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Parts Catalog

Document Number: UG-012JDCUPKCA


Revision: 1
Revision Date: June 2010

Replacement Parts for


John Deere, Cummins (Mid - Range), Perkins and Caterpillar

Diesel Engines

FLORIDA WAREHOUSE

CALIFORNIA WAREHOUSE

10900 NW 30 th Street
Miami, Florida 33172

12150 Bloomfield Ave Unit Q


Santa Fe Springs, California 90670

Tel: (305) 592-7027 / Fax: (305) 592-0244


Toll Free Number: (800) 414-2095
E-mail: sales@maxiforce.com
Visit our Web site: www.maxiforce.com
Equal Opportunity / Affirmative Action Employer
COPYRIGHT 2009, MAXIFORCE, INC.
John Deere is the registered trademark of Deere & Co., Cummins is the registered trademark of Cummins Inc., Perkins is the registered trademark of Perkins Engines Ltd., Caterpillar and Cat
are the registered trademark of Caterpillar Inc., Manufacturer's names, numbers, symbols and descriptions are used solely for reference purposes, not implying that any part listed is the product of these
manufacturers. Maxiforce is in no way affiliated to any of these manufacturers.

Index
Maxiforce Parts Catalog: UG-012JDCUPKCA-2009
Introduction to the Maxiforce Catalog .................................................................. a
Warranty and Policies ........................................................................................... 1
Abbreviations ........................................................................................................ 2

John Deere
Introduction ..........................................................................................................
Engine and Equipment Application Chart .............................................................
Engine Overhaul Kits & Components ...................................................................
Miscellaneous Parts also Available with Maxiforce ..............................................
Water Pump Repair Kit Components and Identification Chart .............................
Torque Information ..............................................................................................

3
4-9
10-79
80
81-83
84

Cummins B & C (Mid-Range)


Introduction ..........................................................................................................
CPL and Equipment Application Chart .................................................................
Engine Overhaul Kits & Components ...................................................................
Miscellaneous Parts also Available with Maxiforce ..............................................
Torque Information ...............................................................................................

85
86-90
91-117
118
119

Perkins
Introduction ..........................................................................................................
Engine Identification Guide ..................................................................................
Engine and Equipment Application Chart .............................................................
Engine Overhaul Kits & Components ...................................................................
Miscellaneous Parts also Available with Maxiforce ..............................................
Torque Information ................................................................................................

120
121
122-129
130-201
202
203

Caterpillar
Introduction .......................................................................................................... 204
Engine Overhaul Kits & Components ................................................................... 205-219
Miscellaneous Parts also Available with Maxiforce .............................................. 220
Pagina en Espaol ................................................................................................. 221

IMPORTANT
WE ARE CONSTANTLY ADDING NEW ITEMS TO OUR LINE
CLICK ON New Products IN OUR WEB PAGE OR CALL US FOR MORE DETAILS

CATALOG UG-012JDCUPKCA-2009

Introduction to Catalog UG-012JDCUPKCA-2009


Maxiforce, Inc. is a company devoted to the manufacture and distribution of replacement parts for
diesel engines. We are very proud and satisfied to have grown steadily for more than a decade,
while maintaining a loyal customer base.
Maxiforce, Inc., has very well defined goals:
To provide top quality replacement parts, at competitive prices, for John Deere diesel engines,

Cummins - Consolidated Diesel (Mid-Range) engines, Perkins diesel and gasoline engines,
and Caterpillar engines.
To make these parts immediately available from stock by maintaining a complete inventory.
To provide technical expertise and advice through a knowledgeable and highly experienced

customer service department.


To offer the most user friendly, yet detailed catalog in the industry. Thus:

We proudly present our catalog UG-012JDCUPKCA-2009, which incorporates four color coded
sections for John Deere (Green), Cummins-CDC - Midrange -(Red), Perkins (Blue), and
Caterpillar (Yellow). At the beginning of each section you will find an introductory page to address
the specifics of the engine brands covered by this catalog.
This catalog is designed to provide a practical and simple way to determine the correct parts
required to repair these engines. Any comments or suggestions regarding the content of this
catalog will be greatly appreciated.

Please read this catalog very carefully. Although Maxiforce has gone to great lengths to
provide for the accuracy of all printed material, we do not take responsibility for incorrect
information. You must always read your OE engine Technical Manual for proper installation
and use of product. In case of doubt call our technical support Hot Line: 800-414-2095,
our technicians will be very pleased to provide the necessary help.

Parts and prices are subject to change without notice


John Deere is the registered trademark of Deere & Co., Cummins is the registered trademark of Cummins Inc., Perkins is the registered trademark of Perkins Engines Ltd., Caterpillar and Cat
are the registered trademark of Caterpillar Inc., Manufacturer's names, numbers, symbols and descriptions are used solely for reference purposes, not implying that any part listed is the product of these
manufacturers. Maxiforce is in no way affiliated to any of these manufacturers.

WEB SITE: www.maxiforce.com

Warranty and Policies


All Maxiforce replacement parts are warranted to be free from defects in material and workmanship under normal
operating conditions.
Warranty coverage will extend for one year from the date of invoice, without regard to hours of operation. Maxiforce
will pay for all labor and parts needed to repair the warrantable failure.
CONDITIONS AND LIMITATIONS:
Maxiforce must be notified by the customer before filing a warranty claim, or before any work has been peformed.
All claims must be submitted in writing and Maxiforce reserves the right to examine all elements involved in the
claim.
Price of parts will be based on Maxiforce's current price list and cost of labor will be a reasonable flat hourly rate.
Overtime and holiday rates are not accepted.
This warranty is extended exclusively to direct customers of Maxiforce and not to any other party. All other
warranties, expressed or implied, including warranties of merchantability and/or fitness for a particular purpose are
excluded.
This warranty will not apply to any Maxiforce part altered from its original specifications or which has been
misused, exposed to deteriorating conditions, negligence or accidental damage.
CLAIMS & RETURNS
Maxiforce should be advised of all claims within five days of receipt of merchandise, either by fax, telephone, e-mail
or mail.
Maxiforce will not accept returned products without prior written authorization from Maxiforce. All return requests
must be submitted in advance for approval. A Return Goods Authorization (RMA) number must be obtained from
Maxiforce for all returned parts. All parts should be returned by prepaid freight unless otherwise stated. If sent
collect, freight amount will be charged to customer. Products returned that are dirty, in un-saleable condition or that
were ordered in error by our customer, will be subject to a 15% restocking fee. Any parts that are returned in a used
or damaged condition, will not be considered for credit. All RMAs must be received within 30 days of issued. RMAs
not received will be voided. International orders will be credited in case of under shipment.
Credits require 30 days to process from date of receipt of merchandise. Customers must keep all information on
return, including RMA number and tracking number.
Maxiforce claims no obligation to issue credit on obsolete products.
Products will not be considered for credit after 1 year from invoice date.
Gasket sets that have been opened or re-taped will not be considered for credit.
BACKORDER POLICY
Backorders will be cancelled unless otherwise stated.
CREDIT POLICY
All products will be sold on a C.O.D. basis or you may use any major credit card until and if credit is approved.
All invoices will be payable by the 10th of the next month (Net 10th).
Accounts that go past 60 days past due will be placed on C.O.D shipping status.
A 1.5% monthly interest fee will be charged to all accounts 30 days past due.
FREIGHT POLICY
Within the Continental U.S.A., Maxiforce will prepay freight on all shipments over $2000.00 or those consisting of
4 or more overhaul engine kits. All prices are F.O.B our warehouses .
MINIMUM PURCHASE ORDER POLICY
Due to high order-processing costs, a $10.00 handling surcharge will be added to all orders under $50.00.

TEL 305.592.7027, 800.414.2095, FAX 305.592.0244

CATALOG UG-012JDCUPKCA-2009

Abbreviations used throughout this catalog:

Turbo Aftercooled

(m)

Marked

A/C

Air Conditioned

MF

Massey Ferguson

AG

Agricultural

N/A

Not Available

BLK Engine Block

O/H

Overhaul

CDC Consolidated Diesel

OK

Overhaul Kit

CPL

Control Part List

O/S

Oversize

C/H

Cylinder Head

P.T.

PowerTech

C/R

Connecting Rod

Quantity

C/S

Crankshaft

SBS Short Block Serial Number.

Diesel, Naturally Aspirated

STD

Standard

ESN Engine Serial No

Turbocharged

I/E

Intake/Exhaust

TS

Tractor Serial Number.

I/F

In Frame

U/S

Undersize

IK

In Frame Kit

(1)

Please refer to RED Numbered Cells in each page.


They are the source of important information.

Serial Number References:


> 154,165
215,000 - 335,845
335,846 >

Denotes: from 1 up to 154,165


Denotes: in between the two serial numbers
Denotes: from 335,846 up

John Deere is the registered trademark of Deere & Co., Cummins is the registered trademark of Cummins Inc., Perkins is the registered trademark of Perkins Engines Ltd., Caterpillar and Cat
are the registered trademark of Caterpillar Inc., Manufacturer's names, numbers, symbols and descriptions are used solely for reference purposes, not implying that any part listed is the product of these
manufacturers. Maxiforce is in no way affiliated to any of these manufacturers.

WEB SITE: www.maxiforce.com

Introduction to John Deere Section

Diesel Engine models covered by this User's Guide


300 Series (OEM): US and EUROPEAN Versions. Naturally Aspirated & Turbo Charged
NUMBER OF
CYLINDERS

3 cyl
4 cyl
6 cyl

BORE-3.86/ 98 mm
STROKE-4.33/ 110 mm

BORE-4.19/ 106.5 mm BORE-4.19/ 106.5 mm


BORE-4.02/ 102 mm
STROKE-4.33/ 110 mm STROKE-4.33/ 110 mm STROKE-5.00/ 127 mm

3.152
4.202
6.303

3.179 / 3029*
4.239 / 4039*
6.359 / 6059*

3.164
4.219
6.329

4.276 / 4045*
6.414 / 6068*

400 Series: Naturally Aspirated & Turbo Charged


NUMBER OF
CYLINDERS

BORE-4.25/ 108 mm
STROKE-4.75/ 121 mm

4 cyl
6 cyl

BORE-4.56/ 116 mm
STROKE-4.75/ 121 mm

4.270
6.404

6.466 / 6076*

500 Series: Naturally Aspirated & Turbo Charged


NUMBER OF
CYLINDERS

BORE-4.75/ 121 mm
STROKE-5.00/ 127 mm

6 cyl

6.531

BORE-5.12/ 130 mm
STROKE-5.00/ 127 mm

6.619 / 6101*

PowerTech Series: Naturally Aspirated & Turbo Charged


NUMBER OF
CYLINDERS

BORE-4.19/ 106.5 mm
STROKE-4.33/ 110 mm

3 cyl
4 cyl
6 cyl

BORE-4.19/ 106.5 mm
STROKE-5.00/ 127 mm

BORE-4.56/ 116 mm
STROKE-5.06/ 129 mm

3029 (2.9L)
4045 (4.5L)
6068 (6.8L)

6081 (8.1L)

Liter designated engines.

John Deere Data Plate Information


In as much as possible please provide your John Deere data information to your Maxiforce Sales representative.
The John Deere Data Plate is divided into the ESN (Engine Serial Number) and the Engine Application Data. Below are
examples:
1) Engine Serial Number: TO 4045T 123456
3
1
2
1- Factory Origin
2- Engine Model
3- Sequential Serial Number
2) Engine Application Data: TO 4045T F150. This information is used to identify the OEM relationship or equipment
application. Very Important!

Maxiforce Engine Kit Composition for John Deere Applications

Engine Overhaul Kits Include: All required piston-liner kits, pins and retainers, engine bearings,
crankshaft seals, complete overhaul gasket set, cam or balance shaft bushings, piston bushings,
injector grommets, and connecting rod bolts.
Engine In Frame Kits Include: All required piston-liner kits, pins and retainers, engine bearings,
head gasket set, oil pan gasket and connecting rod bolts.

