You are on page 1of 20

Products and Services

Global rental solutions

This document is intended as a general guide for the Oil & Gas Industry and interested members of the public with regards to the product portfolio of Coates Offshore. All weights, dimensions and product capability shown in this publication are for guidance only. Please note that in practice the weights, dimensions and product capabilities may vary from the theoretical values due to manufacturing tolerances. Operating capabilities may vary depending on the operation and location where the items are used.

Coates Offshore is a global provider of specialist rental equipment to the offshore energy industry.
Our core products of air compression and steam generation are designed to support the needs of major oil and gas operators and service companies in the production of oil and gas, well testing, high pressure pipeline, rig repair, maintenance, drill cuttings handling and renewables. Operating the largest global co-ordinated fleet of air compressors and steam generators, the fleet is fully complemented by supporting equipment such as; // Gas booster compressors // Aftercoolers // Heat exchangers // Dryer packages // Sand filters // High and low pressure filter packages; and // Associated ancillary equipment Our fleet is a combination of Zone II, Safe Zone and Rigsafe specifications.

Air Compressors / Steam Generators / Heat Exchangers / Sand Filters / Air Treatment Equipment Air filtration / Air movers / Flow metering and monitoring / Hose and piping packages 3/4 to 4 diameter hose / Hose reels / Pressure control / Fuel storage tanks / Hose baskets and containers / Workshop containers / Nitrogen production
01

Service and Operating Personnel


We recognise our customers need for specialist advice to help them get the job done right, on time and on budget. Therefore we have a global team of experts to deliver on the promises we make to our customers.
Our fully certified team of service engineers and partners are available 24/7 on a day rate basis to support our customers globally, whether it be for maintaining and/or operating Coates Offshore equipment.

Silver Service Maintenance Program


At Coates Offshore we understand the true importance of reliability to our customers and their operations. Every time a piece of equipment breaks down, is late or is unavailable, it can cost you time, money and lost productivity.
Coates Offshore has a vast number of assets to manage across the globe and ensure they perform to the highest level in Safety and Reliability for our Customers. To achieve this goal Coates Offshore has built the Silver Service Maintenance Program. The Silver Service Maintenance Program provides the guidelines to ensuring we perform preventative and scheduled servicing and maintenance on all equipment in our fleet.

Why Rent?
Over many years as equipment rental specialists to the oil and gas industry we have developed expertise in managing the assets you need to get your job done and we believe that it makes sense for smart business operators to rent equipment rather than owning it. Renting equipment has many advantages over other methods of managing equipment assets such as:
// Renting gives you access to a pool of equipment. One piece can be replaced quickly and efficiently therefore minimising the cost of breakdowns. // When renting. You will always have access to the right equipment for the job therefore increase efficiency and safety of your workforce. // Eliminate Maintenance costs. Have you ever stopped to calculate the infrastructure costs of owning equipment and employing service teams. Coates Offshore can look after this for you. // Renting equipment can help reduce investment. Therefore freeing up capital for your core business activities. // Increase your borrowing power Renting our assets can help remove liabilities from your balance sheet thus improving the financial ratios that your bank is looking at when deciding to approve finance facilities. // Eliminate equipment obsolescence and depreciation Today technological change is rapid and new equipment is coming along all the time to help you get your job done safer and more efficiently. Coates Offshore is constantly introducing new equipment to the fleet and therefore we can help you remain competitive at all times. // Variablise your costs As the energy industry, like most others, go through peaks and troughs in activity it makes sense not to carry large fixed overheads. Renting allows you to link your costs to your level of activity and therefore stabilise your profitability. // Renting will improve your customer service. Customer needs change over time and renting gives you the flexibility to adjust to changing customer needs. // Renting is good for the environment. By renting you are gaining access to a shared pool of assets that are available to everyone and tend to be utilised more than assets owned and operated by a single business. Greater utilisation leads to greater efficiency in the use of resources and less waste That can only be good for everyone. // Renting can help improve staff and contractor safety. Equipment supplied by Coates Offshore is well maintained and compliant with the latest legislative requirements.

