You are on page 1of 310

PowerAmp Design

Simple Power Op Amp Solutions

Power Op Amps Evaluation Kits Accessory Modules Full Line Catalog v4.0
PowerAmp Design 3381 W Vision Dr Tucson AZ 85742 USA Tel 520 579-3441 Fax 208 279-5458

www.PowerAmpDesign.net

An Introduction to Power Amp Design


Power Amp Design specializes in high power operational amplifiers for industrial applications. With a new concept for component amplifiers, these power op amp designs feature surface mount component construction on an insulated metal substrate. An integral heat sink and fan provide optimum cooling. The new approach decreases weight and system complexity while increasing power density. Unique and compact turn-key solutions result for many high power industrial amplifier applications. These power op amp designs operate as simply as IC op amps but at far higher power levels. Power Amp Design evolved from a custom amplifier design consulting business into a catalog products business while accumulating over two decades of engineering experience in high current power amplifiers with outputs as high as 50 amps and high voltage amplifiers with outputs up to 2000 volts. Applications served by our amplifiers are as diverse as motor drives and scanning tunneling microscope transducer drives. Typical applications for amplifiers by Power Amp Design include: Sonar transducer drive Ink jet printer head drive MRI Scanning tunneling microscopes Surface scanners Magnetic deflection Motor drive Deformable mirror telescopes Mass spectrometers ATE pin drivers Vibration cancelling amplifiers Semiconductor production equipment Ultra-sound transducer drive

Power Amp Design continues to offer an expanding choice of catalog products, but can also design custom amplifiers for your application, as well as modify existing designs to meet your specific requirements. For custom installations, most amplifier models are available without the heat sink and fan or can be supplied mounted to a passive heat sink. All products are manufactured in an ISO9001 facility. Each catalog product is supported by an evaluation kit, accessory modules that can modify and enhance the performance of the basic amplifier, SPICE models for your circuit simulator and application articles to expand on data sheet information. And all products are supported expert applications assistance.

NEW IN THIS CATALOG ISSUE v4.0


This issue includes several important changes to our catalog. Our application notes have been collected into a library document and are now separate from our catalog of products. The Application Notes Library can now be downloaded separately from the catalog of products. Our new line of compact power op amps is expanded with the low cost 100V, 5Amp, model PAD541 in a SIP package. The PAD541 has a height similar to the industry standard TO220 package used for monolithic amplifiers but the PAD541 outperforms those products. The PAD541 is useful in applications where motherboards are side by side in a card cage and board-to-board spacing is critical. Although most of our products are offered without the integrated heat sink and fan cooling for custom applications, the compact line specifies most products both with and without the heat sink and fan. The versions without the heat sink and fan are denoted by the -1 suffix. Check out the compact line of amplifiers and also the compact prices. We have consolidated our line of evaluation kits. Several of the evaluation kit models have been upgraded and modified to service several amplifier models. For example, the EVAL118 evaluation kit now services the PAD115, PAD118 and PAD119 model amplifiers. The upgrades make the evaluation kits easier to use and faster to build your application circuits. More kits now also include support for more of our accessory modules, allowing you to evaluate the amplifier/accessory module combination as well. We have also made changes to our accessory module line. The PAD125 Current Limit Accessory Module now replaces the PAD121 and PAD123 Current Limit Accessory Modules. The PAD125 covers the entire range the 8V to 250V and so covers amplifiers with supply voltages up to 500V total. Our rail to rail amplifier product line has also changed. The PAD117A replaces the PAD117 and PAD116 and matches the performance of both models in one new model. The A version of the PAD117 includes a supply voltage range down to 5V with an output of 10A. We have added another RRIO model also. The new PAD137 has similar AC performance to the PAD117A but with a higher power dissipation rating of 140W, a 40% improvement over the PAD117A. And finally, we have introduced the PAD38 and PAD39 power op amps. The PAD38 and PAD39 provide a form, fit and function second-source for the industrys MP38 and MP39 amplifiers respectively.

Contacts:
Distributors:

Europe
Condatas Rietbachstrasse 7 8952 Schlieren Schweiz/ Switzerland Tel: +41 (0) 44 730 33 53 Fax: +41 (0) 44 730 33 63 sales@condatas.com www.Condatas.com

Israel

Boran P.O. Box 2627 18 Hashacham St Petah-Tikva 49125 Israel email: support@boran.co.il www.boran.co.il Tel: 972-3-9274747 Fax: 972-3-9274741

Japan

SEIWA Co. Matsumon Bldg2, 4-255 Ohmiya-cho Nara-City, Nara, Japan 630-8115 akai@seiwa-jp.com www.seiwa-jp.com Tel: +81 742 35 9277 Fax: +81 742 35 9278

Singapore, Malaysia, Indonesia, Thailand, Philippines, Vietnam & India:

Champ Electronics 16 New Industrial Road #02-01/02 Hudson Techno Centre Singapore 536204 sales@champ.com.sg www.champ.com.sg Tel: +65 6274 7488 Fax: +65 6271 6988

Representatives:

Texas, Oklahoma, Arkansas, Louisiana, Mexico

AID Electronics, Inc 2418 Marsh Lane, Suite 102, Carrollton, TX 75006 Tel: 972 478-8700, 800-669-4761 Fax: 972-478-8707 wridgley@aidelect.com www.aidelect.com

Massachusetts, New Hampshire, Connecticut, Rhode Island, Vermont, Maine

Crawford Associates 378 South Main Street Bradford, MA 01835 Tel: 978 374 9200 FAX: 978 374 9696 info@crawfordassoc.com www.crawfordassoc.com Other areas in USA and Worldwide Contact Factory For Pricing and Delivery orders@PowerAmpDesign.net

Terms of Sales
Product Warranty The warranty period for Power Amp Design products is 2 years from the invoice date. During this time period Power Amp Design will, at Power Amp Design's discretion, either repair or replace defective product, or refund the purchase price of product that is found by Power Amp Design to be defective by reason of defective components, workmanship or manufacturing processes. The warranty does not include fitness for use determination or product which is found to be defective by means of abuse, neglect, misapplication or any other conditions not covered by the product's specification data sheet. Power Amp Design is not liable for loss of anticipated profits, consequential damages, loss of time or losses incurred by the customer in connection with the purchase or use of its products.
Shipment Options Items are shipped F.O.B. Tucson, Arizona, USA and are insured for the value of the shipment. Shipping are usually made via UPS, Federal Express, USPS, and DHL. We can ship via other carriers as requested. Shipping costs are determined and added into the final price. Customers can have shipping costs charged to their own carrier accounts if requested at time of ordering. In most cases, Power Amp Design will prepare the necessary export documentation at no charge, however, any import fees, taxes or other customs requirements are the sole responsibility of the customer. Back-ordered Items We attempt to keep a reasonable stock of all our products available for immediate shipment. In the event that an item is temporarily out of stock, it will be backordered and shipped when available. The customer has the choice of shipping those items which are currently available immediately or holding the entire order until it can be shipped complete. Order Cancellation Purchase orders for standard products which were in stock and at the quantity requested when the order was placed can be cancelled prior to shipment without incurring any re-stocking charge or other penalty. Scheduled orders can be cancelled. However, any quantity discounts already received based on a previously agreed upon schedule of shipments will be back charged to the appropriate discount level. Orders for custom manufactured products and services may be cancelled prior to completion. However, the customer will be charged a cancellation penalty as well as all related engineering, NRE, material and incidental costs which have accumulated. Sales and Use Taxes For orders shipped within the state of Arizona, customers must pay sales tax unless there is a valid Arizona Transaction Privilege Tax Exemption Certificate on file with Power Amp Design before the sale. A similar form must be filed with us from other states for which Arizona requires that we collect sales tax on orders originating in Arizona. The necessary tax will be calculated and automatically added into the final price. Customers outside Arizona are responsible for paying any taxes your state or country requires. Return of Merchandise Items purchased of 25 pieces or less per model number may be returned without incurring any re-stocking charge or other penalty if returned complete in unopened cartons and in original condition. All other returns will be accepted only with prior approval from Power Amp Design and may be subject to a 20% re-stocking charge. In general, custom or large orders of 100 pieces or more per model number cannot be returned. Items used, modified, damaged or incomplete are not returnable. Power Amp Design reserves the right to refuse any return. An R.M.A. number must be obtained from our sales department to expedite the return process. Long-Term Availability Power Amp Design is committed to providing long-term availability of all our products. We work closely with our vendors to insure component availability. Whenever possible we design using components that are available from multiple sources. In situations where a component does become obsolete we strive to design a form, fit, and function replacement. Medical Applications Policy Power Amp Designs products are not authorized for use as critical elements in life support devices or systems. Fitness for use of our products in medical applications is strictly the responsibility of the designer of the device or system utilizing any Power Amp Design product.

Power Amp Design


Power Op Amps

500
PAD113 PAD126

Total Supply Voltage (Volts)

400

PAD183

PAD115

300

PAD135

PAD38

PAD129

PAD119

200
PAD20 PAD112 PAD541 PAD39

PAD137 PAD117A PAD128

PAD127 PAD118

100 0 5 10 15 20 25 30

Continuous Current (Amps)

PowerAmp Design
COMPACT HIGH VOLTAGE OP AMP
KEY FEATURES

PAD20
Rev C

LOW COST HIGH VOLTAGE 150 VOLTS HIGH OUTPUT CURRENT 5A 40 WATT DISSIPATION CAPABILITY 80 WATT OUTPUT CAPABILITY INTEGRATED HEAT SINK AND FAN SMALL SIZE 40mm SQUARE

PowerAmp Design

APPLICATIONS
SMALL MOTOR DRIVE HIGH VOLTAGE INSTRUMENTATION SEMICONDUCTOR TESTING

PAD20

PAD20-1

PAD20 COMPACT HIGH VOLTAGE OP AMP

DESCRIPTION
The PAD20 high voltage operational amplifier is constructed with surface mount components to provide a low cost solution for many industrial applications. With a footprint only 40mm square, similar to the footprint of the TO3 hybrid package, the PAD20 offers outstanding performance that outperforms the more expensive hybrid amplifiers. External compensation tailors the amplifiers response to the application requirements. Fourwire programmable current limit is built-in. The PAD20 also features a substrate temperature reporting output and over-temp shutdown. The amplifier circuitry is built on a thermally conductive but electrically insulating metal substrate mounted to an integrated heat sink and fan assembly. No BeO is used in the PAD20. The PAD20-1 is also available without the integrated heat sink and fan for custom applications.

PAD20 INSTALLED IN EVALUATION KIT

A NEW CONCEPT
A critical task in any power amplifier application is cooling the amplifier. Until now component amplifier manufacturers often treated this task as an after-thought, left for the user to figure out. At Power Amp Design the best heat sink and fan is chosen at the start and becomes an integral part of the overall amplifier design. The result is the most compact and volumetric efficient design combination at the lowest cost. In addition, this integrated solution concept offers an achievable real-world power dissipation rating, not the ideal rating usually cited when the amplifier case is somehow kept at 25oC. The user no longer needs to specify, procure or assemble separate components.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

COMPACT HIGH VOLTAGE OP AMP

PAD20
CIRCUIT & CONNECTIONS

EQUIVALENT CIRCUIT

PowerAmp Design PAD20 COMPACT HIGH VOLTAGE OP AMP

PINOUT & CONNECTIONS


Cc 3 2 1 6 4 5 AC Cc1 Cc2 OUT +VS GND SUB C1

VIEW FROM COMPONENT SIDE


RS -IN +IN IC +IL -IL SD TMP -VS 7 8 14 13 12 11 10 9 * * * C2

TO FEEDBACK & LOAD

PHASE COMPENSATION GAIN Cc 1 470pF > 2 220pF > 10 68pF > 20 47pF

SLEW RATE 1V/uS 2V/uS 5V/uS 6V/uS * SEE APPLICATION CIRCUITS FOR OTHER CONNECTIONS AND FUNCTIONS.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

PAD20 COMPACT HIGH VOLTAGE OP AMP


SUPPLY VOLTAGE, +Vs to Vs4 150V INPUT VOLTAGE +Vs to Vs 20V DIFFERENTIAL INPUT VOLTAGE OUTPUT CURRENT, peak, within SOA 7A POWER DISSIPATION, internal, DC 40W

ABSOLUTE MAXIMUM RATINGS SPECIFICATIONS

__________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
TEMPERATURE, pin solder, 10s, 300C 150C TEMPERATURE, junction2 TEMPERATURE RANGE, storage 40 to 70C5 TEMPERATURE RANGE, storage, PAD20-1 105C OPERATING TEMPERATURE, substrate 40 to 105C

PowerAmp Design

PARAMETER
INPUT
OFFSET VOLTAGE OFFSET VOLTAGE vs. temperature OFFSET VOLTAGE vs. supply 3 BIAS CURRENT, initial BIAS CURRENT vs. supply OFFSET CURRENT, initial INPUT RESISTANCE, DC INPUT CAPACITANCE COMMON MODE VOLTAGE RANGE COMMON MODE VOLTAGE RANGE COMMON MODE REJECTION, DC NOISE

TEST CONDITIONS1
Full temperature range

MIN

TYP
1 20

MAX
5 50 20 100 0.1 50

PAD20-18

UNITS
mV V/OC V/V pA pA/V pA G pF V V dB V RMS dB MHz degree V V A V/S S V mA

100 4 +Vs15 Vs+8 98 100kHz bandwidth, 1k RS RL= 10k, CC=68 pF CC=68pF Full temperature range IO = 5A IO = 5A CC = 68pF 2V Step, CC = 68pF No load, DC 108 1 60 +Vs7 Vs+7 +Vs6 Vs+6 5 5 4 8 108 10

PAD20 COMPACT HIGH VOLTAGE OP AMP

GAIN
OPEN LOOP GAIN BANDWIDTH PRODUCT @ 1MHz PHASE MARGIN

OUTPUT
VOLTAGE SWING VOLTAGE SWING CURRENT, continuous, DC SLEW RATE, AV = +50 SETTLING TIME, to 0.1% RESISTANCE

POWER SUPPLY
VOLTAGE CURRENT, quiescent

15

60 10

75 12
2.1 to air 3.1 to air 105 70 1.7 to case 2.5 to case 105 NA

THERMAL
RESISTANCE, AC, junction to air or case RESISTANCE, DC junction to air or case TEMPERATURE RANGE, substrate 5 TEMPERATURE RANGE, ambient
6

Full temperature range, f 60Hz Full temperature range 40 40

C/W C/W O C O C
O

FAN, 40mm dc brushless, ball bearing


OPERATING VOLTAGE 12 NA V OPERATING CURRENT 50 NA mA AIR FLOW 7.5 NA CFM RPM 7000 NA RPM NOISE 30 NA dB 7 45 kHrs NA L10, life expectancy, 50OC 7 60 kHrs NA L10, life expectancy, 25OC NOTES: 1. Unless otherwise noted: TC = 25OC, compensation Cc = 100pF, DC input specifications are value given, power supply voltage is typical rating. 2. Derate internal power dissipation to achieve high MTBF. 3. Doubles for every 10OC of case temperature increase. 4. +Vs and Vs denote the positive and negative supply voltages. 5. Limited by fan characteristics. During operation, even though the heat sink may be at 85OC the fan will be at a lower temperature. 6. Rating applies if the output current alternates between both output transistors at a rate faster than 60Hz. 7. L10 refers to the time it takes for 10% of a population of fans to fail. Lower ambient temperature increases fan life. 8. Specifications for the PAD20-1 are the same as for the PAD20 except as shown in this column.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

COMPACT HIGH VOLTAGE OP AMP

PAD20 OPERATING CONSIDERATIONS


forth a few times to bed the amplifier into the heat sink grease. On the final twist align the mounting holes of the amplifier with the mounting holes in the heat sink and finish the mounting using 4-40 hex male-female spacers and torque to 4.7 in lb [53 N cm] max. Mount the amplifier to the mother board with 4-40 X 1/4 screws. See Dimensional Information for additional recommendations.

COOLING FAN
The PAD20 relies on its fan for proper cooling of the amplifier. Make sure that air flow to the fan and away from the heat sink remains unobstructed. To eliminate electrical noise created by the cooling fan we recommend a 47F capacitor placed directly at the point where the fan wires connect to the PCB. See application note AN-24 for further details.

PowerAmp Design

CURRENT LIMIT
The current limiting function of the PAD20 is a versatile circuit that can be used to implement a four-wire current limit configuration or, in combination with some external components can be configured to implement a fold-over current limit circuit. The four-wire current limit configuration insures that parasitic resistance in the output line, Rp, does not affect the programmed current limit setting. See Figure 1. The sense voltage for current limit is 0.63V. Thus approximately: 0.63V IL = RS Where IL is the value of the limited current and RS is the value of the current limit sense resistor from 0.4-40. See graph for Current Limit Value vs RS. In addition, the sense voltage has a temperature coefficient approximately equal to 2.2mV/oC. The fold-over function reduces the available current as the voltage across the output transistors increases to help insure that the SOA of the output transistors is not exceeded. Refer to Figure 4 in Application Circuits for details on how to connect the current limit circuitry to implement either a four-wire current limit or current limit with a fold-over function. In some applications better current limiting protection and a lower sense voltage may be desired. In this case the PAD20 can be operated with the PAD125 current limit accessory module. See Figure 3 in the applications section and the PAD125 datasheet for more details.

TEMPERATURE REPORTING
An analog output voltage is provided (pin 8, TMP) relative to ground and proportional to the temperature in degrees C. The slope is approximately -10.82mV/oC. The output voltage follows the equation: T = (2.127 V) (92.42) Where V is the TMP output voltage and T is the substrate temperature in degrees C.

PAD20 COMPACT HIGH VOLTAGE OP AMP

THERMAL SHUTDOWN
The temperature monitoring circuit automatically turns off the amplifier when the substrate temperature reaches 110oC. When the substrate cools down 10oC the amplifier is enabled once again. The thermal shutdown feature is activated either by amplifier overloads or a failure of the fan circuit.

EXTERNAL SHUTDOWN
When pin 9 ( SD ) is taken low (ground) the amplifier is turned off and remains off as long as pin 9 is low. When pin 9 is monitored with a high impedance circuit it also functions as a flag, reporting when the amplifier is shut down. A high (+5V) on pin 9 indicates the temperature is in the normal range. A low (ground) indicates a shutdown condition. See Application Circuits Figure 2.

PHASE COMPENSATION
The PAD20 must be phase compensated. The compensation capacitor, CC, is connected between pins 2 and 3. The compensation capacitor must be an NPO type capacitor rated for the full supply voltage (150V). On page 2, under Amplifier Pinout and Connections, you will find a table that gives recommended compensation capacitance value for various circuit gains and the resulting slew rate for each capacitor value. Consult also the small signal response and phase response plots for the selected compensation value in the Typical Performance Graphs section. A compensation capacitor less than 47pF is not recommended.

MOUNTING THE PAD20


The amplifier is supplied with four 4-40 M/F hex spacers at the four corners of the amplifier. Once the amplifier is seated, secure the module with the provided 4-40 nuts and torque to 4.7 in lb [53 N cm] max. See Dimensional Information for a detailed drawing. It is recommended that the heat sink be grounded to the system ground. This can easily be done by providing a grounded circuit board pad around any of the holes for the mounting studs.

MOUNTING THE PAD20-1 AMPLIFIER


In most applications the amplifier must be attached to a heat sink. Spread a thin and even coat of heat sink grease across the back of the PAD20-1 and also the heat sink where the amplifier is to be mounted. Push the amplifier into the heat sink grease on the heat sink while slightly twisting the amplifier back and
Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net

COMPACT HIGH VOLTAGE OP AMP

PAD20
TYPICAL PERFORMANCE GRAPHS

POWER DERATING

QUIESCENT CURRENT VS SUPPLY VOLTAGE NORMALIZED QUIESCENT CURRENT, IQ (%) 110

50 TOTAL POWER DISSIPATION, PD (W)

D2 PA

40
PA D2 0

105

1 0-

PowerAmp Design

30

100

20
USE CASE TEMP FOR PAD20-1 USE AMBIENT TEMP FOR PAD20

95

10

90

0 -40 -20 0 20 40 60 80 100 CASE OR AMBIENT AIR TEMPERATURE, T (OC)

85 0 15 30 45 60 +/- SUPPLY VOLTAGE, (V) 75

OFFSET VOLTAGE DRIFT 1.8


NORMALIZED QUIESCENT CURRENT, IQ(%)

QUIESCENT CURRENT VS TEMPERATURE 125

PAD20 COMPACT HIGH VOLTAGE OP AMP

2.1

OFFSET VOLTAGE,Vos (mV)

1.5 1.2 0.9 0.6 0.3 0 -0.3 -0.6 -0.9 -40

120

115

110

105

100

95 -40 -20 0 20 40 60 80 CASE TEMPERATURE, OC 100 120

-20

20 40 60 CASE TEMP, OC

80

100

120

OUTPUT SWING FROM SUPPLY RAILS 6 OUTPUT SWING FROM +Vs OR -Vs, V
3

HARMONIC DISTORTION

5.5

DISTORTION, %

U , -O OC 25 = C

TP

UT
0.3

Av = -10 Cc = 68pF 16 LOAD Vs = 50V

0.03
5W
W

4.5

TC=25OC, +OUTPUT

50

4 0 1 2 3 OUTPUT AMPS, A 4 5

0.003 0.003 30

100

1k 1000 FREQUENCY, F(Hz)

10k 10000

30k

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

COMPACT HIGH VOLTAGE OP AMP


SMALL SIGNAL RESPONSE 120
-90
c= C F 0p 47

PAD20
TYPICAL PERFORMANCE GRAPHS
SMALL SIGNAL PHASE RESPONSE

100 OPEN LOOP GAIN, A(dB)

80
PHASE, (O)
F 8p F =6 pF 7p Cc 70 =4 =4 Cc Cc pF 20 =2 Cc

-120

PowerAmp Design

220 Cc =

60

pF

40
50 LOAD 200mA

-150
Cc
Cc F 7p =4

=6

8p

20

0 1 10 10 10k 100k1 1M 10000000 100 1000 10000100000 00000010M 1k 100 FREQUENCY, F(Hz)
POWER RESPONSE 200 OUTPUT VOLTAGE SWING, V(p-p)

-180 10k 10000

100k 1M 100000 1000000 FREQUENCY, F(Hz)

10M 10000000

TEMPERATURE OUTPUT

PAD20 COMPACT HIGH VOLTAGE OP AMP

2.6 2.4

100 90 80 70 60 50 40 30 20

TEMP OUTPUT, VOLTS (V)


300k

2.2 2 1.8 1.6 1.4 1.2 1

F 0p =22 CC pF 70 =4 CC

F 7p =4 F CC 8p =6 CC

10 1000 1k

100k 10000 100000 10k FREQUENCY, F(Hz)


CURRENT LIMIT VS RS

0.8 -40

-20 0 20 40 60 80 100 SUBSTRATE TEMPERATURE, OC

120

2 1 CURRENT LIMIT VALUE, I(A)

0.1

TC=-25OC

+IL TC=25OC TC=85OC

TC=-25OC 0.01 -IL TC=25OC TC=85OC .002 0.4

1 10 100 CURRENT LIMIT RESISTOR, RS()

400

1kHz sine clipped by current limit into 15 load

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

COMPACT HIGH VOLTAGE OP AMP

PAD20
PERFORMANCE GRAPHS CONTINUED

SHUTDOWN RESPONSE, NEGATIVE OUTPUT TO ZERO TRANSITION The oscilloscope display at the left shows a view of a 5kHz, 2.5A p-p amplifier output signal being interrupted near the negative peak by a shutdown signal on Ch1. The Ch2 display shows the output current going to zero about 6S after the shutdown signal goes low.

PowerAmp Design

SHUTDOWN RESPONSE, POSITIVE OUTPUT TO ZERO TRANSITION The oscilloscope display at the right shows a view of a 5kHz, 2.5A p-p amplifier output signal being interrupted near the positive peak by a shutdown signal on Ch1. The Ch2 display shows the output current going to zero about 40S after the shutdown signal goes low.

PAD20 COMPACT HIGH VOLTAGE OP AMP

SHUTDOWN RECOVERY The oscilloscope display at the left shows a view of a 5kHz, 2.5A p-p amplifier output signal on Ch2 resuming normal operation in the negative output direction after a shutdown signal on Ch1 go high (not shutdown). The output signal resumes normal operation after a delay of about 40S .

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

COMPACT HIGH VOLTAGE OP AMP


SHUTDOWN RECOVERY

PAD20
PERFORMANCE GRAPHS CONTINUED

The oscilloscope display at the left shows a view of a 5kHz, 2.5A p-p amplifier output signal on Ch2 resuming normal operation in the positive output direction after a shutdown signal on Ch1 go high (not shutdown). The output signal resumes normal operation after a delay of about 10S.

PowerAmp Design PAD20 COMPACT HIGH VOLTAGE OP AMP

Ch2, Pulse Response, 5kHz, 10Vp-p G=-10, Cc=68pF, 50 Load

Ch2, Pulse Response, 5kHz, 90Vp-p G=-10, Cc=68pF, 50 Load

Ch2, Pulse Response, Overloaded Input, 5kHz, 100Vp-p G=-10, Cc=68pF, 50 Load

15kHz sine into 25 load, G=-10,CC=68pF

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

COMPACT HIGH VOLTAGE OP AMP

PAD20
SAFE OPERATING AREA

SAFE OPERATING AREA 10 OUTPUT CURRENT, Io (A)


1m
DC , 30 O C

10 10 0
S

PowerAmp Design

10 0
AM BI

10 m

EN T

PAD20 COMPACT HIGH VOLTAGE OP AMP

] ]]

1S 10S 50S PULSE 3% DUTY CYCLE

0.2 6 200 10 100 SUPPLY TO OUTPUT DIFFERENTIAL,Vs-Vo (V)

SAFE OPERATING AREA


The safe operating area (SOA) of a power amplifier is its single most important specification. The SOA graph presented above serves as a first approximation to help you decide if the PAD20 will meet the demands of your application. But a more accurate determination can be reached by making use of the PAD Power spreadsheet which can be found in the Power Amp Design website under the Design Spreadsheet tab. While the graph above adequately shows DC SOA and some pulse information it does not take into account ambient temperatures higher than 30OC, AC sine, phase or non-symmetric conditions that often appear in real-world applications. The PAD Power spreadsheet takes all of these effects into account.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

COMPACT HIGH VOLTAGE OP AMP

PAD20
DIMENSIONAL INFORMATION

PowerAmp Design PAD20 COMPACT HIGH VOLTAGE OP AMP

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

10

COMPACT HIGH VOLTAGE OP AMP

PAD20
DIMENSIONAL INFORMATION CONTINUED

PowerAmp Design PAD20 COMPACT HIGH VOLTAGE OP AMP

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

11

COMPACT HIGH VOLTAGE OP AMP

PAD20
APPLICATION CIRCUITS

RF

PowerAmp Design

RIN IN 14

12 IC

11 +IL

10 -IL OUT 5 RP RS RL

13

PAD20 COMPACT HIGH VOLTAGE OP AMP

FIGURE 1. 4-WIRE CURRENT LIMIT


SD 9

5V 0 5.1k 2N2222

HIGH IMPEDANCE MEASURING CIRCUIT SHUTDOWN MONITOR LOW=SHUTDOWN HIGH=NORMAL OPERATION

TRANSISTOR CIRCUIT

5V 5V 0

SD 9 HIGH IMPEDANCE MEASURING CIRCUIT SHUTDOWN MONITOR LOW=SHUTDOWN HIGH=NORMAL OPERATION

OPEN COLLECTOR OR OPEN DRAIN LOGIC GATES CIRCUIT

FIGURE 2. EXTERNAL SHUTDOWN WITH MONITOR

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

12

COMPACT HIGH VOLTAGE OP AMP

PAD20
APPLICATION CIRCUITS

3 2 1 4 6 5 AC Cc1 Cc2 OUT +VS GND SUB

PAD20 VIEW FROM COMPONENT SIDE


RS -IN +IN IC +IL -IL SD TMP -VS 7 8 14 13 12 11 10 9

PowerAmp Design

TO FEEDBACK & LOAD

1 RESET

2 OUT

3 SD

4 STATUS

5 GND

6 -Vs

7 NC

8 +IL

9 -IL

10 IC

11 12 +Vs NC

PAD125 VIEW FROM COMPONENT SIDE

PAD20 COMPACT HIGH VOLTAGE OP AMP

FIGURE 3 TYPICAL CONNECTIONS TO PAD125 CURRENT LIMIT ACCESSORY MODULE

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

13

COMPACT HIGH VOLTAGE OP AMP

PAD20
APPLICATION CIRCUITS

PowerAmp Design PAD20 COMPACT HIGH VOLTAGE OP AMP

FIGURE 4 DUAL SLOPE (FOLD-OVER) CURRENT LIMIT

With the three current limit function pins (pins 10-12) dual slope current limiting can be implemented that more closely approximates the SOA curve of the amplifier than can be achieved with standard current limiting techniques. Values for resistors R1-R7 and RS can be calculated using the PAD Power Excel spreadsheet that can be downloaded from the Power Amp Design web site under the Design Spreadsheet tab.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

14

PowerAmp Design
POWER OPERATIONAL AMPLIFIER
KEY FEATURES

PAD38
Rev B

HIGH VOLTAGE 200 VOLTS HIGH CURRENT 10 AMPS 125 WATT DISSIPATION CAPABILITY HIGH SLEW RATE- 10V/S FOUR WIRE CURRENT LIMIT

PowerAmp Design PAD38 POWER OPERATIONAL AMPLIFIER

APPLICATIONS

LINEAR AND ROTARY MOTOR DRIVE YOKE/MAGNETIC FIELD EXCITATION PROGRAMMABLE POWER SUPPLIES INDUSTRIAL (PA) AUDIO

DESCRIPTION
The PAD38 is a power operational amplifier constructed with surface mount components to provide a cost effective solution for many industrial applications. With a footprint only 3.3in2 the PAD38 offers outstanding performance that rivals more expensive hybrid component amplifiers or rack-mount amplifiers. User selectable external compensation tailors the amplifiers response to the application requirements. Programmable current limit is builtin. The amplifier circuitry is built on a thermally conductive but electrically insulating substrate. No BeO is used in the PAD38. The resulting module is a small, high performance solution for many industrial applications.

Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net

POWER OPERATIONAL AMPLIFIER

PAD38
CIRCUIT & CONNECTIONS

EQUIVALENT CIRCUIT

PowerAmp Design PAD38 POWER OPERATIONAL AMPLIFIER

PINOUT & CONNECTIONS

Cc 3 2 1 9 10 11 12 13 14 4 6 7 8 5 +VB GND NC Cc2 NC Cc1 NC NC NC NC NC +Vs C2 + C1

VIEW FROM COMPONENT SIDE


RS OUT 17 16 15

-ILIM NC NC -Vs -IN +IN GND NC -VB IQ +ILIM 30 29 28 27 26 25 24 23 22 21 20 19 18

TO FEEDBACK & LOAD

-Vs C4 PHASE COMPENSATION TYP. SLEW RATE GAIN Cc 1 470pF 4V/uS 3 220pF 9V/uS > 5 100pF 15V/uS > 12 47pF 20V/uS + C3

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

PAD38 POWER OPERATIONAL AMPLIFIER


SUPPLY VOLTAGE, +Vs to Vs BOOST VOLTAGE, OUTPUT CURRENT, within SOA POWER DISSIPATION, internal, DC INPUT VOLTAGE, differential INPUT VOLTAGE, common mode 200V Vs 20V 25A 125W 20V VB

ABSOLUTE MAXIMUM RATINGS SPECIFICATIONS

__________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
TEMPERATURE, pin solder, 10s TEMPERATURE, junction2 TEMPERATURE RANGE, storage OPERATING TEMPERATURE, case 200C 175C 40 to 105C 40 to 105C

PowerAmp Design PAD38 POWER OPERATIONAL AMPLIFIER

PARAMETER
INPUT
OFFSET VOLTAGE OFFSET VOLTAGE vs. temperature OFFSET VOLTAGE vs. supply 3 BIAS CURRENT, initial BIAS CURRENT vs. supply OFFSET CURRENT, initial INPUT RESISTANCE, DC INPUT CAPACITANCE COMMON MODE VOLTAGE RANGE COMMON MODE VOLTAGE RANGE COMMON MODE REJECTION, DC NOISE

TEST CONDITIONS1
Full temperature range

MIN

TYP
1 20

MAX
3 50 20 100 0.1 50

UNITS
mV V/OC V/V pA pA/V pA G pF V V dB V RMS dB MHz degree V V

100 4 +VB15 VB+7 98 100kHz bandwidth, 1k RS RL= 10k, CC=100pF CC=100pF Full temperature range IO = 10A IO = 10A +VB=+Vs+10V, IO = 10A -VB=-Vs-10V, IO = -10A CC = 100pF 2V Step, CC = 100pF No load, DC 108 45 Vs8 Vs+7 +Vs2 -Vs2.8 10 2 60 +Vs6.6 Vs+6 +Vs1.2 +Vs+2.2 10 12 2.5 4 106 10

GAIN
OPEN LOOP GAIN BANDWIDTH PRODUCT @ 1MHz PHASE MARGIN

OUTPUT
VOLTAGE SWING VOLTAGE SWING VOLTAGE SWING VOLTAGE SWING CURRENT, continuous, DC SLEW RATE, AV = 10 SETTLING TIME, to 0.1% RESISTANCE

11

A V/S S V mA mA
O O

POWER SUPPLY
VOLTAGE CURRENT, quiescent, boost supply CURRENT, total

15

75

100 22 26
0.9 1.2 105

THERMAL
RESISTANCE, AC, junction to air RESISTANCE, DC junction to air, outputs TEMPERATURE RANGE, heat sink
5

Full temperature range, f 60Hz Full temperature range 40

C/W C/W O C

NOTES: 1. Unless otherwise noted: TC = 25OC, compensation Cc = 470pF, DC input specifications are value given, power supply voltage is typical rating. 2. Derate internal power dissipation to achieve high MTBF. 3. Doubles for every 10OC of case temperature increase. 4. +Vs and Vs denote the positive and negative supply voltages to the output stage. +VB and VB denote the positive and negative supply voltages to the input stages. 5. Rating applies if the output current alternates between both output transistors at a rate faster than 60Hz. 7. Power supply voltages +VB and VB must not be less than +Vs and Vs respectively. Total voltage +VB to VB 240V maximum. 8. The PAD38 is constructed with MOSFET transistors and ESD handling procedures must be observed.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

POWER OPERATIONAL AMPLIFIER

PAD38 OPERATING CONSIDERATIONS PHASE COMPENSATION


The PAD38 must be phase compensated. The compensation capacitor, CC, is connected between pins 4 and 6. The compensation capacitor must be an NPO type capacitor rated for the full supply voltage (200V). On page 2, under Amplifier Pinout and Connections, you will find a table that gives recommended compensation capacitance value for various circuit gains and the resulting slew rate for each capacitor value. Consult also the small signal response and phase response plots for the selected compensation value in the Typical Performance Graphs section. A compensation capacitor less than 100pF is not recommended.

SAFETY FIRST
The operating voltages of the PAD38 are potentially deadly. When developing an application circuit it is wise to begin with power supply voltages as low as possible while checking for circuit functionality. Increase supply voltages slowly as confidence in the application circuit increases. Always use a hands off method whereby test equipment probes are attached only when power is off.

PowerAmp Design

CURRENT LIMIT
The current limiting function of the PAD38 is a versatile circuit that can be used to implement a four-wire current limit configuration. The four-wire current limit configuration insures that parasitic resistance in the output line, Rp, does not affect the programmed current limit setting. See Figure 1 below. The sense voltage for current limit is 0.7V. Thus: 0.7V IL = RS Where IL is the value of the limited current and RS is the value of the current limit sense resistor. In addition, the sense voltage has a temperature coefficient approximately equal to 2.2mV/oC.
RF

USING THE IQ PIN FUNCTION


When pin 25 (IQ) is tied to pin 6 (Cc1) the class AB bias of the output stage becomes C bias. The quiescent current of the PAD38 typically drops by 10mA. In some applications the reduced quiescent current is important. However, note that applying this option will raise the output impedance of the amplifier which may change the stability of the circuit and will increase crossover distortion also.

PAD38 POWER OPERATIONAL AMPLIFIER

BOOST OPERATION
The small signal stages of the PAD38 are connected to the VB power supply pins. When the VB voltages are greater than the Vs power supply pins the small signal stages of the amplifier are biased so that the output transistors can be driven very close to the Vs rails. Close swings to the supply rails increase the efficiency of the amplifier and make better use the supply voltages. This technique is often used to operate the amplifier with only a single high current power supply, thus reducing the system size and cost. Also see the application article AN-22 Single Supply Operation with Power Op Amps for more detailed information and circuits.

RIN IN 30 24 23 +ILIM -ILIM PAD38 OUT RP 15-17 RS RL

29

Figure 1 MOUNTING THE AMPLIFIER


In most applications the amplifier must be attached to a heat sink. Spread a thin and even coat of heat sink grease across the back of the PAD38 and also the heat sink where the amplifier is to be mounted. Push the amplifier into the heat sink grease on the heat sink while slightly twisting the amplifier back and forth a few times to bed the amplifier into the heat sink grease. On the final twist align the mounting holes of the amplifier with the mounting holes in the heat sink and finish the mounting using 4-40 hex male-female spacers. Mount the amplifier to the mother board with 4-40 X 1/4 screws.
Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net

POWER OPERATIONAL AMPLIFIER

PAD38
TYPICAL PERFORMANCE GRAPHS

POWER DERATING 140 120 100 80 60 40 20 0 -40 -20 0 20 40 60 80 100 CASE TEMPERATURE, TC (OC) 120
NORMALIZED QUIESCENT CURRENT, IQ (%) 120 110 100

QUIESCENT CURRENT VS SUPPLY VOLTAGE

TOTAL POWER DISSIPATION, PD (W)

PowerAmp Design

90 80 70 60 50 0 40 80 120 160 TOTAL SUPPLY VOLTAGE, (V) 200

PAD38 POWER OPERATIONAL AMPLIFIER

OFFSET VOLTAGE DRIFT 1.8

QUIESCENT CURRENT VS TEMPERATURE NORMALIZED QUIESCENT CURRENT, IQ(%) 120

2.1

OFFSET VOLTAGE,Vos (mV)

1.5 1.2 0.9 0.6 0.3 0 -0.3 -0.6 -0.9 -40

110

100

90 -40 -20 0 20 40 60 80 CASE TEMPERATURE, OC 100 120

-20

20 40 60 CASE TEMP, OC

80

100

120

OUTPUT SWING FROM SUPPLY RAILS 6 OUTPUT SWING FROM +Vs OR -Vs, V
+VB=+VS +OUTPUT,
PUT -OUT S -VB=-V

HARMONIC DISTORTION 1 1 Av = -10 Cc = 100pF 8 LOAD Vs = 38V


5W

DISTORTION, %

0.1

3
TJ=25OC
-10V B=-VS UT, -V -OUTP
+VB=+V +OUTPUT, S+10V

0.01

0 0 2

4 6 OUTPUT AMPS, A

10

0.001 0.001 30

50 W

100

1k 1000 FREQUENCY, F(Hz)

10k 10000

30k

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

POWER OPERATIONAL AMPLIFIER


SMALL SIGNAL RESPONSE 120 100 OPEN LOOP GAIN, A(dB)
c= C

PAD38
TYPICAL PERFORMANCE GRAPHS
SMALL SIGNAL PHASE RESPONSE -90 -100 -110 -120
Cc =4 7 0p

80 60

C c= 22 0p F C c= 47 pF

PHASE, (O)

F 0p 10 F 0p 47 c= C

PowerAmp Design

-130 -140 -150 -160

C c= C

22

c=

0p F 0p F

40 20 0 -20 1 10 10 8 LOAD IO=500mA DC

Cc =4

10

7p F

-170 -180 30k

1k 10k 100k 1000000 100 1000 10000 100000 1M 3M FREQUENCY, F(Hz)


POWER RESPONSE

1M 100k 100000 1000000 FREQUENCY, F(Hz)

3M

PAD38 POWER OPERATIONAL AMPLIFIER

200 OUTPUT VOLTAGE SWING, V(p-p)

100 90 80 70 60 50 40 30 20

F 47p C C= pF 100 C C= pF 220 C C=

pF 470 C C=

10 1000 1k

100k 10000 100000 10k FREQUENCY, F(Hz)

1000000 1M

10kHz square into 8 load, G= 10,CC=100pF, Vs=50V

1kHz sine clipped by current limit into 100 load

30kHz sine into 8 load, G= 10,CC=100pF, Vs=50V

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

POWER OPERATIONAL AMPLIFIER

PAD38
SAFE OPERATING AREA

30 OUTPUT CURRENT, Io (A)

SAFE OPERATING AREA


1m S

PowerAmp Design

10
25 O C
85 O C 12 5O C

10 m S

PAD38 POWER OPERATIONAL AMPLIFIER

PULSE 3% DUTY CYCLE

0.1 1 10 100 200 SUPPLY TO OUTPUT DIFFERENTIAL,Vs-Vo (V)

SAFE OPERATING AREA

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

POWER OPERATIONAL AMPLIFIER

PAD38
DIMENSIONAL INFORMATION

14

PowerAmp Design PAD38 POWER OPERATIONAL AMPLIFIER

30

15

Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net

PowerAmp Design
POWER OPERATIONAL AMPLIFIER
KEY FEATURES

PAD39
Rev B

HIGH VOLTAGE 100 VOLTS HIGH CURRENT 10 AMPS 125 WATT DISSIPATION CAPABILITY HIGH SLEW RATE- 10V/S FOUR WIRE CURRENT LIMIT OPTIONAL BOOST VOLTAGE INPUTS

PowerAmp Design PAD39 POWER OPERATIONAL AMPLIFIER

APPLICATIONS

LINEAR AND ROTARY MOTOR DRIVE YOKE/MAGNETIC FIELD EXCITATION PROGRAMMABLE POWER SUPPLIES INDUSTRIAL (PA) AUDIO

DESCRIPTION
The PAD39 is a power operational amplifier constructed with surface mount components to provide a cost effective solution for many industrial applications With a footprint only 3.3in2 the PAD39 offers outstanding performance that rivals more expensive hybrid component amplifiers or rack-mount amplifiers. User selectable external compensation tailors the amplifiers response to the application requirements. Programmable current limit is builtin. The amplifier circuitry is built on a thermally conductive but electrically insulating substrate. No BeO is used in the PAD39. The resulting module is a small, high performance solution for many industrial applications.

Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net

POWER OPERATIONAL AMPLIFIER

PAD39
CIRCUIT & CONNECTIONS

EQUIVALENT CIRCUIT

PowerAmp Design PAD39 POWER OPERATIONAL AMPLIFIER

PINOUT & CONNECTIONS

Cc 3 2 1 9 10 11 12 13 14 4 6 7 8 5 +VB GND NC Cc2 NC Cc1 NC NC NC NC NC +Vs C2 + C1

VIEW FROM COMPONENT SIDE


RS OUT 17 16 15

-ILIM NC NC -Vs -IN +IN GND NC -VB IQ +ILIM 30 29 28 27 26 25 24 23 22 21 20 19 18

TO FEEDBACK & LOAD

-Vs C4 PHASE COMPENSATION TYP. SLEW RATE GAIN Cc 1 470pF 4V/uS 3 220pF 9V/uS > 5 100pF 15V/uS > 12 47pF 20V/uS + C3

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

PAD39 POWER OPERATIONAL AMPLIFIER


SUPPLY VOLTAGE, +Vs to Vs BOOST VOLTAGE, OUTPUT CURRENT, within SOA POWER DISSIPATION, internal, DC INPUT VOLTAGE, differential INPUT VOLTAGE, common mode 100V Vs 20V 25A 125W 20V VB

ABSOLUTE MAXIMUM RATINGS SPECIFICATIONS

__________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
TEMPERATURE, pin solder, 10s TEMPERATURE, junction2 TEMPERATURE RANGE, storage OPERATING TEMPERATURE, case 200C 175C 40 to 105C 40 to 105C

PowerAmp Design PAD39 POWER OPERATIONAL AMPLIFIER

PARAMETER
INPUT
OFFSET VOLTAGE OFFSET VOLTAGE vs. temperature OFFSET VOLTAGE vs. supply 3 BIAS CURRENT, initial BIAS CURRENT vs. supply OFFSET CURRENT, initial INPUT RESISTANCE, DC INPUT CAPACITANCE COMMON MODE VOLTAGE RANGE COMMON MODE VOLTAGE RANGE COMMON MODE REJECTION, DC NOISE

TEST CONDITIONS1
Full temperature range

MIN

TYP
1 20

MAX
3 50 20 100 0.1 50

UNITS
mV V/OC V/V pA pA/V pA G pF V V dB V RMS dB MHz degree V V

100 4 +VB15 VB+7 98 100kHz bandwidth, 1k RS RL= 10k, CC=100pF CC=100pF Full temperature range IO = 10A IO = 10A +VB=+Vs+10V, IO = 10A -VB=-Vs-10V, IO = -10A CC = 100pF 2V Step, CC = 100pF No load, DC 108 45 Vs8 Vs+7 +Vs2 -Vs2.8 10 2 60 +Vs6.6 Vs+6 +Vs1.2 +Vs+2.2 10 15 2.5 4 106 10

GAIN
OPEN LOOP GAIN BANDWIDTH PRODUCT @ 1MHz PHASE MARGIN

OUTPUT
VOLTAGE SWING VOLTAGE SWING VOLTAGE SWING VOLTAGE SWING CURRENT, continuous, DC SLEW RATE, AV = 10 SETTLING TIME, to 0.1% RESISTANCE

11

A V/S S V mA mA
O O

POWER SUPPLY
VOLTAGE CURRENT, quiescent, boost supply CURRENT, total

15

40

50 22 26
0.9 1.2 105

THERMAL
RESISTANCE, AC, junction to air RESISTANCE, DC junction to air, outputs TEMPERATURE RANGE, heat sink
5

Full temperature range, f 60Hz Full temperature range 40

C/W C/W O C

NOTES: 1. Unless otherwise noted: TC = 25OC, compensation Cc = 470pF, DC input specifications are value given, power supply voltage is typical rating. 2. Derate internal power dissipation to achieve high MTBF. 3. Doubles for every 10OC of case temperature increase. 4. +Vs and Vs denote the positive and negative supply voltages to the output stage. +VB and VB denote the positive and negative supply voltages to the input stages. 5. Rating applies if the output current alternates between both output transistors at a rate faster than 60Hz. 7. Power supply voltages +VB and VB must not be less than +Vs and Vs respectively. Total voltage +VB to VB 120V maximum. 8. The PAD39 is constructed with MOSFET transistors and ESD handling procedures must be observed.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

POWER OPERATIONAL AMPLIFIER SAFETY FIRST


The operating voltages of the PAD39 are potentially deadly. When developing an application circuit it is wise to begin with power supply voltages as low as possible while checking for circuit functionality. Increase supply voltages slowly as confidence in the application circuit increases. Always use a hands off method whereby test equipment probes are attached only when power is off.

PAD39 OPERATING CONSIDERATIONS PHASE COMPENSATION


The PAD39 must be phase compensated. The compensation capacitor, CC, is connected between pins 4 and 6. The compensation capacitor must be an NPO type capacitor rated for the full supply voltage (100V). On page 2, under Amplifier Pinout and Connections, you will find a table that gives recommended compensation capacitance value for various circuit gains and the resulting slew rate for each capacitor value. Consult also the small signal response and phase response plots for the selected compensation value in the Typical Performance Graphs section. A compensation capacitor less than 100pF is not recommended.

PowerAmp Design

CURRENT LIMIT
The current limiting function of the PAD39 is a versatile circuit that can be used to implement a four-wire current limit configuration. The four-wire current limit configuration insures that parasitic resistance in the output line, Rp, does not affect the programmed current limit setting. See Figure 1 below. The sense voltage for current limit is 0.7V. Thus: 0.7V IL = RS Where IL is the value of the limited current and RS is the value of the current limit sense resistor. In addition, the sense voltage has a temperature coefficient approximately equal to 2.2mV/oC.

USING THE IQ PIN FUNCTION


When pin 25 (IQ) is tied to pin 6 (Cc1) the class AB bias of the output stage becomes C bias. The quiescent current of the PAD39 typically drops by 10mA. In some applications the reduced quiescent current is important. However, note that applying this option will raise the output impedance of the amplifier which may change the stability of the circuit and will also increase crossover distortion.

PAD39 POWER OPERATIONAL AMPLIFIER

BOOST OPERATION
The small signal stages of the PAD39 are connected to the VB power supply pins. When the VB voltages are greater than the Vs power supply pins the small signal stages of the amplifier are biased so that the output transistors can be driven very close to the Vs rails. Close swings to the supply rails increase the efficiency of the amplifier and make better use the supply voltages. This technique is often used to operate the amplifier with only a single high current power supply, thus reducing the system size and cost.

RF

RIN IN 30 24 23 +ILIM -ILIM OUT RP 15-17 RS RL

29

Figure 1 MOUNTING THE AMPLIFIER


In most applications the amplifier must be attached to a heat sink. Spread a thin and even coat of heat sink grease across the back of the PAD39 and also the heat sink where the amplifier is to be mounted. Push the amplifier into the heat sink grease on the heat sink while slightly twisting the amplifier back and forth a few times to bed the amplifier into the heat sink grease. On the final twist align the mounting holes of the amplifier with the mounting holes in the heat sink and finish the mounting using 4-40 hex male-female spacers. Mount the amplifier to the mother board with 4-40 X 1/4 screws.
Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net

POWER OPERATIONAL AMPLIFIER

PAD39
TYPICAL PERFORMANCE GRAPHS

POWER DERATING 140 120 100 80 60 40 20 0 -40 -20 0 20 40 60 80 100 CASE TEMPERATURE, TC (OC) 120
NORMALIZED QUIESCENT CURRENT, IQ (%) 110

QUIESCENT CURRENT VS SUPPLY VOLTAGE

TOTAL POWER DISSIPATION, PD (W)

105

PowerAmp Design

100

95

90

85

80 20 40 60 80 TOTAL SUPPLY VOLTAGE, (V) 100

PAD39 POWER OPERATIONAL AMPLIFIER

OFFSET VOLTAGE DRIFT 1.8

QUIESCENT CURRENT VS TEMPERATURE NORMALIZED QUIESCENT CURRENT, IQ(%) 120

2.1

OFFSET VOLTAGE,Vos (mV)

1.5 1.2 0.9 0.6 0.3 0 -0.3 -0.6 -0.9 -40

110

100

90 -40 -20 0 20 40 60 80 CASE TEMPERATURE, OC 100 120

-20

20 40 60 CASE TEMP, OC

80

100

120

OUTPUT SWING FROM SUPPLY RAILS 6 OUTPUT SWING FROM +Vs OR -Vs, V
+VB=+VS +OUTPUT,
PUT -OUT S -VB=-V

HARMONIC DISTORTION 1 1 Av = -10 Cc = 100pF 8 LOAD Vs = 38V


5W

DISTORTION, %

0.1

3
TJ=25OC
-10V B=-VS UT, -V -OUTP
+VB=+V +OUTPUT, S+10V

0.01

0 0 2

4 6 OUTPUT AMPS, A

10

0.001 0.001 30

50 W

100

1k 1000 FREQUENCY, F(Hz)

10k 10000

30k

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

POWER OPERATIONAL AMPLIFIER


SMALL SIGNAL RESPONSE 120 100 OPEN LOOP GAIN, A(dB)
c= C

PAD39
TYPICAL PERFORMANCE GRAPHS
SMALL SIGNAL PHASE RESPONSE -90 -100 -110 -120
Cc =4 7 0p

80 60

C c= 22 0p F C c= 47 pF

PHASE, (O)

F 0p 10 F 0p 47 c= C

PowerAmp Design

-130 -140 -150 -160

C c= C

22

c=

0p F 0p F

40 20 0 -20 1 10 10 8 LOAD IO=500mA DC

Cc =4

10

7p F

-170 -180 30k

1k 10k 100k 1000000 100 1000 10000 100000 1M 3M FREQUENCY, F(Hz)


POWER RESPONSE

1M 100k 100000 1000000 FREQUENCY, F(Hz)

3M

PAD39 POWER OPERATIONAL AMPLIFIER

OUTPUT VOLTAGE SWING, V(p-p)

100 90 80 70 60 50 40
F 470p C C=
C C=4
C C= pF 100 C C= pF 220

7pF

30

20

10 1000 1k

100k 10000 100000 10k FREQUENCY, F(Hz)

1000000 1M

10kHz square into 8 load, G= 10,CC=100pF, Vs=50V

1kHz sine clipped by current limit into 100 load

30kHz sine into 8 load, G= 10,CC=100pF, Vs=50V

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

POWER OPERATIONAL AMPLIFIER

PAD39
SAFE OPERATING AREA

30 OUTPUT CURRENT, Io (A)

SAFE OPERATING AREA


1m S

PowerAmp Design

10

10 m 25 O C
85 O C

12 5O C

PAD39 POWER OPERATIONAL AMPLIFIER

PULSE 3% DUTY CYCLE

0.1 1 10 100 SUPPLY TO OUTPUT DIFFERENTIAL,Vs-Vo (V)

SAFE OPERATING AREA

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

POWER OPERATIONAL AMPLIFIER

PAD39
DIMENSIONAL INFORMATION

14

PowerAmp Design PAD39 POWER OPERATIONAL AMPLIFIER

30

15

Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net

PowerAmp Design
HIGH VOLTAGE OPERATIONAL AMPLIFIER
KEY FEATURES

PAD112
Rev C

PowerAmp Design

LOW COST HIGH VOLTAGE 150 VOLTS HIGH OUTPUT CURRENT 5 AMPS 50 WATT DISSIPATION CAPABILITY 100 WATT OUTPUT CAPABILITY INTEGRATED HEAT SINK AND FAN COMPATIBLE WITH PAD123 MODULE

PAD112

APPLICATIONS
LINEAR MOTOR DRIVE HIGH VOLTAGE INSTRUMENTATION SEMICONDUCTOR TESTING

DESCRIPTION
The PAD112 high voltage operational amplifier is constructed with surface mount components to provide a cost effective solution for many industrial applications. With a footprint only 3.8 in2 the PAD112 offers outstanding performance that rivals more expensive hybrid component amplifiers or rack-mount amplifiers. User selectable external compensation tailors the amplifiers response to the application requirements. Four-wire programmable current limit is built-in but the PAD112 is also compatible with the precision PAD123 Current Limit Accessory Module. The PAD112 also features a substrate temperature reporting output and overtemp shutdown. The amplifier circuitry is built on a thermally conductive but electrically insulating substrate mounted to an integral heat sink and fan assembly. No BeO is used in the PAD112. The resulting module is a small, high performance turn-key solution for many industrial applications.

