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Power Op Amps Evaluation Kits Accessory Modules Full Line Catalog v4.0
PowerAmp Design 3381 W Vision Dr Tucson AZ 85742 USA Tel 520 579-3441 Fax 208 279-5458
www.PowerAmpDesign.net
Power Amp Design continues to offer an expanding choice of catalog products, but can also design custom amplifiers for your application, as well as modify existing designs to meet your specific requirements. For custom installations, most amplifier models are available without the heat sink and fan or can be supplied mounted to a passive heat sink. All products are manufactured in an ISO9001 facility. Each catalog product is supported by an evaluation kit, accessory modules that can modify and enhance the performance of the basic amplifier, SPICE models for your circuit simulator and application articles to expand on data sheet information. And all products are supported expert applications assistance.
Contacts:
Distributors:
Europe
Condatas Rietbachstrasse 7 8952 Schlieren Schweiz/ Switzerland Tel: +41 (0) 44 730 33 53 Fax: +41 (0) 44 730 33 63 sales@condatas.com www.Condatas.com
Israel
Boran P.O. Box 2627 18 Hashacham St Petah-Tikva 49125 Israel email: support@boran.co.il www.boran.co.il Tel: 972-3-9274747 Fax: 972-3-9274741
Japan
SEIWA Co. Matsumon Bldg2, 4-255 Ohmiya-cho Nara-City, Nara, Japan 630-8115 akai@seiwa-jp.com www.seiwa-jp.com Tel: +81 742 35 9277 Fax: +81 742 35 9278
Champ Electronics 16 New Industrial Road #02-01/02 Hudson Techno Centre Singapore 536204 sales@champ.com.sg www.champ.com.sg Tel: +65 6274 7488 Fax: +65 6271 6988
Representatives:
AID Electronics, Inc 2418 Marsh Lane, Suite 102, Carrollton, TX 75006 Tel: 972 478-8700, 800-669-4761 Fax: 972-478-8707 wridgley@aidelect.com www.aidelect.com
Crawford Associates 378 South Main Street Bradford, MA 01835 Tel: 978 374 9200 FAX: 978 374 9696 info@crawfordassoc.com www.crawfordassoc.com Other areas in USA and Worldwide Contact Factory For Pricing and Delivery orders@PowerAmpDesign.net
Terms of Sales
Product Warranty The warranty period for Power Amp Design products is 2 years from the invoice date. During this time period Power Amp Design will, at Power Amp Design's discretion, either repair or replace defective product, or refund the purchase price of product that is found by Power Amp Design to be defective by reason of defective components, workmanship or manufacturing processes. The warranty does not include fitness for use determination or product which is found to be defective by means of abuse, neglect, misapplication or any other conditions not covered by the product's specification data sheet. Power Amp Design is not liable for loss of anticipated profits, consequential damages, loss of time or losses incurred by the customer in connection with the purchase or use of its products.
Shipment Options Items are shipped F.O.B. Tucson, Arizona, USA and are insured for the value of the shipment. Shipping are usually made via UPS, Federal Express, USPS, and DHL. We can ship via other carriers as requested. Shipping costs are determined and added into the final price. Customers can have shipping costs charged to their own carrier accounts if requested at time of ordering. In most cases, Power Amp Design will prepare the necessary export documentation at no charge, however, any import fees, taxes or other customs requirements are the sole responsibility of the customer. Back-ordered Items We attempt to keep a reasonable stock of all our products available for immediate shipment. In the event that an item is temporarily out of stock, it will be backordered and shipped when available. The customer has the choice of shipping those items which are currently available immediately or holding the entire order until it can be shipped complete. Order Cancellation Purchase orders for standard products which were in stock and at the quantity requested when the order was placed can be cancelled prior to shipment without incurring any re-stocking charge or other penalty. Scheduled orders can be cancelled. However, any quantity discounts already received based on a previously agreed upon schedule of shipments will be back charged to the appropriate discount level. Orders for custom manufactured products and services may be cancelled prior to completion. However, the customer will be charged a cancellation penalty as well as all related engineering, NRE, material and incidental costs which have accumulated. Sales and Use Taxes For orders shipped within the state of Arizona, customers must pay sales tax unless there is a valid Arizona Transaction Privilege Tax Exemption Certificate on file with Power Amp Design before the sale. A similar form must be filed with us from other states for which Arizona requires that we collect sales tax on orders originating in Arizona. The necessary tax will be calculated and automatically added into the final price. Customers outside Arizona are responsible for paying any taxes your state or country requires. Return of Merchandise Items purchased of 25 pieces or less per model number may be returned without incurring any re-stocking charge or other penalty if returned complete in unopened cartons and in original condition. All other returns will be accepted only with prior approval from Power Amp Design and may be subject to a 20% re-stocking charge. In general, custom or large orders of 100 pieces or more per model number cannot be returned. Items used, modified, damaged or incomplete are not returnable. Power Amp Design reserves the right to refuse any return. An R.M.A. number must be obtained from our sales department to expedite the return process. Long-Term Availability Power Amp Design is committed to providing long-term availability of all our products. We work closely with our vendors to insure component availability. Whenever possible we design using components that are available from multiple sources. In situations where a component does become obsolete we strive to design a form, fit, and function replacement. Medical Applications Policy Power Amp Designs products are not authorized for use as critical elements in life support devices or systems. Fitness for use of our products in medical applications is strictly the responsibility of the designer of the device or system utilizing any Power Amp Design product.
500
PAD113 PAD126
400
PAD183
PAD115
300
PAD135
PAD38
PAD129
PAD119
200
PAD20 PAD112 PAD541 PAD39
PAD127 PAD118
100 0 5 10 15 20 25 30
PowerAmp Design
COMPACT HIGH VOLTAGE OP AMP
KEY FEATURES
PAD20
Rev C
LOW COST HIGH VOLTAGE 150 VOLTS HIGH OUTPUT CURRENT 5A 40 WATT DISSIPATION CAPABILITY 80 WATT OUTPUT CAPABILITY INTEGRATED HEAT SINK AND FAN SMALL SIZE 40mm SQUARE
PowerAmp Design
APPLICATIONS
SMALL MOTOR DRIVE HIGH VOLTAGE INSTRUMENTATION SEMICONDUCTOR TESTING
PAD20
PAD20-1
DESCRIPTION
The PAD20 high voltage operational amplifier is constructed with surface mount components to provide a low cost solution for many industrial applications. With a footprint only 40mm square, similar to the footprint of the TO3 hybrid package, the PAD20 offers outstanding performance that outperforms the more expensive hybrid amplifiers. External compensation tailors the amplifiers response to the application requirements. Fourwire programmable current limit is built-in. The PAD20 also features a substrate temperature reporting output and over-temp shutdown. The amplifier circuitry is built on a thermally conductive but electrically insulating metal substrate mounted to an integrated heat sink and fan assembly. No BeO is used in the PAD20. The PAD20-1 is also available without the integrated heat sink and fan for custom applications.
A NEW CONCEPT
A critical task in any power amplifier application is cooling the amplifier. Until now component amplifier manufacturers often treated this task as an after-thought, left for the user to figure out. At Power Amp Design the best heat sink and fan is chosen at the start and becomes an integral part of the overall amplifier design. The result is the most compact and volumetric efficient design combination at the lowest cost. In addition, this integrated solution concept offers an achievable real-world power dissipation rating, not the ideal rating usually cited when the amplifier case is somehow kept at 25oC. The user no longer needs to specify, procure or assemble separate components.
3381 W Vision Dr
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PAD20
CIRCUIT & CONNECTIONS
EQUIVALENT CIRCUIT
PHASE COMPENSATION GAIN Cc 1 470pF > 2 220pF > 10 68pF > 20 47pF
SLEW RATE 1V/uS 2V/uS 5V/uS 6V/uS * SEE APPLICATION CIRCUITS FOR OTHER CONNECTIONS AND FUNCTIONS.
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
__________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
TEMPERATURE, pin solder, 10s, 300C 150C TEMPERATURE, junction2 TEMPERATURE RANGE, storage 40 to 70C5 TEMPERATURE RANGE, storage, PAD20-1 105C OPERATING TEMPERATURE, substrate 40 to 105C
PowerAmp Design
PARAMETER
INPUT
OFFSET VOLTAGE OFFSET VOLTAGE vs. temperature OFFSET VOLTAGE vs. supply 3 BIAS CURRENT, initial BIAS CURRENT vs. supply OFFSET CURRENT, initial INPUT RESISTANCE, DC INPUT CAPACITANCE COMMON MODE VOLTAGE RANGE COMMON MODE VOLTAGE RANGE COMMON MODE REJECTION, DC NOISE
TEST CONDITIONS1
Full temperature range
MIN
TYP
1 20
MAX
5 50 20 100 0.1 50
PAD20-18
UNITS
mV V/OC V/V pA pA/V pA G pF V V dB V RMS dB MHz degree V V A V/S S V mA
100 4 +Vs15 Vs+8 98 100kHz bandwidth, 1k RS RL= 10k, CC=68 pF CC=68pF Full temperature range IO = 5A IO = 5A CC = 68pF 2V Step, CC = 68pF No load, DC 108 1 60 +Vs7 Vs+7 +Vs6 Vs+6 5 5 4 8 108 10
GAIN
OPEN LOOP GAIN BANDWIDTH PRODUCT @ 1MHz PHASE MARGIN
OUTPUT
VOLTAGE SWING VOLTAGE SWING CURRENT, continuous, DC SLEW RATE, AV = +50 SETTLING TIME, to 0.1% RESISTANCE
POWER SUPPLY
VOLTAGE CURRENT, quiescent
15
60 10
75 12
2.1 to air 3.1 to air 105 70 1.7 to case 2.5 to case 105 NA
THERMAL
RESISTANCE, AC, junction to air or case RESISTANCE, DC junction to air or case TEMPERATURE RANGE, substrate 5 TEMPERATURE RANGE, ambient
6
C/W C/W O C O C
O
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COOLING FAN
The PAD20 relies on its fan for proper cooling of the amplifier. Make sure that air flow to the fan and away from the heat sink remains unobstructed. To eliminate electrical noise created by the cooling fan we recommend a 47F capacitor placed directly at the point where the fan wires connect to the PCB. See application note AN-24 for further details.
PowerAmp Design
CURRENT LIMIT
The current limiting function of the PAD20 is a versatile circuit that can be used to implement a four-wire current limit configuration or, in combination with some external components can be configured to implement a fold-over current limit circuit. The four-wire current limit configuration insures that parasitic resistance in the output line, Rp, does not affect the programmed current limit setting. See Figure 1. The sense voltage for current limit is 0.63V. Thus approximately: 0.63V IL = RS Where IL is the value of the limited current and RS is the value of the current limit sense resistor from 0.4-40. See graph for Current Limit Value vs RS. In addition, the sense voltage has a temperature coefficient approximately equal to 2.2mV/oC. The fold-over function reduces the available current as the voltage across the output transistors increases to help insure that the SOA of the output transistors is not exceeded. Refer to Figure 4 in Application Circuits for details on how to connect the current limit circuitry to implement either a four-wire current limit or current limit with a fold-over function. In some applications better current limiting protection and a lower sense voltage may be desired. In this case the PAD20 can be operated with the PAD125 current limit accessory module. See Figure 3 in the applications section and the PAD125 datasheet for more details.
TEMPERATURE REPORTING
An analog output voltage is provided (pin 8, TMP) relative to ground and proportional to the temperature in degrees C. The slope is approximately -10.82mV/oC. The output voltage follows the equation: T = (2.127 V) (92.42) Where V is the TMP output voltage and T is the substrate temperature in degrees C.
THERMAL SHUTDOWN
The temperature monitoring circuit automatically turns off the amplifier when the substrate temperature reaches 110oC. When the substrate cools down 10oC the amplifier is enabled once again. The thermal shutdown feature is activated either by amplifier overloads or a failure of the fan circuit.
EXTERNAL SHUTDOWN
When pin 9 ( SD ) is taken low (ground) the amplifier is turned off and remains off as long as pin 9 is low. When pin 9 is monitored with a high impedance circuit it also functions as a flag, reporting when the amplifier is shut down. A high (+5V) on pin 9 indicates the temperature is in the normal range. A low (ground) indicates a shutdown condition. See Application Circuits Figure 2.
PHASE COMPENSATION
The PAD20 must be phase compensated. The compensation capacitor, CC, is connected between pins 2 and 3. The compensation capacitor must be an NPO type capacitor rated for the full supply voltage (150V). On page 2, under Amplifier Pinout and Connections, you will find a table that gives recommended compensation capacitance value for various circuit gains and the resulting slew rate for each capacitor value. Consult also the small signal response and phase response plots for the selected compensation value in the Typical Performance Graphs section. A compensation capacitor less than 47pF is not recommended.
PAD20
TYPICAL PERFORMANCE GRAPHS
POWER DERATING
D2 PA
40
PA D2 0
105
1 0-
PowerAmp Design
30
100
20
USE CASE TEMP FOR PAD20-1 USE AMBIENT TEMP FOR PAD20
95
10
90
2.1
120
115
110
105
100
-20
20 40 60 CASE TEMP, OC
80
100
120
OUTPUT SWING FROM SUPPLY RAILS 6 OUTPUT SWING FROM +Vs OR -Vs, V
3
HARMONIC DISTORTION
5.5
DISTORTION, %
U , -O OC 25 = C
TP
UT
0.3
0.03
5W
W
4.5
TC=25OC, +OUTPUT
50
4 0 1 2 3 OUTPUT AMPS, A 4 5
0.003 0.003 30
100
10k 10000
30k
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
PAD20
TYPICAL PERFORMANCE GRAPHS
SMALL SIGNAL PHASE RESPONSE
80
PHASE, (O)
F 8p F =6 pF 7p Cc 70 =4 =4 Cc Cc pF 20 =2 Cc
-120
PowerAmp Design
220 Cc =
60
pF
40
50 LOAD 200mA
-150
Cc
Cc F 7p =4
=6
8p
20
0 1 10 10 10k 100k1 1M 10000000 100 1000 10000100000 00000010M 1k 100 FREQUENCY, F(Hz)
POWER RESPONSE 200 OUTPUT VOLTAGE SWING, V(p-p)
10M 10000000
TEMPERATURE OUTPUT
2.6 2.4
100 90 80 70 60 50 40 30 20
F 0p =22 CC pF 70 =4 CC
F 7p =4 F CC 8p =6 CC
10 1000 1k
0.8 -40
120
0.1
TC=-25OC
400
3381 W Vision Dr
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PAD20
PERFORMANCE GRAPHS CONTINUED
SHUTDOWN RESPONSE, NEGATIVE OUTPUT TO ZERO TRANSITION The oscilloscope display at the left shows a view of a 5kHz, 2.5A p-p amplifier output signal being interrupted near the negative peak by a shutdown signal on Ch1. The Ch2 display shows the output current going to zero about 6S after the shutdown signal goes low.
PowerAmp Design
SHUTDOWN RESPONSE, POSITIVE OUTPUT TO ZERO TRANSITION The oscilloscope display at the right shows a view of a 5kHz, 2.5A p-p amplifier output signal being interrupted near the positive peak by a shutdown signal on Ch1. The Ch2 display shows the output current going to zero about 40S after the shutdown signal goes low.
SHUTDOWN RECOVERY The oscilloscope display at the left shows a view of a 5kHz, 2.5A p-p amplifier output signal on Ch2 resuming normal operation in the negative output direction after a shutdown signal on Ch1 go high (not shutdown). The output signal resumes normal operation after a delay of about 40S .
3381 W Vision Dr
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PAD20
PERFORMANCE GRAPHS CONTINUED
The oscilloscope display at the left shows a view of a 5kHz, 2.5A p-p amplifier output signal on Ch2 resuming normal operation in the positive output direction after a shutdown signal on Ch1 go high (not shutdown). The output signal resumes normal operation after a delay of about 10S.
Ch2, Pulse Response, Overloaded Input, 5kHz, 100Vp-p G=-10, Cc=68pF, 50 Load
3381 W Vision Dr
Tucson AZ 85742
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PAD20
SAFE OPERATING AREA
10 10 0
S
PowerAmp Design
10 0
AM BI
10 m
EN T
] ]]
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
PAD20
DIMENSIONAL INFORMATION
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10
PAD20
DIMENSIONAL INFORMATION CONTINUED
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11
PAD20
APPLICATION CIRCUITS
RF
PowerAmp Design
RIN IN 14
12 IC
11 +IL
10 -IL OUT 5 RP RS RL
13
5V 0 5.1k 2N2222
TRANSISTOR CIRCUIT
5V 5V 0
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12
PAD20
APPLICATION CIRCUITS
PowerAmp Design
1 RESET
2 OUT
3 SD
4 STATUS
5 GND
6 -Vs
7 NC
8 +IL
9 -IL
10 IC
11 12 +Vs NC
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13
PAD20
APPLICATION CIRCUITS
With the three current limit function pins (pins 10-12) dual slope current limiting can be implemented that more closely approximates the SOA curve of the amplifier than can be achieved with standard current limiting techniques. Values for resistors R1-R7 and RS can be calculated using the PAD Power Excel spreadsheet that can be downloaded from the Power Amp Design web site under the Design Spreadsheet tab.
3381 W Vision Dr
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14
PowerAmp Design
POWER OPERATIONAL AMPLIFIER
KEY FEATURES
PAD38
Rev B
HIGH VOLTAGE 200 VOLTS HIGH CURRENT 10 AMPS 125 WATT DISSIPATION CAPABILITY HIGH SLEW RATE- 10V/S FOUR WIRE CURRENT LIMIT
APPLICATIONS
LINEAR AND ROTARY MOTOR DRIVE YOKE/MAGNETIC FIELD EXCITATION PROGRAMMABLE POWER SUPPLIES INDUSTRIAL (PA) AUDIO
DESCRIPTION
The PAD38 is a power operational amplifier constructed with surface mount components to provide a cost effective solution for many industrial applications. With a footprint only 3.3in2 the PAD38 offers outstanding performance that rivals more expensive hybrid component amplifiers or rack-mount amplifiers. User selectable external compensation tailors the amplifiers response to the application requirements. Programmable current limit is builtin. The amplifier circuitry is built on a thermally conductive but electrically insulating substrate. No BeO is used in the PAD38. The resulting module is a small, high performance solution for many industrial applications.
Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net
PAD38
CIRCUIT & CONNECTIONS
EQUIVALENT CIRCUIT
-Vs C4 PHASE COMPENSATION TYP. SLEW RATE GAIN Cc 1 470pF 4V/uS 3 220pF 9V/uS > 5 100pF 15V/uS > 12 47pF 20V/uS + C3
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
__________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
TEMPERATURE, pin solder, 10s TEMPERATURE, junction2 TEMPERATURE RANGE, storage OPERATING TEMPERATURE, case 200C 175C 40 to 105C 40 to 105C
PARAMETER
INPUT
OFFSET VOLTAGE OFFSET VOLTAGE vs. temperature OFFSET VOLTAGE vs. supply 3 BIAS CURRENT, initial BIAS CURRENT vs. supply OFFSET CURRENT, initial INPUT RESISTANCE, DC INPUT CAPACITANCE COMMON MODE VOLTAGE RANGE COMMON MODE VOLTAGE RANGE COMMON MODE REJECTION, DC NOISE
TEST CONDITIONS1
Full temperature range
MIN
TYP
1 20
MAX
3 50 20 100 0.1 50
UNITS
mV V/OC V/V pA pA/V pA G pF V V dB V RMS dB MHz degree V V
100 4 +VB15 VB+7 98 100kHz bandwidth, 1k RS RL= 10k, CC=100pF CC=100pF Full temperature range IO = 10A IO = 10A +VB=+Vs+10V, IO = 10A -VB=-Vs-10V, IO = -10A CC = 100pF 2V Step, CC = 100pF No load, DC 108 45 Vs8 Vs+7 +Vs2 -Vs2.8 10 2 60 +Vs6.6 Vs+6 +Vs1.2 +Vs+2.2 10 12 2.5 4 106 10
GAIN
OPEN LOOP GAIN BANDWIDTH PRODUCT @ 1MHz PHASE MARGIN
OUTPUT
VOLTAGE SWING VOLTAGE SWING VOLTAGE SWING VOLTAGE SWING CURRENT, continuous, DC SLEW RATE, AV = 10 SETTLING TIME, to 0.1% RESISTANCE
11
A V/S S V mA mA
O O
POWER SUPPLY
VOLTAGE CURRENT, quiescent, boost supply CURRENT, total
15
75
100 22 26
0.9 1.2 105
THERMAL
RESISTANCE, AC, junction to air RESISTANCE, DC junction to air, outputs TEMPERATURE RANGE, heat sink
5
C/W C/W O C
NOTES: 1. Unless otherwise noted: TC = 25OC, compensation Cc = 470pF, DC input specifications are value given, power supply voltage is typical rating. 2. Derate internal power dissipation to achieve high MTBF. 3. Doubles for every 10OC of case temperature increase. 4. +Vs and Vs denote the positive and negative supply voltages to the output stage. +VB and VB denote the positive and negative supply voltages to the input stages. 5. Rating applies if the output current alternates between both output transistors at a rate faster than 60Hz. 7. Power supply voltages +VB and VB must not be less than +Vs and Vs respectively. Total voltage +VB to VB 240V maximum. 8. The PAD38 is constructed with MOSFET transistors and ESD handling procedures must be observed.
3381 W Vision Dr
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SAFETY FIRST
The operating voltages of the PAD38 are potentially deadly. When developing an application circuit it is wise to begin with power supply voltages as low as possible while checking for circuit functionality. Increase supply voltages slowly as confidence in the application circuit increases. Always use a hands off method whereby test equipment probes are attached only when power is off.
PowerAmp Design
CURRENT LIMIT
The current limiting function of the PAD38 is a versatile circuit that can be used to implement a four-wire current limit configuration. The four-wire current limit configuration insures that parasitic resistance in the output line, Rp, does not affect the programmed current limit setting. See Figure 1 below. The sense voltage for current limit is 0.7V. Thus: 0.7V IL = RS Where IL is the value of the limited current and RS is the value of the current limit sense resistor. In addition, the sense voltage has a temperature coefficient approximately equal to 2.2mV/oC.
RF
BOOST OPERATION
The small signal stages of the PAD38 are connected to the VB power supply pins. When the VB voltages are greater than the Vs power supply pins the small signal stages of the amplifier are biased so that the output transistors can be driven very close to the Vs rails. Close swings to the supply rails increase the efficiency of the amplifier and make better use the supply voltages. This technique is often used to operate the amplifier with only a single high current power supply, thus reducing the system size and cost. Also see the application article AN-22 Single Supply Operation with Power Op Amps for more detailed information and circuits.
29
PAD38
TYPICAL PERFORMANCE GRAPHS
POWER DERATING 140 120 100 80 60 40 20 0 -40 -20 0 20 40 60 80 100 CASE TEMPERATURE, TC (OC) 120
NORMALIZED QUIESCENT CURRENT, IQ (%) 120 110 100
PowerAmp Design
2.1
110
100
-20
20 40 60 CASE TEMP, OC
80
100
120
OUTPUT SWING FROM SUPPLY RAILS 6 OUTPUT SWING FROM +Vs OR -Vs, V
+VB=+VS +OUTPUT,
PUT -OUT S -VB=-V
DISTORTION, %
0.1
3
TJ=25OC
-10V B=-VS UT, -V -OUTP
+VB=+V +OUTPUT, S+10V
0.01
0 0 2
4 6 OUTPUT AMPS, A
10
0.001 0.001 30
50 W
100
10k 10000
30k
3381 W Vision Dr
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PAD38
TYPICAL PERFORMANCE GRAPHS
SMALL SIGNAL PHASE RESPONSE -90 -100 -110 -120
Cc =4 7 0p
80 60
C c= 22 0p F C c= 47 pF
PHASE, (O)
F 0p 10 F 0p 47 c= C
PowerAmp Design
C c= C
22
c=
0p F 0p F
Cc =4
10
7p F
3M
100 90 80 70 60 50 40 30 20
pF 470 C C=
10 1000 1k
1000000 1M
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
PAD38
SAFE OPERATING AREA
PowerAmp Design
10
25 O C
85 O C 12 5O C
10 m S
3381 W Vision Dr
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Fax (208)279-5458
PAD38
DIMENSIONAL INFORMATION
14
30
15
Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net
PowerAmp Design
POWER OPERATIONAL AMPLIFIER
KEY FEATURES
PAD39
Rev B
HIGH VOLTAGE 100 VOLTS HIGH CURRENT 10 AMPS 125 WATT DISSIPATION CAPABILITY HIGH SLEW RATE- 10V/S FOUR WIRE CURRENT LIMIT OPTIONAL BOOST VOLTAGE INPUTS
APPLICATIONS
LINEAR AND ROTARY MOTOR DRIVE YOKE/MAGNETIC FIELD EXCITATION PROGRAMMABLE POWER SUPPLIES INDUSTRIAL (PA) AUDIO
DESCRIPTION
The PAD39 is a power operational amplifier constructed with surface mount components to provide a cost effective solution for many industrial applications With a footprint only 3.3in2 the PAD39 offers outstanding performance that rivals more expensive hybrid component amplifiers or rack-mount amplifiers. User selectable external compensation tailors the amplifiers response to the application requirements. Programmable current limit is builtin. The amplifier circuitry is built on a thermally conductive but electrically insulating substrate. No BeO is used in the PAD39. The resulting module is a small, high performance solution for many industrial applications.
Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net
PAD39
CIRCUIT & CONNECTIONS
EQUIVALENT CIRCUIT
-Vs C4 PHASE COMPENSATION TYP. SLEW RATE GAIN Cc 1 470pF 4V/uS 3 220pF 9V/uS > 5 100pF 15V/uS > 12 47pF 20V/uS + C3
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
__________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
TEMPERATURE, pin solder, 10s TEMPERATURE, junction2 TEMPERATURE RANGE, storage OPERATING TEMPERATURE, case 200C 175C 40 to 105C 40 to 105C
PARAMETER
INPUT
OFFSET VOLTAGE OFFSET VOLTAGE vs. temperature OFFSET VOLTAGE vs. supply 3 BIAS CURRENT, initial BIAS CURRENT vs. supply OFFSET CURRENT, initial INPUT RESISTANCE, DC INPUT CAPACITANCE COMMON MODE VOLTAGE RANGE COMMON MODE VOLTAGE RANGE COMMON MODE REJECTION, DC NOISE
TEST CONDITIONS1
Full temperature range
MIN
TYP
1 20
MAX
3 50 20 100 0.1 50
UNITS
mV V/OC V/V pA pA/V pA G pF V V dB V RMS dB MHz degree V V
100 4 +VB15 VB+7 98 100kHz bandwidth, 1k RS RL= 10k, CC=100pF CC=100pF Full temperature range IO = 10A IO = 10A +VB=+Vs+10V, IO = 10A -VB=-Vs-10V, IO = -10A CC = 100pF 2V Step, CC = 100pF No load, DC 108 45 Vs8 Vs+7 +Vs2 -Vs2.8 10 2 60 +Vs6.6 Vs+6 +Vs1.2 +Vs+2.2 10 15 2.5 4 106 10
GAIN
OPEN LOOP GAIN BANDWIDTH PRODUCT @ 1MHz PHASE MARGIN
OUTPUT
VOLTAGE SWING VOLTAGE SWING VOLTAGE SWING VOLTAGE SWING CURRENT, continuous, DC SLEW RATE, AV = 10 SETTLING TIME, to 0.1% RESISTANCE
11
A V/S S V mA mA
O O
POWER SUPPLY
VOLTAGE CURRENT, quiescent, boost supply CURRENT, total
15
40
50 22 26
0.9 1.2 105
THERMAL
RESISTANCE, AC, junction to air RESISTANCE, DC junction to air, outputs TEMPERATURE RANGE, heat sink
5
C/W C/W O C
NOTES: 1. Unless otherwise noted: TC = 25OC, compensation Cc = 470pF, DC input specifications are value given, power supply voltage is typical rating. 2. Derate internal power dissipation to achieve high MTBF. 3. Doubles for every 10OC of case temperature increase. 4. +Vs and Vs denote the positive and negative supply voltages to the output stage. +VB and VB denote the positive and negative supply voltages to the input stages. 5. Rating applies if the output current alternates between both output transistors at a rate faster than 60Hz. 7. Power supply voltages +VB and VB must not be less than +Vs and Vs respectively. Total voltage +VB to VB 120V maximum. 8. The PAD39 is constructed with MOSFET transistors and ESD handling procedures must be observed.
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
PowerAmp Design
CURRENT LIMIT
The current limiting function of the PAD39 is a versatile circuit that can be used to implement a four-wire current limit configuration. The four-wire current limit configuration insures that parasitic resistance in the output line, Rp, does not affect the programmed current limit setting. See Figure 1 below. The sense voltage for current limit is 0.7V. Thus: 0.7V IL = RS Where IL is the value of the limited current and RS is the value of the current limit sense resistor. In addition, the sense voltage has a temperature coefficient approximately equal to 2.2mV/oC.
BOOST OPERATION
The small signal stages of the PAD39 are connected to the VB power supply pins. When the VB voltages are greater than the Vs power supply pins the small signal stages of the amplifier are biased so that the output transistors can be driven very close to the Vs rails. Close swings to the supply rails increase the efficiency of the amplifier and make better use the supply voltages. This technique is often used to operate the amplifier with only a single high current power supply, thus reducing the system size and cost.
RF
29
PAD39
TYPICAL PERFORMANCE GRAPHS
POWER DERATING 140 120 100 80 60 40 20 0 -40 -20 0 20 40 60 80 100 CASE TEMPERATURE, TC (OC) 120
NORMALIZED QUIESCENT CURRENT, IQ (%) 110
105
PowerAmp Design
100
95
90
85
2.1
110
100
-20
20 40 60 CASE TEMP, OC
80
100
120
OUTPUT SWING FROM SUPPLY RAILS 6 OUTPUT SWING FROM +Vs OR -Vs, V
+VB=+VS +OUTPUT,
PUT -OUT S -VB=-V
DISTORTION, %
0.1
3
TJ=25OC
-10V B=-VS UT, -V -OUTP
+VB=+V +OUTPUT, S+10V
0.01
0 0 2
4 6 OUTPUT AMPS, A
10
0.001 0.001 30
50 W
100
10k 10000
30k
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
PAD39
TYPICAL PERFORMANCE GRAPHS
SMALL SIGNAL PHASE RESPONSE -90 -100 -110 -120
Cc =4 7 0p
80 60
C c= 22 0p F C c= 47 pF
PHASE, (O)
F 0p 10 F 0p 47 c= C
PowerAmp Design
C c= C
22
c=
0p F 0p F
Cc =4
10
7p F
3M
100 90 80 70 60 50 40
F 470p C C=
C C=4
C C= pF 100 C C= pF 220
7pF
30
20
10 1000 1k
1000000 1M
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
PAD39
SAFE OPERATING AREA
PowerAmp Design
10
10 m 25 O C
85 O C
12 5O C
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
PAD39
DIMENSIONAL INFORMATION
14
30
15
Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net
PowerAmp Design
HIGH VOLTAGE OPERATIONAL AMPLIFIER
KEY FEATURES
PAD112
Rev C
PowerAmp Design
LOW COST HIGH VOLTAGE 150 VOLTS HIGH OUTPUT CURRENT 5 AMPS 50 WATT DISSIPATION CAPABILITY 100 WATT OUTPUT CAPABILITY INTEGRATED HEAT SINK AND FAN COMPATIBLE WITH PAD123 MODULE
PAD112
APPLICATIONS
LINEAR MOTOR DRIVE HIGH VOLTAGE INSTRUMENTATION SEMICONDUCTOR TESTING
DESCRIPTION
The PAD112 high voltage operational amplifier is constructed with surface mount components to provide a cost effective solution for many industrial applications. With a footprint only 3.8 in2 the PAD112 offers outstanding performance that rivals more expensive hybrid component amplifiers or rack-mount amplifiers. User selectable external compensation tailors the amplifiers response to the application requirements. Four-wire programmable current limit is built-in but the PAD112 is also compatible with the precision PAD123 Current Limit Accessory Module. The PAD112 also features a substrate temperature reporting output and overtemp shutdown. The amplifier circuitry is built on a thermally conductive but electrically insulating substrate mounted to an integral heat sink and fan assembly. No BeO is used in the PAD112. The resulting module is a small, high performance turn-key solution for many industrial applications.
A NEW CONCEPT
A critical task in any power amplifier application is cooling the amplifier. Until now component amplifier manufacturers often treated this task as an after-thought, left for the user to figure out. At Power Amp Design the best heat sink and fan is chosen at the start and becomes an integral part of the overall amplifier design. The result is the most compact and volumetric efficient design combination at the lowest cost. In addition, this integrated solution concept offers an achievable real-world power dissipation rating, not the ideal rating usually cited when the amplifier case is somehow kept at 25oC. The user no longer needs to specify, procure or assemble separate components.
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
PAD112
CIRCUIT & CONNECTIONS
EQUIVALENT CIRCUIT
C2 PHASE COMPENSATION GAIN Cc 1 470pF > 10 100pF SLEW RATE 3.7V/uS 14V/uS * SEE APPLICATION CIRCUITS FOR OTHER CONNECTIONS AND FUNCTIONS.
