Service Manual SBOL100KTIII 3HV

UNINTERRUPTIBLE POWER SYSTEM
SERVICE MANUAL
Smartbitt SBOL50KTIII-3, SBOL60KTIII-3,

SBOL90KTIII-3 Tower Model
2
1. General Information
1.1 Getting start
This manual is for Smartbitt Ⅲ 30K(L)~200K(L) tower UPS. It can help service person perform the basic
maintenance and repair service.
This manual only focuses on the service section, so you should get the basic operation of the UPS from the
user manual, and make sure you had read and understood the user manual before reading the manual.
The manual includes 9 sections:
● General Information, this section shows you the general information of the service manual.
● Electric Specifications, this section shows you the basic electric specification of the UPS.
● Functional block, this section shows you the major functional block of the UPS.
● Working Principle of the Major Functional Block, this section shows you the working principle of the
major functional block.
● Function explanations for each PCB, this section explains you all the PCBs of the UPS system.
● Interface, this section shows you the LCD interface, including display and setting.
● Trouble Shooting, this section gives you the way to find the problems.
● Test Step, this section tells you how to test the UPS after you repair the unit.
● Appendix, this section shows you the basic waveforms for reference and the basic communication
commands.
1.2 Important Safety Instructions
For qualified service person only.
DO NOT perform any internal service or adjustment of this product unless the technical person is well
trained and experienced. .
Dangerous voltage exists at several points in this product. To avoid personal injury, don't touch any
exposed connections or components while UPS is on.
Turn off the UPS and switch off the input breaker before removing protective case.
AC voltage is always present if the input AC power is still available.
High voltage may exist at DC capacitors. Before removing the protective case, wait for at least five
minutes after turning off the UPS.
Verify input source (voltage and frequency) is within the maximum range before service.
3
2. Electric Specifications
CAPACITY* 30KVA/30KW 60KVA/60KW 100KVA/100KW 120KVA/120KW 180KVA/180KW 200KVA/200KW
INPUT
110 VAC(L-N) ± 3 % at 50% Load
Low Line Loss
176 VAC(L-N) ± 3 % at 100% Load
Voltage Low Line Comeback Low Line Loss Voltage + 10V
Range 300 VAC(L-N) ± 3 %at 50% Load
High Line Loss
276 VAC(L-N) ± 3 % at 100% Load
High Line Comeback High Line Loss Voltage - 10V
46Hz ~ 54 Hz @ 50Hz system
Frequency Range
56Hz ~ 64 Hz @ 60Hz system
Phase Three phase with Neutral
Power Factor ≧ 0.99 at 100% Load
OUTPUT
Output voltage 208/220/230/240VAC(208 will derating to 90%)
AC Voltage Regulation ± 1%
Frequency Range 46Hz ~ 54 Hz @ 50Hz system

(Synchronized Range) 56Hz ~ 64 Hz @ 60Hz system
Frequency Range (Batt. Mode) 50 Hz ± 0.1 Hz or 60Hz ± 0.1 Hz
AC mode 100%~110%: 60min; 110%~125%: 10min; 125%~150%:1min;>150% : immediately
Overload
Battery mode 100%~110%: 60min; 110%~125%: 10min; 125%~150%:1min;>150% : immediately
Current Crest Ratio 3:1 max
Harmonic Distortion ≦ 2 % @ 100% Linear Load; ≦ 5 % @ 100% Non-linear Load
Line Battery 0 ms
Transfer
Inverter Bypass 0 ms
Time
Inverter ECO <10 ms
EFFICIENCY
AC mode > 95.5%
Battery Mode > 94.5%
BATTERY
Type 12 V /7 Ah
(16+16)pcs*2stri
Numbers
ng
Standard
Recharge Time 7hours NA
Model
2.0 A ± 10%
Charging Current
(max.)
Charging Voltage 13.65V ± 1%
Type Depending on applications
Numbers 32 - 40
Long-run 1.0~12.0A 1.0~18.0A 2.0~36.0A ±10% (Adjustable) 3.0~54.0A ±10% (Adjustable)
Model Charging Current ±10% ±10% Each step 2A Each step 3A
(Adjustable) (Adjustable)
Charging Voltage 13.65VDC± 1%
PHYSICAL
Model 30K 30KL 60KL 100KL 120KL 180KL 200KL
Dimension, D X W X H 815 x 300 x 1000 979 x 600 x 1600
Outline
Net Weight (kg) 207 74 74.2 250 309 311
Dimension, D X W X H 920 x 430 x 1205 1125 x 665 x 1800
Packaging
Gross Weight (kg) 225 94.5 95 278 362 364
ENVIRONMENT
Operation Temperature 0 ~ 40°C (the battery life will down when > 25°C)
Operation Humidity <95 % and non-condensing
Operation Altitude** <1000m
Less than 65dB Less than 70dB Less than 75dB Less than 75dB Less than 75dB Less than 75dB
Acoustic Noise Level
@ 1 Meter @ 1 Meter @ 1 Meter @ 1 Meter @ 1 Meter @ 1 Meter
MANAGEMENT
Smart RS-232 or USB Supports Windows® 2000/2003/XP/Vista/2008, Windows® 7, Linux, Unix, and MAC
Optional SNMP Power management from SNMP manager and web browser
* Derate capacity to to 90% when the output voltage is adjusted to 208VAC.
**If the UPS is installed or used in a place where the altitude is above than 1000m, the output power must be derated one percent per 100m.
***Product specifications are subject to change without further notice.
4
3. Functional Block
As a true online UPS, the product applies a double conversion topology, comprising functional blocks as
shown in Figure 3.1
Single_Input System Principle
Diagram
Maintenance Bypass
Bypass
Byp SCR
Input Output
Input EMI Line SCR PFC INV Output EMI
Input OVCD relay
INV Rly Maintenance Bypass
Breaker
Switch
Bat SCR Charger
Battery
SPS Cntl Comm
Figure 3.1 Function block Diagram

The CNTL block controls the action of the UPS system. It detects the voltage and current to control PFC
and inverter, also it supplies the protection for the UPS, When the UPS becomes abnormal, in most case,
the CNTL can provide basic information indicating the status of the UPS.
The COMM block provides the communication interface for receiving and executing command from users
via the panel or other communication protocol, also provides the LCD display task.
The PFC blocks are the input stage of the UPS. The blocks convert AC input power into two stable DC
power stored in the BUS capacitor. In the meantime, PFC (Power Factor Correction) will be executed and
allows input current tracking the input voltage waveform. Therefore, the input power factor will be
corrected to 1 to achieve maximum efficiency and produce lowest power pollution to the utility.
The PFC block in battery mode, also called Booster, is used to convert the low voltage DC power to higher
voltage with stable DC power, stored in the BUS capacitor.
The Inverter block is the output stage of the UPS and used to convert DC power from the BUS capacitor
to sine waveform output power.
When the utility is within the acceptable range, the UPS will provide power directly from the utility input
and the Rectifier and PFC will be executed at the same time. When the utility is outside of the acceptable
range, no matter it’s because of input voltage or input frequency, the UPS will shut down the Rectifier and
PFC functions and turn on the Battery Booster. In case of sudden interruption from input utility, the
controller can detect the interruption in very short time. During the short interval of detecting the
interruption, the output power will be provided by the power stored in the BUS capacitor. In this way, there
is no any interruption on output power.
The charger charges the battery when the utility is normal. The charger converts DC input power to DC
power for recharging the battery. The charger’s output current can be setting form 1A to 4A.
The Input and Output EMI section provides EMI filter function. The input and output EMI filters can prevent
the UPS from being interference by external electronic/magnetic noise which is generated by other
electronic system and prevent other systems from the noise generated inside the UPS system.
5
The SPS generates DC power supply needed by operation of the circuit of the UPS itself. The Bypass
provides a path that utility can power the output directly when the Inverter is not executed. The
Maintenance Bypass provides another path that utility can power the output directly when UPS is in
maintenance status.
6
4. Working Principle of the Major Functional Block
4.1 Switch Power Supply
The Switch Power Supply (SPS) supplies DC power for UPS operation. The input source of the SPS is
the battery, or the output of the charger.
SPS_BUS+
D7
D9 R1
D11 D11
D1 D3 D5 C5
R LINE
C6 +12V Output
C3 TX
S LINE C1
Battery BUS D13
T LINE
C4
C2
D12
D10
D2 D4 D6
C7 -12V Output
Q1
D12
D8
SPS_BUS-
Figure 4.1.1 Basic circuit of power supply for 10K-20K
SPS_BUS+
D7
D9 D13
D11 D11
D1 D3 D5
Q1
R LINE
C6 +12V Output
C3 TX
S LINE C1
Battery BUS
T LINE
C4
C2
D12
D10
D2 D4 D6 D14
C7 -12V Output
Q2
D12
D8
SPS_BUS-
Figure 4.1.2 Basic circuit of power supply for 30K-80K

