2012 Torch

and Consumables
Catalog
Powermax
Selection Guide
®

For mechanized Plasma Systems

Hypertherm, Inc.
Etna Road, P.O. Box 5010
Hanover, NH 03755 USA
603-643-3441 Tel (Main Office)
603-643-5352 Fax (All Departments)
info@hypertherm.com (Main Office Email)
800-643-9878 Tel (Technical Service)
technical.service@hypertherm.com (Technical Service Email)
800-737-2978 Tel (Customer Service)
customer.service@hypertherm.com (Customer Service Email)
866-643-7711 Tel (Return Materials Authorization)
877-371-2876 Fax (Return Materials Authorization)
return.materials@hypertherm.com (RMA email)
Hypertherm Automation
5 Technology Drive, Suite 300
West Lebanon, NH 03784 USA
603-298-7970 Tel
603-298-7977 Fax
Hypertherm Plasmatechnik GmbH
Technologiepark Hanau
Rodenbacher Chaussee 6
D-63457 Hanau-Wolfgang, Deutschland
49 6181 58 2100 Tel
49 6181 58 2134 Fax
49 6181 58 2123 (Technical Service)
Hypertherm (S) Pte Ltd.
82 Genting Lane
Media Centre
Annexe Block #A01-01
Singapore 349567, Republic of Singapore
65 6841 2489 Tel
65 6841 2490 Fax
65 6841 2489 (Technical Service)
Hypertherm (Shanghai) Trading Co., Ltd.
Unit A, 5th Floor, Careri Building
432 West Huai Hai Road
Shanghai, 200052
PR China
86-21 5258 3330/1 Tel
86-21 5258 3332 Fax

03/15/12

Hypertherm Europe B.V.
Vaartveld 9
4704 SE
Roosendaal, Nederland
31 165 596907 Tel
31 165 596901 Fax
31 165 596908 Tel (Marketing)
31 165 596900 Tel (Technical Service)
00 800 4973 7843 Tel (Technical Service)
Hypertherm Japan Ltd.
Level 9, Edobori Center Building
2-1-1 Edobori, Nishi-ku
Osaka 550-0002 Japan
81 6 6225 1183 Tel
81 6 6225 1184 Fax
Hypertherm Brasil Ltda.
Rua Bras Cubas, 231 – Jardim Maia
Guarulhos, SP - Brasil
CEP 07115-030
55 11 2409 2636 Tel
55 11 2408 0462 Fax
Hypertherm México, S.A. de C.V.
Avenida Toluca No. 444, Anexo 1,
Colonia Olivar de los Padres
Delegación Álvaro Obregón
México, D.F. C.P. 01780
52 55 5681 8109 Tel
52 55 5683 2127 Fax
Hypertherm Korea Branch
#3904 Centum Leaders Mark B/D,
1514 Woo-dong, Haeundae-gu, Busan
Korea, 612-889
82 51 747 0358 Tel
82 51 701 0358 Fax

Hypertherm mechanized sytems reference list
Current products

Upgrade technology

System/Torch upgrade

Amperage

Technology

Page

HPR800XD®

30 – 800 A

SilverPlus®

1

HPR400XD®

30 – 400 A

SilverPlus®

3

HPR260XD®

30 – 260 A

SilverPlus®

5

HPR130XD®

30 – 130 A

SilverPlus®

7

HSD130®

45 – 130 A

N/A

13

HyPro2000® for the HT2000

50 – 200 A

SilverPlus®

15

HySpeed® HT2000

40 – 200 A

SilverPlus®
HyPro2000® torch

17

HyPro2000® for the MAX200 40 – 200 A

MAX200®

40 – 200 A

19

HyPro2000® torch

21

Discontinued products

Upgrade technology

System/Torch upgrade

Amperage

technology

Page

HPR260®

30 – 260 A

SilverPlus®
XD upgrade

9

HPR130®

30 – 130 A

SilverPlus®
XD upgrade

11

HPRHD4070®

30 – 200 A

N/A

23

HD4070®

30 – 200 A

N/A

27

HPRHD3070®

30 – 100 A

N/A

25

HD3070®

15 – 100 A

HyPerformance® upgrade

29

HT4400 HySpeed®

100 – 400 A

SilverPlus®

31

HT4001®

260 – 760 A

SilverPlus®

33

HT4000®

up to 400 A

SilverPlus®

35

HT400®

up to 400 A

SilverPlus®

36

PAC500

up to 1000 A

N/A

37

Hypertherm technology benefits
H ypertherm designs consumables for fast cutting speeds, long life, and superior
cut quality for high productivity and low operating costs.
Advanced axial swirl ring allows the long vented nozzle with exposed vent holes
and swirl ring to align near the tip of the electrode, ensuring the correct amount of
gas flow and optimal consumable life.
Chambered swirl ring™ gradually reduces gas pressure at the end of the cut
to stabalize the halfnium insert prior to arc termination; this extends nozzle and
electrode life.
Coaxial-assist™ jet increases cutting speed and cut quality by extending the tip
of the nozzle into the exit of the shield.
Conical Flow

Conical Flow™ nozzle technology increases arc energy density for superior cut
quality with little dross.
CoolCore® allows for improved cooling of the electrode through effective removal of
heat from the hafnium.
CoolFlow™ delivers enhanced cooling of the nozzle through key features such as a
deep groove, angled o-ring seal and specific shoulder contact for increased nozzle
life and cut quality.

Curved
flow path

CoolFlow™

Dimpled electrode extends electrode back life by preventing material from
blowing on the nozzle when first ignited.
HyDefinition® vented nozzle technology aligns and focuses the plasma arc, enabling
powerful precision cutting for superior quality and consistency.
HyLife® extends electrode life and lowers operating costs.
HySpeed® technology utilizes Coaxial-assist jet technology to boost cutting speeds
as much as 50% over conventional designs.
LongLife® ramps current and gas flow up and down in a tightly controlled manner
to reduce electrode and nozzle erosion.

Note: Technologies vary by product. Refer to product pages for more details.

PowerPierce® liquid cooled shield technology repels molten metal during piercing.
Enables robust production pierce capability up to 50 mm (2") mild steel and 75 mm (3")
stainless steel and aluminum. Delivers speed and thinkness capabilities.

300 pierces at 50 mm (2")

HPR400XD with
PowerPierce technology

41 pierces at 45 mm (13⁄4")

Competitor A without
PowerPierce technology

Quick disconnect torch allows for ease of mounting and changing of the torch.
SilverPlus® silver front end tip which dramatically extends electrode life, reduces
the number of change outs and significantly reduces operating cost.
Tool free allows consumables to be easily changed out.
TrueFlow™ allows for centered electrode alignment with the water tube to ensure
optimal cooling, which increases life and produces a higher and consistent cut
quality.
Vented shield™ is electrically isolated to prevent double arcing, the vent holes
around the orifice stabilize the arc, cool the consumables, and protect them from
spatter. These features improve piercing capabilities and increase consumable life.

CoolCore®
PowerPierce
liquid cooled shield
Repels molten metal during
piercing for robust production
pierce capability up to 50 mm
(2") mild steel and 75 mm (3")
stainless steel and aluminum.

Advanced axial
swirl ring

Ring-shaped hafnium provides
additional electrode cooling for
increased electrode life and
reduced operating costs.

CoolFlow

TrueFlow

HyDefinition
Vented nozzle technology aligns and
focuses the plasma arc for powerful
precision cutting, superior quality and
consistency.

Electrode/watertube alignment
ensures even flow and balanced
cooling that translates into longer,
more consistent consumable life.

HyPerformance Plasma
HPR800XD
®

®

Consumables
Mild steel

30 A
50 A
80 A
130 A
200 A
260 A
400 A
80 A bevel
130 A bevel
200 A bevel
260 A bevel
*260 A bevel
400 A bevel

Shield cap
220747
220747
220747
220747
220637
220637
220637
220637
220637
220637
220637
220637
220637

Shield
220194
220555
220189
220183
220761
220764
220636
220742
220742
220658
220741
220897
220636

Nozzle
retaining cap
220754
220754
220756
220756
220757
220760
220635
220845
220740
220845
220740
220896
220635

Nozzle
220193
220554
220188
220182
220354
220439
220632
220806
220646
220659
220542
220898
220632

Swirl ring
220180
220553
220179
220179
220353
220436
220631
220179
220179
220353
220436
220436
220631

Electrode
220192
220552
220187
220181
220352
220435
220629
220802
220649
220662
220541
220899
220629

SilverPlus
———–
————
————
220665
220666
220668
————
————
————
————
————
————
————

Water tube
220340
220340
220340
220340
220340
220340
220571
220700
220700
220700
220571
220571
220571

* Recommended for use if you have excessive slag, or the torch is misfiring, when using standard bevel consumables.