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
__________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
INPUT VOLTAGE +Vcc to Vcc 20V DIFFERENTIAL INPUT VOLTAGE TEMPERATURE, pin solder, 10s 300C TEMPERATURE, junction2 175C TEMPERATURE RANGE, storage 40 to 70C5 OPERATING TEMPERATURE, heat sink 40 to 105C
PARAMETER
INPUT
OFFSET VOLTAGE OFFSET VOLTAGE vs. temperature OFFSET VOLTAGE vs. supply 3 BIAS CURRENT, initial BIAS CURRENT vs. supply OFFSET CURRENT, initial INPUT RESISTANCE, DC INPUT CAPACITANCE COMMON MODE VOLTAGE RANGE COMMON MODE VOLTAGE RANGE COMMON MODE REJECTION, DC NOISE
TEST CONDITIONS1
Full temperature range
MIN
TYP
1 20
MAX
3 50 20 100 0.1 50
UNITS
mV V/OC V/V pA pA/V pA G pF V V dB V RMS dB MHz degree V V A V/S S V mA mA
O O
100 4 +Vcc15 Vcc+7 110 100kHz bandwidth, 1k RS RL= 10k, CC=100pF CC=100pF Full temperature range IO = 5A IO = 5A CC = 100pF 2V Step, CC = 100pF No load, DC 108 2 45 +HV7 HV+7 11 +HV6 HV+6 5 14 6 8 128 10
GAIN
OPEN LOOP GAIN BANDWIDTH PRODUCT @ 1MHz PHASE MARGIN
OUTPUT
VOLTAGE SWING VOLTAGE SWING CURRENT, continuous, DC SLEW RATE, AV = 10 SETTLING TIME, to 0.1% RESISTANCE
POWER SUPPLY
VOLTAGE CURRENT, quiescent CURRENT, shutdown, pin 7 low
15
50 18 1.2
75 22 1.7
2 2.7 105
THERMAL
RESISTANCE, AC, junction to air RESISTANCE, DC junction to air, outputs TEMPERATURE RANGE, heat sink
6
NOTES: 1. Unless otherwise noted: TC = 25OC, compensation Cc = 470pF, DC input specifications are value given, power supply voltage is typical rating. 2. Derate internal power dissipation to achieve high MTBF. 3. Doubles for every 10OC of case temperature increase. 4. +HV and HV denote the positive and negative supply voltages to the output stage. +Vcc and Vcc denote the positive and negative supply voltages to the input stages. 5. Limited by fan characteristics. During operation, even though the heat sink may be at 85OC or more the fan will be at a lower temperature. 6. Rating applies if the output current alternates between both output transistors at a rate faster than 60Hz. 7. Power supply voltages +Vcc and Vcc must not be less than +HV and HV respectively. Total voltage +Vcc to Vcc 150V maximum. 8. L10 refers to the time it takes for 10% of a population of fans to fail. Lower ambient temperature increases fan life.
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
SAFETY FIRST
The operating voltages of the PAD112 are potentially deadly. When developing an application circuit it is wise to begin with power supply voltages as low as possible while checking for circuit functionality. Increase supply voltages slowly as confidence in the application circuit increases. Always use a hands off method whereby test equipment probes are attached only when power is off.
PowerAmp Design
COOLING FAN
The PAD112 relies on its fan for proper cooling of the amplifier. Make sure that air flow to the fan and away from the heat sink remains unobstructed. To eliminate electrical noise created by the cooling fan we recommend a 47F capacitor placed directly at the point where the fan wires connect to the PCB. See application note AN-24 for further details.
PAD112
EXTERNAL SHUTDOWN
When pin 7 ( SD ) is taken low (ground) the amplifier is turned off and remains off as long as pin 7 is low. When pin 7 is monitored with a high impedance circuit it also functions as a flag, reporting when the amplifier is shut down. A high (+5V) on pin 7 indicates the temperature is in the normal range. A low (ground) indicates a shutdown condition. See Application Circuits for details on how to implement an external shutdown circuit and how to monitor the shutdown status when temperature is in the normal range. A low (ground) indicates a shutdown condition. See Application Circuits for details on how to implement an external shutdown circuit and how to monitor the shutdown status.
PHASE COMPENSATION
The PAD112 must be phase compensated. The compensation capacitor, CC, is connected between pins 4 and 5. The compensation capacitor must be an NPO type capacitor rated for the full supply voltage (150V). On page 2, under Amplifier Pinout and Connections, you will find a table that gives recommended compensation capacitance value for various circuit gains and the resulting slew rate for each capacitor value. Consult also the small signal response and phase response plots for the selected compensation value in the Typical Performance Graphs section. A compensation capacitor less than 100pF is not recommended.
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
PAD112
TYPICAL PERFORMANCE GRAPHS
PowerAmp Design
40
110
30
105
20
100
10
95
0 -40
90
100
160
PAD112
2.1
140
120
100
-20
20 40 60 CASE TEMP, OC
80
100
120
OUTPUT SWING FROM SUPPLY RAILS 6 OUTPUT SWING FROM +Vs OR -Vs, V
1
HARMONIC DISTORTION
5.5
DISTORTION, %
OU ,OC 25 = C
U TP
0.1 0.1
7.6W
4.5
TC=25OC, +OUTPUT
76W
4 0 1 2 3 OUTPUT AMPS, A 4 5
0.01 0.01 30
100
10k 10000
30k
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
PAD112
TYPICAL PERFORMANCE GRAPHS
PowerAmp Design
-105
Cc =4 70 pF
80
PHASE, (O)
-120
60
pF 00 =1 Cc pF 70 =4 Cc
-135
pF 00 =1 Cc
40
-150
20
-165
0 1 10 10 10k 100k1 1M 10000000 100 1000 10000100000 00000010M 1k 100 FREQUENCY, F(Hz)
POWER RESPONSE 200 OUTPUT VOLTAGE SWING, V(p-p)
-180 30k
PAD112
130 100 90 80 70 60 50 40 30
pF 100 C C=
pF 470 C C=
20 1000 1k
300k
0.8 -40
120
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
PAD112
SHUTDOWN RESPONSE, NEGATIVE OUTPUT TO ZERO TRANSITION The oscilloscope display at the left shows a view of a 10kHz 2A p-p amplifier output signal being interrupted near the negative peak by a shutdown signal on Ch1. The Ch2 display shows the output current going to zero about 20S after the shutdown signal goes low.
SHUTDOWN RESPONSE, POSITIVE OUTPUT TO ZERO TRANSITION The oscilloscope display at the right shows a view of a 10kHz 2A p-p amplifier output signal being interrupted near the positive peak by a shutdown signal on Ch1. The Ch2 display shows the output current going to zero about 20S after the shutdown signal goes low.
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
PAD112
SHUTDOWN RECOVERY TO POSITIVE OUTPUT TRANSITION The oscilloscope display at the left shows a view of a 10kHz, 2A p-p amplifier output signal on Ch2 recovering from a shutdown signal on Ch1 (high on Ch1 means not shutdown). The output recovers to its expected output near the positive peak after about 40S.
SHUTDOWN RECOVERY TO NEGATIVE OUTPUT TRANSITION The oscilloscope display at the left shows a view of a 10kHz, 2A p-p amplifier output signal on Ch2 recovering from a shutdown signal on Ch1(high on Ch1 means not shutdown). The output recovers to its expected output near the negative peak in less than 40S.
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
PAD112
SAFE OPERATING AREA
PowerAmp Design
1m
DC ,3
10 0
0O C AM BI EN
10
PAD112
] ]]
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
PAD112
DIMENSIONAL INFORMATION
PADXXX
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
10
PAD112
APPLICATION CIRCUITS
RF
PowerAmp Design
RIN IN 22
15 IC
21
PAD112
5V 0 5.1k 2N2222
TRANSISTOR CIRCUIT
5V 5V 0
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
11
PAD112
APPLICATION CIRCUITS
PowerAmp Design
10k 2200pF
TMP MONITOR
6 7 8 TMP SD GND
MONITOR 2200pF
PAD112
C1
C2
1 RESET
2 OUT
3 SD
4 STATUS
5 GND
6 -Vs
7 NC
8 +IL
9 -IL
10 IC
11 12 +Vs NC
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
12
PAD112
APPLICATION CIRCUITS
With the three current limit function pins (pins 13-15) dual slope current limiting can be implemented that more closely approximates the SOA curve of the amplifier than can be achieved with standard current limiting techniques. Values for resistors R1-R7 and RS can be calculated using the PAD Power spreadsheet that can be downloaded from the Power Amp Design web site. Fold-over current limit can also be achieved when using the PAD123 Current Limit Accessory Module. See the datasheet for the PAD123 for further details.
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
13
PowerAmp Design
HIGH VOLTAGE OPERATIONAL AMPLIFIER
KEY FEATURES
PAD113
Rev H
PowerAmp Design
LOW COST HIGH VOLTAGE 500 VOLTS HIGH OUTPUT CURRENT 1.5A 29 WATT DISSIPATION CAPABILITY 97 WATT OUTPUT CAPABILITY INTEGRATED HEAT SINK AND FAN
APPLICATIONS
PIEZO TRANSDUCER DRIVE HIGH VOLTAGE INSTRUMENTATION SEMICONDUCTOR TESTING
PAD113
DESCRIPTION
The PAD113 high voltage operational amplifier is constructed with surface mount components to provide a cost effective solution for many industrial applications. With a footprint only 3.8 in2 the PAD113 offers outstanding performance that rivals much more expensive hybrid component amplifiers or rack-mount amplifiers. User selectable external compensation tailors the amplifiers response to the application requirements. Four-wire programmable current limit is built-in. The PAD113 also features a substrate temperature reporting output and overtemp shutdown. The amplifier circuitry is built on a thermally conductive but electrically insulating substrate mounted to an integral heat sink and fan assembly. No BeO is used in the PAD113. The resulting module is a small, high performance turn-key solution for many industrial applications.
A NEW CONCEPT
A critical task in any power amplifier application is cooling the amplifier. Until now component amplifier manufacturers often treated this task as an after-thought, left for the user to figure out. At Power Amp Design the best heat sink and fan is chosen at the start and becomes an integral part of the overall amplifier design. The result is the most compact and volumetric efficient design combination at the lowest cost. In addition, this integrated solution concept offers an achievable real-world power dissipation rating, not the ideal rating usually cited when the amplifier case is somehow kept at 25oC. The user no longer needs to specify, procure or assemble separate components.
Fax (208)279-5458 Web Site: www.PowerAmpDesign.net
3381 W Vision Dr
Tucson AZ 85742
PAD113
CIRCUIT & CONNECTIONS
EQUIVALENT CIRCUIT
C2 PHASE COMPENSATION GAIN Cc 1 150pF > 15 33pF > 50 10pF SLEW RATE 3V/uS 25V/uS 40V/uS * SEE APPLICATION CIRCUITS FOR OTHER CONNECTIONS AND FUNCTIONS.
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
__________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
INPUT VOLTAGE +Vcc to Vcc 20V DIFFERENTIAL INPUT VOLTAGE TEMPERATURE, pin solder, 10s 300C TEMPERATURE, junction2 150C TEMPERATURE RANGE, storage 40 to 70C5 OPERATING TEMPERATURE, heat sink 40 to 105C
PARAMETER
INPUT
OFFSET VOLTAGE OFFSET VOLTAGE vs. temperature OFFSET VOLTAGE vs. supply 3 BIAS CURRENT, initial BIAS CURRENT vs. supply OFFSET CURRENT, initial INPUT RESISTANCE, DC INPUT CAPACITANCE COMMON MODE VOLTAGE RANGE COMMON MODE VOLTAGE RANGE COMMON MODE REJECTION, DC NOISE
TEST CONDITIONS1
Full temperature range
MIN
TYP
1 20
MAX
3 50 20 100 0.1 50
UNITS
mV V/OC V/V pA pA/V pA G pF V V dB V RMS dB MHz degree V V A V/S S V mA mA
O O
100 4 +Vcc15 Vcc+7 110 100kHz bandwidth, 1k RS RL= 10k, CC=2.7pF Full temperature range IO = 1A IO = 1A CC = 10pF 2V Step, Cc=10pF No load, DC 108 4 60 +HV8 HV+8 40 5 15 +HV6 HV+6 1.5 128 10
GAIN
OPEN LOOP GAIN BANDWIDTH PRODUCT @ 1MHz PHASE MARGIN
OUTPUT
VOLTAGE SWING VOLTAGE SWING CURRENT, continuous, DC SLEW RATE, AV = 100 SETTLING TIME, to 0.1% RESISTANCE
POWER SUPPLY
VOLTAGE CURRENT, quiescent CURRENT, shutdown, pin 7 low
40
225 10 1.2
THERMAL
RESISTANCE, AC, junction to air RESISTANCE, DC junction to air, outputs TEMPERATURE RANGE, heat sink
6
NOTES: 1. Unless otherwise noted: TC=25OC, compensation Cc=220pF, DC input specifications are value given, power supply voltage is typical rating. 2. Derate internal power dissipation to achieve high MTBF. 3. Doubles for every 10OC of case temperature increase. 4. +HV and HV denote the positive and negative supply voltages to the output stage. +Vcc and Vcc denote the positive and negative supply voltages to the input stages. 5. Limited by fan characteristics. During operation, even though the heat sink may be at 85OC or more the fan will be at a lower temperature. 6. Rating applies if the output current alternates between both output transistors at a rate faster than 60Hz. 7. Power supply voltages +Vcc and Vcc must not be less than +HV and HV respectively. Total voltage +Vcc to Vcc 500V maximum. 8. L10 refers to the time it takes for 10% of a population of fans to fail. Lower ambient temperature increases fan life.
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
SAFETY FIRST
The operating voltages of the PAD113 are potentially deadly. When developing an application circuit it is wise to begin with power supply voltages as low as possible while checking for circuit functionality. Increase supply voltages slowly as confidence in the application circuit increases. Always use a hands off method whereby test equipment probes are attached only when power is off. See application note AN-16 for PCB layout guidelines. 4.7 in lb [53 N cm] max. See Dimensional Information for a detailed drawing. It is recommended that the heat sink be grounded to the system ground. This can easily be done by providing a grounded circuit board pad around any of the holes for the mounting studs.
PowerAmp Design
TEMPERATURE REPORTING
An analog output voltage is provided (pin 6, TMP) relative to ground and proportional to the temperature in degrees C. The slope is approximately -10.82mV/oC. The output voltage follows the equation: T = (2.127 V) (92.42) Where V is the TMP output voltage and T is the substrate temperature in degrees C. This high impedance output circuit is susceptible to capacitive loading and pickup from the output of the amplifier. When monitoring TMP filter the voltage as shown in Figure 3. See Applications Circuits.
PAD113
COOLING FAN
The PAD113 relies on its fan for proper cooling of the amplifier. Make sure that air flow to the fan and away from the heat sink remains unobstructed. To eliminate electrical noise created by the cooling fan we recommend a 47F capacitor placed directly at the point where the fan wires connect to the PCB. See application note AN-24 for further details.
THERMAL SHUTDOWN
The temperature monitoring circuit automatically turns off the amplifier when the substrate temperature reaches 110oC. When the substrate cools down 10oC the amplifier is enabled once again. The thermal shutdown feature is activated either by amplifier overloads or a failure of the fan circuit.
CURRENT LIMIT
The current limiting function of the PAD113 is a versatile circuit that can be used to implement a four-wire current limit configuration or, in combination with some external components can be configured to implement a fold-over current limit circuit. The four-wire current limit configuration insures that parasitic resistance in the output line, Rp, does not affect the programmed current limit setting. See Figure 1. The sense voltage for current limit is 0.63V. Thus approximately: 0.63V IL = RS Where IL is the value of the limited current and RS is the value of the current limit sense resistor from 0.4-40. See graph for Current Limit Value vs RS. In addition, the sense voltage has a temperature coefficient approximately equal to 2.2mV/oC. The fold-over function reduces the available current as the voltage across the output transistors increases to help insure that the SOA of the output transistors is not exceeded. Refer to Application Circuits for details on how to connect the current limit circuitry to implement either a four-wire current limit or current limit with a fold-over function. The PAD113 is also compatible with the precision PAD125 Current Limit Accessory Module. See Figure 4 and the datasheet for the PAD125 for further details.
EXTERNAL SHUTDOWN
When pin 7 ( SD ) is taken low (ground) the amplifier is turned off and remains off as long as pin 7 is low. When pin 7 is monitored with a high impedance circuit it also functions as a flag, reporting when the amplifier is shut down. A high (+5V) on pin 7 indicates the temperature is in the normal range. A low (ground) indicates a shutdown condition. See Application Circuits for details on how to implement an external shutdown circuit and how to monitor the shutdown status when temperature is in the normal range. A low (ground) indicates a shutdown condition. See Application Circuits for details on how to implement an external shutdown circuit and how to monitor the shutdown status.
PHASE COMPENSATION
The PAD113 must be phase compensated. The compensation capacitor, CC, is connected between pins 4 and 5. The compensation capacitor must be an NPO type capacitor rated for the full supply voltage (500V). On page 2, under Amplifier Pinout and Connections, you will find a table that gives recommended compensation capacitance value for various circuit gains and the resulting slew rate for each capacitor value. Consult also the small signal response and phase response plots for the selected compensation value in the Typical Performance Graphs section. A compensation capacitor less than 10pF is not recommended.
Fax (208)279-5458 Web Site: www.PowerAmpDesign.net
PAD113
TYPICAL PERFORMANCE GRAPHS
PowerAmp Design
100
20
98
96
10
94
0 -40
92
-20 0 20 40 60 80 AMBIENT AIR TEMPERATURE, TA (OC) 100
500
PAD113
2.1
106
104
102
-20
20 40 60 CASE TEMP, OC
80
100
120
100 -40
-20
0 20 40 60 80 CASE TEMPERATURE, OC
100
120
OUTPUT SWING FROM SUPPLY RAILS 11 OUTPUT SWING FROM +Vs OR -Vs, V 10 9 8 7 6 5
TPUT O , +OU T C=25 C
UT PU T
T= C 2 5 OC , -O
36W
4 0 0.25 0.5 0.75 1 OUTPUT AMPS, A 1.25 1.5
0.1 0.1 30
100
10k 10000
30k
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
PAD113
TYPICAL PERFORMANCE GRAPHS
SMALL SIGNAL PHASE RESPONSE
PowerAmp Design
-120
Cc =
80
PHASE, (O) -150
F 0p =1 Cc
33 pF
60
pF =10 Cc
-180
F 3p =3 pF Cc 50 =1 Cc
40
20
-210
0 1 10 10 10k 100k1 1M 10000000 100 1000 10000100000 00000010M 1k 100 FREQUENCY, F(Hz)
POWER RESPONSE 500 400 OUTPUT VOLTAGE SWING, V(p-p) 300
10M 10000000
PAD113
TEMPERATURE OUTPUT 2.6 2.4 TEMP OUTPUT, VOLTS (V) 2.2 2 1.8 1.6 1.4 1.2 1 0.8 -40
200
pF 150 C C=
F 10p C C=
F 33p C C=
300k
120
0.1
TC=-25OC
400
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
PAD113
SHUTDOWN RESPONSE, NEGATIVE OUTPUT TO ZERO TRANSITION The oscilloscope display at the left shows a view of a 5kHz, 1A p-p amplifier output signal being interrupted near the negative peak by a shutdown signal on Ch1. The Ch2 display shows the output current going to zero about 150S after the shutdown signal goes low.
SHUTDOWN RESPONSE, POSITIVE OUTPUT TO ZERO TRANSITION The oscilloscope display at the right shows a view of a 5kHz, 1A p-p amplifier output signal being interrupted near the positive peak by a shutdown signal on Ch1. The Ch2 display shows the output current going to zero about 50S after the shutdown signal goes low.
SHUTDOWN RECOVERY The oscilloscope display at the left shows a view of a 5kHz, 1A p-p amplifier output signal on Ch2 resuming normal operation after a shutdown signal on Ch1 go high (not shutdown). The output signal resumes normal operation after a delay of about 1mS.
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
PAD113
PowerAmp Design
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
PAD113
SAFE OPERATING AREA
PowerAmp Design
DC
,3
1m
0O C
AM BI
EN T
10 m S 10 0m S
PAD113
]]
0.1
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
PAD113
DIMENSIONAL INFORMATION
PADXXX
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
10
PAD113
APPLICATION CIRCUITS
RF
PowerAmp Design
RIN IN 22
15 IC
21
PAD113
5V 0 5.1k 2N2222
TRANSISTOR CIRCUIT
5V 5V 0
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
11
PAD113
APPLICATION CIRCUITS
PowerAmp Design
10k 2200pF
TMP MONITOR
6 7 8 TMP SD GND
MONITOR 2200pF
PAD113
C1
C2
1 RESET
2 OUT
3 SD
4 STATUS
5 GND
6 -Vs
7 NC
8 +IL
9 -IL
10 IC
11 12 +Vs NC
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
12
PAD113
APPLICATION CIRCUITS
With the three current limit function pins (pins 13-15) dual slope current limiting can be implemented that more closely approximates the SOA curve of the amplifier than can be achieved with standard current limiting techniques. Values for resistors R1-R7 and RS can be calculated using the PAD Power Excel spreadsheet that can be downloaded from the Power Amp Design web site under the Design Spreadsheet tab.
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
13
PowerAmp Design
HIGH POWER OPERATIONAL AMPLIFIER
KEY FEATURES
PAD115
Rev C
PowerAmp Design
LOW COST HIGH VOLTAGE 300 VOLTS HIGH OUTPUT CURRENT UP TO 30A 165 WATT DISSIPATION CAPABILITY 400 WATT OUTPUT CAPABILITY WIDE SUPPLY RANGE 10V 150V INTEGRATED HEAT SINK AND FAN TEMPERATURE REPORTING OVER-TEMPERATURE SHUTDOWN
PAD115
APPLICATIONS
LINEAR MOTOR DRIVE INDUSTRIAL AUDIO SEMICONDUCTOR TESTING VIBRATION CANCELLATION MAGNETIC BEARINGS
DESCRIPTION
The PAD115 high power operational amplifier is constructed with surface mount components to provide a cost effective solution for many industrial applications. With a footprint only 5.6 sq. in. the PAD115 offers outstanding performance that rivals much more expensive hybrid component amplifiers or rack-mount amplifiers. User selectable external compensation tailors the amplifiers response to the application requirements. The PAD115 also features a substrate temperature reporting output and overtemp shutdown and is also compatible with the PAD123 Current Limit Accessory Module. The amplifier circuitry is built on a thermally conductive but electrically insulating substrate mounted to an integral heat sink and fan assembly. The resulting module is a small, high performance turn-key solution for many industrial applications.
A NEW CONCEPT
A critical task in any power amplifier application is cooling the amplifier. Until now component amplifier manufacturers often treated this task as an after-thought, left for the user to figure out. At Power Amp Design the best heat sink and fan combination is chosen at the start and becomes an integral part of the overall amplifier design. The result is the most compact and volumetric efficient design combination at the lowest cost. In addition, this integrated solution concept offers an achievable real-world power dissipation rating, not the ideal rating usually cited when the amplifier case is somehow kept at 25oC. The user no longer needs to specify, procure or assemble separate components.
3381 W Vision Dr
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PAD115
CIRCUIT & CONNECTIONS
EQUIVALENT CIRCUIT
-Vs 21 20 19
18
OUT2 17 16 15
C4
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PARAMETER
INPUT
OFFSET VOLTAGE OFFSET VOLTAGE vs. temperature OFFSET VOLTAGE vs. supply 3 BIAS CURRENT, initial BIAS CURRENT vs. supply OFFSET CURRENT, initial INPUT RESISTANCE, DC INPUT CAPACITANCE COMMON MODE VOLTAGE RANGE COMMON MODE REJECTION, DC NOISE
TEST CONDITIONS1
Full temperature range
MIN
TYP
1 20
MAX
5 50 20 100 0.1 50
UNITS
mV V/OC V/V pA pA/V pA G pF V dB V RMS dB MHz degree V V A A V/S S V mA
O O
100 4
Vcc m 10 92
100kHz bandwidth, 1k RS RL= 100, CC=100pF CC=100pF Full temperature range IO = 20A IO = 20A 108 1 60 +Vs6.1 Vs+6.1 20 30 CC = 100pF 2V Step No load, DC 7 8.5 2 3 10
GAIN
OPEN LOOP GAIN BANDWIDTH PRODUCT @ 1MHz PHASE MARGIN
OUTPUT
VOLTAGE SWING VOLTAGE SWING CURRENT, continuous, DC CURRENT, peak within SOA SLEW RATE, AV = 10 SETTLING TIME, to 0.1% RESISTANCE
POWER SUPPLY
VOLTAGE CURRENT, quiescent
7
10
125 16
150 20
.46 .76 105
THERMAL
RESISTANCE, AC, junction to air RESISTANCE, DC, junction to air TEMPERATURE RANGE, heat sink
4
NOTES: 1. Unless otherwise noted: TC=25OC, compensation Cc=470pF, DC input specifications are value given, power supply voltage is typical rating. 2. Derate internal power dissipation to achieve high MTBF. 3. Doubles for every 10OC of case temperature increase. 4. Rating applies if the output current alternates between both output transistors at a rate faster than 60Hz. 5. Limited by fan storage characteristics. During operation, even though the case may be at 85OC the fan will be at a lower temperature. 6. L10 refers to the time it takes for 10% of a population of fans to fail. MTBF (Mean Time Before Failure), on the other hand, refers to a 50% failure rate. The MTBF of fans used by Power Amp Design is 210 kHrs at 50C. 7. +Vcc and Vcc must not be more than 20V greater than +Vs and Vs respectively
3381 W Vision Dr
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PAD115
OPERATING CONSIDERATIONS
110oC. When the substrate cools down 10oC the output is enabled once again. The thermal shutdown feature is activated either by amplifier overloads or a failure of the fan circuit.
PowerAmp Design
EXTERNAL SHUTDOWN
When pin 26 ( SD ) is taken low (ground) the output stage is turned off and remains off as long as pin 26 is low. When pin 26 is monitored with a high impedance circuit it also functions as a flag, reporting when the amplifier is shut down. A high (+5V) on pin 26 indicates the temperature is in the normal range. A low (ground) indicates a shutdown condition. See Application Circuits for details on how to implement an external shutdown circuit and how to monitor the shutdown status.
CURRENT LIMIT
The PAD115 does not have a current limiting circuit built in. However, a Current Limit Accessory Module, model PAD125, is available if the current limiting function is needed for the application. See the PAD125 data sheet and Application Circuits for a typical connection diagram.
PHASE COMPENSATION
The PAD115 must be phase compensated to operate correctly. The compensation capacitor, CC, is connected between pins 4 and 5. On page 6, Typical Performance Graphs, you will find plots for small signal response and phase response using compensation values of 100pF and 470pF. The compensation capacitor must be an NPO type capacitor rated for the full supply voltage (300V). On page 2, under Amplifier Pinout & Connections, you will find a table that gives recommended compensation capacitance value for various circuit gains and the resulting slew rate for each capacitor value. A compensation capacitor less than 100pF is not recommended.
TEMPERATURE REPORTING
An analog output voltage is provided (pin 24, TMP) relative to ground and proportional to the temperature in degrees C. The slope is approximately -10.82mV/oC. The output voltage follows the equation: T = (2.127 V) (92.42) Where V is the TMP output voltage and T is the substrate temperature in degrees C. This high impedance output circuit is susceptible to capacitive loading and pickup from the output of the amplifier. When monitoring TMP filter the voltage as shown in Figure 3. See Applications Circuits.
THERMAL SHUTDOWN
The temperature monitoring circuit automatically turns off the output transistors when the substrate temperature reaches
Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net
PAD115
TYPICAL PERFORMANCE GRAPHS
QUIESCENT CURRENT VS SUPPLY VOLTAGE
POWER DERATING
180 INTERNAL POWER DISSIPATION, PD (W) 160 140 120 100 80 60 40 20 0 -40 -20 0 20 40 60 AMBIENT AIR TEMPERATURE, TA, (OC) 80
110 105
PowerAmp Design
PAD115
2.1
140
130
120
110
100
-20
20 40 60 CASE TEMP, OC
80
100
120
100
120
OUTPUT SWING FROM SUPPLY RAILS 5.6 OUTPUT SWING FROM +Vs OR -Vs, V
5.4
5.2
5 =2 TJ
O
5
C, 25 T J=
O
TP -O U
UT
0.01 0.01
4.8
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15 0W
T OU ,+
PU
DISTORTION, %
0.1 0.1
PAD115
TYPICAL PERFORMANCE GRAPHS
-100 -110
PowerAmp Design
80
PHASE, (O)
-120
pF 00 =1 Cc
60
47 c= C
0 10 c= pF
-130 -140
F 0p
40
20
1M 1000000 2M
PAD115
200
2.2
pF 100 C C=
100 90 80 70 60 50 40 30 1000 1k
pF 70 =4 CC
100000 100k
120
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PAD115
PERFORMANCE GRAPHS CONTINUED
PowerAmp Design
The oscilloscope display at the left shows an expanded view of a 1kHz 1.2A p-p amplifier output signal being interrupted near the negative peak by a shutdown signal on Ch2. The Ch1 display shows the output current going to zero about 1.5S after the shutdown signal goes low.
PAD115
SHUTDOWN RESPONSE, POSITIVE OUTPUT TO ZERO TRANSITION The oscilloscope display at the right shows an expanded view of a 1kHz 1.2A p-p amplifier output signal being interrupted near the positive peak by a shutdown signal on Ch2. The Ch1 display shows the output current going to zero about 2.5S after the shutdown signal goes low.
3381 W Vision Dr
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PAD115
SAFE OPERATING AREA
PowerAmp Design
1m S
DC ,3 0O C
10 m
AM BI EN T 1S 10S
10
10 0m S
]]]
PAD115
50S
3381 W Vision Dr
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PAD115
DIMENSIONAL INFORMATION
3381 W Vision Dr
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PAD115
APPLICATION CIRCUITS
SD 26
PowerAmp Design
5V 0 5.1k 2N2222
TRANSISTOR CIRCUIT
5V 5V 0
9 8 OUT1
10
11 12 13 14 +Vs
1 RESET
2 OUT
3 SD
4 STATUS
5 GND
6 -Vs
7 NC
8 +IL
9 -IL
10 IC
11 12 +Vs NC
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10
PAD115
APPLICATION CIRCUITS
10k 2200pF
TMP MONITOR
PowerAmp Design
24 25 26 TMP GND SD
MONITOR 2200pF
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PowerAmp Design
RAIL TO RAIL OPERATIONAL AMPLIFIER
KEY FEATURES
PAD117A
Rev I
PowerAmp Design
LOW COST RAIL TO RAIL INPUT & OUTPUT SINGLE SUPPLY OPERATION HIGH VOLTAGE 100 VOLTS HIGH OUTPUT CURRENT 15A 250 WATT OUTPUT CAPABILITY 100 WATT DISSIPATION CAPABILITY WIDE SUPPLY RANGE 5V 50V INTEGRATED HEAT SINK AND FAN TEMPERATURE REPORTING OVER-TEMP SHUTDOWN
APPLICATIONS
DESCRIPTION
The PAD117A rail to rail operational amplifier is constructed with surface mount components to provide a cost effective solution for many industrial applications where it is important to obtain a maximum output signal with limited supply voltages. With a footprint only 5.6 in2 the PAD117A offers outstanding performance that rivals much more expensive hybrid component amplifiers or rack-mount amplifiers. User selectable external compensation tailors the amplifiers response to the application requirements. Four-wire programmable current limit is built-in, but the PAD117A is compatible with the external PAD125 current limit accessory module as well. The PAD117A also features a substrate temperature reporting output and overtemp shutdown. The amplifier circuitry is built on a thermally conductive but electrically insulating substrate mounted to an integral heat sink and fan assembly. No BeO is used in the PAD117A. The resulting module is a small, high performance turn-key solution for many industrial applications.
Power Amp Design 3381 W Vision Dr Tucson AZ 85742
A NEW CONCEPT
A critical task in any power amplifier application is cooling the amplifier. Until now component amplifier manufacturers often treated this task as an after-thought, left for the user to figure out. At Power Amp Design the best heat sink and fan combination is chosen at the start and becomes an integral part of the overall amplifier design. The result is the most compact and volumetric efficient design combination at the lowest cost. In addition, this integrated solution concept offers an achievable real-world power dissipation rating, not the ideal rating usually cited when the amplifier case is somehow kept at 25oC. The user no longer needs to specify, procure or assemble separate components.