Figure 4.1.1 is a flyback converter. When Q1 is on, rectifier diodes (D11/D12) are on open status and
output capacitors (C6/C7) supply currents to the load. The primary coil of the transformer will become a
pure inductor and the primary current will linearly increase to store energy in the coil. When Q1 is off,
primary current will stop and rectifier diodes (D11/D12) will turn to “close” status. It will release the stored
energy from the primary coil of the transformer to the secondary coil to supply loads. At the same time, it
will charge output capacitors including ±12V, +5V, +12V(Fan), and HFPW±.
Figure 4.1.2 is a double tube flyback converter. When Q1 and Q2 are on, rectifier diodes (D11/D12) are
on open status and output capacitors (C6/C7) supply currents to the load. The primary coil of the
transformer will become a pure inductor and the primary current will linearly increase to store energy in
the coil. When Q1 and Q2 are off, primary current will stop and rectifier diodes (D11/D12) will turn to
“close” status. It will release the stored energy from the primary coil of the transformer to the secondary
coil to supply loads. At the same time, it will charge output capacitors including ±12V, +5V, +12V(Fan),
and HFPW±.
The power of ±12V, +5V supplies stable voltage to all kinds of ICs and other devices such as HCT. The
+12V (Fan) is supplied to fans and relays. The HFPW± supplies a high frequency power for the switch
(SCR/IGBT) driver and some other drive boards.
7
4.2 PFC/Booster
L1
D1
UBUS+
Q3
Q5
Q1
C1
Battery
R/S/T N
N Q4 Q6 C2
Q2
D2
UBUS-
L2
Figure 4.2 PFC/Booster

As shown in the Figure 4.2, when Q1/Q2 is on and D1/D2 is off, the current will increase to store energy
in choke(L1/L2). When the Q1/Q2 is off and D1/D2 is on, the choke will release energy. Therefore, we
can control the current in chokes (input current) by regulating the time of Q1/Q2 on and off. There are three
independent PFC/Booster for each phase.
4.3 Inverter
The input of the three-level inverter topology is two DC voltages, and the output is an AC voltage, as
shown in the Figure 4.3. When Q1 and Q2 are on, Q3 and Q4 are off, the voltage of the middle point
bridge is +BUS. When Q1 and Q2 are off, Q3 and Q4 are on, the voltage of the middle point bridge is –
BUS. We can get any voltage waveform between ±BUS voltage from LC filter output by regulating the
duty cycle of Q1/Q2/Q3/Q4, including sine wave form.
+BUS
Q1
C1
D1
Q2
L1
INV OUTPUT
N
Q3 C3
C2
D2
Q4
-BUS
Figure 4.3 three-level inverter
8
4.4 Charger
The function of charger is to charge and maintain the batteries at fully charged condition. The charger
charges the batteries with a constant current at initial stage. At the same time, the battery voltage keeps
increasing until reaching the constant charge voltage point. Then, the charge current will decrease
accordingly, now it’s in second stage. After one hour of constant voltage charging, the charge voltage will
change to floating charge voltage, in general, the charger will control the output voltage at a constant
level (13.65V±1% per battery) to optimize battery recharge time and prolong the lifetime of batteries
without overcharging.
As shown in the Figure 4.4, the battery charger applies buck converter.
D3
L1 BAT+
+BUS
Q1
D1
C1
C3
N
N
C2 D2 C4
Q2
D4
-BUS L2 BAT-
Figure 4.4 Topology of the charger
4.5 EMI Board

Input EMI board is connected between utility and the input of rectifier. Output EMI board is connected
between the output of inverter and output terminal block.
I P/ R OP/ R
F1
Cx Cy Cy Cy
I P/ S OP/ S
L1
F2
I P/ T Cx Cy Cy Cy OP/ T
F3
Cx Cy Cy Cy
OP/ N
I P/ N
Cy Cy
Figure 4.5 Topology of the input/output EMI
9
n 5. Picture of the UPS
30k picture single input dual input
10
30k UPS inner picture
60K picture
11
60K picture
60K unit inner picture
12
Front panel
Rear panel Left panel

100K~200K picture
13
Right side panel Top side panel
100K~200K picture
14
6. Function explanations for each PCB
Table 5.1 PCBA information of Smartbitt 3-3 10~80k
Ite Mode Part number Function Picture
m l
1 30K 31-531408- INV board
XXG
2 30K 31-531407- PFC board

XXG
3 30K 72-300745- INV Control

~ XXG board
200K
4 30K 72-300744- PFC Control

~ XXG board
200K
15
5 30K 71-304525- Input fuse EMI
XXG board
6 30K 72-300820- Communicatio

Rack XXG(LCD) n
30K 72-300746- board
60K XXG(LCD)
Towe
r
60K 72-300773-
~ XXG(Touch
200K panel)
tower
7 30K 31-531225- Parallel board
~ XXG
200K
8 30K 31-531366- SPS board

XXG
9 60K 31-531025- R PFC board

~ 01G
16
200K 31-531252- ST PFC board
XXG
10 60K 31-531026- INV Board

~ XXG
200K
11 60K 31-531253- AC IN Board

~ XXG
200K
12 60K 31-531254- Bypass board

~ XXG
200K
17
13 60K 31-531255- Charger board
~ XXG
200K
14 60K 71-600400- Charger fuse

~ XXG board
200K
15 30K 71-304252- SNMP card

~ XXG power supply
200K board
16 30K 71-300194- EMBS board

~ XXG
200K
18
17 30K 71-303357- Touch panel
~ XXG power board
200K (71-304615-
00G for
advance
communicatio
n board)
Note: “XX” in the serial number is the version of the PCB. It may be modified according to releasing
version in the future.
19
7. Interface
7.1 LED Display
Table 6.1 LED Display
MODE LED Bypass Line Battery Fault
UPS Startup ● ● ● ●
No output ○ ○ ○ ○
Bypass mode ● ○ ○ ○
Line mode ○ ● ○ ○
Battery mode ○ ○ ● ○
Battery test ● ● ● ○
ECO mode ● ● ○ ○
CVCF mode ○ ● ○ ○
Fault mode ○ ○ ○ ●
●: means LED is lighting.
○: means LED is faded.
7.2 LCD Display
Figure 6.1 LCD Display
20
7.3 LCD Display Icon
Display Function
Backup time information
Indicates the backup time in pie chart.
Indicates the backup time in numbers.