03

Air Compressors
Coates Offshore air rental fleet consists of a combination of ZONE II, SAFEZONE and RIGSAFE equipment. Coates Offshore air compressors have been built to DNV specification and designed with a compact footprint, a key driver with all Welltests, and to allow safe and easy access for operational and maintenance personnel.

Zone II Compressors Containerised


As a rental option the Coates Offshore Zone II containerised compressors are ideal for operations such as well testing and oilfield applications in hazardous areas. The compact footprint, containerised housing, and forklift slots make it easy and cost efficient to transport, whilst easy stacking ability further reduces use of deck space onsite. The internal access provides offshore personnel with safe operational and servicing capability. Coates Offshore Zone II compressors range from 750cfm to 1050cfm all with 590 litre fuel tanks for up to 10 hours of operation at full load, resulting in maximised operational time. Customers benefit from latest Zone II technology, for operation in hazardous areas, heavy duty DNV 2.7-1 specification and reduced downtime with optional 24/7 support from Coates Offshore Service Engineer Team.

Features Rugged, reliable marine engine with high ambient cooler design Designed for offshore stacking - internal access for operation and service Pyroban exhaust gas cooling, inlet shut down and flame trap All pneumatic starting, control and tell-tale fault indication Designed for Zone 2 hazardous area operation BP200, OCMA Mec1, EEMUA 107 Heavy duty, fully bunded, DNV2.7-1 offshore container Compact design - transport three framed in a 40ft shipping container Emergency shut down and refuelling from deck level Options Aftercooler, filtration, drying Extra high ambient cooling package Dummy flame traps Yellow alert shut down connection - 24V and 110V (others) CE marked and fully ATEX compliant (EN1834-1)

Performance cfm CPA 875 C ZII CPA 900/200 C ZII CPA 1000 C ZII CPA 750 XHP C ZII
*At full flow and pressure

Flow m3/min 24.77 25.48 29.73 21.23 875 900 1050 750

Working Pressure PSIG 150 200 125 300 barg 10.34 13.78 8.61 20.68

Fuel Fuel Full Load Tank Consumption Running litres 590 590 590 590 litres/hr 59 63 62 63 hours 10 9.4 9.5 9.4

Specifications CPA 875 C ZII CPA 875 C ZII (2011) CPA 900/200 C ZII CPA 1000 C ZII CPA 750/300 C ZII

Length mm 3990 3990 3990 3990 3990

Width mm 2250 2250 2250 2250 2250

Height mm 2210 2210 2210 2210 2210

Weights kg (dry) 8100 8200 8100 8100 8100 kg (operating) 8500 8600 8500 8500 8500

05

Air Compressors

Zone II Compressors - Framed


Features Rugged, reliable marine engine and efficient air end Pyroban exhaust gas cooling, inlet shutdown and flame trap AMOT pneumatic controls and tell-tale fault indication Designed for Zone 2 hazardous area operation BP200, OCMA Mec1, EEMUA 107, etc. Heavy duty offshore protective frame BS7072 or DNV2.7.1 Integrated full capacity bund/drip tray Compact design - transport three framed in a 40ft shipping container Options Aftercooler, filtration, drying Stacking jigs with locking mechanism Extra high ambient cooling package Dummy flame traps Yellow alert shutdown connection - 24V and 110V (Others) Performance CPA 750 F ZII CPA 750 F ZII R
*At full flow and pressure

Flow cfm 750 750 m3/min 21.23 21.23

Working Pressure PSIG 150 150 barg 10.34 10.34

Fuel Fuel Full Load Tank Consumption Running litres 310 670 litres/hr 51 51 hours 6 13

Specifications CPA 750 F ZII CPA 750 F ZII R

Length mm 3810 3810

Width mm 2160 2160

Height mm 1885 1885

Weights kg (dry) 5900 5900 kg (operating) 6150 6450

07

Air Compressors

Safezone Compressors
As a rental option the Coates Offshore Safezone Compressors are ideal for use in safe areas. All units are containerised resulting in easy transportation, on-site stacking and access for operation and service. The Safezone Compressors range from 900cfm to 1000cfm. The 900cfm can provide up to 11 hours of operating at full load on a more compact footprint providing increased capacity and operational time.