Fax (208)279-5458 Web Site: www.PowerAmpDesign.net
PAD117A
CIRCUIT & CONNECTIONS
EQUIVALENT CIRCUIT
Cc * * * 3 2 1 4 6 7 5 8 AC +VB +Vcc Cc2 Cc1 TMP GND SD SUB OUT 9 10 11 12 13 14 +Vs OUT1 C2 + C1
C4 PHASE COMPENSATION Cc GAIN 1 470pF 3 220pF > 10 100pF SLEW RATE 1.6V/uS 4V/uS 8V/uS
C4
3381 W Vision Dr
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__________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
INPUT VOLTAGE +Vs to Vs 20V DIFFERENTIAL INPUT VOLTAGE TEMPERATURE, pin solder, 10s 300C TEMPERATURE RANGE, storage 40 to 70C5 OPERATING TEMPERATURE, heat sink 40 to 105C
PARAMETER
INPUT
OFFSET VOLTAGE OFFSET VOLTAGE vs. temperature OFFSET VOLTAGE vs. supply 3 BIAS CURRENT, initial BIAS CURRENT vs. supply OFFSET CURRENT, initial INPUT RESISTANCE, DC INPUT CAPACITANCE COMMON MODE VOLTAGE RANGE COMMON MODE REJECTION, DC NOISE, referred to input
TEST CONDITIONS1
Full temperature range
MIN
TYP
1 20
MAX
3 50 20 100 0.1 50
UNITS
mV V/OC V/V pA pA/V pA G pF V dB mVrms dB MHz degree V V A A V/S S
100 4
Vs 92
100kHz bandwidth, 1k RS RL= 100, CC=100pF Full temperature range IO = 15A, IO = 10A @ 5VS IO = 15A, IO = -10A @ 5VS Vs 8V Vs= 5V CC = 100pF 2V Step No load, DC 100 1 60 +Vs1 Vs+1.5 15 10 6.4 1
GAIN
OPEN LOOP GAIN BANDWIDTH PRODUCT @ 1MHz PHASE MARGIN
OUTPUT
VOLTAGE SWING VOLTAGE SWING CURRENT, continuous, DC CURRENT, continuous, DC SLEW RATE, AV = 10 SETTLING TIME, to 0.1% RESISTANCE
8 2 3 1 2 6
SHUTDOWN
TRANSITION TIME, off TRANSITION TIME, on CURRENT
output voltage to zero Zero to normal output internal currents dumped into load 5
Output voltage for accessory modules
4
S S mA 50 38 1.5
1.1 1.5 70 V mA mA
O O
POWER SUPPLY
VOLTAGE CURRENT, quiescent +VB OUT, -VB OUT, load
35 32
THERMAL
RESISTANCE, AC, junction to air RESISTANCE, DC, junction to air 5 TEMPERATURE RANGE, ambient air TEMPERATURE, shutdown, substrate Full temperature range, f 60Hz Full temperature range 40 110 12 150 25 3800 30 45 60 C/W C/W O C O C V mA CFM RPM dB kHrs kHrs
NOTES: 1. Unless otherwise noted: TC=25OC, compensation Cc=470pF, DC input specifications are value given, power supply voltage is typical rating. 2. Derate internal power dissipation to achieve high MTBF. 3. Doubles for every 10OC of case temperature increase. 4. Rating applies if the output current alternates between both output transistors at a rate faster than 60Hz. 5. Limited by fan characteristics. During operation, even though the heat sink may be at 85OC or more the fan will be at a lower temperature. 6. L10 refers to the time it takes for 10% of a population of fans to fail. Lower ambient temperature increase fan life.
Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net
PAD117A
OPERATING CONSIDERATIONS
OUTPUT SWING
With no load the output voltage of the PAD117A can swing to either supply voltage rail. As the load current increases the maximum output swing is reduced, but at 15A output the swing from the positive supply rail is less than 1V and less than 1.5V from the negative supply rail. This does not include any voltage drop due to the sensing voltage required for the current limit circuit to operate.
of the spacers extend beyond the amplifier pins the spacers provide a convenient alignment tool to guide the insertion of the amplifier pins into the circuit board. Once the amplifier is seated secure the module with the provided 4-40 nuts and torque to 4.7 in lb [53 N cm] max. See Dimensional Information for a detailed drawing. It is recommended that the heat sink be grounded to the system ground. This can easily be done by providing a grounded circuit board pad around any of the holes for the mounting studs.
PowerAmp Design
TEMPERATURE REPORTING
An analog output voltage is provided (pin 6, TMP) relative to ground and proportional to the temperature in degrees C. The slope is approximately -10.82mV/oC. The output voltage follows the equation: T = (2.127 V) (92.42) Where V is the TMP output voltage and T is the substrate temperature in degrees C. This high impedance output circuit is susceptible to capacitive loading and pickup from the output of the amplifier. When monitoring TMP filter the voltage as shown in Figure 4. See Applications Circuits.
CURRENT LIMIT
The current limiting function of the PAD117A is a versatile circuit that can be used to implement a four-wire current limit configuration or, in combination with some external components can be configured to implement a fold-over current limit circuit. The four-wire current limit configuration insures that parasitic resistance in the output line, Rp, does not affect the programmed current limit setting. See Figure 1. The sense voltage for current limit is 0.65V. Thus: 0.65V IL = RS Where IL is the value of the limited current and RS is the value of the current limit sense resistor. In addition, the sense voltage has a temperature coefficient approximately equal to 2.2mV/oC. The fold-over function reduces the available current as the voltage across the output transistors increases to help insure that the SOA of the output transistors is not exceeded. Refer to Application Circuits for details on how to connect the current limit circuitry to implement either a four-wire current limit or current limit with a fold-over function. In some applications better current limiting protection and a lower sense voltage may be desired. In this case the PAD117A can be operated with the PAD125 current limit accessory module. See Figure 3 in the applications section and the PAD125 data sheet for more details.
THERMAL SHUTDOWN
The temperature monitoring circuit automatically turns off the output transistors when the substrate temperature reaches 110oC. When the substrate cools down 10oC the output is enabled once again. The thermal shutdown feature is activated either by amplifier overloads or a failure of the fan circuit.
EXTERNAL SHUTDOWN
When pin 8 ( SD ) is taken low (ground) the output stage is turned off and remains off as long as pin 8 is low. When pin 8 is monitored with a high impedance circuit it also functions as a flag, reporting when the amplifier is shut down. A high (+5V) on pin 8 indicates the temperature is in the normal range. A low (ground) indicates a shutdown condition. See Application Circuits for details on how to implement an external shutdown circuit and how to monitor the shutdown status.
PHASE COMPENSATION
The PAD117A must be phase compensated to operate correctly. The compensation capacitor, CC, is connected between pins 4 and 5. On page 6, Typical Performance Graphs, you will find plots for small signal response and phase response using compensation values of 100pF and 470pF. The compensation capacitor must be an NPO type capacitor rated for the full supply voltage (100V). On page 2, under Amplifier Pinout and Connections, a table gives recommended compensation capacitance values for various gains and the resulting slew rate for each capacitor value.
COOLING FAN
The PAD117A relies on its fan for proper cooling of the amplifier. Make sure that air flow to the fan and away from the heat sink remains unobstructed. To eliminate electrical noise created by the cooling fan we recommend a 47F capacitor placed directly at the point where the fan wires connect to the PCB. See application note AN-24 for further details.
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PAD117A
TYPICAL PERFORMANCE GRAPHS
PowerAmp Design
80
102
60
100
40
98
20
96
0 -40
94
100
100
OFFSET VOLTAGE DRIFT 1.8 NORMALIZED QUIESCENT CURRENT, IQ(%) 2.1 112.5
1.5 1.2 0.9 0.6 0.3 0 -0.3 -0.6 -0.9 -40 -20 0 20 40 60 CASE TEMP, OC 80 100 120
110
107.5
105
102.5
100
OUTPUT SWING FROM SUPPLY RAILS 4 OUTPUT SWING FROM +Vs OR -Vs, V
3
O P UT
= TJ
5 17
,-
DISTORTION, %
T U
1W W 10
T PU UT UT +O TP O , -O U 5 C O C, =1 7 TJ 25 T J=
O C , +OU T J=25
0.1
0W 10
T PU T
0 0 5 10 15 20 OUTPUT AMPS, A 25 30
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PAD117A
PERFORMANCE GRAPHS CONTINUED
SMALL SIGNAL PHASE RESPONSE
-80
-100
10 c= C
PowerAmp Design
80
F 0p
60
-140
40
-160
20
-180
-200 20k
1M 1000000 2M
40
pF 220 C C= pF 470 C C=
30
20
10 1000 1k
0.8 -40
120
3381 W Vision Dr
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PAD117A
PERFORMANCE GRAPHS CONTINUED
PowerAmp Design
The oscilloscope display at the left shows an expanded view of a 1kHz 1.2A p-p amplifier output signal being interrupted near the negative peak by a shutdown signal on Ch2. The Ch1 display shows the output current going to zero about 2S after the shutdown signal goes low. The ringing in the output signal is due to inductance in the output line.
SHUTDOWN RESPONSE, POSITIVE OUTPUT TO ZERO TRANSITION The oscilloscope display at the right shows an expanded view of a 1kHz 1.2A p-p amplifier output signal being interrupted near the positive peak by a shutdown signal on Ch2. The Ch1 display shows the output current going to zero about 0.5S after the shutdown signal goes low. The ringing in the output signal is due to inductance in the output line.
3381 W Vision Dr
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PAD117A
SAFE OPERATING AREA
PowerAmp Design
10
DC ,3
10 m S
1m S
0O C
AM BI EN
10 0
m S
3381 W Vision Dr
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Fax (208)279-5458
]]
PAD117A
DIMENSIONAL INFORMATION
3381 W Vision Dr
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PAD117A
APPLICATION CIRCUITS
RF
PowerAmp Design
RIN IN 30
21 IC
23 +IL
29
5V 0 5.1k 2N2222
TRANSISTOR CIRCUIT
5V 5V 0
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10
PAD117A
APPLICATION CIRCUITS
PowerAmp Design
10 11 12 13 14 OUT1 +Vs
1 RESET
2 OUT
3 SD
4 STATUS
5 GND
6 -Vs
7 NC
8 +IL
9 -IL
10 IC
10k 2200pF
TMP MONITOR
6 7 8 TMP GND SD
MONITOR 2200pF
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11
PAD117A
APPLICATION CIRCUITS
With the three current limit function pins (pins 21-23) dual slope current limiting can be implemented that more closely approximates the SOA curve of the amplifier than can be achieved with standard current limiting techniques. Values for resistors R1-R7 and RS can be calculated using the PAD Power spreadsheet that can be downloaded from the Power Amp Design web site under the Design Spreadsheet tab.
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PowerAmp Design
HIGH POWER OPERATIONAL AMPLIFIER
KEY FEATURES
PAD118
Rev I
LOW COST HIGH VOLTAGE 100 VOLTS HIGH OUTPUT CURRENT UP TO 40A 165 WATT DISSIPATION CAPABILITY 400 WATT OUTPUT CAPABILITY WIDE SUPPLY RANGE 10V 50V INTEGRATED HEAT SINK AND FAN TEMPERATURE REPORTING OVER-TEMPERATURE SHUTDOWN
PowerAmp Design
APPLICATIONS
PAD118
LINEAR MOTOR DRIVE INDUSTRIAL AUDIO SEMICONDUCTOR TESTING VIBRATION CANCELLATION MAGNETIC BEARINGS
DESCRIPTION
The PAD118 high power operational amplifier is constructed with surface mount components to provide a cost effective solution for many industrial applications. With a footprint only 5.6 in2 the PAD118 offers outstanding performance that rivals much more expensive hybrid component amplifiers or rack-mount amplifiers. User selectable external compensation tailors the amplifiers response to the application requirements. The PAD118 also features a substrate temperature reporting output and overtemp shutdown. The amplifier circuitry is built on a thermally conductive but electrically insulating substrate mounted to an integral heat sink and fan assembly. The resulting module is a small, high performance turn-key solution for many industrial applications.
A NEW CONCEPT
A critical task in any power amplifier application is cooling the amplifier. Until now component amplifier manufacturers often treated this task as an after-thought, left for the user to figure out. At Power Amp Design the best heat sink and fan combination is chosen at the start and becomes an integral part of the overall amplifier design. The result is the most compact and volumetric efficient design combination at the lowest cost. In addition, this integrated solution concept offers an achievable real-world power dissipation rating, not the ideal rating usually cited when the amplifier case is somehow kept at 25oC. The user no longer needs to specify, procure or assemble separate components.
Fax (208)279-5458 Web Site: www.PowerAmpDesign.net
3381 W Vision Dr
Tucson AZ 85742
PAD118
CIRCUIT & CONNECTIONS
EQUIVALENT CIRCUIT
-Vs 21 20 19
18
OUT2 17 16 15
C4
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
__________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
INPUT VOLTAGE +Vcc to Vcc7 20V DIFFERENTIAL INPUT VOLTAGE TEMPERATURE, pin solder, 10s 300C TEMPERATURE, junction2 150C OPERATING TEMPERATURE, heat sink 40 to 105C
PARAMETER
INPUT
OFFSET VOLTAGE OFFSET VOLTAGE vs. temperature OFFSET VOLTAGE vs. supply 3 BIAS CURRENT, initial BIAS CURRENT vs. supply OFFSET CURRENT, initial INPUT RESISTANCE, DC INPUT CAPACITANCE COMMON MODE VOLTAGE RANGE COMMON MODE REJECTION, DC NOISE
TEST CONDITIONS1
Full temperature range
MIN
TYP
1 20
MAX
5 50 20 100 0.1 50
UNITS
mV V/OC V/V pA pA/V pA G pF V dB V RMS dB MHz degree V V A A V/S S V mA
O O
100 4
Vcc m 10 92
100kHz bandwidth, 1k RS RL= 100, CC=100pF CC=100pF Full temperature range IO = 20A IO = 20A 108 1 60 +Vs6.1 Vs+6.1 20 40 CC = 100pF 2V Step No load, DC 7 8.5 2 3 10
GAIN
OPEN LOOP GAIN BANDWIDTH PRODUCT @ 1MHz PHASE MARGIN
OUTPUT
VOLTAGE SWING VOLTAGE SWING CURRENT, continuous, DC CURRENT, peak within SOA SLEW RATE, AV = 10 SETTLING TIME, to 0.1% RESISTANCE
POWER SUPPLY
VOLTAGE CURRENT, quiescent
7
10
35 58
50 70
.46 .76 105
THERMAL
RESISTANCE, AC, junction to air RESISTANCE, DC, junction to air TEMPERATURE RANGE, heat sink
4
NOTES: 1. Unless otherwise noted: TC=25OC, compensation Cc=470pF, DC input specifications are value given, power supply voltage is typical rating. 2. Derate internal power dissipation to achieve high MTBF. 3. Doubles for every 10OC of case temperature increase. 4. Rating applies if the output current alternates between both output transistors at a rate faster than 60Hz. 5. Limited by fan storage characteristics. During operation, even though the case may be at 85OC the fan will be at a lower temperature. 6. L10 refers to the time it takes for 10% of a population of fans to fail. MTBF (Mean Time Before Failure), on the other hand, refers to a 50% failure rate. The MTBF of fans used by Power Amp Design is 210 kHrs at 50C. 7. +Vcc and Vcc must not be more than 20V greater than +Vs and Vs respectively
3381 W Vision Dr
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Fax (208)279-5458
PAD118
OPERATING CONSIDERATIONS
COOLING FAN
The PAD118 relies on its fan for proper cooling of the amplifier. Make sure that air flow to the fan and away from the heat sink remains unobstructed. The cooling method used is impingement cooling, which means that cool air is pushed into the heat sink and warm air is exhausted through the spaces between the heat sink fins. To eliminate electrical noise created by the cooling fan we recommend a 47F capacitor placed directly at the point where the fan wires connect to the PCB. See application note AN-24 for further details.
THERMAL SHUTDOWN
The temperature monitoring circuit automatically turns off the output transistors when the substrate temperature reaches 110oC. When the substrate cools down 10oC the output is enabled once again. The thermal shutdown feature is activated either by amplifier overloads or a failure of the fan circuit.
PowerAmp Design
EXTERNAL SHUTDOWN
When pin 26 ( SD ) is taken low (ground) the output stage is turned off and remains off as long as pin 26 is low. When pin 26 is monitored with a high impedance circuit it also functions as a flag, reporting when the amplifier is shut down. A high (+5V) on pin 26 indicates the temperature is in the normal range. A low (ground) indicates a shutdown condition. See Application Circuits for details on how to implement an external shutdown circuit and how to monitor the shutdown status.
CURRENT LIMIT
The PAD118 does not have a current limiting circuit built in. However, a Current Limit Accessory Module, model PAD125, is available if the current limiting function is needed for the application. See the PAD125 data sheet and Application Circuits for a typical connection diagram.
PHASE COMPENSATION
The PAD118 must be phase compensated to operate correctly. The compensation capacitor, CC, is connected between pins 4 and 5. On page 6, Typical Performance Graphs, you will find plots for small signal response and phase response using compensation values of 100pF and 470pF. The compensation capacitor must be an NPO type capacitor rated for the full supply voltage (100V). On page 2, under Amplifier Pinout and Connections, you will find a table that gives recommended compensation capacitance value for various circuit gains and the resulting slew rate for each capacitor value. A compensation capacitor less than 100pF is not recommended.
TEMPERATURE REPORTING
An analog output voltage is provided (pin 24, TMP) relative to ground and proportional to the temperature in degrees C. The slope is approximately -10.82mV/oC. The output voltage follows the equation: T = (2.127 V) (92.42) Where V is the TMP output voltage and T is the substrate temperature in degrees C. This high impedance output circuit is susceptible to capacitive loading and pickup from the output of the amplifier. When monitoring TMP filter the voltage as shown in Figure 3. See Applications Circuits.
3381 W Vision Dr
Tucson AZ 85742
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PAD118
TYPICAL PERFORMANCE GRAPHS
POWER DERATING
QUIESCENT CURRENT VS SUPPLY VOLTAGE NORMALIZED QUIESCENT CURRENT, IQ (%) 115 110 105 100 95 90 85 80
180 INTERNAL POWER DISSIPATION, PD (W) 160 140 120 100 80 60 40 20 0 -40 -20 0 20 40 60 AMBIENT AIR TEMPERATURE, TA, (OC) 80
PowerAmp Design
20
100
PAD118
2.1
120
110
100
-20
20 40 60 CASE TEMP, OC
80
100
120
90 -40
-20
0 20 40 60 80 CASE TEMPERATURE, OC
100
120
OUTPUT SWING FROM SUPPLY RAILS 5.6 OUTPUT SWING FROM +Vs OR -Vs, V
1 1
HARMONIC DISTORTION
5.4
DISTORTION, %
5 =2 TJ
0.1 0.1
5
TJ = 25
O
C,
T -O U
T PU
4.8
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
15 0W
15 W
5.2
OU ,+
TP
UT
PAD118
TYPICAL PERFORMANCE GRAPHS
-100 -110
PowerAmp Design
80
PHASE, (O)
-120
pF 00 =1 Cc
60
47 c= C
0 10 c= pF
-130 -140
F 0p
40
20
1M 1000000 2M
PAD118
40 30
470 C C= pF
20
10 1000 1k
300k
0.8 -40
120
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
PAD118
PERFORMANCE GRAPHS CONTINUED
PowerAmp Design
The oscilloscope display at the left shows an expanded view of a 1kHz 1.2A p-p amplifier output signal being interrupted near the negative peak by a shutdown signal on Ch2. The Ch1 display shows the output current going to zero about 1.5S after the shutdown signal goes low.
PAD118
SHUTDOWN RESPONSE, POSITIVE OUTPUT TO ZERO TRANSITION The oscilloscope display at the right shows an expanded view of a 1kHz 1.2A p-p amplifier output signal being interrupted near the positive peak by a shutdown signal on Ch2. The Ch1 display shows the output current going to zero about 2.5S after the shutdown signal goes low.
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
PAD118
SAFE OPERATING AREA
PowerAmp Design
DC
10
,3 0O C AM BI 10 0m S T
mS
10
EN
1S 10S 50S
]]
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
PAD118
DIMENSIONAL INFORMATION
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
PAD118
APPLICATION CIRCUITS
SD 26
PowerAmp Design
5V 0 5.1k 2N2222
TRANSISTOR CIRCUIT
5V 5V 0
9 8 OUT1
10
11 12 13 14 +Vs
1 RESET
2 OUT
3 SD
4 STATUS
5 GND
6 -Vs
7 NC
8 +IL
9 -IL
10 IC
11 12 +Vs NC
3381 W Vision Dr
Tucson AZ 85742
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10
PAD118
APPLICATION CIRCUITS
10k 2200pF
TMP MONITOR
PowerAmp Design
24 25 26 TMP GND SD
MONITOR 2200pF
3381 W Vision Dr
Tucson AZ 85742
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11
PowerAmp Design
HIGH POWER OPERATIONAL AMPLIFIER
KEY FEATURES
PAD119
Rev D
LOW COST HIGH VOLTAGE 200 VOLTS HIGH OUTPUT CURRENT UP TO 30A 165 WATT DISSIPATION CAPABILITY 400 WATT OUTPUT CAPABILITY WIDE SUPPLY RANGE 10V 100V INTEGRATED HEAT SINK AND FAN TEMPERATURE REPORTING OVER-TEMPERATURE SHUTDOWN
PowerAmp Design
APPLICATIONS
LINEAR MOTOR DRIVE INDUSTRIAL AUDIO SEMICONDUCTOR TESTING VIBRATION CANCELLATION MAGNETIC BEARINGS
DESCRIPTION
The PAD119 high power operational amplifier is constructed with surface mount components to provide a cost effective solution for many industrial applications. With a footprint only 5.6 in2 the PAD119 offers outstanding performance that rivals much more expensive hybrid component amplifiers or rack-mount amplifiers. User selectable external compensation tailors the amplifiers response to the application requirements. The PAD119 also features a substrate temperature reporting output and overtemp shutdown. The amplifier circuitry is built on a thermally conductive but electrically insulating substrate mounted to an integral heat sink and fan assembly. The resulting module is a small, high performance turn-key solution for many industrial applications. The PAD119-1 model is available without the heat sink and fan assembly for custom heat sink applications.
A NEW CONCEPT
A critical task in any power amplifier application is cooling the amplifier. Until now component amplifier manufacturers often treated this task as an after-thought, left for the user to figure out. At Power Amp Design the best heat sink and fan combination is chosen at the start and becomes an integral part of the overall amplifier design. The result is the most compact and volumetric efficient design combination at the lowest cost. In addition, this integrated solution concept offers an achievable real-world power dissipation rating, not the ideal rating usually cited when the amplifier case is somehow kept at 25oC. The user no longer needs to specify, procure or assemble separate components.
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
PAD119
CIRCUIT & CONNECTIONS
EQUIVALENT CIRCUIT
-Vs 21 20 19
18
OUT2 17 16 15
C4
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
__________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
INPUT VOLTAGE +Vcc to Vcc7 20V DIFFERENTIAL INPUT VOLTAGE TEMPERATURE, pin solder, 10s 300C TEMPERATURE, junction2 150C OPERATING TEMPERATURE, heat sink 40 to 105C
PARAMETER
INPUT
OFFSET VOLTAGE OFFSET VOLTAGE vs. temperature OFFSET VOLTAGE vs. supply 3 BIAS CURRENT, initial BIAS CURRENT vs. supply OFFSET CURRENT, initial INPUT RESISTANCE, DC INPUT CAPACITANCE COMMON MODE VOLTAGE RANGE COMMON MODE REJECTION, DC NOISE
TEST CONDITIONS1
Full temperature range
MIN
TYP
1 20
MAX
5 50 20 100 0.1 50
UNITS
mV V/OC V/V pA pA/V pA G pF V dB V RMS dB MHz degree V V A A V/S S V mA
O O
100 4
Vcc m 10 92
100kHz bandwidth, 1k RS RL= 100, CC=100pF CC=100pF Full temperature range IO = 20A IO = 20A 108 1 60 +Vs6.1 Vs+6.1 20 30 CC = 100pF 2V Step No load, DC 7 8.5 2 3 10
GAIN
OPEN LOOP GAIN BANDWIDTH PRODUCT @ 1MHz PHASE MARGIN
OUTPUT
VOLTAGE SWING VOLTAGE SWING CURRENT, continuous, DC CURRENT, peak within SOA SLEW RATE, AV = 10 SETTLING TIME, to 0.1% RESISTANCE
POWER SUPPLY
VOLTAGE CURRENT, quiescent
7
15
75 26
100 30
.46 .76 105
THERMAL
RESISTANCE, AC, junction to air RESISTANCE, DC, junction to air TEMPERATURE RANGE, heat sink
4
NOTES: 1. Unless otherwise noted: TC=25OC, compensation Cc=470pF, DC input specifications are value given, power supply voltage is typical rating. 2. Derate internal power dissipation to achieve high MTBF. 3. Doubles for every 10OC of case temperature increase. 4. Rating applies if the output current alternates between both output transistors at a rate faster than 60Hz. 5. Limited by fan storage characteristics. During operation, even though the case may be at 85OC the fan will be at a lower temperature. 6. L10 refers to the time it takes for 10% of a population of fans to fail. MTBF (Mean Time Before Failure), on the other hand, refers to a 50% failure rate. The MTBF of fans used by Power Amp Design is 210 kHrs at 50C. 7. +Vcc and Vcc must not be more than 20V greater than +Vs and Vs respectively
3381 W Vision Dr
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PAD119
OPERATING CONSIDERATIONS
COOLING FAN
The PAD119 relies on its fan for proper cooling of the amplifier. Make sure that air flow to the fan and away from the heat sink remains unobstructed. The cooling method used is impingement cooling, which means that cool air is pushed into the heat sink and warm air is exhausted through the spaces between the heat sink fins. To eliminate electrical noise created by the cooling fan we recommend a 47F capacitor placed directly at the point where the fan wires connect to the PCB. See application note AN-24 for further details.
supply voltage (200V). On page 2, under Amplifier Pinout and Connections, you will find a table that gives recommended compensation capacitance value for various circuit gains and the resulting slew rate for each capacitor value. A compensation capacitor less than 100pF is not recommended.
PowerAmp Design
TEMPERATURE REPORTING
An analog output voltage is provided (pin 24, TMP) relative to ground and proportional to the temperature in degrees C. The slope is approximately -10.82mV/oC. The output voltage follows the equation: T = (2.127 V) (92.42) Where V is the TMP output voltage and T is the substrate temperature in degrees C. This high impedance output circuit is susceptible to capacitive loading and pickup from the output of the amplifier. When monitoring TMP filter the voltage as shown in Figure 3. See Applications Circuits.
THERMAL SHUTDOWN
The temperature monitoring circuit automatically turns off the output transistors when the substrate temperature reaches 110oC. When the substrate cools down 10oC the output is enabled once again. The thermal shutdown feature is activated either by amplifier overloads or a failure of the fan circuit.
EXTERNAL SHUTDOWN
When pin 26 ( SD ) is taken low (ground) the output stage is turned off and remains off as long as pin 26 is low. When pin 26 is monitored with a high impedance circuit it also functions as a flag, reporting when the amplifier is shut down. A high (+5V) on pin 26 indicates the temperature is in the normal range. A low (ground) indicates a shutdown condition. See Application Circuits for details on how to implement an external shutdown circuit and how to monitor the shutdown status.
CURRENT LIMIT
The PAD119 does not have a current limiting circuit built in. However, a Current Limit Accessory Module, model PAD125, is available if the current limiting function is needed for the application. See the PAD125 data sheet and Application Circuits for a typical connection diagram.
PHASE COMPENSATION
The PAD119 must be phase compensated to operate correctly. The compensation capacitor, CC, is connected between pins 4 and 5. On page 6, Typical Performance Graphs, you will find plots for small signal response and phase response using compensation values of 100pF and 470pF. The compensation capacitor must be an NPO type capacitor rated for the full
Power Amp Design 3381 W Vision Dr Tucson AZ 85742
Fax (208)279-5458
PAD119
TYPICAL PERFORMANCE GRAPHS
POWER DERATING 180 160 140 120 100 80 60 40 20 0 -40 -20 0 20 40 60 AMBIENT AIR TEMPERATURE, TA, (OC) 80
NORMALIZED QUIESCENT CURRENT, IQ (%) 120
PowerAmp Design
110
100
90
80
PAD119
2.1
120
110
100
-20
20 40 60 CASE TEMP, OC
80
100
120
90 -40
-20
0 20 40 60 80 CASE TEMPERATURE, OC
100
120
OUTPUT SWING FROM SUPPLY RAILS 5.6 OUTPUT SWING FROM +Vs OR -Vs, V
5.4
5 =2 TJ
5
C, 25 T J=
O
TP -O U
UT
0.01 0.01
4.8
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
15 0W
5.2
T OU ,+
PU
DISTORTION, %
0.1 0.1
PAD119
TYPICAL PERFORMANCE GRAPHS
-100 -110
PowerAmp Design
80
PHASE, (O)
-120
pF 00 =1 Cc
60
47 c= C
0 10 c= pF
-130 -140
F 0p
40
20
1M 1000000 2M
PAD119
TEMPERATURE OUTPUT
100 90 80 70 60 50 40 30
C C=
470 C C= pF
F 100p
20 200
0.8 -40
120
3381 W Vision Dr
Tucson AZ 85742
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PAD119
PERFORMANCE GRAPHS CONTINUED
PowerAmp Design
The oscilloscope display at the left shows an expanded view of a 1kHz 1.2A p-p amplifier output signal being interrupted near the negative peak by a shutdown signal on Ch2. The Ch1 display shows the output current going to zero about 1.5S after the shutdown signal goes low.
PAD119
SHUTDOWN RESPONSE, POSITIVE OUTPUT TO ZERO TRANSITION The oscilloscope display at the right shows an expanded view of a 1kHz 1.2A p-p amplifier output signal being interrupted near the positive peak by a shutdown signal on Ch2. The Ch1 display shows the output current going to zero about 2.5S after the shutdown signal goes low.
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
PAD119
SAFE OPERATING AREA
10
AM BI EN T
m S
10
10 0m
]] ]
1S 10S 50S
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
PAD119
DIMENSIONAL INFORMATION
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
PAD119-1
DIMENSIONAL INFORMATION
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
10
PAD119
APPLICATION CIRCUITS
SD 26
PowerAmp Design
5V 0 5.1k 2N2222
TRANSISTOR CIRCUIT
5V 5V 0
9 8 OUT1
10
11 12 13 14 +Vs
1 RESET
2 OUT
3 SD
4 STATUS
5 GND
6 -Vs
7 NC
8 +IL
9 -IL
10 IC
11 12 +Vs NC
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
11
PAD119
APPLICATION CIRCUITS
10k 2200pF
TMP MONITOR
PowerAmp Design
24 25 26 TMP GND SD
MONITOR 2200pF
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
12
PowerAmp Design
HIGH VOLTAGE OPERATIONAL AMPLIFIER
KEY FEATURES
PAD126
Rev E
PowerAmp Design
LOW COST HIGH VOLTAGE 500 VOLTS HIGH OUTPUT CURRENT 10A 150 WATT DISSIPATION CAPABILITY 450 WATT OUTPUT CAPABILITY WIDE SUPPLY RANGE 20V 250V INTEGRATED HEAT SINK AND FAN TEMPERATURE REPORTING OVER-TEMPERATURE SHUTDOWN
APPLICATIONS
LINEAR MOTOR DRIVE INDUSTRIAL AUDIO SEMICONDUCTOR TESTING VIBRATION CANCELLATION MAGNETIC BEARINGS LINE VOLTAGE SIMULATION
DESCRIPTION
The PAD126 high voltage operational amplifier is constructed with surface mount components to provide a cost effective solution for many industrial applications. With a footprint only 80mm square the PAD126 offers outstanding performance that rivals much more expensive hybrid component amplifiers or rack-mount amplifiers. User selectable external compensation tailors the amplifiers response to the application requirements. The PAD126 also features a substrate temperature reporting output and overtemp shutdown and is also compatible with the PAD125 Current Limit Accessory Module. The amplifier circuitry is built on a thermally conductive but electrically insulating substrate mounted to an integrated heat sink and fan assembly. No BeO is used the amplifier. The resulting module is a small, high performance turn-key solution for many industrial applications.
PAD126 MOUNTED IN EVALUATION KIT WITH OPTIONAL ACCESSORY MODULES PAD125 & PAD131
A NEW CONCEPT
A critical task in any power amplifier application is cooling the amplifier. Until now component amplifier manufacturers often treated this task as an after-thought, left for the user to figure out. At Power Amp Design the best heat sink and fan combination is chosen at the start and becomes an integral part of the overall amplifier design. The result is the most compact and volumetrically efficient design combination at the lowest cost. In addition, this integrated solution concept offers an achievable real-world power dissipation rating, not the ideal rating usually cited when the amplifier case is somehow kept at 25oC. The user no longer needs to specify, procure or assemble separate components.
Fax (208)279-5458 Web Site: www.PowerAmpDesign.net
3381 W Vision Dr
Tucson AZ 85742
PAD126
CIRCUIT & CONNECTIONS
EQUIVALENT CIRCUIT
11 NC
12 NC
13 NC
14
15 +Vs
16
17
18 NC
19
20
21
22
NC +Vcc
-IN 46
+IN 45
NC 44
-Vcc 43
NC 42
NC 41
+IL 40
-IL 39
IC 38
NC 37
NC 36
NC 35
NC 34
-Vcc* NC 33 32
OUT2
+ C4 C2
* INTERNALLY CONNECTED
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
__________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
INPUT VOLTAGE +Vcc to Vcc 20V DIFFERENTIAL INPUT VOLTAGE TEMPERATURE, pin solder, 10s 300C TEMPERATURE, junction2 150C OPERATING TEMPERATURE, heat sink 40 to 105C
PARAMETER
INPUT
OFFSET VOLTAGE OFFSET VOLTAGE vs. temperature OFFSET VOLTAGE vs. supply 3 BIAS CURRENT, initial BIAS CURRENT vs. supply OFFSET CURRENT, initial INPUT RESISTANCE, DC INPUT CAPACITANCE COMMON MODE VOLTAGE RANGE COMMON MODE REJECTION, DC NOISE
TEST CONDITIONS1
Full temperature range
MIN
TYP
1 20
MAX
5 50 20 100 0.1 50
UNITS
mV V/OC V/V pA pA/V pA G pF V dB V RMS dB MHz degree V V A A V/S S V mA
O O
100 4
Vcc m 15 92
100kHz bandwidth, 1k RS RL= 100, CC=47pF CC=47pF Full temperature range IO = 10A IO = 10A 108 1 60 +Vs14 Vs+14 10 12 CC = 10pF 2V Step No load, DC 40 50 2 3 10
GAIN
OPEN LOOP GAIN BANDWIDTH PRODUCT @ 1MHz PHASE MARGIN
OUTPUT
VOLTAGE SWING VOLTAGE SWING CURRENT, continuous, DC CURRENT, peak within SOA SLEW RATE, AV = 100 SETTLING TIME, to 0.1% RESISTANCE
POWER SUPPLY
VOLTAGE CURRENT, quiescent
7
20
200 16
250 20
.46 0.75 105
THERMAL
RESISTANCE, AC, junction to air RESISTANCE, DC, junction to air TEMPERATURE RANGE, heat sink
4
NOTES: 1. Unless otherwise noted: TC=25OC, compensation Cc=470pF, DC input specifications are value given, power supply voltage is typical rating. 2. Derate internal power dissipation to achieve high MTBF. 3. Doubles for every 10OC of case temperature increase. 4. Rating applies if the output current alternates between both output transistors at a rate faster than 60Hz. 5. Limited by fan storage characteristics. During operation, even though the case may be at 85OC the fan will be at a lower temperature. 6. L10 refers to the time it takes for 10% of a population of fans to fail. MTBF (Mean Time Before Failure), on the other hand, refers to a 50% failure rate. The MTBF of fans used by Power Amp Design is 210 kHrs at 50C.
