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This document is intended as a general guide for the Oil & Gas Industry and interested members of the public with regards to the product portfolio of Coates Offshore. All weights, dimensions and product capability shown in this publication are for guidance only. Please note that in practice the weights, dimensions and product capabilities may vary from the theoretical values due to manufacturing tolerances. Operating capabilities may vary depending on the operation and location where the items are used.
Coates Offshore is a global provider of specialist rental equipment to the offshore energy industry.
Our core products of air compression and steam generation are designed to support the needs of major oil and gas operators and service companies in the production of oil and gas, well testing, high pressure pipeline, rig repair, maintenance, drill cuttings handling and renewables. Operating the largest global co-ordinated fleet of air compressors and steam generators, the fleet is fully complemented by supporting equipment such as; // Gas booster compressors // Aftercoolers // Heat exchangers // Dryer packages // Sand filters // High and low pressure filter packages; and // Associated ancillary equipment Our fleet is a combination of Zone II, Safe Zone and Rigsafe specifications.
Air Compressors / Steam Generators / Heat Exchangers / Sand Filters / Air Treatment Equipment Air filtration / Air movers / Flow metering and monitoring / Hose and piping packages 3/4 to 4 diameter hose / Hose reels / Pressure control / Fuel storage tanks / Hose baskets and containers / Workshop containers / Nitrogen production
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Why Rent?
Over many years as equipment rental specialists to the oil and gas industry we have developed expertise in managing the assets you need to get your job done and we believe that it makes sense for smart business operators to rent equipment rather than owning it. Renting equipment has many advantages over other methods of managing equipment assets such as:
// Renting gives you access to a pool of equipment. One piece can be replaced quickly and efficiently therefore minimising the cost of breakdowns. // When renting. You will always have access to the right equipment for the job therefore increase efficiency and safety of your workforce. // Eliminate Maintenance costs. Have you ever stopped to calculate the infrastructure costs of owning equipment and employing service teams. Coates Offshore can look after this for you. // Renting equipment can help reduce investment. Therefore freeing up capital for your core business activities. // Increase your borrowing power Renting our assets can help remove liabilities from your balance sheet thus improving the financial ratios that your bank is looking at when deciding to approve finance facilities. // Eliminate equipment obsolescence and depreciation Today technological change is rapid and new equipment is coming along all the time to help you get your job done safer and more efficiently. Coates Offshore is constantly introducing new equipment to the fleet and therefore we can help you remain competitive at all times. // Variablise your costs As the energy industry, like most others, go through peaks and troughs in activity it makes sense not to carry large fixed overheads. Renting allows you to link your costs to your level of activity and therefore stabilise your profitability. // Renting will improve your customer service. Customer needs change over time and renting gives you the flexibility to adjust to changing customer needs. // Renting is good for the environment. By renting you are gaining access to a shared pool of assets that are available to everyone and tend to be utilised more than assets owned and operated by a single business. Greater utilisation leads to greater efficiency in the use of resources and less waste That can only be good for everyone. // Renting can help improve staff and contractor safety. Equipment supplied by Coates Offshore is well maintained and compliant with the latest legislative requirements.
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Air Compressors
Coates Offshore air rental fleet consists of a combination of ZONE II, SAFEZONE and RIGSAFE equipment. Coates Offshore air compressors have been built to DNV specification and designed with a compact footprint, a key driver with all Welltests, and to allow safe and easy access for operational and maintenance personnel.