Stainless steel

Shield cap
45 A 220747
80 A 220747
130 A 220747

Shield
220202
220338
220198

220637
220637
220637
220637

220762
220763
220707
220707

200 A
260 A
400 A
600 A
800 A
4" (100 mm) and below
800 A
above 4" (100 mm)
130 A bevel
260 A bevel
400 A bevel
600 A bevel

Nozzle
retaining cap
220755
220755
220755 (H35)
220756 (N2)
220758
220758
220712
220635 (H35)
220885 (N2)

Nozzle
220201
220337
220197

Swirl ring
220180
220179
220179

Electrode
220308
220339
220307

Water tube
220340
220340
220340

220343
220406
220708
220859

220342
220405
220405
220353 (H35)
220405 (N2)

220307
220307
220709
220709

220340
220340
220571
220571

220637

220886

220885

220884

220353

220882

220881

220637

220886

220712

220884

220350

220882

220881

220637
220637
220637
220637

220738
220738
220707
220707

220656
220607
220708
220859

220179
220405
220405
220353 (H35)
220405 (N2)

220606
220606
220709
220709

220571
220571
220571
220571

800 A bevel
4" (100 mm) and below 220637
800 A bevel
above 4" (100 mm) 220637

220739
220739
220712
220635 (H35)
220885 (N2)

220886

220885

220884

220353

220882

220881

220886

220712

220884

220350

220882

220881

Aluminum

Nozzle
retaining cap
Nozzle
220756
220201
220755 (H35) 220197
220756 (Air)
220759
220346
220758
220406
220712
220708
220712 (H35) 220859
220885 (N2)

Shield cap
45 A 220747
130 A 220747

Shield
220202
220198

220637
220637
220637
220637

220762
220763
220707
220707

800 A
4" (100 mm) and below 220637
800 A
above 4" (100 mm) 220637

220886

220885

220884

220353

220882

220881

220886

220712

220884

220350

220882

220881

200 A
260 A
400 A
600 A

www.hypertherm.com

Swirl ring
220180
220179

Electrode
220308
220307 (H35)
220181 (Air)
220342
220307
220405
220307
220405
220709
220353 (H35) 220709
220405 (N2)

Water tube
220340
220340
220340
220340
220571
220571

TECHNOLOGIES

Advanced Axial Swirl Ring
Chambered Swirl Ring
Conical Flow™
CoolCore™
CoolFlow ™
HyDefinition
HyLife
LongLife™
PowerPierce™
SilverPlus
TrueFlow ™
Vented Shield
®

®

®

1

HyPerformance Plasma
HPR800XD
®

®

Torch assembly options
Standard leads
Lead length

Part number
6' gas

8' gas

2 m (6')
3 m (10')
4.5 m (15')
6 m (20')
7.5 m (25')
10 m (35')
15 m (50')

228291
228292
228293
228294
228295
228296
228297

228410
228411
228412
228413
228414
228415
228416

Robotic/Bevel leads
Lead length

Part number
6' gas

8' gas

2 m (6')
2.4 m (8')
3 m (10')
3.6 m (12')
4.5 m (15')
6 m (20')
7.5 m (25')
10 m (35')
15 m (50')

228514
228515
228475
228476
228477
228478
228479
228480
228481

228516
228517
228482
228483
228484
228485
228486
228487
228488

Torch
leads

Torch mounting sleeves
Description

Length

Diameter

Part number

Standard
Short
Extended
Rotational

178 mm (7")
114 mm (4.5")
248 mm (9.75")
146 mm (5.5")

50.8 mm (2")
50.8 mm (2")
50.8 mm (2")
50.8 mm (2")

220789
220788
220790
220864

Quick-disconnect receptacle

220705

HyPerformance HPRXD torch main body

220706

Torch mounting
sleeve

Additional parts available (not shown)
Mild steel consumables starter kit
Aluminum/Stainless steel consumables starter kit
Aluminum/Stainless steel consumables starter kit
Torch kit, o-rings, water tube
Quick-disconnect kit, o-ring and connector
Consumables removal tool
Silicon lubricant for o-rings

(400 amps and below, mild steel)
(800/600 amps, aluminum/stainless steel)
(400 amps and below, aluminum/stainless steel)

228367
228603
228368
128879
128880
104119
027055

Hypertherm, HyPerformance, HPR, Advanced axial swirl ring, Chambered swirl ring, Conical Flow, CoolCore, CoolFlow,
HyDefinition, HyLife, LongLife, PowerPierce, SilverPlus, TrueFlow and Vented shield are trademarks of Hypertherm, Inc. and
may be registered in the United States and/or other countries

Quick-disconnect
receptacle

HyPerformance
HPRXD torch
main body

2 www.hypertherm.com

Consumables
Mild steel

30 A
50 A
80 A
130 A
200 A
260 A
400 A
80 A bevel
130 A bevel
200 A bevel
260 A bevel
*260 A bevel
400 A bevel

Shield cap
220747
220747
220747
220747
220637
220637
220637
220637
220637
220637
220637
220637
220637

Shield
220194
220555
220189
220183
220761
220764
220636
220742
220742
220658
220741
220897
220636

Nozzle
retaining cap
220754
220754
220756
220756
220757
220760
220635
220845
220740
220845
220740
220896
220635

Nozzle
220193
220554
220188
220182
220354
220439
220632
220806
220646
220659
220542
220898
220632

Swirl ring
220180
220553
220179
220179
220353
220436
220631
220179
220179
220353
220436
220436
220631

Electrode
220192
220552
220187
220181
220352
220435
220629
220802
220649
220662
220541
220899
220629

SilverPlus
———–——
—————–
—————–
220665
220666
220668
—————–
—————–
—————–
—————–
—————–
—————–
—————–

Water tube
220340
220340
220340
220340
220340
220340
220571
220700
220700
220700
220571
220571
220571

* Recommended for use if you have a problem with excessive slag, or problems with the torch misfiring, when using standard bevel consumables.

Stainless steel

Shield cap
45 A 220747
80 A 220747
130 A 220747

Shield
220202
220338
220198

220637
220637
220637
220637
220637
220637

220762
220763
220707
220738
220738
220707

200 A
260 A
400 A
130 A bevel
260 A bevel
400 A bevel

Nozzle
retaining cap
220755
220755
220755 (H35)
220756 (N2)
220758
220758
220712
220739
220739
220712

Nozzle
220201
220337
220197

Swirl ring
220180
220179
220179

Electrode
220308
220339
220307

Water tube
220340
220340
220340

220343
220406
220708
220656
220607
220708

220342
220405
220405
220179
220405
220405

220307
220307
220709
220606
220606
220709

220340
220340
220571
220571
220571
220571

Aluminum

Shield cap
45 A 220747
130 A 220747

Shield
220202
220198

200 A 220637
260 A 220637
400 A 220637

220762
220763
220707

Nozzle
retaining cap
220756
220755 (H35)
220756 (Air)
220759
220758
220712

Nozzle
220201
220197

Swirl ring
220180
220179

220346
220406
220708

220342
220405
220405

Electrode
220308
220307 (H35)
220181 (Air)
220307
220307
220709

Water tube
220340
220340
220340
220340
220571

Hypertherm, HyPerformance, HPR, Advanced axial swirl ring, Chambered swirl ring, Conical Flow, CoolCore, CoolFlow,
HyDefinition, HyLife, LongLife, PowerPierce, SilverPlus, TrueFlow and Vented shield are trademarks of Hypertherm, Inc. and
may be registered in the United States and/or other countries
www.hypertherm.com

TECHNOLOGIES

Advanced Axial Swirl Ring
Chambered Swirl Ring
Conical Flow™
CoolCore™
CoolFlow ™
HyDefinition
HyLife
LongLife™
PowerPierce™
SilverPlus
TrueFlow ™
Vented Shield
®

®

®

3

Torch assembly options
Standard leads
Lead length

Part number
6" gas

8" gas

2 m (6')
3 m (10')
4.5 m (15')
6 m (20')
7.5 m (25')
10 m (35')
15 m (50')
20 m (65')

228291
228292
228293
228294
228295
228296
228297
228547

228410
228411
228412
228413
228414
228415
228416
228516

Robotic/Bevel leads
Lead length

Part number
6" gas

8" gas

2 m (6')
2.4 m (8')
3 m (10')
3.6 m (12')
4.5 m (15')
6 m (20')
7.5 m (25')
10 m (35')
15 m (50')

228514
228515
228475
228476
228477
228478
228479
228480
228481

228516
228517
228482
228483
228484
228485
228486
228487
228488

Leads

Mounting sleeves
Description

Length

Diameter

Part number

Standard
Short
Extended
Rotational

181 mm (7")
114 mm (4.5")
248 mm (9.75")
146 mm (5.5")

50.8 mm (2")
50.8 mm (2")
50.8 mm (2")
50.8 mm (2")

220789
220788
220790
220864

Quick-disconnect receptacle

220705

HyPerformance HPRXD torch

220706

Mounting sleeve

Additional parts available (not shown)
Mild steel consumables starter kit
Aluminum/Stainless steel consumables starter kit
Torch kit, o-rings, water tube
Quick-disconnect kit, o-ring and connector
Consumables removal tool
Silicon lubricant for o-rings

(All amps, mild steel)
(All amps, aluminum/stainless steel)

228367
228368
128879
128880
104119
027055

Hypertherm, HyPerformance, HPR, Advanced axial swirl ring, Chambered swirl ring, Conical Flow, CoolCore, CoolFlow,
HyDefinition, HyLife, LongLife, PowerPierce, SilverPlus, TrueFlow and Vented shield are trademarks of Hypertherm, Inc. and
may be registered in the United States and/or other countries

Quick-disconnect
receptacle

HyPerformance
HPRXD torch

4 www.hypertherm.com

Consumables
Mild steel

30 A
50 A
80 A
130 A
200 A
260 A
80 A bevel
130 A bevel
200 A bevel
260 A bevel
*260 A bevel

Shield cap
220747
220747
220747
220747
220637
220637
220637
220637
220637
220637
220637

Shield
220194
220555
220189
220183
220761
220764
220742
220742
220658
220741
220897

Nozzle
retaining cap
220754
220754
220756
220756
220757
220760
220845
220740
220845
220740
220896

Nozzle
220193
220554
220188
220182
220354
220439
220806
220646
220659
220542
220898

Swirl ring
220180
220553
220179
220179
220353
220436
220179
220179
220353
220436
220436

Electrode
220192
220552
220187
220181
220352
220435
220802
220649
220662
220541
220899

SilverPlus
———–——
—————–
—————–
220665
220666
220668
—————–
—————–
—————–
—————–
—————–

Water tube
220340
220340
220340
220340
220340
220340
220700
220700
220700
220571
220571

* Recommended for use if you have a problem with excessive slag, or problems with the torch misfiring, when using standard bevel consumables.

