
kgf/mm

mm
2*
kgf/mm
kgf/cm
mm

Area (cm
211.06
)
Distance (mm )
Area*Dist
mm
79

Step:
4
3:56p Sep 13,2010
Shell:
27.438
6.5000
178.348
Ring :
25.470
113.0000
2878.144
Total:
52.908
3056.492
Inertia
Distance
57.769
mm
A*Dist
Shell:
3.864
51.2695
72122.742
Ring :
193.801
-55.2305
77694.883
Total:
197.665
149817.625
BREQ
AREQ
1695.841
161.04
cm**4
kgf/cm
0.0001600

= (2832.0000*3000.0002*(13.0000+25.4703/3000.0002)*0.0001600)/10.9
= 489.1245 cm**4

Wleg
12.000
CONTINUOUS
EXTERNAL
Pext*Slen
31.50
892.08
Q 140673.81
VQ/I
7.40
.55*S
773.38
Wldmin
0.00
WLeg*.55*S
185.61

mm
2*
kgf/mm
kgf
mm
kgf/mm
kgf/cm
mm
kgf/mm
80

Step:
4
3:56p Sep 13,2010
32.36
kgf/mm

Area (cm
211.06
)
Distance (mm )
mm
Area*Dist
Shell:
27.438
6.5000
178.348
Ring :
25.470
113.0000
2878.144
Total:
52.908
3056.492
Inertia
Distance
57.769
mm
A*Dist
Shell:
3.864
51.2695
72122.742
Ring :
193.801
-55.2305
77694.883
Total:
197.665
149817.625
BREQ
AREQ
1695.841
160.67
cm**4
kgf/cm
0.0001600

= (2832.0000*2891.6667*(13.0000+25.4703/2891.6667)*0.0001600)/10.9
= 472.5444 cm**4

Wleg
mm
CONTINUOUS

12.000
EXTERNAL
Pext*Slen
30.36
859.86
kgf/mm
kgf
81

Step:
4
3:56p Sep 13,2010

mm
VQ/I
7.13
.55*S
773.38
Wldmin
0.00
WLeg*.55*S
185.61
kgf/mm
31.19
kgf/mm

Q 140673.81
2*
kgf/mm
kgf/cm
mm
External Pressure Calculations
Section |
From| To |
Length |
Factor
Factor |
kgf/cm
Diameter | Thickness |
10|
20|
No Calc |
0.00000 |
0.00000 |
No Calc |
No Calc |
20|
30|
No Calc |
0.00000 |
0.00000 |
No Calc |
No Calc |
30|
40|
No Calc |
2838.00 |
16.0000 | 0.00078302 |
759.715 |
40|Ring|
238.833 |
2840.00 |
17.0000 | 0.00074684 |
745.469 |
50|
304.500 |
2840.00 |
17.0000 | 0.00058037 |
582.078 |
50|Ring|
304.500 |
2836.00 |
15.0000 | 0.00048038 |
481.790 |
60|
315.000 |
2836.00 |
15.0000 | 0.00046388 |
465.243 |
60|Ring|
315.000 |
2832.00 |
13.0000 | 0.00037374 |
374.840 |
Ring|Ring|
290.000 |
2832.00 |
13.0000 | 0.00040695 |
408.146 |
Ring|Ring|
325.000 |
2832.00 |
13.0000 | 0.00036193 |
362.992 |
Ring|Ring|
281.000 |
2832.00 |
13.0000 | 0.00042040 |
421.632 |
Ring|
70|
249.000 |
2832.00 |
13.0000 | 0.00047636 |
477.765 |
70|Ring|
249.000 |
2832.00 |
13.0000 | 0.00047636 |
477.765 |
Ring|Ring|
290.000 |
2832.00 |
13.0000 | 0.00040695 |
408.146 |
Ring|Ring|
310.000 |
2832.00 |
13.0000 | 0.00037994 |
381.059 |
Ring|
80|
268.333 |
2832.00 |
13.0000 | 0.00044090 |
442.197 |
80|
90|
No Calc |
2826.00 |
10.0000 | 0.00049147 |
492.913 |
Ring|
Corroded |
Ring|
cm
Outside |
mm
mm
82

Step:
4
3:56p Sep 13,2010
From| To |
External |
External
Actual T. | Required T.|Des. Press. |
M.A.W.P.
kgf/cm
10|
20|
0.00000 |
No Calc |
0.00000 |
No Calc |
20|
30|
0.00000 |
No Calc |
0.00000 |
No Calc |
30|
40|
19.0000 |
10.3922 |
1.05000 |
4.75900 |
40|Ring|
20.0000 |
11.5208 |
1.05000 |
5.94975 |
50|
20.0000 |
12.4103 |
1.05000 |
4.64569 |
50|Ring|
18.0000 |
12.4024 |
1.05000 |
3.39767 |
60|
18.0000 |
12.5332 |
1.05000 |
3.28098 |
60|Ring|
16.0000 |
12.5252 |
1.05000 |
2.29422 |
Ring|Ring|
16.0000 |
12.2093 |
1.05000 |
2.49807 |
Ring|Ring|
16.0000 |
12.6473 |
1.05000 |
2.22170 |
Ring|Ring|
16.0000 |
12.0915 |
1.05000 |
2.58061 |
Ring|
70|
16.0000 |
11.6531 |
1.05000 |
2.92417 |
70|Ring|
16.0000 |
11.6531 |
1.05000 |
2.92417 |
Ring|Ring|
16.0000 |
12.2093 |
1.05000 |
2.49807 |
Ring|Ring|
16.0000 |
12.4633 |
1.05000 |
2.33228 |
Ring|
80|
16.0000 |
11.9218 |
1.05000 |
2.70648 |
80|
90|
13.0000 |
10.3609 |
1.05000 |
1.93801 |
Ring|
mm
External
Ring|
mm
External |
kgf/cm
Minimum
1.938
| Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |
From| To | Bet. Stiff.| Bet. Stiff.|
Required |
Available |
83

Step:
4
3:56p Sep 13,2010
10|
20|
No Calc |
No Calc |
No Calc |
No Calc |
20|
30|
No Calc |
No Calc |
No Calc |
No Calc |
30|
40|
No Calc |
No Calc |
No Calc |
No Calc |
40|Ring|
238.833 |
1313.31 |
No Calc |
No Calc |
50|
304.500 |
1313.27 |
449.449 |
2164.05 |
50|Ring|
304.500 |
964.518 |
No Calc |
No Calc |
60|
315.000 |
964.521 |
509.900 |
1883.64 |
60|Ring|
315.000 |
677.995 |
No Calc |
No Calc |
Ring|Ring|
290.000 |
677.988 |
492.951 |
1695.84 |
Ring|Ring|
325.000 |
677.997 |
503.732 |
1695.84 |
Ring|Ring|
281.000 |
677.986 |
493.716 |
1695.84 |
Ring|
70|
249.000 |
677.975 |
432.836 |
1695.84 |
70|Ring|
249.000 |
677.975 |
No Calc |
No Calc |
Ring|Ring|
290.000 |
677.988 |
439.680 |
1695.84 |
Ring|Ring|
310.000 |
677.994 |
489.124 |
1695.84 |
Ring|
80|
268.333 |
677.982 |
472.544 |
1695.84 |
80|
90|
No Calc |
No Calc |
No Calc |
No Calc |
Ring|
Ring|
cm
cm
cm**4
Elements Suitable for External Pressure.
cm**4
84

FileName : 024-C-003-REV-5----------------------------------Element and Detail Weights :
Step:
5
3:56p Sep 13,2010
Element and Detail Weights
Element |
Element |
From| To | Metal Wgt. | ID

kgm
Corroded |
Volume |Metal Wgt. |

cm
kgm
Corroded | Extra due

ID Volume | Misc %
cm
kgm
|
|
10|
20|
10670.3 |
0.00000 |
10670.3 |
0.00000 |
1067.03 |
20|
30|
1026.50 |
0.00000 |
1026.50 |
0.00000 |
102.650 |
30|
40|
1957.45 |
3.181E+06 |
1722.55 |
3.201E+06 |
195.745 |
40|
50|
4163.92 |
18.47E+06 |
3543.09 |
18.55E+06 |
416.392 |
50|
60|
3744.85 |
18.47E+06 |
3124.02 |
18.55E+06 |
374.485 |
60|
70|
13305.6 |
73.89E+06 |
10822.3 |
74.21E+06 |
1330.56 |
70|
80|
11254.3 |
62.50E+06 |
9153.88 |
62.77E+06 |
1125.43 |
80|
90|
1244.97 |
3.181E+06 |
1011.54 |
3.201E+06 |
124.497 |
--------------------------------------------------------------------------Total
47367
0.180E+09
41074
0.180E+09
Weight of Details
From|Type|
|
Weight of |
X Offset, | Y Offset, |
Detail | Dtl. Cent. |Dtl. Cent. | Description

kgm
cm
cm
10|Plat|
821.436 |
53.3270 |
520.000 |
PLATFORM - 1
10|Lini|
12731.2 |
0.00000 |
297.200 |
FIRE PROOFING
20|Plat|
1174.26 |
0.00000 |
70.0000 |
PLATFORM - 2
20|Insl|
544.773 |
0.00000 |
64.9000 |
INSULATION
30|Liqd|
2225.97 |
0.00000 |
-70.0000 |
Liquid 30
30|Insl|
94.3070 |
0.00000 |
-32.5000 |
INSULATION
30|Nozl|
53.8926 |
0.00000 |
5.83333 |
NOZZLE 6N
4736
85

Step:
5
3:56p Sep 13,2010
40|Plat|
476.405 |
57.3910 |
295.000 |
PLATFORM - 3
40|Plat|
637.391 |
55.0569 |
295.000 |
PLATOFRM - 4
40|Plat|
358.130 |
58.5688 |
295.000 |
PLATFORM - 5
40|Liqd|
12925.0 |
0.00000 |
150.000 |
LIQUID 40
40|Insl|
190.645 |
0.00000 |
150.000 |
INSULATION
40|Ring|
230.422 |
0.00000 |
210.500 |
RING-1
40|Nozl|
410.011 |
170.480 |
85.0000 |
5M
40|Nozl|
3.67941 |
142.921 |
60.0000 |
1CNB
40|Nozl|
2.67542 |
141.909 |
55.6000 |
7CNA
40|Nozl|
2.67542 |
141.909 |
55.6000 |
6CNA
40|Nozl|
2.67542 |
141.909 |
20.0000 |
7CNB
40|Nozl|
2.67542 |
141.909 |
20.0000 |
6CNB
40|Nozl|
2.67542 |
141.909 |
17.5000 |
2CND
40|Nozl|
2.67542 |
141.909 |
171.500 |
2CNC
40|Nozl|
2.67542 |
141.909 |
284.900 |
5CNB
40|Nozl|
2.67542 |
141.909 |
169.000 |
2CNB
50|Plat|
926.663 |
48.7889 |
295.000 |
PLATFORM - 6
50|Liqd|
215.416 |
0.00000 |
2.50000 |
LIQUID
50|Insl|
190.381 |
0.00000 |
150.000 |
INSULATION
50|Ring|
209.329 |
0.00000 |
215.000 |
RING-2
50|Nozl|
10.4217 |
144.602 |
29.0000 |
NOZZLE 8N
50|Nozl|
217.415 |
170.480 |
95.5000 |
NOZZLE 5N
50|Nozl|
3.71470 |
142.921 |
10.0000 |
1CNA
50|Nozl|
2.69152 |
141.909 |
23.0000 |
2CNA
50|Nozl|
2.69152 |
141.909 |
20.5000 |
5CNA
50|Nozl|
2.69152 |
141.909 |
256.000 |
4CNB
60|Plat|
1045.06 |
44.8378 |
235.000 |
PLATFORM - 7
60|Plat|
530.480 |
57.2315 |
725.000 |
PLATFORM - 8
60|Plat|
1784.44 |
20.6465 |
965.000 |
PLATFORM - 9
86

Step:
5
3:56p Sep 13,2010
60|Plat|
378.885 |
0.00000 |
1055.00 |
PLATFORM - 10
60|Insl|
760.468 |
0.00000 |
600.000 |
INSULATION
60|Ring|
209.053 |
0.00000 |
230.000 |
RING-3
60|Ring|
209.053 |
0.00000 |
520.000 |
RING-4
60|Ring|
209.053 |
0.00000 |
845.000 |
RING-5
60|Ring|
209.053 |
0.00000 |
1126.00 |
RING-6
60|Nozl|
388.797 |
170.480 |
365.000 |
4M
60|Nozl|
388.797 |
170.480 |
1055.00 |
3M
60|Nozl|
67.7074 |
155.240 |
1089.80 |
NOZZLE 3N
60|Nozl|
2.70782 |
141.909 |
269.100 |
3CNF
60|Nozl|
2.70782 |
141.909 |
149.100 |
3CNG
60|Nozl|
127.008 |
160.320 |
91.3000 |
4NA
60|Nozl|
127.008 |
160.320 |
91.3000 |
4NB
60|Nozl|
2.70782 |
141.909 |
1192.50 |
3CNB
60|Nozl|
2.70782 |
141.909 |
420.100 |
3CND
60|Nozl|
2.55346 |
141.909 |
1066.10 |
4CNA
60|Nozl|
2.70782 |
141.909 |
900.100 |
3CNC
60|Tray|
1824.10 |
0.00000 |
231.600 |
TRAY-1
60|Tray|
5016.26 |
0.00000 |
713.600 |
TRAY-2
60|Tray|
912.048 |
0.00000 |
1138.50 |
TARY - 3
70|Plat|
1383.28 |
0.00000 |
235.000 |
PLATFORM - 11
70|Plat|
456.105 |
0.00000 |
585.000 |
PLATFORM - 12
70|Plat|
1159.41 |
44.8378 |
855.000 |
PLATFORM- 13
70|Insl|
643.230 |
0.00000 |
507.500 |
INSULATION
70|Ring|
209.053 |
0.00000 |
175.000 |
RING-7
70|Ring|
209.053 |
0.00000 |
465.000 |
RING-8
70|Ring|
209.053 |
0.00000 |
775.000 |
RING-9
70|Nozl|
407.215 |
170.480 |
325.000 |
2M
70|Nozl|
15.1783 |
146.986 |
995.000 |
NOZZLE 2N
87

Step:
5
3:56p Sep 13,2010
70|Nozl|
388.797 |
170.480 |
954.000 |
1M
70|Nozl|
2.70782 |
141.909 |
744.500 |
3CNA
70|Tray|
2280.12 |
0.00000 |
164.800 |
TRAY - 3
70|Tray|
4560.24 |
0.00000 |
648.000 |
TRAY 4
80|Plat|
1496.98 |
0.00000 |
-100.000 |
80|Insl|
87.4865 |
0.00000 |
37.5000 |
INSULATION
80|Nozl|
112.808 |
0.00000 |
5.83333 |
NOZZLE 1N
80|Nozl|
42.5599 |
0.00000 |
5.83333 |
NOZZLE 7N
PLATFORM - 14
Note: The individual tray liquid weights are listed below, but
these weights are included in the tray weights above.
60|Tliq|
862.05 |
0.00000 |
231.60001 |
60|Tliq|
2370.64 |
0.00000 |
713.60004 |
60|Tliq|
431.03 |
70|Tliq|
1077.57 |
0.00000 |
164.80000 |
70|Tliq|
2155.13 |
0.00000 |
648.00000 |
0.00000 | 1138.50000 |
Total Weight of Each Detail Type
Total Weight of Platforms
12628.9
Total Weight of Liquid
15366.4
Total Weight of Insulation

Total Weight of Lining
2511.3
12731.2
Total Weight of Stiffeners
1903.1
Total Weight of Nozzles
2813.3
Total Weight of Trays
6640.3
Total Weight of Tray Bolting Weight
1056.0
Total Weight of Trayliquid
6896.4
88

Step:
5
3:56p Sep 13,2010
--------------------------------------------------------------Sum of the Detail Weights
62547.0 kgm
Weight Summary
Fabricated Wt.
- Bare Weight W/O Removable Internals
57877.1 kgm
Shop Test Wt.
- Fabricated Weight + Water ( Full )
237493.5 kgm
Shipping Wt.
- Fab. Wt + Rem. Intls.+ Shipping App.
73017.3 kgm
Erected
- Fab. Wt + Rem. Intls.+ Insul. (etc)
92388.9 kgm
Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts.
92388.9 kgm
Wt.
Operating Wt.
- Empty Wt. + Operating Liquid (No CA)
114651.7 kgm
Field Test Wt.
- Empty Weight + Water (Full)
265865.1 kgm
Mass of the Upper 1/3 of the Vertical Vessel
Outside Surface Areas of Elements
Surface
From| To |
Area
cm
10|
20|
555167. |
20|
30|
80459.2 |
30|
40|
92523.5 |
40|
50|
267664. |
50|
60|
267287. |
60|
70|
1.068E+06 |
70|
80|
903045. |
80|
90|
91386.6 |
----------------------------Total
3325170.000 cm
28387.3 kgm
89

Step:
5
3:56p Sep 13,2010
Element and Detail Weights
| To |
From| To |
Total Ele.| Total. Ele.|Total. Ele.|

Empty Wgt.|
kgm
Total Dtl.| Oper. Wgt. |
Oper. Wgt.|Hydro. Wgt.| Offset Mom.| No Liquid

kgm
kgm
kgf-m.
10|
20|
12558.8 |
25290.0 |
25290.0 |
438.047 |
25290.0 |
20|
30|
2848.18 |
2848.18 |
2848.18 |
0.00000 |
2848.18 |
30|
40|
2301.39 |
4527.36 |
5242.79 |
0.00000 |
2301.39 |
40|
50|
6908.40 |
19833.4 |
24769.0 |
1568.71 |
6908.40 |
50|
60|
5685.34 |
5900.75 |
23545.9 |
854.596 |
5685.34 |
60|
70|
21087.1 |
28839.5 |
96618.1 |
3001.44 |
25175.8 |
70|
80|
17462.9 |
24303.2 |
81498.8 |
1903.05 |
21070.5 |
80|
90|
3109.30 |
3109.30 |
6052.31 |
0.00000 |
3109.30 |
Cumulative Vessel Weight
| Cumulative Ope | Cumulative | Cumulative
From| To | Wgt. No Liquid | Oper. Wgt. | Hydro. Wgt. |

|
kgm
kgm
kgm
10|
20|
92388.9 |
114652. |
265865. |
20|
30|
67098.9 |
89361.7 |
240575. |
30|
40|
64250.7 |
86513.5 |
237727. |
40|
50|
61949.3 |
81986.2 |
232484. |
50|
60|
55040.9 |
62152.8 |
207715. |
60|
70|
49355.6 |
56252.0 |
184169. |
70|
80|
24179.8 |
27412.5 |
87551.2 |
80|
90|
3109.30 |
3109.30 |
6052.31 |
kgm
|
|
90

Step:
5
3:56p Sep 13,2010
Note: The cumulative operating weights no liquid in the column above

are the cumulative operating weights minus the operating liquid
weight minus any weights absent in the empty condition.
Cumulative Vessel Moment
| Cumulative | Cumulative |Cumulative |
From| To | Empty Mom. | Oper. Mom. |Hydro. Mom.|

|
kgf-m.
kgf-m.
kgf-m.
10|
20|
7765.84 |
7765.84 |
7765.84 |
20|
30|
7327.80 |
7327.80 |
7327.80 |
30|
40|
7327.80 |
7327.80 |
7327.80 |
40|
50|
7327.80 |
7327.80 |
7327.80 |
50|
60|
5759.08 |
5759.08 |
5759.08 |
60|
70|
4904.49 |
4904.49 |
4904.49 |
70|
80|
1903.05 |
1903.05 |
1903.05 |
80|
90|
0.00000 |
0.00000 |
0.00000 |
91

FileName : 024-C-003-REV-5----------------------------------Nozzle Flange MAWP :
Step:
6
3:56p Sep 13,2010
Nozzle Flange MAWP Results :
Nozzle
----- Flange Rating
Description
Operating
kgf/cm
Ambient
kgf/cm
Temperature
Class
Grade|Group
---------------------------------------------------------------------------NOZZLE 6N
13.7
20.0
215
150
GR 1.1
5M
13.7
20.0
215
150
GR 1.1
1CNB
44.2
52.0
215
300
GR 1.1
7CNA
44.2
52.0
215
300
GR 1.1
6CNA
44.2
52.0
215
300
GR 1.1
7CNB
44.2
52.0
215
300
GR 1.1
6CNB
44.2
52.0
215
300
GR 1.1
2CND
44.2
52.0
215
300
GR 1.1
2CNC
44.2
52.0
215
300
GR 1.1
5CNB
44.2
52.0
215
300
GR 1.1
2CNB
44.2
52.0
215
300
GR 1.1
NOZZLE 8N
13.7
20.0
215
150
GR 1.1
NOZZLE 5N
13.7
20.0
215
150
GR 1.1
1CNA
44.2
52.0
215
300
GR 1.1
2CNA
44.2
52.0
215
300
GR 1.1
5CNA
44.2
52.0
215
300
GR 1.1
4CNB
44.2
52.0
215
300
GR 1.1
4M
13.7
20.0
215
150
GR 1.1
3M
13.7
20.0
215
150
GR 1.1
NOZZLE 3N
13.7
20.0
215
150
GR 1.1
3CNF
44.2
52.0
215
300
GR 1.1
3CNG
44.2
52.0
215
300
GR 1.1
92

FileName : 024-C-003-REV-5----------------------------------Nozzle Flange MAWP :
Step:
6
3:56p Sep 13,2010
4NA
13.7
20.0
215
150
GR 1.1
4NB
13.7
20.0
215
150
GR 1.1
3CNB
44.2
52.0
215
300
GR 1.1
3CND
44.2
52.0
215
300
GR 1.1
4CNA
44.2
52.0
215
300
GR 1.1
3CNC
44.2
52.0
215
300
GR 1.1
2M
13.7
20.0
215
150
GR 1.1
NOZZLE 2N
13.7
20.0
215
150
GR 1.1
1M
13.7
20.0
215
150
GR 1.1
3CNA
44.2
52.0
215
300
GR 1.1
NOZZLE 1N
13.7
20.0
215
150
GR 1.1
NOZZLE 7N
13.7
20.0
215
150
GR 1.1
---------------------------------------------------------------------------Minimum Rating
13.661
20.037
kgf/cm
Note: ANSI Ratings are per ANSI/ASME B16.5 2003 Edition
93

FileName : 024-C-003-REV-5----------------------------------Natural Frequency Calculation :
Step:
7
3:56p Sep 13,2010
The Natural Frequencies for the vessel have been computed iteratively
by solving a system of matrices. These matrices describe the mass
and the stiffness of the vessel. This is the generalized eigenvalue/
eigenvector problem and is referenced in some mathematical texts.
The Natural Frequency for the Vessel (Empty.) is 1.58521 Hz.
The Natural Frequency for the Vessel (Ope...) is 1.48991 Hz.
The Natural Frequency for the Vessel (Filled) is 0.85948 Hz.
94

FileName : 024-C-003-REV-5----------------------------------Wind Load Calculation :
Step:
8
3:56p Sep 13,2010
Wind Load Calculations per India Std. IS-875 (Part-3) - 1987, Amd. 1 and 2 :
Shape Factor (Cf)
1.000
User Entered Basic Wind Speed
259.2 km/hr
Base Elevation
0.30 m
Wind Zone Number
Risk Factor (k1)
1.0000
Terrain Category
Equipment Class
Topography Factor (k3)
1.0000
Use Gust Response Factor (Dynamic Analysis)
No
User entered Beta Value ( Operating Case )
Vessel Operating Natural Frequency
1.490 Hz
Vessel Height to Diameter ratio
11.669
0.0100
Warning: Vessel height to diameter ratio is > 5, Gust Response Factor should
be considered per 7.1(a). Check the appropriate box on Wind Load Tab.
From
fo`
FO
G(ope)
G(emp)
G(tst)
-----------------------------------------------------------------10
36.39
11.02
0.0470
0.2014
1.0000
1.0000
1.0000
20
36.39
11.02
0.0470
0.2014
1.0000
1.0000
1.0000
30
36.39
11.02
0.0470
0.2014
1.0000
1.0000
1.0000
40
36.39
11.02
0.0470
0.2014
1.0000
1.0000
1.0000
50
35.50
10.75
0.0478
0.2050
1.0000
1.0000
1.0000
60
32.72
9.91
0.0504
0.2173
1.0000
1.0000
1.0000
95

Step:
8
3:56p Sep 13,2010
70
30.83
9.34
0.0525
0.2326
1.0000
1.0000
1.0000
80
30.21
9.15
0.0532
0.2376
1.0000
1.0000
1.0000
Design Wind Speed (Vz):

= Basic Wind Speed * k1 * k2 * k3
Height Factor :
= 0.6 * Vz
Element Wind Load :

= Wind Area * Cf * Height Factor
From
Height
k1
k2
k3
Vz
Cf
m/sec
-----------------------------------------------------------10
3.16
1.0000
0.9839
1.0000
70.84
1.0000
20
6.69
1.0000
0.9839
1.0000
70.84
1.0000
30
7.17
1.0000
0.9839
1.0000
70.84
1.0000
40
8.69
1.0000
0.9839
1.0000
70.84
1.0000
50
11.69
1.0000
0.9995
1.0000
71.96
1.0000
60
19.19
1.0000
1.0488
1.0000
75.51
1.0000
70
30.27
1.0000
1.0942
1.0000
78.78
1.0000
80
35.69
1.0000
1.1106
1.0000
79.96
1.0000
Vortex Shedding Loads, per NBC 1990 Supplement, pages 149-150
Compute the critical wind speed using the weighted average

diameter of the top one-third of the vessel [Vh(ope)]
96

Step:
8
3:56p Sep 13,2010
= Fn(ope) * Davg / 0.2 * 0.6818

= 1.4899 * 9.2060 / 0.2 * 0.6818
= 46.760 mile/hr ; 75.250 km/hr
Compute the aspect ratio (gamma) for the entire structure [Gamma]
= (Total Height) / Sum of the Wind Area
= 3509.20 / 1071383 = 11.4940
Determine the Velocity Pressure Qh(ope) (English Units only)

= 0.5 * 0.0668 * Rho * Vh(ope)
= 0.5 * 0.0668 * 0.0749 * 46.760 = 5.475 psf ; 26.7291 kgf/m
Compute the equivalent force per unit area which will act on the top
one-third of the vessel [F/area]:
= (qh(ope)*C1)/[(Gamma)*(Beta(ope)-(C2*Rho*Davg/M3))]
=(5.475*2.5)/[(11.49)*(0.0100-(0.60*0.0749*233.8333/24.3))]
= 228.9838 kgf/m
Platform Load Calculations
ID
Wind Area
cm
Elevation
cm
Pressure
Force
kgf/m
kgf
Cf
------------------------------------------------------------------------PLATFORM - 1
19360.00
550.00
0.00
0.00
1.60
PLATFORM - 2
19360.00
694.40
0.00
0.00
1.60
PLATFORM - 3
19360.00
1014.20
0.00
0.00
1.60
PLATOFRM - 4
19360.00
1014.20
0.00
0.00
1.60
PLATFORM - 5
19360.00
1014.20
0.00
0.00
1.60
97

Step:
8
3:56p Sep 13,2010
PLATFORM - 6
19360.00
1314.20
0.00
0.00
1.60
PLATFORM - 7
19360.00
1554.20
0.00
0.00
1.60
PLATFORM - 8
19360.00
2044.20
228.98
443.31
1.60
PLATFORM - 9
38720.00
2284.20
228.98
886.62
1.60
PLATFORM - 10
19360.00
2374.20
228.98
443.31
1.60
PLATFORM - 11
38720.00
2754.20
228.98
886.62
1.60
PLATFORM - 12
19360.00
3104.20
228.98
443.31
1.60
PLATFORM- 13
19360.00
3374.20
228.98
443.31
1.60
PLATFORM - 14
72512.00
3434.20
228.98
1660.41
1.60
Pressure
Force
kgf/m
kgf
Wind Loads on Masses/Equipment/Piping
ID
Wind Area
cm
Elevation
cm
-------------------------------------------------------------------------
The following table contains results for Vortex Shedding Case (Ope).
Wind Load Calculation
Wind
Wind |
Wind |
Height
Element |
From| To |
Height
Diameter |
Area |
Factor
Wind Load |
cm
cm
cm
kgf/m
kgf
10|
20|
315.549 |
403.800 |
240019. |
0.00000 |
0.00000 |
20|
30|
668.986 |
356.155 |
31982.7 |
0.00000 |
0.00000 |
30|
40|
716.700 |
352.560 |
1762.80 |
0.00000 |
0.00000 |
40|
50|
869.200 |
352.800 |
105840. |
0.00000 |
0.00000 |
50|
60|
1169.20 |
352.320 |
105696. |
0.00000 |
0.00000 |
98

Step:
8
3:56p Sep 13,2010
60|
70|
1919.20 |
351.840 |
422208. |
0.00000 |
2075.84 |
70|
80|
3026.70 |
351.840 |
357118. |
228.984 |
9933.08 |
80|
90|
3568.90 |
351.120 |
22796.8 |
228.984 |
2119.75 |
End of Vortex Shedding Calculations
Wind Vibration Calculations
This evaluation is based on work by Kanti Mahajan and Ed Zorilla
Nomenclature
Cf
- Correction factor for natural frequency
- Average internal diameter of vessel cm
Df
- Damping Factor < 0.75 Unstable,
Dr
- Average internal diameter of top half of vessel cm
f
f1
L
> 0.95 Stable
- Natural frequency of vibration (Hertz)

- Natural frequency of bare vessel based on a unit value of (D/L)(104)
- Total height of structure cm
Lc
- Total length of conical section(s) of vessel cm
tb
- Uncorroded plate thickness at bottom of vessel mm
V30 - Design Wind Speed provided by user km/hr

Vc
- Critical wind velocity km/hr
Vw
- Maximum wind speed at top of structure km/hr
- Total corroded weight of structure kgf
Ws
- Cor. vessel weight excl. weight of parts which do not effect stiff. kgf
Z
Dl
- Maximum amplitude of vibration at top of vessel mm

- Logarithmic decrement ( taken as 0.03 for Welded Structures )
99

Step:
8
3:56p Sep 13,2010
Vp
- Vib. Chance, <= 0.320E-03 (High); 0.320E-03 < 0.400E-03 (Probable)
P30 - wind pressure 30 feet above the base
Check other Conditions and Basic Assumptions:

#1 - Total Cone Length / Total Length < 0.5
0.000 / 3509.200 = 0.000
#2 - ( D / L ) * 104 < 8.0 (English Units)

- ( 9.87 / 115.13 ) * 104 = 7.443
Compute the vibration possibility. If Vp > 0.400E-03 no chance. [Vp]:

= W / ( L * Dr)
= 107728 / ( 3509.20 * 280.600 )
= 0.000
Compute the damping factor Df which is a measure of instability [Df]:

= W * Dl/ ( L * Dr )
= 107728 * 0.03 / ( 3509.20 * 280.600 )
= 0.730
Compute the critical wind velocity [Vc]:

= 3.4 * f * Dr
= 3.4 * 1.490 * 280.600
= 75.049 km/hr
Compute the velocity at the top of the tower [Vw]:

= V30 * ( L / ( 30 + BaseHeight ))0.143
= 259.20 * ( 3509.20 / ( 30 + 30.0 ))^0.143
= 312.718 km/hr
100

Step:
8
3:56p Sep 13,2010
Compute the maximum gust velocity using the gust response factor Gh [Vg]:
= Vw * Gh
= 312.718 * 1.000
= 312.718 km/hr
Compute the maximum dynamic deflection [Z]:

= L5 * Vc * 0.00243 / ( W * Dl * Dr ) * ( 1E-6)
= 35095*75.0*0.00243/(107728*0.030*280.600)*(1E-6)
= 41.397 mm
Allowable Deflection at the Tower Top (Ope)(6.000"/100ft. Criteria)

Allowable Deflection : 175.460
Actual Deflection : 41.397 mm
Platform Load Calculations
ID
Wind Area
cm
Elevation
cm
Pressure
Force
kgf/m
kgf
Cf
------------------------------------------------------------------------PLATFORM - 1
19360.00
550.00
307.13
594.61
1.60
PLATFORM - 2
19360.00
694.40
307.13
594.61
1.60
PLATFORM - 3
19360.00
1014.20
311.87
603.78
1.60
PLATOFRM - 4
19360.00
1014.20
311.87
603.78
1.60
PLATFORM - 5
19360.00
1014.20
311.87
603.78
1.60
PLATFORM - 6
19360.00
1314.20
323.13
625.58
1.60
PLATFORM - 7
19360.00
1554.20
333.39
645.44
1.60
PLATFORM - 8
19360.00
2044.20
352.48
682.40
1.60
PLATFORM - 9
38720.00
2284.20
359.16
1390.67
1.60
101

Step:
8
3:56p Sep 13,2010
PLATFORM - 10
19360.00
2374.20
361.67
700.19
1.60
PLATFORM - 11
38720.00
2754.20
372.25
1441.35
1.60
PLATFORM - 12
19360.00
3104.20
381.48
738.54
1.60
PLATFORM- 13
19360.00
3374.20
387.19
749.61
1.60
PLATFORM - 14
72512.00
3434.20
388.46
2816.82
1.60
Pressure
Force
kgf/m
kgf
Wind Loads on Masses/Equipment/Piping
ID
Wind Area
cm
Elevation
cm
-------------------------------------------------------------------------
Wind Load Calculation
Wind
Wind |
Wind |
Height
Element |
From| To |
Height
Diameter |
Area |
Factor
Wind Load |
cm
cm
cm
kgf/m
kgf
10|
20|
315.549 |
403.800 |
240019. |
307.134 |
8405.53 |
20|
30|
668.986 |
356.155 |
31982.7 |
307.134 |
1599.14 |
30|
40|
716.700 |
352.560 |
1762.80 |
307.134 |
54.1220 |
40|
50|
869.200 |
352.800 |
105840. |
307.134 |
5363.02 |
50|
60|
1169.20 |
352.320 |
105696. |
316.928 |
4051.75 |
60|
70|
1919.20 |
351.840 |
422208. |
348.996 |
18500.4 |
70|
80|
3026.70 |
351.840 |
357118. |
379.837 |
16464.5 |
80|
90|
3568.90 |
351.120 |
22796.8 |
391.314 |
3602.26 |
102

Step:
8
3:56p Sep 13,2010
103

FileName : 024-C-003-REV-5----------------------------------Earthquake Load Calculation :
Step:
9
3:56p Sep 13,2010
Seismic Analysis Results per IS-1893 (1984), Response Spectrum Method.
Note: Loads multiplied by the Scalar multiplier value of 1.2000
Soil Factor
1.0000
Importance Factor as Entered by User
I 1.0000
Zone Number
Factor Fo from Table 2 (or user def.)
1.0000
Time Period of Vibration ( program or user )
0.6712 Seconds
Value of Sa/g from user Spectrum Data
0.4312
Percent Damping
2.0000 %
Horizontal Seismic Coefficient (Alpha h) or (Ah):

= * I * Fo * Sa/g
= 1.0000 * 1.0000 * 1.0000 * 0.4312
= 0.431
User Spectrum Data points specified for increments of Time Period
Time Period
Sa/g
---------------------0.010
0.220
0.030
0.220
0.060
0.268
0.100
0.470
0.160
0.065
0.310
0.651
0.390
0.563
104

Step:
9
3:56p Sep 13,2010
1.000
0.277
1.260
0.181
2.000
0.085
2.500
0.063
3.000
0.042
4.000
0.032
5.000
0.021
6.000
0.011
7.000
0.011
8.000
0.011
9.000
0.011
10.000
0.011
0.000
0.000
Actual Time Period = 0.671 secs

Computed Sa/g
= 0.431
Note: It was indicated to apply the damping factor, this assumes that the Site
Spectrum specified is for 5% damping. If your Sa/g values are already per
actual damping value of the vessel then do not apply the damping factor.
Earthquake Element Load, for the first Element:

= Earthquake Weight * Alpha h
= 25289.96 * 0.4312
= 13085.0 kgf
Earthquake Load Calculation
105

Step:
9
3:56p Sep 13,2010
| Earthquake | Earthquake |
From| To |
Height |
cm
Element |
Weight | Ope
kgf
Load |
kgf
Emp Load |
10|
20|
297.200 |
25290.0 |
13085.0 |
6783.03 |
20|
30|
639.300 |
2848.18 |
1473.65 |
1538.31 |
30|
40|
686.700 |
4527.36 |
2342.46 |
1242.99 |
40|
50|
839.200 |
19833.4 |
10261.8 |
3731.25 |
50|
60|
1139.20 |
5900.75 |
3053.05 |
3070.67 |
60|
70|
1889.20 |
28839.5 |
14921.5 |
11389.2 |
70|
80|
2996.70 |
24303.2 |
12574.5 |
9431.75 |
80|
90|
3506.70 |
3109.30 |
1608.75 |
1679.35 |
Element |
kgf
106

FileName : 024-C-003-REV-5----------------------------------Wind/Earthquake Shear, Bending :
Step:
10
3:56p Sep 13,2010
The following table is for the Operating Case + Vortex Shedding.
Wind/Earthquake Shear, Bending
| Distance to| Cummulative|Earthquake |
From| To |
Support|
cm
Wind Shear|
kgf
Shear |
kgf
Wind | Earthquake |
Bending |
kgf-m.
Bending |
kgf-m.
10|
20|
297.200 |
58040.7 |
59320.7 |
411898. |
900943. |
20|
30|
639.300 |
49635.2 |
46235.7 |
327917. |
587229. |
30|
40|
686.700 |
48036.0 |
44762.1 |
315229. |
546371. |
40|
50|
839.200 |
47981.9 |
42419.6 |
314523. |
544191. |
50|
60|
1139.20 |
42618.9 |
32157.8 |
272137. |
432325. |
60|
70|
1889.20 |
38567.1 |
29104.8 |
229751. |
340431. |
70|
80|
2996.70 |
20066.7 |
14183.2 |
72661.4 |
80702.6 |
80|
90|
3506.70 |
3602.26 |
1608.75 |
735.474 |
558.178 |
The following table is for the Operating Case.
From| To |
Support|
cm
Wind Shear|
kgf
Shear |
kgf
Wind | Earthquake |
Bending |
kgf-m.
Bending |
kgf-m.
10|
20|
297.200 |
58040.7 |
59320.7 |
1.097E+06 |
900943. |
20|
30|
639.300 |
49635.2 |
46235.7 |
777109. |
587229. |
30|
40|
686.700 |
48036.0 |
44762.1 |
733255. |
546371. |
40|
50|
839.200 |
47981.9 |
42419.6 |
730854. |
544191. |
50|
60|
1139.20 |
42618.9 |
32157.8 |
594953. |
432325. |
107

FileName : 024-C-003-REV-5----------------------------------Wind/Earthquake Shear, Bending :
Step:
10
3:56p Sep 13,2010
60|
70|
1889.20 |
38567.1 |
29104.8 |
473174. |
340431. |
70|
80|
2996.70 |
20066.7 |
14183.2 |
121370. |
80702.6 |
80|
90|
3506.70 |
3602.26 |
1608.75 |
1249.85 |
558.178 |
108

FileName : 024-C-003-REV-5----------------------------------Wind Deflection :
Step:
11
3:56p Sep 13,2010
Wind Deflection Calculations:
The following table is for the Operating Case + Vortex Shedding.
Wind Deflection
| Cumulative |
Centroid | Elem. End | Elem. Ang. |
From| To | Wind Shear | Deflection |Deflection |

kgf
mm
mm
10|
20|
14128.7 |
0.36192 |
1.39675 | 0.00045284 |
20|
30|
14128.7 |
1.61053 |
1.84494 | 0.00054476 |
30|
40|
14128.7 |
1.85860 |
1.87232 | 0.00055018 |
40|
50|
14128.7 |
2.80953 |
3.96034 | 0.00083497 |
50|
60|
14128.7 |
5.32241 |
6.89201 |
0.0011117 |
60|
70|
14128.7 |
15.1076 |
25.5971 |
0.0018723 |
70|
80|
12052.8 |
35.3965 |
45.4830 |
0.0019944 |
80|
90|
2119.75 |
45.5329 |
45.5827 |
0.0019944 |
Allowable deflection at the Tower Top (Emp)(

Allowable deflection : 175.460
Rotation
6.000"/100ft. Criteria)
The following table is for the Operating Case.
Wind Deflection
| Cumulative |
Centroid | Elem. End | Elem. Ang. |
109

FileName : 024-C-003-REV-5----------------------------------Wind Deflection :
Step:
11
3:56p Sep 13,2010
From| To | Wind Shear | Deflection |Deflection |

|
kgf
10|
20|
58040.7 |
20|
30|
30|
mm
mm
Rotation
0.94656 |
3.58842 |
0.0011421 |
49635.2 |
4.12592 |
4.71188 |
0.0013580 |
40|
48036.0 |
4.74591 |
4.78010 |
0.0013706 |
40|
50|
47981.9 |
7.09341 |
9.88821 |
0.0020129 |
50|
60|
42618.9 |
13.1448 |
16.8420 |
0.0026006 |
60|
70|
38567.1 |
35.5111 |
58.3757 |
0.0040224 |
70|
80|
20066.7 |
79.2872 |
100.680 |
0.0042269 |
80|
90|
3602.26 |
100.785 |
100.891 |
0.0042269 |
Critical Wind Velocity for Tower Vibration
1st Crit. |
2nd Crit. |
From| To | Wind Speed | Wind Speed |

|
km/hr
km/hr
10|
20|
108.001 |
675.004 |
20|
30|
95.2574 |
595.358 |
30|
40|
94.2959 |
589.349 |
40|
50|
94.3601 |
589.750 |
50|
60|
94.2317 |
588.948 |
60|
70|
94.1033 |
588.146 |
70|
80|
94.1033 |
588.146 |
80|
90|
93.9107 |
586.942 |
Allowable deflection at the Tower Top (Ope)(

Allowable deflection : 175.460
6.000"/100ft. Criteria)
110

FileName : 024-C-003-REV-5----------------------------------Longitudinal Stress Constants :
Step:
12
3:56p Sep 13,2010
Longitudinal Stress Constants
| Metal Area | Metal Area |New & Cold |
From| To | New & Cold |

cm
Corroded
Corroded |Sect. Mod. | Sect. Mod. |
cm
mm
10|
20|
1489.60 |
1489.60 | 109.5E+06 |
109.5E+06 |
20|
30|
1428.78 |
1428.78 | 100.7E+06 |
100.7E+06 |
30|
40|
1682.67 |
1418.49 | 117.8E+06 |
99.51E+06 |
40|
50|
1771.86 |
1507.68 | 124.0E+06 |
105.8E+06 |
50|
60|
1593.54 |
1329.36 | 111.6E+06 |
93.26E+06 |
60|
70|
1415.48 |
1151.30 | 99.09E+06 |
80.77E+06 |
70|
80|
1415.48 |
1151.30 | 99.09E+06 |
80.77E+06 |
80|
90|
1148.85 |
884.670 | 80.42E+06 |
62.06E+06 |
mm
111

FileName : 024-C-003-REV-5----------------------------------Longitudinal Allowable Stresses :
Step:
13
3:56p Sep 13,2010
Longitudinal Allowable Stresses
All. Str. |
All. Str. | All. Str. |
All. Str. |
From| To | Long. Ten. | Hydr. Ten. |Long. Com. | Hyr. Comp. |

|
kgf/cm
kgf/cm
kgf/cm
10|
20|
927.209 |
1594.56 |
-997.891 |
-1436.21 |
20|
30|
928.052 |
1586.97 |
-1007.96 |
-1453.36 |
30|
40|
1434.26 |
2452.59 |
-1009.15 |
-1455.37 |
40|
50|
1434.26 |
2452.59 |
-1023.47 |
-1479.48 |
50|
60|
1434.26 |
2452.59 |
-993.650 |
-1428.96 |
60|
70|
1434.26 |
2452.59 |
-958.347 |
-1367.70 |
70|
80|
1434.26 |
2452.59 |
-958.347 |
-1367.70 |
80|
90|
1434.26 |
2452.59 |
-890.270 |
-1245.68 |
kgf/cm
112

FileName : 024-C-003-REV-5----------------------------------Longitudinal Stresses Due to . . .
Step:
14
3:56p Sep 13,2010
Longitudinal Stress Report
Note: Longitudinal Operating and Empty Stresses are computed in the

corroded condition. Stresses due to loads in the hydrostatic test
cases have also been computed in the corroded condition.
Longitudinal Stresses Due to . . .
| Long. Str. | Long. Str. |Long. Str. |
From| To | Int. Pres. | Ext. Pres. |Hyd. Pres. |

|
kgf/cm
kgf/cm
kgf/cm
10|
20|
0.00000 |
0.00000 |
0.00000 |
20|
30|
0.00000 |
0.00000 |
0.00000 |
30|
40|
384.065 |
-46.8249 |
568.234 |
40|
50|
361.369 |
-44.1169 |
534.655 |
50|
60|
409.787 |
-49.8940 |
606.289 |
60|
70|
473.102 |
-57.4484 |
699.965 |
70|
80|
473.102 |
-57.4484 |
699.965 |
80|
90|
615.560 |
-74.4461 |
910.736 |
| Wght. Str. | Wght. Str. |Wght. Str. | Wght. Str. | Wght. Str. |
From| To |
Empty
kgf/cm
| Operating
|Hydrotest
Emp. Mom. |
Opr. Mom. |
kgf/cm
kgf/cm
kgf/cm
kgf/cm
10|
20|
-45.0450 |
-59.9905 |
-161.504 |
6.69027 |
6.69027 |
20|
30|
-44.9692 |
-60.5509 |
-166.385 |
7.27432 |
7.27432 |
30|
40|
-45.2952 |
-50.1570 |
-45.2952 |
7.36362 |
7.36362 |
113

Step:
14
3:56p Sep 13,2010
40|
50|
-41.0891 |
-54.2361 |
-41.0891 |
6.92793 |
6.92793 |
50|
60|
-41.4041 |
-46.7539 |
-41.4041 |
6.17530 |
6.17530 |
60|
70|
-42.8696 |
-48.8597 |
-42.8696 |
6.07240 |
6.07240 |
70|
80|
-21.0023 |
-23.8101 |
-21.0023 |
2.35623 |
2.35623 |
80|
90|
-3.51465 |
-3.51465 |
-3.51465 |
0.00000 |
0.00000 |
| Wght. Str. | Bend. Str. |Bend. Str. | Bend. Str. | Bend. Str. |
From| To |
Hyd. Mom. | Oper. Wind |Oper. Equ. | Hyd. Wind
Hyd. Equ. |
kgf/cm
kgf/cm
kgf/cm
kgf/cm
kgf/cm
10|
20|
6.69027 |
709.500 |
536.140 |
425.700 |
0.00000 |
20|
30|
7.27432 |
727.904 |
542.384 |
436.742 |
0.00000 |
30|
40|
7.36362 |
736.840 |
549.042 |
442.104 |
0.00000 |
40|
50|
6.92793 |
690.973 |
514.496 |
414.584 |
0.00000 |
50|
60|
6.17530 |
637.952 |
463.570 |
382.771 |
0.00000 |
60|
70|
6.07240 |
585.851 |
421.498 |
351.511 |
0.00000 |
70|
80|
2.35623 |
150.272 |
99.9204 |
90.1632 |
0.00000 |
80|
90|
0.00000 |
2.01390 |
0.89940 |
1.20834 |
0.00000 |
| Long. Str. | Long. Str. |Long. Str. | EarthQuake |
From| To | Vortex Ope.| Vortex Emp.|Vortex Tst.|

kgf/cm
kgf/cm
kgf/cm
Empty |
kgf/cm
10|
20|
299.388 |
0.00000 |
0.00000 |
604.460 |
20|
30|
312.929 |
0.00000 |
0.00000 |
447.904 |
30|
40|
316.770 |
0.00000 |
0.00000 |
425.144 |
40|
50|
297.360 |
0.00000 |
0.00000 |
398.575 |
114

Step:
14
3:56p Sep 13,2010
50|
60|
291.805 |
0.00000 |
0.00000 |
363.790 |
60|
70|
284.461 |
0.00000 |
0.00000 |
330.783 |
70|
80|
89.9643 |
0.00000 |
0.00000 |
81.0904 |
80|
90|
1.18508 |
0.00000 |
0.00000 |
0.93887 |
| Long. Str. | Long. Str. |
From| To | Y Forces W | Y ForceS S |

|
kgf/cm
kgf/cm
10|
20|
0.00000 |
0.00000 |
20|
30|
0.00000 |
0.00000 |
30|
40|
0.00000 |
0.00000 |
40|
50|
0.00000 |
0.00000 |
50|
60|
0.00000 |
0.00000 |
60|
70|
0.00000 |
0.00000 |
70|
80|
0.00000 |
0.00000 |
80|
90|
0.00000 |
0.00000 |
Long. Stresses due to User Forces and Moments
|Wind For/Mom| Eqk For/Mom|Wnd For/Mom| Eqk For/Mom|
From| To | Corroded
kgf/cm
| Corroded
No Corr. |
kgf/cm
kgf/cm
No Corr. |
kgf/cm
10|
20|
0.00000 |
0.00000 |
0.00000 |
0.00000 |
20|
30|
0.00000 |
0.00000 |
0.00000 |
0.00000 |
30|
40|
0.00000 |
0.00000 |
0.00000 |
0.00000 |
40|
50|
0.00000 |
0.00000 |
0.00000 |
0.00000 |
50|
60|
0.00000 |
0.00000 |
0.00000 |
0.00000 |
115

Step:
14
3:56p Sep 13,2010
60|
70|
0.00000 |
0.00000 |
0.00000 |
0.00000 |
70|
80|
0.00000 |
0.00000 |
0.00000 |
0.00000 |
80|
90|
0.00000 |
0.00000 |
0.00000 |
0.00000 |
116

FileName : 024-C-003-REV-5----------------------------------Stress due to Combined Loads :
Step:
15
3:56p Sep 13,2010
Stress Combination Load Cases for Vertical Vessels:
Load Case Definition Key
IP = Longitudinal Stress due to Internal
Pressure
EP = Longitudinal Stress due to External
Pressure
HP = Longitudinal Stress due to Hydrotest Pressure