TEL 305.592.7027, 800.414.2095, FAX 305.592.0244

CATALOG UG-012JDCUPKCA-2009

REPLACEMENT PARTS FOR JOHN DEERE DIESEL ENGINES

Engine & Equipment Application Chart


This chart refers to engine and equipment models. It has been divided into several sections: OEM Engines; Farm
Equipment; Construction Equipment; Skidders, Feller Brunchers, Forklifts, Compactors; and other OEM applications.
The Chart will offer the reader the desired Model and will indicate the page number where engine components are
described in detail.
Whenever possible, please verify Engine Model with that of the Equipment since re-power may have occurred.

OEM Engine & Power Unit Application Chart


300 Series (OEM)
MODEL
3.152
3.152
3.164
3.164
3.164
3.179D
3029D
3.179T
3029T
4.202
4.202
4.219
4.219
4.219
4.239D
4039D
4.239T
4039T
4.276D
4.276D
4045D
4.276T
4045T
6.303
6.303
6.329
6.329
6.329
6.359D
6059D
6.359T
6059T
6.414D
6068D
6.414T
6068T

COMMENTS
O'rings on liner
O'rings on block
Small pin, O'rings on liner
Small pin, O'rings on block
Large pin, O'rings on block
Liter designated
Liter designated
O'rings on liner
O'rings on block
Small pin, O'rings on liner
Small pin, O'rings on block
Large pin, O'rings on block
Liter designated
See Con.Rod (m)
Liter designated
Small pin
Large pin
Liter designated
Liter designated
O'rings on liner
O'rings on block
Small pin, O'rings on liner
Small pin, O'rings on block
Large pin, O'rings on block
Liter designated
Liter designated
Large pin
Liter designated, Large pin
Liter designated

PAGE
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45

400 Series
MODEL
4.270
4.270
4.270
4.270

COMMENTS
See block (m)
See block (m)
Early power booster
See block (m)

PAGE
46
47
48
49

MODEL
6.404D
6.404D
6.404D
6.404D
6.404D
6.404T/A
6.404T/A
6.466D
6.466A/T
6.466A/T
6.466A
6.076T/A/H
6.076T/A/H

COMMENTS
See block (m)
See block (m)
Early power booster
See block (m)
See block (m)
> 335,845
335,846 >
See Con.Rod (m)
See Con.Rod (m)
See Con.Rod (m)
See Con.Rod (m)
Low Ring Piston
High Ring Piston

PAGE
50
51
52
53
54
55
56
57
58
59
60
61
62

500 Series
MODEL
6.531D
6.531T
6.531A
6.619A/T
6.619A/T
6.619A/T
6.101A/T

COMMENTS
See Con.Rod (m)
See Con.Rod (m)
See Con.Rod (m)
Early
Mid
Late
> 499,999

PAGE
63
64
65
66
67
68
69

PowerTech
MODEL
3029
3029
4045
4045
4045
6068
6068
6068
6081
6081

(2.9D)
(2.9T)
(4.5D)
(4.5T)
(4.5T/H)
(6.8D)
(6.8T)
(6.8T/H)
(8.1L)
(8.1L)

COMMENTS

PAGE

Piston (m) RE61467/RE500210


Piston (m) RE61270
Piston (m) RE59279/RE505101
Piston (m) RE59277/RE505100
Piston (m) RE55512/RE505102
Piston (m) RE59279/RE505101
Piston (m) RE59277/RE505100
Piston (m) RE55512/RE505102

70
71
72
73
74
75
76
77
78
79

High Compression Piston


Low Compression Piston

John Deere is the registered trademark of Deere & Co., Moline, IL. Manufacturer's names, numbers, symbols and descriptions are used solely for reference purposes,
not implying that any part listed is the product of these manufacturers. Maxiforce is in no way affiliated to any of these manufacturers.

WEB SITE: www.maxiforce.com

Equipment Application Chart


Agricultural Equipment
MODEL
499
499
699
820
830
940
942
945
950
952
955
960
975
985
1020
1020
1030
1035
1040
1052
1055
1075
1130
1140
1155
1185
1270D
1350
1420
1470D
1520
1530
1530
1550
1630
1635
1640
1750
1840
1850
2020
2030
2035
2040
2066
2120
2130
2135
2140
2150
2155
2240
2250
2264
2266/E
2270
2280
2320
2330

DESCRIPTION
Cotton Picker
Cotton Picker
Cotton Picker
Farm Tractor
Farm Tractor
Combine
Combine
Combine
Combine
Combine
Combine
Combine
Combine
Combine
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Combine
Combine
Combine
Farm Tractor
Farm Tractor
Combine
Combine
Harvester
Farm Tractor
Farm Tractor
Harvester
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Combine
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Combine
Combine
Windrower
Windrower
Windrower
Farm Tractor

COMMENTS
4,219 Eng
6,329 Eng
*
*

*
*
*
*

*
*

PAGE
22/23
36/37
35/36
10/11
11
24
24
26
37
26
38
37
38
38
10
11
10/11
23
15
26
38
38
23
15
26
62
78
15
13
78
12/13
13
14
15
15
23
24
15
24
15
19/20
22/23
23
14/15
62
20/22/23
24
24
26
15
15
15
24
79
79
22/23
23
22/23
14

MODEL
2350
2355
2355CS
2355NCS
2355NTSS
2360
2420
2440
2450
2510
2520
2530
2535
2550
2555/TSS
2555CS
2630
2640
2650
2730
2735
2750
2755
2755CS
2755TSS
2840
2850
2855/N
2940
2950
2955
3010
3020
3020
3040
3050
3100
3120
3130
3140
3140C
3150
3155/TSS
3255
3300
3330
3350
3410/X
3420
3430
3430
3510
3530
3540
3550
3640
3650
3830
4000

DESCRIPTION
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Windrower
Windrower
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Combine
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Windrower Early
Windrower Late
Cane Harvester
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Windrower
Farm Tractor

COMMENTS
*

Mexico

Argentina
Mexico

*
*
*

*
Spain
*
*
*
Argentina

TEL 305.592.7027, 800.414.2095, FAX 305.592.0244

PAGE
24
24
24
17
17
24
22
23
24/26
19/20
21
23
24
24
26
24
28
28
24/26
24
24
26
26
26
26
37
26
26
38
38
38/39
47/48
46/47
48/49
38
38
70
35/36
37
38
40/41
38
38/39
38/39
23
24
38
73
34
24
26
79
37
40
40
38/39
39
26
53

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR JOHN DEERE DIESEL ENGINES

Equipment Application Chart


Agricultural Equipment
MODEL
4010
4010
4020
4020
4030
4040
4050
4050
4055
4230
4240
4250
4255
4320
4400
4420
4425
4430
4440
4450
4455
4520
4530
4555
4560
4620
4630
4640
4650
4700
4755
4760
4840
4850
4890
4895
4920
4955
4960
5000
5020
5105
5200
5205
5210
5220
5300
5310/N
5400
5400N
5410
5415
5440
5460
5500
5500N
5510
5510N
5600
5615

DESCRIPTION
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Combine
Combine
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Sprayer
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Windrower
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor

COMMENTS
*
*
*
*
6.329 Eng

*
*

*
*
*

*
*
*

PAGE
50/51
52/53
50/51
52/53
36/37
54
40
57
62
54
57
59
62
55/56
37
36/38
37
56
58/59
59
62
55
38
62
62
55
56
58/59
59
77
62
62
58/60
60
73
73
79
61
61
15
63
70
16/70
70
70
70
16/70
70
16/71
71
72
72/73
55/56
59
18
27
72/73
73
25
72/73

MODEL DESCRIPTION
5700
5715
5720
5730
6010
6030
6100
6110
6110L
6200/L
6205
6210
6210L
6300/L
6310
6310L/S
6400/L
6405
6410/L/S
6500/L
6505
6506
6510
6510L
6510S
6515
6520
6600
6600
6602
6603
6605
6610
6620
6622
6650
6700
6800
6900
7200
7210
7400
7405
7410
7440
7445
7455
7460
7484
7500
7510
7520
7600
7610
7700
7700
7710
7720
7800
7810

Farm Tractor
Farm Tractor
Forage Harvester
Forage Harvester
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Combine
Combine
Farm Tractor
Farm Tractor
Farm Tractor
Combine
Farm Tractor
Forage Harvester
Sprayer
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Cotton Picker
Cotton Picker
Cotton Picker
Cotton Picker
Cotton Picker
Forage Harvester
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Combine
Farm Tractor
Combine
Combine
Farm Tractor
Farm Tractor

COMMENTS
*
*
*
*
*

*
*

*
*
*
*
*
*
*

*
*
*
*

*
*

*
*

PAGE
27
72/73
58/59/60
59/60
72/74
63/65
30
72/74
74
27
75
27/74
74
27
27
74
32
74
74
32
75
43
75
74
74
75
75
41
54/56
24/59
76
74/77
72/74/79
57/58/59
58/59
79
32/73
45
45
40/41/79
45/77
45
77
45/77
38
38/40/41
76
76
40/41
45
77
65
45
77
54/56
62
77
58/59
62
77

John Deere is the registered trademark of Deere & Co., Moline, IL. Manufacturer's names, numbers, symbols and descriptions are used solely for reference purposes,
not implying that any part listed is the product of these manufacturers. Maxiforce is in no way affiliated to any of these manufacturers.

WEB SITE: www.maxiforce.com

Equipment Application Chart


Agricultural Equipment
MODEL DESCRIPTION
8100
8200
8300
8400
8410/T
8420/T
8430
8440
8450
8560
8570
8630
8630
8630
8640
8640
8650
8650
8760
8820
8870
9100
9120
9400

Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Farm Tractor
Combine
Combine
Farm Tractor
Farm Tractor
Farm Tractor
Combine

9410
9500
9560 STS
9580 WTS
9600
9610
9640 WTS
9650 CTS
9650 STS
9660 CTS
9660 STS
9660 WTS
9680 WTS
9750 STS
9760 STS
9780 CTS
9900
9910
9920
9930
9935
9940
9950
9960
9965
9976
9986
9996
CTS/II
CH3510
SE6100
SE6200
SE6300
SE6400

Combine
Combine
Combine
Combine
Combine
Combine
Combine
Combine
Combine
Combine
Combine
Combine
Combine
Combine
Combine
Combine
Cotton Picker
Cotton Picker
Cotton Picker
Cotton Picker
Cotton Picker
Cotton Picker
Cotton Picker
Cotton Picker
Combine
Cotton Picker
Cotton Picker
Cotton Picker
Combine
Cane Harvester
Tractor
Tractor
Tractor
Tractor

COMMENTS

PAGE

62
62
62
79
79
79
*
58/60
*
58/60
*
58/60
*
61
*
61
ESN > 033814
66
ESN 033815-049059 67
ESN 049060 >
68
ESN 033815-049059 67
ESN 049060 >
68
ESN 033815-049059 67
ESN 049060 >
68
69
*
58/60
69
79
79
*
40/41
*
45/77
77
62
79
79
62
79
79
79
79
79
79
79
79
79
79
79
*
38/39
*
38/39
*
38/39
*
40/41
76
*
58/59/60
*
59/60
62
62
79
79
79
79
79
30
27
27
32

MODEL DESCRIPTION
SE6510
SE6520

COMMENTS

Tractor
Tractor

PAGE
75
75

Construction Equipment
MODEL DESCRIPTION
70
70D
120
200LL/LC
210C
210D
210LE
230LC
230LCR
244E
250D
270LC
290D
300
300A
300B
300D
301
301A
302
302A
310
310B
310C

