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Training Safety PLC
Training Safety PLC
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
Contents
Chapter 1 SAFETY STANDARDS 1.1 Risk Assessment for machine builders 1.2 Risk Reduction 1.3 Safety Category 1.4 Safety Integrity Level (SIL) Chapter 2 SAFETY PLC SYSTEM 2.1 Hardware 2.2 Specifications 2.3 Functions 2.4 Melsecnet/H Chapter 3 CC-LINK SAFETY SYSTEM 3.1 Hardware 3.2 Specifications 3.3 Functions Chapter 4 GX DEVELOPER 4.1 Registering user when creating new project 4.2 Registering / Deleting / Changing Login User 4.3 Access level 4.4 CPU access password 4.5 Safety CPU operation mode (Safety mode and test mode) 4.6 Operation lock 4.7 Safety PLC Diagnostics Chapter 5 APPLICATION EXAMPLE 5.1 Emergency Stop Circuit
Mitsubishi Electric - MELSEC Safety - Training Documentation - V2.00
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
4 Slots
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
When a momentary power failure less than 20ms ends, the operation processing is resumed.
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
Two safety CPU operation modes SAFETY MODE is a mode for safe system operation. No program download and no device forcing available TEST MODE is a mode for maintenance and programming
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
Redundant CPU
The operation results of CPU A/CPU B are compared, and output only when the results are matched so that incorrect outputs can be prevented.
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
1 MELSECNET/H module applicable Normal Station available (only) No transient communication available The Safety CPU can not be programmed via MELSECNET/H
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
2 applicable master modules to one safety PLC system Up to 64 stations of safety remote I/O stations, standard remote I/O stations and remote device stations can be connected to a single safety master station.
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
Switch Settings
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
Chapter 4 GX Developer
4.1 Registering user when creating new project
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
Chapter 4 GX Developer
4.1 Registering user when creating new project
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
Chapter 4 GX Developer
4.1 Registering user when creating new project
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
Chapter 4 GX Developer
4.1 Registering user when creating new project
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
Chapter 4 GX Developer
4.1 Registering user when creating new project
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
Chapter 4 GX Developer
4.2 Registering / Deleting / Changing Login User
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
Chapter 4 GX Developer
4.2 Registering/Deleting/Changing Login User
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
Chapter 4 GX Developer
4.3 Access Level
An access level designates the operation authority given to a user who logs in to a project.
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
Chapter 4 GX Developer
4.4 CPU Access Password
The CPU access password must be set in both the GX Developer project and the CPU module.
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
Chapter 4 GX Developer
4.4 CPU Access Password
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
Chapter 4 GX Developer
4.4 CPU Access Password
Choose PLC register, if no password hasnt been set before in the PLC
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
Chapter 4 GX Developer
4.4 CPU Access Password
Choose Password settings, if you want to register the password with project + PLC
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
Chapter 4 GX Developer
4.4 CPU Access Password
If you lose the CPU access password, it is necessary to initialize the CPU module by initializing the PLC memory, then write the project to the PLC again.
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
Chapter 4 GX Developer
4.4 CPU Access Password
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
Chapter 4 GX Developer
4.5 Safety CPU Operation Mode (Safety Mode and Test Mode)
Safety Mode
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
Chapter 4 GX Developer
4.5 Safety CPU Operation Mode (Safety Mode and Test Mode)
Test Mode
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
Chapter 4 GX Developer
4.5 Safety CPU Operation Mode (Safety Mode and Test Mode)
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
Chapter 4 GX Developer
4.5 Safety CPU Operation Mode (Safety Mode and Test Mode)
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
Chapter 4 GX Developer
4.5 Safety CPU Operation Mode (Safety Mode and Test Mode)
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
Chapter 4 GX Developer
4.5 Safety CPU Operation Mode (Safety Mode and Test Mode)
When the ROM write count exceeds 100,000, the continuation error "EXCEED MAX FLASH ROM REWRIT. ERR." (error code: 1610) occurs. When the this error occurs, the CPU module needs to be replaced.
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
Chapter 4 GX Developer
4.6 Operation Lock
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
Chapter 4 GX Developer
4.6 Operation Lock
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
Chapter 4 GX Developer
4.7 Safety PLC Diagnostics
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///
/// MELSEC Safety /// QS001CPU /// QS0J61BT12 /// QS0J65BTB2-12DT /// MELSEC Safety ///