Professional Documents
Culture Documents
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59 57 928 D 3370
2 D 3370.201.01.11.02
20 21
175 150 250
Side view
370 70
460
Figure 2
One-way-outlet
The wastewater outlet should be at least 30 cm lower than the autoclave and the connection pipe
should not sag or be twisted, so that all water can drain away.
Waste-water tank
The DAC Professional is directly supplied with demineralised / distilled water through a hose from
the built-in water storage tank (right side of the tank (front side)). The advantage of this system is
that only electric power is required, and no water from the mains. A sensor measures the water level
in the water storage tank. If the water level is too low, the system will warn the user that the tank
must be filled before the program can start. The drain water (used feed water) is collected in the
waste-water tank (left side of tank (front side)) and must be manually drained. When the waste-
water tank becomes full, the system will warn the user that the tank must be drained before a
program can start. This is the standard condition of the equipment as delivered. See figure 4.
Clean and empty the wasted water tank and the clean water tank every 2nd week (see operating
manual)
Back view
Figure 5
Back view
30
29
31
Seriennummern / Serial numbers / Numéros de série / Numéros de serie Pos. Serial-No. Modell
DAC Universal
SIROCLAVE B
Rückseite
rear VS
verso
dorso
S
SIROPRINT
SIROSEAL
SIROCLEAN
Time Alarm Vacuum Ti m e Al arm Pr es s. bar psi Temp. C° F°
Steri li ze mi n.
Dryi ng
max.
Ready
Press. bar psi
Pr ogram
Ste rilization
134 ° C 5 min .
3 va cuu m
Rückseite SIROMINI B
rear
Ste rilization
121 ° C 20 mi n.
3 va cuu m
verso
1 va cuu m
Spec ia l
START
STO P
dorso
Va cuum
Ste rilize
D rying
R eady
H2 O ma x.
H2 O min.
H2 O ma x.
Bowie
& Dick
vacuum
SIROMINI B
Inbetriebnahme gemäß bauseitiger Installationsanleitung und Montageanleitung sowie bedarfsweise länderspezifische sicher-
heitstechnische Kontrollen fehlerfrei durchgeführt.
Commissioning performed error-free according to the pre-installation instructions and installation instructions, as well as country-specific
safety controls where required.
Mise en service exécutée conformément aux instructions d’installation et aux instructions de préinstallation et éventuels contrô-
les de sécurité spécifiques au pays exécutés sans détection de défauts.
Puesta en funcionamiento según las instrucciones de instalación y de montaje en la obra así como, si es necesario, de haber efectuado
controles técnicos de seguridad específicos del país exentos de defectos.
Äußerer Gerätezustand einwandfrei / Visual inspection of unit shows no defects /
Etat extérieur correct de l’appareil / Estado externo de la unidad en perfectas condiciones
Betreiber bzw. autorisierte Person unterwiesen / Operator or authorized person trained /
Exploitant ou personne autorisée a été avisé(e) / Usuario y/o persona autorizada instruidos
Name / Name / Nom / Apellido
Kunde / Customer Unterwiesene Person / Trained person / Verkäufer / Sales rep. Techniker / Technician
Client / Cliente Personne initiée / Persona instruida Vendeur / Vendedor Technicien / Tecnico
Beschädigte Teile
Damaged parts
Pièces endommagées
Piezas dañadas
Fehlerhafte Funktion
Nonconforming functions
Funcions défectueuses
Funciones defectuosas
09/21/2006 7/61 Servicemanual DAC Professional
FÜR DEN HÄNDLER FOR THE DEALER POUR LE DEPOSITAIRE PARA EL DEPOSITANTE
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Das vorliegende Protokoll wird The present document is written Le présent document est établi El presente documento es
durch den für die Installation by the engineer responsible for the conjointement par le technicien confeccionado por el técnico
verantwortlichen Techniker und installation and the operator or a responsable de l’installation et responsable de la instalación y el
dem Betreiber bzw. einer von person authorized by the operator. par l’exploitant ou une personne usuario y/o una persona por él
ihm benannten Person ausge- The Installation Report / Warranty nommée par lui. nombrada.
