Training Manual of

81 PBL024 PW2
81-PBL024-PW2

1
Brief Introduction

1. Power supply of PBL024 is composed of PSU and inverter circuit.

2 In
2. I power supplyl part,
t it adopts
d t fly
fl back
b k structure,
t t i
inverter
t partt
adopts push-pull structure.
3. Output +5V/2A and 12V/1A（to main board）12V/2.6A（for
） ，no standby circuit separately.
Inverter）
4. Slight Load under standby mode,
Standbyy p
power consumption<0.3W
p ( no load)，
)，
Standby power consumption<1W(load: 5V/70mA)

2
 Power Supply Board (Top view)
inverter transformer current sample inductance for lamp current

AZ431A +5V/+12V
photo- rectifier
coupler

EMC
PWM MOSFET main
transformer socket for
supply main
board

3
Power Supply Board (Back View)
voltage comparer

inverter IC (arcing protection）

Inverter
output
MOSFET

PWM IC

+12V
standby
t db
MOSFET

4
Primary IC and Components

• 1. IC201：PWM IC，LD7575（Leadtrend）

• 2. IC101：Inverter IC，BIT3102B（Bitek）

• 3. Q202：+12V standby MOS，KMB8D0P30QP（KEC）or equivalent

• 4. Q201：MOSFET，2SK3115B（NEC） or equivalent

• 5 Q101\Q102
5. Q101\Q102：inverter
i t output
t t MOS，AO4828（AOS）or
MOS AO4828（AOS） equivalent
i l t

• 6. IC102：voltage comparer，LM393（ON）or equivalent

• 7. IC202：voltage sample IC，AZ431A（BCD）or equivalent

• 8 IC203：photo-coupler
8. IC203：photo coupler，PC815（SHARP）or
PC815（SHARP）or equivalent

5
Input Parameters
Minimum Normal Maximum
Condition测试条件
Item 最小值 常规值 最大值
Input Voltage 110Vac 220Vac 240Vac
输入电压
Input Frequency 47HZ 50/60HZ 63HZ
输入频率
Max. Input AC Current 1.5A Max.
最大输入交流电流
Inrush current 50A peak 120Vac
浪涌电流 100A peak 220Vac
Efficiency (full load) 82% Min. 100Vac，full load
效率（满载） 88% Min. 220Vac，full load
Leakage Current 0.7mA Max. 240Vac INPUT
漏电流
Harmonics Current Mean GB15625.1-1998/IEC61000-3-2 CLASS D
谐波电流
Standby
St db Power
P Loss
L 1W M
Max. 50 A/230V
50mA/230Vac
待机功耗
Input Fuse Type T3.15AL 250VAC
输入保险型号

6
Output Parameters

7
Inverter Output Parameters

8
Panel Spec.
Panel is CMI V236H1-L01(TCL P/N :4A-LCD24T-CM1 )

9
Panel Spec.

10
Panel Spec.

11
Sockets and Definition
CON201:
AC IN

Pin12
Pin11:Br On/off
ightness control

Pin1/2 Pin7/8 Pin10

/4:+12 :+5V STB
V
12
Sockets and Definition

CON101,CON102:
CCFL connectors

13
Block Diagram
CCFL connector
CON101\CON102 To panel
Protection
circuit
DC-AC
IC102\D103
inverter PWM IC +
Lamp current MOSFET
sample IC101\Q101\Q102\T101\T
T103 102 ON/OFF
AC IN and ADJ
12V
EMI & 12V rectify +12V
Bridge rectifier
surge BD201\C202 D201\C208\C21 12V CON202
protection 1\C213\L201 switch to
Q202 chassis
Starting Resistors 5V rectify and
R209\R210 filter
D205\C209\C21
+5V
0\C212\L203
PWM IC + STBY
MOSFET Voltage
IC201\Q201\T sample STB
201 feedback control
IC202 Q203
Photo-
coupler
IC203
14
Input Circuit Introduction
NF201，NF202： CX201：
NTC201 Common mode X- capacitor
Inductance