Excavator
Excavator
Loader Backhoe
Excavator
Loader Backhoe
Loader Backhoe
Loader Backhoe
Excavator
Excavator
Wheel Loader
Articulated D. Truck
Excavator
Excavator
Loader Backhoe
Loader Backhoe
Loader Backhoe
Loader Backhoe
Loader Backhoe
Loader Backhoe
Loader Backhoe
Loader Backhoe
Loader Backhoe
Loader Backhoe
Loader Backhoe

310D
310E
310G
310SE/SG
315C

Loader Backhoe
Loader Backhoe
Loader Backhoe
Loader Backhoe
Loader Backhoe

315D
315SE
315SG
330C
344E
344G
344H
350A
350B

Loader Backhoe
Loader Backhoe
Loader Backhoe
Excavator
Wheel Loader
Wheel Loader
Wheel Loader
Crawler Dozer
Crawler Dozer

350C
350D
355D
400
400G
401
401A
401B
401C
401D
410
410B
410C

Crawler Dozer
Crawler Dozer
Crawler Dozer
Loader Backhoe
Crawler Dozer
Loader Backhoe
Loader Backhoe
Loader Backhoe
Loader Backhoe
Loader Backhoe
Loader Backhoe
Loader Backhoe
Loader Backhoe

COMMENTS

TEL 305.592.7027, 800.414.2095, FAX 305.592.0244

*
*
*

*
*
*

*
*
*
*
*
*
*
*

*
*
*
*
*

*
*

PAGE
24
24/25
74
77
24
25
72
77
73
24
79
77
24/25
10/11
10/11
11
27/79
11
11/14
12/14
12/14
14/23
23
24/25
26/27
24/25/26
72/73
73
73
24/25
26/27
25/26/27
73
73
78
29/30
31/32
73
10/11
10/11
13/14
14
14/15
15
19/20
24/25
22
22
23
23
23
23
23
28/29/30

CATALOG UG-012JDCUPKCA-2009

REPLACEMENT PARTS FOR JOHN DEERE DIESEL ENGINES

Equipment Application Chart


Construction Equipment
MODEL DESCRIPTION
410C
410D

Loader Backhoe
Loader Backhoe

410E/G
410J
415B/C
444C
444CH
444D

Loader Backhoe
Loader Backhoe
Loader Backhoe
Wheel Loader
Wheel Loader
Wheel Loader

444E
444G
444H
TC444H
444HCL
450
450A
450B
450C/D
450E

Wheel Loader
Wheel Loader
Wheel Loader
Wheel Loader
Wheel Loader
Crawler Dozer
Crawler Dozer
Crawler Dozer
Crawler Dozer
Crawler Dozer

450G

Crawler Dozer

450H
455D
455E

Crawler Dozer
Crawler Dozer
Crawler Dozer

455G

Crawler Dozer

490
490D
490E
493D
495D
500
500A

Excavator
Excavator
Excavator
Excavator
Excavator
Loader Backhoe
Loader Backhoe

500B
500C
510
510B
510C
510D
515B

Loader Backhoe
Loader Backhoe
Loader Backhoe
Loader Backhoe
Loader Backhoe
Loader Backhoe
Loader Backhoe

530B
535
544
544A
544B
544C
544D
544E/EH
544G
544H/HLL
TC544H

Loader
Loader
Wheel Loader
Wheel Loader
Wheel Loader
Wheel Loader
Wheel Loader
Wheel Loader
Wheel Loader
Wheel Loader
Wheel Loader

COMMENTS
*
*
*

*
*
*

*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*

*
*
*
*
*

*
*
*
*
*
*
*

PAGE
31/32
29/30
31/32
73
73
24
37
37
37/38/39
40/41
31/32
31/32
74
74
74
19
22
22
23
29/30
31/32
29/30/31
32/74
72/73
23
29/30
31/32
29/31
32/74
24
29/30
31/32
29/30
31/32
46/47/48
46/47
48/49
47/48/49
47/48/49
47/48/49
29/30
31/32
32
24/25
26/27
78
78
33/34
36/37
44/45
42/44/45
44/45
40/41
40/41
77
77

MODEL

DESCRIPTION

550/A/B
550G
550H
555
555A
555B
555G
570A
570B

Crawler Dozer
Crawler Dozer
Crawler Dozer
Crawler Dozer
Crawler Dozer
Crawler Dozer
Crawler Dozer
Motor Grader
Motor Grader

590D
595
595D
600
610B
610C
624E/EH/G
624H/HLL
TC624H
644
644A
644B
644C
644D
644E/ER
644G/GH
644H
650G
650H
655A
655B
670A
670B
670C/CH
672A
672B
672CH
690
690A
690B
690C
690D/E
698G
700
700A
700H/J
710B
710C
710D
724J
744E
750
750B
755
755A
755B

Excavator
Excavator
Excavator
Loader Backhoe
Loader Backhoe
Loader Backhoe
Wheel Loader
Wheel Loader
Wheel Loader
Wheel Loader
Wheel Loader
Wheel Loader
Wheel Loader
Wheel Loader
Wheel Loader
Wheel Loader
Wheel Loader
Crawler Dozer
Crawler Dozer
Crawler Dozer
Crawler Dozer
Motor Grader
Motor Grader
Motor Grader
Motor Grader
Motor Grader
Motor Grader
Excavator
Excavator
Excavator
Excavator
Excavator
Excavator
Loader Backhoe
Loader Backhoe
Crawler Dozer
Loader Backhoe
Loader Backhoe
Loader Backhoe
Wheel Loader
Wheel Loader
Crawler Dozer
Crawler Dozer
Crawler Dozer
Crawler Dozer
Crawler Dozer

COMMENTS
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*

*
*
*
*
*
*
*
*
*
*
*
*
*

*
*

*
*

*
*
*
*
*

PAGE
31/32
31/32/74
72/73/74
31/32
31/32
31/32
31/32/74
36/37
38/39
40/41
31/32
31
31/32
53
31/32
31/32
44/45
77
77
55
55
64
59/60
58
62
62
78
31/32/74
72/73
44/45
44/45
44/45
44/45
76/77
44/45
44/45
76/77
55
55
56
59/60
44/45
77
63
63
76
37/40/41
40/41
77
78
68
44/45
44/45
44/45
44/45
44/45

John Deere is the registered trademark of Deere & Co., Moline, IL. Manufacturer's names, numbers, symbols and descriptions are used solely for reference purposes,
not implying that any part listed is the product of these manufacturers. Maxiforce is in no way affiliated to any of these manufacturers.

WEB SITE: www.maxiforce.com

Equipment Application Chart


Construction Equipment
MODEL
755BMIL
760
760A
762
762A
762B
770
770A
770B
770BH
770C
772A
772B/BH
772CH
790D
790E
792D
792LC
850
850B
850C
850G
855
860B
862
890
890A
892D
892E
992D
992E

DESCRIPTION
Crawler Dozer
Scraper
Scraper
Scraper
Scraper
Scraper
Motor Grader
Motor Grader
Motor Grader
Motor Grader
Motor Grader
Motor Grader
Motor Grader
Motor Grader
Excavator
Excavator
Excavator
Excavator
Crawler Dozer
Crawler Dozer
Crawler Dozer
Crawler Dozer
Crawler Dozer
Scraper
Scraper
Excavator
Excavator
Excavator
Excavator
Excavator
Excavator

COMMENTS
*

*
*
*
*
*

*
*

*
*
*
*
*
*

PAGE

MODEL

DESCRIPTION

44/45
63
63
67/68
58/59/60
59/60
64
59/60/64
59/60/62
62
78
64
62
78
59
44/45
62
62
67/68
59/60
62
77
67/68
67/68
67/68
67/68
67/68
59/60
61
68
68

540B
540D
540G/GLL
548D
548G/II/III
640
640II/III
640D
640G
643
643D
643G
646
646B
646C
648II/III
648D
648E
648G
653
660D
693C
693D
740
740A
740E/G
748E/G
786G
843G
848G
850J
853J/JH
903J/JH
909J/JH
950
953J
959J
3554
8875

Skidder
Skidder
Skidder
Skidder
Skidder
Skidder
Skidder
Skidder
Skidder
Feller Buncher
Feller Buncher
Feller Buncher
Compactor
Compactor
Compactor
Skidder
Skidder
Skidder
Skidder
Feller Buncher
Skidder
Feller Buncher
Feller Buncher
Skidder
Skidder
Skidder
Skidder
Skidder
Feller Buncher
Skidder
Log Loader
Feller Buncher
Feller Buncher
Feller Buncher
Log Loader
Feller Buncher
Feller Buncher
Logger
Skid Steer

Skidders, Feller Bunchers, Forklifts and Compactors


MODEL

DESCRIPTION

240
340D

Skid Steer
Skidder

380
440
440A
440B
440C

Forktlift
Skidder
Skidder
Skidder
Skidder

448D
480
480A
480B/C
482C
485E
486E
488E
540
540A

Skidder
Forktlift
Forktlift
Forktlift
Forktlift
Forktlift
Forktlift
Forktlift
Skidder
Skidder

COMMENTS
*
*
*
*
*
*
*
*
*

PAGE
70
29/30
31/32
10/11
19/20/22
21
22/23
29/30
31/32
31/32
19/20
22
23
25
72
72
72
34
35/36

COMMENTS

*
*
*

*
*
*
*

PAGE
23
31/32
77
31/32
77
44
77
44/45
77
44/45
44/45
77
55
55/64
58
77
44/45
45
77
45
78
56
44/45
56
58/60
62
62
78
77
78
78
79
79
79
78
79
79
78
71

Other OEM Applications

John Deere engines are used in many OEM applications.


This is a list of the most common brands.
Barber Greene
Blaw Knox
Cameco
Dynapac
Elgin Street Sweeper
FMC Corporation
Gardner Denver
Ingersoll Rand
Joy Manufacturing

Koering
Kohler
Lion MFG
Onan Generators
Pavex
Powell MFG
Rex Works
Roscoe Brown
Sullair Corporation

* Choose proper engine for this application. In doubt call our Technical support line (800) 414-2095.
9
TEL 305.592.7027, 800.414.2095, FAX 305.592.0244

CATALOG UG-012JDCUPKCA-2009

REPLACEMENT PARTS FOR JOHN DEERE DIESEL ENGINES

300 Series
Engine & Equipment
Model

3.152
> 154,765

1) Engine O/H
Kit
2) Engine I/F
Kit

Orings on liner
3 Cyl.

1) TOK3481
2) TIK3481

Bore:

3.86 in
98 mm
Pin : 1.185 in
30 mm

Piston-Liner Kit
TPLK481
Consists of:
a) TT23481
b) TAR70633
c) TT23482
d) TAR51902
e) TR51112

Main Bearing

Thrust Bearing

TRE27352

Std.

TAT21139

Std.

TRE27348

Std.

TRE27353
TRE27360
TRE27368

.010
.020
.030

TAT21132
TAT21134
TAT21136

.010
.020
.030

TRE27349
TRE27358
TRE27364

.010
.020
.030

Use 1

Use 3

Block (m):

Use 3
5

T24963, T26935

Con Rod Bearing

1
3

Con Rod (m):

T20007, R81410
5

APPLICATIONS:
AGRICULTURAL
820
1020
1030

CONSTRUCTION
300
300A
350A
350B
380

1) O/H Gasket Set

1) Front Seal
2) Rear Seal

1) Bush, Con Rod


2) Bolt, Con Rod

3) Crankshaft
2) Head Gasket Set 3) Con Rod
4) Crankshaft, Gear 3) Head Gasket
5) Ring Gear
4) Oil Pan Gasket
5) Rocker Cover Gsk
1) TAR67942
2) TRE44574 (1)
3) TAT18031
4) TT20094
5) TR114282 (142T)

Valve, Intake

TR79623
TR79628
TR79629

Std.
.003
.015

1) TRE38570
2) TRE38848
3) TR98460
4) TR97341
5) TR75729

Valve, Exhaust

TR79624
TR79625
TR79626

Std.
.003
.015

1)
2)
3)
4)
5)

Pump, Oil
Oil Cooler
Rocker Arm
Rocker Shaft
Pump, Oil Tube

1)
2)
3)
4)
5)
6)

Lower Gear
Lower Bushing
Upper Gear
Upper Bushing
Cam. Follower
Cam. Gear

1) TAT24252
2) TT26321
3) TAT18009
4) TT20034
5) TT20073
6) TT20070

1) TT23471 X3
2) TR74194 X6 (4)
3) TAT18005

1) TRE55343
2) TRE31929
3) TRE31973
4) TR54985
5) TR113752

Insert, Valve
1) Intake
2) Exhaust

1) Cap, Valve
2) Lock, Valve

1) Spring, Valve
2) Rotator, Valve
3) Oring, Valve

1) TT20129
2) TT20077

1) TR26125
2) TRE11410
3) TR87627

1) TR73064
2) TR51734

Std.
Std.