HIGH VOLTAGE OPERATIONAL AMPLIFIER

PAD112 INSTALLED IN EVALUATION KIT

A NEW CONCEPT
A critical task in any power amplifier application is cooling the amplifier. Until now component amplifier manufacturers often treated this task as an after-thought, left for the user to figure out. At Power Amp Design the best heat sink and fan is chosen at the start and becomes an integral part of the overall amplifier design. The result is the most compact and volumetric efficient design combination at the lowest cost. In addition, this integrated solution concept offers an achievable real-world power dissipation rating, not the ideal rating usually cited when the amplifier case is somehow kept at 25oC. The user no longer needs to specify, procure or assemble separate components.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

HIGH VOLTAGE OPERATIONAL AMPLIFIER

PAD112
CIRCUIT & CONNECTIONS

EQUIVALENT CIRCUIT

PowerAmp Design PAD112 HIGH VOLTAGE OPERATIONAL AMPLIFIER

PINOUT & CONNECTIONS

Cc * * * 3 2 1 6 4 9 10 5 8 7 AC NC +Vcc Cc2 Cc1 TMP SD OUT1 GND SUB +HV C1

VIEW FROM COMPONENT SIDE


RS -IN +IN NC -Vcc NC NC NC IC +IL -IL OUT2 -HV 22 21 20 19 18 17 16 15 14 13 12 11 * * *

TO FEEDBACK & LOAD

C2 PHASE COMPENSATION GAIN Cc 1 470pF > 10 100pF SLEW RATE 3.7V/uS 14V/uS * SEE APPLICATION CIRCUITS FOR OTHER CONNECTIONS AND FUNCTIONS.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

PAD112 HIGH VOLTAGE OPERATIONAL AMPLIFIER


SUPPLY VOLTAGE, +HV to HV SUPPLY VOLTAGE, +Vcc to Vcc SUPPLY VOLTAGE, +Vcc SUPPLY VOLTAGE, Vcc OUTPUT CURRENT, peak POWER DISSIPATION, internal, DC 150V 150V +HV+15V7 HV-15V7 10A, within SOA 50W

ABSOLUTE MAXIMUM RATINGS SPECIFICATIONS

__________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
INPUT VOLTAGE +Vcc to Vcc 20V DIFFERENTIAL INPUT VOLTAGE TEMPERATURE, pin solder, 10s 300C TEMPERATURE, junction2 175C TEMPERATURE RANGE, storage 40 to 70C5 OPERATING TEMPERATURE, heat sink 40 to 105C

PowerAmp Design PAD112 HIGH VOLTAGE OPERATIONAL AMPLIFIER

PARAMETER
INPUT
OFFSET VOLTAGE OFFSET VOLTAGE vs. temperature OFFSET VOLTAGE vs. supply 3 BIAS CURRENT, initial BIAS CURRENT vs. supply OFFSET CURRENT, initial INPUT RESISTANCE, DC INPUT CAPACITANCE COMMON MODE VOLTAGE RANGE COMMON MODE VOLTAGE RANGE COMMON MODE REJECTION, DC NOISE

TEST CONDITIONS1
Full temperature range

MIN

TYP
1 20

MAX
3 50 20 100 0.1 50

UNITS
mV V/OC V/V pA pA/V pA G pF V V dB V RMS dB MHz degree V V A V/S S V mA mA
O O

100 4 +Vcc15 Vcc+7 110 100kHz bandwidth, 1k RS RL= 10k, CC=100pF CC=100pF Full temperature range IO = 5A IO = 5A CC = 100pF 2V Step, CC = 100pF No load, DC 108 2 45 +HV7 HV+7 11 +HV6 HV+6 5 14 6 8 128 10

GAIN
OPEN LOOP GAIN BANDWIDTH PRODUCT @ 1MHz PHASE MARGIN

OUTPUT
VOLTAGE SWING VOLTAGE SWING CURRENT, continuous, DC SLEW RATE, AV = 10 SETTLING TIME, to 0.1% RESISTANCE

POWER SUPPLY
VOLTAGE CURRENT, quiescent CURRENT, shutdown, pin 7 low

15

50 18 1.2

75 22 1.7
2 2.7 105

THERMAL
RESISTANCE, AC, junction to air RESISTANCE, DC junction to air, outputs TEMPERATURE RANGE, heat sink
6

Full temperature range, f 60Hz Full temperature range 40 12 50 7.5 7000 30 45 60

C/W C/W O C V mA CFM RPM dB kHrs kHrs

FAN, 40mm dc brushless, ball bearing


OPERATING VOLTAGE OPERATING CURRENT AIR FLOW RPM NOISE 8 L10, life expectancy, 50OC O 8 L10, life expectancy, 25 C

NOTES: 1. Unless otherwise noted: TC = 25OC, compensation Cc = 470pF, DC input specifications are value given, power supply voltage is typical rating. 2. Derate internal power dissipation to achieve high MTBF. 3. Doubles for every 10OC of case temperature increase. 4. +HV and HV denote the positive and negative supply voltages to the output stage. +Vcc and Vcc denote the positive and negative supply voltages to the input stages. 5. Limited by fan characteristics. During operation, even though the heat sink may be at 85OC or more the fan will be at a lower temperature. 6. Rating applies if the output current alternates between both output transistors at a rate faster than 60Hz. 7. Power supply voltages +Vcc and Vcc must not be less than +HV and HV respectively. Total voltage +Vcc to Vcc 150V maximum. 8. L10 refers to the time it takes for 10% of a population of fans to fail. Lower ambient temperature increases fan life.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

HIGH VOLTAGE OPERATIONAL AMPLIFIER

PAD112 OPERATING CONSIDERATIONS TEMPERATURE REPORTING


An analog output voltage is provided (pin 6, TMP) relative to ground and proportional to the temperature in degrees C. The slope is approximately -10.82mV/oC. The output voltage follows the equation: T = (2.127 V) (92.42) Where V is the TMP output voltage and T is the substrate temperature in degrees C. This high impedance output circuit is susceptible to capacitive loading and pickup from the output of the amplifier. When monitoring TMP filter the voltage as shown in Figure 3. See Applications Circuits.

SAFETY FIRST
The operating voltages of the PAD112 are potentially deadly. When developing an application circuit it is wise to begin with power supply voltages as low as possible while checking for circuit functionality. Increase supply voltages slowly as confidence in the application circuit increases. Always use a hands off method whereby test equipment probes are attached only when power is off.

PowerAmp Design

COOLING FAN
The PAD112 relies on its fan for proper cooling of the amplifier. Make sure that air flow to the fan and away from the heat sink remains unobstructed. To eliminate electrical noise created by the cooling fan we recommend a 47F capacitor placed directly at the point where the fan wires connect to the PCB. See application note AN-24 for further details.

PAD112

THERMAL SHUTDOWN CURRENT LIMIT


The current limiting function of the PAD112 is a versatile circuit that can be used to implement a four-wire current limit configuration or, in combination with some external components can be configured to implement a fold-over current limit circuit. The four-wire current limit configuration insures that parasitic resistance in the output line, Rp, does not affect the programmed current limit setting. See Figure 1. The sense voltage for current limit is 0.65V. Thus: 0.65V IL = RS Where IL is the value of the limited current and RS is the value of the current limit sense resistor. In addition, the sense voltage has a temperature coefficient approximately equal to 2.2mV/oC. The fold-over function reduces the available current as the voltage across the output transistors increases to help insure that the SOA of the output transistors is not exceeded. Refer to Application Circuits for details on how to connect the current limit circuitry to implement either a four-wire current limit or current limit with a fold-over function. The PAD112 is also compatible with the precision PAD125 Current Limit Accessory Module. See Figure 4 and the datasheet for the PAD125 for further details. The temperature monitoring circuit automatically turns off the amplifier when the substrate temperature reaches 110oC. When the substrate cools down 10oC the amplifier is enabled once again. The thermal shutdown feature is activated either by amplifier overloads or a failure of the fan circuit.

HIGH VOLTAGE OPERATIONAL AMPLIFIER

EXTERNAL SHUTDOWN
When pin 7 ( SD ) is taken low (ground) the amplifier is turned off and remains off as long as pin 7 is low. When pin 7 is monitored with a high impedance circuit it also functions as a flag, reporting when the amplifier is shut down. A high (+5V) on pin 7 indicates the temperature is in the normal range. A low (ground) indicates a shutdown condition. See Application Circuits for details on how to implement an external shutdown circuit and how to monitor the shutdown status when temperature is in the normal range. A low (ground) indicates a shutdown condition. See Application Circuits for details on how to implement an external shutdown circuit and how to monitor the shutdown status.

PHASE COMPENSATION
The PAD112 must be phase compensated. The compensation capacitor, CC, is connected between pins 4 and 5. The compensation capacitor must be an NPO type capacitor rated for the full supply voltage (150V). On page 2, under Amplifier Pinout and Connections, you will find a table that gives recommended compensation capacitance value for various circuit gains and the resulting slew rate for each capacitor value. Consult also the small signal response and phase response plots for the selected compensation value in the Typical Performance Graphs section. A compensation capacitor less than 100pF is not recommended.

MOUNTING THE AMPLIFIER


The amplifier is supplied with four 4-40 M/F hex spacers at the four corners of the amplifier. Once the amplifier is seated, secure the module with the provided 4-40 nuts and torque to 4.7 in lb [53 N cm] max. See Dimensional Information for a detailed drawing. It is recommended that the heat sink be grounded to the system ground. This can easily be done by providing a grounded circuit board pad around any of the holes for the mounting studs.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

HIGH VOLTAGE OPERATIONAL AMPLIFIER


POWER DERATING
NORMALIZED QUIESCENT CURRENT, IQ (%)

PAD112
TYPICAL PERFORMANCE GRAPHS

QUIESCENT CURRENT VS SUPPLY VOLTAGE 115

50 TOTAL POWER DISSIPATION, PD (W)

PowerAmp Design

40

110

30

105

20

100

10

95

0 -40

90

-20 0 20 40 60 80 AMBIENT AIR TEMPERATURE, TA (OC)

100

40 80 120 TOTAL SUPPLY VOLTAGE, (V)

160

PAD112

OFFSET VOLTAGE DRIFT 1.8

QUIESCENT CURRENT VS TEMPERATURE NORMALIZED QUIESCENT CURRENT, IQ(%) 160

2.1

OFFSET VOLTAGE,Vos (mV)

1.5 1.2 0.9 0.6 0.3 0 -0.3 -0.6 -0.9 -40

HIGH VOLTAGE OPERATIONAL AMPLIFIER

140

120

100

80 -40 -20 0 20 40 60 80 CASE TEMPERATURE, OC 100 120

-20

20 40 60 CASE TEMP, OC

80

100

120

OUTPUT SWING FROM SUPPLY RAILS 6 OUTPUT SWING FROM +Vs OR -Vs, V
1

HARMONIC DISTORTION

5.5

DISTORTION, %

OU ,OC 25 = C

U TP

Av = -10 Cc = 100pF 8 LOAD Vs = 45V

0.1 0.1

7.6W

4.5

TC=25OC, +OUTPUT
76W

4 0 1 2 3 OUTPUT AMPS, A 4 5

0.01 0.01 30

100

1k 1000 FREQUENCY, F(Hz)

10k 10000

30k

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

HIGH VOLTAGE OPERATIONAL AMPLIFIER


SMALL SIGNAL RESPONSE 120
-90 SMALL SIGNAL PHASE RESPONSE

PAD112
TYPICAL PERFORMANCE GRAPHS

PowerAmp Design

100 OPEN LOOP GAIN, A(dB)

-105
Cc =4 70 pF

80
PHASE, (O)

-120

60
pF 00 =1 Cc pF 70 =4 Cc

-135

pF 00 =1 Cc

40

-150

20

-165

0 1 10 10 10k 100k1 1M 10000000 100 1000 10000100000 00000010M 1k 100 FREQUENCY, F(Hz)
POWER RESPONSE 200 OUTPUT VOLTAGE SWING, V(p-p)

-180 30k

100k 1M 100000 1000000 2M FREQUENCY, F(Hz)

PAD112

TEMPERATURE OUTPUT 2.6 2.4 TEMP OUTPUT, VOLTS (V)

130 100 90 80 70 60 50 40 30

2.2 2 1.8 1.6 1.4 1.2 1

HIGH VOLTAGE OPERATIONAL AMPLIFIER

pF 100 C C=

pF 470 C C=

20 1000 1k

100k 10000 100000 10k FREQUENCY, F(Hz)

300k

0.8 -40

-20 0 20 40 60 80 100 SUBSTRATE TEMPERATURE, OC

120

1kHz sine clipped by current limit into 100 load

20kHz sine into 8 load, G=-10,CC=100pF

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

HIGH VOLTAGE OPERATIONAL AMPLIFIER

PAD112

PERFORMANCE GRAPHS CONTINUED

SHUTDOWN RESPONSE, NEGATIVE OUTPUT TO ZERO TRANSITION The oscilloscope display at the left shows a view of a 10kHz 2A p-p amplifier output signal being interrupted near the negative peak by a shutdown signal on Ch1. The Ch2 display shows the output current going to zero about 20S after the shutdown signal goes low.

PowerAmp Design PAD112

SHUTDOWN RESPONSE, POSITIVE OUTPUT TO ZERO TRANSITION The oscilloscope display at the right shows a view of a 10kHz 2A p-p amplifier output signal being interrupted near the positive peak by a shutdown signal on Ch1. The Ch2 display shows the output current going to zero about 20S after the shutdown signal goes low.

HIGH VOLTAGE OPERATIONAL AMPLIFIER

Pulse Response, Negative to Positive, 250 Load G=-10, Cc=100pF

Pulse Response, Positive to Negative, 250 Load G=-10, Cc=100pF

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

HIGH VOLTAGE OPERATIONAL AMPLIFIER

PAD112

PERFORMANCE GRAPHS CONTINUED

SHUTDOWN RECOVERY TO POSITIVE OUTPUT TRANSITION The oscilloscope display at the left shows a view of a 10kHz, 2A p-p amplifier output signal on Ch2 recovering from a shutdown signal on Ch1 (high on Ch1 means not shutdown). The output recovers to its expected output near the positive peak after about 40S.

PowerAmp Design PAD112

SHUTDOWN RECOVERY TO NEGATIVE OUTPUT TRANSITION The oscilloscope display at the left shows a view of a 10kHz, 2A p-p amplifier output signal on Ch2 recovering from a shutdown signal on Ch1(high on Ch1 means not shutdown). The output recovers to its expected output near the negative peak in less than 40S.

HIGH VOLTAGE OPERATIONAL AMPLIFIER

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

HIGH VOLTAGE OPERATIONAL AMPLIFIER

PAD112
SAFE OPERATING AREA

SAFE OPERATING AREA 10


10 0 S
10 S

PowerAmp Design

OUTPUT CURRENT, Io (A)

1m
DC ,3

10 0
0O C AM BI EN

10

PAD112

] ]]

1S 10S 50S PULSE 3% DUTY CYCLE

HIGH VOLTAGE OPERATIONAL AMPLIFIER

0.3 6 10 100 200 SUPPLY TO OUTPUT DIFFERENTIAL,Vs-Vo (V)

SAFE OPERATING AREA


The safe operating area (SOA) of a power amplifier is its single most important specification. The SOA graph presented above serves as a first approximation to help you decide if the PAD112 will meet the demands of your application. But a more accurate determination can be reached by making use of the PAD Power spreadsheet which can be found in the Power Amp Design website under Design Spreadsheet tab. While the graph above adequately shows DC SOA and some pulse information it does not take into account ambient temperatures higher than 30OC, AC sine, phase or non-symmetric conditions that often appear in real-world applications. The PAD Power spreadsheet takes all of these effects into account.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

HIGH VOLTAGE OPERATIONAL AMPLIFIER

PAD112
DIMENSIONAL INFORMATION

PowerAmp Design PAD112

PADXXX

HIGH VOLTAGE OPERATIONAL AMPLIFIER

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

10

HIGH VOLTAGE OPERATIONAL AMPLIFIER

PAD112
APPLICATION CIRCUITS

RF

PowerAmp Design

RIN IN 22

15 IC

14 13 +IL -IL OUT 9,12 RP RS RL

21

PAD112

FIGURE 1. 4-WIRE CURRENT LIMIT


SD 7

HIGH VOLTAGE OPERATIONAL AMPLIFIER

5V 0 5.1k 2N2222

HIGH IMPEDANCE MEASURING CIRCUIT SHUTDOWN MONITOR LOW=SHUTDOWN HIGH=NORMAL OPERATION

TRANSISTOR CIRCUIT

5V 5V 0

SD 7 HIGH IMPEDANCE MEASURING CIRCUIT SHUTDOWN MONITOR LOW=SHUTDOWN HIGH=NORMAL OPERATION

OPEN COLLECTOR OR OPEN DRAIN LOGIC GATES CIRCUIT

FIGURE 2. EXTERNAL SHUTDOWN WITH MONITOR

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

11

HIGH VOLTAGE OPERATIONAL AMPLIFIER

PAD112
APPLICATION CIRCUITS

PowerAmp Design

10k 2200pF

TMP MONITOR

6 7 8 TMP SD GND

MONITOR 2200pF

PAD112

FIGURE 3 MONITORING TMP AND SD OUTPUTS

HIGH VOLTAGE OPERATIONAL AMPLIFIER

3 2 1 4 6 9 10 5 8 7 AC NC +Vcc Cc2 Cc1 TMP SD OUT1 GND SUB +HV

C1

PAD112 VIEW FROM COMPONENT SIDE


RS -IN +IN NC -Vcc NC NC NC IC +IL -IL OUT2 -HV 22 21 20 19 18 17 16 15 14 13 12 11

TO FEEDBACK & LOAD

C2

1 RESET

2 OUT

3 SD

4 STATUS

5 GND

6 -Vs

7 NC

8 +IL

9 -IL

10 IC

11 12 +Vs NC

PAD125 VIEW FROM COMPONENT SIDE

FIGURE 4 TYPICAL PAD112 CONNECTIONS TO PAD125 ACCESSORY MODULE

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

12

HIGH VOLTAGE OPERATIONAL AMPLIFIER

PAD112
APPLICATION CIRCUITS

PowerAmp Design PAD112 HIGH VOLTAGE OPERATIONAL AMPLIFIER

FIGURE 5 DUAL SLOPE (FOLD-OVER) CURRENT LIMIT

With the three current limit function pins (pins 13-15) dual slope current limiting can be implemented that more closely approximates the SOA curve of the amplifier than can be achieved with standard current limiting techniques. Values for resistors R1-R7 and RS can be calculated using the PAD Power spreadsheet that can be downloaded from the Power Amp Design web site. Fold-over current limit can also be achieved when using the PAD123 Current Limit Accessory Module. See the datasheet for the PAD123 for further details.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

13

PowerAmp Design
HIGH VOLTAGE OPERATIONAL AMPLIFIER
KEY FEATURES

PAD113
Rev H

PowerAmp Design

LOW COST HIGH VOLTAGE 500 VOLTS HIGH OUTPUT CURRENT 1.5A 29 WATT DISSIPATION CAPABILITY 97 WATT OUTPUT CAPABILITY INTEGRATED HEAT SINK AND FAN

APPLICATIONS
PIEZO TRANSDUCER DRIVE HIGH VOLTAGE INSTRUMENTATION SEMICONDUCTOR TESTING

PAD113

DESCRIPTION
The PAD113 high voltage operational amplifier is constructed with surface mount components to provide a cost effective solution for many industrial applications. With a footprint only 3.8 in2 the PAD113 offers outstanding performance that rivals much more expensive hybrid component amplifiers or rack-mount amplifiers. User selectable external compensation tailors the amplifiers response to the application requirements. Four-wire programmable current limit is built-in. The PAD113 also features a substrate temperature reporting output and overtemp shutdown. The amplifier circuitry is built on a thermally conductive but electrically insulating substrate mounted to an integral heat sink and fan assembly. No BeO is used in the PAD113. The resulting module is a small, high performance turn-key solution for many industrial applications.

HIGH VOLTAGE OPERATIONAL AMPLIFIER

PAD113 INSTALLED IN EVALUATION KIT

A NEW CONCEPT
A critical task in any power amplifier application is cooling the amplifier. Until now component amplifier manufacturers often treated this task as an after-thought, left for the user to figure out. At Power Amp Design the best heat sink and fan is chosen at the start and becomes an integral part of the overall amplifier design. The result is the most compact and volumetric efficient design combination at the lowest cost. In addition, this integrated solution concept offers an achievable real-world power dissipation rating, not the ideal rating usually cited when the amplifier case is somehow kept at 25oC. The user no longer needs to specify, procure or assemble separate components.
Fax (208)279-5458 Web Site: www.PowerAmpDesign.net

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

HIGH VOLTAGE OPERATIONAL AMPLIFIER

PAD113
CIRCUIT & CONNECTIONS

EQUIVALENT CIRCUIT

PowerAmp Design PAD113 HIGH VOLTAGE OPERATIONAL AMPLIFIER

PINOUT & CONNECTIONS

Cc * * * 3 2 1 4 6 9 10 5 8 7 AC NC +Vcc Cc2 Cc1 TMP SD OUT1 GND SUB +HV C1

VIEW FROM COMPONENT SIDE


RS -IN +IN NC -Vcc NC NC NC IC +IL -IL OUT2 -HV 22 21 20 19 18 17 16 15 14 13 12 11 * * *

TO FEEDBACK & LOAD

C2 PHASE COMPENSATION GAIN Cc 1 150pF > 15 33pF > 50 10pF SLEW RATE 3V/uS 25V/uS 40V/uS * SEE APPLICATION CIRCUITS FOR OTHER CONNECTIONS AND FUNCTIONS.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

PAD113 HIGH VOLTAGE OPERATIONAL AMPLIFIER


SUPPLY VOLTAGE, +HV to HV SUPPLY VOLTAGE, +Vcc to Vcc SUPPLY VOLTAGE, +Vcc SUPPLY VOLTAGE, Vcc OUTPUT CURRENT, peak POWER DISSIPATION, internal, DC 500V 500V +HV+15V7 HV-15V7 1.5A, within SOA 29W Total

ABSOLUTE MAXIMUM RATINGS SPECIFICATIONS

__________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
INPUT VOLTAGE +Vcc to Vcc 20V DIFFERENTIAL INPUT VOLTAGE TEMPERATURE, pin solder, 10s 300C TEMPERATURE, junction2 150C TEMPERATURE RANGE, storage 40 to 70C5 OPERATING TEMPERATURE, heat sink 40 to 105C

PowerAmp Design PAD113 HIGH VOLTAGE OPERATIONAL AMPLIFIER

PARAMETER
INPUT
OFFSET VOLTAGE OFFSET VOLTAGE vs. temperature OFFSET VOLTAGE vs. supply 3 BIAS CURRENT, initial BIAS CURRENT vs. supply OFFSET CURRENT, initial INPUT RESISTANCE, DC INPUT CAPACITANCE COMMON MODE VOLTAGE RANGE COMMON MODE VOLTAGE RANGE COMMON MODE REJECTION, DC NOISE

TEST CONDITIONS1
Full temperature range

MIN

TYP
1 20

MAX
3 50 20 100 0.1 50

UNITS
mV V/OC V/V pA pA/V pA G pF V V dB V RMS dB MHz degree V V A V/S S V mA mA
O O

100 4 +Vcc15 Vcc+7 110 100kHz bandwidth, 1k RS RL= 10k, CC=2.7pF Full temperature range IO = 1A IO = 1A CC = 10pF 2V Step, Cc=10pF No load, DC 108 4 60 +HV8 HV+8 40 5 15 +HV6 HV+6 1.5 128 10

GAIN
OPEN LOOP GAIN BANDWIDTH PRODUCT @ 1MHz PHASE MARGIN

OUTPUT
VOLTAGE SWING VOLTAGE SWING CURRENT, continuous, DC SLEW RATE, AV = 100 SETTLING TIME, to 0.1% RESISTANCE

POWER SUPPLY
VOLTAGE CURRENT, quiescent CURRENT, shutdown, pin 7 low

40

225 10 1.2

250 11.5 1.7


2.6 4.3 105

THERMAL
RESISTANCE, AC, junction to air RESISTANCE, DC junction to air, outputs TEMPERATURE RANGE, heat sink
6

Full temperature range, f 60Hz Full temperature range 40 12 150 5 8000 31 45 60

C/W C/W O C V mA CFM RPM dB kHrs kHrs

FAN, 40mm dc brushless, ball bearing


OPERATING VOLTAGE OPERATING CURRENT AIR FLOW RPM NOISE 8 L10, life expectancy, 50OC O 8 L10, life expectancy, 25 C

NOTES: 1. Unless otherwise noted: TC=25OC, compensation Cc=220pF, DC input specifications are value given, power supply voltage is typical rating. 2. Derate internal power dissipation to achieve high MTBF. 3. Doubles for every 10OC of case temperature increase. 4. +HV and HV denote the positive and negative supply voltages to the output stage. +Vcc and Vcc denote the positive and negative supply voltages to the input stages. 5. Limited by fan characteristics. During operation, even though the heat sink may be at 85OC or more the fan will be at a lower temperature. 6. Rating applies if the output current alternates between both output transistors at a rate faster than 60Hz. 7. Power supply voltages +Vcc and Vcc must not be less than +HV and HV respectively. Total voltage +Vcc to Vcc 500V maximum. 8. L10 refers to the time it takes for 10% of a population of fans to fail. Lower ambient temperature increases fan life.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

HIGH VOLTAGE OPERATIONAL AMPLIFIER

PAD113 OPERATING CONSIDERATIONS

SAFETY FIRST
The operating voltages of the PAD113 are potentially deadly. When developing an application circuit it is wise to begin with power supply voltages as low as possible while checking for circuit functionality. Increase supply voltages slowly as confidence in the application circuit increases. Always use a hands off method whereby test equipment probes are attached only when power is off. See application note AN-16 for PCB layout guidelines. 4.7 in lb [53 N cm] max. See Dimensional Information for a detailed drawing. It is recommended that the heat sink be grounded to the system ground. This can easily be done by providing a grounded circuit board pad around any of the holes for the mounting studs.

PowerAmp Design

TEMPERATURE REPORTING
An analog output voltage is provided (pin 6, TMP) relative to ground and proportional to the temperature in degrees C. The slope is approximately -10.82mV/oC. The output voltage follows the equation: T = (2.127 V) (92.42) Where V is the TMP output voltage and T is the substrate temperature in degrees C. This high impedance output circuit is susceptible to capacitive loading and pickup from the output of the amplifier. When monitoring TMP filter the voltage as shown in Figure 3. See Applications Circuits.

EXTERNAL CIRCUIT COMPONENTS


The output of the PAD113 can swing up to +/- 240V and this may stress or destroy external components that are often not seriously considered when developing circuits with small signal op amps. High voltage rated resistors may be purchased for the feedback circuit or, alternately, several ordinary resistors may be placed in series to obtain the proper voltage rating. The compensation capacitor CC is a NPO type and is rated for 500V. See AN-16 for PCB layout guidelines.

PAD113

COOLING FAN
The PAD113 relies on its fan for proper cooling of the amplifier. Make sure that air flow to the fan and away from the heat sink remains unobstructed. To eliminate electrical noise created by the cooling fan we recommend a 47F capacitor placed directly at the point where the fan wires connect to the PCB. See application note AN-24 for further details.

THERMAL SHUTDOWN
The temperature monitoring circuit automatically turns off the amplifier when the substrate temperature reaches 110oC. When the substrate cools down 10oC the amplifier is enabled once again. The thermal shutdown feature is activated either by amplifier overloads or a failure of the fan circuit.

HIGH VOLTAGE OPERATIONAL AMPLIFIER

CURRENT LIMIT
The current limiting function of the PAD113 is a versatile circuit that can be used to implement a four-wire current limit configuration or, in combination with some external components can be configured to implement a fold-over current limit circuit. The four-wire current limit configuration insures that parasitic resistance in the output line, Rp, does not affect the programmed current limit setting. See Figure 1. The sense voltage for current limit is 0.63V. Thus approximately: 0.63V IL = RS Where IL is the value of the limited current and RS is the value of the current limit sense resistor from 0.4-40. See graph for Current Limit Value vs RS. In addition, the sense voltage has a temperature coefficient approximately equal to 2.2mV/oC. The fold-over function reduces the available current as the voltage across the output transistors increases to help insure that the SOA of the output transistors is not exceeded. Refer to Application Circuits for details on how to connect the current limit circuitry to implement either a four-wire current limit or current limit with a fold-over function. The PAD113 is also compatible with the precision PAD125 Current Limit Accessory Module. See Figure 4 and the datasheet for the PAD125 for further details.

EXTERNAL SHUTDOWN
When pin 7 ( SD ) is taken low (ground) the amplifier is turned off and remains off as long as pin 7 is low. When pin 7 is monitored with a high impedance circuit it also functions as a flag, reporting when the amplifier is shut down. A high (+5V) on pin 7 indicates the temperature is in the normal range. A low (ground) indicates a shutdown condition. See Application Circuits for details on how to implement an external shutdown circuit and how to monitor the shutdown status when temperature is in the normal range. A low (ground) indicates a shutdown condition. See Application Circuits for details on how to implement an external shutdown circuit and how to monitor the shutdown status.

PHASE COMPENSATION
The PAD113 must be phase compensated. The compensation capacitor, CC, is connected between pins 4 and 5. The compensation capacitor must be an NPO type capacitor rated for the full supply voltage (500V). On page 2, under Amplifier Pinout and Connections, you will find a table that gives recommended compensation capacitance value for various circuit gains and the resulting slew rate for each capacitor value. Consult also the small signal response and phase response plots for the selected compensation value in the Typical Performance Graphs section. A compensation capacitor less than 10pF is not recommended.
Fax (208)279-5458 Web Site: www.PowerAmpDesign.net

MOUNTING THE AMPLIFIER


The amplifier is supplied with four 4-40 M/F hex spacers at the four corners of the amplifier. Once the amplifier is seated, secure the module with the provided 4-40 nuts and torque to
Power Amp Design 3381 W Vision Dr Tucson AZ 85742

USA Phone (520)579-3441

HIGH VOLTAGE OPERATIONAL AMPLIFIER


QUIESCENT CURRENT VS SUPPLY VOLTAGE NORMALIZED QUIESCENT CURRENT, IQ (%) 102

PAD113
TYPICAL PERFORMANCE GRAPHS

POWER DERATING 30 TOTAL POWER DISSIPATION, PD (W)

PowerAmp Design

100

20

98

96

10

94

0 -40

92
-20 0 20 40 60 80 AMBIENT AIR TEMPERATURE, TA (OC) 100

100 200 300 400 TOTAL SUPPLY VOLTAGE, (V)

500

PAD113

OFFSET VOLTAGE DRIFT 1.8

QUIESCENT CURRENT VS TEMPERATURE NORMALIZED QUIESCENT CURRENT, IQ(%) 108

2.1

OFFSET VOLTAGE,Vos (mV)

1.5 1.2 0.9 0.6 0.3 0 -0.3 -0.6 -0.9 -40

HIGH VOLTAGE OPERATIONAL AMPLIFIER

106

104

102

-20

20 40 60 CASE TEMP, OC

80

100

120

100 -40

-20

0 20 40 60 80 CASE TEMPERATURE, OC

100

120

OUTPUT SWING FROM SUPPLY RAILS 11 OUTPUT SWING FROM +Vs OR -Vs, V 10 9 8 7 6 5
TPUT O , +OU T C=25 C
UT PU T

HARMONIC DISTORTION 1 1 Av = -50 Cc = 10pF 32 LOAD Vs = 60V DISTORTION, %


3.6W

T= C 2 5 OC , -O

36W
4 0 0.25 0.5 0.75 1 OUTPUT AMPS, A 1.25 1.5

0.1 0.1 30

100

1k 1000 FREQUENCY, F(Hz)

10k 10000

30k

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

HIGH VOLTAGE OPERATIONAL AMPLIFIER


SMALL SIGNAL RESPONSE 120
-90
Cc= 150 pF

PAD113
TYPICAL PERFORMANCE GRAPHS
SMALL SIGNAL PHASE RESPONSE

PowerAmp Design

100 OPEN LOOP GAIN, A(dB)

-120

Cc =

80
PHASE, (O) -150
F 0p =1 Cc

33 pF

60

pF =10 Cc

-180

F 3p =3 pF Cc 50 =1 Cc

40

20

-210

0 1 10 10 10k 100k1 1M 10000000 100 1000 10000100000 00000010M 1k 100 FREQUENCY, F(Hz)
POWER RESPONSE 500 400 OUTPUT VOLTAGE SWING, V(p-p) 300

-240 50k 100000 100k

1M 1000000 FREQUENCY, F(Hz)

10M 10000000

PAD113

TEMPERATURE OUTPUT 2.6 2.4 TEMP OUTPUT, VOLTS (V) 2.2 2 1.8 1.6 1.4 1.2 1 0.8 -40

HIGH VOLTAGE OPERATIONAL AMPLIFIER

200
pF 150 C C=

F 10p C C=

F 33p C C=

100 90 80 70 60 50 1000 1k 100k 10000 100000 10k FREQUENCY, F(Hz)


CURRENT LIMIT VS RS

300k

-20 0 20 40 60 80 100 SUBSTRATE TEMPERATURE, OC

120

2 1 CURRENT LIMIT VALUE, I(A)

0.1

TC=-25OC

+IL TC=25OC TC=85OC

TC=-25OC 0.01 -IL TC=25OC TC=85OC .002 0.4

1 10 100 CURRENT LIMIT RESISTOR, RS()

400

1kHz sine clipped by current limit into 250 load

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

HIGH VOLTAGE OPERATIONAL AMPLIFIER

PAD113

PERFORMANCE GRAPHS CONTINUED

SHUTDOWN RESPONSE, NEGATIVE OUTPUT TO ZERO TRANSITION The oscilloscope display at the left shows a view of a 5kHz, 1A p-p amplifier output signal being interrupted near the negative peak by a shutdown signal on Ch1. The Ch2 display shows the output current going to zero about 150S after the shutdown signal goes low.

PowerAmp Design PAD113

SHUTDOWN RESPONSE, POSITIVE OUTPUT TO ZERO TRANSITION The oscilloscope display at the right shows a view of a 5kHz, 1A p-p amplifier output signal being interrupted near the positive peak by a shutdown signal on Ch1. The Ch2 display shows the output current going to zero about 50S after the shutdown signal goes low.

HIGH VOLTAGE OPERATIONAL AMPLIFIER

SHUTDOWN RECOVERY The oscilloscope display at the left shows a view of a 5kHz, 1A p-p amplifier output signal on Ch2 resuming normal operation after a shutdown signal on Ch1 go high (not shutdown). The output signal resumes normal operation after a delay of about 1mS.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

HIGH VOLTAGE OPERATIONAL AMPLIFIER

PAD113

PERFORMANCE GRAPHS CONTINUED

PowerAmp Design

Pulse Response, 20kHz, 200Vp-p G=-50, Cc=10pF

Pulse Response, 20kHz, 20Vp-p G=-50, Cc=10pF

PAD113 HIGH VOLTAGE OPERATIONAL AMPLIFIER

Pulse Response, Overloaded Input, 20kHz, 200Vp-p G=-50, Cc=10pF

10kHz sine into 250 load, G=-50,CC=10pF

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

HIGH VOLTAGE OPERATIONAL AMPLIFIER

PAD113
SAFE OPERATING AREA

2 OUTPUT CURRENT, Io (A)

SAFE OPERATING AREA


10 0 S

PowerAmp Design

DC

,3

1m

0O C

AM BI

EN T

10 m S 10 0m S

PAD113

1S 10S 50S PULSE 3% DUTY CYCLE

]]

HIGH VOLTAGE OPERATIONAL AMPLIFIER

0.1

0.05 500 10 100 SUPPLY TO OUTPUT DIFFERENTIAL,Vs-Vo (V)

SAFE OPERATING AREA


The safe operating area (SOA) of a power amplifier is its single most important specification. The SOA graph presented above serves as a first approximation to help you decide if the PAD112 will meet the demands of your application. But a more accurate determination can be reached by making use of the PAD Power spreadsheet which can be found in the Power Amp Design website under Design Spreadsheet tab. While the graph above adequately shows DC SOA and some pulse information it does not take into account ambient temperatures higher than 30OC, AC sine, phase or non-symmetric conditions that often appear in real-world applications. The PAD Power spreadsheet takes all of these effects into account.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

HIGH VOLTAGE OPERATIONAL AMPLIFIER

PAD113
DIMENSIONAL INFORMATION

PowerAmp Design PAD113

PADXXX

HIGH VOLTAGE OPERATIONAL AMPLIFIER

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

10

HIGH VOLTAGE OPERATIONAL AMPLIFIER

PAD113
APPLICATION CIRCUITS

RF

PowerAmp Design

RIN IN 22

15 IC

14 13 +IL -IL OUT 9,12 RP RS RL

21

PAD113

FIGURE 1. 4-WIRE CURRENT LIMIT


SD 7

HIGH VOLTAGE OPERATIONAL AMPLIFIER

5V 0 5.1k 2N2222

HIGH IMPEDANCE MEASURING CIRCUIT SHUTDOWN MONITOR LOW=SHUTDOWN HIGH=NORMAL OPERATION

TRANSISTOR CIRCUIT

5V 5V 0

SD 7 HIGH IMPEDANCE MEASURING CIRCUIT SHUTDOWN MONITOR LOW=SHUTDOWN HIGH=NORMAL OPERATION

OPEN COLLECTOR OR OPEN DRAIN LOGIC GATES CIRCUIT

FIGURE 2. EXTERNAL SHUTDOWN WITH MONITOR

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

11

HIGH VOLTAGE OPERATIONAL AMPLIFIER

PAD113
APPLICATION CIRCUITS

PowerAmp Design

10k 2200pF

TMP MONITOR

6 7 8 TMP SD GND

MONITOR 2200pF

PAD113

FIGURE 3 MONITORING TMP AND SD OUTPUTS

HIGH VOLTAGE OPERATIONAL AMPLIFIER

3 2 1 4 6 9 10 5 8 7 AC NC +Vcc Cc2 Cc1 TMP SD OUT1 GND SUB +HV

C1

PAD113 VIEW FROM COMPONENT SIDE


RS -IN +IN NC -Vcc NC NC NC IC +IL -IL OUT2 -HV 22 21 20 19 18 17 16 15 14 13 12 11

TO FEEDBACK & LOAD

C2

1 RESET

2 OUT

3 SD

4 STATUS

5 GND

6 -Vs

7 NC

8 +IL

9 -IL

10 IC

11 12 +Vs NC

PAD125 VIEW FROM COMPONENT SIDE

FIGURE 4 TYPICAL PAD113 CONNECTIONS TO PAD125 ACCESSORY MODULE

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

12

HIGH VOLTAGE OPERATIONAL AMPLIFIER

PAD113
APPLICATION CIRCUITS

PowerAmp Design PAD113 HIGH VOLTAGE OPERATIONAL AMPLIFIER

FIGURE 5 DUAL SLOPE (FOLD-OVER) CURRENT LIMIT

With the three current limit function pins (pins 13-15) dual slope current limiting can be implemented that more closely approximates the SOA curve of the amplifier than can be achieved with standard current limiting techniques. Values for resistors R1-R7 and RS can be calculated using the PAD Power Excel spreadsheet that can be downloaded from the Power Amp Design web site under the Design Spreadsheet tab.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

13

PowerAmp Design
HIGH POWER OPERATIONAL AMPLIFIER
KEY FEATURES

PAD115
Rev C

PowerAmp Design

LOW COST HIGH VOLTAGE 300 VOLTS HIGH OUTPUT CURRENT UP TO 30A 165 WATT DISSIPATION CAPABILITY 400 WATT OUTPUT CAPABILITY WIDE SUPPLY RANGE 10V 150V INTEGRATED HEAT SINK AND FAN TEMPERATURE REPORTING OVER-TEMPERATURE SHUTDOWN

PAD115

APPLICATIONS

LINEAR MOTOR DRIVE INDUSTRIAL AUDIO SEMICONDUCTOR TESTING VIBRATION CANCELLATION MAGNETIC BEARINGS

HIGH POWER OPERATIONAL AMPLIFIER

DESCRIPTION
The PAD115 high power operational amplifier is constructed with surface mount components to provide a cost effective solution for many industrial applications. With a footprint only 5.6 sq. in. the PAD115 offers outstanding performance that rivals much more expensive hybrid component amplifiers or rack-mount amplifiers. User selectable external compensation tailors the amplifiers response to the application requirements. The PAD115 also features a substrate temperature reporting output and overtemp shutdown and is also compatible with the PAD123 Current Limit Accessory Module. The amplifier circuitry is built on a thermally conductive but electrically insulating substrate mounted to an integral heat sink and fan assembly. The resulting module is a small, high performance turn-key solution for many industrial applications.

PAD115 MOUNTED IN EVALUATION KIT

A NEW CONCEPT
A critical task in any power amplifier application is cooling the amplifier. Until now component amplifier manufacturers often treated this task as an after-thought, left for the user to figure out. At Power Amp Design the best heat sink and fan combination is chosen at the start and becomes an integral part of the overall amplifier design. The result is the most compact and volumetric efficient design combination at the lowest cost. In addition, this integrated solution concept offers an achievable real-world power dissipation rating, not the ideal rating usually cited when the amplifier case is somehow kept at 25oC. The user no longer needs to specify, procure or assemble separate components.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520) 579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

HIGH POWER OPERATIONAL AMPLIFIER

PAD115
CIRCUIT & CONNECTIONS

EQUIVALENT CIRCUIT

PowerAmp Design PAD115 HIGH POWER OPERATIONAL AMPLIFIER

AMPLIFIER PINOUT & CONNECTIONS


Cc 3 2 1 4 6 5 BALSUB +Vcc Cc1 Cc2 NC 7 9 8 OUT1 10 11 12 13 14 +Vs C2 + C1

VIEW FROM COMPONENT SIDE

-IN +IN -Vcc NC SD GND TMP NC 30 29 28 27 26 25 24 23 22

-Vs 21 20 19

18

OUT2 17 16 15

TO FEEDBACK & LOAD

C4 PHASE COMPENSATION Cc GAIN SLEW V/uS 1 470pF 2 >10 100pF 6

C4

* SEE APPLICATION CIRCUITS FOR OTHER CONNECTIONS AND FUNCTIONS.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

PAD115 HIGH POWER OPERATIONAL AMPLIFIER


SUPPLY VOLTAGE, +Vs to Vs7 SUPPLY VOLTAGE +Vcc to Vcc OUTPUT CURRENT, peak POWER DISSIPATION, internal, DC TEMPERATURE RANGE, storage 300V 320V7 30A, within SOA 165W 40 to 70C5

ABSOLUTE MAXIMUM RATINGS SPECIFICATIONS ___________________________________________________________________________________________________ ABSOLUTE MAXIMUM RATINGS


INPUT VOLTAGE +Vcc to Vcc7 20V DIFFERENTIAL INPUT VOLTAGE TEMPERATURE, pin solder, 10s 300C TEMPERATURE, junction2 150C OPERATING TEMPERATURE, heat sink 40 to 105C

PowerAmp Design PAD115 HIGH POWER OPERATIONAL AMPLIFIER

PARAMETER
INPUT
OFFSET VOLTAGE OFFSET VOLTAGE vs. temperature OFFSET VOLTAGE vs. supply 3 BIAS CURRENT, initial BIAS CURRENT vs. supply OFFSET CURRENT, initial INPUT RESISTANCE, DC INPUT CAPACITANCE COMMON MODE VOLTAGE RANGE COMMON MODE REJECTION, DC NOISE

TEST CONDITIONS1
Full temperature range

MIN

TYP
1 20

MAX
5 50 20 100 0.1 50

UNITS
mV V/OC V/V pA pA/V pA G pF V dB V RMS dB MHz degree V V A A V/S S V mA
O O

100 4

Vcc m 10 92
100kHz bandwidth, 1k RS RL= 100, CC=100pF CC=100pF Full temperature range IO = 20A IO = 20A 108 1 60 +Vs6.1 Vs+6.1 20 30 CC = 100pF 2V Step No load, DC 7 8.5 2 3 10

GAIN
OPEN LOOP GAIN BANDWIDTH PRODUCT @ 1MHz PHASE MARGIN

OUTPUT
VOLTAGE SWING VOLTAGE SWING CURRENT, continuous, DC CURRENT, peak within SOA SLEW RATE, AV = 10 SETTLING TIME, to 0.1% RESISTANCE

POWER SUPPLY
VOLTAGE CURRENT, quiescent
7

10

125 16

150 20
.46 .76 105

THERMAL
RESISTANCE, AC, junction to air RESISTANCE, DC, junction to air TEMPERATURE RANGE, heat sink
4

Full temperature range, f 60Hz Full temperature range 40 12 150 25 3800 30 45 60

C/W C/W O C V mA CFM RPM dB kHrs kHrs

FAN, 60mm dc brushless, ball bearing


OPERATING VOLTAGE OPERATING CURRENT AIR FLOW RPM NOISE 6 L10, life expectancy, 50OC O 6 L10, life expectancy, 25 C

NOTES: 1. Unless otherwise noted: TC=25OC, compensation Cc=470pF, DC input specifications are value given, power supply voltage is typical rating. 2. Derate internal power dissipation to achieve high MTBF. 3. Doubles for every 10OC of case temperature increase. 4. Rating applies if the output current alternates between both output transistors at a rate faster than 60Hz. 5. Limited by fan storage characteristics. During operation, even though the case may be at 85OC the fan will be at a lower temperature. 6. L10 refers to the time it takes for 10% of a population of fans to fail. MTBF (Mean Time Before Failure), on the other hand, refers to a 50% failure rate. The MTBF of fans used by Power Amp Design is 210 kHrs at 50C. 7. +Vcc and Vcc must not be more than 20V greater than +Vs and Vs respectively

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

HIGH POWER OPERATIONAL AMPLIFIER


COOLING FAN
The PAD115 relies on its fan for proper cooling of the amplifier. Make sure that air flow to the fan and away from the heat sink remains unobstructed. The cooling method used is impingement cooling, which means that cool air is pushed into the heat sink and warm air is exhausted through the spaces between the heat sink fins. To eliminate electrical noise created by the cooling fan we recommend a 47F capacitor placed directly at the point where the fan wires connect to the PCB. See application note AN-24 for further details.

PAD115
OPERATING CONSIDERATIONS

110oC. When the substrate cools down 10oC the output is enabled once again. The thermal shutdown feature is activated either by amplifier overloads or a failure of the fan circuit.

PowerAmp Design

EXTERNAL SHUTDOWN
When pin 26 ( SD ) is taken low (ground) the output stage is turned off and remains off as long as pin 26 is low. When pin 26 is monitored with a high impedance circuit it also functions as a flag, reporting when the amplifier is shut down. A high (+5V) on pin 26 indicates the temperature is in the normal range. A low (ground) indicates a shutdown condition. See Application Circuits for details on how to implement an external shutdown circuit and how to monitor the shutdown status.

MOUNTING THE AMPLIFIER


The amplifier is supplied with four 4-40 M/F hex spacers at the four corner of the amplifier. Since the male threaded ends of the spacers extend beyond the amplifier pins the spacers provide a convenient alignment tool to guide the insertion of the amplifier pins into the circuit board. Once the amplifier is seated secure the module with the provided 4-40 nuts and torque to 4.7 in lb [53 N cm] max. See Dimensional Information for a detailed drawing.

PAD115 HIGH POWER OPERATIONAL AMPLIFIER

CURRENT LIMIT
The PAD115 does not have a current limiting circuit built in. However, a Current Limit Accessory Module, model PAD125, is available if the current limiting function is needed for the application. See the PAD125 data sheet and Application Circuits for a typical connection diagram.

PHASE COMPENSATION
The PAD115 must be phase compensated to operate correctly. The compensation capacitor, CC, is connected between pins 4 and 5. On page 6, Typical Performance Graphs, you will find plots for small signal response and phase response using compensation values of 100pF and 470pF. The compensation capacitor must be an NPO type capacitor rated for the full supply voltage (300V). On page 2, under Amplifier Pinout & Connections, you will find a table that gives recommended compensation capacitance value for various circuit gains and the resulting slew rate for each capacitor value. A compensation capacitor less than 100pF is not recommended.

TEMPERATURE REPORTING
An analog output voltage is provided (pin 24, TMP) relative to ground and proportional to the temperature in degrees C. The slope is approximately -10.82mV/oC. The output voltage follows the equation: T = (2.127 V) (92.42) Where V is the TMP output voltage and T is the substrate temperature in degrees C. This high impedance output circuit is susceptible to capacitive loading and pickup from the output of the amplifier. When monitoring TMP filter the voltage as shown in Figure 3. See Applications Circuits.

THERMAL SHUTDOWN
The temperature monitoring circuit automatically turns off the output transistors when the substrate temperature reaches
Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net

HIGH POWER OPERATIONAL AMPLIFIER

PAD115
TYPICAL PERFORMANCE GRAPHS
QUIESCENT CURRENT VS SUPPLY VOLTAGE

POWER DERATING

NORMALIZED QUIESCENT CURRENT, IQ (%)

180 INTERNAL POWER DISSIPATION, PD (W) 160 140 120 100 80 60 40 20 0 -40 -20 0 20 40 60 AMBIENT AIR TEMPERATURE, TA, (OC) 80

110 105

PowerAmp Design

100 95 90 85 80 75 70 65 0 60 120 180 240 TOTAL SUPPLY VOLTAGE, (V) 300

PAD115

OFFSET VOLTAGE DRIFT 1.8

QUIESCENT CURRENT VS TEMPERATURE NORMALIZED QUIESCENT CURRENT, IQ(%) 150

2.1

OFFSET VOLTAGE,Vos (mV)

1.5 1.2 0.9 0.6 0.3 0 -0.3 -0.6 -0.9 -40

140

HIGH POWER OPERATIONAL AMPLIFIER

130

120

110

100

90 -40 -20 0 20 40 60 80 CASE TEMPERATURE, OC


HARMONIC DISTORTION 1 1 Av = -10 Cc = 100pF 8 LOAD Vs = 60V
15 W

-20

20 40 60 CASE TEMP, OC

80

100

120

100

120

OUTPUT SWING FROM SUPPLY RAILS 5.6 OUTPUT SWING FROM +Vs OR -Vs, V

5.4

5.2
5 =2 TJ
O

5
C, 25 T J=
O

TP -O U

UT

0.01 0.01

4.8

4.6 0 5 10 15 OUTPUT AMPS, A 20

0.001 0.001 30 100 1k 1000 FREQUENCY, F(Hz) 10k 10000 30k

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

15 0W

T OU ,+

PU

DISTORTION, %

0.1 0.1

HIGH POWER OPERATIONAL AMPLIFIER

PAD115
TYPICAL PERFORMANCE GRAPHS

SMALL SIGNAL RESPONSE 120

SMALL SIGNAL PHASE RESPONSE -90


Cc=4 70pF

100 OPEN LOOP GAIN, A(dB)

-100 -110

PowerAmp Design

80

PHASE, (O)

-120
pF 00 =1 Cc

60
47 c= C

0 10 c= pF

-130 -140

F 0p

40

20

-150 -160 20k

0 1 10 1k 10k 100k 1M 2M 100 1000 10000 1000001000000 FREQUENCY, F(Hz)

100k 100000 FREQUENCY, F(Hz)

1M 1000000 2M

PAD115

POWER RESPONSE 300 OUTPUT VOLTAGE SWING, V(p-p)

TEMPERATURE OUTPUT 2.6 2.4 TEMP OUTPUT, VOLTS (V)

200

2.2

HIGH POWER OPERATIONAL AMPLIFIER

2 1.8 1.6 1.4 1.2 1 0.8 -40

pF 100 C C=

100 90 80 70 60 50 40 30 1000 1k

10000 10k FREQUENCY, F(Hz)

80V p-p 20kHz into 4 load, G=-10, Cc=100pF

pF 70 =4 CC

100000 100k

-20 0 20 40 60 80 100 SUBSTRATE TEMPERATURE, OC

120

20kHz into 4 load, G=-10, Cc=100pF

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

HIGH POWER OPERATIONAL AMPLIFIER

PAD115
PERFORMANCE GRAPHS CONTINUED

SHUTDOWN RESPONSE, NEGATIVE OUTPUT TO ZERO TRANSITION

PowerAmp Design

The oscilloscope display at the left shows an expanded view of a 1kHz 1.2A p-p amplifier output signal being interrupted near the negative peak by a shutdown signal on Ch2. The Ch1 display shows the output current going to zero about 1.5S after the shutdown signal goes low.

PAD115

SHUTDOWN RESPONSE, POSITIVE OUTPUT TO ZERO TRANSITION The oscilloscope display at the right shows an expanded view of a 1kHz 1.2A p-p amplifier output signal being interrupted near the positive peak by a shutdown signal on Ch2. The Ch1 display shows the output current going to zero about 2.5S after the shutdown signal goes low.