NP = No Pressure
EW = Longitudinal Stress due to Weight (No Liquid)
OW = Longitudinal Stress due to Weight (Operating)
HW = Longitudinal Stress due to Weight (Hydrotest)
WI = Bending Stress due to Wind Moment (Operating)
EQ = Bending Stress due to Earthquake Moment (Operating)
EE = Bending Stress due to Earthquake Moment (Empty)
HI = Bending Stress due to Wind Moment (Hydrotest)
HE = Bending Stress due to Earthquake Moment (Hydrotest)
WE = Bending Stress due to Wind Moment (Empty) (no CA)
WF = Bending Stress due to Wind Moment (Filled) (no CA)
CW = Longitudinal Stress due to Weight (Empty) (no CA)
VO = Bending Stress due to Vortex Shedding Loads ( Ope )
VE = Bending Stress due to Vortex Shedding Loads ( Emp )
VF = Bending Stress due to Vortex Shedding Loads ( Test No CA. )
FW = Axial Stress due to Vertical Forces for the Wind Case
FS = Axial Stress due to Vertical Forces for the Seismic Case
BW = Bending Stress due to Lat. Forces for the Wind Case, Corroded
BS = Bending Stress due to Lat. Forces for the Seismic Case, Corroded
BN = Bending Stress due to Lat. Forces for the Wind Case, UnCorroded
BU = Bending Stress due to Lat. Forces for the Seismic Case, UnCorroded
117

Step:
15
3:56p Sep 13,2010
General Notes:
Case types HI and HE are in the Corroded condition.
Case types WE, WF, and CW are in the Corroded condition.
A blank stress and stress ratio indicates that the corresponding

stress comprising those components that did not contribute to that
type of stress.
An asterisk (*) in the final column denotes overstress.
Analysis of Load Case 1 : NP+EW+WI+FW

From
Node
Tensile
All. Tens.
Stress
Stress
Comp.
Stress
All. Comp.
Stress
Tens.
Comp.
Ratio
Ratio
10
671.15
927.21
-761.24
997.89
0.7238
0.7628
20
690.21
928.05
-780.15
1007.96
0.7437
0.7740
30
698.91
1434.26
-789.50
1009.15
0.4873
0.7823
40
656.81
1434.26
-738.99
1023.47
0.4579
0.7220
50
602.72
1434.26
-685.53
993.65
0.4202
0.6899
60
549.05
1434.26
-634.79
958.35
0.3828
0.6624
70
131.63
1434.26
-173.63
958.35
0.0918
0.1812
1434.26
-5.53
890.27
Comp.
All. Comp.
80
0.0062
Analysis of Load Case 2 : NP+EW+EQ+FS

From
Node
Tensile
All. Tens.
Stress
Stress
Stress
Stress
Tens.
Ratio
Comp.
Ratio
118

Step:
15
3:56p Sep 13,2010
10
497.78
927.21
-587.87
997.89
0.5369
0.5891
20
504.69
928.05
-594.63
1007.96
0.5438
0.5899
30
511.11
1434.26
-601.70
1009.15
0.3564
0.5962
40
480.33
1434.26
-562.51
1023.47
0.3349
0.5496
50
428.34
1434.26
-511.15
993.65
0.2986
0.5144
60
384.70
1434.26
-470.44
958.35
0.2682
0.4909
70
81.27
1434.26
-123.28
958.35
0.0567
0.1286
1434.26
-4.41
890.27
Comp.
All. Comp.
80
0.0050
Analysis of Load Case 3 : NP+OW+WI+FW

From
Node
Tensile
All. Tens.
Stress
Stress
Stress
Stress
Tens.
Comp.
Ratio
Ratio
10
656.20
927.21
-776.18
997.89
0.7077
0.7778
20
674.63
928.05
-795.73
1007.96
0.7269
0.7894
30
694.05
1434.26
-794.36
1009.15
0.4839
0.7872
40
643.66
1434.26
-752.14
1023.47
0.4488
0.7349
50
597.37
1434.26
-690.88
993.65
0.4165
0.6953
60
543.06
1434.26
-640.78
958.35
0.3786
0.6686
70
128.82
1434.26
-176.44
958.35
0.0898
0.1841
1434.26
-5.53
890.27
Comp.
All. Comp.
80
0.0062
Analysis of Load Case 4 : NP+OW+EQ+FS

From
Node
Tensile
All. Tens.
Stress
Stress
Stress
Stress
Tens.
Comp.
Ratio
Ratio
10
482.84
927.21
-602.82
997.89
0.5207
0.6041
20
489.11
928.05
-610.21
1007.96
0.5270
0.6054
30
506.25
1434.26
-606.56
1009.15
0.3530
0.6011
40
467.19
1434.26
-575.66
1023.47
0.3257
0.5625
50
422.99
1434.26
-516.50
993.65
0.2949
0.5198
119

Step:
15
3:56p Sep 13,2010
60
378.71
1434.26
-476.43
958.35
0.2640
0.4971
70
78.47
1434.26
-126.09
958.35
0.0547
0.1316
1434.26
-4.41
890.27
Comp.
All. Comp.
80
0.0050
Analysis of Load Case 5 : IP+OW+WI+FW

From
Node
Tensile
All. Tens.
Stress
Stress
Stress
Stress
Tens.
Comp.
Ratio
Ratio
10
656.20
927.21
-776.18
997.89
0.7077
0.7778
20
674.63
928.05
-795.73
1007.96
0.7269
0.7894
30
1078.11
1434.26
-410.30
1009.15
0.7517
0.4066
40
1005.03
1434.26
-390.77
1023.47
0.7007
0.3818
50
1007.16
1434.26
-281.09
993.65
0.7022
0.2829
60
1016.17
1434.26
-167.68
958.35
0.7085
0.1750
70
601.92
1434.26
958.35
0.4197
80
614.06
1434.26
890.27
0.4281
All. Comp.
Tens.
Analysis of Load Case 6 : IP+OW+EQ+FS

From
Node
Tensile
All. Tens.
Stress
Stress
Comp.
Stress
Stress
Comp.
Ratio
Ratio
10
482.84
927.21
-602.82
997.89
0.5207
0.6041
20
489.11
928.05
-610.21
1007.96
0.5270
0.6054
30
890.31
1434.26
-222.50
1009.15
0.6207
0.2205
40
828.56
1434.26
-214.29
1023.47
0.5777
0.2094
50
832.78
1434.26
-106.71
993.65
0.5806
0.1074
60
851.81
1434.26
-3.33
958.35
0.5939
0.0035
70
551.57
1434.26
958.35
0.3846
80
612.94
1434.26
890.27
0.4274
Analysis of Load Case 7 : EP+OW+WI+FW
120

Step:
15
3:56p Sep 13,2010
From
Node
Tensile
All. Tens.
Stress
Stress
Comp.
Stress
All. Comp.
Stress
Tens.
Comp.
Ratio
Ratio
10
656.20
927.21
-776.18
997.89
0.7077
0.7778
20
674.63
928.05
-795.73
1007.96
0.7269
0.7894
30
647.22
1434.26
-841.19
1009.15
0.4513
0.8336
40
599.55
1434.26
-796.25
1023.47
0.4180
0.7780
50
547.48
1434.26
-740.77
993.65
0.3817
0.7455
60
485.62
1434.26
-698.23
958.35
0.3386
0.7286
70
71.37
1434.26
-233.89
958.35
0.0498
0.2441
1434.26
-79.97
890.27
Comp.
All. Comp.
80
0.0898
Analysis of Load Case 8 : EP+OW+EQ+FS

From
Node
Tensile
All. Tens.
Stress
Stress
Stress
Stress
Tens.
Comp.
Ratio
Ratio
10
482.84
927.21
-602.82
997.89
0.5207
0.6041
20
489.11
928.05
-610.21
1007.96
0.5270
0.6054
30
459.42
1434.26
-653.39
1009.15
0.3203
0.6475
40
423.07
1434.26
-619.78
1023.47
0.2950
0.6056
50
373.10
1434.26
-566.39
993.65
0.2601
0.5700
60
321.26
1434.26
-533.88
958.35
0.2240
0.5571
70
21.02
1434.26
-183.54
958.35
0.0147
0.1915
1434.26
-78.86
890.27
Comp.
All. Comp.
80
0.0886
Analysis of Load Case 9 : HP+HW+HI

From
Node
Tensile
All. Tens.
Stress
Stress
Stress
Stress
Tens.
Comp.
Ratio
Ratio
10
270.89
1594.56
-593.89
1436.21
0.1699
0.4135
20
277.63
1586.97
-610.40
1453.36
0.1749
0.4200
30
972.41
2452.59
1455.37
0.3965
121

Step:
15
3:56p Sep 13,2010
40
915.08
2452.59
1479.48
0.3731
50
953.83
2452.59
1428.96
0.3889
60
1014.68
2452.59
1367.70
0.4137
70
771.48
2452.59
1367.70
0.3146
80
908.43
2452.59
1245.68
0.3704
All. Comp.
Tens.
Analysis of Load Case 10 : HP+HW+HE

From
Node
Tensile
All. Tens.
Stress
Stress
Comp.
Stress
Stress
Ratio
Comp.
Ratio
10
1594.56
-168.19
1436.21
0.1171
20
1586.97
-173.66
1453.36
0.1195
30
530.30
2452.59
1455.37
0.2162
40
500.49
2452.59
1479.48
0.2041
50
571.06
2452.59
1428.96
0.2328
60
663.17
2452.59
1367.70
0.2704
70
681.32
2452.59
1367.70
0.2778
80
907.22
2452.59
1245.68
0.3699
All. Comp.
Tens.
Analysis of Load Case 11 : NP+VE+EW

From
Node
Tensile
All. Tens.
Stress
Stress
Comp.
Stress
Stress
Ratio
Comp.
Ratio
10
927.21
-51.74
997.89
0.0518
20
928.05
-52.24
1007.96
0.0518
30
1434.26
-52.66
1009.15
0.0522
40
1434.26
-48.02
1023.47
0.0469
50
1434.26
-47.58
993.65
0.0479
60
1434.26
-48.94
958.35
0.0511
70
1434.26
-23.36
958.35
0.0244
80
1434.26
-3.51
890.27
0.0039
122

Step:
15
3:56p Sep 13,2010
Analysis of Load Case 12 : IP+VO+OW

From
Node
Tensile
All. Tens.
Stress
Stress
Comp.
Stress
All. Comp.
Stress
Tens.
Comp.
Ratio
Ratio
10
246.09
927.21
-366.07
997.89
0.2654
0.3668
20
259.65
928.05
-380.75
1007.96
0.2798
0.3777
30
658.04
1434.26
1009.15
0.4588
40
611.42
1434.26
1023.47
0.4263
50
661.01
1434.26
993.65
0.4609
60
714.78
1434.26
958.35
0.4984
70
541.61
1434.26
958.35
0.3776
80
613.23
1434.26
890.27
0.4276
All. Comp.
Tens.
Analysis of Load Case 13 : NP+VF+CW

From
Node
Tensile
All. Tens.
Stress
Stress
Comp.
Stress
Stress
Ratio
Comp.
Ratio
10
1594.56
-59.99
1436.21
0.0418
20
1586.97
-60.55
1453.36
0.0417
30
2452.59
-50.16
1455.37
0.0345
40
2452.59
-54.24
1479.48
0.0367
50
2452.59
-46.75
1428.96
0.0327
60
2452.59
-48.86
1367.70
0.0357
70
2452.59
-23.81
1367.70
0.0174
80
2452.59
-3.51
1245.68
0.0028
Absolute Maximum of the all of the Stress Ratio's
Governing Element: BTM D-END

Governing Load Case 7 : EP+OW+WI+FW
0.8336
123

Step:
15
3:56p Sep 13,2010
Fatigue Stress Calculations due to Wind Induced Vortex Shedding Loads
From
Elevation
Alternating
Sif
Stress
Number of
Hours of
Cycles
Total Vibration
--------------------------------------------------------------------10
594.40
646.48
2.0
1000000
186.44
20
684.20
1013.58
3.0
370436
69.06
30
689.20
684.02
2.0
1000000
186.44
40
989.20
642.10
2.0
1000000
186.44
50
1289.20
630.11
2.0
1000000
186.44
60
2489.20
614.25
2.0
1000000
186.44
70
3504.20
194.26
2.0
1000000
186.44
80
3509.20
2.56
2.0
1000000
186.44
Cycle Life Determination based on ASME Div. II, Table 5-110.1
124

FileName : 024-C-003-REV-5----------------------------------Skirt Opening Stress Calcs :
Step:
16
3:56p Sep 13,2010
Skirt Support Analysis Generally per AD 2000 and EN 13445-3: 2002:
NOTE: The skirt comprises more than one piece. If this is the case,
the Openings will only be considered in the this Section of the
Skirt ! Otherwise, make the whole skirt all one piece.
Item: SKIRT BTM
Type B Skirt per EN 13445 Figure 16.12-2, (AD 2000 Figure 2):
Design Pressure
0.000
kgf/cm
Mean skirt diameter at the critical height is computed later

This is a Conical type Support Skirt
Wider at the Bottom
Half Apex Angle of the skirt
3.773
Deg
Total vessel (empty) weight
Fg
71961.336
kgf
Weight of vessel contents (liquid)
Ff
42690.328
kgf
Fg + Ff = F4
114651.664
kgf
Vessel Gross Weight
Skirt Mean Diameter
Top
End
DzTop
2957.035
mm
Skirt Mean Diameter
Bottom End
DzBot
3741.035
mm
ez
16.000
mm
5944.000
mm
at section 1-1
F1
114651.664
kgf
Moment at section 1-1
M1
777109.062
kgf-m.
Applied Moment - Bottom of Skirt
Mb
1097122.125
kgf-m.
114651.664
Skirt Analysis Thickness (Corroded)

Skirt Height
Force
Weight Above the Skirt
kgf
125

Step:
16
3:56p Sep 13,2010
Type of Head:
Note: There is no head on this intermediate skirt!
Access No
Diameter
mm
Layout
Cntr. Dist.
Obround
Angle
From Bottom
Cntr-Cntr
Deg
mm
mm
------------------------------------------------------1
452.0000
90.0000
5550.0000
0.0000
500.0000
180.0000
1160.0000
0.0000
Access Opening Frame Dimension

Access No
Width
Thick
mm
mm
------------------------------1
216.0000
16.0000
216.0000
16.0000
Interference check:
Access
Access
Pitch
mm
Ligament
mm
--------------------------------------------1
5097.6343
4621.6343
5097.6343
4621.6343
INTERFERENCE CHECK:
No Interference Detected between Openings
126

Step:
16
3:56p Sep 13,2010
Minimum Pitch between openings
is:
5097.6343 mm
Minimum Ligament between Openings is:
4621.6343 mm
Recommended minimum Ligament:

= 2 * Sqrt( D * t )
= 2 * Sqrt( 3741.035 * 16.000 ) = 489.312 mm
Please evaluate the suitability of this result
Section properties at least metal area [A]:
Number of Openings At Critical Height = 1
Access No
Layout Angle 1
Layout Angle 2
Deg.
Deg.
--------------------------------------------------1
81.5197
98.4803
The points for integrating Ixx, Iyy is as follows:

FROM THETA1
Deg
TO THETA2
Deg
--------------------------261.520
81.520
Height of Weakest Section
5597.900
mm
Dz
3002.685
mm
Rotation of Principle Axes
0.000
Deg.
Centroid Position in X direction
0.000
mm
Centroid Position in Y direction
-2.622
mm
Ixx
16979232.000
Skirt mean diameter at height H
Principle Moment of Inertia
cm**4
127

Step:
16
3:56p Sep 13,2010
Principle Moment of Inertia
Iyy
17066950.000
cm**4
Distance to Extreme Fiber
ybar
1511.964
mm
Distance to Extreme Fiber
xbar
1509.342
mm
Minimum Section Modulus
W4
112299152.000
Metal Area at the Cutting Plane
A4
1510.451
mm ^3
cm
Half Opening Width Subtended Angle at Weakest Section: [Delta]:

= Asin(Largest(Opening Width) / Dz)
= Asin(500.000 /3002.685 ) = 0.1673 rad (9.5854 deg)
Skirt Mean Radius at Section 4-4 [r]:

= Dz / 2 = 3002.685 / 2 = 1501.3423 mm
Opening Ratio At Weakest Section: EN 13445 Equation 16.12-76 [ratio]:

= Delta * Sqrt(r/ez)
= 0.167 * Sqrt(1501.342 / 16.000 ) = 1.6206
Ok as the ratio < 2 - See EN 13445 16.12.76(a).
Analysis of the Section at Weakest Section Modulus [Section 4-4]:
Skirt Corroded Thickness [ez]:

= ex(new) - ci - cext = 16.000 - 0.000 - 0.000 = 16.0000 mm
PLEASE NOTE: There is more than one opening in the skirt

EN 13445 and AD 2000 considers only one opening per Figure 16.12-4
this skirt has 2 openings. Please check results
The half apex angle of the skirt is: 3.773 deg
128

Step:
16
3:56p Sep 13,2010
Find the moment acting at the Critical Height [M4]:

= (Mbottom - Mtop)*(H - CutHeight)/H + Mtop
= (1097122 - 777109 )*(7132.800 - 6717.480 )/7132.800 + 777109
= 795742 kgf-m.
Compute the section modulus [Zxx and Zyy]

Zxx = Ixx/ybar = 16979232 /1511.964 = .11230E+09 mm
Zyy = Iyy/xbar = 17066950 /1509.342 = .11308E+09 mm
Z = Min(Zxx, Zyy) = Min(.11230E+09,.11308E+09) = .11230E+09 mm
Basic Stress at the Critical Section[S]

Sac = -W/A - M/Z = -114651.664/1489.602 - 795742 /.11230E+09
= -785.5598 kgf/cm - Compressive side : Fail
NOTE:
REFER BASE RING CALCULATION ATTACHED FOR SKIRT THICKNESS AND ABOVE HIGHLIGHTED FAILURE.
Sat = -W/A + M/Z = -114651.664/1489.602 + 795742 /.11230E+09
= 631.6236 kgf/cm - Tensile side : Pass
Allowable Stresses - Tensile / Compressive

Tensile = 1103.8199 kgf/cm , Compressive = -629.1796 kgf/cm
The balance of the calculations are per EN13445, and

they may be treated as academic if the designated code
is not EN 13445
Radius of Gyration of Skirt at 4-4 [rg]:

(rg is not included in the analysis of EN 13445)
= Sqrt( Min( Ixx, Iyy ) / Area(A4) )
= Sqrt( Min( 16979232 , 17066950 ) / 1510.451 ) )
129

Step:
16
3:56p Sep 13,2010
= 1060.244 mm
Skirt Slenderness Ratio [r/L]:

= 1060.244 / 5944.000 = 0.178
Location of the Skirt Centroid at critical height [e]:

ex = 0.000 : ey = -2.622
e = Sqrt(ex + ey) = Sqrt(0.000+-2.622)
= 2.622 mm
Moment Increment at Centroid [DeltaM4]:

= ( Fg + Ff ) * e = F4 * e
= ( 71961.34 + 42690.33 ) * 2.62197 = 300.613 kgf-m.
Nomenclature per EN 13445 (not AD2000)
Force at the joint Equations 16.12-1 & 2 (Dz is skirt diameter at top)
Fzp
= F1 - DeltaFG - FF + 4 * M1 / Dz
= 114651.664 - 0.000 - 42690.328 + 4 * 777109 / 2957.035
= 1123.1606 * 10^3 kgf
Fzq
= F1 - DeltaFG - FF - 4 * M1 / Dz
= 114651.664 - 0.000 - 42690.328 - 4 * 777109 / 2957.035
= -979.2379 * 10^3 kgf
Membrane Stress at 3-3 Equations 16.12 12 & 13:

Sm3p = Fzp / ( Pi* Dz * ez )
= 1123160 / ( Pi * 2957.035 * 16.000 ) = 755.6422 kgf/cm
130

Step:
16
3:56p Sep 13,2010
Sm3q = Fzq / ( Pi* Dz * ez )

= -0.1E+07 / ( Pi * 2957.035 * 16.000 ) = -658.8135 kgf/cm
The actual total stresses per Equations 16.12-54 to 57:
Stot3pi = Sm3p - Sb3p = 755.642 - 0.000

= 755.64 kgf/cm - Equation 16.12-54
Stot3po = Sm2q + Sb2q(a) = 755.642 + 0.000

= 755.64 kgf/cm - Equation 16.12-55
Stot3qi = Sm3q - Sb3q = -658.814 - 0.000

= -658.81 kgf/cm - Equation 16.12-56
Allowable Stresses: Equations 16.12-66 to 67:

For: Stot3pi, Stot3po the stress must not exceed:
= fs( 3 - (1 / 1.5) * ( Sm1p / f ) )
= 0.000 * ( 3 - (1 / 1.5) * ( 755.642 / 1103.820 ) )
= 2966.60 kgf/cm
Allowable Stresses: Equations 16.12-68 to 69:

For: Stot3qi, Stot3qo the stress must not exceed:
= fs( 3 - (1 / 1.5) * ( Sm1p / f ) )
= 0.000 * ( 3 - (1 / 1.5) * ( -658.814 / 1103.820 ) )
= 3049.32 kgf/cm
For the skirt at the opening/weakest part: Equations 16.12-70 & 71:
Actual Stresses:
Sm4p = ( M4 + DeltaM4 ) / W4 - F4 / A4
131

Step:
16
3:56p Sep 13,2010
= (795742 + 300.613 ) /.11308E+09 - 114651.664 /1510.451

= 628.09 kgf/cm - Equation 16.12-70
Sm4q = -( M4 + DeltaM4 ) / W4 - F4 / A4
= -(795742 + 300.613 ) /.11308E+09- 114651.664 /1510.451
= -779.90 kgf/cm - Equation 16.12-71
Allowable stresses at the opening/weakest part: Equations 16.12-72 & 73:

Max stress for Sm4p and Sm4q: Equations 16.12 72 & 73:
= fz = 1103.82 kgf/cm
Summary of Stresses:
Stress
Actual
kgf/cm
Allowed
Result
kgf/cm
Equation
Eqn 16.12
---------------------------------------------------------------Stot3pi
755.64
2966.60
Pass
54
Stot3po
755.64
2966.60
Pass
55
Stot3qi
-658.81
3049.32
Pass
56
Stot3qo
0.00
3049.32
Pass
57
Skirt stress at the openings / critical section:

Sm4p
628.09
1103.82
Pass
70
Sm4q
-779.90
1103.82
Pass
71
The stresses are satisfactory
Analysis according to EN 13445 Section 8.7 allowable compressive stress [fc]:

Note: This is a supplementary calculation not required by the code
Py
= 2 * fz * ez / R = 2 * 1103.820 * 16.000 / 1478.517 = 23.89 kgf/
132

Step:
16
3:56p Sep 13,2010
Pm
= 1.21*E*(ez/R) = 1.21*2 *10^6*(16.000 /1478.517 ) = 288.91 kgf
Pm/Py = 288.914 / 23.890 = 12.093
From Figure 8.5-5 Pr/Py = 0.570

Pr = (Pr/Py) * Py = 0.570 * 23.890 = 13.617 kgf/cm
fc = Pr * R / (2 * ez) = 13.617 *1478.522 / ( 2 *16.000 )
= -629.180 kgf/cm
Maximum Compressive Stress [fcActua]:

= -779.899 kgf/cm
Note: Maximum Allowable Stress Exceeded - but not a code requirement.
133

FileName : 024-C-003-REV-5----------------------------------Center of Gravity Calculation :
Step:
17
3:56p Sep 13,2010
Shop/Field Installation Options :
Platform(s) installed in the

Trays are installed in the
Shop.
Field.
Insulation is installed in the

Lining is installed in the
Shop.
Field.
Note : The CG is computed from the first Element From Node
Center of Gravity of Platforms
2024.1 cm
Center of Gravity of Liquid
808.7 cm
Center of Gravity of Insulation
1780.6 cm
Center of Gravity of Lining
297.2 cm
Center of Gravity of Stiffening Rings
2082.5 cm
Center of Gravity of Nozzles
2069.7 cm
Center of Gravity of Trays
2425.4 cm
Center of Gravity of Bare Shell New and Cold
1604.8 cm
Center of Gravity of Bare Shell Corroded
1529.5 cm
Vessel CG in the Operating Condition
1490.1 cm
Vessel CG in the Fabricated (Shop/Empty) Condition
1715.3 cm
Rigging Analysis Results:
Total Effective Length of Vessel for this analysis
3509.20 cm
Total vessel weight (No Liquid)
Twt
71961.34 kgf
Impact weight multiplication factor
Imp
1.40
134

Step:
17
3:56p Sep 13,2010
Design lifting weight,
DWT = Imp * Twt
100745.87 kgf
Elevation of the Tailing Lug (bottom)

Elevation of the Lifting Lug (top
22.55 cm
3500.00 cm
Design Reaction force at the tailing lug
53576.29 kgf
Design Reaction force at the lifting lug
47169.57 kgf
CG Distance from the Datum (Base) for the Lift
1650.70 cm
CG Distance from Tailing Lug
1628.15 cm
CG Distance from the Nearer Lifting Lug
1628.15 cm
Critical Values:
Max Stress
Elevation
kgf/cm
Allowables
cm
kgf/cm
-----------|-----------|---------------|-----------------------Bending
-400.82 |
1769.20
970.82
(UG-23)
Shear
-29.43 |
3301.20
984.30
(0.7*S)
-----------|-----------|---------------|------------------------
Forces and Moments at selected elevations (not all analysis points shown):
Distance
cm
Bending Moment
kgf-m.
Bending Stress
kgf/cm
Shear Force
kgf
Shear Stress
kgf/cm
-----------------------------------------------------------------------------0.00
0.1
0.0
-6492.8
-3.4
630.32
-251079.3
-236.9
27886.2
19.0
1049.20
-346517.2
-310.6
13789.8
8.7
2009.20
-385523.8
-389.1
-10290.9
-7.3
135

Step:
17
3:56p Sep 13,2010
3504.20
1431.5
1.8
Unity Check (Actual Stress / Allowable Stress):
Max Unity Check is 0.4129 at elevation 1769.2000 cm - Must be <=1
Note: The rigging analysis is performed using a uniformly distributed load.
--- Plot data successfully generated ...----
621.9
0.5
136

FileName : 024-C-003-REV-5----------------------------------Basering Calculations :
Step:
18
3:56p Sep 13,2010
Skirt Data :
Skirt Outside Diameter at Base
Skirt Thickness
Skirt Internal Corrosion Allowance
SOD
3757.0000
mm
STHK
16.0000
mm
SCA
0.0000
mm
0.0000
mm
Skirt External Corrosion Allowance

Skirt Material
Basering Input:
SA-283 C / IS 2062 Gr. B
Type of Geometry: Continuous Top Ring W/Gussets
Thickness of Basering
TBA
Design Temperature of the Basering
37.78
Basering Matl
Basering Operating All. Stress
mm
C
SA-283 C / IS 2062 Gr. B

BASOPE
Basering Yield Stress

Inside
56.0000
1103.82
kgf/cm
2109.21
kgf/cm
Diameter of Basering
DI
3487.0000
mm
Outside Diameter of Basering
DOU
4046.9998
mm
Nominal Diameter of Bolts
BND
72.0000
mm
Bolt Corrosion Allowance
BCA
0.0000
mm
Area
31.5400
cm
Root Area of a Single Bolt

Bolt Material
IS 1367 Gr. 4.6
Bolt Operating Allowable Stress
SA
1165.36
Number of Bolts
RN
28
Diameter of Bolt Circle
DC
3967.0000
mm
TGA
20.0000
mm
Width of Gussets at Top Plate
TWDT
210.0000
mm
Width of Gussets at Base Plate
BWDT
145.0000
mm
Thickness of Gusset Plates
kgf/cm
137

Step:
18
3:56p Sep 13,2010
Gusset Plate Elastic Modulus
2030790.0
kgf/cm
Gusset Plate Yield Stress
SY
2109.2
kgf/cm
Height of Gussets
HG
345.0000
mm
Distance between Gussets
RG
145.0000
mm
Dist. from Bolt Center to Gusset (Rg/2)
CG
72.5000
mm
Number of Gussets per bolt
NG
TTA
45.0000
mm
TOPWTH
210.0000
mm
BHOLE
84.0000
mm
CA
0.0000
mm
Dead Weight of Vessel
DW
92388.9
kgf
ROW
114651.7
kgf
TW
265865.1
kgf
Earthquake Moment on Basering
EQMOM
900943.0
kgf-m.
Wind Moment on Basering
WIMOM
1097122.1
kgf-m.
Vormom
411897.7
kgf-m.
TM
658273.3
kgf-m.
ppl
100.0
Thickness of Top Plate or Ring

Radial Width of the Top Plate
Anchor Bolt Hole Dia. in Top Plate
Operating Weight of Vessel

Test Weight of Vessel
Vortex Shedding Moment on Basering

Test Moment on Basering
Percent Bolt Preload
Use AISC A5.2 Increase in Fc and Bolt Stress
No
Use Allowable Weld Stress per AISC J2.5
No
Factor for Increase of Allowables
Results for Basering Analysis : Analyze Option
Fact
1.0000
138

Step:
18
3:56p Sep 13,2010
Calculation of Load per Bolt [W/Bolt], Wind + Dead Weight Condition:

W = DW
M = WIMOM
= (( 4 * M/DC ) - W ) / RN per Jawad & Farr, Eq. 12.3

= (( 4 * 1097122 / 3967.000 ) - 92388 ) / 28
= 36209.2344 kgf
Required Area for Each Bolt, Based on Max Load
31.0713
cm
Area Available in a Single Bolt (Corr)
31.5400
cm
Area Available in all the Bolts (Corr)
883.1201
cm
Bolt Stress Based on Approximate Analysis

Allowable Bolt Stress 1165.4
1148.0
[Fact]
Concrete Contact Area of Base Ring

Concrete Contact Section Modulus of Base Ring
1165.360
CCA
33136.26
2920749312.00
kgf/cm
kgf/cm
cm
mm
Calculation of Concrete Load, Wind in Operating Condition [Sc]:

= ((ppl/100*(Abt*Sa)+W)/Cca) + M/CZ per Jawad & Farr Eq. 12.1
= (1.000 (883.1201 *1165 +114651 )/33136.26 ) + 1097122 /.29207E+10
= 72.08 kgf/cm
Determine Maximum Bending Width of Basering Section [Rw1,Rw2]:

Rw1 = (Dou - SkirtOD)/2,
Rw2 = ( SkirtID - Di + 2*Sca )/2
Rw1 = (4047.000 -3757.069 )/2, Rw2 = (3725.000 -3487.000 + 2*0.000 )/2

Rw1 = 144.965 , Rw2 = 119.000 mm
Calculation of required Basering Thickness, (Simplified) [Tb]:

Allowable Bending Stress 1.5 Basope = 1655.730 kgf/cm
= Max(Rw1,Rw2) * ( 3 * Sc / S ) + CA per Jawad & Farr Eq. 12.12
139

Step:
18
3:56p Sep 13,2010
= Max(144.9652 ,119.0001 ) * ( 3 * 72.081 / 1655.730 ) + 0.0000

= 52.3891 mm
Basering Stress at given Thickness [Sb]

= 3 * Sc * ( Max[Rw1, Rw2]/(Tb - Ca) )
= 3 * 72.081 * ( Max[144.965 , 119.000 ]/(56.000 - 0.000 ) )
= 1449.089 , must be less than 1655.730 kgf/cm
Required Thickness of Top Plate in Tension:

(Calculated as a fixed beam per Megyesy)
Ft = (Sa*Abss),
Bolt Allowable Stress * Area
Rm = (Ft * 2 * Cg)/8,
Bending Moment
Sb
Allowable Bending Stress
Wt = (Topwth
Bnd), Width of Section
T = ( 6 * Rm / ( Sb * Wt )) + CA
T = ( 6 * 666 / ( 1655 * 138.0000 )) + 0.0000
T = 41.8255 mm
Required Thickness of Continuous Top Ring per Moss:

a
= ( Dc-SkirtOD )/2
Skirt Distance to Bolt Circle
= Sa*Abss
= Avgwdt
Average Gusset Width
g1 = Gamma 1
Constant Term f( b/l )
g2 = Gamma 2
Nut 1/2 Dimension (from Tema)
= Flat distance / 2
Fb =
Allowable Bending Stress
140

Step:
18
3:56p Sep 13,2010
Mo = P/(4pi)[1.3(ln((2lsin(pia/l)/(pig)))+1]-[(0.7-g2)P/(4pi)] Moment Term

Tc = ( 6 * Abs(Mo) / Fb )
+ CA
Required Thickness
Tc = ( 6 * 89 / 1655 ) + 0.000
Tc = 35.6875 mm
Required Thickness of Gusset in Compression, per AISC E2-1:

1. Allowed Compression at Given Thickness:
Factor Kl/r Per E2-1
Factor Cc Per E2-1
Allowable Buckling Str. per E2-1
Actual Buckling Str. at Given Thickness
Required Gusset thickness, + CA
59.7548
137.8598
1050.60
kgf/cm
517.68
kgf/cm
12.3203
mm
2. Allowed Compression at Calculated Thickness:

Factor Cc Per E2-1
97.0022
137.8598
Allowable Buckling Str. per E2-1
841.07
kgf/cm
Act. Buckling Str. at Calculated Thickness
840.37
kgf/cm
Summary of Basering Thickness Calculations:

Required Basering Thickness (simplified)
52.3891
mm
Actual Basering Thickness as entered by user
56.0000
mm
Required Top Ring/Plate Thickness as a Fixed Beam
41.8255
mm
Required Thickness of Continuous Top Ring (Moss)
35.6875
mm
Actual Top Ring Thickness as entered by user
45.0000
mm
12.3203
mm
141

Step:
18
3:56p Sep 13,2010
Actual Gusset Thickness as entered by user
20.0000
mm
Weld Size Calculations per Steel Plate Engineering Data - Vol. 2
Compute the Weld load at the Skirt/Base Junction [W]

= SkirtStress * ( SkirtThickness - CA )
= 776.181 * ( 16.000 - 0.000 )
= 124.19 kgf/mm
Results for Computed Minimum Basering Weld Size [BWeld]

= W / [( 0.4 * Yield ) * 2 * 0.707]
= 124 / [( 0.4 * 1783 ) * 2 * 0.707]
= 12.309 mm
Results for Computed Minimum Gusset and Top Plate to Skirt Weld Size
Vertical Plate Load [Wv]

= Bolt Load / ( Cmwth + 2 * ( Hg + Tta ) )
= 36755.4 / ( 185.000 + 2 * ( 345.000 + 45.000 ) )
= 38.089 kgf/mm
Horizontal Plate Load [Wh]

= Bolt Load * e / ( Cmwth * (Hg+Tta) + 0.6667 * (Hg+Tta) )
= 36755.4 * 104.965 /(185.000 * (390.000 ) + 0.6667 * (390.000 ) )
= 22.230 kgf/mm
Resultant Weld Load [Wr]

= ( Wv + Wh)
= ( 38.09 + 22.23)
142

Step:
18
3:56p Sep 13,2010
= 44.101 kgf/mm
Results for Computed Min Gusset and Top Plate to Skirt Weld Size [GsWeld]
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 44.10 / [( 0.4 * 1783 ) * 2 * 0.707]
= 4.371 mm
Results for Computed Minimum Gusset to Top Plate Weld Size
Weld Load [Wv]

= Bolt Load / ( 2 * TopWth )
= 36755.4 / ( 2 * 210.000 )
= 87.513 kgf/mm
Weld Load [Wh]

= Bolt Load * e / ( 2 * Hgt * TopWth )
= 36755.4 * 104.97 / ( 2 * 390.000 * 210.000 )
= 23.553 kgf/mm
Resultant Weld Load [Wr]

= ( Wv + Wh)
= ( 87.51 + 23.55)
= 90.627 kgf/mm
Results for Computed Min Gusset to Top Plate Weld Size [GtpWeld]
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 90.63 / [( 0.4 * 1783 ) * 2 * 0.707]
= 8.982 mm
143

Step:
18
3:56p Sep 13,2010
Note: The calculated weld sizes need not exceed the component thickness
framing into the weld. At the same time, the weld must meet a minimum size
specification which is 3/16 in. (4.76 mm) or 1/4 in. (6.35 mm), depending
on the component thickness.
Summary of Required Weld Sizes:

Required Basering to Skirt Double Fillet Weld Size
12.3087
mm
Required Gusset to Skirt Double Fillet Weld Size
6.3500
mm
Required Top Plate to Skirt Weld Size
8.9823
mm
Required Gusset to Top Plate Double Fillet Weld Size
8.9823
mm
144

FileName : 024-C-003-REV-5----------------------------------Nozzle Calcs. : NOZZLE 6N
Nozl:
1
3:56p Sep 13,2010
INPUT VALUES, Nozzle Description: NOZZLE 6N
From : 30
Pressure for Reinforcement Calculations
10.281
Temperature for Internal Pressure
Temp
215
Pext
1.05
Tempex
175
Temperature for External Pressure
Shell Material
[Normalized]
kgf/cm
C
kgf/cm
C
SA-516 70
Shell Allowable Stress at Temperature
1406.14
kgf/cm
Shell Allowable Stress At Ambient
Sa
1406.14
kgf/cm
Inside Diameter of Elliptical Head
2800.00
mm
Ar
2.00
Head Finished (Minimum) Thickness
19.0000
mm
Head Internal Corrosion Allowance
3.0000
mm
Head External Corrosion Allowance
co
0.0000
mm
Distance from Head Centerline
L1
0.0000
mm
-15.00
Aspect Ratio of Elliptical Head
User Entered Minimum Design Metal Temperature
Type of Element Connected to the Shell : Nozzle
Material
[Normalized]
SA-516 70
Material UNS Number
K02700
Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient
Plate
Sn
1406.14
kgf/cm
Sna
1406.14
kgf/cm
145

Nozl:
1
3:56p Sep 13,2010
Diameter Basis (for tr calc only)
OD
Layout Angle
Diameter
Size and Thickness Basis

Actual Thickness
0.00
deg
10.0000
in.
Actual
tn
Flange Material
12.0000
mm
SA-105
Flange Type
Weld Neck Flange
Corrosion Allowance
can
3.0000
Joint Efficiency of Shell Seam at Nozzle
E1
1.00
Joint Efficiency of Nozzle Neck
En
1.00
Outside Projection
ho
171.0000
mm
Weld leg size between Nozzle and Pad/Shell
Wo
10.0000
mm
Groove weld depth between Nozzle and Vessel Wgnv
12.0000
mm
Pad Material
[Normalized]
Pad Allowable Stress at Temperature
mm
SA-516 70
Sp
1406.14
kgf/cm
Spa
1406.14
kgf/cm
Diameter of Pad along vessel surface
Dp
410.0000
mm
Thickness of Pad
te
25.0000
mm
Weld leg size between Pad and Shell
Wp
14.0000
mm
Wgpn
25.0000
mm
78.0000
mm
Pad Allowable Stress At Ambient
Groove weld depth between Pad and Nozzle

Reinforcing Pad Width
ASME Code Weld Type per UW-16
None
146

Nozl:
1
3:56p Sep 13,2010
Class of attached Flange
150
Grade of attached Flange
GR 1.1
The Pressure Design option was MAWP + static head (bottom of element).
Nozzle Sketch
__________/|\ |
____/|__________\|_\|
|
|____________________|
Abutting Nozzle With Pad
Reinforcement CALCULATION, Description: NOZZLE 6N
ASME Code, Section VIII, Division 1, 2007, A-08 UG-37 to UG-45
Actual Outside Diameter Used in Calculation

Actual Thickness Used in Calculation
Nozzle input data check completed without errors.
10.000
in.
0.472
in.
147

Nozl:
1
3:56p Sep 13,2010
Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press]

= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)
= (10.28*0.900*2806.0000)/(2 *1406.14*1.00-0.2*10.28)
= 9.2391 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (10.28*127.0000)/(1406*1.00+0.4*10.28)
= 0.9259 mm
Required Nozzle thickness under External Pressure per UG-28 : 0.6956 mm
UG-40, Limits of Reinforcement : [Int. Press]

Parallel to Vessel Wall (Diameter Limit)
Dl
472.0000
mm
236.0000
mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp
40.0000
mm
Parallel to Vessel Wall
Weld Strength Reduction Factor [fr1]:

= 1.000

= min( 1, Sn/S )
= min( 1, 1406.1 /1406.1 )
= 1.000

= min( 1, Sp/S )
= min( 1, 1406.1 /1406.1 )
= 1.000
148

Nozl:
1
3:56p Sep 13,2010

= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000
Results of Nozzle Reinforcement Area Calculations:

AREA AVAILABLE, A1 to A5
MAWP
External
Mapnc
Area Required
Ar
21.804
8.723
NA
cm
Area in Shell
A1
15.956
20.314
NA
cm
Area in Nozzle Wall
A2
6.459
6.644
NA
cm
Area in Inward Nozzle
A3
0.000
0.000
NA
cm
A41+A42+A43
2.960
2.960
NA
cm
A5
39.000
39.000
NA
cm
Atot
64.375
68.918
NA
cm
Area in Welds
Area in Element
TOTAL AREA AVAILABLE
The MAWP Case Governs the Analysis.
Nozzle Angle Used in Area Calculations
90.00
Degs.
The area available without a pad is Insufficient.

The area available with the given pad is Sufficient.
SELECTION OF POSSIBLE REINFORCING PADS:
Diameter
Thickness
Based on given Pad Thickness:
254.0000
25.0000
mm
Based on given Pad Diameter:
410.0000
0.0000
mm
Based on Shell or Nozzle Thickness:
254.0000
12.0000
mm
Area Required [A]:
149

Nozl:
1
3:56p Sep 13,2010
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)

= (236.0000*9.2391*1.0+2*9.0000*9.2391*1.0*(1-1.00))
= 21.804 cm
Reinforcement Areas per Figure UG-37.1
Area Available in Shell [A1]:

= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 236.000 ( 1.00 * 16.0000 - 1.0 * 9.239 ) - 2 * 9.000
( 1.00 * 16.0000 - 1.0 * 9.2391 ) * ( 1 - 1.000 )
= 15.956 cm
Area Available in Nozzle Wall Projecting Outward [A2]:

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 40.00 ) * ( 9.00 - 0.93 ) * 1.0000 )
= 6.459 cm
Area Available in Welds [A41 + A42 + A43]:

= Wo*fr3+(Wi-can/0.707)*fr2+Wp*fr4
= 10.0000 *1.00 + (0.0000 ) *1.00 + 14.0000 * 1.00
= 2.960 cm
Area Available in Element [A5]:

= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4
= ( 410.0000 - 254.0000 ) * 25.0000 * 1.0000
= 39.000 cm
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness per UG45(a),
tra = 3.9259 mm
150

Nozl:
1
3:56p Sep 13,2010
Wall Thickness per UG16(b),
tr16b = 5.3812 mm
Wall Thickness per UG45(b)(1), trb1 = 13.2657 mm

Wall Thickness per UG45(b)(3), trb3 = Max(trb1, trb2, tr16b) = 13.2657 mm
Std. Wall Pipe per UG45(b)(4), trb4 = 11.1121 mm
Final Required Thickness,
trb = Min(trb3, trb4) = 11.1121 mm
tr45 = Max(tra, trb) = 11.1121 mm
Available Nozzle Neck Thickness
= 12.0000 mm --> OK
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
MDMT of the Nozzle Neck to Flange Weld,
Curve: D
---------------------------------------------------------------------Govrn. thk, tg = 12.000 , tr = 0.926 , c = 3.0000 mm , E* = 1.00


MDMT of Nozzle Neck to Pad Weld for the Nozzle,
-48
-104
Curve: D


MDMT of Nozzle Neck to Pad Weld for Reinforcement pad,
Curve: D
-48
-104
151

Nozl:
1
3:56p Sep 13,2010


MDMT of Shell to Pad Weld at Pad OD for pad,
-48
-104
Curve: D

-41
-48
MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: D


-48
-104
Governing MDMT of the Nozzle
-104 C
Governing MDMT of the Reinforcement Pad
-48 C
Governing MDMT of all the sub-joints of this Junction :
-48 C
ANSI Flange MDMT including temperature reduction per UCS-66.1:

Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c)
-29
152

Nozl:
1
3:56p Sep 13,2010
Flange MDMT with Temperature reduction per UCS-66(b)(1)(b)
-48
Where the Temperature Reduction per UCS-66(b)(1)(b) is:

Stress ratio: P/Ambient Rating = 10.28/20.04 = 0.513
Weld Size Calculations, Description: NOZZLE 6N
Intermediate Calc. for nozzle/shell Welds

Intermediate Calc. for pad/shell Welds
Tmin
9.0000
mm
TminPad
19.0000
mm
Results Per UW-16.1:

Required Thickness
Actual Thickness
Nozzle Weld
6.0000 = Min per Code 7.0700 = 0.7 * Wo mm
Pad Weld
9.5000 = 0.5*TminPad
9.8980 = 0.7 * Wp mm
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= ( Ar - A1 )* Sv
= ( 21.8043 - 15.9557 ) * 1406
= 8223.89 kgf
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 6.4593 + 39.0000 + 2.9600 - 0.0000 * 1.00 ) * 1406
= 68084.23 kgf
153

Nozl:
1
3:56p Sep 13,2010
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 254.0000 * 10.0000 * 0.49 * 1406
= 27490. kgf
Shear, Pad Element Weld [Spew]:

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416 / 2.0 ) * 410.0000 * 14.0000 * 0.49 * 1406
= 62123. kgf
Tension, Pad Groove Weld [Tpgw]:

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
=
(3.1416 / 2 ) * 254.0000 * 25.0000 * 0.74 * 1406
= 103789. kgf
Shear, Nozzle Groove Weld [Sngw]:

= (pi/2) * (Dlr+Wgnva) * (Wgnva-Can) * 0.60 * Sng
= (3.14 /2)*(236.000 +12.000 )*(12.000 -3.0000 )*0.6*1406
= 29580. kgf
Strength of Failure Paths:
PATH11 = ( SPEW + SNGW ) = ( 62123 + 29579 ) = 91703 kgf
Summary of Failure Path Calculations:

Path 1-1 = 91703 kgf, must exceed W = 8223 kgf or W1 = 68084 kgf
154

Nozl:
1
3:56p Sep 13,2010
Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case
15.752
kgf/cm
1.050
kgf/cm
Note: The MAWP of this junction was limited by the shell.
Nozzle is O.K. for the External Pressure
The Drop for this Nozzle is : 3.1831 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 193.1831 mm
Input Echo, WRC107 Item
1,
Description: NOZZLE 6N
Diameter Basis for Vessel
Vbasis
ID
Cylindrical or Spherical Vessel
Cylsph
Spherical
Cas
3.0000
mm
Vessel Diameter
Dv
5040.000
mm
Vessel Thickness
Tv
19.000
mm
215.00
Design Temperature
Vessel Material
SA-516 70
Vessel Cold S.I. Allowable
Smc
1406.14
kgf/cm
Vessel Hot
Smh
1406.14
kgf/cm
Type
Round
S.I. Allowable
Attachment Type
WRC107 Attachment Classification
Holsol
Hollow
Diameter Basis for Nozzle
Nbasis
OD
Corrosion Allowance for Nozzle
Can
3.0000
mm
155

Nozl:
1
3:56p Sep 13,2010
Nozzle Diameter
Dn
254.000
mm
Nozzle Thickness
Tn
12.000
mm
Nozzle Material
SA-516 70
Nozzle Cold S.I. Allowable
SNmc
1406.14
kgf/cm
Nozzle Hot
SNmh
1406.14
kgf/cm
Thickness of Reinforcing Pad
Tpad
25.000
mm
Diameter
Dpad
410.000
mm
Dp
10.281
S.I. Allowable
of Reinforcing Pad

Include Pressure Thrust
kgf/cm
No
External Forces and Moments in WRC 107 Convention:

Radial Load
(SUS)
2018.0
kgf
Longitudinal Shear
(SUS)
(Vl)
V1
1427.0
kgf
Circumferential Shear
(SUS)
(Vc)
V2
-1427.0
kgf
Circumferential Moment
(SUS)
(Mc)
M1
-713.5
kgf-m.
Longitudinal Moment
(SUS)
(Ml)
M2
-713.5
kgf-m.
Torsional Moment
(SUS)
Mt
1315.0
kgf-m.
Use Interactive Control

WRC107 Version
No
Version
March
1979
Include Pressure Stress Indices per Div. 2
No
Compute Pressure Stress per WRC-368
No
WRC 107 Stress Calculation for SUStained loads:

Radial Load
2018.0
kgf
156

Nozl:
1
3:56p Sep 13,2010
(VC)
V2
-1427.0
kgf
Longitudinal Shear
(VL)
V1
1427.0
kgf
(MC)
M1
-713.5
kgf-m.
Longitudinal Moment
(ML)
M2
-713.5
kgf-m.
MT
1315.0
kgf-m.
Torsional Moment
Dimensionless Param: U =
0.39 TAU =
13.61 RHO =
4.00 (
Dimensionless Loads for Spherical Shells at Attachment Junction:

-----------------------------------------------------------Curves read for 1979
Figure
Value
Location
-----------------------------------------------------------N(x) * T / P
SP 4
0.04620
(A,B,C,D)
M(x)
SP 4
0.02293
(A,B,C,D)
N(x) * T * SQRT(Rm * T ) / MC
SM 4
0.12768
(A,B,C,D)
M(x)
* SQRT(Rm * T ) / MC
SM 4
0.06951
(A,B,C,D)
N(x) * T * SQRT(Rm * T ) / ML
SM 4
0.12768
(A,B,C,D)
M(x)
SM 4
0.06951
(A,B,C,D)
N(y) * T / P
SP 4
0.33008
(A,B,C,D)
M(y)
SP 4
0.10337
(A,B,C,D)
N(y) * T * SQRT(Rm * T ) / MC
SM 4
0.34778
(A,B,C,D)
M(y)
SM 4
0.36660
(A,B,C,D)
N(y) * T * SQRT(Rm * T ) / ML
SM 4
0.34778
(A,B,C,D)
M(y)
SM 4
0.36660
(A,B,C,D)
/ P
* SQRT(Rm * T ) / ML
/ P
Stress Concentration Factors Kn = 1.00,
Stresses in the Vessel at the Attachment Junction
Kb = 1.00
4.56)
157