Stainless steel

Shield cap
45 A 220747
80 A 220747
130 A 220747

Shield
220202
220338
220198

220637
220637
220637
220637

220762
220763
220738
220738

200 A
260 A
130 A bevel
260 A bevel

Nozzle
retaining cap
220755
220755
220755 (H35)
220756 (N2)
220758
220758
220739
220739

Nozzle
220201
220337
220197

Swirl ring
220180
220179
220179

Electrode
220308
220339
220307

Water tube
220340
220340
220340

220343
220406
220656
220607

220342
220405
220179
220405

220307
220307
220606
220606

220340
220340
220571
220571

Aluminum
TECHNOLOGIES

Shield cap
45 A 220747
130 A 220747

Shield
220202
220198

200 A 220637
260 A 220637

220762
220763

Nozzle
retaining cap
220756
220755 (H35)
220756 (Air)
220759
220758

Nozzle
220201
220197

Swirl ring
220180
220179

220346
220406

220342
220405

Electrode
220308
220307 (H35)
220181 (Air)
220307
220307

Water tube
220340
220340
220340
220340

Chambered Swirl Ring
Conical Flow™
CoolCore™
CoolFlow ™
HyDefinition
HyLife
LongLife™
PowerPierce™
SilverPlus
TrueFlow ™
Vented Shield
®

®

®

Hypertherm, HyPerformance, HPR, Advanced axial swirl ring, Chambered swirl ring, Conical Flow, CoolCore, CoolFlow,
HyDefinition, HyLife, LongLife, PowerPierce, SilverPlus, TrueFlow and Vented shield are trademarks of Hypertherm, Inc. and
may be registered in the United States and/or other countries
www.hypertherm.com

5

Torch assembly options
Standard leads
Lead length

Part number
6" gas

8" gas

2 m (6')
3 m (10')
4.5 m (15')
6 m (20')
7.5 m (25')
10 m (35')
15 m (50')
20 m (65')

228291
228292
228293
228294
228295
228296
228297
228547

228410
228411
228412
228413
228414
228415
228416
228516

Robotic/Bevel leads
Lead length

Part number
6" gas

8" gas

2 m (6')
2.4 m (8')
3 m (10')
3.6 m (12')
4.5 m (15')
6 m (20')
7.5 m (25')
10 m (35')
15 m (50')

228514
228515
228475
228476
228477
228478
228479
228480
228481

228516
228517
228482
228483
228484
228485
228486
228487
228488

Leads

Mounting sleeves
Description

Length

Diameter

Part number

Standard
Short
Extended
Rotational

181 mm (7")
114 mm (4.5")
248 mm (9.75")
146 mm (5.5")

50.8 mm (2")
50.8 mm (2")
50.8 mm (2")
50.8 mm (2")

220789
220788
220790
220864

Quick-disconnect receptacle

220705

HyPerformance HPRXD torch

220706

Mounting sleeve

Additional parts available (not shown)
Mild steel consumables starter kit
Aluminum/Stainless steel consumables starter kit
Torch kit, o-rings, water tube
Quick-disconnect kit, o-ring and connector
Consumables removal tool
Silicon lubricant for o-rings

(All amps, mild steel)
(All amps, aluminum/stainless steel)

228422
228423
128879
128880
104119
027055

Hypertherm, HyPerformance, HPR, Advanced axial swirl ring, Chambered swirl ring, Conical Flow, CoolCore, CoolFlow,
HyDefinition, HyLife, LongLife, PowerPierce, SilverPlus, TrueFlow and Vented shield are trademarks of Hypertherm, Inc. and
may be registered in the United States and/or other countries

Quick-disconnect
receptacle

HyPerformance
HPRXD torch

6 www.hypertherm.com

Consumables
Mild steel

30 A
50 A
80 A
130 A
80 A bevel
130 A bevel

Shield cap
220747
220747
220747
220747
220637
220637

Shield
220194
220555
220189
220183
220742
220742

Nozzle
retaining cap
220754
220754
220756
220756
220845
220740

Nozzle
220193
220554
220188
220182
220806
220646

Swirl ring
220180
220553
220179
220179
220179
220179

Electrode
220192
220552
220187
220181
220802
220649

SilverPlus
————
————
————
220665
————
————

Water tube
220340
220340
220340
220340
220700
220700

Stainless steel

Shield cap
45 A 220747
80 A 220747
130 A 220747

Shield
220202
220338
220198

130 A bevel 220637

220738

Nozzle
retaining cap
220755
220755
220755 (H35)
220756 (N2)
220739

Nozzle
220201
220337
220197

Swirl ring
220180
220179
220179

Electrode
220308
220339
220307

Water tube
220340
220340
220340

220656

220179

220606

220571

Nozzle
retaining cap
Nozzle
220756
220201
220755 (H35) 220197
220756 (Air)

Swirl ring
220180
220179

Electrode
Water tube
220308
220340
220307 (H35) 220340
220181 (Air)

Aluminum

Shield cap
45 A 220747
130 A 220747

Shield
220202
220198

TECHNOLOGIES

Chambered swirl ring™
Conical Flow™
CoolCore™
CoolFlow ™
HyDefinition
HyLife
LongLife™
PowerPierce™
SilverPlus
TrueFlow ™
Vented shield™
®

®

®

Hypertherm, HyPerformance, HPR, Advanced axial swirl ring, Chambered swirl ring, Conical Flow, CoolCore, CoolFlow,
HyDefinition, HyLife, LongLife, PowerPierce, SilverPlus, TrueFlow and Vented shield are trademarks of Hypertherm, Inc. and
may be registered in the United States and/or other countries
www.hypertherm.com

7

Torch assembly options
Standard leads
Lead length

Part number
6' gas

8' gas

2 m (6')
3 m (10')
4.5 m (15')
6 m (20')
7.5 m (25')
10 m (35')
15 m (50')
20 m (65')

228291
228292
228293
228294
228295
228296
228297
228547

228410
228411
228412
228413
228414
228415
228416
228516

Robotic/Bevel leads
Part number
Lead length
6' gas

8' gas

2 m (6')
2.4 m (8')
3 m (10')
3.6 m (12')
4.5 m (15')
6 m (20')
7.5 m (25')
10 m (35')
15 m (50')

228516
228517
228482
228483
228484
228485
228486
228487
228488

228514
228515
228475
228476
228477
228478
228479
228480
228481

Leads

Mounting sleeves
Description

Length

Diameter

Part number

Standard
Short
Extended
Rotational

181 mm (7")
114 mm (4.5")
248 mm (9.75")
146 mm (5.5")

50.8 mm (2")
50.8 mm (2")
50.8 mm (2")
50.8 mm (2")

220789
220788
220790
220864

Quick-disconnect receptacle

220705

HyPerformance HPRXD torch

220706

Additional parts available (not shown)
Description

Part number

Mild steel consumables starter kit
(All amps, mild steel)
Aluminum/Stainless steel consumables starter kit
(All amps, aluminum/stainless steel)
Preventative maintenance kit (Torch, torch kit, coolant, coolant filter, air filter,
contactor, relay)
Torch kit, o-rings, water tube
Quick-disconnect kit, o-ring and connector
Consumables removal tool
Silicon lubricant for o-rings

228422
228423
228605

Mounting sleeve

Quick-disconnect
receptacle

128879
128880
104119
027055

Hypertherm, HyPerformance, HPR, Advanced axial swirl ring, Chambered swirl ring, Conical Flow, CoolCore, CoolFlow,
HyDefinition, HyLife, LongLife, PowerPierce, SilverPlus, TrueFlow and Vented shield are trademarks of Hypertherm, Inc. and
may be registered in the United States and/or other countries

HyPerformance
HPRXD torch

8 www.hypertherm.com

Consumables
Mild steel

30 A
50 A
80 A
130 A
200 A
260 A
130 A bevel
260 A bevel

Shield cap
220173
220173
220173
220173
220398
220398
220398
220398

Shield
220194
220555
220189
220183
220356
220440
220645
220545

Nozzle
retaining cap
220313
220313
220176
220176
220355
220433
220603
220603

Nozzle
220193
220554
220188
220182
220354
220439
220646
220542

Swirl ring
220180
220553
220179
220179
220353
220436
220179
220436

Electrode
220192
220552
220187
220181
220352
220435
220649
220541

SilverPlus
————
————
————
220665
220666
220668
————
————

Water tube
220340
220340
220340
220340
220340
220340
220700
220571

Stainless steel

Shield cap
45 A 220173
80 A 220173
130 A 220173

Shield
220202
220338
220198

200 A 220398
260 A 220398
130 A bevel 220398

220345
220407
220609

260 A bevel 220398

220609

Nozzle
retaining cap
220304
220304
220304 (H35)
220176 (N2)
220344
220344
220656 (H35)
220608 (N2)
220608

Nozzle
220201
220337
220197

Swirl ring
220180
220179
220179

Electrode
220308
220339
220307

Water tube
220340
220340
220340

220343
220406
220656

220342
220405
220179

220307
220307
220606

220340
220340
220571

220607

220405

220606

220571

Nozzle
220201
220197

Swirl ring
220180
220179

Water tube
220340
220340

220346
220406

220342
220405

Electrode
220308
220307 (H35)
220181 (Air)
220307
220307

Aluminum

Shield cap
45 A 220173
130 A 220173

Shield
220202
220198

200 A 220398
260 A 220398

220345
220407

Nozzle
retaining cap
220176
220304 (H35)
220176 (Air)
220347
220344

220340
220340

TECHNOLOGIES

Chambered swirl ring™
Conical Flow™
CoolFlow ™
Dimpled electrode
HyDefinition
HyLife
LongLife™
SilverPlus
TrueFlow ™
®

®

®

Hypertherm, HyPerformance, HPR, Advanced axial swirl ring, Chambered swirl ring, Conical Flow, CoolCore, CoolFlow,
HyDefinition, HyLife, LongLife, PowerPierce, SilverPlus, TrueFlow and Vented shield are trademarks of Hypertherm, Inc. and
may be registered in the United States and/or other countries
www.hypertherm.com

9

Torch assembly options
Standard leads
Lead length

Part number
6' gas

8' gas

2 m (6')
3 m (10')
4.5 m (15')
7.5 m (25')
10 m (35')
15 m (50')
20 m (65')

128986
128935
128934
128784
128987
128785
128988

————
————
228040
228043
228065
220458
228066
Mounting sleeve

Mounting sleeves
Description
Standard
Extended
Bevel/Rotational (included in
bevel receptacle)

Robotic/Bevel leads
Part number
Lead length
6' gas

8' gas

2 m (6')
3 m (10')
4.5 m (15')
7.5 m (25')
10 m (35')
15 m (50')
20 m (65')