(3)

1
2

1) Thermostat
2) Thermostat Cover
0

Fuel Transfer Pump

1) TRE33705 180 F (2)


2) TT23620
(1)
(2)
(3)
(4)

Water Pump Repair Kit


Without Impeller

With Impeller

TRE19507

TRE62658

TRE42211

Injector, Pencil

Seal

TAR89564

TR60746
TR48000

Do not use with Flywheel Housing (m) T20300, T22991.


Do not use with Housing (m) R54096, R70741, R74549.
Conversion Kit TMX386: Available Consists of: TT31306 X1 Nipple TR99802 X2 Hose.
Use TR74194 with C.Rod (m) T20007; use TR80033 with C.Rod (m) R81410.

For Additional JOHN DEERE Products Refer to Page 80

10

300 Series
Engine & Equipment
Model

3.152
154,766 >
Orings on Block
3 Cyl
Bore:

3.86 in
98
mm
Pin : 1.185 in
30
mm

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TOK3591
2) TIK3591

Block (m):
R53240, R55100,
R72967, T32339

Piston-Liner Kit
TAR71591
Consists of:
a) TT23481
b) TAR70633
c) TT23482
d) TT32340
e) TAR71617
f ) TR51112

Main Bearing

Thrust Bearing

TRE27352

Std.

TAT21139

Std.

TRE27348

Std.

TRE27353
TRE27360
TRE27368

.010
.020
.030

TAT21132
TAT21134
TAT21136

.010
.020
.030

TRE27349
TRE27358
TRE27364

.010
.020
.030

Use 3

Use 1

Use 3

Con Rod (m):

T20007, R81410
5

5
4

APPLICATIONS:

1) Front Seal
2) Rear Seal

1) O/H Gasket Set

1) Bush, Con Rod


2) Bolt, Con Rod

820
830
1020
1030

3) Crankshaft
2) Head Gasket Set 3) Con Rod
4) Crankshaft, Gear 3) Head Gasket
5) Ring Gear
4) Oil Pan Gasket
5) Rocker Cover Gsk

CONSTRUCTION

1) TAR67942
2) TRE44574 (1)
3) TAT18031
4) TT20094
5) TR114282 (142T)

300
300A
300B
301
301A
350A/B
380

Valve, Intake

TR79623
TR79628
TR79629

AGRICULTURAL

Con Rod Bearing

Std.
.003
.015

1) TRE38570
2) TRE38848
3) TR98460
4) TR97341
5) TR75729

Valve, Exhaust

TR79624
TR79625
TR79626

Std.
.003
.015

1)
2)
3)
4)
5)

Pump, Oil
Oil Cooler
Rocker Arm
Rocker Shaft
Pump, Oil Tube

1)
2)
3)
4)
5)
6)

Lower Gear
Lower Bushing
Upper Gear
Upper Bushing
Cam. Follower
Cam. Gear

1) TT23471 X3
2) TR74194 X6 (4)
3) TAT18005

1) TRE55343
2) TRE31929
3) TRE31973
4) TR54985
5) TR113752

Insert, Valve
1) Intake
2) Exhaust

1) Cap, Valve
2) Lock, Valve

1) Spring, Valve
2) Rotator, Valve
3) Oring, Valve

1) TT20129
2) TT20077

1) TR26125
2) TRE11410
3) TR87627

1) TR73064
2) TR51734

Std.
Std.

(3)

1) TAT24252
2) TT26321
3) TAT18009
4) TT20034
5) TT20073
6) TT20070

1
2

1) Thermostat
2) Thermostat Cover
0

1) TRE33705 180 F (2)


2) TT23620
(1)
(2)
(3)
(4)

Fuel Transfer Pump

Water Pump Repair Kit


Without Impeller

With Impeller

TRE19507

TRE62658

TRE42211

Injector, Pencil

Seal

TAR89564

TR60746
TR48000

Do not use with Flywheel Housing (m) T20300, T22991.


Do not use with Housing (m) R54096, R70741, R74549.
Conversion Kit TMX386: Available Consists of: TT31306 X1 Nipple TR99802 X2 Hose.
Use TR74194 with C.Rod (m) T20007; use TR80033 with C.Rod (m) R81410.

11

For Additional JOHN DEERE Products Refer to Page 80

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR JOHN DEERE DIESEL ENGINES

300 Series
Engine & Equipment
Model

3.164
> 179,601

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TOK3310

Orings on Liner
Small Pin
3 Cyl

2) TIK3310
Bore:

4.02 in
102 mm
Pin : 1.185 in
30
mm

Piston-Liner Kit
TPLK310
Consists of:
a) TAR78310
b) TAR55759
c) TT26149
d) TAR51903
e) TR51112

Main Bearing

Thrust Bearing

TRE27352

Std.

TAT21139

Std.

TRE27348

Std.

TRE27353
TRE27360
TRE27368

.010
.020
.030

TAT21132
TAT21134
TAT21136

.010
.020
.030

TRE27349
TRE27358
TRE27364

.010
.020
.030

Use 3

1
2

T20007, R81410
5

1) O/H Gasket Set

1) Bush, Con Rod


2) Bolt, Con Rod

1520

CONSTRUCTION

1) TAR67942
2) TRE44574
3) TAT18031
4) TT20094
5) TR114282 (142T)

Valve, Intake

TR79623
TR79628
TR79629

5
4

3) Crankshaft
2) Head Gasket Set 3) Con Rod
4) Crankshaft, Gear 3) Head Gasket
5) Ring Gear
4) Oil Pan Gasket
5) Rocker Cover Gsk

302
302A

1) Front Seal
2) Rear Seal

AGRICULTURAL

5
2

APPLICATIONS:

Use 3

Use 1
1

Con Rod (m):

Con Rod Bearing

1) TRE501578
2) TRE38850
3) TR97356
4) TR97341
5) TR75729

Valve, Exhaust

Std.
.003
.015

TR79624
TR79625
TR79626

Std.
.003
.015

1)
2)
3)
4)
5)

Pump, Oil
Oil Cooler
Rocker Arm
Rocker Shaft
Pump, Oil Tube

1)
2)
3)
4)
5)
6)

Lower Gear
Lower Bushing
Upper Gear
Upper Bushing
Cam. Follower
Cam. Gear

1) TT23471 X3
2) TR74194 X6 (3)
3) TAT18005

1) TRE55343
2) TRE31929
3) TRE31973
4) TR54985
5) TR113752

Insert, Valve
1) Intake
2) Exhaust

1) Cap, Valve
2) Lock, Valve

1) Spring, Valve
2) Rotator, Valve
3) Oring, Valve

1) TT20129
2) TT20077

1) TR26125
2) TRE11410
3) TR87627

1) TR73064
2) TR51734

Std.
Std.

(2)

1) TAT24252
2) TT26321
3) TAT18009
4) TT20034
5) TT20073
6) TT20070

1
2

Fuel Transfer
Pump

1) Thermostat
2) Thermostat Cover
0

1) TRE33705 180 F (1)


2) TT23620

TRE42211

Water Pump Rep Kit


a) Without Impeller
b) With Impeller

Water Pump
TAT27018

Injector, Pencil

Seal

(m) R48997, (m) R51039

a) TRE19507
b) TRE62658

TAR89564

TR60746
TR48000

(1) Do not use with Housing (m) R54096, R70741, R74549.


(2) Conversion Kit TMX386: Available Consists of: TT31306 X1 Nipple TR99802 X2 Hose.
(3) Use TR74194 with C.Rod (m) T20007; use TR80033 with C.Rod (m) R81410.

For Additional JOHN DEERE Products Refer to Page 80

12

300 Series
Engine & Equipment
Model

3.164
> 179,601
Orings on Block
Small Pin
3 Cyl

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TOK3593
2) TIK3593

Bore:

4.02
102
Pin : 1.185
30

in
mm
in
mm

Piston-Liner Kit
TAR71593
Consists of:
a) TAR78310
b) TAR55759
c) TT26149
d) TR116463
e) TAR71618
f ) TR51112

Main Bearing

Thrust Bearing

Con Rod Bearing

TRE27352

Std.

TAT21139

Std.

TRE27348

Std.

TRE27353
TRE27360
TRE27368

.010
.020
.030

TAT21132
TAT21134
TAT21136

.010
.020
.030

TRE27349
TRE27358
TRE27364

.010
.020
.030

Use 1

Use 3

Use 3
5

1
2
3

Con Rod (m):

1
3

T20007, R81410
5

5
4

APPLICATIONS:
AGRICULTURAL

1) O/H Gasket Set

1) Front Seal
2) Rear Seal

1) Bush, Con Rod


2) Bolt, Con Rod

1420
1520
1530

3) Crankshaft
2) Head Gasket Set 3) Con Rod
4) Crankshaft, Gear 3) Head Gasket
5) Ring Gear
4) Oil Pan Gasket
5) Rocker Cover Gsk

CONSTRUCTION

1) TAR67942
2) TRE44574
3) TAT18031
4) TT20094
5) TR114282 (142T)

350B

Valve, Exhaust

Valve, Intake

TR79623
TR79628
TR79629

1) TRE501578
2) TRE38850
3) TR97356
4) TR97341
5) TR75729

Std.
.003
.015

TR79624
TR79625
TR79626

Std.
.003
.015

1)
2)
3)
4)
5)

Pump, Oil
Oil Cooler
Rocker Arm
Rocker Shaft
Pump, Oil Tube

1)
2)
3)
4)
5)
6)

Lower Gear
Lower Bushing
Upper Gear
Upper Bushing
Cam. Follower
Cam. Gear

1) TT23471 X3
2) TR74194 X6 (3)
3) TAT18005

1) TRE55343
2) TRE31929
3) TRE31973
4) TR54985
5) TR113752

Insert, Valve
1) Intake
2) Exhaust

1) Cap, Valve
2) Lock, Valve

1) Spring, Valve
2) Rotator, Valve
3) Oring, Valve

1) TT20129
2) TT20077

1) TR26125
2) TRE11410
3) TR87627

1) TR73064
2) TR51734

Std.
Std.

(2)

1) TAT24252
2) TT26321
3) TAT18009
4) TT20034
5) TT20073
6) TT20070

1
2

1) Thermostat
2) Thermostat Cover
0

1) TRE33705 180 F (1)


2) TT23620

Fuel Transfer
Pump
TRE42211

Water Pump Rep Kit


a) Without Impeller
b) With Impeller

Water Pump
TAT27018

Injector, Pencil

Seal

TAR89564

TR60746
TR48000

(m) R48997, (m) R51039

a) TRE19507
b) TRE62658

(1) Do not use with Housing (m) R54096, R70741, R74549.


(2) Conversion Kit TMX386: Available Consists of: TT31306 X1 Nipple TR99802 X2 Hose.
(3) Use TR74194 with C.Rod (m) T20007; use TR80033 with C.Rod (m) R81410.