HIGH POWER OPERATIONAL AMPLIFIER

Pulse Response, Positive to Negative, 4 Load G=-10, Cc=100pF

Pulse Response, Negative to Positive , 4 Load G=-10, Cc=100pF

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

HIGH POWER OPERATIONAL AMPLIFIER

PAD115
SAFE OPERATING AREA

40 OUTPUT CURRENT, Io (A)

SAFE OPERATING AREA


10 0 S

PowerAmp Design

1m S
DC ,3 0O C

10 m
AM BI EN T 1S 10S

10

10 0m S

]]]

PAD115

50S

HIGH POWER OPERATIONAL AMPLIFIER

PULSE 3% DUTY CYCLE

1 7 10 100 300 SUPPLY TO OUTPUT DIFFERENTIAL,Vs-Vo (V)


SAFE OPERATING AREA
The safe operating area (SOA) of a power amplifier is its single most important specification. The SOA graph presented above serves as a first approximation to help you decide if the PAD115 will meet the demands of your application. But a more accurate determination can be reached by making use of the PAD Power spreadsheet which can be found in the Power Amp Design website under the Design Spreadsheet tab. While the graph above adequately shows DC SOA and some pulse information it does not take into account ambient temperatures higher than 30OC, AC sine, phase or non-symmetric conditions that often appear in real-world applications. The PAD Power spreadsheet takes all of these effects into account.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520) 579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

HIGH POWER OPERATIONAL AMPLIFIER

PAD115
DIMENSIONAL INFORMATION

PowerAmp Design PAD115 HIGH POWER OPERATIONAL AMPLIFIER

Power Amp Design PADXXX

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

HIGH POWER OPERATIONAL AMPLIFIER

PAD115
APPLICATION CIRCUITS

SD 26

PowerAmp Design

5V 0 5.1k 2N2222

HIGH IMPEDANCE MEASURING CIRCUIT SHUTDOWN MONITOR LOW=SHUTDOWN HIGH=NORMAL OPERATION

TRANSISTOR CIRCUIT

5V 5V 0

SD 26 HIGH IMPEDANCE MEASURING CIRCUIT SHUTDOWN MONITOR LOW=SHUTDOWN HIGH=NORMAL OPERATION

PAD115 HIGH POWER OPERATIONAL AMPLIFIER

OPEN COLLECTOR OR OPEN DRAIN LOGIC GATES CIRCUIT

FIGURE 1. EXTERNAL SHUTDOWN WITH MONITOR

3 2 1 4 6 5 BALSUB +Vcc Cc1 Cc2 NC

9 8 OUT1

10

11 12 13 14 +Vs

PAD115 VIEW FROM COMPONENT SIDE


RS -IN +IN -Vcc NC SD GND TMP NC 30 29 28 27 26 25 24 23 22 -Vs 21 20 19 18 OUT2 17 16 15

TO FEEDBACK & LOAD

1 RESET

2 OUT

3 SD

4 STATUS

5 GND

6 -Vs

7 NC

8 +IL

9 -IL

10 IC

11 12 +Vs NC

PAD125 VIEW FROM COMPONENT SIDE

FIGURE 2. TYPICAL PAD115 CONNECTIONS TO PAD125 ACCESSORY MODULE

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

10

HIGH POWER OPERATIONAL AMPLIFIER

PAD115
APPLICATION CIRCUITS

10k 2200pF

TMP MONITOR

PowerAmp Design

24 25 26 TMP GND SD

MONITOR 2200pF

PAD115 HIGH POWER OPERATIONAL AMPLIFIER

FIGURE 3. MONITORING TMP AND SD OUTPUTS

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

11

PowerAmp Design
RAIL TO RAIL OPERATIONAL AMPLIFIER
KEY FEATURES

PAD117A
Rev I

PowerAmp Design

LOW COST RAIL TO RAIL INPUT & OUTPUT SINGLE SUPPLY OPERATION HIGH VOLTAGE 100 VOLTS HIGH OUTPUT CURRENT 15A 250 WATT OUTPUT CAPABILITY 100 WATT DISSIPATION CAPABILITY WIDE SUPPLY RANGE 5V 50V INTEGRATED HEAT SINK AND FAN TEMPERATURE REPORTING OVER-TEMP SHUTDOWN

PAD117A RAIL TO RAIL OPERATIONAL AMPLIFIER

APPLICATIONS

LINEAR MOTOR DRIVE INDUSTRIAL AUDIO SEMICONDUCTOR TESTING VIBRATION CANCELLATION

DESCRIPTION
The PAD117A rail to rail operational amplifier is constructed with surface mount components to provide a cost effective solution for many industrial applications where it is important to obtain a maximum output signal with limited supply voltages. With a footprint only 5.6 in2 the PAD117A offers outstanding performance that rivals much more expensive hybrid component amplifiers or rack-mount amplifiers. User selectable external compensation tailors the amplifiers response to the application requirements. Four-wire programmable current limit is built-in, but the PAD117A is compatible with the external PAD125 current limit accessory module as well. The PAD117A also features a substrate temperature reporting output and overtemp shutdown. The amplifier circuitry is built on a thermally conductive but electrically insulating substrate mounted to an integral heat sink and fan assembly. No BeO is used in the PAD117A. The resulting module is a small, high performance turn-key solution for many industrial applications.
Power Amp Design 3381 W Vision Dr Tucson AZ 85742

PAD117A mounted in EVAL117 evaluation kit with accessory modules.

A NEW CONCEPT
A critical task in any power amplifier application is cooling the amplifier. Until now component amplifier manufacturers often treated this task as an after-thought, left for the user to figure out. At Power Amp Design the best heat sink and fan combination is chosen at the start and becomes an integral part of the overall amplifier design. The result is the most compact and volumetric efficient design combination at the lowest cost. In addition, this integrated solution concept offers an achievable real-world power dissipation rating, not the ideal rating usually cited when the amplifier case is somehow kept at 25oC. The user no longer needs to specify, procure or assemble separate components.
Fax (208)279-5458 Web Site: www.PowerAmpDesign.net

USA Phone (520)579-3441

RAIL TO RAIL OPERATIONAL AMPLIFIER

PAD117A
CIRCUIT & CONNECTIONS

EQUIVALENT CIRCUIT

PowerAmp Design PAD117A RAIL TO RAIL OPERATIONAL AMPLIFIER

AMPLIFIER PINOUT & CONNECTIONS

Cc * * * 3 2 1 4 6 7 5 8 AC +VB +Vcc Cc2 Cc1 TMP GND SD SUB OUT 9 10 11 12 13 14 +Vs OUT1 C2 + C1

VIEW FROM COMPONENT SIDE


RS -Vs 17 16 15

-VB OUT2 -IN +IN -Vcc NC NC OUT NC +IL -IL IC 30 29 28 27 26 25 24 23 22 21 20 19 18 * * *

TO FEEDBACK & LOAD

C4 PHASE COMPENSATION Cc GAIN 1 470pF 3 220pF > 10 100pF SLEW RATE 1.6V/uS 4V/uS 8V/uS

C4

* SEE APPLICATION CIRCUITS FOR OTHER CONNECTIONS AND FUNCTIONS.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

PAD117A RAIL TO RAIL OPERATIONAL AMPLIFIER


SUPPLY VOLTAGE, +Vs to Vs7 OUTPUT CURRENT, peak POWER DISSIPATION, internal, DC TEMPERATURE, junction2 100V 30A, within SOA 100W 175C

ABSOLUTE MAXIMUM RATINGS SPECIFICATIONS

__________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
INPUT VOLTAGE +Vs to Vs 20V DIFFERENTIAL INPUT VOLTAGE TEMPERATURE, pin solder, 10s 300C TEMPERATURE RANGE, storage 40 to 70C5 OPERATING TEMPERATURE, heat sink 40 to 105C

PowerAmp Design PAD117A RAIL TO RAIL OPERATIONAL AMPLIFIER

PARAMETER
INPUT
OFFSET VOLTAGE OFFSET VOLTAGE vs. temperature OFFSET VOLTAGE vs. supply 3 BIAS CURRENT, initial BIAS CURRENT vs. supply OFFSET CURRENT, initial INPUT RESISTANCE, DC INPUT CAPACITANCE COMMON MODE VOLTAGE RANGE COMMON MODE REJECTION, DC NOISE, referred to input

TEST CONDITIONS1
Full temperature range

MIN

TYP
1 20

MAX
3 50 20 100 0.1 50

UNITS
mV V/OC V/V pA pA/V pA G pF V dB mVrms dB MHz degree V V A A V/S S

100 4

Vs 92
100kHz bandwidth, 1k RS RL= 100, CC=100pF Full temperature range IO = 15A, IO = 10A @ 5VS IO = 15A, IO = -10A @ 5VS Vs 8V Vs= 5V CC = 100pF 2V Step No load, DC 100 1 60 +Vs1 Vs+1.5 15 10 6.4 1

GAIN
OPEN LOOP GAIN BANDWIDTH PRODUCT @ 1MHz PHASE MARGIN

OUTPUT
VOLTAGE SWING VOLTAGE SWING CURRENT, continuous, DC CURRENT, continuous, DC SLEW RATE, AV = 10 SETTLING TIME, to 0.1% RESISTANCE

8 2 3 1 2 6

SHUTDOWN
TRANSITION TIME, off TRANSITION TIME, on CURRENT

output voltage to zero Zero to normal output internal currents dumped into load 5
Output voltage for accessory modules
4

S S mA 50 38 1.5
1.1 1.5 70 V mA mA
O O

POWER SUPPLY
VOLTAGE CURRENT, quiescent +VB OUT, -VB OUT, load

35 32

THERMAL
RESISTANCE, AC, junction to air RESISTANCE, DC, junction to air 5 TEMPERATURE RANGE, ambient air TEMPERATURE, shutdown, substrate Full temperature range, f 60Hz Full temperature range 40 110 12 150 25 3800 30 45 60 C/W C/W O C O C V mA CFM RPM dB kHrs kHrs

FAN, 60mm dc brushless, ball bearing


OPERATING VOLTAGE OPERATING CURRENT AIR FLOW RPM NOISE 6 L10, life expectancy, 50OC O 6 L10, life expectancy, 25 C

NOTES: 1. Unless otherwise noted: TC=25OC, compensation Cc=470pF, DC input specifications are value given, power supply voltage is typical rating. 2. Derate internal power dissipation to achieve high MTBF. 3. Doubles for every 10OC of case temperature increase. 4. Rating applies if the output current alternates between both output transistors at a rate faster than 60Hz. 5. Limited by fan characteristics. During operation, even though the heat sink may be at 85OC or more the fan will be at a lower temperature. 6. L10 refers to the time it takes for 10% of a population of fans to fail. Lower ambient temperature increase fan life.
Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net

RAIL TO RAIL OPERATIONAL AMPLIFIER

PAD117A
OPERATING CONSIDERATIONS

COMMON MODE RANGE


The PAD117A is a rail to rail operational amplifier. This means that it works equally well with the input pins biased to either supply rail or at any voltage in between. The most common application utilizing this function is the single supply voltage amplifier where the +IN pin and the Vs supply pin are grounded.

OUTPUT SWING
With no load the output voltage of the PAD117A can swing to either supply voltage rail. As the load current increases the maximum output swing is reduced, but at 15A output the swing from the positive supply rail is less than 1V and less than 1.5V from the negative supply rail. This does not include any voltage drop due to the sensing voltage required for the current limit circuit to operate.

of the spacers extend beyond the amplifier pins the spacers provide a convenient alignment tool to guide the insertion of the amplifier pins into the circuit board. Once the amplifier is seated secure the module with the provided 4-40 nuts and torque to 4.7 in lb [53 N cm] max. See Dimensional Information for a detailed drawing. It is recommended that the heat sink be grounded to the system ground. This can easily be done by providing a grounded circuit board pad around any of the holes for the mounting studs.

PowerAmp Design

TEMPERATURE REPORTING
An analog output voltage is provided (pin 6, TMP) relative to ground and proportional to the temperature in degrees C. The slope is approximately -10.82mV/oC. The output voltage follows the equation: T = (2.127 V) (92.42) Where V is the TMP output voltage and T is the substrate temperature in degrees C. This high impedance output circuit is susceptible to capacitive loading and pickup from the output of the amplifier. When monitoring TMP filter the voltage as shown in Figure 4. See Applications Circuits.

PAD117A RAIL TO RAIL OPERATIONAL AMPLIFIER

CURRENT LIMIT
The current limiting function of the PAD117A is a versatile circuit that can be used to implement a four-wire current limit configuration or, in combination with some external components can be configured to implement a fold-over current limit circuit. The four-wire current limit configuration insures that parasitic resistance in the output line, Rp, does not affect the programmed current limit setting. See Figure 1. The sense voltage for current limit is 0.65V. Thus: 0.65V IL = RS Where IL is the value of the limited current and RS is the value of the current limit sense resistor. In addition, the sense voltage has a temperature coefficient approximately equal to 2.2mV/oC. The fold-over function reduces the available current as the voltage across the output transistors increases to help insure that the SOA of the output transistors is not exceeded. Refer to Application Circuits for details on how to connect the current limit circuitry to implement either a four-wire current limit or current limit with a fold-over function. In some applications better current limiting protection and a lower sense voltage may be desired. In this case the PAD117A can be operated with the PAD125 current limit accessory module. See Figure 3 in the applications section and the PAD125 data sheet for more details.

THERMAL SHUTDOWN
The temperature monitoring circuit automatically turns off the output transistors when the substrate temperature reaches 110oC. When the substrate cools down 10oC the output is enabled once again. The thermal shutdown feature is activated either by amplifier overloads or a failure of the fan circuit.

EXTERNAL SHUTDOWN
When pin 8 ( SD ) is taken low (ground) the output stage is turned off and remains off as long as pin 8 is low. When pin 8 is monitored with a high impedance circuit it also functions as a flag, reporting when the amplifier is shut down. A high (+5V) on pin 8 indicates the temperature is in the normal range. A low (ground) indicates a shutdown condition. See Application Circuits for details on how to implement an external shutdown circuit and how to monitor the shutdown status.

PHASE COMPENSATION
The PAD117A must be phase compensated to operate correctly. The compensation capacitor, CC, is connected between pins 4 and 5. On page 6, Typical Performance Graphs, you will find plots for small signal response and phase response using compensation values of 100pF and 470pF. The compensation capacitor must be an NPO type capacitor rated for the full supply voltage (100V). On page 2, under Amplifier Pinout and Connections, a table gives recommended compensation capacitance values for various gains and the resulting slew rate for each capacitor value.

COOLING FAN
The PAD117A relies on its fan for proper cooling of the amplifier. Make sure that air flow to the fan and away from the heat sink remains unobstructed. To eliminate electrical noise created by the cooling fan we recommend a 47F capacitor placed directly at the point where the fan wires connect to the PCB. See application note AN-24 for further details.

MOUNTING THE AMPLIFIER


The amplifier is supplied with four 4-40 M/F hex spacers at the four corners of the amplifier. Since the male threaded ends
Power Amp Design 3381 W Vision Dr Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

RAIL TO RAIL OPERATIONAL AMPLIFIER

PAD117A
TYPICAL PERFORMANCE GRAPHS

POWER DERATING 100


NORMALIZED QUIESCENT CURRENT, IQ (%) 104

QUIESCENT CURRENT VS SUPPLY VOLTAGE

INTERNAL POWER DISSIPATION, PD (W)

PowerAmp Design

80

102

60

100

40

98

20

96

0 -40

94

-20 0 20 40 60 80 AMBIENT AIR TEMPERATURE, TA(OC)

100

20 40 60 80 TOTAL SUPPLY VOLTAGE, (V)

100

PAD117A RAIL TO RAIL OPERATIONAL AMPLIFIER

OFFSET VOLTAGE DRIFT 1.8 NORMALIZED QUIESCENT CURRENT, IQ(%) 2.1 112.5

QUIESCENT CURRENT VS TEMPERATURE

OFFSET VOLTAGE,Vos (mV)

1.5 1.2 0.9 0.6 0.3 0 -0.3 -0.6 -0.9 -40 -20 0 20 40 60 CASE TEMP, OC 80 100 120

110

107.5

105

102.5

100

97.5 -40 -20 0 20 40 60 80 CASE TEMPERATURE, OC 100 120

OUTPUT SWING FROM SUPPLY RAILS 4 OUTPUT SWING FROM +Vs OR -Vs, V

HARMONIC DISTORTION 2 1 Av = -10 Cc = 100pF 4 LOAD Vs = 40V

3
O P UT

= TJ

5 17

,-

DISTORTION, %

T U

1W W 10

T PU UT UT +O TP O , -O U 5 C O C, =1 7 TJ 25 T J=
O C , +OU T J=25

0.1

0W 10

T PU T

0 0 5 10 15 20 OUTPUT AMPS, A 25 30

0.02 30 100 1k 1000 FREQUENCY, F(Hz) 10k 10000 30k

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

RAIL TO RAIL OPERATIONAL AMPLIFIER


SMALL SIGNAL RESPONSE 120

PAD117A
PERFORMANCE GRAPHS CONTINUED
SMALL SIGNAL PHASE RESPONSE

-80

100 OPEN LOOP GAIN, A(dB)

-100
10 c= C

PowerAmp Design

80

-120 PHASE, (O)


F 0p 10 c= C

F 0p

60

-140

40

-160

20

-180

0 1 10 1k 10k 100k 1M 2M 100 1000 10000 1000001000000 FREQUENCY, F(Hz)


POWER RESPONSE 100 90 80 70 60 50
pF 100 C C=

-200 20k

100k 100000 FREQUENCY, F(Hz)

1M 1000000 2M

PAD117A RAIL TO RAIL OPERATIONAL AMPLIFIER

TEMPERATURE OUTPUT 2.6 2.4 TEMP OUTPUT, VOLTS (V)


300k

OUTPUT VOLTAGE SWING, V(p-p)

2.2 2 1.8 1.6 1.4 1.2 1

40
pF 220 C C= pF 470 C C=

30

20

10 1000 1k

100k 10000 100000 10k FREQUENCY, F(Hz)

0.8 -40

-20 0 20 40 60 80 100 SUBSTRATE TEMPERATURE, OC

120

1kHz sine clipped by standard current limit into 4 load

20kHz into 4 load, G=-10, Cc=100pF

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

RAIL TO RAIL OPERATIONAL AMPLIFIER

PAD117A
PERFORMANCE GRAPHS CONTINUED

SHUTDOWN RESPONSE, NEGATIVE OUTPUT TO ZERO TRANSITION

PowerAmp Design

The oscilloscope display at the left shows an expanded view of a 1kHz 1.2A p-p amplifier output signal being interrupted near the negative peak by a shutdown signal on Ch2. The Ch1 display shows the output current going to zero about 2S after the shutdown signal goes low. The ringing in the output signal is due to inductance in the output line.

PAD117A RAIL TO RAIL OPERATIONAL AMPLIFIER

SHUTDOWN RESPONSE, POSITIVE OUTPUT TO ZERO TRANSITION The oscilloscope display at the right shows an expanded view of a 1kHz 1.2A p-p amplifier output signal being interrupted near the positive peak by a shutdown signal on Ch2. The Ch1 display shows the output current going to zero about 0.5S after the shutdown signal goes low. The ringing in the output signal is due to inductance in the output line.

Pulse Response, Positive to Negative, 4 Load G=-10, Cc=100pF

Pulse Response, Negative to Positive , 4 Load G=-10, Cc=100pF

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

RAIL TO RAIL OPERATIONAL AMPLIFIER

PAD117A
SAFE OPERATING AREA

30 OUTPUT CURRENT, Io (A)

SAFE OPERATING AREA


10 10 0 S S

PowerAmp Design

10

DC ,3

10 m S

1m S

0O C

AM BI EN

PAD117A RAIL TO RAIL OPERATIONAL AMPLIFIER

1S 10S 50S PULSE 3% DUTY CYCLE

10 0

m S

1 3 10 100 SUPPLY TO OUTPUT DIFFERENTIAL,Vs-Vo (V)


SAFE OPERATING AREA
The safe operating area (SOA) of a power amplifier is its single most important specification. The SOA graph presented above serves as a first approximation to help you decide if the PAD117A will meet the demands of your application. But a more accurate determination can be reached by making use of the PAD Power spreadsheet which can be found in the Power Amp Design website under the Design Spreadsheet tab. While the graph above adequately shows DC SOA and some pulse information it does not take into account ambient temperatures higher than 30OC, AC sine, phase or non-symmetric conditions that often appear in real-world applications. The PAD Power spreadsheet takes all of these effects into account.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

]]

RAIL TO RAIL OPERATIONAL AMPLIFIER

PAD117A
DIMENSIONAL INFORMATION

PowerAmp Design PAD117A RAIL TO RAIL OPERATIONAL AMPLIFIER

Power Amp Design PADXXX

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

RAIL TO RAIL OPERATIONAL AMPLIFIER

PAD117A
APPLICATION CIRCUITS

RF

PowerAmp Design

RIN IN 30

21 IC

23 +IL

22 -IL OUT RP 9-11 18-20 RS RL

29

PAD117A RAIL TO RAIL OPERATIONAL AMPLIFIER

FIGURE 1. 4-WIRE CURRENT LIMIT


SD 8

5V 0 5.1k 2N2222

HIGH IMPEDANCE MEASURING CIRCUIT SHUTDOWN MONITOR LOW=SHUTDOWN HIGH=NORMAL OPERATION

TRANSISTOR CIRCUIT

5V 5V 0

SD 8 HIGH IMPEDANCE MEASURING CIRCUIT SHUTDOWN MONITOR LOW=SHUTDOWN HIGH=NORMAL OPERATION

OPEN COLLECTOR OR OPEN DRAIN LOGIC GATES CIRCUIT

FIGURE 2. EXTERNAL SHUTDOWN WITH MONITOR

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

10

RAIL TO RAIL OPERATIONAL AMPLIFIER

PAD117A
APPLICATION CIRCUITS

PowerAmp Design

3 2 1 7 8 6 4 5 AC +VB +Vcc Cc2 Cc1 TMP GND SD SUB OUT

10 11 12 13 14 OUT1 +Vs

PAD117 VIEW FROM COMPONENT SIDE


RS -Vs 17 16 15

-VB OUT2 -IN +IN -Vcc NC NC OUT NC +IL -IL IC 30 29 28 27 26 25 24 23 22 21 20 19 18

TO FEEDBACK & LOAD

PAD117A RAIL TO RAIL OPERATIONAL AMPLIFIER

1 RESET

2 OUT

3 SD

4 STATUS

5 GND

6 -Vs

7 NC

8 +IL

9 -IL

10 IC

11 12 +5V OUT +Vs

PAD125 VIEW FROM COMPONENT SIDE

FIGURE 3 USING THE PAD117A WITH THE PAD125

10k 2200pF

TMP MONITOR

6 7 8 TMP GND SD

MONITOR 2200pF

FIGURE 4 MONITORING TMP AND SD OUTPUTS

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

11

RAIL TO RAIL OPERATIONAL AMPLIFIER

PAD117A
APPLICATION CIRCUITS

PowerAmp Design PAD117A RAIL TO RAIL OPERATIONAL AMPLIFIER

FIGURE 5 DUAL SLOPE (FOLD-OVER) CURRENT LIMIT

With the three current limit function pins (pins 21-23) dual slope current limiting can be implemented that more closely approximates the SOA curve of the amplifier than can be achieved with standard current limiting techniques. Values for resistors R1-R7 and RS can be calculated using the PAD Power spreadsheet that can be downloaded from the Power Amp Design web site under the Design Spreadsheet tab.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

12

PowerAmp Design
HIGH POWER OPERATIONAL AMPLIFIER
KEY FEATURES

PAD118
Rev I

LOW COST HIGH VOLTAGE 100 VOLTS HIGH OUTPUT CURRENT UP TO 40A 165 WATT DISSIPATION CAPABILITY 400 WATT OUTPUT CAPABILITY WIDE SUPPLY RANGE 10V 50V INTEGRATED HEAT SINK AND FAN TEMPERATURE REPORTING OVER-TEMPERATURE SHUTDOWN

PowerAmp Design

APPLICATIONS

PAD118

LINEAR MOTOR DRIVE INDUSTRIAL AUDIO SEMICONDUCTOR TESTING VIBRATION CANCELLATION MAGNETIC BEARINGS

HIGH POWER OPERATIONAL AMPLIFIER

DESCRIPTION
The PAD118 high power operational amplifier is constructed with surface mount components to provide a cost effective solution for many industrial applications. With a footprint only 5.6 in2 the PAD118 offers outstanding performance that rivals much more expensive hybrid component amplifiers or rack-mount amplifiers. User selectable external compensation tailors the amplifiers response to the application requirements. The PAD118 also features a substrate temperature reporting output and overtemp shutdown. The amplifier circuitry is built on a thermally conductive but electrically insulating substrate mounted to an integral heat sink and fan assembly. The resulting module is a small, high performance turn-key solution for many industrial applications.

PAD118 MOUNTED IN EVALUATION KIT

A NEW CONCEPT
A critical task in any power amplifier application is cooling the amplifier. Until now component amplifier manufacturers often treated this task as an after-thought, left for the user to figure out. At Power Amp Design the best heat sink and fan combination is chosen at the start and becomes an integral part of the overall amplifier design. The result is the most compact and volumetric efficient design combination at the lowest cost. In addition, this integrated solution concept offers an achievable real-world power dissipation rating, not the ideal rating usually cited when the amplifier case is somehow kept at 25oC. The user no longer needs to specify, procure or assemble separate components.
Fax (208)279-5458 Web Site: www.PowerAmpDesign.net

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520) 579-3441

HIGH POWER OPERATIONAL AMPLIFIER

PAD118
CIRCUIT & CONNECTIONS

EQUIVALENT CIRCUIT

PowerAmp Design PAD118 HIGH POWER OPERATIONAL AMPLIFIER

AMPLIFIER PINOUT & CONNECTIONS


Cc 3 2 1 4 6 5 BALSUB +Vcc Cc1 Cc2 NC 7 9 8 OUT1 10 11 12 13 14 +Vs C2 + C1

VIEW FROM COMPONENT SIDE

-IN +IN -Vcc NC SD GND TMP NC 30 29 28 27 26 25 24 23 22

-Vs 21 20 19

18

OUT2 17 16 15

TO FEEDBACK & LOAD

C4 PHASE COMPENSATION SLEW V/uS GAIN Cc 3 1 470pF >10 8 100pF

C4

* SEE APPLICATION CIRCUITS FOR OTHER CONNECTIONS AND FUNCTIONS.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

PAD118 HIGH POWER OPERATIONAL AMPLIFIER


SUPPLY VOLTAGE, +Vs to Vs7 SUPPLY VOLTAGE +Vcc to Vcc OUTPUT CURRENT, peak POWER DISSIPATION, internal, DC TEMPERATURE RANGE, storage 100V 120V7 40A, within SOA 165W 40 to 70C5

ABSOLUTE MAXIMUM RATINGS SPECIFICATIONS

__________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
INPUT VOLTAGE +Vcc to Vcc7 20V DIFFERENTIAL INPUT VOLTAGE TEMPERATURE, pin solder, 10s 300C TEMPERATURE, junction2 150C OPERATING TEMPERATURE, heat sink 40 to 105C

PowerAmp Design PAD118 HIGH POWER OPERATIONAL AMPLIFIER

PARAMETER
INPUT
OFFSET VOLTAGE OFFSET VOLTAGE vs. temperature OFFSET VOLTAGE vs. supply 3 BIAS CURRENT, initial BIAS CURRENT vs. supply OFFSET CURRENT, initial INPUT RESISTANCE, DC INPUT CAPACITANCE COMMON MODE VOLTAGE RANGE COMMON MODE REJECTION, DC NOISE

TEST CONDITIONS1
Full temperature range

MIN

TYP
1 20

MAX
5 50 20 100 0.1 50

UNITS
mV V/OC V/V pA pA/V pA G pF V dB V RMS dB MHz degree V V A A V/S S V mA
O O

100 4

Vcc m 10 92
100kHz bandwidth, 1k RS RL= 100, CC=100pF CC=100pF Full temperature range IO = 20A IO = 20A 108 1 60 +Vs6.1 Vs+6.1 20 40 CC = 100pF 2V Step No load, DC 7 8.5 2 3 10

GAIN
OPEN LOOP GAIN BANDWIDTH PRODUCT @ 1MHz PHASE MARGIN

OUTPUT
VOLTAGE SWING VOLTAGE SWING CURRENT, continuous, DC CURRENT, peak within SOA SLEW RATE, AV = 10 SETTLING TIME, to 0.1% RESISTANCE

POWER SUPPLY
VOLTAGE CURRENT, quiescent
7

10

35 58

50 70
.46 .76 105

THERMAL
RESISTANCE, AC, junction to air RESISTANCE, DC, junction to air TEMPERATURE RANGE, heat sink
4

Full temperature range, f 60Hz Full temperature range 40 12 150 25 3800 30 45 60

C/W C/W O C V mA CFM RPM dB kHrs kHrs

FAN, 60mm dc brushless, ball bearing


OPERATING VOLTAGE OPERATING CURRENT AIR FLOW RPM NOISE 6 L10, life expectancy, 50OC O 6 L10, life expectancy, 25 C

NOTES: 1. Unless otherwise noted: TC=25OC, compensation Cc=470pF, DC input specifications are value given, power supply voltage is typical rating. 2. Derate internal power dissipation to achieve high MTBF. 3. Doubles for every 10OC of case temperature increase. 4. Rating applies if the output current alternates between both output transistors at a rate faster than 60Hz. 5. Limited by fan storage characteristics. During operation, even though the case may be at 85OC the fan will be at a lower temperature. 6. L10 refers to the time it takes for 10% of a population of fans to fail. MTBF (Mean Time Before Failure), on the other hand, refers to a 50% failure rate. The MTBF of fans used by Power Amp Design is 210 kHrs at 50C. 7. +Vcc and Vcc must not be more than 20V greater than +Vs and Vs respectively

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

HIGH POWER OPERATIONAL AMPLIFIER

PAD118
OPERATING CONSIDERATIONS

COOLING FAN
The PAD118 relies on its fan for proper cooling of the amplifier. Make sure that air flow to the fan and away from the heat sink remains unobstructed. The cooling method used is impingement cooling, which means that cool air is pushed into the heat sink and warm air is exhausted through the spaces between the heat sink fins. To eliminate electrical noise created by the cooling fan we recommend a 47F capacitor placed directly at the point where the fan wires connect to the PCB. See application note AN-24 for further details.

THERMAL SHUTDOWN
The temperature monitoring circuit automatically turns off the output transistors when the substrate temperature reaches 110oC. When the substrate cools down 10oC the output is enabled once again. The thermal shutdown feature is activated either by amplifier overloads or a failure of the fan circuit.

PowerAmp Design

EXTERNAL SHUTDOWN
When pin 26 ( SD ) is taken low (ground) the output stage is turned off and remains off as long as pin 26 is low. When pin 26 is monitored with a high impedance circuit it also functions as a flag, reporting when the amplifier is shut down. A high (+5V) on pin 26 indicates the temperature is in the normal range. A low (ground) indicates a shutdown condition. See Application Circuits for details on how to implement an external shutdown circuit and how to monitor the shutdown status.

MOUNTING THE AMPLIFIER


The amplifier is supplied with four 4-40 M/F hex spacers at the four corner of the amplifier. Since the male threaded ends of the spacers extend beyond the amplifier pins the spacers provide a convenient alignment tool to guide the insertion of the amplifier pins into the circuit board. Once the amplifier is seated secure the module with the provided 4-40 nuts and torque to 4.7 in lb [53 N cm] max. See Dimensional Information for a detailed drawing.

PAD118 HIGH POWER OPERATIONAL AMPLIFIER

CURRENT LIMIT
The PAD118 does not have a current limiting circuit built in. However, a Current Limit Accessory Module, model PAD125, is available if the current limiting function is needed for the application. See the PAD125 data sheet and Application Circuits for a typical connection diagram.

PHASE COMPENSATION
The PAD118 must be phase compensated to operate correctly. The compensation capacitor, CC, is connected between pins 4 and 5. On page 6, Typical Performance Graphs, you will find plots for small signal response and phase response using compensation values of 100pF and 470pF. The compensation capacitor must be an NPO type capacitor rated for the full supply voltage (100V). On page 2, under Amplifier Pinout and Connections, you will find a table that gives recommended compensation capacitance value for various circuit gains and the resulting slew rate for each capacitor value. A compensation capacitor less than 100pF is not recommended.

TEMPERATURE REPORTING
An analog output voltage is provided (pin 24, TMP) relative to ground and proportional to the temperature in degrees C. The slope is approximately -10.82mV/oC. The output voltage follows the equation: T = (2.127 V) (92.42) Where V is the TMP output voltage and T is the substrate temperature in degrees C. This high impedance output circuit is susceptible to capacitive loading and pickup from the output of the amplifier. When monitoring TMP filter the voltage as shown in Figure 3. See Applications Circuits.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

HIGH POWER OPERATIONAL AMPLIFIER

PAD118
TYPICAL PERFORMANCE GRAPHS

POWER DERATING

QUIESCENT CURRENT VS SUPPLY VOLTAGE NORMALIZED QUIESCENT CURRENT, IQ (%) 115 110 105 100 95 90 85 80

180 INTERNAL POWER DISSIPATION, PD (W) 160 140 120 100 80 60 40 20 0 -40 -20 0 20 40 60 AMBIENT AIR TEMPERATURE, TA, (OC) 80

PowerAmp Design

20

40 60 80 TOTAL SUPPLY VOLTAGE, (V)

100

PAD118

OFFSET VOLTAGE DRIFT 1.8


NORMALIZED QUIESCENT CURRENT, IQ(%)

QUIESCENT CURRENT VS TEMPERATURE 130

2.1

OFFSET VOLTAGE,Vos (mV)

1.5 1.2 0.9 0.6 0.3 0 -0.3 -0.6 -0.9 -40

120

HIGH POWER OPERATIONAL AMPLIFIER

110

100

-20

20 40 60 CASE TEMP, OC

80

100

120

90 -40

-20

0 20 40 60 80 CASE TEMPERATURE, OC

100

120

OUTPUT SWING FROM SUPPLY RAILS 5.6 OUTPUT SWING FROM +Vs OR -Vs, V
1 1

HARMONIC DISTORTION

5.4
DISTORTION, %

5 =2 TJ

0.1 0.1

5
TJ = 25
O

C,

T -O U

T PU

4.8

4.6 0 5 10 15 OUTPUT AMPS, A 20

0.01 30 100 1k 1000 FREQUENCY, F(Hz) 10k 10000 30k

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

15 0W

15 W

5.2

OU ,+

TP

UT

Av = -10 Cc = 100pF 4 LOAD Vs = 45V

HIGH POWER OPERATIONAL AMPLIFIER

PAD118
TYPICAL PERFORMANCE GRAPHS

SMALL SIGNAL RESPONSE 120

SMALL SIGNAL PHASE RESPONSE -90


Cc=4 70pF

100 OPEN LOOP GAIN, A(dB)

-100 -110

PowerAmp Design

80

PHASE, (O)

-120
pF 00 =1 Cc

60
47 c= C

0 10 c= pF

-130 -140

F 0p

40

20

-150 -160 20k

0 1 10 1k 10k 100k 1M 2M 100 1000 10000 1000001000000 FREQUENCY, F(Hz)

100k 100000 FREQUENCY, F(Hz)

1M 1000000 2M

PAD118

POWER RESPONSE 100 90 80 70 60 50


pF 100 C C=

TEMPERATURE OUTPUT 2.6 2.4 TEMP OUTPUT, VOLTS (V) 2.2

OUTPUT VOLTAGE SWING, V(p-p)

HIGH POWER OPERATIONAL AMPLIFIER

2 1.8 1.6 1.4 1.2 1

40 30

470 C C= pF

20

10 1000 1k

100k 10000 100000 10k FREQUENCY, F(Hz)

300k

0.8 -40

-20 0 20 40 60 80 100 SUBSTRATE TEMPERATURE, OC

120

80V p-p 20kHz into 4 load, G=-10, Cc=100pF

20kHz into 4 load, G=-10, Cc=100pF

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

HIGH POWER OPERATIONAL AMPLIFIER

PAD118
PERFORMANCE GRAPHS CONTINUED

SHUTDOWN RESPONSE, NEGATIVE OUTPUT TO ZERO TRANSITION

PowerAmp Design

The oscilloscope display at the left shows an expanded view of a 1kHz 1.2A p-p amplifier output signal being interrupted near the negative peak by a shutdown signal on Ch2. The Ch1 display shows the output current going to zero about 1.5S after the shutdown signal goes low.

PAD118

SHUTDOWN RESPONSE, POSITIVE OUTPUT TO ZERO TRANSITION The oscilloscope display at the right shows an expanded view of a 1kHz 1.2A p-p amplifier output signal being interrupted near the positive peak by a shutdown signal on Ch2. The Ch1 display shows the output current going to zero about 2.5S after the shutdown signal goes low.

HIGH POWER OPERATIONAL AMPLIFIER

Pulse Response, Positive to Negative, 4 Load G=-10, Cc=100pF

Pulse Response, Negative to Positive , 4 Load G=-10, Cc=100pF

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

HIGH POWER OPERATIONAL AMPLIFIER

PAD118
SAFE OPERATING AREA

40 OUTPUT CURRENT, Io (A)

SAFE OPERATING AREA


1m S

PowerAmp Design

DC

10
,3 0O C AM BI 10 0m S T

mS

10

EN

1S 10S 50S

]]

PAD118 HIGH POWER OPERATIONAL AMPLIFIER

PULSE 3% DUTY CYCLE

1 7 10 100 SUPPLY TO OUTPUT DIFFERENTIAL,Vs-Vo (V)


SAFE OPERATING AREA
The safe operating area (SOA) of a power amplifier is its single most important specification. The SOA graph presented above serves as a first approximation to help you decide if the PAD115 will meet the demands of your application. But a more accurate determination can be reached by making use of the PAD Power spreadsheet which can be found in the Power Amp Design website under the Design Spreadsheet tab. While the graph above adequately shows DC SOA and some pulse information it does not take into account ambient temperatures higher than 30OC, AC sine, phase or non-symmetric conditions that often appear in real-world applications. The PAD Power spreadsheet takes all of these effects into account.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520) 579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

HIGH POWER OPERATIONAL AMPLIFIER

PAD118
DIMENSIONAL INFORMATION

PowerAmp Design PAD118 HIGH POWER OPERATIONAL AMPLIFIER

Power Amp Design PADXXX

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

HIGH POWER OPERATIONAL AMPLIFIER

PAD118
APPLICATION CIRCUITS

SD 26

PowerAmp Design

5V 0 5.1k 2N2222

HIGH IMPEDANCE MEASURING CIRCUIT SHUTDOWN MONITOR LOW=SHUTDOWN HIGH=NORMAL OPERATION

TRANSISTOR CIRCUIT

5V 5V 0

SD 26 HIGH IMPEDANCE MEASURING CIRCUIT SHUTDOWN MONITOR LOW=SHUTDOWN HIGH=NORMAL OPERATION

PAD118 HIGH POWER OPERATIONAL AMPLIFIER

OPEN COLLECTOR OR OPEN DRAIN LOGIC GATES CIRCUIT

FIGURE 1. EXTERNAL SHUTDOWN WITH MONITOR

3 2 1 4 6 5 BALSUB +Vcc Cc1 Cc2 NC

9 8 OUT1

10

11 12 13 14 +Vs

PAD118 VIEW FROM COMPONENT SIDE


RS -IN +IN -Vcc NC SD GND TMP NC 30 29 28 27 26 25 24 23 22 -Vs 21 20 19 18 OUT2 17 16 15

TO FEEDBACK & LOAD

1 RESET

2 OUT

3 SD

4 STATUS

5 GND

6 -Vs

7 NC

8 +IL

9 -IL

10 IC

11 12 +Vs NC

PAD125 VIEW FROM COMPONENT SIDE

FIGURE 2. TYPICAL PAD118 CONNECTIONS TO PAD125 ACCESSORY MODULE

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

10

HIGH POWER OPERATIONAL AMPLIFIER

PAD118
APPLICATION CIRCUITS

10k 2200pF

TMP MONITOR

PowerAmp Design

24 25 26 TMP GND SD

MONITOR 2200pF

PAD118 HIGH POWER OPERATIONAL AMPLIFIER

FIGURE 3. MONITORING TMP AND SD OUTPUTS

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

11

PowerAmp Design
HIGH POWER OPERATIONAL AMPLIFIER
KEY FEATURES

PAD119
Rev D

LOW COST HIGH VOLTAGE 200 VOLTS HIGH OUTPUT CURRENT UP TO 30A 165 WATT DISSIPATION CAPABILITY 400 WATT OUTPUT CAPABILITY WIDE SUPPLY RANGE 10V 100V INTEGRATED HEAT SINK AND FAN TEMPERATURE REPORTING OVER-TEMPERATURE SHUTDOWN

PowerAmp Design

APPLICATIONS

PAD119 HIGH POWER OPERATIONAL AMPLIFIER

LINEAR MOTOR DRIVE INDUSTRIAL AUDIO SEMICONDUCTOR TESTING VIBRATION CANCELLATION MAGNETIC BEARINGS

DESCRIPTION
The PAD119 high power operational amplifier is constructed with surface mount components to provide a cost effective solution for many industrial applications. With a footprint only 5.6 in2 the PAD119 offers outstanding performance that rivals much more expensive hybrid component amplifiers or rack-mount amplifiers. User selectable external compensation tailors the amplifiers response to the application requirements. The PAD119 also features a substrate temperature reporting output and overtemp shutdown. The amplifier circuitry is built on a thermally conductive but electrically insulating substrate mounted to an integral heat sink and fan assembly. The resulting module is a small, high performance turn-key solution for many industrial applications. The PAD119-1 model is available without the heat sink and fan assembly for custom heat sink applications.

PAD119 MOUNTED IN EVALUATION KIT

A NEW CONCEPT
A critical task in any power amplifier application is cooling the amplifier. Until now component amplifier manufacturers often treated this task as an after-thought, left for the user to figure out. At Power Amp Design the best heat sink and fan combination is chosen at the start and becomes an integral part of the overall amplifier design. The result is the most compact and volumetric efficient design combination at the lowest cost. In addition, this integrated solution concept offers an achievable real-world power dissipation rating, not the ideal rating usually cited when the amplifier case is somehow kept at 25oC. The user no longer needs to specify, procure or assemble separate components.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520) 579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

HIGH POWER OPERATIONAL AMPLIFIER

PAD119
CIRCUIT & CONNECTIONS

EQUIVALENT CIRCUIT

PowerAmp Design PAD119 HIGH POWER OPERATIONAL AMPLIFIER

AMPLIFIER PINOUT & CONNECTIONS


Cc 3 2 1 4 6 5 BALSUB +Vcc Cc1 Cc2 NC 7 9 8 OUT1 10 11 12 13 14 +Vs C2 + C1

VIEW FROM COMPONENT SIDE

-IN +IN -Vcc NC SD GND TMP NC 30 29 28 27 26 25 24 23 22

-Vs 21 20 19

18

OUT2 17 16 15

TO FEEDBACK & LOAD

C4 PHASE COMPENSATION SLEW V/uS GAIN Cc 3 1 470pF >10 8 100pF

C4

* SEE APPLICATION CIRCUITS FOR OTHER CONNECTIONS AND FUNCTIONS.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

PAD119 HIGH POWER OPERATIONAL AMPLIFIER


SUPPLY VOLTAGE, +Vs to Vs7 SUPPLY VOLTAGE +Vcc to Vcc OUTPUT CURRENT, peak POWER DISSIPATION, internal, DC TEMPERATURE RANGE, storage 200V 220V7 30A, within SOA 165W 40 to 70C5

ABSOLUTE MAXIMUM RATINGS SPECIFICATIONS

__________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
INPUT VOLTAGE +Vcc to Vcc7 20V DIFFERENTIAL INPUT VOLTAGE TEMPERATURE, pin solder, 10s 300C TEMPERATURE, junction2 150C OPERATING TEMPERATURE, heat sink 40 to 105C

PowerAmp Design PAD119 HIGH POWER OPERATIONAL AMPLIFIER

PARAMETER
INPUT
OFFSET VOLTAGE OFFSET VOLTAGE vs. temperature OFFSET VOLTAGE vs. supply 3 BIAS CURRENT, initial BIAS CURRENT vs. supply OFFSET CURRENT, initial INPUT RESISTANCE, DC INPUT CAPACITANCE COMMON MODE VOLTAGE RANGE COMMON MODE REJECTION, DC NOISE

TEST CONDITIONS1
Full temperature range

MIN

TYP
1 20

MAX
5 50 20 100 0.1 50

UNITS
mV V/OC V/V pA pA/V pA G pF V dB V RMS dB MHz degree V V A A V/S S V mA
O O

100 4

Vcc m 10 92
100kHz bandwidth, 1k RS RL= 100, CC=100pF CC=100pF Full temperature range IO = 20A IO = 20A 108 1 60 +Vs6.1 Vs+6.1 20 30 CC = 100pF 2V Step No load, DC 7 8.5 2 3 10

GAIN
OPEN LOOP GAIN BANDWIDTH PRODUCT @ 1MHz PHASE MARGIN

OUTPUT
VOLTAGE SWING VOLTAGE SWING CURRENT, continuous, DC CURRENT, peak within SOA SLEW RATE, AV = 10 SETTLING TIME, to 0.1% RESISTANCE

POWER SUPPLY
VOLTAGE CURRENT, quiescent
7

15

75 26

100 30
.46 .76 105

THERMAL
RESISTANCE, AC, junction to air RESISTANCE, DC, junction to air TEMPERATURE RANGE, heat sink
4

Full temperature range, f 60Hz Full temperature range 40 12 150 25 3800 30 45 60

C/W C/W O C V mA CFM RPM dB kHrs kHrs

FAN, 60mm dc brushless, ball bearing


OPERATING VOLTAGE OPERATING CURRENT AIR FLOW RPM NOISE 6 L10, life expectancy, 50OC O 6 L10, life expectancy, 25 C

NOTES: 1. Unless otherwise noted: TC=25OC, compensation Cc=470pF, DC input specifications are value given, power supply voltage is typical rating. 2. Derate internal power dissipation to achieve high MTBF. 3. Doubles for every 10OC of case temperature increase. 4. Rating applies if the output current alternates between both output transistors at a rate faster than 60Hz. 5. Limited by fan storage characteristics. During operation, even though the case may be at 85OC the fan will be at a lower temperature. 6. L10 refers to the time it takes for 10% of a population of fans to fail. MTBF (Mean Time Before Failure), on the other hand, refers to a 50% failure rate. The MTBF of fans used by Power Amp Design is 210 kHrs at 50C. 7. +Vcc and Vcc must not be more than 20V greater than +Vs and Vs respectively

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

HIGH POWER OPERATIONAL AMPLIFIER

PAD119
OPERATING CONSIDERATIONS

COOLING FAN
The PAD119 relies on its fan for proper cooling of the amplifier. Make sure that air flow to the fan and away from the heat sink remains unobstructed. The cooling method used is impingement cooling, which means that cool air is pushed into the heat sink and warm air is exhausted through the spaces between the heat sink fins. To eliminate electrical noise created by the cooling fan we recommend a 47F capacitor placed directly at the point where the fan wires connect to the PCB. See application note AN-24 for further details.

supply voltage (200V). On page 2, under Amplifier Pinout and Connections, you will find a table that gives recommended compensation capacitance value for various circuit gains and the resulting slew rate for each capacitor value. A compensation capacitor less than 100pF is not recommended.

PowerAmp Design

TEMPERATURE REPORTING
An analog output voltage is provided (pin 24, TMP) relative to ground and proportional to the temperature in degrees C. The slope is approximately -10.82mV/oC. The output voltage follows the equation: T = (2.127 V) (92.42) Where V is the TMP output voltage and T is the substrate temperature in degrees C. This high impedance output circuit is susceptible to capacitive loading and pickup from the output of the amplifier. When monitoring TMP filter the voltage as shown in Figure 3. See Applications Circuits.

MOUNTING THE PAD119 AMPLIFIER


The amplifier is supplied with four 4-40 M/F hex spacers at the four corner of the amplifier. Since the male threaded ends of the spacers extend beyond the amplifier pins the spacers provide a convenient alignment tool to guide the insertion of the amplifier pins into the circuit board. Once the amplifier is seated secure the module with the provided 4-40 nuts and torque to 4.7 in lb [53 N cm] max. See Dimensional Information for a detailed drawing.

PAD119 HIGH POWER OPERATIONAL AMPLIFIER

MOUNTING THE PAD119-1 AMPLIFIER


Model PAD119-1 is supplied without the heat sink and fan assembly for custom applications. See PAD119-1 Dimensional Information for details. Spread a thin and even coat of heat sink grease across the back of the PAD119-1 and also the heat sink where the amplifier is to be mounted. Push the amplifier into the heat sink grease while slightly twisting the amplifier back and forth a few times to bed the amplifier into the heat sink grease. On the final twist align the mounting holes of the amplifier with the mounting holes in the heat sink and finish the mounting using 4-40 X male/female hex spacers. Torque the hardware to 4.7 pound inch [0.53 N m] max. Do not rely on the hardware pressure to squeeze out any excess heat sink grease as this will likely only bend the substrate at the corners. The hex spacers provide adequate spacing between the mother board and the components of the PAD119-1 and also provides some strain relief for the pins. It is recommended that the sockets similar to the PAD model CJS01 be used to mount the amplifier. The sockets provide additional strain relief on the pins and make it possible to remove the amplifier from the mother board. Without the sockets it may be next to impossible to remove the amplifier without damaging the mother board.

THERMAL SHUTDOWN
The temperature monitoring circuit automatically turns off the output transistors when the substrate temperature reaches 110oC. When the substrate cools down 10oC the output is enabled once again. The thermal shutdown feature is activated either by amplifier overloads or a failure of the fan circuit.

EXTERNAL SHUTDOWN
When pin 26 ( SD ) is taken low (ground) the output stage is turned off and remains off as long as pin 26 is low. When pin 26 is monitored with a high impedance circuit it also functions as a flag, reporting when the amplifier is shut down. A high (+5V) on pin 26 indicates the temperature is in the normal range. A low (ground) indicates a shutdown condition. See Application Circuits for details on how to implement an external shutdown circuit and how to monitor the shutdown status.

CURRENT LIMIT
The PAD119 does not have a current limiting circuit built in. However, a Current Limit Accessory Module, model PAD125, is available if the current limiting function is needed for the application. See the PAD125 data sheet and Application Circuits for a typical connection diagram.

PHASE COMPENSATION
The PAD119 must be phase compensated to operate correctly. The compensation capacitor, CC, is connected between pins 4 and 5. On page 6, Typical Performance Graphs, you will find plots for small signal response and phase response using compensation values of 100pF and 470pF. The compensation capacitor must be an NPO type capacitor rated for the full
Power Amp Design 3381 W Vision Dr Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

HIGH POWER OPERATIONAL AMPLIFIER

PAD119
TYPICAL PERFORMANCE GRAPHS

POWER DERATING 180 160 140 120 100 80 60 40 20 0 -40 -20 0 20 40 60 AMBIENT AIR TEMPERATURE, TA, (OC) 80
NORMALIZED QUIESCENT CURRENT, IQ (%) 120

QUIESCENT CURRENT VS SUPPLY VOLTAGE

INTERNAL POWER DISSIPATION, PD (W)

PowerAmp Design

110

100

90

80

70 0 40 80 120 160 TOTAL SUPPLY VOLTAGE, (V) 200

PAD119

OFFSET VOLTAGE DRIFT 1.8


NORMALIZED QUIESCENT CURRENT, IQ(%)

QUIESCENT CURRENT VS TEMPERATURE 130

2.1

OFFSET VOLTAGE,Vos (mV)

1.5 1.2 0.9 0.6 0.3 0 -0.3 -0.6 -0.9 -40

120

HIGH POWER OPERATIONAL AMPLIFIER

110

100

-20

20 40 60 CASE TEMP, OC

80

100

120

90 -40

-20

0 20 40 60 80 CASE TEMPERATURE, OC

100

120

OUTPUT SWING FROM SUPPLY RAILS 5.6 OUTPUT SWING FROM +Vs OR -Vs, V

HARMONIC DISTORTION 1 1 Av = -10 Cc = 100pF 8 LOAD Vs = 60V


15 W

5.4

5 =2 TJ

5
C, 25 T J=
O

TP -O U

UT

0.01 0.01

4.8

4.6 0 5 10 15 OUTPUT AMPS, A 20

0.001 0.001 30 100 1k 1000 FREQUENCY, F(Hz) 10k 10000 30k

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

15 0W

5.2

T OU ,+

PU

DISTORTION, %

0.1 0.1

HIGH POWER OPERATIONAL AMPLIFIER

PAD119
TYPICAL PERFORMANCE GRAPHS

SMALL SIGNAL RESPONSE 120

SMALL SIGNAL PHASE RESPONSE -90


Cc=4 70pF

100 OPEN LOOP GAIN, A(dB)

-100 -110

PowerAmp Design

80

PHASE, (O)

-120
pF 00 =1 Cc

60
47 c= C

0 10 c= pF

-130 -140

F 0p

40

20

-150 -160 20k

0 1 10 1k 10k 100k 1M 2M 100 1000 10000 1000001000000 FREQUENCY, F(Hz)

100k 100000 FREQUENCY, F(Hz)

1M 1000000 2M

PAD119

POWER RESPONSE 200 OUTPUT VOLTAGE SWING, V(p-p)


2.6 2.4 TEMP OUTPUT, VOLTS (V) 2.2

TEMPERATURE OUTPUT

100 90 80 70 60 50 40 30

HIGH POWER OPERATIONAL AMPLIFIER

2 1.8 1.6 1.4 1.2 1

C C=

470 C C= pF

F 100p

20 200

1000 1k 10000 10k FREQUENCY, F(Hz)

100000 100k 200k

0.8 -40

-20 0 20 40 60 80 100 SUBSTRATE TEMPERATURE, OC

120

80V p-p 20kHz into 4 load, G=-10, Cc=100pF

100Vp-p 10kHz Pulse into 8 load, G=-10, Cc=100pF

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

HIGH POWER OPERATIONAL AMPLIFIER

PAD119
PERFORMANCE GRAPHS CONTINUED

SHUTDOWN RESPONSE, NEGATIVE OUTPUT TO ZERO TRANSITION

PowerAmp Design

The oscilloscope display at the left shows an expanded view of a 1kHz 1.2A p-p amplifier output signal being interrupted near the negative peak by a shutdown signal on Ch2. The Ch1 display shows the output current going to zero about 1.5S after the shutdown signal goes low.

PAD119

SHUTDOWN RESPONSE, POSITIVE OUTPUT TO ZERO TRANSITION The oscilloscope display at the right shows an expanded view of a 1kHz 1.2A p-p amplifier output signal being interrupted near the positive peak by a shutdown signal on Ch2. The Ch1 display shows the output current going to zero about 2.5S after the shutdown signal goes low.