Nozl:
1
3:56p Sep 13,2010
-----------------------------------------------------------------------|
Type of
Stress Values at
(kgf/cm
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad.
Memb. P
-5
-5
-5
-5
-5
-5
-5
-5
Rad.
Bend. P
-16
16
-16
16
-16
16
-16
16
Rad.
Memb. MC |
16
16
-16
-16
Rad.
Bend. MC |
54
-54
-54
54
Rad.
Memb. ML |
16
16
-16
-16
Rad.
Bend. ML |
54
-54
-54
54
49.5
-27.1
-93.7
49.0
49.5
-27.1
-93.7
49.0
|
Tot. Rad.
Str.|
-----------------------------------------------------------------------Tang. Memb. P
-39
-39
-39
-39
-39
-39
-39
-39
Tang. Bend. P
-74
74
-74
74
-74
74
-74
74
Tang. Memb. MC |
45
45
-45
-45
Tang. Bend. MC |
289
-289
-289
289
Tang. Memb. ML |
45
45
-45
-45
Tang. Bend. ML |
289
-289
-289
289
220.7 -208.6 -448.9
278.2
220.7 -208.6 -448.9
278.2
|
Tot. Tang. Str.|
-----------------------------------------------------------------------Shear VC |
-8
-8
Shear VL |
-8
-8
Shear MT |
31
31
31
31
31
31
31
31
22.9
22.9
40.4
40.4
22.9
22.9
40.4
40.4
|
Tot. Shear|
158

Nozl:
1
3:56p Sep 13,2010
-----------------------------------------------------------------------Str. Int. | 223.76 211.43 453.43 285.13 223.76 211.43 453.43 285.13
------------------------------------------------------------------------
Unitless Prm: U =
1.02 TAU =
0.00 ( 22.28) RHO =
0.00 (
1.78)
Dimensionless Loads for Spherical Shells at Pad edge:

-----------------------------------------------------------Curves read for 1979
Figure
Value
Location
-----------------------------------------------------------N(x) * T / P
SR 2
0.06421
(A,B,C,D)
M(x)
SR 2
0.03362
(A,B,C,D)
SR 3
0.07451
(A,B,C,D)
M(x)
SR 3
0.06917
(A,B,C,D)
SR 3
0.07451
(A,B,C,D)
M(x)
SR 3
0.06917
(A,B,C,D)
N(y) * T / P
SR 2
0.01944
(A,B,C,D)
M(y)
SR 2
0.01037
(A,B,C,D)
SR 3
0.02209
(A,B,C,D)
M(y)
SR 3
0.02087
(A,B,C,D)
SR 3
0.02209
(A,B,C,D)
M(y)
SR 3
0.02087
(A,B,C,D)
/ P
/ P
Kb = 1.00
Stresses in the Vessel at the Edge of Reinforcing Pad

-----------------------------------------------------------------------|
Stress Values at
159

Nozl:
1
3:56p Sep 13,2010
Type of
(kgf/cm
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad.
Memb. P
-50
-50
-50
-50
-50
-50
-50
-50
Rad.
Bend. P
-159
159
-159
159
-159
159
-159
159
Rad.
Memb. MC |
103
103
-103
-103
Rad.
Bend. MC |
574
-574
-574
574
Rad.
Memb. ML |
103
103
-103
-103
Rad.
Bend. ML |
574
-574
-574
574
468.4 -363.2 -887.6
580.0
468.4 -363.2 -887.6
580.0
|
Tot. Rad.
Str.|
-----------------------------------------------------------------------Tang. Memb. P
-15
-15
-15
-15
-15
-15
-15
-15
Tang. Bend. P
-49
49
-49
49
-49
49
-49
49
Tang. Memb. MC |
30
30
-30
-30
Tang. Bend. MC |
173
-173
-173
173
Tang. Memb. ML |
30
30
-30
-30
Tang. Bend. ML |
173
-173
-173
173
139.6 -109.1 -268.4
176.6
139.6 -109.1 -268.4
176.6
|
Tot. Tang. Str.|
-----------------------------------------------------------------------Shear VC |
-13
-13
13
13
Shear VL |
-13
-13
13
13
Shear MT |
31
31
31
31
31
31
31
31
17.3
17.3
45.0
45.0
17.3
17.3
45.0
45.0
|
Tot. Shear|
-----------------------------------------------------------------------Str. Int. | 469.30 364.41 890.88 584.97 469.30 364.41 890.88 584.97
160

Nozl:
1
3:56p Sep 13,2010
------------------------------------------------------------------------
WRC 107 Stress Summations:
Vessel Stress Summation at Attachment Junction

-----------------------------------------------------------------------Type of
Stress Int.
Stress Values at
(kgf/cm
---------------|-------------------------------------------------------Location
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad.
Pm (SUS) |
316
316
316
316
316
316
316
316
Rad.
Pl (SUS) |
11
11
-22
-22
11
11
-22
-22
Rad.
38
-38
-71
71
38
-38
-71
71
(SUS) |
-----------------------------------------------------------------------Long. Pm (SUS) |
316
316
316
316
316
316
316
316
Long. Pl (SUS) |
-85
-85
-85
-85
214
-214
-363
363
214
-214
-363
363
Long. Q
(SUS) |
-----------------------------------------------------------------------Shear Pm (SUS) |
Shear Pl (SUS) |
-8
-8
-8
-8
Shear Q
31
31
31
31
31
31
31
31
(SUS) |
-----------------------------------------------------------------------Pm (SUS)
316.4
316.4
316.4
316.4
316.4
316.4
316.4
316.4
-----------------------------------------------------------------------Pm+Pl (SUS)
334.1
334.1
295.2
295.2
334.1
334.1
295.2
295.2
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
540.1
292.2
364.3
601.5
540.1
292.2
364.3
601.5
------------------------------------------------------------------------
161

Nozl:
1
3:56p Sep 13,2010
-----------------------------------------------------------------------Type of
Stress Int.
Max. S.I.
S.I. Allowable
kgf/cm
Result
---------------|-------------------------------------------------------Pm (SUS)
316.39
1406.14
Passed
Pm+Pl (SUS)
334.14
2109.21
Passed
Pm+Pl+Q (TOTAL)|
601.52
4218.42
Passed
------------------------------------------------------------------------
Vessel Stress Summation at Reinforcing Pad Edge

-----------------------------------------------------------------------Type of
Stress Int.
Stress Values at
(kgf/cm
---------------|-------------------------------------------------------Location
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad.
Pm (SUS) |
810
810
810
810
810
810
810
810
Rad.
Pl (SUS) |
52
52
-153
-153
52
52
-153
-153
Rad.
415
-415
-733
733
415
-415
-733
733
(SUS) |
-----------------------------------------------------------------------Long. Pm (SUS) |
810
810
810
810
810
810
810
810
Long. Pl (SUS) |
15
15
-45
-45
15
15
-45
-45
124
-124
-222
222
124
-124
-222
222
Long. Q
(SUS) |
-----------------------------------------------------------------------Shear Pm (SUS) |
Shear Pl (SUS) |
-13
-13
13
13
-13
-13
13
13
162

Nozl:
1
3:56p Sep 13,2010
Shear Q
(SUS) |
31
31
31
31
31
31
31
31
-----------------------------------------------------------------------Pm (SUS)
810.6
810.6
810.6
810.6
810.6
810.6
810.6
810.6
-----------------------------------------------------------------------Pm+Pl (SUS)
867.8
867.8
766.5
766.5
867.8
867.8
766.5
766.5
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
1279
702
625
1395
1279
702
625
1395
------------------------------------------------------------------------
-----------------------------------------------------------------------Type of
Stress Int.
|
|
Max. S.I.
S.I. Allowable
kgf/cm
Result
---------------|-------------------------------------------------------Pm (SUS)
810.62
1406.14
Passed
Pm+Pl (SUS)
867.78
2109.21
Passed
Pm+Pl+Q (TOTAL)|
1395.59
4218.42
Passed
------------------------------------------------------------------------
163

FileName : 024-C-003-REV-5----------------------------------Nozzle Calcs. : 5M
Nozl:
2
3:56p Sep 13,2010
INPUT VALUES, Nozzle Description: 5M
From : 40
10.229
Temp
215
Pext
1.05
Tempex
175
Shell Material
[Normalized]
kgf/cm
C
kgf/cm
C
SA-516 70
1406.14
kgf/cm
Sa
1406.14
kgf/cm
Inside Diameter of Cylindrical Shell
2800.00
mm
Design Length of Section
2388.3333
mm
Shell Finished (Minimum) Thickness
20.0000
mm
Shell Internal Corrosion Allowance
3.0000
mm
Shell External Corrosion Allowance
co
0.0000
mm
90.0000
cm
-15.00
Distance from Bottom/Left Tangent
Material
[Normalized]
SA-516 70
Material UNS Number
K02700
Plate
Sn
1406.14
kgf/cm
Sna
1406.14
kgf/cm
164

Nozl:
2
3:56p Sep 13,2010
OD
Layout Angle
Diameter

Actual Thickness
270.00
deg
24.0000
in.
Actual
tn
Flange Material
12.0000
mm
SA-105
Flange Type
Weld Neck Flange
Corrosion Allowance
can
3.0000
E1
1.00
En
1.00
Outside Projection
ho
131.0000
mm
Wo
9.0000
mm
20.0000
mm
Pad Material
mm
SA-516 70
Sp
1406.14
kgf/cm
Spa
1406.14
kgf/cm
Dp
900.0000
mm
Thickness of Pad
te
20.0000
mm
Wp
14.0000
mm
Wgpn
20.0000
mm
145.2000
mm

None
165

Nozl:
2
3:56p Sep 13,2010
150
GR 1.1
Nozzle Sketch
__________/|\ |
____/|__________\|_\|
|
|____________________|
Reinforcement CALCULATION, Description: 5M

24.000
in.
0.472
in.
166

Nozl:
2
3:56p Sep 13,2010
Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.23*1403.0000)/(1406*1.00-0.6*10.23)
= 10.2505 mm
The Longitudinal Stress Governs over the Hoop Stress on the shell
course where this nozzle is located. The Maximum stress ratio times
the Shell thickness will be used in the calculation of the Area required.
The Stress Ratio is 0.7780 and the shell thk. is 20.0000 mm

= (10.23*304.8000)/(1406*1.00+0.4*10.23)
= 2.2108 mm

Dl
1183.2000
mm
591.6000
mm
42.5000
mm

= 1.000

= min( 1, Sn/S )
= min( 1, 1406.1 /1406.1 )
167

Nozl:
2
3:56p Sep 13,2010
= 1.000

= min( 1, Sp/S )
= min( 1, 1406.1 /1406.1 )
= 1.000

= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000

MAWP
External
Mapnc
Area Required
Ar
78.245
25.204
NA
cm
Area in Shell
A1
22.327
50.163
NA
cm
Area in Nozzle Wall
A2
5.771
6.771
NA
cm
A3
0.000
0.000
NA
cm
A41+A42+A43
2.770
2.770
NA
cm
A5
58.080
58.080
NA
cm
Atot
88.948
117.784
NA
cm
Area in Welds
Area in Element

90.00
Degs.
168

Nozl:
2
3:56p Sep 13,2010
Diameter
Thickness
846.4813
20.0000
mm
900.0000
16.3141
mm
1004.4022
12.0000
mm
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (591.6000*13.2259*1.0+2*9.0000*13.2259*1.0*(1-1.00))
= 78.245 cm

= 591.600 ( 1.00 * 17.0000 - 1.0 * 13.226 ) - 2 * 9.000
( 1.00 * 17.0000 - 1.0 * 13.2259 ) * ( 1 - 1.000 )
= 22.327 cm

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 42.50 ) * ( 9.00 - 2.21 ) * 1.0000 )
= 5.771 cm

= 9.0000 *1.00 + (0.0000 ) *1.00 + 14.0000 * 1.00
= 2.770 cm
169

Nozl:
2
3:56p Sep 13,2010
= ( 900.0000 - 609.6000 ) * 20.0000 * 1.0000
= 58.080 cm

tra = 5.2108 mm
tr16b = 5.3812 mm

tr45 = Max(tra, trb) = 11.3344 mm
= 12.0000 mm --> OK
Curve: D


-48
-104
Curve: D
170

Nozl:
2
3:56p Sep 13,2010

-48
-104
Curve: B


-23
-101
-29
Min Metal Temp. w/o impact per UG-20(f)
Curve: B

-7
-29
-29

-48
171

Nozl:
2
3:56p Sep 13,2010
-104
-104 C
-29 C
-29 C

-29
-48

Weld Size Calculations, Description: 5M

Tmin
9.0000
mm
TminPad
17.0000
mm

Required Thickness
Actual Thickness
Nozzle Weld
6.0000 = Min per Code 6.3630 = 0.7 * Wo mm
Pad Weld
8.5000 = 0.5*TminPad
9.8980 = 0.7 * Wp mm
Weld Load [W]:
= ( Ar - A1 )* Sv
= ( 78.2446 - 22.3274 ) * 1406
= 78627.17 kgf
172

Nozl:
2
3:56p Sep 13,2010
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 5.7708 + 58.0800 + 2.7700 - 0.0000 * 1.00 ) * 1406
= 93678.10 kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 609.6000 * 9.0000 * 0.49 * 1406
= 59379. kgf

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416 / 2.0 ) * 900.0000 * 14.0000 * 0.49 * 1406
= 136369. kgf

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
=
(3.1416 / 2 ) * 609.6000 * 20.0000 * 0.74 * 1406
= 199276. kgf

= (3.14 /2)*(591.600 +20.000 )*(20.000 -3.0000 )*0.6*1406
= 137789. kgf
173

Nozl:
2
3:56p Sep 13,2010



14.018
kgf/cm
1.050
kgf/cm
174

FileName : 024-C-003-REV-5----------------------------------Nozzle Calcs. : 1CNB
Nozl:
3
3:56p Sep 13,2010
INPUT VALUES, Nozzle Description: 1CNB
From : 40
10.229
Temp
215
Pext
1.05
Tempex
175
Shell Material
[Normalized]
kgf/cm
C
kgf/cm
C
SA-516 70
1406.14
kgf/cm
Sa
1406.14
kgf/cm
2800.00
mm
2388.3333
mm
20.0000
mm
3.0000
mm
co
0.0000
mm
65.0000
cm
-15.00
Material
SA-106 B
Material UNS Number
K03006
Smls. pipe
Sn
1202.25
kgf/cm
Sna
1202.25
kgf/cm
175

Nozl:
3
3:56p Sep 13,2010
OD
Layout Angle
330.00
deg
Diameter
3.0000
in.

Nominal Thickness
Nominal
tn
Flange Material
XXS
SA-105
Flange Type
Weld Neck Flange
Corrosion Allowance
can
3.0000
E1
1.00
En
1.00
Outside Projection
ho
110.0000
mm
Wo
9.5250
mm
5.5372
mm
None
300
GR 1.1
Nozzle Sketch
mm
176

Nozl:
3
3:56p Sep 13,2010
|\ |
__________/|_\|
|
|______________|
Abutting Nozzle No Pad
Reinforcement CALCULATION, Description: 1CNB
3.500
in.
0.600
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.23*1403.0000)/(1406*1.00-0.6*10.23)
= 10.2505 mm
177

Nozl:
3
3:56p Sep 13,2010

= (10.23*44.4500)/(1202*1.00+0.4*10.23)
= 0.3769 mm

Dl
128.8400
mm
64.4200
mm
Tlnp
30.6000
mm

Normal to Vessel Wall (Thickness Limit), no pad

= 1.000

= min( 1, Sn/S )
= min( 1, 1202.2 /1406.1 )
= 0.855

= min( fr2, fr4 )
= min( 0.9 , 1.0 )
= 0.855

MAWP
External
Mapnc
178

Nozl:
3
3:56p Sep 13,2010
Area Required
Ar
8.520
2.745
NA
cm
Area in Shell
A1
2.431
5.462
NA
cm
Area in Nozzle Wall
A2
6.207
6.241
NA
cm
A3
0.000
0.000
NA
cm
A41+A42+A43
0.776
0.776
NA
cm
A5
0.000
0.000
NA
cm
Atot
9.414
12.479
NA
cm
Area in Welds
Area in Element
90.00
The area available without a pad is Sufficient.
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (64.4200*13.2259*1.0+2*12.2400*13.2259*1.0*(1-1.00))
= 8.520 cm

= 64.420 ( 1.00 * 17.0000 - 1.0 * 13.226 ) - 2 * 12.240
( 1.00 * 17.0000 - 1.0 * 13.2259 ) * ( 1 - 1.000 )
= 2.431 cm
Area Available in Nozzle Projecting Outward [A2]:

= ( 2 * tlnp ) * ( tn - trn ) * fr2
Degs.
179

Nozl:
3
3:56p Sep 13,2010
= ( 2 * 30.60 ) * ( 12.24 - 0.38 ) * 0.8550 )

= 6.207 cm
Area Available in Inward Weld + Outward Weld [A41 + A43]:

= Wo * fr2 + ( Wi-can/0.707 ) * fr2
= 9.5250 * 0.8550 + ( 0.0000 ) * 0.8550
= 0.776 cm

tra = 3.3769 mm
tr16b = 5.3812 mm

tr45 = Max(tra, trb) = 7.8006 mm
= .875 * 15.2400 = 13.3350 mm --> OK
Curve: B

-20
-98
180

Nozl:
3
3:56p Sep 13,2010
-29
MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: B

-20
-98
-29
-98 C

-29
-104

Weld Size Calculations, Description: 1CNB
Tmin
12.2400
mm

Required Thickness
Nozzle Weld
Actual Thickness
6.0000 = Min per Code 6.7342 = 0.7 * Wo mm
181

Nozl:
3
3:56p Sep 13,2010
Weld Load [W]:

= ( Ar - A1 )* Sv
= ( 8.5201 - 2.4313 ) * 1406
= 8561.80 kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 6.2075 + 0.0000 + 0.7757 - 0.0000 * 0.86 ) * 1406
= 9819.34 kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 88.9000 * 9.5250 * 0.49 * 1202
= 7836. kgf

= (3.14 /2)*(64.420 +5.537 )*(5.537 -3.0000 )*0.6*1406
= 2352. kgf
PATH11 = ( SONW + SNGW )= ( 7835 + 2352 ) = 10187 kgf
182

Nozl:
3
3:56p Sep 13,2010



13.814
kgf/cm
1.050
kgf/cm
183

FileName : 024-C-003-REV-5----------------------------------Nozzle Calcs. : 7CNA
Nozl:
4
3:56p Sep 13,2010
INPUT VALUES, Nozzle Description: 7CNA
From : 40
10.229
Temp
215
Pext
1.05
Tempex
175
Shell Material
[Normalized]
kgf/cm
C
kgf/cm
C
SA-516 70
1406.14
kgf/cm
Sa
1406.14
kgf/cm
2800.00
mm
2388.3333
mm
20.0000
mm
3.0000
mm
co
0.0000
mm
60.6000
cm
-15.00
Material
SA-106 B
Material UNS Number
K03006
Smls. pipe
Sn
1202.25
kgf/cm
Sna
1202.25
kgf/cm
184

Nozl:
4
3:56p Sep 13,2010
OD
Layout Angle
315.00
deg
Diameter
2.0000
in.

Nominal Thickness
Nominal
tn
Flange Material
XXS
SA-105
Flange Type
Weld Neck Flange
Corrosion Allowance
can
3.0000
E1
1.00
En
1.00
Outside Projection
ho
110.0000
mm
Wo
9.5250
mm
5.5372
mm
None
300
GR 1.1
Nozzle Sketch
mm
185

Nozl:
4
3:56p Sep 13,2010
|\ |
__________/|_\|
|
|______________|
Reinforcement CALCULATION, Description: 7CNA
2.375
in.
0.436
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.23*1403.0000)/(1406*1.00-0.6*10.23)
= 10.2505 mm
186

Nozl:
4
3:56p Sep 13,2010

= (10.23*30.1625)/(1202*1.00+0.4*10.23)
= 0.2557 mm

Dl
94.3250
mm
Rn+tn+t
47.1625
mm
20.1860
mm
Tlnp
Note: Taking a UG-36(c)(3)(a) exemption for 7CNA.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools menu -> Configuration.

tra = 3.2557 mm
tr16b = 5.3812 mm

187

Nozl:
4
3:56p Sep 13,2010
= .875 * 11.0744 = 9.6901 mm --> OK
Curve: B


-29
-104


-29
-104
-104 C


-29
-104
188

Nozl:
4
3:56p Sep 13,2010
Weld Size Calculations, Description: 7CNA
Tmin
8.0744
mm

Required Thickness
Nozzle Weld
5.6521 = 0.7 * tmin.
Actual Thickness
6.7342 = 0.7 * Wo mm
NOTE : Skipping the nozzle attachment weld strength calculations.

Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

14.164
kgf/cm
1.050
kgf/cm

189

Nozl:
5
3:56p Sep 13,2010
From : 40
10.229
Temp
215
Pext
1.05
Tempex
175
Shell Material
[Normalized]
kgf/cm
C
kgf/cm
C
SA-516 70
1406.14
kgf/cm
Sa
1406.14
kgf/cm
2800.00
mm
2388.3333
mm
20.0000
mm
3.0000
mm
co
0.0000
mm
60.6000
cm
-15.00
Material
SA-106 B
Material UNS Number
K03006
Smls. pipe
Sn
1202.25
kgf/cm
Sna
1202.25
kgf/cm
190

Nozl:
5
3:56p Sep 13,2010
OD
Layout Angle
345.00
deg
Diameter
2.0000
in.

Nominal Thickness
Nominal
tn
Flange Material
XXS
SA-105
Flange Type
Weld Neck Flange
Corrosion Allowance
can
3.0000
E1
1.00
En
1.00
Outside Projection
ho
110.0000
mm
Wo
9.5250
mm
5.5372
mm
None
300
GR 1.1
Nozzle Sketch
mm
191

Nozl:
5
3:56p Sep 13,2010
|\ |
__________/|_\|
|
|______________|
2.375
in.
0.436
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.23*1403.0000)/(1406*1.00-0.6*10.23)
= 10.2505 mm
192

Nozl:
5
3:56p Sep 13,2010

= (10.23*30.1625)/(1202*1.00+0.4*10.23)
= 0.2557 mm

Dl
94.3250
mm
Rn+tn+t
47.1625
mm
20.1860
mm
Tlnp


tra = 3.2557 mm
tr16b = 5.3812 mm

193

Nozl:
5
3:56p Sep 13,2010
= .875 * 11.0744 = 9.6901 mm --> OK
Curve: B


-29
-104


-29
-104
-104 C


-29
-104
194

Nozl:
5
3:56p Sep 13,2010
Tmin
8.0744
mm

Required Thickness
Nozzle Weld
5.6521 = 0.7 * tmin.
Actual Thickness
6.7342 = 0.7 * Wo mm


14.164
kgf/cm
1.050
kgf/cm

195

Nozl:
6
3:56p Sep 13,2010
From : 40
10.229
Temp
215
Pext
1.05
Tempex
175
Shell Material
[Normalized]
kgf/cm
C
kgf/cm
C
SA-516 70
1406.14
kgf/cm
Sa
1406.14
kgf/cm
2800.00
mm
2388.3333
mm
20.0000
mm
3.0000
mm
co
0.0000
mm
25.0000
cm
-15.00
Material
SA-106 B
Material UNS Number
K03006
Smls. pipe
Sn
1202.25
kgf/cm
Sna
1202.25
kgf/cm
196

Nozl:
6
3:56p Sep 13,2010
OD
Layout Angle
315.00
deg
Diameter
2.0000
in.

Nominal Thickness
Nominal
tn
Flange Material
XXS
SA-105
Flange Type
Weld Neck Flange
Corrosion Allowance
can
3.0000
E1
1.00
En
1.00
Outside Projection
ho
110.0000
mm
Wo
9.5250
mm
5.5372
mm
None
300
GR 1.1
Nozzle Sketch
mm
197

Nozl:
6
3:56p Sep 13,2010
|\ |
__________/|_\|
|
|______________|
2.375
in.
0.436
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.23*1403.0000)/(1406*1.00-0.6*10.23)
= 10.2505 mm
198

Nozl:
6
3:56p Sep 13,2010

= (10.23*30.1625)/(1202*1.00+0.4*10.23)
= 0.2557 mm

Dl
94.3250
mm
Rn+tn+t
47.1625
mm
20.1860
mm
Tlnp
Note: Taking a UG-36(c)(3)(a) exemption for 7CNB.


tra = 3.2557 mm
tr16b = 5.3812 mm

199

Nozl:
6
3:56p Sep 13,2010
= .875 * 11.0744 = 9.6901 mm --> OK
Curve: B


-29
-104


-29
-104
-104 C


-29
-104
200

Nozl:
6
3:56p Sep 13,2010
Tmin
8.0744
mm

Required Thickness
Nozzle Weld
5.6521 = 0.7 * tmin.
Actual Thickness
6.7342 = 0.7 * Wo mm


14.164
kgf/cm
1.050
kgf/cm

201

Nozl:
7
3:56p Sep 13,2010
From : 40
10.229
Temp
215
Pext
1.05
Tempex
175
Shell Material
[Normalized]
kgf/cm
C
kgf/cm
C
SA-516 70
1406.14
kgf/cm
Sa
1406.14
kgf/cm
2800.00
mm
2388.3333
mm
20.0000
mm
3.0000
mm
co
0.0000
mm
25.0000
cm
-15.00
Material
SA-106 B
Material UNS Number
K03006
Smls. pipe
Sn
1202.25
kgf/cm
Sna
1202.25
kgf/cm
202

Nozl:
7
3:56p Sep 13,2010
OD
Layout Angle
345.00
deg
Diameter
2.0000
in.

Nominal Thickness
Nominal
tn
Flange Material
XXS
SA-105
Flange Type
Weld Neck Flange
Corrosion Allowance
can
3.0000
E1
1.00
En
1.00
Outside Projection
ho
110.0000
mm
Wo
9.5250
mm
5.5372
mm
None
300
GR 1.1
Nozzle Sketch
mm
203

Nozl:
7
3:56p Sep 13,2010
|\ |
__________/|_\|
|
|______________|
2.375
in.
0.436
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.23*1403.0000)/(1406*1.00-0.6*10.23)
= 10.2505 mm
204

Nozl:
7
3:56p Sep 13,2010

= (10.23*30.1625)/(1202*1.00+0.4*10.23)
= 0.2557 mm

Dl
94.3250
mm
Rn+tn+t
47.1625
mm
20.1860
mm
Tlnp


tra = 3.2557 mm
tr16b = 5.3812 mm

205

Nozl:
7
3:56p Sep 13,2010
= .875 * 11.0744 = 9.6901 mm --> OK
Curve: B


-29
-104


-29
-104
-104 C


-29
-104
206

Nozl:
7
3:56p Sep 13,2010
Tmin
8.0744
mm

Required Thickness
Nozzle Weld
5.6521 = 0.7 * tmin.
Actual Thickness
6.7342 = 0.7 * Wo mm


14.164
kgf/cm
1.050
kgf/cm

207

FileName : 024-C-003-REV-5----------------------------------Nozzle Calcs. : 2CND
Nozl:
8
3:56p Sep 13,2010
INPUT VALUES, Nozzle Description: 2CND
From : 40
10.229
Temp
215
Pext
1.05
Tempex
175
Shell Material
[Normalized]
kgf/cm
C
kgf/cm
C
SA-516 70
1406.14
kgf/cm
Sa
1406.14
kgf/cm
2800.00
mm
2388.3333
mm
20.0000
mm
3.0000
mm
co
0.0000
mm
22.5000
cm
-15.00
Material
SA-106 B
Material UNS Number
K03006
Smls. pipe
Sn
1202.25
kgf/cm
Sna
1202.25
kgf/cm
208

Nozl:
8
3:56p Sep 13,2010
OD
Layout Angle
Diameter
30.00
deg
2.0000
in.

Nominal Thickness
Nominal
tn
Flange Material
XXS
SA-105
Flange Type
Weld Neck Flange
Corrosion Allowance
can
3.0000
E1
1.00
En
1.00
Outside Projection
ho
110.0000
mm
Wo
9.5250
mm
5.5372
mm
None
300
GR 1.1
Nozzle Sketch
mm
209

Nozl:
8
3:56p Sep 13,2010
|\ |
__________/|_\|
|
|______________|
Reinforcement CALCULATION, Description: 2CND
2.375
in.
0.436
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.23*1403.0000)/(1406*1.00-0.6*10.23)
= 10.2505 mm
210

Nozl:
8
3:56p Sep 13,2010

= (10.23*30.1625)/(1202*1.00+0.4*10.23)
= 0.2557 mm

Dl
94.3250
mm
Rn+tn+t
47.1625
mm
20.1860
mm
Tlnp
Note: Taking a UG-36(c)(3)(a) exemption for 2CND.


tra = 3.2557 mm
tr16b = 5.3812 mm

211

Nozl:
8
3:56p Sep 13,2010
= .875 * 11.0744 = 9.6901 mm --> OK
Curve: B


-29
-104


-29
-104
-104 C


-29
-104
212

Nozl:
8
3:56p Sep 13,2010
Weld Size Calculations, Description: 2CND
Tmin
8.0744
mm

Required Thickness
Nozzle Weld
5.6521 = 0.7 * tmin.
Actual Thickness
6.7342 = 0.7 * Wo mm


14.164
kgf/cm
1.050
kgf/cm

213

FileName : 024-C-003-REV-5----------------------------------Nozzle Calcs. : 2CNC
Nozl:
9
3:56p Sep 13,2010
INPUT VALUES, Nozzle Description: 2CNC
From : 40
10.229
Temp
215
Pext
1.05
Tempex
175
Shell Material
[Normalized]
kgf/cm
C
kgf/cm
C
SA-516 70
1406.14
kgf/cm
Sa
1406.14
kgf/cm
2800.00
mm
2388.3333
mm
20.0000
mm
3.0000
mm
co
0.0000
mm
176.5000
cm
-15.00
Material
SA-106 B
Material UNS Number
K03006
Smls. pipe
Sn
1202.25
kgf/cm
Sna
1202.25
kgf/cm
214

Nozl:
9
3:56p Sep 13,2010
OD
Layout Angle
Diameter
30.00
deg
2.0000
in.

Nominal Thickness
Nominal
tn
Flange Material
XXS
SA-105
Flange Type
Weld Neck Flange
Corrosion Allowance
can
3.0000
E1
1.00
En
1.00
Outside Projection
ho
110.0000
mm
Wo
9.5250
mm
5.5372
mm
None
300
GR 1.1
Nozzle Sketch
mm
215

Nozl:
9
3:56p Sep 13,2010
|\ |
__________/|_\|
|
|______________|
Reinforcement CALCULATION, Description: 2CNC
2.375
in.
0.436
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.23*1403.0000)/(1406*1.00-0.6*10.23)
= 10.2505 mm
216

Nozl:
9
3:56p Sep 13,2010

= (10.23*30.1625)/(1202*1.00+0.4*10.23)
= 0.2557 mm

Dl
94.3250
mm
Rn+tn+t
47.1625
mm
20.1860
mm
Tlnp
Note: Taking a UG-36(c)(3)(a) exemption for 2CNC.


tra = 3.2557 mm
tr16b = 5.3812 mm

217

Nozl:
9
3:56p Sep 13,2010
= .875 * 11.0744 = 9.6901 mm --> OK
Curve: B


-29
-104


-29
-104
-104 C


-29
-104
218

Nozl:
9
3:56p Sep 13,2010
Weld Size Calculations, Description: 2CNC
Tmin
8.0744
mm

Required Thickness
Nozzle Weld
5.6521 = 0.7 * tmin.
Actual Thickness
6.7342 = 0.7 * Wo mm


14.164
kgf/cm
1.050
kgf/cm

219

Nozl:
10
3:56p Sep 13,2010
From : 40
10.229
Temp
215
Pext
1.05
Tempex
175
Shell Material
[Normalized]
kgf/cm
C
kgf/cm
C
SA-516 70
1406.14
kgf/cm
Sa
1406.14
kgf/cm
2800.00
mm
3045.0002
mm
20.0000
mm
3.0000
mm
co
0.0000
mm
289.9000
cm
-15.00
Material
SA-106 B
Material UNS Number
K03006
Smls. pipe
Sn
1202.25
kgf/cm
Sna
1202.25
kgf/cm
220

Nozl:
10
3:56p Sep 13,2010
OD
Layout Angle
160.00
deg
Diameter
2.0000
in.

Nominal Thickness
Nominal
tn
Flange Material
XXS
SA-105
Flange Type
Weld Neck Flange
Corrosion Allowance
can
3.0000
E1
1.00
En
1.00
Outside Projection
ho
110.0000
mm
Wo
9.5250
mm
5.5372
mm
None
300
GR 1.1
Nozzle Sketch
mm
221

Nozl:
10
3:56p Sep 13,2010
|\ |
__________/|_\|
|
|______________|
2.375
in.
0.436
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.23*1403.0000)/(1406*1.00-0.6*10.23)
= 10.2505 mm
222

Nozl:
10
3:56p Sep 13,2010

= (10.23*30.1625)/(1202*1.00+0.4*10.23)
= 0.2557 mm

Dl
94.3250
mm
Rn+tn+t
47.1625
mm
20.1860
mm
Tlnp


tra = 3.2557 mm
tr16b = 5.3812 mm

223

Nozl:
10
3:56p Sep 13,2010
= .875 * 11.0744 = 9.6901 mm --> OK
Curve: B


-29
-104


-29
-104
-104 C


-29
-104
224

Nozl:
10
3:56p Sep 13,2010
Tmin
8.0744
mm

Required Thickness
Nozzle Weld
5.6521 = 0.7 * tmin.
Actual Thickness
6.7342 = 0.7 * Wo mm


14.164
kgf/cm
1.050
kgf/cm

225

Nozl:
11
3:56p Sep 13,2010
From : 40
10.229
Temp
215
Pext
1.05
Tempex
175
Shell Material
[Normalized]
kgf/cm
C
kgf/cm
C
SA-516 70
1406.14
kgf/cm
Sa
1406.14
kgf/cm
2800.00
mm
2388.3333
mm
20.0000
mm
3.0000
mm
co
0.0000
mm
174.0000
cm
-15.00
Material
SA-106 B
Material UNS Number
K03006
Smls. pipe
Sn
1202.25
kgf/cm
Sna
1202.25
kgf/cm
226

Nozl:
11
3:56p Sep 13,2010
OD
Layout Angle
Diameter
0.00
deg
2.0000
in.

Nominal Thickness
Nominal
tn
Flange Material
XXS
SA-105
Flange Type
Weld Neck Flange
Corrosion Allowance
can
3.0000
E1
1.00
En
1.00
Outside Projection
ho
110.0000
mm
Wo
9.5250
mm
5.5372
mm
None
300
GR 1.1
Nozzle Sketch
mm
227

Nozl:
11
3:56p Sep 13,2010
|\ |
__________/|_\|
|
|______________|
2.375
in.
0.436
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.23*1403.0000)/(1406*1.00-0.6*10.23)
= 10.2505 mm
228

Nozl:
11
3:56p Sep 13,2010

= (10.23*30.1625)/(1202*1.00+0.4*10.23)
= 0.2557 mm

Dl
94.3250
mm
Rn+tn+t
47.1625
mm
20.1860
mm
Tlnp


tra = 3.2557 mm
tr16b = 5.3812 mm

229

Nozl:
11
3:56p Sep 13,2010
= .875 * 11.0744 = 9.6901 mm --> OK
Curve: B


-29
-104


-29
-104
-104 C


-29
-104
230

Nozl:
11
3:56p Sep 13,2010
Tmin
8.0744
mm

Required Thickness
Nozzle Weld
5.6521 = 0.7 * tmin.
Actual Thickness
6.7342 = 0.7 * Wo mm


14.164
kgf/cm
1.050
kgf/cm

231

Nozl:
12
3:56p Sep 13,2010
From : 50
10.019
Temp
215
Pext
1.05
Tempex
175
Shell Material
[Normalized]
kgf/cm
C
kgf/cm
C
SA-516 70
1406.14
kgf/cm
Sa
1406.14
kgf/cm
2800.00
mm
3045.0002
mm
18.0000
mm
3.0000
mm
co
0.0000
mm
334.0000
cm
-15.00
Material
SA-106 B
Material UNS Number
K03006
Smls. pipe
Sn
1202.25
kgf/cm
Sna
1202.25
kgf/cm
232

Nozl:
12
3:56p Sep 13,2010
OD
Layout Angle
115.00
deg
Diameter
4.0000
in.

Nominal Thickness
Nominal
tn
Flange Material
120
SA-105
Flange Type
Weld Neck Flange
Corrosion Allowance
can
3.0000
E1
1.00
En
1.00
Outside Projection
ho
105.0000
mm
Wo
10.0000
mm
0.0000
mm
Pad Material
[Normalized]
mm
SA-516 70
Sp
1406.14
kgf/cm
Spa
1406.14
kgf/cm
Dp
200.0000
mm
Thickness of Pad
te
18.0000
mm
Wp
12.0000
mm
Wgpn
18.0000
mm
42.8500
mm

None
233

Nozl:
12
3:56p Sep 13,2010
150
GR 1.1
Nozzle Sketch
__________/|\ |
____/|__________\|_\|
|
|____________________|
4.500
in.
0.438
in.
234

Nozl:
12
3:56p Sep 13,2010

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.02*1403.0000)/(1406*1.00-0.6*10.02)
= 10.0393 mm

= (10.02*57.1500)/(1202*1.00+0.4*10.02)
= 0.4747 mm

Dl
196.0992
mm
98.0496
mm
37.5000
mm
Note : The Pad diameter is greater than the Diameter Limit, the
excess will not be considered .

= 1.000
235

Nozl:
12
3:56p Sep 13,2010

= min( 1, Sn/S )
= min( 1, 1202.2 /1406.1 )
= 0.855

= min( 1, Sp/S )
= min( 1, 1406.1 /1406.1 )
= 1.000

= min( fr2, fr4 )
= min( 0.9 , 1.0 )
= 0.855

MAWP
External
Mapnc
Area Required
Ar
10.965
4.609
NA
cm
Area in Shell
A1
3.743
5.488
NA
cm
Area in Nozzle Wall
A2
4.906
4.982
NA
cm
A3
0.000
0.000
NA
cm
A41+A42+A43
0.855
0.855
NA
cm
A5
14.724
14.724
NA
cm
Atot
24.228
26.050
NA
cm
Area in Welds
Area in Element
90.00
Degs.
236

Nozl:
12
3:56p Sep 13,2010

Diameter
Thickness
122.4150
18.0000
mm
200.0000
1.7857
mm
127.4297
11.1252
mm
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (98.0496*11.1826*1.0+2*8.1252*11.1826*1.0*(1-1.00))
= 10.965 cm

= 98.050 ( 1.00 * 15.0000 - 1.0 * 11.183 ) - 2 * 8.125
( 1.00 * 15.0000 - 1.0 * 11.1826 ) * ( 1 - 1.000 )
= 3.743 cm

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 37.50 ) * ( 8.13 - 0.47 ) * 0.8550 )
= 4.906 cm

= 10.0000 *0.86 + (0.0000 ) *0.86 + 0.0000 * 1.00
237

Nozl:
12
3:56p Sep 13,2010
= 0.855 cm

= ( 196.0992 - 114.3000 ) * 18.0000 * 1.0000
= 14.724 cm

tra = 3.4747 mm
tr16b = 5.3812 mm

= .875 * 11.1252 = 9.7345 mm --> OK
Curve: B


-29
-104
238

Nozl:
12
3:56p Sep 13,2010
Curve: B


-29
-104
Curve: D


-48
-104
Curve: D

-43
-48

239

Nozl:
12
3:56p Sep 13,2010

-29
-104
-104 C
-48 C
-48 C

-29
-48


Tmin
8.1252
mm
TminPad
15.0000
mm

Required Thickness
Actual Thickness
Nozzle Weld
5.6876 = 0.7 * tmin.
7.0700 = 0.7 * Wo mm
Pad Weld
7.5000 = 0.5*TminPad
8.4840 = 0.7 * Wp mm
Weld Load [W]:
= ( Ar - A1 )* Sv
= ( 10.9645 - 3.7429 ) * 1406
= 10154.58 kgf
240

Nozl:
12
3:56p Sep 13,2010
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 4.9059 + 14.7239 + 0.8550 - 0.0000 * 0.86 ) * 1406
= 28804.40 kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 114.3000 * 10.0000 * 0.49 * 1202
= 10577. kgf

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416 / 2.0 ) * 200.0000 * 12.0000 * 0.49 * 1406
= 25975. kgf

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
=
(3.1416 / 2 ) * 114.3000 * 18.0000 * 0.74 * 1406
= 33628. kgf
241

Nozl:
12
3:56p Sep 13,2010


12.694
kgf/cm
1.050
kgf/cm

242

Nozl:
13
3:56p Sep 13,2010
From : 50
10.019
Temp
215
Pext
1.05
Tempex
175
Shell Material
[Normalized]
kgf/cm
C
kgf/cm
C
SA-516 70
1406.14
kgf/cm
Sa
1406.14
kgf/cm
2800.00
mm
3045.0002
mm
18.0000
mm
3.0000
mm
co
0.0000
mm
400.5000
cm
-15.00
Material
[Normalized]
SA-516 70
Material UNS Number
K02700
Plate
Sn
1406.14
kgf/cm
Sna
1406.14
kgf/cm
243

Nozl:
13
3:56p Sep 13,2010
OD
Layout Angle
Diameter

Actual Thickness
90.00
deg
24.0000
in.
Actual
tn
Flange Material
14.0000
mm
SA-105
Flange Type
Weld Neck Flange
Corrosion Allowance
can
3.0000
E1
1.00
En
1.00
Outside Projection
ho
147.0000
mm
Wo
12.0000
mm
20.0000
mm
Pad Material
mm
SA-516 70
Sp
1406.14
kgf/cm
Spa
1406.14
kgf/cm
Dp
920.0001
mm
Thickness of Pad
te
25.0000
mm
Wp
14.0000
mm
Wgpn
25.0000
mm
155.2000
mm

None
244

Nozl:
13
3:56p Sep 13,2010
150
GR 1.1
Nozzle Sketch
__________/|\ |
____/|__________\|_\|
|
|____________________|

24.000
in.
0.551
in.
245

Nozl:
13
3:56p Sep 13,2010

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.02*1403.0000)/(1406*1.00-0.6*10.02)
= 10.0393 mm

= (10.02*304.8000)/(1406*1.00+0.4*10.02)
= 2.1655 mm

Dl
1175.2000
mm
587.6000
mm
37.5000
mm

= 1.000

= min( 1, Sn/S )
= min( 1, 1406.1 /1406.1 )
246

Nozl:
13
3:56p Sep 13,2010
= 1.000

= min( 1, Sp/S )
= min( 1, 1406.1 /1406.1 )
= 1.000

= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000

MAWP
External
Mapnc
Area Required
Ar
65.709
27.624
NA
cm
Area in Shell
A1
22.431
32.892
NA
cm
Area in Nozzle Wall
A2
6.626
7.435
NA
cm
A3
0.000
0.000
NA
cm
A41+A42+A43
3.400
3.400
NA
cm
A5
77.600
77.600
NA
cm
Atot
110.057
121.327
NA
cm
Area in Welds
Area in Element

90.00
Degs.
247

Nozl:
13
3:56p Sep 13,2010
Diameter
Thickness
742.6096
25.0000
mm
920.0001
10.7128
mm
847.1172
14.0000
mm
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (587.6000*11.1826*1.0+2*11.0000*11.1826*1.0*(1-1.00))
= 65.709 cm

= 587.600 ( 1.00 * 15.0000 - 1.0 * 11.183 ) - 2 * 11.000
( 1.00 * 15.0000 - 1.0 * 11.1826 ) * ( 1 - 1.000 )
= 22.431 cm

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 37.50 ) * ( 11.00 - 2.17 ) * 1.0000 )
= 6.626 cm

= 12.0000 *1.00 + (0.0000 ) *1.00 + 14.0000 * 1.00
= 3.400 cm
248

Nozl:
13
3:56p Sep 13,2010
= ( 920.0001 - 609.6000 ) * 25.0000 * 1.0000
= 77.600 cm

tra = 5.1655 mm
tr16b = 5.3812 mm

tr45 = Max(tra, trb) = 11.3344 mm
= 14.0000 mm --> OK
Curve: D


-48
-104
Curve: D
249

Nozl:
13
3:56p Sep 13,2010

-48
-104
Curve: B

-18
-96
-29
Curve: B

-11
-29
-29

-48
250

Nozl:
13
3:56p Sep 13,2010
-104
-104 C
-29 C
-29 C

-29
-48


Tmin
11.0000
mm
TminPad
15.0000
mm

Required Thickness
Actual Thickness
Nozzle Weld
6.0000 = Min per Code 8.4840 = 0.7 * Wo mm
Pad Weld
7.5000 = 0.5*TminPad
9.8980 = 0.7 * Wp mm
Weld Load [W]:
= ( Ar - A1 )* Sv
= ( 65.7091 - 22.4309 ) * 1406
= 60855.21 kgf
251

Nozl:
13
3:56p Sep 13,2010
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 6.6259 + 77.6000 + 3.4000 - 0.0000 * 1.00 ) * 1406
= 123214.05 kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 609.6000 * 12.0000 * 0.49 * 1406
= 79172. kgf

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416 / 2.0 ) * 920.0001 * 14.0000 * 0.49 * 1406
= 139399. kgf

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
=
(3.1416 / 2 ) * 609.6000 * 25.0000 * 0.74 * 1406
= 249095. kgf

= (3.14 /2)*(587.600 +20.000 )*(20.000 -3.0000 )*0.6*1406
= 136888. kgf
252

Nozl:
13
3:56p Sep 13,2010


12.694
kgf/cm
1.050
kgf/cm

1,
Vbasis
ID
Cylsph
Cylindrical
Cas
3.0000
mm
Vessel Diameter
Dv
2800.000
mm
Vessel Thickness
Tv
18.000
mm
215.00
Design Temperature
Vessel Material
SA-516 70
253

Nozl:
13
3:56p Sep 13,2010
Smc
1406.14
kgf/cm
Vessel Hot
Smh
1406.14
kgf/cm
Type
Round
S.I. Allowable
Attachment Type

Nbasis
OD
Can
3.0000
mm
Nozzle Diameter
Dn
609.600
mm
Nozzle Thickness
Tn
14.000
mm
Nozzle Material
SA-516 70
SNmc
1406.14
kgf/cm
Nozzle Hot
SNmh
1406.14
kgf/cm
Tpad
25.000
mm
Diameter
Dpad
920.000
mm
Dp
10.019
S.I. Allowable
of Reinforcing Pad

kgf/cm
No

Radial Load
(SUS)
-4840.0
kgf
Longitudinal Shear
(SUS)
Vl
3434.0
kgf
(SUS)
Vc
3434.0
kgf
(SUS)
Mc
-4107.0
kgf-m.
Longitudinal Moment
(SUS)
Ml
-4107.0
kgf-m.
Torsional Moment
(SUS)
Mt
7551.0
kgf-m.
No
254

Nozl:
13
3:56p Sep 13,2010
WRC107 Version
Version
March
1979
No
No

Radial Load
-4840.0
kgf
VC
3434.0
kgf
Longitudinal Shear
VL
3434.0
kgf
MC
-4107.0
kgf-m.
Longitudinal Moment
ML
-4107.0
kgf-m.
Torsional Moment
MT
7551.0
kgf-m.
Dimensionless Parameters used :
Gamma =
35.58
Dimensionless Loads for Cylindrical Shells at Attachment Junction:

------------------------------------------------------------------Curves read for 1979
Beta
Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.187
4C
5.181
(A,B)
N(PHI) / ( P/Rm )
0.187
3C
3.541
(C,D)
M(PHI) / ( P )
0.187
2C1
0.042
(A,B)
M(PHI) / ( P )
0.187
1C
0.073
(C,D)
N(PHI) / ( MC/(Rm**2 * Beta) )
0.187
3A
1.434
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.187
1A
0.081
(A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) )
0.187
3B
3.732
(A,B,C,D)
M(PHI) / ( ML/(Rm
0.187
1B
0.029
(A,B,C,D)
0.187
3C
3.541
(A,B)
N(x)
/ ( P/Rm )
* Beta) )
255

Nozl:
13
3:56p Sep 13,2010
N(x)
/ ( P/Rm )
0.187
4C
5.181
(C,D)
M(x)
/ ( P )
0.187
1C1
0.076
(A,B)
M(x)
/ ( P )
0.187
2C
0.042
(C,D)
N(x)
/ ( MC/(Rm**2 * Beta) )
0.187
4A
2.576
(A,B,C,D)
M(x)
/ ( MC/(Rm
* Beta) )
0.187
2A
0.040
(A,B,C,D)
N(x)
/ ( ML/(Rm**2 * Beta) )
0.187
4B
1.438
(A,B,C,D)
M(x)
/ ( ML/(Rm
0.187
2B
0.045
(A,B,C,D)
* Beta) )
Note - The ! mark next to the figure name denotes curve value exceeded.
Kb = 1.00

-----------------------------------------------------------------------|
Type of
Stress Values at
(kgf/cm
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P
44
44
44
44
30
30
30
30
Circ. Bend. P
75
-75
75
-75
131
-131
131
-131
Circ. Memb. MC |
38
38
-38
-38
Circ. Bend. MC |
470
-470
-470
470
Circ. Memb. ML |
100
100
-100
-100
Circ. Bend. ML |
168
-168
-168
168
-99.5 -149.5
35.6
670.8 -533.0 -347.4
330.0
|
Tot. Circ. Str.|
389.5
256