Features Rugged, reliable marine engine with high ambient cooler design Designed for offshore stacking - internal access for operation and service Pyroban exhaust gas cooling, inlet shut down and flame trap All pneumatic starting, control and tell-tale fault indication Designed for Zone 2 hazardous area operation BP200, OCMA Mec1, EEMUA 107 Heavy duty, fully bunded, DNV2.7-1 offshore container Compact design - transport three framed in a 40ft shipping container Emergency shut down and refuelling from deck level Options Aftercooler, filtration, drying Extra high ambient cooling package Dummy flame traps Yellow alert shut down connection - 24V and 110V (others) CE marked and fully ATEX compliant (EN1834-1)
Performance cfm CPA 875 C ZII CPA 900/200 C ZII CPA 1000 C ZII CPA 750 XHP C ZII
*At full flow and pressure
Flow m3/min 24.77 25.48 29.73 21.23 875 900 1050 750
Working Pressure PSIG 150 200 125 300 barg 10.34 13.78 8.61 20.68
Fuel Fuel Full Load Tank Consumption Running litres 590 590 590 590 litres/hr 59 63 62 63 hours 10 9.4 9.5 9.4
Specifications CPA 875 C ZII CPA 875 C ZII (2011) CPA 900/200 C ZII CPA 1000 C ZII CPA 750/300 C ZII
Weights kg (dry) 8100 8200 8100 8100 8100 kg (operating) 8500 8600 8500 8500 8500
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Air Compressors
Fuel Fuel Full Load Tank Consumption Running litres 310 670 litres/hr 51 51 hours 6 13
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Air Compressors
Safezone Compressors
As a rental option the Coates Offshore Safezone Compressors are ideal for use in safe areas. All units are containerised resulting in easy transportation, on-site stacking and access for operation and service. The Safezone Compressors range from 900cfm to 1000cfm. The 900cfm can provide up to 11 hours of operating at full load on a more compact footprint providing increased capacity and operational time.
Features All Containerised (DNV 2.7-1) Compressors Heavy duty, fully bunded DNV2.7-1 offshore container Designed for stacking in use - ISO Blocks for locked-on safety Rugged, reliable mechanical marine engine and high ambient cooler All-pneumatic starting, control and tell-tale fault indication Compact footprint - transport three in a 40ft shipping container (Only on certain models) High capacity on-board fuel tanks Options and Accessories Remote shutdown and refuelling from deck level Air treatment - aftercooling, filtration and drying Exhaust extensions for multiple installations
Fuel Fuel Full Load Tank Consumption Running litres 695 695 litres/hr 62 61.5 hours 10.7 11.3
Rigsafe Compressors
Coates Offshore has an extensive Rigsafe Compressor fleet ranging from 130cfm to 1600cfm, including both framed and containerised solutions to meet customer needs. The 900/350 Rigsafe is now available in both a framed and containerised solution. The containerised 900/350 C RS provides customers with a robust, reduced footprint option whilst also enabling easier access for operation, servicing, and maintenance. The CPA 1600 C RS is an ideal model for deployment in harsh environments. Still retaining a minimal footprint, the 1600 can handle extended running times and capacity. With a standard cooling package the 1600 can cope with higher ambient temperatures in locations such as Africa and Latin America. When double stacked the 1600 C RS compressors provide an internal access way for personnel; ensuring safe and easy access for continued operation and servicing within harsh environments. Features All frame-mounted/containerised safe area compressors Heavy duty offshore protection frames BS7072 and DNV2.7-1* Integral, Full fluid capacity bund / drip-tray within frame Air start with fully pneumatic controls and operation (Coates standard) Chalwyn valve, spark arrestor and anti-static fan belt Options Battery start - with either electric or pneumatic controls ISO Block corners for locking doublestacked units Remote ESD - shutdown control High ambient cooling package Air treatment - aftercooling, filtration, drying, storage and distribution Also available on wheels for shore-based application