H: hours, M: minutes, S: seconds
Fault information
Indicates that the warning and fault occurs.
Indicates the fault codes, and the codes are listed in details in section
3-9.
Mute operation
Indicates that the UPS alarm is disabled.
Output & Battery voltage information

Indicates the output voltage, frequency or battery voltage.
Vac: output voltage, Vdc: battery voltage, Hz: frequency
Load information
Indicates the load level by 0-25%, 26-50%, 51-75%, and 76-100%.
Indicates overload.
Indicates the load or the output is short.
Programmable output information

Indicates that the programmable outputs are working.
Mode operation information
Indicates the UPS connects to the mains.
Indicates the battery is working.
Indicates the bypass circuit is working.
Indicates the ECO mode is enabled.
Indicates the Inverter circuit is working.

Indicates the output is working.
Battery information
Indicates the Battery capacity by 0-25%, 26-50%, 51-75%, and 76-
100%.
Indicates the battery is unconnected
Indicates low battery level and low battery voltage.
Input & Battery voltage information

Indicates the input voltage or frequency or battery voltage.
Vac: Input voltage, Vdc: battery voltage, Hz: input frequency
21
7.4 4.3 Inch and 5 inch and 7 inch touch panel display
7.5 4.3 Inch and 5 inch and 7 inch touch panel password
The Primary password is “0000”, this password can set UPS function.
The Factory password is “XXXX”, this password can calibrate the parameter and change all parameter.
Only factory and after-sales Service person have this password.
22
8. Trouble Shooting
This section describes how to find the troubles when UPS is abnormal. We suggest you to follow the
service procedure below:
1. Check the UPS status via LED and LCD display, the sound of the buzzer and get the warning
or fault code via the RS232 if possible, otherwise listen to the description of end users.
2. Inspect failure board for static checking.
3. Replace failure components.
4. Static checking.
5. Power-on checking.
6. Test after repair.
Following section will help service person to solve the most problems.
8.1 LCD Panel Display Pattern Definition
8.1.1 Trouble shooting for warning icon in LCD display
Any warning display implies some abnormity happened to the UPS, indicating that some situation that
may endanger the reliability of the UPS has occurred, but these situations don’t immediately lead to
interruption of power supply.
LCD icon Code

Alarm Possible cause Action
(Flashing)
01 1 Beeping / second Battery Open Check the battery wiring
02 1 Beeping / second Input Neutral loss Check the input N wiring

04 1 Beeping / second line phase error Check the input wires
05 1 Beeping / second Bypass phase error Check the input wires
Check the output voltage of

07 1 Beeping / second Battery Over Charge
the battery and the charger
08 1 Beeping / second Battery low Check the battery voltage
09 2 Beeping / second Over load warning Check the loads
0A 1 Beeping / second Fan lock warning Check the fans and wires
Check the EPO plug and

0B 1 Beeping / second EPO active
EPO cable
Check the loads, ventilation,

0D 1 Beeping / second Over temperature
ambient temperature
0E 1 Beeping / second Charger Fail Check the charger
23
21 1 Beeping / second Line connect different Check the R/S/T input
22 1 Beeping / second Bypass connect different Check R phase input
24 1 Beeping / second Parallel load different Check the output cable
33 Locked in bypass after

1 Beeping / second Check the loads
overload 3 times in 30min
34
1 Beeping / second AC Input current unbalance Check the converter
36
1 Beeping / second INV current unbalance Check the inverter
38
1 Beeping / second Battery replace Replace the battery
Check the cover of the

maintain switch or 2-pin
Cover of the maintain switch
3A 1 Beeping / second black/black cable to the
is open
CN12 in 16-302132--XXG for
30K~80K
There are huge gap between
L1-N and L2-N,or L2-N and
3C 1 Beeping / second Utility extremely unbalanced
L3-N,or L1-N and L3-N
Please check input voltage.
Please check if bypass
3D 1 Beeping / second Bypass unstable
voltage is stable.
Check the battery number
3E 1 Beeping / second Battery Voltage High
setting
Check the charger or Battery
3F 1 Beeping / second Battery Voltage Unbalance
fuse
41 1 Beeping / second Bypass Loss Check the bypass
42 1 Beeping / second ISO over temperature Check the ISO transformer
Note: When the UPS alarms, the UPS is still working on the original mode.
24
8.1.2 Trouble shooting for fault codes in LCD display
When the UPS is fault, it will transfer to Fault mode.
7.1.2.1 Fault code for 10k~80k
LCD
Code Fault Event Description Action
icon
When the bus voltage can’t Check if power components such as IGBT and
reach the setting value in SCR for the PFC and the utility power SCR are
01 None BUS start failure
30s, the fault signal will be well. Meanwhile, check if the components on
displayed. the drive circuit are well.
If line mode and battery mode all alarm 02
fault, it is means the PFC part have problem.
If line mode alarm 02 fault, but battery mode
When one of the following can work normal, the reason is bypass part
conditions occurs, the fault circuit have problem. Please check the INV
signal will be displayed. relay and bypass SCR.
02 None BUS over
+Bus voltage keeps higher
or the –BUS voltage keeps If the PFC board is damaged;
lower than normal. Check if power components such as IGBT and
SCR for the PFC and the utility power SCR are
well. Meanwhile, check if components on the
drive circuit are well.
When +Bus voltage keeps Maybe the PFC board is damaged.
lower or the –BUS voltage Check if power components such as IGBT and
03 None BUS under keeps higher than normal, SCR for the PFC and the utility power SCR are
the fault signal will be well. Meanwhile, check if components on the
displayed. drive circuit are well.
Maybe the PFC board is damaged.
When the difference
Check if power components such as IGBT and
between the ±Bus voltage
04 None BUS unbalance SCR for the PFC and the utility power SCR are
absolute value, the fault
signal will be sent.
Maybe the PFC board is damaged.
When the current of
Check if power components such as IGBT and
PFC/Boost is over current,
06 None PFC over current SCR for the PFC and the utility power SCR are
the fault signal will be
display
Inverter voltage can’t reach
11 None INV start failure Check the inverter drive circuit.
the setting value.
When INV voltage keeps
High inverter higher than normal, the
12 None
voltage fault signal will be Check if power components in power INV and
displayed. on the drive circuit are normal. Check if IGBT
When INV voltage keeps protective circuit and some INV components
Low Inverter Lower than normal, the are normal.
13 None
Voltage fault signal will be
displayed.
When INV phase L1
output
voltage keeps lower
Inverter L1
14 and output current keeps Remove all the loads. Turn off the UPS.
output short
higher than normal, the Check
fault signal will be whether the output of UPS and loads are
displayed. short
When INV phase L2 circuited. Make sure the short circuit is
output removed, and the UPS has no internal faults
Inverter L2 voltage keeps lower and before turning on again.
15
output short output current keeps
higher than normal, the
fault signal will be
25
displayed.
When INV phase L3
output
voltage keeps lower and
Inverter L3
16 output current keeps
output short
higher than normal, the
displayed.
Inverter L1L2 When INV phase L1-
output short phase
L2(Line to line) voltage
17 keeps lower and output
current keeps higher than
normal, the fault signal will
be displayed
Inverter L2L3 When INV phase L2- Remove all the loads. Turn off the UPS.
output short phase Check
L3(Line to line) voltage whether the output of UPS and loads are
18 keeps lower and output short
current keeps higher than circuited. Make sure the short circuit is
normal, the fault signal will removed, and the UPS has no internal faults
be displayed before turning on again.
Inverter L3L1 When INV phase L3-
output short phase
L1(Line to line) voltage
19 keeps lower and output
current keeps higher than
normal, the fault signal will
be displayed
When the output power on
Inverter L1 the INV phase L1 terminal
1A None negative power is
fault overpower, the fault signal
will be displayed Remove all the loads. Turn off the UPS.
When the output power on Check
Inverter L2 the INV phase L2 terminal whether the output of UPS and loads are
1B None negative power is short
fault over power, the fault signal circuited. Make sure the short circuit is
will be displayed removed, and the UPS has no internal faults
When the output power on before turning on again.
Inverter L3 the INV phase L3 terminal
1C None negative power is
fault over power, the fault signal
will be displayed
The inverter voltage
23 None Inverter relay open detection is normal, but the Check the INV relay circuited
output voltage difference
26
form the inverter voltage
INV relay and bypass SCR