HIGH POWER OPERATIONAL AMPLIFIER

Pulse Response, Positive to Negative, 4 Load G=-10, Cc=100pF

Pulse Response, Negative to Positive , 4 Load G=-10, Cc=100pF

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

HIGH POWER OPERATIONAL AMPLIFIER

PAD119
SAFE OPERATING AREA

40 OUTPUT CURRENT, Io (A)

SAFE OPERATING AREA


PowerAmp Design
1m
DC ,3 0O C

10
AM BI EN T

m S

10

10 0m

]] ]

1S 10S 50S

PAD119 HIGH POWER OPERATIONAL AMPLIFIER

PULSE 3% DUTY CYCLE

1 7 10 100 200 SUPPLY TO OUTPUT DIFFERENTIAL,Vs-Vo (V)


SAFE OPERATING AREA
The safe operating area (SOA) of a power amplifier is its single most important specification. The SOA graph presented above serves as a first approximation to help you decide if the PAD119 will meet the demands of your application. But a more accurate determination can be reached by making use of the PAD Power spreadsheet which can be found in the Power Amp Design website under the Design Spreadsheet tab. While the graph above adequately shows DC SOA and some pulse information it does not take into account ambient temperatures higher than 30OC, AC sine, phase or non-symmetric conditions that often appear in real-world applications. The PAD Power spreadsheet takes all of these effects into account.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520) 579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

HIGH POWER OPERATIONAL AMPLIFIER

PAD119
DIMENSIONAL INFORMATION

PowerAmp Design PAD119 HIGH POWER OPERATIONAL AMPLIFIER

Power Amp Design PADXXX

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

HIGH POWER OPERATIONAL AMPLIFIER

PAD119-1
DIMENSIONAL INFORMATION

PowerAmp Design PAD119 HIGH POWER OPERATIONAL AMPLIFIER

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

10

HIGH POWER OPERATIONAL AMPLIFIER

PAD119
APPLICATION CIRCUITS

SD 26

PowerAmp Design

5V 0 5.1k 2N2222

HIGH IMPEDANCE MEASURING CIRCUIT SHUTDOWN MONITOR LOW=SHUTDOWN HIGH=NORMAL OPERATION

TRANSISTOR CIRCUIT

5V 5V 0

SD 26 HIGH IMPEDANCE MEASURING CIRCUIT SHUTDOWN MONITOR LOW=SHUTDOWN HIGH=NORMAL OPERATION

PAD119 HIGH POWER OPERATIONAL AMPLIFIER

OPEN COLLECTOR OR OPEN DRAIN LOGIC GATES CIRCUIT

FIGURE 1. EXTERNAL SHUTDOWN WITH MONITOR

3 2 1 6 4 5 BALSUB +Vcc Cc1 Cc2 NC

9 8 OUT1

10

11 12 13 14 +Vs

PAD119 VIEW FROM COMPONENT SIDE


RS -IN +IN -Vcc NC SD GND TMP NC 30 29 28 27 26 25 24 23 22 -Vs 21 20 19 18 OUT2 17 16 15

TO FEEDBACK & LOAD

1 RESET

2 OUT

3 SD

4 STATUS

5 GND

6 -Vs

7 NC

8 +IL

9 -IL

10 IC

11 12 +Vs NC

PAD125 VIEW FROM COMPONENT SIDE

FIGURE 2. TYPICAL PAD119 CONNECTIONS TO PAD125 ACCESSORY MODULE

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

11

HIGH POWER OPERATIONAL AMPLIFIER

PAD119
APPLICATION CIRCUITS

10k 2200pF

TMP MONITOR

PowerAmp Design

24 25 26 TMP GND SD

MONITOR 2200pF

PAD119 HIGH POWER OPERATIONAL AMPLIFIER

FIGURE 3. MONITORING TMP AND SD OUTPUTS

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

12

PowerAmp Design
HIGH VOLTAGE OPERATIONAL AMPLIFIER
KEY FEATURES

PAD126
Rev E

PowerAmp Design

LOW COST HIGH VOLTAGE 500 VOLTS HIGH OUTPUT CURRENT 10A 150 WATT DISSIPATION CAPABILITY 450 WATT OUTPUT CAPABILITY WIDE SUPPLY RANGE 20V 250V INTEGRATED HEAT SINK AND FAN TEMPERATURE REPORTING OVER-TEMPERATURE SHUTDOWN

PAD126 HIGH VOLTAGE OPERATIONAL AMPLIFIER

APPLICATIONS

LINEAR MOTOR DRIVE INDUSTRIAL AUDIO SEMICONDUCTOR TESTING VIBRATION CANCELLATION MAGNETIC BEARINGS LINE VOLTAGE SIMULATION

DESCRIPTION
The PAD126 high voltage operational amplifier is constructed with surface mount components to provide a cost effective solution for many industrial applications. With a footprint only 80mm square the PAD126 offers outstanding performance that rivals much more expensive hybrid component amplifiers or rack-mount amplifiers. User selectable external compensation tailors the amplifiers response to the application requirements. The PAD126 also features a substrate temperature reporting output and overtemp shutdown and is also compatible with the PAD125 Current Limit Accessory Module. The amplifier circuitry is built on a thermally conductive but electrically insulating substrate mounted to an integrated heat sink and fan assembly. No BeO is used the amplifier. The resulting module is a small, high performance turn-key solution for many industrial applications.
PAD126 MOUNTED IN EVALUATION KIT WITH OPTIONAL ACCESSORY MODULES PAD125 & PAD131

A NEW CONCEPT
A critical task in any power amplifier application is cooling the amplifier. Until now component amplifier manufacturers often treated this task as an after-thought, left for the user to figure out. At Power Amp Design the best heat sink and fan combination is chosen at the start and becomes an integral part of the overall amplifier design. The result is the most compact and volumetrically efficient design combination at the lowest cost. In addition, this integrated solution concept offers an achievable real-world power dissipation rating, not the ideal rating usually cited when the amplifier case is somehow kept at 25oC. The user no longer needs to specify, procure or assemble separate components.
Fax (208)279-5458 Web Site: www.PowerAmpDesign.net

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520) 579-3441

HIGH VOLTAGE OPERATIONAL AMPLIFIER

PAD126
CIRCUIT & CONNECTIONS

EQUIVALENT CIRCUIT

PowerAmp Design PAD126 HIGH VOLTAGE OPERATIONAL AMPLIFIER

AMPLIFIER PINOUT & CONNECTIONS


C1 + C3

Cc OUT1 1 SUB 2 NC 3 4 5 6 7 8 GND 9 10


*

11 NC

12 NC

13 NC

14

15 +Vs

16

17

18 NC

19

20

21

22

+Vcc CC2 CC1 TEMP SD

NC +Vcc

PAD126 VIEW FROM COMPONENT SIDE Rs -Vs 31 30 29 28 27 NC 26 25 24 23

TO FEEDBACK & LOAD

-IN 46

+IN 45

NC 44

-Vcc 43

NC 42

NC 41

+IL 40

-IL 39

IC 38

NC 37

NC 36

NC 35

NC 34

-Vcc* NC 33 32

OUT2

+ C4 C2

PHASE COMPENSATION Cc GAIN SLEW V/uS 1 470pF 5 >15 33pF 50

SEE APPLICATION CIRCUITS FOR OTHER CONNECTIONS AND FUNCTIONS.

* INTERNALLY CONNECTED

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

PAD126 HIGH VOLTAGE OPERATIONAL AMPLIFIER


SUPPLY VOLTAGE, +Vs to Vs SUPPLY VOLTAGE +Vcc to Vcc OUTPUT CURRENT, peak POWER DISSIPATION, internal, DC TEMPERATURE RANGE, storage 500V 500V 12A, within SOA 150W 40 to 70C5

ABSOLUTE MAXIMUM RATINGS SPECIFICATIONS

__________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
INPUT VOLTAGE +Vcc to Vcc 20V DIFFERENTIAL INPUT VOLTAGE TEMPERATURE, pin solder, 10s 300C TEMPERATURE, junction2 150C OPERATING TEMPERATURE, heat sink 40 to 105C

PowerAmp Design PAD126 HIGH VOLTAGE OPERATIONAL AMPLIFIER

PARAMETER
INPUT
OFFSET VOLTAGE OFFSET VOLTAGE vs. temperature OFFSET VOLTAGE vs. supply 3 BIAS CURRENT, initial BIAS CURRENT vs. supply OFFSET CURRENT, initial INPUT RESISTANCE, DC INPUT CAPACITANCE COMMON MODE VOLTAGE RANGE COMMON MODE REJECTION, DC NOISE

TEST CONDITIONS1
Full temperature range

MIN

TYP
1 20

MAX
5 50 20 100 0.1 50

UNITS
mV V/OC V/V pA pA/V pA G pF V dB V RMS dB MHz degree V V A A V/S S V mA
O O

100 4

Vcc m 15 92
100kHz bandwidth, 1k RS RL= 100, CC=47pF CC=47pF Full temperature range IO = 10A IO = 10A 108 1 60 +Vs14 Vs+14 10 12 CC = 10pF 2V Step No load, DC 40 50 2 3 10

GAIN
OPEN LOOP GAIN BANDWIDTH PRODUCT @ 1MHz PHASE MARGIN

OUTPUT
VOLTAGE SWING VOLTAGE SWING CURRENT, continuous, DC CURRENT, peak within SOA SLEW RATE, AV = 100 SETTLING TIME, to 0.1% RESISTANCE

POWER SUPPLY
VOLTAGE CURRENT, quiescent
7

20

200 16

250 20
.46 0.75 105

THERMAL
RESISTANCE, AC, junction to air RESISTANCE, DC, junction to air TEMPERATURE RANGE, heat sink
4

Full temperature range, f 60Hz Full temperature range 40 12 150 40 3800 30 45 60

C/W C/W O C V mA CFM RPM dB kHrs kHrs

FAN, 80mm dc brushless, ball bearing


OPERATING VOLTAGE OPERATING CURRENT AIR FLOW RPM NOISE 6 L10, life expectancy, 50OC O 6 L10, life expectancy, 25 C

NOTES: 1. Unless otherwise noted: TC=25OC, compensation Cc=470pF, DC input specifications are value given, power supply voltage is typical rating. 2. Derate internal power dissipation to achieve high MTBF. 3. Doubles for every 10OC of case temperature increase. 4. Rating applies if the output current alternates between both output transistors at a rate faster than 60Hz. 5. Limited by fan storage characteristics. During operation, even though the case may be at 85OC the fan will be at a lower temperature. 6. L10 refers to the time it takes for 10% of a population of fans to fail. MTBF (Mean Time Before Failure), on the other hand, refers to a 50% failure rate. The MTBF of fans used by Power Amp Design is 210 kHrs at 50C.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

HIGH VOLTAGE OPERATIONAL AMPLIFIER

PAD126 OPERATING CONSIDERATIONS


providing a grounded circuit board pad around any of the holes for the mounting studs.

SAFETY FIRST
The operating voltages of the PAD126 are potentially deadly. When developing an application circuit it is wise to begin with power supply voltages as low as possible while checking for circuit functionality. Increase supply voltages slowly as confidence in the application circuit increases. Always use a hands off method whereby test equipment probes are attached only when power is off. See application note AN-16 for PCB layout guidelines.

TEMPERATURE REPORTING
An analog output voltage is provided (pin 6, TMP) relative to ground (pin 8, GND) and proportional to the temperature in degrees C. The slope is approximately -10.82mV/oC. The output voltage follows the equation: T = (2.127 V) (92.42) Where V is the TMP output voltage and T is the substrate temperature in degrees C. This high impedance output circuit is susceptible to capacitive loading and pickup from the output of the amplifier. TMP is internally filtered, but when monitoring TMP the filter as shown in Figure 3 may be useful. See Applications Circuits.

PowerAmp Design

EXTERNAL CIRCUIT COMPONENTS


The output of the PAD126 can swing up to +/- 240V and this may stress or destroy external components that are often not seriously considered when developing circuits with small signal op amps. High voltage rated resistors may be purchased for the feedback circuit or, alternately, several ordinary resistors may be placed in series to obtain the proper voltage rating. The compensation capacitor CC is a NPO type and is rated for 500V. See AN-16 for PCB layout guidelines.

PAD126 HIGH VOLTAGE OPERATIONAL AMPLIFIER

THERMAL SHUTDOWN
The temperature monitoring circuit turns off the amplifier when the substrate temperature reaches 110oC. When the substrate cools down 10oC the amplifier is enabled once again. The thermal shutdown feature is activated either by amplifier overloads or a failure of the fan circuit.

COOLING FAN
The PAD126 relies on its fan for proper cooling of the amplifier. Make sure that air flow to the fan and away from the heat sink remains unobstructed. To eliminate electrical noise created by the cooling fan we recommend a 47F capacitor placed directly at the point where the fan wires connect to the PCB. See application note AN-24 for further details.

EXTERNAL SHUTDOWN
When pin 7 ( SD ) goes low (ground) or is forced low the amplifier is turned off and remains off as long as pin 7 is low. When pin 7 is monitored with a high impedance circuit it also functions as a flag, reporting when the amplifier is shut down. A high (+5V) on pin 7 indicates the temperature is in the normal range. A low (ground) indicates a shutdown condition. See Application Circuits (Figure 2) for details. To avoid loading the internal circuit any external circuit must be an open collector or open drain connection.

CURRENT LIMIT
The current limiting function of the PAD126 is a versatile circuit that can be used to implement a four-wire current limit configuration or, in combination with some external components can be configured to implement a fold-over current limit circuit. The four-wire current limit configuration insures that parasitic resistance in the output line, Rp, does not affect the programmed current limit setting. See Figure 1. The sense voltage for current limit is 0.65V. Thus approximately: 0.65V IL = RS Where IL is the value of the limited current and RS is the value of the current limit sense resistor. In addition, the sense voltage has a temperature coefficient approximately equal to 2.2mV/oC. The fold-over function reduces the available current as the voltage across the output transistors increases to help insure that the SOA of the output transistors is not exceeded. Refer to Application Circuits for details on how to connect the current limit circuitry to implement either a four-wire current limit or current limit with a fold-over function (Figures 1 and 5).

PHASE COMPENSATION
The PAD126 must be phase compensated. The compensation capacitor, CC, is connected between pins 4 and 5. The compensation capacitor must be an NPO type capacitor rated for the full supply voltage (500V). On page 2, under Amplifier Pinout and Connections, you will find a table that gives recommended compensation capacitance value for various circuit gains and the resulting slew rate for each capacitor value. Consult also the small signal response and phase response plots for the selected compensation value in the Typical Performance Graphs section. A compensation capacitor less than 10pF is not recommended.

MOUNTING THE AMPLIFIER


The amplifier is supplied with four 4-40 M/F hex spacers at the four corners of the amplifier. Once the amplifier is seated, secure the module with the provided 4-40 nuts and torque to 4.7 in lb [53 N cm] max. See Dimensional Information for a detailed drawing. It is recommended that the heat sink be grounded to the system ground. This can easily be done by
Power Amp Design 3381 W Vision Dr Tucson AZ 85742

PAD125 ACCESSORY MODULE


Precision current limiting can be achieved connecting the optional PAD125 Current Limit Accessory Module (See Figure 3) that provides a precision 150mV temperature compensated set point for the current limit as well as other programmable features. Please refer to the PAD125 datasheet for details on the operation of the module.
Fax (208)279-5458 Web Site: www.PowerAmpDesign.net

USA Phone (520)579-3441

HIGH VOLTAGE OPERATIONAL AMPLIFIER

PAD126
TYPICAL PERFORMANCE GRAPHS

POWER DERATING

QUIESCENT CURRENT VS SUPPLY VOLTAGE NORMALIZED QUIESCENT CURRENT, IQ (%) 102

160 INTERNAL POWER DISSIPATION, PD (W) 140 120 100 80 60 40 20 0 -40

PowerAmp Design

101

100

99

98

97

96
-20 0 20 40 60 AMBIENT AIR TEMPERATURE, TA, (OC) 80

100 200 300 400 TOTAL SUPPLY VOLTAGE, (V)

500

PAD126 HIGH VOLTAGE OPERATIONAL AMPLIFIER

OFFSET VOLTAGE DRIFT 1.8


NORMALIZED QUIESCENT CURRENT, IQ(%)

QUIESCENT CURRENT VS TEMPERATURE 115

2.1

OFFSET VOLTAGE,Vos (mV)

1.5 1.2 0.9 0.6 0.3 0 -0.3 -0.6 -0.9 -40

110

105

100

-20

20 40 60 CASE TEMP, OC

80

100

120

95 -40

-20

0 20 40 60 80 CASE TEMPERATURE, OC

100

120

OUTPUT SWING FROM SUPPLY RAILS 15 OUTPUT SWING FROM +Vs OR -Vs, V 14 13 12 11 10 9 8 0 5 10 OUTPUT AMPS, A 15
5 =2 J
O

HARMONIC DISTORTION 1 1 Av = -10 Cc = 100pF 8 LOAD Vs = 60V


15 W

C,

T PU UT -O

0.01 0.01

0.001 0.001 30 100 1k 1000 FREQUENCY, F(Hz) 10k 10000 30k

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

15 0W

, OC 5 =2 J

DISTORTION, %

+O

UT

T PU

0.1 0.1

HIGH VOLTAGE OPERATIONAL AMPLIFIER

PAD126
TYPICAL PERFORMANCE GRAPHS
SMALL SIGNAL PHASE RESPONSE

SMALL SIGNAL RESPONSE 120

-90
Cc= 1 50p F
Cc =

PowerAmp Design

100 OPEN LOOP GAIN, A(dB)

-120

33 p

PHASE, (O)

80
=1 Cc

-150

60

F 0p
Cc F 3p =3 pF 50 =1 Cc

pF =10 Cc

-180

40

20

-210

0 1 10 10 10k 100k1 1M 10000000 100 1000 1000010000000000010M 1k 100 FREQUENCY, F(Hz)

-240 50k 100000 100k

1M 1000000 FREQUENCY, F(Hz)

10M 10000000

PAD126 HIGH VOLTAGE OPERATIONAL AMPLIFIER

POWER RESPONSE 500 400 OUTPUT VOLTAGE SWING, V(p-p)

TEMPERATURE OUTPUT 2.6 2.4 TEMP OUTPUT, VOLTS (V)


300k

300

2.2 2 1.8 1.6 1.4 1.2 1 0.8 -40

200
pF 150 C C=

F 10p C C=

F 33p C C=

100 90 80 70 60 50 1000 1k 100k 10000 100000 10k FREQUENCY, F(Hz)


CURRENT LIMIT VS RS

-20 0 20 40 60 80 100 SUBSTRATE TEMPERATURE, OC

120

2 1 CURRENT LIMIT VALUE, I(A)

0.1

TC=-25OC

+IL TC=25OC TC=85OC

TC=-25OC 0.01 -IL TC=25OC TC=85OC .002 0.4

1 10 100 CURRENT LIMIT RESISTOR, RS()

400

1kHz sine clipped by current limit into 250 load

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

HIGH VOLTAGE OPERATIONAL AMPLIFIER

PAD126

PERFORMANCE GRAPHS CONTINUED

SHUTDOWN RESPONSE, NEGATIVE OUTPUT TO ZERO TRANSITION The oscilloscope display at the left shows a view of a 5kHz, 1A p-p amplifier output signal being interrupted near the negative peak by a shutdown signal on Ch1. The Ch2 display shows the output current going to zero about 150S after the shutdown signal goes low.

PowerAmp Design PAD126 HIGH VOLTAGE OPERATIONAL AMPLIFIER

SHUTDOWN RESPONSE, POSITIVE OUTPUT TO ZERO TRANSITION The oscilloscope display at the right shows a view of a 5kHz, 1A p-p amplifier output signal being interrupted near the positive peak by a shutdown signal on Ch1. The Ch2 display shows the output current going to zero about 50S after the shutdown signal goes low.

SHUTDOWN RECOVERY The oscilloscope display at the left shows a view of a 5kHz, 1A p-p amplifier output signal on Ch2 resuming normal operation after a shutdown signal on Ch1 go high (not shutdown). The output signal resumes normal operation after a delay of about 1mS.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

HIGH VOLTAGE OPERATIONAL AMPLIFIER

PAD126
SAFE OPERATING AREA

20 OUTPUT CURRENT, Io (A) 10

SAFE OPERATING AREA


10 10 S 0 S

PowerAmp Design

DC ,3 0O C

10 m

1m S

AM

BI EN T

10 0m S

PAD126 HIGH VOLTAGE OPERATIONAL AMPLIFIER

1S

]]

10S 50S PULSE 3% DUTY CYCLE

0.3 500 10 100 SUPPLY TO OUTPUT DIFFERENTIAL,Vs-Vo (V)


SAFE OPERATING AREA
The safe operating area (SOA) of a power amplifier is its single most important specification. The SOA graph presented above serves as a first approximation to help you decide if the PAD126 will meet the demands of your application. But a more accurate determination can be reached by making use of the PAD Power spreadsheet which can be found in the Power Amp Design website. While the graph above adequately shows DC SOA and some pulse information it does not take into account ambient temperatures higher than 30OC, AC sine, phase or non-symmetric conditions that often appear in real-world applications. The PAD Power spreadsheet takes all of these effects into account.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520) 579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

HIGH VOLTAGE OPERATIONAL AMPLIFIER

PAD126
DIMENSIONAL INFORMATION

PowerAmp Design PAD126 HIGH VOLTAGE OPERATIONAL AMPLIFIER

Power Amp Design PADXXX

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

HIGH VOLTAGE OPERATIONAL AMPLIFIER

PAD126
APPLICATION CIRCUITS

PowerAmp Design

RF

RIN IN 46

38 IC

40 39 +IL -IL OUT* RP RS RL

PAD126 HIGH VOLTAGE OPERATIONAL AMPLIFIER

45

*19-22, 23-26

FIGURE 1. 4-WIRE CURRENT LIMIT CONNECTIONS


SD 7

5V 0 5.1k 2N2222

HIGH IMPEDANCE MEASURING CIRCUIT SHUTDOWN MONITOR LOW=SHUTDOWN HIGH=NORMAL OPERATION

TRANSISTOR CIRCUIT

5V 5V 0

SD 7 HIGH IMPEDANCE MEASURING CIRCUIT SHUTDOWN MONITOR LOW=SHUTDOWN HIGH=NORMAL OPERATION

OPEN COLLECTOR OR OPEN DRAIN LOGIC GATES CIRCUIT

FIGURE 2. EXTERNAL SHUTDOWN

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

10

HIGH VOLTAGE OPERATIONAL AMPLIFIER

PAD126
APPLICATION CIRCUITS

PowerAmp Design

Cc OUT1 1 SUB 2 NC 3 4 5 6 7 8 GND 9 NC 10 NC 11 NC 12 NC 13 NC 14 15 +Vs 16 17 18 NC 19 20 21 22

+Vcc CC2 CC1 TEMP SD

PAD126 VIEW FROM COMPONENT SIDE Rs -Vs 31 30 29 28 27 NC 26 25 24 23

TO FEEDBACK & LOAD

-IN 46

+IN 45

NC 44

-Vcc 43

NC 42

NC 41

+IL 40

-IL 39

IC 38

NC 37

NC 36

NC 35

NC 34

-Vcc 33

NC 32

OUT2

PAD126 HIGH VOLTAGE OPERATIONAL AMPLIFIER

1 RESET

2 OUT

3 SD

4 STATUS

5 GND

6 -Vs

7 NC

8 +IL

9 -IL

10 IC

11 12 +5V OUT +Vs

FIGURE 3. TYPICAL CONNECTIONS PAD126 TO PAD125

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

11

HIGH VOLTAGE OPERATIONAL AMPLIFIER

PAD126
APPLICATION CIRCUITS

19

OUT1 20 21

PowerAmp Design

22

RS R1 +IL -IL 40 39 IC 38 R3 26 25 24 23 R4 D1 R5 R6 D2 R2 R7

OUT2

PAD126 HIGH VOLTAGE OPERATIONAL AMPLIFIER

FIGURE 5 DUAL SLOPE (FOLD-OVER) CURRENT LIMIT

With the three current limit function pins (pins 38-40) dual slope current limiting can be implemented that more closely approximates the SOA curve of the amplifier than can be achieved with standard current limiting techniques. Values for resistors R1-R7 and RS can be calculated using the PAD Power spreadsheet that can be downloaded from the Power Amp Design web site.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

12

PowerAmp Design
RAIL TO RAIL OPERATIONAL AMPLIFIER
KEY FEATURES

PAD127
Rev D

PowerAmp Design

LOW COST RAIL TO RAIL INPUT & OUTPUT WIDE SUPPLY RANGE 5V 50V SINGLE SUPPLY OPERATION HIGH OUTPUT CURRENT 30A 450 WATT OUTPUT CAPABILITY 225 WATT DISSIPATION CAPABILITY INTEGRATED HEAT SINK AND FAN TEMPERATURE REPORTING OVER-TEMP SHUTDOWN

PAD127 RAIL TO RAIL OPERATIONAL AMPLIFIER

APPLICATIONS

LINEAR MOTOR DRIVE INDUSTRIAL AUDIO SEMICONDUCTOR TESTING VIBRATION CANCELLATION PROGRAMMABLE POWER SUPPLY

DESCRIPTION
The PAD127 rail to rail operational amplifier is constructed with surface mount components to provide a cost effective solution for many industrial applications where it is important to obtain a maximum output signal with limited supply voltages. The PAD127 outperforms much more expensive hybrid component amplifiers or rack-mount amplifiers in a footprint only 80mm square. User selectable external compensation tailors the amplifiers response to the application requirements. Four-wire programmable current limit is built-in, but the PAD127 is compatible with the external PAD121 current limit accessory module as well. The PAD127 also features a substrate temperature reporting analog output and over-temp shutdown. The amplifier circuitry is built on an insulated metal substrate mounted to an integral heat sink and fan assembly. No BeO is used in the PAD127. The resulting module is a small, high performance turn-key solution for many industrial applications.
Power Amp Design 3381 W Vision Dr Tucson AZ 85742

PAD127 mounted in evaluation kit

A NEW CONCEPT
A critical task in any power amplifier application is cooling the amplifier. Until now component amplifier manufacturers often treated this task as an after-thought, left for the user to figure out. At Power Amp Design the best heat sink and fan combination is chosen at the start and becomes an integral part of the overall amplifier design. The result is the most compact and volumetric efficient design combination at the lowest cost. In addition, this integrated solution concept offers an achievable real-world power dissipation rating, not the ideal rating usually cited when the amplifier case is somehow kept at 25oC. The user no longer needs to specify, procure or assemble separate components.

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

RAIL TO RAIL OPERATIONAL AMPLIFIER

PAD127
CIRCUIT & CONNECTIONS

EQUIVALENT CIRCUIT

PowerAmp Design PAD127 RAIL TO RAIL OPERATIONAL AMPLIFIER

AMPLIFIER PINOUT & CONNECTIONS


+ C3 +Vs C1 Cc 3 2 1 4 6 7 5 8 AC +VB +Vcc Cc2 Cc1 TMP GND SD SUB OUT *1 9 10 OUT1 R D6 *1 RD5 *1 R D4 21 22 +Vs

11 12 13 14 15 16 17 18 19 20 +Vs +Vs NC OUT2 NC OUT3

VIEW FROM COMPONENT SIDE


RS OUT6 NC -Vs 34 33 32 31 30 R D1 *1 OUT5 NC -Vs 29 28 27 26 25 RD 2 *1 OUT4 24 23 R D3 *1

-VB -Vs -IN +IN -Vcc NC NC OUT NC +IL -IL IC 46 45 44 43 42 41 40 39 38 37 36 35 * * *

TO FEEDBACK & LOAD

-Vs C4 * SEE APPLICATION CIRCUITS FOR OTHER CONNECTIONS AND FUNCTIONS. *1 SEE PAGE 5 FOR INFORMATION ON SELECTING VALUES FOR DEGENERATION RESISTORS + C2

PHASE COMPENSATION GAIN 1 >10 Cc 470pF 100pF SLEW RATE 1.6V/uS 8V/uS

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

PAD127 RAIL TO RAIL OPERATIONAL AMPLIFIER


SUPPLY VOLTAGE, +Vs to Vs7 OUTPUT CURRENT, peak POWER DISSIPATION, internal, DC TEMPERATURE, junction2 100V 40A, within SOA 225W 175C

ABSOLUTE MAXIMUM RATINGS SPECIFICATIONS

__________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
INPUT VOLTAGE +Vs to Vs7 20V DIFFERENTIAL INPUT VOLTAGE TEMPERATURE, pin solder, 10s 300C TEMPERATURE RANGE, storage 40 to 70C5 OPERATING TEMPERATURE, heat sink 40 to 105C

PowerAmp Design PAD127 RAIL TO RAIL OPERATIONAL AMPLIFIER

PARAMETER
INPUT
OFFSET VOLTAGE OFFSET VOLTAGE vs. temperature OFFSET VOLTAGE vs. supply 3 BIAS CURRENT, initial BIAS CURRENT vs. supply OFFSET CURRENT, initial INPUT RESISTANCE, DC INPUT CAPACITANCE COMMON MODE VOLTAGE RANGE COMMON MODE REJECTION, DC NOISE, referred to input

TEST CONDITIONS1
Full temperature range

MIN

TYP
1 20

MAX
5 50 20 100 0.1 50

UNITS
mV V/OC V/V pA pA/V pA G pF V dB mVrms dB MHz degree V V A V/S S

100 4

Vs 92
100kHz bandwidth, 1k RS RL= 100, CC=100pF Full temperature range IO = 30A IO = 30A CC = 100pF 2V Step No load, DC 100 1 60 +Vs1 Vs+1.5 30 6.4 1

GAIN
OPEN LOOP GAIN BANDWIDTH PRODUCT @ 1MHz PHASE MARGIN

OUTPUT
VOLTAGE SWING VOLTAGE SWING CURRENT, continuous, DC SLEW RATE, AV = 10 SETTLING TIME, to 0.1% RESISTANCE

8 2 3 1 2 6

SHUTDOWN
TRANSITION TIME, off TRANSITION TIME, on CURRENT

output voltage to zero Zero to normal output internal currents dumped into load 5
Output voltage for accessory module
4

S S mA 50 68 1.5
.45 .67 70 V mA mA
O O

POWER SUPPLY
VOLTAGE CURRENT, quiescent +VB OUT, -VB OUT, load
7

35 60

THERMAL
RESISTANCE, AC, junction to air RESISTANCE, DC, junction to air 5 TEMPERATURE RANGE, ambient air TEMPERATURE, shutdown, substrate Full temperature range, f 60Hz Full temperature range 40 110 12 180 40 3300 33 45 60 C/W C/W O C O C V mA CFM RPM dB kHrs kHrs

FAN, 80mm dc brushless, ball bearing


OPERATING VOLTAGE OPERATING CURRENT AIR FLOW RPM NOISE 6 L10, life expectancy, 50OC O 6 L10, life expectancy, 25 C

NOTES 1. Unless otherwise noted: TC=25OC, compensation Cc=470pF, DC input specifications are value given, power supply voltage is typical rating. 2. Derate internal power dissipation to achieve high MTBF. 3. Doubles for every 10OC of case temperature increase. 4. Rating applies if the output current alternates between both output transistors at a rate faster than 60Hz. 5. Limited by fan characteristics. During operation, even though the heat sink may be at 85OC or more the fan will be at a lower temperature. 6. L10 refers to the time it takes for 10% of a population of fans to fail. Lower ambient temperature increase fan life. 7. +Vs, +Vcc must be connected together. Vs, Vcc must be connected together.
Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net

RAIL TO RAIL OPERATIONAL AMPLIFIER

PAD127
OPERATING CONSIDERATIONS

COMMON MODE RANGE


The PAD127 is a rail to rail operational amplifier. This means that it works equally well with the input pins biased to either supply rail or at any voltage in between. The most common application utilizing this function is the single supply voltage amplifier where the +IN pin and the Vs supply pin are grounded.

heat sink remains unobstructed. To eliminate electrical noise created by the cooling fan we recommend a 47F capacitor placed directly at the point where the fan wires connect to the PCB. See application note AN-24 for further details.

PowerAmp Design

MOUNTING THE AMPLIFIER


The amplifier is supplied with four 4-40 M/F hex spacers at the four corners of the amplifier. Since the male threaded ends of the spacers extend beyond the amplifier pins the spacers provide a convenient alignment tool to guide the insertion of the amplifier pins into the circuit board. Once the amplifier is seated secure the module with the provided 4-40 nuts and torque to 4.7 in lb [53 N cm] max. See Dimensional Information for a detailed drawing. It is recommended that the heat sink be grounded to the system ground. This can easily be done by providing a grounded circuit board pad around any of the holes for the mounting studs.

OUTPUT SWING
With no load the output voltage of the PAD127 can swing to either supply voltage rail. As the load current increases the maximum output swing is reduced, but at 10A output the swing from the positive supply rail is less than 1V and less than 1.5V from the negative supply rail. This does not include any voltage drop due to the sensing voltage required for the current limit circuit to operate or voltage drop across the degeneration resistors (see page 5).

PAD127 RAIL TO RAIL OPERATIONAL AMPLIFIER

CURRENT LIMIT
The current limiting function of the PAD127 is a versatile circuit that can be used to implement a four-wire current limit configuration or, in combination with some external components can be configured to implement a fold-over current limit circuit. The four-wire current limit configuration insures that parasitic resistance in the output line, Rp, does not affect the programmed current limit setting. See Figure 1. The sense voltage for current limit is 0.65V. Thus:
0.65V RS Where IL is the value of the limited current and RS is the value of the current limit sense resistor. IL =

TEMPERATURE REPORTING
An analog output voltage is provided (pin 6, TMP) relative to ground and proportional to the temperature in degrees C. The slope is approximately -10.82mV/oC. The output voltage follows the equation: T = (2.127 V) (92.42) Where V is the TMP output voltage and T is the substrate temperature in degrees C. This high impedance output circuit is susceptible to capacitive loading and pickup from the output of the amplifier. When monitoring TMP filter the voltage as shown in Figure 4. See Applications Circuits.

THERMAL SHUTDOWN
The temperature monitoring circuit automatically turns off the output transistors when the substrate temperature reaches 110oC. When the substrate cools down 10oC the output is enabled once again. The thermal shutdown feature is activated either by amplifier overloads or a failure of the fan circuit.

In addition, the sense voltage has a temperature coefficient approximately equal to 2.2mV/oC. The fold-over function reduces the available current as the voltage across the output transistors increases to help insure that the SOA of the output transistors is not exceeded. Refer to Application Circuits for details on how to connect the current limit circuitry to implement either a four-wire current limit or current limit with a fold-over function. In some applications better current limiting protection and a lower sense voltage may be desired. In this case the PAD127 can be operated with the PAD125 Current Limit Accessory Module. See Figure 3 in the applications section and the PAD125 data sheet for more details.

EXTERNAL SHUTDOWN
When pin 8 ( SD ) is taken low (ground) the output stage is turned off and remains off as long as pin 8 is low. When pin 8 is monitored with a high impedance circuit it also functions as a flag, reporting when the amplifier is shut down. A high (+5V) on pin 8 indicates the temperature is in the normal range. A low (ground) indicates a shutdown condition. See Application Circuits for details on how to implement an external shutdown circuit and how to monitor the shutdown status.

COOLING FAN
The PAD127 relies on its fan for proper cooling of the amplifier. Make sure that air flow to the fan and away from the
Power Amp Design 3381 W Vision Dr Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

RAIL TO RAIL OPERATIONAL AMPLIFIER

PAD127

OPERATING CONSIDERATIONS CONTINUED

PHASE COMPENSATION
The PAD127 must be phase compensated to operate correctly. The compensation capacitor, CC, is connected between pins 4 and 5. On page 7, Typical Performance Graphs, you will find plots for small signal response and phase response using compensation values of 100pF and 470pF. The compensation capacitor must be an NPO type capacitor rated for the full supply voltage (100V). On page 2, under Amplifier Pinout and Connections, a table gives recommended compensation capacitance values for various gains and the resulting slew rate for each capacitor value.

The following table shows calculated degeneration resistor values (RD) for various total supply voltages (VT). Column (O) shows standard values that can be used from the Vishay/Dale resistor lines RS02B and LVR. These are also the resistor values supplied in the EVAL127 evaluation kit for the PAD127. VT 100 90 80 70 60 50 40 30 20 10 RD 0.298 0.265 0.231 0.198 0.165 0.131 0.098 0.065 0.031 0.00 O 0.30 0.25 0.25 0.20 0.15 0.15 0.10 0.05 0.03 0.00 Watt 3 3 3 3 3 3 3 5 5 -

PowerAmp Design

DEGENERATION RESISTORS
The PAD127 derives its high power dissipation rating from the use of parallel output MOSFET transistors. To insure that the load current is distributed equally between the output transistors six external source degeneration resistors are needed. See RD1-RD6 in the external connections diagram on page 2. The value of the resistors changes depending on the total supply voltage needed for the application. The SOA power dissipation of the amplifier (225 watts dc) determines the maximum load current that the amplifier can supply with the needed total supply voltage. To insure that the amplifier is not damaged the correct value of degeneration resistors is critical. Do not operate the amplifier without the proper value of degeneration resistors. All of the six degeneration resistors will be the same value and can be calculated by:

PAD127 RAIL TO RAIL OPERATIONAL AMPLIFIER

Resistors are to be 3 or 5 watt as shown in the table, 1% tolerance and preferably non-inductive as inductive resistors may cause the output stage to oscillate. The resistors available from Power Amp Design are of the inductive wire-wound type but have been found to be adequate for this application. These resistors are also available with noninductive windings but are not usually stocked by distributors. The use of thick film chip resistors is not recommended. Thick film or metal film or powdered metal resistors types are suitable but may be either expensive or unavailable in the required values.

RD =

0.75VT 0.035 225

Where RD is the value of each degeneration resistor and VT is the total power supply voltage from +Vs to Vs.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

RAIL TO RAIL OPERATIONAL AMPLIFIER


POWER DERATING

PAD127
TYPICAL PERFORMANCE GRAPHS
QUIESCENT CURRENT VS SUPPLY VOLTAGE

200 175 150 125 100 75 50 25 0 -40

NORMALIZED QUIESCENT CURRENT, IQ (%)

225 INTERNAL POWER DISSIPATION, PD (W)

106

PowerAmp Design

104

102

100

98
-20 0 20 40 60 AMBIENT AIR TEMPERATURE, TA, (OC) 80

20 40 60 80 TOTAL SUPPLY VOLTAGE, (V)

100

PAD127 RAIL TO RAIL OPERATIONAL AMPLIFIER

OFFSET VOLTAGE DRIFT 1.8 NORMALIZED QUIESCENT CURRENT, IQ(%) 2.1 112.5

QUIESCENT CURRENT VS TEMPERATURE

OFFSET VOLTAGE,Vos (mV)

1.5 1.2 0.9 0.6 0.3 0 -0.3 -0.6 -0.9 -40 -20 0 20 40 60 CASE TEMP, OC 80 100 120

110

107.5

105

102.5

100

97.5 -40 -20 0 20 40 60 80 CASE TEMPERATURE, OC 100 120

OUTPUT SWING FROM SUPPLY RAILS 6 OUTPUT SWING FROM +Vs OR -Vs, V

HARMONIC DISTORTION 2 1 Av = -10 Cc = 100pF 4 LOAD Vs = 40V

4
75 =1
O

C,

T PU UT -O

DISTORTION, %

1W W 10

3
T

TJ

+ O C, 75 =1

UT TP OU
O C, 25

T TPU -O U

0.1

0W 10

T J=

1
T J=25
O

TPUT C, +OU

0 0 5 10 15 20 OUTPUT AMPS, A 25 30

0.02 30 100 1k 1000 FREQUENCY, F(Hz) 10k 10000 30k

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

RAIL TO RAIL OPERATIONAL AMPLIFIER


SMALL SIGNAL RESPONSE 120

PAD127
PERFORMANCE GRAPHS CONTINUED
SMALL SIGNAL PHASE RESPONSE

-80

100 OPEN LOOP GAIN, A(dB)

-100

PowerAmp Design

10 c= C

80

-120 PHASE, (O)


F 0p 10 c= C

F 0p

60

-140

40

-160

20

-180

0 1 10 1k 10k 100k 1M 2M 100 1000 10000 1000001000000 FREQUENCY, F(Hz)


POWER RESPONSE 100 90 80 70 60 50
pF 100 C C=

-200 20k

100k 100000 FREQUENCY, F(Hz)

1M 1000000 2M

PAD127 RAIL TO RAIL OPERATIONAL AMPLIFIER

TEMPERATURE OUTPUT 2.6 2.4 TEMP OUTPUT, VOLTS (V)


300k

OUTPUT VOLTAGE SWING, V(p-p)

2.2 2 1.8 1.6 1.4 1.2 1

40
pF 220 C C= pF 470 C C=

30

20

10 1000 1k

100k 10000 100000 10k FREQUENCY, F(Hz)

0.8 -40

-20 0 20 40 60 80 100 SUBSTRATE TEMPERATURE, OC

120

1kHz sine clipped by standard current limit into 4 load

20kHz into 4 load, G=-10, Cc=100pF

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

RAIL TO RAIL OPERATIONAL AMPLIFIER

PAD127
PERFORMANCE GRAPHS CONTINUED

SHUTDOWN RESPONSE, NEGATIVE OUTPUT TO ZERO TRANSITION

PowerAmp Design

The oscilloscope display at the left shows an expanded view of a 1kHz 1.2A p-p amplifier output signal being interrupted near the negative peak by a shutdown signal on Ch2. The Ch1 display shows the output current going to zero about 2S after the shutdown signal goes low. The ringing in the output signal is due to inductance in the output line.

PAD127 RAIL TO RAIL OPERATIONAL AMPLIFIER

SHUTDOWN RESPONSE, POSITIVE OUTPUT TO ZERO TRANSITION The oscilloscope display at the right shows an expanded view of a 1kHz 1.2A p-p amplifier output signal being interrupted near the positive peak by a shutdown signal on Ch2. The Ch1 display shows the output current going to zero about 0.5S after the shutdown signal goes low. The ringing in the output signal is due to inductance in the output line.

Pulse Response, Positive to Negative, 4 Load G=-10, Cc=100pF

Pulse Response, Negative to Positive , 4 Load G=-10, Cc=100pF

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

RAIL TO RAIL OPERATIONAL AMPLIFIER

PAD127
SAFE OPERATING AREA

40 OUTPUT CURRENT, Io (A)

SAFE OPERATING AREA


1m
m S

10

0 S

PowerAmp Design

10

DC

,3

10

0O C

AM

BI

1S 10S 50S

PULSE 3% DUTY CYCLE

1 3 10 100 SUPPLY TO OUTPUT DIFFERENTIAL,Vs-Vo (V)


SAFE OPERATING AREA
The safe operating area (SOA) of a power amplifier is its single most important specification. The SOA graph presented above serves as a first approximation to help you decide if the PAD127 will meet the demands of your application. But a more accurate determination can be reached by making use of the PAD Power spreadsheet which can be found in the Power Amp Design website. While the graph above adequately shows DC SOA and some pulse information it does not take into account ambient temperatures higher than 30OC, AC sine, phase or non-symmetric conditions that often appear in real-world applications. The PAD Power spreadsheet takes all of these effects into account.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

EN

10 0

PAD127 RAIL TO RAIL OPERATIONAL AMPLIFIER

] ]]
9

RAIL TO RAIL OPERATIONAL AMPLIFIER

PAD127
DIMENSIONAL INFORMATION

PowerAmp Design PAD127 RAIL TO RAIL OPERATIONAL AMPLIFIER

Power Amp Design PADXXX

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

10

RAIL TO RAIL OPERATIONAL AMPLIFIER

PAD127
APPLICATION CIRCUITS

RF

PowerAmp Design

RIN IN 46

37 IC

39 38 +IL -IL OUT* RP RS RL

45

PAD127 RAIL TO RAIL OPERATIONAL AMPLIFIER

*9,10,14,15,19,20,23,24,28,29,33,34
FIGURE 1. 4-WIRE CURRENT LIMIT
SD 8

5V 0 5.1k 2N2222

HIGH IMPEDANCE MEASURING CIRCUIT SHUTDOWN MONITOR LOW=SHUTDOWN HIGH=NORMAL OPERATION

TRANSISTOR CIRCUIT

5V 5V 0

SD 8 HIGH IMPEDANCE MEASURING CIRCUIT SHUTDOWN MONITOR LOW=SHUTDOWN HIGH=NORMAL OPERATION

OPEN COLLECTOR OR OPEN DRAIN LOGIC GATES CIRCUIT

FIGURE 2. EXTERNAL SHUTDOWN WITH MONITOR

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

11

RAIL TO RAIL OPERATIONAL AMPLIFIER

PAD127
APPLICATION CIRCUITS

PowerAmp Design

3 2 1 4 6 7 5 8 AC +VB +Vcc Cc2 Cc1 TMP GND SD SUB OUT

9 10 OUT1

11 12 +Vs

13 14 15 16 17 18 OUT2 +Vs

19 20 OUT3

21 22 +Vs

PAD127 VIEW FROM COMPONENT SIDE


RS OUT6 34 33 -Vs 32 31 OUT5 28 27 -Vs 26 25 OUT4 24 23 30 29

-VB -Vs -IN +IN -Vcc NC NC OUT NC +IL -IL IC 46 45 44 43 42 41 40 39 38 37 36 35

TO FEEDBACK & LOAD

PAD127 RAIL TO RAIL OPERATIONAL AMPLIFIER

1 RESET

2 OUT

3 SD

4 STATUS

5 GND

6 -Vs

7 NC

8 +IL

9 -IL

10 IC

11 12 +5V OUT +Vs

PAD125 VIEW FROM COMPONENT SIDE

FIGURE 3 USING THE PAD127 WITH THE PAD125

10k 2200pF

TMP MONITOR

6 7 8 TMP GND SD

MONITOR 2200pF

FIGURE 4 MONITORING TMP AND SD OUTPUTS

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

12

RAIL TO RAIL OPERATIONAL AMPLIFIER

PAD127
APPLICATION CIRCUITS

PowerAmp Design PAD127 RAIL TO RAIL OPERATIONAL AMPLIFIER

FIGURE 5 DUAL SLOPE (FOLD-OVER) CURRENT LIMIT

With the three current limit function pins (pins 37-39) dual slope current limiting can be implemented that more closely approximates the SOA curve of the amplifier than can be achieved with standard current limiting techniques. Values for resistors R1-R7 and RS can be calculated using the PAD Power spreadsheet that can be downloaded from the Power Amp Design web site.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

13

PowerAmp Design
HIGH POWER OPERATIONAL AMPLIFIER
KEY FEATURES

PAD128
Rev D

PowerAmp Design

LOW COST HIGH VOLTAGE 100 VOLTS HIGH OUTPUT CURRENT UP TO 30A 140 WATT DISSIPATION CAPABILITY 300 WATT OUTPUT CAPABILITY WIDE SUPPLY RANGE 10V 50V INTEGRATED HEAT SINK AND FAN TEMPERATURE REPORTING OVER-TEMPERATURE SHUTDOWN RAIL TO RAIL CAPABLE WITH PAD130 ACCESSORY MODULE

PAD128 HIGH POWER OPERATIONAL AMPLIFIER

APPLICATIONS

LINEAR MOTOR DRIVE INDUSTRIAL (PA) AUDIO SEMICONDUCTOR TESTING VIBRATION CANCELLATION MAGNETIC BEARINGS

DESCRIPTION
The PAD128 high power operational amplifier is constructed with surface mount components to provide a cost effective solution for many industrial applications. With a footprint only 5.6 in2 the PAD128 offers outstanding performance that rivals much more expensive hybrid component amplifiers or rack-mount amplifiers. User selectable external compensation tailors the amplifiers response to the application requirements. The PAD128 also features a substrate temperature reporting output and overtemp shutdown. The amplifier achieves rail to rail operation with the addition of the optional PAD130 Power Supply Accessory Module. The amplifier circuitry is built on a thermally conductive but electrically insulating substrate mounted to an integral heat sink and fan assembly. No BeO is used in the amplifier. The resulting module is a small, high performance turn-key solution for many industrial applications.
Power Amp Design 3381 W Vision Dr Tucson AZ 85742

PAD128 MOUNTED IN EVALUATION KIT

A NEW CONCEPT
A critical task in any power amplifier application is cooling the amplifier. Until now component amplifier manufacturers often treated this task as an after-thought, left for the user to figure out. At Power Amp Design the best heat sink and fan combination is chosen at the start and becomes an integral part of the overall amplifier design. The result is the most compact and volumetric efficient design combination at the lowest cost. In addition, this integrated solution concept offers an achievable real-world power dissipation rating, not the ideal rating usually cited when the amplifier case is somehow kept at 25oC. The user no longer needs to specify, procure or assemble separate components.
Fax (208)279-5458 Web Site: www.PowerAmpDesign.net

USA Phone (520) 579-3441

HIGH POWER OPERATIONAL AMPLIFIER

PAD128
CIRCUIT & CONNECTIONS

EQUIVALENT CIRCUIT

PowerAmp Design PAD128 HIGH POWER OPERATIONAL AMPLIFIER

AMPLIFIER PINOUT & CONNECTIONS


Cc 3 2 1 4 6 5 BALSUB +Vcc Cc1 Cc2 NC 7 9 8 OUT1 10 11 12 13 14 +Vs C2 + C1

VIEW FROM COMPONENT SIDE

-IN +IN -Vcc NC SD GND TMP NC 30 29 28 27 26 25 24 23 22

OUT2 21 20 19

18

-Vs 17 16 15

TO FEEDBACK & LOAD

C4 PHASE COMPENSATION GAIN Cc SLEW V/uS 1 470pF 3.5 >10 100pF 16

C4

* SEE APPLICATION CIRCUITS FOR OTHER CONNECTIONS AND FUNCTIONS.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

PAD128 HIGH POWER OPERATIONAL AMPLIFIER


SUPPLY VOLTAGE, +Vs to Vs 100V SUPPLY VOLTAGE +Vcc to Vcc 120V7 OUTPUT CURRENT, peak 30A, within SOA POWER DISSIPATION, internal, DC 140W OPERATING TEMPERATURE, heat sink 40 to +105C

ABSOLUTE MAXIMUM RATINGS SPECIFICATIONS

__________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
INPUT VOLTAGE DIFFERENTIAL INPUT VOLTAGE TEMPERATURE, pin solder, 10s TEMPERATURE, junction2 TEMPERATURE RANGE, storage +Vcc to Vcc 20V 300C 150C 40 to 70C5

PowerAmp Design PAD128 HIGH POWER OPERATIONAL AMPLIFIER

PARAMETER
INPUT
OFFSET VOLTAGE OFFSET VOLTAGE vs. temperature OFFSET VOLTAGE vs. supply 3 BIAS CURRENT, initial BIAS CURRENT vs. supply OFFSET CURRENT, initial INPUT RESISTANCE, DC INPUT CAPACITANCE COMMON MODE VOLTAGE RANGE COMMON MODE VOLTAGE RANGE COMMON MODE REJECTION, DC NOISE

TEST CONDITIONS1
Full temperature range

MIN

TYP
1 20

MAX
5 50 20 100 0.1 50

UNITS
mV V/OC V/V pA pA/V pA G pF V V dB V RMS dB MHz degree V V A A V/S S V mA
O O

100 4 +Vcc-10 -Vcc+6 92 100kHz bandwidth, 1k RS RL= 100, CC=100pF CC=100pF Full temperature range IO = 20A IO = 20A 108 1 60 +Vs6.1 Vs+6.1 20 30 CC = 100pF 2V Step No load, DC, open loop 13 16 2 4 10

GAIN
OPEN LOOP GAIN BANDWIDTH PRODUCT @ 1MHz PHASE MARGIN

OUTPUT
VOLTAGE SWING VOLTAGE SWING CURRENT, continuous, DC CURRENT, peak within SOA SLEW RATE, AV = 10 SETTLING TIME, to 0.1% RESISTANCE

POWER SUPPLY
VOLTAGE CURRENT, quiescent
7

10

35 41.6

50 52
0.7 0.9 105

THERMAL
RESISTANCE, AC, junction to air RESISTANCE, DC, junction to air TEMPERATURE RANGE, heat sink
4

Full temperature range, f 60Hz Full temperature range 40 12 150 25 3800 30 45 60

C/W C/W O C V mA CFM RPM dB kHrs kHrs

FAN, 60mm dc brushless, ball bearing


OPERATING VOLTAGE OPERATING CURRENT AIR FLOW RPM NOISE 6 L10, life expectancy, 50OC O 6 L10, life expectancy, 25 C

NOTES: 1. Unless otherwise noted: TC=25OC, compensation Cc=470pF, DC input specifications are value given, power supply voltage is typical rating. 2. Derate internal power dissipation to achieve high MTBF. 3. Doubles for every 10OC of case temperature increase. 4. Rating applies if the output current alternates between both output transistors at a rate faster than 60Hz. 5. Limited by fan storage characteristics. During operation, even though the case may be at 85OC the fan will be at a lower temperature. 6. L10 refers to the time it takes for 10% of a population of fans to fail. 7. +Vcc and Vcc must not be more than 20V greater than +Vs and Vs respectively

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

HIGH POWER OPERATIONAL AMPLIFIER

PAD128
OPERATING CONSIDERATIONS

COOLING FAN
The PAD128 relies on its fan for proper cooling of the amplifier. Make sure that air flow to the fan and away from the heat sink remains unobstructed. The cooling method used is impingement cooling, which means that cool air is pushed into the heat sink and warm air is exhausted through the spaces between the heat sink fins. To eliminate electrical noise created by the cooling fan we recommend a 47F capacitor placed directly at the point where the fan wires connect to the PCB. See application note AN-24 for further details.

A high (+5V) on pin 26 indicates the temperature is in the normal range. A low (ground) indicates a shutdown condition. See Application Circuits for details on how to implement an external shutdown circuit and how to monitor the shutdown status.

PowerAmp Design

CURRENT LIMIT
The PAD128 does not have a current limiting circuit built in. However, a Current Limit Accessory Module, model PAD125, is available if the current limiting function is needed for the application. See the PAD125 data sheet and Application Circuits for a typical connection diagram.

MOUNTING THE AMPLIFIER


The amplifier is supplied with four 4-40 M/F hex spacers at the four corner of the amplifier. Since the male threaded ends of the spacers extend beyond the amplifier pins the spacers provide a convenient alignment tool to guide the insertion of the amplifier pins into the circuit board. Once the amplifier is seated secure the module with the provided 4-40 nuts and torque to 4.7 in lb [53 N cm] max. See Dimensional Information for a detailed drawing. It is recommended that the heat sink be grounded to the system ground. This can easily be done by providing a grounded circuit board pad around any of the holes for the mounting studs.

RAIL TO RAIL OPERATION


Rail to rail input and output operation is implemented by adding two additional external power supplies to the amplifier circuit. One power supply is set to be +Vs+10V and is connected to the +Vcc pin. The other additional power supply is set to be Vs-10V and is connected to the Vcc pin. See Figure 3 in Application Circuits. An accessory module, model PAD130, provides a convenient compact power supply for this purpose. See the data sheet for the PAD130. See also application note AN10, The Rail to Rail Advantage.

