Al Bawani Duct Factory Profile For BKS

Table of Contents
1. Introduction
2. Company Profile
3. Certification / Accreditation
4. Machine Details
5. Operation Sequence/Method Statement
6. Quality Control Program
7. Product Information / Data
8. Material Test Certificate
9. List of Client / Approvals
10. Project Pictures / References
11. Duct Construction Standard
12. Source of Raw Material
1-Introduction
Al Bawani is categorized "Class 1" Construction Company
by Saudi classification agency and ISO 9001: 2008
certified for Quality Management System for design,
Engineering Works and Construction Management of
Housing Complex, Industrial and Commercial Buildings,
Hospitals, Educational, Institutions, Governmental,
Diplomat Missions, Air Base and Defense Facilities.
 Corporate MOTTO “We Deliver What We Promise”.
 Bawani Duct Factory credo “We Deliver What We Promise” serves
to illustrate the commitment of our management and staff to
provide and deliver the highest standards in products, solutions and
services level.
 To our customers, we will deliver high quality products, best-
in-class solutions, and on-time responses and services.
 To our management we will take responsibility to provide
truthful and transparent information and commit full effort to
bring enhanced value to the company.
 To our supporting technical partners we will provide full
support and timely information to develop win-win
propositions and achieve sustainable growth.
 To our employees we will provide a conductive work
environment which encourages teamwork and enterprise,
promotes creativity, offering opportunities for career growth
with the company.
 To the community, we shall maintain a high standard of
corporate social responsibility in the discharge of our
responsibilities, ensuring best workplace health and safety
practices.
Our strengths
Integrated capabilities: our goal is to build it right-
and right from the start. We believe in providing
quality duct works at a competitive rate through
vertical integration of our capabilities.
Established track record: Everyday, we explore new
ways to do things better. We strive to respond more
rapidly to customer’s needs and build more
constructive, collaborative relationships. This
relentless drive to excel has served to strengthen our
repute as an organization of quality that not just
delivers, but exceed customer expectations.
Focus on establishing VALUES: We’re focused on the
key drivers of our business performance. To this
extent, we’re sharply focused on growing and
expanding our business into region. Combined with
our trusted brand, quality product and service
offerings, our strong customer focus and
commitment to excellence will drive our ability to
deliver VALUE.
2. Company Profile
This factory is equipped with automated ducting machines
(Auto Duct Former, CNC Plasma, Nuloc, and Rollformer). At
such, the manpower requirement is usually lesser than the
traditional ducting factory
Total= 60 (120)
Qualified Manpower and Projects are supported by
 Al Bawani Co. Ltd.
Technical Support & Agreements:
 Al Bawani Co. Ltd.

 Hitachi Plant Technologies
 LINAIR Duct
 Dusark International FZE
2.1– Organization Chart
3. Certification /
Accreditation
‫‪100171000004236‬‬
‫ﺗﺎرﻳﺦ اﻟﱰﺧﻴﺺ ‪ ١٤٣٨/١٢/٠١ :‬ﻫـ‬

‫اﻟﺮﻗﻢ اﳌﻤﻴﺰ ‪٣٠٠٠٥٦٤٣٢٢ :‬‬
‫ﺷﻬﺎدة ﺗﺴﺠﻴﻞ ﰲ ﴐﻳﺒﺔ اﻟﻘﻴﻤﺔ اﳌﻀﺎﻓﺔ‬

‫‪VAT registration certificate‬‬
‫ﺗﺸﻬﺪ اﻟﻬﻴﺌﺔ اﻟﻌﺎﻣﺔ ﻟﻠﺰﻛﺎة واﻟﺪﺧﻞ ﺑﺄن اﳌﻜﻠﻒ ‪ :‬ﴍﻛﺔ اﻟﺒﻮاﻲﻧ ) اﳌﺤﺪودة (‬
‫ﻣﺴﺠﻞ ﰲ ﴐﻳﺒﺔ اﻟﻘﻴﻤﺔ اﳌﻀﺎﻓﺔ ﺑﺘﺎرﻳﺦ ‪ ١٤٣٨/١٢/٠١ :‬ﻫـ ‪ ،‬وﺗﺤﻤﻞ اﻟﺮﻗﻢ اﻟﴬﻳﺒﻲ ‪٣٠٠٠٥٦٤٣٢٢٠٠٠٠٣ :‬‬
‫ﻋﻨﻮان اﳌﺮﻛﺰ اﻟﺮﺋﻴﴘ ‪:‬‬

‫اﳌﺪﻳﻨﺔ ‪ :‬اﻟﺮﻳﺎض اﻟﺤﻲ ‪ :‬اﻟﻌﻠﻴﺎ‬
‫ﺻﻨﺪوق اﻟﱪﻳﺪ ‪ :‬اﻟﺮﻣﺰ اﻟﱪﻳﺪي ‪١١٥٦٦ :‬‬
‫اﻟﻬﺎﺗﻒ ‪٠٠٩٦٦٥٩٣٠٣٢٢٢٢ :‬‬
‫اﻟﻬﻴﺌﺔ اﻟﻌﺎﻣﺔ ﻟﻠﺰﻛﺎة واﻟﺪﺧﻞ‬
‫ﻫﺬه اﻟﻮﺛﻴﻘﺔ ﻣﺮﺳﻠﺔ ﻣﻦ اﻟﻨﻈﺎم اﻵﱄ وﻻ ﺗﺤﺘﺎج إﱃ ﺗﻮﻗﻴﻊ‬

‫‪١٤٤٢/١٠/١٧‬‬ ‫ﺍﻟﺘﺎﺭﻳﺦ‬
‫‪٢٠٢١/٠٥/٢٩‬‬ ‫ﺍﻟﻤﻮﺍﻓﻖ‬
‫ﺭﻣﺰ ﺍﻟﺸﻬﺎﺩﺓ ‪٣٨٩٠٨٠٤٤‬‬
‫ﺷﻬﺎﺩﺓ‬
‫ﺷﺮﻛﺔ ﺍﻟﺒﻮﺍﻧﻲ ﺍﻟﻤﺤﺪﻭﺩﺓ‬

