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ATLAS SPECIALTY METALS PRODUCT REFERENCE MANUAL

SECTION 11: INTRODUCTION CARBON STEEL RHS AND PIPE

Carbon Steel RHS and Pipe


Manufacturing standards
RHS & Pipe is manufactured by cold forming and electric resistance welding and is tested
to meet the following Australian Standards.

1
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Structural
Hollow sections to be used for structural purposes are manufactured to meet;
AS1163-1991 Structural Steel Hollow Sections
(Grade C350, C450, C350LO, C450LO).

Coatings
Electrogalvanized coating applied to ALLGAL hollow sections complies to the following
standard;
AS 4750 (INT) 2000 Electrogalvanized (zinc) coating on ferrous hollow sections.

Mechanical
Hollow sections to be used for mechanical purposes are manufactured to meet;
AS1450-1983 Steel Tubes for Mechanical Purposes
(Grade C350, C450 ERW).

Pipe for water/gas reticulation


Pipe to be used for low pressure water/gas reticulation are manufactured to meet;
AS1074-1989 Steel Tubes and Tubulars for ordinary service.
It also covers the requirements for threading.
Note: This product is not meant for use in high pressure applications.

Applications for RHS and Pipe


Agricultural

Mechanical

Structural

Cattle Crushes

Bench Frames

Balustrading

Fence Posts

Box Trailers

Carports

Gates and Gate Posts

Boat Trailers

Columns

Machinery and Equip.

Bus Chassis

Floor Joints

Roll Bars for Tractors

Caravan Chassis

Garage Doors

Sheds

Conveyors

Glasshouses

Sheepyards

Crane Jibs

Playground Equip.

Silos

Handrails

Roof Framing

Traffic Signs

Racking Systems

Trusses

Printed August 2003

ATLAS SPECIALTY METALS PRODUCT REFERENCE MANUAL


SECTION 11: INTRODUCTION CARBON STEEL RHS AND PIPE

RHS, SHS and Pipe Tolerances


r

d
Thickness t
Length
Dimension

b
10%
-0mm + 15mm
b,d & do 0.4mm

Corner Radius r
Mass

do
1.8 x t min / 3 x t max
at least 0.96 x spec mass

2
S11

Twist

v 2mm + 0.5mm per metre length


(Does not apply to pipe)

Straight

a I in 500 measured over the


ordered length L

Non Standard Lengths


Minimum length 5.0 metres. Maximum Length 12.0 metres.
Minimum order quantities may apply.
Note: If tighter tolerances are required, Orrcon must be notified at time of ordering, as conditions apply.

Mechanical Properties
AS1163

C250
C250L0
C350
C350L0
C450
C450L0
DUAL GRADE

Yield
Min
MPa
250
250
350
350
450
450
450

L0 indicates grades with guaranteed impact performances at 0C

Tensile
Min
MPa
320
320
430
430
500
500
500

Elongation
in 5.65\So Min%
PIPE
RHS
22
18
22
18
20
16
20
16
16
14
16
14
20
16

Impact
at 0C

ATLAS SPECIALTY METALS PRODUCT REFERENCE MANUAL


SECTION 11: INTRODUCTION CARBON STEEL RHS AND PIPE

Coating/Surface finish
The ALLGAL Family
The ALLGAL family refers to tube and pipe that has the special ALLGAL duplex coating.
The ALLGAL products are manufactured from hot rolled steel strip thats electrogalvanized on both sides in
Orrcons state-of-the-art electrogalvanizing plant. This process applies an even, continuous coating of zinc to
steel. The strip is then formed into tube and welded along the seam.
The welded area is recoated with a zinc/aluminium alloy to replace the material that the welding has burnt
away. The external surface of the tube is coated with a special clear polymer coating called Clear-Tec. It is the
combined action of the electrogalvanized and polymer coatings that gives the product a duplex coating, and
unlike traditional prime painted tubulars, the ALLGAL system, also offers a protective electrogalvanized coating
on the inside.
The ALLGAL family refers to tube and pipe that has the special ALLGAL duplex coating. ALLGAL has a total
minimum zinc coating weight (total amount distributed over both surfaces) of 100g/m2. A top coat of Clear-Tec
is then externally applied.