füllt. Pass can be completed and Vous pouvez nous renvoyer le El protocolo de montaje y el
Das Ausfüllen und Versenden forwarded electronically via the protocole d'installation / fiche pasaporte de garantía se pueden
des Installationsprotokolls / service offers located in the Dealer de garantie dûment rempli par rellenar y enviar utilizando las
Garantiepasses kann elektro- domain of our Internet home page fax ou par voie électronique ofertas de servicio de la zona de
nisch über die Serviceangebote or printed, filled out and faxed to dans l'ESPACE REVENDEURS distribuidores de la página Internet
im Händlerbereich der Sirona- us. Based on this document, the (onglet SERVICE ) du site de Sirona, o bien por fax. Este
Internet-Seiten oder konventio- installed unit is registered by internet Sirona. Ce document documento, con el que Sirona
nell per Fax erfolgen. Anhand Sirona and is the basis for permettra à Sirona de gérer registra el equipo instalado, es la
dieses Dokumentes wird das fulfillment of any warranty claims, l'appareil installé et servira de base para dictaminar sobre los
installierte Gerät bei Sirona especially regarding extension of base pour répondre aux derechos de garantía,
erfasst und stellt somit die the warranty period. éventuelles revendications de especialmente de las garantías
Grundlage zur Erfüllung etwai- garantie, notamment de prorrogadas.
ger Garantieansprüche, insbe- garantie étendue.
sondere der erweiterten
Garantie, dar.
oder:
or:
ou:
o
FAX:
++49(0)6251/16-1808
In USA please send to:
ïïïKëáêçå~KÇÉ
ïïïKëáêçå~KÅçã=
(704) 587-9394
4 Data of Device
___________________________________________ ___________________________________________
___________________________________________ ___________________________________________
Serviced by (company, depot, or specialized Sirona Name and address of doctor’s office, clinic, or hospital::
dealer):
___________________________________________ ___________________________________________
The above-stated person has performed the maintenance work according to the following
service checklist:
The person performing the maintenance will make a check in the circle to show that he has
performed the step of work O :
09/21/2006 9/61 Servicemanual DAC Professional
5 Static Check
5.1 General instructions / Safety instructions
⇒ For the following service work, it is recommended to remove the lower part of the rear
wall of the device, in addition to the housing. The DAC Professional will remain fully
functional after these parts are removed. Warning: Be sure to observe the relevant
safety precautions that must be observed for operating the device without the rear wall
and the housing.
5.2 Check the levelling of the autoclave
⇒ Check to make sure the autoclave has been set up and positioned properly to slope to
the rear. Starting from a level position, the front feet of the autoclave must be screwed
three (3) turns for the DAC Professional. The autoclave must slope to the rear to ensure
that the residual water and condensate will properly flow out toward the rear.
O Levelling was o.k. O Levelling corrected
5.3 Check of the chamber and the tray rack
⇒ Check the chamber and the tray rack for dirt / rust.
The chamber should be checked at every use by the practice personnel.
Cleaning the chamber is not a part of the maintenance!
O Chamber / Tray rack were clean
O Chamber / Tray rack must be cleaned
O Chamber / Tray rack have been cleaned
5.4 Check the door gasket
⇒ Check the door gasket (rubber seal) to make sure that it is not damaged. Clean if
required with a mild commercial liquid cleaning agent (pH = 5 … 8; the agent must NOT
contain vinegar), or with spirits (alcohol).
O Gasket was clean
O Gasket was cleaned
O Gasket has been exchanged
______________________________________________________________________
______________________________________________________________________
CHECKED:
O Mains switch
O Mains fuses / holders
O The proper power-supply voltage on the main board of the electronic control system
O Output of steam generator (ACOUT1) and power-voltage feed (LL, N) on the CPU-
board.
O Overheating protection for the steam generator
O Overheating protection for the Preheating
O Tighten the screw connections for all rectifier plugs
5.14 Check all hoses inside the autoclave
⇒ Check all hoses on the inside of the device to make sure that they are not damaged, and
that they are in correct position.
⇒ Tighten to finger tightness, and then use an engineer's wrench to turn one-half turn more
(½).
O Hoses and connections are o.k.
O Connections tighened
6 Functional check
6.1 Run a program "Vacuum-Test"
⇒ Carry out the Vacuum Test program with a cold autoclave (if possible by the practice
before the maintenance).
⇒ Attach the test printout at the end of this report.
⇒ Read the leak rate from the printout and the time that was used for the evacuation or
note it below.
⇒ Check and evaluate the vacuum-pump performance on the basis of the evacuation time
required for the vacuum test. Maximum time for vacuum evacuation tmax = 2 min. Actual
time required: ……….. min. If the time is exceeded check the autoclave for leakages,
function of the solenoid valves and the performance of the vacuum pump.