25 None wiring fault open, but output voltage is Check the input and output wires
higher than normal.
When the parallel

CAN
communication between Check the parallel cables between the UPSs
31 None communication the UPSs is interrupted, the are normal, and the cable between the parallel
fault signal will be board and the control board are normal.
fault
displayed.
Check if UPS is overloaded, air vents are
blocked, and ambient temperature is over
40℃.
The temperature of sink is After overload or block is removed, please
41 None over temperature
over the protection setting. keep UPS cool down for 10 minutes before
turning on again.
It is not recommended to operate the UPS
under over 40°C temperature environment.
When the communication
between the INV control
DSP
board and the PFC control
42 None communication
board is interrupted, the
Failure
displayed.
Check the loads and remove some non-critical
The load is over the
43 Overload loads.
settings for certain time.
Check whether some loads are failed.
The UPS detect the
charger current more than
45 None Charger Error Check the charger HCT
1.5A when power on the
UPS
The UPS can not identify Check the Model Pin of the Control board is
46 None Model fault
the right model. inserted correctly
1, for 30K~80K old version (2016~2019) AC

When the communication
EMI board, maybe the problem is 5V power
between the INV control
DSP and MCU have problem. It need to replace the AC EMI
board and the COMM
47 None communication board.
board is interrupted, the
Failure 2, Check if the flat cable between the INV
control board and the COMM board is
displayed.
normal.
Input and output
Input and output phase Check the input and output cable connect
49 None phase sequence is
sequence different status
not compatible
Inverter over Output voltage stable and
Check the loads and remove some non-critical
60 None output current RMS is
current fault loads. Check whether some loads are failed.
higher than normal
There isn’t signal drive the
Check the wire connection make sure the
bypass SCR close, but
61 None Bypass SCR short output is not source, check the Bypass SCR
bypass output voltage
circuited
higher
There is signal drive the
bypass SCR close, but Check Bypass SCR circuited and the input
62 None Bypass SCR open
bypass output voltage is relay circuited
lower than normal
27
the voltage difference
Inverter L1 between the inverter
63 None waveform reference and inverter
abnormal sample is greater than
normal
the voltage difference Check the load is not overload and no surge
Inverter L2
between the inverter
load ,Check the Inverter circuited
sample is greater than
abnormal
normal
the voltage difference
Inverter L3
between the inverter
sample is greater than
abnormal
normal
Remove all the loads. Turn off the UPS.
Check
Bypass O/P voltage drop whether the output of UPS and loads are
Bypass output
67 None too fast and O/P current short
short (L-N) more than normal
circuited. Make sure the short circuit is
removed, and the UPS has no internal faults
before turning on again.
Check
Each of line current more whether the output of UPS and loads are
Bypass output line than normal, but line plus
68 None short
short (L-L) line current lower than
normal circuited. Make sure the short circuit is
removed, and the UPS has no internal faults
before turning on again.
There isn’t signal drive the
Inverter Relay Inverter Relay close, but
69 None Check the Inverter Relay circuited
short circuited inverter output voltage over
normal
Check
BUS voltage vary BUS voltage drop too fast
6C None whether the output of UPS and loads are
fast in Inverter mode.
short
circuited.
Inverter current and share
Current detect current and output current Check the current sample circuited on the
6D None
error sample deviation more bypass board.
than normal
SPS 12V power lower than
6E None SPS Power fault Check the SPS circuited
normal
Battery connect
6F None Battery polarity reverse Check the battery connect polarity
reverse
L1 PFC IGBT over The unit have detected
71 None IGBT fault signal from the
current fault drive board
Check the IGBT drive signal and PFC IGBT
current fault circuited
drive board
28
L1 INV IGBT over The unit have detected
Check the IGBT drive signal and INV IGBT
current fault circuited
drive board
ISO transformer Output ISO transformer or
77 None Auto transformer over Check the output load and Transformer Fan
over temperature temperature
LCD and MCU
Touch panel and MCU Check the flat cable between the LCD and
78 None communication
communication failure MCU
failure
8.1.3 Trouble shooting

Problem Possible cause Action
Keep UPS connected to utility power persistently
Battery not yet been fully charged.
for more than 10 hours to recharge the batteries.
Battery backup time is Check the loads and remove some non-critical
UPS overload.
shorten loads.
Battery aged. Replace the batteries.
Charger fails Replace the charger.
The button is not pressed and hold long
Press the button continuously for more than 0.5s.
The UPS cannot power enough
on after pressing the Battery is not connected or battery
Check the charger and battery.
button voltage is too low, or charger fails.
UPS failure. Repair the UPS.
8.2 Repair
In this section, some debug skills are listed to help you finding the failed components and problems as
soon as possible. Before proceeding the following steps, we strongly suggest to read previous section
for trouble shooting first. Then check the components listed in section 7.2.4 to find out which block fails.
8.2.1 Basic Instruments and tools

1、 One computer with RS232 port and one standard RS232 cable;
2、 Wire cutters and clamps;
3、 One electric soldering iron;
4、 One multimeter;
5、 One oscilloscope(voltage and current probe needed);
6、 Diagonal pliers, snipe nose pliers, cross screwdrivers (150mm/75mm length), flat screwdrivers
(75mm length) and PVC insulating tapes etc;
7、 Make-self tools including Balance voltage test equipments, current limiting resistors, tubes and
clamp terminals with different specifications;
8.2.2 Configuration of the Model pin on the Control Board

The Model Port (JS4, JS5，JS6) on the CNTL board (71-303067-XXG) and the JS should be
configured as follows:
Table 7.1 Model Pin Setting List
29
Model JS6
JS5 JS4
Type Pin1&pin2 Pin3&pin4 Pin5&pin6 Pin7&pin8
30K 0 0 1 0 0 0
30KL 0 0 1 0 1 0
60K 0 1 0 0 0 1
60KL 0 1 0 0 1 1
100KL 1 0 0 0 1 1
120KL 0 1 0 0 1 1
180KL 0 1 0 0 1 1
200KL 0 0 1 0 1 1
Note：“1” indicates that the jumper is connected;
“0”indicates that nothing is connected,
For long run model, The 30KL’s charge board on the INV board （71-304125-XXG）。The 30KL’s
default charging current is 4A for battery configuration.
For standard mode, The 30K’s charge board on the INV board （71-304125-XXG）。The 30K’s

For long run model, charger’s part number is 71-303981-03G-XXG (“xx” means the version of
charger) normally, the 60KL’s default charging current is 8A for battery configuration, and the
100KL/120KL’s default charging current is 16A for battery configuration,and the 180KL/200KL’s
8.2.3 Regulation of the system
Parameter Setting Method:
1. Connect the RS232 port of the UPS to the RS232 port of the computer with RS232 cable. Choose
the “Start>>Program>>Accessory>>Communication>>Hyper terminal” and start Hyper terminal
application. Set the COM port for “COM1” and the other setting as Figure 7.1.
Communication protocol setting Display setting