PAD128 HIGH POWER OPERATIONAL AMPLIFIER

TEMPERATURE REPORTING
An analog output voltage is provided (pin 24, TMP) relative to ground (pin 25) and proportional to the temperature in degrees C. The slope is approximately -10.82mV/oC. The output voltage follows the equation: T = (2.127 V) (92.42) Where V is the TMP output voltage and T is the substrate temperature in degrees C. This high impedance output circuit is susceptible to capacitive loading and pickup from the output of the amplifier. When monitoring TMP filter the voltage as shown in Figure 3. See Applications Circuits.

PHASE COMPENSATION
The PAD128 must be phase compensated to operate correctly. The compensation capacitor, CC, is connected between pins 4 and 5. On page 6, Typical Performance Graphs, you will find plots for small signal response and phase response using compensation values of 100pF and 470pF. The compensation capacitor must be an NPO type capacitor rated for the full supply voltage (100V). On page 2, under Amplifier Pinout and Connections, a table gives recommended compensation capacitance values for various gains and the resulting slew rate for each capacitor value.

THERMAL SHUTDOWN
The temperature monitoring circuit automatically turns off the output transistors when the substrate temperature reaches 110oC. When the substrate cools down 10oC the output is enabled once again. The thermal shutdown feature is activated either by amplifier overloads or a failure of the fan circuit.

EXTERNAL SHUTDOWN
When pin 26 ( SD ) is taken low (ground) the output stage is turned off and remains off as long as pin 26 is low. When pin 26 is monitored with a high impedance circuit it also functions as a flag, reporting when the amplifier is shut down.
Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net

HIGH POWER OPERATIONAL AMPLIFIER


POWER DERATING
NORMALIZED QUIESCENT CURRENT, IQ (%)

PAD128
TYPICAL PERFORMANCE GRAPHS
QUIESCENT CURRENT VS SUPPLY VOLTAGE

140 INTERNAL POWER DISSIPATION, PD (W) 120 100 80 60 40 20 0 -40

115 110

PowerAmp Design

105 100 95 90 85 80

-20 0 20 40 60 AMBIENT AIR TEMPERATURE, TA, (OC)

80

20

40 60 80 TOTAL SUPPLY VOLTAGE, (V)

100

PAD128 HIGH POWER OPERATIONAL AMPLIFIER

OFFSET VOLTAGE DRIFT 1.8


NORMALIZED QUIESCENT CURRENT, IQ(%)

QUIESCENT CURRENT VS TEMPERATURE 120

2.1

OFFSET VOLTAGE,Vos (mV)

1.5 1.2 0.9 0.6 0.3 0 -0.3 -0.6 -0.9 -40

115

110

105

100

95 -40 -20 0 20 40 60 80 CASE TEMPERATURE, OC 100 120

-20

20 40 60 CASE TEMP, OC

80

100

120

OUTPUT SWING FROM SUPPLY RAILS 6.6 OUTPUT SWING FROM +Vs OR -Vs, V 6.4 6.2 6 5.8 5.6 5.4 5.2 5 0 5 10 15 OUTPUT AMPS, A 20
0.01 0.01 0.005 30
T T PU UT -O , OC 5 =2 J

HARMONIC DISTORTION 0.5 Av = -10 Cc = 100pF 4 LOAD Vs = 45V


15 W

DISTORTION, %

T J=25

T UTPU C, +O

0.1 0.1

15

0W

100

1k 1000 FREQUENCY, F(Hz)

10k 10000

30k

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

HIGH POWER OPERATIONAL AMPLIFIER


SMALL SIGNAL PHASE RESPONSE -90 -100
100 OPEN LOOP GAIN, A(dB)
Cc = 47 0p F

PAD128
TYPICAL PERFORMANCE GRAPHS

SMALL SIGNAL RESPONSE 120

PowerAmp Design

-110
80

-120 PHASE, (O) -130


Cc
C F 0p 10 c=

60
C 0 47 c= pF

-140 -150 -160

0 =10 pF

40

20

-170
0 1 10 10 1k 10k 100k 1000000 100 1000 10000 100000 1M 3M FREQUENCY, F(Hz)

-180 30k

1M 100k 100000 1000000 FREQUENCY, F(Hz)


TEMPERATURE OUTPUT

3M

PAD128 HIGH POWER OPERATIONAL AMPLIFIER

POWER RESPONSE 100 90 80 70 60 50


pF 100 C C=

2.6 2.4 TEMP OUTPUT, VOLTS (V)


600k

OUTPUT VOLTAGE SWING, V(p-p)

2.2 2 1.8 1.6 1.4 1.2 1

40 30

470 C C= pF

20

10 1000 1k

100k 10k 10000 100000 FREQUENCY, F(Hz)

0.8 -40

-20 0 20 40 60 80 100 SUBSTRATE TEMPERATURE, OC

120

80Vp-p 20kHz into 4 load, G=-10, Cc=100pF

20kHz square response, 80Vp-p, 4 load, G=-10, Cc=100pF

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

HIGH POWER OPERATIONAL AMPLIFIER

PAD128
PERFORMANCE GRAPHS CONTINUED

SHUTDOWN RESPONSE, NEGATIVE OUTPUT TO ZERO TRANSITION

PowerAmp Design

The oscilloscope display at the left shows an expanded view of a 1kHz 1.2A p-p amplifier output signal being interrupted near the negative peak by a shutdown signal on Ch2. The Ch1 display shows the output current going to zero about 1.5S after the shutdown signal goes low.

PAD128 HIGH POWER OPERATIONAL AMPLIFIER

SHUTDOWN RESPONSE, POSITIVE OUTPUT TO ZERO TRANSITION The oscilloscope display at the right shows an expanded view of a 1kHz 1.2A p-p amplifier output signal being interrupted near the positive peak by a shutdown signal on Ch2. The Ch1 display shows the output current going to zero about 2.5S after the shutdown signal goes low.

Pulse Response, Positive to Negative, 4 Load G=-10, Cc=100pF

Pulse Response, Negative to Positive , 4 Load G=-10, Cc=100pF

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

HIGH POWER OPERATIONAL AMPLIFIER

PAD128
PERFORMANCE GRAPHS CONTINUED

SHUTDOWN RECOVERY, ZERO TO NEGATIVE TRANSITION

PowerAmp Design

The oscilloscope display at the left shows an expanded view of the PAD128 recovering from a shutdown condition and resuming the negative portion of a 1kHz 5Ap-p amplifier output signal on Ch1. The Ch2 display shows shutdown signal going high (no shutdown). The amplifier recovers from the shutdown condition in about 10S.

PAD128 HIGH POWER OPERATIONAL AMPLIFIER

SHUTDOWN RECOVERY, ZERO TO POSITIVE TRANSITION The oscilloscope display at the right shows an expanded view of the PAD128 recovering from a shutdown condition and resuming the portion of a 1kHz 5Ap-p amplifier output signal on Ch1. The Ch2 display shows shutdown signal going high (no shutdown). The amplifier recovers from the shutdown condition in about 30S.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

HIGH POWER OPERATIONAL AMPLIFIER

PAD128
SAFE OPERATING AREA

40 OUTPUT CURRENT, Io (A)

SAFE OPERATING AREA


10 0 S

PowerAmp Design

1m

DC ,3

10
O

S m S

10

100mS 1S 10S PULSE 3% DUTY CYCLE 50S

C AM BI EN T

PAD128 HIGH POWER OPERATIONAL AMPLIFIER

] ]] ]

1 1 10 100 SUPPLY TO OUTPUT DIFFERENTIAL,Vs-Vo (V)


SAFE OPERATING AREA
The safe operating area (SOA) of a power amplifier is its single most important specification. The SOA graph presented above serves as a first approximation to help you decide if the PAD128 will meet the demands of your application. But a more accurate determination can be reached by making use of the PAD Power spreadsheet which can be found in the Power Amp Design website under the Design Spreadsheet tab. While the graph above adequately shows DC SOA and some pulse information it does not take into account ambient temperatures higher than 30OC, AC sine, phase or non-symmetric conditions that often appear in real-world applications. The PAD Power spreadsheet takes all of these effects into account.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520) 579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

HIGH POWER OPERATIONAL AMPLIFIER

PAD128
DIMENSIONAL INFORMATION

PowerAmp Design PAD128 HIGH POWER OPERATIONAL AMPLIFIER

Power Amp Design PADXXX

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

10

HIGH POWER OPERATIONAL AMPLIFIER

PAD128
APPLICATION CIRCUITS

SD 26

PowerAmp Design

5V 0 5.1k 2N2222

HIGH IMPEDANCE MEASURING CIRCUIT SHUTDOWN MONITOR LOW=SHUTDOWN HIGH=NORMAL OPERATION

TRANSISTOR CIRCUIT

5V 5V 0

SD 26 HIGH IMPEDANCE MEASURING CIRCUIT SHUTDOWN MONITOR LOW=SHUTDOWN HIGH=NORMAL OPERATION

PAD128 HIGH POWER OPERATIONAL AMPLIFIER

OPEN COLLECTOR OR OPEN DRAIN LOGIC GATES CIRCUIT

FIGURE 1. EXTERNAL SHUTDOWN WITH MONITOR

Cc 3 2 1 4 6 5 BALSUB +Vcc Cc1 Cc2 NC 7 9 8 OUT1 10 11 12 13 14 +Vs C2 + C1

PAD128 VIEW FROM COMPONENT SIDE


RS -IN +IN -Vcc NC SD GND TMP NC 30 29 28 27 26 25 24 23 22 OUT2 21 20 19 18 -Vs 17 16 15

TO FEEDBACK & LOAD

C4

C4

1 RESET

2 OUT

3 SD

4 STATUS

5 GND

6 -Vs

7 NC

8 +IL

9 -IL

10 IC

11 12 +Vs NC

PAD125 VIEW FROM COMPONENT SIDE

FIGURE 2. TYPICAL PAD128 CONNECTIONS TO PAD125 ACCESSORY MODULE

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

11

HIGH POWER OPERATIONAL AMPLIFIER

PAD128
APPLICATION CIRCUITS

3 2 1 4 6 5 BALSUB +Vcc Cc1 Cc2 NC

9 8 OUT1

10

11

12 13 +Vs

14

C2

+ C1

PowerAmp Design

PAD128 VIEW FROM COMPONENT SIDE

-IN +IN -Vcc NC SD GND TMP NC 30 29 28 27 26 25 24 23 22

OUT2 21 20 19

18

-Vs 17 16

15

C4

C4

1 -Vs

2 -Vcc OUT

3 AC SUB

4 NC

5 +Vs

PAD128 HIGH POWER OPERATIONAL AMPLIFIER

PAD130 VIEW FROM COMPONENT SIDE

FIGURE 3. IMPLEMENTING RAIL TO RAIL OPERATION USING PAD130 ACCESSORY MODULE

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

+Vcc OUT

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

12

PowerAmp Design
HIGH POWER OPERATIONAL AMPLIFIER
KEY FEATURES

PAD129
Rev E

PowerAmp Design

LOW COST POWER BANDWIDTH - 57kHz, 180Vp-p HIGH VOLTAGE 200 VOLTS HIGH OUTPUT CURRENT UP TO 20A 140 WATT DISSIPATION CAPABILITY 300 WATT OUTPUT CAPABILITY WIDE SUPPLY RANGE 10V 100V INTEGRATED HEAT SINK AND FAN TEMPERATURE REPORTING OVER-TEMPERATURE SHUTDOWN

PAD129 HIGH POWER OPERATIONAL AMPLIFIER

APPLICATIONS

PIEZO DRIVE LINEAR MOTOR DRIVE INDUSTRIAL (PA) AUDIO SEMICONDUCTOR TESTING VIBRATION CANCELLATION MAGNETIC BEARINGS

DESCRIPTION
The PAD129 high power operational amplifier is constructed with surface mount components to provide a cost effective solution for many industrial applications. With a footprint only 5.6 in2 the PAD129 offers outstanding performance that rivals much more expensive hybrid component amplifiers or rack-mount amplifiers. User selectable external compensation tailors the amplifiers response to the application requirements. The PAD129 also features a substrate temperature reporting output and overtemp shutdown. The amplifier circuitry is built on a thermally conductive but electrically insulating substrate mounted to an integral heat sink and fan assembly. No BeO is used in the amplifier. The resulting module is a small, high performance turn-key solution for many industrial applications.
PAD129 mounted in EVAL129 evaluation kit with accessory modules.

A NEW CONCEPT
A critical task in any power amplifier application is cooling the amplifier. Until now component amplifier manufacturers often treated this task as an after-thought, left for the user to figure out. At Power Amp Design the best heat sink and fan combination is chosen at the start and becomes an integral part of the overall amplifier design. The result is the most compact and volumetric efficient design combination at the lowest cost. In addition, this integrated solution concept offers an achievable real-world power dissipation rating, not the ideal rating usually cited when the amplifier case is somehow kept at 25oC. The user no longer needs to specify, procure or assemble separate components.
Fax (208)279-5458 Web Site: www.PowerAmpDesign.net

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520) 579-3441

HIGH POWER OPERATIONAL AMPLIFIER

PAD129
CIRCUIT & CONNECTIONS

EQUIVALENT CIRCUIT

PowerAmp Design PAD129 HIGH POWER OPERATIONAL AMPLIFIER

AMPLIFIER PINOUT & CONNECTIONS


Cc 3 2 1 4 6 5 BALSUB +Vcc Cc1 Cc2 NC 7 9 8 OUT1 10 11 12 13 14 +Vs C2 + C1

VIEW FROM COMPONENT SIDE

-IN +IN -Vcc NC SD GND TMP NC 30 29 28 27 26 25 24 23 22

OUT2 21 20 19

18

-Vs 17 16 15

TO FEEDBACK & LOAD

C4 PHASE COMPENSATION GAIN SLEW V/uS Cc 8 1 470pF >10 32 100pF

C4

* SEE APPLICATION CIRCUITS FOR OTHER CONNECTIONS AND FUNCTIONS.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

PAD129 HIGH POWER OPERATIONAL AMPLIFIER


SUPPLY VOLTAGE, +Vs to Vs 200V SUPPLY VOLTAGE +Vcc to Vcc 220V7 OUTPUT CURRENT, peak 20A, within SOA POWER DISSIPATION, internal, DC 140W OPERATING TEMPERATURE, heat sink 40 to +105C

ABSOLUTE MAXIMUM RATINGS SPECIFICATIONS

__________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
INPUT VOLTAGE DIFFERENTIAL INPUT VOLTAGE TEMPERATURE, pin solder, 10s TEMPERATURE, junction2 TEMPERATURE RANGE, storage +Vcc to Vcc 20V 300C 150C 40 to 70C5

PowerAmp Design PAD129 HIGH POWER OPERATIONAL AMPLIFIER

PARAMETER
INPUT
OFFSET VOLTAGE OFFSET VOLTAGE vs. temperature OFFSET VOLTAGE vs. supply 3 BIAS CURRENT, initial BIAS CURRENT vs. supply OFFSET CURRENT, initial INPUT RESISTANCE, DC INPUT CAPACITANCE COMMON MODE VOLTAGE RANGE COMMON MODE VOLTAGE RANGE COMMON MODE REJECTION, DC NOISE

TEST CONDITIONS1
Full temperature range

MIN

TYP
1 20

MAX
5 50 20 100 0.1 50

UNITS
mV V/OC V/V pA pA/V pA G pF V V dB V RMS dB MHz degree V V A A V/S S V mA
O O

100 4 +Vcc-10 -Vcc+6 92 100kHz bandwidth, 1k RS RL= 100, CC=100pF CC=100pF Full temperature range IO = 15A IO = 15A 108 1 60 +Vs6.1 Vs+6.1 15 20 CC = 100pF 2V Step No load, DC, open loop 32 37 4 5 10

GAIN
OPEN LOOP GAIN BANDWIDTH PRODUCT @ 1MHz PHASE MARGIN

OUTPUT
VOLTAGE SWING VOLTAGE SWING CURRENT, continuous, DC CURRENT, peak within SOA SLEW RATE, AV = 10 SETTLING TIME, to 0.1% RESISTANCE

POWER SUPPLY
VOLTAGE CURRENT, quiescent
7

10

75 48

100 57
0.7 0.9 105

THERMAL
RESISTANCE, AC, junction to air RESISTANCE, DC, junction to air TEMPERATURE RANGE, heat sink
4

Full temperature range, f 60Hz Full temperature range 40 12 150 25 3800 30 45 60

C/W C/W O C V mA CFM RPM dB kHrs kHrs

FAN, 60mm dc brushless, ball bearing


OPERATING VOLTAGE OPERATING CURRENT AIR FLOW RPM NOISE 6 L10, life expectancy, 50OC O 6 L10, life expectancy, 25 C

NOTES: 1. Unless otherwise noted: TC=25OC, compensation Cc=470pF, DC input specifications are value given, power supply voltage is typical rating. 2. Derate internal power dissipation to achieve high MTBF. 3. Doubles for every 10OC of case temperature increase. 4. Rating applies if the output current alternates between both output transistors at a rate faster than 60Hz. 5. Limited by fan storage characteristics. During operation, even though the case may be at 85OC the fan will be at a lower temperature. 6. L10 refers to the time it takes for 10% of a population of fans to fail. 7. +Vcc and Vcc must not be more than 20V greater than +Vs and Vs respectively

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

HIGH POWER OPERATIONAL AMPLIFIER

PAD129
OPERATING CONSIDERATIONS

COOLING FAN
The PAD129 relies on its fan for proper cooling of the amplifier. Make sure that air flow to the fan and away from the heat sink remains unobstructed. The cooling method used is impingement cooling, which means that cool air is pushed into the heat sink and warm air is exhausted through the spaces between the heat sink fins. To eliminate electrical noise created by the cooling fan we recommend a 47F capacitor placed directly at the point where the fan wires connect to the PCB. See application note AN-24 for further details.

A high (+5V) on pin 26 indicates the temperature is in the normal range. A low (ground) indicates a shutdown condition. See Application Circuits for details on how to implement an external shutdown circuit and how to monitor the shutdown status.

PowerAmp Design

CURRENT LIMIT
The PAD129 does not have a current limiting circuit built in. However, a Current Limit Accessory Module, model PAD125, is available if the current limiting function is needed for the application. See the PAD125 data sheet and Application Circuits for a typical connection diagram.

MOUNTING THE AMPLIFIER


The amplifier is supplied with four 4-40 M/F hex spacers at the four corner of the amplifier. Since the male threaded ends of the spacers extend beyond the amplifier pins the spacers provide a convenient alignment tool to guide the insertion of the amplifier pins into the circuit board. Once the amplifier is seated secure the module with the provided 4-40 nuts and torque to 4.7 in lb [53 N cm] max. See Dimensional Information for a detailed drawing. It is recommended that the heat sink be grounded to the system ground. This can easily be done by providing a grounded circuit board pad around any of the holes for the mounting studs.

RAIL TO RAIL OPERATION


Rail to rail input and output operation is implemented by adding two additional external power supplies to the amplifier circuit. One power supply is set to be +Vs+10V and is connected to the +Vcc pin. The other additional power supply is set to be Vs-10V and is connected to the Vcc pin. See Figure 3 in Application Circuits. See also application note AN10, The Rail to Rail Advantage. The PAD132 Power Supply Accessory Module is designed to provide a low cost dual power supply for this function. See the full data sheet for the PAD132.

PAD129 HIGH POWER OPERATIONAL AMPLIFIER

TEMPERATURE REPORTING
An analog output voltage is provided (pin 24, TMP) relative to ground (pin 25) and proportional to the temperature in degrees C. The slope is approximately -10.82mV/oC. The output voltage follows the equation: T = (2.127 V) (92.42) Where V is the TMP output voltage and T is the substrate temperature in degrees C. This high impedance output circuit is susceptible to capacitive loading and pickup from the output of the amplifier. When monitoring TMP filter the voltage as shown in Figure 3. See Applications Circuits.

PHASE COMPENSATION
The PAD129 must be phase compensated to operate correctly. The compensation capacitor, CC, is connected between pins 4 and 5. On page 6, Typical Performance Graphs, you will find plots for small signal response and phase response using compensation values of 100pF and 470pF. The compensation capacitor must be an NPO type capacitor rated for the full supply voltage (200V). On page 2, under Amplifier Pinout and Connections, a table gives recommended compensation capacitance values for various gains and the resulting slew rate for each capacitor value.

THERMAL SHUTDOWN
The temperature monitoring circuit automatically turns off the output transistors when the substrate temperature reaches 110oC. When the substrate cools down 10oC the output is enabled once again. The thermal shutdown feature is activated either by amplifier overloads or a failure of the fan circuit.

EXTERNAL SHUTDOWN
When pin 26 ( SD ) is taken low (ground) the output stage is turned off and remains off as long as pin 26 is low. When pin 26 is monitored with a high impedance circuit it also functions as a flag, reporting when the amplifier is shut down.
Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net

HIGH POWER OPERATIONAL AMPLIFIER


POWER DERATING
NORMALIZED QUIESCENT CURRENT, IQ (%)

PAD129
TYPICAL PERFORMANCE GRAPHS
QUIESCENT CURRENT VS SUPPLY VOLTAGE

140 INTERNAL POWER DISSIPATION, PD (W) 120 100 80 60 40 20 0 -40

115 110

PowerAmp Design

105 100 95 90 85 80

-20 0 20 40 60 AMBIENT AIR TEMPERATURE, TA, (OC)

80

20

40 60 80 TOTAL SUPPLY VOLTAGE, (V)

100

PAD129 HIGH POWER OPERATIONAL AMPLIFIER

OFFSET VOLTAGE DRIFT 1.8


NORMALIZED QUIESCENT CURRENT, IQ(%)

QUIESCENT CURRENT VS TEMPERATURE 120

2.1

OFFSET VOLTAGE,Vos (mV)

1.5 1.2 0.9 0.6 0.3 0 -0.3 -0.6 -0.9 -40

115

110

105

100

95 -40 -20 0 20 40 60 80 CASE TEMPERATURE, OC 100 120

-20

20 40 60 CASE TEMP, OC

80

100

120

OUTPUT SWING FROM SUPPLY RAILS 6.6 OUTPUT SWING FROM +Vs OR -Vs, V 6.4 6.2 6 5.8 5.6 5.4 5.2 5 0 5 10 15 OUTPUT AMPS, A 20
0.01 0.01 0.005 30
T T PU UT -O , OC 5 =2 J

HARMONIC DISTORTION 0.5 Av = -10 Cc = 100pF 4 LOAD Vs = 45V


15 W

DISTORTION, %

T J=25

T UTPU C, +O

0.1 0.1

15

0W

100

1k 1000 FREQUENCY, F(Hz)

10k 10000

30k

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

HIGH POWER OPERATIONAL AMPLIFIER


SMALL SIGNAL PHASE RESPONSE -90 -100
100 OPEN LOOP GAIN, A(dB)
Cc = 47 0p F

PAD129
TYPICAL PERFORMANCE GRAPHS

SMALL SIGNAL RESPONSE 120

PowerAmp Design

-110
80

-120 PHASE, (O) -130


Cc
C F 0p 10 c=

60
C 0 47 c= pF

-140 -150 -160

0 =10 pF

40

20

-170
0 1 10 10 1k 10k 100k 1000000 100 1000 10000 100000 1M 3M FREQUENCY, F(Hz)

-180 30k

1M 100k 100000 1000000 FREQUENCY, F(Hz)


TEMPERATURE OUTPUT

3M

PAD129 HIGH POWER OPERATIONAL AMPLIFIER

POWER RESPONSE 200 OUTPUT VOLTAGE SWING, V(p-p)

2.6 2.4

100 90 80 70 60 50 40 30 20

TEMP OUTPUT, VOLTS (V)


1000000 1M

2.2 2 1.8 1.6 1.4 1.2 1

C C=

C C= pF 470

pF 100

10 1000 1k

100k 10k 10000 100000 FREQUENCY, F(Hz)

0.8 -40

-20 0 20 40 60 80 100 SUBSTRATE TEMPERATURE, OC

120

80Vp-p 20kHz into 4 load, G=-10, Cc=100pF

20kHz square response, 80Vp-p, 4 load, G=-10, Cc=100pF

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

HIGH POWER OPERATIONAL AMPLIFIER

PAD129
PERFORMANCE GRAPHS CONTINUED

SHUTDOWN RESPONSE, NEGATIVE OUTPUT TO ZERO TRANSITION

PowerAmp Design

The oscilloscope display at the left shows an expanded view of a 1kHz 1.2A p-p amplifier output signal being interrupted near the negative peak by a shutdown signal on Ch2. The Ch1 display shows the output current going to zero about 1.5S after the shutdown signal goes low.

PAD129 HIGH POWER OPERATIONAL AMPLIFIER

SHUTDOWN RESPONSE, POSITIVE OUTPUT TO ZERO TRANSITION The oscilloscope display at the right shows an expanded view of a 1kHz 1.2A p-p amplifier output signal being interrupted near the positive peak by a shutdown signal on Ch2. The Ch1 display shows the output current going to zero about 2.5S after the shutdown signal goes low.

Pulse Response, Positive to Negative, 4 Load G=-10, Cc=100pF

Pulse Response, Negative to Positive , 4 Load G=-10, Cc=100pF

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

HIGH POWER OPERATIONAL AMPLIFIER

PAD129
PERFORMANCE GRAPHS CONTINUED

SHUTDOWN RECOVERY, ZERO TO NEGATIVE TRANSITION

PowerAmp Design

The oscilloscope display at the left shows an expanded view of the PAD129 recovering from a shutdown condition and resuming the negative portion of a 1kHz 5Ap-p amplifier output signal on Ch1. The Ch2 display shows shutdown signal going high (no shutdown). The amplifier recovers from the shutdown condition in about 10S.

PAD129 HIGH POWER OPERATIONAL AMPLIFIER

SHUTDOWN RECOVERY, ZERO TO POSITIVE TRANSITION The oscilloscope display at the right shows an expanded view of the PAD129 recovering from a shutdown condition and resuming the portion of a 1kHz 5Ap-p amplifier output signal on Ch1. The Ch2 display shows shutdown signal going high (no shutdown). The amplifier recovers from the shutdown condition in about 30S.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

HIGH POWER OPERATIONAL AMPLIFIER

PAD129
SAFE OPERATING AREA

30 OUTPUT CURRENT, Io (A)

SAFE OPERATING AREA


PowerAmp Design

10 0 S

10

D C,

S 1m

30 O C

AM BI EN T

10 m S

PAD129 HIGH POWER OPERATIONAL AMPLIFIER

]] ] ]

100mS 1S 10S PULSE 3% DUTY CYCLE 50S

1 0.5

200 2 10 100 SUPPLY TO OUTPUT DIFFERENTIAL,Vs-Vo (V)


SAFE OPERATING AREA
The safe operating area (SOA) of a power amplifier is its single most important specification. The SOA graph presented above serves as a first approximation to help you decide if the PAD129 will meet the demands of your application. But a more accurate determination can be reached by making use of the PAD Power spreadsheet which can be found in the Power Amp Design website under the Design Spreadsheet tab. While the graph above adequately shows DC SOA and some pulse information it does not take into account ambient temperatures higher than 30OC, AC sine, phase or non-symmetric conditions that often appear in real-world applications. The PAD Power spreadsheet takes all of these effects into account.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520) 579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

HIGH POWER OPERATIONAL AMPLIFIER

PAD129
DIMENSIONAL INFORMATION

PowerAmp Design PAD129 HIGH POWER OPERATIONAL AMPLIFIER

Power Amp Design PADXXX

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

10

HIGH POWER OPERATIONAL AMPLIFIER

PAD129
APPLICATION CIRCUITS

SD 26

PowerAmp Design

5V 0 5.1k 2N2222

HIGH IMPEDANCE MEASURING CIRCUIT SHUTDOWN MONITOR LOW=SHUTDOWN HIGH=NORMAL OPERATION

TRANSISTOR CIRCUIT

5V 5V 0

SD 26 HIGH IMPEDANCE MEASURING CIRCUIT SHUTDOWN MONITOR LOW=SHUTDOWN HIGH=NORMAL OPERATION

PAD129 HIGH POWER OPERATIONAL AMPLIFIER

OPEN COLLECTOR OR OPEN DRAIN LOGIC GATES CIRCUIT

FIGURE 1. EXTERNAL SHUTDOWN WITH MONITOR


Cc 3 2 1 4 6 5 BALSUB +Vcc Cc1 Cc2 NC 7 9 8 OUT1 10 11 12 13 14 +Vs C2 + C1

PAD129 VIEW FROM COMPONENT SIDE


RS -IN +IN -Vcc NC SD GND TMP NC 30 29 28 27 26 25 24 23 22 OUT2 21 20 19 18 -Vs 17 16 15

TO FEEDBACK & LOAD

C4

C4

1 RESET

2 OUT

3 SD

4 STATUS

5 GND

6 -Vs

7 NC

8 +IL

9 -IL

10 IC

11 12 +Vs NC

PAD125 VIEW FROM COMPONENT SIDE

FIGURE 2. TYPICAL PAD129 CONNECTIONS TO PAD125 ACCESSORY MODULE

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

11

HIGH POWER OPERATIONAL AMPLIFIER

PAD129
APPLICATION CIRCUITS

3 2 1 4 6 5 BALSUB +Vcc Cc1 Cc2 NC

9 8 OUT1

10

11 12 13 14 +Vs

C2

+ C1

PowerAmp Design

PAD129 VIEW FROM COMPONENT SIDE

-IN +IN -Vcc NC SD GND TMP NC 30 29 28 27 26 25 24 23 22

OUT2 21 20 19

18

-Vs 17 16 15

C4

C4

1 -Vs

2 -Vcc OUT

3 AC SUB

4 NC

5 +Vs

6 +Vcc OUT

PAD129 HIGH POWER OPERATIONAL AMPLIFIER

PAD132 VIEW FROM COMPONENT SIDE

FIGURE 3. IMPLEMENTING RAIL TO RAIL OPERATION USING PAD130 ACCESSORY MODULE

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

12

PowerAmp Design
COMPACT HIGH VOLTAGE OP AMP
KEY FEATURES

PAD135
Rev G

LOW COST SMALL SIZE 40mm SQUARE HIGH VOLTAGE 200 VOLTS HIGH OUTPUT CURRENT 10A PEAK 40 WATT DISSIPATION CAPABILITY 200V/S SLEW RATE

PowerAmp Design

APPLICATIONS
INDUSTRIAL INK JET PRINT HEADS HIGH VOLTAGE INSTRUMENTATION PIEZO TRANSDUCER DRIVE

PAD135

PAD135-1

PAD135 COMPACT HIGH VOLATGE OP AMP

DESCRIPTION
The PAD135 compact high voltage op amp is constructed with surface mount components to provide a cost effective solution for many industrial applications such as an ink jet print head driver. With a footprint only 40mm square the PAD135 offers outstanding performance that rivals more expensive hybrid components. An integrated heat sink and fan cooling are included. User selectable external compensation tailors the amplifiers response to the application requirements. The PAD135 is capable of driving 150V pulses into 47nF at 50 kHz with a duty cycle of 40% and a slew rate of 200V/S. The PAD135 is built on a thermally conductive but electrically insulating substrate. No BeO is used in the PAD135. For custom applications the PAD135-1 version of the amplifier is available without the integrated heat sink and fan

PAD135 MOUNTED IN EVAL135 EVALUATION KIT

A NEW CONCEPT
A critical task in any power amplifier application is cooling the amplifier. Until now component amplifier manufacturers often treated this task as an after-thought, left for the user to figure out. At Power Amp Design the best heat sink and fan is chosen at the start and becomes an integral part of the overall amplifier design. The result is the most compact and volumetric efficient design combination at the lowest cost. In addition, this integrated solution concept offers an achievable real-world power dissipation rating, not the ideal rating usually cited when the amplifier case is somehow kept at 25oC. The user no longer needs to specify, procure or assemble separate components.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

COMPACT HIGH VOLTAGE OP AMP

PAD135
CIRCUIT & CONNECTIONS

EQUIVALENT CIRCUIT

PowerAmp Design PAD135 COMPACT HIGH VOLTAGE OP AMP

PINOUT & CONNECTIONS


+Vs Cc 2 1 4 6 3 5 AC Cc1 Cc2 +Vcc +Vs OUT1 SUB + C2 C1

VIEW FROM COMPONENT SIDE

FEEDBACK & LOAD

OUT2 -Vs -IN +IN NC -Vcc NC NC 14 13 12 11 10 9 8 7

-Vs C3 + C4 SEE APPLICATION NOTES FOR ALTERNATIVE CONNECTIONS SLEW RATE 200V/uS 150V/uS 80V/uS 25V/uS

PHASE COMPENSATION GAIN _ >20 _ >10 _ >6 _ >1 Cc 10pF 22pF 47pF 150pF

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

PAD135 COMPACT HIGH VOLTAGE OP AMP


SUPPLY VOLTAGE, +Vs to Vs4 200V 200V SUPPLY VOLTAGE, +Vcc to Vcc4 INPUT VOLTAGE +Vcc to Vcc 20V DIFFERENTIAL INPUT VOLTAGE OUTPUT CURRENT, peak, within SOA 10A POWER DISSIPATION, internal, DC 40W

ABSOLUTE MAXIMUM RATINGS SPECIFICATIONS

__________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
TEMPERATURE, pin solder, 10s, 300C TEMPERATURE, junction2 150C TEMPERATURE RANGE, storage 40 to 70C5 TEMPERATURE RANGE, storage, PAD135-1 105C OPERATING TEMPERATURE, substrate 40 to 85C

PowerAmp Design

PARAMETER
INPUT
OFFSET VOLTAGE OFFSET VOLTAGE vs. temperature OFFSET VOLTAGE vs. supply 3 BIAS CURRENT, initial BIAS CURRENT vs. supply OFFSET CURRENT, initial INPUT RESISTANCE, DC INPUT CAPACITANCE COMMON MODE VOLTAGE RANGE COMMON MODE VOLTAGE RANGE COMMON MODE REJECTION, DC NOISE

TEST CONDITIONS1
Full temperature range

MIN

TYP
1 20

MAX
5 50 3 100 0.1 50

PAD135-19

UNITS
mV V/OC V/V pA pA/V pA G pF V V dB V RMS dB MHz degree V V A A V/S S V mA

100 4 +Vs15 Vs+8 110 100kHz bandwidth, 1k RS RL= 10k, CC=10pF CC=10pF Full temperature range IO = 5A IO = 5A 108 4 60 +Vs8 Vs+8 +Vs6.5 Vs+6.5 5 10 CC = 10pF 2V Step, CC = 10pF No load, DC 200 4 8 118 10

PAD135 COMPACT HIGH VOLTAGE OP AMP

GAIN
OPEN LOOP GAIN BANDWIDTH PRODUCT @ 1MHz PHASE MARGIN

OUTPUT
VOLTAGE SWING VOLTAGE SWING CURRENT, continuous, DC CURRENT, pulse, 10mS, within SOA SLEW RATE, AV = +65 SETTLING TIME, to 0.1% RESISTANCE

POWER SUPPLY
VOLTAGE CURRENT, quiescent

15

75 29

100 32
2.1 to air 3.1 to air 85 70 1.7 to case 2.5 to case 85 NA

THERMAL
RESISTANCE, AC, junction to air or case RESISTANCE, DC junction to air or case TEMPERATURE RANGE, substrate 5 TEMPERATURE RANGE, ambient
6

Full temperature range, f 60Hz Full temperature range 40 40

C/W C/W O C O C
O

FAN, 40mm dc brushless, ball bearing


OPERATING VOLTAGE 12 NA V OPERATING CURRENT 50 NA mA AIR FLOW 7.5 NA CFM RPM 7000 NA RPM NOISE 30 NA dB 8 45 kHrs NA L10, life expectancy, 50OC 8 60 kHrs NA L10, life expectancy, 25OC NOTES: 1. Unless otherwise noted: TC = 25OC, compensation Cc = 150pF, DC input specifications are value given, power supply voltage is typical rating. 2. Derate internal power dissipation to achieve high MTBF. 3. Doubles for every 10OC of case temperature increase. 4. +Vs and Vs denote the positive and negative supply voltages to the output stage. +Vcc and Vcc denote the positive and negative supply voltages to the small signal stages. +Vcc and Vcc may not be more than + and 20V greater than +Vs and Vs respectively. 5. Limited by fan characteristics. During operation, even though the heat sink may be at 85OC the fan will be at a lower temperature. 6. Rating applies if the output current alternates between both output transistors at a rate faster than 60Hz. 7. Power supply voltages +Vcc and Vcc must not be less than +Vs and Vs respectively. Total voltage +Vcc to Vcc 200V maximum. 8. L10 refers to the time it takes for 10% of a population of fans to fail. Lower ambient temperature increases fan life. 9. Specifications for the PAD135-1 are the same as for the PAD135 except as shown in this column.
Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net

COMPACT HIGH VOLTAGE OP AMP

PAD135 OPERATING CONSIDERATIONS


value. Consult also the small signal response and phase response plots for the selected compensation value in the Typical Performance Graphs section. A compensation capacitor less than 10pF is not recommended.

SAFETY FIRST
The operating voltages of the PAD135 are potentially deadly. When developing an application circuit it is wise to begin with power supply voltages as low as possible while checking for circuit functionality. Increase supply voltages slowly as confidence in the application circuit increases. Always use a hands-off method whereby test equipment probes are attached only when power is off.

SINGLE HIGH-CURRENT SUPPLY OPERATION


It is often desirable to operate the PAD135 with a single high-current power supply as this reduces system cost. Figure 2 in the application circuits section shows one way to do this. However, in this case the input signal should be offset slightly to prevent the output from being driven to ground. When the output swings closer to ground than 10V the output transistor connected to the negative supply must recover from being over-driven. This causes a delay in the output going to a high condition. If the input signal is offset slightly so that the output is not driven to less than 10V this delay is avoided. The resulting output signal will then vary from 10V to 150V. For a circuit gain of +65 the required input signal then becomes 0.156V to 2.344V. For custom applications the PAD135 or PAD135-1 can be ordered with its offset voltage set to produce the same effect. This option is desirable in applications where adjusting the input signal is difficult.

PowerAmp Design

COOLING FAN
The PAD135 relies on its fan for proper cooling of the amplifier. Make sure that air flow to the fan and away from the heat sink remains unobstructed. The cooling method used is impingement cooling, which means that cool air is pushed into the heat sink and warm air is exhausted through the spaces between the heat sink fins. To eliminate electrical noise created by the cooling fan we recommend a 47F capacitor placed directly at the point where the fan wires connect to the PCB. See application note AN-24 for further details.

PAD135 COMPACT HIGH VOLTAGE OP AMP

MOUNTING THE PAD135 AMPLIFIER


The amplifier is supplied with four 4-40 M/F hex spacers at the four corners of the amplifier. Once the amplifier is seated, secure the module with the provided 4-40 nuts and torque to 4.7 in oz [3.8 N cm] max. See Dimensional Information for a detailed drawing. It is recommended that the heat sink be grounded to the system ground. This can easily be done by providing a grounded circuit board pad around any of the holes for the mounting studs.

MOUNTING THE PAD135-1 AMPLIFIER


In most applications the amplifier must be attached to a heat sink. Spread a thin and even coat of heat sink grease across the back of the PAD135-1 and also the heat sink where the amplifier is to be mounted. Push the amplifier into the heat sink grease on the heat sink while slightly twisting the amplifier back and forth a few times to bed the amplifier into the heat sink grease. On the final twist align the mounting holes of the amplifier with the mounting holes in the heat sink and finish the mounting using 4-40 hex male-female spacers and torque to 4.7 in oz [3.8 N cm] max. Mount the amplifier to the mother board with 4-40 X 1/4 screws. See Dimensional Information for additional recommendations.

PHASE COMPENSATION
The PAD135 must be phase compensated. The compensation capacitor, CC, is connected between pins 2 and 3. The compensation capacitor must be an NPO type capacitor rated for the full supply voltage (200V). On page 2, under Amplifier Pinout and Connections, you will find a table that gives recommended compensation capacitance value for various circuit gains and the resulting slew rate for each capacitor

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

COMPACT HIGH VOLTAGE OP AMP


QUIESCENT CURRENT VS SUPPLY VOLTAGE NORMALIZED QUIESCENT CURRENT, IQ (%) 110

PAD135
TYPICAL PERFORMANCE GRAPHS

POWER DERATING 50 TOTAL POWER DISSIPATION, PD (W)

40

105

30

PA D1 35

3 D1 PA 1 5-

100
LY +Vs ON

PowerAmp Design

95

T BO

20
USE CASE TEMP FOR PAD135-1 USE AMBIENT TEMP FOR PAD135

90

s -V

LY ON

10

85

0 -40 -20 0 20 40 60 80 100 CASE OR AMBIENT AIR TEMPERATURE, T (OC)

80 0 40 80 120 160 TOTAL SUPPLY VOLTAGE, (V) 200

PAD135 COMPACT HIGH VOLTAGE OP AMP

OFFSET VOLTAGE DRIFT 1.8


NORMALIZED QUIESCENT CURRENT, IQ(%)

QUIESCENT CURRENT VS TEMPERATURE 120

2.1

OFFSET VOLTAGE,Vos (mV)

1.5 1.2 0.9 0.6 0.3 0 -0.3 -0.6 -0.9 -40

110

100

-20

20 40 60 CASE TEMP, OC

80

100

120

90 -40

-20

0 20 40 60 80 CASE TEMPERATURE, OC

100

120

OUTPUT SWING FROM SUPPLY RAILS 8 OUTPUT SWING FROM +Vs OR -Vs, V
1

HARMONIC DISTORTION

DISTORTION, %

5 T C=2

TC

T U T PU C, +O PUT OUT O C, =2 5
O

Av = -20 Cc = 10pF 8 LOAD Vs = 36V 0.1 0.1


4W O UT
O U T

0W

0.01 0.01

4 0 1 2 3 OUTPUT AMPS, A 4 5

0.001 0.001 30 100 100 1k 1000 FREQUENCY, F(Hz) 10000 10k 30k

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

COMPACT HIGH VOLTAGE OP AMP


SMALL SIGNAL RESPONSE 120
-90 SMALL SIGNAL PHASE RESPONSE
Cc = 1 50 p F
F 7p =4 Cc

PAD135
TYPICAL PERFORMANCE GRAPHS

100 OPEN LOOP GAIN, A(dB)

-120

Cc

80

-150 PHASE, (O)

F 2p =2 Cc

PowerAmp Design

=2 2 pF

60

-180

Cc pF 50 =1

40

-210
F 0p =1 Cc

F 7p =4 Cc

20

-240

C c= 10 p F

0 1 10 10 10k 100k1 1M 10000000 100 1000 10000100000 000000 10M 1k FREQUENCY, F(Hz)
POWER RESPONSE 200 OUTPUT VOLTAGE SWING, V(p-p)

-270 100k 100000

1M 1000000 FREQUENCY, F(Hz)

10M 10000000

PAD135 COMPACT HIGH VOLTAGE OP AMP

100 90 80 70 60 50 40 30

C C=1

F 22p C C=

F 47p C C=

pF 150 C C=

0pF

20 10k 10000

100k 1M 100000 1000000 FREQUENCY, F(Hz)

4M

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

COMPACT HIGH VOLTAGE OP AMP

PAD135
SAFE OPERATING AREA

SAFE OPERATING AREA 10 OUTPUT CURRENT, Io (A)


1m
DC ,3 0O C
10 0m S

10 0

10 S

PowerAmp Design

10 m

AM BI EN T

] ]]

1S 10S 50S

PAD135 COMPACT HIGH VOLTAGE OP AMP

PULSE 3% DUTY CYCLE

0.1 6 10 100 200 SUPPLY TO OUTPUT DIFFERENTIAL,Vs-Vo (V)

SAFE OPERATING AREA


The safe operating area (SOA) of a power amplifier is its single most important specification. The SOA graph presented above serves as a first approximation to help you decide if the PAD135 will meet the demands of your application. But a more accurate determination can be reached by making use of the PAD Power spreadsheet which can be found in the website. While the graph above adequately shows DC SOA and some pulse information it does not take into account ambient temperatures higher than 30OC, AC sine, phase or non-symmetric conditions that often appear in real-world applications. The PAD Power spreadsheet takes all of these effects into account.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

COMPACT HIGH VOLTAGE OP AMP

PAD135
DIMENSIONAL INFORMATION

PowerAmp Design PAD135 COMPACT HIGH VOLTAGE OP AMP

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

COMPACT HIGH VOLTAGE OP AMP

PAD135
DIMENSIONAL INFORMATION CONTINUED

PowerAmp Design PAD135 COMPACT HIGH VOLTAGE OP AMP

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

COMPACT HIGH VOLTAGE OP AMP

PAD135
APPLICATION CIRCUITS

65k +165V 100uF 1uF + 1k 14 4 +Vcc PAD135 INPUT SIGNAL 13 -Vcc 11 100uF 1uF + -15V Cc -Vs 7 2 10pF 6 +Vs OUT 3

PowerAmp Design

5,8

PRINT HEAD

PAD135 COMPACT HIGH VOLTAGE OP AMP

FIGURE 1. TYPICAL DUAL SUPPLY PRINT HEAD DRIVE CIRCUIT

82.5k +165V 100uF 1uF + 1.3k 14 4 +Vcc PAD135 0.156V/2.344V 13 INPUT SIGNAL Cc -Vs -Vcc 11 0.1uF -15V 7 2 10pF 6 +Vs OUT 3

5,8 +10V/150V PULSE PRINT HEAD

FIGURE 2. SINGLE HIGH-CURRENT POWER SUPPLY PRINT HEAD DRIVE CIRCUIT

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

10

PowerAmp Design
RAIL TO RAIL OPERATIONAL AMPLIFIER
KEY FEATURES

PAD137
Rev B

PowerAmp Design PAD137 RAIL TO RAIL OPERATIONAL AMPLIFIER

LOW COST SINGLE SUPPLY OPERATION RAIL TO RAIL INPUT & OUTPUT HIGH VOLTAGE 100 VOLTS HIGH OUTPUT CURRENT 20A 140 WATT DISSIPATION CAPABILITY 300 WATT OUTPUT CAPABILITY WIDE SUPPLY RANGE 5V 50V INTEGRATED HEAT SINK AND FAN TEMPERATURE REPORTING OVER-TEMPERATURE SHUTDOWN

APPLICATIONS

LINEAR MOTOR DRIVE INDUSTRIAL (PA) AUDIO SEMICONDUCTOR TESTING VIBRATION CANCELLATION MAGNETIC BEARINGS

DESCRIPTION
The PAD137 high power operational amplifier is constructed with surface mount components to provide a cost effective solution for many industrial applications. With a footprint only 5.6 in2 the PAD137 offers outstanding performance that rivals much more expensive hybrid component amplifiers or rack-mount amplifiers. User selectable external compensation tailors the amplifiers response to the application requirements. The PAD137 also features a substrate temperature reporting output and overtemperature shutdown. The amplifier circuitry is built on a thermally conductive but electrically insulating substrate mounted to an integrated heat sink and fan assembly. No BeO is used in the amplifier. The resulting module is a small, high performance turn-key solution for many industrial applications.

PAD137 MOUNTED IN EVALUATION KIT

A NEW CONCEPT
A critical task in any power amplifier application is cooling the amplifier. Until now component amplifier manufacturers often treated this task as an after-thought, left for the user to figure out. At Power Amp Design the best heat sink and fan combination is chosen at the start and becomes an integral part of the overall amplifier design. The result is the most compact and volumetric efficient design combination at the lowest cost. In addition, this integrated solution concept offers an achievable real-world power dissipation rating, not the ideal rating usually cited when the amplifier case is somehow kept at 25oC. The user no longer needs to specify, procure or assemble separate components.

Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520) 579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net

RAIL TO RAIL OPERATIONAL AMPLIFIER

PAD137
CIRCUIT & CONNECTIONS

EQUIVALENT CIRCUIT

PowerAmp Design PAD137 RAIL TO RAIL OPERATIONAL AMPLIFIER

AMPLIFIER PINOUT & CONNECTIONS

+Vs+10V +Vs C2 Cc 3 2 4 6 5 SUB +Vcc Cc1 Cc2 NC +VB OUT 1 7 9 8 OUT1 10 11 12 13 14 +Vs + C1

VIEW FROM COMPONENT SIDE


-VB OUT SD GND TMP NC -IN +IN -Vcc 30 29 28 27 26 25 24 23 22

OUT2 21 20 19

18

-Vs 17 16 15

TO FEEDBACK & LOAD

-Vs-10V C3 + C4

-Vs

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

PAD137 RAIL TO RAIL OPERATIONAL AMPLIFIER


SUPPLY VOLTAGE, +Vs to Vs7 OUTPUT CURRENT, peak POWER DISSIPATION, internal, DC TEMPERATURE, junction2 100V 30A, within SOA 140W 150C

ABSOLUTE MAXIMUM RATINGS SPECIFICATIONS

__________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
INPUT VOLTAGE +Vs to Vs 20V DIFFERENTIAL INPUT VOLTAGE TEMPERATURE, pin solder, 10s 300C TEMPERATURE RANGE, storage 40 to 70C5 OPERATING TEMPERATURE, heat sink 40 to 105C

PowerAmp Design PAD137 RAIL TO RAIL OPERATIONAL AMPLIFIER

PARAMETER
INPUT
OFFSET VOLTAGE OFFSET VOLTAGE vs. temperature OFFSET VOLTAGE vs. supply 3 BIAS CURRENT, initial BIAS CURRENT vs. supply OFFSET CURRENT, initial INPUT RESISTANCE, DC INPUT CAPACITANCE COMMON MODE VOLTAGE RANGE COMMON MODE REJECTION, DC NOISE, referred to input

TEST CONDITIONS1
Full temperature range

MIN

TYP
1 20

MAX
3 50 20 100 0.1 50

UNITS
mV V/OC V/V pA pA/V pA G pF V dB mVrms dB MHz degree V V A A V/S S

100 4

Vs 92
100kHz bandwidth, 1k RS RL= 100, CC=100pF Full temperature range IO = 20A, IO = 15A @ 5VS IO = 20A, IO = -15A @ 5VS Vs 8V Vs= 5V CC = 100pF 2V Step No load, DC 100 1 60 +Vs1 Vs+1.5 20 15 6.4 1

GAIN
OPEN LOOP GAIN BANDWIDTH PRODUCT @ 1MHz PHASE MARGIN

OUTPUT
VOLTAGE SWING VOLTAGE SWING CURRENT, continuous, DC CURRENT, continuous, DC SLEW RATE, AV = 10 SETTLING TIME, to 0.1% RESISTANCE

8 2 3 1 2 6

SHUTDOWN
TRANSITION TIME, off TRANSITION TIME, on CURRENT

output voltage to zero Zero to normal output internal currents dumped into load 5
Output voltage for accessory modules
4

S S mA 50 38 1.5
.7 .9 70 V mA mA
O O

POWER SUPPLY
VOLTAGE CURRENT, quiescent +VB OUT, -VB OUT, load

35 32

THERMAL
RESISTANCE, AC, junction to air RESISTANCE, DC, junction to air 5 TEMPERATURE RANGE, ambient air TEMPERATURE, shutdown, substrate Full temperature range, f 60Hz Full temperature range 40 110 12 150 25 3800 30 45 60 C/W C/W O C O C V mA CFM RPM dB kHrs kHrs

FAN, 60mm dc brushless, ball bearing


OPERATING VOLTAGE OPERATING CURRENT AIR FLOW RPM NOISE 6 L10, life expectancy, 50OC O 6 L10, life expectancy, 25 C

NOTES: 1. Unless otherwise noted: TC=25OC, compensation Cc=470pF, DC input specifications are value given, power supply voltage is typical rating. 2. Derate internal power dissipation to achieve high MTBF. 3. Doubles for every 10OC of case temperature increase. 4. Rating applies if the output current alternates between both output transistors at a rate faster than 60Hz. 5. Limited by fan characteristics. During operation, even though the heat sink may be at 85OC or more the fan will be at a lower temperature. 6. L10 refers to the time it takes for 10% of a population of fans to fail. Lower ambient temperature increase fan life.
Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net

RAIL TO RAIL OPERATIONAL AMPLIFIER

PAD137
OPERATING CONSIDERATIONS

COMMON MODE RANGE


The PAD137 is a rail to rail operational amplifier. This means that it works equally well with the input pins biased to either supply rail or at any voltage in between. The most common application utilizing this function is the single supply voltage amplifier where the +IN pin and the Vs supply pin are grounded.

This high impedance output circuit is may be susceptible to capacitive loading and pickup from the output of the amplifier. It is filtered internally but some application circuits may need additional external filtering as shown in Figure 3. See Applications Circuits.

PowerAmp Design

THERMAL SHUTDOWN
The temperature monitoring circuit automatically turns off the output transistors when the substrate temperature reaches 110oC. When the substrate cools down 10oC the output is enabled once again. The thermal shutdown feature is activated either by amplifier overloads or a failure of the fan circuit.

OUTPUT SWING
With no load the output voltage of the PAD137 can swing to either supply voltage rail. As the load current increases the maximum output swing is reduced, but at 20A output the swing from the positive supply rail is less than 1V and less than 1.5V from the negative supply rail. This does not include any voltage drop due to the sensing voltage required for the current limit circuit to operate.

EXTERNAL SHUTDOWN
When pin 26 ( SD ) is taken low (ground) the output stage is turned off and remains off as long as pin 26 is low. When pin 26 is monitored with a high impedance circuit it also functions as a flag, reporting when the amplifier is shut down. A high (+5V) on pin 26 indicates the temperature is in the normal range. A low (ground) indicates a shutdown condition. See Figure 1, Application Circuits for details on how to implement an external shutdown circuit and how to monitor the shutdown status .

PAD137 RAIL TO RAIL OPERATIONAL AMPLIFIER

COOLING FAN
The PAD137 relies on its fan for proper cooling of the amplifier. Make sure that air flow to the fan and away from the heat sink remains unobstructed. To eliminate electrical noise created by the cooling fan we recommend a 47F capacitor placed directly at the point where the fan wires connect to the PCB. See application note AN-24 for further details.

CURRENT LIMIT
The PAD137 does not have a current limiting circuit built in. However, a Current Limit Accessory Module, model PAD125, is available if the current limiting function is needed for the application. See the PAD125 datasheet and Figure 2, Application Circuits for a typical connection diagram.