8 Confirmation
O The maintenance was successfully performed
O The maintenance was not successfully because of the following:
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
Additional notes:
______________________________________________________________________
______________________________________________________________________
______________________________________________________________________
We confirm that the maintenance has been performed in accordance to the above mentioned
instruction.
__________________________________________ ___________________________________________
Signature of the service technicians Signature / Stamp of the practice / clinic
9 Protocol Print-outs
9.1 Vacuum-Test:
9.2 Quick-Program:
SQ1
K
VV1
VQ
PV VDA1 Item Bezeichnung Description State of valve ACOUT
(power
when no
output)
VDA2 current is
applied (dead)
C Kühler cooler 4
F Filter filter
F PQ H1 Dampferzeuger steam generator 1
F K Kessel vessel
PQ Pumpe aqua dest pump for distilled water 5
PV Vakuumpumpe vacuum pump 3
S LW Sensor Leitwert sensor for conductivity
K S Q1 Strömungswächter flow sensor for dist. water
V Ventil (Magnet~) valve (solenoid)
V
VB
V B
B Belüftung ventilation open 8
VV2 V DA1 Druckablaß 1 pressure release 1 closed 7
V DA2 Druckablaß 2 pressure release 2 closed 9
VB H1 V
VQ
V Q
Q Speisewasser aqua dest feed water (distilled) closed 5
V
VV
V V111
V Vakuum 1 vacuum 1 closed 6
C SLW V
VV
V V222
V Vakuum 2 vacuum 2 closed 6
F
09/21/2006 15/61 Servicemanual DAC Professional
Tripping conditions:
Fault conditions may occur if the monitoring time Uet1 was exceeded for achievement of the following:
• Check for defects and for soiling of the door seal and the sealing surfaces of the sterilization chamber,
and on the round plate around the door of the sterilization chamber. Repair and clean if necessary.
• Check to make sure that the autoclave is properly set up (it must be installed with a tilt (at slope), as
described in the operating instructions).
• Check to make sure that the condensate drain at the bottom of the sterilization chamber is not stopped.
It can be stopped if instruments, filter paper, etc. fall onto the bottom of the chamber.
• Check for the following:
– If you are using the internal system for supply of demineralised water, check to make sure that the
pressure-release pipe is not stopped.
– If you are using an external waste-water connection that empties into the building waste-water
system, check to make sure that this drain pipe does not have a kink (make sure the water can
flow freely out).
Note: Important: All vacuum tests must be conducted with a cold, dry autoclave. Watch the
Start the vacuum test evacuation pressure achieved here and the pressure change over time (from the display).
Yes
Vacuum test OK Leak rate is too great "Fault 31: System leaks" "Fault 1: Vacuum
Leak rate OK (> 1.3 mbar) and permanent Pressure rise over P3 system"
Pressure is stable pressure rise (very large leaks)
No
Special vacuum test OK? Æ Fault Class: Leak fault Æ Fault Class: Leak fault
(System flag F11 = 1) Repair the leak in the intake Stop the leaks and then next
(Pressure stable?) line; then next The sub-atmospheric Sub-atmospheric
Yes pressure achieved is very pressure is within the
weak, or the pressure is range of moderate to
Æ Fault Class: Vacuum fault the same as in the room. just less than the
Pump system too weak evacuation pressure
Correct fault and go on with (P17)
normal program start.
In the Service Program, raise the evacuation pressure (P17) for the vacuum test by approx. 20 mbar more than
the evacuation pressure reached during the first test. Then repeat the test. (Important: When changing
P17, make sure that P13 is always greater than P17. If necessary, also raise 13 to ensure that P13 >
P17. If this is not done, you will receive the error message “System leak”.)
09/21/2006 17/61 Servicemanual DAC Professional
Make sure that the intake side is vented, since the pump will not start against a vacuum. In the Diagnosis
program, switch on the solenoid valves for vacuum 1 + 2 (VV1 + VV2) by switching on the power output
ACOUT 6 (the valves are open when the current is applied).
In the Diagnosis Program, switch on the pump No Check Fuse F1. Is it OK? No Exchange
(PV) by switching the power output ACOUT 3. fuse F1.
Does the pump now run?
Yes
Yes
Test the power output No Exchange the
EP2-2 on the circuit board circuit board.
Proceed to the next step in the higher-level with a meter. Output OK?
fault-analysis plan.
Yes
Æ Fault class: the vacuum performance of the pump system is too weak
► The solenoid valve for the venting (VB) will not close, or it leaks
• Check the coil, the rectifier plug, and the control at output 8
• Solenoid valve dirty. Check the plunger / is the seating tight?