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
SAFETY FIRST
The operating voltages of the PAD126 are potentially deadly. When developing an application circuit it is wise to begin with power supply voltages as low as possible while checking for circuit functionality. Increase supply voltages slowly as confidence in the application circuit increases. Always use a hands off method whereby test equipment probes are attached only when power is off. See application note AN-16 for PCB layout guidelines.
TEMPERATURE REPORTING
An analog output voltage is provided (pin 6, TMP) relative to ground (pin 8, GND) and proportional to the temperature in degrees C. The slope is approximately -10.82mV/oC. The output voltage follows the equation: T = (2.127 V) (92.42) Where V is the TMP output voltage and T is the substrate temperature in degrees C. This high impedance output circuit is susceptible to capacitive loading and pickup from the output of the amplifier. TMP is internally filtered, but when monitoring TMP the filter as shown in Figure 3 may be useful. See Applications Circuits.
PowerAmp Design
THERMAL SHUTDOWN
The temperature monitoring circuit turns off the amplifier when the substrate temperature reaches 110oC. When the substrate cools down 10oC the amplifier is enabled once again. The thermal shutdown feature is activated either by amplifier overloads or a failure of the fan circuit.
COOLING FAN
The PAD126 relies on its fan for proper cooling of the amplifier. Make sure that air flow to the fan and away from the heat sink remains unobstructed. To eliminate electrical noise created by the cooling fan we recommend a 47F capacitor placed directly at the point where the fan wires connect to the PCB. See application note AN-24 for further details.
EXTERNAL SHUTDOWN
When pin 7 ( SD ) goes low (ground) or is forced low the amplifier is turned off and remains off as long as pin 7 is low. When pin 7 is monitored with a high impedance circuit it also functions as a flag, reporting when the amplifier is shut down. A high (+5V) on pin 7 indicates the temperature is in the normal range. A low (ground) indicates a shutdown condition. See Application Circuits (Figure 2) for details. To avoid loading the internal circuit any external circuit must be an open collector or open drain connection.
CURRENT LIMIT
The current limiting function of the PAD126 is a versatile circuit that can be used to implement a four-wire current limit configuration or, in combination with some external components can be configured to implement a fold-over current limit circuit. The four-wire current limit configuration insures that parasitic resistance in the output line, Rp, does not affect the programmed current limit setting. See Figure 1. The sense voltage for current limit is 0.65V. Thus approximately: 0.65V IL = RS Where IL is the value of the limited current and RS is the value of the current limit sense resistor. In addition, the sense voltage has a temperature coefficient approximately equal to 2.2mV/oC. The fold-over function reduces the available current as the voltage across the output transistors increases to help insure that the SOA of the output transistors is not exceeded. Refer to Application Circuits for details on how to connect the current limit circuitry to implement either a four-wire current limit or current limit with a fold-over function (Figures 1 and 5).
PHASE COMPENSATION
The PAD126 must be phase compensated. The compensation capacitor, CC, is connected between pins 4 and 5. The compensation capacitor must be an NPO type capacitor rated for the full supply voltage (500V). On page 2, under Amplifier Pinout and Connections, you will find a table that gives recommended compensation capacitance value for various circuit gains and the resulting slew rate for each capacitor value. Consult also the small signal response and phase response plots for the selected compensation value in the Typical Performance Graphs section. A compensation capacitor less than 10pF is not recommended.
PAD126
TYPICAL PERFORMANCE GRAPHS
POWER DERATING
PowerAmp Design
101
100
99
98
97
96
-20 0 20 40 60 AMBIENT AIR TEMPERATURE, TA, (OC) 80
500
2.1
110
105
100
-20
20 40 60 CASE TEMP, OC
80
100
120
95 -40
-20
0 20 40 60 80 CASE TEMPERATURE, OC
100
120
OUTPUT SWING FROM SUPPLY RAILS 15 OUTPUT SWING FROM +Vs OR -Vs, V 14 13 12 11 10 9 8 0 5 10 OUTPUT AMPS, A 15
5 =2 J
O
C,
T PU UT -O
0.01 0.01
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
15 0W
, OC 5 =2 J
DISTORTION, %
+O
UT
T PU
0.1 0.1
PAD126
TYPICAL PERFORMANCE GRAPHS
SMALL SIGNAL PHASE RESPONSE
-90
Cc= 1 50p F
Cc =
PowerAmp Design
-120
33 p
PHASE, (O)
80
=1 Cc
-150
60
F 0p
Cc F 3p =3 pF 50 =1 Cc
pF =10 Cc
-180
40
20
-210
10M 10000000
300
200
pF 150 C C=
F 10p C C=
F 33p C C=
120
0.1
TC=-25OC
400
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
PAD126
SHUTDOWN RESPONSE, NEGATIVE OUTPUT TO ZERO TRANSITION The oscilloscope display at the left shows a view of a 5kHz, 1A p-p amplifier output signal being interrupted near the negative peak by a shutdown signal on Ch1. The Ch2 display shows the output current going to zero about 150S after the shutdown signal goes low.
SHUTDOWN RESPONSE, POSITIVE OUTPUT TO ZERO TRANSITION The oscilloscope display at the right shows a view of a 5kHz, 1A p-p amplifier output signal being interrupted near the positive peak by a shutdown signal on Ch1. The Ch2 display shows the output current going to zero about 50S after the shutdown signal goes low.
SHUTDOWN RECOVERY The oscilloscope display at the left shows a view of a 5kHz, 1A p-p amplifier output signal on Ch2 resuming normal operation after a shutdown signal on Ch1 go high (not shutdown). The output signal resumes normal operation after a delay of about 1mS.
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
PAD126
SAFE OPERATING AREA
PowerAmp Design
DC ,3 0O C
10 m
1m S
AM
BI EN T
10 0m S
1S
]]
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
PAD126
DIMENSIONAL INFORMATION
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
PAD126
APPLICATION CIRCUITS
PowerAmp Design
RF
RIN IN 46
38 IC
45
*19-22, 23-26
5V 0 5.1k 2N2222
TRANSISTOR CIRCUIT
5V 5V 0
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
10
PAD126
APPLICATION CIRCUITS
PowerAmp Design
-IN 46
+IN 45
NC 44
-Vcc 43
NC 42
NC 41
+IL 40
-IL 39
IC 38
NC 37
NC 36
NC 35
NC 34
-Vcc 33
NC 32
OUT2
1 RESET
2 OUT
3 SD
4 STATUS
5 GND
6 -Vs
7 NC
8 +IL
9 -IL
10 IC
3381 W Vision Dr
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Fax (208)279-5458
11
PAD126
APPLICATION CIRCUITS
19
OUT1 20 21
PowerAmp Design
22
RS R1 +IL -IL 40 39 IC 38 R3 26 25 24 23 R4 D1 R5 R6 D2 R2 R7
OUT2
With the three current limit function pins (pins 38-40) dual slope current limiting can be implemented that more closely approximates the SOA curve of the amplifier than can be achieved with standard current limiting techniques. Values for resistors R1-R7 and RS can be calculated using the PAD Power spreadsheet that can be downloaded from the Power Amp Design web site.
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
12
PowerAmp Design
RAIL TO RAIL OPERATIONAL AMPLIFIER
KEY FEATURES
PAD127
Rev D
PowerAmp Design
LOW COST RAIL TO RAIL INPUT & OUTPUT WIDE SUPPLY RANGE 5V 50V SINGLE SUPPLY OPERATION HIGH OUTPUT CURRENT 30A 450 WATT OUTPUT CAPABILITY 225 WATT DISSIPATION CAPABILITY INTEGRATED HEAT SINK AND FAN TEMPERATURE REPORTING OVER-TEMP SHUTDOWN
APPLICATIONS
LINEAR MOTOR DRIVE INDUSTRIAL AUDIO SEMICONDUCTOR TESTING VIBRATION CANCELLATION PROGRAMMABLE POWER SUPPLY
DESCRIPTION
The PAD127 rail to rail operational amplifier is constructed with surface mount components to provide a cost effective solution for many industrial applications where it is important to obtain a maximum output signal with limited supply voltages. The PAD127 outperforms much more expensive hybrid component amplifiers or rack-mount amplifiers in a footprint only 80mm square. User selectable external compensation tailors the amplifiers response to the application requirements. Four-wire programmable current limit is built-in, but the PAD127 is compatible with the external PAD121 current limit accessory module as well. The PAD127 also features a substrate temperature reporting analog output and over-temp shutdown. The amplifier circuitry is built on an insulated metal substrate mounted to an integral heat sink and fan assembly. No BeO is used in the PAD127. The resulting module is a small, high performance turn-key solution for many industrial applications.
Power Amp Design 3381 W Vision Dr Tucson AZ 85742
A NEW CONCEPT
A critical task in any power amplifier application is cooling the amplifier. Until now component amplifier manufacturers often treated this task as an after-thought, left for the user to figure out. At Power Amp Design the best heat sink and fan combination is chosen at the start and becomes an integral part of the overall amplifier design. The result is the most compact and volumetric efficient design combination at the lowest cost. In addition, this integrated solution concept offers an achievable real-world power dissipation rating, not the ideal rating usually cited when the amplifier case is somehow kept at 25oC. The user no longer needs to specify, procure or assemble separate components.
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PAD127
CIRCUIT & CONNECTIONS
EQUIVALENT CIRCUIT
-Vs C4 * SEE APPLICATION CIRCUITS FOR OTHER CONNECTIONS AND FUNCTIONS. *1 SEE PAGE 5 FOR INFORMATION ON SELECTING VALUES FOR DEGENERATION RESISTORS + C2
PHASE COMPENSATION GAIN 1 >10 Cc 470pF 100pF SLEW RATE 1.6V/uS 8V/uS
3381 W Vision Dr
Tucson AZ 85742
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__________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
INPUT VOLTAGE +Vs to Vs7 20V DIFFERENTIAL INPUT VOLTAGE TEMPERATURE, pin solder, 10s 300C TEMPERATURE RANGE, storage 40 to 70C5 OPERATING TEMPERATURE, heat sink 40 to 105C
PARAMETER
INPUT
OFFSET VOLTAGE OFFSET VOLTAGE vs. temperature OFFSET VOLTAGE vs. supply 3 BIAS CURRENT, initial BIAS CURRENT vs. supply OFFSET CURRENT, initial INPUT RESISTANCE, DC INPUT CAPACITANCE COMMON MODE VOLTAGE RANGE COMMON MODE REJECTION, DC NOISE, referred to input
TEST CONDITIONS1
Full temperature range
MIN
TYP
1 20
MAX
5 50 20 100 0.1 50
UNITS
mV V/OC V/V pA pA/V pA G pF V dB mVrms dB MHz degree V V A V/S S
100 4
Vs 92
100kHz bandwidth, 1k RS RL= 100, CC=100pF Full temperature range IO = 30A IO = 30A CC = 100pF 2V Step No load, DC 100 1 60 +Vs1 Vs+1.5 30 6.4 1
GAIN
OPEN LOOP GAIN BANDWIDTH PRODUCT @ 1MHz PHASE MARGIN
OUTPUT
VOLTAGE SWING VOLTAGE SWING CURRENT, continuous, DC SLEW RATE, AV = 10 SETTLING TIME, to 0.1% RESISTANCE
8 2 3 1 2 6
SHUTDOWN
TRANSITION TIME, off TRANSITION TIME, on CURRENT
output voltage to zero Zero to normal output internal currents dumped into load 5
Output voltage for accessory module
4
S S mA 50 68 1.5
.45 .67 70 V mA mA
O O
POWER SUPPLY
VOLTAGE CURRENT, quiescent +VB OUT, -VB OUT, load
7
35 60
THERMAL
RESISTANCE, AC, junction to air RESISTANCE, DC, junction to air 5 TEMPERATURE RANGE, ambient air TEMPERATURE, shutdown, substrate Full temperature range, f 60Hz Full temperature range 40 110 12 180 40 3300 33 45 60 C/W C/W O C O C V mA CFM RPM dB kHrs kHrs
NOTES 1. Unless otherwise noted: TC=25OC, compensation Cc=470pF, DC input specifications are value given, power supply voltage is typical rating. 2. Derate internal power dissipation to achieve high MTBF. 3. Doubles for every 10OC of case temperature increase. 4. Rating applies if the output current alternates between both output transistors at a rate faster than 60Hz. 5. Limited by fan characteristics. During operation, even though the heat sink may be at 85OC or more the fan will be at a lower temperature. 6. L10 refers to the time it takes for 10% of a population of fans to fail. Lower ambient temperature increase fan life. 7. +Vs, +Vcc must be connected together. Vs, Vcc must be connected together.
Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net
PAD127
OPERATING CONSIDERATIONS
heat sink remains unobstructed. To eliminate electrical noise created by the cooling fan we recommend a 47F capacitor placed directly at the point where the fan wires connect to the PCB. See application note AN-24 for further details.
PowerAmp Design
OUTPUT SWING
With no load the output voltage of the PAD127 can swing to either supply voltage rail. As the load current increases the maximum output swing is reduced, but at 10A output the swing from the positive supply rail is less than 1V and less than 1.5V from the negative supply rail. This does not include any voltage drop due to the sensing voltage required for the current limit circuit to operate or voltage drop across the degeneration resistors (see page 5).
CURRENT LIMIT
The current limiting function of the PAD127 is a versatile circuit that can be used to implement a four-wire current limit configuration or, in combination with some external components can be configured to implement a fold-over current limit circuit. The four-wire current limit configuration insures that parasitic resistance in the output line, Rp, does not affect the programmed current limit setting. See Figure 1. The sense voltage for current limit is 0.65V. Thus:
0.65V RS Where IL is the value of the limited current and RS is the value of the current limit sense resistor. IL =
TEMPERATURE REPORTING
An analog output voltage is provided (pin 6, TMP) relative to ground and proportional to the temperature in degrees C. The slope is approximately -10.82mV/oC. The output voltage follows the equation: T = (2.127 V) (92.42) Where V is the TMP output voltage and T is the substrate temperature in degrees C. This high impedance output circuit is susceptible to capacitive loading and pickup from the output of the amplifier. When monitoring TMP filter the voltage as shown in Figure 4. See Applications Circuits.
THERMAL SHUTDOWN
The temperature monitoring circuit automatically turns off the output transistors when the substrate temperature reaches 110oC. When the substrate cools down 10oC the output is enabled once again. The thermal shutdown feature is activated either by amplifier overloads or a failure of the fan circuit.
In addition, the sense voltage has a temperature coefficient approximately equal to 2.2mV/oC. The fold-over function reduces the available current as the voltage across the output transistors increases to help insure that the SOA of the output transistors is not exceeded. Refer to Application Circuits for details on how to connect the current limit circuitry to implement either a four-wire current limit or current limit with a fold-over function. In some applications better current limiting protection and a lower sense voltage may be desired. In this case the PAD127 can be operated with the PAD125 Current Limit Accessory Module. See Figure 3 in the applications section and the PAD125 data sheet for more details.
EXTERNAL SHUTDOWN
When pin 8 ( SD ) is taken low (ground) the output stage is turned off and remains off as long as pin 8 is low. When pin 8 is monitored with a high impedance circuit it also functions as a flag, reporting when the amplifier is shut down. A high (+5V) on pin 8 indicates the temperature is in the normal range. A low (ground) indicates a shutdown condition. See Application Circuits for details on how to implement an external shutdown circuit and how to monitor the shutdown status.
COOLING FAN
The PAD127 relies on its fan for proper cooling of the amplifier. Make sure that air flow to the fan and away from the
Power Amp Design 3381 W Vision Dr Tucson AZ 85742
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PAD127
PHASE COMPENSATION
The PAD127 must be phase compensated to operate correctly. The compensation capacitor, CC, is connected between pins 4 and 5. On page 7, Typical Performance Graphs, you will find plots for small signal response and phase response using compensation values of 100pF and 470pF. The compensation capacitor must be an NPO type capacitor rated for the full supply voltage (100V). On page 2, under Amplifier Pinout and Connections, a table gives recommended compensation capacitance values for various gains and the resulting slew rate for each capacitor value.
The following table shows calculated degeneration resistor values (RD) for various total supply voltages (VT). Column (O) shows standard values that can be used from the Vishay/Dale resistor lines RS02B and LVR. These are also the resistor values supplied in the EVAL127 evaluation kit for the PAD127. VT 100 90 80 70 60 50 40 30 20 10 RD 0.298 0.265 0.231 0.198 0.165 0.131 0.098 0.065 0.031 0.00 O 0.30 0.25 0.25 0.20 0.15 0.15 0.10 0.05 0.03 0.00 Watt 3 3 3 3 3 3 3 5 5 -
PowerAmp Design
DEGENERATION RESISTORS
The PAD127 derives its high power dissipation rating from the use of parallel output MOSFET transistors. To insure that the load current is distributed equally between the output transistors six external source degeneration resistors are needed. See RD1-RD6 in the external connections diagram on page 2. The value of the resistors changes depending on the total supply voltage needed for the application. The SOA power dissipation of the amplifier (225 watts dc) determines the maximum load current that the amplifier can supply with the needed total supply voltage. To insure that the amplifier is not damaged the correct value of degeneration resistors is critical. Do not operate the amplifier without the proper value of degeneration resistors. All of the six degeneration resistors will be the same value and can be calculated by:
Resistors are to be 3 or 5 watt as shown in the table, 1% tolerance and preferably non-inductive as inductive resistors may cause the output stage to oscillate. The resistors available from Power Amp Design are of the inductive wire-wound type but have been found to be adequate for this application. These resistors are also available with noninductive windings but are not usually stocked by distributors. The use of thick film chip resistors is not recommended. Thick film or metal film or powdered metal resistors types are suitable but may be either expensive or unavailable in the required values.
RD =
Where RD is the value of each degeneration resistor and VT is the total power supply voltage from +Vs to Vs.
3381 W Vision Dr
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PAD127
TYPICAL PERFORMANCE GRAPHS
QUIESCENT CURRENT VS SUPPLY VOLTAGE
106
PowerAmp Design
104
102
100
98
-20 0 20 40 60 AMBIENT AIR TEMPERATURE, TA, (OC) 80
100
OFFSET VOLTAGE DRIFT 1.8 NORMALIZED QUIESCENT CURRENT, IQ(%) 2.1 112.5
1.5 1.2 0.9 0.6 0.3 0 -0.3 -0.6 -0.9 -40 -20 0 20 40 60 CASE TEMP, OC 80 100 120
110
107.5
105
102.5
100
OUTPUT SWING FROM SUPPLY RAILS 6 OUTPUT SWING FROM +Vs OR -Vs, V
4
75 =1
O
C,
T PU UT -O
DISTORTION, %
1W W 10
3
T
TJ
+ O C, 75 =1
UT TP OU
O C, 25
T TPU -O U
0.1
0W 10
T J=
1
T J=25
O
TPUT C, +OU
0 0 5 10 15 20 OUTPUT AMPS, A 25 30
3381 W Vision Dr
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PAD127
PERFORMANCE GRAPHS CONTINUED
SMALL SIGNAL PHASE RESPONSE
-80
-100
PowerAmp Design
10 c= C
80
F 0p
60
-140
40
-160
20
-180
-200 20k
1M 1000000 2M
40
pF 220 C C= pF 470 C C=
30
20
10 1000 1k
0.8 -40
120
3381 W Vision Dr
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PAD127
PERFORMANCE GRAPHS CONTINUED
PowerAmp Design
The oscilloscope display at the left shows an expanded view of a 1kHz 1.2A p-p amplifier output signal being interrupted near the negative peak by a shutdown signal on Ch2. The Ch1 display shows the output current going to zero about 2S after the shutdown signal goes low. The ringing in the output signal is due to inductance in the output line.
SHUTDOWN RESPONSE, POSITIVE OUTPUT TO ZERO TRANSITION The oscilloscope display at the right shows an expanded view of a 1kHz 1.2A p-p amplifier output signal being interrupted near the positive peak by a shutdown signal on Ch2. The Ch1 display shows the output current going to zero about 0.5S after the shutdown signal goes low. The ringing in the output signal is due to inductance in the output line.
3381 W Vision Dr
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PAD127
SAFE OPERATING AREA
10
0 S
PowerAmp Design
10
DC
,3
10
0O C
AM
BI
1S 10S 50S
3381 W Vision Dr
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EN
10 0
] ]]
9
PAD127
DIMENSIONAL INFORMATION
3381 W Vision Dr
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10
PAD127
APPLICATION CIRCUITS
RF
PowerAmp Design
RIN IN 46
37 IC
45
*9,10,14,15,19,20,23,24,28,29,33,34
FIGURE 1. 4-WIRE CURRENT LIMIT
SD 8
5V 0 5.1k 2N2222
TRANSISTOR CIRCUIT
5V 5V 0
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PAD127
APPLICATION CIRCUITS
PowerAmp Design
9 10 OUT1
11 12 +Vs
13 14 15 16 17 18 OUT2 +Vs
19 20 OUT3
21 22 +Vs
1 RESET
2 OUT
3 SD
4 STATUS
5 GND
6 -Vs
7 NC
8 +IL
9 -IL
10 IC
10k 2200pF
TMP MONITOR
6 7 8 TMP GND SD
MONITOR 2200pF
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PAD127
APPLICATION CIRCUITS
With the three current limit function pins (pins 37-39) dual slope current limiting can be implemented that more closely approximates the SOA curve of the amplifier than can be achieved with standard current limiting techniques. Values for resistors R1-R7 and RS can be calculated using the PAD Power spreadsheet that can be downloaded from the Power Amp Design web site.
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PowerAmp Design
HIGH POWER OPERATIONAL AMPLIFIER
KEY FEATURES
PAD128
Rev D
PowerAmp Design
LOW COST HIGH VOLTAGE 100 VOLTS HIGH OUTPUT CURRENT UP TO 30A 140 WATT DISSIPATION CAPABILITY 300 WATT OUTPUT CAPABILITY WIDE SUPPLY RANGE 10V 50V INTEGRATED HEAT SINK AND FAN TEMPERATURE REPORTING OVER-TEMPERATURE SHUTDOWN RAIL TO RAIL CAPABLE WITH PAD130 ACCESSORY MODULE
APPLICATIONS
LINEAR MOTOR DRIVE INDUSTRIAL (PA) AUDIO SEMICONDUCTOR TESTING VIBRATION CANCELLATION MAGNETIC BEARINGS
DESCRIPTION
The PAD128 high power operational amplifier is constructed with surface mount components to provide a cost effective solution for many industrial applications. With a footprint only 5.6 in2 the PAD128 offers outstanding performance that rivals much more expensive hybrid component amplifiers or rack-mount amplifiers. User selectable external compensation tailors the amplifiers response to the application requirements. The PAD128 also features a substrate temperature reporting output and overtemp shutdown. The amplifier achieves rail to rail operation with the addition of the optional PAD130 Power Supply Accessory Module. The amplifier circuitry is built on a thermally conductive but electrically insulating substrate mounted to an integral heat sink and fan assembly. No BeO is used in the amplifier. The resulting module is a small, high performance turn-key solution for many industrial applications.
Power Amp Design 3381 W Vision Dr Tucson AZ 85742
A NEW CONCEPT
A critical task in any power amplifier application is cooling the amplifier. Until now component amplifier manufacturers often treated this task as an after-thought, left for the user to figure out. At Power Amp Design the best heat sink and fan combination is chosen at the start and becomes an integral part of the overall amplifier design. The result is the most compact and volumetric efficient design combination at the lowest cost. In addition, this integrated solution concept offers an achievable real-world power dissipation rating, not the ideal rating usually cited when the amplifier case is somehow kept at 25oC. The user no longer needs to specify, procure or assemble separate components.
Fax (208)279-5458 Web Site: www.PowerAmpDesign.net
PAD128
CIRCUIT & CONNECTIONS
EQUIVALENT CIRCUIT
OUT2 21 20 19
18
-Vs 17 16 15
C4
3381 W Vision Dr
Tucson AZ 85742
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__________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
INPUT VOLTAGE DIFFERENTIAL INPUT VOLTAGE TEMPERATURE, pin solder, 10s TEMPERATURE, junction2 TEMPERATURE RANGE, storage +Vcc to Vcc 20V 300C 150C 40 to 70C5
PARAMETER
INPUT
OFFSET VOLTAGE OFFSET VOLTAGE vs. temperature OFFSET VOLTAGE vs. supply 3 BIAS CURRENT, initial BIAS CURRENT vs. supply OFFSET CURRENT, initial INPUT RESISTANCE, DC INPUT CAPACITANCE COMMON MODE VOLTAGE RANGE COMMON MODE VOLTAGE RANGE COMMON MODE REJECTION, DC NOISE
TEST CONDITIONS1
Full temperature range
MIN
TYP
1 20
MAX
5 50 20 100 0.1 50
UNITS
mV V/OC V/V pA pA/V pA G pF V V dB V RMS dB MHz degree V V A A V/S S V mA
O O
100 4 +Vcc-10 -Vcc+6 92 100kHz bandwidth, 1k RS RL= 100, CC=100pF CC=100pF Full temperature range IO = 20A IO = 20A 108 1 60 +Vs6.1 Vs+6.1 20 30 CC = 100pF 2V Step No load, DC, open loop 13 16 2 4 10
GAIN
OPEN LOOP GAIN BANDWIDTH PRODUCT @ 1MHz PHASE MARGIN
OUTPUT
VOLTAGE SWING VOLTAGE SWING CURRENT, continuous, DC CURRENT, peak within SOA SLEW RATE, AV = 10 SETTLING TIME, to 0.1% RESISTANCE
POWER SUPPLY
VOLTAGE CURRENT, quiescent
7
10
35 41.6
50 52
0.7 0.9 105
THERMAL
RESISTANCE, AC, junction to air RESISTANCE, DC, junction to air TEMPERATURE RANGE, heat sink
4
NOTES: 1. Unless otherwise noted: TC=25OC, compensation Cc=470pF, DC input specifications are value given, power supply voltage is typical rating. 2. Derate internal power dissipation to achieve high MTBF. 3. Doubles for every 10OC of case temperature increase. 4. Rating applies if the output current alternates between both output transistors at a rate faster than 60Hz. 5. Limited by fan storage characteristics. During operation, even though the case may be at 85OC the fan will be at a lower temperature. 6. L10 refers to the time it takes for 10% of a population of fans to fail. 7. +Vcc and Vcc must not be more than 20V greater than +Vs and Vs respectively
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
PAD128
OPERATING CONSIDERATIONS
COOLING FAN
The PAD128 relies on its fan for proper cooling of the amplifier. Make sure that air flow to the fan and away from the heat sink remains unobstructed. The cooling method used is impingement cooling, which means that cool air is pushed into the heat sink and warm air is exhausted through the spaces between the heat sink fins. To eliminate electrical noise created by the cooling fan we recommend a 47F capacitor placed directly at the point where the fan wires connect to the PCB. See application note AN-24 for further details.
A high (+5V) on pin 26 indicates the temperature is in the normal range. A low (ground) indicates a shutdown condition. See Application Circuits for details on how to implement an external shutdown circuit and how to monitor the shutdown status.
PowerAmp Design
CURRENT LIMIT
The PAD128 does not have a current limiting circuit built in. However, a Current Limit Accessory Module, model PAD125, is available if the current limiting function is needed for the application. See the PAD125 data sheet and Application Circuits for a typical connection diagram.
TEMPERATURE REPORTING
An analog output voltage is provided (pin 24, TMP) relative to ground (pin 25) and proportional to the temperature in degrees C. The slope is approximately -10.82mV/oC. The output voltage follows the equation: T = (2.127 V) (92.42) Where V is the TMP output voltage and T is the substrate temperature in degrees C. This high impedance output circuit is susceptible to capacitive loading and pickup from the output of the amplifier. When monitoring TMP filter the voltage as shown in Figure 3. See Applications Circuits.
PHASE COMPENSATION
The PAD128 must be phase compensated to operate correctly. The compensation capacitor, CC, is connected between pins 4 and 5. On page 6, Typical Performance Graphs, you will find plots for small signal response and phase response using compensation values of 100pF and 470pF. The compensation capacitor must be an NPO type capacitor rated for the full supply voltage (100V). On page 2, under Amplifier Pinout and Connections, a table gives recommended compensation capacitance values for various gains and the resulting slew rate for each capacitor value.
THERMAL SHUTDOWN
The temperature monitoring circuit automatically turns off the output transistors when the substrate temperature reaches 110oC. When the substrate cools down 10oC the output is enabled once again. The thermal shutdown feature is activated either by amplifier overloads or a failure of the fan circuit.
EXTERNAL SHUTDOWN
When pin 26 ( SD ) is taken low (ground) the output stage is turned off and remains off as long as pin 26 is low. When pin 26 is monitored with a high impedance circuit it also functions as a flag, reporting when the amplifier is shut down.
Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net
PAD128
TYPICAL PERFORMANCE GRAPHS
QUIESCENT CURRENT VS SUPPLY VOLTAGE
115 110
PowerAmp Design
105 100 95 90 85 80
80
20
100
2.1
115
110
105
100
-20
20 40 60 CASE TEMP, OC
80
100
120
OUTPUT SWING FROM SUPPLY RAILS 6.6 OUTPUT SWING FROM +Vs OR -Vs, V 6.4 6.2 6 5.8 5.6 5.4 5.2 5 0 5 10 15 OUTPUT AMPS, A 20
0.01 0.01 0.005 30
T T PU UT -O , OC 5 =2 J
DISTORTION, %
T J=25
T UTPU C, +O
0.1 0.1
15
0W
100
10k 10000
30k
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PAD128
TYPICAL PERFORMANCE GRAPHS
PowerAmp Design
-110
80
60
C 0 47 c= pF
0 =10 pF
40
20
-170
0 1 10 10 1k 10k 100k 1000000 100 1000 10000 100000 1M 3M FREQUENCY, F(Hz)
-180 30k
3M
40 30
470 C C= pF
20
10 1000 1k
0.8 -40
120
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PAD128
PERFORMANCE GRAPHS CONTINUED
PowerAmp Design
The oscilloscope display at the left shows an expanded view of a 1kHz 1.2A p-p amplifier output signal being interrupted near the negative peak by a shutdown signal on Ch2. The Ch1 display shows the output current going to zero about 1.5S after the shutdown signal goes low.
SHUTDOWN RESPONSE, POSITIVE OUTPUT TO ZERO TRANSITION The oscilloscope display at the right shows an expanded view of a 1kHz 1.2A p-p amplifier output signal being interrupted near the positive peak by a shutdown signal on Ch2. The Ch1 display shows the output current going to zero about 2.5S after the shutdown signal goes low.
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PAD128
PERFORMANCE GRAPHS CONTINUED
PowerAmp Design
The oscilloscope display at the left shows an expanded view of the PAD128 recovering from a shutdown condition and resuming the negative portion of a 1kHz 5Ap-p amplifier output signal on Ch1. The Ch2 display shows shutdown signal going high (no shutdown). The amplifier recovers from the shutdown condition in about 10S.
SHUTDOWN RECOVERY, ZERO TO POSITIVE TRANSITION The oscilloscope display at the right shows an expanded view of the PAD128 recovering from a shutdown condition and resuming the portion of a 1kHz 5Ap-p amplifier output signal on Ch1. The Ch2 display shows shutdown signal going high (no shutdown). The amplifier recovers from the shutdown condition in about 30S.