Features All Containerised (DNV 2.7-1) Compressors Heavy duty, fully bunded DNV2.7-1 offshore container Designed for stacking in use - ISO Blocks for locked-on safety Rugged, reliable mechanical marine engine and high ambient cooler All-pneumatic starting, control and tell-tale fault indication Compact footprint - transport three in a 40ft shipping container (Only on certain models) High capacity on-board fuel tanks Options and Accessories Remote shutdown and refuelling from deck level Air treatment - aftercooling, filtration and drying Exhaust extensions for multiple installations

Performance cfm CPA 1000 C SZ CPA 900/200 C SZ


*At full flow and pressure

Flow m3/min 29.73 25.48 1050 900

Working Pressure PSIG 125 200 barg 8.61 13.78

Fuel Fuel Full Load Tank Consumption Running litres 695 695 litres/hr 62 61.5 hours 10.7 11.3

Specifications CPA 1000 C SZ CPA 900/200 C SZ

Length mm 3990 3990

Width mm 2250 2250

Height mm 2210 2210 7500 8000

Weights kg (dry) kg (op) 8000 8500

Rigsafe Compressors
Coates Offshore has an extensive Rigsafe Compressor fleet ranging from 130cfm to 1600cfm, including both framed and containerised solutions to meet customer needs. The 900/350 Rigsafe is now available in both a framed and containerised solution. The containerised 900/350 C RS provides customers with a robust, reduced footprint option whilst also enabling easier access for operation, servicing, and maintenance. The CPA 1600 C RS is an ideal model for deployment in harsh environments. Still retaining a minimal footprint, the 1600 can handle extended running times and capacity. With a standard cooling package the 1600 can cope with higher ambient temperatures in locations such as Africa and Latin America. When double stacked the 1600 C RS compressors provide an internal access way for personnel; ensuring safe and easy access for continued operation and servicing within harsh environments. Features All frame-mounted/containerised safe area compressors Heavy duty offshore protection frames BS7072 and DNV2.7-1* Integral, Full fluid capacity bund / drip-tray within frame Air start with fully pneumatic controls and operation (Coates standard) Chalwyn valve, spark arrestor and anti-static fan belt Options Battery start - with either electric or pneumatic controls ISO Block corners for locking doublestacked units Remote ESD - shutdown control High ambient cooling package Air treatment - aftercooling, filtration, drying, storage and distribution Also available on wheels for shore-based application
* note Except 1300 and 1600 which are containerised

Performance CPA 130/100 F RS CPA 400/170 F RS CPA 750/150 F RS CPA 750/170 F RS CPA 825/170 F RS CPA 900/350 F RS CPA 900/350 C RS CPA 1050/125 F RS CPA 1060/125 F RS CPA 1300 C RS CPA 1600 C RS
*At full flow and pressure

Flow cfm m3/min 130 3.68 400 11.32 750 21.23 750 21.23 825 23.36 900 25.48 900 25.48 1050 29.73 1060 30.10 1300 36.81 1600 45.30

Working Pressure PSIG barg 100 6.89 170 11.72 150 10.34 170 11.72 170 11.72 350 24.13 350 24.13 125 8.61 125 8.61 150 10.34 150 10.34

Fuel Fuel Full Load Tank Consumption Running litres litres/hr hours 40 5 8 215 33 7 462 45 10.26 340 49 6.93 540 54 10 680 70 9.71 1050 70 15 538 51.9 10.36 540 54 10 1030 81 12.71 1030 103 10