Test under sub-atmospheric conditions (Vacuum Test program)
Remove the sterile filter. Cover the opening of the sterile-filter fitting
with the palm of your hand. Then observe the pressure reading.
► The solenoid valve for pressure release 1 + 2 (VDA1, VDA2) has a leak
• Solenoid valve dirty. Check the plunger / is the seating tight?
Test under sub-atmospheric conditions (Vacuum Test program)
Observe the water column in the hose between the solenoid valve “Pressure release” and the sterile filter.
If there is a leak, water will be pulled in the direction of the solenoid valve.
Loosen the hose on the T-fitting for the cooling-water drain, close with finger, observe the pressure reading.
► The solenoid valve for the vacuum 1 + 2 (VV1 + VV2) has a leak (Vacuum Test program)
• Solenoid valve dirty. Check the plunger / is the seating tight?
Test under sub-atmospheric conditions (Vacuum Test program):
Observe the water column in the hose between the intake fitting for the chamber and the solenoid valve for the
vacuum. If there is a leak, water will be pulled in the direction of the solenoid valve.
► The solenoid valve for the feed pump (VQ) has a leak
• Solenoid valve dirty. Check the plunger / is the seating tight?
Test under sub-atmospheric conditions (Vacuum Test program):
Observe the water column in the intake hose leading to the input
of feed water between the conductivity-sensor and the intake fittings
of the pump, and on the pressure side of the pump. If there is a leak,
water will be pulled in the direction of the solenoid valve.
Cutting-ring threaded
connection for steam
generator / chamber
Swivelled threaded
connection for the
steam generator
Triggered by:
The following monitoring time limits have been exceeded
• Uet2 for the warming-up phases in the fractionations until reaching P5 (warm start), P39 (cold start),
P43 (cold start disinfection) or
• Uet3 for the heating up to the sterilization / disinfection temperature T1-T5
Causes / Remedy
Triggered by : The monitoring time limit Uet5 for the pressure release until reaching P11 has been exceeded.
Causes/ Remedy
Check the pressure displayed in "Diagnosis Program“/ "Analog inputs“ for plausibility, displayed value
must correspond to current atmospheric pressure (door open)
See also under "Fault 34 Sterilization TU“, "Pressure sensor, Analog input AIN 3 measures too high"
FAULT 6: Ventilation
Triggered by: The monitoring time limit Uet7 for the ventilation of the chamber until reaching pressure P12 was
exceeded
Causes/ Remedy
Check that the pressure displayed in “Diagnosis-Program“/ “Analog input“ is plausible, displayed value
should be current air pressure (door open)
See also under “Fault 35 Sterilization TO“ – “Pressure sensor, analog input AIN 3 measures too low“
In “Service Program“ check that the parameter setting P12 = 800 is correct, if necessary update setting
(particularly for installation at high altitudes).
Cause / Correction
⇒ If problem occurs once or occasionally: Check the power supply of the building for electromagnetic
disturbances (by a technician). If necessary use another power plug and / or use a line filter.
• If problem occurs regularly: The clock in the CPU or on the main board 08-00 is defective.
Triggered by: Door contact (digital input DIN1) was closed during a program
Causes/ Remedy
Triggered by:
• The capillary tube controller "Level control“ (digital input DIN2) is already open at the start of the program
(Fault displayed when program is started)
• During the program (through until the end of sterilization), the monitoring time limit Uet18 for resetting the
capillary tube controller “Level control” (by refilling with distilled or demineralized water) has been exceeded.
Causes / Remedy:
Fault immediately at
start of a program
Program start and fault display Program start and fault after
immediately after switching power has been on for a
power on (i.e. steam longer period
generator definitely cold)
*1) Until exchange of pump, increase switching times z24, z25 by 3 (s)
*2) Until exchange of steam generator, increase switching times z24, z25 by 3 (s), connect contacts to capillary
tube controller "Overheating protection"
Triggered by:
• The door locking contact DIN5 is not switched after time period z31 (Door closed when no power supply,
contact DIN5 still open).
Causes / Remedy:
ca.2mm
Adjusting the door lock
In the Diagnosis Program switch on output ACOUT10, functional control power output and locking
Unlock door manually (for example with the help of a screwdriver).
The cause, the occurrence, and the time in point of the error message will vary, and will depend on the following
factors:
Models without an internal tank or models with an internal tank but with an external supply of feed water:
This possibility of feed-water supply is found in Vacuklav®24-B and Vacuklav®30-B. It is optional for the
Vacuklav®23-B and Vacuklav®31-B, and for all Euroklav®- models if they take the feed water not from the internal
water storage tank 04-00 (e.g. a MELAdem® water treatment device is installed).