3381 W Vision Dr
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PAD128
SAFE OPERATING AREA
PowerAmp Design
1m
DC ,3
10
O
S m S
10
C AM BI EN T
] ]] ]
3381 W Vision Dr
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PAD128
DIMENSIONAL INFORMATION
3381 W Vision Dr
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PAD128
APPLICATION CIRCUITS
SD 26
PowerAmp Design
5V 0 5.1k 2N2222
TRANSISTOR CIRCUIT
5V 5V 0
C4
C4
1 RESET
2 OUT
3 SD
4 STATUS
5 GND
6 -Vs
7 NC
8 +IL
9 -IL
10 IC
11 12 +Vs NC
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PAD128
APPLICATION CIRCUITS
9 8 OUT1
10
11
12 13 +Vs
14
C2
+ C1
PowerAmp Design
OUT2 21 20 19
18
-Vs 17 16
15
C4
C4
1 -Vs
2 -Vcc OUT
3 AC SUB
4 NC
5 +Vs
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+Vcc OUT
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PowerAmp Design
HIGH POWER OPERATIONAL AMPLIFIER
KEY FEATURES
PAD129
Rev E
PowerAmp Design
LOW COST POWER BANDWIDTH - 57kHz, 180Vp-p HIGH VOLTAGE 200 VOLTS HIGH OUTPUT CURRENT UP TO 20A 140 WATT DISSIPATION CAPABILITY 300 WATT OUTPUT CAPABILITY WIDE SUPPLY RANGE 10V 100V INTEGRATED HEAT SINK AND FAN TEMPERATURE REPORTING OVER-TEMPERATURE SHUTDOWN
APPLICATIONS
PIEZO DRIVE LINEAR MOTOR DRIVE INDUSTRIAL (PA) AUDIO SEMICONDUCTOR TESTING VIBRATION CANCELLATION MAGNETIC BEARINGS
DESCRIPTION
The PAD129 high power operational amplifier is constructed with surface mount components to provide a cost effective solution for many industrial applications. With a footprint only 5.6 in2 the PAD129 offers outstanding performance that rivals much more expensive hybrid component amplifiers or rack-mount amplifiers. User selectable external compensation tailors the amplifiers response to the application requirements. The PAD129 also features a substrate temperature reporting output and overtemp shutdown. The amplifier circuitry is built on a thermally conductive but electrically insulating substrate mounted to an integral heat sink and fan assembly. No BeO is used in the amplifier. The resulting module is a small, high performance turn-key solution for many industrial applications.
PAD129 mounted in EVAL129 evaluation kit with accessory modules.
A NEW CONCEPT
A critical task in any power amplifier application is cooling the amplifier. Until now component amplifier manufacturers often treated this task as an after-thought, left for the user to figure out. At Power Amp Design the best heat sink and fan combination is chosen at the start and becomes an integral part of the overall amplifier design. The result is the most compact and volumetric efficient design combination at the lowest cost. In addition, this integrated solution concept offers an achievable real-world power dissipation rating, not the ideal rating usually cited when the amplifier case is somehow kept at 25oC. The user no longer needs to specify, procure or assemble separate components.
Fax (208)279-5458 Web Site: www.PowerAmpDesign.net
3381 W Vision Dr
Tucson AZ 85742
PAD129
CIRCUIT & CONNECTIONS
EQUIVALENT CIRCUIT
OUT2 21 20 19
18
-Vs 17 16 15
C4
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
__________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
INPUT VOLTAGE DIFFERENTIAL INPUT VOLTAGE TEMPERATURE, pin solder, 10s TEMPERATURE, junction2 TEMPERATURE RANGE, storage +Vcc to Vcc 20V 300C 150C 40 to 70C5
PARAMETER
INPUT
OFFSET VOLTAGE OFFSET VOLTAGE vs. temperature OFFSET VOLTAGE vs. supply 3 BIAS CURRENT, initial BIAS CURRENT vs. supply OFFSET CURRENT, initial INPUT RESISTANCE, DC INPUT CAPACITANCE COMMON MODE VOLTAGE RANGE COMMON MODE VOLTAGE RANGE COMMON MODE REJECTION, DC NOISE
TEST CONDITIONS1
Full temperature range
MIN
TYP
1 20
MAX
5 50 20 100 0.1 50
UNITS
mV V/OC V/V pA pA/V pA G pF V V dB V RMS dB MHz degree V V A A V/S S V mA
O O
100 4 +Vcc-10 -Vcc+6 92 100kHz bandwidth, 1k RS RL= 100, CC=100pF CC=100pF Full temperature range IO = 15A IO = 15A 108 1 60 +Vs6.1 Vs+6.1 15 20 CC = 100pF 2V Step No load, DC, open loop 32 37 4 5 10
GAIN
OPEN LOOP GAIN BANDWIDTH PRODUCT @ 1MHz PHASE MARGIN
OUTPUT
VOLTAGE SWING VOLTAGE SWING CURRENT, continuous, DC CURRENT, peak within SOA SLEW RATE, AV = 10 SETTLING TIME, to 0.1% RESISTANCE
POWER SUPPLY
VOLTAGE CURRENT, quiescent
7
10
75 48
100 57
0.7 0.9 105
THERMAL
RESISTANCE, AC, junction to air RESISTANCE, DC, junction to air TEMPERATURE RANGE, heat sink
4
NOTES: 1. Unless otherwise noted: TC=25OC, compensation Cc=470pF, DC input specifications are value given, power supply voltage is typical rating. 2. Derate internal power dissipation to achieve high MTBF. 3. Doubles for every 10OC of case temperature increase. 4. Rating applies if the output current alternates between both output transistors at a rate faster than 60Hz. 5. Limited by fan storage characteristics. During operation, even though the case may be at 85OC the fan will be at a lower temperature. 6. L10 refers to the time it takes for 10% of a population of fans to fail. 7. +Vcc and Vcc must not be more than 20V greater than +Vs and Vs respectively
3381 W Vision Dr
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PAD129
OPERATING CONSIDERATIONS
COOLING FAN
The PAD129 relies on its fan for proper cooling of the amplifier. Make sure that air flow to the fan and away from the heat sink remains unobstructed. The cooling method used is impingement cooling, which means that cool air is pushed into the heat sink and warm air is exhausted through the spaces between the heat sink fins. To eliminate electrical noise created by the cooling fan we recommend a 47F capacitor placed directly at the point where the fan wires connect to the PCB. See application note AN-24 for further details.
A high (+5V) on pin 26 indicates the temperature is in the normal range. A low (ground) indicates a shutdown condition. See Application Circuits for details on how to implement an external shutdown circuit and how to monitor the shutdown status.
PowerAmp Design
CURRENT LIMIT
The PAD129 does not have a current limiting circuit built in. However, a Current Limit Accessory Module, model PAD125, is available if the current limiting function is needed for the application. See the PAD125 data sheet and Application Circuits for a typical connection diagram.
TEMPERATURE REPORTING
An analog output voltage is provided (pin 24, TMP) relative to ground (pin 25) and proportional to the temperature in degrees C. The slope is approximately -10.82mV/oC. The output voltage follows the equation: T = (2.127 V) (92.42) Where V is the TMP output voltage and T is the substrate temperature in degrees C. This high impedance output circuit is susceptible to capacitive loading and pickup from the output of the amplifier. When monitoring TMP filter the voltage as shown in Figure 3. See Applications Circuits.
PHASE COMPENSATION
The PAD129 must be phase compensated to operate correctly. The compensation capacitor, CC, is connected between pins 4 and 5. On page 6, Typical Performance Graphs, you will find plots for small signal response and phase response using compensation values of 100pF and 470pF. The compensation capacitor must be an NPO type capacitor rated for the full supply voltage (200V). On page 2, under Amplifier Pinout and Connections, a table gives recommended compensation capacitance values for various gains and the resulting slew rate for each capacitor value.
THERMAL SHUTDOWN
The temperature monitoring circuit automatically turns off the output transistors when the substrate temperature reaches 110oC. When the substrate cools down 10oC the output is enabled once again. The thermal shutdown feature is activated either by amplifier overloads or a failure of the fan circuit.
EXTERNAL SHUTDOWN
When pin 26 ( SD ) is taken low (ground) the output stage is turned off and remains off as long as pin 26 is low. When pin 26 is monitored with a high impedance circuit it also functions as a flag, reporting when the amplifier is shut down.
Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net
PAD129
TYPICAL PERFORMANCE GRAPHS
QUIESCENT CURRENT VS SUPPLY VOLTAGE
115 110
PowerAmp Design
105 100 95 90 85 80
80
20
100
2.1
115
110
105
100
-20
20 40 60 CASE TEMP, OC
80
100
120
OUTPUT SWING FROM SUPPLY RAILS 6.6 OUTPUT SWING FROM +Vs OR -Vs, V 6.4 6.2 6 5.8 5.6 5.4 5.2 5 0 5 10 15 OUTPUT AMPS, A 20
0.01 0.01 0.005 30
T T PU UT -O , OC 5 =2 J
DISTORTION, %
T J=25
T UTPU C, +O
0.1 0.1
15
0W
100
10k 10000
30k
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PAD129
TYPICAL PERFORMANCE GRAPHS
PowerAmp Design
-110
80
60
C 0 47 c= pF
0 =10 pF
40
20
-170
0 1 10 10 1k 10k 100k 1000000 100 1000 10000 100000 1M 3M FREQUENCY, F(Hz)
-180 30k
3M
2.6 2.4
100 90 80 70 60 50 40 30 20
C C=
C C= pF 470
pF 100
10 1000 1k
0.8 -40
120
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PAD129
PERFORMANCE GRAPHS CONTINUED
PowerAmp Design
The oscilloscope display at the left shows an expanded view of a 1kHz 1.2A p-p amplifier output signal being interrupted near the negative peak by a shutdown signal on Ch2. The Ch1 display shows the output current going to zero about 1.5S after the shutdown signal goes low.
SHUTDOWN RESPONSE, POSITIVE OUTPUT TO ZERO TRANSITION The oscilloscope display at the right shows an expanded view of a 1kHz 1.2A p-p amplifier output signal being interrupted near the positive peak by a shutdown signal on Ch2. The Ch1 display shows the output current going to zero about 2.5S after the shutdown signal goes low.
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PAD129
PERFORMANCE GRAPHS CONTINUED
PowerAmp Design
The oscilloscope display at the left shows an expanded view of the PAD129 recovering from a shutdown condition and resuming the negative portion of a 1kHz 5Ap-p amplifier output signal on Ch1. The Ch2 display shows shutdown signal going high (no shutdown). The amplifier recovers from the shutdown condition in about 10S.
SHUTDOWN RECOVERY, ZERO TO POSITIVE TRANSITION The oscilloscope display at the right shows an expanded view of the PAD129 recovering from a shutdown condition and resuming the portion of a 1kHz 5Ap-p amplifier output signal on Ch1. The Ch2 display shows shutdown signal going high (no shutdown). The amplifier recovers from the shutdown condition in about 30S.
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PAD129
SAFE OPERATING AREA
10 0 S
10
D C,
S 1m
30 O C
AM BI EN T
10 m S
]] ] ]
1 0.5
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PAD129
DIMENSIONAL INFORMATION
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10
PAD129
APPLICATION CIRCUITS
SD 26
PowerAmp Design
5V 0 5.1k 2N2222
TRANSISTOR CIRCUIT
5V 5V 0
C4
C4
1 RESET
2 OUT
3 SD
4 STATUS
5 GND
6 -Vs
7 NC
8 +IL
9 -IL
10 IC
11 12 +Vs NC
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PAD129
APPLICATION CIRCUITS
9 8 OUT1
10
11 12 13 14 +Vs
C2
+ C1
PowerAmp Design
OUT2 21 20 19
18
-Vs 17 16 15
C4
C4
1 -Vs
2 -Vcc OUT
3 AC SUB
4 NC
5 +Vs
6 +Vcc OUT
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PowerAmp Design
COMPACT HIGH VOLTAGE OP AMP
KEY FEATURES
PAD135
Rev G
LOW COST SMALL SIZE 40mm SQUARE HIGH VOLTAGE 200 VOLTS HIGH OUTPUT CURRENT 10A PEAK 40 WATT DISSIPATION CAPABILITY 200V/S SLEW RATE
PowerAmp Design
APPLICATIONS
INDUSTRIAL INK JET PRINT HEADS HIGH VOLTAGE INSTRUMENTATION PIEZO TRANSDUCER DRIVE
PAD135
PAD135-1
DESCRIPTION
The PAD135 compact high voltage op amp is constructed with surface mount components to provide a cost effective solution for many industrial applications such as an ink jet print head driver. With a footprint only 40mm square the PAD135 offers outstanding performance that rivals more expensive hybrid components. An integrated heat sink and fan cooling are included. User selectable external compensation tailors the amplifiers response to the application requirements. The PAD135 is capable of driving 150V pulses into 47nF at 50 kHz with a duty cycle of 40% and a slew rate of 200V/S. The PAD135 is built on a thermally conductive but electrically insulating substrate. No BeO is used in the PAD135. For custom applications the PAD135-1 version of the amplifier is available without the integrated heat sink and fan
A NEW CONCEPT
A critical task in any power amplifier application is cooling the amplifier. Until now component amplifier manufacturers often treated this task as an after-thought, left for the user to figure out. At Power Amp Design the best heat sink and fan is chosen at the start and becomes an integral part of the overall amplifier design. The result is the most compact and volumetric efficient design combination at the lowest cost. In addition, this integrated solution concept offers an achievable real-world power dissipation rating, not the ideal rating usually cited when the amplifier case is somehow kept at 25oC. The user no longer needs to specify, procure or assemble separate components.
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PAD135
CIRCUIT & CONNECTIONS
EQUIVALENT CIRCUIT
-Vs C3 + C4 SEE APPLICATION NOTES FOR ALTERNATIVE CONNECTIONS SLEW RATE 200V/uS 150V/uS 80V/uS 25V/uS
PHASE COMPENSATION GAIN _ >20 _ >10 _ >6 _ >1 Cc 10pF 22pF 47pF 150pF
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__________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
TEMPERATURE, pin solder, 10s, 300C TEMPERATURE, junction2 150C TEMPERATURE RANGE, storage 40 to 70C5 TEMPERATURE RANGE, storage, PAD135-1 105C OPERATING TEMPERATURE, substrate 40 to 85C
PowerAmp Design
PARAMETER
INPUT
OFFSET VOLTAGE OFFSET VOLTAGE vs. temperature OFFSET VOLTAGE vs. supply 3 BIAS CURRENT, initial BIAS CURRENT vs. supply OFFSET CURRENT, initial INPUT RESISTANCE, DC INPUT CAPACITANCE COMMON MODE VOLTAGE RANGE COMMON MODE VOLTAGE RANGE COMMON MODE REJECTION, DC NOISE
TEST CONDITIONS1
Full temperature range
MIN
TYP
1 20
MAX
5 50 3 100 0.1 50
PAD135-19
UNITS
mV V/OC V/V pA pA/V pA G pF V V dB V RMS dB MHz degree V V A A V/S S V mA
100 4 +Vs15 Vs+8 110 100kHz bandwidth, 1k RS RL= 10k, CC=10pF CC=10pF Full temperature range IO = 5A IO = 5A 108 4 60 +Vs8 Vs+8 +Vs6.5 Vs+6.5 5 10 CC = 10pF 2V Step, CC = 10pF No load, DC 200 4 8 118 10
GAIN
OPEN LOOP GAIN BANDWIDTH PRODUCT @ 1MHz PHASE MARGIN
OUTPUT
VOLTAGE SWING VOLTAGE SWING CURRENT, continuous, DC CURRENT, pulse, 10mS, within SOA SLEW RATE, AV = +65 SETTLING TIME, to 0.1% RESISTANCE
POWER SUPPLY
VOLTAGE CURRENT, quiescent
15
75 29
100 32
2.1 to air 3.1 to air 85 70 1.7 to case 2.5 to case 85 NA
THERMAL
RESISTANCE, AC, junction to air or case RESISTANCE, DC junction to air or case TEMPERATURE RANGE, substrate 5 TEMPERATURE RANGE, ambient
6
C/W C/W O C O C
O
SAFETY FIRST
The operating voltages of the PAD135 are potentially deadly. When developing an application circuit it is wise to begin with power supply voltages as low as possible while checking for circuit functionality. Increase supply voltages slowly as confidence in the application circuit increases. Always use a hands-off method whereby test equipment probes are attached only when power is off.
PowerAmp Design
COOLING FAN
The PAD135 relies on its fan for proper cooling of the amplifier. Make sure that air flow to the fan and away from the heat sink remains unobstructed. The cooling method used is impingement cooling, which means that cool air is pushed into the heat sink and warm air is exhausted through the spaces between the heat sink fins. To eliminate electrical noise created by the cooling fan we recommend a 47F capacitor placed directly at the point where the fan wires connect to the PCB. See application note AN-24 for further details.
PHASE COMPENSATION
The PAD135 must be phase compensated. The compensation capacitor, CC, is connected between pins 2 and 3. The compensation capacitor must be an NPO type capacitor rated for the full supply voltage (200V). On page 2, under Amplifier Pinout and Connections, you will find a table that gives recommended compensation capacitance value for various circuit gains and the resulting slew rate for each capacitor
3381 W Vision Dr
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PAD135
TYPICAL PERFORMANCE GRAPHS
40
105
30
PA D1 35
3 D1 PA 1 5-
100
LY +Vs ON
PowerAmp Design
95
T BO
20
USE CASE TEMP FOR PAD135-1 USE AMBIENT TEMP FOR PAD135
90
s -V
LY ON
10
85
2.1
110
100
-20
20 40 60 CASE TEMP, OC
80
100
120
90 -40
-20
0 20 40 60 80 CASE TEMPERATURE, OC
100
120
OUTPUT SWING FROM SUPPLY RAILS 8 OUTPUT SWING FROM +Vs OR -Vs, V
1
HARMONIC DISTORTION
DISTORTION, %
5 T C=2
TC
T U T PU C, +O PUT OUT O C, =2 5
O
0W
0.01 0.01
4 0 1 2 3 OUTPUT AMPS, A 4 5
0.001 0.001 30 100 100 1k 1000 FREQUENCY, F(Hz) 10000 10k 30k
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PAD135
TYPICAL PERFORMANCE GRAPHS
-120
Cc
80
F 2p =2 Cc
PowerAmp Design
=2 2 pF
60
-180
Cc pF 50 =1
40
-210
F 0p =1 Cc
F 7p =4 Cc
20
-240
C c= 10 p F
0 1 10 10 10k 100k1 1M 10000000 100 1000 10000100000 000000 10M 1k FREQUENCY, F(Hz)
POWER RESPONSE 200 OUTPUT VOLTAGE SWING, V(p-p)
10M 10000000
100 90 80 70 60 50 40 30
C C=1
F 22p C C=
F 47p C C=
pF 150 C C=
0pF
20 10k 10000
4M
3381 W Vision Dr
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PAD135
SAFE OPERATING AREA
10 0
10 S
PowerAmp Design
10 m
AM BI EN T
] ]]
1S 10S 50S
3381 W Vision Dr
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PAD135
DIMENSIONAL INFORMATION
3381 W Vision Dr
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PAD135
DIMENSIONAL INFORMATION CONTINUED
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PAD135
APPLICATION CIRCUITS
65k +165V 100uF 1uF + 1k 14 4 +Vcc PAD135 INPUT SIGNAL 13 -Vcc 11 100uF 1uF + -15V Cc -Vs 7 2 10pF 6 +Vs OUT 3
PowerAmp Design
5,8
PRINT HEAD
82.5k +165V 100uF 1uF + 1.3k 14 4 +Vcc PAD135 0.156V/2.344V 13 INPUT SIGNAL Cc -Vs -Vcc 11 0.1uF -15V 7 2 10pF 6 +Vs OUT 3
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PowerAmp Design
RAIL TO RAIL OPERATIONAL AMPLIFIER
KEY FEATURES
PAD137
Rev B
LOW COST SINGLE SUPPLY OPERATION RAIL TO RAIL INPUT & OUTPUT HIGH VOLTAGE 100 VOLTS HIGH OUTPUT CURRENT 20A 140 WATT DISSIPATION CAPABILITY 300 WATT OUTPUT CAPABILITY WIDE SUPPLY RANGE 5V 50V INTEGRATED HEAT SINK AND FAN TEMPERATURE REPORTING OVER-TEMPERATURE SHUTDOWN
APPLICATIONS
LINEAR MOTOR DRIVE INDUSTRIAL (PA) AUDIO SEMICONDUCTOR TESTING VIBRATION CANCELLATION MAGNETIC BEARINGS
DESCRIPTION
The PAD137 high power operational amplifier is constructed with surface mount components to provide a cost effective solution for many industrial applications. With a footprint only 5.6 in2 the PAD137 offers outstanding performance that rivals much more expensive hybrid component amplifiers or rack-mount amplifiers. User selectable external compensation tailors the amplifiers response to the application requirements. The PAD137 also features a substrate temperature reporting output and overtemperature shutdown. The amplifier circuitry is built on a thermally conductive but electrically insulating substrate mounted to an integrated heat sink and fan assembly. No BeO is used in the amplifier. The resulting module is a small, high performance turn-key solution for many industrial applications.
A NEW CONCEPT
A critical task in any power amplifier application is cooling the amplifier. Until now component amplifier manufacturers often treated this task as an after-thought, left for the user to figure out. At Power Amp Design the best heat sink and fan combination is chosen at the start and becomes an integral part of the overall amplifier design. The result is the most compact and volumetric efficient design combination at the lowest cost. In addition, this integrated solution concept offers an achievable real-world power dissipation rating, not the ideal rating usually cited when the amplifier case is somehow kept at 25oC. The user no longer needs to specify, procure or assemble separate components.
Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520) 579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net
PAD137
CIRCUIT & CONNECTIONS
EQUIVALENT CIRCUIT
+Vs+10V +Vs C2 Cc 3 2 4 6 5 SUB +Vcc Cc1 Cc2 NC +VB OUT 1 7 9 8 OUT1 10 11 12 13 14 +Vs + C1
OUT2 21 20 19
18
-Vs 17 16 15
-Vs-10V C3 + C4
-Vs
3381 W Vision Dr
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__________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
INPUT VOLTAGE +Vs to Vs 20V DIFFERENTIAL INPUT VOLTAGE TEMPERATURE, pin solder, 10s 300C TEMPERATURE RANGE, storage 40 to 70C5 OPERATING TEMPERATURE, heat sink 40 to 105C
PARAMETER
INPUT
OFFSET VOLTAGE OFFSET VOLTAGE vs. temperature OFFSET VOLTAGE vs. supply 3 BIAS CURRENT, initial BIAS CURRENT vs. supply OFFSET CURRENT, initial INPUT RESISTANCE, DC INPUT CAPACITANCE COMMON MODE VOLTAGE RANGE COMMON MODE REJECTION, DC NOISE, referred to input
TEST CONDITIONS1
Full temperature range
MIN
TYP
1 20
MAX
3 50 20 100 0.1 50
UNITS
mV V/OC V/V pA pA/V pA G pF V dB mVrms dB MHz degree V V A A V/S S
100 4
Vs 92
100kHz bandwidth, 1k RS RL= 100, CC=100pF Full temperature range IO = 20A, IO = 15A @ 5VS IO = 20A, IO = -15A @ 5VS Vs 8V Vs= 5V CC = 100pF 2V Step No load, DC 100 1 60 +Vs1 Vs+1.5 20 15 6.4 1
GAIN
OPEN LOOP GAIN BANDWIDTH PRODUCT @ 1MHz PHASE MARGIN
OUTPUT
VOLTAGE SWING VOLTAGE SWING CURRENT, continuous, DC CURRENT, continuous, DC SLEW RATE, AV = 10 SETTLING TIME, to 0.1% RESISTANCE
8 2 3 1 2 6
SHUTDOWN
TRANSITION TIME, off TRANSITION TIME, on CURRENT
output voltage to zero Zero to normal output internal currents dumped into load 5
Output voltage for accessory modules
4
S S mA 50 38 1.5
.7 .9 70 V mA mA
O O
POWER SUPPLY
VOLTAGE CURRENT, quiescent +VB OUT, -VB OUT, load
35 32
THERMAL
RESISTANCE, AC, junction to air RESISTANCE, DC, junction to air 5 TEMPERATURE RANGE, ambient air TEMPERATURE, shutdown, substrate Full temperature range, f 60Hz Full temperature range 40 110 12 150 25 3800 30 45 60 C/W C/W O C O C V mA CFM RPM dB kHrs kHrs
NOTES: 1. Unless otherwise noted: TC=25OC, compensation Cc=470pF, DC input specifications are value given, power supply voltage is typical rating. 2. Derate internal power dissipation to achieve high MTBF. 3. Doubles for every 10OC of case temperature increase. 4. Rating applies if the output current alternates between both output transistors at a rate faster than 60Hz. 5. Limited by fan characteristics. During operation, even though the heat sink may be at 85OC or more the fan will be at a lower temperature. 6. L10 refers to the time it takes for 10% of a population of fans to fail. Lower ambient temperature increase fan life.
Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net
PAD137
OPERATING CONSIDERATIONS
This high impedance output circuit is may be susceptible to capacitive loading and pickup from the output of the amplifier. It is filtered internally but some application circuits may need additional external filtering as shown in Figure 3. See Applications Circuits.
PowerAmp Design
THERMAL SHUTDOWN
The temperature monitoring circuit automatically turns off the output transistors when the substrate temperature reaches 110oC. When the substrate cools down 10oC the output is enabled once again. The thermal shutdown feature is activated either by amplifier overloads or a failure of the fan circuit.
OUTPUT SWING
With no load the output voltage of the PAD137 can swing to either supply voltage rail. As the load current increases the maximum output swing is reduced, but at 20A output the swing from the positive supply rail is less than 1V and less than 1.5V from the negative supply rail. This does not include any voltage drop due to the sensing voltage required for the current limit circuit to operate.
EXTERNAL SHUTDOWN
When pin 26 ( SD ) is taken low (ground) the output stage is turned off and remains off as long as pin 26 is low. When pin 26 is monitored with a high impedance circuit it also functions as a flag, reporting when the amplifier is shut down. A high (+5V) on pin 26 indicates the temperature is in the normal range. A low (ground) indicates a shutdown condition. See Figure 1, Application Circuits for details on how to implement an external shutdown circuit and how to monitor the shutdown status .
COOLING FAN
The PAD137 relies on its fan for proper cooling of the amplifier. Make sure that air flow to the fan and away from the heat sink remains unobstructed. To eliminate electrical noise created by the cooling fan we recommend a 47F capacitor placed directly at the point where the fan wires connect to the PCB. See application note AN-24 for further details.
CURRENT LIMIT
The PAD137 does not have a current limiting circuit built in. However, a Current Limit Accessory Module, model PAD125, is available if the current limiting function is needed for the application. See the PAD125 datasheet and Figure 2, Application Circuits for a typical connection diagram.
PHASE COMPENSATION
The PAD137 must be phase compensated to operate correctly. The compensation capacitor, CC, is connected between pins 4 and 5. On page 6, Typical Performance Graphs, you will find plots for small signal response and phase response using compensation values of 100pF and 470pF. The compensation capacitor must be an NPO type capacitor rated for the full supply voltage (100V). On page 2, under Amplifier Pinout and Connections, a table gives recommended compensation capacitance values for various gains and the resulting slew rate for each capacitor value.
TEMPERATURE REPORTING
An analog output voltage is provided (pin 24, TMP) relative to ground and proportional to the temperature in degrees C. The slope is approximately -10.82mV/oC. The output voltage follows the equation: T = (2.127 V) (92.42) Where V is the TMP output voltage and T is the substrate temperature in degrees C.
3381 W Vision Dr
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PAD137
TYPICAL PERFORMANCE GRAPHS
PowerAmp Design
105 100 95 90 85 80
80
20
100
2.1 1.8
1.5 1.2 0.9 0.6 0.3 0 -0.3 -0.6 -0.9 -40 -20 0 20 40 60 CASE TEMP, OC 80 100 120
115
110
105
100
OUTPUT SWING FROM SUPPLY RAILS 4 OUTPUT SWING FROM +Vs OR -Vs, V
3
O P UT
= TJ
5 17
,-
DISTORTION, %
T U
1W W 10
T PU UT UT +O TP O , -O U 5 C O C, =1 7 TJ 25 T J=
O C , +OU T J=25
0.1
0W 10
T PU T
0 0 5 10 15 20 OUTPUT AMPS, A 25 30
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PAD137
PERFORMANCE GRAPHS CONTINUED
SMALL SIGNAL PHASE RESPONSE
-80
-100
PowerAmp Design
10 c= C
80
F 0p
60
-140
40
-160
20
-180
-200 20k
1M 1000000 2M
40
pF 220 C C= pF 470 C C=
30
20
10 1000 1k
0.8 -40
120
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PAD137
PERFORMANCE GRAPHS CONTINUED
PowerAmp Design
The oscilloscope display at the left shows an expanded view of a 1kHz 1.2A p-p amplifier output signal being interrupted near the negative peak by a shutdown signal on Ch2. The Ch1 display shows the output current going to zero about 2S after the shutdown signal goes low. The ringing in the output signal is due to inductance in the output line.
SHUTDOWN RESPONSE, POSITIVE OUTPUT TO ZERO TRANSITION The oscilloscope display at the right shows an expanded view of a 1kHz 1.2A p-p amplifier output signal being interrupted near the positive peak by a shutdown signal on Ch2. The Ch1 display shows the output current going to zero about 0.5S after the shutdown signal goes low. The ringing in the output signal is due to inductance in the output line.
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PAD137
SAFE OPERATING AREA
PowerAmp Design
1m
DC ,3
10
O
S m S
10
C AM BI T EN
] ]] ]
3381 W Vision Dr
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Fax (208)279-5458
PAD137
DIMENSIONAL INFORMATION
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
PAD137
APPLICATION CIRCUITS
SD 26
PowerAmp Design
5V 0 5.1k 2N2222
TRANSISTOR CIRCUIT
5V 5V 0
1 RESET
2 OUT
3 SD
4 STATUS
5 GND
6 -Vs
7 NC
8 +IL
9 -IL
10 IC
11 12 +Vs NC
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PAD137
APPLICATION CIRCUITS
10k 2200pF
PowerAmp Design
TMP MONITOR
24 26 25 TMP SD GND
MONITOR 2200pF
PAD137
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PowerAmp Design
COMPACT HIGH VOLTAGE OP AMP
KEY FEATURES
PAD183
Rev B
LOW COST SMALL SIZE 40mm SQUARE HIGH VOLTAGE 350 VOLTS HIGH OUTPUT CURRENT 1.5A 35 WATT DISSIPATION CAPABILITY 100kHz POWER BANDWIDTH 330Vp-p 100V/S SLEW RATE
PowerAmp Design
PAD183
PAD183-1
APPLICATIONS
HIGH VOLTAGE INSTRUMENTATION ELECTROSTATIC TRANSDUCERS ELECROSTATIC DEFLECTION PIEZO TRANSDUCER DRIVE
DESCRIPTION
The PAD183 high voltage operational amplifier is constructed with surface mount components to provide a low cost solution for many industrial applications. With a footprint only 40mm square, similar to the footprint of the TO3 hybrid package, the PAD183 offers outstanding performance that outperforms the more expensive hybrid amplifiers. Integrated heat sink and fan cooling is included. User selectable external compensation tailors the amplifiers response to application requirements. The PAD183 is built on a thermally conductive but electrically insulating metal substrate. No BeO is used in the PAD183. For custom applications the PAD183-1 is available without the integrated heat sink and fan cooling.
A NEW CONCEPT
A critical task in any power amplifier application is cooling the amplifier. Until now component amplifier manufacturers often treated this task as an after-thought, left for the user to figure out. At Power Amp Design the best heat sink and fan is chosen at the start and becomes an integral part of the overall amplifier design. The result is the most compact and volumetric efficient design combination at the lowest cost. In addition, this integrated solution concept offers an achievable real-world power dissipation rating, not the ideal rating usually cited when the amplifier case is somehow kept at 25oC. The user no longer needs to specify, procure or assemble separate components.
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
PAD183
CIRCUIT & CONNECTIONS
EQUIVALENT CIRCUIT
LOAD
-Vs C3 + C4 SEE APPLICATION NOTES FOR ALTERNATIVE CONNECTIONS SLEW RATE 15V/uS 50V/uS 100V/uS
3381 W Vision Dr
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__________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
TEMPERATURE, pin solder, 10s, 300C TEMPERATURE, junction2 150C TEMPERATURE RANGE, storage 40 to 70C5 TEMPERATURE RANGE, storage, PAD183-1 105C OPERATING TEMPERATURE, substrate 40 to 85C
PowerAmp Design
PARAMETER
INPUT
OFFSET VOLTAGE OFFSET VOLTAGE vs. temperature OFFSET VOLTAGE vs. supply 3 BIAS CURRENT, initial BIAS CURRENT vs. supply OFFSET CURRENT, initial INPUT RESISTANCE, DC INPUT CAPACITANCE COMMON MODE VOLTAGE RANGE COMMON MODE VOLTAGE RANGE COMMON MODE REJECTION, DC NOISE
TEST CONDITIONS1
Full temperature range
MIN
TYP
1 20
MAX
5 50 3 100 0.1 50
PAD183-19
UNITS
mV V/OC V/V pA pA/V pA G pF V V dB V RMS dB MHz degree V V A V/S S V mA
100 4 +Vs15 Vs+8 110 100kHz bandwidth, 1k RS RL= 10k, CC=22pF CC=22pF Full temperature range IO = 1.5A IO = 1.5A CC = 22 pF 2V Step, CC = 22 pF No load, DC 108 60 +Vs10 Vs+10 +Vs6.5 Vs+7 1.5 100 4 16 118 10 120 18
GAIN
OPEN LOOP, DC GAIN BANDWIDTH PRODUCT @ 1MHz PHASE MARGIN
OUTPUT
VOLTAGE SWING VOLTAGE SWING CURRENT, continuous, DC SLEW RATE, AV =50 SETTLING TIME, to 0.1% RESISTANCE
POWER SUPPLY
VOLTAGE CURRENT, quiescent
15
150 21
175 26
2.4 to air 3.6 to air 85 70 2.1 to case 3.1 to case 85 NA
THERMAL
RESISTANCE, AC, junction to air or case RESISTANCE, DC junction to air or case TEMPERATURE RANGE, substrate 5 TEMPERATURE RANGE, ambient
6
C/W C/W O C O C
O
SAFETY FIRST
The operating voltages of the PAD183 are potentially deadly. When developing an application circuit it is wise to begin with power supply voltages as low as possible while checking for circuit functionality. Increase supply voltages slowly as confidence in the application circuit increases. Always use a hands-off method whereby test equipment probes are attached only when power is off.
