MAINTENANCE &TPM WHY MAINTENANCE?

If left unattended, everything willdeteriorate so, maintainMake the equipments available for production at all timesPrevent the equipment from ForceddeteriorationMaintain the condition of the equipmentImprove the performance & reliability of the equipment What is FORCED DETERIORATION? Time E q u i p m e n t C o n d i t i o n Natural DeteriorationForced Deterioration

Gopalakrishnan - Role Of Mainten ROLE OF MAINTENANCE AIM: Zero BreakdownsImprove the Quality of maintenanceactivitiesAPPROACH:Trap DefectsProgressively eliminate the root causes

Gopalakrishnan - Role Of Mainten PROGRESS MEASURES MTBF: Mean time Between FailuresMTTR: Mean Time to Repair / Rectify Problems Understood Counter measures applied Successful countermeasures---------------------------------- x -----------------------------

---- x ---------------------------------------Problems Known Problems understood Counter measures applied

Gopalakrishnan - Role Of Mainten Classification & Allocation of Maintenance Activities O E E T A R G E T 8 5 % M a i n t e n a n c e A c t i v i t i e s I m p r o v e m e n t A c t i v i t i e s R E L I A B I L I T Y

M A I N T A I N A B I L I T Y N o r m a l o p e r a t i o n s D a i l y M a i n t e n a n c e P e r i o d i c M a i n t e n a n c e B r e a k d o w n M a i n t e n a n c e P r e v e n t i v e M a i n t e n a n c e S e t u p & A d j u s t m e n t s C l e a n i n g a s I n s p e c t i o n P e r i o d i c T e s t s R a p i d A b n o r m a l i t i e s T r e n d T e s t s StrengthenReduceLoadIncreasePrecisionConditionMonitorTest ProceduresStandardization R e p a i r R e c t i f y S e r v i c e T A R G E T M E T H O D ACTIVITIES Prevent / Measure / Restore ALLOCATIONOperators / EngineersOPOPOPENGENGENGENG