————
228077
228061
228062
228084
228063
228089

228075
228076
228079
228081
228083
228086
228088

Length

Diameter

Part number

199 mm (7.8")
283 mm (11")
126 mm (5")

50.8mm (2")
50.8mm (2")
50.8mm (2")

220232
220516
220546

Quick-disconnect receptacle
Description

Part number

Standard
Bevel (includes sleeve)

220163
220573

HyPerformance quick-disconnect torch

220162

Additional parts available (not shown)
Description

Part number

(All amps, mild steel, aluminum, stainless steel)
Consumables starter kit
(Torch, receptacle, sleeve, 130 A MS consumables)
Machine torch
(Machine torch, coolant, filter, coil, relay, o-rings, water tube)
Preventive maintenance kit
Silicon lubricant for o-rings
2" spanner wrench
Electrode pit depth gauge
Consumables removal tool
HPR260 Manual gas instruction manual
HPR260 Auto gas instruction manual

228027
128818
228016
027055
104269
004630
104119
804940
805000

Quick-disconnect
receptacle

HPR quickdisconnect torch

Hypertherm, HyPerformance, HPR, Advanced axial swirl ring, Chambered swirl ring, Conical Flow, CoolCore, CoolFlow,
HyDefinition, HyLife, LongLife, PowerPierce, SilverPlus, TrueFlow and Vented shield are trademarks of Hypertherm, Inc. and
may be registered in the United States and/or other countries
10 www.hypertherm.com

Consumables
Mild steel

30 A
50 A
80 A
130 A
130 A bevel

Shield cap
220173
220173
220173
220173
220398

Shield
220194
220555
220189
220183
220645

Nozzle
retaining cap
220313
220313
220176
220176
220603

Nozzle
220193
220554
220188
220182
220646

Swirl ring
220180
220553
220179
220179
220179

Electrode
220192
220552
220187
220181
220649

SilverPlus
————
————
————
220665
————

Water tube
220340
220340
220340
220340
220700

Stainless steel

Shield cap
45 A 220173
80 A 220173
130 A 220173

Shield
220202
220338
220198

130 A bevel 220398

220609

Nozzle
retaining cap
220304
220304
220304 (H35)
220176 (N2)
220656 (H35)
220608 (N2)

Nozzle
220201
220337
220197

Swirl ring
220180
220179
220179

Electrode
220308
220339
220307

Water tube
220340
220340
220340

220656

220179

220606

220571

Nozzle
retaining cap
Nozzle
220176
220201
220304 (H35) 220197
220176 (Air)

Swirl ring
220180
220179

Electrode
220308
220307 (H35)
220181 (Air)

Water tube
220340
220340

Aluminum

Shield cap
45 A 220173
130 A 220173

Shield
220202
220198

TECHNOLOGIES

Chambered swirl ring™
Conical Flow™
Dimpled electrode
HyDefinition
HyLife
LongLife™
Quick disconnect
SilverPlus
TrueFlow ™
®

®

®

Hypertherm, HyPerformance, HPR, Advanced axial swirl ring, Chambered swirl ring, Conical Flow, CoolCore, CoolFlow,
HyDefinition, HyLife, LongLife, PowerPierce, SilverPlus, TrueFlow and Vented shield are trademarks of Hypertherm, Inc. and
may be registered in the United States and/or other countries
www.hypertherm.com

11

Torch assembly options
Standard leads
Lead length

Part number
6' gas

8' gas

2 m (6')
3 m (10')
4.5 m (15')
7.5 m (25')
10 m (35')
15 m (50')
20 m (65')

128986
128935
128934
128784
128987
128785
128988

————
————
228040
228043
228065
220458
228066
Mounting sleeve

Mounting sleeves
Description
Standard
Extended
Bevel/Rotational (included in
bevel receptacle)

Robotic/Bevel leads
Part number
Lead length
6' gas

8' gas

2 m (6')
3 m (10')
4.5 m (15')
7.5 m (25')
10 m (35')
15 m (50')
20 m (65')

————
228077
228061
228062
228084
228063
228089

228075
228076
228079
228081
228083
228086
228088

Length

Diameter

Part number

199 mm (7.8")
283 mm (11")
126 mm (5")

50.8mm (2")
50.8mm (2")
50.8mm (2")

220232
220516
220546

Quick-disconnect receptacle
Description

Part number

Standard
Bevel (includes sleeve)

220163
220573

HyPerformance quick-disconnect torch

220162

Additional parts available (not shown)
Description

Part number

(All amps, mild steel, aluminum, stainless steel)
Consumables starter kit
(Torch, receptacle, sleeve, 130 A MS consumables)
Machine torch
(Machine torch, coolant, filter, coil, relay, o-rings, water tube)
Preventive maintenance kit
Silicon lubricant for o-rings
2" spanner wrench
Electrode pit depth gauge
Consumables removal tool
HPR130 Manual Gas Instruction Manual
HPR130 Auto Gas Instruction Manual

128878
128818
228015
027055
104269
004630
104119
804570
804960

Quick-disconnect
receptacle

HPR quickdisconnect torch

Hypertherm, HyPerformance, HPR, Advanced axial swirl ring, Chambered swirl ring, Conical Flow, CoolCore, CoolFlow,
HyDefinition, HyLife, LongLife, PowerPierce, SilverPlus, TrueFlow and Vented shield are trademarks of Hypertherm, Inc. and
may be registered in the United States and/or other countries
12 www.hypertherm.com

Consumables
O2 – Mild steel

Shield
50 A 220532
130 A 220491

Retaining cap
220578
220578

Nozzle
220530
220489

Swirl ring
220529
220488

Electrode
220528
220487

Water tube
220521
220521

Air – Mild steel/Stainless steel/Aluminum

Shield
45 A 220532
130 A 220536

Retaining cap
220578
220578

Nozzle
220525
220492

Swirl ring
220529
220488

Electrode
220528
220487

Water tube
220521
220521

Retaining cap
220534
220578

Nozzle
220525
220535

Swirl ring
220529
220488

Electrode
220528
020415

Water tube
220521
220521

Nozzle
220535

Swirl ring
220529

Electrode
020415

Water tube
220521

N2 – Stainless steel

Shield
45 A 220532
130 A 220536

H35 – Stainless steel/Aluminum

Shield
130 A 220536

Retaining cap
220534

TECHNOLOGIES

Chambered swirl ring™
HyLife
HySpeed™
Tool free
SilverPlus
TrueFlow ™
®

®

Hypertherm, HyPerformance, HPR, Advanced axial swirl ring, Chambered swirl ring, Conical Flow, CoolCore, CoolFlow,
HyDefinition, HyLife, LongLife, PowerPierce, SilverPlus, TrueFlow and Vented shield are trademarks of Hypertherm, Inc. and
may be registered in the United States and/or other countries
www.hypertherm.com

13

Torch assembly options
Standard leads
Lead length
Part number
7.5 m (25')
15 m (50')

228050
228051

Mounting sleeves
Description

Length

Diameter

Standard

228 mm (9") 38 mm (1.5")

Part number
220473

Torch
Description

Part number

Standard

220474

Additional parts available (not shown)
Description

Part number

HSD machine torch assembly (torch, sleeve, 130 A O2 consumables)
Consumables starter kit (mild steel)
Consumables starter kit (stainless steel, aluminum )
Preventive maintenance kit (contactor, filters, coolant, torch)
Silicon lubricant for o-rings
Electrode pit depth gauge
Electrode removal tool

228144
228146
228156
228167
027055
004630
027102

Mounting sleeve

HSD130
torch

Hypertherm, HyPerformance, HPR, Advanced axial swirl ring, Chambered swirl ring, Conical Flow, CoolCore, CoolFlow,
HyDefinition, HyLife, LongLife, PowerPierce, SilverPlus, TrueFlow and Vented shield are trademarks of Hypertherm, Inc. and
may be registered in the United States and/or other countries
14 www.hypertherm.com

HyPro2000 upgrade torch
TM

For HT2000
Consumables
O2 – Mild steel

Shield
50 A 220532
130 A 220491
200 A 220832

Shield cap
220936
220935 without tab
220936
220935 without tab
220936
220935 without tab

Nozzle
220891

Swirl ring
220529

Electrode
220528

SilverPlus
————
————
————
————
220925
————

Water tube
220521

220893

220488

220487

220831

220834

220937

Nozzle
220890

Swirl ring
220529

Electrode
220528

Water tube
220521

220892

220488

220487

220521

220903

220488

220937

220521

220521
220521

Air – Mild steel/Stainless steel/Aluminum

Shield
50 A 220532
130 A 220536
200 A 220832

Shield cap
220936
220935 without tab
220936
220935 without tab
220936
220935 without tab

HyPro2000 straight torch

N2 – Stainless steel/Aluminum
HyPro2000 quick-disconnect torch

Shield
200 A 220832

Shield cap
220936
220935 without tab

Nozzle
220903

Swirl ring
220529

Electrode
020415

Water tube
220521

TECHNOLOGIES

Chambered swirl ring™
Conical Flow™
CoolFlow ™
LongLife
SilverPlus
TrueFlow ™
Vented shield
HyLife
®

®

®

Hypertherm, HySpeed, HyPro2000, HyPerformance, HPR, Advanced axial swirl ring, Chambered swirl ring, Conical Flow,
CoolCore, CoolFlow, HyDefinition, HyLife, LongLife, PowerPierce, SilverPlus, TrueFlow and Vented shield are trademarks
of Hypertherm, Inc. and may be registered in the United States and/or other countries
www.hypertherm.com

15

Mounting sleeve
(2" outside
diameter)

Mounting sleeve
(1.75" outside
diameter)

Torch assembly options
Standard leads – RHF

Standard leads – LHF

Lead length

Part number

Lead length

Part number

3 m (10')
4.6 m (15')
6.1 m (20')
7.6 m (25')
9.2 m (30')
10.6 m (35')
12.2 m (40')
13.7 m (45')
15.3 m (50')
16.8 m (55')
18.3 m (60')

028657
028658
028659
028546
028660
028661
028662
028663
028547
028767
028768

3 m (10')
4.6 m (15')
6.1 m (20')
7.6 m (25')
9.2 m (30')
10.6 m (35')
12.2 m (40')
13.7 m (45')

028657
028658
028659
028546
028660
028661
028662
028663

Mounting sleeves
Description

Length

Diameter

Part number

Standard
Standard

279.4 mm (11")
279.4 mm (11")

50.8 mm (2")
44.45 mm (1.75")

220943
220942

Quick-disconnect receptacle

220913

HyPro2000 Quick-disconnect torch

220921

Torch upgrade kits – HyPro2000
(Systems prior to 2003)
228549

Torch upgrade kits – HyPro2000
(2003 – current systems)
228550

RHF serial number 2000-06450 and below
LHF serial number 2lhf2000-000580 and below.

