8 - 41MSERVICING INFORMATION

TIGHTENING TORQUES
ENGINE
Item Transmission oil drain plug Coolant drain plug Exhaust pipe clamp nut Muffler mounting bolt Engine mounting nut 10 mm 8 mm Engine mounting bracket bolt Down tube Kick starter lever bolt Cylinder head nut Cylinder nut Crankcase bolt 6 mm 8 mm Gearshift arm stopper Primary drive gear nut Water pump cover bolt Transmission cover nut Clutch sleeve hub nut Clutch spring bolt Clutch cover bolt Magneto rotor nut Water pump impeller bolt Water temperature gauge Radiator mounting nut Carburettor mounting bolt 14 mm Nm 20 - 25 8 - 12 18 - 28 18 - 28 60 - 72 28 - 34 18 - 28 22 - 28 18 - 28 23 - 27 18 22 9 - 13 20 - 24 15 - 23 60 - 80 6 - 10 8 - 12 40 - 60 8 - 12 6 - 10 85 - 105 7- 9 6 - 10 7- 9 7- 9 kgm 2,0 - 2,5 0,8 - 1,2 1,8 - 2,8 1,8 - 2,8 6,0 - 7,2 2,8 - 3,4 1,8 - 2,8 2,2 - 2,8 1,8 - 2,8 2,3 - 2,7 1,8 2,2 0,9 - 1,3 2,0 - 2,4 1,5 - 2,3 6,0 - 8,0 0,6 - 1,0 0,8 - 1,2 4,0 - 6,0 0,8 - 1,2 0,6 - 1,0 8,5 - 10,5 0,7 - 0,9 0,6 - 1,0 0,7 - 0,9 0,7 - 0,9

SERVICING INFORMATION 8 - 42

CHASSIS
Item Steering stem head nut Handlebars set screw (M6) Front fork upper clamp screw Front fork lower clamp screw Front fork cap bolt Front axle shaft Front axle clamp screws Handlebars mounting bolt Front brake master cylinder mounting bolt Front caliper mounting bolt Front and rear caliper housing bolt Front brake caliper hose union bolt Air bleeder valve (front and rear) Front and rear disc bolt (with medium Loctite thread restrainer) Swingarm pin Swingarm pin adjuster bush Rear shock absorber mounting nut (upper) Rear shock absorber mounting bolt (lower) Rear shock absorber connecting rod (upper and lower) fastening nuts Chassis double connecting rod pin nut Rear brake caliper (to the support) fastening screws Rear brake caliper housing bolt Rear axle nut Rear sprocket nuts Front footrest bolt Rear brake master cylinder hose union bolt Rear brake caliper hose union bolt Front engine fastening screw Upper engine fastening screw Lower engine fastening screw Nm 60 - 100 6 - 10 25 25 20 80 10 15 - 25 5-8 45 - 55 25 - 29 17 - 20 12 - 16 15 - 25 85 - 110 kgm 6,0 - 10,0 0,6 - 1,0 2,5 2,5 2,0 8,0 1,0 1,5 - 2,5 0,5 - 0,8 4,5 - 5,5 2,5 - 2,9 1,7 - 2,0 1,2 - 1,6 1,5 - 2,5 8,5 - 11,0

contact + 1/4 turn of bush 80 45 - 50 90 90 25 8 - 12 85 - 115 20 - 30 35 13 - 17 17 - 20 50 50 25 8,0 4,5 - 5,0 9,0 9,0 2,5 0,8 - 1,2 8,5 - 11,5 2,0 - 3,0 3,5 1,3 - 1,7 1,7 - 2,0 5,0 5,0 2,5