13

For Additional JOHN DEERE Products Refer to Page 80

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR JOHN DEERE DIESEL ENGINES

300 Series
Engine & Equipment
Model

3.164
179,602 >
ORings on Block
Large Pin
3 Cyl

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TOK3041
2) TIK3041

Bore:

4.02 in
102 mm
Pin : 1.375 in
35
mm

TAR78041
Consists of:
a) TAR77762
b) TAR55759
c) TR125754
d) TR116463
e) TAR71618
f ) TM41029

Thrust Bearing

Main Bearing

Piston-Liner Kit

Con Rod Bearing

TRE27352

Std.

TAT21139

Std.

TRE27348

Std.

TRE27353
TRE27360
TRE27368

.010
.020
.030

TAT21132
TAT21134
TAT21136

.010
.020
.030

TRE27349
TRE27358
TRE27364

.010
.020
.030

Use 1

Use 3

Use 3
5

2
3

1
1

3
2

APPLICATIONS:
5

AGRICULTURAL

CONSTRUCTION
301A
302
302A
310
350B
350C
350D

1) Front Seal
2) Rear Seal

1530
2040
2330

1) O/H Gasket Set

1) Bush, Con Rod


2) Bolt, Con Rod

2) Head Gasket Set 3) Con Rod


3) Crankshaft
4) Crankshaft, Gear 3) Head Gasket
4) Oil Pan Gasket
5) Ring Gear
5) Rocker Cover Gsk
1) TAR67942
2) TRE44574
3) TAT18031
4) TT20094
5) TR114282 (142T)

Valve, Intake

TR79623
TR79628
TR79629

1) TRE501578
2) TRE38850
3) TR97356
4) TR97341
5) TR75729

Valve, Exhaust

Std.
.003
.015

TR79624
TR79625
TR79626

Std.
.003
.015

1)
2)
3)
4)
5)

Pump, Oil
Oil Cooler
Rocker Arm
Rocker Shaft
Pump, Oil Tube

1)
2)
3)
4)
5)
6)

Lower Gear
Lower Bushing
Upper Gear
Upper Bushing
Cam. Follower
Cam. Gear

1) TR55647 X3
2) TR74194 X6
3) TRE16495 (3)

1) TRE55343
2) TRE31929
3) TRE31973
4) TR54985
5) TR113752

Insert, Valve
1) Intake
2) Exhaust

1) Cap, Valve
2) Lock, Valve

1) Spring, Valve
2) Rotator, Valve
3) Oring, Valve

1) TT20129
2) TT20077

1) TR26125
2) TRE11410
3) TR87627

1) TR73064
2) TR51734

Std.
Std.

(2)

1) TAT24252
2) TT26321
3) TAT18009
4) TT20034
5) TT20073
6) TT20070

1
2

Fuel Transfer
Pump

1) Thermostat
2) Thermostat Cover
0

1) TRE33705 180 F (1)


2) TT23620

TRE42211

Water Pump Rep Kit


a) Without Impeller
b) With Impeller

a) TRE19507
b) TRE62658

Water Pump

Transmission Oil Pump

TAT27018

TAL120106

(m) R48997, (m) R51039

1) Seal
2) Injector, Pencil

1) TR60746
TR48000
Verify P/N for your application 2) TAR89564

(1) Do not use with Housing (m) R54096, R70741, R74549.


(2) Conversion Kit TMX386 Consists of TT31306 X1 Nipple TR99802 X2 Hose.
(3) For Connecting Rods RE16495 and RE21076 Use Connecting Rod Bolt TR80033.

For Additional JOHN DEERE Products Refer to Page 80

14

300 Series
Engine & Equipment
Model

3.179D
3 Cyl

Bore:

4.19 in
106 mm
Pin : 1.375 in
35
mm

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TRE47653
2) TIK47653

Piston-Liner Kit
TRE30250
Consists of:
a) TRE19282
b) TRE66820
c) TR125754
d) TR116281
e) TAR65507
f ) TM41029

Main Bearing

Thrust Bearing

Con Rod Bearing

TRE27352

Std.

TAT21139

Std.

TRE27348

Std.

TRE27353
TRE27360
TRE27368

.010
.020
.030

TAT21132
TAT21134
TAT21136

.010
.020
.030

TRE27349
TRE27358
TRE27364

.010
.020
.030

Use 3

Use 1

Use 3

3
1

APPLICATIONS:
AGRICULTURAL
1040
1140
1350
1550
1630
1750

1850
2040
2150
2155
2240
5000

CONSTRUCTION
350D
355D

5
6

3
4

6
4

1) Bush, Con Rod


2) Bolt, Con Rod

1) Front Seal
2) Rear Seal

1) O/H Gasket Set

3)
4)
5)
6)
7)

2) Head Gasket Set 3) Con Rod


3) Head Gasket
4) Oil Pan Gasket
5) Rocker Cover Gsk

Crankshaft
Crankshaft, Gear
Ring Gear
Sleeve, Front
Packing, Sleeve

1) TAR67942
2) TRE44574
(1)
3) TAT18031
4) TT20094
5) TR114282 (142T)
6) TR81989
7) TH35244

TR79623
TR79628
TR79629

Valve, Intake

1) TRE501578
2) TRE38850
3) TR97356
4) TR97341
5) TR75729

1) TR55647
2) TR80033
3) TRE16495

Valve, Exhaust

Std.
.003
.015

TR79624
TR79625
TR79626

X3
X6

Insert, Valve
1) Intake
2) Exhaust

Std.
.003
.015

1) TR73064
2) TR51734

Std.
Std.

1)
2)
3)
4)
5)
6)

1) TRE55343
(4)
2) TRE31929
3) TRE31973
4) TR54985
5) TR113752
6) TR85363 X14 (3)

1) TAT24252
2) TT26321
3) TAT18009
4) TT20034
5) TT20073
6) TT20070

1) Cap, Valve
2) Lock, Valve

1) Spring, Valve
2) Guide, Valve
3) Oring, Valve

1) TT20129
2) TT20077

1) TR26125
2) TRE11410
3) TR87627

Lower Gear
Lower Bushing
Upper Gear
Upper Bushing
Cam. Follower
Cam. Gear

2
2

1) Thermostat
2) Thermostat Cover
0

1) TRE33705 180 F (2)


2) TT23620

Fuel Transfer
Pump
TRE42211

Water Pump Rep Kit


a) Without Impeller
b) With Impeller

a) TRE19507
b) TRE62658

Water Pump

Transmission Oil Pump

TAR97708 (m) R73604 TAL120106


TRE60489

TAL68094

(m) R78286, (m) R70437


(m) R100812, (m) R127337
(m) R127918, (m) R55164 Verify P/N for your application

Crankshaft (m) T23516 (36 mm / 1.37 Snout.) This engine may use TRE50979 (60 mm / 2.36 Snout) (m) R91834.
Do not use with Housing (m) R54096, R70741, R74549. For Saran Repower Engines use TRE64354.
Replace all R78558 Cap Screws with Flanged Head Cap Screw TR85363.
Use on engines ESN 794193, after this ESN use TRE61767.

15

1) Pump, Oil
2) Oil Cooler
3) Rocker Arm
4) Rocker Shaft
5) Pump, Oil Tube
6) Cyl Hd Cap Screw

(1)
(2)
(3)
(4)

For Additional JOHN DEERE Products Refer to Page 80

1) Seal
2) Injector, Pencil
1) TR60746
TR48000
2) TAR89564

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR JOHN DEERE DIESEL ENGINES

300 Series
Engine & Equipment
Model

3029D
Liter Designated

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TRE47653

3 Cyl
Bore:

4.19
106.5
Pin : 1.375
35

in
mm
in
mm

2) TIK47653

Piston-Liner Kit
TRE30250
Consists of:
a) TRE19282
b) TRE66820
c) TR125754
d) TR116281
e) TAR65507
f ) TM41029

Main Bearing

Thrust Bearing

Con Rod Bearing

TRE27352

Std.

TAT21139

Std.

TRE27348

Std.

TRE27353
TRE27360
TRE27368

.010
.020
.030

TAT21132
TAT21134
TAT21136

.010
.020
.030

TRE27349
TRE27358
TRE27364

.010
.020
.030

Use 1

Use 3

Use 3

Con Rod (m):


R51727, R80034

AGRICULTURAL
5200
5300
5400

5
6

3
2

1) Front Seal
2) Rear Seal

1) O/H Gasket Set

3)
4)
5)
6)
7)

2) Head Gasket Set


3) Head Gasket
4) Oil Pan Gasket
5) Rocker Cover Gsk

Crankshaft
Crankshaft, Gear
Ring Gear
Sleeve, Front
Packing, Sleeve

1) TRE55343
2) TRE61767
3) TR113752
4) TR85363 X14 (4)

1) TAT24252 (3)
2) TT26321
3) TAT18009 (3)
4) TT20034
5) TT20073
6) TT20070
(3)

1) Seal, Valve
2) Lock, Valve

1) Spring, Valve
2) Rotator, Valve

1) TRE31617
2) TR91889

1) TR26125
2) TRE60005

Valve, Intake

Valve, Exhaust

Insert, Valve
1) Intake
2) Exhaust
1) TR98063
TR98335
2) TR51734
TR93910

Std.
.015

1)
2)
3)
4)
5)
6)

1) TR55647
2) TR80033
3) TRE16495

TR90692
TR97492

1) Pump, Oil
2) Oil Cooler
3) Pump, Oil Tube
4) Cyl Hd Cap Screw

1) TRE501578
2) TRE38850
3) TR97356
4) TR97341
(1)
5) TR106796
or
TR75729
(2)

Std.
.015

1) Bush, Con Rod


2) Bolt, Con Rod
3) Con Rod

1) TAR67942
2) TRE44574
3) TRE50979
(3)
4) TT20094
5) TR114282 (142T)
6) TR81989
7) TH35244

TR98062
TR97490

APPLICATIONS:

X3
X6

Std.
O/S
Std.
O/S

Lower Gear
Lower Bushing
Upper Gear
Upper Bushing
Cam. Follower
Cam. Gear

1
2

Fuel Transfer
Pump

1) Thermostat
2) Thermostat Cover
0

1) TRE64354 180 F
2) TT23620
(1)
(2)
(3)
(4)

TRE42211

Water Pump Rep Kit


a) Without Impeller
b) With Impeller

a) TRE19507
b) TRE62658

Water Pump

Injector, Pencil

Seal

TAR97708 (m) R73604


TRE60489 (m) R100812, (m) R127337

TRE36936

TR60746
TR48000

(m) R127918, (m) R55164

Not included in Gasket Set. Used in Saran Engines (Order Separately).


Reusable.
Helicoidal Gears.
Replace all R78558 Cap Screws with Flanged Head Cap Screw TR85363.

For Additional JOHN DEERE Products Refer to Page 80

16

300 Series
Engine & Equipment
Model

3.179T
1) Engine O/H
Kit
2) Engine I/F
Kit

3 Cyl

1) TOK3115
Bore:

4.19
106.5
Pin : 1.625
41

in
mm
in
mm

Piston-Liner Kit
TRE33115
Consists of:
a) TRE19278
b) TRE66820
c) TR124230
d) TR116281
e) TAR65507
f ) TR54114

2) TIK3115

Main Bearing

Thrust Bearing

Con Rod Bearing

TRE27352

Std.

TAT21139

Std.

TRE27348

Std.