PHASE COMPENSATION
The PAD137 must be phase compensated to operate correctly. The compensation capacitor, CC, is connected between pins 4 and 5. On page 6, Typical Performance Graphs, you will find plots for small signal response and phase response using compensation values of 100pF and 470pF. The compensation capacitor must be an NPO type capacitor rated for the full supply voltage (100V). On page 2, under Amplifier Pinout and Connections, a table gives recommended compensation capacitance values for various gains and the resulting slew rate for each capacitor value.

MOUNTING THE AMPLIFIER


The amplifier is supplied with four 4-40 M/F hex spacers at the four corners of the amplifier. Since the male threaded ends of the spacers extend beyond the amplifier pins the spacers provide a convenient alignment tool to guide the insertion of the amplifier pins into the circuit board. Once the amplifier is seated secure the module with the provided 4-40 nuts and torque to 4.7 in lb [53 N cm] max. See Dimensional Information for a detailed drawing. It is recommended that the heat sink be grounded to the system ground. This can easily be done by providing a grounded circuit board pad around any of the holes for the mounting studs.

TEMPERATURE REPORTING
An analog output voltage is provided (pin 24, TMP) relative to ground and proportional to the temperature in degrees C. The slope is approximately -10.82mV/oC. The output voltage follows the equation: T = (2.127 V) (92.42) Where V is the TMP output voltage and T is the substrate temperature in degrees C.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

RAIL TO RAIL OPERATIONAL AMPLIFIER


POWER DERATING 140 120 100 80 60 40 20 0 -40
NORMALIZED QUIESCENT CURRENT, IQ (%) 115 110 QUIESCENT CURRENT VS SUPPLY VOLTAGE

PAD137
TYPICAL PERFORMANCE GRAPHS

INTERNAL POWER DISSIPATION, PD (W)

PowerAmp Design

105 100 95 90 85 80

-20 0 20 40 60 AMBIENT AIR TEMPERATURE, TA, (OC)


OFFSET VOLTAGE DRIFT

80

20

40 60 80 TOTAL SUPPLY VOLTAGE, (V)

100

PAD137 RAIL TO RAIL OPERATIONAL AMPLIFIER

QUIESCENT CURRENT VS TEMPERATURE NORMALIZED QUIESCENT CURRENT, IQ(%) 120

2.1 1.8

OFFSET VOLTAGE,Vos (mV)

1.5 1.2 0.9 0.6 0.3 0 -0.3 -0.6 -0.9 -40 -20 0 20 40 60 CASE TEMP, OC 80 100 120

115

110

105

100

95 -40 -20 0 20 40 60 80 CASE TEMPERATURE, OC 100 120

OUTPUT SWING FROM SUPPLY RAILS 4 OUTPUT SWING FROM +Vs OR -Vs, V

HARMONIC DISTORTION 2 1 Av = -10 Cc = 100pF 4 LOAD Vs = 40V

3
O P UT

= TJ

5 17

,-

DISTORTION, %

T U

1W W 10

T PU UT UT +O TP O , -O U 5 C O C, =1 7 TJ 25 T J=
O C , +OU T J=25

0.1

0W 10

T PU T

0 0 5 10 15 20 OUTPUT AMPS, A 25 30

0.02 30 100 1k 1000 FREQUENCY, F(Hz) 10k 10000 30k

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

RAIL TO RAIL OPERATIONAL AMPLIFIER


SMALL SIGNAL RESPONSE 120

PAD137
PERFORMANCE GRAPHS CONTINUED
SMALL SIGNAL PHASE RESPONSE

-80

100 OPEN LOOP GAIN, A(dB)

-100

PowerAmp Design

10 c= C

80

-120 PHASE, (O)


F 0p 10 c= C

F 0p

60

-140

40

-160

20

-180

0 1 10 1k 10k 100k 1M 2M 100 1000 10000 1000001000000 FREQUENCY, F(Hz)


POWER RESPONSE 100 90 80 70 60 50
pF 100 C C=

-200 20k

100k 100000 FREQUENCY, F(Hz)

1M 1000000 2M

PAD137 RAIL TO RAIL OPERATIONAL AMPLIFIER

TEMPERATURE OUTPUT 2.6 2.4 TEMP OUTPUT, VOLTS (V)


300k

OUTPUT VOLTAGE SWING, V(p-p)

2.2 2 1.8 1.6 1.4 1.2 1

40
pF 220 C C= pF 470 C C=

30

20

10 1000 1k

100k 10000 100000 10k FREQUENCY, F(Hz)

0.8 -40

-20 0 20 40 60 80 100 SUBSTRATE TEMPERATURE, OC

120

20kHz into 4 load, G=-10, Cc=100pF

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

RAIL TO RAIL OPERATIONAL AMPLIFIER

PAD137
PERFORMANCE GRAPHS CONTINUED

SHUTDOWN RESPONSE, NEGATIVE OUTPUT TO ZERO TRANSITION

PowerAmp Design

The oscilloscope display at the left shows an expanded view of a 1kHz 1.2A p-p amplifier output signal being interrupted near the negative peak by a shutdown signal on Ch2. The Ch1 display shows the output current going to zero about 2S after the shutdown signal goes low. The ringing in the output signal is due to inductance in the output line.

PAD137 RAIL TO RAIL OPERATIONAL AMPLIFIER

SHUTDOWN RESPONSE, POSITIVE OUTPUT TO ZERO TRANSITION The oscilloscope display at the right shows an expanded view of a 1kHz 1.2A p-p amplifier output signal being interrupted near the positive peak by a shutdown signal on Ch2. The Ch1 display shows the output current going to zero about 0.5S after the shutdown signal goes low. The ringing in the output signal is due to inductance in the output line.

Pulse Response, Positive to Negative, 4 Load G=-10, Cc=100pF

Pulse Response, Negative to Positive , 4 Load G=-10, Cc=100pF

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

RAIL TO RAIL OPERATIONAL AMPLIFIER

PAD137
SAFE OPERATING AREA

40 OUTPUT CURRENT, Io (A)

SAFE OPERATING AREA


10 0 S

PowerAmp Design

1m

DC ,3

10
O

S m S

10

100mS 1S 10S PULSE 3% DUTY CYCLE 50S

C AM BI T EN

PAD137 RAIL TO RAIL OPERATIONAL AMPLIFIER

] ]] ]

1 1 10 100 SUPPLY TO OUTPUT DIFFERENTIAL,Vs-Vo (V)


SAFE OPERATING AREA
The safe operating area (SOA) of a power amplifier is its single most important specification. The SOA graph presented above serves as a first approximation to help you decide if the PAD137 will meet the demands of your application. But a more accurate determination can be reached by making use of the PAD Power spreadsheet which can be found in the Power Amp Design website under the Design Spreadsheet tab. While the graph above adequately shows DC SOA and some pulse information it does not take into account ambient temperatures higher than 30OC, AC sine, phase or non-symmetric conditions that often appear in real-world applications. The PAD Power spreadsheet takes all of these effects into account.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

RAIL TO RAIL OPERATIONAL AMPLIFIER

PAD137
DIMENSIONAL INFORMATION

PowerAmp Design PAD137 RAIL TO RAIL OPERATIONAL AMPLIFIER

Power Amp Design PADXXX

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

RAIL TO RAIL OPERATIONAL AMPLIFIER

PAD137
APPLICATION CIRCUITS

SD 26

PowerAmp Design

5V 0 5.1k 2N2222

HIGH IMPEDANCE MEASURING CIRCUIT SHUTDOWN MONITOR LOW=SHUTDOWN HIGH=NORMAL OPERATION

TRANSISTOR CIRCUIT

5V 5V 0

SD 26 HIGH IMPEDANCE MEASURING CIRCUIT SHUTDOWN MONITOR LOW=SHUTDOWN HIGH=NORMAL OPERATION

PAD137 RAIL TO RAIL OPERATIONAL AMPLIFIER

OPEN COLLECTOR OR OPEN DRAIN LOGIC GATES CIRCUIT

FIGURE 1. EXTERNAL SHUTDOWN WITH MONITOR


+Vs Cc 3 2 4 6 5 SUB +Vcc Cc1 Cc2 NC +VB OUT 1 7 9 8 OUT1 10 11 12 13 14 +Vs C2 + C1

PAD137 VIEW FROM COMPONENT SIDE


-VB OUT SD GND TMP NC -IN +IN -Vcc 30 29 28 27 26 25 24 23 22 RS OUT2 21 20 19 18 -Vs 17 16 15 -Vs C3 + C4

TO LOAD & FEEDBACK

1 RESET

2 OUT

3 SD

4 STATUS

5 GND

6 -Vs

7 NC

8 +IL

9 -IL

10 IC

11 12 +Vs NC

PAD125 VIEW FROM COMPONENT SIDE

FIGURE 2. TYPICAL PAD137 CONNECTIONS TO PAD125 ACCESSORY MODULE

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

10

RAIL TO RAIL OPERATIONAL AMPLIFIER

PAD137
APPLICATION CIRCUITS

10k 2200pF

PowerAmp Design

TMP MONITOR

24 26 25 TMP SD GND

MONITOR 2200pF

PAD137

FIGURE 3 MONITORING TMP AND SD OUTPUTS

RAIL TO RAIL OPERATIONAL AMPLIFIER

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

11

PowerAmp Design
COMPACT HIGH VOLTAGE OP AMP
KEY FEATURES

PAD183
Rev B

LOW COST SMALL SIZE 40mm SQUARE HIGH VOLTAGE 350 VOLTS HIGH OUTPUT CURRENT 1.5A 35 WATT DISSIPATION CAPABILITY 100kHz POWER BANDWIDTH 330Vp-p 100V/S SLEW RATE

PowerAmp Design

PAD183

PAD183-1

APPLICATIONS

HIGH VOLTAGE INSTRUMENTATION ELECTROSTATIC TRANSDUCERS ELECROSTATIC DEFLECTION PIEZO TRANSDUCER DRIVE

PAD183 COMPACT HIGH VOLTAGE OP AMP

DESCRIPTION
The PAD183 high voltage operational amplifier is constructed with surface mount components to provide a low cost solution for many industrial applications. With a footprint only 40mm square, similar to the footprint of the TO3 hybrid package, the PAD183 offers outstanding performance that outperforms the more expensive hybrid amplifiers. Integrated heat sink and fan cooling is included. User selectable external compensation tailors the amplifiers response to application requirements. The PAD183 is built on a thermally conductive but electrically insulating metal substrate. No BeO is used in the PAD183. For custom applications the PAD183-1 is available without the integrated heat sink and fan cooling.

PAD183 MOUNTED IN EVAL183 EVALUATION KIT

A NEW CONCEPT
A critical task in any power amplifier application is cooling the amplifier. Until now component amplifier manufacturers often treated this task as an after-thought, left for the user to figure out. At Power Amp Design the best heat sink and fan is chosen at the start and becomes an integral part of the overall amplifier design. The result is the most compact and volumetric efficient design combination at the lowest cost. In addition, this integrated solution concept offers an achievable real-world power dissipation rating, not the ideal rating usually cited when the amplifier case is somehow kept at 25oC. The user no longer needs to specify, procure or assemble separate components.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

COMPACT HIGH VOLTAGE OP AMP

PAD183
CIRCUIT & CONNECTIONS

EQUIVALENT CIRCUIT

PowerAmp Design PAD183 COMPACT HIGH VOLTAGE OP AMP

PINOUT & CONNECTIONS


+Vs Cc 2 1 3 4 6 5 AC Cc1 Cc2 +Vcc +Vs OUT1 SUB + C2 C1

VIEW FROM COMPONENT SIDE

LOAD

OUT2 -Vs -IN +IN NC -Vcc NC NC 14 13 12 11 10 9 8 7

-Vs C3 + C4 SEE APPLICATION NOTES FOR ALTERNATIVE CONNECTIONS SLEW RATE 15V/uS 50V/uS 100V/uS

PHASE COMPENSATION GAIN 1 2 >4 = Cc 150pF 47pF 22pF

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

PAD183 COMPACT HIGH VOLTAGE OP AMP


SUPPLY VOLTAGE, +Vs to Vs4 350V 350V SUPPLY VOLTAGE, +Vcc to Vcc4 INPUT VOLTAGE +Vcc to Vcc 20V DIFFERENTIAL INPUT VOLTAGE OUTPUT CURRENT, peak, within SOA 1.5A POWER DISSIPATION, internal, DC 35W

ABSOLUTE MAXIMUM RATINGS SPECIFICATIONS

__________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
TEMPERATURE, pin solder, 10s, 300C TEMPERATURE, junction2 150C TEMPERATURE RANGE, storage 40 to 70C5 TEMPERATURE RANGE, storage, PAD183-1 105C OPERATING TEMPERATURE, substrate 40 to 85C

PowerAmp Design

PARAMETER
INPUT
OFFSET VOLTAGE OFFSET VOLTAGE vs. temperature OFFSET VOLTAGE vs. supply 3 BIAS CURRENT, initial BIAS CURRENT vs. supply OFFSET CURRENT, initial INPUT RESISTANCE, DC INPUT CAPACITANCE COMMON MODE VOLTAGE RANGE COMMON MODE VOLTAGE RANGE COMMON MODE REJECTION, DC NOISE

TEST CONDITIONS1
Full temperature range

MIN

TYP
1 20

MAX
5 50 3 100 0.1 50

PAD183-19

UNITS
mV V/OC V/V pA pA/V pA G pF V V dB V RMS dB MHz degree V V A V/S S V mA

100 4 +Vs15 Vs+8 110 100kHz bandwidth, 1k RS RL= 10k, CC=22pF CC=22pF Full temperature range IO = 1.5A IO = 1.5A CC = 22 pF 2V Step, CC = 22 pF No load, DC 108 60 +Vs10 Vs+10 +Vs6.5 Vs+7 1.5 100 4 16 118 10 120 18

PAD183 COMPACT HIGH VOLTAGE OP AMP

GAIN
OPEN LOOP, DC GAIN BANDWIDTH PRODUCT @ 1MHz PHASE MARGIN

OUTPUT
VOLTAGE SWING VOLTAGE SWING CURRENT, continuous, DC SLEW RATE, AV =50 SETTLING TIME, to 0.1% RESISTANCE

POWER SUPPLY
VOLTAGE CURRENT, quiescent

15

150 21

175 26
2.4 to air 3.6 to air 85 70 2.1 to case 3.1 to case 85 NA

THERMAL
RESISTANCE, AC, junction to air or case RESISTANCE, DC junction to air or case TEMPERATURE RANGE, substrate 5 TEMPERATURE RANGE, ambient
6

Full temperature range, f 60Hz Full temperature range 40 40

C/W C/W O C O C
O

FAN, 40mm dc brushless, ball bearing


OPERATING VOLTAGE 12 NA V OPERATING CURRENT 50 NA mA AIR FLOW 7.5 NA CFM RPM 7000 NA RPM NOISE 30 NA dB 8 45 kHrs NA L10, life expectancy, 50OC 8 60 kHrs NA L10, life expectancy, 25OC NOTES: 1. Unless otherwise noted: TC = 25OC, compensation Cc = 150pF, DC input specifications are value given, power supply voltage is typical rating. 2. Derate internal power dissipation to achieve high MTBF. 3. Doubles for every 10OC of case temperature increase. 4. +Vs and Vs denote the positive and negative supply voltages to the output stage. +Vcc and Vcc denote the positive and negative supply voltages to the small signal stages. +Vcc and Vcc may not be more than + and 15V greater than +Vs and Vs respectively. 5. Limited by fan characteristics. During operation, even though the heat sink may be at 85OC the fan will be at a lower temperature. 6. Rating applies if the output current alternates between both output transistors at a rate faster than 60Hz. 7. Power supply voltages +Vcc and Vcc must not be less than +Vs and Vs respectively. Total voltage +Vcc to Vcc 350V maximum. 8. L10 refers to the time it takes for 10% of a population of fans to fail. Lower ambient temperature increases fan life. 9. Specifications for the PAD183-1 are the same as for the PAD183 except as shown in this column.
Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net

COMPACT HIGH VOLTAGE OP AMP

PAD183 OPERATING CONSIDERATIONS


response plots for the selected compensation value in the Typical Performance Graphs section. A compensation capacitor less than 10pF is not recommended.

SAFETY FIRST
The operating voltages of the PAD183 are potentially deadly. When developing an application circuit it is wise to begin with power supply voltages as low as possible while checking for circuit functionality. Increase supply voltages slowly as confidence in the application circuit increases. Always use a hands-off method whereby test equipment probes are attached only when power is off.

PowerAmp Design PAD183 COMPACT HIGH VOLTAGE OP AMP

COOLING FAN
The PAD183 relies on its fan for proper cooling of the amplifier. Make sure that air flow to the fan and away from the heat sink remains unobstructed. The cooling method used is impingement cooling, which means that cool air is pushed into the heat sink and warm air is exhausted through the spaces between the heat sink fins. To eliminate electrical noise created by the cooling fan we recommend a 47F capacitor placed directly at the point where the fan wires connect to the PCB. See application note AN-24 for further details.

MOUNTING THE PAD183 AMPLIFIER


The amplifier is supplied with four 4-40 M/F hex spacers at the four corners of the amplifier. Once the amplifier is seated, secure the module with the provided 4-40 nuts and torque to 4.7 in lb [53 N cm] max. See Dimensional Information for a detailed drawing. It is recommended that the heat sink be grounded to the system ground. This can easily be done by providing a grounded circuit board pad around any of the holes for the mounting studs.

MOUNTING THE PAD183-1 AMPLIFIER


In most applications the amplifier must be attached to a heat sink. Spread a thin and even coat of heat sink grease across the back of the PAD183-1 and also the heat sink where the amplifier is to be mounted. Push the amplifier into the heat sink grease on the heat sink while slightly twisting the amplifier back and forth several times to bed the amplifier into the heat sink grease. On the final twist align the mounting holes of the amplifier with the mounting holes in the heat sink and finish the mounting using 4-40 hex male-female spacers and torque to 4.7 in lb [53 N cm] max. Mount the amplifier to the mother board with 4-40 X 1/4 screws. See Dimensional Information for additional recommendations.

PHASE COMPENSATION
The PAD183 must be phase compensated. The compensation capacitor, CC, is connected between pins 2 and 3. The compensation capacitor must be an NPO type capacitor rated for the full supply voltage (350V). On page 2, under Amplifier Pinout and Connections, you will find a table that gives recommended compensation capacitance values for various circuit gains and the resulting slew rate for each capacitor value. Consult also the small signal response and phase
Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net

COMPACT HIGH VOLTAGE OP AMP


QUIESCENT CURRENT VS SUPPLY VOLTAGE NORMALIZED QUIESCENT CURRENT, I Q (%) 104 102 100 98 96 94
-V s O

PAD183
TYPICAL PERFORMANCE GRAPHS

POWER DERATING 40 TOTAL POWER DISSIPATION, PD (W)

318 D PA

30

PA D

18 3

Y ONL +Vs TH BO
NL Y

PowerAmp Design

20
USE CASE TEMP FOR PAD183-1 USE AMBIENT TEMP FOR PAD183

92 90 88 86 84 82 0

10

0 -40 -20 0 20 40 60 80 100 CASE OR AMBIENT AIR TEMPERATURE, T (OC)

100 200 300 TOTAL SUPPLY VOLTAGE, (V)

400

OFFSET VOLTAGE DRIFT 1.8

QUIESCENT CURRENT VS TEMPERATURE NORMALIZED QUIESCENT CURRENT, IQ(%) 120

PAD183 COMPACT HIGH VOLTAGE OP AMP

2.1

OFFSET VOLTAGE,Vos (mV)

1.5 1.2 0.9 0.6 0.3 0 -0.3 -0.6 -0.9 -40

110

100

90

-20

20 40 60 CASE TEMP, OC

80

100

120

80 -40

-20

0 20 40 60 80 CASE TEMPERATURE, OC

100

120

OUTPUT SWING FROM SUPPLY RAILS 8 OUTPUT SWING FROM +Vs OR -Vs, V
1

HARMONIC DISTORTION

7
DISTORTION, %

Av = -33 Cc = 22pF 32 LOAD Vs = 60V

5 T C=2 T C=2 5O C,

C , +O

T U TP U

0.1 0.1
3

6W

U O

6W 3.

UT

-OUT

PUT

0.01 0.01

4 0 0.25 0.5 0.75 1 OUTPUT AMPS, A 1.25 1.5

0.001 0.001 30 100 100 1k 1000 FREQUENCY, F(Hz) 10000 10k 30k

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

COMPACT HIGH VOLTAGE OP AMP


SMALL SIGNAL RESPONSE 120
-90
Cc =1 50 pF

PAD183
TYPICAL PERFORMANCE GRAPHS
SMALL SIGNAL PHASE RESPONSE

100 OPEN LOOP GAIN, A(dB)


-120

Cc

80
PHASE, (O)
F 2p pF =2 50 =1 Cc Cc

PowerAmp Design

=4 7p F

60

-150

2pF Cc = 2

40
-180
F 7p =4 Cc

20

0 1 10 10 10k 100k1 1M 10000000 100 1000 10000100000 00000010M 1k 100 FREQUENCY, F(Hz)
POWER RESPONSE 400 300 OUTPUT VOLTAGE SWING, V(p-p) 200

-210 50k 100000 100k

1M 1000000 FREQUENCY, F(Hz)

10M 10000000

PAD183 COMPACT HIGH VOLTAGE OP AMP

F 22p C C= F 47p C C=

pF 150 C C=

100 90 80 70 60 50 40 30 20 1000 1k

100k 10k 10000 100000 FREQUENCY, F(Hz)

1M 2M 1000000

G=-36, Cc=22pF

G=-36, Cc=22pF

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

COMPACT HIGH VOLTAGE OP AMP

PAD183
SAFE OPERATING AREA

2 OUTPUT CURRENT, Io (A)

SAFE OPERATING AREA


10
1m S

PowerAmp Design

10 m S 10 T N IE B M A 0m S

PULSE 3% DUTY CYCLE

0 ,3 C D

] ]]

1S 10S 50S

PAD183 COMPACT HIGH VOLTAGE OP AMP

0.1 400 10 100 SUPPLY TO OUTPUT DIFFERENTIAL,Vs-Vo (V)

SAFE OPERATING AREA


The safe operating area (SOA) of a power amplifier is its single most important specification. The SOA graph presented above serves as a first approximation to help you decide if the PAD183 will meet the demands of your application. But a more accurate determination can be reached by making use of the PAD Power spreadsheet which can be downloaded from the website. While the graph above adequately shows DC SOA and some pulse information it does not take into account ambient temperatures higher than 30OC, AC sine, phase or non-symmetric conditions that often appear in real-world applications. The PAD Power spreadsheet takes all of these effects into account.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

COMPACT HIGH VOLTAGE OP AMP

PAD183
DIMENSIONAL INFORMATION

PowerAmp Design PAD183 COMPACT HIGH VOLTAGE OP AMP

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

COMPACT HIGH VOLTAGE OP AMP

PAD183
DIMENSIONAL INFORMATION CONTINUED

PowerAmp Design PAD183 COMPACT HIGH VOLTAGE OP AMP

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

COMPACT HIGH VOLTAGE OP AMP

PAD183
APPLICATION CIRCUITS

100k +335V 100uF 0.22uF + 3.01k +325V

PowerAmp Design

* R1
10Vp-p INPUT SIGNAL

14

4 +Vcc PAD183

6 +Vs OUT Cc 3 2 22pF

5,8

+10V 315Vp-p OUTPUT LOAD

* C1 * R2

13 -Vcc 11 0.1uF -15V R1=R2

-Vs 7

* VALUES DEPEND ON FREQUENCY RANGE REQUIRED

PAD183 COMPACT HIGH VOLTAGE OP AMP

FIGURE 1. SINGLE HIGH-CURRENT POWER SUPPLY CIRCUIT

100k +175V 100uF 0.22uF + 3.16k 14 4 +Vcc PAD183 10Vp-p INPUT SIGNAL 13 -Vcc 11 Cc -Vs 7 2 10pF 100uF 0.22uF + -175V 6 +Vs OUT 3 +165V

5,8

-165V 330Vp-p OUTPUT LOAD

FIGURE 2. DUAL HIGH-CURRENT POWER SUPPLY CIRCUIT

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

10

PowerAmp Design
COMPACT POWER OP AMP
KEY FEATURES

PAD541
Rev D

LOW COST HIGH VOLTAGE 100 VOLTS HIGH OUTPUT CURRENT 5 AMPS 50 WATT DISSIPATION CAPABILITY 100 WATT OUTPUT CAPABILITY 0.63 HEIGHT SIP DESIGN

PowerAmp Design PAD541 COMPACT POWER OP AMP

PAD541

APPLICATIONS

LINEAR MOTOR DRIVE HIGH VOLTAGE INSTRUMENTATION SEMICONDUCTOR TESTING TEST EQUIPMENT

DESCRIPTION
The PAD541 compact operational amplifier is constructed with surface mount components to provide a cost effective solution for many industrial applications. The SIP design is only 0.63 high and provides clearance for those applications where circuit boards are mounted side by side in a card cage. The PAD541 exceeds the performance of monolithic amplifiers while having a similar height dimension. User selectable external compensation tailors the amplifiers response to the application requirements. Programmable current limit is built-in. The amplifier circuitry is built on a thermally conductive but electrically insulating substrate. No BeO is used in the PAD541. The resulting module is a small, high performance turn-key solution for many industrial applications.

Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net

COMPACT POWER OP AMP

PAD541
CIRCUIT & CONNECTIONS

EQUIVALENT CIRCUIT

PowerAmp Design PAD541 COMPACT POWER OP AMP

PINOUT & CONNECTIONS

RS Cc 1 -IN 2 +IN 3 IL 4 CC1 5 CC2 6 OUT 7 +VS 8 -VS

TO FEEDBACK & LOAD

C1 C2 0.1uF 18uF +

C3 C4 18uF 0.1uF

PAD541 VIEW FROM COMPONENT SIDE


PHASE COMPENSATION GAIN SLEW V/uS Cc 4 1 220pF > 3 10 100pF > 10 47pF 14

Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net

PAD541 COMPACT POWER OP AMP


SUPPLY VOLTAGE, +Vs to Vs OUTPUT CURRENT, peak POWER DISSIPATION, internal, DC TEMPERATURE, junction2 100V 7A, within SOA 50W 150C

ABSOLUTE MAXIMUM RATINGS SPECIFICATIONS

__________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
INPUT VOLTAGE DIFFERENTIAL INPUT VOLTAGE TEMPERATURE, pin solder, 10s TEMPERATURE RANGE, storage OPERATING TEMPERATURE, case +Vs to Vs 20V 300C 40 to 105C 40 to 105C

PARAMETER
INPUT
OFFSET VOLTAGE OFFSET VOLTAGE vs. temperature OFFSET VOLTAGE vs. supply 3 BIAS CURRENT, initial BIAS CURRENT vs. supply OFFSET CURRENT, initial INPUT RESISTANCE, DC INPUT CAPACITANCE COMMON MODE VOLTAGE RANGE COMMON MODE VOLTAGE RANGE COMMON MODE REJECTION, DC NOISE

TEST CONDITIONS1
Full temperature range

MIN

TYP
1 20

MAX
3 50 20 100 0.1 50

UNITS
mV V/OC V/V pA pA/V pA G pF V V dB V RMS dB MHz degree V V A V/S S V mA
O O

PowerAmp Design PAD541 COMPACT POWER OP AMP

100 4 Vs+0 128 10 +Vs10 Vs+1.5

110 100kHz bandwidth, 1k R S R L = 10kC C =100pF C C =100pF Full temperature range I O = 5A I O = 5A C C = 100pF 2V Step, C C = 100pF No load, DC 108

GAIN
OPEN LOOP GAIN BANDWIDTH PRODUCT @ 1MHz PHASE MARGIN 2 45 +Vs7 Vs+7 10 +Vs6 Vs+6 5 12 6 8

OUTPUT
VOLTAGE SWING VOLTAGE SWING CURRENT, continuous, DC SLEW RATE, A V = 10 SETTLING TIME, to 0.1% RESISTANCE

POWER SUPPLY
VOLTAGE CURRENT, quiescent

10

40 15

50 17
2.3 2.5 105

THERMAL
RESISTANCE, AC, junction to case5 RESISTANCE, DC junction to case TEMPERATURE RANGE, case Full temperature range, f 60Hz Full temperature range 40 C/W C/W O C

NOTES: 1. Unless otherwise noted: T C = 25OC, compensation Cc = 470pF, DC input specifications are value given, power supply voltage is typical rating. 2. Derate internal power dissipation to achieve high MTBF. 3. Doubles for every 10OC of case temperature increase. 4. +Vs and Vs denote the positive and negative supply voltages. 5. Rating applies if the output current alternates between both output transistors at a rate faster than 60Hz.

Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net

COMPACT POWER OP AMP

PAD541 OPERATING CONSIDERATIONS


corners. See Dimensional Information for a detailed drawing. It is recommended that the heat sink be grounded to the system ground.

SAFETY FIRST
The operating voltages of the PAD541 are potentially deadly. When developing an application circuit it is wise to begin with power supply voltages as low as possible while checking for circuit functionality. Increase supply voltages slowly as confidence in the application circuit increases. Always use a hands off method whereby test equipment probes are attached only when power is off.

PHASE COMPENSATION
The PAD541 must be phase compensated. The compensation capacitor, CC, is connected between pins 4 and 5. The compensation capacitor must be an NPO type capacitor rated for the full supply voltage (100V). On page 2, under Amplifier Pinout and Connections, you will find a table that gives recommended compensation capacitance value for various circuit gains and the resulting slew rate for each capacitor value. Consult also the small signal response and phase response plots for the selected compensation value in the Typical Performance Graphs section. A compensation capacitor less than 47pF is not recommended.

PowerAmp Design PAD541 COMPACT POWER OP AMP

CURRENT LIMIT
The current limiting function of the PAD541 is externally programmable. See Figure 1. The sense voltage for current limit is 0.65V. Thus: 0.65V IL RS Where IL is the value of the limited current and RS is the value of the current limit sense resistor. In addition, the sense voltage has a temperature coefficient approximately equal to 2.2mV/oC case temperature.

RF

RIN IN 1

3 IL

OUT 6

RS RL

Figure 1

MOUNTING THE AMPLIFIER


In most applications the amplifier must be attached to a heat sink. Spread a thin and even coat of heat sink grease across the back of the PAD541 and also the heat sink where the amplifier is to be mounted. Push the amplifier into the heat sink grease on the heat sink while slightly twisting the amplifier back and forth a few times to bed the amplifier into the heat sink grease. On the final twist align the mounting holes of the amplifier with the mounting holes in the heat sink and finish the mounting using 2-56 screw and a #2 stainless steel internal tooth lock washer. The lock washer helps to electrically connect the substrate to the heat sink (that should be grounded). Torque the screws to 2.2 in-pound (0.248 N meter) maximum. Do not rely on the screw pressure to squeeze out any excess heat sink grease as this will likely only bend the substrate at the
Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net

COMPACT POWER OP AMP

PAD541
TYPICAL PERFORMANCE GRAPHS

POWER DERATING

QUIESCENT CURRENT VS SUPPLY VOLTAGE NORMALIZED QUIESCENT CURRENT, IQ (%) 104

50 TOTAL POWER DISSIPATION, PD (W)

40

102

30

100

PowerAmp Design PAD541 COMPACT POWER OP AMP

20

98

10

96

0 -40

94
-20 0 20 40 60 80 100 120 CASE TEMPERATURE, TC (OC)

20

40 60 80 TOTAL SUPPLY VOLTAGE, (V)

100

OFFSET VOLTAGE DRIFT 1.8

QUIESCENT CURRENT VS TEMPERATURE NORMALIZED QUIESCENT CURRENT, IQ(%) 160

2.1

OFFSET VOLTAGE,Vos (mV)

1.5 1.2 0.9 0.6 0.3 0 -0.3 -0.6 -0.9 -40

140

120

100

80 -40 -20 0 20 40 60 80 CASE TEMPERATURE, OC 100 120

-20

20 40 60 CASE TEMP, OC

80

100

120

OUTPUT SWING FROM SUPPLY RAILS 6 OUTPUT SWING FROM +Vs OR -Vs, V
1

HARMONIC DISTORTION

5.5

DISTORTION, %

OU ,OC 25 = C

U TP

Av = -10 Cc = 100pF 8 LOAD Vs = V

0.1 0.1

7.6W

4.5

TC=25OC, +OUTPUT
76W

4 0 1 2 3 OUTPUT AMPS, A 4 5

0.01 0.01 30

100

1k 1000 FREQUENCY, F(Hz)

10k 10000

30k

Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net

COMPACT POWER OP AMP


SMALL SIGNAL RESPONSE 120
-90
Cc =2 20 pF

PAD541
TYPICAL PERFORMANCE GRAPHS
SMALL SIGNAL PHASE RESPONSE

100 OPEN LOOP GAIN, A(dB)

-105

80
PHASE, (O)
F 7p =4 Cc

-120

Cc Cc =1 =4 00 7p pF F

pF 20 =2 Cc

60

-135

PowerAmp Design PAD541 COMPACT POWER OP AMP

40

-150

pF 00 =1 Cc

20

-165

0 1 10 10 10k 100k1 1M 10000000 100 1000 10000100000 000000 10M 1k 100 FREQUENCY, F(Hz)
POWER RESPONSE 100 90 80 70 60 50 40
C C= C C=

-180 30k

100k 1M 100000 1000000 2M FREQUENCY, F(Hz)

TEMPERATURE OUTPUT 2.6 2.4 TEMP OUTPUT, VOLTS (V) 2.2 2 1.8 1.6 1.4 1.2 1

OUTPUT VOLTAGE SWING, V(p-p)

C C= F 47p

pF 100

30

pF 220

20

10 1000 1k

0.8

100k 10000 100000 10k FREQUENCY, F(Hz)

500k

-40

-20 0 20 40 60 80 100 SUBSTRATE TEMPERATURE, OC

120

1kHz sine clipped by current limit into 100 load

20kHz sine into 8 load, G=-10,C C =100pF

Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net

COMPACT POWER OP AMP

PAD541
PERFORMANCE GRAPHS CONTINUED

PowerAmp Design PAD541 COMPACT POWER OP AMP

Pulse Response, Negative to Positive, 250 Load G=-10, Cc=100pF

Pulse Response, Positive to Negative, 250 Load G=-10, Cc=100pF

Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net

COMPACT POWER OP AMP

PAD541
SAFE OPERATING AREA

SAFE OPERATING AREA 10


100S

OUTPUT CURRENT, Io (A)

1m
DC

PowerAmp Design PAD541 COMPACT POWER OP AMP

10 0m S

10 m S

PULSE 3% DUTY CYCLE

0.3 6 10 100 SUPPLY TO OUTPUT DIFFERENTIAL,Vs-Vo (V)

SAFE OPERATING AREA

Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net

COMPACT POWER OP AMP

PAD541
DIMENSIONAL INFORMATION

PowerAmp Design PAD541 COMPACT POWER OP AMP

TS1

Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net

10

Power Amp Design


Accessory Modules

PowerAmp Design
CURRENT LIMIT ACCESSORY MODULE
KEY FEATURES

PAD125
Rev C

LOW COST ACCESSORY FLOATING CURRENT SENSE MULTIPLE MODE OPERATION WIDE SUPPLY RANGE 8V 250V GROUND REFERENCED OUTPUT CONVENIENT SIP PIN-OUT

PowerAmp Design

APPLICATIONS
HIGH POWER AMPLIFIER ADD-ON REPLACE LINEAR CURRENT LIMIT AMPLIFIER PROTECTION CIRCUIT

PAD125 CURRENT LIMIT ACCESSORY MODULE

DESCRIPTION
The PAD125 current limit accessory module was designed to extend the protection circuitry for high power amplifiers and avoid current limit induced oscillations that often occur in high output current amplifiers. To keep power dissipation in the current sense resistor to a minimum the PAD125 operates with a precision 150mV floating sense input and converts the floating sense inputs to ground referenced 5V logic signals. Traditional current limit circuitry does not guarantee that the amplifier will survive over-current conditions. The PAD125 can operate in several modes. It can latch off the host amplifier when an over-current condition exists immediately or after an externally set time delay set by a simple RC circuit. The circuit can also auto-reset with another RC circuit time delay. In addition the host amplifier can be shut down or reset from system logic inputs.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

CURRENT LIMIT ACCESSORY MODULE

PAD125
CIRCUIT & CONNECTIONS

EQUIVALENT CIRCUIT

PowerAmp Design PAD125 CURRENT LIMIT ACCESSORY MODULE

PAD125 TYPICAL CONNECTIONS TO PAD126

Cc OUT1 1 SUB 2 NC 3 4 5 6 7 8 GND 9 NC 10 NC 11 NC 12 NC 13 NC 14 15 +Vs 16 17 18 NC 19 20 21 22

+Vcc CC2 CC1 TEMP SD

PAD126 VIEW FROM COMPONENT SIDE Rs -Vs 31 30 29 28 27 NC 26 25 24 23

TO FEEDBACK & LOAD

-IN 46

+IN 45

NC 44

-Vcc 43

NC 42

NC 41

+IL 40

-IL 39

IC 38

NC 37

NC 36

NC 35

NC 34

-Vcc 33

NC 32

OUT2

1 RESET

2 OUT

3 SD

4 STATUS

5 GND

6 -Vs

7 NC

8 +IL

9 -IL

10 IC

11 12 +Vs +5V OUT

PAD125 VIEW FROM COMPONENT SIDE

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

PAD125 CURRENT LIMIT ACCESSORY MODULE


SUPPLY VOLTAGE, +Vs to Vs OPERATING TEMPERATURE TEMPERATURE, pin solder, 10s 500V 40 to 70C 200C

ABSOLUTE MAXIMUM RATINGS SPECIFICATIONS

__________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
INPUT VOLTAGE DIFFERENTIAL INPUT VOLTAGE TEMPERATURE RANGE, storage +Vs to Vs 5V 40 to 125C

PowerAmp Design PAD125 CURRENT LIMIT ACCESSORY MODULE

PARAMETER
INPUTS +IL, -IL
OFFSET VOLTAGE OFFSET VOLTAGE vs. temperature COMMON MODE VOLTAGE RANGE COMMON MODE REJECTION, DC

TEST CONDITIONS1
Full temperature range

MIN

TYP
1 20

MAX
6 50

UNITS
mV V/OC V dB

Vs m 5 96

OUTPUTS
OUT, open collector, low OUT, open collector, high, pull-up voltage2 STATUS IO = 2mA IO = 100uA Logic output 0 0 0.15 500 5.15 100 V V V A mV

+5V OUT, IO SENSE VOLTAGE POWER SUPPLY


VOLTAGE CURRENT, quiescent Full temperature range

150

150 2.1

250 4.2

V mA

PROPAGATION DELAY
+IL, -IL TO OUTPUT +IL, -IL TO OUTPUT RESET TO OUT SD TO OUT 10mV overdrive 10mV overdrive <2 <2 <1 <1

S S S S

NOTES: 1. Unless otherwise noted: TC=25OC 2. Power dissipation in the open collector output transistor is limited to 200mW (full temperature range).
Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net

CURRENT LIMIT ACCESSORY MODULE

PAD125
OPERATING CONSIDERATIONS

COMMON MODE RANGE


The sense voltage inputs of the PAD125 (+IL, -IL, ISC) float with the output of the host amplifier (PAD119, for example) and can swing within 5V of either supply rail

OPERATING MODES
It is possible to operate the PAD125 in several modes without the need for any external logic circuits by using a few external passive components. For each of the operating modes see Figure 3 in Application Circuits. In Mode 1 (Figure 3a) the STATUS output is tied directly to SD. When the output current of the host amplifier exceeds the trip point, OUT immediately goes low and latches off the output stage of the host amplifier. To restart the host amplifier a high on the RESET pin is required. In Mode 2 (Figure 3b) the STATUS output is tied to the SD input through a RC circuit (R1, C1). The RC circuit provides a time delay. This is useful when, for example, it is known that the host amplifier output current will exceed the set point current for a short time and still not exceed the SOA of the amplifier. This might occur when starting a motor, for example. The time delay can be calculated by: T=RC Where T is the time delay, R is the resistance in ohms and C is the capacitance in farads. The minimum resistor value is 100k and the maximum C value is 2.2nF. In Mode 3 (Figure 3c) an auto-reset can be applied by adding R2, C2 to the RESET input. This time delay must be greater than R1, C1 but operates in the same way and is calculated in the same way. Mode 3 can be used with Mode 1 if desired. In this mode if the over-current condition still exits after the reset time delay the PAD125 will keep the host amplifier shut down indefinitely. The circuit can be restarted by cycling the power or over-driving the reset input with a momentary external 5V pulse. Note that any unused input pins must be grounded (pins 1 or 3).

PowerAmp Design

SENSE VOLTAGE
The output (OUT, pin 2) is set to trip (go low) when: IS-ISC > 150mV or ISC-IS > 150mV Where IS represents +IL and -IL tied together for normal operation. +IL and -IL can be separated for fold-over current limiting. For fold-over current limit operation OUT is set to trip when: (+IL)-ISC> 150mV or ISC-(-IL) > 150mV This 150mV reference is generated internally and cannot be changed by the user. In all cases the circuit is tripped when: Io > 150mV/Rs where Io is the host amplifier output current and Rs is the current limit sense resistor value.

PAD125 CURRENT LIMIT ACCESSORY MODULE

OUTPUT
The output (OUT, pin 2) is an open collector circuit and is intended to be tied to the host amplifier SD input. The SD input of the host amplifier has an internal pull-up circuit so if OUT is used without the host amplifier an external 10k pull-up resistor will be required.

STATUS OUTPUT
STATUS, pin 4, is the output that alerts external circuitry that the current set point has been exceeded and goes high (5V logic) when this occurs. In various modes of operation STATUS is connected to the shutdown input (SD) and/or RESET. See Applications Circuits for illustrations on how to use the several modes of operation.

EVALUATION KITS
Connections for the PAD125 are incorporated into the printed circuit boards included with evaluation kits for compatible amplifier models. Either standard or fold-over current limit can be implemented. Bread-boarding pads are provided to connect the PAD125 in any of the operating modes discussed above. PAD Power is a free Excel based spreadsheet available on the Power Amp Design website that will assist in calculating values needed to implement the fold-over current limit as well as analyzing many other design issues when using Power Amp Design products.

SD AND RESET INPUTS


The SD (shutdown) and RESET inputs can be operated from system logic signals as required. These are 5V logic inputs. If not used these inputs are required to be tied to ground or pulled down by 10k. If these inputs are operated from an open collector circuit an external pull-up resistor is required. Do not confuse the SD input of the PAD125 with the SD input of the host amplifier.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

CURRENT LIMIT ACCESSORY MODULE

PAD125
TYPICAL PERFORMANCE GRAPHS

PowerAmp Design

Propagation delay: +IL (Ch1) to OUT (Ch2)

Propagation delay: Reset (Ch1) to Out (Ch2), 10k pullup

PAD125 CURRENT LIMIT ACCESSORY MODULE

Propagation delay: SD (Ch1) to OUT (Ch2)

Delay: +IL (Ch1) to OUT (Ch2), RC=100S, Pins 4 to 3

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

CURRENT LIMIT ACCESSORY MODULE

PAD125
DIMENSIONAL INFORMATION

PowerAmp Design

12

PAD125 CURRENT LIMIT ACCESSORY MODULE

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

CURRENT LIMIT ACCESSORY MODULE

PAD125
APPLICATION CIRCUITS

STATUS 4 1N4148

STATUS 4 1N4148 R1 SD 3 C1

STATUS 4

PowerAmp Design

R1 SD 3 C1

SD 3

TO SD OF HOST AMPLIFIER

OUT 2

TO SD OF HOST AMPLIFIER

OUT 2

TO SD OF HOST AMPLIFIER R2

OUT 2

PAD125 CURRENT LIMIT ACCESSORY MODULE

SYSTEM LOGIC

RESET 1

SYSTEM LOGIC

RESET 1 C2

RESET 1

GND 5 MODE 1 FIGURE 3a

GND 5 MODE 2 FIGURE 3b

GND 5 MODE 3 FIGURE 3c

FIGURE 3 OPERATING MODES

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

PowerAmp Design
POWER SUPPLY ACCESSORY MODULE
KEY FEATURES

PAD130
Rev D

LOW COST ACCESSORY DUAL BOOST VOLTAGE OUTPUT WIDE SUPPLY RANGE 8V 50V CONVENIENT SIP PIN-OUT

PowerAmp Design

APPLICATIONS
HIGH POWER AMPLIFIER ADD-ON TURNS PAD128 INTO A RAIL-TO-RAIL

AMPLIFIER INCLUDING SINGLE SUPPLY OPERATION

PAD130 POWER SUPPLY ACCESSORY MODULE

DESCRIPTION
The PAD130 power supply accessory module is a compact dual switching power supply designed to provide a convenient, low-cost power supply that converts the PAD128 High Power Operational Amplifier into a RRIO amplifier (rail to rail input and rail to rail output). With input voltages of +Vs and Vs the PAD130 produces output voltages of +Vs+9 and Vs9 volts. The output voltages are connected to the PAD128 +Vcc and Vcc power supply pins. Consequently, the small signal stages of the PAD128 operate at higher voltages than the main power supply voltages, thus biasing the small signal stages such that RRIO operation is assured. The PAD130 comes mounted to a heat sink for drop-in operation.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

POWER SUPPLY ACCESSORY MODULE

PAD130
CIRCUIT & CONNECTIONS

EQUIVALENT CIRCUIT

PowerAmp Design PAD130 POWER SUPPLY ACCESSORY MODULE

PAD130 TYPICAL CONNECTION TO PAD128

3 2 1 4 6 5 BALSUB +Vcc Cc1 Cc2 NC

9 8 OUT1

10

11 12 13 14 +Vs

C2

+ C1

PAD128 VIEW FROM COMPONENT SIDE

-IN +IN -Vcc NC SD GND TMP NC 30 29 28 27 26 25 24 23 22

OUT2 21 20 19

18

-Vs 17 16 15

C4

C4

1 -Vs

2 -Vcc OUT

3 AC SUB

4 NC

5 +Vs

6 +Vcc OUT

PAD130 VIEW FROM COMPONENT SIDE

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

PAD130 POWER SUPPLY ACCESSORY MODULE


SUPPLY VOLTAGE, +Vs to Vs 100V OPERATING TEMPERATURE, case 40 to +70C TEMPERATURE, pin solder, 10s 200C

ABSOLUTE MAXIMUM RATINGS SPECIFICATIONS

__________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
OUTPUT CURRENT OUTPUT VOLTAGE, Vcc TEMPERATURE RANGE, storage
25mA Vs 10V

40 to 125C

PARAMETER
POWER INPUTS, +Vs, -Vs
+Vs

TEST CONDITIONS1
Full temperature range Full temperature range Full temperature range

MIN
0 0 16

TYP

MAX
100 100
100 V V V

UNITS

PowerAmp Design PAD130 POWER SUPPLY ACCESSORY MODULE

Vs
+Vs to Vs

OUTPUTS
+Vcc Vcc IO = 20mA IO =20mA IO = 20mA +Vs+8.4 Vs9 25 20 +Vs+10

Vs10

Switching frequency Ripple voltage

V V kHz mVp-p

NOTES: 1. Unless otherwise noted: TC=25OC


Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net

POWER SUPPLY ACCESSORY MODULE

PAD130
OPERATING CONSIDERATIONS

POWER SUPPLY INPUTS


The PAD130 is normally powered by the same voltages used to power the host amplifier. The PAD130 has its own input and output filter capacitors and so no additional bypassing is necessary. A current input ripple can be observed approximately twice the output load current at a duty cycle of 50%. The PAD130 can be operated from a single power supply voltage, for example, zero (ground) and +50V. In this case the output voltages will be approximately -9V and +58.5V.

PowerAmp Design

OUTPUT VOLTAGES
The PAD130 output voltages are approximately 9V greater than the input power supply voltages. These voltages are tied to the Vcc inputs for the host operational amplifier (see Fig. 2) on page 2. The output voltages have some ripple at approximately 20 kHz. The host amplifiers power supply rejection is able to reject most of the ripple amplitude but about 1 mVp-p (RTI) of residual ripple may be found at the output of the amplifier. The ripple can be reduced by adding external filter capacitors, but this is usually unnecessary.

PAD130 POWER SUPPLY ACCESSORY MODULE

EVALUATION KITS
Connections for the PAD130 are incorporated into the printed circuit boards included with the evaluation kits for compatible amplifiers such as the PAD128 (evaluation kit EVAL128).

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

POWER SUPPLY ACCESSORY MODULE

PAD130
PERFORMANCE GRAPHS

+VCC OUTPUT RIPPLE The oscilloscope display at the left shows the PAD130 +Vcc output voltage ripple. The ripple can be reduced by adding an external filtering capacitor, but the amplifier rejects a large portion of this ripple.

PowerAmp Design PAD130 POWER SUPPLY ACCESSORY MODULE

-VCC OUTPUT RIPPLE The oscilloscope display at the right shows the PAD130 -Vcc output voltage ripple. The ripple can be reduced by adding an external filtering capacitor, but the amplifier rejects a large portion of this ripple. See below.

AMPLIFIER OUTPUT RIPPLE WITH PAD130 POWER SUPPLY The oscilloscope display at the left shows the PAD128 amplifier output voltage ripple due to the PAD130 power supply ripple with the amplifier in a gain of 10. The ripple is about 10mVp-p in a gain of 10. Referred to the input the ripple is about 1mVp-p. The ripple can be reduced by adding external filtering capacitors, but the amplifier rejects a large portion of this ripple as can be seen by comparing this amplifier output ripple to the power supply output ripple as seen in the oscilloscope displays above.

PAD128 OUTPUT VOLTAGE RIPPLE DUE TO PAD130 OUTPUT RIPPLE, G=10

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

POWER SUPPLY ACCESSORY MODULE

PAD130
DIMENSIONAL INFORMATION

PowerAmp Design PAD130 POWER SUPPLY ACCESSORY MODULE

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

PowerAmp Design
FAN CONTROLLER MODULE
KEY FEATURES

PAD131
Rev C

LOW COST ACCESSORY REDUCES AUDIBLE FAN NOISE INCREASES FAN LIFE CONVENIENT SIP PIN-OUT OPERATES FROM 12-15 VOLTS

PowerAmp Design

APPLICATIONS
HIGH POWER AMPLIFIER ADD-ON REDUCED POWER APPLICATIONS AUDIBLE NOISE SENSITIVE

APPLICATIONS

DESCRIPTION

PAD131 FAN CONTROLLER MODULE

The PAD131 fan controller module works with all power op amps offered by Power Amp Design and may be added to the application circuit at any time. The module was designed to extend fan life and reduce audible fan noise for those power amplifier applications where maximum cooling is not required. The PAD131 monitors the substrate temperature output of the host power amplifier and adjusts its cooling fan rpm to keep the heat sink temperature to 65OC or less where possible. Many power amplifier applications either do not require maximum cooling or the application makes intermittent high power demands. When the temperature rises above 65OC the module drives the cooling fan at maximum RPM for maximum cooling and throttles back the rpm as the temperature falls. The number one failure mechanism in fans is bearing wear. Lower fan rpm translates into less wear on the bearings and less audible noise.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

FAN CONTROLLER MODULE

PAD131
CIRCUIT & CONNECTIONS

EQUIVALENT CIRCUIT

PowerAmp Design PAD131 FAN CONTROLLER MODULE

PAD131 TYPICAL CONNECTION TO HOST AMPLIFIER


3 2 1 6 4 5 BALSUB +Vcc Cc1 Cc2 NC 7 9 8 OUT1 10 11 12 13 14 +Vs

PAD118 VIEW FROM COMPONENT SIDE

-IN +IN -Vcc NC SD GND TMP NC 30 29 28 27 26 25 24 23 22

-Vs 21 20 19

18

OUT2 17 16 15

_
1 GND 2 IN 3 NC 4 +FAN 5 NC 6 +12V TO +15V +12V

PAD131 VIEW FROM COMPONENT SIDE

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

FAN

Web Site: www.PowerAmpDesign.net

PAD131 FAN CONTROLLER MODULE


SUPPLY VOLTAGE, +Vs to GND OPERATING TEMPERATURE TEMPERATURE, pin solder, 10s 15.5V 40 to 70C 200C

ABSOLUTE MAXIMUM RATINGS SPECIFICATIONS

__________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
INPUT VOLTAGE OUTPUT CURRENT TEMPERATURE RANGE, storage 5V 250mA 40 to 125C

PARAMETER
INPUT VOLTAGE
+IN

TEST CONDITIONS1

MIN
0

TYP

MAX
5
V

UNITS

PowerAmp Design PAD131 FAN CONTROLLER MODULE

OUTPUT
CURRENT VOLTAGE 25C-65C temp voltage from host amp 4.5 210 11.5 mA V

POWER SUPPLY
VOLTAGE CURRENT, quiescent 12 3 15.2 4 V mA

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

FAN CONTROLLER MODULE

PAD131
OPERATING CONSIDERATIONS

FAN CONTROLLER FUNCTION


Not all power amplifier applications require maximum cooling of the amplifier. An amplifier capable of dissipating 100W, for example, might not be required to dissipate more than 50W or even less in its application circuit. Yet, in either case the cooling fan will be operating at maximum rpm. Maximum fan rpm will keep the amplifier at the lowest operating temperature, but this may not be necessary even when considering amplifier reliability. Overall reliability also must consider the cooling fan. The leading cause of fan failures is bearing wear. Even though the L10 rating of the fans supplied with all of our amplifiers is 45k hours some applications may benefit from an even longer life. The PAD131 monitors the analog output (TMP) of host amplifier and adjusts the rpm of the fan accordingly. As the substrate temperature of the host amplifier rises, the rpm of cooling fan increases and decreases the operating temperature of the host amplifier. As the operating temperature of the host amplifier rises to 65C, the PAD131 will increase the rpm of the cooling fan from minimum (perhaps off) to maximum. When the operating temperature of the host amplifier reaches 65C or above maximum cooling is applied to the amplifier. Any operating condition that allows the amplifier to operate at a temperature lower than 65C can benefit from the PAD131 Fan Controller Module. At lower operating temperatures the rpm of the fan decreases thus extending its life by reducing bearing wear. At the same time, lower fan rpm results in less audible fan noise. Applications that require less than maximum cooling such as applications where higher power dissipation in the amplifier is intermittent will benefit the most. The operating temperature of the host amplifier can be predicted using the PAD Power Excel based design spreadsheet available on the Power Amp Design web site.