Figure 7.1 Hyper terminal setting
30
2. After completing the setting, you can type the command in the command area.
3. +BUS voltage regulation: Type “BUSP+/- XX” command (XX is two digits from 00 to 99). Then
press the “ENTER” key, and +BUS voltage will rise (drop) about 0.1V.
4. -BUS voltage regulation: Type “BUSN+/- XX” command (XX is two digits from 00 to 99). Then
press the “ENTER” key, and -BUS voltage will rise (drop) about 0.1V.
5. INV output voltage regulation: Type “V+/- XX” command (X is two digit from 00 to 99) Then press
the “ENTER” key, and output voltage will rise (drop) about 0.2V.
6. INV output voltage setting: Type “VXXX” command (XXX is 208/220/230/240). Then press the
“ENTER” key, and INV output voltage will be set to 208V/220V/230V/240V.
Regulation Process for Single UPS

1. BUS voltage regulation: When the UPS run into AC mode, measure ±BUS voltage with the
multimeter and then regulate ±BUS voltages to 370±0.1V by using BUS regulation command.
(BUS voltage can be regulated about 0.1V every point by using BUS regulation command).
2. INV output voltage regulation: When the UPS run into the Inverter mode, measure the output
voltage with the multimeter, and regulate the output voltage to 230±0.2V by using output voltage
regulation command. (INV output voltage can be regulated about 0.2V every point by using
output voltage regulation command).
Notes:
1. Make sure the ground of the UPS connects to earth safely during parameter regulation.
2. New assembly UPS must be regulated.
3. UPS which have been replaced CNTL/PFC/INV must be regulated again.
4. All the commands use capital letters.
5. All the above parameter regulation cannot be accumulated.
6. All the regulation will be saved in the flash memory of the CNTL when UPS shutdown with
battery connected.
8.2.4 Quick Start
Before any detail check for UPS, please check the components listed in the following table. This action
could help you find problem quickly and make debug procedures go smoothly.
Note: Make sure that the capacitor voltage is lower than the safety voltage before disassembling any
parts to do checking procedure.
30K SPS Section
Circuit Failure
Checked components Component Type
Block condition
F1,F2,F3, F4, F5, F6, F9, F10, F11, F12 Fuse Open
D1,D2,D3,D4,D5,D6,D7,D8,D9,D10,D11,D12,D13,D14,D1
SPS Short or
6,D17,D18,D19,D20,D21,D22,D23,D24,D27,D32,D35,D25, Power Diode
open
D26
30K PFC Section
Circuit Block Checked components Component Type Failure condition
OVCD relay drive Q11, Q12 MOSFET D-S short or open
Q15,Q16 MOSFET D-S short or open
D11,D21,D5,D6,D7,D74,D75 Power Diode Short or open
SPS U5 Power IC I-O short or open
U1 Power Control IC Vcc short to GND
U4 Power 5v IC Vcc short to GND
Rectifier UC1, UC2, UC3, UC4, UC5, UC6, UC7, UC8, SCR A-K Short or open
31
UC9, UC10, UC11 ,UC12
D9,D10,D19,D20,D29,D30 Diode Short or open
PFC
Q1,Q2, Q5,Q6, Q9,Q10 IGBT C-E short or open
30K INV Section
STS Q40,Q17,Q43,Q21,Q23,Q45, Q30,Q32,Q33,Q41,Q44,Q46 SCR A-K Short or open
D38,D41,D40,D47,D58,D57 Diode Short or open
INV
Q13,Q14,Q15,Q16,Q22,Q18,Q20,Q19,Q25,Q26,Q27,Q28 IGBT C-E short or open
DC FUSE F1,F2, F3, F4,F5,F6,F7,F8 Fuse Open
Q1,Q2 MOSFET D-S short or open
Power
D3,D4,D1,D9 Diode Short or open
Semiconductor
U4,U9 Power Control IC Vcc short to GND
30K BAT FUSE Section
BAT I/P Fuse F1,F2,F3,F4,F5,F6 Fuse Open
8.2.4.1 30K Major parameters of Rectifier and PFC and SPS section。
The most likely problems occur on the Rectifier and PFC section including: open fuse, broken IGBT,
broken Diode, broken SCR, and broken IGBT/SCR driver resistor. When checking PFC section, directly
check the IGBT with Resistance probe or the Diode Voltage Droop probe with multimeter.
30K PFC Section
Reference Failed
Checked components Instrument function
Value condition
UC1,UC2,UC3,UC4,UC5, (A, K) Resistance infinite Short
UC6,UC7,UC8UC9,
(G, K) Resistance »20Ω Short
UC10,UC11,UC12
R9,R10,R24,R25,R61,R62,R76,R77,R111,R112,
Resistance »33Ω Value change
R126,R127
(E, C) Diode Voltage Droop »0.38V Short or open
Q1,Q2, Q5,Q6, Q9,Q10 (E, G) Diode Voltage Droop »1.0V Short or open
(G, E) Resistance »50KΩ Short or open
R26,R27,R78,R79, R128,R129 Resistance »10Ω Short or open
D9,D10,D19,D20,D29,D30 Diode Voltage Droop »0.372V Short or open
(S, D) Diode Voltage Droop »0.506V Short or open
Q16 (S, G) Diode Voltage Droop »0.339V Short or open
(G, S) Resistance »15KΩ Short or open
U14,U11 Diode Voltage Droop »0.509V Short or open
D75 Diode Voltage Droop »0.29V Short or open
Q11,Q12 (S, G) Diode Voltage Droop infinite Short or open
32
8.2.4.2 30K Major parameters of Bypass and INV and 12A Charger section。
Reference Failed
Value condition
Q40,Q17,Q43,Q21,Q23,Q45, (A, K) Resistance »44MΩ Short or open
Q30,Q32,Q33,Q41,Q44,Q46 (G, K) Resistance »17Ω Short or open
R29,R201,R211,R39,R233,R40,R451,R453,R32
Resistance »33Ω Short or open
1,R66,R454,R457
Q13,Q14,Q15,Q16,Q2 (E, C) Diode Voltage Droop »0.38V
2,Q18,Q20,Q19,Q25, (E, G) Diode Voltage Droop »1.0V
Q26,Q27,Q28 (G, E) Resistance »50KΩ
R155,R158,R188,R328,R195,R198 Resistance »10Ω Short or open
R366,R365,R362,R361,R358,R357 Resistance »22Ω
D33,D34,D37,D39,D44,D45 Diode Voltage Droop »0.056V
F1,F2, F3, F4,F5,F6,F7,F8 Resistance <0.5Ω Open
(G, S) Diode Voltage Droop »1.399V Short or open
Q1,Q2
(G, D) Diode Voltage Droop »1.777V Short or open
D3,D4, Diode Voltage Droop »0.375V Short or open
(A, K) Resistance »1.3MΩ Short or open
UC1 UC2
(G, K) Resistance »23Ω Short or open
8.2.4.3 30K Major parameters of SPS section。
30K SPS Section

Reference
Checked components Instrument function Failed Condition
Value
F4, F5, F6, F9, F10, F11, F12 Resistance < 0.5 Ω Open
D13,D14,D16,D17,D18,D19,D20,
Diode Voltage Droop »0.59V Short or open
D21,D22,D23,D24,D27
D32,D35,D25,D26 Diode Voltage Droop »0.425V Short or open
60-200K AC EMI Section