Nozl:
13
3:56p Sep 13,2010
-----------------------------------------------------------------------Long. Memb. P
30
30
30
30
44
44
44
44
Long. Bend. P
137
-137
137
-137
75
-75
75
-75
Long. Memb. MC |
69
69
-69
-69
Long. Bend. MC |
229
-229
-229
229
Long. Memb. ML |
38
38
-38
-38
Long. Bend. ML |
257
-257
-257
257
463.4 -325.4 -129.0
111.4
418.2 -190.7 -179.4
128.2
|
Tot. Long. Str.|
-----------------------------------------------------------------------Shear VC |
-8
-8
Shear VL |
-8
-8
Shear MT |
32
32
32
32
32
32
32
32
41.3
41.3
23.4
23.4
23.4
23.4
41.3
41.3
|
Tot. Shear|
-----------------------------------------------------------------------Str. Int. | 481.89 332.70 164.75 118.05 672.94 534.59 356.98 338.13
------------------------------------------------------------------------
Gamma =
94.03
Dimensionless Loads for Cylindrical Shells at Pad edge:

------------------------------------------------------------------Curves read for 1979
Beta
Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.285
4C
7.964
(A,B)
N(PHI) / ( P/Rm )
0.285
3C
2.885
(C,D)
M(PHI) / ( P )
0.285
2C1
0.008
(A,B)
M(PHI) / ( P )
0.285
1C
0.067
(C,D)
0.285
3A
2.303
(A,B,C,D)
257

Nozl:
13
3:56p Sep 13,2010
M(PHI) / ( MC/(Rm
* Beta) )
0.285
1A
0.054
(A,B,C,D)
0.285
3B
4.765
(A,B,C,D)
M(PHI) / ( ML/(Rm
0.285
1B
0.006
(A,B,C,D)
* Beta) )
N(x)
/ ( P/Rm )
0.285
3C
2.885
(A,B)
N(x)
/ ( P/Rm )
0.285
4C
7.964
(C,D)
M(x)
/ ( P )
0.285
1C1
0.024
(A,B)
M(x)
/ ( P )
0.285
2C
0.036
(C,D)
N(x)
/ ( MC/(Rm**2 * Beta) )
0.285
4A
8.350
(A,B,C,D)
M(x)
/ ( MC/(Rm
* Beta) )
0.285
2A
0.021
(A,B,C,D)
N(x)
/ ( ML/(Rm**2 * Beta) )
0.285
4B
2.555
(A,B,C,D)
M(x)
/ ( ML/(Rm
0.285
2B
0.009
(A,B,C,D)
* Beta) )
Kb = 1.00

-----------------------------------------------------------------------|
Type of
Stress Values at
(kgf/cm
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P
182
182
182
182
65
65
65
65
Circ. Bend. P
109
-109
109
-109
862
-862
862
-862
Circ. Memb. MC |
111
111
-111
-111
258

Nozl:
13
3:56p Sep 13,2010
Circ. Bend. MC |
1473
-1473
-1473
1473
Circ. Memb. ML |
229
229
-229
-229
Circ. Bend. ML |
167
-167
-167
167
688
135
-105
10
2512
-2158
-656
565
|
Tot. Circ. Str.|
-----------------------------------------------------------------------Long. Memb. P
65
65
65
65
182
182
182
182
Long. Bend. P
310
-310
310
-310
466
-466
466
-466
Long. Memb. MC |
402
402
-402
-402
Long. Bend. MC |
576
-576
-576
576
Long. Memb. ML |
123
123
-123
-123
Long. Bend. ML |
236
-236
-236
236
736
-357
16
-130
1628
-458
-330
-110
|
Tot. Long. Str.|
-----------------------------------------------------------------------Shear VC |
15
15
-15
-15
Shear VL |
-15
-15
15
15
Shear MT |
37
37
37
37
37
37
37
37
53
53
22
22
22
22
53
53
|
Tot. Shear|
-----------------------------------------------------------------------Str. Int. |
771
504
129
147
2512
2158
664
684
------------------------------------------------------------------------

-----------------------------------------------------------------------Type of
Stress Values at
259

Nozl:
13
3:56p Sep 13,2010
Stress Int.
(kgf/cm
---------------|-------------------------------------------------------Location
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
346
356
346
356
346
356
346
356
Circ. Pl (SUS) |
145
145
-56
-56
68
68
-8
-8
Circ. Q
244
-244
-92
92
601
-601
-338
338
(SUS) |
-----------------------------------------------------------------------Long. Pm (SUS) |
173
173
173
173
173
173
173
173
Long. Pl (SUS) |
69
69
-8
-8
113
113
-25
-25
394
-394
-120
120
304
-304
-153
153
Long. Q
(SUS) |
-----------------------------------------------------------------------Shear Pm (SUS) |
Shear Pl (SUS) |
-8
-8
-8
-8
32
32
32
32
32
32
32
32
Shear Q
(SUS) |
-----------------------------------------------------------------------Pm (SUS)
346.5
356.5
346.5
356.5
346.5
356.5
346.5
356.5
-----------------------------------------------------------------------Pm+Pl (SUS)
491.8
501.8
290.2
300.2
416.0
426.0
338.2
348.2
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
750
417
200
396
1018
179
82
690
------------------------------------------------------------------------
-----------------------------------------------------------------------Type of
Stress Int.
|
|
Max. S.I.
S.I. Allowable
kgf/cm
Result
---------------|-------------------------------------------------------Pm (SUS)
356.49
1406.14
Passed
Pm+Pl (SUS)
501.82
2109.21
Passed
260

Nozl:
13
3:56p Sep 13,2010
Pm+Pl+Q (TOTAL)|
1018.54
4218.42
Passed
------------------------------------------------------------------------

-----------------------------------------------------------------------Type of
Stress Int.
Stress Values at
(kgf/cm
---------------|-------------------------------------------------------Location
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
932
942
932
942
932
942
932
942
Circ. Pl (SUS) |
412
412
-47
-47
177
177
-45
-45
Circ. Q
276
-276
-57
57
2335
-2335
-610
610
(SUS) |
-----------------------------------------------------------------------Long. Pm (SUS) |
466
466
466
466
466
466
466
466
Long. Pl (SUS) |
189
189
-57
-57
584
584
-220
-220
Long. Q
546
-546
73
-73
1043
-1043
-110
110
(SUS) |
-----------------------------------------------------------------------Shear Pm (SUS) |
Shear Pl (SUS) |
15
15
-15
-15
-15
-15
15
15
Shear Q
37
37
37
37
37
37
37
37
(SUS) |
-----------------------------------------------------------------------Pm (SUS)
932.1
942.1
932.1
942.1
932.1
942.1
932.1
942.1
-----------------------------------------------------------------------Pm+Pl (SUS)
1344
1354
884
895
1113
1122
887
897
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
1627
1080
828
952
3444
1224
294
1510
261

Nozl:
13
3:56p Sep 13,2010
------------------------------------------------------------------------
-----------------------------------------------------------------------Type of
Stress Int.
|
|
Max. S.I.
S.I. Allowable
kgf/cm
Result
---------------|-------------------------------------------------------Pm (SUS)
942.12
1406.14
Passed
Pm+Pl (SUS)
1354.49
2109.21
Passed
Pm+Pl+Q (TOTAL)|
3444.69
4218.42
Passed
------------------------------------------------------------------------
262

Nozl:
14
3:56p Sep 13,2010
From : 50
10.019
Temp
215
Pext
1.05
Tempex
175
Shell Material
[Normalized]
kgf/cm
C
kgf/cm
C
SA-516 70
1406.14
kgf/cm
Sa
1406.14
kgf/cm
2800.00
mm
3045.0002
mm
18.0000
mm
3.0000
mm
co
0.0000
mm
315.0000
cm
-15.00
Material
SA-106 B
Material UNS Number
K03006
Smls. pipe
Sn
1202.25
kgf/cm
Sna
1202.25
kgf/cm
263

Nozl:
14
3:56p Sep 13,2010
OD
Layout Angle
Diameter
65.00
deg
3.0000
in.

Nominal Thickness
Nominal
tn
Flange Material
XXS
SA-105
Flange Type
Weld Neck Flange
Corrosion Allowance
can
3.0000
E1
1.00
En
1.00
Outside Projection
ho
112.0000
mm
Wo
10.0000
mm
0.0000
mm
None
300
GR 1.1
Nozzle Sketch
mm
264

Nozl:
14
3:56p Sep 13,2010
|\ |
__________/|_\|
|
|______________|
3.500
in.
0.600
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.02*1403.0000)/(1406*1.00-0.6*10.02)
= 10.0393 mm
265

Nozl:
14
3:56p Sep 13,2010

= (10.02*44.4500)/(1202*1.00+0.4*10.02)
= 0.3692 mm

Dl
128.8400
mm
64.4200
mm
Tlnp
30.6000
mm


= 1.000

= min( 1, Sn/S )
= min( 1, 1202.2 /1406.1 )
= 0.855

= min( fr2, fr4 )
= min( 0.9 , 1.0 )
= 0.855

MAWP
External
Mapnc
266

Nozl:
14
3:56p Sep 13,2010
Area Required
Ar
7.204
3.028
NA
cm
Area in Shell
A1
2.459
3.606
NA
cm
Area in Nozzle Wall
A2
6.212
6.240
NA
cm
A3
0.000
0.000
NA
cm
A41+A42+A43
0.855
0.855
NA
cm
A5
0.000
0.000
NA
cm
Atot
9.526
10.701
NA
cm
Area in Welds
Area in Element
90.00
The area available without a pad is Sufficient.
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (64.4200*11.1826*1.0+2*12.2400*11.1826*1.0*(1-1.00))
= 7.204 cm

= 64.420 ( 1.00 * 15.0000 - 1.0 * 11.183 ) - 2 * 12.240
( 1.00 * 15.0000 - 1.0 * 11.1826 ) * ( 1 - 1.000 )
= 2.459 cm
Area Available in Nozzle Projecting Outward [A2]:

= ( 2 * tlnp ) * ( tn - trn ) * fr2
Degs.
267

Nozl:
14
3:56p Sep 13,2010
= ( 2 * 30.60 ) * ( 12.24 - 0.37 ) * 0.8550 )

= 6.212 cm
Area Available in Inward Weld + Outward Weld [A41 + A43]:

= Wo * fr2 + ( Wi-can/0.707 ) * fr2
= 10.0000 * 0.8550 + ( 0.0000 ) * 0.8550
= 0.855 cm

tra = 3.3692 mm
tr16b = 5.3812 mm

= .875 * 15.2400 = 13.3350 mm --> OK
Curve: B

-20
-98
268

Nozl:
14
3:56p Sep 13,2010
-29

-20
-98
-29
-98 C

-29
-104

Tmin
12.2400
mm

Required Thickness
Nozzle Weld
Actual Thickness
6.0000 = Min per Code 7.0700 = 0.7 * Wo mm
269

Nozl:
14
3:56p Sep 13,2010
Weld Load [W]:

= ( Ar - A1 )* Sv
= ( 7.2038 - 2.4592 ) * 1406
= 6671.70 kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 6.2115 + 0.0000 + 0.8550 - 0.0000 * 0.86 ) * 1406
= 9936.51 kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 88.9000 * 10.0000 * 0.49 * 1202
= 8226. kgf
PATH11 = ( SONW + SNGW )= ( 8226 + 0 ) = 8226 kgf

270

Nozl:
14
3:56p Sep 13,2010
12.005
kgf/cm
1.050
kgf/cm

271

Nozl:
15
3:56p Sep 13,2010
From : 50
10.019
Temp
215
Pext
1.05
Tempex
175
Shell Material
[Normalized]
kgf/cm
C
kgf/cm
C
SA-516 70
1406.14
kgf/cm
Sa
1406.14
kgf/cm
2800.00
mm
3045.0002
mm
18.0000
mm
3.0000
mm
co
0.0000
mm
328.0000
cm
-15.00
Material
SA-106 B
Material UNS Number
K03006
Smls. pipe
Sn
1202.25
kgf/cm
Sna
1202.25
kgf/cm
272

Nozl:
15
3:56p Sep 13,2010
OD
Layout Angle
Diameter
0.00
deg
2.0000
in.

Nominal Thickness
Nominal
tn
Flange Material
XXS
SA-105
Flange Type
Weld Neck Flange
Corrosion Allowance
can
3.0000
E1
1.00
En
1.00
Outside Projection
ho
112.0000
mm
Wo
10.0000
mm
0.0000
mm
None
300
GR 1.1
Nozzle Sketch
mm
273

Nozl:
15
3:56p Sep 13,2010
|\ |
__________/|_\|
|
|______________|
2.375
in.
0.436
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.02*1403.0000)/(1406*1.00-0.6*10.02)
= 10.0393 mm
274

Nozl:
15
3:56p Sep 13,2010

= (10.02*30.1625)/(1202*1.00+0.4*10.02)
= 0.2505 mm

Dl
90.3250
mm
Rn+tn+t
45.1625
mm
20.1860
mm
Tlnp


tra = 3.2505 mm
tr16b = 5.3812 mm

275

Nozl:
15
3:56p Sep 13,2010
= .875 * 11.0744 = 9.6901 mm --> OK
Curve: B


-29
-104


-29
-104
-104 C


-29
-104
276

Nozl:
15
3:56p Sep 13,2010
Tmin
8.0744
mm

Required Thickness
Nozzle Weld
5.6521 = 0.7 * tmin.
Actual Thickness
7.0700 = 0.7 * Wo mm


12.694
kgf/cm
1.050
kgf/cm

277

Nozl:
16
3:56p Sep 13,2010
From : 50
10.019
Temp
215
Pext
1.05
Tempex
175
Shell Material
[Normalized]
kgf/cm
C
kgf/cm
C
SA-516 70
1406.14
kgf/cm
Sa
1406.14
kgf/cm
2800.00
mm
3045.0002
mm
18.0000
mm
3.0000
mm
co
0.0000
mm
325.5000
cm
-15.00
Material
SA-106 B
Material UNS Number
K03006
Smls. pipe
Sn
1202.25
kgf/cm
Sna
1202.25
kgf/cm
278

Nozl:
16
3:56p Sep 13,2010
OD
Layout Angle
160.00
deg
Diameter
2.0000
in.

Nominal Thickness
Nominal
tn
Flange Material
XXS
SA-105
Flange Type
Weld Neck Flange
Corrosion Allowance
can
3.0000
E1
1.00
En
1.00
Outside Projection
ho
112.0000
mm
Wo
10.0000
mm
0.0000
mm
None
300
GR 1.1
Nozzle Sketch
mm
279

Nozl:
16
3:56p Sep 13,2010
|\ |
__________/|_\|
|
|______________|
2.375
in.
0.436
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.02*1403.0000)/(1406*1.00-0.6*10.02)
= 10.0393 mm
280

Nozl:
16
3:56p Sep 13,2010

= (10.02*30.1625)/(1202*1.00+0.4*10.02)
= 0.2505 mm

Dl
90.3250
mm
Rn+tn+t
45.1625
mm
20.1860
mm
Tlnp


tra = 3.2505 mm
tr16b = 5.3812 mm

281

Nozl:
16
3:56p Sep 13,2010
= .875 * 11.0744 = 9.6901 mm --> OK
Curve: B


-29
-104


-29
-104
-104 C


-29
-104
282

Nozl:
16
3:56p Sep 13,2010
Tmin
8.0744
mm

Required Thickness
Nozzle Weld
5.6521 = 0.7 * tmin.
Actual Thickness
7.0700 = 0.7 * Wo mm


12.694
kgf/cm
1.050
kgf/cm

283

Nozl:
17
3:56p Sep 13,2010
From : 50
10.019
Temp
215
Pext
1.05
Tempex
175
Shell Material
[Normalized]
kgf/cm
C
kgf/cm
C
SA-516 70
1406.14
kgf/cm
Sa
1406.14
kgf/cm
2800.00
mm
3150.0002
mm
18.0000
mm
3.0000
mm
co
0.0000
mm
561.0000
cm
-15.00
Material
SA-106 B
Material UNS Number
K03006
Smls. pipe
Sn
1202.25
kgf/cm
Sna
1202.25
kgf/cm
284

Nozl:
17
3:56p Sep 13,2010
OD
Layout Angle
195.00
deg
Diameter
2.0000
in.

Nominal Thickness
Nominal
tn
Flange Material
XXS
SA-105
Flange Type
Weld Neck Flange
Corrosion Allowance
can
3.0000
E1
1.00
En
1.00
Outside Projection
ho
112.0000
mm
Wo
10.0000
mm
0.0000
mm
None
300
GR 1.1
Nozzle Sketch
mm
285

Nozl:
17
3:56p Sep 13,2010
|\ |
__________/|_\|
|
|______________|
2.375
in.
0.436
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.02*1403.0000)/(1406*1.00-0.6*10.02)
= 10.0393 mm
286

Nozl:
17
3:56p Sep 13,2010

= (10.02*30.1625)/(1202*1.00+0.4*10.02)
= 0.2505 mm

Dl
90.3250
mm
Rn+tn+t
45.1625
mm
20.1860
mm
Tlnp


tra = 3.2505 mm
tr16b = 5.3812 mm

287

Nozl:
17
3:56p Sep 13,2010
= .875 * 11.0744 = 9.6901 mm --> OK
Curve: B


-29
-104


-29
-104
-104 C


-29
-104
288

Nozl:
17
3:56p Sep 13,2010
Tmin
8.0744
mm

Required Thickness
Nozzle Weld
5.6521 = 0.7 * tmin.
Actual Thickness
7.0700 = 0.7 * Wo mm


12.694
kgf/cm
1.050
kgf/cm

289

Nozl:
18
3:56p Sep 13,2010
From : 60
10.015
Temp
215
Pext
1.05
Tempex
175
Shell Material
[Normalized]
kgf/cm
C
kgf/cm
C
SA-516 70
1406.14
kgf/cm
Sa
1406.14
kgf/cm
2800.00
mm
2900.0000
mm
16.0000
mm
3.0000
mm
co
0.0000
mm
969.9999
cm
-15.00
Material
SA-516 70
Material UNS Number
K02700
Plate
Sn
1406.14
kgf/cm
Sna
1406.14
kgf/cm
290

Nozl:
18
3:56p Sep 13,2010
OD
Layout Angle
Diameter

Actual Thickness
245.00
deg
24.0000
in.
Actual
tn
Flange Material
12.0000
mm
SA-105
Flange Type
Weld Neck Flange
Corrosion Allowance
can
3.0000
E1
1.00
En
1.00
Outside Projection
ho
131.0000
mm
Wo
10.0000
mm
0.0000
mm
Pad Material
[Normalized]
mm
SA-516 70
Sp
1406.14
kgf/cm
Spa
1406.14
kgf/cm
Dp
900.0000
mm
Thickness of Pad
te
16.0000
mm
Wp
10.0000
mm
Wgpn
16.0000
mm
145.2000
mm

None
291

Nozl:
18
3:56p Sep 13,2010
150
GR 1.1
Nozzle Sketch
__________/|\ |
____/|__________\|_\|
|
|____________________|

24.000
in.
0.472
in.
292

Nozl:
18
3:56p Sep 13,2010

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.02*1403.0000)/(1406*1.00-0.6*10.02)
= 10.0358 mm

= (10.02*304.8000)/(1406*1.00+0.4*10.02)
= 2.1648 mm

Dl
1183.2000
mm
591.6000
mm
32.5000
mm

= 1.000

= min( 1, Sn/S )
= min( 1, 1406.1 /1406.1 )
= 1.000

= min( 1, Sp/S )
= min( 1, 1406.1 /1406.1 )
= 1.000
293

Nozl:
18
3:56p Sep 13,2010

= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000

MAWP
External
Mapnc
Area Required
Ar
59.372
27.241
NA
cm
Area in Shell
A1
17.536
22.426
NA
cm
Area in Nozzle Wall
A2
4.443
5.178
NA
cm
A3
0.000
0.000
NA
cm
A41+A42+A43
2.000
2.000
NA
cm
A5
46.464
46.464
NA
cm
Atot
70.443
76.068
NA
cm
Area in Welds
Area in Element
90.00
Degs.

Diameter
Thickness
830.8017
16.0000
mm
900.0000
12.1874
mm
904.5356
12.0000
mm
Area Required [A]:
294

Nozl:
18
3:56p Sep 13,2010
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)

= (591.6000*10.0358*1.0+2*9.0000*10.0358*1.0*(1-1.00))
= 59.372 cm

= 591.600 ( 1.00 * 13.0000 - 1.0 * 10.036 ) - 2 * 9.000
( 1.00 * 13.0000 - 1.0 * 10.0358 ) * ( 1 - 1.000 )
= 17.536 cm

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 32.50 ) * ( 9.00 - 2.16 ) * 1.0000 )
= 4.443 cm

= 10.0000 *1.00 + (0.0000 ) *1.00 + 10.0000 * 1.00
= 2.000 cm

= ( 900.0000 - 609.6000 ) * 16.0000 * 1.0000
= 46.464 cm

tra = 5.1648 mm
295

Nozl:
18
3:56p Sep 13,2010
tr16b = 5.3812 mm

tr45 = Max(tra, trb) = 11.3344 mm
= 12.0000 mm --> OK
Curve: B


-23
-101
-29
Curve: B


-23
-101
-29
296

Nozl:
18
3:56p Sep 13,2010
Curve: D


-48
-104
Curve: D

-46
-48


-23
-101
-29
-101 C
-48 C
-48 C
297

Nozl:
18
3:56p Sep 13,2010

-29
-48


Tmin
9.0000
mm
TminPad
13.0000
mm

Required Thickness
Actual Thickness
Nozzle Weld
6.0000 = Min per Code 7.0700 = 0.7 * Wo mm
Pad Weld
6.5000 = 0.5*TminPad
7.0700 = 0.7 * Wp mm
Weld Load [W]:
= ( Ar - A1 )* Sv
= ( 59.3716 - 17.5364 ) * 1406
= 58826.02 kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 4.4429 + 46.4640 + 2.0000 - 0.0000 * 1.00 ) * 1406
298

Nozl:
18
3:56p Sep 13,2010
= 74394.40 kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 609.6000 * 10.0000 * 0.49 * 1406
= 65976. kgf

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416 / 2.0 ) * 900.0000 * 10.0000 * 0.49 * 1406
= 97406. kgf

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
=
(3.1416 / 2 ) * 609.6000 * 16.0000 * 0.74 * 1406
= 159421. kgf

299

Nozl:
18
3:56p Sep 13,2010


10.934
kgf/cm
1.050
kgf/cm
300

Nozl:
19
3:56p Sep 13,2010
From : 60
10.015
Temp
215
Pext
1.05
Tempex
175
Shell Material
[Normalized]
kgf/cm
C
kgf/cm
C
SA-516 70
1406.14
kgf/cm
Sa
1406.14
kgf/cm
2800.00
mm
2810.0000
mm
16.0000
mm
3.0000
mm
co
0.0000
mm
1659.9999
cm
-15.00
Material
SA-516 70
Material UNS Number
K02700
Plate
Sn
1406.14
kgf/cm
Sna
1406.14
kgf/cm
301

Nozl:
19
3:56p Sep 13,2010
OD
Layout Angle
Diameter

Actual Thickness
245.00
deg
24.0000
in.
Actual
tn
Flange Material
12.0000
mm
SA-105
Flange Type
Weld Neck Flange
Corrosion Allowance
can
3.0000
E1
1.00
En
1.00
Outside Projection
ho
131.0000
mm
Wo
10.0000
mm
0.0000
mm
Pad Material
[Normalized]
mm
SA-516 70
Sp
1406.14
kgf/cm
Spa
1406.14
kgf/cm
Dp
900.0000
mm
Thickness of Pad
te
16.0000
mm
Wp
10.0000
mm
Wgpn
16.0000
mm
145.2000
mm

None
302

Nozl:
19
3:56p Sep 13,2010
150
GR 1.1
Nozzle Sketch
__________/|\ |
____/|__________\|_\|
|
|____________________|

24.000
in.
0.472
in.
303

Nozl:
19
3:56p Sep 13,2010

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.02*1403.0000)/(1406*1.00-0.6*10.02)
= 10.0358 mm

= (10.02*304.8000)/(1406*1.00+0.4*10.02)
= 2.1648 mm

Dl
1183.2000
mm
591.6000
mm
32.5000
mm

= 1.000

= min( 1, Sn/S )
= min( 1, 1406.1 /1406.1 )
= 1.000

= min( 1, Sp/S )
= min( 1, 1406.1 /1406.1 )
= 1.000
304

Nozl:
19
3:56p Sep 13,2010

= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000

MAWP
External
Mapnc
Area Required
Ar
59.372
26.893
NA
cm
Area in Shell
A1
17.536
23.123
NA
cm
Area in Nozzle Wall
A2
4.443
5.178
NA
cm
A3
0.000
0.000
NA
cm
A41+A42+A43
2.000
2.000
NA
cm
A5
46.464
46.464
NA
cm
Atot
70.443
76.764
NA
cm
Area in Welds
Area in Element
90.00
Degs.

Diameter
Thickness
830.8017
16.0000
mm
900.0000
12.1874
mm
904.5356
12.0000
mm
Area Required [A]:
305

Nozl:
19
3:56p Sep 13,2010
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)

= (591.6000*10.0358*1.0+2*9.0000*10.0358*1.0*(1-1.00))
= 59.372 cm

= 591.600 ( 1.00 * 13.0000 - 1.0 * 10.036 ) - 2 * 9.000
( 1.00 * 13.0000 - 1.0 * 10.0358 ) * ( 1 - 1.000 )
= 17.536 cm

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 32.50 ) * ( 9.00 - 2.16 ) * 1.0000 )
= 4.443 cm

= 10.0000 *1.00 + (0.0000 ) *1.00 + 10.0000 * 1.00
= 2.000 cm

= ( 900.0000 - 609.6000 ) * 16.0000 * 1.0000
= 46.464 cm

tra = 5.1648 mm
306

Nozl:
19
3:56p Sep 13,2010
tr16b = 5.3812 mm

tr45 = Max(tra, trb) = 11.3344 mm
= 12.0000 mm --> OK
Curve: B


-23
-101
-29
Curve: B


-23
-101
-29
307

Nozl:
19
3:56p Sep 13,2010
Curve: D


-48
-104
Curve: D

-46
-48


-23
-101
-29
-101 C
-48 C
-48 C
308

Nozl:
19
3:56p Sep 13,2010

-29
-48


Tmin
9.0000
mm
TminPad
13.0000
mm

Required Thickness
Actual Thickness
Nozzle Weld
6.0000 = Min per Code 7.0700 = 0.7 * Wo mm
Pad Weld
6.5000 = 0.5*TminPad
7.0700 = 0.7 * Wp mm
Weld Load [W]:
= ( Ar - A1 )* Sv
= ( 59.3716 - 17.5364 ) * 1406
= 58826.02 kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 4.4429 + 46.4640 + 2.0000 - 0.0000 * 1.00 ) * 1406
309

Nozl:
19
3:56p Sep 13,2010
= 74394.40 kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 609.6000 * 10.0000 * 0.49 * 1406
= 65976. kgf

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416 / 2.0 ) * 900.0000 * 10.0000 * 0.49 * 1406
= 97406. kgf

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
=
(3.1416 / 2 ) * 609.6000 * 16.0000 * 0.74 * 1406
= 159421. kgf

310

Nozl:
19
3:56p Sep 13,2010


10.934
kgf/cm
1.050
kgf/cm
311

Nozl:
20
3:56p Sep 13,2010
From : 60
10.015
Temp
215
Pext
1.05
Tempex
175
Shell Material
[Normalized]
kgf/cm
C
kgf/cm
C
SA-516 70
1406.14
kgf/cm
Sa
1406.14
kgf/cm
2800.00
mm
2810.0000
mm
16.0000
mm
3.0000
mm
co
0.0000
mm
1694.8000
cm
-15.00
Material
[Normalized]
SA-516 70
Material UNS Number
K02700
Plate
Sn
1406.14
kgf/cm
Sna
1406.14
kgf/cm
312

Nozl:
20
3:56p Sep 13,2010
OD
Layout Angle
Diameter

Actual Thickness
90.00
deg
12.0000
in.
Actual
tn
Flange Material
12.0000
mm
SA-105
Flange Type
Weld Neck Flange
Corrosion Allowance
can
3.0000
E1
1.00
En
1.00
Outside Projection
ho
185.0000
mm
Wo
10.0000
mm
16.0000
mm
Pad Material
[Normalized]
mm
SA-516 70
Sp
1406.14
kgf/cm
Spa
1406.14
kgf/cm
Dp
500.0000
mm
Thickness of Pad
te
16.0000
mm
Wp
14.0000
mm
Wgpn
16.0000
mm
97.6000
mm

None
313

Nozl:
20
3:56p Sep 13,2010
150
GR 1.1
Nozzle Sketch
__________/|\ |
____/|__________\|_\|
|
|____________________|

12.000
in.
0.472
in.
314

Nozl:
20
3:56p Sep 13,2010

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.02*1403.0000)/(1406*1.00-0.6*10.02)
= 10.0358 mm

= (10.02*152.4000)/(1406*1.00+0.4*10.02)
= 1.0824 mm

Dl
573.6000
mm
286.8000
mm
32.5000
mm

= 1.000

= min( 1, Sn/S )
= min( 1, 1406.1 /1406.1 )
= 1.000

= min( 1, Sp/S )
= min( 1, 1406.1 /1406.1 )
= 1.000
315

Nozl:
20
3:56p Sep 13,2010

= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000

MAWP
External
Mapnc
Area Required
Ar
28.783
13.037
NA
cm
Area in Shell
A1
8.501
11.210
NA
cm
Area in Nozzle Wall
A2
5.146
5.330
NA
cm
A3
0.000
0.000
NA
cm
A41+A42+A43
2.960
2.960
NA
cm
A5
31.232
31.232
NA
cm
Atot
47.840
50.732
NA
cm
Area in Welds
Area in Element
90.00
Degs.

Diameter
Thickness
380.8919
16.0000
mm
500.0000
6.2370
mm
406.2558
12.0000
mm
Area Required [A]:
316

Nozl:
20
3:56p Sep 13,2010
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)

= (286.8000*10.0358*1.0+2*9.0000*10.0358*1.0*(1-1.00))
= 28.783 cm

= 286.800 ( 1.00 * 13.0000 - 1.0 * 10.036 ) - 2 * 9.000
( 1.00 * 13.0000 - 1.0 * 10.0358 ) * ( 1 - 1.000 )
= 8.501 cm

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 32.50 ) * ( 9.00 - 1.08 ) * 1.0000 )
= 5.146 cm

= 10.0000 *1.00 + (0.0000 ) *1.00 + 14.0000 * 1.00
= 2.960 cm

= ( 500.0000 - 304.8000 ) * 16.0000 * 1.0000
= 31.232 cm

tra = 4.0824 mm
317

Nozl:
20
3:56p Sep 13,2010
tr16b = 5.3812 mm

tr45 = Max(tra, trb) = 11.3344 mm
= 12.0000 mm --> OK
Curve: D


-48
-104
Curve: D


Curve: D
-48
-104
318

Nozl:
20
3:56p Sep 13,2010


-48
-104
Curve: D

-46
-48


-48
-104
-104 C
-48 C
-48 C

-29
319

Nozl:
20
3:56p Sep 13,2010
-48


Tmin
9.0000
mm
TminPad
13.0000
mm

Required Thickness
Actual Thickness
Nozzle Weld
6.0000 = Min per Code 7.0700 = 0.7 * Wo mm
Pad Weld
6.5000 = 0.5*TminPad
9.8980 = 0.7 * Wp mm
Weld Load [W]:
= ( Ar - A1 )* Sv
= ( 28.7826 - 8.5014 ) * 1406
= 28518.09 kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 5.1464 + 31.2320 + 2.9600 - 0.0000 * 1.00 ) * 1406
= 55315.29 kgf
320

Nozl:
20
3:56p Sep 13,2010

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 304.8000 * 10.0000 * 0.49 * 1406
= 32988. kgf

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416 / 2.0 ) * 500.0000 * 14.0000 * 0.49 * 1406
= 75760. kgf

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
=
(3.1416 / 2 ) * 304.8000 * 16.0000 * 0.74 * 1406
= 79710. kgf

= (3.14 /2)*(286.800 +16.000 )*(16.000 -3.0000 )*0.6*1406
= 52167. kgf

321

Nozl:
20
3:56p Sep 13,2010

11.013
kgf/cm
1.050
kgf/cm

322

FileName : 024-C-003-REV-5----------------------------------Nozzle Calcs. : 3CNF
Nozl:
21
3:56p Sep 13,2010
INPUT VALUES, Nozzle Description: 3CNF
From : 60
10.015
Temp
215
Pext
1.05
Tempex
175
Shell Material
[Normalized]
kgf/cm
C
kgf/cm
C
SA-516 70
1406.14
kgf/cm
Sa
1406.14
kgf/cm
2800.00
mm
2900.0000
mm
16.0000
mm
3.0000
mm
co
0.0000
mm
874.0999
cm
-15.00
Material
SA-106 B
Material UNS Number
K03006
Smls. pipe
Sn
1202.25
kgf/cm
Sna
1202.25
kgf/cm
323

Nozl:
21
3:56p Sep 13,2010
OD
Layout Angle
Diameter
30.00
deg
2.0000
in.

Nominal Thickness
Nominal
tn
Flange Material
XXS
SA-105
Flange Type
Weld Neck Flange
Corrosion Allowance
can
3.0000
E1
1.00
En
1.00
Outside Projection
ho
114.0000
mm
Wo
10.0000
mm
0.0000
mm
None
300
GR 1.1
Nozzle Sketch
mm
324

Nozl:
21
3:56p Sep 13,2010
|\ |
__________/|_\|
|
|______________|
Reinforcement CALCULATION, Description: 3CNF
2.375
in.
0.436
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.02*1403.0000)/(1406*1.00-0.6*10.02)
= 10.0358 mm

= (10.02*30.1625)/(1202*1.00+0.4*10.02)
= 0.2504 mm
325

Nozl:
21
3:56p Sep 13,2010

Dl
88.3524
mm
44.1762
mm
Tlnp
20.1860
mm

Note: Taking a UG-36(c)(3)(a) exemption for 3CNF.


tra = 3.2516 mm
tr16b = 5.3812 mm

= .875 * 11.0744 = 9.6901 mm --> OK
Curve: B
326

Nozl:
21
3:56p Sep 13,2010


-29
-104


-29
-104
-104 C

-29
-104

Weld Size Calculations, Description: 3CNF
Tmin
8.0744
mm
327

Nozl:
21
3:56p Sep 13,2010
Required Thickness
Nozzle Weld
5.6521 = 0.7 * tmin.
Actual Thickness
7.0700 = 0.7 * Wo mm


11.014
kgf/cm
1.050
kgf/cm

328

FileName : 024-C-003-REV-5----------------------------------Nozzle Calcs. : 3CNG
Nozl:
22
3:56p Sep 13,2010
INPUT VALUES, Nozzle Description: 3CNG
From : 60
10.015
Temp
215
Pext
1.05
Tempex
175
Shell Material
[Normalized]
kgf/cm
C
kgf/cm
C
SA-516 70
1406.14
kgf/cm
Sa
1406.14
kgf/cm
2800.00
mm
3150.0002
mm
16.0000
mm
3.0000
mm
co
0.0000
mm
754.1000
cm
-15.00
Material
SA-106 B
Material UNS Number
K03006
Smls. pipe
Sn
1202.25
kgf/cm
Sna
1202.25
kgf/cm
329

Nozl:
22
3:56p Sep 13,2010
OD
Layout Angle
330.00
deg
Diameter
2.0000
in.

Nominal Thickness
Nominal
tn
Flange Material
XXS
SA-105
Flange Type
Weld Neck Flange
Corrosion Allowance
can
3.0000
E1
1.00
En
1.00
Outside Projection
ho
114.0000
mm
Wo
10.0000
mm
0.0000
mm
None
300
GR 1.1
Nozzle Sketch
mm
330

Nozl:
22
3:56p Sep 13,2010
|\ |
__________/|_\|
|
|______________|
Reinforcement CALCULATION, Description: 3CNG
2.375
in.
0.436
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.02*1403.0000)/(1406*1.00-0.6*10.02)
= 10.0358 mm

= (10.02*30.1625)/(1202*1.00+0.4*10.02)
= 0.2504 mm
331

Nozl:
22
3:56p Sep 13,2010

Dl
88.3524
mm
44.1762
mm
Tlnp
20.1860
mm

Note: Taking a UG-36(c)(3)(a) exemption for 3CNG.


tra = 3.2516 mm
tr16b = 5.3812 mm

= .875 * 11.0744 = 9.6901 mm --> OK
Curve: B
332

Nozl:
22
3:56p Sep 13,2010


-29
-104


-29
-104
-104 C

-29
-104

Weld Size Calculations, Description: 3CNG
Tmin
8.0744
mm
333

Nozl:
22
3:56p Sep 13,2010
Required Thickness
Nozzle Weld
5.6521 = 0.7 * tmin.
Actual Thickness
7.0700 = 0.7 * Wo mm


11.014
kgf/cm
1.050
kgf/cm

334

FileName : 024-C-003-REV-5----------------------------------Nozzle Calcs. : 4NA
Nozl:
23
3:56p Sep 13,2010
INPUT VALUES, Nozzle Description: 4NA
From : 60
10.015
Temp
215
Pext
1.05
Tempex
175
Shell Material
[Normalized]
kgf/cm
C
kgf/cm
C
SA-516 70
1406.14
kgf/cm
Sa
1406.14
kgf/cm
2800.00
mm
3150.0002
mm
16.0000
mm
3.0000
mm
co
0.0000
mm
696.2999
cm
-15.00
Material
[Normalized]
SA-516 70
Material UNS Number
K02700
Plate
Sn
1406.14
kgf/cm
Sna
1406.14
kgf/cm
335

Nozl:
23
3:56p Sep 13,2010
OD
Layout Angle
Diameter

Actual Thickness
250.00
deg
16.0000
in.
Actual
tn
Flange Material
12.0000
mm
SA-105
Flange Type
Weld Neck Flange
Corrosion Allowance
can
3.0000
E1
1.00
En
1.00
Outside Projection
ho
287.0000
mm
Wo
10.0000
mm
0.0000
mm
Pad Material
[Normalized]
mm
SA-516 70
Sp
1406.14
kgf/cm
Spa
1406.14
kgf/cm
Dp
650.0000
mm
Thickness of Pad
te
22.0000
mm
Wp
12.0000
mm
Wgpn
22.0000
mm
121.8000
mm

None
336

Nozl:
23
3:56p Sep 13,2010
150
GR 1.1
Nozzle Sketch
__________/|\ |
____/|__________\|_\|
|
|____________________|
Reinforcement CALCULATION, Description: 4NA

16.000
in.
0.472
in.
337

Nozl:
23
3:56p Sep 13,2010

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.02*1403.0000)/(1406*1.00-0.6*10.02)
= 10.0358 mm

= (10.02*203.2000)/(1406*1.00+0.4*10.02)
= 1.4432 mm

Dl
776.8000
mm
388.4000
mm
32.5000
mm

= 1.000

= min( 1, Sn/S )
= min( 1, 1406.1 /1406.1 )
= 1.000

= min( 1, Sp/S )
= min( 1, 1406.1 /1406.1 )
= 1.000
338

Nozl:
23
3:56p Sep 13,2010

= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000

MAWP
External
Mapnc
Area Required
Ar
38.979
18.498
NA
cm
Area in Shell
A1
11.513
13.496
NA
cm
Area in Nozzle Wall
A2
4.912
5.112
NA
cm
A3
0.000
0.000
NA
cm
A41+A42+A43
2.440
2.440
NA
cm
A5
53.592
53.592
NA
cm
Atot
72.457
74.640
NA
cm
Area in Welds
Area in Element
90.00
Degs.

Diameter
Thickness
497.8267
22.0000
mm
650.0000
8.2569
mm
574.0157
12.0000
mm
Area Required [A]:
339

Nozl:
23
3:56p Sep 13,2010
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)

= (388.4000*10.0358*1.0+2*9.0000*10.0358*1.0*(1-1.00))
= 38.979 cm

= 388.400 ( 1.00 * 13.0000 - 1.0 * 10.036 ) - 2 * 9.000
( 1.00 * 13.0000 - 1.0 * 10.0358 ) * ( 1 - 1.000 )
= 11.513 cm

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 32.50 ) * ( 9.00 - 1.44 ) * 1.0000 )
= 4.912 cm

= 10.0000 *1.00 + (0.0000 ) *1.00 + 12.0000 * 1.00
= 2.440 cm

= ( 650.0000 - 406.4000 ) * 22.0000 * 1.0000
= 53.592 cm

tra = 4.4432 mm
340

Nozl:
23
3:56p Sep 13,2010
tr16b = 5.3812 mm

tr45 = Max(tra, trb) = 11.3344 mm
= 12.0000 mm --> OK
Curve: D


-48
-104
Curve: D


Curve: D
-48
-104
341

Nozl:
23
3:56p Sep 13,2010


-48
-104
Curve: D

-46
-48


-48
-104
-104 C
-48 C
-48 C

-29
342

Nozl:
23
3:56p Sep 13,2010
-48

Weld Size Calculations, Description: 4NA

Tmin
9.0000
mm
TminPad
13.0000
mm

Required Thickness
Actual Thickness
Nozzle Weld
6.0000 = Min per Code 7.0700 = 0.7 * Wo mm
Pad Weld
6.5000 = 0.5*TminPad
8.4840 = 0.7 * Wp mm
Weld Load [W]:
= ( Ar - A1 )* Sv
= ( 38.9789 - 11.5131 ) * 1406
= 38620.74 kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 4.9119 + 53.5920 + 2.4400 - 0.0000 * 1.00 ) * 1406
= 85695.59 kgf
343

Nozl:
23
3:56p Sep 13,2010

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 406.4000 * 10.0000 * 0.49 * 1406
= 43984. kgf

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416 / 2.0 ) * 650.0000 * 12.0000 * 0.49 * 1406
= 84419. kgf

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
=
(3.1416 / 2 ) * 406.4000 * 22.0000 * 0.74 * 1406
= 146136. kgf


11.013
kgf/cm
344

Nozl:
23
3:56p Sep 13,2010
1.050
kgf/cm

1,
Description: 4NA
Vbasis
ID
Cylsph
Cylindrical
Cas
3.0000
mm
Vessel Diameter
Dv
2800.000
mm
Vessel Thickness
Tv
16.000
mm
215.00
Design Temperature
Vessel Material
SA-516 70
Smc
1406.14
kgf/cm
Vessel Hot
Smh
1406.14
kgf/cm
Type
Round
S.I. Allowable
Attachment Type

Nbasis
OD
Can
3.0000
mm
Nozzle Diameter
Dn
406.400
mm
Nozzle Thickness
Tn
12.000
mm
Nozzle Material
SA-516 70
SNmc
1406.14
kgf/cm
Nozzle Hot
SNmh
1406.14
kgf/cm
S.I. Allowable
345

Nozl:
23
3:56p Sep 13,2010
Tpad
22.000
mm
Diameter
Dpad
650.000
mm
Dp
10.015
of Reinforcing Pad

kgf/cm
No

Radial Load
(SUS)
-3230.0
kgf
Longitudinal Shear
(SUS)
Vl
2283.0
kgf
(SUS)
Vc
2283.0
kgf
(SUS)
Mc
-1824.0
kgf-m.
Longitudinal Moment
(SUS)
Ml
-1824.0
kgf-m.
Torsional Moment
(SUS)
Mt
3353.0
kgf-m.

WRC107 Version
No
Version
March
1979
No
No

Radial Load
-3230.0
kgf
VC
2283.0
kgf
Longitudinal Shear
VL
2283.0
kgf
MC
-1824.0
kgf-m.
Longitudinal Moment
ML
-1824.0
kgf-m.
Torsional Moment
MT
3353.0
kgf-m.
346

Nozl:
23
3:56p Sep 13,2010
Gamma =
40.59

------------------------------------------------------------------Curves read for 1979
Beta
Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.125
4C
6.755
(A,B)
N(PHI) / ( P/Rm )
0.125
3C
5.456
(C,D)
M(PHI) / ( P )
0.125
2C1
0.068
(A,B)
M(PHI) / ( P )
0.125
1C
0.102
(C,D)
0.125
3A
1.454
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.125
1A
0.090
(A,B,C,D)
0.125
3B
4.507
(A,B,C,D)
M(PHI) / ( ML/(Rm
0.125
1B
0.040
(A,B,C,D)
* Beta) )
N(x)
/ ( P/Rm )
0.125
3C
5.456
(A,B)
N(x)
/ ( P/Rm )
0.125
4C
6.755
(C,D)
M(x)
/ ( P )
0.125
1C1
0.106
(A,B)
M(x)
/ ( P )
0.125
2C
0.069
(C,D)
N(x)
/ ( MC/(Rm**2 * Beta) )
0.125
4A
2.224
(A,B,C,D)
M(x)
/ ( MC/(Rm
* Beta) )
0.125
2A
0.048
(A,B,C,D)
N(x)
/ ( ML/(Rm**2 * Beta) )
0.125
4B
1.386
(A,B,C,D)
M(x)
/ ( ML/(Rm
0.125
2B
0.061
(A,B,C,D)
* Beta) )
Kb = 1.00

------------------------------------------------------------------------
347

Nozl:
23
3:56p Sep 13,2010
|
Type of
Stress Values at
(kgf/cm
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P
43
43
43
43
35
35
35
35
Circ. Bend. P
108
-108
108
-108
160
-160
160
-160
Circ. Memb. MC |
30
30
-30
-30
Circ. Bend. MC |
452
-452
-452
452
Circ. Memb. ML |
93
93
-93
-93
Circ. Bend. ML |
199
-199
-199
199
444.5 -170.8 -140.1
41.9
679.1 -548.1 -286.7
297.6
|
Tot. Circ. Str.|
-----------------------------------------------------------------------Long. Memb. P
35
35
35
35
43
43
43
43
Long. Bend. P
168
-168
168
-168
108
-108
108
-108
Long. Memb. MC |
45
45
-45
-45
Long. Bend. MC |
239
-239
-239
239
Long. Memb. ML |
28
28
-28
-28
Long. Bend. ML |
306
-306
-306
306
538.3 -410.2 -131.2
144.9
437.7 -258.1 -132.5
128.4
|
Tot. Long. Str.|
-----------------------------------------------------------------------Shear VC |
10
10
-10
-10
Shear VL |
-10
-10
10
10
Shear MT |
36
36
36
36
36
36
36
36
47.1
47.1
26.7
26.7
26.7
26.7
47.1
47.1
|
Tot. Shear|
------------------------------------------------------------------------
348

Nozl:
23
3:56p Sep 13,2010
Str. Int. | 557.90 419.17 162.75 151.44 681.98 550.58 299.98 309.84
------------------------------------------------------------------------
Gamma =
108.42

------------------------------------------------------------------Curves read for 1979
Beta
Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.202
4C
11.528
(A,B)
N(PHI) / ( P/Rm )
0.202
3C
5.106
(C,D)
M(PHI) / ( P )
0.202
2C1
0.016
(A,B)
M(PHI) / ( P )
0.202
1C
0.067
(C,D)
0.202
3A
3.417
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.202
1A
0.057
(A,B,C,D)
0.202
3B
7.631
(A,B,C,D)
M(PHI) / ( ML/(Rm
0.202
1B
0.011
(A,B,C,D)
* Beta) )
N(x)
/ ( P/Rm )
0.202
3C
5.106
(A,B)
N(x)
/ ( P/Rm )
0.202
4C
11.528
(C,D)
M(x)
/ ( P )
0.202
1C1
0.039
(A,B)
M(x)
/ ( P )
0.202
2C
0.037
(C,D)
N(x)
/ ( MC/(Rm**2 * Beta) )
0.202
4A
9.563
(A,B,C,D)
M(x)
/ ( MC/(Rm
* Beta) )
0.202
2A
0.024
(A,B,C,D)
N(x)
/ ( ML/(Rm**2 * Beta) )
0.202
4B
3.580
(A,B,C,D)
M(x)
/ ( ML/(Rm
0.202
2B
0.014
(A,B,C,D)
* Beta) )
349

Nozl:
23
3:56p Sep 13,2010
Kb = 1.00

-----------------------------------------------------------------------|
Type of
Stress Values at
(kgf/cm
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P
203
203
203
203
90
90
90
90
Circ. Bend. P
183
-183
183
-183
768
-768
768
-768
Circ. Memb. MC |
119
119
-119
-119
Circ. Bend. MC |
1287
-1287
-1287
1287
Circ. Memb. ML |
267
267
-267
-267
Circ. Bend. ML |
250
-250
-250
250
903
36
-131
2265
-1846
-547
488
|
Tot. Circ. Str.|
-----------------------------------------------------------------------Long. Memb. P
90
90
90
90
203
203
203
203
Long. Bend. P
447
-447
447
-447
421
-421
421
-421
Long. Memb. MC |
334
334
-334
-334
Long. Bend. MC |
544
-544
-544
544
Long. Memb. ML |
125
125
-125
-125
Long. Bend. ML |
328
-328
-328
328
990
-560
83
-154
1503
-428
-254
-8
|
Tot. Long. Str.|
-----------------------------------------------------------------------Shear VC |
17
17
-17
-17
350

Nozl:
23
3:56p Sep 13,2010
Shear VL |
-17
-17
17
17
Shear MT |
38
38
38
38
38
38
38
38
56
56
21
21
21
21
56
56
|
Tot. Shear|
-----------------------------------------------------------------------Str. Int. |
1018
607
219
163
2266
1846
558
509
------------------------------------------------------------------------

-----------------------------------------------------------------------Type of
Stress Int.
Stress Values at
(kgf/cm
---------------|-------------------------------------------------------Location
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
396
406
396
406
396
406
396
406
Circ. Pl (SUS) |
136
136
-49
-49
65
65
Circ. Q
307
-307
-91
91
613
-613
-292
292
(SUS) |
-----------------------------------------------------------------------Long. Pm (SUS) |
198
198
198
198
198
198
198
198
Long. Pl (SUS) |
64
64
89
89
-2
-2
474
-474
-138
138
347
-347
-130
130
Long. Q
(SUS) |
-----------------------------------------------------------------------Shear Pm (SUS) |
Shear Pl (SUS) |
10
10
-10
-10
-10
-10
10
10
Shear Q
36
36
36
36
36
36
36
36
(SUS) |
------------------------------------------------------------------------
351

Nozl:
23
3:56p Sep 13,2010
Pm (SUS)
396.5
406.5
396.5
406.5
396.5
406.5
396.5
406.5
-----------------------------------------------------------------------Pm+Pl (SUS)
533.8
543.8
348.1
358.1
462.6
472.6
402.5
412.5
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
859
457
260
454
1077
149
139
709
------------------------------------------------------------------------
-----------------------------------------------------------------------Type of
Stress Int.
Max. S.I.
S.I. Allowable
kgf/cm
Result
---------------|-------------------------------------------------------Pm (SUS)
406.54
1406.14
Passed
Pm+Pl (SUS)
543.79
2109.21
Passed
Pm+Pl+Q (TOTAL)|
1077.19
4218.42
Passed
------------------------------------------------------------------------

-----------------------------------------------------------------------Type of
Stress Int.
Stress Values at
(kgf/cm
---------------|-------------------------------------------------------Location
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
1075
1085
1075
1085
1075
1085
1075
1085
Circ. Pl (SUS) |
470
470
-63
-63
209
209
-29
-29
Circ. Q
433
-433
-67
67
2055
-2055
-518
518
(SUS) |
------------------------------------------------------------------------
352

Nozl:
23
3:56p Sep 13,2010
Long. Pm (SUS) |
537
537
537
537
537
537
537
537
Long. Pl (SUS) |
215
215
-35
-35
537
537
-131
-131
Long. Q
775
-775
118
-118
966
-966
-122
122
(SUS) |
-----------------------------------------------------------------------Shear Pm (SUS) |
Shear Pl (SUS) |
17
17
-17
-17
-17
-17
17
17
Shear Q
38
38
38
38
38
38
38
38
(SUS) |
-----------------------------------------------------------------------Pm (SUS)
1075
1085
1075
1085
1075
1085
1075
1085
-----------------------------------------------------------------------Pm+Pl (SUS)
1546
1556
1012
1022
1286
1296
1046
1056
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
1986
1150
946
1089
3341
871
540
1577
------------------------------------------------------------------------
-----------------------------------------------------------------------Type of
Stress Int.
|
|
Max. S.I.
S.I. Allowable
kgf/cm
Result
---------------|-------------------------------------------------------Pm (SUS)
1085.91
1406.14
Passed
Pm+Pl (SUS)
1556.60
2109.21
Passed
Pm+Pl+Q (TOTAL)|
3341.81
4218.42
Passed
------------------------------------------------------------------------
353

FileName : 024-C-003-REV-5----------------------------------Nozzle Calcs. : 4NB
Nozl:
24
3:56p Sep 13,2010
INPUT VALUES, Nozzle Description: 4NB
From : 60
10.015
Temp
215
Pext
1.05
Tempex
175
Shell Material
[Normalized]
kgf/cm
C
kgf/cm
C
SA-516 70
1406.14
kgf/cm
Sa
1406.14
kgf/cm
2800.00
mm
3150.0002
mm
16.0000
mm
3.0000
mm
co
0.0000
mm
696.2999
cm
-15.00
Material
[Normalized]
SA-516 70
Material UNS Number
K02700
Plate
Sn
1406.14
kgf/cm
Sna
1406.14
kgf/cm
354

Nozl:
24
3:56p Sep 13,2010
OD
Layout Angle
Diameter

Actual Thickness
290.00
deg
16.0000
in.
Actual
tn
Flange Material
12.0000
mm
SA-105
Flange Type
Weld Neck Flange
Corrosion Allowance
can
3.0000
E1
1.00
En
1.00
Outside Projection
ho
287.0000
mm
Wo
10.0000
mm
0.0000
mm
Pad Material
[Normalized]
mm
SA-516 70
Sp
1406.14
kgf/cm
Spa
1406.14
kgf/cm
Dp
650.0000
mm
Thickness of Pad
te
22.0000
mm
Wp
12.0000
mm
Wgpn
22.0000
mm
121.8000
mm

None
355

Nozl:
24
3:56p Sep 13,2010
150
GR 1.1
Nozzle Sketch
__________/|\ |
____/|__________\|_\|
|
|____________________|
Reinforcement CALCULATION, Description: 4NB

16.000
in.
0.472
in.
356

Nozl:
24
3:56p Sep 13,2010

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.02*1403.0000)/(1406*1.00-0.6*10.02)
= 10.0358 mm

= (10.02*203.2000)/(1406*1.00+0.4*10.02)
= 1.4432 mm

Dl
776.8000
mm
388.4000
mm
32.5000
mm

= 1.000

= min( 1, Sn/S )
= min( 1, 1406.1 /1406.1 )
= 1.000

= min( 1, Sp/S )
= min( 1, 1406.1 /1406.1 )
= 1.000
357

Nozl:
24
3:56p Sep 13,2010

= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000

MAWP
External
Mapnc
Area Required
Ar
38.979
18.498
NA
cm
Area in Shell
A1
11.513
13.496
NA
cm
Area in Nozzle Wall
A2
4.912
5.112
NA
cm
A3
0.000
0.000
NA
cm
A41+A42+A43
2.440
2.440
NA
cm
A5
53.592
53.592
NA
cm
Atot
72.457
74.640
NA
cm
Area in Welds
Area in Element
90.00
Degs.