‫ﺇﺳﻢ ﺍﻟﻤﻨﺸﺄﺓ ‪:‬‬
‫ﺹ‪.‬ﺏ ‪ ٦٥٦٩٧ :‬ﺍﻟﺮﻳﺎﺽ ‪١١٥٦٦‬‬
‫ﺍﻟﺴﻌﻮﺩﻳﺔ‬
‫‪١٣٢٣٢١٥٦‬‬ ‫ﺭﻗﻢ ﺍﻹﺷﺘﺮﺍﻙ ‪:‬‬
‫ﻣﺼﺪﺭﻩ ‪ :‬ﺍﻟﺮﻳﺎﺽ‬ ‫ﺭﻗﻢ ﺍﻟﺴﺠﻞ ﺍﻟﺘﺠﺎﺭﻱ‪١٠١٠٠٨٥٥١٨ :‬‬
‫ﻛﺘﺎﺑﺔ‬ ‫ﺭﻗﻤﺎ‬
‫ﺗﺴﻌﻤﺎﺋﺔ ﻭ ﺳﺘﺔ ﻭ ﺧﻤﺴﻮﻥ ﻣﺸﺘﺮﻛﺎ‬ ‫‪٩٥٦‬‬ ‫ﻋﺪﺩ ﺍﻟﻤﺸﺘﺮﻛﻴﻦ ﺍﻟﺴﻌﻮﺩﻳﻴﻦ‬
‫ﺧﻤﺴﺔ ﺍﻻﻑ ﻭ ﺛﻤﺎﻧﻤﺎﺋﺔ ﻭ ﺛﻼﺛﺔ ﻭ ﻋﺸﺮﻭﻥ ﻣﺸﺘﺮﻛﺎ‬ ‫‪٥٨٢٣‬‬ ‫ﻋﺪﺩ ﺍﻟﻤﺸﺘﺮﻛﻴﻦ ﻏﻴﺮ ﺍﻟﺴﻌﻮﺩﻳﻴﻦ‬
‫ﺳﺘﺔ ﺍﻻﻑ ﻭ ﺳﺒﻌﻤﺎﺋﺔ ﻭ ﺗﺴﻌﺔ ﻭ ﺳﺒﻌﻮﻥ ﻣﺸﺘﺮﻛﺎ‬ ‫‪٦٧٧٩‬‬ ‫ﺍﻟﻤﺠﻤﻮﻉ‬
‫ﺗﺸﻬﺪ ﺍﻟﻤﺆﺳﺴﺔ ﺍﻟﻌﺎﻣﺔ ﻟﻠﺘﺄﻣﻴﻨﺎﺕ ﺍﻹﺟﺘﻤﺎﻋﻴﺔ ﺑﺄﻥ ﺍﻟﻤﻨﺸﺄﺓ ﺍﻟﻤﺬﻛﻮﺭﺓ ﺃﻋﻼﻩ ﻗﺪ ﺃﻭﻓﺖ ﺑﺈﻟﺘﺰﺍﻣﺎﺗﻬﺎ ﺗﺠﺎﻩ ﺍﻟﻤﺆﺳﺴﺔ‬
‫ﻭﻓﻖ ﺍﻟﺒﻴﺎﻧﺎﺕ ﺍﻟﻤﻘﺪﻣﺔ ﻣﻨﻬﺎ ﺣﺘﻰ ﺗﺎﺭﻳﺦ ﺇﺻﺪﺍﺭ ﻫﺬﻩ ﺍﻟﺸﻬﺎﺩﺓ ‪ ،‬ﻭﺍﻟﺘﻲ ﺗﻢ ﻣﻨﺤﻬﺎ ﻟﺘﻘﺪﻳﻤﻬﺎ ﻷﻳﺔ ﺟﻬﺔ ﺗﻄﻠﺒﻬﺎ ‪ ،‬ﻭﻫﻲ‬
‫ﺻﺎﻟﺤﺔ ﻟﺠﻤﻴﻊ ﺍﻷﻏﺮﺍﺽ ﺍﻟﺘﻲ ﻧﺺ ﻋﻠﻴﻬﺎ ﻧﻈﺎﻡ ﺍﻟﺘﺄﻣﻴﻨﺎﺕ ﺍﻹﺟﺘﻤﺎﻋﻴﺔ ﻓﻲ ﺍﻟﻤﺎﺩﺓ )‪ (٦/١٩‬ﻣﻨﻪ‪.‬‬
‫ﻫﺬﻩ ﺍﻟﺸﻬﺎﺩﺓ ﺳﺎﺭﻳﺔ ﺍﻟﻤﻔﻌﻮﻝ ﺣﺘﻰ ‪ ١٤٤٢/١١/١٧‬ﻫـ‪.‬‬
‫ﻋﻦ ﻃﺮﻳﻖ ﺍﺳﺘﺨﺪﺍﻡ‬ ‫ﺃﻭ‬ ‫ﻳﻠﺰﻡ ﺍﻟﺘﺤﻘﻖ ﻣﻦ ﺻﺤﺔ ﻭﺻﻼﺣﻴﺔ ﺍﻟﺸﻬﺎﺩﺓ ﻋﺒﺮ ﺯﻳﺎﺭﺓ ﺍﻟﺮﺍﺑﻂ‬
‫ﺍﻟﺮﻣﺰ ﺍﻟﻤﻌﺮﻑ ﺍﻟﺘﺎﻟﻲ ‪:‬‬ ‫ﺃﺩﻧﺎﻩ ﻓﻲ ﺍﻟﻤﻮﻗﻊ ﺍﻹﻟﻜﺘﺮﻭﻧﻲ ﻟﻠﻤﺆﺳﺴﺔ ﺍﻟﻌﺎﻣﺔ ﻟﻠﺘﺄﻣﻴﻨﺎﺕ ﺍﻹﺟﺘﻤﺎﻋﻴﺔ‬
‫‪www.gosi.gov.sa/vc‬‬
‫) ﺍﻟﺸﻬﺎﺩﺓ ﻣﻌﺘﻤﺪﺓ ﻣﻦ ﺻﺎﺣﺐ ﺍﻟﺼﻼﺣﻴﺔ ﻭﻻ ﺗﺤﺘﺎﺝ ﺇﻟﻰ ﺗﻮﻗﻴﻊ ﺃﻭ ﺧﺘﻢ (‬
‫ﺗﻌﺪ ﻫﺬﻩ ﺍﻟﺸﻬﺎﺩﺓ ﻣﻦ ﺍﻟﻮﺛﺎﺋﻖ ﺍﻻﻟﻜﺘﺮﻭﻧﻴﺔ ﺍﻟﺤﻜﻮﻣﻴﺔ ﺍﻟﺮﺳﻤﻴﺔ ‪ ،‬ﻭﻳﺤﻈﺮ ﻗﻄﻌﻴﺎ ﺗﻘﻠﻴﺪﻫﺎ ﺃﻭ ﺇﺩﺧﺎﻝ ﺃﻱ ﺗﻌﺪﻳﻼﺕ ﻋﻠﻴﻬﺎ ﺳﻮﺍﺀ ﺑﺎﻹﺿﺎﻓﺔ ﺃﻭ ﺍﻟﺤﺬﻑ‬
‫ﺃﻭ ﺍﻟﺘﻐﻴﻴﺮ ﻓﻲ ﺑﻴﺎﻧﺎﺗﻬﺎ ﺃﻭ ﻏﻴﺮ ﺫﻟﻚ ﻣﻦ ﺍﻧﻮﺍﻉ ﺍﻟﺘﻌﺪﻳﻞ ‪ ،‬ﻭﺗﻌﺪ ﺍﻟﺸﻬﺎﺩﺓ ﻻﻏﻴﺔ ﺇﺫﺍ ﺷﺎﺑﻬﺎ ﺷﻲﺀ ﻣﻦ ﺫﻟﻚ ‪ ،‬ﻛﻤﺎ ﺗﻌﺮﺽ ﺻﺎﺣﺒﻬﺎ ﻟﻠﻤﻼﺣﻘﺔ ﺍﻟﻨﻈﺎﻣﻴﺔ‬
‫ﺃﻣﺎﻡ ﺍﻟﺠﻬﺎﺕ ﺍﻟﻤﺨﺘﺼﺔ ﺑﺎﻹﺿﺎﻓﺔ ﺇﻟﻰ ﻣﺎﻳﻔﺮﺿﻪ ﻧﻈﺎﻡ ﺍﻟﺘﺄﻣﻴﻨﺎﺕ ﺍﻻﺟﺘﻤﺎﻋﻴﺔ ﻣﻦ ﻋﻘﻮﺑﺎﺕ ‪ ،‬ﻭﻻﻳﺠﻮﺯ ﺗﺪﺍﻭﻝ ﺍﻟﺸﻬﺎﺩﺓ ﺇﻻ ﻓﻲ ﺍﻷﻏﺮﺍﺽ ﺍﻟﺘﻲ‬
‫ﺃﺻﺪﺭﺕ ﻷﺟﻠﻬﺎ ﻭﻓﻘﺎ ﻷﺣﻜﺎﻡ ﻧﻈﺎﻡ ﺍﻟﺘﺄﻣﻴﻨﺎﺕ ﺍﻻﺟﺘﻤﺎﻋﻴﺔ ‪ ،‬ﻭﺍﻟﻤﺆﺳﺴﺔ ﺍﻟﻌﺎﻣﺔ ﻟﻠﺘﺄﻣﻴﻨﺎﺕ ﺍﻻﺟﺘﻤﺎﻋﻴﺔ ﻏﻴﺮ ﻣﺴﺆﻭﻟﻪ ﻋﻦ ﺃﻱ ﺁﺛﺎﺭ ﺃﺧﺮﻯ ﻣﺘﺮﺗﺒﺔ‬
‫ﻗﺒﻞ ﺍﻟﻐﻴﺮ ﻋﻦ ﺍﻟﺸﻬﺎﺩﺓ ﻭﻏﻴﺮ ﻣﺴﺆﻭﻟﺔ ﻋﻦ ﺃﻱ ﻋﻤﻠﻴﺔ ﺗﺰﻭﻳﺮ ﺃﻭ ﺗﻌﺪﻳﻞ ﺗﺘﻢ ﻋﻠﻰ ﺍﻟﺒﻴﺎﻧﺎﺕ ﺍﻟﻮﺍﺭﺩﺓ ﻓﻴﻬﺎ ‪.‬‬
‫‪1110845402‬‬
‫ﺭﻗﻢ ﺍﻟﺸﻬﺎﺩﺓ ‪١١١٠٨٤٥٤٠٢ :‬‬