* note Except 1300 and 1600 which are containerised
Performance CPA 130/100 F RS CPA 400/170 F RS CPA 750/150 F RS CPA 750/170 F RS CPA 825/170 F RS CPA 900/350 F RS CPA 900/350 C RS CPA 1050/125 F RS CPA 1060/125 F RS CPA 1300 C RS CPA 1600 C RS
*At full flow and pressure
Flow cfm m3/min 130 3.68 400 11.32 750 21.23 750 21.23 825 23.36 900 25.48 900 25.48 1050 29.73 1060 30.10 1300 36.81 1600 45.30
Working Pressure PSIG barg 100 6.89 170 11.72 150 10.34 170 11.72 170 11.72 350 24.13 350 24.13 125 8.61 125 8.61 150 10.34 150 10.34
Fuel Fuel Full Load Tank Consumption Running litres litres/hr hours 40 5 8 215 33 7 462 45 10.26 340 49 6.93 540 54 10 680 70 9.71 1050 70 15 538 51.9 10.36 540 54 10 1030 81 12.71 1030 103 10
Specifications CPA 130/100 F RS CPA 400/170 F RS CPA 750/150 F RS CPA 750/170 F RS CPA 825/170 F RS CPA 900/350 F RS CPA 900/350 C RS CPA 1050/125 F RS CPA 1060/125 F RS CPA 1300 C RS CPA 1600 C RS
Length mm 2165 3480 3990 3900 4800 5340 5340 4300 4800 3990 5334
Width mm 1300 1900 2250 2200 2400 2620 2250 2400 2400 2230 2230
Height mm 1255 1766 2210 1900 2518 2918 2510 2518 2518 2210 2510
Weights kg (dry) kg (op) 1200 1250 3800 4000 5200 5600 5500 5800 6200 6700 8500 9100 11200 12000 6000 6500 6200 6700 11000 11800 11200 12000
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Steam Generators
Coates Offshore has an extensive fleet of steam generators providing outputs up to 5.8 million btu. Coates Offshore steam generators are an ideal solution for standby or replacement of customers own boiler for onshore and offshore use. They can also support welltest, refinery and decommissioning application. The steam generators can be coupled to the Coates Offshore heat exchanger to give a complete heating solution. The units are enclosed in purpose built containers that house the control system, water and fuel tanks. A remote emergency shutdown facility is available ensuring instant safe shutdown should methane, propane and H2S gas or a similar hazard be detected or encountered.
Features Three-pass, wet-back design boiler with low external temperatures Boiler designed to ASME or BS boiler vessel codes Containers built to BS7072 and DNV 2.7-1 Compact self-contained design - size of a 20ft shipping container Water, condensate returns and fuel storage tanks mounted within the container Internal spark arrestor Remote emergency shutdown facility Steam package ships with a certified steam hose and fittings package Coates steam operators are also competent in the operation of compressor installations Performance CPS 4.5 Mmbtu C RS CPS 5.8 Mmbtu C RS
Saturated Steam Flow Mmbtu kg/hr* PSIG 4.5 5.8 2000 150 2720 150
Working Max Steam Fuel Water Fuel Full Load Pressure Temp Tank Tank Consumption Running barg 10.34 10.34 C 186 186 litres 1035 1035 litres 1035 1035 litres/hr 142.7 193.4 hrs 7.2 5.3
*Saturated steam output is based on a closed system installation with full hot water returns Water consumption without returns to hot well are 2000 litres/hour (4.5MBtu) and 2720 litres/hour (5.8MBtu).
Service and Utility Requirements The burner and pump require a combined power supply of ~ 90kVAs Power supply can be 380-440V and 50 or 60 Hz Coates steam generators are certified for manned operation offshore and engineer support is required for monitoring performance and refuelling and for rigging and de-rigging.