Diameter
Thickness
497.8267
22.0000
mm
650.0000
8.2569
mm
574.0157
12.0000
mm
Area Required [A]:
358

Nozl:
24
3:56p Sep 13,2010
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)

= (388.4000*10.0358*1.0+2*9.0000*10.0358*1.0*(1-1.00))
= 38.979 cm

= 388.400 ( 1.00 * 13.0000 - 1.0 * 10.036 ) - 2 * 9.000
( 1.00 * 13.0000 - 1.0 * 10.0358 ) * ( 1 - 1.000 )
= 11.513 cm

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 32.50 ) * ( 9.00 - 1.44 ) * 1.0000 )
= 4.912 cm

= 10.0000 *1.00 + (0.0000 ) *1.00 + 12.0000 * 1.00
= 2.440 cm

= ( 650.0000 - 406.4000 ) * 22.0000 * 1.0000
= 53.592 cm

tra = 4.4432 mm
359

Nozl:
24
3:56p Sep 13,2010
tr16b = 5.3812 mm

tr45 = Max(tra, trb) = 11.3344 mm
= 12.0000 mm --> OK
Curve: D


-48
-104
Curve: D


Curve: D
-48
-104
360

Nozl:
24
3:56p Sep 13,2010


-48
-104
Curve: D

-46
-48


-48
-104
-104 C
-48 C
-48 C

-29
361

Nozl:
24
3:56p Sep 13,2010
-48

Weld Size Calculations, Description: 4NB

Tmin
9.0000
mm
TminPad
13.0000
mm

Required Thickness
Actual Thickness
Nozzle Weld
6.0000 = Min per Code 7.0700 = 0.7 * Wo mm
Pad Weld
6.5000 = 0.5*TminPad
8.4840 = 0.7 * Wp mm
Weld Load [W]:
= ( Ar - A1 )* Sv
= ( 38.9789 - 11.5131 ) * 1406
= 38620.74 kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 4.9119 + 53.5920 + 2.4400 - 0.0000 * 1.00 ) * 1406
= 85695.59 kgf
362

Nozl:
24
3:56p Sep 13,2010

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 406.4000 * 10.0000 * 0.49 * 1406
= 43984. kgf

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416 / 2.0 ) * 650.0000 * 12.0000 * 0.49 * 1406
= 84419. kgf

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
=
(3.1416 / 2 ) * 406.4000 * 22.0000 * 0.74 * 1406
= 146136. kgf


11.013
kgf/cm
363

Nozl:
24
3:56p Sep 13,2010
1.050
kgf/cm

1,
Description: 4NB
Vbasis
ID
Cylsph
Cylindrical
Cas
3.0000
mm
Vessel Diameter
Dv
2800.000
mm
Vessel Thickness
Tv
16.000
mm
215.00
Design Temperature
Vessel Material
SA-516 70
Smc
1406.14
kgf/cm
Vessel Hot
Smh
1406.14
kgf/cm
Type
Round
S.I. Allowable
Attachment Type

Nbasis
OD
Can
3.0000
mm
Nozzle Diameter
Dn
406.400
mm
Nozzle Thickness
Tn
12.000
mm
Nozzle Material
SA-516 70
SNmc
1406.14
kgf/cm
Nozzle Hot
SNmh
1406.14
kgf/cm
S.I. Allowable
364

Nozl:
24
3:56p Sep 13,2010
Tpad
22.000
mm
Diameter
Dpad
650.000
mm
Dp
10.015
of Reinforcing Pad

kgf/cm
No

Radial Load
(SUS)
-3230.0
kgf
Longitudinal Shear
(SUS)
Vl
2283.0
kgf
(SUS)
Vc
2283.0
kgf
(SUS)
Mc
-1824.0
kgf-m.
Longitudinal Moment
(SUS)
Ml
-1824.0
kgf-m.
Torsional Moment
(SUS)
Mt
3353.0
kgf-m.

WRC107 Version
No
Version
March
1979
No
No

Radial Load
-3230.0
kgf
VC
2283.0
kgf
Longitudinal Shear
VL
2283.0
kgf
MC
-1824.0
kgf-m.
Longitudinal Moment
ML
-1824.0
kgf-m.
Torsional Moment
MT
3353.0
kgf-m.
365

Nozl:
24
3:56p Sep 13,2010
Gamma =
40.59

------------------------------------------------------------------Curves read for 1979
Beta
Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.125
4C
6.755
(A,B)
N(PHI) / ( P/Rm )
0.125
3C
5.456
(C,D)
M(PHI) / ( P )
0.125
2C1
0.068
(A,B)
M(PHI) / ( P )
0.125
1C
0.102
(C,D)
0.125
3A
1.454
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.125
1A
0.090
(A,B,C,D)
0.125
3B
4.507
(A,B,C,D)
M(PHI) / ( ML/(Rm
0.125
1B
0.040
(A,B,C,D)
* Beta) )
N(x)
/ ( P/Rm )
0.125
3C
5.456
(A,B)
N(x)
/ ( P/Rm )
0.125
4C
6.755
(C,D)
M(x)
/ ( P )
0.125
1C1
0.106
(A,B)
M(x)
/ ( P )
0.125
2C
0.069
(C,D)
N(x)
/ ( MC/(Rm**2 * Beta) )
0.125
4A
2.224
(A,B,C,D)
M(x)
/ ( MC/(Rm
* Beta) )
0.125
2A
0.048
(A,B,C,D)
N(x)
/ ( ML/(Rm**2 * Beta) )
0.125
4B
1.386
(A,B,C,D)
M(x)
/ ( ML/(Rm
0.125
2B
0.061
(A,B,C,D)
* Beta) )
Kb = 1.00

------------------------------------------------------------------------
366

Nozl:
24
3:56p Sep 13,2010
|
Type of
Stress Values at
(kgf/cm
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P
43
43
43
43
35
35
35
35
Circ. Bend. P
108
-108
108
-108
160
-160
160
-160
Circ. Memb. MC |
30
30
-30
-30
Circ. Bend. MC |
452
-452
-452
452
Circ. Memb. ML |
93
93
-93
-93
Circ. Bend. ML |
199
-199
-199
199
444.5 -170.8 -140.1
41.9
679.1 -548.1 -286.7
297.6
|
Tot. Circ. Str.|
-----------------------------------------------------------------------Long. Memb. P
35
35
35
35
43
43
43
43
Long. Bend. P
168
-168
168
-168
108
-108
108
-108
Long. Memb. MC |
45
45
-45
-45
Long. Bend. MC |
239
-239
-239
239
Long. Memb. ML |
28
28
-28
-28
Long. Bend. ML |
306
-306
-306
306
538.3 -410.2 -131.2
144.9
437.7 -258.1 -132.5
128.4
|
Tot. Long. Str.|
-----------------------------------------------------------------------Shear VC |
10
10
-10
-10
Shear VL |
-10
-10
10
10
Shear MT |
36
36
36
36
36
36
36
36
47.1
47.1
26.7
26.7
26.7
26.7
47.1
47.1
|
Tot. Shear|
------------------------------------------------------------------------
367

Nozl:
24
3:56p Sep 13,2010
Str. Int. | 557.90 419.17 162.75 151.44 681.98 550.58 299.98 309.84
------------------------------------------------------------------------
Gamma =
108.42

------------------------------------------------------------------Curves read for 1979
Beta
Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.202
4C
11.528
(A,B)
N(PHI) / ( P/Rm )
0.202
3C
5.106
(C,D)
M(PHI) / ( P )
0.202
2C1
0.016
(A,B)
M(PHI) / ( P )
0.202
1C
0.067
(C,D)
0.202
3A
3.417
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.202
1A
0.057
(A,B,C,D)
0.202
3B
7.631
(A,B,C,D)
M(PHI) / ( ML/(Rm
0.202
1B
0.011
(A,B,C,D)
* Beta) )
N(x)
/ ( P/Rm )
0.202
3C
5.106
(A,B)
N(x)
/ ( P/Rm )
0.202
4C
11.528
(C,D)
M(x)
/ ( P )
0.202
1C1
0.039
(A,B)
M(x)
/ ( P )
0.202
2C
0.037
(C,D)
N(x)
/ ( MC/(Rm**2 * Beta) )
0.202
4A
9.563
(A,B,C,D)
M(x)
/ ( MC/(Rm
* Beta) )
0.202
2A
0.024
(A,B,C,D)
N(x)
/ ( ML/(Rm**2 * Beta) )
0.202
4B
3.580
(A,B,C,D)
M(x)
/ ( ML/(Rm
0.202
2B
0.014
(A,B,C,D)
* Beta) )
368

Nozl:
24
3:56p Sep 13,2010
Kb = 1.00

-----------------------------------------------------------------------|
Type of
Stress Values at
(kgf/cm
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P
203
203
203
203
90
90
90
90
Circ. Bend. P
183
-183
183
-183
768
-768
768
-768
Circ. Memb. MC |
119
119
-119
-119
Circ. Bend. MC |
1287
-1287
-1287
1287
Circ. Memb. ML |
267
267
-267
-267
Circ. Bend. ML |
250
-250
-250
250
903
36
-131
2265
-1846
-547
488
|
Tot. Circ. Str.|
-----------------------------------------------------------------------Long. Memb. P
90
90
90
90
203
203
203
203
Long. Bend. P
447
-447
447
-447
421
-421
421
-421
Long. Memb. MC |
334
334
-334
-334
Long. Bend. MC |
544
-544
-544
544
Long. Memb. ML |
125
125
-125
-125
Long. Bend. ML |
328
-328
-328
328
990
-560
83
-154
1503
-428
-254
-8
|
Tot. Long. Str.|
-----------------------------------------------------------------------Shear VC |
17
17
-17
-17
369

Nozl:
24
3:56p Sep 13,2010
Shear VL |
-17
-17
17
17
Shear MT |
38
38
38
38
38
38
38
38
56
56
21
21
21
21
56
56
|
Tot. Shear|
-----------------------------------------------------------------------Str. Int. |
1018
607
219
163
2266
1846
558
509
------------------------------------------------------------------------

-----------------------------------------------------------------------Type of
Stress Int.
Stress Values at
(kgf/cm
---------------|-------------------------------------------------------Location
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
396
406
396
406
396
406
396
406
Circ. Pl (SUS) |
136
136
-49
-49
65
65
Circ. Q
307
-307
-91
91
613
-613
-292
292
(SUS) |
-----------------------------------------------------------------------Long. Pm (SUS) |
198
198
198
198
198
198
198
198
Long. Pl (SUS) |
64
64
89
89
-2
-2
474
-474
-138
138
347
-347
-130
130
Long. Q
(SUS) |
-----------------------------------------------------------------------Shear Pm (SUS) |
Shear Pl (SUS) |
10
10
-10
-10
-10
-10
10
10
Shear Q
36
36
36
36
36
36
36
36
(SUS) |
------------------------------------------------------------------------
370

Nozl:
24
3:56p Sep 13,2010
Pm (SUS)
396.5
406.5
396.5
406.5
396.5
406.5
396.5
406.5
-----------------------------------------------------------------------Pm+Pl (SUS)
533.8
543.8
348.1
358.1
462.6
472.6
402.5
412.5
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
859
457
260
454
1077
149
139
709
------------------------------------------------------------------------
-----------------------------------------------------------------------Type of
Stress Int.
Max. S.I.
S.I. Allowable
kgf/cm
Result
---------------|-------------------------------------------------------Pm (SUS)
406.54
1406.14
Passed
Pm+Pl (SUS)
543.79
2109.21
Passed
Pm+Pl+Q (TOTAL)|
1077.19
4218.42
Passed
------------------------------------------------------------------------

-----------------------------------------------------------------------Type of
Stress Int.
Stress Values at
(kgf/cm
---------------|-------------------------------------------------------Location
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
1075
1085
1075
1085
1075
1085
1075
1085
Circ. Pl (SUS) |
470
470
-63
-63
209
209
-29
-29
Circ. Q
433
-433
-67
67
2055
-2055
-518
518
(SUS) |
------------------------------------------------------------------------
371

Nozl:
24
3:56p Sep 13,2010
Long. Pm (SUS) |
537
537
537
537
537
537
537
537
Long. Pl (SUS) |
215
215
-35
-35
537
537
-131
-131
Long. Q
775
-775
118
-118
966
-966
-122
122
(SUS) |
-----------------------------------------------------------------------Shear Pm (SUS) |
Shear Pl (SUS) |
17
17
-17
-17
-17
-17
17
17
Shear Q
38
38
38
38
38
38
38
38
(SUS) |
-----------------------------------------------------------------------Pm (SUS)
1075
1085
1075
1085
1075
1085
1075
1085
-----------------------------------------------------------------------Pm+Pl (SUS)
1546
1556
1012
1022
1286
1296
1046
1056
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
1986
1150
946
1089
3341
871
540
1577
------------------------------------------------------------------------
-----------------------------------------------------------------------Type of
Stress Int.
|
|
Max. S.I.
S.I. Allowable
kgf/cm
Result
---------------|-------------------------------------------------------Pm (SUS)
1085.91
1406.14
Passed
Pm+Pl (SUS)
1556.60
2109.21
Passed
Pm+Pl+Q (TOTAL)|
3341.81
4218.42
Passed
------------------------------------------------------------------------
372

Nozl:
25
3:56p Sep 13,2010
From : 60
10.015
Temp
215
Pext
1.05
Tempex
175
Shell Material
[Normalized]
kgf/cm
C
kgf/cm
C
SA-516 70
1406.14
kgf/cm
Sa
1406.14
kgf/cm
2800.00
mm
2490.0002
mm
16.0000
mm
3.0000
mm
co
0.0000
mm
1797.4999
cm
-15.00
Material
SA-106 B
Material UNS Number
K03006
Smls. pipe
Sn
1202.25
kgf/cm
Sna
1202.25
kgf/cm
373

Nozl:
25
3:56p Sep 13,2010
OD
Layout Angle
Diameter
0.00
deg
2.0000
in.

Nominal Thickness
Nominal
tn
Flange Material
XXS
SA-105
Flange Type
Weld Neck Flange
Corrosion Allowance
can
3.0000
E1
1.00
En
1.00
Outside Projection
ho
114.0000
mm
Wo
10.0000
mm
0.0000
mm
None
300
GR 1.1
Nozzle Sketch
mm
374

Nozl:
25
3:56p Sep 13,2010
|\ |
__________/|_\|
|
|______________|
2.375
in.
0.436
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.02*1403.0000)/(1406*1.00-0.6*10.02)
= 10.0358 mm

= (10.02*30.1625)/(1202*1.00+0.4*10.02)
= 0.2504 mm
375

Nozl:
25
3:56p Sep 13,2010

Dl
88.3524
mm
44.1762
mm
Tlnp
20.1860
mm



tra = 3.2516 mm
tr16b = 5.3812 mm

= .875 * 11.0744 = 9.6901 mm --> OK
Curve: B
376

Nozl:
25
3:56p Sep 13,2010


-29
-104


-29
-104
-104 C

-29
-104

Tmin
8.0744
mm
377

Nozl:
25
3:56p Sep 13,2010
Required Thickness
Nozzle Weld
5.6521 = 0.7 * tmin.
Actual Thickness
7.0700 = 0.7 * Wo mm


11.014
kgf/cm
1.050
kgf/cm

378

Nozl:
26
3:56p Sep 13,2010
INPUT VALUES, Nozzle Description: 3CND
From : 60
10.015
Temp
215
Pext
1.05
Tempex
175
Shell Material
[Normalized]
kgf/cm
C
kgf/cm
C
SA-516 70
1406.14
kgf/cm
Sa
1406.14
kgf/cm
2800.00
mm
2900.0000
mm
16.0000
mm
3.0000
mm
co
0.0000
mm
1025.1000
cm
-15.00
Material
SA-106 B
Material UNS Number
K03006
Smls. pipe
Sn
1202.25
kgf/cm
Sna
1202.25
kgf/cm
379

Nozl:
26
3:56p Sep 13,2010
OD
Layout Angle
200.00
deg
Diameter
2.0000
in.

Nominal Thickness
Nominal
tn
Flange Material
XXS
SA-105
Flange Type
Weld Neck Flange
Corrosion Allowance
can
3.0000
E1
1.00
En
1.00
Outside Projection
ho
114.0000
mm
Wo
10.0000
mm
0.0000
mm
None
300
GR 1.1
Nozzle Sketch
mm
380

Nozl:
26
3:56p Sep 13,2010
|\ |
__________/|_\|
|
|______________|
Reinforcement CALCULATION, Description: 3CND
2.375
in.
0.436
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.02*1403.0000)/(1406*1.00-0.6*10.02)
= 10.0358 mm

= (10.02*30.1625)/(1202*1.00+0.4*10.02)
= 0.2504 mm
381

Nozl:
26
3:56p Sep 13,2010

Dl
88.3524
mm
44.1762
mm
Tlnp
20.1860
mm

Note: Taking a UG-36(c)(3)(a) exemption for 3CND.


tra = 3.2516 mm
tr16b = 5.3812 mm

= .875 * 11.0744 = 9.6901 mm --> OK
Curve: B
382

Nozl:
26
3:56p Sep 13,2010


-29
-104


-29
-104
-104 C

-29
-104

Weld Size Calculations, Description: 3CND
Tmin
8.0744
mm
383

Nozl:
26
3:56p Sep 13,2010
Required Thickness
Nozzle Weld
5.6521 = 0.7 * tmin.
Actual Thickness
7.0700 = 0.7 * Wo mm


11.014
kgf/cm
1.050
kgf/cm

384

Nozl:
27
3:56p Sep 13,2010
From : 60
10.015
Temp
215
Pext
1.05
Tempex
175
Shell Material
[Normalized]
kgf/cm
C
kgf/cm
C
SA-516 70
1406.14
kgf/cm
Sa
1406.14
kgf/cm
2800.00
mm
2810.0000
mm
16.0000
mm
3.0000
mm
co
0.0000
mm
1671.1000
cm
-15.00
Material
SA-106 B
Material UNS Number
K03006
Smls. pipe
Sn
1202.25
kgf/cm
Sna
1202.25
kgf/cm
385

Nozl:
27
3:56p Sep 13,2010
OD
Layout Angle
120.00
deg
Diameter
2.0000
in.

Nominal Thickness
Nominal
tn
Flange Material
XXS
SA-105
Flange Type
Weld Neck Flange
Corrosion Allowance
can
3.0000
E1
1.00
En
1.00
Outside Projection
ho
95.0000
mm
Wo
10.0000
mm
0.0000
mm
None
300
GR 1.1
Nozzle Sketch
mm
386

Nozl:
27
3:56p Sep 13,2010
|\ |
__________/|_\|
|
|______________|
2.375
in.
0.436
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.02*1403.0000)/(1406*1.00-0.6*10.02)
= 10.0358 mm

= (10.02*30.1625)/(1202*1.00+0.4*10.02)
= 0.2504 mm
387

Nozl:
27
3:56p Sep 13,2010

Dl
88.3524
mm
44.1762
mm
Tlnp
20.1860
mm



tra = 3.2504 mm
tr16b = 5.3812 mm

= .875 * 11.0744 = 9.6901 mm --> OK
Curve: B
388

Nozl:
27
3:56p Sep 13,2010


-29
-104


-29
-104
-104 C

-29
-104

Tmin
8.0744
mm
389

Nozl:
27
3:56p Sep 13,2010
Required Thickness
Nozzle Weld
5.6521 = 0.7 * tmin.
Actual Thickness
7.0700 = 0.7 * Wo mm


11.014
kgf/cm
1.050
kgf/cm

390

Nozl:
28
3:56p Sep 13,2010
INPUT VALUES, Nozzle Description: 3CNC
From : 60
10.015
Temp
215
Pext
1.05
Tempex
175
Shell Material
[Normalized]
kgf/cm
C
kgf/cm
C
SA-516 70
1406.14
kgf/cm
Sa
1406.14
kgf/cm
2800.00
mm
2810.0000
mm
16.0000
mm
3.0000
mm
co
0.0000
mm
1505.1000
cm
-15.00
Material
SA-106 B
Material UNS Number
K03006
Smls. pipe
Sn
1202.25
kgf/cm
Sna
1202.25
kgf/cm
391

Nozl:
28
3:56p Sep 13,2010
OD
Layout Angle
340.00
deg
Diameter
2.0000
in.

Nominal Thickness
Nominal
tn
Flange Material
XXS
SA-105
Flange Type
Weld Neck Flange
Corrosion Allowance
can
3.0000
E1
1.00
En
1.00
Outside Projection
ho
114.0000
mm
Wo
10.0000
mm
0.0000
mm
None
300
GR 1.1
Nozzle Sketch
mm
392

Nozl:
28
3:56p Sep 13,2010
|\ |
__________/|_\|
|
|______________|
Reinforcement CALCULATION, Description: 3CNC
2.375
in.
0.436
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.02*1403.0000)/(1406*1.00-0.6*10.02)
= 10.0358 mm

= (10.02*30.1625)/(1202*1.00+0.4*10.02)
= 0.2504 mm
393

Nozl:
28
3:56p Sep 13,2010

Dl
88.3524
mm
44.1762
mm
Tlnp
20.1860
mm

Note: Taking a UG-36(c)(3)(a) exemption for 3CNC.


tra = 3.2516 mm
tr16b = 5.3812 mm

= .875 * 11.0744 = 9.6901 mm --> OK
Curve: B
394

Nozl:
28
3:56p Sep 13,2010


-29
-104


-29
-104
-104 C

-29
-104

Weld Size Calculations, Description: 3CNC
Tmin
8.0744
mm
395

Nozl:
28
3:56p Sep 13,2010
Required Thickness
Nozzle Weld
5.6521 = 0.7 * tmin.
Actual Thickness
7.0700 = 0.7 * Wo mm


11.014
kgf/cm
1.050
kgf/cm

396

Nozl:
29
3:56p Sep 13,2010
From : 70
10.015
Temp
215
Pext
1.05
Tempex
175
Shell Material
[Normalized]
kgf/cm
C
kgf/cm
C
SA-516 70
1406.14
kgf/cm
Sa
1406.14
kgf/cm
2800.00
mm
2900.0002
mm
16.0000
mm
3.0000
mm
co
0.0000
mm
2130.0000
cm
-15.00
Material
[Normalized]
SA-516 70
Material UNS Number
K02700
Plate
Sn
1406.14
kgf/cm
Sna
1406.14
kgf/cm
397

Nozl:
29
3:56p Sep 13,2010
OD
Layout Angle
Diameter

Actual Thickness
270.00
deg
24.0000
in.
Actual
tn
Flange Material
12.0000
mm
SA-105
Flange Type
Weld Neck Flange
Corrosion Allowance
can
3.0000
E1
1.00
En
1.00
Outside Projection
ho
131.0000
mm
Wo
10.0000
mm
0.0000
mm
Pad Material
[Normalized]
mm
SA-516 70
Sp
1406.14
kgf/cm
Spa
1406.14
kgf/cm
Dp
990.0000
mm
Thickness of Pad
te
16.0000
mm
Wp
10.0000
mm
Wgpn
16.0000
mm
190.2000
mm

None
398

Nozl:
29
3:56p Sep 13,2010
150
GR 1.1
Nozzle Sketch
__________/|\ |
____/|__________\|_\|
|
|____________________|

24.000
in.
0.472
in.
399

Nozl:
29
3:56p Sep 13,2010

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.02*1403.0000)/(1406*1.00-0.6*10.02)
= 10.0358 mm

= (10.02*304.8000)/(1406*1.00+0.4*10.02)
= 2.1648 mm

Dl
1183.2000
mm
591.6000
mm
32.5000
mm

= 1.000

= min( 1, Sn/S )
= min( 1, 1406.1 /1406.1 )
= 1.000

= min( 1, Sp/S )
= min( 1, 1406.1 /1406.1 )
= 1.000
400

Nozl:
29
3:56p Sep 13,2010

= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000

MAWP
External
Mapnc
Area Required
Ar
59.372
27.241
NA
cm
Area in Shell
A1
0.000
0.000
NA
cm
Area in Nozzle Wall
A2
4.443
5.178
NA
cm
A3
0.000
0.000
NA
cm
A41+A42+A43
2.000
2.000
NA
cm
A5
60.864
60.864
NA
cm
Atot
67.307
68.042
NA
cm
Area in Welds
Area in Element
90.00
Degs.

Diameter
Thickness
940.4042
16.0000
mm
990.0000
13.9140
mm
1050.6722
12.0000
mm
Area Required [A]:
401

Nozl:
29
3:56p Sep 13,2010
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)

= (591.6000*10.0358*1.0+2*9.0000*10.0358*1.0*(1-1.00))
= 59.372 cm
Area 1 has not been Calculated by User Request.

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 32.50 ) * ( 9.00 - 2.16 ) * 1.0000 )
= 4.443 cm

= 10.0000 *1.00 + (0.0000 ) *1.00 + 10.0000 * 1.00
= 2.000 cm

= ( 990.0000 - 609.6000 ) * 16.0000 * 1.0000
= 60.864 cm

tra = 5.1648 mm
tr16b = 5.3812 mm

402

Nozl:
29
3:56p Sep 13,2010
tr45 = Max(tra, trb) = 11.3344 mm
= 12.0000 mm --> OK
Curve: D


-48
-104
Curve: D


-48
-104
Curve: D


-48
-104
403

Nozl:
29
3:56p Sep 13,2010
Curve: D

-46
-48


-48
-104
-104 C
-48 C
-48 C

-29
-48

404

Nozl:
29
3:56p Sep 13,2010

Tmin
9.0000
mm
TminPad
13.0000
mm

Required Thickness
Actual Thickness
Nozzle Weld
6.0000 = Min per Code 7.0700 = 0.7 * Wo mm
Pad Weld
6.5000 = 0.5*TminPad
7.0700 = 0.7 * Wp mm
Weld Load [W]:
= ( Ar - A1 )* Sv
= ( 59.3716 - 0.0000 ) * 1406
= 83484.64 kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 4.4429 + 60.8640 + 2.0000 - 0.0000 * 1.00 ) * 1406
= 94642.80 kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 609.6000 * 10.0000 * 0.49 * 1406
= 65976. kgf
405

Nozl:
29
3:56p Sep 13,2010

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416 / 2.0 ) * 990.0000 * 10.0000 * 0.49 * 1406
= 107147. kgf

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
=
(3.1416 / 2 ) * 609.6000 * 16.0000 * 0.74 * 1406
= 159421. kgf


11.013
kgf/cm
1.050
kgf/cm

406

Nozl:
29
3:56p Sep 13,2010
407

Nozl:
30
3:56p Sep 13,2010
From : 70
10.015
Temp
215
Pext
1.05
Tempex
175
Shell Material
[Normalized]
kgf/cm
C
kgf/cm
C
SA-516 70
1406.14
kgf/cm
Sa
1406.14
kgf/cm
2800.00
mm
2683.3333
mm
16.0000
mm
3.0000
mm
co
0.0000
mm
2799.9998
cm
-15.00
Material
SA-106 B
Material UNS Number
K03006
Smls. pipe
Sn
1202.25
kgf/cm
Sna
1202.25
kgf/cm
408

Nozl:
30
3:56p Sep 13,2010
OD
Layout Angle
205.00
deg
Diameter
6.0000
in.

Nominal Thickness
Nominal
tn
Flange Material
120
SA-105
Flange Type
Weld Neck Flange
Corrosion Allowance
can
3.0000
E1
1.00
En
1.00
Outside Projection
ho
111.0000
mm
Wo
10.0000
mm
0.0000
mm
Pad Material
mm
SA-516 70
Sp
1406.14
kgf/cm
Spa
1406.14
kgf/cm
Dp
225.0000
mm
Thickness of Pad
te
16.0000
mm
Wp
12.0000
mm
Wgpn
16.0000
mm
28.3625
mm

None
409

Nozl:
30
3:56p Sep 13,2010
150
GR 1.1
Nozzle Sketch
__________/|\ |
____/|__________\|_\|
|
|____________________|
6.625
in.
0.562
in.
410

Nozl:
30
3:56p Sep 13,2010

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.02*1403.0000)/(1406*1.00-0.6*10.02)
= 10.0358 mm

= (10.02*84.1375)/(1202*1.00+0.4*10.02)
= 0.6986 mm

Dl
291.4508
mm
145.7254
mm
32.5000
mm

= 1.000

= min( 1, Sn/S )
= min( 1, 1202.2 /1406.1 )
= 0.855

= min( 1, Sp/S )
= min( 1, 1406.1 /1406.1 )
= 1.000
411

Nozl:
30
3:56p Sep 13,2010

= min( fr2, fr4 )
= min( 0.9 , 1.0 )
= 0.855

MAWP
External
Mapnc
Area Required
Ar
14.625
6.501
NA
cm
Area in Shell
A1
4.320
5.943
NA
cm
Area in Nozzle Wall
A2
5.878
6.012
NA
cm
A3
0.000
0.000
NA
cm
A41+A42+A43
2.295
2.295
NA
cm
A5
9.076
9.076
NA
cm
Atot
21.568
23.326
NA
cm
Area in Welds
Area in Element
90.00
Degs.

Diameter
Thickness
181.6017
16.0000
mm
225.0000
3.7590
mm
183.2123
14.2748
mm
Area Required [A]:
412

Nozl:
30
3:56p Sep 13,2010
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)

= (145.7254*10.0358*1.0+2*11.2748*10.0358*1.0*(1-1.00))
= 14.625 cm

= 145.725 ( 1.00 * 13.0000 - 1.0 * 10.036 ) - 2 * 11.275
( 1.00 * 13.0000 - 1.0 * 10.0358 ) * ( 1 - 1.000 )
= 4.320 cm

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 32.50 ) * ( 11.27 - 0.70 ) * 0.8550 )
= 5.878 cm

= 10.0000 *0.86 + (0.0000 ) *0.86 + 12.0000 * 1.00
= 2.295 cm

= ( 225.0000 - 168.2750 ) * 16.0000 * 1.0000
= 9.076 cm

tra = 3.6986 mm
413

Nozl:
30
3:56p Sep 13,2010
tr16b = 5.3812 mm

= .875 * 14.2748 = 12.4904 mm --> OK
Curve: B


-22
-100
-29
Curve: B


-22
-100
-29
414

Nozl:
30
3:56p Sep 13,2010
Curve: B


-22
-100
-29
Curve: B

-14
-27
-29


-22
-100
-29
-100 C
415

Nozl:
30
3:56p Sep 13,2010
-29 C
-29 C

-29
-48


Tmin
11.2748
mm
TminPad
13.0000
mm

Required Thickness
Actual Thickness
Nozzle Weld
6.0000 = Min per Code 7.0700 = 0.7 * Wo mm
Pad Weld
6.5000 = 0.5*TminPad
8.4840 = 0.7 * Wp mm
Weld Load [W]:
= ( Ar - A1 )* Sv
= ( 14.6247 - 4.3196 ) * 1406
= 14490.27 kgf
Weld Load [W1]:
416

Nozl:
30
3:56p Sep 13,2010
= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 5.8777 + 9.0760 + 2.2950 - 0.0000 * 0.86 ) * 1406
= 24254.11 kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 168.2750 * 10.0000 * 0.49 * 1202
= 15571. kgf

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416 / 2.0 ) * 225.0000 * 12.0000 * 0.49 * 1406
= 29222. kgf

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
=
(3.1416 / 2 ) * 168.2750 * 16.0000 * 0.74 * 1406
= 44007. kgf

417

Nozl:
30
3:56p Sep 13,2010

11.013
kgf/cm
1.050
kgf/cm

418

Nozl:
31
3:56p Sep 13,2010
From : 70
10.015
Temp
215
Pext
1.05
Tempex
175
Shell Material
[Normalized]
kgf/cm
C
kgf/cm
C
SA-516 70
1406.14
kgf/cm
Sa
1406.14
kgf/cm
2800.00
mm
2683.3333
mm
16.0000
mm
3.0000
mm
co
0.0000
mm
2759.0000
cm
-15.00
Material
[Normalized]
SA-516 70
Material UNS Number
K02700
Plate
Sn
1406.14
kgf/cm
Sna
1406.14
kgf/cm
419

Nozl:
31
3:56p Sep 13,2010
OD
Layout Angle
Diameter

Actual Thickness
243.00
deg
24.0000
in.
Actual
tn
Flange Material
12.0000
mm
SA-105
Flange Type
Weld Neck Flange
Corrosion Allowance
can
3.0000
E1
1.00
En
1.00
Outside Projection
ho
131.0000
mm
Wo
9.0000
mm
16.0000
mm
Pad Material
mm
SA-516 70
Sp
1406.14
kgf/cm
Spa
1406.14
kgf/cm
Dp
900.0000
mm
Thickness of Pad
te
16.0000
mm
Wp
10.0000
mm
Wgpn
16.0000
mm
145.2000
mm

None
420

Nozl:
31
3:56p Sep 13,2010
150
GR 1.1
Nozzle Sketch
__________/|\ |
____/|__________\|_\|
|
|____________________|

24.000
in.
0.472
in.
421

Nozl:
31
3:56p Sep 13,2010

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.02*1403.0000)/(1406*1.00-0.6*10.02)
= 10.0358 mm

= (10.02*304.8000)/(1406*1.00+0.4*10.02)
= 2.1648 mm

Dl
1183.2000
mm
591.6000
mm
32.5000
mm

= 1.000

= min( 1, Sn/S )
= min( 1, 1406.1 /1406.1 )
= 1.000

= min( 1, Sp/S )
= min( 1, 1406.1 /1406.1 )
= 1.000
422

Nozl:
31
3:56p Sep 13,2010

= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000

MAWP
External
Mapnc
Area Required
Ar
59.372
26.391
NA
cm
Area in Shell
A1
17.536
24.127
NA
cm
Area in Nozzle Wall
A2
4.443
5.178
NA
cm
A3
0.000
0.000
NA
cm
A41+A42+A43
1.810
1.810
NA
cm
A5
46.464
46.464
NA
cm
Atot
70.253
77.578
NA
cm
Area in Welds
Area in Element
90.00
Degs.

Diameter
Thickness
831.9892
16.0000
mm
900.0000
12.2528
mm
906.1189
12.0000
mm
Area Required [A]:
423

Nozl:
31
3:56p Sep 13,2010
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)

= (591.6000*10.0358*1.0+2*9.0000*10.0358*1.0*(1-1.00))
= 59.372 cm

= 591.600 ( 1.00 * 13.0000 - 1.0 * 10.036 ) - 2 * 9.000
( 1.00 * 13.0000 - 1.0 * 10.0358 ) * ( 1 - 1.000 )
= 17.536 cm

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 32.50 ) * ( 9.00 - 2.16 ) * 1.0000 )
= 4.443 cm

= 9.0000 *1.00 + (0.0000 ) *1.00 + 10.0000 * 1.00
= 1.810 cm

= ( 900.0000 - 609.6000 ) * 16.0000 * 1.0000
= 46.464 cm

tra = 5.1648 mm
424

Nozl:
31
3:56p Sep 13,2010
tr16b = 5.3812 mm

tr45 = Max(tra, trb) = 11.3344 mm
= 12.0000 mm --> OK
Curve: D


-48
-104
Curve: D


Curve: B
-48
-104
425

Nozl:
31
3:56p Sep 13,2010


-23
-101
-29
Curve: B

-14
-27
-29


-48
-104
-104 C
-29 C
-29 C
426

Nozl:
31
3:56p Sep 13,2010

-29
-48


Tmin
9.0000
mm
TminPad
13.0000
mm

Required Thickness
Actual Thickness
Nozzle Weld
6.0000 = Min per Code 6.3630 = 0.7 * Wo mm
Pad Weld
6.5000 = 0.5*TminPad
7.0700 = 0.7 * Wp mm
Weld Load [W]:
= ( Ar - A1 )* Sv
= ( 59.3716 - 17.5364 ) * 1406
= 58826.02 kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 4.4429 + 46.4640 + 1.8100 - 0.0000 * 1.00 ) * 1406
= 74127.23 kgf
427

Nozl:
31
3:56p Sep 13,2010

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 609.6000 * 9.0000 * 0.49 * 1406
= 59379. kgf

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416 / 2.0 ) * 900.0000 * 10.0000 * 0.49 * 1406
= 97406. kgf

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
=
(3.1416 / 2 ) * 609.6000 * 16.0000 * 0.74 * 1406
= 159421. kgf

= (3.14 /2)*(591.600 +16.000 )*(16.000 -3.0000 )*0.6*1406
= 104679. kgf
428

Nozl:
31
3:56p Sep 13,2010



10.918
kgf/cm
1.050
kgf/cm
429

Nozl:
32
3:56p Sep 13,2010
From : 70
10.015
Temp
215
Pext
1.05
Tempex
175
Shell Material
[Normalized]
kgf/cm
C
kgf/cm
C
SA-516 70
1406.14
kgf/cm
Sa
1406.14
kgf/cm
2800.00
mm
3100.0000
mm
16.0000
mm
3.0000
mm
co
0.0000
mm
2549.5000
cm
-15.00
Material
SA-106 B
Material UNS Number
K03006
Smls. pipe
Sn
1202.25
kgf/cm
Sna
1202.25
kgf/cm
430

Nozl:
32
3:56p Sep 13,2010
OD
Layout Angle
Diameter
20.00
deg
2.0000
in.

Nominal Thickness
Nominal
tn
Flange Material
XXS
SA-105
Flange Type
Weld Neck Flange
Corrosion Allowance
can
3.0000
E1
1.00
En
1.00
Outside Projection
ho
114.0000
mm
Wo
9.0000
mm
11.0744
mm
None
300
GR 1.1
Nozzle Sketch
mm
431

Nozl:
32
3:56p Sep 13,2010
|\ |
__________/|_\|
|
|______________|
2.375
in.
0.436
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (10.02*1403.0000)/(1406*1.00-0.6*10.02)
= 10.0358 mm

= (10.02*30.1625)/(1202*1.00+0.4*10.02)
= 0.2504 mm
432

Nozl:
32
3:56p Sep 13,2010

Dl
88.3524
mm
44.1762
mm
Tlnp
20.1860
mm



tra = 3.2516 mm
tr16b = 5.3812 mm

= .875 * 11.0744 = 9.6901 mm --> OK
Curve: B
433

Nozl:
32
3:56p Sep 13,2010


-29
-104


-29
-104
-104 C

-29
-104

Tmin
8.0744
mm
434

Nozl:
32
3:56p Sep 13,2010
Required Thickness
Nozzle Weld
5.6521 = 0.7 * tmin.
Actual Thickness
6.3630 = 0.7 * Wo mm


11.014
kgf/cm
1.050
kgf/cm

435

Nozl:
33
3:56p Sep 13,2010
From : 80
10.015
Temp
215
Pext
1.05
Tempex
175
Shell Material
[Normalized]
kgf/cm
C
kgf/cm
C
SA-516 70
1406.14
kgf/cm
Sa
1406.14
kgf/cm
2800.00
mm
Ar
2.00
13.0000
mm
3.0000
mm
co
0.0000
mm
L1
0.0000
mm
-15.00
Material
[Normalized]
SA-516 70
Material UNS Number
K02700
Plate
Sn
1406.14
kgf/cm
Sna
1406.14
kgf/cm
436

Nozl:
33
3:56p Sep 13,2010
OD
Layout Angle
Diameter

Actual Thickness
0.00
deg
16.0000
in.
Actual
tn
Flange Material
12.0000
mm
SA-105
Flange Type
Weld Neck Flange
Corrosion Allowance
can
3.0000
E1
1.00
En
1.00
Outside Projection
ho
224.0000
mm
Wo
9.0000
mm
19.0000
mm
Pad Material
[Normalized]
mm
SA-516 70
Sp
1406.14
kgf/cm
Spa
1406.14
kgf/cm
Dp
680.0000
mm
Thickness of Pad
te
16.0000
mm
Wp
10.0000
mm
Wgpn
16.0000
mm
136.8000
mm

None
437

Nozl:
33
3:56p Sep 13,2010
150
GR 1.1
Nozzle Sketch
__________/|\ |
____/|__________\|_\|
|
|____________________|

16.000
in.
0.472
in.
438

Nozl:
33
3:56p Sep 13,2010

= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)
= (10.02*0.900*2806.0000)/(2 *1406.14*1.00-0.2*10.02)
= 9.0000 mm

= (10.02*203.2000)/(1406*1.00+0.4*10.02)
= 1.4432 mm

Dl
776.8000
mm
388.4000
mm
25.0000
mm

= 1.000

= min( 1, Sn/S )
= min( 1, 1406.1 /1406.1 )
= 1.000

= min( 1, Sp/S )
= min( 1, 1406.1 /1406.1 )
= 1.000
439

Nozl:
33
3:56p Sep 13,2010

= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000

MAWP
External
Mapnc
Area Required
Ar
34.956
14.295
NA
cm
Area in Shell
A1
3.884
10.250
NA
cm
Area in Nozzle Wall
A2
3.778
3.988
NA
cm
A3
0.000
0.000
NA
cm
A41+A42+A43
1.810
1.810
NA
cm
A5
43.776
43.776
NA
cm
Atot
53.248
59.824
NA
cm
Area in Welds
Area in Element
90.00
Degs.

Diameter
Thickness
565.6724
16.0000
mm
680.0000
9.3142
mm
618.7632
12.0000
mm
Area Required [A]:
440

Nozl:
33
3:56p Sep 13,2010
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)

= (388.4000*9.0000*1.0+2*9.0000*9.0000*1.0*(1-1.00))
= 34.956 cm

= 388.400 ( 1.00 * 10.0000 - 1.0 * 9.000 ) - 2 * 9.000
( 1.00 * 10.0000 - 1.0 * 9.0000 ) * ( 1 - 1.000 )
= 3.884 cm

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 25.00 ) * ( 9.00 - 1.44 ) * 1.0000 )
= 3.778 cm

= 9.0000 *1.00 + (0.0000 ) *1.00 + 10.0000 * 1.00
= 1.810 cm

= ( 680.0000 - 406.4000 ) * 16.0000 * 1.0000
= 43.776 cm

tra = 4.4432 mm
441

Nozl:
33
3:56p Sep 13,2010
tr16b = 5.3812 mm

tr45 = Max(tra, trb) = 11.3344 mm
= 12.0000 mm --> OK
Curve: D


-48
-104
Curve: D


Curve: D
-48
-104
442

Nozl:
33
3:56p Sep 13,2010


-48
-104
Curve: D

-48


-48
-104
-104 C
-48 C
-48 C

-29
-48
443

Nozl:
33
3:56p Sep 13,2010


Tmin
9.0000
mm
TminPad
13.0000
mm

Required Thickness
Actual Thickness
Nozzle Weld
6.0000 = Min per Code 6.3630 = 0.7 * Wo mm
Pad Weld
6.5000 = 0.5*TminPad
7.0700 = 0.7 * Wp mm
Weld Load [W]:
= ( Ar - A1 )* Sv
= ( 34.9560 - 3.8840 ) * 1406
= 43691.52 kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 3.7784 + 43.7760 + 1.8100 - 0.0000 * 1.00 ) * 1406
= 69413.18 kgf
444

Nozl:
33
3:56p Sep 13,2010

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 406.4000 * 9.0000 * 0.49 * 1406
= 39586. kgf

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416 / 2.0 ) * 680.0000 * 10.0000 * 0.49 * 1406
= 73596. kgf

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
=
(3.1416 / 2 ) * 406.4000 * 16.0000 * 0.74 * 1406
= 106280. kgf

= (3.14 /2)*(388.400 +19.000 )*(19.000 -3.0000 )*0.6*1406
= 86385. kgf

445

Nozl:
33
3:56p Sep 13,2010

10.015
kgf/cm
1.050
kgf/cm

1,
Vbasis
ID
Cylsph
Spherical
Cas
3.0000
mm
Vessel Diameter
Dv
5040.000
mm
Vessel Thickness
Tv
13.000
mm
215.00
Design Temperature
Vessel Material
SA-516 70
Smc
1406.14
kgf/cm
Vessel Hot
Smh
1406.14
kgf/cm
Type
Round
S.I. Allowable
Attachment Type
Holsol
Hollow
Nbasis
OD

Nozzle Diameter
Can
3.0000
mm
Dn
406.400
mm
446

Nozl:
33
3:56p Sep 13,2010
Nozzle Thickness
Tn
Nozzle Material
12.000
mm
SA-516 70
SNmc
1406.14
kgf/cm
Nozzle Hot
SNmh
1406.14
kgf/cm
Tpad
16.000
mm
Diameter
Dpad
680.000
mm
Dp
10.015
S.I. Allowable
of Reinforcing Pad

kgf/cm
No

Radial Load
(SUS)
-3231.0
kgf
Longitudinal Shear
(SUS)
(Vl)
V1
2283.0
kgf
(SUS)
(Vc)
V2
-2283.0
kgf
(SUS)
(Mc)
M1
-1825.0
kgf-m.
Longitudinal Moment
(SUS)
(Ml)
M2
-1825.0
kgf-m.
Torsional Moment
(SUS)
Mt
3354.0
kgf-m.