COOLING FAN
The PAD183 relies on its fan for proper cooling of the amplifier. Make sure that air flow to the fan and away from the heat sink remains unobstructed. The cooling method used is impingement cooling, which means that cool air is pushed into the heat sink and warm air is exhausted through the spaces between the heat sink fins. To eliminate electrical noise created by the cooling fan we recommend a 47F capacitor placed directly at the point where the fan wires connect to the PCB. See application note AN-24 for further details.
PHASE COMPENSATION
The PAD183 must be phase compensated. The compensation capacitor, CC, is connected between pins 2 and 3. The compensation capacitor must be an NPO type capacitor rated for the full supply voltage (350V). On page 2, under Amplifier Pinout and Connections, you will find a table that gives recommended compensation capacitance values for various circuit gains and the resulting slew rate for each capacitor value. Consult also the small signal response and phase
Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net
PAD183
TYPICAL PERFORMANCE GRAPHS
318 D PA
30
PA D
18 3
Y ONL +Vs TH BO
NL Y
PowerAmp Design
20
USE CASE TEMP FOR PAD183-1 USE AMBIENT TEMP FOR PAD183
92 90 88 86 84 82 0
10
400
2.1
110
100
90
-20
20 40 60 CASE TEMP, OC
80
100
120
80 -40
-20
0 20 40 60 80 CASE TEMPERATURE, OC
100
120
OUTPUT SWING FROM SUPPLY RAILS 8 OUTPUT SWING FROM +Vs OR -Vs, V
1
HARMONIC DISTORTION
7
DISTORTION, %
5 T C=2 T C=2 5O C,
C , +O
T U TP U
0.1 0.1
3
6W
U O
6W 3.
UT
-OUT
PUT
0.01 0.01
0.001 0.001 30 100 100 1k 1000 FREQUENCY, F(Hz) 10000 10k 30k
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PAD183
TYPICAL PERFORMANCE GRAPHS
SMALL SIGNAL PHASE RESPONSE
Cc
80
PHASE, (O)
F 2p pF =2 50 =1 Cc Cc
PowerAmp Design
=4 7p F
60
-150
2pF Cc = 2
40
-180
F 7p =4 Cc
20
0 1 10 10 10k 100k1 1M 10000000 100 1000 10000100000 00000010M 1k 100 FREQUENCY, F(Hz)
POWER RESPONSE 400 300 OUTPUT VOLTAGE SWING, V(p-p) 200
10M 10000000
F 22p C C= F 47p C C=
pF 150 C C=
100 90 80 70 60 50 40 30 20 1000 1k
1M 2M 1000000
G=-36, Cc=22pF
G=-36, Cc=22pF
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PAD183
SAFE OPERATING AREA
PowerAmp Design
10 m S 10 T N IE B M A 0m S
0 ,3 C D
] ]]
1S 10S 50S
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PAD183
DIMENSIONAL INFORMATION
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PAD183
DIMENSIONAL INFORMATION CONTINUED
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PAD183
APPLICATION CIRCUITS
PowerAmp Design
* R1
10Vp-p INPUT SIGNAL
14
4 +Vcc PAD183
5,8
* C1 * R2
-Vs 7
100k +175V 100uF 0.22uF + 3.16k 14 4 +Vcc PAD183 10Vp-p INPUT SIGNAL 13 -Vcc 11 Cc -Vs 7 2 10pF 100uF 0.22uF + -175V 6 +Vs OUT 3 +165V
5,8
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PowerAmp Design
COMPACT POWER OP AMP
KEY FEATURES
PAD541
Rev D
LOW COST HIGH VOLTAGE 100 VOLTS HIGH OUTPUT CURRENT 5 AMPS 50 WATT DISSIPATION CAPABILITY 100 WATT OUTPUT CAPABILITY 0.63 HEIGHT SIP DESIGN
PAD541
APPLICATIONS
LINEAR MOTOR DRIVE HIGH VOLTAGE INSTRUMENTATION SEMICONDUCTOR TESTING TEST EQUIPMENT
DESCRIPTION
The PAD541 compact operational amplifier is constructed with surface mount components to provide a cost effective solution for many industrial applications. The SIP design is only 0.63 high and provides clearance for those applications where circuit boards are mounted side by side in a card cage. The PAD541 exceeds the performance of monolithic amplifiers while having a similar height dimension. User selectable external compensation tailors the amplifiers response to the application requirements. Programmable current limit is built-in. The amplifier circuitry is built on a thermally conductive but electrically insulating substrate. No BeO is used in the PAD541. The resulting module is a small, high performance turn-key solution for many industrial applications.
Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net
PAD541
CIRCUIT & CONNECTIONS
EQUIVALENT CIRCUIT
C1 C2 0.1uF 18uF +
C3 C4 18uF 0.1uF
Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net
__________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
INPUT VOLTAGE DIFFERENTIAL INPUT VOLTAGE TEMPERATURE, pin solder, 10s TEMPERATURE RANGE, storage OPERATING TEMPERATURE, case +Vs to Vs 20V 300C 40 to 105C 40 to 105C
PARAMETER
INPUT
OFFSET VOLTAGE OFFSET VOLTAGE vs. temperature OFFSET VOLTAGE vs. supply 3 BIAS CURRENT, initial BIAS CURRENT vs. supply OFFSET CURRENT, initial INPUT RESISTANCE, DC INPUT CAPACITANCE COMMON MODE VOLTAGE RANGE COMMON MODE VOLTAGE RANGE COMMON MODE REJECTION, DC NOISE
TEST CONDITIONS1
Full temperature range
MIN
TYP
1 20
MAX
3 50 20 100 0.1 50
UNITS
mV V/OC V/V pA pA/V pA G pF V V dB V RMS dB MHz degree V V A V/S S V mA
O O
110 100kHz bandwidth, 1k R S R L = 10kC C =100pF C C =100pF Full temperature range I O = 5A I O = 5A C C = 100pF 2V Step, C C = 100pF No load, DC 108
GAIN
OPEN LOOP GAIN BANDWIDTH PRODUCT @ 1MHz PHASE MARGIN 2 45 +Vs7 Vs+7 10 +Vs6 Vs+6 5 12 6 8
OUTPUT
VOLTAGE SWING VOLTAGE SWING CURRENT, continuous, DC SLEW RATE, A V = 10 SETTLING TIME, to 0.1% RESISTANCE
POWER SUPPLY
VOLTAGE CURRENT, quiescent
10
40 15
50 17
2.3 2.5 105
THERMAL
RESISTANCE, AC, junction to case5 RESISTANCE, DC junction to case TEMPERATURE RANGE, case Full temperature range, f 60Hz Full temperature range 40 C/W C/W O C
NOTES: 1. Unless otherwise noted: T C = 25OC, compensation Cc = 470pF, DC input specifications are value given, power supply voltage is typical rating. 2. Derate internal power dissipation to achieve high MTBF. 3. Doubles for every 10OC of case temperature increase. 4. +Vs and Vs denote the positive and negative supply voltages. 5. Rating applies if the output current alternates between both output transistors at a rate faster than 60Hz.
Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net
SAFETY FIRST
The operating voltages of the PAD541 are potentially deadly. When developing an application circuit it is wise to begin with power supply voltages as low as possible while checking for circuit functionality. Increase supply voltages slowly as confidence in the application circuit increases. Always use a hands off method whereby test equipment probes are attached only when power is off.
PHASE COMPENSATION
The PAD541 must be phase compensated. The compensation capacitor, CC, is connected between pins 4 and 5. The compensation capacitor must be an NPO type capacitor rated for the full supply voltage (100V). On page 2, under Amplifier Pinout and Connections, you will find a table that gives recommended compensation capacitance value for various circuit gains and the resulting slew rate for each capacitor value. Consult also the small signal response and phase response plots for the selected compensation value in the Typical Performance Graphs section. A compensation capacitor less than 47pF is not recommended.
CURRENT LIMIT
The current limiting function of the PAD541 is externally programmable. See Figure 1. The sense voltage for current limit is 0.65V. Thus: 0.65V IL RS Where IL is the value of the limited current and RS is the value of the current limit sense resistor. In addition, the sense voltage has a temperature coefficient approximately equal to 2.2mV/oC case temperature.
RF
RIN IN 1
3 IL
OUT 6
RS RL
Figure 1
PAD541
TYPICAL PERFORMANCE GRAPHS
POWER DERATING
40
102
30
100
20
98
10
96
0 -40
94
-20 0 20 40 60 80 100 120 CASE TEMPERATURE, TC (OC)
20
100
2.1
140
120
100
-20
20 40 60 CASE TEMP, OC
80
100
120
OUTPUT SWING FROM SUPPLY RAILS 6 OUTPUT SWING FROM +Vs OR -Vs, V
1
HARMONIC DISTORTION
5.5
DISTORTION, %
OU ,OC 25 = C
U TP
0.1 0.1
7.6W
4.5
TC=25OC, +OUTPUT
76W
4 0 1 2 3 OUTPUT AMPS, A 4 5
0.01 0.01 30
100
10k 10000
30k
Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net
PAD541
TYPICAL PERFORMANCE GRAPHS
SMALL SIGNAL PHASE RESPONSE
-105
80
PHASE, (O)
F 7p =4 Cc
-120
Cc Cc =1 =4 00 7p pF F
pF 20 =2 Cc
60
-135
40
-150
pF 00 =1 Cc
20
-165
0 1 10 10 10k 100k1 1M 10000000 100 1000 10000100000 000000 10M 1k 100 FREQUENCY, F(Hz)
POWER RESPONSE 100 90 80 70 60 50 40
C C= C C=
-180 30k
TEMPERATURE OUTPUT 2.6 2.4 TEMP OUTPUT, VOLTS (V) 2.2 2 1.8 1.6 1.4 1.2 1
C C= F 47p
pF 100
30
pF 220
20
10 1000 1k
0.8
500k
-40
120
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PAD541
PERFORMANCE GRAPHS CONTINUED
Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net
PAD541
SAFE OPERATING AREA
1m
DC
10 0m S
10 m S
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PAD541
DIMENSIONAL INFORMATION
TS1
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10
PowerAmp Design
CURRENT LIMIT ACCESSORY MODULE
KEY FEATURES
PAD125
Rev C
LOW COST ACCESSORY FLOATING CURRENT SENSE MULTIPLE MODE OPERATION WIDE SUPPLY RANGE 8V 250V GROUND REFERENCED OUTPUT CONVENIENT SIP PIN-OUT
PowerAmp Design
APPLICATIONS
HIGH POWER AMPLIFIER ADD-ON REPLACE LINEAR CURRENT LIMIT AMPLIFIER PROTECTION CIRCUIT
DESCRIPTION
The PAD125 current limit accessory module was designed to extend the protection circuitry for high power amplifiers and avoid current limit induced oscillations that often occur in high output current amplifiers. To keep power dissipation in the current sense resistor to a minimum the PAD125 operates with a precision 150mV floating sense input and converts the floating sense inputs to ground referenced 5V logic signals. Traditional current limit circuitry does not guarantee that the amplifier will survive over-current conditions. The PAD125 can operate in several modes. It can latch off the host amplifier when an over-current condition exists immediately or after an externally set time delay set by a simple RC circuit. The circuit can also auto-reset with another RC circuit time delay. In addition the host amplifier can be shut down or reset from system logic inputs.
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PAD125
CIRCUIT & CONNECTIONS
EQUIVALENT CIRCUIT
-IN 46
+IN 45
NC 44
-Vcc 43
NC 42
NC 41
+IL 40
-IL 39
IC 38
NC 37
NC 36
NC 35
NC 34
-Vcc 33
NC 32
OUT2
1 RESET
2 OUT
3 SD
4 STATUS
5 GND
6 -Vs
7 NC
8 +IL
9 -IL
10 IC
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__________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
INPUT VOLTAGE DIFFERENTIAL INPUT VOLTAGE TEMPERATURE RANGE, storage +Vs to Vs 5V 40 to 125C
PARAMETER
INPUTS +IL, -IL
OFFSET VOLTAGE OFFSET VOLTAGE vs. temperature COMMON MODE VOLTAGE RANGE COMMON MODE REJECTION, DC
TEST CONDITIONS1
Full temperature range
MIN
TYP
1 20
MAX
6 50
UNITS
mV V/OC V dB
Vs m 5 96
OUTPUTS
OUT, open collector, low OUT, open collector, high, pull-up voltage2 STATUS IO = 2mA IO = 100uA Logic output 0 0 0.15 500 5.15 100 V V V A mV
150
150 2.1
250 4.2
V mA
PROPAGATION DELAY
+IL, -IL TO OUTPUT +IL, -IL TO OUTPUT RESET TO OUT SD TO OUT 10mV overdrive 10mV overdrive <2 <2 <1 <1
S S S S
NOTES: 1. Unless otherwise noted: TC=25OC 2. Power dissipation in the open collector output transistor is limited to 200mW (full temperature range).
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PAD125
OPERATING CONSIDERATIONS
OPERATING MODES
It is possible to operate the PAD125 in several modes without the need for any external logic circuits by using a few external passive components. For each of the operating modes see Figure 3 in Application Circuits. In Mode 1 (Figure 3a) the STATUS output is tied directly to SD. When the output current of the host amplifier exceeds the trip point, OUT immediately goes low and latches off the output stage of the host amplifier. To restart the host amplifier a high on the RESET pin is required. In Mode 2 (Figure 3b) the STATUS output is tied to the SD input through a RC circuit (R1, C1). The RC circuit provides a time delay. This is useful when, for example, it is known that the host amplifier output current will exceed the set point current for a short time and still not exceed the SOA of the amplifier. This might occur when starting a motor, for example. The time delay can be calculated by: T=RC Where T is the time delay, R is the resistance in ohms and C is the capacitance in farads. The minimum resistor value is 100k and the maximum C value is 2.2nF. In Mode 3 (Figure 3c) an auto-reset can be applied by adding R2, C2 to the RESET input. This time delay must be greater than R1, C1 but operates in the same way and is calculated in the same way. Mode 3 can be used with Mode 1 if desired. In this mode if the over-current condition still exits after the reset time delay the PAD125 will keep the host amplifier shut down indefinitely. The circuit can be restarted by cycling the power or over-driving the reset input with a momentary external 5V pulse. Note that any unused input pins must be grounded (pins 1 or 3).
PowerAmp Design
SENSE VOLTAGE
The output (OUT, pin 2) is set to trip (go low) when: IS-ISC > 150mV or ISC-IS > 150mV Where IS represents +IL and -IL tied together for normal operation. +IL and -IL can be separated for fold-over current limiting. For fold-over current limit operation OUT is set to trip when: (+IL)-ISC> 150mV or ISC-(-IL) > 150mV This 150mV reference is generated internally and cannot be changed by the user. In all cases the circuit is tripped when: Io > 150mV/Rs where Io is the host amplifier output current and Rs is the current limit sense resistor value.
OUTPUT
The output (OUT, pin 2) is an open collector circuit and is intended to be tied to the host amplifier SD input. The SD input of the host amplifier has an internal pull-up circuit so if OUT is used without the host amplifier an external 10k pull-up resistor will be required.
STATUS OUTPUT
STATUS, pin 4, is the output that alerts external circuitry that the current set point has been exceeded and goes high (5V logic) when this occurs. In various modes of operation STATUS is connected to the shutdown input (SD) and/or RESET. See Applications Circuits for illustrations on how to use the several modes of operation.
EVALUATION KITS
Connections for the PAD125 are incorporated into the printed circuit boards included with evaluation kits for compatible amplifier models. Either standard or fold-over current limit can be implemented. Bread-boarding pads are provided to connect the PAD125 in any of the operating modes discussed above. PAD Power is a free Excel based spreadsheet available on the Power Amp Design website that will assist in calculating values needed to implement the fold-over current limit as well as analyzing many other design issues when using Power Amp Design products.
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PAD125
TYPICAL PERFORMANCE GRAPHS
PowerAmp Design
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PAD125
DIMENSIONAL INFORMATION
PowerAmp Design
12
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PAD125
APPLICATION CIRCUITS
STATUS 4 1N4148
STATUS 4 1N4148 R1 SD 3 C1
STATUS 4
PowerAmp Design
R1 SD 3 C1
SD 3
TO SD OF HOST AMPLIFIER
OUT 2
TO SD OF HOST AMPLIFIER
OUT 2
TO SD OF HOST AMPLIFIER R2
OUT 2
SYSTEM LOGIC
RESET 1
SYSTEM LOGIC
RESET 1 C2
RESET 1
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PowerAmp Design
POWER SUPPLY ACCESSORY MODULE
KEY FEATURES
PAD130
Rev D
LOW COST ACCESSORY DUAL BOOST VOLTAGE OUTPUT WIDE SUPPLY RANGE 8V 50V CONVENIENT SIP PIN-OUT
PowerAmp Design
APPLICATIONS
HIGH POWER AMPLIFIER ADD-ON TURNS PAD128 INTO A RAIL-TO-RAIL
DESCRIPTION
The PAD130 power supply accessory module is a compact dual switching power supply designed to provide a convenient, low-cost power supply that converts the PAD128 High Power Operational Amplifier into a RRIO amplifier (rail to rail input and rail to rail output). With input voltages of +Vs and Vs the PAD130 produces output voltages of +Vs+9 and Vs9 volts. The output voltages are connected to the PAD128 +Vcc and Vcc power supply pins. Consequently, the small signal stages of the PAD128 operate at higher voltages than the main power supply voltages, thus biasing the small signal stages such that RRIO operation is assured. The PAD130 comes mounted to a heat sink for drop-in operation.
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PAD130
CIRCUIT & CONNECTIONS
EQUIVALENT CIRCUIT
9 8 OUT1
10
11 12 13 14 +Vs
C2
+ C1
OUT2 21 20 19
18
-Vs 17 16 15
C4
C4
1 -Vs
2 -Vcc OUT
3 AC SUB
4 NC
5 +Vs
6 +Vcc OUT
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__________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
OUTPUT CURRENT OUTPUT VOLTAGE, Vcc TEMPERATURE RANGE, storage
25mA Vs 10V
40 to 125C
PARAMETER
POWER INPUTS, +Vs, -Vs
+Vs
TEST CONDITIONS1
Full temperature range Full temperature range Full temperature range
MIN
0 0 16
TYP
MAX
100 100
100 V V V
UNITS
Vs
+Vs to Vs
OUTPUTS
+Vcc Vcc IO = 20mA IO =20mA IO = 20mA +Vs+8.4 Vs9 25 20 +Vs+10
Vs10
V V kHz mVp-p
PAD130
OPERATING CONSIDERATIONS
PowerAmp Design
OUTPUT VOLTAGES
The PAD130 output voltages are approximately 9V greater than the input power supply voltages. These voltages are tied to the Vcc inputs for the host operational amplifier (see Fig. 2) on page 2. The output voltages have some ripple at approximately 20 kHz. The host amplifiers power supply rejection is able to reject most of the ripple amplitude but about 1 mVp-p (RTI) of residual ripple may be found at the output of the amplifier. The ripple can be reduced by adding external filter capacitors, but this is usually unnecessary.
EVALUATION KITS
Connections for the PAD130 are incorporated into the printed circuit boards included with the evaluation kits for compatible amplifiers such as the PAD128 (evaluation kit EVAL128).
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PAD130
PERFORMANCE GRAPHS
+VCC OUTPUT RIPPLE The oscilloscope display at the left shows the PAD130 +Vcc output voltage ripple. The ripple can be reduced by adding an external filtering capacitor, but the amplifier rejects a large portion of this ripple.
-VCC OUTPUT RIPPLE The oscilloscope display at the right shows the PAD130 -Vcc output voltage ripple. The ripple can be reduced by adding an external filtering capacitor, but the amplifier rejects a large portion of this ripple. See below.
AMPLIFIER OUTPUT RIPPLE WITH PAD130 POWER SUPPLY The oscilloscope display at the left shows the PAD128 amplifier output voltage ripple due to the PAD130 power supply ripple with the amplifier in a gain of 10. The ripple is about 10mVp-p in a gain of 10. Referred to the input the ripple is about 1mVp-p. The ripple can be reduced by adding external filtering capacitors, but the amplifier rejects a large portion of this ripple as can be seen by comparing this amplifier output ripple to the power supply output ripple as seen in the oscilloscope displays above.
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PAD130
DIMENSIONAL INFORMATION
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PowerAmp Design
FAN CONTROLLER MODULE
KEY FEATURES
PAD131
Rev C
LOW COST ACCESSORY REDUCES AUDIBLE FAN NOISE INCREASES FAN LIFE CONVENIENT SIP PIN-OUT OPERATES FROM 12-15 VOLTS
PowerAmp Design
APPLICATIONS
HIGH POWER AMPLIFIER ADD-ON REDUCED POWER APPLICATIONS AUDIBLE NOISE SENSITIVE
APPLICATIONS
DESCRIPTION
The PAD131 fan controller module works with all power op amps offered by Power Amp Design and may be added to the application circuit at any time. The module was designed to extend fan life and reduce audible fan noise for those power amplifier applications where maximum cooling is not required. The PAD131 monitors the substrate temperature output of the host power amplifier and adjusts its cooling fan rpm to keep the heat sink temperature to 65OC or less where possible. Many power amplifier applications either do not require maximum cooling or the application makes intermittent high power demands. When the temperature rises above 65OC the module drives the cooling fan at maximum RPM for maximum cooling and throttles back the rpm as the temperature falls. The number one failure mechanism in fans is bearing wear. Lower fan rpm translates into less wear on the bearings and less audible noise.
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PAD131
CIRCUIT & CONNECTIONS
EQUIVALENT CIRCUIT
-Vs 21 20 19
18
OUT2 17 16 15
_
1 GND 2 IN 3 NC 4 +FAN 5 NC 6 +12V TO +15V +12V
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FAN
__________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
INPUT VOLTAGE OUTPUT CURRENT TEMPERATURE RANGE, storage 5V 250mA 40 to 125C
PARAMETER
INPUT VOLTAGE
+IN
TEST CONDITIONS1
MIN
0
TYP
MAX
5
V
UNITS
OUTPUT
CURRENT VOLTAGE 25C-65C temp voltage from host amp 4.5 210 11.5 mA V
POWER SUPPLY
VOLTAGE CURRENT, quiescent 12 3 15.2 4 V mA
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PAD131
OPERATING CONSIDERATIONS
3381 W Vision Dr
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PAD131
DIMENSIONAL INFORMATION
PowerAmp Design
3381 W Vision Dr
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PowerAmp Design
POWER SUPPLY ACCESSORY MODULE
KEY FEATURES
PAD132
Rev B
LOW COST ACCESSORY DUAL BOOST VOLTAGE OUTPUT WIDE SUPPLY RANGE 8V 150V CONVENIENT SIP PIN-OUT
PowerAmp Design
APPLICATIONS
HIGH POWER AMPLIFIER ADD-ON ASSISTS POWER AMPS FOR SINGLE
SUPPLY APPLICATIONS
DESCRIPTION
The PAD132 power supply accessory module is a compact dual switching power supply designed to provide a convenient, low-cost power supply that assists power amps to operate from a single highpower supply voltage. The PAD132 is compatible with the PAD115, PAD119 and PAD129 High Power Operational Amplifiers. With input voltages of +Vs and Vs the PAD132 produces output voltages of +Vs+9 and Vs9 volts. The output voltages are connected to the amplifiers +Vcc and Vcc power supply pins. Consequently, the small signal stages of the amplifier operate at higher voltages than the main power supply voltages, thus biasing the small signal stages such that single supply operation is assured by avoiding input stage common mode range violations. The PAD132 comes mounted to a heat sink for drop-in operation.
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PAD132
CIRCUIT & CONNECTIONS
EQUIVALENT CIRCUIT
9 8 OUT1
10
11 12 13 14 +Vs
C2
+ C1
-Vs 21 20 19
18
OUT2 17 16 15
C3
C4
1 -Vs
2 -Vcc OUT
3 AC SUB
4 NC
5 +Vs
6 +Vcc OUT
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
__________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
OUTPUT CURRENT OUTPUT VOLTAGE, Vcc TEMPERATURE RANGE, storage
12mA Vs 10V
40 to 125C
PARAMETER
POWER INPUTS, +Vs, -Vs
+Vs
TEST CONDITIONS1
Full temperature range Full temperature range Full temperature range
MIN
0 0 16
TYP
MAX
300 300
300 V V V
UNITS
Vs
+Vs to Vs
OUTPUTS
+Vcc Vcc IO =12mA IO = 12mA IO = 12mA +Vs+8.4 Vs9 25 75 +Vs+10
Vs10
V V kHz mVp-p
PAD132
OPERATING CONSIDERATIONS
PowerAmp Design
OUTPUT VOLTAGES
The PAD132 output voltages are approximately 9V greater than the input power supply voltages. These voltages are tied to the Vcc inputs for the host operational amplifier (see Fig. 2) on page 2. The output voltages have some ripple at approximately 25 kHz. The host amplifiers power supply rejection is able to reject most of the ripple amplitude but about 1 mVp-p (RTI) of residual ripple may be found at the output of the amplifier. The ripple can be reduced by adding external filter capacitors, but this is usually unnecessary.
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
PAD132
PERFORMANCE GRAPHS
+VCC OUTPUT RIPPLE The oscilloscope display at the left shows the PAD132 +Vcc output voltage ripple. The ripple can be reduced by adding an external filtering capacitor, but the amplifier rejects a large portion of this ripple.
-VCC OUTPUT RIPPLE The oscilloscope display at the right shows the PAD132 -Vcc output voltage ripple. The ripple can be reduced by adding an external filtering capacitor, but the amplifier rejects a large portion of this ripple. See below.
AMPLIFIER OUTPUT RIPPLE WITH PAD132 POWER SUPPLY The oscilloscope display at the left shows the PAD119 amplifier output voltage ripple due to the PAD132 power supply ripple with the amplifier in a gain of 10. The ripple is about 10mVp-p in a gain of 10. Referred to the input the ripple is about 1mVp-p. The ripple can be reduced by adding external filtering capacitors, but the amplifier rejects a large portion of this ripple as can be seen by comparing this amplifier output ripple to the power supply output ripple as seen in the oscilloscope displays above.
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
PAD132
DIMENSIONAL INFORMATION
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
PowerAmp Design
CAGE JACK STRIP ACCESSORY COMPONENT
KEY FEATURES
SINGLE STRIP OF 32 CAGE JACKS EASILY CUT TO LENGTH EASY CAGE INSERTION INTO PCB
CJS01
Rev B
PowerAmp Design
APPLICATIONS
EVALUATION BOARDS MOTHER BOARD ASSEMBLY
DESCRIPTION
The CJS01 is the same cage jack accessory strip supplied in Power Amp Design evaluation kits like the EVAL117. The 32 cage jack strip simplifies the insertion of the cage jacks into the PCB. The strip can be cut to size easily with wire cutters. The left-over carrier strip can be used as a socket for small leaded components similar to watt resistors, small capacitors and ICs or transistors. The CJS01 is assembled by Power Amp Design and uses components manufactured by Mill-Max. The CJS01 is on a 0.1 pitch. The cage jacks allow for easy insertion and extraction of the amplifier and provide strain relief on the amplifiers pins. The socket 6 finger contacts are 30 gold plated. Please refer to the Mill-Max part number 0305-2-15-01-47-27-10-0 for further information.
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
PowerAmp Design
EVALUATION KIT FOR PAD20
INTRODUCTION
The EVAL20 evaluation kit provides a convenient method to become familiar with the operation of the PAD20 operational amplifier before your application circuit is committed to production. Some assembly is required since user selections are needed depending on the application. For example, a current limit resistor value needs to be selected by the user. Also, there are several PCB mounting options available. Critical connections for power supply bypassing and compensation are pre-wired. Fold-over current limit components are not provided since each application will have different requirements. Connections are also provided for diode clamps on each power supply and the output for those applications in which significant inductive kickback may be found. Terminal strips are also provided for input and output signals and power. Sockets are also provided for the optional PAD125 Current Limit Accessory Module as well as the PAD131 Fan Controller Accessory Module. Assembled EVAL20 with PAD20 installed. Optional PAD131 and PAD125 also installed. datasheet for the PAD20 for complete information on current limit options. Jumpers for option 1 are already installed. Remove and replace the jumpers as needed for the option you have chosen. 4.* Six current limiting sense resistors, RS, are provided, Two 0.47 , one 1.0 and one 2.0 are useful for the built-in current limit circuit. The 30m and 50m resistors are useful for the external PAD125 current limit circuit. There are four locations on the PCB for these resistors. The PCB ties all four of the locations in parallel. The resistors can be used individually at any location or several can be used to fine tune the final value desired. See the datasheet for the PAD20 and PAD125 to determine the best value for your application. Solder the resistor(s) from the CIRCUIT SIDE of the PCB. 5. D3 and D5 are transient voltage suppressor diodes and are not supplied since the type (breakdown voltage) varies with the application. They are not necessary for every application. They are most commonly used in application circuits where kickback from the load may force the supply voltage above the limits of the amplifier. 6. The evaluation kit PCB can be mounted in several ways. Option 1- Chassis mount. Use #6 standoffs and screws (not supplied) attached to the PCB at the four corners of the PCB. Option 2- Bench-top mount. Use the rubber bumpers supplied. These are stick-on components. Remove the release paper from each bumper and apply the bumper to the square outlines on the CIRCUIT SIDE of the PCB. Option 3- DIN rail mount. The PCB can be mounted to a 35mm DIN rail. For mounting the PCB to a DIN rail press the adaptors into the PCB in the holes at the edges of the PCB at locations 1 and 2 from the CIRCUIT SIDE of the PCB. Make sure that the plastic tines have fully spread out on the DUT SIDE of the PCB.
EVAL20
Rev A
ASSEMBLY STEPS
Please note that the #1 cause of problems for evaluation kit users is not reading and following the directions (all of them). The #2 cause of problems is poor solder joints (cold or each step. bridging). Dont become a statistic. Refer to the Illustrated Parts List for the components mentioned in the assembly steps. Note that some heavy PCB copper planes and some heavy component leads are soldered in this kit. This may require a larger soldering iron tip and/or higher soldering iron temperatures than might normally be used. These steps are marked with an asterisk (*). 1. Notice that the printed circuit board (PCB) is labeled on one side as the DUT SIDE and the other side as CIRCUIT side. 2. As shown in the illustrated parts list, cage jack strips were used in the assembly of this kit. The carrier strips left over from the assembly have been included with the kit and can be cut to length and used as sockets for the components you will use to complete your application circuit. You can solder these sockets at the input locations for the PAD20 and other locations as desired. This can save soldering and unsoldering components as the needs of your application circuit change. 3. Refer to Jumper Selection below the Circuit Diagram for the EVAL20 on page 4. Install the required jumpers at the locations indicated depending on the option you have chosen. Jumpers of various lengths are included in this kit. Refer to the
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
EVAL20
ASSEMBLY STEPS CONTINUED
16. Before applying power to your circuit set the power supply for 20V and set the power supply current limit to approximately 100mA. Use little or no load at first. Apply an input signal and check the output with an oscilloscope to verify proper functionality. This step can prevent damaging the amplifier or the circuit board should there be some mistake in assembly.
PowerAmp Design
EVAL20 EVALUATION KIT FOR MODEL PAD20
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
__________________________________________________________________________________
Note that the PAD20, PAD125, PAD131 are purchased separately.
Ref Qty Description
Cage Jacks w/carrier strip 32 wide
Mfg/Distributor
NA
C1,2
Novacap
1825B105K201N
C3,4
Panasonic/Digi-Key
ECOS2DP151BA
JP1
AMP/Digi-Key
5221123-2
JP2,3
Terminal Block
Phoenix/Digi-Key
1729157
Cc Cc Cc Cc
1 1 1 1
Capacitor, 470pF 200V Capacitor, 220pF 200V Capacitor, 68pF 200V Capacitor, 47pF 200V
AVX/Mouser AVX/Mouser Cornell Dubilier/Mouser Cornell Dubilier/Mouser Xicon/Mouser Xicon/Mouser Xicon/Mouser Vishay/Mouser Vishay/Mouser ON Semi/Digi-Key
CK05BX471KTR1 CK05BX221KTR1 CK05BX680K CK05BX470K (2) 262-0.47-RC (0.47) 262-1.0-RC (1.0) 262-2.0-RC (2.0) LVR01R0300FB12 (30m) LVR01R0500FB12 (50m) MUR460RL
RS
Sense Resistor
D4, 6
NA
5 15 (5ea) 1
3M/Digi-Key
SJ5518 923345-01-C (0.1 in) 923345-02-C (0.2 in) 923345-03-C (0.3 in) 200
NA
Jumper
3M/Mouser
NA
Nut Starter
Menda/Jensen Tool
NA
Scidyne
121-0014
NA
EVAL20
NA
3381 W Vision Dr
Tucson AZ 85742
EVAL20
CIRCUIT & CONNECTIONS
CIRCUIT DIAGRAM
JUMPER SELECTION
Option 1: To use the PAD20 alone without fold-over current limit insert jumpers J1, 3, 7, 10 only (jumpers pre-installed for this option). Option 2: To use the PAD20 alone with fold-over current limit use jumpers J1, 2, 3 only. Option 3: To use the PAD20 and PAD125 together without fold-over current limit insert jumpers J4, 6, 7, 8, 9, 10, 11 only. Option 4: To use the PAD20 and PAD125 together with fold-over current limit insert jumpers J4, 5, 6, 7, 8, 9 only.