Painted
Water based
Average coating thickness 7-15 microns
In-line process RHS - Blue, Pipe - Black/Red
Product also available in Clear-Tec and NOPC on request. Ex-rolling.
For further information & safety data sheets please contact Orrcon.
Re-painting
Paint over with conventional solvent based or water based paints. Following normal surface preparations and
paint manufacturing recommendations.

COLOUR CHART End Code & Thickness


RHS

PIPE

Violet 1.6mm

Jade Extra Light

Custard 2.0mm

Custard Light

Silver 2.3mm

Blubell Medium

Rose Pink 2.5mm

Signal Red Heavy

Gold 2.8mm

White Extra Heavy

Blubell 3.0mm
Dark Grey Blue 3.5mm
Jade 4.0mm
Marigold 5.0mm
White 5.0mm

3
S11

ATLAS SPECIALTY METALS PRODUCT REFERENCE MANUAL


SECTION 11: CARBON STEEL RHS AND PIPE

Square (S.H.S)
Finish:
Painted
Allgal, 15+
Size mm

Painted

Galvanised Nom. Mass

dxbxt

4
S11

Grade:
AS1163 - C350L0
AS1163 - C350L0/C450L0

Nom.
Metres

Lengths

Approx
Pack

Lengths

Approx
MiniPak

Per Metre

Per Tonne

Per Pack

Mass
Tonnes

Per
MiniPak
6.5m
50
50
49
49
49
49
49
8.0m
49
49
49
36
49
49
30
30
36
36
30
30
25
30
30
25
25
20
16
25
20
20
20
16
12
12
16
16
16
12
12
9
9
9
9
9
6
12
9
9
9
6
6
1
6
6
4

Mass
Tonnes
Lengths
0.18
0.22
0.28
0.36
0.43
0.52
0.60
Lengths
0.54
0.66
0.80
0.68
0.64
0.78
0.58
0.68
0.54
0.66
0.68
0.79
0.84
0.57
0.70
0.72
0.85
0.87
0.84
0.63
0.62
0.76
0.91
0.94
0.86
1.00
0.58
0.71
0.84
0.73
0.83
0.75
0.88
0.39
0.66
0.91
0.72
0.58
0.54
0.64
0.84
0.69
0.82
0.19
0.71
0.88
0.69

13x13x1.8
15x15x1.8
20x20x1.6
25x25x1.6
2.0
2.5
3.0

0.57
0.68
0.87
1.12
1.36
1.64
1.89

1762
1469
1146
890
733
610
529

100
169
100
100
100
100
100

0.37
0.75
0.57
0.73
0.89
1.07
1.23

30x30x1.6
2.0
2.5
3.0
35x35x1.6
2.0
2.5
3.0
40x40x1.6
2.0
2.5
3.0
4.0
50x50x1.6
2.0
2.5
3.0
4.0
5.0
6.0
65x65x1.6
2.0
2.5
3.0
4.0
5.0
6.0
75x75x2.0
2.5
3.0
3.5
4.0
5.0
6.0
89x89x2.0
3.5
5.0
6.0
100x100x2.0
2.5
3.0
4.0
5.0
6.0
*9.0
125x125x4.0
5.0
6.0

1.38
1.68
2.03
2.36
1.63
1.99
2.42
2.83
1.88
2.31
2.82
3.30
4.20
2.38
2.93
3.60
4.25
5.45
6.56
7.56
3.13
3.88
4.78
5.66
7.34
8.91
10.39
4.50
5.56
6.60
7.61
8.59
10.48
12.27
5.38
9.15
12.68
14.91
6.05
7.49
8.96
11.73
14.41
16.98
23.50
14.87
18.33
21.69

727
596
492
423
615
502
412
353
533
434
355
303
238
420
341
278
236
183
152
132
319
258
209
177
136
112
96
222
180
152
131
116
95
81
186
109
79
67
165
134
112
85
69
59
43
67
55
46

100
100
100
64
100
100
64
64
81
81
64
64
49
64
64
49
49
36
30
25
49
42
42
36
30
25
20
30
30
30
25
25
20
16
25
20
16
12
24
20
20
16
12
12
9
12
12
9

1.10
1.34
1.63
1.21
1.30
1.59
1.24
1.45
1.22
1.49
1.44
1.69
1.65
1.22
1.50
1.41
1.66
1.57
1.57
1.51
1.23
1.30
1.61
1.63
1.76
1.78
1.66
1.08
1.34
1.58
1.52
1.72
1.68
1.57
1.08
1.46
1.62
1.43
1.16
1.20
1.43
1.50
1.38
1.63
1.69
1.43
1.76
1.56

Note: * denotes oiled finish. Minimum order quantities apply for non-standard lengths and finishes.