WRC107 Version
No
Version
March
1979
No
No

Radial Load
(VC)
-3231.0
kgf
V2
-2283.0
kgf
447

Nozl:
33
3:56p Sep 13,2010
Longitudinal Shear
(VL)
V1
2283.0
(MC)
M1
-1825.0
kgf-m.
Longitudinal Moment
(ML)
M2
-1825.0
kgf-m.
MT
3354.0
kgf-m.
Torsional Moment
Dimensionless Param: U =
0.79 TAU =
22.08 RHO =
4.00 (
kgf
2.89)

-----------------------------------------------------------Curves read for 1979
Figure
Value
Location
-----------------------------------------------------------N(x) * T / P
SP 7
0.02585
(A,B,C,D)
M(x)
SP 7
0.01227
(A,B,C,D)
SM 7
0.05119
(A,B,C,D)
M(x)
SM 7
0.02613
(A,B,C,D)
SM 7
0.05119
(A,B,C,D)
M(x)
SM 7
0.02613
(A,B,C,D)
N(y) * T / P
SP 7
0.24763
(A,B,C,D)
M(y)
SP 7
0.03969
(A,B,C,D)
SM 7
0.32805
(A,B,C,D)
M(y)
SM 7
0.09985
(A,B,C,D)
SM 7
0.32805
(A,B,C,D)
M(y)
SM 7
0.09985
(A,B,C,D)
/ P
/ P
Kb = 1.00

------------------------------------------------------------------------
448

Nozl:
33
3:56p Sep 13,2010
|
Type of
Stress Values at
(kgf/cm
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad.
Memb. P
12
12
12
12
12
12
12
12
Rad.
Bend. P
35
-35
35
-35
35
-35
35
-35
Rad.
Memb. MC |
53
53
-53
-53
Rad.
Bend. MC |
164
-164
-164
164
Rad.
Memb. ML |
53
53
-53
-53
Rad.
Bend. ML |
164
-164
-164
164
266
-133
-171
88
266
-133
-171
88
|
Tot. Rad.
Str.|
-----------------------------------------------------------------------Tang. Memb. P
118
118
118
118
118
118
118
118
Tang. Bend. P
113
-113
113
-113
113
-113
113
-113
Tang. Memb. MC |
344
344
-344
-344
Tang. Bend. MC |
629
-629
-629
629
Tang. Memb. ML |
344
344
-344
-344
Tang. Bend. ML |
629
-629
-629
629
1206
-280
-742
289
1206
-280
-742
289
|
Tot. Tang. Str.|
-----------------------------------------------------------------------Shear VC |
-13
-13
13
13
Shear VL |
-13
-13
13
13
Shear MT |
49
49
49
49
49
49
49
49
35
35
63
63
35
35
63
63
|
Tot. Shear|
------------------------------------------------------------------------
449

Nozl:
33
3:56p Sep 13,2010
Str. Int. |
1208
288
749
307
1208
288
749
307
------------------------------------------------------------------------
Unitless Prm: U =
2.14 TAU =
0.00 ( 37.28) RHO =
0.00 (
1.11)

-----------------------------------------------------------Curves read for 1979
Figure
Value
Location
-----------------------------------------------------------N(x) * T / P
SR 2
0.02257
(A,B,C,D)
M(x)
SR 2
0.01036
(A,B,C,D)
SR 3
0.01788
(A,B,C,D)
M(x)
SR 3
0.01123
(A,B,C,D)
SR 3
0.01788
(A,B,C,D)
M(x)
SR 3
0.01123
(A,B,C,D)
N(y) * T / P
SR 2
0.00677
(A,B,C,D)
M(y)
SR 2
0.00313
(A,B,C,D)
SR 3
0.00534
(A,B,C,D)
M(y)
SR 3
0.00338
(A,B,C,D)
SR 3
0.00534
(A,B,C,D)
M(y)
SR 3
0.00338
(A,B,C,D)
/ P
/ P
Kb = 1.00

-----------------------------------------------------------------------|
Type of
Stress Values at
(kgf/cm
450

Nozl:
33
3:56p Sep 13,2010
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad.
Memb. P
72
72
72
72
72
72
72
72
Rad.
Bend. P
200
-200
200
-200
200
-200
200
-200
Rad.
Memb. MC |
205
205
-205
-205
Rad.
Bend. MC |
773
-773
-773
773
Rad.
Memb. ML |
205
205
-205
-205
Rad.
Bend. ML |
773
-773
-773
773
1252
-696
-705
440
1252
-696
-705
440
|
Tot. Rad.
Str.|
-----------------------------------------------------------------------Tang. Memb. P
21
21
21
21
21
21
21
21
Tang. Bend. P
60
-60
60
-60
60
-60
60
-60
Tang. Memb. MC |
61
61
-61
-61
Tang. Bend. MC |
232
-232
-232
232
Tang. Memb. ML |
61
61
-61
-61
Tang. Bend. ML |
232
-232
-232
232
376
-210
-211
132
376
-210
-211
132
|
Tot. Tang. Str.|
-----------------------------------------------------------------------Shear VC |
-21
-21
21
21
Shear VL |
-21
-21
21
21
Shear MT |
46
46
46
46
46
46
46
46
24
24
67
67
24
24
67
67
|
Tot. Shear|
-----------------------------------------------------------------------Str. Int. |
1253
697
714
454
1253
697
714
454
------------------------------------------------------------------------
451

Nozl:
33
3:56p Sep 13,2010

-----------------------------------------------------------------------Type of
Stress Int.
Stress Values at
(kgf/cm
---------------|-------------------------------------------------------Location
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad.
Pm (SUS) |
485
485
485
485
485
485
485
485
Rad.
Pl (SUS) |
66
66
-41
-41
66
66
-41
-41
Rad.
200
-200
-129
129
200
-200
-129
129
(SUS) |
-----------------------------------------------------------------------Long. Pm (SUS) |
485
485
485
485
485
485
485
485
Long. Pl (SUS) |
463
463
-226
-226
463
463
-226
-226
Long. Q
743
-743
-516
516
743
-743
-516
516
(SUS) |
-----------------------------------------------------------------------Shear Pm (SUS) |
Shear Pl (SUS) |
-13
-13
13
13
-13
-13
13
13
49
49
49
49
49
49
49
49
Shear Q
(SUS) |
-----------------------------------------------------------------------Pm (SUS)
486.0
486.0
486.0
486.0
486.0
486.0
486.0
486.0
-----------------------------------------------------------------------Pm+Pl (SUS)
949.7
949.7
445.5
445.5
949.7
949.7
445.5
445.5
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
1694
360
585
793
1694
360
585
793
------------------------------------------------------------------------
452

Nozl:
33
3:56p Sep 13,2010
-----------------------------------------------------------------------Type of
Stress Int.
Max. S.I.
S.I. Allowable
kgf/cm
Result
---------------|-------------------------------------------------------Pm (SUS)
485.97
1406.14
Passed
Pm+Pl (SUS)
949.70
2109.21
Passed
Pm+Pl+Q (TOTAL)|
1694.28
4218.42
Passed
------------------------------------------------------------------------

-----------------------------------------------------------------------Type of
Stress Int.
Stress Values at
(kgf/cm
---------------|-------------------------------------------------------Location
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad.
Pm (SUS) |
1263
1263
1263
1263
1263
1263
1263
1263
Rad.
Pl (SUS) |
278
278
-132
-132
278
278
-132
-132
Rad.
974
-974
-572
572
974
-974
-572
572
(SUS) |
-----------------------------------------------------------------------Long. Pm (SUS) |
1263
1263
1263
1263
1263
1263
1263
1263
Long. Pl (SUS) |
83
83
-39
-39
83
83
-39
-39
293
-293
-172
172
293
-293
-172
172
Long. Q
(SUS) |
-----------------------------------------------------------------------Shear Pm (SUS) |
Shear Pl (SUS) |
-21
-21
21
21
-21
-21
21
21
46
46
46
46
46
46
46
46
Shear Q
(SUS) |
453

Nozl:
33
3:56p Sep 13,2010
-----------------------------------------------------------------------Pm (SUS)
1263
1263
1263
1263
1263
1263
1263
1263
-----------------------------------------------------------------------Pm+Pl (SUS)
1543
1543
1228
1228
1543
1543
1228
1228
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
2516
1054
1061
1718
2516
1054
1061
1718
------------------------------------------------------------------------
-----------------------------------------------------------------------Type of
Stress Int.
|
|
Max. S.I.
S.I. Allowable
kgf/cm
Result
---------------|-------------------------------------------------------Pm (SUS)
1263.44
1406.14
Passed
Pm+Pl (SUS)
1543.93
2109.21
Passed
Pm+Pl+Q (TOTAL)|
2516.77
4218.42
Passed
------------------------------------------------------------------------
454

Nozl:
34
3:56p Sep 13,2010
From : 80
10.015
Temp
215
Pext
1.05
Tempex
175
Shell Material
[Normalized]
kgf/cm
C
kgf/cm
C
SA-516 70
1406.14
kgf/cm
Sa
1406.14
kgf/cm
2800.00
mm
Ar
2.00
13.0000
mm
3.0000
mm
co
0.0000
mm
L1
610.0000
mm
-15.00
Material
SA-106 B
Material UNS Number
K03006
Smls. pipe
Sn
1202.25
kgf/cm
Sna
1202.25
kgf/cm
455

Nozl:
34
3:56p Sep 13,2010
OD
Layout Angle
180.00
deg
Diameter
6.0000
in.

Nominal Thickness
Nominal
tn
Flange Material
120
SA-105
Flange Type
Weld Neck Flange
Corrosion Allowance
can
3.0000
E1
1.00
En
1.00
Outside Projection
ho
464.0000
mm
Wo
10.0000
mm
0.0000
mm
Pad Material
[Normalized]
mm
SA-516 70
Sp
1406.14
kgf/cm
Spa
1406.14
kgf/cm
Dp
250.0000
mm
Thickness of Pad
te
16.0000
mm
Wp
12.0000
mm
Wgpn
16.0000
mm
40.8625
mm

None
456

Nozl:
34
3:56p Sep 13,2010
150
GR 1.1
Nozzle Sketch
__________/|\ |
____/|__________\|_\|
|
|____________________|
6.625
in.
0.562
in.
457

Nozl:
34
3:56p Sep 13,2010

= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)
= (10.02*0.900*2806.0000)/(2 *1406.14*1.00-0.2*10.02)
= 9.0000 mm

= (10.02*84.1375)/(1202*1.00+0.4*10.02)
= 0.6986 mm

Dl
299.9178
mm
149.9589
mm
25.0000
mm

= 1.000

= min( 1, Sn/S )
= min( 1, 1202.2 /1406.1 )
= 0.855

= min( 1, Sp/S )
= min( 1, 1406.1 /1406.1 )
= 1.000
458

Nozl:
34
3:56p Sep 13,2010

= min( fr2, fr4 )
= min( 0.9 , 1.0 )
= 0.855

MAWP
External
Mapnc
Area Required
Ar
13.496
5.519
NA
cm
Area in Shell
A1
1.500
3.958
NA
cm
Area in Nozzle Wall
A2
4.521
4.470
NA
cm
A3
0.000
0.000
NA
cm
A41+A42+A43
2.286
2.286
NA
cm
A5
13.076
13.076
NA
cm
Atot
21.383
23.790
NA
cm
Area in Welds
Area in Element
76.35
Degs.

Diameter
Thickness
200.7058
16.0000
mm
250.0000
6.3492
mm
213.0784
13.0000
mm
Area Required [A]:
459

Nozl:
34
3:56p Sep 13,2010
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)

= (149.9589*9.0000*1.0+2*11.2748*9.0000*1.0*(1-1.00))
= 13.496 cm

= 149.959 ( 1.00 * 10.0000 - 1.0 * 9.000 ) - 2 * 11.275
( 1.00 * 10.0000 - 1.0 * 9.0000 ) * ( 1 - 1.000 )
= 1.500 cm

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 25.00 ) * ( 11.27 - 0.70 ) * 0.8550 )
= 4.521 cm

= (Wo - Ar Lost)*Fr3+((Wi-can/0.707) - Ar Lost)*fr2 + Wp*fr4
= (0.9900 ) * 0.86 + (0.0000 ) * 0.86 + 144.0000 * 1.00
= 2.286 cm

= ( 254.8886 - 173.1636 ) * 16.0000 * 1.0000
= 13.076 cm
460

Nozl:
34
3:56p Sep 13,2010
Curve: B


-22
-100
-29
Curve: B


-22
-100
-29
Curve: D


-48
-104
Curve: D
461

Nozl:
34
3:56p Sep 13,2010
-48


-22
-100
-29
-100 C
-48 C
-48 C

-29
-48


Tmin
11.2748
mm
TminPad
13.0000
mm
462

Nozl:
34
3:56p Sep 13,2010

Required Thickness
Actual Thickness
Nozzle Weld
6.0000 = Min per Code 7.0700 = 0.7 * Wo mm
Pad Weld
6.5000 = 0.5*TminPad
8.4840 = 0.7 * Wp mm
Weld Load [W]:
= ( Ar - A1 )* Sv
= ( 13.4963 - 1.4996 ) * 1406
= 16869.03 kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 4.5213 + 13.0760 + 2.2864 - 0.0000 * 0.86 ) * 1406
= 27959.35 kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 173.1636 * 10.0000 * 0.49 * 1202
= 16024. kgf

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416 / 2.0 ) * 250.0000 * 12.0000 * 0.49 * 1406
463

Nozl:
34
3:56p Sep 13,2010
= 32469. kgf

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
=
(3.1416 / 2 ) * 173.1636 * 16.0000 * 0.74 * 1406
= 45285. kgf


10.015
kgf/cm
1.050
kgf/cm
Note : Checking Nozzle in the Latitudinal direction.
6.625
in.
464

Nozl:
34
3:56p Sep 13,2010
0.562
in.

= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)
= (10.02*0.900*2806.0000)/(2 *1406.14*1.00-0.2*10.02)
= 9.0000 mm

= (10.02*84.1375)/(1202*1.00+0.4*10.02)
= 0.6986 mm

Dl
291.4508
mm
145.7254
mm
25.0000
mm

MAWP
External
Mapnc
Area Required
Ar
13.115
5.363
NA
cm
Area in Shell
A1
1.457
3.846
NA
cm
Area in Nozzle Wall
A2
4.521
4.470
NA
cm
A3
0.000
0.000
NA
cm
A41+A42+A43
2.286
2.286
NA
cm
A5
13.076
13.076
NA
cm
Area in Welds
Area in Element
465

Nozl:
34
3:56p Sep 13,2010
Atot
21.341
23.679
NA
cm
90.00
Degs.

Diameter
Thickness
198.5890
16.0000
mm
250.0000
5.9348
mm
205.5846
13.0000
mm
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (145.7254*9.0000*1.0+2*11.2748*9.0000*1.0*(1-1.00))
= 13.115 cm

= 145.725 ( 1.00 * 10.0000 - 1.0 * 9.000 ) - 2 * 11.275
( 1.00 * 10.0000 - 1.0 * 9.0000 ) * ( 1 - 1.000 )
= 1.457 cm

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
466

Nozl:
34
3:56p Sep 13,2010
= ( 2 * 25.00 ) * ( 11.27 - 0.70 ) * 0.8550 )

= 4.521 cm

= (Wo - Ar Lost)*Fr3+((Wi-can/0.707) - Ar Lost)*fr2 + Wp*fr4
= (0.9900 ) * 0.86 + (0.0000 ) * 0.86 + 144.0000 * 1.00
= 2.286 cm

= ( 250.0000 - 168.2750 ) * 16.0000 * 1.0000
= 13.076 cm

tra = 3.8178 mm
tr16b = 5.3812 mm

= .875 * 14.2748 = 12.4904 mm --> OK

Tmin
11.2748
mm
TminPad
13.0000
mm
467

Nozl:
34
3:56p Sep 13,2010

Required Thickness
Actual Thickness
Nozzle Weld
6.0000 = Min per Code 7.0700 = 0.7 * Wo mm
Pad Weld
6.5000 = 0.5*TminPad
8.4840 = 0.7 * Wp mm
Weld Load [W]:
= ( Ar - A1 )* Sv
= ( 13.1153 - 1.4573 ) * 1406
= 16392.80 kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 4.5213 + 13.0760 + 2.2864 - 0.0000 * 0.86 ) * 1406
= 27959.35 kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 168.2750 * 10.0000 * 0.49 * 1202
= 15571. kgf

= (pi/2) * DP * WP * 0.49 * SEW
468

Nozl:
34
3:56p Sep 13,2010
= ( 3.1416 / 2.0 ) * 250.0000 * 12.0000 * 0.49 * 1406

= 32469. kgf

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
=
(3.1416 / 2 ) * 168.2750 * 16.0000 * 0.74 * 1406
= 44007. kgf


10.015
kgf/cm
1.050
kgf/cm

1,
Vbasis
ID
469

Nozl:
34
3:56p Sep 13,2010

Cylsph
Spherical
Cas
3.0000
mm
Vessel Diameter
Dv
5040.000
mm
Vessel Thickness
Tv
13.000
mm
215.00
Design Temperature
Vessel Material
SA-516 70
Smc
1406.14
kgf/cm
Vessel Hot
Smh
1406.14
kgf/cm
Type
Round
S.I. Allowable
Attachment Type
Holsol
Hollow
Nbasis
OD
Can
3.0000
mm
Nozzle Diameter
Dn
168.275
mm
Nozzle Thickness
Tn
14.275
mm
Nozzle Material
SA-106 B
SNmc
1202.25
kgf/cm
Nozzle Hot
SNmh
1202.25
kgf/cm
Tpad
16.000
mm
Diameter
Dpad
250.000
mm
Dp
10.015
S.I. Allowable
of Reinforcing Pad

kgf/cm
No

Radial Load
(SUS)
-1213.0
kgf
470

Nozl:
34
3:56p Sep 13,2010
Longitudinal Shear
(SUS)
(Vl)
V1
856.0
kgf
(SUS)
(Vc)
V2
-856.0
kgf
(SUS)
(Mc)
M1
-255.0
kgf-m.
Longitudinal Moment
(SUS)
(Ml)
M2
-255.0
kgf-m.
Torsional Moment
(SUS)
Mt
469.0
kgf-m.
No
WRC107 Version
Version
March
1979
No
No

Radial Load
-1213.0
kgf
(VC)
V2
-856.0
kgf
Longitudinal Shear
(VL)
V1
856.0
kgf
(MC)
M1
-255.0
kgf-m.
Longitudinal Moment
(ML)
M2
-255.0
kgf-m.
MT
469.0
kgf-m.
Torsional Moment
Dimensionless Parameters: U =
0.33 TAU =
6.96 RHO =
2.31

-----------------------------------------------------------Curves read for 1979
Figure
Value
Location
-----------------------------------------------------------N(x) * T / P
SP 3
0.09395
(A,B,C,D)
M(x)
SP 3
0.06836
(A,B,C,D)
/ P
471

Nozl:
34
3:56p Sep 13,2010
SM 3
0.25241
(A,B,C,D)
M(x)
SM 3
0.20600
(A,B,C,D)
SM 3
0.25241
(A,B,C,D)
M(x)
SM 3
0.20600
(A,B,C,D)
N(y) * T / P
SP 3
0.24713
(A,B,C,D)
M(y)
SP 3
0.08271
(A,B,C,D)
SM 3
0.11644
(A,B,C,D)
M(y)
SM 3
0.34256
(A,B,C,D)
SM 3
0.11644
(A,B,C,D)
M(y)
SM 3
0.34256
(A,B,C,D)
/ P
Kb = 1.00

-----------------------------------------------------------------------|
Type of
Stress Values at
(kgf/cm
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad.
Memb. P
16
16
16
16
16
16
16
16
Rad.
Bend. P
73
-73
73
-73
73
-73
73
-73
Rad.
Memb. MC |
37
37
-37
-37
Rad.
Bend. MC |
181
-181
-181
181
Rad.
Memb. ML |
37
37
-37
-37
Rad.
Bend. ML |
181
-181
-181
181
309.1 -201.2 -128.2
87.8
309.1 -201.2 -128.2
87.8
|
Tot. Rad.
Str.|
472

Nozl:
34
3:56p Sep 13,2010
-----------------------------------------------------------------------Tang. Memb. P
44
44
44
44
44
44
44
44
Tang. Bend. P
89
-89
89
-89
89
-89
89
-89
Tang. Memb. MC |
17
17
-17
-17
Tang. Bend. MC |
301
-301
-301
301
Tang. Memb. ML |
17
17
-17
-17
Tang. Bend. ML |
301
-301
-301
301
452.4 -329.5 -185.7
240.1
452.4 -329.5 -185.7
240.1
|
Tot. Tang. Str.|
-----------------------------------------------------------------------Shear VC |
-12
-12
12
12
Shear VL |
-12
-12
12
12
Shear MT |
40
40
40
40
40
40
40
40
28.1
28.1
53.0
53.0
28.1
28.1
53.0
53.0
|
Tot. Shear|
-----------------------------------------------------------------------Str. Int. | 457.76 335.43 217.22 256.76 457.76 335.43 217.22 256.76
------------------------------------------------------------------------
Unitless Prm: U =
0.79 TAU =
0.00 ( 10.59) RHO =
0.00 (

-----------------------------------------------------------Curves read for 1979
Figure
Value
Location
-----------------------------------------------------------N(x) * T / P
SR 2
0.08770
(A,B,C,D)
M(x)
SR 2
0.04778
(A,B,C,D)
SR 3
0.10220
(A,B,C,D)
M(x)
SR 3
0.11652
(A,B,C,D)
/ P
0.89)
473

Nozl:
34
3:56p Sep 13,2010
SR 3
0.10220
(A,B,C,D)
M(x)
SR 3
0.11652
(A,B,C,D)
N(y) * T / P
SR 2
0.02642
(A,B,C,D)
M(y)
SR 2
0.01483
(A,B,C,D)
SR 3
0.03071
(A,B,C,D)
M(y)
SR 3
0.03483
(A,B,C,D)
SR 3
0.03071
(A,B,C,D)
M(y)
SR 3
0.03483
(A,B,C,D)
/ P
Kb = 1.00

-----------------------------------------------------------------------|
Type of
Stress Values at
(kgf/cm
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad.
Memb. P
106
106
106
106
106
106
106
106
Rad.
Bend. P
347
-347
347
-347
347
-347
347
-347
Rad.
Memb. MC |
163
163
-163
-163
Rad.
Bend. MC |
1121
-1121
-1121
1121
Rad.
Memb. ML |
163
163
-163
-163
Rad.
Bend. ML |
1121
-1121
-1121
1121
1739
-1198
-830
715
1739
-1198
-830
715
|
Tot. Rad.
Str.|
-----------------------------------------------------------------------Tang. Memb. P
32
32
32
32
32
32
32
32
474

Nozl:
34
3:56p Sep 13,2010
Tang. Bend. P
107
-107
107
-107
107
-107
107
-107
Tang. Memb. MC |
49
49
-49
-49
Tang. Bend. MC |
335
-335
-335
335
Tang. Memb. ML |
49
49
-49
-49
Tang. Bend. ML |
335
-335
-335
335
524
-361
-244
210
524
-361
-244
210
|
Tot. Tang. Str.|
-----------------------------------------------------------------------Shear VC |
-21
-21
21
21
Shear VL |
-21
-21
21
21
Shear MT |
47
47
47
47
47
47
47
47
25
25
69
69
25
25
69
69
|
Tot. Shear|
-----------------------------------------------------------------------Str. Int. |
1739
1199
839
725
1739
1199
839
725
------------------------------------------------------------------------

-----------------------------------------------------------------------Type of
Stress Int.
Stress Values at
(kgf/cm
---------------|-------------------------------------------------------Location
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad.
Pm (SUS) |
485
485
485
485
485
485
485
485
Rad.
Pl (SUS) |
53
53
-20
-20
53
53
-20
-20
Rad.
255
-255
-107
107
255
-255
-107
107
(SUS) |
475

Nozl:
34
3:56p Sep 13,2010
-----------------------------------------------------------------------Long. Pm (SUS) |
485
485
485
485
485
485
485
485
Long. Pl (SUS) |
61
61
27
27
61
61
27
27
390
-390
-212
212
390
-390
-212
212
Long. Q
(SUS) |
-----------------------------------------------------------------------Shear Pm (SUS) |
Shear Pl (SUS) |
-12
-12
12
12
-12
-12
12
12
40
40
40
40
40
40
40
40
Shear Q
(SUS) |
-----------------------------------------------------------------------Pm (SUS)
486.0
486.0
486.0
486.0
486.0
486.0
486.0
486.0
-----------------------------------------------------------------------Pm+Pl (SUS)
556.7
556.7
516.3
516.3
556.7
556.7
516.3
516.3
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
943.7
290.6
389.3
742.7
943.7
290.6
389.3
742.7
------------------------------------------------------------------------
-----------------------------------------------------------------------Type of
Stress Int.
Max. S.I.
S.I. Allowable
kgf/cm
Result
---------------|-------------------------------------------------------Pm (SUS)
485.97
1406.14
Passed
Pm+Pl (SUS)
556.67
2109.21
Passed
Pm+Pl+Q (TOTAL)|
943.72
4218.42
Passed
------------------------------------------------------------------------

------------------------------------------------------------------------
476

Nozl:
34
3:56p Sep 13,2010
Type of
Stress Int.
Stress Values at
(kgf/cm
---------------|-------------------------------------------------------Location
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad.
Pm (SUS) |
1263
1263
1263
1263
1263
1263
1263
1263
Rad.
Pl (SUS) |
270
270
-57
-57
270
270
-57
-57
Rad.
1469
-1469
-773
773
1469
-1469
-773
773
(SUS) |
-----------------------------------------------------------------------Long. Pm (SUS) |
1263
1263
1263
1263
1263
1263
1263
1263
Long. Pl (SUS) |
81
81
-17
-17
81
81
-17
-17
443
-443
-227
227
443
-443
-227
227
Long. Q
(SUS) |
-----------------------------------------------------------------------Shear Pm (SUS) |
Shear Pl (SUS) |
-21
-21
21
21
-21
-21
21
21
47
47
47
47
47
47
47
47
Shear Q
(SUS) |
-----------------------------------------------------------------------Pm (SUS)
1263
1263
1263
1263
1263
1263
1263
1263
-----------------------------------------------------------------------Pm+Pl (SUS)
1536
1536
1255
1255
1536
1536
1255
1255
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
3003
902
1027
1988
3003
902
1027
1988
------------------------------------------------------------------------
-----------------------------------------------------------------------Type of
Stress Int.
|
|
Max. S.I.
S.I. Allowable
kgf/cm
Result
---------------|-------------------------------------------------------Pm (SUS)
1263.44
1406.14
Passed
477

Nozl:
34
3:56p Sep 13,2010
Pm+Pl (SUS)
1536.21
2109.21
Passed
Pm+Pl+Q (TOTAL)|
3003.30
4218.42
Passed
------------------------------------------------------------------------
478

FileName : 024-C-003-REV-5----------------------------------Nozzle Schedule :
Step:
53
3:56p Sep 13,2010
479
Nozzle Schedule:
Nominal Flange
Description
Size
in.
Sch/Type
Cls
Noz.
Wall
O/Dia
Thk
mm
in.
Re-Pad
Cut
ODia
Thick
Length
mm
mm
mm
-----------------------------------------------------------------------------7CNA
2.000
XXS
WNF
2.375 11.074
130.33
6CNA
2.000
XXS
WNF
2.375 11.074
130.33
7CNB
2.000
XXS
WNF
2.375 11.074
130.33
6CNB
2.000
XXS
WNF
2.375 11.074
130.33
2CND
2.000
XXS
WNF
2.375 11.074
130.33
2CNC
2.000
XXS
WNF
2.375 11.074
130.33
5CNB
2.000
XXS
WNF
2.375 11.074
130.33
2CNB
2.000
XXS
WNF
2.375 11.074
130.33
2CNA
2.000
XXS
WNF
2.375 11.074
130.32
5CNA
2.000
XXS
WNF
2.375 11.074
130.32
4CNB
2.000
XXS
WNF
2.375 11.074
130.32
3CNF
2.000
XXS
WNF
2.375 11.074
130.32
3CNG
2.000
XXS
WNF
2.375 11.074
130.32
3CNB
2.000
XXS
WNF
2.375 11.074
130.32
3CND
2.000
XXS
WNF
2.375 11.074
130.32
4CNA
2.000
XXS
WNF
2.375 11.074
111.32
3CNC
2.000
XXS
WNF
2.375 11.074
130.32
3CNA
2.000
XXS
WNF
2.375 11.074
130.32
1CNB
3.000
XXS
WNF
3.500 15.240
130.71
1CNA
3.000
XXS
WNF
3.500 15.240
130.71
NOZZLE 8N
4.000
120
WNF
4.500 11.125
200.00 18.000
124.17
NOZZLE 2N
6.000
120
WNF
6.625 14.275
225.00 16.000
129.53

Step:
53
3:56p Sep 13,2010
NOZZLE 7N
6.000
120
WNF
6.625 14.275
250.00 16.000
499.84
NOZZLE 6N
10.000
150
WNF
10.000 12.000
410.00 25.000
193.18
NOZZLE 3N
12.000
150
WNF
12.000 12.000
500.00 16.000
209.32
4NA
16.000
150
WNF
16.000 12.000
650.00 22.000
317.82
4NB
16.000
150
WNF
16.000 12.000
650.00 22.000
317.82
NOZZLE 1N
16.000
150
WNF
16.000 12.000
680.00 16.000
245.17
5M
24.000
150
WNF
24.000 12.000
900.00 20.000
184.58
NOZZLE 5N
24.000
150
WNF
24.000 14.000
920.00 25.000
198.58
4M
24.000
150
WNF
24.000 12.000
900.00 16.000
180.58
3M
24.000
150
WNF
24.000 12.000
900.00 16.000
180.58
2M
24.000
150
WNF
24.000 12.000
990.00 16.000
180.58
1M
24.000
150
WNF
24.000 12.000
900.00 16.000
180.58
Note on the Cut Length Calculation:

The Cut Length is the Outside Projection + Inside Projection + Drop +
In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
Please Note: In the case of Oblique Nozzles, the Outside Diameter must
be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
Nozzle Material and Weld Fillet Leg Size Details:

Shl Grve
Nozzle
Material
Weld
mm
Noz Shl/Pad Pad OD

Weld
mm
Weld
mm
Pad Grve Inside

Weld
mm
Weld
mm
-----------------------------------------------------------------------------7CNA
SA-106 B
5.537
9.525
6CNA
SA-106 B
5.537
9.525
480

Step:
53
3:56p Sep 13,2010
7CNB
SA-106 B
5.537
9.525
6CNB
SA-106 B
5.537
9.525
2CND
SA-106 B
5.537
9.525
2CNC
SA-106 B
5.537
9.525
5CNB
SA-106 B
5.537
9.525
2CNB
SA-106 B
5.537
9.525
2CNA
SA-106 B
0.000
10.000
5CNA
SA-106 B
0.000
10.000
4CNB
SA-106 B
0.000
10.000
3CNF
SA-106 B
0.000
10.000
3CNG
SA-106 B
0.000
10.000
3CNB
SA-106 B
0.000
10.000
3CND
SA-106 B
0.000
10.000
4CNA
SA-106 B
0.000
10.000
3CNC
SA-106 B
0.000
10.000
3CNA
SA-106 B
11.074
9.000
1CNB
SA-106 B
5.537
9.525
1CNA
SA-106 B
0.000
10.000
NOZZLE
SA-106 B
0.000
10.000
12.000
18.000
NOZZLE
SA-106 B
0.000
10.000
12.000
16.000
NOZZLE
SA-106 B
0.000
10.000
12.000
16.000
NOZZLE
SA-516 70
12.000
10.000
14.000
25.000
NOZZLE
SA-516 70
16.000
10.000
14.000
16.000
4NA
SA-516 70
0.000
10.000
12.000
22.000
4NB
SA-516 70
0.000
10.000
12.000
22.000
NOZZLE
SA-516 70
19.000
9.000
10.000
16.000
5M
SA-516 70
20.000
9.000
14.000
20.000
NOZZLE
SA-516 70
20.000
12.000
14.000
25.000
4M
SA-516 70
0.000
10.000
10.000
16.000
481

Step:
53
3:56p Sep 13,2010
3M
SA-516 70
0.000
10.000
10.000
16.000
2M
SA-516 70
0.000
10.000
10.000
16.000
1M
SA-516 70
16.000
9.000
10.000
16.000
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
Elevation/Distance
Nozzle
From Datum
cm
Layout
Projection
Angle
Outside
Inside
deg.
mm
mm
Installed In
Component
---------------------------------------------------------------------------7CNA
744.800
315.00
110.00
0.00
SHELL-1
6CNA
744.800
345.00
110.00
0.00
SHELL-1
7CNB
709.200
315.00
110.00
0.00
SHELL-1
6CNB
709.200
345.00
110.00
0.00
SHELL-1
2CND
706.700
30.00
110.00
0.00
SHELL-1
2CNC
860.700
30.00
110.00
0.00
SHELL-1
5CNB
974.100
160.00
110.00
0.00
SHELL-1
2CNB
858.200
0.00
110.00
0.00
SHELL-1
2CNA
1012.200
0.00
112.00
0.00
SHELL-2
5CNA
1009.700
160.00
112.00
0.00
SHELL-2
4CNB
1245.200
195.00
112.00
0.00
SHELL-2
3CNF
1558.300
30.00
114.00
0.00
SHELL-3
3CNG
1438.300
330.00
114.00
0.00
SHELL-3
3CNB
2481.700
0.00
114.00
0.00
SHELL-3
3CND
1709.300
200.00
114.00
0.00
SHELL-3
4CNA
2355.300
120.00
95.00
0.00
SHELL-3
3CNC
2189.300
340.00
114.00
0.00
SHELL-3
482

Step:
53
3:56p Sep 13,2010
3CNA
3233.700
20.00
114.00
0.00
SHELL-4
1CNB
749.200
330.00
110.00
0.00
SHELL-1
1CNA
999.200
65.00
112.00
0.00
SHELL-2
NOZZLE 8N
1018.200
115.00
105.00
0.00
SHELL-2
NOZZLE 2N
3484.200
205.00
111.00
0.00
SHELL-4
NOZZLE 7N
180.00
464.00
0.00
TOP D-END
NOZZLE 6N
0.00
171.00
0.00
BTM D-END
NOZZLE 3N
2379.000
90.00
185.00
0.00
SHELL-3
4NA
1380.500
250.00
287.00
0.00
SHELL-3
4NB
1380.500
290.00
287.00
0.00
SHELL-3
0.00
224.00
0.00
TOP D-END
774.200
270.00
131.00
0.00
SHELL-1
NOZZLE 5N
1084.700
90.00
147.00
0.00
SHELL-2
4M
1654.200
245.00
131.00
0.00
SHELL-3
3M
2344.200
245.00
131.00
0.00
SHELL-3
2M
2814.200
270.00
131.00
0.00
SHELL-4
1M
3443.200
243.00
131.00
0.00
SHELL-4
NOZZLE 1N
5M
483

FileName : 024-C-003-REV-5----------------------------------Nozzle Summary :
Step:
54
3:56p Sep 13,2010
Nozzle Calculation Summary
Description
MAWP
Ext
kgf/cm
MAPNC
UG45 [tr]
kgf/cm
Weld
Areas
Path
--------------------------------------------------------------------------NOZZLE 6N
15.75
OK
...
OK 11.11
OK
Passed
5M
...
...
OK 11.33
OK
NoCalc[*]
1CNB
...
...
OK
7.80
OK
NoCalc[*]
7CNA
...
...
OK
6.42
OK
NoCalc[*]
6CNA
...
...
OK
6.42
OK
NoCalc[*]
7CNB
...
...
OK
6.42
OK
NoCalc[*]
6CNB
...
...
OK
6.42
OK
NoCalc[*]
2CND
...
...
OK
6.42
OK
NoCalc[*]
2CNC
...
...
OK
6.42
OK
NoCalc[*]
5CNB
...
...
OK
6.42
OK
NoCalc[*]
2CNB
...
...
OK
6.42
OK
NoCalc[*]
NOZZLE 8N
...
...
OK
8.27
OK
NoCalc[*]
NOZZLE 5N
...
...
OK 11.33
OK
NoCalc[*]
1CNA
...
...
OK
7.80
OK
NoCalc[*]
2CNA
...
...
OK
6.42
OK
NoCalc[*]
5CNA
...
...
OK
6.42
OK
NoCalc[*]
4CNB
...
...
OK
6.42
OK
NoCalc[*]
4M
10.93
OK
...
OK 11.33
OK
Passed
3M
10.93
OK
...
OK 11.33
OK
Passed
NOZZLE 3N
11.01
OK
...
OK 11.33
OK
Passed
3CNF
11.01
...
...
OK
6.42
OK
NoCalc[*]
3CNG
11.01
...
...
OK
6.42
OK
NoCalc[*]
4NA
11.01
OK
...
OK 11.33
OK
Passed
484

Step:
54
3:56p Sep 13,2010
4NB
11.01
OK
...
OK 11.33
OK
Passed
3CNB
11.01
...
...
OK
6.42
OK
NoCalc[*]
3CND
11.01
...
...
OK
6.42
OK
NoCalc[*]
4CNA
11.01
...
...
OK
6.42
OK
NoCalc[*]
3CNC
11.01
...
...
OK
6.42
OK
NoCalc[*]
2M
11.01
OK
...
OK 11.33
OK
Passed
NOZZLE 2N
11.01
OK
...
OK
9.22
OK
Passed
1M
10.92
OK
...
OK 11.33
OK
Passed
3CNA
11.01
...
...
OK
6.42
OK
NoCalc[*]
NOZZLE 1N
10.02
OK
...
OK 11.33
OK
Passed
NOZZLE 7N
10.02
OK
...
OK
9.22
OK
Passed
NOZZLE 7N
10.02
OK
...
OK
9.22
OK
Passed
--------------------------------------------------------------------------Min. -
Nozzles
Min. Shell&Flgs
10.02 NOZZLE 7N
10.02
Computed Vessel M.A.W.P.
80
90
10.02
13.04
kgf/cm
[*] - This was a small opening and the areas were not computed or
the MAWP of this connection could not be computed because
the longitudinal bending stress was greater than the hoop stress.
Check the Spatial Relationship between the Nozzles
From Node
Nozzle Description
Y Coordinate,
Layout Angle,
Dia. Limit
0.000
0.000
472.000
30
NOZZLE 6N
40
5M
900.000
270.000
1183.200
40
1CNB
650.000
330.000
128.840
40
7CNA
606.000
315.000
94.325
485

Step:
54
3:56p Sep 13,2010
40
6CNA
606.000
345.000
94.325
40
7CNB
250.000
315.000
94.325
40
6CNB
250.000
345.000
94.325
40
2CND
225.000
30.000
94.325
40
2CNC
1765.000
30.000
94.325
40
5CNB
2899.000
160.000
94.325
40
2CNB
1740.000
0.000
94.325
50
NOZZLE 8N
3340.000
115.000
196.099
50
NOZZLE 5N
4005.000
90.000
1175.200
50
1CNA
3150.000
65.000
128.840
50
2CNA
3280.000
0.000
90.325
50
5CNA
3255.000
160.000
90.325
50
4CNB
5610.000
195.000
90.325
60
4M
9700.000
245.000
1183.200
60
3M
16599.998
245.000
1183.200
60
NOZZLE 3N
16948.000
90.000
573.600
60
3CNF
8740.999
30.000
88.352
60
3CNG
7541.000
330.000
88.352
60
4NA
6963.000
250.000
776.800
60
4NB
6963.000
290.000
776.800
60
3CNB
17974.998
0.000
88.352
60
3CND
10251.000
200.000
88.352
60
4CNA
16711.000
120.000
88.352
60
3CNC
15051.000
340.000
88.352
70
2M
21299.998
270.000
1183.200
70
NOZZLE 2N
27999.996
205.000
291.451
70
1M
27590.000
243.000
1183.200
70
3CNA
25494.998
20.000
88.352
80
NOZZLE 1N
0.000
0.000
776.800
486

Step:
54
3:56p Sep 13,2010
80
NOZZLE 7N
0.000
The nozzle spacing is computed by the following:

= Sqrt( ll + lc ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.

No interference violations have been detected !
180.000
291.451
487

FileName : 024-C-003-REV-5----------------------------------MDMT Summary :
Step:
55
3:56p Sep 13,2010
Minimum Design Metal Temperature Results Summary :
Required Minimum Design Metal Temperature
Curve
Description
Notes
-15 C
Basic
Reduced
UG-20(f)
Thickness
Gov
MDMT
MDMT
MDMT
ratio
Thk
E*
mm
---------------------------------------------------------------------------BTM D-END
[10]
-41
-48
-29
0.566
19.000
1.000
BTM D-END
[7]
-35
-48
-29
0.401
25.000
1.000
SHELL-1
[8]
-40
-48
-29
0.531
20.000
0.850
SHELL-2
[8]
-43
-48
-29
0.588
18.000
0.850
SHELL-3
[8]
-46
-48
-29
0.678
16.000
0.850
SHELL-4
[8]
-46
-48
-29
0.678
16.000
0.850
TOP D-END
[10]
-48
-48
-29
0.879
13.000
1.000
TOP D-END
[7]
-46
-48
-29
0.678
16.000
1.000
NOZZLE 6N
[1]
-41
-48
-29
0.577
19.000
1.000
Nozzle Flg
[5]
-29
-48
5M
[1]
-7
-29
20.000
1.000
Nozzle Flg
[5]
-29
-48
1CNB
[1]
-20
-98
13.335
1.000
Nozzle Flg
[5]
-29
-104
0.197
7CNA
[1]
-29
-104
0.038
9.690
1.000
Nozzle Flg
[5]
-29
-104
0.197
6CNA
[1]
-29
-104
0.038
9.690
1.000
Nozzle Flg
[5]
-29
-104
0.197
7CNB
[1]
-29
-104
0.038
9.690
1.000
Nozzle Flg
[5]
-29
-104
0.197
0.513
-29
0.603
0.510
-29
0.036
488

Step:
55
3:56p Sep 13,2010
6CNB
[1]
Nozzle Flg
[5]
2CND
[1]
Nozzle Flg
[5]
2CNC
[1]
Nozzle Flg
[5]
5CNB
[1]
Nozzle Flg
[5]
2CNB
[1]
Nozzle Flg
[5]
NOZZLE 8N
[1]
Nozzle Flg
[5]
NOZZLE 5N
[1]
Nozzle Flg
[5]
1CNA
[1]
Nozzle Flg
[5]
2CNA
[1]
Nozzle Flg
[5]
5CNA
[1]
Nozzle Flg
[5]
4CNB
[1]
Nozzle Flg
[5]
4M
[1]
Nozzle Flg
[5]
3M
[1]
Nozzle Flg
[5]
NOZZLE 3N
[1]
Nozzle Flg
[5]
3CNF
[1]
-29
-104
0.038
-29
-104
0.197
-29
-104
0.038
-29
-104
0.197
-29
-104
0.038
-29
-104
0.197
-29
-104
0.038
-29
-104
0.197
-29
-104
0.038
-29
-104
0.197
-43
-48
-29
-48
-11
-29
-29
-48
-20
-98
-29
-104
0.193
-29
-104
0.037
-29
-104
0.193
-29
-104
0.037
-29
-104
0.193
-29
-104
0.037
-29
-104
0.193
-46
-48
-29
-48
-46
-48
-29
-48
-46
-48
-29
-48
0.500
-29
-104
0.037
-29
0.669
9.690
1.000
9.690
1.000
9.690
1.000
9.690
1.000
9.690
1.000
18.000
1.000
18.000
1.000
13.335
1.000
9.690
1.000
9.690
1.000
9.690
1.000
16.000
1.000
16.000
1.000
16.000
1.000
9.690
1.000
0.500
-29
0.669
0.500
-29
-29
0.036
0.772
0.500
-29
0.772
0.500
-29
0.772
489

Step:
55
3:56p Sep 13,2010
Nozzle Flg
[5]
3CNG
[1]
Nozzle Flg
[5]
4NA
[1]
Nozzle Flg
[5]
4NB
[1]
Nozzle Flg
[5]
3CNB
[1]
Nozzle Flg
[5]
3CND
[1]
Nozzle Flg
[5]
4CNA
[1]
Nozzle Flg
[5]
3CNC
[1]
Nozzle Flg
[5]
2M
[1]
Nozzle Flg
[5]
NOZZLE 2N
[1]
Nozzle Flg
[5]
1M
[1]
Nozzle Flg
[5]
3CNA
[1]
Nozzle Flg
[5]
NOZZLE 1N
[1]
Nozzle Flg
[5]
NOZZLE 7N
[1]
Nozzle Flg
[5]
-29
-104
0.193
-29
-104
0.037
-29
-104
0.193
-46
-48
-29
-48
-46
-48
-29
-48
0.500
-29
-104
0.037
-29
-104
0.193
-29
-104
0.037
-29
-104
0.193
-29
-104
0.037
-29
-104
0.193
-29
-104
0.037
-29
-104
0.193
-46
-48
-29
-48
-14
-29
-29
-48
-14
-29
-29
-48
0.500
-29
-104
0.037
-29
-104
0.193
-48
-48
-29
-48
-48
-48
-29
-48
-29
0.772
9.690
1.000
16.000
1.000
16.000
1.000
9.690
1.000
9.690
1.000
9.690
1.000
9.690
1.000
16.000
1.000
16.000
1.000
16.000
1.000
9.690
1.000
13.000
1.000
13.000
1.000
0.500
-29
-29
0.772
0.772
0.500
-29
0.772
0.500
-29
-29
0.772
0.900
0.500
-29
0.900
0.500
----------------------------------------------------------------------------
490

Step:
55
3:56p Sep 13,2010
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 5] - ANSI Flange MDMT Calcs. The thickness ratio is the pressure ratio.
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.
491

FileName : 024-C-003-REV-5----------------------------------Vessel Design Summary :
Step:
56
3:56p Sep 13,2010
Design Code: ASME Code Section VIII Division 1, 2007 A-08
Diameter Spec : 2800.000 mm ID

Vessel Design Length, Tangent to Tangent
2825.00
cm
714.20
cm
Distance of Base above Grade
30.00
cm
Specified Datum Line Distance
0.00
cm
Distance of Bottom Tangent above Grade
Skirt Material Specification
SA-516 70
Shell Material Specification
SA-516 70 [Normalized]
Stiffening Ring Material Specification
SA-516 70
Nozzle Material Specification
SA-106 B
Nozzle Material Specification
Re-Pad Material Specification
Internal Design Temperature

Internal Design Pressure
External Design Temperature

External Design Pressure
Maximum Allowable Working Pressure

External Max. Allowable Working Pressure
Hydrostatic Test Pressure
215
8.80
175
C
kgf/cm
1.05
kgf/cm
10.02
kgf/cm
1.94
kgf/cm
13.02
kgf/cm
Required Minimum Design Metal Temperature
-15
Warmest Computed Minimum Design Metal Temperature
-29
492

Step:
56
3:56p Sep 13,2010
Wind Design Code
IS-875
Earthquake Design Code
IS-1893 RSM
Element Pressures and MAWP: kgf/cm
Element Desc
Internal
External
M.A.W.P
Corr. All.
BTM D-END
9.066
1.050
15.752
3.0000
SHELL-1
9.013
1.050
14.164
3.0000
SHELL-2
8.803
1.050
12.694
3.0000
SHELL-3
8.800
1.050
11.014
3.0000
SHELL-4
8.800
1.050
11.014
3.0000
TOP D-END
8.800
1.050
10.015
3.0000
Liquid Level: 380.00 cm
Dens.: 699.686 kgm/m
Sp. Gr.: 0.700
Stiffener Ring Specifications:

Elevation
Selected Type
User Description
899.70
ISST100
RING-1
1204.20
ISST100
RING-2
1519.20
ISST100
RING-3
1809.20
ISST100
RING-4
2134.20
ISST100
RING-5
2415.20
ISST100
RING-6
2664.20
ISST100
RING-7
2954.20
ISST100
RING-8
3264.20
ISST100
RING-9
Element
Type
cm
"To" Elev
cm
Length
cm
Element Thk
mm
R e q d
Int.
T h k
Ext.
Joint Eff
Long
Circ
493

Step:
56
3:56p Sep 13,2010
Skirt
594.4
594.4
16.0
No Cal
-------
0.70
0.70
Skirt
684.2
89.8
16.0
No Cal
-------
0.55
0.55
Ellipse
689.2
5.0
25.0
12.1
-------
1.00
0.85
Cylinder
989.2
300.0
20.0
13.6
-------
0.85
0.85
Cylinder
1289.2
300.0
18.0
13.4
-------
0.85
0.85
Cylinder
2489.2
1200.0
16.0
13.4
-------
0.85
0.85
Cylinder
3504.2
1015.0
16.0
13.4
-------
0.85
0.85
Ellipse
3509.2
5.0
16.0
11.8
-------
1.00
0.85
Element thicknesses are shown as Nominal if specified, otherwise are Minimum
From| To |
External |
External
Actual T. | Required T.|Des. Press. |
M.A.W.P.
kgf/cm
10|
20|
0.00000 |
No Calc |
0.00000 |
No Calc |
20|
30|
0.00000 |
No Calc |
0.00000 |
No Calc |
30|
40|
19.0000 |
10.3922 |
1.05000 |
4.75900 |
40|Ring|
20.0000 |
11.5208 |
1.05000 |
5.94975 |
50|
20.0000 |
12.4103 |
1.05000 |
4.64569 |
50|Ring|
18.0000 |
12.4024 |
1.05000 |
3.39767 |
60|
18.0000 |
12.5332 |
1.05000 |
3.28098 |
60|Ring|
16.0000 |
12.5252 |
1.05000 |
2.29422 |
Ring|Ring|
16.0000 |
12.2093 |
1.05000 |
2.49807 |
Ring|Ring|
16.0000 |
12.6473 |
1.05000 |
2.22170 |
Ring|Ring|
16.0000 |
12.0915 |
1.05000 |
2.58061 |
Ring|
70|
16.0000 |
11.6531 |
1.05000 |
2.92417 |
70|Ring|
16.0000 |
11.6531 |
1.05000 |
2.92417 |
Ring|
mm
External
Ring|
mm
External |
kgf/cm
494

Step:
56
3:56p Sep 13,2010
Ring|Ring|
16.0000 |
12.2093 |
1.05000 |
2.49807 |
Ring|Ring|
16.0000 |
12.4633 |
1.05000 |
2.33228 |
Ring|
80|
16.0000 |
11.9218 |
1.05000 |
2.70648 |
80|
90|
13.0000 |
10.3609 |
1.05000 |
1.93801 |
| Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |
From| To | Bet. Stiff.| Bet. Stiff.|

|
10|
20|
No Calc |
No Calc |
No Calc |
No Calc |
20|
30|
No Calc |
No Calc |
No Calc |
No Calc |
30|
40|
No Calc |
No Calc |
No Calc |
No Calc |
40|Ring|
238.833 |
1313.31 |
No Calc |
No Calc |
50|
304.500 |
1313.27 |
449.449 |
2164.05 |
50|Ring|
304.500 |
964.518 |
No Calc |
No Calc |
60|
315.000 |
964.521 |
509.900 |
1883.64 |
60|Ring|
315.000 |
677.995 |
No Calc |
No Calc |
Ring|Ring|
290.000 |
677.988 |
492.951 |
1695.84 |
Ring|Ring|
325.000 |
677.997 |
503.732 |
1695.84 |
Ring|Ring|
281.000 |
677.986 |
493.716 |
1695.84 |
Ring|
70|
249.000 |
677.975 |
432.836 |
1695.84 |
70|Ring|
249.000 |
677.975 |
No Calc |
No Calc |
Ring|Ring|
290.000 |
677.988 |
439.680 |
1695.84 |
Ring|Ring|
310.000 |
677.994 |
489.124 |
1695.84 |
Ring|
80|
268.333 |
677.982 |
472.544 |
1695.84 |
80|
90|
No Calc |
No Calc |
No Calc |
No Calc |
Ring|
cm
cm**4
Available |
Ring|
cm
Required |
cm**4
495

Step:
56
3:56p Sep 13,2010
From| To |
Support|
cm
Wind Shear|
kgf
Shear |
kgf
Wind | Earthquake |
Bending |
kgf-m.
Bending |
10|
20|
297.200 |
58040.7 |
59320.7 |
1.097E+06 |
900943. |
20|
30|
639.300 |
49635.2 |
46235.7 |
777109. |
587229. |
30|
40|
686.700 |
48036.0 |
44762.1 |
733255. |
546371. |
40|
50|
839.200 |
47981.9 |
42419.6 |
730854. |
544191. |
50|
60|
1139.20 |
42618.9 |
32157.8 |
594953. |
432325. |
60|
70|
1889.20 |
38567.1 |
29104.8 |
473174. |
340431. |
70|
80|
2996.70 |
20066.7 |
14183.2 |
121370. |
80702.6 |
80|
90|
3506.70 |
3602.26 |
1608.75 |
1249.85 |
558.178 |
Abs Max of the all of the Stress Ratio's : 0.8336
Basering Data : Continuous Top Ring W/Gussets

56.0000
mm
3487.0000
mm
4046.9998
mm
72.0000
mm
3967.0000
mm
Inside

Number of Bolts
28
20.0000
mm
Average Width of Gusset Plates
145.0000
mm
Height of Gussets
345.0000
mm
Distance between Gussets
145.0000
mm
45.0000
mm
Thickness of Top Plate or Ring
kgf-m.
496

Step:
56
3:56p Sep 13,2010
Circumferential Width of the Top Plate
174.5000
mm
Radial Width of the Top Plate
210.0000
mm
Wind Moment on Support
1097122.
Total Wind Shear on Support
58041.
Earthquake Moment on Support
900943.
Total Earthquake Shear on Support
59321.
kgf-m.
kgf
kgf-m.
kgf
Note: Wind and Earthquake moments include the effects of user defined
forces and moments if any exist in the job and were specified
to act (compute loads and stresses) during these cases. Also
included are moment effects due to eccentric weights if any are
present in the input.
Weights:
Fabricated - Bare
W/O Removable Internals
57877.1
kgm
237493.5
kgm
Shop Test
- Fabricated + Water ( Full )
Shipping
- Fab. + Rem. Intls.+ Shipping App.
73017.3
kgm
Erected
- Fab. + Rem. Intls.+ Insul. (etc)
92388.9
kgm
Empty
- Fab. + Intls. + Details + Wghts.
92388.9
kgm
Operating
- Empty + Operating Liquid (No CA)
114651.7
kgm
265865.1
kgm
Field Test - Empty Weight + Water (Full)
497
Table of Contents
Cover Sheet.............................................................................................................................................................2
Title Page................................................................................................................................................................4
WRC297 Analysis
: NOZZLE 8N..................................................................................................................7
WRC297 Analysis
: NOZZLE 4NA..............................................................................................................19
WRC297 Analysis
: NOZZLE 4NB..............................................................................................................31
WRC297 Analysis
: NOZZLE 5N................................................................................................................43
WRC297 Analysis
: NOZZLE 3N................................................................................................................55
WRC297 Analysis
: NOZZLE 2N................................................................................................................67
Vessel Results
Summary.....................................................................................................................79
Cover Page
DESIGN CALCULATION
ASME Code Version
: 2007 A-08
Analysis Performed by : LLOYDS STEEL INDUSTRIES LTD.
Job File
: D:\KEW PROJECT\1164(IOCL)\DEBUTANIZER(024-C-003)\REV-5\W
Cover Page
Date of Analysis
: Aug 12,2010
PV Elite 2009, June 2009
Title Page
Title Page
Note: PVElite performs all calculations internally in U.S. Customary Units
Title Page
to remain compliant with the ASME Code and any built in assumptions in
the ASME Code formulae. The U.S. Customary material database is used for
consistency. Finalized results are converted to the user set of selected
units using conversion constants with adequate significant digits.