TRE27353
TRE27360
TRE27368

.010
.020
.030

TAT21132
TAT21134
TAT21136

.010
.020
.030

TRE27349
TRE27358
TRE27364

.010
.020
.030

Use 1

Use 3

Use 3

3
1

APPLICATIONS:
7

AGRICULTURAL
2355NCS
2355NTSS

5
6

3
2

3
4

6
4
3

1) Front Seal
2) Rear Seal

1) O/H Gasket Set

3)
4)
5)
6)
7)

2) Head Gasket Set 3) Con Rod


3) Head Gasket
4) Oil Pan Gasket
5) Rocker Cover Gsk

Crankshaft
Crankshaft, Gear
Ring Gear
Sleeve, Front
Packing, Sleeve

1) TAR67942
2) TRE44574
(3)
3) TAT18031
4) TT20094
5) TR114282 (142T)
6) TR81989
7) TH35244
Valve, Intake

TR83071
TR89223
TR89224

1) TRE501578
2) TRE38850
3) TR97356
4) TR97341
5) TR75729

1) TR57451
2) TR80033
3) TRE58347

TR79624
TR79625
TR79626

X3
X6

Insert, Valve
1) Intake
2) Exhaust

Valve, Exhaust

Std.
.003
.015

1) Bush, Con Rod


2) Bolt, Con Rod

Std.
.003
.015

1) TR73064
2) TR51734

Std.
Std.

1) Pump, Oil
2) Oil Cooler
3) Rocker Arm
4) Rocker Shaft
5) Pump, Oil Tube
6) Cyl Hd Cap Screw

1)
2)
3)
4)
5)
6)

1) TRE55343
(4)
2) TRE31929
3) TRE31973
4) TR54985
5) TR113752
6) TR85363 X14 (2)

1) TAT24252
2) TT26321
3) TAT18009
4) TT20034
5) TT20073
6) TT20070

1) Cap, Valve
2) Lock, Valve

1) Spring, Valve
2) Rotator, Valve
3) Oring, Valve

1) TT20129
2) TT20077

1) TR26125
2) TRE11410
3) TR87627

Lower Gear
Lower Bushing
Upper Gear
Upper Bushing
Cam. Follower
Cam. Gear

1
2

1) Thermostat
2) Thermostat Cover
0

1) TRE33705 180 F (1)


2) TT23620
(1)
(2)
(3)
(4)

Fuel Transfer
Pump
TRE42211

Water Pump Rep Kit


a) Without Impeller
b) With Impeller

a) TRE19507
b) TRE62658

Water Pump

Injector, Pencil

Seal

TAR97708 (m) R73604


TRE60489 (m) R100812, (m) R127337

TRE37503

TR60746
TR48000

(m) R127918, (m) R55164

Do not use with Housing (m) R54096, R70741, R74549. For Saran Repower Engines use TRE64354.
Replace all R78558 Cap Screws with Flanged Head Cap Screw TR85363.
Crankshaft (m) T23516 (36 mm / 1.37 Snout.) This engine may use TRE50979 (60 mm / 2.36 Snout) (m) R91834.
Use on engines ESN 794193, after this ESN use TRE61767.

17

For Additional JOHN DEERE Products Refer to Page 80

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR JOHN DEERE DIESEL ENGINES

300 Series
Engine & Equipment
Model

3029T
Liter Designated

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TOK3115

3 Cyl
Bore:
Pin 0

4.19
106.5
1.625
41

in
mm
in
mm

2) TIK3115

Con Rod (m):


R80032, R58979,
R113612

Piston-Liner Kit

Main Bearing

Thrust Bearing

Con Rod Bearing

TRE33115

TRE27352

Std.

TAT21139

Std.

TRE27348

Std.

Consists of:

TRE27353
TRE27360
TRE27368

.010
.020
.030

TAT21132
TAT21134
TAT21136

.010
.020
.030

TRE27349
TRE27358
TRE27364

.010
.020
.030

a) TRE19278
b) TRE66820
c) TR124230
d) TR116281
e) TAR65507
f ) TR54114

Use 1

Use 3

Use 3

APPLICATIONS:
AGRICULTURAL
5500

1)
2)
3)
4)
5)
6)
7)

5
6

3
2

4
3

Front Seal
Rear Seal
Crankshaft
Crankshaft, Gear
Ring Gear
Sleeve, Front
Packing, Sleeve

1) O/H Gasket Set

1) Bush, Con Rod


2) Bolt, Con Rod

2) Head Gasket Set 3) Con Rod


3) Head Gasket
4) Oil Pan Gasket
5) Rocker Cover Gsk

1) TAR67942
2) TRE44574
3) TRE50979
4) TT20094
5) TR114282 (142T)
6) TR81989
7) TH35244

1) TRE501578
2) TRE38850
3) TR97356
4) TR97341
5) TR106796 (1)
or
TR75729
(2)

1) TR57451
2) TR80033
3) TRE58347

Valve, Intake

Valve, Exhaust

Insert, Valve
1) Intake
2) Exhaust

TR98062
TR97490

Std.
.015

TR90692
TR97492

1) TR98063
TR98335
2) TR51734
TR93910

Std.
.015

X3
X6

Std.
O/S
Std.
O/S

1) Pump, Oil
2) Oil Cooler
3) Pump, Oil Tube
4) Cyl Hd Cap Screw

1)
2)
3)
4)
5)
6)

1) TRE55343
2) TRE61767
3) TR113752
4) TR85363 X14 (4)

1) TAT24252 (3)
2) TT26321
3) TAT18009 (3)
4) TT20034
5) TT20073
6) TT20070
(3)

1) Seal, Valve
2) Lock, Valve

1) Spring, Valve
2) Rotator, Valve

1) TRE31617
2) TR91889

1) TR26125
2) TRE60005

Lower Gear
Lower Bushing
Upper Gear
Upper Bushing
Cam. Follower
Cam. Gear

1
2

Fuel Transfer
Pump

1) Thermostat
2) Thermostat Cover
0

1) TRE64354 180 F
2) TT23620
(1)
(2)
(3)
(4)

TRE42211

Water Pump Rep Kit


a) Without Impeller
b) With Impeller

a) TRE19507
b) TRE62658

Water Pump

Injector, Pencil

Seal

TAR97708 (m) R73604


TRE60489 (m) R100812, (m) R127337

TRE38087

TR60746
TR48000

(m) R127918, (m) R55164

Not included in Gasket Set. Used in Saran Engines (Order separately).


Reusable.
Helicoidal Gears.
Replace all R78558 Cap Screws with Flanged Head Cap Screw TR85363.

For Additional JOHN DEERE Products Refer to Page 80

18

300 Series
Engine & Equipment
Model

4.202
> 158,257
Orings on liner
4 Cyl

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TOK4481
2) TIK4481

Bore:

3.86
98
Pin : 1.185
30

in (2)
mm
in
mm

TPLK481
Consists of:
a) TT23481
b) TAR70633
c) TT23482
d) TAR51902
e) TR51112

Main Bearing

Thrust Bearing

Std.

TAT21139

Std.

TRE27348

Std.

TRE27353
TRE27360
TRE27368

.010
.020
.030

TAT21132
TAT21134
TAT21136

.010
.020
.030

TRE27349
TRE27358
TRE27364

.010
.020
.030

Use 4

Use 1

1
5

7
3

62
3

4/5

4
3

APPLICATIONS:
AGRICULTURAL

1
3

T23406, T24961,
T26933

Con Rod Bearing

TRE27352

Use 4
2

Block (m):

Piston-Liner Kit

1) O/H Gasket Set

1) Front Seal
2) Rear Seal

1) Bush, Con Rod


2) Bolt, Con Rod
3) Bush, Bal. Shaft

Pump, Oil
Oil Cooler
Rocker Arm
Rocker Shaft
Pump, Oil Tube

1)
2)
3)
4)
5)
6)

Lower Gear
Lower Bushing
Upper Gear
Upper Bushing
Cam. Follower
Cam. Gear

2020
2510

2) Head Gasket Set


3) Crankshaft
4) Crankshaft, Gear 3) Head Gasket
4) Oil Pan Gasket
5) Ring Gear
5) Rocker Cover Gsk

4)
5)
6)
7)
8)

CONSTRUCTION

1) TAR67942
2) TRE44574 (1)
3) TAT18030
4) TT20094
5) TR114282 (142T)

1) TT23471 X4
2) TR74194 X8 (3)
3) TR57160 X6 (6)
4) TRE26282 R/H
5) TRE26283 L/H
6) TR82820
(5)
7) TR88112
8) TAT18005

1) TRE55343
2) TRE31929
3) TRE31973
4) TR54987
5) TR113752

1) TAT24252
2) TT26321
3) TAT18009
4) TT20034
5) TT20073
6) TT20070

Insert, Valve
1) Intake
2) Exhaust

1) Cap, Valve
2) Lock, Valve

1) Spring, Valve
2) Rotator, Valve
3) Oring, Valve

1) TT20129
2) TT20077

1) TR26125
2) TRE11410
3) TR87627

400
440
450
480

Valve, Intake

TR79623
TR79628
TR79629

Std.
.003
.015

1) TRE38558
2) TRE38847
3) TR98461
4) TR97342
5) TR73521

Valve, Exhaust

TR79624
TR79625
TR79626

Std.
.003
.015

Bal. Shaft R/H


Bal. Shaft L/H
Camshaft
Bal. Shaft Stop
Con Rod

1)
2)
3)
4)
5)

1) TR73064
2) TR51734

Std.
Std.

1
2

1) Thermostat
2) Thermostat Cover
0

1) TRE33705 180 F (4)


2) TT23620

Fuel Transfer Pump

Water Pump Repair Kit


Without Impeller

With Impeller

TRE19507

TRE62658

TRE42211

(1) Do not use with Flywheel Housing (m) T20300, T22991.


(2) Always verify Bore diameter, on Block Replacement is 4.016/102mm.
(3) Use TR74194 with C.Rod (m) T20007; use TR80033 with C.Rod (m) R81410.
(4) Do not use with Housing (m) R54096, R70741, R74549.

19

Injector, Pencil

Seal

TAR89564

TR60746
TR48000

(5) Threaded Type.


(6) TR91708 (Outer Diam. 2.00 mm / 0.078 in ) Larger and
TR57160R (Inner Diam 0.5 mm / 0.020 in ) Smaller, are
also available.

For Additional JOHN DEERE Products Refer to Page 80

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR JOHN DEERE DIESEL ENGINES

300 Series
Engine & Equipment
Model

4.202
158,258 >

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TOK4591

Orings on block
4 Cyl
Bore:

3.86 in (2)
98 mm
Pin : 1.185 in
30 mm

Block (m):

2) TIK4591

TAR71591
Consists of:
a) TT23481
b) TAR70633
c) TT23482
d) TT32340
e) TAR71617
f ) TR51112

Thrust Bearing

Con Rod Bearing

TRE27352

Std.

TAT21139

Std.

TRE27348

Std.

TRE27353
TRE27360
TRE27368

.010
.020
.030

TAT21132
TAT21134
TAT21136

.010
.020
.030

TRE27349
TRE27358
TRE27364

.010
.020
.030

Use 4

Use 4

Use 1

1
3

62
3

4/5

4
3

1) Front Seal
2) Rear Seal

APPLICATIONS:

1) O/H Gasket Set

1) Bush, Con Rod 1) Pump, Oil


2) Bolt, Con Rod
2) Oil Cooler
3) Bush, Bal. Shaft 3) Rocker Arm

AGRICULTURAL
3) Crankshaft
2) Head Gasket Set
4) Crankshaft, Gear 3) Head Gasket
5) Ring Gear
4) Oil Pan Gasket
5) Rocker Cover Gsk

2020
2120
2510

CONSTRUCTION
400
440
480

1) TAR67942
2) TRE44574 (1)
3) TAT18030
4) TT20094
5) TR114282 (142T)

Valve, Intake

TR79623
TR79628
TR79629

R53230, R53250, R55034


R72973, T32342

Main Bearing

Piston-Liner Kit

Std.
.003
.015

1) TRE38558
2) TRE38847
3) TR98461
4) TR97342
5) TR73521

Valve, Exhaust

TR79624
TR79625
TR79626

Std.
.003
.015

1)
2)
3)
4)
5)
6)

Lower Gear
Lower Bushing
Upper Gear
Upper Bushing
Cam. Follower
Cam. Gear

4) Bal. Shaft R/H


5) Bal. Shaft L/H
6) Camshaft
7) Bal. Shaft Stop
8) Con Rod
1) TT23471 X4
2) TR74194 X8 (3)
3) TR57160 X6 (6)
4) TRE26282 R/H
5) TRE26283 L/H
(5)
6) TR82820
7) TR88112
8) TAT18005

4) Rocker Shaft
5) Pump, Oil Tube

1) TRE55343
2) TRE31929
3) TRE31973
4) TR54987
5) TR113752

1) TAT24252
2) TT26321
3) TAT18009
4) TT20034
5) TT20073
6) TT20070

Insert, Valve
1) Intake
2) Exhaust

1) Cap, Valve
2) Lock, Valve

1) Spring, Valve
2) Rotator, Valve
3) Oring, Valve

1) TT20129
2) TT20077

1) TR26125
2) TRE11410
3) TR87627

1) TR73064
2) TR51734

Std.
Std.