RHF serial number 2000-06451 and above
LHF serial number 2lhf2000-000581 and above.

Includes: control board, machine torch (loaded
with consumables), quick-disconnect receptacle,
mounting sleeves (2" and 1.75"), 200 A O2 shield,
200 A O2 shield cap, 200 A O2 nozzles, 200 A O2
swirl ring, 200 A O2 SilverPlus electrodes, 200 A
O2 copper electrodes, silicon lubricant for o-rings,
consumable removal tool, chip removal tool, chip
upgrade, pressure gage, plastic tube for hoses,
hose (24"), operating manual.

Includes: machine torch (loaded with consumables),
quick-disconnect receptacle, mounting sleeves
(2" and 1.75"), 200 A O2 shield, 200 A O2 shield
cap, 200 A O2 nozzles, 200 A O2 swirl ring, 200
A O2 SilverPlus electrodes, 200 A O2 copper
electrodes, silicon lubricant for o-rings, consumable
removal tool, chip removal tool, chip upgrade,
pressure gage, plastic tube for hoses, hose (24"),
operating manual.

HyPro2000 for punch presses

220961

Torch upgrade kits – HyPro2000
(Systems prior to 2003)
228778

Torch upgrade kits – HyPro2000
(2003 – current systems)
228777

RHF serial number 2000-06450 and below
LHF serial number 2lhf2000-000580 and below.

RHF serial number 2000-06451 and above
LHF serial number 2lhf2000-000581 and above.

Includes: control board, straight torch for punch
presses, mounting sleeves (2" and 1.75"), 200 A
O2 shield, 200 A O2 shield cap, 200 A O2 nozzles,
200 A O2 swirl ring, 200 A O2 SilverPlus electrodes,
200 A O2 copper electrodes, silicon lubricant for
o-rings, consumable removal tool, chip removal tool,
chip upgrade, pressure gage, plastic tube for hoses,
hose (24"), operating manual.

Includes: straight torch for punch presses, mounting
sleeves (2" and 1.75"), 200 A O2 shield, 200 A O2
shield cap, 200 A O2 nozzles, 200 A O2 swirl ring,
200 A O2 SilverPlus electrodes, 200 A O2 copper
electrodes, silicon lubricant for o-rings, consumable
removal tool, chip removal tool, chip upgrade,
pressure gage, plastic tube for hoses, hose (24"),
operating manual.

Quick
disconnect

Additional parts available (not shown)
Machine torch (Quick-disconnect torch, set of 200 A consumables)
Chip upgrade (includes 2 chips)
Chip removal tool
Consumables removal tool
Silicon lubricant for o-rings
Consumables kit – O2, 50 A
Consumables kit – Air, 50 A
Consumables kit – O2, 130 A
Consumables kit – Air, 130 A

228557
228571
027338
104119
027055
228772
228773
228770
228771
HyPro2000 for
punch press

Hypertherm, HySpeed, HyPro2000, HyPerformance, HPR, Advanced axial swirl ring, Chambered swirl ring, Conical Flow,
CoolCore, CoolFlow, HyDefinition, HyLife, LongLife, PowerPierce, SilverPlus, TrueFlow and Vented shield are trademarks
of Hypertherm, Inc. and may be registered in the United States and/or other countries

HyPro2000
torch

16 www.hypertherm.com

Consumables
Mild steel

50 A
100 A
100 A
200 A
200 A
200 A
200 A HySpeed
200 A Bevel
200 A Gouging

Plasma gas
O2
O2
Air
N2
Air
O2
O2
O2
Air

Shield
120186
020424
020448
020424
020424
020424
220239
120260
020485

Retaining cap
120185
120837
120837
120837
120837
120837
220242
120837
120837

Nozzle
120182
020690
020611
020608
020608
020605
220237
120259
020615

Swirl ring
120179
020613
020607
020607
020679
120833
220236
120833
020607

Electrode
120178
120547
120547
020415
120667
120667
220235
120258
120667

SilverPlus
————
————
————
————
————
220084
————
————
————

Water tube
020963
020963
020963
020963
020963
020963
020963
120257
020963

Stainless steel/Aluminum

40 A
100 A
100 A
200 A
200 A
200 A
200 A Gouging

Plasma gas
Air
H35
Air
H35
N2
Air
H35

Shield
020688
020448
020488
020602
020424
020424
020485

Retaining cap
020423
120837
120837
120837
120837
120837
120837

Nozzle
020689
020611
020611
020608
020608
020608
020615

Swirl ring
020613
020607
020607
020607
020607
020679
020607

Electrode
120667
020415
120547
020415
020415
120667
020415

Water tube
020963
020963
020963
020963
020963
020963
020963

Plasma gas
O2
Air
O2
Air
N2
O2

Shield
020566
020618
020566
020566
020566
220295

Retaining cap
020423
020423
020423
020423
020423
220238

Nozzle
020690
020611
020605
020608
020608
220237

Swirl ring
020613
020607
120833
020679
020607
220236

Electrode
120547
120547
120667
120667
020415
220235

Water tube
020963
020963
020963
020963
020963
020963

Water muffler*

100 A
100 A
200 A
200 A
200 A
200 A HySpeed

TECHNOLOGIES

Chambered swirl ring™
Coaxial-assist™ jet
Dimpled electrode
HyDefinition
HyLife
Hyspeed
LongLife™
SilverPlus
®

®

®

* 
Do not use the water muffler when cutting with H35.

®

Hypertherm, HyPerformance, HPR, Advanced axial swirl ring, Chambered swirl ring, Conical Flow, CoolCore, CoolFlow,
HyDefinition, HyLife, LongLife, PowerPierce, SilverPlus, TrueFlow and Vented shield are trademarks of Hypertherm, Inc. and
may be registered in the United States and/or other countries
www.hypertherm.com

17

Mounting sleeve
(2" outside
diameter)

Mounting sleeve
(1.75" outside
diameter)

Torch assembly options
Standard leads
Lead length
Part number
3 m (10')
4.5 m (15')
6 m (20')
7.5 m (25')
9 m (30')
10 m (35')
12 m (40')
14 m (45')
15 m (50')

028657
028658
028659
028546
028660
028661
028662
028663
028547

Mounting sleeves
Description

Length

Diameter

Part number

2" Sleeve
1.75" Sleeve
Stainless steel

273 mm (10.75")
273 mm (10.75")
298 mm (11.75")

50.8 mm (2")
44.5 mm (1.75")
50.8 mm (2")

120894
020431
020041

Torch
Description

Part number

Standard
Stainless steel body

120584
120356

Additional parts available (not shown)
Description

Part number

HySpeed HT2000 plasma arc cutting system manual
HySpeed consumable kit
(torch main body, coolant, light bulb, contactor, relay)
Preventive maintenance kit
(torch, receptacle, sleeve, consumables, valve)
Standard machine torch
(torch, receptacle, sleeve, consumables, valve)
Stainless steel machine torch
(torch, receptacle, sleeve, consumables, valve)
Standard machine torch – LHF
(torch, receptacle, sleeve, consumables, valve)
Stainless steel machine torch – LHF
(when using 2" sleeve)
HT2000 off-value assembly
(when using 1.75" sleeve)
HT2000 off-value assembly
(120# 1/8" FPT)
Solenoid valve
(Off-valve to torch main body, 1')
Hose
(Off-valve to torch main body)
Hose – LHF
(1.75" – 2" torch mounting sleeve)
Adapter
(when using 2" sleeve)
Valve mounting bracket
(when using 1.75" sleeve)
Valve mounting bracket
(when using 2" sleeve)
Valve mounting bracket – LHF
O-ring (torch)
Silicon lubricant for o-rings

802070
128824
128907
128381
128367
128255
128369
129470
129168
006100
024355
024550
020407
120832
120492
220311
044027
027055

HySpeed HT2000
torch main body

Hypertherm, HyPerformance, HPR, Advanced axial swirl ring, Chambered swirl ring, Conical Flow, CoolCore, CoolFlow,
HyDefinition, HyLife, LongLife, PowerPierce, SilverPlus, TrueFlow and Vented shield are trademarks of Hypertherm, Inc. and
may be registered in the United States and/or other countries
18 www.hypertherm.com

HyPro2000 upgrade torch
TM

For MAX200
Consumables
Air – Mild steel/Stainless steel/Aluminum

Shield
50 A 220532
130 A 220536
200 A 220832

Shield cap
220936
220935 without tab
220936
220935 without tab
220936
220935 without tab

Nozzle
220890

Swirl ring
220529

Electrode
220528

Water tube
220521

220892

220488

220487

220521

220903

220488

220937

220521

Shield cap
220936
220935 without tab
220936
220935 without tab

Nozzle
220892

Swirl ring
220488

Electrode
220487

Water tube
220521

220903

220488

220937

220521

O2 – Mild steel

Shield
130 A 220536
200 A 220832

HyPro2000 quick-disconnect torch

N2 – Stainless steel/Aluminum

TECHNOLOGIES

Shield
200 A 220832

Shield cap
220936
220935 without tab

Nozzle
220903

Swirl ring
220529

Electrode
020415

Water tube
220521

Chambered swirl ring
Conical Flow™
CoolFlow ™
LongLife
TrueFlow ™
Vented shield
HyLife
®

®

Hypertherm, HyPerformance, HPR, Advanced axial swirl ring, Chambered swirl ring, Conical Flow, CoolCore, CoolFlow,
HyDefinition, HyLife, LongLife, PowerPierce, SilverPlus, TrueFlow and Vented shield are trademarks of Hypertherm, Inc. and
may be registered in the United States and/or other countries
www.hypertherm.com

19

Mounting sleeve
(2" outside
diameter)

Mounting sleeve
(1.75" outside
diameter)

Torch assembly options
Standard leads
Lead length

Part number

3 m (10')
4.5 m (15')
6 m (20')
7.5 m (25')
9 m (30')
10 m (35')
12 m (40')
14 m (45')
15 m (50')
18 m (60')
23 m (75')
30 m (100')

028454
028455
028456
028383
028457
028458
028459
028460
028384
028773
028599
028781

Mounting sleeves
Description

Length

Diameter

Part number

Standard
Standard

279.4 mm (11")
279.4 mm (11")

50.8 mm (2")
44.45 mm (1.75")

220943
220942

Quick-disconnect receptacle

220913

HyPro2000 Quick-disconnect torch

220921

Torch upgrade kit – HyPro2000 for MAX200

228908

Includes: machine torch (loaded with consumables), quick-disconnect receptacle, mounting
sleeves (2" and 1.75"), 200 A Air/O2 electrodes (2), 200 A Air/O2 nozzles (2), silicon lubricant for
o-rings, consumable removal tool, plastic tube for hoses, plasma gas extension hose, operating
manual.