FileName : 024-C-003-WRC-REV-05-----------------------------WRC297 Analysis : NOZZLE 8N
Item:
1
1:53p Aug 12,2010
1,
Diameter Basis for Cylindrical Shell
Vbasis
Corrosion Allowance for Shell
ID
Cas
3.0000
mm
Shell
Diameter
Dv
2800.000
mm
Shell
Thickness
Tv
18.0000
mm
Scfn
1.000
Shell Stress Concentration Factor
Nbasis
OD
Can
3.0000
mm
Nozzle Diameter
Dn
114.300
mm
Nozzle Thickness
Tn
11.1252
mm
Nozzle Stress Concentration Factor
Scfv
1.000
Diameter of Reinforcing Pad
Dpad
200.000
mm
Tpad
18.0000
mm

Dp
8.80
-805.00
kgf
Vc
-571.00
kgf
Longitudinal Shear
Vl
571.00
kgf
Torsional Moment
Mt
214.00
kgf-m.
Mc
-112.00
kgf-m.
Longitudinal Moment
Ml
-112.00
kgf-m.
Radial Load
Include Axial Pressure Thrust
No
No
Warning - The ratio, Dn/Tn (10.274) is < 20
kgf/cm

Item:
1
1:53p Aug 12,2010
check the limitations of WRC bulletin 297.
Stress Computations at the Edge of the Nozzle

---------------------------------------------
WRC 297 Curve Access Parameters:
Vessel Mean Diameter
(D) =
2839.000 mm
Nozzle Outside Diameter
(d) =
114.300 mm
Vessel Thickness used
(T) =
33.000 mm
Nozzle Thickness used
(t) =
8.125 mm
T / t
4.061
d / t
14.067
Lambda = [(d/D)* (D/T)1/2] =
Nr/P
0.174
Mr/P
0.141
M0/P
0.218
N0/P
0.263
MrD/Mc
0.147
NrDL/Mc =
0.156
M0d/Mc
0.263
N0DL/Mc =
-0.125
MrD/Ml
0.144
NrDL/Ml =
0.156
M0D/Ml
0.253
N0DL/Ml =
-0.067
0.373
VESSEL Stresses
LONGITUDINAL PLANE
Au
Al
Bu
Bl
(Stresses Normal to
Top
Top
Bottom
Bottom

Item:
1
1:53p Aug 12,2010
longitudinal plane)
Outside
Inside
Outside
-----------(kgf/cm
Inside
)------------
Outplane Membrane (P )
19
19
19
19
Outplane Bending
(P )
96
-96
96
-96
Outplane Membrane (Mc)
Outplane Bending
(Mc)
Outplane Membrane (ML)
-5
-5
(ML)
136
-136
-136
136
Normal Pressure Stress
369
378
369
378
Outplane Bending
----------------------- -------- -------- -------- -------Outplane Stress Summary
616
158
355
443
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
VESSEL Stresses
LONGITUDINAL PLANE
(Stresses parallel to
longitudinal plane)
-----------(kgf/cm
)------------
Inplane Membrane (P )
12
12
12
12
Inplane Bending
(P )
62
-62
62
-62
Inplane Membrane (Mc)
Inplane Bending
(Mc)
Inplane Membrane (ML)
13
13
-13
-13
Inplane Bending
77
-77
-77
77
184
184
184
184
(ML)
Inplane Pressure Stress
----------------------- -------- -------- -------- -------Inplane Stress Summary
352
71
168
199
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
VESSEL Stresses
LONGITUDINAL PLANE
(Shear stress normal to
longitudinal plane)

Item:
1
1:53p Aug 12,2010
-----------(kgf/cm
)------------
Outplane
Shear
(Vc)
-9
-9
Outplane
Shear
(Vl)
Outplane
Shear
(Mt)
31
31
31
31
----------------------- -------- -------- -------- -------Shear Stress Summary
21
21
41
41
LONGITUDINAL PLANE
Au
Al
Bu
Bl
(Stress Intensities
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
VESSEL Stresses
-----------(kgf/cm
Two * Max Shear Stress
)------------
618
163
363
450
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
CIRCUMFERENTIAL PLANE
(Stresses Normal to
circumferential plane)
-----------(kgf/cm
)------------
19
19
19
19
Outplane Bending
(P )
96
-96
96
-96
-11
-11
11
11
Outplane Bending
(Mc)
141
-141
-141
141
Outplane Bending
(ML)
184
184
184
184
431
-45
170
260
Cu
Cl
Du
Dl
VESSEL Stresses
10

Item:
1
1:53p Aug 12,2010
Left
Left
Right
Right
Outside
Inside
Outside
Inside
-----------(kgf/cm
)------------
12
12
12
12
Inplane Bending
(P )
62
-62
62
-62
13
13
-13
-13
Inplane Bending
(Mc)
79
-79
-79
79
Inplane Bending
369
378
369
378
(ML)
538
263
351
394
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
-----------(kgf/cm
)------------
Outplane
Shear
(Vc)
Outplane
Shear
(Vl)
-9
-9
Torsional Shear
(Mt)
31
31
31
31
21
21
41
41
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
(Stress Intensities
-----------(kgf/cm
542
312
)-----------360
405
11

Item:
1
1:53p Aug 12,2010
NOZZLE Stresses
LONGITUDINAL PLANE
(Stresses in the
hoop direction)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
-----------(kgf/cm
Hoop Membrane (P )
)------------
19
19
19
19
(P )
Hoop Membrane (Mc)
Hoop Bending
(Mc)
Hoop Membrane (ML)
-5
-5
58
69
58
69
Hoop Bending
Hoop Bending
(ML)
Hoop Pressure Stress
----------------------- -------- -------- -------- -------Hoop Stress Summary
72
82
84
94
LONGITUDINAL PLANE
Au
Al
Bu
Bl
(Stresses Normal to
Top
Top
Bottom
Bottom
pipe cross-section)
Outside
Inside
Outside
Inside
NOZZLE Stresses
-----------(kgf/cm
Axial Membrane (P )
)------------
29
29
29
29
(P )
394
-394
394
-394
Axial Membrane (Mc)
Axial Bending
(Mc)
Axial Membrane (ML)
166
166
-166
-166
Axial Bending
588
-588
-588
588
29
29
29
29
Axial Bending
(ML)
Axial Pressure Stress
----------------------- -------- -------- -------- -------Axial Stress Summary
NOZZLE Stresses
1207
-756
-301
86
12

Item:
1
1:53p Aug 12,2010
LONGITUDINAL PLANE
(Shear stress)
Au
Al
Bu
Bl
Outside
Inside
Outside
Inside
-----------(kgf/cm
)------------
Shear due to (Vc)
-39
-39
39
39
Shear due to (Vl)
128
128
128
128
Shear due to Torsion
89
89
167
167
Au
Al
Bu
Bl
Outside
Inside
Outside
Inside
NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities
-----------(kgf/cm
)------------
1214
858
510
334
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
NOZZLE Stresses
(Stresses in the
hoop direction)
-----------(kgf/cm
Hoop Membrane (P )
)------------
19
19
19
19
(P )
Hoop Membrane (Mc)
-11
-11
11
11
(Mc)
Hoop Membrane (ML)
Hoop Bending
58
69
58
69
Hoop Bending
Hoop Bending
(ML)
NOZZLE Stresses
66
77
89
100
13

Item:
1
1:53p Aug 12,2010
Cu
Cl
Du
Dl
(Stresses Normal to
Left
Left
Right
Right
pipe cross-section)
Outside
Inside
Outside
Inside
-----------(kgf/cm
Axial Membrane (P )
)------------
29
29
29
29
(P )
394
-394
394
-394
Axial Membrane (Mc)
166
166
-166
-166
Axial Bending
(Mc)
614
-614
-614
614
Axial Membrane (ML)
Axial Bending
29
29
29
29
Axial Bending
(ML)
1234
-783
-328
113
Cu
Cl
Du
Dl
Outside
Inside
Outside
Inside
NOZZLE Stresses
(Shear stress)
-----------(kgf/cm
)------------
Shear due to (Vc)
Shear due to (Vl)
-39
-39
39
39
128
128
128
128
89
89
167
167
Cu
Cl
Du
Dl
Outside
Inside
Outside
Inside
NOZZLE Stresses
(Stress Intensities
-----------(kgf/cm
1241
879
)-----------535
335
14

Item:
1
1:53p Aug 12,2010
Stress Computations at the Edge of the Reinforcing Pad

------------------------------------------------------
(D) =
2821.000 mm
(d) =
200.000 mm
(T) =
15.000 mm
(t) =
50.975 mm
T / t
0.294
d / t
10.000
Lambda = [(d/D)* (D/T)1/2] =
Nr/P
0.107
Mr/P
0.231
M0/P
0.067
N0/P
0.123
MrD/Mc
0.311
NrDL/Mc =
0.075
M0d/Mc
0.096
N0DL/Mc =
0.042
MrD/Ml
0.199
NrDL/Ml =
0.092
M0D/Ml
0.063
N0DL/Ml =
0.109
0.972
VESSEL Stresses
LONGITUDINAL PLANE
Au
Al
Bu
Bl
(Stresses Normal to
Top
Top
Bottom
Bottom
longitudinal plane)
Outside
Inside
Outside
Inside
-----------(kgf/cm
)------------
15

Item:
1
1:53p Aug 12,2010
44
44
44
44
(P )
143
-143
143
-143
Outplane Bending
(Mc)
27
27
-27
-27
Outplane Bending
(ML)
93
-93
-93
93
818
827
818
827
Outplane Bending
1127
661
886
794
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
-----------(kgf/cm
)------------
38
38
38
38
(P )
494
-494
494
-494
Inplane Bending
(Mc)
22
22
-22
-22
296
-296
-296
296
409
409
409
409
Inplane Bending
Inplane Bending
(ML)
1262
-320
623
226
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
-----------(kgf/cm
Outplane
Shear
(Vc)
-12
-12
)-----------12
12
16

Item:
1
1:53p Aug 12,2010
Outplane
Shear
(Vl)
Outplane
Shear
(Mt)
22
22
22
22
10
10
34
34
LONGITUDINAL PLANE
Au
Al
Bu
Bl
(Stress Intensities
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
VESSEL Stresses
-----------(kgf/cm
)------------
1262
982
890
796
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
(Stresses Normal to
-----------(kgf/cm
)------------
44
44
44
44
(P )
143
-143
143
-143
10
10
-10
-10
(Mc)
142
-142
-142
142
Outplane Bending
(ML)
409
409
409
409
Outplane Bending
Outplane Bending
750
177
444
441
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
17

Item:
1
1:53p Aug 12,2010
-----------(kgf/cm
)------------
38
38
38
38
(P )
494
-494
494
-494
18
18
-18
-18
(Mc)
464
-464
-464
464
Inplane Bending
818
827
818
827
Inplane Bending
Inplane Bending
(ML)
1834
-74
869
816
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
-----------(kgf/cm
)------------
Outplane
Shear
(Vc)
Outplane
Shear
(Vl)
-12
-12
12
12
Torsional Shear
(Mt)
22
22
22
22
10
10
34
34
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
(Stress Intensities
-----------(kgf/cm
1834
252
PV Elite 2009 1993-2009 by COADE Engineering Software
)-----------871
819
18

FileName : 024-C-003-WRC-REV-05-----------------------------WRC297 Analysis : NOZZLE 4NA
Item:
2
1:53p Aug 12,2010
2,
Description: NOZZLE 4NA
Vbasis
ID
Cas
3.0000
mm
Shell
Diameter
Dv
2800.000
mm
Shell
Thickness
Tv
16.0000
mm
Scfn
1.000
Nbasis
OD
Can
3.0000
mm
Nozzle Diameter
Dn
406.400
mm
Nozzle Thickness
Tn
12.0000
mm
Scfv
1.000
Dpad
650.000
mm
Tpad
22.0000
mm

Dp
8.80
-3231.00
kgf
Vc
-2283.00
kgf
Longitudinal Shear
Vl
2283.00
kgf
Torsional Moment
Mt
3354.00
kgf-m.
Mc
-1825.00
kgf-m.
Longitudinal Moment
Ml
-1825.00
kgf-m.
Radial Load
No
No
kgf/cm
19

Item:
2
1:53p Aug 12,2010

---------------------------------------------
(D) =
2841.000 mm
(d) =
406.400 mm
(T) =
35.000 mm
(t) =
9.000 mm
T / t
3.889
d / t
45.156
Lambda = [(d/D)* (D/T)1/2] =
Nr/P
0.054
Mr/P
0.069
M0/P
0.085
N0/P
0.254
MrD/Mc
0.129
NrDL/Mc =
0.092
M0d/Mc
0.207
N0DL/Mc =
0.255
MrD/Ml
0.097
NrDL/Ml =
0.074
M0D/Ml
0.137
N0DL/Ml =
0.445
1.289
VESSEL Stresses
LONGITUDINAL PLANE
Au
Al
Bu
Bl
(Stresses Normal to
Top
Top
Bottom
Bottom
longitudinal plane)
Outside
Inside
Outside
Inside
-----------(kgf/cm
)------------
20

Item:
2
1:53p Aug 12,2010
66
66
66
66
(P )
134
-134
134
-134
Outplane Bending
(Mc)
163
163
-163
-163
Outplane Bending
(ML)
300
-300
-300
300
348
357
348
357
Outplane Bending
1013
151
85
427
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
-----------(kgf/cm
)------------
14
14
14
14
(P )
108
-108
108
-108
Inplane Bending
(Mc)
26
26
-26
-26
213
-213
-213
213
174
174
174
174
Inplane Bending
Inplane Bending
(ML)
537
-106
56
266
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
-----------(kgf/cm
Outplane
Shear
(Vc)
-10
-10
)-----------10
10
21

Item:
2
1:53p Aug 12,2010
Outplane
Shear
(Vl)
Outplane
Shear
(Mt)
36
36
36
36
26
26
47
47
LONGITUDINAL PLANE
Au
Al
Bu
Bl
(Stress Intensities
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
VESSEL Stresses
-----------(kgf/cm
)------------
1015
264
120
439
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
(Stresses Normal to
-----------(kgf/cm
)------------
66
66
66
66
(P )
134
-134
134
-134
93
93
-93
-93
(Mc)
455
-455
-455
455
Outplane Bending
(ML)
174
174
174
174
Outplane Bending
Outplane Bending
924
-255
-173
468
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
22

Item:
2
1:53p Aug 12,2010
-----------(kgf/cm
)------------
14
14
14
14
(P )
108
-108
108
-108
33
33
-33
-33
(Mc)
283
-283
-283
283
Inplane Bending
348
357
348
357
Inplane Bending
Inplane Bending
(ML)
788
12
153
512
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
-----------(kgf/cm
)------------
Outplane
Shear
(Vc)
Outplane
Shear
(Vl)
-10
-10
10
10
Torsional Shear
(Mt)
36
36
36
36
26
26
47
47
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
(Stress Intensities
-----------(kgf/cm
)------------
929
273
340
542
Au
Al
Bu
Bl
NOZZLE Stresses
LONGITUDINAL PLANE
23

Item:
2
1:53p Aug 12,2010
(Stresses in the
hoop direction)
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
-----------(kgf/cm
Hoop Membrane (P )
)------------
66
66
66
66
(P )
Hoop Membrane (Mc)
Hoop Bending
(Mc)
Hoop Membrane (ML)
163
163
-163
-163
222
233
222
233
Hoop Bending
Hoop Bending
(ML)
452
463
126
136
LONGITUDINAL PLANE
Au
Al
Bu
Bl
(Stresses Normal to
Top
Top
Bottom
Bottom
pipe cross-section)
Outside
Inside
Outside
Inside
NOZZLE Stresses
-----------(kgf/cm
Axial Membrane (P )
)------------
28
28
28
28
(P )
997
-997
997
-997
Axial Membrane (Mc)
Axial Bending
(Mc)
Axial Membrane (ML)
167
167
-167
-167
2002
-2002
-2002
2002
111
111
111
111
Axial Bending
Axial Bending
(ML)
3307
-2693
-1032
978
Au
Al
Bu
Bl
Outside
Inside
Outside
Inside
NOZZLE Stresses
LONGITUDINAL PLANE
(Shear stress)
24

Item:
2
1:53p Aug 12,2010
-----------(kgf/cm
)------------
Shear due to (Vc)
-39
-39
39
39
Shear due to (Vl)
143
143
143
143
103
103
183
183
Au
Al
Bu
Bl
Outside
Inside
Outside
Inside
NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities
-----------(kgf/cm
)------------
3310
3163
1215
1016
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
NOZZLE Stresses
(Stresses in the
hoop direction)
-----------(kgf/cm
Hoop Membrane (P )
)------------
66
66
66
66
(P )
Hoop Membrane (Mc)
93
93
-93
-93
(Mc)
Hoop Membrane (ML)
Hoop Bending
222
233
222
233
Hoop Bending
Hoop Bending
(ML)
383
393
195
206
Cu
Cl
Du
Dl
Left
Left
Right
Right
NOZZLE Stresses
(Stresses Normal to
25

Item:
2
1:53p Aug 12,2010
pipe cross-section)
Outside
Inside
Outside
-----------(kgf/cm
Axial Membrane (P )
Inside
)------------
28
28
28
28
(P )
997
-997
997
-997
Axial Membrane (Mc)
167
167
-167
-167
(Mc)
2764
-2764
-2764
2764
Axial Membrane (ML)
Axial Bending
111
111
111
111
Axial Bending
Axial Bending
(ML)
4068
-3454
-1793
1739
Cu
Cl
Du
Dl
Outside
Inside
Outside
Inside
NOZZLE Stresses
(Shear stress)
-----------(kgf/cm
)------------
Shear due to (Vc)
Shear due to (Vl)
-39
-39
39
39
143
143
143
143
103
103
183
183
Cu
Cl
Du
Dl
Outside
Inside
Outside
Inside
NOZZLE Stresses
(Stress Intensities
-----------(kgf/cm
4071
3853
)-----------2023

------------------------------------------------------
1761
26

Item:
2
1:53p Aug 12,2010
(D) =
2819.000 mm
(d) =
650.000 mm
(T) =
13.000 mm
(t) =
130.800 mm
T / t
0.099
d / t
10.000
Lambda = [(d/D)* (D/T)1/2] =
Nr/P
0.058
Mr/P
0.097
M0/P
0.028
N0/P
0.038
MrD/Mc
0.262
NrDL/Mc =
0.108
M0d/Mc
0.078
N0DL/Mc =
0.062
MrD/Ml
0.071
NrDL/Ml =
0.072
M0D/Ml
0.021
N0DL/Ml =
0.046
3.395
VESSEL Stresses
LONGITUDINAL PLANE
Au
Al
Bu
Bl
(Stresses Normal to
Top
Top
Bottom
Bottom
longitudinal plane)
Outside
Inside
Outside
Inside
-----------(kgf/cm
Outplane Bending
(P )
)------------
73
73
73
73
318
-318
318
-318
27

Item:
2
1:53p Aug 12,2010
Outplane Bending
(Mc)
76
76
-76
-76
(ML)
210
-210
-210
210
945
954
945
954
Outplane Bending
1624
574
1049
842
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
-----------(kgf/cm
)------------
111
111
111
111
(P )
1110
-1110
1110
-1110
Inplane Bending
(Mc)
120
120
-120
-120
Inplane Bending
707
-707
-707
707
472
472
472
472
Inplane Bending
(ML)
2522
-1114
866
60
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
-----------(kgf/cm
)------------
Outplane
Shear
(Vc)
-17
-17
17
17
Outplane
Shear
(Vl)
Outplane
Shear
(Mt)
38
38
38
38
28

Item:
2
1:53p Aug 12,2010
21
21
55
55
LONGITUDINAL PLANE
Au
Al
Bu
Bl
(Stress Intensities
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
VESSEL Stresses
-----------(kgf/cm
)------------
2523
1689
1065
846
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
(Stresses Normal to
-----------(kgf/cm
)------------
73
73
73
73
(P )
318
-318
318
-318
102
102
-102
-102
Outplane Bending
(Mc)
780
-780
-780
780
Outplane Bending
(ML)
472
472
472
472
Outplane Bending
1747
-451
-19
905
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
-----------(kgf/cm
111
111
)-----------111
111
29

Item:
2
1:53p Aug 12,2010
Inplane Bending
(P )
1110
-1110
1110
-1110
179
179
-179
-179
(Mc)
2607
-2607
-2607
2607
Inplane Bending
945
954
945
954
Inplane Bending
(ML)
4953
-2473
-618
2382
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
-----------(kgf/cm
)------------
Outplane
Shear
(Vc)
Outplane
Shear
(Vl)
-17
-17
17
17
Torsional Shear
(Mt)
38
38
38
38
21
21
55
55
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
(Stress Intensities
-----------(kgf/cm
4953
2473
)-----------623
2384
30

FileName : 024-C-003-WRC-REV-05-----------------------------WRC297 Analysis : NOZZLE 4NB
Item:
3
1:53p Aug 12,2010
3,
Description: NOZZLE 4NB
Vbasis
ID
Cas
3.0000
mm
Shell
Diameter
Dv
2800.000
mm
Shell
Thickness
Tv
16.0000
mm
Scfn
1.000
Nbasis
OD
Can
3.0000
mm
Nozzle Diameter
Dn
406.400
mm
Nozzle Thickness
Tn
12.0000
mm
Scfv
1.000
Dpad
650.000
mm
Tpad
22.0000
mm

Dp
8.80
-3231.00
kgf
Vc
-2283.00
kgf
Longitudinal Shear
Vl
2283.00
kgf
Torsional Moment
Mt
3354.00
kgf-m.
Mc
-1825.00
kgf-m.
Longitudinal Moment
Ml
-1825.00
kgf-m.
Radial Load
No
No
kgf/cm
31

Item:
3
1:53p Aug 12,2010

---------------------------------------------
(D) =
2841.000 mm
(d) =
406.400 mm
(T) =
35.000 mm
(t) =
9.000 mm
T / t
3.889
d / t
45.156
Lambda = [(d/D)* (D/T)1/2] =
Nr/P
0.054
Mr/P
0.069
M0/P
0.085
N0/P
0.254
MrD/Mc
0.129
NrDL/Mc =
0.092
M0d/Mc
0.207
N0DL/Mc =
0.255
MrD/Ml
0.097
NrDL/Ml =
0.074
M0D/Ml
0.137
N0DL/Ml =
0.445
1.289
VESSEL Stresses
LONGITUDINAL PLANE
Au
Al
Bu
Bl
(Stresses Normal to
Top
Top
Bottom
Bottom
longitudinal plane)
Outside
Inside
Outside
Inside
-----------(kgf/cm
)------------
32

Item:
3
1:53p Aug 12,2010
66
66
66
66
(P )
134
-134
134
-134
Outplane Bending
(Mc)
163
163
-163
-163
Outplane Bending
(ML)
300
-300
-300
300
348
357
348
357
Outplane Bending
1013
151
85
427
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
-----------(kgf/cm
)------------
14
14
14
14
(P )
108
-108
108
-108
Inplane Bending
(Mc)
26
26
-26
-26
213
-213
-213
213
174
174
174
174
Inplane Bending
Inplane Bending
(ML)
537
-106
56
266
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
-----------(kgf/cm
Outplane
Shear
(Vc)
-10
-10
)-----------10
10
33

Item:
3
1:53p Aug 12,2010
Outplane
Shear
(Vl)
Outplane
Shear
(Mt)
36
36
36
36
26
26
47
47
LONGITUDINAL PLANE
Au
Al
Bu
Bl
(Stress Intensities
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
VESSEL Stresses
-----------(kgf/cm
)------------
1015
264
120
439
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
(Stresses Normal to
-----------(kgf/cm
)------------
66
66
66
66
(P )
134
-134
134
-134
93
93
-93
-93
(Mc)
455
-455
-455
455
Outplane Bending
(ML)
174
174
174
174
Outplane Bending
Outplane Bending
924
-255
-173
468
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
34

Item:
3
1:53p Aug 12,2010
-----------(kgf/cm
)------------
14
14
14
14
(P )
108
-108
108
-108
33
33
-33
-33
(Mc)
283
-283
-283
283
Inplane Bending
348
357
348
357
Inplane Bending
Inplane Bending
(ML)
788
12
153
512
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
-----------(kgf/cm
)------------
Outplane
Shear
(Vc)
Outplane
Shear
(Vl)
-10
-10
10
10
Torsional Shear
(Mt)
36
36
36
36
26
26
47
47
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
(Stress Intensities
-----------(kgf/cm
)------------
929
273
340
542
Au
Al
Bu
Bl
NOZZLE Stresses
LONGITUDINAL PLANE
35

Item:
3
1:53p Aug 12,2010
(Stresses in the
hoop direction)
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
-----------(kgf/cm
Hoop Membrane (P )
)------------
66
66
66
66
(P )
Hoop Membrane (Mc)
Hoop Bending
(Mc)
Hoop Membrane (ML)
163
163
-163
-163
222
233
222
233
Hoop Bending
Hoop Bending
(ML)
452
463
126
136
LONGITUDINAL PLANE
Au
Al
Bu
Bl
(Stresses Normal to
Top
Top
Bottom
Bottom
pipe cross-section)
Outside
Inside
Outside
Inside
NOZZLE Stresses
-----------(kgf/cm
Axial Membrane (P )
)------------
28
28
28
28
(P )
997
-997
997
-997
Axial Membrane (Mc)
Axial Bending
(Mc)
Axial Membrane (ML)
167
167
-167
-167
2002
-2002
-2002
2002
111
111
111
111
Axial Bending
Axial Bending
(ML)
3307
-2693
-1032
978
Au
Al
Bu
Bl
Outside
Inside
Outside
Inside
NOZZLE Stresses
LONGITUDINAL PLANE
(Shear stress)
36

Item:
3
1:53p Aug 12,2010
-----------(kgf/cm
)------------
Shear due to (Vc)
-39
-39
39
39
Shear due to (Vl)
143
143
143
143
103
103
183
183
Au
Al
Bu
Bl
Outside
Inside
Outside
Inside
NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities
-----------(kgf/cm
)------------
3310
3163
1215
1016
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
NOZZLE Stresses
(Stresses in the
hoop direction)
-----------(kgf/cm
Hoop Membrane (P )
)------------
66
66
66
66
(P )
Hoop Membrane (Mc)
93
93
-93
-93
(Mc)
Hoop Membrane (ML)
Hoop Bending
222
233
222
233
Hoop Bending
Hoop Bending
(ML)
383
393
195
206
Cu
Cl
Du
Dl
Left
Left
Right
Right
NOZZLE Stresses
(Stresses Normal to
37

Item:
3
1:53p Aug 12,2010
pipe cross-section)
Outside
Inside
Outside
-----------(kgf/cm
Axial Membrane (P )
Inside
)------------
28
28
28
28
(P )
997
-997
997
-997
Axial Membrane (Mc)
167
167
-167
-167
(Mc)
2764
-2764
-2764
2764
Axial Membrane (ML)
Axial Bending
111
111
111
111
Axial Bending
Axial Bending
(ML)
4068
-3454
-1793
1739
Cu
Cl
Du
Dl
Outside
Inside
Outside
Inside
NOZZLE Stresses
(Shear stress)
-----------(kgf/cm
)------------
Shear due to (Vc)
Shear due to (Vl)
-39
-39
39
39
143
143
143
143
103
103
183
183
Cu
Cl
Du
Dl
Outside
Inside
Outside
Inside
NOZZLE Stresses
(Stress Intensities
-----------(kgf/cm
4071
3853
)-----------2023

------------------------------------------------------
1761
38

Item:
3
1:53p Aug 12,2010
(D) =
2819.000 mm
(d) =
650.000 mm
(T) =
13.000 mm
(t) =
130.800 mm
T / t
0.099
d / t
10.000
Lambda = [(d/D)* (D/T)1/2] =
Nr/P
0.058
Mr/P
0.097
M0/P
0.028
N0/P
0.038
MrD/Mc
0.262
NrDL/Mc =
0.108
M0d/Mc
0.078
N0DL/Mc =
0.062
MrD/Ml
0.071
NrDL/Ml =
0.072
M0D/Ml
0.021
N0DL/Ml =
0.046
3.395
VESSEL Stresses
LONGITUDINAL PLANE
Au
Al
Bu
Bl
(Stresses Normal to
Top
Top
Bottom
Bottom
longitudinal plane)
Outside
Inside
Outside
Inside
-----------(kgf/cm
Outplane Bending
(P )
)------------
73
73
73
73
318
-318
318
-318
39

Item:
3
1:53p Aug 12,2010
Outplane Bending
(Mc)
76
76
-76
-76
(ML)
210
-210
-210
210
945
954
945
954
Outplane Bending
1624
574
1049
842
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
-----------(kgf/cm
)------------
111
111
111
111
(P )
1110
-1110
1110
-1110
Inplane Bending
(Mc)
120
120
-120
-120
Inplane Bending
707
-707
-707
707
472
472
472
472
Inplane Bending
(ML)
2522
-1114
866
60
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
-----------(kgf/cm
)------------
Outplane
Shear
(Vc)
-17
-17
17
17
Outplane
Shear
(Vl)
Outplane
Shear
(Mt)
38
38
38
38
40

Item:
3
1:53p Aug 12,2010
21
21
55
55
LONGITUDINAL PLANE
Au
Al
Bu
Bl
(Stress Intensities
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
VESSEL Stresses
-----------(kgf/cm
)------------
2523
1689
1065
846
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
(Stresses Normal to
-----------(kgf/cm
)------------
73
73
73
73
(P )
318
-318
318
-318
102
102
-102
-102
Outplane Bending
(Mc)
780
-780
-780
780
Outplane Bending
(ML)
472
472
472
472
Outplane Bending
1747
-451
-19
905
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
-----------(kgf/cm
111
111
)-----------111
111
41

Item:
3
1:53p Aug 12,2010
Inplane Bending
(P )
1110
-1110
1110
-1110
179
179
-179
-179
(Mc)
2607
-2607
-2607
2607
Inplane Bending
945
954
945
954
Inplane Bending
(ML)
4953
-2473
-618
2382
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
-----------(kgf/cm
)------------
Outplane
Shear
(Vc)
Outplane
Shear
(Vl)
-17
-17
17
17
Torsional Shear
(Mt)
38
38
38
38
21
21
55
55
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
(Stress Intensities
-----------(kgf/cm
4953
2473
)-----------623
2384
42

Item:
4
1:53p Aug 12,2010
4,
Vbasis
ID
Cas
3.0000
mm
Shell
Diameter
Dv
2800.000
mm
Shell
Thickness
Tv
18.0000
mm
Scfn
1.000
Nbasis
OD
Can
3.0000
mm
Nozzle Diameter
Dn
609.600
mm
Nozzle Thickness
Tn
14.0000
mm
Scfv
1.000
Dpad
920.000
mm
Tpad
25.0000
mm

Dp
8.80
-4841.00
kgf
Vc
-3425.00
kgf
Longitudinal Shear
Vl
3425.00
kgf
Torsional Moment
Mt
7554.00
kgf-m.
Mc
-4108.00
kgf-m.
Longitudinal Moment
Ml
-4108.00
kgf-m.
Radial Load
No
No
kgf/cm
43

Item:
4
1:53p Aug 12,2010

---------------------------------------------
(D) =
2846.000 mm
(d) =
609.600 mm
(T) =
40.000 mm
(t) =
11.000 mm
T / t
3.636
d / t
55.418
Lambda = [(d/D)* (D/T)1/2] =
Nr/P
0.038
Mr/P
0.058
M0/P
0.058
N0/P
0.213
MrD/Mc
0.127
NrDL/Mc =
0.078
M0d/Mc
0.167
N0DL/Mc =
0.327
MrD/Ml
0.078
NrDL/Ml =
0.052
M0D/Ml
0.085
N0DL/Ml =
0.458
1.807
VESSEL Stresses
LONGITUDINAL PLANE
Au
Al
Bu
Bl
(Stresses Normal to
Top
Top
Bottom
Bottom
longitudinal plane)
Outside
Inside
Outside
Inside
-----------(kgf/cm
)------------
44

Item:
4
1:53p Aug 12,2010
64
64
64
64
(P )
105
-105
105
-105
Outplane Bending
(Mc)
192
192
-192
-192
Outplane Bending
(ML)
215
-215
-215
215
304
313
304
313
Outplane Bending
882
249
65
294
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
-----------(kgf/cm
)------------
11
11
11
11
(P )
106
-106
106
-106
Inplane Bending
(Mc)
22
22
-22
-22
195
-195
-195
195
152
152
152
152
Inplane Bending
Inplane Bending
(ML)
487
-116
51
231
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
-----------(kgf/cm
Outplane
Shear
(Vc)
-8
-8
)-----------8
45

Item:
4
1:53p Aug 12,2010
Outplane
Shear
(Vl)
Outplane
Shear
(Mt)
32
32
32
32
23
23
41
41
LONGITUDINAL PLANE
Au
Al
Bu
Bl
(Stress Intensities
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
VESSEL Stresses
-----------(kgf/cm
)------------
884
368
100
315
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
(Stresses Normal to
-----------(kgf/cm
)------------
64
64
64
64
(P )
105
-105
105
-105
137
137
-137
-137
Outplane Bending
(Mc)
422
-422
-422
422
Outplane Bending
(ML)
152
152
152
152
Outplane Bending
882
-173
-238
395
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
46

Item:
4
1:53p Aug 12,2010
-----------(kgf/cm
)------------
11
11
11
11
(P )
106
-106
106
-106
32
32
-32
-32
(Mc)
321
-321
-321
321
Inplane Bending
304
313
304
313
Inplane Bending
Inplane Bending
(ML)
775
-69
67
506
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
-----------(kgf/cm
)------------
Outplane
Shear
(Vc)
Outplane
Shear
(Vl)
-8
-8
Torsional Shear
(Mt)
32
32
32
32
23
23
41
41
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
(Stress Intensities
-----------(kgf/cm
)------------
887
178
317
520
Au
Al
Bu
Bl
NOZZLE Stresses
LONGITUDINAL PLANE
47

Item:
4
1:53p Aug 12,2010
(Stresses in the
hoop direction)
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
-----------(kgf/cm
Hoop Membrane (P )
)------------
64
64
64
64
(P )
Hoop Membrane (Mc)
Hoop Bending
(Mc)
Hoop Membrane (ML)
192
192
-192
-192
276
287
276
287
Hoop Bending
Hoop Bending
(ML)
534
544
148
158
LONGITUDINAL PLANE
Au
Al
Bu
Bl
(Stresses Normal to
Top
Top
Bottom
Bottom
pipe cross-section)
Outside
Inside
Outside
Inside
NOZZLE Stresses
-----------(kgf/cm
Axial Membrane (P )
)------------
23
23
23
23
(P )
942
-942
942
-942
Axial Membrane (Mc)
Axial Bending
(Mc)
Axial Membrane (ML)
135
135
-135
-135
1718
-1718
-1718
1718
138
138
138
138
Axial Bending
Axial Bending
(ML)
2957
-2363
-749
802
Au
Al
Bu
Bl
Outside
Inside
Outside
Inside
NOZZLE Stresses
LONGITUDINAL PLANE
(Shear stress)
48

Item:
4
1:53p Aug 12,2010
-----------(kgf/cm
)------------
Shear due to (Vc)
-32
-32
32
32
Shear due to (Vl)
117
117
117
117
85
85
150
150
Au
Al
Bu
Bl
Outside
Inside
Outside
Inside
NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities
-----------(kgf/cm
)------------
2960
2913
946
835
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
NOZZLE Stresses
(Stresses in the
hoop direction)
-----------(kgf/cm
Hoop Membrane (P )
)------------
64
64
64
64
(P )
Hoop Membrane (Mc)
137
137
-137
-137
(Mc)
Hoop Membrane (ML)
Hoop Bending
276
287
276
287
Hoop Bending
Hoop Bending
(ML)
478
489
203
214
Cu
Cl
Du
Dl
Left
Left
Right
Right
NOZZLE Stresses
(Stresses Normal to
49

Item:
4
1:53p Aug 12,2010
pipe cross-section)
Outside
Inside
Outside
-----------(kgf/cm
Axial Membrane (P )
Inside
)------------
23
23
23
23
(P )
942
-942
942
-942
Axial Membrane (Mc)
135
135
-135
-135
(Mc)
2936
-2936
-2936
2936
Axial Membrane (ML)
Axial Bending
138
138
138
138
Axial Bending
Axial Bending
(ML)
4175
-3582
-1967
2020
Cu
Cl
Du
Dl
Outside
Inside
Outside
Inside
NOZZLE Stresses
(Shear stress)
-----------(kgf/cm
)------------
Shear due to (Vc)
Shear due to (Vl)
-32
-32
32
32
117
117
117
117
85
85
150
150
Cu
Cl
Du
Dl
Outside
Inside
Outside
Inside
NOZZLE Stresses
(Stress Intensities
-----------(kgf/cm
4177
4075
)-----------2191

------------------------------------------------------
2032
50

Item:
4
1:53p Aug 12,2010
(D) =
2821.000 mm
(d) =
920.000 mm
(T) =
15.000 mm
(t) =
166.200 mm
T / t
0.090
d / t
10.000
Lambda = [(d/D)* (D/T)1/2] =
Nr/P
0.048
Mr/P
0.075
M0/P
0.022
N0/P
0.031
MrD/Mc
0.246
NrDL/Mc =
0.101
M0d/Mc
0.074
N0DL/Mc =
0.056
MrD/Ml
0.055
NrDL/Ml =
0.054
M0D/Ml
0.017
N0DL/Ml =
0.032
4.472
VESSEL Stresses
LONGITUDINAL PLANE
Au
Al
Bu
Bl
(Stresses Normal to
Top
Top
Bottom
Bottom
longitudinal plane)
Outside
Inside
Outside
Inside
-----------(kgf/cm
Outplane Bending
(P )
)------------
66
66
66
66
277
-277
277
-277
51

Item:
4
1:53p Aug 12,2010
Outplane Bending
(Mc)
63
63
-63
-63
(ML)
200
-200
-200
200
818
827
818
827
Outplane Bending
1426
478
898
753
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
-----------(kgf/cm
)------------
103
103
103
103
Inplane Bending
(P )
972
-972
972
-972
Inplane Bending
(Mc)
106
106
-106
-106
Inplane Bending
657
-657
-657
657
409
409
409
409
(ML)
2249
-1010
721
91
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
-----------(kgf/cm
)------------
Outplane
Shear
(Vc)
-15
-15
15
15
Outplane
Shear
(Vl)
Outplane
Shear
(Mt)
37
37
37
37
52

Item:
4
1:53p Aug 12,2010
22
22
53
53
LONGITUDINAL PLANE
Au
Al
Bu
Bl
(Stress Intensities
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
VESSEL Stresses
-----------(kgf/cm
)------------
2249
1489
913
757
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
(Stresses Normal to
-----------(kgf/cm
)------------
66
66
66
66
(P )
277
-277
277
-277
111
111
-111
-111
Outplane Bending
(Mc)
876
-876
-876
876
Outplane Bending
(ML)
409
409
409
409
Outplane Bending
1741
-567
-235
962
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
-----------(kgf/cm
103
103
)-----------103
103
53

Item:
4
1:53p Aug 12,2010
Inplane Bending
(P )
972
-972
972
-972
201
201
-201
-201
(Mc)
2934
-2934
-2934
2934
Inplane Bending
818
827
818
827
Inplane Bending
(ML)
5030
-2775
-1241
2692
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
-----------(kgf/cm
)------------
Outplane
Shear
(Vc)
Outplane
Shear
(Vl)
-15
-15
15
15
Torsional Shear
(Mt)
37
37
37
37
22
22
53
53
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
(Stress Intensities
-----------(kgf/cm
5031
2775
)-----------1243
2694
54

Item:
5
1:53p Aug 12,2010
5,
Vbasis
ID
Cas
3.0000
mm
Shell
Diameter
Dv
2800.000
mm
Shell
Thickness
Tv
16.0000
mm
Scfn
1.000
Nbasis
OD
Can
3.0000
mm
Nozzle Diameter
Dn
304.800
mm
Nozzle Thickness
Tn
12.0000
mm
Scfv
1.000
Dpad
500.000
mm
Tpad
16.0000
mm

Dp
8.80
-2426.00
kgf
Vc
1713.00
kgf
Longitudinal Shear
Vl
1713.00
kgf
Torsional Moment
Mt
1886.00
kgf-m.
Mc
-1030.00
kgf-m.
Longitudinal Moment
Ml
-1030.00
kgf-m.
Radial Load
No
No
kgf/cm
55

Item:
5
1:53p Aug 12,2010

---------------------------------------------
(D) =
2835.000 mm
(d) =
304.800 mm
(T) =
29.000 mm
(t) =
9.000 mm
T / t
3.222
d / t
33.867
Lambda = [(d/D)* (D/T)1/2] =
Nr/P
0.075
Mr/P
0.096
M0/P
0.090
N0/P
0.234
MrD/Mc
0.163
NrDL/Mc =
0.111
M0d/Mc
0.196
N0DL/Mc =
0.173
MrD/Ml
0.130
NrDL/Ml =
0.094
M0D/Ml
0.140
N0DL/Ml =
0.341
1.063
VESSEL Stresses
LONGITUDINAL PLANE
Au
Al
Bu
Bl
(Stresses Normal to
Top
Top
Bottom
Bottom
longitudinal plane)
Outside
Inside
Outside
Inside
-----------(kgf/cm
)------------
56

Item:
5
1:53p Aug 12,2010
67
67
67
67
(P )
156
-156
156
-156
Outplane Bending
(Mc)
137
137
-137
-137
Outplane Bending
(ML)
337
-337
-337
337
421
430
421
430
Outplane Bending
1119
141
170
541
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
-----------(kgf/cm
)------------
21
21
21
21
(P )
165
-165
165
-165
Inplane Bending
(Mc)
37
37
-37
-37
312
-312
-312
312
210
210
210
210
Inplane Bending
Inplane Bending
(ML)
748
-208
47
341
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
-----------(kgf/cm
Outplane
Shear
(Vc)
12
12
)------------12
-12
57

Item:
5
1:53p Aug 12,2010
Outplane
Shear
(Vl)
Outplane
Shear
(Mt)
44
44
44
44
56
56
32
32
LONGITUDINAL PLANE
Au
Al
Bu
Bl
(Stress Intensities
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
VESSEL Stresses
-----------(kgf/cm
)------------
1127
367
178
546
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
(Stresses Normal to
-----------(kgf/cm
)------------
67
67
67
67
(P )
156
-156
156
-156
69
69
-69
-69
(Mc)
471
-471
-471
471
Outplane Bending
(ML)
210
210
210
210
Outplane Bending
Outplane Bending
975
-279
-106
523
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
58

Item:
5
1:53p Aug 12,2010
-----------(kgf/cm
)------------
21
21
21
21
(P )
165
-165
165
-165
44
44
-44
-44
(Mc)
392
-392
-392
392
Inplane Bending
421
430
421
430
Inplane Bending
Inplane Bending
(ML)
1046
-62
171
633
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
-----------(kgf/cm
)------------
Outplane
Shear
(Vc)
Outplane
Shear
(Vl)
-12
-12
12
12
Torsional Shear
(Mt)
44
44
44
44
32
32
56
56
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
(Stress Intensities
-----------(kgf/cm
)------------
1058
284
299
657
Au
Al
Bu
Bl
NOZZLE Stresses
LONGITUDINAL PLANE
59

Item:
5
1:53p Aug 12,2010
(Stresses in the
hoop direction)
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
-----------(kgf/cm
Hoop Membrane (P )
)------------
67
67
67
67
(P )
Hoop Membrane (Mc)
Hoop Bending
(Mc)
Hoop Membrane (ML)
137
137
-137
-137
163
173
163
173
Hoop Bending
Hoop Bending
(ML)
367
378
93
104
LONGITUDINAL PLANE
Au
Al
Bu
Bl
(Stresses Normal to
Top
Top
Bottom
Bottom
pipe cross-section)
Outside
Inside
Outside
Inside
NOZZLE Stresses
-----------(kgf/cm
Axial Membrane (P )
)------------
28
28
28
28
(P )
1050
-1050
1050
-1050
Axial Membrane (Mc)
Axial Bending
(Mc)
Axial Membrane (ML)
171
171
-171
-171
2067
-2067
-2067
2067
81
81
81
81
Axial Bending
Axial Bending
(ML)
3400
-2836
-1078
956
Au
Al
Bu
Bl
Outside
Inside
Outside
Inside
NOZZLE Stresses
LONGITUDINAL PLANE
(Shear stress)
60

Item:
5
1:53p Aug 12,2010
-----------(kgf/cm
)------------
Shear due to (Vc)
39
39
-39
-39
Shear due to (Vl)
143
143
143
143
183
183
103
103
Au
Al
Bu
Bl
Outside
Inside
Outside
Inside
NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities
-----------(kgf/cm
)------------
3411
3235
1189
968
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
NOZZLE Stresses
(Stresses in the
hoop direction)
-----------(kgf/cm
Hoop Membrane (P )
)------------
67
67
67
67
(P )
Hoop Membrane (Mc)
69
69
-69
-69
(Mc)
Hoop Membrane (ML)
Hoop Bending
163
173
163
173
Hoop Bending
Hoop Bending
(ML)
300
310
161
171
Cu
Cl
Du
Dl
Left
Left
Right
Right
NOZZLE Stresses
(Stresses Normal to
61

Item:
5
1:53p Aug 12,2010
pipe cross-section)
Outside
Inside
Outside
-----------(kgf/cm
Axial Membrane (P )
Inside
)------------
28
28
28
28
(P )
1050
-1050
1050
-1050
Axial Membrane (Mc)
171
171
-171
-171
(Mc)
2684
-2684
-2684
2684
Axial Membrane (ML)
Axial Bending
81
81
81
81
Axial Bending
Axial Bending
(ML)
4016
-3452
-1694
1572
Cu
Cl
Du
Dl
Outside
Inside
Outside
Inside
NOZZLE Stresses
(Shear stress)
-----------(kgf/cm
)------------
Shear due to (Vc)
Shear due to (Vl)
-39
-39
39
39
143
143
143
143
103
103
183
183
Cu
Cl
Du
Dl
Outside
Inside
Outside
Inside
NOZZLE Stresses
(Stress Intensities
-----------(kgf/cm
4019
3769
)-----------1891

------------------------------------------------------
1596
62

Item:
5
1:53p Aug 12,2010
(D) =
2819.000 mm
(d) =
500.000 mm
(T) =
13.000 mm
(t) =
106.600 mm
T / t
0.122
d / t
10.000
Lambda = [(d/D)* (D/T)1/2] =
Nr/P
0.068
Mr/P
0.120
M0/P
0.035
N0/P
0.050
MrD/Mc
0.278
NrDL/Mc =
0.108
M0d/Mc
0.083
N0DL/Mc =
0.068
MrD/Ml
0.090
NrDL/Ml =
0.090
M0D/Ml
0.027
N0DL/Ml =
0.066
2.612
VESSEL Stresses
LONGITUDINAL PLANE
Au
Al
Bu
Bl
(Stresses Normal to
Top
Top
Bottom
Bottom
longitudinal plane)
Outside
Inside
Outside
Inside
-----------(kgf/cm
Outplane Bending
(P )
)------------
71
71
71
71
303
-303
303
-303
63

Item:
5
1:53p Aug 12,2010
Outplane Bending
(Mc)
80
80
-80
-80
(ML)
194
-194
-194
194
945
954
945
954
Outplane Bending
1595
608
1045
836
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
-----------(kgf/cm
)------------
97
97
97
97
(P )
1030
-1030
1030
-1030
Inplane Bending
(Mc)
110
110
-110
-110
Inplane Bending
659
-659
-659
659
472
472
472
472
Inplane Bending
(ML)
2370
-1009
831
89
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
-----------(kgf/cm
)------------
Outplane
Shear
(Vc)
16
16
-16
-16
Outplane
Shear
(Vl)
Outplane
Shear
(Mt)
36
36
36
36
64

Item:
5
1:53p Aug 12,2010
53
53
20
20
LONGITUDINAL PLANE
Au
Al
Bu
Bl
(Stress Intensities
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
VESSEL Stresses
-----------(kgf/cm
)------------
2374
1621
1047
836
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
(Stresses Normal to
-----------(kgf/cm
)------------
71
71
71
71
(P )
303
-303
303
-303
82
82
-82
-82
(Mc)
610
-610
-610
610
Outplane Bending
(ML)
472
472
472
472
Outplane Bending
Outplane Bending
1540
-287
154
769
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
-----------(kgf/cm
97
97
)-----------97
97
65

Item:
5
1:53p Aug 12,2010
Inplane Bending
(P )
1030
-1030
1030
-1030
131
131
-131
-131
(Mc)
2030
-2030
-2030
2030
Inplane Bending
945
954
945
954
Inplane Bending
(ML)
4235
-1877
-87
1920
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
-----------(kgf/cm
)------------
Outplane
Shear
(Vc)
Outplane
Shear
(Vl)
-16
-16
16
16
Torsional Shear
(Mt)
36
36
36
36
20
20
53
53
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
(Stress Intensities
-----------(kgf/cm
4235
1877
)-----------265
1923
66

Item:
6
1:53p Aug 12,2010
6,
Vbasis
ID
Cas
3.0000
mm
Shell
Diameter
Dv
2800.000
mm
Shell
Thickness
Tv
16.0000
mm
Scfn
1.000
Nbasis
OD
Can
3.0000
mm
Nozzle Diameter
Dn
168.275
mm
Nozzle Thickness
Tn
14.2748
mm
Scfv
1.000
Dpad
225.000
mm
Tpad
16.0000
mm

Dp
8.80
-1213.00
kgf
Vc
856.00
kgf
Longitudinal Shear
Vl
856.00
kgf
Torsional Moment
Mt
469.00
kgf-m.
Mc
-255.00
kgf-m.
Longitudinal Moment
Ml
-255.00
kgf-m.
Radial Load
No
No
Warning - The ratio, Dn/Tn (11.788) is < 20
kgf/cm
67

Item:
6
1:53p Aug 12,2010
check the limitations of WRC bulletin 297.