The flow sensor 41-00 for the supply of distilled or demineralized water at digital input DIN 4 on the main board has
not switched (i.e., has not closed) after the waiting period z22 has run out for water feed before conductivity
measurement. Or, this sensor has not switched (i.e., has not closed) after waiting period z16 has run out for water
feed during the program run.
In both cases, the malfunction 14 will appear not before a few seconds after the program starts, or during the
program run. In the display, the two following warnings will alternate: “Warning! Water supply” or “Malfunction 14:
No feed water”, and “ aqua dest. / dem. check supply ”.
This possibility of feed-water supply is pre-set as default at the factory for the models Vacuklav®23-B and
Vacuklav®31-B, and for all Euroklav® models.
The float switch for demineralized water (04-01) on the feed-water side of the internal water storage tank (04-00)
has reported that there is a shortage of water (i.e., the switch is open).
In this case, the error message will occur directly when the power supply on the unit is switched on, or directly at
the start of a program, or at the end of this program – but never during the run of the program itself. The display
will alternate between “Warning! Water supply” and “aqua dest./dem. refill! ”.
Or:
The flow sensor 41-00 for the supply of distilled or demineralized water at digital input DIN 4 has not switched (i.e.,
has not closed) after the waiting period z22 has run out for water feed before conductivity measurement. Or, this
sensor has not switched (i.e., has not closed) after waiting period z16 has run out for water feed during the
program run.
In this case, the error message will appear a few seconds after the start of the program and after the observation
time, or during the program run. In the display, the two following warnings will alternate: “Warning! Water supply”
and “aqua dest. / dem. check supply”.
⇒ For supply of feed water to the autoclave from a water-treatment system (for example, MELAdem®37,
MELAdem®47):
• Make sure that there are no kinks (twists or curls) in the water-supply hose.
• Check the function of the system: pre-compression in the storage tank of MELAdem®47, the water supply
rate, the filter.
⇒ For supply of feed water to the autoclave by suction from a water-storage tank:
• Check the filling level of the external water-storage tank.
• Check the position of the suction filter on the bottom of the water storage tank.
• Make sure that there are no kinks (twists or curls) in the water-supply hose.
• Check to make sure that the suction level is not too low. The maximum suction level for intake from the
water tank is 1.5 m.
Models with internal tank and internal feed of water
⇒ Make sure that there is enough distilled or demineralized water in the right half of the internal tank (04-00).
Also see the Operating Manual.
⇒ Check to make sure that the float of the float switch for demineralized water (04-01) in the right half of the
internal tank (04-00) can move freely without obstruction (Please check by hand).
WARNING! WARNING!
Water supply
---------------------
Water supply
---------------------
⇒ Check the float switch for demineralized water
(04-01) at DIN 6:
aqua dest. / dem. aqua dest. / dem. • Check “E6: Aqua dem, swimmer” in the digital
Check supply refill! inputs of the Diagnosis Program.
--------------------- ---------------------
(Malfunction 14) (Warning message) • Lift the float of the switch Î display “closed”
(enough water)
• Press down the float of the switch Î display
“open” (not enough water)
• If necessary, replace the float switches. Or turn
them 180° if they have been incorrectly installed.
Can you hear the feed pump when
the program starts?
no
⇒ Check the activation control for the feed-water Or, repair the cable connection.
•
pump and the valve 33-00 through AC OUT 5:
Switch on “A5: Pump/SV aqua dem” in the digital
⇒ Check the signal processing at DIN 6 of the
main circuit board 08-00:
yes Only a outputs of the Diagnosis Program.
• Check “E6: Aqua dem, swimmer” in the digital
quiet hum • Check the electrical activation control (the LED inputs of the Diagnosis Program.
assigned to the output will light up), fuse F3, and
the switching behaviour of the pump and the • Pull out the plug of the digital inputs on the main
valve. circuit board 08-00, and directly jumper DIN 6.
• If necessary, measure the voltage again at • If defective, replace the main circuit board 08-
AC OUT 5 of the main circuit board 08-00, and for 00.
the pump and valve (approx. 230 V AC).
• If necessary, replace a defective feed-water
dosing unit 33-00, or replace the main circuit
board 08-00 or repair a defective cable
⇒ Solenoid valve 33-02 of the feed-water dosing unit does not open.
• Clean the solenoid valve (plunger) and check the coil, or replace the feed-water dosing unit 33-00.