‫ﺍﻟﺘﺎﺭﻳﺦ ‪ ١٤٤١/٠٨/٠٣ :‬ﻫـ‬
‫ﺍﻟﺮﻗﻢ ﺍﻟﻤﻤﻴﺰ‪٣٠٠٠٥٦٤٣٢٢ :‬‬
‫ﺷﻬﺎﺩﺓ‬
‫‪CERTIFICATE‬‬
‫ﺗﺸﻬﺪ ﺍﻟﻬﻴﺌﺔ ﺍﻟﻌﺎﻣﺔ ﻟﻠﺰﻛﺎﺓ ﻭﺍﻟﺪﺧﻞ ﺑﺄﻥ ﺍﻟﻤﻜﻠﻒ ‪ /‬ﺷﺮﻛﺔ ﺍﻟﺒﻮﺍﻧﻲ ) ﺍﻟﻤﺤﺪﻭﺩﺓ (‬
‫ﺷﺮﻛﺔ ﺭﻗﻢ ‪ ٧٠٠١٣٥٥٩٢٩‬ﻭﺳﺠﻞ ﺗﺠﺎﺭﻱ ﺭﻗﻢ ‪١٠١٠٠٨٥٥١٨‬‬
‫ﻗﺪﻡ ﺇﻗﺮﺍﺭﻩ ﻋﻦ ﺍﻟﻔﺘﺮﺓ ﺍﻟﻤﻨﺘﻬﻴﻪ ﻓﻲ ‪٢٠١٩/١٢/٣١‬ﻡ‬
‫ﻭﻗﺪ ﻣﻨﺢ ﻫﺬﻩ ﺍﻟﺸﻬﺎﺩﻩ ﻟﺘﻤﻜﻴﻨﻪ ﻣﻦ ﺇﻧﻬﺎﺀ ﺟﻤﻴﻊ ﻣﻌﺎﻣﻼﺗﻪ ﺑﻤﺎ ﻓﻲ ﺫﻟﻚ ﺻﺮﻑ ﻣﺴﺘﺤﻘﺎﺗﻪ‬
‫ﺍﻟﻨﻬﺎﺋﻴﺔ ﻋﻦ ﺍﻟﻌﻘﻮﺩ‪.‬‬
‫ﻳﺴﺮﻱ ﻣﻔﻌﻮﻝ ﻫﺬﻩ ﺍﻟﺸﻬﺎﺩﺓ ﺣﺘﻰ ﺗﺎﺭﻳﺦ ‪ ١٤٤٢/٠٩/١٨‬ﻫـ ﺍﻟﻤﻮﺍﻓﻖ ‪ ٢٠٢١/٠٤/٣٠‬ﻡ‪.‬‬
‫)ﺍﻟﺜﺎﻣﻦ ﻋﺸﺮ ﻣﻦ ﺭﻣﻀﺎﻥ ﺃﻟﻒ ﻭ ﺃﺭﺑﻌﻤﺎﺋﺔ ﻭ ﺍﺛﻨﺎﻥ ﻭ ﺃﺭﺑﻌﻮﻥ ﻫﺠﺮﻱ(‬
‫ﺍﻟﻔﺮﻭﻉ ) ‪ ( ٤‬ﻓﻲ ﺍﻟﻨﻤﻮﺫﺝ ﺍﻟﻤﺮﻓﻖ‬

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‫ﺭﻗﻢ ﺍﻟﺸﻬﺎﺩﺓ ‪١١١٠٨٤٥٤٠٢ :‬‬

‫ﺍﻟﺘﺎﺭﻳﺦ ‪ ١٤٤١/٠٨/٠٣ :‬ﻫـ‬
‫ﺍﻟﺮﻗﻢ ﺍﻟﻤﻤﻴﺰ‪٣٠٠٠٥٦٤٣٢٢ :‬‬
‫ﻗﺎﺋﻤﺔ ﻓﺮﻭﻉ ﺍﻟﻤﻜﻠﻒ ﺷﺮﻛﺔ ﺍﻟﺒﻮﺍﻧﻲ ) ﺍﻟﻤﺤﺪﻭﺩﺓ (‬
‫ﺍﻟﻤﺪﻳﻨﺔ‬ ‫ﺇﺳﻢ ﺍﻟﻔﺮﻉ‬ ‫ﺍﻟﺮﺧﺼﺔ‬ ‫ﺭﻗﻢ ﺍﻟﺴﺠﻞ‬
‫ﺍﻟﺮﻳﺎﺽ‬ ‫ﻓﺮﻉ ﺷﺮﻛﺔ ﺍﻟﺒﻮﺍﻧﻲ ﺍﻟﻤﺤﺪﻭﺩﺓ‬ ‫‪١٠١٠٣٣٠٠٧٣‬‬

‫ﺍﻟﺮﻳﺎﺽ‬ ‫ﻣﺼﻨﻊ ﺍﻟﺒﻮﺍﻧﻲ ﻟﻼﺑﻮﺍﺏ ﺍﻟﻤﻌﺪﻧﻴﺔ ﻓﺮﻉ ﺷﺮﻛﺔ ﺍﻟﺒﻮﺍﻧﻲ‬ ‫‪١٠١٠٣٣٠٨٨٣‬‬
‫ﺍﻟﺮﻳﺎﺽ‬ ‫ﻣﺼﻨﻊ ﺍﻟﺒﻮﺍﻧﻲ ﻟﻤﺠﺎﺭﻱ ﺍﻟﻬﻮﺍﺀ‬ ‫‪١٠١٠٣٣٠٠٩٢‬‬
‫ﺍﻟﺮﻳﺎﺽ‬ ‫ﻣﺼﻨﻊ ﺍﻟﺒﻮﺍﻧﻲ ﻟﻠﺼﻨﺎﻋﺎﺕ ﺍﻟﺨﺸﺒﻴﺔ‬ ‫‪١٠١٠٣٣٠٨٨١‬‬
4. Machine Details
All ducting machines are procured from different parts of the
world. The selection of machinery aims to integrated and
optimize the cost effectiveness.
Major machinery is procured from
1- Germany
2- United Kingdom (UK)
3- United State of America (USA)
4- Italy
5- Durma Turkey
6- Sente Makina Turkey

a) Plasma WASP CNC Cutting Machine
 Cutting Area: 1.5m x 3m.
 Cutting Speeds: max. 25 m/min, auto marking using pen, up to 15 m/min
 Cutting galv. sheet metal 0.6mm thickness up to10 m/min
 Tools: pneumatic controlled tool head for torch and marking pen
 Controls: modern CNC-controller and modular axis controller in 19" rack
 Control panel: PC mounted in control cabinet, with 17" plasma display and
stainless steel keyboard Ethernet network
 CNC formats: The controller can process CAD files in the most common
formats, CMS-format, G-Codes, ESSI-Codes, DXF und EXF, HPGL, SGV, DWG
(AutoCAD) Simple CAD parts can be programmed and saved.
b) 4 Decoilers Auto Duct Former ADF
 Firmac Four (4) Select / 4 Decoilers Auto Duct Former ADF
 Model: 1500 x 4 Coils; With S&C Notches; Stiffening- Beading
 Capacity: 0.6mm to 1.2mm Steel x 1 Set Add –CGF2 / CGF1 Notch
1.5m x 3m.
c) Firmac Nuloc – Auto Seam Closer

d) 35mm CGF2 / CGF1 Flange Rollformer
e) Firmac Pittsburgh f) Firmac Auto Guide

Rollformer Powered Auto Flanger
g) Firmac Shearing Machine, 2540x2mm.

h) Firmac Power j) Firmac Free
Bending Rollers, Hydraulic Folding
2000x 2mm Machine, 2540x2mm.
k) Firmac Special Folding Machine for Integral

Fl Duct Folding.
L) Spot welding m) Pittsburgh Seam
machine. Closer Machine
n) HYDRAULIC PRESS BRAKE (PBF 30120)

o) Pittsburgh Seam Closer Machine
p) Universal Swaging Machine

5. Operation Sequence,
Method Statement
Verification of received information Available information
Raw material compliance (JIS, ASTM, EN)
Duct construction method (SMACNA, DW144)
Fabrication schedule for ducting
Confirmation of amendment through email / fax with signature
Preparation of ducting profile drawing
Base from the Fabrication table given, prepare the duct profile
drawing.
Straight duct proceeds to ADF machine
Fittings proceed to PLASMA Machine for “nesting /cutting”
Machining & Processing.
Preparation of “Profile template” for cutting

 Transferring the duct “profile drawing” information into the Via
Duct 3D software to process the tabulation of duct “profile
template” into the plasma cutting table. The Via Duct 3D software
will automatically generate the best “configuration” to minimize
material wastage onto the profile template. Any final adjustment
is through manual adjustment by the Planner. The Planner will key
in the essential information for the job no. (I.e. project, description,
material, gauges, etc.
All duct profile is displayed with “parts reference no” and
material information.
All duct profile are automatically nested onto the “Plasma

cutting table”
template
Forming of duct works.