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Features 10,000 PSI 4.5MMbtu sour service Frame built to DNV 2.7-1 Coil Design -20 - +121 Celsius Steam Inlet / Condensate outlet 2 WECO Fig 206 Inlet / Outlet Product 3 WECO Fig 1502 Inlet / Oulet Valve 4 Rupture Disk and Safety Valves fitted Service H2S NACE MR-01-75 Fully automatic temperature control Maximum Steam input 10barg @ 180 Celcius Features 15000 PSI 4.5MMbtu sour service Frame built to DNV 2.7-1 Coil Design -20 - +121 Celsius Steam Inlet / Condensate outlet 2 WECO Fig 206 Inlet / Outlet Product 3WECO Fig 2202 Inlet / Oulet Valve 4 6x10 Safety Relief Valve ~1 10.2bar 6x10 Safety Relief Valve ~2 11.2bar Service H2S NACE MR-01-75 Fully automatic temperature control Maximum Steam input 10barg @ 180 Celcius Options Inline choke valve Product line crossovers Comprehensive service pack
Performance
Capacity Liquid
Working Working Pressure - Steam Pressure - Product barg 10.3 10.3 PSIG barg
Mmbtu Throughput (Gas) PSIG CHE 4.2 10000 PSI RS H2 S Service CHE 4.2 15000 PSI RS H2 S Service Specifications CHE 4.2 10000 PSI RS H2 S Service CHE 4.2 15000 PSI RS H2 S Service 4.2 4.2 5000 bbls/d 5000 bbls/d 150 150
* The Sand Filter are supplied with 200 Micron Screens as standard
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Features Compact skid design 2-Stage filtration for optimum performance in all conditions Pressure range to 100barg Suitable for hazardous area u se Design Code ASME VIII Div 1
Length mm 970
Width mm 580
Height mm 810
After Coolers
A range of Coates Offshore after coolers are available to handle all Coates Offshore compressors with pressure ratings up to 25 barg, rated flow to 2000cfm and are capable of cooling discharge air to 10C above ambient. Air motor fans are fed by an integral lubricated air supply making the package suitable for hazardous area operation. The protective cage prevents both mobilisation and site damage, improves stability and enables equipment to be positioned by either fork truck or crane.
Features Compact skid-mounted and caged designs Fork slots or lifting slings for placement Pressure range to suit many applications Service support across the world
Performance 800 1000 1200 1200HP 1500HP 1800HP Specifications 800 1000 1200 1200HP 1500HP 1800HP
Max Design Flow cfm 1050 1350 1600 1600 2000 2000
Max Pressure PSIG Bar 150 10.34 200 13.78 125 8.61 300 20.68 300 20.68 350 24.13
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Desiccant Driers
Coates Offshore offer a range of reliable desiccant driers capable of achieving minus 40C pressure dew point with after-cooled compressed air. Operation of the drier is simple and fully automatic once set; there is no need to switch this unit on or off and comes complete with an air-blast after-cooler. The whole package will be enclosed in a crash frame to either BS7072 or DNV 2.7-1 with slings and fork lift pockets depending on requirements.
Features Open framed design Stacking capability Totally pneumatic operation Performance 750-12 1000-13 1000-16 1500-45 2400-24 Specifications 750-12 1000-13 1000-16 1500-45 2400-24 Max Design Flow cfm 750 1000 1000 1500 2400 Max Pressure PSIG bar 174 12 188 13 232 16 653 45 348 24 Discharge Temperature C Ambient +10 Ambient +10 Ambient +10 Ambient +10 Ambient +10 Dewpoint C -40 -40 -40 -40 -40
Hose Baskets
Coates Offshore offers a range of transportation containers to compliment its product offering.
Features All containers are designed and manu factured to DNV 2.7-1 / EN 12079 Multiple internal tie-down points for safe and secure transportation of cargo Cargo restraining nets Floors are coated with anti slip coating Drainage points in each corner. Specifications 20 x 8 HH 20 x 8 HH (C3) 17-6 X 7-5 HH (C2) 12-6 X 7-5 HH (C1) 10 x 8 HH 10 x 8 DG Length mm 6058 6058 5334 4000 2991 2991 Width mm 2438 2438 2250 2250 2438 2438 Height mm 1220 1300 1300 1300 1210 2690 tare 3140 2500 2000 2000 1900 2420 Weight (kg) gross 15000 10500 7000 7000 10000 10000 swl 11860 8000 5000 5000 8100 7580
Ancillaries
Air filtration Air movers Flow metering and monitoring Hose and piping packages- 3/4 to 4 diameter hose Hose Reels Pressure control Fuel Storage tanks Hose baskets and containers Workshop Containers Nitrogen Production
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We now have dedicated operations and/or facilities in: // United Kingdom // Netherlands // Brazil // Indonesia // Malaysia // Singapore // Australia
Unit 6, Kirkhill Commercial Park Dyce Avenue, Dyce Aberdeen AB21 0LQ United Kingdom www.coatesoffshore.com