R201，R202，R203，
R233，R04，R234：
Discharge resistors

AC supply across live line and neutral line,

line pass CON201 input.F201
input F201 is fuse.
fuse

NTC201 is NTC(Negative Temperature Coefficient )Resistor，to absorb peak pulse。

15
AC to DC Circuit

Filter capacitors

16
PWM Control Circuit
AC input,pin8
input pin8 of IC201 need high
high-
voltage current startup to operate , high
voltage of C202(120uF/400V) charge
C216(connecting pin6 of IC201,charge
flow p
path as red shown on the left,, C202Æ
R210Æ IC201 PIN8Æ IC201 PIN6 ÆC216，
when Vpin6 of IC201 reach
UVLO(on)(v=16v).IC201 start to operate.
Pin5 output pulse to control MOSFET
operate.
t it will
ill shut
h tddown hi
high-voltage
h lt
startup current source,T201’s winding
supply voltage to IC201(as blue shown on
the left)

17
Block Diagram of PWM Control IC

LD7575 Block Diagram

18
PWM Feedback and Regulator Circuit

voltage 5V 5V
feedback

To pin2 of
IC201

5V output across R221、R226、R227 sampling, send to pin 1 of IC202，to adjust the current of
pin1 to pin 2 of IC203，to control the internal diode break over，then pin 3 and pin 4 of IC203
break over，feedback to pin2 of IC201，to control IC201 duty ratio of pulse output, makes
output voltage 5V and 12V stable.

19
Standby Control Circuit
Q202 break over
supply 12V to main
B.D

CPU output High

level to break over
TV,

break over: 1
Standby：0

break over TV: While MCU send out high level to break over the TV, the current across
R238, to get a high level, makes Q203 break over and then Q202 break over,12V voltage
across Q202 send to main board.TV is start up.
Standby: Q203 and Q202 cut off. No12V voltage output.

20
Inverter Circuit

backlight
switch signal

backlight IC101
brightness inverter
adjustment control IC

21
Block Diagram of Inverter Control IC
BIT3102B Block
Bl k Di
Diagram

22
Pins Description of BIT3102B

23
Voltage Booster Circuit
VCC：12V

push-pull
circuit

24
Inverter Output Circuit
inverter
transformer

25
Inverter-Sample Detecting Circuit

current
sample
circuit

voltage
sample
circuit

26
Inverter-Protection Circuit

over voltage over current protection

detecting circuit

over voltage
protection circuit

27
Inverter Protection Circuit

current inverter
sampling protection
i
circuit circuit

28
Sequence of Start up.

• AC supply 220V，power supply unit starts up. While“STBY” is low level, power supply
unit in standby mode. Only +5V output for CPU operating. 12V voltage via Q202 to control
output.
p
• When “STBY” control signal sent out high level. Q202 break over,12V supply for main
board. TV starts to operate.
• After main board start to operate, CPU sends out high level of panel “ON/OFF”, Inverter
circuit starts to operate
operate,T101\T102
T101\T102 outputs high voltage,
voltage high frequency alternating current to
break over CCFL backlight.
• “ADJ” is brightness adjustment of backlight (Direct Current ) ,CPU adjustment the
brightness through control the amplitude （it is negative polarity adjustment，0V is the
hi h t b
highest brightness，5V
i ht 5V iis th
the llowestt b ）
brightness）。
i ht

29
Trouble Shooting
. AC supply
NO Is D205 output NO Check D205\T201 or
Is +5V OK?
5v? main power supply
Y
NO Main board Check the circuit of D205 back-end
Is STBY OK?
Defective

Y Y Checkk standby
Ch t db circuit
i it and
d
NO Is D201 12V control switch(Q203,Q202)
Is +12V OK? output 12V? NO
Is D201\T1 normal?
Y
NO
Is inverter
supply OK? Check Q203,Q202

Y
NO
Is ON\OFF Main board
OK? defective

Check inverter circuit，IC101 and peripheral circuit and protect circuit

30