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*to find a weight of consumable for any joint configuration, Fill the parameters in the Yellow Boxes and Do not touch the Other Boxes which have Calculations
Deposition %
Deposition %
Fillet Welds
S1
S2
6.0
6.0
2.00
45
1.5
10
30
1.5
25
2.5
30
1.5
T1
T2
50
2.5
30
1.5
0.66
0.34
T1
T2
65
2.5
30
1.5
0.66
0.34
GMAW-98%,FCAW-96%,Stick-63%,SAW-99%
Stainless Steel
Kg/Mtr
Carbon Steel
Kg/Mtr
Aluminum
Kg/Mtr
S1
0.98
0.177
0.174
0.058
0.98
0.296
0.291
0.097
0.98
0.387
0.380
0.127
0.98
0.335
0.329
0.110
0.98
3.620
3.560
1.187
0.98
8.079
7.944
2.648
0.98
7.232
7.111
2.370
S2
T
G
L
Single Bevel PP Butt Joint
T
G
Weight Table
Fillets
4
5
6
8
10
12
16
20
Weight
Square Butt
Weight
Single Bevel
Weight
0.770
0.121
0.174
0.310
0.484
0.697
1.238
1.935
3
4
5
6
8
0.201
0.246
0.291
0.336
0.425
5
6
8
10
12
16
20
25
30
32
0.342
0.416
0.589
0.795
1.032
1.603
2.301
3.354
4.081
5.164
Single V
5
6
8
10
12
16
20
25
Double V
0.337
0.410
0.585
0.797
1.045
1.653
2.408
3.560
6
8
10
12
16
20
25
32
40
45
50
65
0.404
0.534
0.683
0.853
1.254
1.736
2.452
2.944
3.670
6.592
7.944
12.765
Double Bevel
10
12
16
20
25
32
40
45
50
65
Weight
0.521
0.625
0.866
1.147
1.555
2.234
3.162
3.825
4.551
7.111
Stainless Steel
Fillets
GMAW
98%
Fillets
GMAW
98%
98%
0.079
0.123
0.177
0.315
0.492
Deposit
4
5
6
8
10
98%
0.077
0.120
0.172
0.306
0.479
0.708
12
0.689
4.0
5.0
6.0
8.0
4.0
5.0
6.0
8.0
0.077
0.121
0.174
0.309
10.0
10.0
0.482
0.98
0.492
Deposit
4
5
6
8
10
12.0
12.0
0.694
0.98
0.708
12
3.5
5
6
8
1.5
3.0
3.0
3.0
0.041646
0.190382
0.07
0.16
0.17
0.185
0.112
0.279
0.313
0.375
0.98 0.113925
0.98 0.284683
0.98 0.31917
0.98 0.383043
5
6
8
12
2.5
2.5
2.5
2.5
0.198315
0.261776
0.412495
0.809125
0.16
0.17
0.185
0.22
0.358
0.432
0.597
1.029
0.98
0.98
0.98
0.98
L1
12
L2
0.118989
0.142787
2.5 0.809125
0.1
Efficiency Kg/Mtr
0.98
0.079
0.98
0.123
0.98
0.177
0.98
0.315
0.909
0.365628
0.440588
0.609689
1.050128
0.98 0.927679
Carbon steel
SqButt
3
5
6
8
Single Bevel
5
6
8
12
0.114
0.285
0.319
0.383
0.366
0.441
0.610
1.050
SqButt
3
5
6
8
Single Bevel
5
6
8
12
0.111
0.277
0.311
0.373
0.356
0.429
0.593
1.022
2.5 0.951912
0.14
1.092
0.98 1.114196
16
1.114
16
1.084