s

Project Title
Owner/Client
PMC

CONSTRUCTION OF SPHERES FOR BCPL PROJECT

Bharamaputra Polymers Crackers Polymers Ltd
Engineers India Ltd

DPR DATED

27.03.12

Sr.

Activities

weather
sunny

Total Scope

UNITS

SOR

SPHERE JOB
ACTUAL

143-TS-01(A/B)/03(A/B/C)/04/05(A/B/C/D)/06/07

PREVIOUS

MOBILISATION
1

04/04/2012

SINCE

2%

100.00

100.00

0.00

MT

3%

1630.34

1067.36

0.00

MT

10%

456.60

449.63

MT

3%

221.11

129.99

4.71

RMT

6%

2471.40

2242.67

3.11

RMT

4%

1358.82

1377.49

20.00

MT

4%

504.30

673.22

4.77

MT

2%

221.11

121.19

0.00

MT

10%

1175.81

860.11

10.89

MT

3%

1175.81

696.68

4.41

MT

8%

1175.81

616.05

19.78

MT

2%

1175.79

522.45

0.00

RMT

12%

5136.80

271.92

0.00

RMT

3%

6333.34

0.00

0.00

LOT

4%

12.00

0.00

0.00

RMT

3%

750.94

0.00

0.00

LOT

2%

12.00

0.00

0.00

RMT

1%

6333.34

0.00

0.00

LOT

2%

12.00

0.00

0.00

MT

2%

331.49

0.00

0.00

MT

3%

331.49

0.00

0.00

SQM

6%

18087.00

0.00

0.00

RMT

3%

2496.00

0.00

0.00

2%

CUTTING
2

ROLLING OF COLUMNS
3

ROLLING OF STUB END

4

WELDING OF COLUMNS
5

WELDING OF STUB END

6

ERRECTION OF COLUMN
7

ERRECTION OF STUB END

8

PRESSING OF PETALS
9

CUTTING OF PETALS
10

ERRECTION OF PETALS
13

ALINGMENTS OF PETALS
14

WELDING OF PETALS
15

RADIOGRAPHY
10

APPERTENANCES ERRECTION
16

APPERTENANCES WELDING
17

SR RELEVING
18

RADIOGRAPHY
19

SPHERE HYDROTESTING
20

STRUCTURAL STEEL FAB

21

STRUCTURAL STEEL ERRECTION

22

PAINTING/FIRE PROF.
23

PIPING FOR COOLING SYSTEM

24

MICS
25

200.00

0.00

46.31878%

86%

As per Catch Up Plan Cummilitve

Target for Feb '12(14.02.12 to
15.03.12)

0.00

0.40664%
balance

Constraints

IOTIESL

EIL
SUMMERY

BCPL
1of 7

04/04/2012

JOB

/04/05(A/B/C/D)/06/07

CUM.

100.00

1067.36

449.63

134.70

2245.78

1397.49

677.99

121.19

871.00

701.09

635.84

522.45

271.92

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

46.72541%
39.27459%

IOTIESL

EIL
SUMMERY

BCPL
2of 7

DAILY PROGRESS REPORT OF SPHERE JOB PART B

Project Title
Owner/Client
PMC

CONSTRUCTION OF SPHERES FOR BCPL PROJECT

Bharamaputra Polymers Crackers Polymers Ltd
Engineers India Ltd

Sr.

Activities

Total Scope

UNITS

SOR

BUTANE SPHERE

PROPYLENE SPHERE

OFFSPEC PROPYLENE SPHERE

143-TS-01(A/B)

143-TS-03(A/B/C)

143-TS-04

ACTUAL

TOTAL
SCOPE

MOBILISATION

04/04/2012

PREVIOUS

SINCE

TOTAL
SCOPE

CUM.

PREVIOUS

SINCE

TOTAL
SCOPE

CUM.

PREVIOUS

SINCE

OFFSPEC

TOTAL
SCOPE

CUM.