ATLAS SPECIALTY METALS PRODUCT REFERENCE MANUAL


SECTION 11: CARBON STEEL RHS AND PIPE

Rectangle (R.H.S)
Finish:
Painted
Allgal, 15+
Size mm

Painted

Galvanised

dxbxt

38x25x2.0
50x25x1.6
2.0
2.5
3.0
65x35x2.0
2.5
3.0
4.0
75x25x1.6
2.0
2.5
75x50x1.6
2.0
2.3
2.5
3.0
4.0
5.0
6.0
100x50x1.6
2.0
2.3
2.5
3.0
3.5
4.0
5.0
6.0
100x75x3.0
125x75x2.5
3.0
4.0
5.0
6.0
150x50x2.0
2.5
3.0
4.0
5.0
6.0
150x100x4.0
5.0
6.0

Grade:
AS1163 - C350L0
AS1163 - C350L0/C450L0

Nom.
Mass

Nom.
Metres

Lengths

Approx
Pack

Lengths

Approx
MiniPak

Per Metre

Per Tonne

Per Pack

Mass
Tonnes

Per
MiniPak

Mass
Tonnes

1.80
1.75
2.15
2.62
3.07
2.93
3.60
4.25
5.45
2.38
2.93
3.60
3.01
3.72
4.21
4.58
5.42
7.02
8.52
9.92
3.64
4.50
5.11
5.56
6.60
7.61
8.59
10.48
12.27
7.78
7.49
8.96
11.73
14.41
16.98
6.05
7.49
8.96
11.73
14.41
16.98
14.87
18.33
21.69

556
571
465
382
326
341
278
236
183
420
341
278
332
269
237
218
184
142
117
101
275
222
196
180
152
131
116
95
81
129
134
112
85
69
59
165
134
112
85
69
59
67
55
46

72
96
96
72
60
54
54
45
45
65
65
48
42
42
42
35
28
24
20
32
32
32
32
24
24
18
15
20
20
20
15
15
12
21
21
15
15
15
12
12
9

1.04
1.35
1.65
1.51
1.47
1.27
1.56
1.53
1.96
1.24
1.53
1.38
1.25
1.41
1.54
1.52
1.57
1.64
1.59
1.15
1.31
1.42
1.69
1.46
1.65
1.51
1.47
1.24
1.20
1.43
1.41
1.73
1.63
1.26
1.50
1.41
1.73
2.04
1.43
1.76
1.56

Note: * denotes oiled finish. Minimum order quantities apply for non-standard lengths and finishes.

36
48
48
36
30
24
24
21
21
32
32
24
20
20
20
20
18
12
12
12
15
15
15
15
15
12
12
9
9
12
12
12
8
8
6
15
12
12
8
8
8
8
8
4

8.0m Length
0.52
0.67
0.83
0.75
0.74
0.56
0.69
0.71
0.92
0.61
0.75
0.69
0.48
0.59
0.65
0.73
0.78
0.67
0.82
0.95
0.44
0.54
0.61
0.67
0.79
0.73
0.83
0.75
0.88
0.75
0.72
0.86
0.75
0.92
0.82
0.73
0.72
0.86
0.75
0.92
1.09
0.95
1.17
0.69

5
S11

ATLAS SPECIALTY METALS PRODUCT REFERENCE MANUAL


SECTION 11: CARBON STEEL RHS AND PIPE

Square (S.H.S) Non Std


Finish:
Painted

Grade:
AS1163 - C350L0

Size mm

Painted

dxbxt

6
S11

32x32x1.6
2.0
2.5

Nom. Mass

Nom.
Metres

Lengths

Approx
Pack

Lengths

Approx
MiniPak

Per Metre

Per Tonne

Per Pack

Mass
Tonnes

Per
MiniPak

Mass
Tonnes

1.48
1.80
2.19

678
555
457

81
64
64

0.78
0.75
0.91

8.0m Lengths
-

Note: Available ex rolling only.