Back feed drive Q3, Q9 MOSFET D-S short or open
F1,F2,F3,F4, F5, F6,F7,F8, F9, F10, F11, F12 Fuse Open
Q1,Q2,U9,U21 MOSFET D-S short or open
SPS D6,D13, D14, D7,D8,D10,D11,D12, Power Diode Short or open
U1,U11,U3 Power IC I-O short or open
U4 Power Control IC Vcc short to GND
60-200K INPUT LINE FUSE Section

33
Line I/P FUSE F1,F2,F3,F4,F5,F6, Fuse Open
60-200K BAT FUSE Section

BAT I/P Fuse F1,F2,F3,F4 Fuse Open
18A Charger Section

DC FUSE F1,F2, F3, F4 Fuse Open
MOSFET Q1,Q2 MOSFET D-S short or open
SCR UC1,UC2 SCR Short
D D3,D4 D Short
60-200K PFC Section

SCR UC1, UC2,UC3,UC4,UC5,UC6,UC7,UC8 SCR A-K Short or open
D D1,D2,D3,D4 D Short
IGBT Q1,Q2,Q3,Q4,Q5,Q6 IGBT C-E Short
60-200K INV Section
D D1,D2,D5,D6,D7,D8,D9,D10 D Short
IGBT Q1,Q2,Q3,Q4,Q5,Q6,Q7,Q8,Q9,Q10,Q11,Q12 IGBT C-E Short
60-200K BYPASS Section

SCR SCR1,SCR2,SCR3 SCR Short or Open
RLY RLY10,RLY11,RLY12 RELAY Short or Open
INV FUSE F1,F2,F3 FUSE Open
Note: If the fuse is in “open” status, don’t replace the fuse only. In most of cases, open fuse is caused by
other failed components. Therefore, before restarting the UPS, you must find all failed components and
replace them.
8.2.4.4 30-200K Major parameters of Rectifier and PFC and SPS section。
The most likely problems occur on the Rectifier and PFC section including: open fuse, broken IGBT,
broken Diode, broken SCR, and broken IGBT/SCR driver resistor. When checking PFC section, directly
check the IGBT with Resistance probe or the Diode Voltage Droop probe with multimeter.
30K PFC Section
Reference Failed
Value condition
UC1,UC2,UC3,UC4,UC5, (A, K) Resistance infinite Short
UC6,UC7,UC8UC9,
(G, K) Resistance »20Ω Short
UC10,UC11,UC12
34
R5,R6,R7,R8,R9,R10,R24,R25,R61,R62,R76,R
77,R111,R112, Resistance »33Ω Value change
R126,R127
Q1,Q2, Q5,Q6, Q9,Q10 (E, G) Diode Voltage Droop »1.0V Short or open
R26,R27,R78,R79, R128,R129 Resistance »10Ω Short or open
Q1,Q2,Q3,Q4,Q5,Q6,
(S, G) Diode Voltage Droop »0.691V Short or open
Q13
Q14 (S, G) Diode Voltage Droop »0.309V Short or open
Q11,Q12 (S, G) Diode Voltage Droop infinite Short or open
60-200K PFC Section
Reference Failed
Value condition
UC1,UC2,UC3,UC4,UC5,UC (A, K) Resistance infinite Short
6,UC7,UC8 (G, K) Resistance »20Ω Short
R5,R6,R7,R8,R9,R10
Resistance »33Ω Value change

Q1,Q2,Q3,Q4,Q5,Q6 (E, G) Diode Voltage Droop »1.0V Short or open
8.2.4.5 30-200K Major parameters of Bypass and INV and Charger section。
30K Bypass and INV and Charger section
Reference Failed
Value condition
Q40,Q17,Q43,Q21,Q23, (A, K) Resistance »6MΩ Short or open
35
Q45 (G, K) Resistance »17Ω Short or open
Q13,Q14,Q15,Q16,Q2 (E, C) Diode Voltage Droop »0.38V
2,Q18,Q20,Q19,Q25, (E, G) Diode Voltage Droop »1.0V
Q26,Q27,Q28 (G, E) Resistance »50KΩ
R366,R365,R362,R361,R358,R357 Resistance »22Ω
D33,D34,D37,D39,D44,D45 Diode Voltage Droop »0.056V
F1,F2, F3, F4,F5,F6,F7,F8 Resistance <0.5Ω Open
Q1,Q2
D3,D4, Diode Voltage Droop »0.375V Short or open
D1,D9 Diode Voltage Droop »0.415V Short or open
60-200K INV Section
Reference Failed
Value condition
Q1,Q2,Q3,Q4,Q5,Q6,Q7,Q8
(E, G) Diode Voltage Droop »1.0V Short or open
,Q9,Q10,Q11,Q12
60-200K BYPASS Section
Reference Failed
Value condition
SCR1,SCR2,SCR3 (A, K) Resistance »6MΩ Short or open
RLY10,RLY11,RLY12 Resistance < 0.5 Ω Short or open
F1,F2,F3 Resistance < 0.5 Ω open
60-200K CHARGER Section
Reference Failed
Value condition
Q1,Q2
UC1,UC2 (A, K) Resistance »6MΩ Short or open
F1,F2, F3, F4 Resistance < 0.5 Ω open
36
8.2.4.6 30-200K Major parameters of SPS section。
30-200K SPS Section

Reference Failed
Value Condition
F1,F2,F3,F4, F5, F6, F9, F10, F11, F12 Resistance < 0.5 Ω Open
D6,D13,D14,D7,D8,D10,D11,D12,D16,D17,D18,D19,D20,
Diode Voltage Droop »0.59V Short or open
D21,D22,D23,D24,D27
8.2.5 Output DC offset value test method

RC filter for test inverter offset (DC balance), check -50mV<output DC value < +50mV
L Multimeter+
R
C C
R
N Multimerter-
R=60K/5W, C=20uF/300V
9 How To Transfer the UPS from Online mode to Maintain Bypass mode
9.1 HV30KL/LV15KL mode transfer to Maintain Bypass mode
37
HV30KL/LV15KL Single Input Mode
38
HV30KL/LV15KL Dual Input Mode Input Neutral on the SPS board
Below is the step transfer to Maintain bypass mode:
1, if the UPS work in online mode, please turn off the UPS to bypass mode.
2, Removing the cover of the Maintain bypass, then the UPS will force transfer to bypass mode and
the warning 3A will alarm.
3, Close the Maintain bypass switch.
4, Turn off the Input Breaker and output breaker. If your UPS is Dual Input mode, please also turn off
the bypass breaker.
5, Disconnect the Input Neutral which locked on the SPS board.
39
HV60KL/LV30KL Dual Input Mode
the bypass breaker.
5, Disconnect the Input Neutral which locked on the SPS board.
40
9.3 HV120KL~200KLmode transfer to Maintain Bypass mode

the bypass breaker.
41
10 How to set the parameter
10.1 How to set the charger current
10.1.1 PF0.9 unit with standard LCD set charger current
Power on the unit with battery, but don’t start up the unit. Then send the command.
Noted1: Enter the “^S009CHMC04.0” command and click “Send”. UPS will return
“^D006ACK” when it accept. （The parameter settings will be saved only when UPS
shuts down normally with battery connection.）
Noted2: The range of charger current is from 1A to 4A for one charger board.(The
42
command is ^S009CHMC01.0 to ^S009CHMC4.0)
10.1.2 PF1.0 unit with standard LCD set charger current

Noted1: Enter the “^S009CHMC04.0” command and click “Send”. UPS will return
“^D006ACK” when it accept. （The parameter settings will be saved only when UPS
shuts down normally with battery connection.）
Noted2: The range of charger current is from 1A to 12A for one charger board.(The
command is ^S009CHMC01.0 to ^S009CHMC12.0)
Noted3: the newest 40K and 80K unit each charger board is 16A, so for 40K can set
to maximum 16A charger current and 80K can set to maximum 32A charger current.
43
10.1.3 PF1.0 unit with touch panel set charger current
44
This parameter setting is will be saved only when UPS shuts down
normally with battery connection.
45
10.2 Dynamic Password Description
46
11 How to Start Up UPS Safely After Repairing or Replacing Main Board
When the PCBA board is reinstalled after repairing or replacing a new one, it is more secure for UPS that input
source, no matter DC source or AC source, has some protection function such as current limitation or power
limitation in case the board is damaged again if it still has some potential defects. Here, to lower this risk, we
suggested you use our DC source,which has power limitation function, to simulate DC source to start UPS, if
everything is fine and almost same with the following specific data, then the board repaired or replaced is fine,
otherwise, please recheck it according to some suggestion we provide as below .
11.1 What is the DC Source?