Additional parts available (not shown)
Machine torch (Quick-disconnect torch, set of 200 A consumables)
Consumables removal tool
Silicon lubricant for o-rings

228907
104119
027055

Quick
disconnect

Hypertherm, HyPerformance, HPR, Advanced axial swirl ring, Chambered swirl ring, Conical Flow, CoolCore, CoolFlow,
HyDefinition, HyLife, LongLife, PowerPierce, SilverPlus, TrueFlow and Vented shield are trademarks of Hypertherm, Inc. and
may be registered in the United States and/or other countries

HyPro2000
torch

20 www.hypertherm.com

MAX200
MAX200 machine torch consumables
Mild steel

40 A
100 A
100 A
200 A
200 A
200 A
200 A Gouging
200 A Bevel

Plasma gas
Air
O2
Air
N2
Air
O2
Air
O2

Shield
020688
020448
020448
020424
020424
020424
020485
120260

Retaining cap
020423
120837
120837
120837
120837
120837
020423
020423

Nozzle
020689
020616
020611
020608
020608
020605
020615
120259

Swirl ring
020613
020617
020607
020607
020607
020604
020607
120833

Electrode
220021
120547
120547
020415
220021
220021
220021
120258

SilverPlus
————
————
————
————
————
220083
————
————

Water tube
020963
020963
020963
020963
020963
020963
020963
120257

Stainless steel

40 A
100 A
100 A
200 A
200 A
200 A
200 A Gouging

Plasma gas
Air
Air
H35
Air
H35
N2
H35/N2

Shield
020514
020448
020448
020424
020602
020424
020485

Retaining cap
020423
120837
120837
120837
120837
120837
020423

Nozzle
020689
020611
020611
020608
020608
020608
020615

Swirl ring
020613
020607
020607
020607
020607
020607
020607

Electrode
220021
120547
020415
220021
020415
020415
220021

Water tube
020963
020963
020963
020963
020963
020963
020963

Plasma gas
Air
Air
H35
Air
N2/Air
N2/CO2
H35/N2
H35/N2

Shield
020514
020448
020448
020448
020424
020424
020602
020485

Retaining cap
020423
120837
120837
120837
120837
120837
120837
020423

Nozzle
020689
020611
020611
020608
020611
020608
020608
020615

Swirl ring
020613
020607
020607
020607
020607
020607
020607
020607

Electrode
220021
120547
020415
220021
020415
020415
020415
220021

Water tube
020963
020963
020963
020963
020963
020963
020963
020963

128380 – Standard body –
2" sleeve

Aluminum

40 A
100 A
100 A
200 A
200 A
200 A
200 A
200 A Gouging

Under water cutting

120356 – Stainless steel body
TECHNOLOGIES

Chambered swirl ring™
HyLife
SilverPlus
Vented shield™
®

®

100 A
100 A
200 A
200 A
200 A
200 A

Plasma gas
Air
O2
Air
O2
O2 (SS)
N2

Shield
020488
020448
020424
020424
020424
020424

Retaining cap
020423
020423
020423
020423
020423
020423

Nozzle
020611
020616
020608
020605
020608
020608

Swirl ring
020607
020617
020607
020604
020607
020607

Electrode
120547
120547
220021
220021
220021
020415

Water tube
020963
020963
020963
020963
020963
020963

* 
Do not use the water muffler when cutting with H35.

www.hypertherm.com

21

MAX200
Mounting
sleeve

Torch and valve assembly options
Standard leads
Lead length
Part number
3 m (10')
4.5 m (15')
6 m (20')
7.5 m (25')
9 m (30')
10 m (35')
12 m (40')
14 m (45')
15 m (50')
18 m (60')
23 m (750')

028454
028455
028456
028383
028457
028458
028459
028460
028384
028773
028599

Leads

Mounting sleeves
Description

Diameter

Part number

2" Sleeve
1.75" Sleeve
2" Sleeve for stainless steel torch

50.8 mm (2")
44.5 mm (1.75")
50.8 mm (2")

120894
020431
020041

Description

Diameter

Part number

Standard
Stainless steel

44.5 mm (1.75")
50.8 mm (2")

120584
120356

Torch

Additional parts available (not shown)
Description

Part number

MAX200 Plasma arc cutting system manual
Consumables starter kit
Consumables starter kit (international)
(torch main body, coolant, light bulb, contactor, relay)
Preventive maintenance kit
(torch, 2" sleeve, consumables)
Machine torch – 2" sleeve
(torch, 1.75" sleeve, consumables)
Machines torch – 1.75" sleeve
(torch, sleeve, consumables)
Stainless steel machine torch
(9/16 X 2.5 Tef)
Lead insulator
O-ring (Burna-N)
Silicon lubricant for o-rings

800980
028392
028429
228010
128380
128364
128365
020536
044027
027055

Torch
main body

Hypertherm, HyPerformance, HPR, Advanced axial swirl ring, Chambered swirl ring, Conical Flow, CoolCore, CoolFlow,
HyDefinition, HyLife, LongLife, PowerPierce, SilverPlus, TrueFlow and Vented shield are trademarks of Hypertherm, Inc. and
may be registered in the United States and/or other countries
22 www.hypertherm.com

Consumables
Mild steel

Shield
220194
220555
220189
220183
220356

Nozzle
retaining cap
220313
220313
220176
220176
220355

Nozzle
220193
220554
220188
220182
220354

Swirl ring
220180
220553
220179
220179
220353

Electrode
220192
220552
220187
220181
220352

Water tube
220340
220340
220340
220340
220340

Shield cap
220173
220173
220173
220398

Shield
220202
220338
220198
220345

Nozzle
retaining cap
220304
220304
220304
220344

Nozzle
220201
220337
220197
220343

Swirl ring
220180
220179
220179
220342

Electrode
220308
220339
220307
220307

Water tube
220340
220340
220340
220340

Shield cap
45 A 220173
130 A 220173
200 A 220398

Shield
220202
220198
220345

Nozzle
retaining cap
220176
220304
220347

Nozzle
220201
220197
220346

Swirl ring
220180
220179
220342

Electrode
220308
220307
220307

Water tube
220340
220340
220340

30 A
50 A
80 A
130 A
200 A

Shield cap
220173
220173
220173
220173
220398

Stainless steel

45 A
80 A
130 A
200 A

Aluminum

TECHNOLOGIES

Chambered swirl ring™
Conical Flow™
Dimpled electrode
HyDefinition
HyLife
LongLife™
Quick disconnect
SilverPlus
TrueFlow ™
®

®

®

Hypertherm, HyPerformance, HPR, Advanced axial swirl ring, Chambered swirl ring, Conical Flow, CoolCore, CoolFlow,
HyDefinition, HyLife, LongLife, PowerPierce, SilverPlus, TrueFlow and Vented shield are trademarks of Hypertherm, Inc. and
may be registered in the United States and/or other countries
www.hypertherm.com

23

Torch assembly options

Leads

Mounting sleeve
Description

Length

Diameter

Part number

Standard
Extended

199 mm (7.8")
283 mm (11")

50.8 mm (2")
50.8 mm (2")

220232
220516

Quick-disconnect receptacle
Description

Part number

Standard
Bevel (includes sleeve)

220163
220573
Mounting sleeve

HyPerformance quick-disconnect torch
Description

Part number

Standard (used in all applications)

220162

Additional parts available (not shown)
Description

Part number

Field Service Bulletin – HyPerformance HD4070 Upgrade
(Machine torch, coolant, filter, coil, relay, o-rings, water tube)
Preventive maintenance kit
(Torch, receptacle, extended sleeve, 130 A MS consumables)
Machine torch
(O-rings, seal, water tube)
Torch kit
(O-ring and connector)
Quick-disconnect kit
2" spanner wrench
Electrode pit depth gauge
Consumables removal tool
Silicon lubricant for o-rings
HyPerformance HD4070 Instruction Manual

804910
228014
228048
128879
128880
104269
004630
104119
027055
804900

Quick-disconnect
receptacle

HPR quick-disconnect
torch

Hypertherm, HyPerformance, HPR, Advanced axial swirl ring, Chambered swirl ring, Conical Flow, CoolCore, CoolFlow,
HyDefinition, HyLife, LongLife, PowerPierce, SilverPlus, TrueFlow and Vented shield are trademarks of Hypertherm, Inc. and
may be registered in the United States and/or other countries
24 www.hypertherm.com