Specifications CPA 130/100 F RS CPA 400/170 F RS CPA 750/150 F RS CPA 750/170 F RS CPA 825/170 F RS CPA 900/350 F RS CPA 900/350 C RS CPA 1050/125 F RS CPA 1060/125 F RS CPA 1300 C RS CPA 1600 C RS

Length mm 2165 3480 3990 3900 4800 5340 5340 4300 4800 3990 5334

Width mm 1300 1900 2250 2200 2400 2620 2250 2400 2400 2230 2230

Height mm 1255 1766 2210 1900 2518 2918 2510 2518 2518 2210 2510

Weights kg (dry) kg (op) 1200 1250 3800 4000 5200 5600 5500 5800 6200 6700 8500 9100 11200 12000 6000 6500 6200 6700 11000 11800 11200 12000

09

Steam Generators
Coates Offshore has an extensive fleet of steam generators providing outputs up to 5.8 million btu. Coates Offshore steam generators are an ideal solution for standby or replacement of customers own boiler for onshore and offshore use. They can also support welltest, refinery and decommissioning application. The steam generators can be coupled to the Coates Offshore heat exchanger to give a complete heating solution. The units are enclosed in purpose built containers that house the control system, water and fuel tanks. A remote emergency shutdown facility is available ensuring instant safe shutdown should methane, propane and H2S gas or a similar hazard be detected or encountered.
Features Three-pass, wet-back design boiler with low external temperatures Boiler designed to ASME or BS boiler vessel codes Containers built to BS7072 and DNV 2.7-1 Compact self-contained design - size of a 20ft shipping container Water, condensate returns and fuel storage tanks mounted within the container Internal spark arrestor Remote emergency shutdown facility Steam package ships with a certified steam hose and fittings package Coates steam operators are also competent in the operation of compressor installations Performance CPS 4.5 Mmbtu C RS CPS 5.8 Mmbtu C RS

Saturated Steam Flow Mmbtu kg/hr* PSIG 4.5 5.8 2000 150 2720 150

Working Max Steam Fuel Water Fuel Full Load Pressure Temp Tank Tank Consumption Running barg 10.34 10.34 C 186 186 litres 1035 1035 litres 1035 1035 litres/hr 142.7 193.4 hrs 7.2 5.3

*Saturated steam output is based on a closed system installation with full hot water returns Water consumption without returns to hot well are 2000 litres/hour (4.5MBtu) and 2720 litres/hour (5.8MBtu).

Specifications CPS 4.5 MBtu C RS CPS 5.8 MBtu C RS

Length mm 6058 6058

Width mm 2438 2438

Height mm 2896 2896

Weights kg (dry) 11000 12000 kg (operating) 14000 17000

Service and Utility Requirements The burner and pump require a combined power supply of ~ 90kVAs Power supply can be 380-440V and 50 or 60 Hz Coates steam generators are certified for manned operation offshore and engineer support is required for monitoring performance and refuelling and for rigging and de-rigging.

11

10000 15000 PSI Heat Exchangers


Coates Offshore heat exchangers, used to heat a number of fluids found in oil and gas production, consist of a pressurised shell containing a set of process coils. Steam is piped from an external steam generator into the shell to heat the process fluid flowing through the process coils. Coates Offshores range of portable frame mounted 10000 and 15000 PSI heat exchangers are often used in conjunction with surface well testing applications and pipeline cleaning worldwide to complete the package of heat transfer during well test and chemical cleaning operations.

