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Innovation Intelligence
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Innovation Intelligence
Copyright 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.
Contents
1. Team Member & Time Schedule 4 2. Summary of Results 5 3. Target Part 6 4. Part classification & Boundary / Load Conditions 8 5. Analysis Conditions & Result 11
6. Topology Optimization 14
7. Design Modification 20
8. Shape Optimization 24
9. Final Result 29
3
Copyright 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.
() ()
Shape Opt.
Final CAD Design
() ()
Copyright 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.
2. Summary of Results
Initial Design
Mass (kg)
691.57
Topology Opt.
Stress (MPa)
Shape Opt.
Displacement (mm)
99.10
450MPa -14.9%
591.65
588.66 289.4 399.5
410.6
+41.9%
26.26
-73.3%
26.46
Initial Design
Topology Opt.
Shape Opt.
Initial Design
Topology Opt.
Shape Opt.
Initial Design
Topology Opt.
Shape Opt.
Copyright 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.
3. Target Part
(Landing Gear System)
Drag / Side Struct , Outer Cylinder , Upper Torsion Link , /
Copyright 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.
Copyright 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.
Design Region
Non-design Region
Copyright 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.
1~3
Outer Cylinder & Drag / Side Strut BAR RBE2 (1~6 DOF) RBE2
Load case 2
Mx = 3.0 ton-m(3107 N-mm)
Copyright 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.
: Key to Metals
10
Copyright 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.
Titanium
Youngs Modulus (E) : 1.2e+05 N/mm2
FE Modeling
Part Model Configuration Material Unit Upper Torsion Link Drag/Side Strut PBAR Outer Cylinder PBAR Upper Torsion LinkPSOLID Steel & Titanium N, mm, ton
11
Copyright 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.
Max : 0.847 mm
Mass
Copyright 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.
Constraints Condition
Design Modification
Design Modification Bar Design
Shape Optimization
Objective Function Shape Design
Minmax. Static stress
s.t. max 450 MPa
13
Copyright 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.
6. Topology Optimization Procedure for Parameter Study : Draw Types & Effect of Patterns
Concept Design , Min Weighted Compliance
Draw Type
Pattern
Direction 1
Direction 2
Draw
14
Copyright 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.
Single
Mass : 598.690
Max stress : 411.7 MPa Max stress : 719.3 MPa
Mass : 598.687
Max stress : 434.4 MPa Max stress : 672.7 MPa
Split
Mass : 598.694
Max stress : 332.8 MPa Max stress : 466.4 MPa
Mass : 598.691
Max stress : 333.0 MPa Max stress : 465.9 MPa
15
Copyright 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.
16
Copyright 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.
Topology Optimization
17
Copyright 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.
Initial Design
Max : 99.10 mm
Max : 26.26 mm
Max : 1.248 mm
Copyright 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.
Initial Design
Copyright 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.
7. Design Modification
Concept for Design Modification
Design Modification
20
Copyright 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.
y, z
MAX : 399.5 MPa
21
Copyright 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.
Design Modification
Max : 26.26 mm
Max : 26.01 mm
Max : 1.192 mm
Copyright 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.
Design Modification
Copyright 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.
8. Shape Optimization
CAD Re-Modeling & Shape Optimization
Topology Opt. Result Shape Optimization
Design Modification
24
Final Design
Copyright 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.
25
Copyright 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.
Before
Shape Optimization M a s s
After
Copyright 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.
Design Modification
Shape Optimization
Max : 1.548 mm
Copyright 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.
Design Modification
Shape Optimization
Copyright 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.
9. Final Result
Progress for Optimization
Initial Design Topology Optimization
Design Modification
Shape Optimization
29
Copyright 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.
Initial Design
Mass (kg)
691.57
Topology Opt.
Stress (MPa)
Shape Opt.
Displacement (mm)
99.10
450MPa -14.9%
591.65
588.66 289.4 399.5
410.6
+41.9%
26.26
-73.3%
26.46
Initial Design
Topology Opt.
Shape Opt.
Initial Design
Topology Opt.
Shape Opt.
Initial Design
Topology Opt.
Shape Opt.
30