Consumables
Mild steel

Shield
220194
220555
220189
220183

Nozzle
retaining cap
220313
220313
220176
220176

Nozzle
220193
220554
220188
220510

Swirl ring
220180
220553
220179
220179

Electrode
220192
220552
220187
220181

Water tube
220340
220340
220340
220340

Shield cap
220173
220173
220173
220173

Shield
220202
220189
220338
220627

Nozzle
retaining cap
220304
220176
220304
220644

Nozzle
220201
220188
220337
220626

Swirl ring
220180
220179
220179
220640

Electrode
220308
220187
220339
220641

Water tube
220340
220340
220340
220340

Shield cap
45 A 220173
70 A 220173
100 A 220173

Shield
220202
220198
220627

Nozzle
retaining cap
220176
220176
220664

Nozzle
220201
220188
220626

Swirl ring
220180
220179
220640

Electrode
220308
220187
220641

Water tube
220340
220340
220340

30 A
50 A
80 A
100 A

Shield cap
220173
220173
220173
220173

Stainless steel

45 A
70 A
80 A
100 A

Aluminum

TECHNOLOGIES

Chambered swirl ring™
Conical Flow™
Dimpled electrode
HyDefinition
HyLife
LongLife™
Quick disconnect
SilverPlus
TrueFlow ™
®

®

®

Hypertherm, HyPerformance, HPR, Advanced axial swirl ring, Chambered swirl ring, Conical Flow, CoolCore, CoolFlow,
HyDefinition, HyLife, LongLife, PowerPierce, SilverPlus, TrueFlow and Vented shield are trademarks of Hypertherm, Inc. and
may be registered in the United States and/or other countries
www.hypertherm.com

25

Torch assembly options
Leads (with blow back option)
Lead length
Part number
4.5 m (15')
6 m (20')
7.5 m (25')
9 m (30')
10 m (35')
12 m (40')
15 m (50')
23 m (75')
30 m (100')

028866
028867
028868
028869
028695
028870
128001
128083
128084

Leads (without blow back option)
Lead length
Part number
4.5 m (15')
6 m (20')
7.5 m (25')
9 m (30')
10 m (35')
12 m (40')
15 m (50')
23 m (75')
30 m (100')

028498
028499
028500
028501
028502
028503
128132
128133
128134

Leads

Mounting sleeve
Description

Length

Diameter

Part number

Standard

254 mm (10")

50.8 mm (2")

220624
Mounting sleeve

Quick-disconnect receptacle
Description

Part number

Standard
Bevel (includes sleeve)

220163
220573

HyPerformance quick-disconnect torch
Description

Part number

Standard (used in all applications)

220162
Quick-disconnect
receptacle

Additional parts available (not shown)
Description

Part number

Field Service Bulletin
Retrofit kit
Preventive maintenance kit
Machine torch
Torch kit
Quick-disconnect kit
2" spanner wrench
Electrode pit depth gauge
Consumables removal tool
Silicon lubricant for o-rings

805390
228132
228168
228133
128879
128880
104269
004630
104119
027055

(Machine torch, coolant, filter, coil, relay, o-rings, water tube)
(Torch, receptacle, sleeve, 130 A MS consumables)
(O-rings, seal, water tube)
(O-ring and connector)

HPR quick-disconnect
torch

Hypertherm, HyPerformance, HPR, Advanced axial swirl ring, Chambered swirl ring, Conical Flow, CoolCore, CoolFlow,
HyDefinition, HyLife, LongLife, PowerPierce, SilverPlus, TrueFlow and Vented shield are trademarks of Hypertherm, Inc. and
may be registered in the United States and/or other countries
26 www.hypertherm.com

Consumables
Mild steel

30 A
70 A
100 A
200 A

Shield cap*
120786
120786
120786
120786

Nozzle
120678
120685
120660
120692
220081 (ccw)

Swirl ring
120677
120684
120655
120691
220080 (ccw)

Electrode
120676
120683
120654
120690

Water tube
120025
120025
120025
120025

Shield cap*
120786
120786
120786
120786

Nozzle
120706
120713
120720
120727

Swirl ring
120705
120712
120719
120726

Electrode
120704
120711
120718
120725

Water tube
120025
120025
120025
120025

Shield cap*
120786
120786
120786
120786

Nozzle
120741
120748
120755
120762

Swirl ring
120740
120747
120754
120761

Electrode
120739
120746
120753
120760

Water tube
120025
120025
120025
120025

Stainless steel

45 A
70 A
100 A
200 A

Aluminum

45 A
70 A
100 A
200 A

Marking

TECHNOLOGIES

Chambered swirl ring™
HyLife
SilverPlus
Vented shield™
®

®

Shield cap*
120786

Nozzle
120671

Swirl ring
120670

Electrode
120669

Water tube
120025

* 
120907 with IHS tab

Hypertherm, HyPerformance, HPR, Advanced axial swirl ring, Chambered swirl ring, Conical Flow, CoolCore, CoolFlow,
HyDefinition, HyLife, LongLife, PowerPierce, SilverPlus, TrueFlow and Vented shield are trademarks of Hypertherm, Inc. and
may be registered in the United States and/or other countries
www.hypertherm.com

27

Torch assembly options
Torch assemly
Description

Part number

Torch with 6' (2 m) leads
Torch with 10' (3 m) leads
Torch with 15' (4.5 m) leads

128500
128501
128502

Torch
Description

Part number

Standard

120651

Additional parts available (not shown)
Description

Part number

Preventative maintenance kit (Torch, o-ring kit, o-rings, coolant, coolant filter,
contactor, and relay)
Electrode pit depth gauge
Electrode removal tool
Consumables removal tool
Water tube removal tool
Silicon lubricant for o-rings

228013

HyDefinition
HD4070 torch

004147
027102
004663
027347
027055

Hypertherm, HyPerformance, HPR, Advanced axial swirl ring, Chambered swirl ring, Conical Flow, CoolCore, CoolFlow,
HyDefinition, HyLife, LongLife, PowerPierce, SilverPlus, TrueFlow and Vented shield are trademarks of Hypertherm, Inc. and
may be registered in the United States and/or other countries
28 www.hypertherm.com

PAC186 torch consumables
Mild steel

15 A
30 A
50 A
70 A
100 A

Shield cap*
020634
020634
020634
020634
020634

Shield
020670
020671
020671
020796
120273

Nozzle
retaining cap
020633
020633
020633
020795
120266

Nozzle
020644
020645
020646
020647
120272

Swirl ring
020637
020637
020637
020789
020637

Electrode
120111
120111
120112
120112
120410

SilverPlus
————
————
————
————
220408

Water tube
120377
120377
120377
120377
120377

Stainless steel

Shield cap*
020634
020634
020634
020634

Shield
020941
020949
020796
120594

Nozzle
retaining cap
020940
020795
020795
120592

Nozzle
020938
020948
020647
120591

Swirl ring
020937
020947
020789
120590

Electrode
120113
120113
120112
120589

Water tube
120377
120377
120377
120377

Shield cap*
70 A 020634

Shield
020796

Nozzle
retaining cap
020795

Nozzle
020647

Swirl ring
020789

Electrode
120112

Water tube
120377

30 A
50 A
70 A
100 A

PAC184 torch

Aluminum

PAC186 torch

Copper

Shield cap*
50 A 020634
70 A 020634

Shield
020949
020796

Nozzle
retaining cap
020795
020795

Nozzle
020948
020647

Swirl ring
020947
020789

Electrode
120113
120112

Water tube
120377
120377

TECHNOLOGIES

Chambered swirl ring™
HyLife
SilverPlus
Vented shield™
®

®

* 
020687 with IHS tab

Hypertherm, HyPerformance, HPR, Advanced axial swirl ring, Chambered swirl ring, Conical Flow, CoolCore, CoolFlow,
HyDefinition, HyLife, LongLife, PowerPierce, SilverPlus, TrueFlow and Vented shield are trademarks of Hypertherm, Inc. and
may be registered in the United States and/or other countries
www.hypertherm.com

29

PAC184/PAC186
Mounting sleeve

Torch assembly options
Power lead
Lead length

Part number

1.2 m (4')
4.6 m (15')
7.5 m (25')
15 m (50')
23 m (75')
30.5 m (100')
35 m (115')
38 m (125')
46 m (125')

024429
024290
024291
024263
024264
024265
024385
024396
024459

Mounting sleeve
Description

Part number

PAC184 sleeve
PAC186 sleeve
45 degree quick disconnect
Straight quick disconnect

120256
020668
028840
028855

Torch main body
Description

Part number

PAC184, torch
PAC186, torch

120208
120349

Additional parts available (not shown)
Description

Part number

PAC184 Machine torch
PAC184 Machine torch
PAC186 Machine torch
PAC186 Machine torch
Off-value assembly
Off-value assembly
Preventive maintenance kit
Silicon lubricant for o-rings

128199
028839
128102
128102
129056
129174
228012
027055

(torch, 30 A consumables, shield cap with IHS tab)
(torch, 30 A consumables, shield cap without IHS tab)
(torch, 15 A consumables, shield cap with IHS tab)
(torch, 15 A consumables, shield cap without IHS tab)
(with blow back solenoid)
(without blow back solenoid)
(Machine torch, coolant, filter, coil, relay, o-rings, water tube)

PAC184
Torch assembly

PAC184
Torch main
body

PAC186
Torch assembly

PAC186
Torch main
body

Hypertherm, HyPerformance, HPR, Advanced axial swirl ring, Chambered swirl ring, Conical Flow, CoolCore, CoolFlow,
HyDefinition, HyLife, LongLife, PowerPierce, SilverPlus, TrueFlow and Vented shield are trademarks of Hypertherm, Inc. and
may be registered in the United States and/or other countries
30 www.hypertherm.com

HySpeed
Consumables
O2 – Mild steel

100 A
100 A CCW
200 A
200 A CCW
300 A
300 A CCW
400 A
400 A CCW

Retaining cap*
120786
120786
120786
120786
120786
120786
120786
120786

Nozzle
120777
120778
120787
120778
120794
120795
120934
120935

Swirl ring
120783
120784
120791
120792
120913
120914
120939
120940

Electrode
120785
120785
120793
120793
120802
120802
120810
120810

SilverPlus
————
————
220412
220412
220412
220412
220412
220412

Water tube
120025
120025
120025
120025
120025
120025
120025
120025

N2 – Stainless steel/Aluminum

Retaining cap*
200 A 120786
400 A 120786

Nozzle
120794
120856

Swirl ring
120853
120853

Electrode
120855
120855

Water tube
120025
120025

TECHNOLOGIES

Chambered swirl ring™
CoolCore™
HyLife
LongLife™
Quick disconnect
®

* 
Retaining cap with IHS Tab 120907, retaining cap for underwater cutting 120984