2%

100

100

100

100.00

100

100

100

100

100

100

263.040

263.040

71.44

34.95

34.95

71.44

83.435

83.435

23.74

23.74

23.74

29.36

37.196

37.196

5.38

411.181

411.181

100

MT

3%

618.05

107

86.79

86.791

220

MT

10%

195.56

33

29.92

32.248

MT

3%

68.53

7.9

RMT

6%

1241.71

RMT

4%

804.35

153

18.57

18.57

350

481.938

481.938

81.67

134.23

MT

4%

243.26

33

31.51

31.51

71.44

179.032

179.032

71.44

48.8

MT

2%

68.53

15.78

29.36

66.359

66.359

5.38

11.91

MT

10%

642.9

86.3

28.436

28.436

357

353.491

353.491

119.22

30.19

MT

3%

642.9

86.3

9.724

9.724

357

316.896

319.100

119.22

30.19

MT

8%

642.9

86.3

357

299.050

299.050

119.22

30.19

MT

2%

642.88

86.3

357

299.05

299.05

119.2

30.19

RMT

12%

2632.8

482

1148.4

271.92

271.92

382.80

380

RMT

3%

3829.34

LOT

4%

RMT

3%

698.8

LOT

2%

RMT

1%

3829.34

LOT

2%

MT

2%

151.3

CUTTING
2

137.17

ROLLING OF COLUMNS
3

2.33

48.8

ROLLING OF STUB END

4

15.78

7.9

11.91

WELDING OF COLUMNS
5

271.13

178.29

3.11

181.395

400.03

133.34

133.34

133.34

320.74

WELDING OF STUB END

6

ERRECTION OF COLUMN
7

ERRECTION OF STUB END

8

PRESSING OF PETALS
9

CUTTING OF PETALS
10

2.2

ERRECTION OF PETALS
13

ALINGMENTS OF PETALS
14

WELDING OF PETALS
15

RADIOGRAPHY
10

497.78

0 1177.76

382.8

1531

26.07

639.1

13.03

7.5

0 1177.76

383

1531

APPERTENANCES ERRECTION
16

APPERTENANCES WELDING
17

SR RELEVING
18

RADIOGRAPHY
19

497.78

SPHERE HYDROTESTING
20

41.3

41.3

22.3

23.2

STRUCTURAL STEEL FAB

21

STRUCTURAL STEEL ERRECTION

22

MT

3%

151.3

41.3

41.3

22.3

23.2

SQM

6%

6757

1127

2137

713

2216

RMT

3%

1664

416

624

208

208

2%

100

100

PAINTING/FIRE PROF.
23

PIPING FOR COOLING SYSTEM

24

MICS
25

IOTIESL

100

100

100

EIL
DPR PART B

BCPL
3of 7

04/04/2012

OFFSPEC ETHYLENE SPHERE

C4/C5 mix Sphere

143-TS-06

143-TS-07

PREVIOUS

SINCE

TOTAL
SCOPE

CUM.

PREVIOUS

SINCE

CUM.

100

100

100

100

100

94.98

94.98

82.44

31.8

31.7992

51.77

51.77

18.58

6.1

460.6830

460.6830

32.18

32.18

116.47

85.46

18.58

6.1

50.19

50.19

50.19

50.19

240

240

13.1

240

23.2

23.2

564

208

100

IOTIESL

EIL
DPR PART B

BCPL
4of 7

04/04/2012
DAILY PROGRESS REPORT OF SPHERE JOB PART B

Project Title
Owner/Client
PMC

CONSTRUCTION OF SPHERES FOR BCPL PROJECT

Bharamaputra Polymers Crackers Polymers Ltd
Engineers India Ltd

Sr.