1
2

Fuel Transfer Pump

1) Thermostat
2) Thermostat Cover
0

1) TRE33705 180 F (4)


2) TT23620

Water Pump Repair Kit


Without Impeller

With Impeller

TRE19507

TRE62658

TRE42211

(1) Do not use with Flywheel Housing (m) T20300, T22991.


(2) Always verify Bore diameter, on Block Replacement is 4.016/102mm.
(3) Use TR74194 with C.Rod (m) T20007; use TR80033 with
C.Rod (m) R81410.

Injector, Pencil

Seal

TAR89564

TR60746
TR48000

(4) Do not use with Housing (m) R54096, R70741, R74549.


(5) Threaded Type.
(6) TR91708 (Outer Diam. 2.00 mm / 0.078 in ) Larger and TR57160R
(Inner Diam 0.5 mm / 0.020 in ) Smaller, are also available.

For Additional JOHN DEERE Products Refer to Page 80

20

300 Series
Engine & Equipment
Model

4.219
> 275,483
ORings on liner
Small Pin
4 Cyl

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TOK4310
2) TIK4310

Bore:

4.02
102
Pin : 1.185
30

in
mm
in
mm

Piston-Liner Kit
TPLK310
Consists of:
a) TAR78310
b) TAR55759
c) TT26149
d) TAR51903
e) TR51112

Main Bearing
TRE27352

Std.

TAT21139

Std.

TRE27348

Std.

TRE27353
TRE27360
TRE27368

.010
.020
.030

TAT21132
TAT21134
TAT21136

.010
.020
.030

TRE27349
TRE27358
TRE27364

.010
.020
.030

1
3

T26933

1
5

2520

CONSTRUCTION
440A

4/5
4

1) O/H Gasket Set

2) Head Gasket Set


3) Crankshaft
4) Crankshaft, Gear 3) Head Gasket
4) Oil Pan Gasket
5) Ring Gear
5) Rocker Cover Gsk
1) TAR67942
2) TRE44574
3) TAT18030
4) TT20094
5) TR114282 (142T)

Valve, Intake

TR79623
TR79628
TR79629

62

1) Front Seal
2) Rear Seal

AGRICULTURAL

Block (m):

APPLICATIONS:

Use 4
1

T20007, R81410

Use 1

Use 4
2

Con Rod (m):

Thrust Bearing Con Rod Bearing

1) TRE501579
2) TRE38851
3) TR125863
4) TR97342
5) TR73521

Valve, Exhaust

Std.
.003
.015

TR79624
TR79625
TR79626

Std.
.003
.015

1) Bush, Con Rod 1) Pump, Oil


2) Bolt, Con Rod
2) Oil Cooler
3) Bush, Bal. Shaft

4)
5)
6)
7)
8)

Bal. Shaft R/H


Bal. Shaft L/H
Camshaft
Bal. Shaft Stop
Con Rod

3) Rocker Arm
4) Rocker Shaft
5) Pump, Oil Tube

1)
2)
3)
4)
5)
6)

Lower Gear
Lower Bushing
Upper Gear
Upper Bushing
Cam. Follower
Cam. Gear

1) TT23471 X4
2) TR74194 X8 (1)
3) TR57160 X6 (4)
4) TRE26282 R/H
5) TRE26283 L/H
6) TR82820
(3)
7) TR88112
8) TAT18005

1) TRE55343
2) TRE31929
3) TRE31973
4) TR54987
5) TR113752

1) TAT24252
2) TT26321
3) TAT18009
4) TT20034
5) TT20073
6) TT20070

Insert, Valve
1) Intake
2) Exhaust

1) Cap, Valve
2) Lock, Valve

1) Spring, Valve
2) Rotator, Valve
3) Oring, Valve

1) TT20129
2) TT20077

1) TR26125
2) TRE11410
3) TR87627

1) TR73064
2) TR51734

Std.
Std.

1
2

1) Thermostat
2) Thermostat Cover
0

1) TRE33705 180 F (2)


2) TT23620

Fuel Transfer
Pump
TRE42211

Water Pump Rep Kit


a) Without Impeller
b) With Impeller

Water Pump
TAT27018

a) TRE19507
b) TRE62658

Injector, Pencil

Seal

TAR89564

TR60746
TR48000

(m) R48997, (m) R551039

(1) Use TR74194 with C.Rod (m) T20007; use TR80033 with C.Rod (m) R81410.
(2) Do not use with Housing (m) R54096, R70741, R74549.
(3) Threaded Type.
(4) TR91708 (Outer Diam. 2.00 mm / 0.078 in ) Larger and TR57160R (Inner Diam 0.5 mm / 0.020 in ) Smaller, are also available.

21

For Additional JOHN DEERE Products Refer to Page 80

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR JOHN DEERE DIESEL ENGINES

300 Series
Engine & Equipment
Model

4.219
> 275,483

ORings on block
Small Pin
4 Cyl
Bore:

4.02
102
Pin : 1.185
30

in
mm
in
mm

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TOK4593
2) TIK4593

Piston-Liner Kit
TAR71593
Consists of:
a) TAR78310
b) TAR55759
c) TT26149
d) TR116463
e) TAR71618
f ) TR51112

Main Bearing
Std.

TAT21139

Std.

TRE27348

Std.

TRE27353
TRE27360
TRE27368

.010
.020
.030

TAT21132
TAT21134
TAT21136

.010
.020
.030

TRE27349
TRE27358
TRE27364

.010
.020
.030

Use 4

1
62

3
5

499
2030
2120
2270
2320
2420

401
401A
440
440B
450A
450B
480A

4/5

4
3

1) Front Seal
2) Rear Seal

1) O/H Gasket Set

2) Head Gasket Set


3) Crankshaft
4) Crankshaft, Gear 3) Head Gasket
4) Oil Pan Gasket
5) Ring Gear
5) Rocker Cover Gsk

CONSTRUCTION

AGRICULTURAL

5
2

T20007, R81410

APPLICATIONS:

Use 4

Use 1
1

Con Rod (m):

Con Rod Bearing

TRE27352

Block (m):
T32342

Thrust Bearing

1) TAR67942
2) TRE44574
3) TAT18030
4) TT20094
5) TR114282 (142T)

Valve, Intake

TR79623
TR79628
TR79629

1) TRE501579
2) TRE38851
3) TR125863
4) TR97342
5) TR73521

Valve, Exhaust

Std.
.003
.015

TR79624
TR79625
TR79626

Std.
.003
.015

1) Bush, Con Rod 1) Pump, Oil


2) Bolt, Con Rod
2) Oil Cooler
3) Bush, Bal. Shaft 3) Rocker Arm

4)
5)
6)
7)
8)

Bal. Shaft R/H


Bal. Shaft L/H
Camshaft
Bal. Shaft Stop
Con Rod

4) Rocker Shaft
5) Pump, Oil Tube

1)
2)
3)
4)
5)
6)

Lower Gear
Lower Bushing
Upper Gear
Upper Bushing
Cam. Follower
Cam. Gear

1) TT23471 X4
2) TR74194 X8 (1)
3) TR57160 X6 (4)
4) TRE26282 R/H
5) TRE26283 L/H
6) TR82820
(3)
7) TR88112
8) TAT18005

1) TRE55343
2) TRE31929
3) TRE31973
4) TR54987
5) TR113752

1) TAT24252
2) TT26321
3) TAT18009
4) TT20034
5) TT20073
6) TT20070

Insert, Valve
1) Intake
2) Exhaust

1) Cap, Valve
2) Lock, Valve

1) Spring, Valve
2) Rotator, Valve
3) Oring, Valve

1) TT20129
2) TT20077

1) TR26125
2) TRE11410
3) TR87627

1) TR73064
2) TR51734

Std.
Std.

1
2

Fuel Transfer
Pump

1) Thermostat
2) Thermostat Cover
0

1) TRE33705 180 F (2)


2) TT23620

TRE42211

Water Pump Rep Kit


a) Without Impeller
b) With Impeller

Water Pump
TAT27018

Injector, Pencil

Seal

TAR89564

TR60746
TR48000

(m) R48997, (m) R51039

a) TRE19507
b) TRE62658

(1) Use TR74194 with C.Rod (m) T20007; use TR80033 with C.Rod (m) R81410.
(2) Do not use with Housing (m) R54096, R70741, R74549.
(3) Threaded Type.
(4) TR91708 (Outer Diam. 2.00 mm / 0.078 in ) Larger and TR57160R (Inner Diam 0.5 mm / 0.020 in ) Smaller, are also available.

For Additional JOHN DEERE Products Refer to Page 80

22

300 Series
Engine & Equipment
Model

4.219 (1)
275,484 >
ORings on block
Large Pin
4 Cyl
Bore:

4.02
102
Pin : 1.375
35

in
mm
in
mm

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TAT86984
2) TIK86984

TAR78041
Consists of:
a) TAR77762
b) TAR55759
c) TR125754
d) TR116463
e) TAR71618
f ) TM41029

Main Bearing

Std.

TAT21139

Std.

TRE27348

Std.

TRE27353
TRE27360
TRE27368

.010
.020
.030

TAT21132
TAT21134
TAT21136

.010
.020
.030

TRE27349
TRE27358
TRE27364

.010
.020
.030

2270
2280
2320
2440
2530
3300

CONSTRUCTION
310/B
401B/C/D
410/B
440B

450C/D
455D
480B/C
540B

Use 4

5
2

4/5

1) O/H Gasket Set

1) Front Seal
2) Rear Seal

3) Crankshaft
2) Head Gasket Set
4) Crankshaft, Gear 3) Head Gasket
5) Ring Gear
4) Oil Pan Gasket
5) Rocker Cover Gsk
1) TAR67942
2) TRE44574
3) TAT18030
4) TT20094
5) TR114282 (142T)

Valve, Intake

TR79623
TR79628
TR79629

62

499
1035
1130
1635
2030
2035
2120

Use 1

Use 4

AGRICULTURAL

Con Rod Bearing

TRE27352

R51727, R80034

APPLICATIONS:

Thrust Bearing

Con Rod (m):

Piston-Liner Kit

1) TRE501579
2) TRE38851
3) TR125863
4) TR97342
5) TR73521

Valve, Exhaust

Std.
.003
.015

TR79624
TR79625
TR79626

Std.
.003
.015

1) Bush, Con Rod 1) Pump, Oil


2) Bolt, Con Rod
2) Oil Cooler
3) Bush, Bal. Shaft 3) Rocker Arm

4)
5)
6)
7)
8)

Bal. Shaft R/H


Bal. Shaft L/H
Camshaft
Bal. Shaft Stop
Con Rod

4) Rocker Shaft
5) Pump, Oil Tube

1)
2)
3)
4)
5)
6)

Lower Gear
Lower Bushing
Upper Gear
Upper Bushing
Cam. Follower
Cam. Gear

1) TR55647 X4
2) TR74194 X8 (2)
3) TR57160 X6 (5)
4) TRE26282 R/H
5) TRE26283 L/H
(4)
6) TR82820
7) TR88112
8) TRE16495

1) TRE55343
2) TRE31929
3) TRE31973
4) TR54987
5) TR113752

1) TAT24252
2) TT26321
3) TAT18009
4) TT20034
5) TT20073
6) TT20070

Insert, Valve
1) Intake
2) Exhaust

1) Cap, Valve
2) Lock, Valve

1) Spring, Valve
2) Rotator, Valve
3) Oring, Valve

1) TT20129
2) TT20077

1) TR26125
2) TRE11410
3) TR87627

1) TR73064
2) TR51734

Std.
Std.