 Base from the reference marking, the workers will assemble the duct
works according to the detail drawing. Specific requirement such as
spacing of riveting and spot welding are marked. Insulation / Acoustic
linings material are properly marked and cut accordingly to the detail
drawing. Quality control inspector carries out the inspection concurrently
to prevent rework and redo.
Doc. No. BDF-MS-001
BAWANI DUCT FACTORY Rev. 0

Method Statement for Fabrication of Duct Work
Page 1 of 18
Project No. : xxxxxx
Project Name : General
Client : General
Project Management : General
Consultant : General
Contractor : Al Bawani
Site : General
0 10 Mar 2016 Issued for Approval Eng Tamim M. Khalid

Rev. Date Description Prepared by Reviewed by Approved by
Doc. No. BDF-MS-001

Page 2 of 18
REVISION INDEX SHEET

REV REV REV
PAGE
X PAGE PAGE
1 X
2 X
3 X
4 X
5 X
6 X
7 X
8 X
9 X
10 X
11 X
12 X
13 X
14 X
15 X
16 X
17 X
18 X
Note: The revised parts from the last issue is indicated by Arrow and revision number
Doc. No. BDF-MS-001

Page 3 of 18
Table of Contents
Section Description Page
1.0 Purpose 4
2.0 Scope 4
3.0 Reference Documents 4
4.0 Personnel and Responsibilities 4~ 5
5.0 Equipment and Manpower Utilization 5~ 6
6.0 Procedure of Fabrication 7 ~ 16
7.0 Safety & Security Requirements 17
8.0 Communication & Co-operation 17~ 18

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Page 4.1-4 of 18
1.0 PURPOSE
The purpose of this procedure is to describe the general methodology and requirements for
the Fabrication of HVAC Duct Work. This method statement serves as a guide in carrying out
the work in accordance with the project specifications, codes, industry standards and safe
working practices.
2.0 SCOPE
The work scope for the fabrication of HVAC Duct Work consist of Rectangular straight
duct and fitting like Elbow, taper (concentric, eccentric).offset ,shoe collar/Branches etc f
abrication works.
3.0 REFERENCE DOCUMENTS
The following documents are considered as reference documents:
• Project specifications Division 15, Section 15890
• SMACNA 3rd addition 2005 Sheet Metal and Air conditioning contractor National
• Association, NC
• BA-DF-QMS-00 Quality Management System
• BDF-HSE-001 HSE Plan
• IFC Drawings VA-NGFCP-C2-M-SD-004,5,13,14,28,29,53,54,49,50
4.0 PERSONNEL AND RESPONSIBILITIES
4.1 Production Manager shall be responsible for carried out Fabrication of HVAC Duct work
and also responsible to ensure the process compliance with the procedure and proper
documentation as per approved formats.
4.2 QC/QA Engineer shall review the Drawing/Procedure and other specifications. He
should carry out inspection during fabrication and other inspections and offer to Engineer
for witness from their side if require as per level of inspection. He shall document all the
inspection values comments in respective formats and compile the same as per
customers / contractual requirement as test pack.
4.3 Safety Supervisor shall monitor the implementation of all safety procedure and
regulations as per our HSE plan.
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Page 4.1-5 of 18
5.0 EQUIPMENT & MANPOWER UTILIZATION
The required number of equipment units and manpower will generally consist of the foll
owing, but may vary as the condition warrants. The listed equipment and manpower bel
ow are intended for the structure construction.
5.1 EQUIPMENT
No. Description Type / Capacity Unit Remarks

up to 12mm m
Size (1.5x3m)/cutting speed 25m/min mar
1 CNC Plasma Machine ax sheet thickn 1
king using pen/CNC Control type
ess
Auto Duct Forming machine 4 # of coils is load one Coil Weight 5000
2 0.55 to 1.2mm 1
( ADF) 0 Kg, touch screen PLC Controller
3 Nuloc (seam Close) 0.55 to 1.2mm 1 Produce a seam in less than 15 Second
4 35mm Flange Roll former 0.55 to 1.2mm 1 CGF-1/ CGF-2 Integrated flange 35 mm
5 Pittsburg Roll former M/F 0.55 to 1.2mm 2
6 Auto Guide powered flanger 0.55 to 1.2mm 1
7 Shearing Machine 0.55 to 2mm 1
8 Power Bending 0.55 to 2mm 1

Hydraulic Folding for integral
9 0.55 to 2mm 1
Flange duct
10 Spot Welding Machine 0.55 to 2mm 3
11 C- Folding Bench 0.55 to 2mm 2
12 C Type Cleat Machine 0.55 to 2mm 1
13 S Type Cleat Machine 0.55 to 2mm 1
14 CGF Type Cleat Machine 0.55 to 2mm 1

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Page 4.1-6 of 18
5.2 MANPOWER
No. Description Number of Person
1 Production Manager 1
2 HVAC Engineer 1
3 QA/QC Engineer 1
4 QC Inspector 1
5 Safety Supervisor 1
6 Production Supervisor 1
7 Logistic Supervisor 1
8 Purchase Officer 1
9 Store Keeper 1
10 Mechanical HVAC Draftsman 3
11 CNC Plasma Programmer 2
12 CNC Plasma Operators 2
13 Auto Duct Former ADF Operator 2
14 Duct Fabricator 10
15 Duct Man 5
16 Helper 8
17 Accountant 1
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Page 4.1-7 of 18
6.0 PROCEDURE OF FABRICATION
WORK FLOW CHART
Fig.001
Doc. No. BDF-MS-001

Page 4.1-8 of 18
6.1 Approved Drawing from Customer
a. After receiving the correct approved drawings from customer, BDF design team
need to confirm CAD files is 100% match with approved stamped files.
6.2 Duct Construction Schedule Preparation and get Approval from customer
a. Based on approved drawings BDF Design team is preparing fabrication standard as

per Standard and specification.
b. Fabrication standard submit to customer for confirmation.
Fig.002
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Page 4.1-9 of 18
6.3 Preparation of Take-off Numbering of drawing
a. After receiving the confirm fabrication standard BDF team is start Takeoff and
numbering drawing for start the HVAC Duct fabrication work.
Fig.003
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Page 4.1-10 of 18
6.4 Get Tag Numbering drawing Take-off approval from Customer
After preparation of Takeoff and numbering drawing, send cutting list takeoff with tag
numbering drawing to customer for final confirmation prior to start fabrication.
6.5 Fabrication Scheduling & Planning
After receiving the final take off and numbering drawing confirmation from customer,
after that our production team need to make scheduling of fabrication in the light of site
priorities.
As per fabrication setup for all HVAC Duct Work, some pieces are called Rectangular
straight ducts and some are fittings like Taper, Elbow, Shoe collar, branches Offsets etc.
so two parts are one is Straight duct and the other is fittings as stated above, for Straight
we use Auto duct forming system and the fitting work we use CNC Plasma cutting
machine.
6.6 CNC Programming and Plasma cutting
a. Take off/cutting list for fitting work our CNC programmer is doing programming first
as per approved take off cutting list.
Fig.004
Doc. No. BDF-MS-001

Page 4.1-11 of 18
b. After Programming CNC Plasma operator load the GI sheet as per project approved
fabrication standard. Operator check program simulation on CNC machine attached
computer, after satisfaction operator start the CNC machine ON buttons.
Fig.005
Fig.006
Doc. No. BDF-MS-001