Hypertherm, HyPerformance, HPR, Advanced axial swirl ring, Chambered swirl ring, Conical Flow, CoolCore, CoolFlow,
HyDefinition, HyLife, LongLife, PowerPierce, SilverPlus, TrueFlow and Vented shield are trademarks of Hypertherm, Inc. and
may be registered in the United States and/or other countries
www.hypertherm.com

31

HySpeed
Torch assembly options
Torch assembly
Description

Part number

Torch with 15' leads
Torch with 10' leads
Torch with 6' leads

128342
128431
128430

Torch
Description

Part number

Standard

120651

Additional parts available (not shown)
Description

Part number

HT4400 Instruction Manual
Consumables starter kit
Preventive maintenance kit
Nozzle wrench
Electrode pit depth gauge
Silicon lubricant for o-rings
Electrode wrench
Water tube replacement tool
Bullet connector replacement kit
O-ring

803580
128497
228011
004663
004630
027012
027102
027347
128654
044028

(Torch, coolant, filter, coil, relay, o-rings, water tube)

Leads

HT4400
torch
Hypertherm, HyPerformance, HPR, Advanced axial swirl ring, Chambered swirl ring, Conical Flow, CoolCore, CoolFlow,
HyDefinition, HyLife, LongLife, PowerPierce, SilverPlus, TrueFlow and Vented shield are trademarks of Hypertherm, Inc. and
may be registered in the United States and/or other countries
32 www.hypertherm.com

HT4001

®

Consumables
O2 – Mild steel – without slave

260 A
340 A
260 A bevel
340 A bevel

Retaining cap*
020579
020579
020579
020579

Nozzle
020086
020086
120384
120384

Swirl ring
020623
120135
020623
120460

Electrode
020663
120630
020975
120836

SilverPlus
220397
————
————
————

Water tube
020990
020990
020990
020990

N2 – Mild steel/Stainless/Aluminum – without slave

260 A
400 A
260 A bevel
400 A bevel

Retaining cap*
020579
020579
120390
120390

Nozzle
020089
020084
120386
120387

Swirl ring
020039
020039
020039
020039

Electrode
020082
020082
020968
020968

Water tube
020990
020990
020991
020991

Electrode
020082
020082
020968
020968
020082
020082
020968
020968

Water tube
020990
020990
020990
020990
020991
020991
020991
020991

N2 – Mild steel/Stainless/Aluminum – with slave

260 A
400 A
600 A
760 A
260 A bevel
400 A bevel
600 A bevel
760 A bevel

Retaining cap*
020579
020579
120390
120390
020579
020579
120390
120390

Nozzle
020089
020084
120386
120387
020089
020084
120386
120387

Swirl ring
020039
020039
020039
020039
020039
020039
020039
020039

TECHNOLOGIES

Chambered swirl ring™
LongLife™

* 
CE countries must use CE retaining cap (please refer to operators manual for more information and part numbers)

Hypertherm, HyPerformance, HPR, Advanced axial swirl ring, Chambered swirl ring, Conical Flow, CoolCore, CoolFlow,
HyDefinition, HyLife, LongLife, PowerPierce, SilverPlus, TrueFlow and Vented shield are trademarks of Hypertherm, Inc. and
may be registered in the United States and/or other countries
www.hypertherm.com

33

HT4001

®

Torch assembly options
Standard leads
Lead length

Part number

Mounting sleeves
Description

Part number

3 m (10')
7.6 m (25')
9.2 m (30')
10.7 m (35')
12.2 m (40')
13.7 m (45')
15 m (50')
15.3 m (50')
16.8 m (55')
18.3 m (60')
20 m (65')

028508
028511
028512
028513
028514
028515
028509
028516
028770
028771
028510

Standard
Bevel

020041
020749

Leads

Torch main body
Description

Part number

Standard
Bevel

020328
020970

Additional parts available (not shown)
Description

Part number

Torch mounting bracket
Consumables starter kit (without slave, standard)
Consumables starter kit (without slave, bevel)
Consumables starter kit (with slave, standard)
Consumables starter kit (with slave, bevel)
(Torch, sleeve, consumables)
Machine torch – Bevel
(Torch, sleeve, consumables)
Machine torch – Standard
Preventive maintenance kit
Electrode gauge
Silicon lubricant for o-rings
Water tube wrench
Cap removal tool
O-ring kit

020046
028825
028826
028827
028828
028741
028507
228068
004147
027055
027347
004732
025028

* 
CE countries must use CE retaining cap (please refer to operators manual for more information and part numbers)

Mounting
sleeve

HT4001
torch

Hypertherm, HyPerformance, HPR, Advanced axial swirl ring, Chambered swirl ring, Conical Flow, CoolCore, CoolFlow,
HyDefinition, HyLife, LongLife, PowerPierce, SilverPlus, TrueFlow and Vented shield are trademarks of Hypertherm, Inc. and
may be registered in the United States and/or other countries
34 www.hypertherm.com

HT4000

®

Consumables

Retaining cap
O2 020579
Nitrogen (N2) 020579

Nozzle
Swirl ring
020086
020623
020084 (.166) 020039
020089 (.120)

Electrode
020663
020082

SilverPlus
220397

Water tube
027347
027347

Torch assembly options
Standard leads
Lead length

Part number

3 m (10')
4.5 m (15')
6 m (20')
7.6 m (25')
9.2 m (30')
10.7 m (35')
12.2 m (40')
13.7 m (45')
15 m (50')

028508
028509
028510
028511
028512
028513
028514
028515
028516

Mounting sleeves
Description

Part number

Standard
IHS system sleeve

020046
029044

Torch main body
Description

Part number

Standard

020328

Additional parts available (not shown)
Description

Part number

Torch mounting bracket
Electrode gauge
Silicon lubricant for o-rings
Water tube wrench
Electrode wrench
O-ring kit
Machine torch

020046
004147
027055
027347
027001
025028
028507

(Torch, sleeve, consumables)

Hypertherm, HyPerformance, HPR, Advanced axial swirl ring, Chambered swirl ring, Conical Flow, CoolCore, CoolFlow,
HyDefinition, HyLife, LongLife, PowerPierce, SilverPlus, TrueFlow and Vented shield are trademarks of Hypertherm, Inc. and
may be registered in the United States and/or other countries
www.hypertherm.com

35

HT400

®

Consumables

Retaining cap
O2 020579
Nitrogen (N2) 020579

Nozzle
Swirl ring
020086
020096
020084 (.166) 020039
020089 (.120)

Electrode
020081
020082

SilverPlus
220397

Water tube
020990
020990

Torch assembly options
Standard leads
Lead length

Part number

3 m (10')
4.5 m (15')
6 m (20')
7.6 m (25')
9.2 m (30')
10.7 m (35')
12.2 m (40')

028137
028138
028139
028140
028141
028142
028143

Mounting sleeves
Description

Part number

Standard

020041

Torch main body
Description

Part number

Standard

020080

Additional parts available (not shown)
Description

Part number

Electrode gauge
Silicon lubricant for o-rings
Water tube wrench
Electrode wrench
Machine torch

004147
027055
027347
027001
028229

(Torch, sleeve, consumables)

Hypertherm, HyPerformance, HPR, Advanced axial swirl ring, Chambered swirl ring, Conical Flow, CoolCore, CoolFlow,
HyDefinition, HyLife, LongLife, PowerPierce, SilverPlus, TrueFlow and Vented shield are trademarks of Hypertherm, Inc. and
may be registered in the United States and/or other countries
36 www.hypertherm.com

PAC500

®

Consumables

Retaining cap
Up to 600 A 020034 (Tapered)
020043 (Flared)
600 – 1000 A 020034 (Tapered)
020043 (Flared)

Nozzle
020050 (.120)
020035 (.166)
020036 (.187)
020037 (.220)
020047 (.250)

Swirl ring
020039

Electrode
020038

020040 (.220)
020048 (.250)

020038

Water tube
120035
120035

Torch assembly options
Standard leads
Lead length

Part number

3 m (10')
4.5 m (15')
6 m (20')
7.6 m (25')
9.2 m (30')
10.7 m (35')
12.2 m (40')

028137
028138
028139
028140
028141
028142
028143

Mounting sleeves
Description

Part number

Standard

020041

Torch main body
Description

Part number

Standard

020030

Additional parts available (not shown)
Description

Part number

Electrode gauge
Silicon lubricant for o-rings
Water tube wrench
Electrode wrench
Machine torch – under 600 A
Machine torch – over 600 A
O-ring kit

004147
027055
027347
027001
028031
028160
025028

(Torch, sleeve, consumables)
(Torch, sleeve, consumables)

Hypertherm, HyPerformance, HPR, Advanced axial swirl ring, Chambered swirl ring, Conical Flow, CoolCore, CoolFlow,
HyDefinition, HyLife, LongLife, PowerPierce, SilverPlus, TrueFlow and Vented shield are trademarks of Hypertherm, Inc. and
may be registered in the United States and/or other countries
www.hypertherm.com

37

38 www.hypertherm.com

New consumable products from Hypertherm!
SilverPlus electrodes

A proven technology that dramatically
extends electrode life, significantly
reducing operating cost.

HyPro2000 retrofit torch for HT2000 and MAX200

HyPro2000 torch

HyPro2000 torch for punch presses

XD Technology upgrade kit for HyPerformance® Plasma HPR130® and HPR260

© 6/2012 Hypertherm, Inc. Revision 2
880620

Hypertherm, HPR, SilverPlus, HSD, HySpeed, HyPro2000, MAX, HD, HyPerformance, HT, Chambered
swirl ring, Conical Flow, CoolFlow, LongLife, TrueFlow, Vented shield, HyLife, CoolCore, HyDefinition,
PowerPierce and Coaxial-assist are trademarks of Hypertherm, Inc. and may be registered in the
United States and/or other countries. For the authorized Hypertherm dealer nearest you, visit our
website at www.hypertherm.com.

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