PowerAmp Design PAD131 FAN CONTROLLER MODULE

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

FAN CONTROLLER MODULE

PAD131
DIMENSIONAL INFORMATION

PowerAmp Design

PAD131 FAN CONTROLLER MODULE

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

PowerAmp Design
POWER SUPPLY ACCESSORY MODULE
KEY FEATURES

PAD132
Rev B

LOW COST ACCESSORY DUAL BOOST VOLTAGE OUTPUT WIDE SUPPLY RANGE 8V 150V CONVENIENT SIP PIN-OUT

PowerAmp Design

APPLICATIONS
HIGH POWER AMPLIFIER ADD-ON ASSISTS POWER AMPS FOR SINGLE

SUPPLY APPLICATIONS

PAD132 POWER SUPPLY ACCESSORY MODULE

DESCRIPTION
The PAD132 power supply accessory module is a compact dual switching power supply designed to provide a convenient, low-cost power supply that assists power amps to operate from a single highpower supply voltage. The PAD132 is compatible with the PAD115, PAD119 and PAD129 High Power Operational Amplifiers. With input voltages of +Vs and Vs the PAD132 produces output voltages of +Vs+9 and Vs9 volts. The output voltages are connected to the amplifiers +Vcc and Vcc power supply pins. Consequently, the small signal stages of the amplifier operate at higher voltages than the main power supply voltages, thus biasing the small signal stages such that single supply operation is assured by avoiding input stage common mode range violations. The PAD132 comes mounted to a heat sink for drop-in operation.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

POWER SUPPLY ACCESSORY MODULE

PAD132
CIRCUIT & CONNECTIONS

EQUIVALENT CIRCUIT

PowerAmp Design PAD132 POWER SUPPLY ACCESSORY MODULE

PAD132 TYPICAL CONNECTION TO PAD119 OR PAD115

3 2 1 4 6 5 BALSUB +Vcc Cc1 Cc2 NC

9 8 OUT1

10

11 12 13 14 +Vs

C2

+ C1

PAD115 OR PAD119 VIEW FROM COMPONENT SIDE

-IN +IN -Vcc NC SD GND TMP NC 30 29 28 27 26 25 24 23 22

-Vs 21 20 19

18

OUT2 17 16 15

C3

C4

1 -Vs

2 -Vcc OUT

3 AC SUB

4 NC

5 +Vs

6 +Vcc OUT

PAD132 VIEW FROM COMPONENT SIDE

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

PAD132 POWER SUPPLY ACCESSORY MODULE


SUPPLY VOLTAGE, +Vs to Vs 300V OPERATING TEMPERATURE, case 40 to +70C TEMPERATURE, pin solder, 10s 200C

ABSOLUTE MAXIMUM RATINGS SPECIFICATIONS

__________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
OUTPUT CURRENT OUTPUT VOLTAGE, Vcc TEMPERATURE RANGE, storage
12mA Vs 10V

40 to 125C

PARAMETER
POWER INPUTS, +Vs, -Vs
+Vs

TEST CONDITIONS1
Full temperature range Full temperature range Full temperature range

MIN
0 0 16

TYP

MAX
300 300
300 V V V

UNITS

PowerAmp Design PAD132 POWER SUPPLY ACCESSORY MODULE

Vs
+Vs to Vs

OUTPUTS
+Vcc Vcc IO =12mA IO = 12mA IO = 12mA +Vs+8.4 Vs9 25 75 +Vs+10

Vs10

Switching frequency Ripple voltage

V V kHz mVp-p

NOTES: 1. Unless otherwise noted: TC=25OC


Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net

POWER SUPPLY ACCESSORY MODULE

PAD132
OPERATING CONSIDERATIONS

POWER SUPPLY INPUTS


The PAD132 is normally powered by the same voltages used to power the host amplifier. The PAD132 has its own input and output filter capacitors and so no additional bypassing is necessary. A current input ripple can be observed approximately twice the output load current at a duty cycle of 50%. The PAD132 can be operated from a single power supply voltage, for example, zero (ground) and +200V. In this case the output voltages will be approximately -9V and +209V.

PowerAmp Design

OUTPUT VOLTAGES
The PAD132 output voltages are approximately 9V greater than the input power supply voltages. These voltages are tied to the Vcc inputs for the host operational amplifier (see Fig. 2) on page 2. The output voltages have some ripple at approximately 25 kHz. The host amplifiers power supply rejection is able to reject most of the ripple amplitude but about 1 mVp-p (RTI) of residual ripple may be found at the output of the amplifier. The ripple can be reduced by adding external filter capacitors, but this is usually unnecessary.

PAD132 POWER SUPPLY ACCESSORY MODULE

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

POWER SUPPLY ACCESSORY MODULE

PAD132
PERFORMANCE GRAPHS

+VCC OUTPUT RIPPLE The oscilloscope display at the left shows the PAD132 +Vcc output voltage ripple. The ripple can be reduced by adding an external filtering capacitor, but the amplifier rejects a large portion of this ripple.

PowerAmp Design PAD132 POWER SUPPLY ACCESSORY MODULE

-VCC OUTPUT RIPPLE The oscilloscope display at the right shows the PAD132 -Vcc output voltage ripple. The ripple can be reduced by adding an external filtering capacitor, but the amplifier rejects a large portion of this ripple. See below.

AMPLIFIER OUTPUT RIPPLE WITH PAD132 POWER SUPPLY The oscilloscope display at the left shows the PAD119 amplifier output voltage ripple due to the PAD132 power supply ripple with the amplifier in a gain of 10. The ripple is about 10mVp-p in a gain of 10. Referred to the input the ripple is about 1mVp-p. The ripple can be reduced by adding external filtering capacitors, but the amplifier rejects a large portion of this ripple as can be seen by comparing this amplifier output ripple to the power supply output ripple as seen in the oscilloscope displays above.

PAD119 OUTPUT VOLTAGE RIPPLE DUE TO PAD132 OUTPUT RIPPLE, G=10

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

POWER SUPPLY ACCESSORY MODULE

PAD132
DIMENSIONAL INFORMATION

PowerAmp Design PAD132 POWER SUPPLY ACCESSORY MODULE

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

PowerAmp Design
CAGE JACK STRIP ACCESSORY COMPONENT
KEY FEATURES
SINGLE STRIP OF 32 CAGE JACKS EASILY CUT TO LENGTH EASY CAGE INSERTION INTO PCB

CJS01
Rev B

PowerAmp Design

APPLICATIONS
EVALUATION BOARDS MOTHER BOARD ASSEMBLY

CJS01 CAGE JACK STRIP ACCESSORY COMPONENT

DESCRIPTION
The CJS01 is the same cage jack accessory strip supplied in Power Amp Design evaluation kits like the EVAL117. The 32 cage jack strip simplifies the insertion of the cage jacks into the PCB. The strip can be cut to size easily with wire cutters. The left-over carrier strip can be used as a socket for small leaded components similar to watt resistors, small capacitors and ICs or transistors. The CJS01 is assembled by Power Amp Design and uses components manufactured by Mill-Max. The CJS01 is on a 0.1 pitch. The cage jacks allow for easy insertion and extraction of the amplifier and provide strain relief on the amplifiers pins. The socket 6 finger contacts are 30 gold plated. Please refer to the Mill-Max part number 0305-2-15-01-47-27-10-0 for further information.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

Power Amp Design


Evaluation Kits

PowerAmp Design
EVALUATION KIT FOR PAD20
INTRODUCTION
The EVAL20 evaluation kit provides a convenient method to become familiar with the operation of the PAD20 operational amplifier before your application circuit is committed to production. Some assembly is required since user selections are needed depending on the application. For example, a current limit resistor value needs to be selected by the user. Also, there are several PCB mounting options available. Critical connections for power supply bypassing and compensation are pre-wired. Fold-over current limit components are not provided since each application will have different requirements. Connections are also provided for diode clamps on each power supply and the output for those applications in which significant inductive kickback may be found. Terminal strips are also provided for input and output signals and power. Sockets are also provided for the optional PAD125 Current Limit Accessory Module as well as the PAD131 Fan Controller Accessory Module. Assembled EVAL20 with PAD20 installed. Optional PAD131 and PAD125 also installed. datasheet for the PAD20 for complete information on current limit options. Jumpers for option 1 are already installed. Remove and replace the jumpers as needed for the option you have chosen. 4.* Six current limiting sense resistors, RS, are provided, Two 0.47 , one 1.0 and one 2.0 are useful for the built-in current limit circuit. The 30m and 50m resistors are useful for the external PAD125 current limit circuit. There are four locations on the PCB for these resistors. The PCB ties all four of the locations in parallel. The resistors can be used individually at any location or several can be used to fine tune the final value desired. See the datasheet for the PAD20 and PAD125 to determine the best value for your application. Solder the resistor(s) from the CIRCUIT SIDE of the PCB. 5. D3 and D5 are transient voltage suppressor diodes and are not supplied since the type (breakdown voltage) varies with the application. They are not necessary for every application. They are most commonly used in application circuits where kickback from the load may force the supply voltage above the limits of the amplifier. 6. The evaluation kit PCB can be mounted in several ways. Option 1- Chassis mount. Use #6 standoffs and screws (not supplied) attached to the PCB at the four corners of the PCB. Option 2- Bench-top mount. Use the rubber bumpers supplied. These are stick-on components. Remove the release paper from each bumper and apply the bumper to the square outlines on the CIRCUIT SIDE of the PCB. Option 3- DIN rail mount. The PCB can be mounted to a 35mm DIN rail. For mounting the PCB to a DIN rail press the adaptors into the PCB in the holes at the edges of the PCB at locations 1 and 2 from the CIRCUIT SIDE of the PCB. Make sure that the plastic tines have fully spread out on the DUT SIDE of the PCB.

EVAL20
Rev A

PowerAmp Design EVAL20 EVALUATION KIT FOR PAD20

ASSEMBLY STEPS
Please note that the #1 cause of problems for evaluation kit users is not reading and following the directions (all of them). The #2 cause of problems is poor solder joints (cold or each step. bridging). Dont become a statistic. Refer to the Illustrated Parts List for the components mentioned in the assembly steps. Note that some heavy PCB copper planes and some heavy component leads are soldered in this kit. This may require a larger soldering iron tip and/or higher soldering iron temperatures than might normally be used. These steps are marked with an asterisk (*). 1. Notice that the printed circuit board (PCB) is labeled on one side as the DUT SIDE and the other side as CIRCUIT side. 2. As shown in the illustrated parts list, cage jack strips were used in the assembly of this kit. The carrier strips left over from the assembly have been included with the kit and can be cut to length and used as sockets for the components you will use to complete your application circuit. You can solder these sockets at the input locations for the PAD20 and other locations as desired. This can save soldering and unsoldering components as the needs of your application circuit change. 3. Refer to Jumper Selection below the Circuit Diagram for the EVAL20 on page 4. Install the required jumpers at the locations indicated depending on the option you have chosen. Jumpers of various lengths are included in this kit. Refer to the

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

EVALUATION KIT FOR MODEL PAD20


7. Components for locations R1-R7, D1, D2 are for the optional fold-over current limiting and are not supplied. Refer to the datasheet of the amplifier model to find out how to apply circuits that require these components. 8. Remove the 4 hex nuts from the mounting spacers of the amplifier. 9. Align the 4 studs of the mounting spacers with the mounting holes in the PCB. Be sure that the amplifiers pin 1 aligns with pin 1 on the PCB. Slowly lower the amplifier into the PCB, making sure that the pins of the amplifier and the cage jacks mate. Push the amplifier into the PCB until the mounting spacers meet the PCB. 10. Fasten the amplifier to the PCB with the 4 hex nuts previously removed. Do not over-tighten the nuts as this may strip the mounting studs. The provided plastic nut starter can assist you here. 11. If necessary, strip 1/8 of insulation from the wires connected to the fan. Twist and tin the wire ends. Insert the red wire into the cage jack labeled + and the black or blue wire into the jack marked at the location marked FAN. Or, if you plan to use the PAD131 Fan Controller Accessory Module, insert the fan wires similarly into the + and cage jacks at the location marked Fan Control. Do not solder the fan wires into the PCB. 12. Use the bread-boarding area to add the external components necessary to program the amplifier gain and other circuit requirements to evaluate your application circuit. You can use the evaluation kit schematic and PCB views to map out your circuit. 13. Remember that the amplifier must be compensated to operate correctly. See the amplifier datasheet on Page 4, under PHASE COMPENSATION. The selected phase compensation capacitor will be installed at CC on the evaluation kit PCB. A 470pF capacitor has already been installed in your kit. Another value may better suit your application. Remove and replace the capacitor as necessary for your application. 47pF, 68pF and 220pF capacitors are also included with the kit. CC must be rated for at least 200V. A temperature stable type capacitor is requiredan X7R ceramic, for example, or NPO (COG) type. 14. If you have chosen to use the PAD125 Current Limit Accessory module and/or the PAD131 Fan Controller Accessory Module install them at this time making sure that pin 1 on each module is aligned with the pin 1 marking on the PCB. Note that the PCB location for the PAD125 may be marked as PAD123 as the PAD125 replaces the PAD123. Additional programming of the PAD125 will be necessary. See the PAD125 datasheet for full details. 15. The evaluation kit assembly is complete. Be sure you have read and followed all the assembly steps. Do not forget any jumpers that need to be installed. Inspect the circuit board for solder shorts or poor solder joints. An illuminated magnifier is helpful.

EVAL20
ASSEMBLY STEPS CONTINUED

16. Before applying power to your circuit set the power supply for 20V and set the power supply current limit to approximately 100mA. Use little or no load at first. Apply an input signal and check the output with an oscilloscope to verify proper functionality. This step can prevent damaging the amplifier or the circuit board should there be some mistake in assembly.

PowerAmp Design
EVAL20 EVALUATION KIT FOR MODEL PAD20

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

EVAL20 EVALUATION KIT FOR PAD20 AMPLIFIER

ILLUSTRATED PARTS LIST

__________________________________________________________________________________
Note that the PAD20, PAD125, PAD131 are purchased separately.
Ref Qty Description
Cage Jacks w/carrier strip 32 wide

Mfg/Distributor

Mfg. Part Number

Illustration (not to scale)

Amplifier Pins 1-22 + TPs

Power Amp Design

NA

PowerAmp Design EVAL20 EVALUATION KIT FOR PAD20

C1,2

Chip Capacitor, 1F Electrolytic Capacitor, 150F, 200V BNC Jack

Novacap

1825B105K201N

C3,4

Panasonic/Digi-Key

ECOS2DP151BA

JP1

AMP/Digi-Key

5221123-2

JP2,3

Terminal Block

Phoenix/Digi-Key

1729157

Cc Cc Cc Cc

1 1 1 1

Capacitor, 470pF 200V Capacitor, 220pF 200V Capacitor, 68pF 200V Capacitor, 47pF 200V

AVX/Mouser AVX/Mouser Cornell Dubilier/Mouser Cornell Dubilier/Mouser Xicon/Mouser Xicon/Mouser Xicon/Mouser Vishay/Mouser Vishay/Mouser ON Semi/Digi-Key

CK05BX471KTR1 CK05BX221KTR1 CK05BX680K CK05BX470K (2) 262-0.47-RC (0.47) 262-1.0-RC (1.0) 262-2.0-RC (2.0) LVR01R0300FB12 (30m) LVR01R0500FB12 (50m) MUR460RL

RS

Sense Resistor

D4, 6

Diode, Fast Recovery Rubber Bumper

NA

5 15 (5ea) 1

3M/Digi-Key

SJ5518 923345-01-C (0.1 in) 923345-02-C (0.2 in) 923345-03-C (0.3 in) 200

NA

Jumper

3M/Mouser

NA

Nut Starter

Menda/Jensen Tool

NA

35mm DIN Rail Adaptor PCB

Scidyne

121-0014

NA

Power Amp Design

EVAL20

NA

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441 Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

EVALUATION KIT FOR PAD20

EVAL20
CIRCUIT & CONNECTIONS

CIRCUIT DIAGRAM

PowerAmp Design EVAL20 EVALUATION KIT FOR PAD20

JUMPER SELECTION
Option 1: To use the PAD20 alone without fold-over current limit insert jumpers J1, 3, 7, 10 only (jumpers pre-installed for this option). Option 2: To use the PAD20 alone with fold-over current limit use jumpers J1, 2, 3 only. Option 3: To use the PAD20 and PAD125 together without fold-over current limit insert jumpers J4, 6, 7, 8, 9, 10, 11 only. Option 4: To use the PAD20 and PAD125 together with fold-over current limit insert jumpers J4, 5, 6, 7, 8, 9 only.

Refer to the PAD Power Excel spreadsheet (available for download from the website) for assistance in calculating resistor values for fold-over current limiting.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

EVALUATION KIT

EVAL20
PCB VIEWS TOP VIEW

PowerAmp Design
EVAL20 EVALUATION KIT FOR MODEL PAD20

BOTTOM VIEW

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458 Web Site: www.PowerAmpDesign.net

EVALUATION KIT FOR PAD20

EVAL20
ASSEMBLED KIT

ASSEMBLED EVAL20 WITH OPTIONAL PAD131 AND PAD125 MODULES

PowerAmp Design EVAL20 EVALUATION KIT FOR PAD20

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441 Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

EVALUATION KIT FOR PAD20

EVAL20
DIMENSIONAL INFORMATION

BOARD OUTLINE DIMENSIONS

PowerAmp Design EVAL20 EVALUATION KIT FOR PAD20

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441 Fax (208)279-5458

Vs TMP SD IL

+Vs OUT GND CC2 CC1

+IL

AC SUB

IC

+IN IN

Web Site: www.PowerAmpDesign.net

PowerAmp Design
EVALUATION KIT FOR MODELS PAD112/ PAD113
INTRODUCTION
The EVAL112 evaluation kit provides a convenient method to become familiar with the operation of amplifier models PAD112 and PAD113 before your application circuit is committed to production. Some assembly is required since user selections are needed depending on the application. For example, a current limit resistor value needs to be selected by the user. Also, there are several PCB mounting options available. Critical connections for power supply bypassing and compensation are pre-wired. Fold-over current limit components are not provided since each application will have different requirements. Connections are also provided for diode clamps on each power supply and the output for those applications in which significant inductive kickback may be found. Terminal strips are also provided for input and output signals and power. Sockets are also provided for the optional PAD123 or PAD125 Current Limit Accessory Modules as well as the PAD131 Fan Controller Accessory Module. Assembled EVAL112 with amplifier installed. Optional accessory modules also installed. Optional 35mm DIN rail mounting shown. datasheet for the amplifier for complete information on current limit options. Jumpers for option 1 are already installed. Remove and replace the jumpers as needed for the option you have chosen. 4.* Four current limiting sense resistors, RS, are provided; two 0.47 , one 1.0 and one 2.0 . Likewise, there are four locations on the PCB for these resistors. The PCB ties all four of the locations in parallel. The resistors can be used individually at any location or several can be used to fine tune the final value desired. See the datasheet for the amplifier to determine the best value for your application. Solder the resistor(s) from the CIRCUIT SIDE of the PCB. 5. D3 and D5 are transient voltage suppressor diodes and are not supplied since the type (breakdown voltage) varies with the application. They are not necessary for every application. They are most commonly used in application circuits where kickback from the load may force the supply voltage above the limits of the amplifier. 6. The evaluation kit PCB can be mounted in several ways. Option 1- Chassis mount. Use #6 standoffs and screws (not supplied) attached to the PCB at the four corners of the PCB. Option 2- Bench-top mount. Use the five rubber bumpers supplied. These are stick-on components. Remove the release paper from each bumper and apply the bumper to the square outlines on the CIRCUIT SIDE of the PCB. Option 3- DIN rail mount. The PCB can be mounted to a 35mm DIN rail. For mounting the PCB to a DIN rail press the adaptors into the PCB in the holes at the edges of the PCB at locations 1 and 2 from the CIRCUIT SIDE of the PCB. Make sure that the plastic tines have fully spread out on the DUT SIDE of the PCB.

EVAL112
Rev H

PowerAmp Design
EVAL112 EVALUATION KIT FOR MODELS PAD112/ 113

ASSEMBLY STEPS
Please note that the #1 cause of problems for evaluation kit users is not reading and following the directions (all of them). The #2 cause of problems is poor solder joints (cold or each step. bridging). Dont become a statistic. Refer to the Illustrated Parts List for the components mentioned in the assembly steps. Note that some heavy PCB copper planes and some heavy component leads are soldered in this kit. This may require a larger soldering iron tip and/or higher soldering iron temperatures than might normally be used. These steps are marked with an asterisk (*). 1. Notice that the printed circuit board (PCB) is labeled on one side as the DUT SIDE and the other side as CIRCUIT side. 2. As shown in the illustrated parts list, cage jack strips were used to provide you with the assembled version of this evaluation kit. The carrier strips left over from the assembly have been included with the kit and can be cut to length and used as sockets for the components you will use to complete your application circuit. You can solder these sockets at the input locations for the amplifier and other locations as desired. This can save soldering and unsoldering components as the needs of your application circuit change. 3. Refer to Jumper Selection below the Circuit Diagram for the EVAL112 on page 4. Install the required jumpers at the locations indicated depending on the option you have chosen. Jumpers of various lengths are included in this kit. Refer to the
Power Amp Design 3381 W Vision Dr Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

EVALUATION KIT FOR MODELS PAD112/ PAD113

EVAL112

ASSEMBLY STEPS CONTINUED


7. Components for locations R1-R7, D1, D2 are for the optional fold-over current limiting and are not supplied. Refer to the datasheet of the amplifier model to find out how to apply circuits that require these components. 8. Remove the 4 hex nuts from the mounting spacers of the amplifier. 9. Align the 4 studs of the mounting spacers with the mounting holes in the PCB. Be sure that the amplifiers pin 1 aligns with pin 1 on the PCB. Slowly lower the amplifier into the PCB, making sure that the pins of the amplifier and the cage jacks mate. Push the amplifier into the PCB until the mounting spacers meet the PCB. 10. Fasten the amplifier to the PCB with the 4 hex nuts previously removed. Do not over-tighten the nuts as this may strip the mounting studs. The provided plastic nut starter can assist you here. 11. If necessary, strip 1/8 of insulation from the wires connected to the fan. Twist and tin the wire ends. Insert the red wire into the cage jack labeled + at the location marked FAN on the PCB. Likewise insert the blue or black wire into the cage jack labeled at the location marked FAN. Do not solder the wires into the sockets. 12. Use the bread-boarding area to add the external components necessary to program the amplifier gain and other circuit requirements to evaluate your application circuit. You can use the evaluation kit schematic and PCB views to map out your circuit. 13. Remember that the amplifier must be compensated to operate correctly. See the amplifier datasheet on Page 4, under PHASE COMPENSATION. The selected phase compensation capacitor will be installed at CC on the evaluation kit PCB. A 470pF capacitor has already been installed in your kit. Another value may better suit your application. Remove and replace the capacitor as necessary for your application. 10pF, 33pF and 100pF capacitors are also included with the kit. CC must be rated for at least 500V. A temperature stable type capacitor is requiredan X7R ceramic, for example, or an NPO type. 14. The evaluation kit assembly is complete. Be sure you have read and followed all the assembly steps. Do not forget any jumpers that need to be installed. Inspect the circuit board for solder shorts or poor solder joints. An illuminated magnifier is helpful. 15. Before applying power to your circuit set the power supply for 20V and set the power supply current limit to approximately 100mA. Use little or no load at first. Apply an input signal and check the output with an oscilloscope to verify proper functionality. This step can prevent damaging the amplifier or the circuit board should there be some mistake in assembly.

PowerAmp Design
EVAL112 EVALUATION KIT FOR MODELS PAD112/ 113

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

EVAL112

EVALUATION KIT FOR MODELS PAD112/ PAD113

ILLUSTRATED PARTS LIST

__________________________________________________________________________________
Note that the amplifier and accessory modules are purchased separately.
Ref
Amplifier Pins 1-22 + TPs

Qty

Description
Cage Jacks w/carrier strip 32 wide Chip Capacitor, .2F, 500V Electrolytic Capacitor, 47F, 500V BNC Jack Electrolytic Capacitor, 47F 35V Terminal Block

Mfg/Distributor

Mfg. Part Number

Illustration (not to scale)

PowerAmp Design EVAL112 EVALUATION KIT FOR MODELS PAD112/ 113

Power Amp Design

NA

C1, 2

Novacap

1825B204M501NT

C3, 4

Panasonic/Digi-Key

ECOS2HP470BA

JP1 C5,6

1 2

AMP/Digi-Key Panasonic/Digi-Key

5221123-2 EEU-FC1V470

JP2,3

Phoenix/Digi-Key

1729157

Cc

Capacitor, 470pF 1kV Capacitor, 100pF 1kV Capacitor, 33pF 1kV Capacitor, 10pF 1kV Sense Resistor

Vishay/Mouser

562R10TST47

Cc Cc Cc

1 1 1

Vishay/Mouser Vishay/Mouser Vishay/Mouser Xicon/Mouser Xicon/Mouser Xicon/Mouser ON Semi/Digi-Key

562R10TST10 561R10TCCQ33 561R10TCCQ10 (2) 262-0.47-RC (0.47) 262-1.0-RC (1.0) 262-2.0-RC (2.0) MUR460RL

RS

D4, 6

Diode, Fast Recovery Rubber Bumper

NA

5 15 (5ea) 1

3M/Digi-Key

SJ5518 923345-01-C (0.1 in) 923345-02-C (0.2 in) 923345-03-C (0.3 in) 200

NA

Jumper

3M/Mouser

NA

Nut Starter

Menda/Jensen Tool

NA

35mm DIN Rail Adaptor PCB

Scidyne

121-0014

NA

Power Amp Design

EVAL112 R-C

NA

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441 Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

EVALUATION KIT FOR MODELS PAD112/ 113

EVAL112
CIRCUIT & CONNECTIONS

CIRCUIT DIAGRAM

PowerAmp Design
EVAL112 EVALUATION KIT FOR MODELS PAD112/ 113

JUMPER SELECTION
Option 1: To use the amplifier alone without fold-over current limit insert jumpers J1, 3, 7, 10 only (jumpers pre-installed for this option). Option 2: To use the amplifier alone with fold-over current limit use jumpers J1, 2, 3 only. Option 3: To use the amplifier and current limit module together without fold-over current limit insert jumpers J4, 6,7, 8, 9, 10, 11 only. Option 4: To use the amplifier and current limit module together with fold-over current limit insert jumpers J4, 5, 6, 7, 8, 9 only.

Refer to the PAD Power Excel spreadsheet (available for download from the website) for assistance in calculating resistor values for fold-over current limiting.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

EVALUATION KIT

EVAL112
PCB VIEWS TOP VIEW

PowerAmp Design
EVAL112 EVALUATION KIT FOR MODELS PAD112/ 113

BOTTOM VIEW

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458 Web Site: www.PowerAmpDesign.net

EVALUATION KIT FOR MODELS PAD112/ PAD113

EVAL112
ASSEMBLED KIT

ASSEMBLED EVAL112 WITH AMPLIFIER AND ACCESSORY MODULES MOUNTED AND 35mm DIN RAIL

PowerAmp Design EVAL112 EVALUATION KIT FOR MODELS PAD112/ 113

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441 Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

EVALUATION KIT FOR MODELS PAD112/ PAD113

EVAL112

DIMENSIONAL INFORMATION BOARD OUTLINE DIMENSIONS

PowerAmp Design
EVAL112 EVALUATION KIT FOR MODELS PAD112/ 113

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441 Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

PowerAmp Design
EVALUATION KIT FOR PAD116/117
INTRODUCTION
The EVAL117 evaluation kit provides a convenient method to become familiar with the operation of the PAD116 or PAD117 operational amplifiers before your application circuit is committed to production. Some assembly is required since user selections are needed depending on the application. For example, a current limit resistor value needs to be selected by the user. Also, there are several PCB mounting options available. Critical connections for power supply bypassing and compensation are pre-wired. Fold-over current limit components are not provided since each application will have different requirements. Connections are also provided for diode clamps on each power supply and the output for those applications in which significant inductive kickback may be found. Terminal strips are also provided for input and output signals and power.

EVAL117
Rev K

PowerAmp Design EVAL117 EVALUATION KIT FOR PAD116/117

Assembled EVAL117 with PAD116/117 mounted. Shown with optional PAD121, PAD131 and DIN rail mounting. you have chosen. Refer to the data sheet for the PAD121 for complete information on current limit options 4.* This step may require a soldering temperature higher than normal and/or a larger soldering iron tip. Four current limiting sense resistors, RS, are provided; one 0.01 , one 0.015 (use one of these two with PAD121), one 0.05 and one 0.10 . Refer to the data sheets for the PAD116/117 and PAD121 to determine which resistor value best fits your application. Smear a small amount of heat sink grease on the back of the selected resistor and then attach the resistor loosely to heat sink HS1 at RS with a 4-40 X screw and nut. The plastic nut driver supplied with this kit will help here. Tighten the 4-40 resistor mounting hardware. Solder the resistor from the CIRCUIT SIDE of the PCB making sure that the holes are completely filled with solder. 5. D3 and D5 are transient voltage suppressor diodes and are not supplied since the type (breakdown voltage) varies with the application. They are not necessary for every application. They are most commonly used in application circuits where kickback from the load may force the supply voltage above the limits of the amplifier. 6. The evaluation kit PCB can be mounted in several ways. Option 1- Chassis mount. Use #6 x 1/4 M/F hex standoffs, and #6 nut (neither supplied) attached to the PCB at the four corners and center of the PCB and the chassis. Option 2- Bench-top mount. Use the five rubber bumpers supplied. These are stick-on components. Remove the release paper from each bumper and apply the bumper to the square outlines on the CIRCUIT SIDE of the PCB. Option 3- DIN rail mount. The PCB can be mounted to either 1 or 2 DIN rails. For mounting the PCB to one DIN rail press the adaptors into the PCB in the holes at the edges of the PCB at locations 1 and 2 from the CIRCUIT SIDE

ASSEMBLY STEPS
Please note that the #1 cause of problems for evaluation kit users is not reading and following the directions (all of them). The #2 cause of problems is poor solder joints (cold or each step. bridging). Dont become a statistic. Refer to the Illustrated Parts List for the components mentioned in the assembly steps. Note that some heavy PCB copper planes and some heavy component leads are soldered in this kit. This may require a larger soldering iron tip and/or higher soldering iron temperatures than might normally be used. These steps are marked with an asterisk (*). Note that PCB is marked for the PAD117 but is also used for the PAD116. 1. Notice that the printed circuit board (PCB) is labeled on one side as the DUT SIDE and the other side as CIRCUIT side. 2. As shown in the illustrated parts list, cage jack strips were used to provide you with the assembled kit. The carrier strips left over from the assembly have been included with the kit and can be used as sockets for the components you will use to complete your application circuit. If desired you can cut and solder these sockets at the input locations for the PAD116/117, PAD121 and other locations as desired. This can save soldering and unsoldering components as the needs of your application circuit change. 3. Refer to Jumper Selection below the Circuit Diagram for the EVAL116/117 on page 4. Read all the options for the jumpers you will need installed or removed. Note that the kit comes wired with option 1. Install or remove jumpers as required at the locations indicated depending on the option
Power Amp Design 3381 W Vision Dr Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

EVALUATION KIT FOR PAD116/117

EVAL117
ASSEMBLY STEPS CONTINUED

of the PCB. Make sure that the plastic tines have fully spread out on the DUT SIDE of the PCB. If mounting to 2 DIN rails is desired, mount DIN rail adaptors at locations 3, 4, 5 and 6 in a similar manner. The center to center dimension of the DIN rails is to be 2.00 [50.8mm]. 7. Components for locations R1-R7, D1, D2 are for the optional fold-over current limiting and are not supplied. Refer to the data sheet of the PAD116/117 to find out how to apply circuits that require these components. 8. Remove the 4 hex nuts from the mounting spacers of the PAD116/117. 9. Align the 4 studs of the mounting standoffs with the mounting holes in the PCB. Be sure that the amplifiers pin 1 aligns with the pin 1 marking on the PCB. Slowly lower the amplifier into the PCB, making sure that the pins of the amplifier and the cage jacks mate. Push the amplifier into the PCB until the mounting spacers meet the PCB. 10. Fasten the amplifier to the PCB with the 4 hex nuts previously removed. Do not over-tighten the nuts as this may strip the mounting studs. The provided plastic nut starter can assist you here. 11. Strip 1/8 of insulation from the wires connected to the fan. Twist and tin the wire ends. Insert the red wire into the cage jack labeled + and the black or blue wire into the jack marked at the location marked FAN. Or, if you plan to use the PAD131 Fan Controller Accessory Module, insert the fan wires similarly into the + and cage jacks at the location marked Fan Control. Do not solder the fan wires into the PCB. 12. Add components as necessary to evaluate your application circuit. You can utilize the evaluation kit schematic and PCB views to map out your circuit and components. Remember, if you are using the PAD121 Current Limit Accessory Module additional components or jumpers will be needed to program the operation of the module. See the PAD121 data sheet. 13. Remember that the PAD116/117 must be compensated to operate correctly. See the PAD116/117 datasheet on Page 4, under PHASE COMPENSATION. The selected phase compensation capacitor will be installed at CC on the evaluation kit PCB. A 470pF capacitor has already been installed in your kit. Another value may better suit your application. Remove and replace the capacitor as necessary for your application. A 100pF capacitor is also included with the kit. CC must be rated for at least 100V. A temperature stable type capacitor is requiredan X7R ceramic, for example, or an NPO type. 14. If you have chosen to use the PAD121 accessory module install it at this time making sure that pin 1 on the module is aligned with the pin 1 marking on the PCB. 15. If you have chosen to use the PAD131 Fan Controller Accessory Module install it at this time making sure that pin 1
Power Amp Design 3381 W Vision Dr Tucson AZ 85742

on the module is aligned with the pin 1 marking on the PCB. Double check that the wires from the fan are inserted into the jacks marked Fan Control. 16. The evaluation kit assembly is complete. Be sure you have read and followed all the assembly steps. Do not forget any jumpers that need to be installed or removed. Inspect the circuit board for solder shorts or poor solder joints. An illuminated magnifier is helpful. 17. Before applying power to your circuit set the power supply for 20V and set the power supply current limit to approximately 100mA. Use little or no load at first. Apply an input signal and check the output with an oscilloscope to verify proper functionality. This step can prevent damaging the amplifier or the circuit board should there be some mistake in assembly.

PowerAmp Design EVAL117 EVALUATION KIT FOR PAD116/117

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

EVAL117 EVALUATION KIT FOR PAD116/117 AMPLIFIER

ILLUSTRATED PARTS LIST

__________________________________________________________________________________
Note that the PAD116/117, PAD121 and PAD131 are purchased separately.
Ref
Amplifier Pins 1-30 + TPs

Qty

Description
Cage Jacks w/carrier strip 32 wide Chip Capacitor, 1F Electrolytic Capacitor, 470F 100V Electrolytic Capacitor, 47F 35V Capacitor, 100pF 200V Capacitor, 470pF 200V BNC Jack

Mfg/Distributor

Mfg. Part Number

Illustration (not to scale)

PowerAmp Design EVAL117 EVALUATION KIT FOR PAD116/117

Power Amp Design

NA

C1, 2

Novacap

1825B105K201N

C3, 4

Panasonic/Digi-Key

ECO-S2AA471BA

C5,6 CC Cc JP1

2 1 1 1

Panasonic/Digi-Key Kemet/Mouser Kemet/Mouser AMP/Digi-Key

EEU-FC1V470 C322C101J2G5HA C317C471J2G5CA 5221123-2

JP2

Terminal Block

Phoenix/Digi-Key

1729157

TS1

Terminal Strip

Molex/Newark Isotek Isotek Isotek Isotek ON Semi/Digi-Key 3M/Digi-Key

38660-7807 PBV-R050-1.0 (50m) PBV-R050-1.0 (100m) PBV-R010-1.0 (10m) PBV-R015-1.0 (15 m) MUR460RL SJ5518

RS

Sense Resistor

D4, 6 NA

2 5

Diode, Fast Recovery Rubber Bumper

HS1

1 15 (5ea) 1 1 1 4 1

Heat Sink

Wakefield/Mouser

67720ABP 923345-01-C (0.1 in) 923345-02-C (0.2 in) 923345-03-C (0.3 in) 200 NTE303 NA 121-0014 EVAL117 NA

NA

Jumper

3M/Mouser

NA NA NA NA NA

Nut Starter Heak Sink Grease 4-40X1/2 screw & 4-40 nut 35mm DIN Rail Adaptor PCB

Menda/Jensen Tool NTE/Jameco NA Scidyne Power Amp Design

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441 Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

EVALUATION KIT FOR PAD116/117

EVAL117
CIRCUIT & CONNECTIONS

CIRCUIT DIAGRAM

PowerAmp Design EVAL117 EVALUATION KIT FOR PAD116/117

JUMPER SELECTION
Option 1: To use the PAD116/117 without fold-over current limit insert jumpers J1, 3, 7, 10 only (jumpers pre-installed for this option). Option 2: To use the PAD116/117 with fold-over current limit insert jumpers J1, 2, 3 only. Option 3: To use the PAD116/117 and PAD121 together without fold-over current limit insert jumpers J4, 6, 7, 8, 9, 10, 11 only. Option 4: To use the PAD116/117 and PAD121 together with fold-over current limit insert jumpers J4, 5, 6, 7, 8, 9 only. Refer to the PAD Power Excel spreadsheet (available for download from the website) for assistance in calculating resistor values for fold-over current limiting.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

EVALUATION KIT FOR PAD116/117

EVAL117
PCB VIEWS

TOP VIEW

PowerAmp Design EVAL117 EVALUATION KIT FOR PAD116/117

BOTTOM VIEW

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

EVALUATION KIT FOR PAD116/117

EVAL117
ASSEMBLED KIT

Assembled EVAL117 with optional DIN rail PCB mounting and PAD117 installed. Optional PAD121 and PAD131 accessory modules are also shown.

PowerAmp Design EVAL117 EVALUATION KIT FOR PAD116/117

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441 Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

EVALUATION KIT FOR PAD116/117

EVAL117
DIMENSIONAL INFORMATION

BOARD OUTLINE DIMENSIONS

PowerAmp Design EVAL117 EVALUATION KIT FOR PAD116/117

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441 Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

PowerAmp Design
EVALUATION KIT FOR MODELS PAD115/ PAD118/ PAD119

EVAL118
Rev G

INTRODUCTION
The EVAL118 assembled evaluation kit provides a convenient method to become familiar with the operation of the operational amplifier models PAD115, PAD118 and PAD119 before your application circuit is committed to production. Some assembly is required since some user selections are needed depending on the application. For example, a current limit resistor value needs to be selected by the user. Also, there are several PCB mounting options available. Critical connections for power supply bypassing and compensation are pre-wired. Connections are also provided for implementing fold-over current limit as well as standard current limit with the optional PAD125 Current Limit Accessory Module. Fold-over current limit components are not provided since each application will have different requirements. Diode clamps on each power supply and the output connections are provided for those applications in which significant inductive kickback may be found. Terminal strips are also provided for input and output signals and power. Assembled EVAL118 with amplifier mounted. Optional accessory also modules shown. input locations for the amplifier and current limit accessory module as desired. This can save soldering and unsoldering components as the needs of your application circuit change. 3. Refer to Jumper Selection below the Circuit Diagram for the EVAL118 on page 4. Install the required jumpers at the locations indicated depending on the options you have chosen. Note that the kit comes already wired for Option 1. Remove and insert jumpers as needed for the option you have chosen. Refer to the datasheet for the PAD125 for complete information on current limit options. *4. This step may require a soldering temperature higher than normal and/or a larger soldering iron tip. Three current limiting sense resistors, RS, are provided; one 0.005 , one 0.010 and one 0.015 . Refer to the data sheet for the PAD125 to determine which resistor value best fits your application (if you have chosen not to use the current limit accessory module select the 0.005 resistor or install a length of heavy buss wire into the outer two holes at the location for the sense resistor RS). Smear a small amount of heat sink grease on the back of the selected resistor and then attach the resistor to heat sink HS1 at RS with a 4-40 X screw and nut. The plastic nut driver supplied with this kit will help here. Tighten the 4-40 resistor mounting hardware. Solder the resistor from the CIRCUIT SIDE of the PCB making sure that the holes are completely filled with solder. 5. D3 and D5 are transient voltage suppressor diodes and are not supplied since the type (breakdown voltage) varies with the application. They are not necessary for every application. They are most commonly used in application circuits where kickback from the load may force the supply voltage above the limits of the amplifier. 6. The evaluation kit PCB can be mounted in several ways. Option 1- Chassis mount. Use #6 x 1/4 M/F hex standoffs, and #6 nut (neither supplied) attached to the PCB at the four corners and center of the PCB and the chassis.

PowerAmp Design
EVAL118 EVALUATION KIT FOR MODELS PAD115/ 118/ 119

ASSEMBLY STEPS
Please note that the #1 cause of problems for evaluation kit users is not reading and following the directions (all of them). The #2 cause of problems is poor solder joints (cold or each step. bridging). Dont become a statistic. Refer to the Illustrated Parts List for the components mentioned in each assembly step. Note that some heavy PCB copper planes and some heavy component leads are soldered in this kit. This may require a larger soldering iron tip and/or higher soldering iron temperatures than might normally be used. These steps are marked with an asterisk (*). Notice that the PCB for this kit is marked for the PAD118 amplifier but is also compatible with models PAD115 and PAD119. Also, the PCB may be marked for the PAD121 Current Limit Accessory Module but is compatible with the PAD125 accessory module also. 1. Notice that the printed circuit board (PCB) is labeled on one side as the DUT SIDE and the other side as CIRCUIT side. 2. As shown in the illustrated parts list, cage jack strips were used to provide you with the assembled version of this evaluation kit. The carrier strips left over from the assembly have been included with the kit and can be used as sockets for the components you will use to complete your application circuit. If desired you can cut and solder these sockets at the

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

EVALUATION KIT FOR MODELS PAD115/ PAD118/ PAD119

EVAL118

ASSEMBLY STEPS CONTINUED


Option 2- Bench-top mount. Use the five rubber bumpers supplied. These are stick-on components. Remove the release paper from each bumper and apply the bumper to the square outlines on the CIRCUIT SIDE of the PCB. Option 3- DIN rail mount. The PCB can be mounted to either 1 or 2 DIN rails. For mounting the PCB to one DIN rail press the adaptors into the PCB in the holes at the edges of the PCB at locations 1 and 2 from the CIRCUIT SIDE of the PCB. Make sure that the plastic tines have fully spread out on the DUT SIDE of the PCB. If mounting to 2 DIN rails is desired, mount DIN rail adaptors at locations 3, 4, 5 and 6 in a similar manner. The center to center dimension of the DIN rails is to be 2.00 [50.8mm]. 7. Components for locations R1-R7, D1, D2 are for the optional fold-over current limiting and are not supplied. Refer to the datasheet of the amplifier to find out how to apply circuits that require these components. 8. Remove the 4 hex nuts from the mounting spacers of the amplifier. 9. Align the 4 studs of the mounting spacers with the mounting holes in the PCB. Be sure that the amplifiers pin 1 aligns with pin 1 on the PCB. Slowly lower the amplifier into the PCB, making sure that the pins of the amplifier and the cage jacks mate. Push the amplifier into the PCB until the mounting spacers meet the PCB. 10. Fasten the amplifier to the PCB with the 4 hex nuts previously removed. Do not over-tighten the nuts as this may strip the mounting studs. The provided plastic nut starter can assist you here. 11. If necessary, strip 1/8 of insulation from the wires connected to the fan. Twist and tin the wire ends. Insert the red wire into the cage jack labeled + at the location marked FAN on the PCB. Likewise insert the blue or black wire into the cage jack labeled at the location marked FAN. Or, if you plan to use the PAD131 Fan Controller Accessory Module, insert the fan wires similarly into the + and cage jacks at the location marked Fan Control. Do not solder the fan wires into the PCB. 12. Add components as necessary to evaluate your application circuit. You can utilize the evaluation kit schematic and PCB views to map out your circuit and components. Remember, if you are using the PAD125 Current Limit Accessory Module additional components or jumpers will be needed to program the operation of the module. See the PAD125 Current Limit Accessory Module datasheet. 13. Remember that the amplifier must be compensated to operate correctly. See the amplifier datasheet on Page 4 under PHASE COMPENSATION. Your selected phase compensation capacitor will be installed at CC on the evaluation kit PCB. A 470pF capacitor has already been installed in the evaluation kit. Additionally, a 100pF compensation capacitor is also included in the kit. Replace CC
Power Amp Design 3381 W Vision Dr Tucson AZ 85742

as necessary for your application but keep in mind that CC must be rated for at least 300VDC. A temperature stable capacitor is required such as an NPO or X7R type. 14. If you have chosen to use the PAD125 accessory module install it at this time making sure that pin 1 on the module is aligned with the pin 1 marking on the PCB. 15. If you have chosen to use the PAD131 Fan Controller Accessory Module install it at this time making sure that pin 1 on the module is aligned with the pin 1 marking on the PCB. Double check that the wires from the fan are inserted into the jacks marked Fan Control. 16. The evaluation kit assembly is complete. Be sure you have read and followed all the assembly steps. Do not forget any jumpers that need to be installed. Inspect the circuit board for solder shorts or poor solder joints. An illuminated magnifier is helpful. 17. Before applying power to your circuit set the power supply for 20V and set the power supply current limit to approximately 100mA. Use little or no load at first. Apply an input signal and check the output with an oscilloscope to verify proper functionality. This step can prevent damaging the amplifier or the circuit board should there be some mistake in assembly.

PowerAmp Design
EVAL118 EVALUATION KIT FOR MODELS PAD115/ 118/ 119

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

EVAL118

EVALUATION KIT FOR MODELS PAD115/ PAD118/ PAD119

ILLUSTRATED PARTS LIST

__________________________________________________________________________________
Note that the amplifier and accessory modules are purchased separately
Ref
Amplifier Pins 1-30 + TPs C1, 2

Qty
3

Description
Cage Jacks w/carrier strip 32 wide Chip Capacitor, 0.2uF, 500V Electrolytic Capacitor, 330uF, 350V Electrolytic Capacitor, 47F 35V BNC Jack Capacitor, 470pF, 1kV Capacitor, 100pF, 1kV Terminal Block

Mfg/Distributor
Power Amp Design

Mfg. Part Number


NA

PowerAmp Design EVAL118 EVALUATION KIT FOR MODELS PAD115/ 118/ 119

Illustration (not to scale)

Novacap

1825B204M501NT

C3, 4

Panasonic/Digi-Key

EET-HC2V331HF

C5,6

Panasonic/Digi-Key

EEU-FC1V470

JP1

AMP/Digi-Key

5221123-2

Cc Cc

1 1

Vishay/Mouser Vishay/Mouser

562R10TST47 562R10TST10

JP2

Phoenix/Digi-Key

1729157

TS1

Terminal Strip

Molex/Newark Isotek Isotek Isotek ON Semi/Digi-Key 3M/Digi-Key

38660-7807 PBV-R005-1.0 (5m) PBV-R010-1.0 (10m) PBV-R015-1.0 (15 m) MUR460RL SJ5518

RS

Sense Resistor Diode, Fast Recovery Rubber Bumper

D4, 6 NA

2 5

HS1

Heat Sink

Wakefield/Mouser

67720ABP 923345-01-C (0.1 in) 923345-02-C (0.2 in) 923345-03-C (0.3 in) 200 NTE303 NA 121-0014 EVAL118 NA

NA

15 (5ea) 1 1 1 4 1

Jumper

3M/Mouser

NA NA NA NA NA

Nut Starter Heak Sink Grease 4-40X1/2 screw & 4-40 nut 35mm DIN Rail Adaptor PCB

Menda/Jensen Tool NTE/Jameco NA Scidyne Power Amp Design

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441 Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

EVALUATION KIT FOR MODELS PAD115/ PAD118/ PAD119

EVAL118
CIRCUIT & CONNECTIONS

CIRCUIT DIAGRAM

PowerAmp Design
EVAL118 EVALUATION KIT FOR MODELS PAD115/ 118/ 119

JUMPER SELECTION
Option 1: To use the amplifier and current limit accessory module together without fold-over current limit insert jumpers J1, 3. The kit comes wired with this option already installed. Option 2: To use the amplifier and current limit accessory module together with fold-over current limit insert jumper J2. Refer to the PAD Power Excel spreadsheet (available for download from the website) for assistance in calculating resistor values for fold-over current limiting.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

EVALUATION KIT

EVAL118
PCB VIEWS TOP VIEW

PowerAmp Design
EVAL118 EVALUATION KIT FOR MODELS PAD115/ 118/ 119

BOTTOM VIEW

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

EVALUATION KIT FOR MODELS PAD115/ PAD118/ PAD119

EVAL118
ASSEMBLED KIT VIEWS

Assembled EVAL118 with amplifier and optional accessory modules installed

PowerAmp Design
EVAL118 EVALUATION KIT FOR MODELS PAD115/ 118/ 119

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441 Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

EVALUATION KIT FOR MODELS PAD115/ PAD118/ PAD119

EVAL118

DIMENSIONAL INFORMATION BOARD OUTLINE DIMENSIONS

PowerAmp Design EVAL118 EVALUATION KIT FOR MODELS PAD115/ 118/ 119

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441 Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

PowerAmp Design
EVALUATION KIT FOR PAD126
INTRODUCTION
The EVAL126 assembled evaluation kit provides a convenient method to become familiar with the operation of the PAD126 operational amplifier before your application circuit is committed to production. Some assembly is required since some user selections are needed depending on the application. For example, a current limit resistor value needs to be selected by the user. Also, there are several PCB mounting options available. Critical connections for power supply bypassing and compensation are pre-wired. Connections are also provided for implementing fold-over current limit as well as standard current limit with the optional PAD125 Current Limit Accessory Module. Fold-over current limit components are not provided since each application will have different requirements. Support is also provided for the PAD131 Fan Controller Accessory Module. Diode clamps on each power supply and the output connections are provided for those applications in which significant inductive kickback may be found. Terminal strips are also provided for input and output signals and power.

EVAL126
Rev C

PowerAmp Design

Assembled EVAL126 with PAD126 mounted.

EVAL126 EVALUATION KIT FOR PAD126

ASSEMBLY STEPS
Please note that the #1 cause of problems for evaluation kit users is not reading and following the directions (all of them). The #2 cause of problems is poor solder joints (cold or each step. bridging). Dont become a statistic. Refer to the Illustrated Parts List for the components mentioned in each assembly step. Some steps may require a soldering temperature higher than normal and/or a larger soldering iron tip. These steps are marked with an *. 1. Notice that the printed circuit board (PCB) is labeled on one side as the DUT SIDE and the other side as CIRCUIT side. 2. As shown in the illustrated parts list, cage jack strips were used to provide you with the assembled version of this evaluation kit. The carrier strips left over from the assembly have been included with the kit and can be used as sockets for the components you will use to complete your application circuit. If desired you can cut and solder these sockets at the input locations for the PAD126 and PAD125 and other locations as desired. This can save soldering and unsoldering components as the needs of your application circuit change. 3. Refer to Jumper Selection below the Circuit Diagram for the EVAL126 on page 4. Install the required jumpers at the locations indicated depending on the options you have chosen. Jumpers for option 1 have already been installed. Remove and

replace the jumpers as necessary for the options you have chosen. If you plan to use the optional PAD125 Currrent Limit Accessory Module refer to the data sheet for the PAD125 for complete information on how to program the operation of the PAD125. 4.* This step may require a soldering temperature higher than normal and/or a larger soldering iron tip. Four current limiting sense resistors, RS, are provided; one 0.015, one 0.025, one 0.050 and one 0.100. Refer to the data sheets for the PAD125 and PAD126 to determine which resistor value best fits your application. Smear a small amount of heat sink grease on the back of the selected resistor and then attach the resistor to heat sink HS1 at RS with a 4-40 X screw and nut. The plastic nut driver supplied with this kit will help here. Tighten the 4-40 resistor mounting hardware. Solder the resistor from the CIRCUIT SIDE of the PCB making sure that the holes are completely filled with solder. 5. D3 and D5 are transient voltage suppressor diodes and are not supplied since the type (breakdown voltage) varies with the application. They are not necessary for every application. They are most commonly used in application circuits where kickback from the load may force the supply voltage above the limits of the amplifier. 6. The evaluation kit PCB can be mounted in several ways. Option 1- Chassis mount. Use #6 x 1/4 M/F hex standoffs, #6 X screw and #6 nut (not supplied) attached to the PCB at the four corners of the PCB and the chassis. Use one of the rubber bumpers supplied at the indicated place at the center of the amplifier on the CIRCUIT SIDE of the PCB.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

EVALUATION KIT FOR PAD126


Option 2- Bench-top mount. Use the five rubber bumpers supplied. These are stick-on components. Remove the release paper from each bumper and apply the bumper to the square outlines on the CIRCUIT SIDE of the PCB. Option 3- DIN rail mount. The PCB can be mounted to either 1 or 2 DIN rails. For mounting the PCB to one DIN rail press the adaptors into the PCB in the holes at the edges of the PCB at locations 1 and 2 from the CIRCUIT SIDE of the PCB. Make sure that the plastic tines have fully spread out on the DUT SIDE of the PCB. If mounting to 2 DIN rails is desired, mount DIN rail adaptors at locations 3, 4, 5 and 6 in a similar manner. The center to center dimension of the DIN rails is to be 2.00 [50.8mm]. 7. Components for locations R1-R7, D1, D2 are for the optional fold-over current limiting and are not supplied. Refer to the data sheet of the PAD126 to find out how to apply circuits that require these components. 8. Remove the 4 hex nuts from the mounting spacers of the PAD126. 9. Align the 4 studs of the mounting spacers with the mounting holes in the PCB. Be sure that the amplifiers pin 1 aligns with pin 1 on the PCB. Slowly lower the amplifier into the PCB, making sure that the pins of the amplifier and the cage jacks mate. Push the amplifier into the PCB until the mounting spacers meet the PCB. 10. Fasten the amplifier to the PCB with the 4 hex nuts previously removed. Do not over-tighten the nuts as this may strip the mounting studs. The provided plastic nut starter can assist you here. 11. If necessary, strip 1/8 of insulation from the wires connected to the fan twist and tin the wire ends. Insert the red wire into the cage jack labeled + and the black or blue wire into the jack marked at the location marked FAN. Or, if you plan to use the PAD131 Fan Controller Accessory Module, insert the fan wires similarly into the + and cage jacks at the location marked Fan Control. 12. Add components as necessary to evaluate your application circuit. You can utilize the evaluation kit schematic and PCB views to map out your circuit and components. Remember, if you are using the PAD125 Current Limit Accessory Module additional components will be needed to program the operation of the module. See the PAD125 data sheet. 13. The PAD126 must be compensated to operate correctly. See EXTERNAL CONNECTIONS DIAGRAM on page 2 of the datasheet for the PAD126. A table is provided relating the required compensation capacitor value for various circuit gains. Your selected phase compensation capacitor will be installed at CC on the evaluation kit PCB. A 100pF compensation capacitor has already been installed in the kit, but this value may not be the best value for your application. 33pF and 470pF capacitors are also provided. Remove and replace the capacitor

EVAL126
ASSEMBLY STEPS CONTINUED
as necessary. The compensation capacitor must be rated for the total supply voltage (500V) and be temperature stable (X7R or NPO). 14. If you have chosen to use the PAD125 and/or PAD131 accessory module(s) install the module(s) at this time making sure that pin 1 of each module is aligned with the pin 1 markings on the PCB. 15. The evaluation kit assembly is complete. Be sure you have read and followed all the assembly steps. Do not forget any jumpers that need to be installed. Inspect the circuit board for solder shorts or poor solder joints. An illuminated magnifier is helpful. 16. Before applying power to your circuit set the power supply for 20V and set the power supply current limit to approximately 100mA. Use little or no load at first. Apply an input signal and check the output with an oscilloscope to verify proper functionality. This step can prevent damaging the amplifier or the circuit board should there be some mistake in assembly.