Minimum order quantities apply for non-standard lengths and finishes.
Variance in order tonnage -5% to 10%.

Rectangle (R.H.S) Non Std


Finish:
Painted

Size mm

Painted

dxbxt

50x20x1.6
2.0
2.5
3.0
76x38x1.6
2.0
2.5
3.0
4.0
102x76x3.5
5.0
6.0
127x51x5.0
6.0
152x76x5.0
6.0

Grade:
AS1163 - C350L0

d
b

Nom. Mass

Nom.
Metres

Lengths

Approx
Pack

Lengths

Approx
MiniPak

Per Metre

Per Tonne

Per Pack

Mass
Tonnes

Per
MiniPak

Mass
Tonnes

1.63
1.99
2.42
2.83
2.73
3.37
4.15
4.90
6.33
9.15
12.68
14.91
12.68
14.91
16.61
19.62

615
502
412
353
366
296
241
204
158
109
79
67
79
67
60
51

96
96
72
72
72
56
45
40
40
20
15
12
12
12
12
9

1.01
1.24
1.13
1.33
1.28
1.23
1.21
1.28
1.65
1.19
1.24
1.16
0.99
1.16
1.30
1.15

Note: Available ex rolling only.


Minimum order quantities apply for non-standard lengths and finishes.
Variance in order tonnage -5% to 10%.

8.0m Lengths
-

ATLAS SPECIALTY METALS PRODUCT REFERENCE MANUAL


SECTION 11: CARBON STEEL RHS AND PIPE

Square (S.H.S)
Finish:
Oil

Grade:
AS1163 - C350

Size mm

Sizes
Available

dxbxt

100x100x9.0
125x125x9.0
150x150x4.0
5.0
6.0
9.0
200x200x5.0
6.0
9.0
250x250x6.0
9.0
300x300x6.0
9.0
400x400x6.0
9.0

Nom. Mass

Nom.
Metres

Lengths

Per Metre

Per Tonne

Per Pack

23.50
30.60
17.90
22.10
26.20
37.70
29.90
35.60
51.80
45.00
65.80
54.40
80.00
73.30
108.30

8.0m & 12.0m Lengths


43
1
33
1
57
1
45
1
38
1
27
1
33
1
28
1
19
1
22
1
15
1
18
1
13
1
14
1
9
1

7
S11

Note: Standard stock lengths 8.0 metres and 12 metres.


Longer lengths available subject to mill rollings.
Special cut to size lengths available subject to enquiry and quoted cutting charges.
Special length tolerance subject to enquiry.
Standard length tolerance -0mm +100mm.
Plain mill ends are standard.

Rectangle (R.H.S)
Finish:
Oil
Size mm

Sizes
Available

dxbxt

150x100x9.0
200x100x4.0
5.0
6.0
9.0
250x150x5.0
6.0
9.0

Grade:
AS1163 - C350

d
b

Nom. Mass

Nom.
Metres

Lengths

Per Metre

Per Tonne

Per Pack

30.60
17.90
22.10
26.20
37.70
29.90
35.60
51.80

8.0m & 12.0m Lengths


33
1
57
1
45
1
38
1
27
1
33
1
28
1
22
1

Note: Standard stock lengths 8.0 metres and 12 metres.


Longer lengths available subject to mill rollings.
Special cut to size lengths available subject to enquiry and quoted cutting charges.
Special length tolerance subject to enquiry.
Standard length tolerance -0mm +100mm.
Plain mill ends are standard.

ATLAS SPECIALTY METALS PRODUCT REFERENCE MANUAL


SECTION 11: CARBON STEEL RHS AND PIPE

Pipe (C.H.S) P.E.


Finish:
Black, Painted
Allgal

Size mm

8
S11

Wall
Thickness
mm

Nom OD
Bore
6.5m Lengths
15 21.3
2.6 M
20 26.9
2.6 M
3.2 H
25 33.7
3.2 M
4.0 H
32 42.4
3.2 M
4.0 H
40 48.3
3.2 M
4.0 H
50 60.3
3.6 M
4.5 H
65 76.1
3.6 M
4.5 H
80 88.9
4.0 M
5.0 H
90 101.6
4.0 M
5.0 H
100 114.3
4.5 M
5.4 H
125 139.7
5.0 M
5.4 H
150 165.1
5.0 M
5.4 H