⇒ The nozzle (flow limiter) 33-03 of the feed-water dosing unit 33-00 is clogged.
• Clean the dirty nozzle, or replace the feed-water dosing unit 33-00.
⇒ The amount of water supplied by the feed-water dosing unit 33-00 is not enough; test as follows:
• Place the end of the feed-water hose 41-00-A (behind the flow monitor) into a measuring beaker.
• Switch on “A5: Pump/SV feed pump” (AC OUT 5) in the digital outputs of the Diagnosis Program.
• Check the feed rate for the water: it must be 1 … 1.5 l/min.
• If necessary, replace the defective feed-water pump including the solenoid valve 33-00.
⇒ Test the signal processing at DIN 4 of the main circuit board 08-00, and check the cable connection to the flow sensor 41-00 as follows:
• Check display “E4: Aqua dem, current” in the digital outputs of the Diagnosis Program.
• First disconnect both of the plugs of the reed contact 41-00-B, and then make a short-circuit by placing a jumper at the digital output. Then, if
necessary, pull out the plug of the digital inputs on the main circuit board 08-00, and directly jumper DIN 4. Observe whether the display is
“open” or “closed”.
• If it is defective, replace the main circuit board 08-00. Repair the cable connection is required.
⇒ The flow sensor 41-00 at DIN 4 is either defective, or not adjusted properly:
• If the switching point is not correctly set, see the Adjustment Instructions.
• The switching piston with magnet (41-02) may be jammed.
• The reed contact may be defective (41-01)
• Adjust the flow sensor 41-00 if necessary. If required, repair it or replace it.
Triggered by:
• The internal check of the sensors for temperature, pressure, or conductivity showed too large deviations. Such
malfunction reports can occur immediately when the appliance is switched on or while a program is running.
Causes / Remedy
FAULT 21 Preheating
Triggered by:
The monitoring time limit Uet11-Uet16 from switching on the preheating until reaching the necessary temperature
has been exceeded
Causes/ Remedy
► Preheating faulty
In the "diagnosis program" switch on output ACOUT2, measure voltage directly at the connection to the
preheating (voltage but heating remains cold), or check current through heating
Until a repair is possible, as a temporary measure set the FLAGS F5=0 to deactivate the preheating and
the associated malfunction report.
Triggered by:
The limit value for the preheating-temperature T10 was exceeded
Causes / Remedy
Until a repair, it is possible to temporarily deactivate the preheating and the malfunction message by
setting the FLAG F5=0, and in addition if the output ACOUT2 is defective, disconnect the contacts to the
pre-heating from the output.
Triggered by:
The maximum permissible deviation for the signal processing in the CPU (A/D-conversion) was exceeded
Causes/ Remedy
Triggered by :
The maximum permissible deviation D3 (value x 0.1 in °C) between the two temperature sensors "
"Temp_chambr_elec" on AIN1 and "Temp_chamber_Dis1/2“ on AIN2 was exceeded.
Causes/ Remedy
If at the time of the malfunction the temperature and pressure values of the print-out correspond to values
for saturated steam, then it can be assumed that the temperature measurement at AIN2 is accurate. The
cause of the malfunction is therefore probably a faulty temperature measurement at Analog input AIN 1:
• Temperature sensor "Temp_chambr_elec“ at AIN1 faulty
• Fault in signal processing at AIN1 (AD-converter on CPU board).
Exchange temperature sensors on AIN1 and AIN2 and restart the program,
If the temperature and pressure values on the print-out at the time of the malfunction correspond
to the values for saturated steam then it can be assumed that the temperature sensor from AIN 1
(now in Analog input AIN2) is measuring properly, so that the malfunction is due to the faulty
signal processing on the AIN 1: exchange CPU-board.
If there is a deviation from the values for saturated steam, then the fault lies in the temperature
sensor originally in AIN1 (now in AIN2): exchange this sensor.
However, if the print-out shows a deviation from the values of pressure and temperature for saturated
steam, then the fault lies with the temperature measurements from the analog input AIN2:
• Temperature sensor " Temp_chambr_elec“ at AIN2 faulty
• Faulty signal processing at AIN2 (AD-converter on the CPU-board)
Exchange temperature sensor on AIN2 with AIN1 and start the program,
If the temperature and pressure values now correspond to the values for saturated steam, then
the temperature sensor originally at AIN2 (now in AIN 1) is faulty: exchange the relevant sensor
If there is still a deviation of temperature and pressure values in the print-out from the values for
saturated steam, then it can be assumed that sensor originally at AIN 2 (now in Analog Input AIN
1) did not give an incorrect temperature measurement, so that the fault lies in the incorrect signal
processing at AIN 2: Exchange CPU-board.