Refer to the PAD Power Excel spreadsheet (available for download from the website) for assistance in calculating resistor values for fold-over current limiting.
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
EVALUATION KIT
EVAL20
PCB VIEWS TOP VIEW
PowerAmp Design
EVAL20 EVALUATION KIT FOR MODEL PAD20
BOTTOM VIEW
3381 W Vision Dr
Tucson AZ 85742
EVAL20
ASSEMBLED KIT
3381 W Vision Dr
Tucson AZ 85742
EVAL20
DIMENSIONAL INFORMATION
3381 W Vision Dr
Tucson AZ 85742
Vs TMP SD IL
+IL
AC SUB
IC
+IN IN
PowerAmp Design
EVALUATION KIT FOR MODELS PAD112/ PAD113
INTRODUCTION
The EVAL112 evaluation kit provides a convenient method to become familiar with the operation of amplifier models PAD112 and PAD113 before your application circuit is committed to production. Some assembly is required since user selections are needed depending on the application. For example, a current limit resistor value needs to be selected by the user. Also, there are several PCB mounting options available. Critical connections for power supply bypassing and compensation are pre-wired. Fold-over current limit components are not provided since each application will have different requirements. Connections are also provided for diode clamps on each power supply and the output for those applications in which significant inductive kickback may be found. Terminal strips are also provided for input and output signals and power. Sockets are also provided for the optional PAD123 or PAD125 Current Limit Accessory Modules as well as the PAD131 Fan Controller Accessory Module. Assembled EVAL112 with amplifier installed. Optional accessory modules also installed. Optional 35mm DIN rail mounting shown. datasheet for the amplifier for complete information on current limit options. Jumpers for option 1 are already installed. Remove and replace the jumpers as needed for the option you have chosen. 4.* Four current limiting sense resistors, RS, are provided; two 0.47 , one 1.0 and one 2.0 . Likewise, there are four locations on the PCB for these resistors. The PCB ties all four of the locations in parallel. The resistors can be used individually at any location or several can be used to fine tune the final value desired. See the datasheet for the amplifier to determine the best value for your application. Solder the resistor(s) from the CIRCUIT SIDE of the PCB. 5. D3 and D5 are transient voltage suppressor diodes and are not supplied since the type (breakdown voltage) varies with the application. They are not necessary for every application. They are most commonly used in application circuits where kickback from the load may force the supply voltage above the limits of the amplifier. 6. The evaluation kit PCB can be mounted in several ways. Option 1- Chassis mount. Use #6 standoffs and screws (not supplied) attached to the PCB at the four corners of the PCB. Option 2- Bench-top mount. Use the five rubber bumpers supplied. These are stick-on components. Remove the release paper from each bumper and apply the bumper to the square outlines on the CIRCUIT SIDE of the PCB. Option 3- DIN rail mount. The PCB can be mounted to a 35mm DIN rail. For mounting the PCB to a DIN rail press the adaptors into the PCB in the holes at the edges of the PCB at locations 1 and 2 from the CIRCUIT SIDE of the PCB. Make sure that the plastic tines have fully spread out on the DUT SIDE of the PCB.
EVAL112
Rev H
PowerAmp Design
EVAL112 EVALUATION KIT FOR MODELS PAD112/ 113
ASSEMBLY STEPS
Please note that the #1 cause of problems for evaluation kit users is not reading and following the directions (all of them). The #2 cause of problems is poor solder joints (cold or each step. bridging). Dont become a statistic. Refer to the Illustrated Parts List for the components mentioned in the assembly steps. Note that some heavy PCB copper planes and some heavy component leads are soldered in this kit. This may require a larger soldering iron tip and/or higher soldering iron temperatures than might normally be used. These steps are marked with an asterisk (*). 1. Notice that the printed circuit board (PCB) is labeled on one side as the DUT SIDE and the other side as CIRCUIT side. 2. As shown in the illustrated parts list, cage jack strips were used to provide you with the assembled version of this evaluation kit. The carrier strips left over from the assembly have been included with the kit and can be cut to length and used as sockets for the components you will use to complete your application circuit. You can solder these sockets at the input locations for the amplifier and other locations as desired. This can save soldering and unsoldering components as the needs of your application circuit change. 3. Refer to Jumper Selection below the Circuit Diagram for the EVAL112 on page 4. Install the required jumpers at the locations indicated depending on the option you have chosen. Jumpers of various lengths are included in this kit. Refer to the
Power Amp Design 3381 W Vision Dr Tucson AZ 85742
Fax (208)279-5458
EVAL112
PowerAmp Design
EVAL112 EVALUATION KIT FOR MODELS PAD112/ 113
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
EVAL112
__________________________________________________________________________________
Note that the amplifier and accessory modules are purchased separately.
Ref
Amplifier Pins 1-22 + TPs
Qty
Description
Cage Jacks w/carrier strip 32 wide Chip Capacitor, .2F, 500V Electrolytic Capacitor, 47F, 500V BNC Jack Electrolytic Capacitor, 47F 35V Terminal Block
Mfg/Distributor
NA
C1, 2
Novacap
1825B204M501NT
C3, 4
Panasonic/Digi-Key
ECOS2HP470BA
JP1 C5,6
1 2
AMP/Digi-Key Panasonic/Digi-Key
5221123-2 EEU-FC1V470
JP2,3
Phoenix/Digi-Key
1729157
Cc
Capacitor, 470pF 1kV Capacitor, 100pF 1kV Capacitor, 33pF 1kV Capacitor, 10pF 1kV Sense Resistor
Vishay/Mouser
562R10TST47
Cc Cc Cc
1 1 1
562R10TST10 561R10TCCQ33 561R10TCCQ10 (2) 262-0.47-RC (0.47) 262-1.0-RC (1.0) 262-2.0-RC (2.0) MUR460RL
RS
D4, 6
NA
5 15 (5ea) 1
3M/Digi-Key
SJ5518 923345-01-C (0.1 in) 923345-02-C (0.2 in) 923345-03-C (0.3 in) 200
NA
Jumper
3M/Mouser
NA
Nut Starter
Menda/Jensen Tool
NA
Scidyne
121-0014
NA
EVAL112 R-C
NA
3381 W Vision Dr
Tucson AZ 85742
EVAL112
CIRCUIT & CONNECTIONS
CIRCUIT DIAGRAM
PowerAmp Design
EVAL112 EVALUATION KIT FOR MODELS PAD112/ 113
JUMPER SELECTION
Option 1: To use the amplifier alone without fold-over current limit insert jumpers J1, 3, 7, 10 only (jumpers pre-installed for this option). Option 2: To use the amplifier alone with fold-over current limit use jumpers J1, 2, 3 only. Option 3: To use the amplifier and current limit module together without fold-over current limit insert jumpers J4, 6,7, 8, 9, 10, 11 only. Option 4: To use the amplifier and current limit module together with fold-over current limit insert jumpers J4, 5, 6, 7, 8, 9 only.
Refer to the PAD Power Excel spreadsheet (available for download from the website) for assistance in calculating resistor values for fold-over current limiting.
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
EVALUATION KIT
EVAL112
PCB VIEWS TOP VIEW
PowerAmp Design
EVAL112 EVALUATION KIT FOR MODELS PAD112/ 113
BOTTOM VIEW
3381 W Vision Dr
Tucson AZ 85742
EVAL112
ASSEMBLED KIT
ASSEMBLED EVAL112 WITH AMPLIFIER AND ACCESSORY MODULES MOUNTED AND 35mm DIN RAIL
3381 W Vision Dr
Tucson AZ 85742
EVAL112
PowerAmp Design
EVAL112 EVALUATION KIT FOR MODELS PAD112/ 113
3381 W Vision Dr
Tucson AZ 85742
PowerAmp Design
EVALUATION KIT FOR PAD116/117
INTRODUCTION
The EVAL117 evaluation kit provides a convenient method to become familiar with the operation of the PAD116 or PAD117 operational amplifiers before your application circuit is committed to production. Some assembly is required since user selections are needed depending on the application. For example, a current limit resistor value needs to be selected by the user. Also, there are several PCB mounting options available. Critical connections for power supply bypassing and compensation are pre-wired. Fold-over current limit components are not provided since each application will have different requirements. Connections are also provided for diode clamps on each power supply and the output for those applications in which significant inductive kickback may be found. Terminal strips are also provided for input and output signals and power.
EVAL117
Rev K
Assembled EVAL117 with PAD116/117 mounted. Shown with optional PAD121, PAD131 and DIN rail mounting. you have chosen. Refer to the data sheet for the PAD121 for complete information on current limit options 4.* This step may require a soldering temperature higher than normal and/or a larger soldering iron tip. Four current limiting sense resistors, RS, are provided; one 0.01 , one 0.015 (use one of these two with PAD121), one 0.05 and one 0.10 . Refer to the data sheets for the PAD116/117 and PAD121 to determine which resistor value best fits your application. Smear a small amount of heat sink grease on the back of the selected resistor and then attach the resistor loosely to heat sink HS1 at RS with a 4-40 X screw and nut. The plastic nut driver supplied with this kit will help here. Tighten the 4-40 resistor mounting hardware. Solder the resistor from the CIRCUIT SIDE of the PCB making sure that the holes are completely filled with solder. 5. D3 and D5 are transient voltage suppressor diodes and are not supplied since the type (breakdown voltage) varies with the application. They are not necessary for every application. They are most commonly used in application circuits where kickback from the load may force the supply voltage above the limits of the amplifier. 6. The evaluation kit PCB can be mounted in several ways. Option 1- Chassis mount. Use #6 x 1/4 M/F hex standoffs, and #6 nut (neither supplied) attached to the PCB at the four corners and center of the PCB and the chassis. Option 2- Bench-top mount. Use the five rubber bumpers supplied. These are stick-on components. Remove the release paper from each bumper and apply the bumper to the square outlines on the CIRCUIT SIDE of the PCB. Option 3- DIN rail mount. The PCB can be mounted to either 1 or 2 DIN rails. For mounting the PCB to one DIN rail press the adaptors into the PCB in the holes at the edges of the PCB at locations 1 and 2 from the CIRCUIT SIDE
ASSEMBLY STEPS
Please note that the #1 cause of problems for evaluation kit users is not reading and following the directions (all of them). The #2 cause of problems is poor solder joints (cold or each step. bridging). Dont become a statistic. Refer to the Illustrated Parts List for the components mentioned in the assembly steps. Note that some heavy PCB copper planes and some heavy component leads are soldered in this kit. This may require a larger soldering iron tip and/or higher soldering iron temperatures than might normally be used. These steps are marked with an asterisk (*). Note that PCB is marked for the PAD117 but is also used for the PAD116. 1. Notice that the printed circuit board (PCB) is labeled on one side as the DUT SIDE and the other side as CIRCUIT side. 2. As shown in the illustrated parts list, cage jack strips were used to provide you with the assembled kit. The carrier strips left over from the assembly have been included with the kit and can be used as sockets for the components you will use to complete your application circuit. If desired you can cut and solder these sockets at the input locations for the PAD116/117, PAD121 and other locations as desired. This can save soldering and unsoldering components as the needs of your application circuit change. 3. Refer to Jumper Selection below the Circuit Diagram for the EVAL116/117 on page 4. Read all the options for the jumpers you will need installed or removed. Note that the kit comes wired with option 1. Install or remove jumpers as required at the locations indicated depending on the option
Power Amp Design 3381 W Vision Dr Tucson AZ 85742
Fax (208)279-5458
EVAL117
ASSEMBLY STEPS CONTINUED
of the PCB. Make sure that the plastic tines have fully spread out on the DUT SIDE of the PCB. If mounting to 2 DIN rails is desired, mount DIN rail adaptors at locations 3, 4, 5 and 6 in a similar manner. The center to center dimension of the DIN rails is to be 2.00 [50.8mm]. 7. Components for locations R1-R7, D1, D2 are for the optional fold-over current limiting and are not supplied. Refer to the data sheet of the PAD116/117 to find out how to apply circuits that require these components. 8. Remove the 4 hex nuts from the mounting spacers of the PAD116/117. 9. Align the 4 studs of the mounting standoffs with the mounting holes in the PCB. Be sure that the amplifiers pin 1 aligns with the pin 1 marking on the PCB. Slowly lower the amplifier into the PCB, making sure that the pins of the amplifier and the cage jacks mate. Push the amplifier into the PCB until the mounting spacers meet the PCB. 10. Fasten the amplifier to the PCB with the 4 hex nuts previously removed. Do not over-tighten the nuts as this may strip the mounting studs. The provided plastic nut starter can assist you here. 11. Strip 1/8 of insulation from the wires connected to the fan. Twist and tin the wire ends. Insert the red wire into the cage jack labeled + and the black or blue wire into the jack marked at the location marked FAN. Or, if you plan to use the PAD131 Fan Controller Accessory Module, insert the fan wires similarly into the + and cage jacks at the location marked Fan Control. Do not solder the fan wires into the PCB. 12. Add components as necessary to evaluate your application circuit. You can utilize the evaluation kit schematic and PCB views to map out your circuit and components. Remember, if you are using the PAD121 Current Limit Accessory Module additional components or jumpers will be needed to program the operation of the module. See the PAD121 data sheet. 13. Remember that the PAD116/117 must be compensated to operate correctly. See the PAD116/117 datasheet on Page 4, under PHASE COMPENSATION. The selected phase compensation capacitor will be installed at CC on the evaluation kit PCB. A 470pF capacitor has already been installed in your kit. Another value may better suit your application. Remove and replace the capacitor as necessary for your application. A 100pF capacitor is also included with the kit. CC must be rated for at least 100V. A temperature stable type capacitor is requiredan X7R ceramic, for example, or an NPO type. 14. If you have chosen to use the PAD121 accessory module install it at this time making sure that pin 1 on the module is aligned with the pin 1 marking on the PCB. 15. If you have chosen to use the PAD131 Fan Controller Accessory Module install it at this time making sure that pin 1
Power Amp Design 3381 W Vision Dr Tucson AZ 85742
on the module is aligned with the pin 1 marking on the PCB. Double check that the wires from the fan are inserted into the jacks marked Fan Control. 16. The evaluation kit assembly is complete. Be sure you have read and followed all the assembly steps. Do not forget any jumpers that need to be installed or removed. Inspect the circuit board for solder shorts or poor solder joints. An illuminated magnifier is helpful. 17. Before applying power to your circuit set the power supply for 20V and set the power supply current limit to approximately 100mA. Use little or no load at first. Apply an input signal and check the output with an oscilloscope to verify proper functionality. This step can prevent damaging the amplifier or the circuit board should there be some mistake in assembly.
Fax (208)279-5458
__________________________________________________________________________________
Note that the PAD116/117, PAD121 and PAD131 are purchased separately.
Ref
Amplifier Pins 1-30 + TPs
Qty
Description
Cage Jacks w/carrier strip 32 wide Chip Capacitor, 1F Electrolytic Capacitor, 470F 100V Electrolytic Capacitor, 47F 35V Capacitor, 100pF 200V Capacitor, 470pF 200V BNC Jack
Mfg/Distributor
NA
C1, 2
Novacap
1825B105K201N
C3, 4
Panasonic/Digi-Key
ECO-S2AA471BA
C5,6 CC Cc JP1
2 1 1 1
JP2
Terminal Block
Phoenix/Digi-Key
1729157
TS1
Terminal Strip
38660-7807 PBV-R050-1.0 (50m) PBV-R050-1.0 (100m) PBV-R010-1.0 (10m) PBV-R015-1.0 (15 m) MUR460RL SJ5518
RS
Sense Resistor
D4, 6 NA
2 5
HS1
1 15 (5ea) 1 1 1 4 1
Heat Sink
Wakefield/Mouser
67720ABP 923345-01-C (0.1 in) 923345-02-C (0.2 in) 923345-03-C (0.3 in) 200 NTE303 NA 121-0014 EVAL117 NA
NA
Jumper
3M/Mouser
NA NA NA NA NA
Nut Starter Heak Sink Grease 4-40X1/2 screw & 4-40 nut 35mm DIN Rail Adaptor PCB
3381 W Vision Dr
Tucson AZ 85742
EVAL117
CIRCUIT & CONNECTIONS
CIRCUIT DIAGRAM
JUMPER SELECTION
Option 1: To use the PAD116/117 without fold-over current limit insert jumpers J1, 3, 7, 10 only (jumpers pre-installed for this option). Option 2: To use the PAD116/117 with fold-over current limit insert jumpers J1, 2, 3 only. Option 3: To use the PAD116/117 and PAD121 together without fold-over current limit insert jumpers J4, 6, 7, 8, 9, 10, 11 only. Option 4: To use the PAD116/117 and PAD121 together with fold-over current limit insert jumpers J4, 5, 6, 7, 8, 9 only. Refer to the PAD Power Excel spreadsheet (available for download from the website) for assistance in calculating resistor values for fold-over current limiting.
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
EVAL117
PCB VIEWS
TOP VIEW
BOTTOM VIEW
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
EVAL117
ASSEMBLED KIT
Assembled EVAL117 with optional DIN rail PCB mounting and PAD117 installed. Optional PAD121 and PAD131 accessory modules are also shown.
3381 W Vision Dr
Tucson AZ 85742
EVAL117
DIMENSIONAL INFORMATION
3381 W Vision Dr
Tucson AZ 85742
PowerAmp Design
EVALUATION KIT FOR MODELS PAD115/ PAD118/ PAD119
EVAL118
Rev G
INTRODUCTION
The EVAL118 assembled evaluation kit provides a convenient method to become familiar with the operation of the operational amplifier models PAD115, PAD118 and PAD119 before your application circuit is committed to production. Some assembly is required since some user selections are needed depending on the application. For example, a current limit resistor value needs to be selected by the user. Also, there are several PCB mounting options available. Critical connections for power supply bypassing and compensation are pre-wired. Connections are also provided for implementing fold-over current limit as well as standard current limit with the optional PAD125 Current Limit Accessory Module. Fold-over current limit components are not provided since each application will have different requirements. Diode clamps on each power supply and the output connections are provided for those applications in which significant inductive kickback may be found. Terminal strips are also provided for input and output signals and power. Assembled EVAL118 with amplifier mounted. Optional accessory also modules shown. input locations for the amplifier and current limit accessory module as desired. This can save soldering and unsoldering components as the needs of your application circuit change. 3. Refer to Jumper Selection below the Circuit Diagram for the EVAL118 on page 4. Install the required jumpers at the locations indicated depending on the options you have chosen. Note that the kit comes already wired for Option 1. Remove and insert jumpers as needed for the option you have chosen. Refer to the datasheet for the PAD125 for complete information on current limit options. *4. This step may require a soldering temperature higher than normal and/or a larger soldering iron tip. Three current limiting sense resistors, RS, are provided; one 0.005 , one 0.010 and one 0.015 . Refer to the data sheet for the PAD125 to determine which resistor value best fits your application (if you have chosen not to use the current limit accessory module select the 0.005 resistor or install a length of heavy buss wire into the outer two holes at the location for the sense resistor RS). Smear a small amount of heat sink grease on the back of the selected resistor and then attach the resistor to heat sink HS1 at RS with a 4-40 X screw and nut. The plastic nut driver supplied with this kit will help here. Tighten the 4-40 resistor mounting hardware. Solder the resistor from the CIRCUIT SIDE of the PCB making sure that the holes are completely filled with solder. 5. D3 and D5 are transient voltage suppressor diodes and are not supplied since the type (breakdown voltage) varies with the application. They are not necessary for every application. They are most commonly used in application circuits where kickback from the load may force the supply voltage above the limits of the amplifier. 6. The evaluation kit PCB can be mounted in several ways. Option 1- Chassis mount. Use #6 x 1/4 M/F hex standoffs, and #6 nut (neither supplied) attached to the PCB at the four corners and center of the PCB and the chassis.
PowerAmp Design
EVAL118 EVALUATION KIT FOR MODELS PAD115/ 118/ 119
ASSEMBLY STEPS
Please note that the #1 cause of problems for evaluation kit users is not reading and following the directions (all of them). The #2 cause of problems is poor solder joints (cold or each step. bridging). Dont become a statistic. Refer to the Illustrated Parts List for the components mentioned in each assembly step. Note that some heavy PCB copper planes and some heavy component leads are soldered in this kit. This may require a larger soldering iron tip and/or higher soldering iron temperatures than might normally be used. These steps are marked with an asterisk (*). Notice that the PCB for this kit is marked for the PAD118 amplifier but is also compatible with models PAD115 and PAD119. Also, the PCB may be marked for the PAD121 Current Limit Accessory Module but is compatible with the PAD125 accessory module also. 1. Notice that the printed circuit board (PCB) is labeled on one side as the DUT SIDE and the other side as CIRCUIT side. 2. As shown in the illustrated parts list, cage jack strips were used to provide you with the assembled version of this evaluation kit. The carrier strips left over from the assembly have been included with the kit and can be used as sockets for the components you will use to complete your application circuit. If desired you can cut and solder these sockets at the
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
EVAL118
as necessary for your application but keep in mind that CC must be rated for at least 300VDC. A temperature stable capacitor is required such as an NPO or X7R type. 14. If you have chosen to use the PAD125 accessory module install it at this time making sure that pin 1 on the module is aligned with the pin 1 marking on the PCB. 15. If you have chosen to use the PAD131 Fan Controller Accessory Module install it at this time making sure that pin 1 on the module is aligned with the pin 1 marking on the PCB. Double check that the wires from the fan are inserted into the jacks marked Fan Control. 16. The evaluation kit assembly is complete. Be sure you have read and followed all the assembly steps. Do not forget any jumpers that need to be installed. Inspect the circuit board for solder shorts or poor solder joints. An illuminated magnifier is helpful. 17. Before applying power to your circuit set the power supply for 20V and set the power supply current limit to approximately 100mA. Use little or no load at first. Apply an input signal and check the output with an oscilloscope to verify proper functionality. This step can prevent damaging the amplifier or the circuit board should there be some mistake in assembly.
PowerAmp Design
EVAL118 EVALUATION KIT FOR MODELS PAD115/ 118/ 119
Fax (208)279-5458
EVAL118
__________________________________________________________________________________
Note that the amplifier and accessory modules are purchased separately
Ref
Amplifier Pins 1-30 + TPs C1, 2
Qty
3
Description
Cage Jacks w/carrier strip 32 wide Chip Capacitor, 0.2uF, 500V Electrolytic Capacitor, 330uF, 350V Electrolytic Capacitor, 47F 35V BNC Jack Capacitor, 470pF, 1kV Capacitor, 100pF, 1kV Terminal Block
Mfg/Distributor
Power Amp Design
PowerAmp Design EVAL118 EVALUATION KIT FOR MODELS PAD115/ 118/ 119
Novacap
1825B204M501NT
C3, 4
Panasonic/Digi-Key
EET-HC2V331HF
C5,6
Panasonic/Digi-Key
EEU-FC1V470
JP1
AMP/Digi-Key
5221123-2
Cc Cc
1 1
Vishay/Mouser Vishay/Mouser
562R10TST47 562R10TST10
JP2
Phoenix/Digi-Key
1729157
TS1
Terminal Strip
RS
D4, 6 NA
2 5
HS1
Heat Sink
Wakefield/Mouser
67720ABP 923345-01-C (0.1 in) 923345-02-C (0.2 in) 923345-03-C (0.3 in) 200 NTE303 NA 121-0014 EVAL118 NA
NA
15 (5ea) 1 1 1 4 1
Jumper
3M/Mouser
NA NA NA NA NA
Nut Starter Heak Sink Grease 4-40X1/2 screw & 4-40 nut 35mm DIN Rail Adaptor PCB
3381 W Vision Dr
Tucson AZ 85742
EVAL118
CIRCUIT & CONNECTIONS
CIRCUIT DIAGRAM
PowerAmp Design
EVAL118 EVALUATION KIT FOR MODELS PAD115/ 118/ 119
JUMPER SELECTION
Option 1: To use the amplifier and current limit accessory module together without fold-over current limit insert jumpers J1, 3. The kit comes wired with this option already installed. Option 2: To use the amplifier and current limit accessory module together with fold-over current limit insert jumper J2. Refer to the PAD Power Excel spreadsheet (available for download from the website) for assistance in calculating resistor values for fold-over current limiting.
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
EVALUATION KIT
EVAL118
PCB VIEWS TOP VIEW
PowerAmp Design
EVAL118 EVALUATION KIT FOR MODELS PAD115/ 118/ 119
BOTTOM VIEW
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
EVAL118
ASSEMBLED KIT VIEWS
PowerAmp Design
EVAL118 EVALUATION KIT FOR MODELS PAD115/ 118/ 119
3381 W Vision Dr
Tucson AZ 85742
EVAL118
PowerAmp Design EVAL118 EVALUATION KIT FOR MODELS PAD115/ 118/ 119
3381 W Vision Dr
Tucson AZ 85742
PowerAmp Design
EVALUATION KIT FOR PAD126
INTRODUCTION
The EVAL126 assembled evaluation kit provides a convenient method to become familiar with the operation of the PAD126 operational amplifier before your application circuit is committed to production. Some assembly is required since some user selections are needed depending on the application. For example, a current limit resistor value needs to be selected by the user. Also, there are several PCB mounting options available. Critical connections for power supply bypassing and compensation are pre-wired. Connections are also provided for implementing fold-over current limit as well as standard current limit with the optional PAD125 Current Limit Accessory Module. Fold-over current limit components are not provided since each application will have different requirements. Support is also provided for the PAD131 Fan Controller Accessory Module. Diode clamps on each power supply and the output connections are provided for those applications in which significant inductive kickback may be found. Terminal strips are also provided for input and output signals and power.
EVAL126
Rev C
PowerAmp Design
ASSEMBLY STEPS
Please note that the #1 cause of problems for evaluation kit users is not reading and following the directions (all of them). The #2 cause of problems is poor solder joints (cold or each step. bridging). Dont become a statistic. Refer to the Illustrated Parts List for the components mentioned in each assembly step. Some steps may require a soldering temperature higher than normal and/or a larger soldering iron tip. These steps are marked with an *. 1. Notice that the printed circuit board (PCB) is labeled on one side as the DUT SIDE and the other side as CIRCUIT side. 2. As shown in the illustrated parts list, cage jack strips were used to provide you with the assembled version of this evaluation kit. The carrier strips left over from the assembly have been included with the kit and can be used as sockets for the components you will use to complete your application circuit. If desired you can cut and solder these sockets at the input locations for the PAD126 and PAD125 and other locations as desired. This can save soldering and unsoldering components as the needs of your application circuit change. 3. Refer to Jumper Selection below the Circuit Diagram for the EVAL126 on page 4. Install the required jumpers at the locations indicated depending on the options you have chosen. Jumpers for option 1 have already been installed. Remove and
replace the jumpers as necessary for the options you have chosen. If you plan to use the optional PAD125 Currrent Limit Accessory Module refer to the data sheet for the PAD125 for complete information on how to program the operation of the PAD125. 4.* This step may require a soldering temperature higher than normal and/or a larger soldering iron tip. Four current limiting sense resistors, RS, are provided; one 0.015, one 0.025, one 0.050 and one 0.100. Refer to the data sheets for the PAD125 and PAD126 to determine which resistor value best fits your application. Smear a small amount of heat sink grease on the back of the selected resistor and then attach the resistor to heat sink HS1 at RS with a 4-40 X screw and nut. The plastic nut driver supplied with this kit will help here. Tighten the 4-40 resistor mounting hardware. Solder the resistor from the CIRCUIT SIDE of the PCB making sure that the holes are completely filled with solder. 5. D3 and D5 are transient voltage suppressor diodes and are not supplied since the type (breakdown voltage) varies with the application. They are not necessary for every application. They are most commonly used in application circuits where kickback from the load may force the supply voltage above the limits of the amplifier. 6. The evaluation kit PCB can be mounted in several ways. Option 1- Chassis mount. Use #6 x 1/4 M/F hex standoffs, #6 X screw and #6 nut (not supplied) attached to the PCB at the four corners of the PCB and the chassis. Use one of the rubber bumpers supplied at the indicated place at the center of the amplifier on the CIRCUIT SIDE of the PCB.
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
EVAL126
ASSEMBLY STEPS CONTINUED
as necessary. The compensation capacitor must be rated for the total supply voltage (500V) and be temperature stable (X7R or NPO). 14. If you have chosen to use the PAD125 and/or PAD131 accessory module(s) install the module(s) at this time making sure that pin 1 of each module is aligned with the pin 1 markings on the PCB. 15. The evaluation kit assembly is complete. Be sure you have read and followed all the assembly steps. Do not forget any jumpers that need to be installed. Inspect the circuit board for solder shorts or poor solder joints. An illuminated magnifier is helpful. 16. Before applying power to your circuit set the power supply for 20V and set the power supply current limit to approximately 100mA. Use little or no load at first. Apply an input signal and check the output with an oscilloscope to verify proper functionality. This step can prevent damaging the amplifier or the circuit board should there be some mistake in assembly.
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
EVAL126
Ref
Amplifier Pins 1-46 + TPs
__________________________________________________________________________________
Note that the PAD126, PAD131 and PAD125 are purchased separately.
Qty Description
Cage Jacks w/carrier strip 32 wide Chip Capacitor, 0.20uF, 500V 500V Electrolytic Capacitor, 150uF 35V Electrolytic Capacitor, 47uF Ceramic Capacitor, 470pF, 1kV Ceramic Capacitor, 100pF, 1kV Ceramic Capacitor, 33pF, 1kV BNC Jack
Mfg/Distributor
NA
C1,2,7,8
Novacap
1825B204M501NT
C3, 4
Panasonic/Digi-Key
ECOS2HP151CA
C5,6 CC CC CC JP1
2 1 1 1 1
JP2
Terminal Block
Phoenix/Digi-Key
1729157
TS1
Terminal Strip
38660-7807 PBV-R050-1.0 (50m) PBV-R100-1.0 (100m) PBV-R015-1.0 (15m) PBV-R025-1.0 (25 m) MUR460RL SJ5518 923345-01-C (0.1 in) 923345-02-C (0.2 in) 923345-03-C (0.3 in) 67725ABP 200 NTE303 NA
RS
Sense Resistor
D4, 6 NA
2 5 15 (5ea)
NA
Jumper
3M/Mouser
HS1 NA NA NA
1 1 1 1
Heat Sink Nut Starter Heak Sink Grease 4-40X1/2 screw & 4-40 nut 35mm DIN Rail Adaptor PCB
NA NA
4 1
121-0014 EVAL126 NA
3381 W Vision Dr
Tucson AZ 85742
EVAL126
CIRCUIT & CONNECTIONS
CIRCUIT DIAGRAM
JUMPER SELECTION
Option 1: To use the PAD126 without fold-over current limit insert jumpers J1, 3, 7, 10. The kit comes with jumpers for this option already installed. Option 2: To use the PAD126 with fold-over current limit insert jumpers J1, 2, 3. Option 3: To use the PAD126 and PAD125 together without fold-over current limit insert jumpers J4, 6, 7, 8, 9, 10, 11. Option 4: To use the PAD126 and PAD125 together with fold-over current limit insert jumpers J4, 5, 6, 7, 8, 9.
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
EVALUATION KIT
EVAL126
PCB VIEWS TOP VIEW
BOTTOM VIEW
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
EVAL126
ASSEMBLED KIT
EVAL126 with PAD126 mounted and also optional accessory modules PAD125 and PAD131 installed
3381 W Vision Dr
Tucson AZ 85742
EVAL126
DIMENSIONAL INFORMATION
3381 W Vision Dr
Tucson AZ 85742
PowerAmp Design
EVALUATION KIT FOR PAD127
INTRODUCTION
The EVAL127 assembled evaluation kit provides a convenient method to become familiar with the operation of the PAD127 operational amplifier before your application circuit is committed to production. Some assembly is required since some user selections are needed depending on the application. For example, a current limit resistor value needs to be selected by the user. Also, there are several PCB mounting options available. The amplifier and accessory modules are purchased separately. Critical connections for power supply bypassing and compensation are pre-wired. Connections are also provided for implementing fold-over current limit as well as standard current limit with the optional PAD125 Current Limit Accessory Module. Fold-over current limit components are not provided since each application will have different requirements. Diode clamps on each power supply and the output connections are provided for those applications in which significant inductive kickback may be found. Terminal strips are also provided for input and output signals and power.
EVAL127
Rev E
PowerAmp Design
Assembled EVAL127 with PAD127 mounted. Optional PAD125 and PAD131 also shown. 4.* This step may require a soldering temperature higher than normal and/or a larger soldering iron tip. Four current limiting sense resistors, RS, are provided; one 0.005, one 0.010, one 0.050 and one 0.100. Refer to the datasheets for the PAD127 and PAD125 to determine which resistor value best fits your application. Smear a small amount of heat sink grease on the back of the selected resistor and then attach the resistor to the heat sink HS1 at RS with a 4-40 X screw and nut. The plastic nut driver supplied with this kit will help here. Tighten the 4-40 resistor mounting hardware. Solder the resistor from the CIRCUIT SIDE of the PCB making sure that the holes are completely filled with solder. 5.* Refer the page 5 of the datasheet for the PAD127 to select a value for the six degeneration resistors RD1-RD6. Values supplied with this kit are listed in the illustrated parts list. Install RD1-RD6 from the CIRCUIT SIDE of the PCB, leaving a small gap between the body of the resistors and the circuit board, and solder from the DUT SIDE of the PCB,. Cut off the excess resistor lead lengths. Make doubly sure that all the degeneration resistors are the same value and the proper value for your application. 6. D3 and D5 are transient voltage suppressor diodes and are not supplied since the type (breakdown voltage) varies with the application. They are not necessary for every application. They are most commonly used in application circuits where kickback from the load may force the supply voltage above the limits of the amplifier.