Page 4.1-12 of 18
C. Pittsburg Lock:
After cut the sheets as per program sizes and shapes from plasma the next procedure
is Pittsburg locking Male/Female joints.
Fig.007
D. Auto Flanger
For round shape duct parts like elbow we need to use auto flanger machine process.
Fig.008
Doc. No. BDF-MS-001

Page 4.1-13 of 18
E.CGF-1/CGF-2 FLANGE
After the sequence of process for flange we check as per approved standard
which type of flange is recommended approved, this machine is one side making CGF-1
type and the other side is CGF-2 type flange.
Fig.009
F. Folding Machine
After completion of above stated process, we use this machine for some fitting parts
folding.
Fig.010
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Page 4.1-14 of 18
G.SEAM CLOSING
After folding the pieces, now need to do seam close process.
H. Corner Fixing
Final process of fabrication of HVAC Duct fitting work is corner fixing, after checking the
corner correct alignment make fix it with duct pieces strongly.
FIG.011
I. Final inspection & Labeling/Tagging

When duct piece is complete as per above stated procedure, after BDF QC inspect each
pieces as per quality checklists, if pieces are okay after that tag is need to attach the
piece.
6.7 Straight Duct ADF (Auto Duct Forming)

A. GI Coil Loading to ADF
As per order required Gauges need to load ADF machine.
Fig.012
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Page 4.1-15 of 18
B. Duct Forming by ADF

As per project approved take off list 1st select the required Gauge, after as per take off
size start the folding of rectangular HVAC duct work continuously.
C.Seam Closing (NULOC)

After folding by ADF machine now need to close longitudinal seam joint by NULOC
machine.
Fig.014
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Page 7.1-16 of 18
D. C-Folding of Straight Duct

When seam joint is complete after C-Folding process by C-Folding bench.
Fig.015
E. Final inspection & Labeling/Tagging

When duct piece is complete as per above stated procedure, after BDF QC inspect each
pieces as per quality checklists, if pieces are okay after that tag is need to attach the
pieces.
F. Transfer to store/Ready for Delivery

Finally after all required inspections process duct transfer to duct storage area ready for
dispatch.
7.0 SAFETY AND SECURITY REQUIREMENTS
7.1 The following Safety Requirements and provisions are excerpts from the submitted
Proposed Safety Control Plan:
a. Lifting Appliances
All Lifting appliance shall be inspected and should be certified accordingly with ap
propriate test. The lifting appliances shall be used on plant upon certificate in plac
e, and inspection by competent person.
b. Safe Working Area

It shall be ensure that an uncluttered, only personnel and equipment involved in t
he lifting operation may have access to these area. However, a pre work safety i
Doc. No. BDF-MS-001

Page 8.3-17 of 18
nduction on the job shall be given to all those workers involved with the work dir
ectly.
7.2 Risk Assessment
All hazards that any personnel could be exposed to as the result of working will be
identified. Once identified, they will be assessed in terms of their potential to cause harm.
To assess this risk, two factors will be considered.
a. The likelihood that the situation will develop or the event will occur; and
b. The severity of harm that could result
Once hazards are identified, the hierarchy of control comes into play. These control
s are not mutually exclusive but will be used to reduce the risk as far as practicabl
e.
8.0 COMMUNICATION AND COOPERATION
8.1 Prior to commencement of HVAC Duct work fabrication, a meeting will be held and
attended by all employees.
The purpose of this meeting will be to ensure that all personnel are
a. Site inducted.
b. Aware of the contents of this project method statement and risk assessment.
c. Aware of the tasks which have been allocated to them and capable of carrying
them out safely.
d. Aware of the activities and locations of their colleagues and others.
8.2 Wherever practicable, work will be rotated so as to provide all employees with ongoing
experience of all aspects of the work
8.3 The site works supervisor will attempt at all times to maintain close liaison between
HHIC and the Engineer and any other site sub-contractors. He will always endeavor not
to obstruct or delay other site activities, but only where this can be achieved without
compromising health and safety standards.
Attached Documents
1. Annex-1 Quality Plan
2. Annex-2 Checklists
3. Annex-3 HSE Plan
1
AL BAWANI DUCT FACTORY
PRODUCT CATALOG
CONTENTS : Page
1. Rectangular Ducts ( Single Wall Ducts and Double Wall Ducts ) 2

2. Taper / Duct Reducer ( Eccentric and Concentric ) 7
3. Elbows / Bends ( Radius and Metric ) 8
4. Offsets 11
5. Rectangular to Round Transition / Square to Round Transition 12
6. Shoe Neck / Takeoff 12
7. Tee piece ( with splitter ) 12
8. End Cap ( Dummy ) 12
9. Linear plenum box (vertical throw and horizontal throw) 13
10. Diffuser Box 13
11. Volume Control Damper Rectangular 15
12. Round volume damper 17
13. Access Door 17
14. GI Sand Trap Louver (STL) 18
15. Sound Attenuator 18
16. Round Duct and Fittings 19
17. Black Steel Duct (Mild Steel) 29
18. Stainless Steel Duct 30
2
PRODUCT CATALOG
1. RECTANGULAR DUCTS ( SINGLE AND DOUBLE WALL )
Size : W x H x L
W - width of duct
H - height of duct
L - length of duct
Standard length of duct for different joint type:

Type of joint Standard length
S-C joint 1200mm
CGF-2 joint 1130mm
CGF-1 joint 1038mm
Companion angle bar 1200mm
Single Wall straight ducts are made with GI sheet metal (in accordance
with ASTM 653 , G90 coating) but can also be made various metals :
 Longitudinal connection will be either Nu-loc seam or Pittsburgh

lock or Acme lock.
 Transverse connection joint (Connectors) will be either CGF-2,
CGF-1 , S-C joint or companion angle as per the duct construction
standard , or as required on the site
 It is provided with strengthening beads spaced at 300mm
longitudinally.
 It is provided with internally/externally applied sealant as required
by site.
 Longitudinal seams varies as per the duct sizes and joint type.
Double Wall ducts are made for two different type of application:
1. Acoustical double wall duct for noise control
2. Thermal double wall duct for temperature control
 Acoustical double wall ducts are constructed of perforated inner

shell surrounded by acoustic thermal insulation (fiberglass of
25mm thickness and 48kg/m3 density with WGF facing) and
covered by a solid outer shell made of GI sheet. The perforated
inner is made of GI sheet metal with 2.4mm dia hole staggered at
4.8mm on center for a clear area of 23%.
 Thermal double wall ducts are constructed of a solid inner shell of
GI sheet metal surrounded by acoustic thermal insulation of
25mm thickness and 48kg/m3 density with WGF facing and
covered by a solid outer shell.
 Inner shell is covered by U channels from ends and screwed with
outer shell or tack welded.
3
PRODUCT CATALOG
Acoustic Lined Straight Ducts :
LONGITUDINAL JOINTS DETAILS

4
PRODUCT CATALOG
TRANSVERSE JOINTS DETAILS
1. S & C Joints
2. CGF-2 (Continuous Girth Flange) Joints

5
PRODUCT CATALOG
3. CGF-1 (Continuous Girth Flange) Joints
4. Companion Angle Joint

6
PRODUCT CATALOG
DUCT ASSEMBLY INSTRUCTIONS :

Rectangular ducts must be assembled according to these instructions -
1. Only use undamaged Rectangular duct and fittings.
2. Apply continuous gasket to effectively seal flanges and corners.
3. Fasten the duct and fittings together with bolts & nuts at four corners.
4. Mating flange shall be locked together by duct clamps spaced at centers not exceeding 200mm.
The following numbers of duct clamps are recommended :

Duct Dimension (mm) Number
0 - 200 0
250 - 400 1
450 - 600 2
650 - 800 3
850 - 1000 4
1050 - 1200 5
1250 - 1400 6
1450 - 1600 7
1650 - 1800 8
1850 - 2000 9
2050 - 2200 10
7
PRODUCT CATALOG
2. TAPER / DUCT REDUCER

