Electrical services for cement plants

Engineering and project management Comprehensive service range and state-of-the-art design Optimum equipment packages from proven suppliers

Customised services
ELECTRICAL ENGINEERING
Power distribution systems: - high-voltage - medium-voltage - low-voltage Emergency backup systems: - diesel generator sets - UPS Main process machines - sub control systems Process control and instrumentation systems Laboratory equipment Electrical rooms General arrangement documentation and 3D cable routing for contractors Cabling - general arrangement drawings for civil contractor - all voltage levels - all signal levels - complete routes and installation documentation Drives - all types - all ratings Lighting engineering Earthing systems

The puzzle
A screw conveyor, a mill and a kiln; lubrication units, transformers and a hoist; measuring transmitters, a motor and an open air high-voltage switch yard;television camera and operator screens.These are just a few of the pieces that must fit together in the complex pattern of a modern cement plant. Each of them needs attention right from the start of planning a new facility. And all of them need to be powered by electricity and wired together for control purposes.

supplies are imported and/or locally sourced. EED is willing to undertake full engineering responsibility or enter into a partnership agreement. Whilst being a natural partner in F.L.Smidths own projects, EED will also participate in cement plant projects involving other machinery suppliers.

State-of-the-art
All producers of electrical equipment aim to supply quality applications, but each brand naturally has its strong and weak points. These aspects are evident from the feedback we receive from cement manufacturers. The experience gained in this way enables us to suggest improvements to the invididual producer of electrical systems. By doing so, we help to ensure that cement manufacturers do not receive equipment that has caused problems at other plants.

The solution
F.L.Smidth Electrical Engineering and Design (EED) offers cement producers complete electrical solutions, whether in the form of engineering services only or as comprehensive design and supply packages. Equipment

Electrical projects for cement plants

Power distribution systems
One line diagrams -High-voltage -Medium-voltage -Low-voltage -Emergency Load flow and motor start-up studies Short-circuiting studies Harmonic analysis Relay studies Equipment specifications Workshop inspection and test

Cabling
General arrangement drawings for civil contractor All voltage levels All signal levels Complete routes and installation documentation with pulling cards Bar code positioning systems, pulling and connection management

Drives
All types All ratings -AC SC and SR motors -AC converter applications -DC converter drives

Main process machines

Sub control systems Integrated in process control or local panels - Hydraulic pump stations - Lubrication systems - Burners - Feeders and material transport

Lighting engineering
Lighting installation Protective earthing Lightning protection -Engineering -Equipment

Process control
Configuration and scope definition Work station hardware and software Operator station picture and display generation PLC and I/O, cabinet layout and wiring Process instrumentation Scanner systems Kiln & cooler TV Process control loop definition Application programming Operation simulation test in workshop and site commissioning

Communication / television systems

Telephone PABCs - Analog - Digital Internal mobile phones CCTV plant supervision

Logistics
Management of the complete purchasing and shipping operation

Laboratory equipment
QCX Systems - On stream - Auto sampling - Robolab - Blendexpert

On site
For all equipment groups Supervision Installation Commissioning and as-built documentation

Electrical rooms
General arrangement drawings Equipment outline details Information for civil engineering including recommendations for furnishing 3D cable routing inside rooms for contractor information HVAC design information and equipment supply

Co-ordinated engineering
Process/machinery/layout/electrical Engineer project teams Reliable documentation Quantity responsibility Discrepancy report system Best practice groups Dimensioning Vendor evaluation Technical specifications All order handling

We supply electrical engineering packages, equipment and integration tailored to customer requirements and preferences regarding equipment origin and make.

Power distribution systems

Co-ordinated engineering

Process control

Main process machines

Laboratory equipment

On site

Electrical rooms

Logistics Communication and television systems Lighting engineering

Cabling

Drives

A strong platform
An equal partner
Being an integral part of F.L.Smidths cement engineering organisation, EED has a long history of serving the cement industry. The Companys electrical engineers are used to working closely with its process designers, mechanical engineers and plant layout specialists. Each of these engineering disciplines play an essential role in the planning and implementation of a cement plant project. It is common knowledge that the time spent on engineering accounts for a large portion of the cost of a new cement plant. An ongoing effort is therefore made to lower the cost by developing new engineering tools and by providing good documentation and relevant information at the various milestones of a project. EED has all the resources needed in this ongoing quest for greater efficiency.

Core competencies
EED takes pride in its tradition of developing and compiling product expertise. Product specialists work together in teams, for example dedicated to motors. Other product teams specialise in power distribution - high or low voltage or in instrumentation and process control. Junior engineers are trained within the various product groups to maintain and further develop the expertise which the teams have acquired over the years.

A flexible approach
EED offers the cement industry unrivalled flexibility in terms of
- a comprehensive range of products and services for any application - freedom of choice among the worlds leading suppliers of top quality components and equipment - objective advice based on hands-on site experience and workshop expertise - commitment to supplying state-of-the-art solutions tailored to the customers needs.

www.flsmidth.com
Up-to-date addresses of worldwide subsidiaries and sales offices are available from our website

F.L.Smidth Inc. 2040 Avenue C Bethlehem, PA 18017-2188 Tel: +1 610-264-6011 Tel: +1 800-523-9482 Fax: +1 610-264-6170 E-mail: info@flsmidth.com

Fuller India Limited Capital Towers 180, Kodambakkam High Road Nungambakkam Chennai 600 034 Tel: +91 44-827-6030/8228623 Fax: +91 44-827-9393 E-mail: fil@fullerindia.co.in

F.L.Smidth A/S Vigerslev All 77 DK-2500 Valby Copenhagen Tel: +45 36 18 10 00 Fax: +45 36 30 18 20 E-mail: info@flsmidth.com

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