ASSEMBLY STEPS
Please note that the #1 cause of problems for evaluation kit users is not reading and following the directions (all of them). The #2 cause of problems is poor solder joints (cold or each step. bridging). Dont become a statistic. Refer to the Illustrated Parts List for the components mentioned in each assembly step. Some steps may require a soldering temperature higher than normal and/or a larger soldering iron tip. These steps are marked with an *. 1. Notice that the printed circuit board (PCB) is labeled on one side as the DUT SIDE and the other side as CIRCUIT SIDE. 2. As shown in the illustrated parts list, cage jack strips were used to provide you with the assembled version of this evaluation kit. The carrier strips left over from the assembly have been included with the kit and can be used as sockets for the components you will use to complete your application circuit. If desired you can cut and solder these sockets at the input locations for the PAD127 and PAD125 (the PCB may be marked as PAD121) and other locations as desired. This can save soldering and unsoldering components as the needs of your application circuit change. 3. Refer to Jumper Selection below the Circuit Diagram for the EVAL127 on page 4. Install the required jumpers at the locations indicated depending on the options you have chosen. Refer to the data sheet for the PAD125 for complete information on current limit options.
Power Amp Design 3381 W Vision Dr Tucson AZ 85742
Fax (208)279-5458
EVAL127
ASSEMBLY STEPS CONTINUED
7. The evaluation kit PCB can be mounted in several ways. Option 1- Chassis mount. Use #6 x 1/4 M/F hex standoffs, #6 X screw and #6 nut (not supplied) attached to the PCB at the four corners of the PCB and the chassis. Use one of the rubber bumpers supplied at the indicated place at the center of the amplifier on the CIRCUIT SIDE of the PCB. Option 2- Bench-top mount. Use the five rubber bumpers supplied. These are stick-on components. Remove the release paper from each bumper and apply the bumper to the square outlines on the CIRCUIT SIDE of the PCB. Option 3- DIN rail mount. The PCB can be mounted on two DIN rails. Press the plastic DIN rail adaptors into the PCB in the holes at the edges of the PCB at locations 1through 4 from the CIRCUIT SIDE of the PCB. Make sure that the plastic tines have fully spread out on the DUT SIDE of the PCB. The center to center dimension of the DIN rails is to be 4.30 [109.2mm]. 8. Components for locations R1-R7, D1, D2 are for the optional fold-over current limiting and are not supplied. Refer to the data sheet of the PAD127 to find out how to apply circuits that require these components. 9. Remove the 4 hex nuts from the mounting spacers of the PAD127. 10. Align the 4 studs of the mounting spacers with the mounting holes in the PCB. Be sure that the amplifiers pin 1 aligns with pin 1 on the PCB. Slowly lower the amplifier into the PCB, making sure that the pins of the amplifier and the cage jacks mate. Push the amplifier into the PCB until the mounting spacers meet the PCB. 11. Fasten the amplifier to the PCB with the 4 hex nuts previously removed. Do not over-tighten the nuts as this may strip the mounting studs. The provided plastic nut starter can assist you here. 12. Strip 1/8 of insulation from the wires connected to the fan. Twist and tin the wire ends (this may already be done). Insert the red wire into the cage jack labeled + and the black or blue wire into the jack marked at the location marked FAN. Or, if you plan to use the PAD131 Fan Controller Accessory Module, insert the fan wires similarly into the + and cage jacks at the location marked Fan Control. Do not solder the fan wires into the sockets. 13. Add components as necessary to evaluate your application circuit. You can utilize the evaluation kit schematic and PCB views to map out your circuit and components. Remember, if you are using the PAD125 (PAD125 replaces the PAD121) Current Limit Accessory Module additional components will be needed to program the operation of the module. See the PAD125 datasheet. 14. The PAD127 must be compensated to operate correctly. See EXTERNAL CONNECTIONS DIAGRAM on page 2 of the datasheet for the PAD127. A table is provided relating the
required compensation capacitor value for various circuit gains. Your selected phase compensation capacitor will be installed at CC on the evaluation kit PCB. A 470 pF compensation capacitor has already been installed in the kit, but this value may not be the best value for your application. A 100pF capacitor is also provided. Remove and replace the capacitor as necessary. 15. If you have chosen to use the PAD125 accessory module install it at this time making sure that pin 1 on the module is aligned with the pin 1 marking on the PCB. 16. If you have chosen to use the PAD131 Fan Controller Accessory Module install it at this time making sure that pin 1 on the module is aligned with the pin 1 marking on the PCB. Double check that the wires from the fan are inserted into the jacks marked Fan Control. 17. The evaluation kit assembly is complete. Be sure you have read and followed all the assembly steps. Do not forget any jumpers that need to be installed. Inspect the circuit board for solder shorts or poor solder joints. An illuminated magnifier is helpful. 18. Before applying power to your circuit set the power supply for 20V and set the power supply current limit to approximately 100mA. Use little or no load at first. Apply an input signal and check the output with an oscilloscope to verify proper functionality. This step can prevent damaging the amplifier or the circuit board should there be some mistake in assembly.
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
EVAL127
__________________________________________________________________________________
Note that the PAD127, PAD125 and PAD131 are purchased separately.
Ref
Amplifier Pins 1-46 + TPs
Qty
Description
Cage Jacks w/carrier strip 32 wide Chip Capacitor, 1uF 35V Electrolytic Capacitor, 47uF 100V Electrolytic Capacitor, 2700uF Ceramic Capacitor, 100pF Ceramic Capacitor, 470pF BNC Jack
Mfg/Distributor
CJS01
C1, 2 C5,6
2 2
Novacap Panasonic/Digi-Key
1825B105K201N EEU-FC1V470
C3, 4 CC CC JP1
2 1 1 1
JP2
Terminal Block
Phoenix/Digi-Key
1729157
TS1
Terminal Strip
Molex/Newark Isotek Isotek Isotek Isotek Vishay/Mouser Vishay/Mouser Vishay/Mouser Vishay/Mouser Vishay/Mouser Vishay/Mouser Vishay/Mouser ON Semi/Digi-Key 3M/Digi-Key Wakefield/Online Components Menda/Jensen Tool NTE/Jameco NA Scidyne Power Amp Design
38660-7807 PBV-R050-1.0 (50m) PBV-R100-1.0 (100m) PBV-R005-1.0 (5m) PBV-R010-1.0 (10 m) RS02BR3000F (300m) RS02BR2500F (250m) RS02BR2000F (200m) RS02BR1500F (150m) RS02BR1000F (100m) LVR05R0500F(50m) LVR05R0300F (30m) MUR460RL SJ5518
RS
Sense Resistor
RD1- RD6
42
D4, 6 NA
2 5
HS1
Heat Sink
67725ABP
NA NA NA NA NA
1 1 1 4 1
Nut Starter Heak Sink Grease 4-40X1/2 screw & 4-40 nut 35mm DIN Rail Adaptor PCB
3381 W Vision Dr
Tucson AZ 85742
EVAL127
CIRCUIT & CONNECTIONS
CIRCUIT DIAGRAM
JUMPER SELECTION
To use the PAD127 without fold-over current limit insert jumpers J1, 3, 7, 10. To use the PAD127 with fold-over current limit insert jumpers J1, 2, 3. To use the PAD127 and PAD121 together without fold-over current limit insert jumpers J4, 6, 7, 8, 9, 10, 11. To use the PAD127 and PAD121 together with fold-over current limit insert jumpers J4, 5, 6, 7, 8, 9.
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
EVALUATION KIT
EVAL127
PCB VIEWS TOP VIEW
BOTTOM VIEW
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
EVAL127
ASSEMBLED KIT
EVAL127 with PAD127 installed. Optional PAD121 and PAD131 also shown installed.
3381 W Vision Dr
Tucson AZ 85742
EVAL127
DIMENSIONAL INFORMATION
3381 W Vision Dr
Tucson AZ 85742
PowerAmp Design
EVALUATION KIT FOR MODELS PAD128/ PAD129
INTRODUCTION
The EVAL129 assembled evaluation kit provides a convenient method to become familiar with the operation of the PAD128 and PAD129 operational amplifiers before your application circuit is committed to production. Some assembly is required since some user selections are needed depending on the application. For example, a current limit resistor value needs to be selected by the user. Also, there are several PCB mounting options available. Critical connections for power supply bypassing and compensation are pre-wired. Connections are also provided for implementing fold-over current limit as well as standard current limit with the optional PAD125 Current Limit Accessory Module. Fold-over current limit components are not provided since each application will have different requirements. Connections are provided for the optional PAD130 or PAD132 Power Supply Accessory Modules and also the PAD131 Fan Controller Accessory Module. Diode clamps on each power supply and the output connections are provided for those applications in which significant inductive kickback may be found. Terminal strips are also provided for input and output signals and power. Assembled EVAL129 with amplifier mounted. Optional accessory modules PAD125, PAD132 and PAD131 also shown. 3. Refer to Jumper Selection below the Circuit Diagram for the EVAL129 on page 4. Read all the options for the jumpers you will need installed or removed. Note that the kit comes wired with options 2 and 3. Install or remove jumpers as required at the locations indicated depending on the options you have chosen. Refer to the data sheet for the PAD125 for complete information on current limit options. Refer to the data sheet for the PAD130 or PAD132 for details on its operation and applications. 4.* This step may require a soldering temperature higher than normal and/or a larger soldering iron tip. Three current limiting sense resistors, RS, are provided; one 0.005 , one 0.010 and one 0.015 . Refer to the data sheet for the current limit module to determine which resistor value best fits your application (if you have chosen not to use the current limit module select the 0.005 resistor or install a length of heavy buss wire into the outer two holes at the location for the sense resistor RS). Smear a small amount of heat sink grease on the back of the selected resistor and then attach the resistor to heat sink HS1 at RS with a 4-40 X screw and nut. The plastic nut driver supplied with this kit will help here. Tighten the 4-40 resistor mounting hardware. Solder the resistor from the CIRCUIT SIDE of the PCB making sure that the holes are completely filled with solder. 5. D3 and D5 are transient voltage suppressor diodes and are not supplied since the type (breakdown voltage) varies with the application. They are not necessary for every application. They are most commonly used in application circuits where kickback from the load may force the supply voltage above the limits of the amplifier.
EVAL129
Rev E
ASSEMBLY STEPS
Please note that the #1 cause of problems for evaluation kit users is not reading and following the directions (all of them). The #2 cause of problems is poor solder joints (cold or each step. bridging). Dont become a statistic. Refer to the Illustrated Parts List for the components mentioned in the assembly steps. Note that some heavy PCB copper planes and some heavy component leads are soldered in this kit. This may require a larger soldering iron tip and/or higher soldering iron temperatures than might normally be used. These steps are marked with an asterisk (*). Refer to the Illustrated Parts List for the components mentioned in each assembly step. 1. Notice that the printed circuit board (PCB) is labeled on one side as the DUT SIDE and the other side as CIRCUIT side. 2. As shown in the illustrated parts list, cage jack strips were used in the assembly of this evaluation kit. The carrier strips left over from the assembly have been included with the kit and can be used as sockets for the components you will use to complete your application circuit. If desired you can cut and solder these sockets at the input locations for the amplifier, current limit module and other locations as desired. This can save soldering and unsoldering components as the needs of your application circuit change.
Power Amp Design 3381 W Vision Dr Tucson AZ 85742
Fax (208)279-5458
EVAL129
13. The amplifier must be compensated to operate correctly. See the amplifier datasheet on Page 4 under PHASE COMPENSATION. Your selected phase compensation capacitor will be installed at CC on the evaluation kit PCB. A 470pF compensation capacitor has been installed but this may not be the best value for your application. If another value is better remove and replace CC as necessary. The kit also includes and 100pF capacitor. CC must be a 200V rated capacitor and temperature stable, for example an NPO or X7R type. 14. If you have chosen to use the current limit module and/or power supply accessory module and PAD131 fan controller module install them at this time making sure that pin 1 on each module is aligned with the pin 1 marking on the PCB. Note that the PCB location for the PAD125 may be marked as PAD123 as the PAD125 replaces the PAD123. The heat sink tabs on the PAD130 or PAD132 may be soldered to the PCB. 15. The evaluation kit assembly is complete. Be sure you have read and followed all the assembly steps. Do not forget any jumpers that need to be installed. Inspect the circuit board for solder shorts or poor solder joints. An illuminated magnifier is helpful. 16. Before applying power to your circuit set the power supply for 20V and set the power supply current limit to approximately 100mA. Use little or no load at first. Apply an input signal and check the output with an oscilloscope to verify proper functionality. This step can prevent damaging the amplifier or the circuit board should there be some mistake in assembly.
PowerAmp Design
EVAL129 EVALUATION KIT FOR MODELS PAD128/ 129
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
EVAL129
__________________________________________________________________________________
Note that amplifier and accessory modules are purchased separately.
Ref
Amplifier Pins 1-30 + TPs
Qty
Description
Cage Jacks w/carrier strip 32 wide Chip Capacitor, 1f, 200V Electrolytic Capacitor, 330F, 200V Electrolytic Capacitor, 47F 35V BNC Jack Capacitor 100pF 200V Capacitor 470pF 200V Terminal Block
Mfg/Distributor
C1, 2, 5, 6
Novacap
1825B105K201N
C3, 4
Panasonic/Digi-Key
EET-ED2D331BA
C5,6 JP1 Cc Cc
2 1 1 1
JP2
Phoenix/Digi-Key
1729157
TS1
Terminal Strip
RS
Sense Resistor
D4, 6
NA
3M/Digi-Key
SJ5518
HS1
Heat Sink
Wakefield/Mouser
67720ABP
NA
15 (5ea)
Jumper
3M/Mouser
923345-01-C (0.1 in) 923345-02-C (0.2 in) 923345-03-C (0.3 in) 200 NTE303 NA 121-0014 EVAL129 NA
NA NA NA NA NA
1 1 1 4 1
Nut Starter Heak Sink Grease 4-40X1/2 screw & 4-40 nut 35mm DIN Rail Adaptor PCB
3381 W Vision Dr
Tucson AZ 85742
EVAL129
CIRCUIT & CONNECTIONS
CIRCUIT DIAGRAM
PowerAmp Design
EVAL129 EVALUATION KIT FOR MODELS PAD128/ 129
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
EVALUATION KIT
EVAL129
PCB VIEWS TOP VIEW
PowerAmp Design
EVAL129 EVALUATION KIT FOR MODELS PAD128/ 129
BOTTOM VIEW
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
EVAL129
ASSEMBLED KIT
Assembled EVAL129 with amplifier installed Optional accessory modules also shown
PowerAmp Design
EVAL129 EVALUATION KIT FOR MODELS PAD128/ 129
3381 W Vision Dr
Tucson AZ 85742
EVAL129
PowerAmp Design
EVAL129 EVALUATION KIT FOR MODELS PAD128/ 129
3381 W Vision Dr
Tucson AZ 85742
PowerAmp Design
EVALUATION KIT FOR PAD135
INTRODUCTION
The EVAL135 evaluation kit provides a convenient method to become familiar with the operation of the PAD135 Ink Jet Print Head Driver before your application circuit is committed to production. Some assembly is required since user selections are needed depending on the application. For example, there are several PCB mounting options available. Critical connections for power supply bypassing and compensation are pre-wired. Connections are also provided for diode clamps on each power supply and the output for additional amplifier protection. Terminal strips are provided for input and output signals and power.
EVAL135
Rev B
PowerAmp Design
Assembled EVAL135 with PAD135 installed. 4. The evaluation kit PCB can be mounted in several ways: Option 1- Chassis mount. Use #6 standoffs and screws (not supplied) attached to the PCB at the four corners of the PCB. Option 2- Bench-top mount. Use the five rubber bumpers supplied. These are stick-on components. Remove the release paper from each bumper and apply the bumper to the square outlines on the CIRCUIT SIDE of the PCB. Option 3- DIN rail mount. The PCB can be mounted to a 35mm DIN rail. For mounting the PCB to a DIN rail press the adaptors into the PCB in the holes at the edges of the PCB at locations 1 and 2 from the CIRCUIT SIDE of the PCB. Make sure that the plastic tines have fully spread out on the DUT SIDE of the PCB. 5. Remove the 4 hex nuts from the mounting spacers of the PAD135. 6. Align the 4 studs of the mounting spacers with the mounting holes in the PCB. Be sure that the amplifiers pin 1 aligns with pin 1 on the PCB. Slowly lower the amplifier into the PCB, making sure that the pins of the amplifier and the cage jacks mate. Push the amplifier into the PCB until the mounting spacers meet the PCB. 7. Fasten the amplifier to the PCB with the 4 hex nuts previously removed. Do not over-tighten the nuts as this may strip the mounting studs. The provided plastic nut starter can assist you here. 8. If necessary, strip 1/8 of insulation from the wires connected to the fan. Twist and tin the wire ends. Insert the red wire into the cage jack labeled + at the location marked FAN on the PCB. Likewise insert the blue or black wire into the cage jack labeled at the location marked FAN. Do not solder the wires into the sockets.
ASSEMBLY STEPS
Please note that the #1 cause of problems for evaluation kit users is not reading and following the directions (all of them). The #2 cause of problems is poor solder joints (cold or each step. bridging). Dont become a statistic. Refer to the Illustrated Parts List for the components mentioned in the assembly steps. 1. Notice that the printed circuit board (PCB) is labeled on one side as the DUT SIDE and the other side as CIRCUIT side. 2. As shown in the illustrated parts list, cage jack strips were used to provide you with this assembled evaluation kit. The carrier strips left over from the assembly have been included with the kit and can be cut to length and used as sockets for the components you will use to complete your application circuit. You can solder these sockets at the input locations for the PAD135 and other locations as desired. This can save soldering and unsoldering components as the needs of your application circuit change. 3. D3 and D5 are transient voltage suppressor diodes and are not supplied since the type (breakdown voltage) varies with the application. They are not necessary for every application. They are most commonly used in application circuits where kickback from the load may force the supply voltage above the limits of the amplifier.
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
EVAL135
ASSEMBLY STEPS CONTINUED
Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net
__________________________________________________________________________________
Ref
Qty
Description
Cage Jacks w/carrier strip 32 wide
Mfg/Distributor
CJS01
C1,2,5,6
Chip Capacitor, 1F, 200V Electrolytic Capacitor, 150F, 200V BNC Jack
Novacap
1825B105K201N
C3, 4
Panasonic/Digi-Key
ECOS2DP151BA
JP1
AMP/Digi-Key
5221123-2
JP2
Phoenix/Digi-Key
1729157
JP3
Phoenix/Digi-Key
1729173
Cc
Capacitor, 47pF
Sprague/Mouser
561R10TCCQ47
Cc
Capacitor, 10pF
Kemet/Mouser
561R10TCCQ10
Cc
Kemet/Mouser
561R10TCCQ22
D4, 6
ON Semi/Digi-Key
MUR460RL
NA
3M/Digi-Key
SJ5518
NA
Nut Starter
Menda/Jensen Tool
200
NA
Scidyne
121-0014
NA
EVAL135
NA
Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net
EVAL135
CIRCUIT & CONNECTIONS
CIRCUIT DIAGRAM
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
EVALUATION KIT
EVAL135
PCB VIEWS TOP VIEW
BOTTOM VIEW
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
EVAL135
ASSEMBLED KIT
3381 W Vision Dr
Tucson AZ 85742
EVALUATION KIT
EVAL135
DIMENSIONAL INFORMATION TOP VIEW
3381 W Vision Dr
Tucson AZ 85742
PowerAmp Design
EVALUATION KIT FOR MODELS PAD137
INTRODUCTION
The EVAL137 evaluation kit provides a convenient method to become familiar with the operation of amplifier model PAD137 before your application circuit is committed to production. Some assembly is required since user selections are needed depending on the application. For example, a current limit resistor value needs to be selected by the user. Also, there are several PCB mounting options available. Critical connections for power supply bypassing and compensation are pre-wired. Fold-over current limit components are not provided since each application will have different requirements. Connections are also provided for diode clamps on each power supply and the output for those applications in which significant inductive kickback may be found. Terminal strips are also provided for input and output signals and power. Sockets are also provided for the optional PAD125 Current Limit Accessory Modules as well as the PAD131 Fan Controller Accessory Module.
EVAL137
Rev A
Assembled EVAL137 with amplifier and optional accessory modules installed. datasheet for the amplifier for complete information on current limit options. Jumpers for option 1 are already installed. Remove and replace the jumpers as needed for the option you have chosen. 4.* This step may require a soldering temperature higher than normal and/or a larger soldering iron tip. Three current limiting sense resistors, R S , are provided; one 0.005 , one 0.010 and one 0.015 . Refer to the data sheet for the PAD125 to determine which resistor value best fits your application (if you have chosen not to use the PAD125 module select the 0.005 resistor or install a length of heavy buss wire into the outer two holes at the location for the sense resistor R S ). Smear a small amount of heat sink grease on the back of the selected resistor and then attach the resistor to heat sink HS1 at R S with a 4-40 X screw and nut. The plastic nut driver supplied with this kit will help here. Tighten the 4-40 resistor mounting hardware. Solder the resistor from the CIRCUIT SIDE of the PCB making sure that the holes are completely filled with solder. 5. D3 and D5 are transient voltage suppressor diodes and are not supplied since the type (breakdown voltage) varies with the application. They are not necessary for every application. They are most commonly used in application circuits where kickback from the load may force the supply voltage above the limits of the amplifier. 6. The evaluation kit PCB can be mounted in several ways. Option 1- Chassis mount. Use #6 standoffs and screws (not supplied) attached to the PCB at the four corners and center area of the PCB. Option 2- Bench-top mount. Use the five rubber bumpers supplied. These are stick-on components. Remove the release paper from each bumper and apply the bumper to the square outlines on the CIRCUIT SIDE of the PCB.
ASSEMBLY STEPS
Please note that the #1 cause of problems for evaluation kit users is not reading and following the directions (all of them). The #2 cause of problems is poor solder joints (cold or bridging). Dont become a statistic. each step. Refer to the Illustrated Parts List for the components mentioned in the assembly steps. Note that some heavy PCB copper planes and some heavy component leads are soldered in this kit. This may require a larger soldering iron tip and/or higher soldering iron temperatures than might normally be used. These steps are marked with an asterisk (*).
1. Notice that the printed circuit board (PCB) is labeled on one side as the DUT SIDE and the other side as CIRCUIT side. 2. As shown in the illustrated parts list, cage jack strips were used to provide you with this assembled evaluation kit. The carrier strips left over from the assembly have been included with the kit and can be cut to length and used as sockets for the components you will use to complete your application circuit. You can solder these sockets at the input locations for the amplifier and other locations as desired. This can save soldering and unsoldering components as the needs of your application circuit change. 3. Refer to Jumper Selection below the Circuit Diagram for the EVAL137 on page 4. Install the required jumpers at the locations indicated depending on the option you have chosen. Jumpers of various lengths are included in this kit. Refer to the
Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net
EVAL137
ASSEMBLY STEPS CONTINUED
Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net
Mfg. Part Number
NA
__________________________________________________________________________________
Note that the PAD137, PAD125, PAD131 are purchased separately.
Ref
Amplifier Pins 1-30 + TPs
Qty
Description
Cage Jacks w/carrier strip 32 wide Chip Capacitor, 200V 1uF Electrolytic Capacitor, 470F 100V BNC Jack Capacitor 100pF 200V Capacitor 470pF 200V
Mfg/Distributor
C1, 2, 5, 6
Novacap
1825B105K201N
C3, 4
Panasonic/Digi-Key
ECO-S2AA471BA
JP1 Cc Cc
1 1 1
JP2
Terminal Block
Phoenix/Digi-Key
1729157
TS1
Terminal Strip
Molex/Newark
38660-7807
RS
Sense Resistor
D4, 6
NA
3M/Digi-Key
SJ5518
HS1
Heat Sink
Wakefield/Mouser
67720ABP
NA
15 (5ea)
Jumper
3M/Mouser
923345-01-C (0.1 in) 923345-02-C (0.2 in) 923345-03-C (0.3 in) 200 NTE303 NA 121-0014 EVAL137 NA
NA NA NA NA NA
1 1 1 4 1
Nut Starter Heak Sink Grease 4-40X1/2 screw & 4-40 nut 35mm DIN Rail Adaptor PCB
Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net
EVAL137
CIRCUIT & CONNECTIONS
CIRCUIT DIAGRAM
Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net
EVALUATION KIT
EVAL137
PCB VIEWS TOP VIEW
BOTTOM VIEW
Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net
EVAL137
ASSEMBLED KIT
EVAL137
DIMENSIONAL INFORMATION
PowerAmp Design
EVALUATION KIT FOR PAD183
INTRODUCTION
The EVAL183 evaluation kit provides a convenient method to become familiar with the operation of the PAD183 Compact High Voltage Op Amp before your application circuit is committed to production. Some assembly is required since user selections are needed depending on the application. For example, there are several PCB mounting options available. Critical connections for power supply bypassing and compensation are pre-wired. Connections are also provided for diode clamps on each power supply and the output for additional amplifier protection. Terminal strips are provided for input and output signals and power.
EVAL183
Rev A
PowerAmp Design
Assembled EVAL183 with PAD183 installed. 4. The evaluation kit PCB can be mounted in several ways: Option 1- Chassis mount. Use #6 standoffs and screws (not supplied) attached to the PCB at the four corners of the PCB. Option 2- Bench-top mount. Use the five rubber bumpers supplied. These are stick-on components. Remove the release paper from each bumper and apply the bumper to the square outlines on the CIRCUIT SIDE of the PCB. Option 3- DIN rail mount. The PCB can be mounted to a 35mm DIN rail. For mounting the PCB to a DIN rail press the adaptors into the PCB in the holes at the edges of the PCB at locations 1 and 2 from the CIRCUIT SIDE of the PCB. Make sure that the plastic tines have fully spread out on the DUT SIDE of the PCB. 5. Remove the 4 hex nuts from the mounting spacers of the PAD183. 6. Align the 4 studs of the mounting spacers with the mounting holes in the PCB. Be sure that the amplifiers pin 1 aligns with pin 1 on the PCB. Slowly lower the amplifier into the PCB, making sure that the pins of the amplifier and the cage jacks mate. Push the amplifier into the PCB until the mounting spacers meet the PCB. 7. Fasten the amplifier to the PCB with the 4 hex nuts previously removed. Do not over-tighten the nuts as this may strip the mounting studs. The provided plastic nut starter can assist you here. 8. If necessary, strip 1/8 of insulation from the wires connected to the fan. Twist and tin the wire ends. Insert the red wire into the cage jack labeled + at the location marked FAN on the PCB. Likewise insert the blue or black wire into the cage jack labeled at the location marked FAN. Do not solder the wires into the sockets.
ASSEMBLY STEPS
Please note that the #1 cause of problems for evaluation kit users is not reading and following the directions (all of them). The #2 cause of problems is poor solder joints (cold or each step. bridging). Dont become a statistic. Refer to the Illustrated Parts List for the components mentioned in the assembly steps. Notice that the same circuit board is used for the EVAL135 and that the circuit board is marked as such. Also note that the DUT location is marked as PAD135. Although the EVAL183 uses the same circuit board as the EVAL135 there are component value differences. 1. Notice that the printed circuit board (PCB) is labeled on one side as the DUT SIDE and the other side as CIRCUIT side. 2. As shown in the illustrated parts list, cage jack strips were used to provide you with this assembled evaluation kit. The carrier strips left over from the assembly have been included with the kit and can be cut to length and used as sockets for the components you will use to complete your application circuit. You can solder these sockets at the input locations for the PAD183 and other locations as desired. This can save soldering and unsoldering components as the needs of your application circuit change. 3. D3 and D5 are transient voltage suppressor diodes and are not supplied since the type (breakdown voltage) varies with the application. They are not necessary for every application. They are most commonly used in application circuits where kickback from the load may force the supply voltage above the limits of the amplifier.
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
EVAL183
ASSEMBLY STEPS CONTINUED
9. Use the bread-boarding area near pin 14 on the PCB to add the external components necessary to program the amplifier gain and other circuit requirements to evaluate your application circuit. You can use the evaluation kit schematic and PCB views to map out your circuit. 10. Remember that the PAD183 must be compensated to operate correctly. See the PAD183 datasheet on Page 4, under PHASE COMPENSATION. The selected phase compensation capacitor will be installed at CC on the evaluation kit PCB. A 47pF capacitor has already been installed in your kit. Another value may better suit your application. Remove and replace the capacitor as necessary for your application. 22pF and 150pF capacitors are also included with the kit. CC must be rated for at least 350V. A temperature stable type capacitor is requiredan X7R ceramic, for example, or an NPO type (preferably). 11. The evaluation kit assembly is complete. Be sure you have read and followed all the assembly steps. Inspect the circuit board for solder shorts or poor solder joints. An illuminated magnifier is helpful. 12. Before applying power to your circuit set the power supply for 20V and set the power supply current limit to approximately 100mA. Use little or no load at first. Apply an input signal and check the output with an oscilloscope to verify proper functionality. This step can prevent damaging the amplifier or the circuit board should there be some mistake in assembly.
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
__________________________________________________________________________________
Mfg/Distributor
CJS01
C1,2,5,6
Chip Capacitor, 0.2F, 500V Electrolytic Capacitor, 100F, 350V Electrolytic Capacitor, 47F, 35V BNC Jack
Novacap
1825B204M501NT
C3, 4
Panasonic/Digi-Key
EEU-EB2V101
C7
Panasonic/Digi-Key
EEU-FC1V470
JP1
AMP/Digi-Key
5221123-2
JP2
Phoenix/Digi-Key
1729157
JP3
Phoenix/Digi-Key
1729173
Cc
Capacitor, 47pF
Vishay/Mouser
561R10TSQ47
Cc
Capacitor, 22pF
Vishay/Mouser
561R10TCCQ22
Cc
Vishay/Mouser
561R10TCCT15
D4, 6
ON Semi/Digi-Key
MUR460RL
NA
3M/Digi-Key
SJ5518
NA
Nut Starter
Menda/Jensen Tool
200
NA
Scidyne
121-0014
NA
EVAL135
NA
3381 W Vision Dr
Tucson AZ 85742
EVAL183
CIRCUIT & CONNECTIONS
CIRCUIT DIAGRAM
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
EVALUATION KIT
EVAL183
PCB VIEWS TOP VIEW
BOTTOM VIEW
3381 W Vision Dr
Tucson AZ 85742
Fax (208)279-5458
EVAL183
ASSEMBLED KIT
ASSEMBLED EVAL183
3381 W Vision Dr
Tucson AZ 85742
EVAL183
DIMENSIONAL INFORMATION
3381 W Vision Dr
Tucson AZ 85742
PowerAmp Design
Simple Power Op Amp Solutions
About PAD
PAD was founded in 2002 to develop a new generation of power op amps for industrial applications PAD amplifier products span a voltage range of 100 to 500V, current ratings from 1.5A to 40A and a power dissipation range from 29W to 225W with footprints ranging from 40mm square to 80mm square Typical applications for PAD products include:
Brush motor drive Sonar transducer drive Industrial Ink Jet Print Head Drive Scanning tunneling microscopes ATE pin drivers Ultra-sound transducer drive Scientific instrumentation Semi-conductor capital equipment
The new PAD products have achieved their power op amp design goals:
Replace aging industry hybrid amplifiers with more modern and cost effective designs Improve power amplifier performance at a lower cost than hybrid designs Provide an integrated cooling solution Provide a compact simple plug & play power amplifier solution
PAD high power op amps offer a new concept: an integrated heat sink and fan optimize amplifier cooling while decreasing size and increasing power density PAD amplifiers are constructed with low cost surface mount technology on an insulated metal substrate and uses no beryllium oxide (BeO). PAD optional accessory modules to enhance amplifier performance
Compact plug-in design with integrated active heat sink cooling Amplifier temp range from -40C to +105C (designs without fan and -55C to +125C temp range available on special request) No separate components to procure or assemble (heat sink, thermal grease, amplifier) Real-world power ratings (not relative to the infinite heat sinks of competitive products) Best technical specifications available Most amplifiers offer thermal shutdown and analog temperature output voltage Extensive accessory modules offered
Both heat sinks shown have a thermal resistance of 0.5oC/Watt Aavid passive heat sink volume is 100 in3 and weighs 73 oz. 3 PAD active heat sink volume is only 4.6 in and weighs only 4 oz. PAD cooling fan consumes only 1.5 watts
Amplifier Attachment
Amplifier pre-attached to heat sink with heat and pressure for a high quality interface
PAD Products Also Available on Custom Passive Heat Sinks for Special Applications
PAD amplifiers mounted on passive heat sinks under PAD custom designed motherboards
Optional accessory modules offer new features to amplifier models For example: model PAD125 offers programmable current limit features PAD131 offers cooling fan control PAD130 offers RRIO* operation for some models
Most amplifier models offer dedicated evaluation kits for circuit development Evaluation kits are assembled and include all special components needed for the model Evaluation kits provide support for optional accessory modules
General Electric NASA (Jet Propulsion Laboratory) General Motors Brookhaven National Laboratory Idaho National Laboratory NATO Undersea Research Centre Oyo Geospace Schlumberger Lawrence Livermore National Laboratory
Conclusion
PAD offers a full and expanding line of power operational amplifiers for industrial applications that offer superior electrical and thermal performance in a compact and plug-in design. PAD products are supported by expert application assistance, accessory modules, SPICE models, evaluation kits and our PAD Power design spreadsheet.