---------------------------------------------
(D) =
2835.000 mm
(d) =
168.275 mm
(T) =
29.000 mm
(t) =
11.275 mm
T / t
2.572
d / t
14.925
Lambda = [(d/D)* (D/T)1/2] =
Nr/P
0.159
Mr/P
0.160
M0/P
0.129
N0/P
0.206
MrD/Mc
0.203
NrDL/Mc =
0.171
M0d/Mc
0.193
N0DL/Mc =
0.124
MrD/Ml
0.186
NrDL/Ml =
0.160
M0D/Ml
0.174
N0DL/Ml =
0.087
0.587
VESSEL Stresses
LONGITUDINAL PLANE
Au
Al
Bu
Bl
(Stresses Normal to
Top
Top
Bottom
Bottom
68

Item:
6
1:53p Aug 12,2010
longitudinal plane)
Outside
Inside
Outside
-----------(kgf/cm
Inside
)------------
29
29
29
29
(P )
111
-111
111
-111
Outplane Bending
(Mc)
15
15
-15
-15
(ML)
188
-188
-188
188
421
430
421
430
Outplane Bending
Outplane Bending
766
175
359
520
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
-----------(kgf/cm
)------------
22
22
22
22
(P )
138
-138
138
-138
Inplane Bending
(Mc)
28
28
-28
-28
201
-201
-201
201
210
210
210
210
Inplane Bending
Inplane Bending
(ML)
601
-77
141
267
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
69

Item:
6
1:53p Aug 12,2010
-----------(kgf/cm
)------------
Outplane
Shear
(Vc)
11
11
-11
-11
Outplane
Shear
(Vl)
Outplane
Shear
(Mt)
36
36
36
36
47
47
25
25
LONGITUDINAL PLANE
Au
Al
Bu
Bl
(Stress Intensities
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
VESSEL Stresses
-----------(kgf/cm
)------------
779
269
362
522
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
(Stresses Normal to
-----------(kgf/cm
)------------
29
29
29
29
(P )
111
-111
111
-111
22
22
-22
-22
(Mc)
208
-208
-208
208
Outplane Bending
(ML)
210
210
210
210
Outplane Bending
Outplane Bending
583
-57
121
314
Cu
Cl
Du
Dl
VESSEL Stresses
70

Item:
6
1:53p Aug 12,2010
Left
Left
Right
Right
Outside
Inside
Outside
Inside
-----------(kgf/cm
)------------
22
22
22
22
(P )
138
-138
138
-138
30
30
-30
-30
(Mc)
219
-219
-219
219
Inplane Bending
421
430
421
430
Inplane Bending
Inplane Bending
(ML)
832
125
331
503
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
-----------(kgf/cm
)------------
Outplane
Shear
(Vc)
Outplane
Shear
(Vl)
-11
-11
11
11
Torsional Shear
(Mt)
36
36
36
36
25
25
47
47
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
(Stress Intensities
-----------(kgf/cm
835
190
)-----------342
515
71

Item:
6
1:53p Aug 12,2010
NOZZLE Stresses
LONGITUDINAL PLANE
(Stresses in the
hoop direction)
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
-----------(kgf/cm
Hoop Membrane (P )
)------------
29
29
29
29
(P )
Hoop Membrane (Mc)
Hoop Bending
(Mc)
Hoop Membrane (ML)
15
15
-15
-15
63
73
63
73
Hoop Bending
Hoop Bending
(ML)
108
119
77
87
LONGITUDINAL PLANE
Au
Al
Bu
Bl
(Stresses Normal to
Top
Top
Bottom
Bottom
pipe cross-section)
Outside
Inside
Outside
Inside
NOZZLE Stresses
-----------(kgf/cm
Axial Membrane (P )
)------------
21
21
21
21
(P )
459
-459
459
-459
Axial Membrane (Mc)
Axial Bending
(Mc)
Axial Membrane (ML)
124
124
-124
-124
Axial Bending
758
-758
-758
758
31
31
31
31
Axial Bending
(ML)
NOZZLE Stresses
1396
-1040
-370
228
72

Item:
6
1:53p Aug 12,2010
LONGITUDINAL PLANE
(Shear stress)
Au
Al
Bu
Bl
Outside
Inside
Outside
Inside
-----------(kgf/cm
)------------
Shear due to (Vc)
28
28
-28
-28
Shear due to (Vl)
93
93
93
93
122
122
64
64
Au
Al
Bu
Bl
Outside
Inside
Outside
Inside
NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities
-----------(kgf/cm
)------------
1407
1184
466
253
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
NOZZLE Stresses
(Stresses in the
hoop direction)
-----------(kgf/cm
Hoop Membrane (P )
)------------
29
29
29
29
(P )
Hoop Membrane (Mc)
22
22
-22
-22
(Mc)
Hoop Membrane (ML)
Hoop Bending
63
73
63
73
Hoop Bending
Hoop Bending
(ML)
NOZZLE Stresses
115
125
70
81
73

Item:
6
1:53p Aug 12,2010
Cu
Cl
Du
Dl
(Stresses Normal to
Left
Left
Right
Right
pipe cross-section)
Outside
Inside
Outside
Inside
-----------(kgf/cm
Axial Membrane (P )
)------------
21
21
21
21
(P )
459
-459
459
-459
Axial Membrane (Mc)
124
124
-124
-124
Axial Bending
(Mc)
844
-844
-844
844
Axial Membrane (ML)
Axial Bending
31
31
31
31
Axial Bending
(ML)
1481
-1125
-455
313
Cu
Cl
Du
Dl
Outside
Inside
Outside
Inside
NOZZLE Stresses
(Shear stress)
-----------(kgf/cm
)------------
Shear due to (Vc)
Shear due to (Vl)
-28
-28
28
28
93
93
93
93
64
64
122
122
Cu
Cl
Du
Dl
Outside
Inside
Outside
Inside
NOZZLE Stresses
(Stress Intensities
-----------(kgf/cm
1484
1257
)-----------580
366
74

Item:
6
1:53p Aug 12,2010

------------------------------------------------------
(D) =
2819.000 mm
(d) =
225.000 mm
(T) =
13.000 mm
(t) =
39.637 mm
T / t
0.328
d / t
10.000
Lambda = [(d/D)* (D/T)1/2] =
Nr/P
0.097
Mr/P
0.205
M0/P
0.060
N0/P
0.115
MrD/Mc
0.307
NrDL/Mc =
0.083
M0d/Mc
0.094
N0DL/Mc =
0.051
MrD/Ml
0.174
NrDL/Ml =
0.092
M0D/Ml
0.055
N0DL/Ml =
0.119
1.175
VESSEL Stresses
LONGITUDINAL PLANE
Au
Al
Bu
Bl
(Stresses Normal to
Top
Top
Bottom
Bottom
longitudinal plane)
Outside
Inside
Outside
Inside
-----------(kgf/cm
)------------
75

Item:
6
1:53p Aug 12,2010
82
82
82
82
(P )
256
-256
256
-256
Outplane Bending
(Mc)
79
79
-79
-79
(ML)
220
-220
-220
220
945
954
945
954
Outplane Bending
Outplane Bending
1584
638
983
921
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
-----------(kgf/cm
)------------
69
69
69
69
(P )
881
-881
881
-881
Inplane Bending
(Mc)
61
61
-61
-61
699
-699
-699
699
472
472
472
472
Inplane Bending
Inplane Bending
(ML)
2185
-977
662
298
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
VESSEL Stresses
LONGITUDINAL PLANE
longitudinal plane)
-----------(kgf/cm
Outplane
Shear
(Vc)
18
18
)------------18
-18
76

Item:
6
1:53p Aug 12,2010
Outplane
Shear
(Vl)
Outplane
Shear
(Mt)
45
45
45
45
63
63
26
26
LONGITUDINAL PLANE
Au
Al
Bu
Bl
(Stress Intensities
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
VESSEL Stresses
-----------(kgf/cm
)------------
2191
1620
985
922
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
(Stresses Normal to
-----------(kgf/cm
)------------
82
82
82
82
(P )
256
-256
256
-256
33
33
-33
-33
(Mc)
379
-379
-379
379
Outplane Bending
(ML)
472
472
472
472
Outplane Bending
Outplane Bending
1225
-47
397
644
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
77

Item:
6
1:53p Aug 12,2010
-----------(kgf/cm
)------------
69
69
69
69
(P )
881
-881
881
-881
55
55
-55
-55
(Mc)
1233
-1233
-1233
1233
Inplane Bending
945
954
945
954
Inplane Bending
Inplane Bending
(ML)
3185
-1035
607
1320
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
-----------(kgf/cm
)------------
Outplane
Shear
(Vc)
Outplane
Shear
(Vl)
-18
-18
18
18
Torsional Shear
(Mt)
45
45
45
45
26
26
63
63
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
(Stress Intensities
-----------(kgf/cm
3185
1036
)-----------625
1326
78

FileName : 024-C-003-WRC-REV-05-----------------------------Vessel Results Summary
Item:
1
1:53p Aug 12,2010
WRC297 Stress Computations at the Edge of the Nozzle : NOZZLE 8N

----------------------------------------------------
VESSEL Stresses
LONGITUDINAL PLANE
Au
Al
Bu
Bl
(Stress Intensities
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
-----------(kgf/cm
)------------
618
163
363
450
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
(Stress Intensities
-----------(kgf/cm
)------------
542
312
360
405
Au
Al
Bu
Bl
Outside
Inside
Outside
Inside
NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities
-----------(kgf/cm
)------------
1214
858
510
334
Cu
Cl
Du
Dl
Outside
Inside
Outside
Inside
NOZZLE Stresses
(Stress Intensities
-----------(kgf/cm
1241
879
)-----------535
335
WRC297 Stress Computations at the Edge of the Reinforcing Pad : NOZZLE 8N
79

Item:
1
1:53p Aug 12,2010
---------------------------------------------------------------
VESSEL Stresses
LONGITUDINAL PLANE
Au
Al
Bu
Bl
(Stress Intensities
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
-----------(kgf/cm
)------------
1262
982
890
796
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
(Stress Intensities
-----------(kgf/cm
)------------
1834
252
871
819
Au
Al
Bu
Bl
Outside
Inside
Outside
Inside
NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities
-----------(kgf/cm
)------------
79
119
28
59
Cu
Cl
Du
Dl
Outside
Inside
Outside
Inside
NOZZLE Stresses
(Stress Intensities
-----------(kgf/cm
90
118
)-----------55
60
WRC297 Stress Computations at the Edge of the Nozzle : NOZZLE 4NA

----------------------------------------------------
80

Item:
1
1:53p Aug 12,2010
VESSEL Stresses
LONGITUDINAL PLANE
Au
Al
Bu
Bl
(Stress Intensities
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
-----------(kgf/cm
)------------
1015
264
120
439
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
(Stress Intensities
-----------(kgf/cm
)------------
929
273
340
542
Au
Al
Bu
Bl
Outside
Inside
Outside
Inside
NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities
-----------(kgf/cm
)------------
3310
3163
1215
1016
Cu
Cl
Du
Dl
Outside
Inside
Outside
Inside
NOZZLE Stresses
(Stress Intensities
-----------(kgf/cm
4071
3853
)-----------2023
1761
WRC297 Stress Computations at the Edge of the Reinforcing Pad : NOZZLE 4NA
---------------------------------------------------------------
VESSEL Stresses
LONGITUDINAL PLANE
Au
Al
Bu
Bl
81

Item:
1
1:53p Aug 12,2010
(Stress Intensities
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
-----------(kgf/cm
)------------
2523
1689
1065
846
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
(Stress Intensities
-----------(kgf/cm
)------------
4953
2473
623
2384
Au
Al
Bu
Bl
Outside
Inside
Outside
Inside
NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities
-----------(kgf/cm
)------------
161
172
11
25
Cu
Cl
Du
Dl
Outside
Inside
Outside
Inside
NOZZLE Stresses
(Stress Intensities
-----------(kgf/cm
187
211
)-----------21
22
WRC297 Stress Computations at the Edge of the Nozzle : NOZZLE 4NB

----------------------------------------------------
VESSEL Stresses
LONGITUDINAL PLANE
Au
Al
Bu
Bl
(Stress Intensities
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
82

Item:
1
1:53p Aug 12,2010
-----------(kgf/cm
)------------
1015
264
120
439
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
(Stress Intensities
-----------(kgf/cm
)------------
929
273
340
542
Au
Al
Bu
Bl
Outside
Inside
Outside
Inside
NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities
-----------(kgf/cm
)------------
3310
3163
1215
1016
Cu
Cl
Du
Dl
Outside
Inside
Outside
Inside
NOZZLE Stresses
(Stress Intensities
-----------(kgf/cm
4071
3853
)-----------2023
1761
WRC297 Stress Computations at the Edge of the Reinforcing Pad : NOZZLE 4NB
---------------------------------------------------------------
VESSEL Stresses
LONGITUDINAL PLANE
Au
Al
Bu
Bl
(Stress Intensities
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
-----------(kgf/cm
2523
1689
)-----------1065
846
83

Item:
1
1:53p Aug 12,2010
VESSEL Stresses
(Stress Intensities
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
-----------(kgf/cm
)------------
4953
2473
623
2384
Au
Al
Bu
Bl
Outside
Inside
Outside
Inside
NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities
-----------(kgf/cm
)------------
161
172
11
25
Cu
Cl
Du
Dl
Outside
Inside
Outside
Inside
NOZZLE Stresses
(Stress Intensities
-----------(kgf/cm
187
211
)-----------21
22

----------------------------------------------------
VESSEL Stresses
LONGITUDINAL PLANE
Au
Al
Bu
Bl
(Stress Intensities
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
-----------(kgf/cm
VESSEL Stresses
884
368
)-----------100
315
84

Item:
1
1:53p Aug 12,2010
(Stress Intensities
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
-----------(kgf/cm
)------------
887
178
317
520
Au
Al
Bu
Bl
Outside
Inside
Outside
Inside
NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities
-----------(kgf/cm
)------------
2960
2913
946
835
Cu
Cl
Du
Dl
Outside
Inside
Outside
Inside
NOZZLE Stresses
(Stress Intensities
-----------(kgf/cm
4177
4075
)-----------2191
2032

---------------------------------------------------------------
VESSEL Stresses
LONGITUDINAL PLANE
Au
Al
Bu
Bl
(Stress Intensities
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
-----------(kgf/cm
)------------
2249
1489
913
757
Cu
Cl
Du
Dl
Left
Left
Right
Right
VESSEL Stresses
(Stress Intensities
85

Item:
1
1:53p Aug 12,2010
Outside
Inside
Outside
-----------(kgf/cm
Inside
)------------
5031
2775
1243
2694
Au
Al
Bu
Bl
Outside
Inside
Outside
Inside
NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities
-----------(kgf/cm
)------------
143
154
18
30
Cu
Cl
Du
Dl
Outside
Inside
Outside
Inside
NOZZLE Stresses
(Stress Intensities
-----------(kgf/cm
192
212
)-----------32
37

----------------------------------------------------
VESSEL Stresses
LONGITUDINAL PLANE
Au
Al
Bu
Bl
(Stress Intensities
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
-----------(kgf/cm
)------------
1127
367
178
546
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
(Stress Intensities
-----------(kgf/cm
)------------
86

Item:
1
1:53p Aug 12,2010
1058
284
299
657
Au
Al
Bu
Bl
Outside
Inside
Outside
Inside
NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities
-----------(kgf/cm
)------------
3411
3235
1189
968
Cu
Cl
Du
Dl
Outside
Inside
Outside
Inside
NOZZLE Stresses
(Stress Intensities
-----------(kgf/cm
4019
3769
)-----------1891
1596

---------------------------------------------------------------
VESSEL Stresses
LONGITUDINAL PLANE
Au
Al
Bu
Bl
(Stress Intensities
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
-----------(kgf/cm
)------------
2374
1621
1047
836
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
(Stress Intensities
-----------(kgf/cm
4235
1877
)-----------265
1923
87

Item:
1
1:53p Aug 12,2010
NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities
Au
Al
Bu
Bl
Outside
Inside
Outside
Inside
-----------(kgf/cm
)------------
163
173
20
Cu
Cl
Du
Dl
Outside
Inside
Outside
Inside
NOZZLE Stresses
(Stress Intensities
-----------(kgf/cm
164
193
)-----------20
17

----------------------------------------------------
VESSEL Stresses
LONGITUDINAL PLANE
Au
Al
Bu
Bl
(Stress Intensities
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
-----------(kgf/cm
)------------
779
269
362
522
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
(Stress Intensities
-----------(kgf/cm
)------------
835
190
342
515
Au
Al
Bu
Bl
NOZZLE Stresses
LONGITUDINAL PLANE
88

Item:
1
1:53p Aug 12,2010
(Stress Intensities
Outside
Inside
Outside
-----------(kgf/cm
Inside
)------------
1407
1184
466
253
Cu
Cl
Du
Dl
Outside
Inside
Outside
Inside
NOZZLE Stresses
(Stress Intensities
-----------(kgf/cm
1484
1257
)-----------580
366

---------------------------------------------------------------
VESSEL Stresses
LONGITUDINAL PLANE
Au
Al
Bu
Bl
(Stress Intensities
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
-----------(kgf/cm
)------------
2191
1620
985
922
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
(Stress Intensities
-----------(kgf/cm
)------------
3185
1036
625
1326
Au
Al
Bu
Bl
Outside
Inside
Outside
Inside
NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities
-----------(kgf/cm
)------------
89

Item:
1
1:53p Aug 12,2010
193
278
23
62
Cu
Cl
Du
Dl
Outside
Inside
Outside
Inside
NOZZLE Stresses
(Stress Intensities
-----------(kgf/cm
228
289
)-----------127
82
90

FileName : BASE RING CAL------------------------------------Basering Analysis : BASE RING
Item:
1
3:32p Aug 12,2010
Input Echo, Basering Item
1,
Description: BASE RING
Analyze or Design the Basering

Design Temperature for Basering
AORD
Analyze
RNGTMP
37.78
TBA
56.0000
Basering Material
C
mm
SA-283 C / IS 2062 Gr.B
Basering Material UNS Number
K02401
Basering Operating Allowable Stress
BASOPE
1103.82
kgf/cm
Basering Ambient
BASAMB
1103.82
kgf/cm
DI
3487.000
mm
DO
4047.000
mm
Inside
Allowable Stress
Bolt Material
IS 1367 Gr.4.6
Bolt Operating Allowable Stress

Bolt Ambient
Allowable Stress

Type of Thread Series
Number of Bolts
SA
1165.35
kgf/cm
SABAMB
1165.35
kgf/cm
DC
3967.000
mm
BND
72.0000
mm
TEMA Metric Thread

NGIV
Skirt Material
28
SA-283 C / IS 2062 Gr.B
Skirt Material UNS Number
K02401
Skirt Operating Allowable Stress
SKTOPE
1103.82
kgf/cm
Skirt Ambient
SKTAMB
1103.82
kgf/cm
TS
16.0000
mm
SKTTEM
37.7822
DS
3757.000
mm
Outside Diameter of Skirt at Bottom Head
SKTHED
2822.000
mm
Joint Efficiency of Skirt Weld
ARCJNT
0.7070
Allowable Stress
Skirt Thickness
Skirt Temperature
Outside Diameter of Skirt at Base

Item:
1
3:32p Aug 12,2010
Nominal Compressive Stress of Concrete
FPC
210.9
TGA
20.0000
mm
Temperature for Gusset Plates
GUSTMP
37.7822
Average Width of Gusset Plates
AVGWDT
178.0000
mm
Gusset Material
kgf/cm
SA-283 C
Gusset Material UNS Number
K02401
Gusset Plate Elastic Modulus
2038903.0
kgf/cm
SY
2109.21
kgf/cm
Sgus
1103.82
kgf/cm
Height of Gussets
HG
345.0000
mm
Distance from Bolts to Gussets
CG
72.5000
mm
Number of Gussets per bolt
NG
Thickness of Top Ring/Plate
TTA
45.0000
mm
TOPWTH
210.0000
mm
Gusset Plate Yield Stress

Gusset Operating Allowable Stress
Radial Width of the Top Ring/Plate

Top Ring or Plate Type per Moss
Continuous Ring
CA
0.0000
mm
Dead Weight of Vessel
DW
92388.9
kgf
ROW
114651.7
kgf
TW
265865.1
kgf
ROM
411897.7
kgf-m.
TM
658273.3
kgf-m.
Operating Weight of Vessel

Test Weight of Vessel
Operating Moment on Basering
Test Moment on Basering
RESULTS FOR BASERING ANALYSIS : ANALYZE OPTION

Calculation of Load per Bolt, Test Weight Condition:
W/Bolt = (( 4 * M/DC ) - W ) / RN per Jawad
Farr, Eq. 12.3
W/Bolt = (( 4 * .65827E+09 / 3967.000 ) - 265865 ) / 28

W/Bolt = 14210.1201 kgf

Item:
1
3:32p Aug 12,2010
Note: There is no tensile load on the Bolts. Setting W/Bolt = 0.
Required Area for Each Bolt, Based on Max Load
12.1939
cm
Area Available in a Single Bolt
32.2178
cm
Area Available in all the Bolts
902.0970
cm
Bolt Stress Based on Approximate Analysis
441.07
Concrete Contact Area of Base Ring

Concrete Contact Section Modulus of Base Ring
33136.26
2920749568.00
kgf/cm
cm
mm ^3
Calculation of Concrete Load, Test Weight Condition:

SC = ((ABT*SA+W)/CA) + M/CZ per Jawad & Farr Eq. 12.1
SC = ((902.0970 *1165 +265865 )/33136.26 ) + 658273 /.29207E+10
SC = 62.29 kgf/cm
Calculation of Basering Thickness, (Simplified):

TB = RW * SQRT( 3 * SC / S ) + CA per Jawad &
Farr Eq. 12.12
TB = 144.9999 * SQRT( 3 * 62 / 1655 ) + 0.0000

TB = 48.7114 mm
Results of Neutral Axis Shift Calculation:

Bearing Pressure on Concrete
Stress in Bolt
31.20
kgf/cm
286.02
kgf/cm
Calculation of Basering Thickness, (N.A. Shift):

TBNA = RW * SQRT( 3 * SCNA / S) + CA per Jawad & Farr Eq. 12.12
TBNA = 144.9999 * SQRT( 3 * 31 / 1655 ) + 0.0000
TBNA = 34.4763
mm
Required Thickness of Top Ring/Plate in Tension:

Item:
1
3:32p Aug 12,2010
(Calculated as a fixed beam per Megyesy)

FT = (SA*ABSS),
RM = (FT*2.0*CG)/8.0,
Bending Moment
SB = (1.5*BASOPE),
Allowable stress * 1.5
WT = (TOPWTH
BND), Width of Section
T = SQRT( 6 * RM / ( SB * WT )) + CA
T = SQRT( 6 * .68050E+08 / ( 1655 * 138.0000 )) + 0.0000
T = 42.2723
mm
Required Thickness of Continuous Top Ring per Moss:

a
= ( Dc-Ds )/2
Skirt Distance to Bolt Circle
= Sa * Abss
Maximum Bolt Load
= Avgwdt
Average Gusset Width
g1 = Gamma 1
g2 = Gamma 2
= Flat distance/2 Nut 1/2 Dimension (from Tema)
Fb = ( 1.5 * Basope )
Allowable Stress
Mo = P/(4 pi)[1.3(ln((2lsin(pi a/l)/(pi g)))+1]-[(.7-g2)P/(4 pi)]

Tc = ( 6 * Mo / Fb )^1/2 + CA
Required Thickness
Tc = ( 6 * 386013 / 1655 )^1/2 + 0.0000

Tc = 37.4009
mm
Required Thickness of Gusset in Tension (based on avg. crossection) [T]:

= (( SA * ABSS ) / ( NG * Sgus * ( AVGWDT )) + CA
= (( 1165.4 * 32.218 ) / ( 2 * 1103.8 * 178.000 )) + 0.000
= 9.5544
mm
Actual thickness as entered by user
20.0000
mm

Item:
1
3:32p Aug 12,2010
Required Thickness of Gusset in Compression, per AISC E2-1 9th Ed.

1. Allowed Compression at Given Thickness:
119.3772
Factor Cc Per E2-1
138.1349
All. Buckling Str. per E2-1
691.90
kgf/cm
Act. Buckling Str. at Given Thickness
527.32
kgf/cm
17.9445
mm
2. Allowed Compression at Calculated Thickness:

133.0513
Factor Cc Per E2-1
138.1349
All. Buckling Str. per E2-1
590.14
kgf/cm
Act. Buckling Str. at Calculated Thickness
587.72
kgf/cm
SUMMARY OF BASERING THICKNESS CALCULATIONS

Required Basering Thickness (simplfied)
48.7114
mm
Required Basering Thickness (N.A. Shift)
34.4763
mm
Actual Basering Thickness as entered by user
56.0000
mm
Required Top Ring/Plate Thickness as a Fixed-Beam
42.2723
mm
Required Top Ring Thickness per Moss(Type 4)
37.4009
mm
Actual Top Ring Thickness as entered by user
45.0000
mm
17.9445
mm
Actual Gusset Thickness as entered by user
20.0000
mm
TENSILE STRESS CALCULATIONS FOR SKIRT AT TOP HEAD:

S =
M/( PI*R^2*T ) - F/(2*PI*R*T)

Operating
Skirt Rad. Given by User
1411.0000
Dead Load
1411.0000
Test Load
1411.0000 mm

Item:
1
3:32p Aug 12,2010
Skirt Thkn. Given by User
16.0000
16.0000
16.0000 mm
Bndg. Mom. Given by User
0.412E+06
0.412E+06
Axial Force Given by User
114651.7
92388.9
Actual Stress in Skirt
330.8
346.5
470.4 kgf/cm
Allowed Stress in Skirt
624.3
624.3
936.5 kgf/cm
8.4768
8.8790
8.0361 mm
16.0000
16.0000
16.0000 mm
0.658E+06 kgf-m.
265865.1 kgf
THICKNESS CALCULATION FOR SKIRT:

Required Thickness
Actual Thickness as Given
COMPRESSIVE STRESS CALCULATIONS AT BASE OF SKIRT:

S = M/(PI*R^2*T) + F/(2*PI*R*T)
Operating
Skirt Rad. Given by User
Dead Load
Test Load
1878.5000
1878.5000
1878.5000 mm
16.0000
16.0000
16.0000 mm
Bndg. Mom. Given by User
0.412E+06
0.412E+06
Axial Force Given by User
114651.7
92388.9
Actual Stress in Skirt
292.9
281.1
511.9 kgf/cm
Allowed Stress in Skirt
889.2
889.2
1333.8 kgf/cm
Skirt Thkn. Given by User
0.658E+06 kgf-m.
265865.1 kgf
THICKNESS CALCULATION FOR SKIRT AXIAL COMPRESSION:

Required Thickness
8.3131
8.1444
8.9721 mm
16.0000
16.0000
16.0000 mm
SUMMARY OF SKIRT THICKNESS:

Operating
Dead Load
Test Load
Req. Thickness, Tension
8.4768
8.8790
8.0361 mm
Req. Thickness, Comp.
8.3131
8.1444
8.9721 mm
16.0000
16.0000
16.0000 mm

FileName : BASE RING CAL------------------------------------Vessel Results Summary
Item:
1
3:32p Aug 12,2010
Basering Summary For Item 1 : BASE RING

Summary Of Results
---------------------------------------------------------------------------Thickness (mm)
Required
Actual
P/F
---------------------------------------------------------------------------Required Basering Thickness (simplfied) :
48.711
56.000
Ok
Required Basering Thickness (N.A. Shift) :
34.476
56.000
Ok
Required Top Ring Thickness :
42.272
45.000
Ok
Required Gusset Thickness :
17.945
20.000
Ok
----------------------------------------------------------------------------
SUMMARY OF SKIRT THICKNESS:

Operating
Dead Load
Req. Thickness, Tension
8.4768
8.8790
8.0361 mm
Req. Thickness, Compression
8.3131
8.1444
8.9721 mm
Req. Thickness, Memb + Bend.
0.0000
0.0000
0.0000 mm
16.0000
16.0000
16.0000 mm
Test Load
CLIENT:
IOCL
PROJECT: PARADIP REFINERY
DESIGN BY: KEWAL.K
EQUIPMENT: DEBUTANISER
CONSULTANT:
FOSTER WHEELER
ENERGY LIMITED
CHECKED BY:
R.M.A
TAG NO:
024-C-003
DT. 15.06.2010
REV.
0
APP. BY:
R.M.A
LSIL JOB:
0
DESIGN AS PER DENNIS MOSS

Material of Davit arm
Yield stress at Temp.
Dia of davit arm
Boom length
Davit Length
Brace length
Radius of Arm
Wall thickness of Davit arm
Weight per meter
Outside radius of Davit arm
Inside dia of davit
Total weight of Davit
Stress Co-efficient
( tp*R/a^2 )
( 6 /(5+6*^2) )
Stress Co-efficient
(1-(9/(10 + 12*^2) )
Stress Co-efficient
Weight of Boom + Brace
Cross section area of davit arm
Vertical impact factor
Horizontal impact factor
Max. rated capacity (fig-6.2)
Sy
D
L1
L2
V
R
tp
a
d
Wd
K
W1
A
Cv
Ch
WL
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
SA 106 Gr. B
2457.44
kg/cm2
219.1
mm
mm
3000
mm
3497
1140
mm
328
mm
11.1
mm
42.5
kg
414
mm
196.9
mm
324.6
kg
0.021
1.199
0.100
175.95
kg
7249.63
mm2
1.5
0.2
907.50
kg
LOAD ON DAVIT
Horizontal force (Ch*WL)
Vertical force
(Cv*WL)
STRESSES IN DAVIT
AXIAL STRESS
Aial load
( fv + Wd )
Max axial stress ( P / A )*100
Allowable axial stress ( 0.4* Sy )
HENCE SAFE
BENDING MOMENT IN DAVIT
Moment at mast 1 (fv*L1 + 0.5*W1*L1 + fh*L2)
Moment at mast 2 ( ((M1*(L2-R))/L2 )
BENDING STRESS
Section modulus (0.098*((D^4-d^4)/25.4))/4) *25.4^3
Bending Stress At M1 ( M1 / Z )*100
Moment of inertia
(0.049*((D^4-d^4)/25.4))*(25.4^4)
Bending Stress At M2 ((M2*a / I)*(2 / 3*K*(3*)))*100
Max of M1 & M2
Allowable bending stress
HENCE SAFE
COMBINE STRESS
(fa / Sfa)+ (fb / Sfb) < 1
HENCE SAFE
( 0.66 * Sy )
fh
fv
=
=
181.50
1361.25
kg
kg
P
fa
Sfa
=
=
=
1685.82
23.25
982.98
kg
kg/cm2
kg/cm2
M1
M2
=
=
4982380.50
4515059.71
kg-mm
kg-mm
Z
fb
I
fb
Sfb
= 358444.34
mm3
=
1390.00
kg/cm2
= 39267577.06 mm4
=
166.49
kg/cm2
1390.00
kg/cm2
=
=
1621.91
kg/cm2
0.88
kg/cm2
CLIENT:
IOCL
PROJECT: PDRP
DESIGN BY: KEWAL.K
EQUIPMENT: DEBUTANIZER
CONSULTANT:
FOSTER
WHEELER ENERGY LTD.
CHECKED BY: R.M.A
TAG NO:
024-C-003
TAILING LUG DESIGN
DATE:
REV:
APP BY:
LSIL NO:
12.8.2010
5
R.M.A
1164-01
(AS PER DENNIS MOSS)

92400.00
SA 283 Gr.C
SA 283 Gr.C
SA 283 Gr.C
16
3487
3725
Erected weight of Vessel

Material of lug
Skirt Material
Bracing Material
Skirt thickness
Base Ring ID.
Skirt ID at base
=
=
=
=
Ts =
ID.br =
IDs =
Top Ring OD
Inside diameter of top ring
No of Lugs
Design Temp.
Lug Yield stress at ATM.
Skirt Yield stress
Bracing Yield stress
Lug Allowable Stress ATM.
Importance factor
OD.tr
ID.tr
N
t
YL
YS
YB
Sa
I
=
=
=
=
=
=
=
=
=
4134
3714
1
215
2109.21
2109.21
2109.21
1103.82
1.4
A
E
R
d
Dp
=
=
=
=
=
339.00
35.00
169.00
73.00
152.00
We
TAILING LUG DETAILS

Width of lug
Projected Length
Raius of semi circle
Diameter of pin hole
Diameter of pad eye
Page 1 of 3
Kg
mm
mm
mm
mm
mm
C
kg/cm2
kg/cm2
kg/cm2
kg/cm2
mm
mm
mm
mm
mm
Radial distance of top plate

Radial distance of bottom plate
Thickness of top plate
Thickness of bottom plate
Thickness of tailing
Thickness fo pad eye
Fillet weld size
Area in weld
( w*0.707*2*(Rt+Bt+A+bt+tt) )
Rt
Bt
tt
bt
T
Tp
w
Aw
=
=
=
=
=
=
=
=
210.00
145.00
45.00
56.00
60.00
10.00
20.00
22482.60
mm
mm
mm
mm
mm
mm
mm
mm2
FORCES ACTING
Forces along vessel Axis
Forces along Nomal to vessel
Fc
Fn
=
=
54000.00
54000.00
kg
kg
SHEAR STRESS AT TOP LUG

Area avaliable at top of lug
( R-(d/2)*T+2*Tp((Dp-D)/2))*2
Max Shear stress at hole
( Fn / A )*100
Allowable Shear stress
( 0.4*YL )
HENCE OK
A
fs
Fs
=
=
=
20520.00
263.16
843.68
mm2
kg/cm2
kg/cm2
BEARING STRESS AT PIN HOLE

Area avaliable at pin hole
( d * (T+2Tp) )
Max Bearingr stress at hole ( Fn / Ah )*100
Allowable Bearing stress
( 0.75*YL )
HENCE OK
Ah
bs
Fb
=
=
=
5840.00
924.66
1581.91
mm2
kg/cm2
kg/cm2
BENDING STRESS IN LUG

Max. Bending Stress
Allowable Bending stress
HENCE OK
ss
Ss
=
=
27.41
1392.08
kg/cm2
kg/cm2
0.90
kg/cm2
240.19
540.87
kg/cm2
kg/cm2
1366985.96
3470656.02
mm3
mm3
COMBINE STRESS
( ( fs / Fs) + (bs / Fb) )
HENCE OK
( (Fc*E)/((T*A^2)/6) )*100
( 0.66 * YL )
< 1
WELD DESIGN
SHEAR STRESS IN WELD
Shear stress in weld
( Fn / Aw )
Allowable Shear stress
( 0.49* Sa )
HENCE OK
ssw =
Fsw =
REQUIREMENT OF BRACING
Availble section modulus
Required Section modulus
BRACING REQUIRED
Az
Rz
Page 2 of 3
=
=
SKIRT CALS.
Section modulus of base ring + skirt
Distanc between Skirt OD to CL of tailing lug.
Radius neutral axis
Max. Weight Lifted (0.5*We)
Kr Internal moment co-efficient for single point
Max. bennding Moment around ring (W*rm*Kr)
Max. Bending stress at Base ring
(Mb/Z)
Allowable Bending stress (0.66*YS)
HENCE OK
BRACING CALS.
Bracing type
Bacing Size
Bracing area
Bracing Length
Max. Compressive load on Bracing
Section modulus of Bracing'
Max. Bending stress
(W*L)/Zb
Allowable bending stress (0.66*YB)
HENCE OK
(0.5*Fn)
Maximum Compression stress (Fnb/Ab)

Allowable compress stress
(0.6*YB)
HENCE OK
BRACING IS SUFFICIENT
Page 3 of 3
Z
L
rm
W
Kr
Mb
b
ba
= 616119.53
mm3
=
223.50
mm
=
1866.3
mm
=
46200.0
Kg
=
0.2387
= 20581376.04 Kg-mm
=
0.33
Kg/cm2
=
1392.08
Kg/cm2
OD
THK
Ab
Lb
Fnb
Zb
bb
bba
=
=
=
=
=
=
=
=
=
c
ca
=
=
PIPE
400.00
mm
22.00
mm
26112.24
mm2
3725.00
mm
27000.00
Kg
2336806.64
mm3
0.04
Kg/cm2
1392.08
Kg/cm2
0.01
1265.53
Kg/cm2
Kg/cm2

FileName : btm tailing lug wrc------------------------------WRC107 Analysis : TAILING LUG
Item:
1
1:59p Aug 12,2010
1,
Description: TAILING LUG
Vbasis
ID
Cylsph
Cylindrical
Cas
0.0000
mm
Vessel Diameter
Dv
3725.000
mm
Vessel Thickness
Tv
16.000
mm
215.00
Design Temperature
Vessel Material
SA-283 C
Vessel UNS Number
K02401
Smc
1103.82
kgf/cm
Vessel Hot
Smh
1103.82
kgf/cm
S.I. Allowable
Attachment Type
Type
Rectangular
Parameter C11
C11
60.00
mm
Parameter C22
C22
339.00
mm
Dp
1.000

kgf/cm
No

Radial Load
(SUS)
0.0
kgf
Longitudinal Shear
(SUS)
Vl
46200.0
kgf
(SUS)
Vc
0.0
kgf
(SUS)
Mc
0.0
kgf-m.
Longitudinal Moment
(SUS)
Ml
1617.0
kgf-m.
Torsional Moment
(SUS)
Mt
0.0
kgf-m.

Item:
1
1:59p Aug 12,2010
No
WRC107 Version
Version
March
1979
No
No

Radial Load
0.0
kgf
VC
0.0
kgf
Longitudinal Shear
VL
46200.0
kgf
MC
0.0
kgf-m.
Longitudinal Moment
ML
1617.0
kgf-m.
Torsional Moment
MT
0.0
kgf-m.
Gamma =
116.91

------------------------------------------------------------------Curves read for 1979
Beta
Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.058
4C
19.748
(A,B)
N(PHI) / ( P/Rm )
0.058
3C
18.148
(C,D)
M(PHI) / ( P )
0.033
2C1
0.137
(A,B)
M(PHI) / ( P )
0.033
1C
0.184
(C,D)
0.029
3A
1.516
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.033
1A
0.100
(A,B,C,D)
0.051
3B
10.364
(A,B,C,D)
M(PHI) / ( ML/(Rm
0.040
1B
0.055
(A,B,C,D)
* Beta) )
N(x)
/ ( P/Rm )
0.046
3C
20.112
(A,B)
N(x)
/ ( P/Rm )
0.046
4C
20.509
(C,D)

Item:
1
1:59p Aug 12,2010
M(x)
/ ( P )
0.049
1C1
0.150
(A,B)
M(x)
/ ( P )
0.049
2C
0.106
(C,D)
N(x)
/ ( MC/(Rm**2 * Beta) )
0.029
4A
1.831
(A,B,C,D)
M(x)
/ ( MC/(Rm
* Beta) )
0.041
2A
0.059
(A,B,C,D)
N(x)
/ ( ML/(Rm**2 * Beta) )
0.051
4B
2.943
(A,B,C,D)
M(x)
/ ( ML/(Rm
0.056
2B
0.076
(A,B,C,D)
* Beta) )
Kb = 1.00

-----------------------------------------------------------------------|
Type of
Stress Values at
(kgf/cm
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P
Circ. Bend. P
Circ. Memb. MC |
Circ. Bend. MC |
Circ. Memb. ML |
-299
-299
299
299
Circ. Bend. ML |
-2773
2773
2773
-2773
-3073
2474
3073
-2474
|
Tot. Circ. Str.|
-----------------------------------------------------------------------Long. Memb. P
Long. Bend. P

Item:
1
1:59p Aug 12,2010
Long. Memb. MC |
Long. Bend. MC |
Long. Memb. ML |
-176
-176
176
176
Long. Bend. ML |
-2763
2763
2763
-2763
-2939
2587
2939
-2587
|
Tot. Long. Str.|
-----------------------------------------------------------------------Shear VC |
Shear VL |
-425
-425
425
425
Shear MT |
-425
-425
425
425
|
Tot. Shear|
-----------------------------------------------------------------------Str. Int. |
3073
2587
3073
2587
851
851
851
851
------------------------------------------------------------------------

-----------------------------------------------------------------------Type of
Stress Int.
Stress Values at
(kgf/cm
---------------|-------------------------------------------------------Location
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
115
116
115
116
115
116
115
116
Circ. Pl (SUS) |
-299
-299
299
299
-2773
2773
2773
-2773
Circ. Q
(SUS) |
-----------------------------------------------------------------------Long. Pm (SUS) |
57
57
57
57
57
57
57
57
Long. Pl (SUS) |
-176
-176
176
176

Item:
1
1:59p Aug 12,2010
Long. Q
(SUS) |
-2763
2763
2763
-2763
-----------------------------------------------------------------------Shear Pm (SUS) |
Shear Pl (SUS) |
-425
-425
425
425
Shear Q
(SUS) |
-----------------------------------------------------------------------Pm (SUS)
115.9
116.9
115.9
116.9
115.9
116.9
115.9
116.9
-----------------------------------------------------------------------Pm+Pl (SUS)
183.7
182.7
415.5
416.5
853.7
853.8
853.7
853.8
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
2957
2645
3189
2529
853
853
853
853
------------------------------------------------------------------------
-----------------------------------------------------------------------Type of
Stress Int.
|
|
Max. S.I.
S.I. Allowable
kgf/cm
Result
---------------|-------------------------------------------------------Pm (SUS)
116.91
1103.82
Passed
Pm+Pl (SUS)
853.81
1655.73
Passed
Pm+Pl+Q (TOTAL)|
3189.32
3311.46
Passed
------------------------------------------------------------------------

Design 20calculation 20024 C 003

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Design 20calculation 20024 C 003

Uploaded by

Copyright:

Available Formats

DOCUMENT CODING BOX

INDIAN OIL CORPORATION LTD. (IOCL)

PARADIP REFINERY PROJECT (PDRP)

PARADIP, ORISSA, INDIA

LLOYDS STEEL INDUSTRIES LTD.

IOCL ORDER No:

PDRPLLI003 / 23004186 DT.08/09/2009

REQ ITEM No:

DOC TYPE CODE &

Nozzle Calcs. : 2CND...................................................................................................................................208

DEBUTANIZER (024-C-003) REV-5

In Accordance with ASME Section VIII Division 1

ASME Code Version

: 2007, Addenda A-08

Analysis Performed by : LLOYDS STEEL INDUSTRIES LTD.

Note: PVElite performs all calculations internally in Imperial Units

Refer to Code Case 2523 for more information.

DEBUTANIZER (024-C-003) REV-5

Class From To : Basic Element Checks.

There is a high jump in the Joint Eff.

Class From To: Check of Additional Element Data

There were no geometry errors or warnings.

PVElite is a registered trademark of COADE, Inc. [2009]

DEBUTANIZER (024-C-003) REV-5

PV Elite Vessel Analysis Program: Input Data

DEBUTANIZER (024-C-003) REV-5

Design Internal Pressure (for Hydrotest)

Projection of Nozzle from Vessel Top

Projection of Nozzle from Vessel Bottom

Minimum Design Metal Temperature

Use Higher Longitudinal Stresses (Flag)

Select t for Internal Pressure (Flag)

Select t for External Pressure (Flag)

Select t for Axial Stress (Flag)

Select Location for Stiff. Rings (Flag)

Consider Vortex Shedding

Perform a Corroded Hydrotest

Is this a Heat Exchanger

User Defined Hydro. Press. (Used if > 0)

User defined MAWP

User defined MAPnc

DEBUTANIZER (024-C-003) REV-5

Wind Design Code

Basic Wind Speed for IS-875

Wind Zone Number

Damping Factor (Beta) for Wind (Ope)

Damping Factor (Beta) for Wind (Empty)

Damping Factor (Beta) for Wind (Filled)

Seismic Design Code

DEBUTANIZER (024-C-003) REV-5

Importance Factor for IS-1893

Percent Seismic for Hydrotest

Period of Vibration ( User defined ) Sec

Design Nozzle for M.A.W.P. + Static Head

Consider MAP New and Cold in Noz. Design

Consider External Loads for Nozzle Des.

Use ASME VIII-1 Appendix 1-9

Material Database Year

Current w/Addenda or Code Year

Complete Listing of Vessel Elements and Details:

Element From Node

Distance "FROM" to "TO"

Skirt Inside Diameter