AIN1
AIN2
Triggered by:
In the data memory of the CPU there is a data inconsistency or a loss of data, This can be due to an electrical
disturbance (e.g. very high power supply disturbances), a low battery voltage or a hardware defect in the RAM. On
quitting the fault the clock time is automatically set at 00:00 and the load counter is reset to the value from the
EEPROM. At the same time all record data in the memory is deleted.
Causes / Remedy
► Fault in RAM
• If after exchanging the battery there is still a malfunction report, then there is a permanent fault in the
RAM - replace the CPU board
Triggered by :
During the "Vacuum test" program the evacuation pressure exceeded the maximum permitted value P13 (very
large leak ):
Causes / Remedy
Test at elevated pressure: Start "Diagnosis Program“/ "Leak search“ (0.3 bar, 8 min) or provide
compressed air (maximum 2bar) through the ventilation air connection, closing output ACOUT8
"Ventilation solenoid valve" in the "Diagnosis Program", paint soap solution at the appropriate points, for
example .:
Cutting-ring screw
connection steam
generator /chamber
Cover gasket,
steam generator
Screwed swivel
connection,
steam generator
Stopper of pressure
release filter
Bonded T-connector
in pressure release
filter
Triggered by :
After the start of a program there is a loss of the power supply. The fault is reported as soon as the electric power
supply is resumed:
If there has been a power loss then on restarting, there will be a reminder on the display to sterilize the sterile filter,
since this may have been damp and be contaminated with pathogens:
Causes/ Remedy
• Manual program termination by switching off the autoclave from the mains supply
• Check for mains power cut, and intact electrical supply installations
Triggered by :
The maximum time Uet10 below the threshold pressure (corresponds to the maximum operating time of the steam
generator to reach the operating pressure) has been exceeded.
Causes/ Remedy
► Security-valve leaking
Security-valve opens too soon, steam generator is able to compensate
for loss
Triggered by:
Temperature fell below the minimum level for the sterilization/disinfection during the period T1-T5 (measured at the
temperature sensor "Temp_chambr_elec“ at AIN1).
Cause / Remedy
Carry out a vacuum test - if there is no leaking see under "Pressure sensor signal too high"
Switch temperature sensors AIN1 and AIN2 and start the program again,
The control pressure reading on the print- The control pressure reading on the print-out
out at the time of the fault corresponds to at the time of the fault is lower than the rated
the rated values P6 – P10 values P6 – P10
Pressure sensor signal faulty, too Temperature signal from analog input
Leaking, no saturated
high AIN 1 faulty
steam (do vacuum test)
• Pressure sensor faulty Change temperature sensors on AIN1
• Signal processing on CPU- and AIN2 and restart program
board faulty
Exchange pressure sensor /
CPU-board
Triggered by:
The maximum temperature (T1-T5)+D5 for the sterilization / disinfection during the period T1-T5 (measured by the
temperature sensor "Temp_chambr_elec“ at AIN1) has been exceeded
Cause / Remedy
Switch temperature sensors AIN1 and AIN2 and start the program again,
FAULT 35 Sterilization TO
The control pressure reading on the print- The control pressure reading on the print-out
out at the time of the fault corresponds to at the time of the fault is markedly higher than
the rated values P6 – P10 the rated values P6 – P10
Triggered by:
The calculated temperature required to produce saturated steam on the basis of the measured pressure is below
the minimum temperatures T1 to T5
Causes / Remedy
Triggered by:
The measured pressure gives a calculated value for the temperature required for saturated steam that lies above
the maximum temperature (T1-T5) + D5 for the sterilization / disinfection during the period T1-T5
Causes / Remedy
Triggered by:
The maximum permissible difference D6 between the temperature value to generate saturated steam calculated on
the basis of the measured pressure and the value measured by the temperature sensor "Temp_chambr_elec“ at
AIN1 during the period T1-T5 was exceeded.
Cause / Remedy
Change temperature sensors on AIN1 and AIN2 and start the program again
Cause / Correction
⇒ Check the pressures, temperatures and times for sterilization-cycles (P6...P10, T1...T5, t1...t5) in the
"Service-Program" and correct the wrong parameters or retrieve the saved parameters ("copy to
EEPROM").