Grade:
AS1074, AS1163 - C250L0
AS1074, AS1163 - C250L0

Black,
Painted

Galvanised

Nom.
Mass

Nom.
Metres

Per Metre Per Tonne

1.21
1.56
1.87
2.41
2.93
3.09
3.79
3.56
4.37
5.03
6.19
6.44
7.95
8.38
10.35
9.63
11.91
12.19
14.50
16.61
17.89
19.74
21.27

826
642
535
415
341
323
264
281
229
199
161
155
126
119
97
104
84
82
69
60
56
51
47

Note: Black - ex-stock


Clearance/NOPC - ex-rolling. Minimum order quantities may apply.
Non standard lengths ex-rolling only. Minimum order quantities may apply.

Lengths

Approx
Pack

Lengths

Approx
Minipak

Per Pack

Mass
Tonnes

Per
MiniPak

Mass
Tonnes

217
127
127
91
91
61
61
61
61
37
37
37
37
19
19
19
19
19
19
13
13
10
10

1.71
1.29
1.54
1.42
1.73
1.23
1.50
1.41
1.73
1.21
1.49
1.55
1.91
1.03
1.28
1.19
1.47
1.50
1.79
1.40
1.51
1.28
1.38

61
61
37
37
37
37
37
37
19
19
19
19
10
10
10
10
-

0.62
0.74
0.58
0.70
0.74
0.91
0.86
1.05
0.62
0.76
0.79
0.98
0.54
0.67
0.63
0.79
-

ATLAS SPECIALTY METALS PRODUCT REFERENCE MANUAL


SECTION 11: CARBON STEEL RHS AND PIPE

Pipe (C.H.S) P.E.


Finish:
Black, Painted
Galvanised
Size mm
Nom OD
Bore
20

26.9

25

33.7

32

42.4

40

48.3

50

60.3

65

76.1

80

88.9

90 101.6
100 114.3
125 139.7
150 165.1

Grade:
AS1163 - C350L0
AS1163 - C350L0

Wall
Thickness
mm

Black,
Painted

2.0 XL
2.3 L
2.0 XL
2.6 L
2.0 XL
2.6 L
2.3 XL
2.9 L
2.3 XL
2.9 L
2.3 XL
3.2 L
2.6 XL
3.2 L
2.6 XL
3.2 L
3.2 XL
3.6 L
3.0 XL
3.5 L
3.0 XL
3.5 L

Galvanised

Nom.
Mass

Nom.
Metres

Per Metre Per Tonne

1.23
1.40
1.56
1.99
1.99
2.55
2.61
3.25
3.29
4.11
4.19
5.75
5.53
6.76
6.35
7.77
8.77
9.83
10.11
11.76
11.99
13.95

814
717
640
501
502
392
383
308
304
244
239
174
181
148
158
129
114
102
99
85
83
72

Note: Black - ex-stock


Clearcote/NOPC - ex-rolling. Minimum order quantities may apply.
Non standard lengths ex-rolling only. Minimum order quantities may apply.

Pipe (C.H.S) P.E.


Finish:
Hot Dip Galvanised

Grade:
BS1387

Size mm
Nom OD
Bore
20

26.9

25

33.7

32

42.4

40

48.3

50

60.3

65

76.1

Wall
Thickness
mm

2.0 XL
2.3 L
2.0 XL
2.6 L
2.0 XL
2.6 L
2.3 XL
2.9 L
2.3 XL
2.9 L
3.2 L

HDG

Nom.
Mass

Nom.
Metres

Per Metre Per Tonne

1.28
1.44
1.62
2.05
2.07
2.63
2.70
3.33
3.40
4.21
5.89

Lengths
Per Pack

6.5m Lengths
781
127
694
127
617
91
488
91
483
61
380
61
370
61
300
61
294
37
238
37
170
37

Lengths

Approx
Pack

Lengths

Per Pack

Mass
Tonnes

127
127
91
91
61
61
61
61
37
37
37
37
19
19
19
19
19
19
13
13
10
10

1.01
1.15
0.92
1.18
0.79
1.01
1.03
1.29
0.79
0.99
1.01
1.38
0.68
0.84
0.78
0.96
1.08
1.21
0.85
0.99
0.78
0.91

Per
Mass
MiniPak
Tonnes
6.5m Lengths
61
0.49
61
0.55
37
0.38
37
0.48
37
0.48
37
0.61
37
0.63
37
0.78
19
0.41
19
0.51
19
0.52
19
0.71
-

Approx
Minipak

9
S11

ATLAS SPECIALTY METALS PRODUCT REFERENCE MANUAL


SECTION 11: CARBON STEEL RHS AND PIPE

Pipe (C.H.S) P.E.