( ECCENTRIC AND CONCENTRIC )
Size : (W1 x H1 / W2 x H2) x L

W1 - Width of inlet
H1 - Height of inlet
W2 - Width of outlet
H2 - Height of outlet
L - Length of reducer
This fitting is made to connect two different size of ducts.It is of

two types :
1. Eccentric Type
2. Concentric Type
 It is made of same material and thickness of duct as per duct

construction schedule.
 Transverse connection will be same as duct of same size and
seams will be Pittsburgh lock.
 Eccentric type taper will be either left eccentric or right
eccentric as per site requirement.
 All tapers if having different height , will be either top flat or
bottom flat as per site requirement.
 Concentric tapers should have angle of divergence 45° deg
maximum and angle of convergence 60° deg maximum as per
SMACNA Standards and Eccentric tapers should have
maximum angle of 30° deg.
8
PRODUCT CATALOG
3. ELBOW / BENDS ( RADIUS AND MITERED )
Size : W x H x R
W - Width of elbow
H - Height of elbow
R - Inner radius of elbow
Elbows/Bends are provided in duct routing to turn at certain

angles (45 deg , 90 deg etc). Radius bends can be categorized in
two :
1. Long Radius Bend ( W = R ) - turning vanes not required
2. Short Radius Bend ( R < W ) - turning vanes required as per
below schedule :
Size of elbow (width) No. of turning vanes required
Upto 350mm No
351 to 900mm 1 vanes
901 to 1300mm 2 vanes
1301 and above 3 vanes
 Inner radius of bend will be provided with sizes as required
on site but not less than 100mm. If radius is not provided it
will be fabricated with 150mm inner radius by default.
 Turning vanes position will be followed by SMACNA
standards for “Number of Short Radius Vanes”.
 Turning vanes are fixed inside elbow using blind rivets.
 Tie rod will also be provided at both inlet and outlet through
the vanes at a spacing of 400-500mm.
 Bends can also be provided with angle type throat instead of
radius.
 Bends can be made with reducing width also known as
reducing elbow.
 For Reducer elbow , height of elbow will remain same at inlet
and outlet.
 Seams will be closed by PTS Auto Seam Closer machine.
9
PRODUCT CATALOG
Mitered Elbow with turning vanes :
Size : W x H x S1 x S2 x Ø°
W - width of mitered elbow

H - height of mitered elbow
S1 / S2 - throat length (not less than 100mm)
Ø° - angle of mitered elbow
Mitered Vanes Details :

10
PRODUCT CATALOG
Elbow Turning Vanes Details
Number of Short Radius Vanes for Elbows / Bends

11
PRODUCT CATALOG
4. OFFSETS
Size : W x H x L x X
W - Width
H - Height
L - Length
X - Offset
Offsets are made in duct routing if there is any obstruction in the

path of ducting. It can be made of the following types :
1. Side Offsets (If width of duct shifts either left or right)
2. Up-Down Offsets (If Height of duct shifts either up or
downside)
3. Double Offsets (If width and height of ducts both shifts in their
respective position)

 Length of offset will depend on the following conditions as
provided by SMACNA .
12
PRODUCT CATALOG
5. RECTANGULAR TO ROUND TRANSITION /

SQUARE TO ROUND TRANSITION
Size : W x H x D x L
W - Width
H - Height
D - Diameter
L - Length
Generally it is used for connecting flexible ducts and round

ducts with rectangular duct. Its seam will be spot welded and
connector will be same as duct standard. Its position can be
different as shown below in pictures :
6. SHOE NECK / TAKEOFF
Size : W x H x L
W - Width
H - Height
L - Length ( 150mm standard )
This fitting is provided to take out branched from main duct line.
Its seam will be pittsburgh joint and one connector will be same as
duct connector but other connector will be reversed flange. The
taper part is kept at 45 degree angle as per standard.
7. TEE PIECE ( WITH SPLITTER )
Size : W1 x H1 / W x H / W2 x H2 - R
W - Width of duct at inlet
H - Height of duct at inlet
W1 - Width at right side
H1 - Height at right side
W2 - Width at left side
H2 - Height at left side
R - Inner radius
This fitting is used when the duct routing turns both sides.Its
seam will be pittsburgh joint and connector will be same duct.
Splitter is provided (as shown in above picture) to control air flow
on either side.
8. END CAP ( DUMMY )
Size : W x H x L
W - Width
H - Height
L - Length (50mm standard)
13
PRODUCT CATALOG
9. LINEAR PLENUM BOX

(VERTICAL THROW AND HORIZONTAL THROW)
Size : W x H x G x L x D
W - Width of plenum box (depend on collar dia)
H - Height of plenum box (depend on grill neck width)
L - Length of plenum box
G - Neck width of grill
D - Diameter of spigot / collar for flexible duct connection
Plenum box is made to fix bar grills or slot linear diffuser. It is

made of same duct metal GI sheet but inside of plenum box
acoustic liner is provide to control noise/ sound level in the
air conditioned zone. Acoustic liner is either elastomeric black
rubber or fiberglass depends on the site requirement.
14
PRODUCT CATALOG
LINEAR PLENUM BOX WITH INNER LINER FIBERGLASS BLACK FABRIC FACED AND PERFORATED SHEET
This type of plenum box is required as per the site requirement.It’s body is made of G-90 GI sheet metal of Gauge-24 (0.7mm
thickness) with black faced fiberglass liner applied in inner surface. Glue and sticker pin are used to fix this liner inside the
plenum box. After that perforated sheet of Gauge-22 (0.9mm thickness) having 2.4mm dia hole and 23% open area is fixed using
self tapping screw.
Screw type VCD is used where its operation access is limited. It can be operated from the neck of grill using screw driver and
there is no need to access it through ceiling. There is 6mm bolt of 120mm length and fly nut connected with lever to blade.
Movement of fly nut causes the blade to open and close when the bolt is rotated.
10. DIFFUSER BOX
Size : W x H x G x D
W - outer width of diffuser box ( square size )
H - Height of diffuser box ( depends on neck diameter )
G - Diffuser neck size (square size)
D - Diameter of spigot / collar for flexible duct connection
Diffuser box is made to fix supply ceiling diffuser. It is

made of same duct metal GI sheet but inside of plenum box
acoustic liner is provide to control noise/ sound level in the
air conditioned zone. Acoustic liner is either elastomeric black
rubber or fiberglass depends on the site requirement.
15
PRODUCT CATALOG
11. VOLUME CONTROL DAMPER (VCD)

RECTANGULAR ( MULTI-BLADE )
Size : W x H
W - Width of VCD
H - Height of VCD
 Length/Depth of VCD - 200mm (standard)

 Shaft - 12.5mm dia , Length-90mm and 65mm ( continuous shaft
can also be provided , if required )
 Blade width - 150mm , 175mm and 200mm
 Single Blade - upto 250mm height maximum
 Multi Blade - above 250mm height
This type of VCD is made with single blade or multi blade depending on
the size. It is of two types :
1. Parallel blade
2. Opposed blade
 The frame and the blade of VCD is made using G-90 GI sheet metal
of 18-Gauge.
 Transverse connection joint (Connectors) for this VCD can be
either CGF-2, CGF-1 or S-C joint as per the same size duct construction
standard , or as required on the site.
 The blade is constructed by crimping V-shape in center and on
edges so that it will be strong enough to sustain air flow pressure and
easily operable. Single blade are operated by shaft , directly connected
to manual quadrant. Multi blades are connected to each other and to
quadrant by linkage and shaft.
 At the end of each shaft , bush is provided to avoid leakages and
its proper movement. The shaft on the blade is held by strap with bolt
and also welded to the blade.
 The manual quadrant handle is mounted on bracket attached to
either left or right side of VCD. The quadrant is provided with indication
for OPEN and SHUT.
16
PRODUCT CATALOG
VOLUME CONTROL DAMPER (VCD-CHANNEL FRAME)
RECTANGULAR ( MULTI-BLADE )
Size : W x H
W - Width of VCD
H - Height of VCD
 Length/Depth of VCD - 160mm (standard)

 Shaft - 12.5mm dia , Length-90mm and 70mm ( continuous shaft
can also be provided , if required )
 Blade width - 125mm , 150mm , 175mm and 200mm
 Single Blade - upto 200mm height maximum
 Multi Blade - above 200mm height
This type of VCD is made with single blade or multi blade depending on
the size. It is of two types :
3. Parallel blade
4. Opposed blade
 The channel frame of VCD is made using G-90 GI sheet metal of