The Smartbitt SBOL series Unit DC Source is made up by two chargers, you can use it as Smartbitt 33
Battery external charger, and it also can use as DC Source to self-test the Smartbitt 33 Unit.
Picture 1: the charger input and out terminal picture
Picture 2: the charger inner picture
47
Picture3: the charger output voltage adjustment picture
11.2 How to set the UPS’s parameter before self-test the Smartbitt SBOL Unit?
a, if your unit’s battery number is ±16pcs(16+16 for HV unit), you also need to set the DC Source
battery number to ±16pcs(16+16). If your battery number is ±20pcs, you also need to set the DC
Source battery number to ±20pcs.
b, if your unit’s battery number is ±8pcs(8+8 for LV unit), you need to send the
command(^S010SOUTTYPE0) to set the unit from LV to HV, then the battery number will change
to ±16pcs(16+16 as HV unit). after you self-test unit ok, please send the
command(^S010SOUTTYPE1) to set the unit from HV to LV. Then your unit’s battery number will
change to ±8pcs(8+8 for LV unit)
c, if your unit’s battery number is ±10pcs(10+10 for LV unit), you need to send the
command(^S010SOUTTYPE0) to set the unit from LV to HV, then the battery number will change
to ±20pcs(20+20 as HV unit). after you self-test unit ok, please send the
command(^S010SOUTTYPE1) to set the unit from HV to LV. Then your unit’s battery number will
change to ±10pcs(10+10 for LV unit)
d, Battery pcs setting(default valure:16+16)

When you receive a new communication board as a spare board, or you want to change the battery
Pcs, please send command :
^S007SETBAT and ^S010SBATPCS16 for “+192V / -192V” battery pack
If your UPS is one of LV 15K-40K module, please set the Out-type setting following the step2-
(2) firstly, then please send command:
48
This command will be effective and you should turn off UPS with battery connected to save the
change.
Note: If the original battery pack is “+240V/-240V” (Or“+120V/-120V”), and you want to change
to “+192V/-192V” (Or“+96V / -96V”), it is strongly recommended that set the battery pcs to “16”
and save this change firstly, then change the battery pack to “+192/-192” secondly. Because we
set the rule that when UPS occurs warning code “01”, it’s not able to save the change. So if you
change the battery pack firstly, UPS maybe occur warning code “01”, it will not able to save the
change and it will be dangerous for that charging voltage does not match the actual battery Pcs.
e, For example, we use the USB cable to send the battery pcs setting command.
Open the communication Tool and you will see the following interface
Click the “Refresh”, you will see “USB…” and ”2400” at the appropriate location.
Enter the “^S007SETBAT” command and click “Send”. When it return “D006ACK…”, this setting
is successful. Enter“^S010SBATPCS16”and click “Send” to set the battery pcs. When it return
“D006ACK…”, this setting is successful. Or enter the “^S007SETBAT” command and
“^S010SBATPCS20”.
49
Noted1: if the UPS return “D006NAK…”, it is means your setting is not successful.
Noted2: if you have set the parameter successful, you also need to turn off the input mains and
let UPS into standby mode with battery until UPS Shutdown automatic, don’t turn off the
battery before the UPS Shutdown, because the UPS is saving your new parameter to the
system.
11.3 Start 10K/15K/20K(L) /30K(L)/40K(L)/60K(L)/80K(L) unit safely with standard LCD

Before starting any operation, please disconnect battery input, no matter for standard or long run
model due to its potential electricity risk.
Figure 8.3.1 Figure 8.3.2

Step1: Connect the DC Source output to the battery connect(figure 8.3.3), Start the DC
Source (figure 8.3.2)
Step2: Press “ON” Button to start the UPS, then the UPS will enter into the standby mode
(figure8.3.4).
50
Step3: Press the “UP” Button and the “DOWN” Button at the same time, and you will enter
into a set interface. Press the “UP” Button or “DOWN” Button until you can see the interface
likes figure8.3.5. Press the “ON” button and set the self-checking program form disable
status to enable status likes figure8.3.6. then, Press the “UP” Button and the “DOWN”
Button at the same time, you will exit to the set interface and enter into the self-checking
program interface. And the UPS will start to self-checking until shutdown.
Note1:The first time you set the self-checking program to enable status, and the UPS will
shutdown immediately and don’t enter into the self-checking interface, because the current
beyond the scope of DC source. Don’t worry, this is a protection measures for our DC
Source. Please repeat the step2 and step3 again. Good luck for you!
Note2:If the self-checking program stop in a interface long time, please record the self-
checking step and disconnect the DC Source, then release the BUS cap energy with a high
power resistance. Please repair the PCBA again and check the wire connection, until find
the question.

Step4: Press the “ON” Button and the UPS enter into the standby mode, then press the
“ON” Button 1s again and the UPS will enter into the Battery mode. Good, please press the
“OFF” Button until the UPS shutdown and disconnect the DC Source.
10.4 Start 10K/15K/20K(L) /30K(L)/40K(L)/60K(L)/80K(L) unit safely with

Touch panel screen
Before starting any operation, please disconnect battery input, no matter for standard
or long run model due to its potential electricity risk.
51
Refer above the standard LCD self-test step, for touch panel UPS self-test, it is need to
press the “POWER ON” button to start up the SPS, then you can refer below picture to do
the self-test step.
Settingàadvanceàpassword “0729”àUPS self-testàStart
52
11.5 Process of self-checking program
PFC 1 Check the Battery voltage detect circuit
PFC 2 Check the BUS voltage detect circuit
PFC 3 Check the PFC IGBT Drive circuit
PFC 4 Check the Battery SCR circuit
PFC 5 Check the Line SCR circuit
PFC 6 Check the BUS voltage detect circuit again
PFC 7 Check the Line input relay
PFC 8 Check the Bypass SCR circuit
PFC 9 Check the Line Voltage detect circuit
PFC 10 Check the PFC Current detect circuit
PFC 11 Check the BUS voltage and Battery Voltage again
INV 1 Check the INV Voltage detect circuit
INV 2 Check the INV Current detevt circuit
INV 3 Check the Output Voltage detect circuit
INV 4 Check the Bypass Voltage detect circuit
INV 5 Check the Bypass SCR circuit again
INV 6 Check the Line backfeed relay circuit
INV 7 Stop the self-checking or enter into next phase self-checking
53
12. Appendix
12.1 Basic communication command
In this section, we will show you some basic communication commands that will help you debug or
regulate the UPS system.
12.1.1 ^P005Q3GS<0x0d>
^P005Q3GS<0x0d> means to request general status parameters of the system. The command format is:
Computer: ^P005Q3GS<0x0d>
UPS:
^D113AA,BBB.B,CCC.C,DDD.D,EE.E,FFF.F,GGG.G,HHH.H,II.I,JJJ.J,KKK.K,LLL.L,MMM.M,NNN.N,OO
O.O,PPP.P,QQQ.Q,RRR.R,SSS,b9b8b7b6b5b4b3b2b1b0a0<CRC H><CRC L><0x0d>
Data Description Notes
AA UPSUPS
WorkWork
mode mode
BBB.B Line Voltage R B is an Integer number 0 to 9. The units is V.
CCC.C Line Voltage S C is an Integer number 0 to 9. The units is V.
DDD.D Line Voltage T D is an Integer number 0 to 9. The units is V.
EE.E Line frequency E is an Integer number 0 to 9. The units is Hz.