Finish:
Hot Dip Galvanised
Size mm

10
S11

Wall
Thickness
mm

Nom OD
Bore
6.5m Lengths
8 13.5
2.3 M
10 17.2
2.3 M
15 21.3
2.6 M
3.2 H
20 26.9
2.6 M
3.2 H
25 33.7
3.2 M
4.0 H
32 42.4
3.2 M
4.0 H
40 48.3
3.2 M
4.0 H
50 60.3
3.6 M
4.5 H
65 76.1
3.6 M
4.5 H
80 88.9
4.0 M
4.9 H
90 101.6
4.0 M
100 114.3
4.5 M
5.4 H
125 139.7
5.0 M
150 165.1
5.0M
5.4H

Grade:
BS1387
HDG
Screwed
by Ends

Nom.
Mass
PE

Nom.
Metres

Per Metre Per Tonne

0.67
0.88
1.25
1.48
1.60
1.92
2.46
2.99
3.17
3.86
3.64
4.45
5.14
6.30
6.57
8.08
8.54
10.60
9.81
12.40
14.70
16.90
19.70
21.27

1490
1140
798
674
625
522
407
335
315
259
275
225
195
159
152
124
117
97
102
81
68
59
51
47

Lengths
Per Pack

400
300
217
217
127
127
91
91
61
61
61
61
37
37
37
37
19
19
19
19
19
13
10
10

Pipe (C.H.S) P.E.


Finish:
Red
Size mm
Nom OD
Bore
25
32
40
50
65
80
100
125
150

33.7
42.4
48.3
60.3
76.1
88.9
114.3
139.7
165.1

Grade:
AS1074 - C250L0
Wall
Thickness
mm

3.2
3.2
3.2
3.6
3.6
4.0
4.5
5.0
5.0

M
M
M
M
M
M
M
M
M

Fire Pipe
TOE

Nom.
Mass

Nom.
Metres

Plain End Per Metre Per Tonne

2.41
3.09
3.56
5.03
6.44
8.38
12.19
16.61
19.74

415
323
281
199
155
119
82
60
51

Lengths
Per Pack

Approx
Pack

Mass
Tonnes
6.5m Lengths
91
1.42
61
1.23
61
1.41
37
1.21
37
1.55
19
1.03
19
1.50
13
1.40
10
1.28

ATLAS SPECIALTY METALS PRODUCT REFERENCE MANUAL


SECTION 11: CARBON STEEL RHS AND PIPE

Design Rail/Yard Rail


Finish:
Painted
Allgal, 15+
Size mm

Black,
Painted

Galvanised Nom. Mass

dxbxt

Grade:
AS1163 - C350L0
AS1163 - C350L0/C450L0

d
b

Nom
Metres

Lengths

Approx
Pack

Per Metre

Per Tonne

Per Pack

Mass
Tonnes

Flat Sided Oval


59x30x1.6

2.0

97x42x2.0

2.5

115x42x2.0

2.3

1.84
2.28
3.65
4.54
4.29
4.91

543
438
274
220
233
204

48
48
21
21
21
21

0.54
0.67
0.47
0.58
0.55
0.63

2.88
3.56
5.55
3.65
4.54
7.11

348
281
180
274
220
141

25
25
25
25
25
25

0.44
0.54
0.85
0.56
0.69
1.08

62x50x2.0
2.5
4.0
80x61x2.0
2.5
4.0

Note: Size variations available on request.


Minimum order quantities apply.
Non standard lengths ex-rolling only. Minimum order quantities may apply.
Please note 2.3mm Oval Rail is manufactured to AS1163 C350L0 / C450L0.

Cut-to-length (Min 1.5 metres)


PRICE ON APPLICATION
Please contact your Customer Service Representative.

Note:

Threading (Threaded to AS1722 Part 1)


PRICE ON APPLICATION
Separation price lists available on request.

Note:

11
S11

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