Activities

SUNNY

UNITS

SOR

Total Scope
ACTUAL

ETHYLENE SPHERE
143-TS-05(A/B/C/D)
SINCE

PREVIOUS
1 MOBILISATION

2%

2 CUTTING

MT

3%

3 ROLLING OF COLUMNS

100
1012.29

100

555.797

555.797

260.764

260.764

MT

10%

4 ROLLING OF STUB END

MT

3%

152.58

84.887

5 WELDING OF COLUMNS

RMT

6%

1229.69

1059.18

6 WELDING OF STUB END

RMT

4%

554.46

876.974

20

7 ERRECTION OF COLUMN

MT

4%

261.04

430.496

4.77

435.264

8 ERRECTION OF STUB END

MT

2%

152.58

54.834

54.834

9 PRESSING OF PETALS
10 CUTTING OF PETALS
13 ERECTION OF PETALS
14 ALINGMENTS OF PETALS
15 WELDING OF PETALS
10 RADIOGRAPHY
16 APPERTENANCES ERRECTION
17 APPERTENANCES WELDING
18 SR RELEVING
19 RADIOGRAPHY
20 SPHERE HYDROTESTING
21 STRUCTURAL STEEL FAB

261.04

CUM.

100

4.71

89.599
1059.18
896.974

MT

10%

532.91

478.181

10.89

489.071

MT

3%

532.91

2.2

372.264

MT

8%

532.91

370.059
317.004

19.78

336.786

MT

2%

532.91

223.4

RMT

12%

2504

RMT

3%

2504

LOT

4%

RMT

3%

52.14

LOT

2%

RMT

1%

2504

LOT

2%

MT

2%

180.19

223.4

22 STRUCTURAL STEEL ERRECTION

MT

0.03

180.19

23 PAINTING/FIRE PROF.

SQM

0.06

11330

24 PIPING FOR COOLING SYSTEM

RMT

0.03

832

25 MICS

0.02

100
Reached

SA 537 CL 1 +SA 20S(5)

SA 516 GR 60
IS2062 GR B

IOTIESL

EIL
DPR PART C

BCPL
5of7

04/04/2012
DAILY MANPOWER REPORT OF SPHERE JOB

Project Title
Owner/Client
PMC

CONSTRUCTION OF SPHERES FOR BCPL PROJECT

Bharamaputra Polymers Crackers Polymers Ltd
Engineers India Ltd

Sr

Designation

Nos

AVAILABLE

1 Resident Construction Manager

2 Execution In charge

3 Execution engineer

4 Supervisor Fab

5 Supervisor Erection

6 Crain Supervisor

7 Planning I&C

8 Planning Assist

9 Planning Supervisor

10 Quality Control Engineer

11 QA/QC Assist

12 Account / Admin

13 Watch men

14 Store In charge

15 Store Keeper
16 Safety officer
17 Safety assistant
18 Mechanics

2
1
1
1

2
1
1
1

Sr No.Designation of manpower
1 Welder
2 Tack Welder
3 Fitter
4 Gas Cutter
5 Rigger
6 Helper
7 Grinder
8 Electrician
9 Lathe Operator
10 Press Operator
11 Hydra Operator
12 Crane Operator
13 Crane Helper
14 Fabricator
15 Gauger
Total

MACHINERY

SL.NO.

TYPE

NOS
TOTAL

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

IOTIESL

ROLLING MACHINE
WELDING MACHINE
GRINDING MACHINE(AG 7/AG5/AG 4/FF2)
PUG CUTTING MACHINE
HYDRA 08/12 TON CAPACITY
CRANE 75 MT crawler w.r.t 16/05/11
Crane 20 MT Crawler
Crane 40MT Crawler
TRAILER
TRACTOR TROLLEY
AIR COMPRESSOR
JEMS Screw
IDLERS AND ROTATORS
SAW MACHINES
PRESS 600 MT
PRESS 800 MT
DG SET ( 125KVA )
DG SET (250KVA)
CUTTING SET
JEEP
MOTHER OVEN
PORTABLE OVEN

Total man hour/day

safe man hours
Total man hour

2
65
31
20
4
1
1
1
1
1
1
1
2/3
2
1
1
8
1
5
4
7
27

EIL
MANPOWER &MACINERY

REMARK
1
2
4

BCPL
6of7

04/04/2012

Quantity (nos)
35
13
10
12
52
51
12
7
1
4
3
3
3

1
2
209

2016 Hrs.
102376 Hrs.
102376 Hrs.

IOTIESL

EIL
MANPOWER &MACINERY

BCPL
7of7