Features 10,000 PSI 4.5MMbtu sour service Frame built to DNV 2.7-1 Coil Design -20 - +121 Celsius Steam Inlet / Condensate outlet 2 WECO Fig 206 Inlet / Outlet Product 3 WECO Fig 1502 Inlet / Oulet Valve 4 Rupture Disk and Safety Valves fitted Service H2S NACE MR-01-75 Fully automatic temperature control Maximum Steam input 10barg @ 180 Celcius Features 15000 PSI 4.5MMbtu sour service Frame built to DNV 2.7-1 Coil Design -20 - +121 Celsius Steam Inlet / Condensate outlet 2 WECO Fig 206 Inlet / Outlet Product 3WECO Fig 2202 Inlet / Oulet Valve 4 6x10 Safety Relief Valve ~1 10.2bar 6x10 Safety Relief Valve ~2 11.2bar Service H2S NACE MR-01-75 Fully automatic temperature control Maximum Steam input 10barg @ 180 Celcius Options Inline choke valve Product line crossovers Comprehensive service pack

Performance

Capacity Liquid

Working Working Pressure - Steam Pressure - Product barg 10.3 10.3 PSIG barg

Mmbtu Throughput (Gas) PSIG CHE 4.2 10000 PSI RS H2 S Service CHE 4.2 15000 PSI RS H2 S Service Specifications CHE 4.2 10000 PSI RS H2 S Service CHE 4.2 15000 PSI RS H2 S Service 4.2 4.2 5000 bbls/d 5000 bbls/d 150 150

10000 689.47 15000 1034.21

Length mm 7191 7900

Width mm 1980 2200

Height mm 2590 2650

Weight (kg) dry 12000 17500

10000 15000 PSI Sand Filters


Coates Offshore rental fleet of sand filtration units are provided to enhance the well test packages in common use in the oil and gas industry. They improve well analysis during testing operations through the effective removal of sand and other solids from the well fluids. The Sand Filters consist of two vertical pots that each holds an inner filter cartridge. The pots can be controlled individually to allow single or dual usage. Primarily the pots are used in a duty and standby mode whereby one pot is operational while the second pot is being cleaned. Each Sand Filter is supplied with its own containerised spares package which holds a comprehensive spares package, Sand Skip and filter cartridges.
Features Modular and rugged filter design Standard 200 micron filter cartridge supplied Annular flow and sand storage Safe and quick cleaning features Vertically positioned gate valves (To avoid gate obstruction) Fitted with back up valves Frame built to DNV 2.7-1 H2S Service Options 200 micron filter elements 400 micron filter elements 600 micron filter elements 800 micron filter elements Dedicated service container Dedicated support container Additional valves Performance CSF 10000 PSI RS H2 S Service CSF 15000 PSI RS H2 S Service Specifications CSF 10000 PSI RS H2 S Service CSF 15000 PSI RS H2 S Service Capacity Working MaxDry Gas Flow Max Liquid Flow Pressure Mmscf/d bbls/d PSIG barg 50 5000 10000 689.47 50 5000 15000 1034.21

Length mm 4100 4300

Width mm 2135 2500

Height mm 2630 2650

Height Op Weights mm 7540 7100 (Dry) kg 9500 15000

* The Sand Filter are supplied with 200 Micron Screens as standard

13

Air Treatment Equipment


Removal Filters
Coates Offshore provide a range of compact free-standing filter units capable of filtering compressed air in industrial applications. The units will handle flows up to 3000 cfm and high pressures to 1500 psig. Varying sizes available. The filters are fully pneumatic, enabling use in hazardous areas petrochemical and offshore - and are unaffected by extreme operating conditions. Filter units are included within our regular pressure vessel inspection programme and are pre-release checked prior to mobilisation on every hire - assuring you of optimum performance. Most skid units are equipped for both fork lift and crane lift capability.

Features Compact skid design 2-Stage filtration for optimum performance in all conditions Pressure range to 100barg Suitable for hazardous area u se Design Code ASME VIII Div 1

Performance HP100/3000 Specifications HP100/3000

Free Air Capacity cfm m3/hr 3000 5097

Working Pressure Range PSIG barg 1-1500 0-100

Length mm 970

Width mm 580

Height mm 810

Weight kg (operating) 145

After Coolers

A range of Coates Offshore after coolers are available to handle all Coates Offshore compressors with pressure ratings up to 25 barg, rated flow to 2000cfm and are capable of cooling discharge air to 10C above ambient. Air motor fans are fed by an integral lubricated air supply making the package suitable for hazardous area operation. The protective cage prevents both mobilisation and site damage, improves stability and enables equipment to be positioned by either fork truck or crane.