PowerAmp Design EVAL126 EVALUATION KIT FOR PAD126

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

EVAL126
Ref
Amplifier Pins 1-46 + TPs

EVALUATION KIT FOR PAD126 AMPLIFIER

ILLUSTRATED PARTS LIST

__________________________________________________________________________________
Note that the PAD126, PAD131 and PAD125 are purchased separately.
Qty Description
Cage Jacks w/carrier strip 32 wide Chip Capacitor, 0.20uF, 500V 500V Electrolytic Capacitor, 150uF 35V Electrolytic Capacitor, 47uF Ceramic Capacitor, 470pF, 1kV Ceramic Capacitor, 100pF, 1kV Ceramic Capacitor, 33pF, 1kV BNC Jack

Mfg/Distributor

Mfg. Part Number

Illustration (not to scale)

Power Amp Design

NA

PowerAmp Design EVAL126 EVALUATION KIT FOR PAD126

C1,2,7,8

Novacap

1825B204M501NT

C3, 4

Panasonic/Digi-Key

ECOS2HP151CA

C5,6 CC CC CC JP1

2 1 1 1 1

Panasonic/Digi-Key Sprague/Mouser Sprague/Mouser Sprague/Mouser AMP/Digi-Key

EEU-FC1V470 562R5GAT47 562R5GAT10 561R10TCCQ33 5221123-2

JP2

Terminal Block

Phoenix/Digi-Key

1729157

TS1

Terminal Strip

Molex/Newark Isotek Isotek Isotek Isotek ON Semi/Digi-Key 3M/Digi-Key

38660-7807 PBV-R050-1.0 (50m) PBV-R100-1.0 (100m) PBV-R015-1.0 (15m) PBV-R025-1.0 (25 m) MUR460RL SJ5518 923345-01-C (0.1 in) 923345-02-C (0.2 in) 923345-03-C (0.3 in) 67725ABP 200 NTE303 NA

RS

Sense Resistor

D4, 6 NA

2 5 15 (5ea)

Diode, Fast Recovery Rubber Bumper

NA

Jumper

3M/Mouser

HS1 NA NA NA

1 1 1 1

Heat Sink Nut Starter Heak Sink Grease 4-40X1/2 screw & 4-40 nut 35mm DIN Rail Adaptor PCB

Wakefield/Mouser Menda/Jensen Tool NTE/Jameco NA

NA NA

4 1

Scidyne Power Amp Design

121-0014 EVAL126 NA

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441 Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

EVALUATION KIT FOR PAD126

EVAL126
CIRCUIT & CONNECTIONS

CIRCUIT DIAGRAM

PowerAmp Design EVAL126 EVALUATION KIT FOR PAD126

JUMPER SELECTION
Option 1: To use the PAD126 without fold-over current limit insert jumpers J1, 3, 7, 10. The kit comes with jumpers for this option already installed. Option 2: To use the PAD126 with fold-over current limit insert jumpers J1, 2, 3. Option 3: To use the PAD126 and PAD125 together without fold-over current limit insert jumpers J4, 6, 7, 8, 9, 10, 11. Option 4: To use the PAD126 and PAD125 together with fold-over current limit insert jumpers J4, 5, 6, 7, 8, 9.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

EVALUATION KIT

EVAL126
PCB VIEWS TOP VIEW

PowerAmp Design EVAL126 EVALUATION KIT FOR PAD126

BOTTOM VIEW

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

EVALUATION KIT FOR PAD126

EVAL126
ASSEMBLED KIT

EVAL126 with PAD126 mounted and also optional accessory modules PAD125 and PAD131 installed

PowerAmp Design EVAL126 EVALUATION KIT FOR PAD126

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441 Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

EVALUATION KIT FOR PAD126

EVAL126
DIMENSIONAL INFORMATION

BOARD OUTLINE DIMENSIONS

PowerAmp Design EVAL126 EVALUATION KIT FOR PAD126

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441 Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

PowerAmp Design
EVALUATION KIT FOR PAD127
INTRODUCTION
The EVAL127 assembled evaluation kit provides a convenient method to become familiar with the operation of the PAD127 operational amplifier before your application circuit is committed to production. Some assembly is required since some user selections are needed depending on the application. For example, a current limit resistor value needs to be selected by the user. Also, there are several PCB mounting options available. The amplifier and accessory modules are purchased separately. Critical connections for power supply bypassing and compensation are pre-wired. Connections are also provided for implementing fold-over current limit as well as standard current limit with the optional PAD125 Current Limit Accessory Module. Fold-over current limit components are not provided since each application will have different requirements. Diode clamps on each power supply and the output connections are provided for those applications in which significant inductive kickback may be found. Terminal strips are also provided for input and output signals and power.

EVAL127
Rev E

PowerAmp Design

Assembled EVAL127 with PAD127 mounted. Optional PAD125 and PAD131 also shown. 4.* This step may require a soldering temperature higher than normal and/or a larger soldering iron tip. Four current limiting sense resistors, RS, are provided; one 0.005, one 0.010, one 0.050 and one 0.100. Refer to the datasheets for the PAD127 and PAD125 to determine which resistor value best fits your application. Smear a small amount of heat sink grease on the back of the selected resistor and then attach the resistor to the heat sink HS1 at RS with a 4-40 X screw and nut. The plastic nut driver supplied with this kit will help here. Tighten the 4-40 resistor mounting hardware. Solder the resistor from the CIRCUIT SIDE of the PCB making sure that the holes are completely filled with solder. 5.* Refer the page 5 of the datasheet for the PAD127 to select a value for the six degeneration resistors RD1-RD6. Values supplied with this kit are listed in the illustrated parts list. Install RD1-RD6 from the CIRCUIT SIDE of the PCB, leaving a small gap between the body of the resistors and the circuit board, and solder from the DUT SIDE of the PCB,. Cut off the excess resistor lead lengths. Make doubly sure that all the degeneration resistors are the same value and the proper value for your application. 6. D3 and D5 are transient voltage suppressor diodes and are not supplied since the type (breakdown voltage) varies with the application. They are not necessary for every application. They are most commonly used in application circuits where kickback from the load may force the supply voltage above the limits of the amplifier.

EVAL127 EVALUATION KIT FOR PAD127

ASSEMBLY STEPS
Please note that the #1 cause of problems for evaluation kit users is not reading and following the directions (all of them). The #2 cause of problems is poor solder joints (cold or each step. bridging). Dont become a statistic. Refer to the Illustrated Parts List for the components mentioned in each assembly step. Some steps may require a soldering temperature higher than normal and/or a larger soldering iron tip. These steps are marked with an *. 1. Notice that the printed circuit board (PCB) is labeled on one side as the DUT SIDE and the other side as CIRCUIT SIDE. 2. As shown in the illustrated parts list, cage jack strips were used to provide you with the assembled version of this evaluation kit. The carrier strips left over from the assembly have been included with the kit and can be used as sockets for the components you will use to complete your application circuit. If desired you can cut and solder these sockets at the input locations for the PAD127 and PAD125 (the PCB may be marked as PAD121) and other locations as desired. This can save soldering and unsoldering components as the needs of your application circuit change. 3. Refer to Jumper Selection below the Circuit Diagram for the EVAL127 on page 4. Install the required jumpers at the locations indicated depending on the options you have chosen. Refer to the data sheet for the PAD125 for complete information on current limit options.
Power Amp Design 3381 W Vision Dr Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

EVALUATION KIT FOR PAD127

EVAL127
ASSEMBLY STEPS CONTINUED

7. The evaluation kit PCB can be mounted in several ways. Option 1- Chassis mount. Use #6 x 1/4 M/F hex standoffs, #6 X screw and #6 nut (not supplied) attached to the PCB at the four corners of the PCB and the chassis. Use one of the rubber bumpers supplied at the indicated place at the center of the amplifier on the CIRCUIT SIDE of the PCB. Option 2- Bench-top mount. Use the five rubber bumpers supplied. These are stick-on components. Remove the release paper from each bumper and apply the bumper to the square outlines on the CIRCUIT SIDE of the PCB. Option 3- DIN rail mount. The PCB can be mounted on two DIN rails. Press the plastic DIN rail adaptors into the PCB in the holes at the edges of the PCB at locations 1through 4 from the CIRCUIT SIDE of the PCB. Make sure that the plastic tines have fully spread out on the DUT SIDE of the PCB. The center to center dimension of the DIN rails is to be 4.30 [109.2mm]. 8. Components for locations R1-R7, D1, D2 are for the optional fold-over current limiting and are not supplied. Refer to the data sheet of the PAD127 to find out how to apply circuits that require these components. 9. Remove the 4 hex nuts from the mounting spacers of the PAD127. 10. Align the 4 studs of the mounting spacers with the mounting holes in the PCB. Be sure that the amplifiers pin 1 aligns with pin 1 on the PCB. Slowly lower the amplifier into the PCB, making sure that the pins of the amplifier and the cage jacks mate. Push the amplifier into the PCB until the mounting spacers meet the PCB. 11. Fasten the amplifier to the PCB with the 4 hex nuts previously removed. Do not over-tighten the nuts as this may strip the mounting studs. The provided plastic nut starter can assist you here. 12. Strip 1/8 of insulation from the wires connected to the fan. Twist and tin the wire ends (this may already be done). Insert the red wire into the cage jack labeled + and the black or blue wire into the jack marked at the location marked FAN. Or, if you plan to use the PAD131 Fan Controller Accessory Module, insert the fan wires similarly into the + and cage jacks at the location marked Fan Control. Do not solder the fan wires into the sockets. 13. Add components as necessary to evaluate your application circuit. You can utilize the evaluation kit schematic and PCB views to map out your circuit and components. Remember, if you are using the PAD125 (PAD125 replaces the PAD121) Current Limit Accessory Module additional components will be needed to program the operation of the module. See the PAD125 datasheet. 14. The PAD127 must be compensated to operate correctly. See EXTERNAL CONNECTIONS DIAGRAM on page 2 of the datasheet for the PAD127. A table is provided relating the

required compensation capacitor value for various circuit gains. Your selected phase compensation capacitor will be installed at CC on the evaluation kit PCB. A 470 pF compensation capacitor has already been installed in the kit, but this value may not be the best value for your application. A 100pF capacitor is also provided. Remove and replace the capacitor as necessary. 15. If you have chosen to use the PAD125 accessory module install it at this time making sure that pin 1 on the module is aligned with the pin 1 marking on the PCB. 16. If you have chosen to use the PAD131 Fan Controller Accessory Module install it at this time making sure that pin 1 on the module is aligned with the pin 1 marking on the PCB. Double check that the wires from the fan are inserted into the jacks marked Fan Control. 17. The evaluation kit assembly is complete. Be sure you have read and followed all the assembly steps. Do not forget any jumpers that need to be installed. Inspect the circuit board for solder shorts or poor solder joints. An illuminated magnifier is helpful. 18. Before applying power to your circuit set the power supply for 20V and set the power supply current limit to approximately 100mA. Use little or no load at first. Apply an input signal and check the output with an oscilloscope to verify proper functionality. This step can prevent damaging the amplifier or the circuit board should there be some mistake in assembly.

PowerAmp Design EVAL127 EVALUATION KIT FOR PAD127

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

EVAL127

EVALUATION KIT FOR PAD127 AMPLIFIER

ILLUSTRATED PARTS LIST

__________________________________________________________________________________
Note that the PAD127, PAD125 and PAD131 are purchased separately.
Ref
Amplifier Pins 1-46 + TPs

Qty

Description
Cage Jacks w/carrier strip 32 wide Chip Capacitor, 1uF 35V Electrolytic Capacitor, 47uF 100V Electrolytic Capacitor, 2700uF Ceramic Capacitor, 100pF Ceramic Capacitor, 470pF BNC Jack

Mfg/Distributor

Mfg. Part Number

Illustration (not to scale)

Power Amp Design

CJS01

PowerAmp Design EVAL127 EVALUATION KIT FOR PAD127

C1, 2 C5,6

2 2

Novacap Panasonic/Digi-Key

1825B105K201N EEU-FC1V470

C3, 4 CC CC JP1

2 1 1 1

Panasonic/Digi-Key Kemet/Mouser Kemet/Mouser AMP/Digi-Key

ECOS2HP272CA C322C101J2G5HA C322C471J2G5HA 5221123-2

JP2

Terminal Block

Phoenix/Digi-Key

1729157

TS1

Terminal Strip

Molex/Newark Isotek Isotek Isotek Isotek Vishay/Mouser Vishay/Mouser Vishay/Mouser Vishay/Mouser Vishay/Mouser Vishay/Mouser Vishay/Mouser ON Semi/Digi-Key 3M/Digi-Key Wakefield/Online Components Menda/Jensen Tool NTE/Jameco NA Scidyne Power Amp Design

38660-7807 PBV-R050-1.0 (50m) PBV-R100-1.0 (100m) PBV-R005-1.0 (5m) PBV-R010-1.0 (10 m) RS02BR3000F (300m) RS02BR2500F (250m) RS02BR2000F (200m) RS02BR1500F (150m) RS02BR1000F (100m) LVR05R0500F(50m) LVR05R0300F (30m) MUR460RL SJ5518

RS

Sense Resistor

RD1- RD6

42

Degeneration Resistor, 6 ea., 7 values

D4, 6 NA

2 5

Diode, Fast Recovery Rubber Bumper

HS1

Heat Sink

67725ABP

NA NA NA NA NA

1 1 1 4 1

Nut Starter Heak Sink Grease 4-40X1/2 screw & 4-40 nut 35mm DIN Rail Adaptor PCB

200 NTE303 NA 121-0014 EVAL127 NA

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441 Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

EVALUATION KIT FOR PAD127

EVAL127
CIRCUIT & CONNECTIONS

CIRCUIT DIAGRAM

PowerAmp Design EVAL127 EVALUATION KIT FOR PAD127

JUMPER SELECTION
To use the PAD127 without fold-over current limit insert jumpers J1, 3, 7, 10. To use the PAD127 with fold-over current limit insert jumpers J1, 2, 3. To use the PAD127 and PAD121 together without fold-over current limit insert jumpers J4, 6, 7, 8, 9, 10, 11. To use the PAD127 and PAD121 together with fold-over current limit insert jumpers J4, 5, 6, 7, 8, 9.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

EVALUATION KIT

EVAL127
PCB VIEWS TOP VIEW

PowerAmp Design EVAL127 EVALUATION KIT FOR PAD127

BOTTOM VIEW

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

EVALUATION KIT FOR PAD127

EVAL127
ASSEMBLED KIT

EVAL127 with PAD127 installed. Optional PAD121 and PAD131 also shown installed.

PowerAmp Design EVAL127 EVALUATION KIT FOR PAD127

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441 Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

EVALUATION KIT FOR PAD127

EVAL127
DIMENSIONAL INFORMATION

BOARD OUTLINE DIMENSIONS

PowerAmp Design EVAL127 EVALUATION KIT FOR PAD127

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441 Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

PowerAmp Design
EVALUATION KIT FOR MODELS PAD128/ PAD129
INTRODUCTION
The EVAL129 assembled evaluation kit provides a convenient method to become familiar with the operation of the PAD128 and PAD129 operational amplifiers before your application circuit is committed to production. Some assembly is required since some user selections are needed depending on the application. For example, a current limit resistor value needs to be selected by the user. Also, there are several PCB mounting options available. Critical connections for power supply bypassing and compensation are pre-wired. Connections are also provided for implementing fold-over current limit as well as standard current limit with the optional PAD125 Current Limit Accessory Module. Fold-over current limit components are not provided since each application will have different requirements. Connections are provided for the optional PAD130 or PAD132 Power Supply Accessory Modules and also the PAD131 Fan Controller Accessory Module. Diode clamps on each power supply and the output connections are provided for those applications in which significant inductive kickback may be found. Terminal strips are also provided for input and output signals and power. Assembled EVAL129 with amplifier mounted. Optional accessory modules PAD125, PAD132 and PAD131 also shown. 3. Refer to Jumper Selection below the Circuit Diagram for the EVAL129 on page 4. Read all the options for the jumpers you will need installed or removed. Note that the kit comes wired with options 2 and 3. Install or remove jumpers as required at the locations indicated depending on the options you have chosen. Refer to the data sheet for the PAD125 for complete information on current limit options. Refer to the data sheet for the PAD130 or PAD132 for details on its operation and applications. 4.* This step may require a soldering temperature higher than normal and/or a larger soldering iron tip. Three current limiting sense resistors, RS, are provided; one 0.005 , one 0.010 and one 0.015 . Refer to the data sheet for the current limit module to determine which resistor value best fits your application (if you have chosen not to use the current limit module select the 0.005 resistor or install a length of heavy buss wire into the outer two holes at the location for the sense resistor RS). Smear a small amount of heat sink grease on the back of the selected resistor and then attach the resistor to heat sink HS1 at RS with a 4-40 X screw and nut. The plastic nut driver supplied with this kit will help here. Tighten the 4-40 resistor mounting hardware. Solder the resistor from the CIRCUIT SIDE of the PCB making sure that the holes are completely filled with solder. 5. D3 and D5 are transient voltage suppressor diodes and are not supplied since the type (breakdown voltage) varies with the application. They are not necessary for every application. They are most commonly used in application circuits where kickback from the load may force the supply voltage above the limits of the amplifier.

EVAL129
Rev E

PowerAmp Design EVAL129 EVALUATION KIT FOR MODELS PAD128/ 129

ASSEMBLY STEPS
Please note that the #1 cause of problems for evaluation kit users is not reading and following the directions (all of them). The #2 cause of problems is poor solder joints (cold or each step. bridging). Dont become a statistic. Refer to the Illustrated Parts List for the components mentioned in the assembly steps. Note that some heavy PCB copper planes and some heavy component leads are soldered in this kit. This may require a larger soldering iron tip and/or higher soldering iron temperatures than might normally be used. These steps are marked with an asterisk (*). Refer to the Illustrated Parts List for the components mentioned in each assembly step. 1. Notice that the printed circuit board (PCB) is labeled on one side as the DUT SIDE and the other side as CIRCUIT side. 2. As shown in the illustrated parts list, cage jack strips were used in the assembly of this evaluation kit. The carrier strips left over from the assembly have been included with the kit and can be used as sockets for the components you will use to complete your application circuit. If desired you can cut and solder these sockets at the input locations for the amplifier, current limit module and other locations as desired. This can save soldering and unsoldering components as the needs of your application circuit change.
Power Amp Design 3381 W Vision Dr Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

EVALUATION KIT FOR MODELS PAD128/ PAD129

EVAL129

ASSEMBLY STEPS CONTINUED


6. The evaluation kit PCB can be mounted in several ways: Option 1- Chassis mount. Use #6 x 1/4 M/F hex standoffs, and #6 nut (neither supplied) attached to the PCB at the four corners of the PCB and the chassis. Use another similar standoff at the center area where the amplifier is mounted. Option 2- Bench-top mount. Use the five rubber bumpers supplied. These are stick-on components. Remove the release paper from each bumper and apply the bumper to the square outlines on the CIRCUIT SIDE of the PCB. Option 3- DIN rail mount. The PCB can be mounted to either 1 or 2 DIN rails. For mounting the PCB to one DIN rail press the adaptors into the PCB in the holes at the edges of the PCB at locations 1 and 2 from the CIRCUIT SIDE of the PCB. Make sure that the plastic tines have fully spread out on the DUT SIDE of the PCB. If mounting to 2 DIN rails is desired, mount DIN rail adaptors at locations 3, 4, 5 and 6 in a similar manner. The center to center dimension of the DIN rails is to be 2.00 [50.8mm]. 7. Components for locations R1-R7, D1, D2 are for the optional fold-over current limiting and are not supplied. Refer to the datasheet of the amplifier to find out how to apply circuits that require these components. 8. Remove the 4 hex nuts from the mounting spacers of the amplifier. 9. Align the 4 studs of the mounting spacers with the mounting holes in the PCB. Be sure that the amplifiers pin 1 aligns with pin 1 on the PCB. Slowly lower the amplifier into the PCB, making sure that the pins of the amplifier and the cage jacks mate. Push the amplifier into the PCB until the mounting spacers meet the PCB. 10. Fasten the amplifier to the PCB with the 4 hex nuts previously removed. Do not over-tighten the nuts as this may strip the mounting studs. The provided plastic nut starter can assist you here. 11. If necessary, strip 1/8 of insulation from the wires connected to the fan. Twist and tin the wire ends. Insert the red wire into the cage jack labeled + and the black or blue wire into the jack marked at the location marked FAN. Or, if you plan to use the PAD131 Fan Controller Accessory Module, insert the fan wires similarly into the + and cage jacks at the location marked Fan Control. Do not solder the fan wires into the PCB. 12. Add components as necessary to evaluate your application circuit. You can utilize the evaluation kit schematic and PCB views to map out your circuit and components. Remember, if you are using the current limit accessory module additional components or jumpers will be needed to program the operation of the module. See the PAD125 datasheet.

13. The amplifier must be compensated to operate correctly. See the amplifier datasheet on Page 4 under PHASE COMPENSATION. Your selected phase compensation capacitor will be installed at CC on the evaluation kit PCB. A 470pF compensation capacitor has been installed but this may not be the best value for your application. If another value is better remove and replace CC as necessary. The kit also includes and 100pF capacitor. CC must be a 200V rated capacitor and temperature stable, for example an NPO or X7R type. 14. If you have chosen to use the current limit module and/or power supply accessory module and PAD131 fan controller module install them at this time making sure that pin 1 on each module is aligned with the pin 1 marking on the PCB. Note that the PCB location for the PAD125 may be marked as PAD123 as the PAD125 replaces the PAD123. The heat sink tabs on the PAD130 or PAD132 may be soldered to the PCB. 15. The evaluation kit assembly is complete. Be sure you have read and followed all the assembly steps. Do not forget any jumpers that need to be installed. Inspect the circuit board for solder shorts or poor solder joints. An illuminated magnifier is helpful. 16. Before applying power to your circuit set the power supply for 20V and set the power supply current limit to approximately 100mA. Use little or no load at first. Apply an input signal and check the output with an oscilloscope to verify proper functionality. This step can prevent damaging the amplifier or the circuit board should there be some mistake in assembly.

PowerAmp Design
EVAL129 EVALUATION KIT FOR MODELS PAD128/ 129

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

EVAL129

EVALUATION KIT FOR MODELS PAD128/ PAD129

ILLUSTRATED PARTS LIST

__________________________________________________________________________________
Note that amplifier and accessory modules are purchased separately.
Ref
Amplifier Pins 1-30 + TPs

Qty

Description
Cage Jacks w/carrier strip 32 wide Chip Capacitor, 1f, 200V Electrolytic Capacitor, 330F, 200V Electrolytic Capacitor, 47F 35V BNC Jack Capacitor 100pF 200V Capacitor 470pF 200V Terminal Block

Mfg/Distributor

Mfg. Part Number


NA

Illustration (not to scale)

PowerAmp Design EVAL129 EVALUATION KIT FOR MODELS PAD128/ 129

Power Amp Design

C1, 2, 5, 6

Novacap

1825B105K201N

C3, 4

Panasonic/Digi-Key

EET-ED2D331BA

C5,6 JP1 Cc Cc

2 1 1 1

Panasonic/Digi-Key AMP/Digi-Key Kemet/Mouser Kemet/Mouser

EEU-FC1V470 5221123-2 C052K101K2X5CA C052K471K2X5CA

JP2

Phoenix/Digi-Key

1729157

TS1

Terminal Strip

Molex/Newark Isotek Isotek Isotek ON Semi/Digi-Key

38660-7807 PBV-R005-1.0 (5m) PBV-R010-1.0 (10m) PBV-R015-1.0 (15 m) MUR410RL

RS

Sense Resistor

D4, 6

Diode, Fast Recovery Rubber Bumper

NA

3M/Digi-Key

SJ5518

HS1

Heat Sink

Wakefield/Mouser

67720ABP

NA

15 (5ea)

Jumper

3M/Mouser

923345-01-C (0.1 in) 923345-02-C (0.2 in) 923345-03-C (0.3 in) 200 NTE303 NA 121-0014 EVAL129 NA

NA NA NA NA NA

1 1 1 4 1

Nut Starter Heak Sink Grease 4-40X1/2 screw & 4-40 nut 35mm DIN Rail Adaptor PCB

Menda/Jensen Tool NTE/Jameco NA Scidyne Power Amp Design

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441 Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

EVALUATION KIT FOR MODELS PAD128/ PAD129

EVAL129
CIRCUIT & CONNECTIONS

CIRCUIT DIAGRAM

PowerAmp Design
EVAL129 EVALUATION KIT FOR MODELS PAD128/ 129

JUMPER SELECTION (USE ALL OPTIONS THAT APPLY)


Option 1. When using the PAD130 do not install jumpers J4,5. This applies whether or not the current limit module is installed. Option 2. When not using the PAD130 do install jumpers J4,5. This applies whether or not the current limit module is installed. The kit comes wired with this option. Option 3. To use the amplifier and current limit module together without fold-over current limit insert jumpers J1, 3. This applies whether or not the PAD130 is installed. The kit comes wired with this option. Option 4. To use the amplifier and current limit module together with fold-over current limit insert jumper J2. This applies whether or not the PAD130 is installed.

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

EVALUATION KIT

EVAL129
PCB VIEWS TOP VIEW

PowerAmp Design
EVAL129 EVALUATION KIT FOR MODELS PAD128/ 129

BOTTOM VIEW

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

EVALUATION KIT FOR MODELS PAD128/ PAD129

EVAL129
ASSEMBLED KIT

Assembled EVAL129 with amplifier installed Optional accessory modules also shown

PowerAmp Design
EVAL129 EVALUATION KIT FOR MODELS PAD128/ 129

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441 Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

EVALUATION KIT FOR MODELS PAD128/ PAD129

EVAL129

DIMENSIONAL INFORMATION BOARD OUTLINE DIMENSIONS

PowerAmp Design
EVAL129 EVALUATION KIT FOR MODELS PAD128/ 129

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441 Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

PowerAmp Design
EVALUATION KIT FOR PAD135
INTRODUCTION
The EVAL135 evaluation kit provides a convenient method to become familiar with the operation of the PAD135 Ink Jet Print Head Driver before your application circuit is committed to production. Some assembly is required since user selections are needed depending on the application. For example, there are several PCB mounting options available. Critical connections for power supply bypassing and compensation are pre-wired. Connections are also provided for diode clamps on each power supply and the output for additional amplifier protection. Terminal strips are provided for input and output signals and power.

EVAL135
Rev B

PowerAmp Design

Assembled EVAL135 with PAD135 installed. 4. The evaluation kit PCB can be mounted in several ways: Option 1- Chassis mount. Use #6 standoffs and screws (not supplied) attached to the PCB at the four corners of the PCB. Option 2- Bench-top mount. Use the five rubber bumpers supplied. These are stick-on components. Remove the release paper from each bumper and apply the bumper to the square outlines on the CIRCUIT SIDE of the PCB. Option 3- DIN rail mount. The PCB can be mounted to a 35mm DIN rail. For mounting the PCB to a DIN rail press the adaptors into the PCB in the holes at the edges of the PCB at locations 1 and 2 from the CIRCUIT SIDE of the PCB. Make sure that the plastic tines have fully spread out on the DUT SIDE of the PCB. 5. Remove the 4 hex nuts from the mounting spacers of the PAD135. 6. Align the 4 studs of the mounting spacers with the mounting holes in the PCB. Be sure that the amplifiers pin 1 aligns with pin 1 on the PCB. Slowly lower the amplifier into the PCB, making sure that the pins of the amplifier and the cage jacks mate. Push the amplifier into the PCB until the mounting spacers meet the PCB. 7. Fasten the amplifier to the PCB with the 4 hex nuts previously removed. Do not over-tighten the nuts as this may strip the mounting studs. The provided plastic nut starter can assist you here. 8. If necessary, strip 1/8 of insulation from the wires connected to the fan. Twist and tin the wire ends. Insert the red wire into the cage jack labeled + at the location marked FAN on the PCB. Likewise insert the blue or black wire into the cage jack labeled at the location marked FAN. Do not solder the wires into the sockets.

ASSEMBLY STEPS
Please note that the #1 cause of problems for evaluation kit users is not reading and following the directions (all of them). The #2 cause of problems is poor solder joints (cold or each step. bridging). Dont become a statistic. Refer to the Illustrated Parts List for the components mentioned in the assembly steps. 1. Notice that the printed circuit board (PCB) is labeled on one side as the DUT SIDE and the other side as CIRCUIT side. 2. As shown in the illustrated parts list, cage jack strips were used to provide you with this assembled evaluation kit. The carrier strips left over from the assembly have been included with the kit and can be cut to length and used as sockets for the components you will use to complete your application circuit. You can solder these sockets at the input locations for the PAD135 and other locations as desired. This can save soldering and unsoldering components as the needs of your application circuit change. 3. D3 and D5 are transient voltage suppressor diodes and are not supplied since the type (breakdown voltage) varies with the application. They are not necessary for every application. They are most commonly used in application circuits where kickback from the load may force the supply voltage above the limits of the amplifier.

EVAL135 EVALUATION KIT FOR PAD135

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

EVALUATION KIT FOR PAD135


9. Use the bread-boarding area to add the external components necessary to program the amplifier gain and other circuit requirements to evaluate your application circuit. You can use the evaluation kit schematic and PCB views to map out your circuit. 10. Remember that the PAD135 must be compensated to operate correctly. See the PAD135 datasheet on Page 4, under PHASE COMPENSATION. The selected phase compensation capacitor will be installed at CC on the evaluation kit PCB. A 10pF capacitor has already been installed in your kit. Another value may better suit your application. Remove and replace the capacitor as necessary for your application. 47pF and 22pF capacitors are also included with the kit. CC must be rated for at least 200V. A temperature stable type capacitor is requiredan X7R ceramic, for example, or an NPO type. 11. The evaluation kit assembly is complete. Be sure you have read and followed all the assembly steps. Inspect the circuit board for solder shorts or poor solder joints. An illuminated magnifier is helpful. 12. Before applying power to your circuit set the power supply for 20V and set the power supply current limit to approximately 100mA. Use little or no load at first. Apply an input signal and check the output with an oscilloscope to verify proper functionality. This step can prevent damaging the amplifier or the circuit board should there be some mistake in assembly.

EVAL135
ASSEMBLY STEPS CONTINUED

PowerAmp Design EVAL135 EVALUATION KIT FOR PAD135


2

Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net

EVAL135 EVALUATION KIT FOR PAD135 AMPLIFIER


Note that the PAD135 is purchased separately.

ILLUSTRATED PARTS LIST

__________________________________________________________________________________

Ref

Qty

Description
Cage Jacks w/carrier strip 32 wide

Mfg/Distributor

Mfg. Part Number

Illustration (not to scale)

PowerAmp Design EVAL135 EVALUATION KIT FOR PAD135

Amplifier Pins 1-22 + TPs

Power Amp Design

CJS01

C1,2,5,6

Chip Capacitor, 1F, 200V Electrolytic Capacitor, 150F, 200V BNC Jack

Novacap

1825B105K201N

C3, 4

Panasonic/Digi-Key

ECOS2DP151BA

JP1

AMP/Digi-Key

5221123-2

JP2

Terminal Block, 5 position

Phoenix/Digi-Key

1729157

JP3

Terminal Block, 7 position

Phoenix/Digi-Key

1729173

Cc

Capacitor, 47pF

Sprague/Mouser

561R10TCCQ47

Cc

Capacitor, 10pF

Kemet/Mouser

561R10TCCQ10

Cc

Capacitor, 22pF Diode, Fast Recovery Rubber Bumper

Kemet/Mouser

561R10TCCQ22

D4, 6

ON Semi/Digi-Key

MUR460RL

NA

3M/Digi-Key

SJ5518

NA

Nut Starter

Menda/Jensen Tool

200

NA

35mm DIN Rail Adaptor PCB

Scidyne

121-0014

NA

Power Amp Design

EVAL135

NA

Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net

EVALUATION KIT FOR PAD135

EVAL135
CIRCUIT & CONNECTIONS

CIRCUIT DIAGRAM

PowerAmp Design EVAL135 EVALUATION KIT FOR PAD135

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

EVALUATION KIT

EVAL135
PCB VIEWS TOP VIEW

PowerAmp Design EVAL135 EVALUATION KIT FOR PAD135

BOTTOM VIEW

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

EVALUATION KIT FOR PAD135

EVAL135
ASSEMBLED KIT

ASSEMBLED EVAL135 WITH PAD135 INSTALLED

PowerAmp Design EVAL135 EVALUATION KIT FOR PAD135

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441 Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

EVALUATION KIT

EVAL135
DIMENSIONAL INFORMATION TOP VIEW

PowerAmp Design EVAL135 EVALUATION KIT FOR PAD135

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458 Web Site: www.PowerAmpDesign.net

PowerAmp Design
EVALUATION KIT FOR MODELS PAD137
INTRODUCTION
The EVAL137 evaluation kit provides a convenient method to become familiar with the operation of amplifier model PAD137 before your application circuit is committed to production. Some assembly is required since user selections are needed depending on the application. For example, a current limit resistor value needs to be selected by the user. Also, there are several PCB mounting options available. Critical connections for power supply bypassing and compensation are pre-wired. Fold-over current limit components are not provided since each application will have different requirements. Connections are also provided for diode clamps on each power supply and the output for those applications in which significant inductive kickback may be found. Terminal strips are also provided for input and output signals and power. Sockets are also provided for the optional PAD125 Current Limit Accessory Modules as well as the PAD131 Fan Controller Accessory Module.

EVAL137
Rev A

PowerAmp Design EVAL137 EVALUATION KIT FOR MODEL PAD137

Assembled EVAL137 with amplifier and optional accessory modules installed. datasheet for the amplifier for complete information on current limit options. Jumpers for option 1 are already installed. Remove and replace the jumpers as needed for the option you have chosen. 4.* This step may require a soldering temperature higher than normal and/or a larger soldering iron tip. Three current limiting sense resistors, R S , are provided; one 0.005 , one 0.010 and one 0.015 . Refer to the data sheet for the PAD125 to determine which resistor value best fits your application (if you have chosen not to use the PAD125 module select the 0.005 resistor or install a length of heavy buss wire into the outer two holes at the location for the sense resistor R S ). Smear a small amount of heat sink grease on the back of the selected resistor and then attach the resistor to heat sink HS1 at R S with a 4-40 X screw and nut. The plastic nut driver supplied with this kit will help here. Tighten the 4-40 resistor mounting hardware. Solder the resistor from the CIRCUIT SIDE of the PCB making sure that the holes are completely filled with solder. 5. D3 and D5 are transient voltage suppressor diodes and are not supplied since the type (breakdown voltage) varies with the application. They are not necessary for every application. They are most commonly used in application circuits where kickback from the load may force the supply voltage above the limits of the amplifier. 6. The evaluation kit PCB can be mounted in several ways. Option 1- Chassis mount. Use #6 standoffs and screws (not supplied) attached to the PCB at the four corners and center area of the PCB. Option 2- Bench-top mount. Use the five rubber bumpers supplied. These are stick-on components. Remove the release paper from each bumper and apply the bumper to the square outlines on the CIRCUIT SIDE of the PCB.

ASSEMBLY STEPS
Please note that the #1 cause of problems for evaluation kit users is not reading and following the directions (all of them). The #2 cause of problems is poor solder joints (cold or bridging). Dont become a statistic. each step. Refer to the Illustrated Parts List for the components mentioned in the assembly steps. Note that some heavy PCB copper planes and some heavy component leads are soldered in this kit. This may require a larger soldering iron tip and/or higher soldering iron temperatures than might normally be used. These steps are marked with an asterisk (*).

1. Notice that the printed circuit board (PCB) is labeled on one side as the DUT SIDE and the other side as CIRCUIT side. 2. As shown in the illustrated parts list, cage jack strips were used to provide you with this assembled evaluation kit. The carrier strips left over from the assembly have been included with the kit and can be cut to length and used as sockets for the components you will use to complete your application circuit. You can solder these sockets at the input locations for the amplifier and other locations as desired. This can save soldering and unsoldering components as the needs of your application circuit change. 3. Refer to Jumper Selection below the Circuit Diagram for the EVAL137 on page 4. Install the required jumpers at the locations indicated depending on the option you have chosen. Jumpers of various lengths are included in this kit. Refer to the

Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net

EVALUATION KIT FOR MODELS PAD137


Option 3- DIN rail mount. The PCB can be mounted to a 35mm DIN rail. For mounting the PCB to a DIN rail press the adaptors into the PCB in the holes at the edges of the PCB at locations 1 and 2 from the CIRCUIT SIDE of the PCB. Make sure that the plastic tines have fully spread out on the DUT SIDE of the PCB. 7. Components for locations R1-R7, D1, D2 are for the optional fold-over current limiting and are not supplied. Refer to the datasheet of the amplifier model to find out how to apply circuits that require these components. 8. Remove the 4 hex nuts from the mounting spacers of the amplifier. 9. Align the 4 studs of the mounting spacers with the mounting holes in the PCB. Be sure that the amplifiers pin 1 aligns with pin 1 on the PCB. Slowly lower the amplifier into the PCB, making sure that the pins of the amplifier and the cage jacks mate. Push the amplifier into the PCB until the mounting spacers meet the PCB. 10. Fasten the amplifier to the PCB with the 4 hex nuts previously removed. Do not over-tighten the nuts as this may strip the mounting studs. The provided plastic nut starter can assist you here. 11. If necessary, strip 1/8 of insulation from the wires connected to the fan. Twist and tin the wire ends. Insert the red wire into the cage jack labeled + and the black or blue wire into the jack marked at the location marked FAN. Or, if you plan to use the PAD131 Fan Controller Accessory Module, insert the fan wires similarly into the + and cage jacks at the location marked Fan Control. Do not solder the fan wires into the PCB. 12. Use the bread-boarding area to add the external components necessary to program the amplifier gain and other circuit requirements to evaluate your application circuit. You can use the evaluation kit schematic and PCB views to map out your circuit. 13. Remember that the amplifier must be compensated to operate correctly. See the amplifier datasheet on Page 4, under PHASE COMPENSATION. The selected phase compensation capacitor will be installed at C C on the evaluation kit PCB. A 470pF capacitor has already been installed in your kit. Another value may better suit your application. Remove and replace the capacitor as necessary for your application. A 100pF capacitor is also included with the kit. C C must be rated for at least 100V. A temperature stable type capacitor is requiredan X7R ceramic, for example, or an NPO type. 14. The evaluation kit assembly is complete. Be sure you have read and followed all the assembly steps. Do not forget any jumpers that need to be installed. Inspect the circuit board for solder shorts or poor solder joints. An illuminated magnifier is helpful.

EVAL137
ASSEMBLY STEPS CONTINUED

15. Before applying power to your circuit set the


power supply for 20V and set the power supply current limit to approximately 100mA. Use little or no load at first. Apply an input signal and check the output with an oscilloscope to verify proper functionality. This step can prevent damaging the amplifier or the circuit board should there be some mistake in assembly.

PowerAmp Design EVAL137 EVALUATION KIT FOR MODEL PAD137


2

Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net

EVAL137 EVALUATION KIT FOR PAD137 AMPLIFIER


Mfg. Part Number
NA

ILLUSTRATED PARTS LIST

__________________________________________________________________________________
Note that the PAD137, PAD125, PAD131 are purchased separately.
Ref
Amplifier Pins 1-30 + TPs

Qty

Description
Cage Jacks w/carrier strip 32 wide Chip Capacitor, 200V 1uF Electrolytic Capacitor, 470F 100V BNC Jack Capacitor 100pF 200V Capacitor 470pF 200V

Mfg/Distributor

Illustration (not to scale)

Power Amp Design

PowerAmp Design EVAL137 EVALUATION KIT FOR PAD137

C1, 2, 5, 6

Novacap

1825B105K201N

C3, 4

Panasonic/Digi-Key

ECO-S2AA471BA

JP1 Cc Cc

1 1 1

AMP/Digi-Key Kemet/Mouser Kemet/Mouser

5221123-2 C052K101K2X5CA C052K471K2X5CA

JP2

Terminal Block

Phoenix/Digi-Key

1729157

TS1

Terminal Strip

Molex/Newark

38660-7807

RS

Sense Resistor

Isotek Isotek Isotek ON Semi/Digi-Key

PBV-R005-1.0 (5m) PBV-R010-1.0 (10m) PBV-R015-1.0 (15 m) MUR410RL

D4, 6

Diode, Fast Recovery Rubber Bumper

NA

3M/Digi-Key

SJ5518

HS1

Heat Sink

Wakefield/Mouser

67720ABP

NA

15 (5ea)

Jumper

3M/Mouser

923345-01-C (0.1 in) 923345-02-C (0.2 in) 923345-03-C (0.3 in) 200 NTE303 NA 121-0014 EVAL137 NA

NA NA NA NA NA

1 1 1 4 1

Nut Starter Heak Sink Grease 4-40X1/2 screw & 4-40 nut 35mm DIN Rail Adaptor PCB

Menda/Jensen Tool NTE/Jameco NA Scidyne Power Amp Design

Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net

EVALUATION KIT FOR MODELS PAD137

EVAL137
CIRCUIT & CONNECTIONS

CIRCUIT DIAGRAM

PowerAmp Design EVAL137 EVALUATION KIT FOR MODEL PAD137

JUMPER SELECTION (USE ALL OPTIONS THAT APPLY)


Option 1. To use the amplifier and current limit module together without fold-over current limit insert jumpers J1 and J3 only. The kit comes wired with this option. Option 2. To use the amplifier and current limit module together with fold-over current limit insert jumper J2 only. Refer to the PAD Power Excel spreadsheet (available for download from the website) for assistance in calculating resistor values for fold-over current limiting.

Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net

EVALUATION KIT

EVAL137
PCB VIEWS TOP VIEW

PowerAmp Design EVAL137 EVALUATION KIT FOR MODEL PAD137

BOTTOM VIEW

Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net

EVALUATION KIT FOR MODEL PAD137

EVAL137
ASSEMBLED KIT

ASSEMBLED EVAL137 WITH AMPLIFIER AND ACCESSORY MODULES MOUNTED

PowerAmp Design EVAL137 EVALUATION KIT FOR MODEL PAD137


Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net

EVALUATION KIT FOR MODELS PAD137

EVAL137
DIMENSIONAL INFORMATION

BOARD OUTLINE DIMENSIONS

PowerAmp Design EVAL137 EVALUATION KIT FOR MODEL PAD137


Power Amp Design 3381 W Vision Dr Tucson AZ 85742 USA Phone (520)579-3441 Fax (208)279-5458 Web Site: www.PowerAmpDesign.net

PowerAmp Design
EVALUATION KIT FOR PAD183
INTRODUCTION
The EVAL183 evaluation kit provides a convenient method to become familiar with the operation of the PAD183 Compact High Voltage Op Amp before your application circuit is committed to production. Some assembly is required since user selections are needed depending on the application. For example, there are several PCB mounting options available. Critical connections for power supply bypassing and compensation are pre-wired. Connections are also provided for diode clamps on each power supply and the output for additional amplifier protection. Terminal strips are provided for input and output signals and power.

EVAL183
Rev A

PowerAmp Design

Assembled EVAL183 with PAD183 installed. 4. The evaluation kit PCB can be mounted in several ways: Option 1- Chassis mount. Use #6 standoffs and screws (not supplied) attached to the PCB at the four corners of the PCB. Option 2- Bench-top mount. Use the five rubber bumpers supplied. These are stick-on components. Remove the release paper from each bumper and apply the bumper to the square outlines on the CIRCUIT SIDE of the PCB. Option 3- DIN rail mount. The PCB can be mounted to a 35mm DIN rail. For mounting the PCB to a DIN rail press the adaptors into the PCB in the holes at the edges of the PCB at locations 1 and 2 from the CIRCUIT SIDE of the PCB. Make sure that the plastic tines have fully spread out on the DUT SIDE of the PCB. 5. Remove the 4 hex nuts from the mounting spacers of the PAD183. 6. Align the 4 studs of the mounting spacers with the mounting holes in the PCB. Be sure that the amplifiers pin 1 aligns with pin 1 on the PCB. Slowly lower the amplifier into the PCB, making sure that the pins of the amplifier and the cage jacks mate. Push the amplifier into the PCB until the mounting spacers meet the PCB. 7. Fasten the amplifier to the PCB with the 4 hex nuts previously removed. Do not over-tighten the nuts as this may strip the mounting studs. The provided plastic nut starter can assist you here. 8. If necessary, strip 1/8 of insulation from the wires connected to the fan. Twist and tin the wire ends. Insert the red wire into the cage jack labeled + at the location marked FAN on the PCB. Likewise insert the blue or black wire into the cage jack labeled at the location marked FAN. Do not solder the wires into the sockets.

ASSEMBLY STEPS
Please note that the #1 cause of problems for evaluation kit users is not reading and following the directions (all of them). The #2 cause of problems is poor solder joints (cold or each step. bridging). Dont become a statistic. Refer to the Illustrated Parts List for the components mentioned in the assembly steps. Notice that the same circuit board is used for the EVAL135 and that the circuit board is marked as such. Also note that the DUT location is marked as PAD135. Although the EVAL183 uses the same circuit board as the EVAL135 there are component value differences. 1. Notice that the printed circuit board (PCB) is labeled on one side as the DUT SIDE and the other side as CIRCUIT side. 2. As shown in the illustrated parts list, cage jack strips were used to provide you with this assembled evaluation kit. The carrier strips left over from the assembly have been included with the kit and can be cut to length and used as sockets for the components you will use to complete your application circuit. You can solder these sockets at the input locations for the PAD183 and other locations as desired. This can save soldering and unsoldering components as the needs of your application circuit change. 3. D3 and D5 are transient voltage suppressor diodes and are not supplied since the type (breakdown voltage) varies with the application. They are not necessary for every application. They are most commonly used in application circuits where kickback from the load may force the supply voltage above the limits of the amplifier.

EVAL183 EVALUATION KIT FOR PAD183

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

EVALUATION KIT FOR PAD183

EVAL183
ASSEMBLY STEPS CONTINUED

9. Use the bread-boarding area near pin 14 on the PCB to add the external components necessary to program the amplifier gain and other circuit requirements to evaluate your application circuit. You can use the evaluation kit schematic and PCB views to map out your circuit. 10. Remember that the PAD183 must be compensated to operate correctly. See the PAD183 datasheet on Page 4, under PHASE COMPENSATION. The selected phase compensation capacitor will be installed at CC on the evaluation kit PCB. A 47pF capacitor has already been installed in your kit. Another value may better suit your application. Remove and replace the capacitor as necessary for your application. 22pF and 150pF capacitors are also included with the kit. CC must be rated for at least 350V. A temperature stable type capacitor is requiredan X7R ceramic, for example, or an NPO type (preferably). 11. The evaluation kit assembly is complete. Be sure you have read and followed all the assembly steps. Inspect the circuit board for solder shorts or poor solder joints. An illuminated magnifier is helpful. 12. Before applying power to your circuit set the power supply for 20V and set the power supply current limit to approximately 100mA. Use little or no load at first. Apply an input signal and check the output with an oscilloscope to verify proper functionality. This step can prevent damaging the amplifier or the circuit board should there be some mistake in assembly.

PowerAmp Design EVAL183 EVALUATION KIT FOR PAD183

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

EVAL183 EVALUATION KIT FOR PAD183 AMPLIFIER


Note that the PAD183 is purchased separately.
Ref Qty Description
Cage Jacks w/carrier strip 32 wide

ILLUSTRATED PARTS LIST

__________________________________________________________________________________

Mfg/Distributor

Mfg. Part Number

Illustration (not to scale)

PowerAmp Design EVAL183 EVALUATION KIT FOR PAD183

Amplifier Pins 1-22 + TPs

Power Amp Design

CJS01

C1,2,5,6

Chip Capacitor, 0.2F, 500V Electrolytic Capacitor, 100F, 350V Electrolytic Capacitor, 47F, 35V BNC Jack

Novacap

1825B204M501NT

C3, 4

Panasonic/Digi-Key

EEU-EB2V101

C7

Panasonic/Digi-Key

EEU-FC1V470

JP1

AMP/Digi-Key

5221123-2

JP2

Terminal Block, 5 position

Phoenix/Digi-Key

1729157

JP3

Terminal Block, 7 position

Phoenix/Digi-Key

1729173

Cc

Capacitor, 47pF

Vishay/Mouser

561R10TSQ47

Cc

Capacitor, 22pF

Vishay/Mouser

561R10TCCQ22

Cc

Capacitor, 150pF Diode, Fast Recovery Rubber Bumper

Vishay/Mouser

561R10TCCT15

D4, 6

ON Semi/Digi-Key

MUR460RL

NA

3M/Digi-Key

SJ5518

NA

Nut Starter

Menda/Jensen Tool

200

NA

35mm DIN Rail Adaptor PCB

Scidyne

121-0014

NA

Power Amp Design

EVAL135

NA

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441 Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

EVALUATION KIT FOR PAD183

EVAL183
CIRCUIT & CONNECTIONS

CIRCUIT DIAGRAM

PowerAmp Design EVAL183 EVALUATION KIT FOR PAD183

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

EVALUATION KIT

EVAL183
PCB VIEWS TOP VIEW

PowerAmp Design EVAL183 EVALUATION KIT FOR PAD183

BOTTOM VIEW

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441

Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

EVALUATION KIT FOR PAD183

EVAL183
ASSEMBLED KIT

ASSEMBLED EVAL183

PowerAmp Design EVAL183 EVALUATION KIT FOR PAD183

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441 Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

EVALUATION KIT FOR PAD183

EVAL183
DIMENSIONAL INFORMATION

BOARD OUTLINE DIMENSIONS

PowerAmp Design EVAL183 EVALUATION KIT FOR PAD183

Power Amp Design

3381 W Vision Dr

Tucson AZ 85742

USA Phone (520)579-3441 Fax (208)279-5458

Web Site: www.PowerAmpDesign.net

PowerAmp Design
Simple Power Op Amp Solutions

About PAD

PAD was founded in 2002 to develop a new generation of power op amps for industrial applications PAD amplifier products span a voltage range of 100 to 500V, current ratings from 1.5A to 40A and a power dissipation range from 29W to 225W with footprints ranging from 40mm square to 80mm square Typical applications for PAD products include:

Brush motor drive Sonar transducer drive Industrial Ink Jet Print Head Drive Scanning tunneling microscopes ATE pin drivers Ultra-sound transducer drive Scientific instrumentation Semi-conductor capital equipment

PAD Design Goals

The new PAD products have achieved their power op amp design goals:
Replace aging industry hybrid amplifiers with more modern and cost effective designs Improve power amplifier performance at a lower cost than hybrid designs Provide an integrated cooling solution Provide a compact simple plug & play power amplifier solution

PAD Design Support

All PAD products are supported with:


Expert applications assistance SPICE models for common circuit simulators Evaluation kits for each model PAD Power, our Excel based design verification spreadsheet Accessory modules to modify or enhance normal amplifier operation Custom designs with or without heat sinks & fans

PAD New Concepts

PAD high power op amps offer a new concept: an integrated heat sink and fan optimize amplifier cooling while decreasing size and increasing power density PAD amplifiers are constructed with low cost surface mount technology on an insulated metal substrate and uses no beryllium oxide (BeO). PAD optional accessory modules to enhance amplifier performance

PAD Amplifier Advantages


Compact plug-in design with integrated active heat sink cooling Amplifier temp range from -40C to +105C (designs without fan and -55C to +125C temp range available on special request) No separate components to procure or assemble (heat sink, thermal grease, amplifier) Real-world power ratings (not relative to the infinite heat sinks of competitive products) Best technical specifications available Most amplifiers offer thermal shutdown and analog temperature output voltage Extensive accessory modules offered

Active Cooling Comparisons

Both heat sinks shown have a thermal resistance of 0.5oC/Watt Aavid passive heat sink volume is 100 in3 and weighs 73 oz. 3 PAD active heat sink volume is only 4.6 in and weighs only 4 oz. PAD cooling fan consumes only 1.5 watts

Amplifier Attachment

Amplifier pre-attached to heat sink with heat and pressure for a high quality interface

PAD Products Also Available on Custom Passive Heat Sinks for Special Applications

PAD amplifiers mounted on passive heat sinks under PAD custom designed motherboards

PAD Accessory Modules

Optional accessory modules offer new features to amplifier models For example: model PAD125 offers programmable current limit features PAD131 offers cooling fan control PAD130 offers RRIO* operation for some models

* rail to rail input & output

PAD Evaluation Kits

Most amplifier models offer dedicated evaluation kits for circuit development Evaluation kits are assembled and include all special components needed for the model Evaluation kits provide support for optional accessory modules

PAD Noted Customers


General Electric NASA (Jet Propulsion Laboratory) General Motors Brookhaven National Laboratory Idaho National Laboratory NATO Undersea Research Centre Oyo Geospace Schlumberger Lawrence Livermore National Laboratory

Conclusion

PAD offers a full and expanding line of power operational amplifiers for industrial applications that offer superior electrical and thermal performance in a compact and plug-in design. PAD products are supported by expert application assistance, accessory modules, SPICE models, evaluation kits and our PAD Power design spreadsheet.

You might also like