FFF.F Output Voltage R F is an Integer number 0 to 9. The units is V.
GGG.G Output Voltage S G is an Integer number 0 to 9. The units is V.

HHH.H Output Voltage T H is an Integer number 0 to 9. The units is V.
II.I Output Frequency I is an Integer number 0 to 9. The units is Hz.
JJJ.J Output Current R J is an Integer number from 0 to 9. The units is A.

KKK.K Output Current S K is an Integer number from 0 to 9. The units is A.
LLL.L Output Current T L is an Integer number from 0 to 9. The units is A.

M is Maximum of W% or VA%.
MMM.M Load Percent R VA% is a percent of power.
W% is a percent of maximum active power.
N is Maximum of W% or VA%.
NNN.N Load Percent S VA% is a percent of power.
T is Maximum of W% or VA%.
OOO.O Load Percent T VA% is a percent of power.
P is Maximum of W% or VA%.
PPP.P Total Load Percent VA% is a percent of power.
QQQ.Q Battery voltage P Q is an Integer number 0 to 9. The units is V.
RRR.R Battery voltage N R is an Integer number 0 to 9. The units is V.

SSS Max temperature S is an integer ranging from 0 to 9. The units is °C
b9b8 Ups type (

b7 Utility Fail
b6 Battery Low
54
b5 Bypass mode
b4 UPS Failed
b3 EPO active
b2 Test in Progress
b1 Shutdown Active
b0 mute status (bat silence)
a0 battery test ok
12.1.2 ^C010BUSPV+NNN<0x0d>
This command is to adjust the positive BUS voltage, the format is:
Computer: ^C010BUSPV+NNN<0x0d>
UPS: (ACK or (NAK*
*: If UPS accepts this command, responds ACK. Otherwise, responds NAK
Voltage adjustment step: <nnn>. n=000, 011……, 999.
For example:
Computer: ^C010BUSPV -001 <0x0d>

UPS: (ACK
Meanings: Positive BUS voltage will decrease about 0.1%.
12. 1.3 ^C010BUSNV+NNN<0x0d>

This command is to adjust the negative BUS voltage, the format is:
Computer: ^C010BUSNV+NNN<0x0d>
UPS: (ACK or (NAK*
For example:
Computer: ^C010BUSNV+001 <0x0d>

UPS: (ACK
Meanings: Negative BUS voltage will increase about 0.1%.
12. 1.4 ^C010BATPV+NNN<0x0d>
This command is to adjust the positive battery voltage sampling value. You can adjust the parameter to
the sampling voltage displayed on LCD and the real battery voltage. The format is:
Computer: ^C010BATPV+007<0x0d>
UPS: (ACK or (NAK*
For example:
Computer: ^C010BATPV-001<0x0d>
UPS: (ACK
Meanings: Battery sampling voltage will decrease about 0.1%.
55
12. 1.5 ^C010BATNV+NNN<0x0d>
This command is to adjust the negative battery voltage sampling value. You can adjust the parameter to
the sampling voltage displayed on LCD and the real battery voltage. The format is:
Computer: ^C010BATNV+NNN<0x0d>
UPS: (ACK or (NAK*
For example:
Computer: ^C010BATNV-001<0x0d>
UPS: (ACK
Meanings: Battery sampling voltage will decrease about 0.1%.
12.1.6 ^P004QWS<0x0d>
^P004QWS<0x0d> means to request the current warning of the UPS. The command format is:
Computer: ^P004QWS<0x0d>
UPS: (a0a1……a62a63<cr>
a0,…,a63 is the warning status. If the warning is happened, the relevant bit will set 1, else the relevant
bit will set 0.
Bit Warning
a0 Battery disconnected
a1 Input Neutral loss
a2 Reserved
a3 Input phase abnormal
a4 Reserved
a5 Reserved
a6 Battery over charge
a7 Low battery
a8 Overload
a9 Fan failure
a10 EPO active
a11 Reserved
a12 Over temperature
a13 Charger failure
a14 Reserved
a15 L1 IP fuse broken
a16-a49 Reserved
a50 Locked in bypass after overload 3 times in 30min
a51 Converter current unbalance
a52 Battery fuse broken
a53 Inverter inter-current unbalance
a54-a56 Reserved
a57 Cover of maintain switch is open
Example:
Computer: ^P004QWS<0x0d>
56
UPS: (1000000000000000000000000000000000000000000000000000000000000000
Meanings: The battery of UPS disconnected.
57

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Service Manual SBOL100KTIII 3HV

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UNINTERRUPTIBLE POWER SYSTEM

Smartbitt SBOL50KTIII-3, SBOL60KTIII-3,

maintenance and repair service.

The manual includes 9 sections:

1.2 Important Safety Instructions

For qualified service person only.

AC voltage is always present if the input AC power is still available.

Frequency Range 46Hz ~ 54 Hz @ 50Hz system

Bat SCR Charger

SPS Cntl Comm

Figure 3.1 Function block Diagram

Figure 4.1.1 Basic circuit of power supply for 10K-20K

Figure 4.1.2 Basic circuit of power supply for 30K-80K

Figure 4.2 PFC/Booster

Figure 4.3 three-level inverter

Figure 4.4 Topology of the charger

4.5 EMI Board

Figure 4.5 Topology of the input/output EMI

30k picture single input dual input

60K unit inner picture

Rear panel Left panel

2 30K 31-531407- PFC board

3 30K 72-300745- INV Control

4 30K 72-300744- PFC Control

6 30K 72-300820- Communicatio

8 30K 31-531366- SPS board

9 60K 31-531025- R PFC board

10 60K 31-531026- INV Board

11 60K 31-531253- AC IN Board

12 60K 31-531254- Bypass board

14 60K 71-600400- Charger fuse

15 30K 71-304252- SNMP card

16 30K 71-300194- EMBS board

MODE LED Bypass Line Battery Fault

Figure 6.1 LCD Display

Indicates the backup time in numbers.

Output & Battery voltage information

Indicates the load or the output is short.

Programmable output information

Indicates the battery is working.

Indicates the bypass circuit is working.

Indicates the ECO mode is enabled.

Indicates the Inverter circuit is working.

Indicates the battery is unconnected

Indicates low battery level and low battery voltage.

Input & Battery voltage information

LCD icon Code

01 1 Beeping / second Battery Open Check the battery wiring

02 1 Beeping / second Input Neutral loss Check the input N wiring

Check the output voltage of

08 1 Beeping / second Battery low Check the battery voltage

09 2 Beeping / second Over load warning Check the loads

Check the EPO plug and

Check the loads, ventilation,

0E 1 Beeping / second Charger Fail Check the charger

22 1 Beeping / second Bypass connect different Check R phase input

24 1 Beeping / second Parallel load different Check the output cable

33 Locked in bypass after

Check the cover of the

41 1 Beeping / second Bypass Loss Check the bypass

42 1 Beeping / second ISO over temperature Check the ISO transformer

INV relay and bypass SCR

When the parallel