Features Compact skid-mounted and caged designs Fork slots or lifting slings for placement Pressure range to suit many applications Service support across the world

Performance 800 1000 1200 1200HP 1500HP 1800HP Specifications 800 1000 1200 1200HP 1500HP 1800HP

Max Design Flow cfm 1050 1350 1600 1600 2000 2000

Pressure Drop psi 2-5 2-5 2-5 2-5 2-5 2-5

Max Pressure PSIG Bar 150 10.34 200 13.78 125 8.61 300 20.68 300 20.68 350 24.13

Air Consumption cfm 10.3 13.7 8.6 20.0 20.0 20.0

Length mm 1700 1950 1950 2000 2200 2200

Width mm 800 800 800 800 1000 1000

Height mm 1600 1600 1900 1900 2000 2000

Weights kg 450 500 550 550 600 600

Connections 2 NPT 2 NPT 2x 2 NPT 2x 2 NPT 2x 2 NPT 2x 2 NPT

15

Air Treatment Equipment

Desiccant Driers

Coates Offshore offer a range of reliable desiccant driers capable of achieving minus 40C pressure dew point with after-cooled compressed air. Operation of the drier is simple and fully automatic once set; there is no need to switch this unit on or off and comes complete with an air-blast after-cooler. The whole package will be enclosed in a crash frame to either BS7072 or DNV 2.7-1 with slings and fork lift pockets depending on requirements.
Features Open framed design Stacking capability Totally pneumatic operation Performance 750-12 1000-13 1000-16 1500-45 2400-24 Specifications 750-12 1000-13 1000-16 1500-45 2400-24 Max Design Flow cfm 750 1000 1000 1500 2400 Max Pressure PSIG bar 174 12 188 13 232 16 653 45 348 24 Discharge Temperature C Ambient +10 Ambient +10 Ambient +10 Ambient +10 Ambient +10 Dewpoint C -40 -40 -40 -40 -40

Length mm 3550 2510 3990 3990 3990

Width mm 1200 2060 2250 2250 2550

Height mm 2150 2400 2520 2520 2820

tare 600 1000 2000 2000 2100

Weight (kg) gross 4600 2400 7000 7000 8900

swl 4000 1400 5000 5000 6800

Hose Baskets
Coates Offshore offers a range of transportation containers to compliment its product offering.
Features All containers are designed and manu factured to DNV 2.7-1 / EN 12079 Multiple internal tie-down points for safe and secure transportation of cargo Cargo restraining nets Floors are coated with anti slip coating Drainage points in each corner. Specifications 20 x 8 HH 20 x 8 HH (C3) 17-6 X 7-5 HH (C2) 12-6 X 7-5 HH (C1) 10 x 8 HH 10 x 8 DG Length mm 6058 6058 5334 4000 2991 2991 Width mm 2438 2438 2250 2250 2438 2438 Height mm 1220 1300 1300 1300 1210 2690 tare 3140 2500 2000 2000 1900 2420 Weight (kg) gross 15000 10500 7000 7000 10000 10000 swl 11860 8000 5000 5000 8100 7580

Ancillaries
Air filtration Air movers Flow metering and monitoring Hose and piping packages- 3/4 to 4 diameter hose Hose Reels Pressure control Fuel Storage tanks Hose baskets and containers Workshop Containers Nitrogen Production

17

We now have dedicated operations and/or facilities in: // United Kingdom // Netherlands // Brazil // Indonesia // Malaysia // Singapore // Australia

Unit 6, Kirkhill Commercial Park Dyce Avenue, Dyce Aberdeen AB21 0LQ United Kingdom www.coatesoffshore.com

designed and produced by eqdesign.co.uk

You might also like