16-Gauge (1.5mm thickness) and the blade is of 18-Gauge (1.2mm
thickness).
 Transverse connection joint (Connectors) for this VCD will be
flange type 35mm and to be joint with ducts having flange type
connection only.
 The blade is constructed by crimping V-shape in center and on
edges so that it will be strong enough to sustain air flow pressure and
easily operable. Single blade are operated by shaft , directly connected
to manual quadrant. Multi blades are connected to each other and to
quadrant by linkage and shaft.
 At the end of each shaft , bush is provided to avoid leakages and
its proper movement. The shaft on the blade is held by V-strap with bolt
and also welded to the blade.
 The manual quadrant handle is mounted on bracket attached to
either left or right side of VCD. The quadrant is provided with indication
for OPEN and SHUT.
17
PRODUCT CATALOG
12. ROUND VOLUME DAMPER
Type-1
Size : D x L
D - diameter
L - length
Available sizes : 150 , 200 , 250 , 300 , 350mm , 400mm dia
 The frame and its blade is made using G-90 GI sheet metal as
follows :
Diameter Frame Blade
D 150 , 200 22G 18G
250 , 300 20G 18G
350 , 400 18G 18G
 Blades are crimped with V-shape in center and is held with axle
Type - 1
welded to it.
 End connections are made to use round coupling for connecting
other fittings.
 The quadrant is mounted on bracket with indication for OPEN and
SHUT.
Type-2
Size : D x L
D - diameter
L - length (400mm standard)
Frame Size W x H x L , W= H = (D + 100mm) and L = 250mm (standard)
Available Sizes : 400mm dia or more

D  This type is made for large diameter round volume damper. The
body frame and its blade is made using G-90 GI sheet metal of
18-Gauge.
 The square VCD is covered with plate on both ends with an spigot
opening of required diameter.
 Round collar is provided with groove to allow connection with
Type - 2 other fittings using coupling.
 It is also made of two types same as VCD (Parallel Blade and
Opposed blade)
 Other assemblies are same as Rectangular volume control damper
(VCD) .
13. ACCESS DOOR

Size : W x H
W - width of access door
H - height of access door
Type of Access Doors :
1. Hinged Door Type Access Door
2. Removable Door Type Access Door
Access doors are attached in ducts to provide service access in critical

areas like near fire damper , filters , smoke dampers , return line near
machines etc. Its frame is made of 18 gauges and doors of 20gauge
GI sheet metal with 25mm thickness fiberglass insulation infilled. Cam
lock is provided either on one side or on all four sides for fully
removable door as required. Hinges are provided to fix door with the
frame.
18
PRODUCT CATALOG
14. GI SAND TRAP LOUVER (STL)
W - width of louver
H - height of louver
Sand trap louver is used to separate sands from fresh air intake ,
made of GI sheet metal 18 gauge thickness.
U-strip - 100mmx25mm
Frame depth - 75mm
Gap between U-strip - 50mm
Collar depth - 50mm
Holes at bottom - 20mm dia
Wire mesh and filter can be installed as required from site.
15. SOUND ATTENUATOR
Size : W x H x L x A x B
W - Width of sound attenuator duct
H - Height of sound attenuator duct
L - Length of sound attenuator duct
A - Width of aerodynamic splitter
B - Distance between splitter
Sound Attenuator is used to reduce the blower or fan or machine

noise in order to meet the required noise level inside the space.
Splitter is made of perforated GI sheet (23% open area with 2.4mm
diameter hole) metal filled with sound absorbing material (fiberglass
acoustic liner) and is installed inside the ducts as per calculation for
the required sound level.
19
PRODUCT CATALOG
16. ROUND DUCT AND FITTINGS
All round spiral duct and fittings shall be manufactured from G-90
galvanized steel , conforming to ASTM and SMACNA standards.
Standard elbows will have 1.5 center line radius. Other radii and
vaned elbows are available as needed. Elbows through 4”shall be ,
with stitch welded joints. Elbows 6”through 50”shall be gore
locked construction. All elbows above 51” shall also be gored , but
with tack weld and sealed construction for use to 4”w.g. , or solid
welded for use to 10”w.g. Branch connections in medium pressure
systems shall be conical for 90 degree taps , and straight for 45deg
Available sizes :
Ø100mm dia , Ø150mm dia , Ø200mm dia , Ø250mm dia ,
SPIRAL DUCT Ø710mm dia , Ø750mm dia , Ø800mm dia etc
20
PRODUCT CATALOG
21
PRODUCT CATALOG
SHEET METAL GAUGE TOLERANCE FOR ROUND DUCT
22
PRODUCT CATALOG
23
PRODUCT CATALOG
24
PRODUCT CATALOG
25
PRODUCT CATALOG
26
PRODUCT CATALOG
27
PRODUCT CATALOG
28
PRODUCT CATALOG
29
PRODUCT CATALOG
17. BLACK STEEL DUCT ( Mild Steel )
Black steel ducts are made of cold rolled mild steel

(black steel) with full seam continuously welded
providing leak proof construction. Its transverse
connection will be MS angle flange welded to the duct.
The angle flange is provided with holes distanced at
150mm max. to allow connection with other mating
ducts. The standard length of straight duct is 1220mm.
Reinforcement angle is also provided if required as the
per the project’s standard.
30
PRODUCT CATALOG
18. STAINLESS STEEL DUCT
These ducts are made using stainless steel metal SS304

and SS316 depending on the project requirement. It is
made with full seam continuously welded providing
leak proof and rust free construction. Its transverse
connection will be SS angle flange welded to the duct.
The angle flange is provided with holes distanced at
150mm max. to allow connection with other mating
ducts. The standard length of straight duct is 1220mm.
Reinforcement angle is also provided if required as the
per the project’s standard. All welded joints are treated
with chemical acids so that it could not get rusting.
8-
Material Test Certificate
i- Galvanized G-90
ii- BS/CR Steel
iii- S.S. Steel.
I - Galvanized G-90
II - BS/CR Steel
III – S.S Steel
9- List of Client / Approvals
Al BAwAni Duct FActory ApproveD project list
S# Project / Client Name Main Contractor Consultant Remarks
KACC / LD Project
1
(King Faisal Hospital Riyadh)
Center Plant Building

2
Royal Wing Building

3
EMS Building
4
FPMD
CSSD Building
5
FPMD
Single Female Housing
6
ITCC Project Riyadh

7 (Information Technology and
Communication Complex Riyadh)
MOFA Project Riyadh

8 (Ministry of Foreign Affairs Institute of
Diplomatic Studies Riyadh)
Arab sat Riyadh

9 (Arab Satellite Communications
Organization Headquarter Riyadh)
Commander and Staff College Riyadh

10
(National Guard Riyadh)
Kabaddi Project Naif

11
(ROYAL SAUDI AIRFORCE)
TBC School Projects Riyadh

(Ministry of Education)
12
Science Museum & GEO-Climate Center

13
King Abdullah Financial District Riyadh
Page 1 of 4
National Center for Educational

14 Information Project Riyadh
Saudi British Defense Co-Operation

15 Programme Al Khraj
(ROYAL SAUDI AIRFORCE)
TBC School Projects Riyadh Group 4,6,7,8&9

16
National Guard Family Compound

17 THUWAL
(Saudi Arabian Oil Company)
Cayman Tower Riyadh

18
Capital Projects BMD-3 Production Room International

19 Al Khraj
(Railman Company Ltd Al Khraj)
MINISTRY OF DIFENCE (MMF - RIMAH)
20
MINISTRY OF DIFENCE (MMF - TABUK)
21
KAUST Housing Expansion Project

THUWAL
22
(KING ABDULLAH UNIVERSITY OF
SCIENCE AND TECHNOLOGY)
Granada Mall Ext. Riyadh
23
MINISTRY OF DIFENCE (MMF - RIYADH)
24
RIYADH METRO PROJECT
25
Strategic Reservoirs at TGE

26
National Water Company
Page 2 of 4
Al Salam Palace Jeddah

27
Private & Public Kitchen
Royal Tabuk Complex

28
(SHARMA COMPLEX)
Mena Palace MAKKAH

29
(Swimming Pool Buildings)
Private Aviation Terminal Riyadh

30
STC - Era Infrastructure Data Centre

31
(Riyadh, Madinah, Jeddah )
ANNEX Building FPMD

32 King Abdullah Center Oncology & Liver
Diseases Hospital Riyadh
KKIA-SAUDI CARGO TERMINAL-RIYADH
33
34
KKIA- Alfursan Lounges
Saudi Airlines Catering - Jeddah
FPMD
Royal Wing Building Ext.
35
HH Prince Mishaal bin Khalid F.Al-Saud