------------------------------------------
Sirona DAC Professional Program which has started
------------------------------------------
If you wish to carry out a control of the DAC Professional you can use a sterilization indicator and
batch monitoring system consisting of a test receptacle (the spiral unit) and an indicator strip. We
recommend Helix Test set mat. No 58 92 042 which is designed only for testing Class B autoclaves:
i.e. autoclaves that work with fractionated (pulsed) vacuum processes.
1. Unscrew the cap from the unit. 2. Take the indicator strip out of the 3. Insert the folded indicator strip into
package and fold it with the indicator the closure cap, entering the bended
surface on the inside. end first.
4. Make sure that the indicator strip is 5. Screw the closure cap back into Evaluation:
pushed as far as possible into the cap. place as far into the spiral unit as A: Only if the colour of the indicator
possible. strip changes completely the steam
penetration is satisfactory.
Place the spiral unit with its inserted indicator strip into the autoclave with the items to be sterilized,
and start the respective B program.
If you wish to employ the spiral unit to check a Class B vacuum sterilizer, first run one sterilization
cycle with the autoclave without any items inside. Then insert a new indicator strip into the spiral
unit as described above, and place the spiral on a tray into the empty sterilization chamber. Then
run the Bowie & Dick test cycle while the autoclave is empty.
When the cycle is finished, remove the spiral unit from the autoclave, and unscrew the cap of the
unit. Now check the indicator strip. If it shows a complete colour change, you can assume that the
autoclave is functioning effectively and that it successfully sterilizes.
S P S P S P P P Service: dd.mm.yy
Diagnosis
Maintenance-data run cycles: xx
Temp:Chambr_elec I1: Door contact O1: Steam-generator Keyboard Self-Test
xx.x°C closed x.x bar xx°C (off) (on) Nr.: 0 Signal P
P Sirona-GmbH
Temp_Chambr_Dis I2: OH protector HT O2: Pre-heating Keyboard Maintenance-data
- Gerätename xxx S
1 closed x.x bar xx°C (off) (on)
P
Nr.: 10
Self-Test - Update?
Keyboard Memory-Test OK P
Temp_Chambr_Dis O3: Vacuum-pump + +
I3: Reserve open Nr.: 20 Self-Test
2 x.x bar xx°C (off) (on)
Battery OK Service: dd.mm.yy
P Keyboard run cycles: 0
P Nr.: 40 Printer is
Pressure_Chamber I4: Aqua dem, current O4: Fan S
xxxx mbar open x.x bar xx°C(off) not ready
(on) Keyboard
P S Nr.: 80 Diagnosis Malfunction-mem
Malfunction-mem
P print?
P
Temp_Preh_Cham. I5: Door locking dev. O5: Pump/SV aqua dem S
xx.x°C open x.x bar xx°C (off) (on)
P - +
Diagnosis Memory init.
Reserve I6: Aqua dem O6: SV Vacuum 1/2 Memory init.
P Sure?
- + P
xx mbar swimmer closed x.x bar xx°C (off) (on) S
P
Conductivity I7: W. water O7: SV Press. rel.1
Diagnosis Backup Parameter
xxx µS/cm Swimmer closed x.x bar xx°C (off) (on) Backup Parameter
P Sure? - + P
P S
+ - + - O8: SV Ventilation
x.x bar xx°C (off) (on) Diagnosis Delete Backup
P Delete Backup P Sure? - + P
O9: SV Press. rel. 2 S
Symbol Meaning Example
x.x bar xx°C (off) (on)
Main- and Submenues can be changed: xxxxklav XX-X Name Vacukla 30-B
P typ Type V30 Diagnosis xxxxklav XX-X typ-
forward and with backwards scrolling
O10: Door lock dev. Version
P progvers spr parvers P
and always leaving the loop progvers Programversion 3.16
x.x bar xx°C (off) (on) spr Language D
P parvers Parametervers. 01.13
+ - Vacuklav 30-B
V30-3.16 D01.13
hh:mm:ss
+ - S x.xx bar xx°C
Neutral position
Page 1
- + + + P - + Selection buttons
Press all three
P Button "Program"
buttons and hold.
S Button "Start-Stop"
... after power is
switched on - + - +
Sirona-Service Pol. digit. inputs Pol. digit. inputs Pol. digit. inputs
Pol. digit. inputs IM1: xx IM2...IMn: xx IMn: xx(flashs)
Sirona-Service Pol. digit. outputs Pol. digit. outputs Pol. digit. outputs
Pol. digit. outputs OM1: xx OM2...OMn: xx OMn: xx(flashs)
Program-cycle
basic position
Page 1
61 75 538 D 3472
D 3472.076.02.01.02 1
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