(Private Residence Project-Riyadh)
36
HRH Prince Abdulelah Bin Abdul Aziz

Al-Saud Farm (ABA
37
62205 -diriyah Project - Riyadh)
MADAC (Al Madinah Al Munawarah

38 Academy)
Chamber Of Commerce Tower Project

Al Khobar Asharqia Chamber
39
Page 3 of 4

KKIA-Jeddah Cargo Terminal Development
Saudi Airline Cargo compney.
40
SCF-Secure Communication Facility

Royal Saudi Air Force
41
Saudi Aramco Advance Innovation

42
Center Project Al Khobar
King Khalid International Airport

Terminal-1 Riyadh
43
RED SEA COASTAL VILLAGE - VILLAS AND

TOWNHOUSES
44
Page 4 of 4
10 - Project Pictures /
References.
Private Aviation Terminal Riyadh
11-Duct Construction
Standard
(Just only Specimen we have to follow the Project Requirements)
12 –Source of Raw
Materials
1- AGIS (UAE)
2- KIMMCO
3- FOSTER
4- NTEICO
Al Bawani Duct Factory
Address: P.O. Box 65697 Riyadh 11566
Tel: +966 920033155
Mobile : +966 59 303 4367
Mobile : +966 59 303 4195
Email: chkhalid@albawani.net / bdf@albawani.net
Website: http://www.albawani.net.

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Table of Contents

 Al Bawani Co. Ltd.

‫ﺗﺎرﻳﺦ اﻟﱰﺧﻴﺺ ‪ ١٤٣٨/١٢/٠١ :‬ﻫـ‬

‫ﺷﻬﺎدة ﺗﺴﺠﻴﻞ ﰲ ﴐﻳﺒﺔ اﻟﻘﻴﻤﺔ اﳌﻀﺎﻓﺔ‬

‫ﻋﻨﻮان اﳌﺮﻛﺰ اﻟﺮﺋﻴﴘ ‪:‬‬

‫اﻟﻬﻴﺌﺔ اﻟﻌﺎﻣﺔ ﻟﻠﺰﻛﺎة واﻟﺪﺧﻞ‬

‫ﻫﺬه اﻟﻮﺛﻴﻘﺔ ﻣﺮﺳﻠﺔ ﻣﻦ اﻟﻨﻈﺎم اﻵﱄ وﻻ ﺗﺤﺘﺎج إﱃ ﺗﻮﻗﻴﻊ‬

‫ﺷﺮﻛﺔ ﺍﻟﺒﻮﺍﻧﻲ ﺍﻟﻤﺤﺪﻭﺩﺓ‬

‫) ﺍﻟﺸﻬﺎﺩﺓ ﻣﻌﺘﻤﺪﺓ ﻣﻦ ﺻﺎﺣﺐ ﺍﻟﺼﻼﺣﻴﺔ ﻭﻻ ﺗﺤﺘﺎﺝ ﺇﻟﻰ ﺗﻮﻗﻴﻊ ﺃﻭ ﺧﺘﻢ (‬

‫ﺭﻗﻢ ﺍﻟﺸﻬﺎﺩﺓ ‪١١١٠٨٤٥٤٠٢ :‬‬

‫ﺷﺮﻛﺔ ﺭﻗﻢ ‪ ٧٠٠١٣٥٥٩٢٩‬ﻭﺳﺠﻞ ﺗﺠﺎﺭﻱ ﺭﻗﻢ ‪١٠١٠٠٨٥٥١٨‬‬

‫ﻗﺪﻡ ﺇﻗﺮﺍﺭﻩ ﻋﻦ ﺍﻟﻔﺘﺮﺓ ﺍﻟﻤﻨﺘﻬﻴﻪ ﻓﻲ ‪٢٠١٩/١٢/٣١‬ﻡ‬

‫ﻳﺴﺮﻱ ﻣﻔﻌﻮﻝ ﻫﺬﻩ ﺍﻟﺸﻬﺎﺩﺓ ﺣﺘﻰ ﺗﺎﺭﻳﺦ ‪ ١٤٤٢/٠٩/١٨‬ﻫـ ﺍﻟﻤﻮﺍﻓﻖ ‪ ٢٠٢١/٠٤/٣٠‬ﻡ‪.‬‬

‫)ﺍﻟﺜﺎﻣﻦ ﻋﺸﺮ ﻣﻦ ﺭﻣﻀﺎﻥ ﺃﻟﻒ ﻭ ﺃﺭﺑﻌﻤﺎﺋﺔ ﻭ ﺍﺛﻨﺎﻥ ﻭ ﺃﺭﺑﻌﻮﻥ ﻫﺠﺮﻱ(‬

‫ﺍﻟﻔﺮﻭﻉ ) ‪ ( ٤‬ﻓﻲ ﺍﻟﻨﻤﻮﺫﺝ ﺍﻟﻤﺮﻓﻖ‬

‫ﺭﻗﻢ ﺍﻟﺸﻬﺎﺩﺓ ‪١١١٠٨٤٥٤٠٢ :‬‬

‫ﻗﺎﺋﻤﺔ ﻓﺮﻭﻉ ﺍﻟﻤﻜﻠﻒ ﺷﺮﻛﺔ ﺍﻟﺒﻮﺍﻧﻲ ) ﺍﻟﻤﺤﺪﻭﺩﺓ (‬

‫ﺍﻟﻤﺪﻳﻨﺔ‬ ‫ﺇﺳﻢ ﺍﻟﻔﺮﻉ‬ ‫ﺍﻟﺮﺧﺼﺔ‬ ‫ﺭﻗﻢ ﺍﻟﺴﺠﻞ‬

‫ﺍﻟﺮﻳﺎﺽ‬ ‫ﻓﺮﻉ ﺷﺮﻛﺔ ﺍﻟﺒﻮﺍﻧﻲ ﺍﻟﻤﺤﺪﻭﺩﺓ‬ ‫‪١٠١٠٣٣٠٠٧٣‬‬

2- United Kingdom (UK)

3- United State of America (USA)

6- Sente Makina Turkey

c) Firmac Nuloc – Auto Seam Closer

e) Firmac Pittsburgh f) Firmac Auto Guide

g) Firmac Shearing Machine, 2540x2mm.

k) Firmac Special Folding Machine for Integral

n) HYDRAULIC PRESS BRAKE (PBF 30120)

p) Universal Swaging Machine

Preparation of “Profile template” for cutting

All duct profile are automatically nested onto the “Plasma

Forming of duct works.

BAWANI DUCT FACTORY Rev. 0

Method Statement for Fabrication of Duct Work

Project No. : xxxxxx

Project Name : General

Project Management : General

0 10 Mar 2016 Issued for Approval Eng Tamim M. Khalid

BAWANI DUCT FACTORY Rev. 0

REVISION INDEX SHEET

BAWANI DUCT FACTORY Rev. 0

Section Description Page

3.0 Reference Documents 4

4.0 Personnel and Responsibilities 4~ 5

5.0 Equipment and Manpower Utilization 5~ 6

6.0 Procedure of Fabrication 7 ~ 16

7.0 Safety & Security Requirements 17

8.0 Communication & Co-operation 17~ 18

BAWANI DUCT FACTORY Rev. 0

3.0 REFERENCE DOCUMENTS

The following documents are considered as reference documents:

• Project specifications Division 15, Section 15890

• BA-DF-QMS-00 Quality Management System

• BDF-HSE-001 HSE Plan

• IFC Drawings VA-NGFCP-C2-M-SD-004,5,13,14,28,29,53,54,49,50

4.0 PERSONNEL AND RESPONSIBILITIES

BAWANI DUCT FACTORY Rev. 0

5.0 EQUIPMENT & MANPOWER UTILIZATION

No. Description Type / Capacity Unit Remarks

5 Pittsburg Roll former M/F 0.55 to 1.2mm 2

6 Auto Guide powered flanger 0.55 to 1.2mm 1

7 Shearing Machine 0.55 to 2mm 1

8 Power Bending 0.55 to 2mm 1

11 C- Folding Bench 0.55 to 2mm 2