1
2

1) Thermostat
2) Thermostat Cover
0

1) TRE33705 180 F (3)


2) TT23620

Fuel Transfer
Pump
TRE42211

Water Pump Rep Kit


a) Without Impeller
b) With Impeller

Water Pump
TAT27018

a) TRE19507
b) TRE62658

(1) Some of these engines maybe turbocharged.


(2) For Connecting Rods RE16495 and RE21076 Use Connecting Rod Bolt R80033.
(3) Do not use with Housing (m) R54096, R70741, R74549.

23

Injector, Pencil

Seal

TAR89564

TR60746
TR48000

(m) R48997, (m) R51039

(4) Threaded Type.


(5) TR91708 (Outer Diam. 2.00 mm / 0.078 in ) Larger and
TR57160R (Inner Diam 0.5 mm / 0.020 in ) Smaller, are
also available.

For Additional JOHN DEERE Products Refer to Page 80

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR JOHN DEERE DIESEL ENGINES

300 Series
Engine & Equipment
Model

4.239D
1) Engine O/H
Kit
2) Engine I/F
Kit

4 Cyl

Bore:

4.19
106.5
Pin : 1.375
35

1) TAT86992

in
mm
in
mm

2450
2535
2550
2555CS
2650
2730
2735
3330
3430
6602

CONSTRUCTION
70
70D
210C
244E
290D
310C/D
315C

Consists of:

Main Bearing

Thrust Bearing

Con Rod Bearing

TRE27352

Std.

TAT21139

Std.

TRE27348

Std.

TRE27353
TRE27360
TRE27368

.010
.020
.030

TAT21132
TAT21134
TAT21136

.010
.020
.030

TRE27349
TRE27358
TRE27364

.010
.020
.030

Use 4

Use 4

Use 1

400G
415B
415C
490
515B

3
5
6

AGRICULTURAL
940
942
1640
1840
2130
2135
2250
2350
2355
2355CS
2360

TRE30250

a) TRE19282
b) TRE66820
c) TR125754
d) TR116281
e) TAR65507
f ) TM41029

2) TIK86992

APPLICATIONS:

Piston-Liner Kit

1
4

62

3
4

4/5

1) Bush, Con Rod


2) Bolt, Con Rod
3) Bush, Bal. Shaft
3) Crankshaft
2) Head Gasket Set 4) Bal. Shaft R/H
5) Bal. Shaft L/H
4) Crankshaft, Gear 3) Head Gasket
6) Camshaft
5) Ring Gear
4) Oil Pan Gasket
6) Sleeve, Front
5) Rocker Cover Gsk 7) Bal. Shaft Stop
8) Con Rod
7) Packing, Sleeve
1) TRE501579
1) TR55647 X4
1) TAR67942
2) TR80033 X8 (3)
2) TRE44574
2) TRE38851
3) TR57160 X6 (5)
(1) 3) TR125863
3) TAT18030
4) TRE26282 R/H (*)
or
4) TR97342
5) TRE26283 L/H (*)
(2)
TRE20585
5) TR73521
6) TR82820
(4)
4) TT20094
7) TR88112
5) TR114282 (142T)
8) TRE16495
6) TR81989
7) TH35244
Insert, Valve
Valve, Intake
Valve, Exhaust
1) Intake
2) Exhaust
TR79624
Std. 1) TR73064
Std.
TR79623
Std.
TR79625
.003
TR79628
.003
2) TR51734
Std.
TR79626
.015
TR79629
.015
1) Front Seal
2) Rear Seal

1) O/H Gasket Set

1) Pump, Oil
2) Oil Cooler
3) Rocker Arm
4) Rocker Shaft
5) Pump, Oil Tube
6) Cyl Hd Cap Screw

1) TRE55343
2) TRE31929
3) TRE31973
4) TR54987
5) TR113752
6) TR85363 X18 (6)

1) Cap, Valve
2) Lock, Valve
1) TT20129
2) TT20077

1)
2)
3)
4)
5)
6)

Lower Gear
Lower Bushing
Upper Gear
Upper Bushing
Cam. Follower
Cam. Gear

1) TAT24252
2) TT26321
3) TAT18009
4) TT20034
5) TT20073
6) TT20070

1) Spring, Valve
2) Rotator, Valve
3) Oring, Valve
1) TR26125
2) TRE11410
3) TR87627
2

1
2

Fuel Transfer
Pump

1) Thermostat
2) Thermostat Cover
0

1) TRE33705 180 F
2) TT23620

TRE42211

Water Pump Rep Kit


a) Without Impeller
b) With Impeller

Water Pump
TAR97708
(m) R73604

a) TRE19507
b) TRE62658

(*) If these engines use bolt on weights shafts use TAR69710 RH and TAR69711 LH.
(1) TAT18030 Crankshaft 36mm (short) snout, (m) T23517.
(2) TRE20585 Crankshaft 60mm (long) snout, (m) R81959 or R121018.
(3) For Connecting Rod (m) R58979, use TR74194 Connecting Rod Bolt available upon request.
(4) Threaded Type.

Transmission Oil Pump


TAL120106

TAL68094

1) Seal
2) Injector, Pencil

1) TR60746
TR48000
Verify P/N for your application 2) TAR89564
(5) TR91708 (Outer Diam. 2.00 mm / 0.078 in )
Larger and TR57160R (Inner Diam 0.5 mm /
0.020 in ) Smaller, are also available.
(6) Replace all R78558 Cap Screws with
Flanged Head Cap Screw TR85363.

For Additional JOHN DEERE Products Refer to Page 80

24

300 Series
Engine & Equipment
Model

4039D
Liter Designated
4 Cyl

Bore:

4.19
106.5
Pin : 1.375
35

in
mm
in
mm

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TAT86992
2) TIK86992

Piston-Liner Kit
TRE30250
Consists of:
a) TRE19282
b) TRE66820
c) TR125754
d) TR116281
e) TAR65507
f ) TM41029

Main Bearing
Std.

TAT21139

Std.

TRE27348

Std.

TRE27353
TRE27360
TRE27368

.010
.020
.030

TAT21132
TAT21134
TAT21136

.010
.020
.030

TRE27349
TRE27358
TRE27364

.010
.020
.030

3
1

AGRICULTURAL
5600
(Mercosur)

CONSTRUCTION
70D
210D
290D
310C/D

315C/D
400G
482C
515B

Use 1

Use 4

3
1

62

Use 4
5

5
6

Con Rod Bearing

TRE27352

APPLICATIONS:

Thrust Bearing

2
1

4/5

1) Front Seal
2) Rear Seal

1) O/H Gasket Set

3) Crankshaft
4) Crankshaft, Gear
5) Ring Gear
6) Sleeve, Front
7) Packing, Sleeve
1) TAR67942
2) TRE44574
3) TAT18030
or
TRE20585
4) TT20094
5) TR114282 (142T)
6) TR81989
7) TH35244
Valve, Intake

2) Head Gasket Set


3) Head Gasket
4) Oil Pan Gasket
5) Rocker Cover Gsk

4)
5)
6)
7)

1) TRE501579
2) TRE38851
3) TR125863
4) TR97342
5) TR73521
or
TR106796 (3)

1) TR55647 X4
2) TR80033 X8
3) TR57160 X6 (4)
4) TRE26282 R/H (*)
5) TRE26283 L/H (*)
6) TR82820
(8)
7) TRE16495

(2)
1) TRE55343
2) TRE31929
3) TR113752
4) TR85363 X18 (1)

1) TAT24252 (6)
2) TT26321
3) TAT18009 (6)
4) TT20034
5) TT20073
6) TT20070
(6)

1) Seal, Valve
2) Lock, Valve

1) Spring, Valve
2) Rotator, Valve

TR98062
TR97490

TR90692
TR97492

Insert, Valve
1) Intake
2) Exhaust
1) TR98063
TR98335
2) TR85687
TR93910

1) TRE31617
2) TR91889

1) TR26125
2) TRE60005

Std.
.015

Valve, Exhaust

Std.
.015

1) Bush, Con Rod 1) Pump, Oil


2) Bolt, Con Rod
2) Oil Cooler
3) Bush, Bal. Shaft 3) Pump, Oil Tube

Bal. Shaft R/H


Bal. Shaft L/H
Camshaft
Con Rod

Std.
O/S.
Std.
O/S.

1)
2)
3)
4) Cyl Hd Cap Screw 4)
5)
6)

Lower Gear
Lower Bushing
Upper Gear
Upper Bushing
Cam. Follower
Cam. Gear

1
2

1) Thermostat
2) Thermostat Cover
0

1) TAR48675 180 F (5)


2) TT23620

Fuel Transfer
Pump

Water Pump Rep Kit


a) Without Impeller
b) With Impeller

T R E 4 2 2 1 1 a) TRE19507
TRE38009 (7) b) TRE62658

Water Pump

Injector, Pencil

Seal

TAR97708 (m) R73604


TRE60489 (m) R100812, (m) R127337,

TRE36936

TR60746
TR48000

(m) R127918, (m) R55164

(*) If these engines use bolt on weights shafts use TAR69710 RH and TAR69711 LH.
(1) Replace all R78558 Cap Screws with Flanged Head Cap Screw TR85363.
(2) May use High cap. Pump, Oil TRE65580.
(3) Oring not included in Gasket Set. Used in Saran Engines. Order separately.
(4) TR91708 (Outer Diam. 2.00 mm / 0.078 in ) Larger and TR57160R
(Inner Diam 0.5 mm / 0.020 in ) Smaller, are also available.

25

(5) Saran engines may use TRE64354.


(6) Helicoidal Gears.
(7) Saran Engines.
(8) Threaded Type. For Late 4039 models TRE55901
Kit (Camshaft, and Tappets) is available.

For Additional JOHN DEERE Products Refer to Page 80

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR JOHN DEERE DIESEL ENGINES

300 Series
Engine & Equipment
Model

4.239T
1) Engine O/H
Kit
2) Engine I/F
Kit

4 Cyl
Bore:

4.19 in
106.5 mm
Pin : 1.625 in
41
mm

1) TRE54709

TRE33115
Consists of:
a) TRE19278
b) TRE66820
c) TR124230
d) TR116281
e) TAR65507
f ) TR54114

2) TIK54709

Con Rod (m):


R80032, R113612,
R122191

Piston-Liner Kit

Con Rod Bearing

TRE27352

Std.

TAT21139

Std.

TRE27348

Std.

TRE27353
TRE27360
TRE27368

.010
.020
.030

TAT21132
TAT21134
TAT21136

.010
.020
.030

TRE27349
TRE27358
TRE27364

.010
.020
.030

Use 4

Use 4

Use 1

AGRICULTURAL
2750
2755
2755 CS/TSS
2850
2855
2855N
3430
3830

CONSTRUCTION
310 C/D (Turbo)
315 C/D (Turbo)
515B

5
6

7
1

APPLICATIONS:

2
3

945
952
1052
1155
2140
2450
2555
2555 TSS
2650

Thrust Bearing

Main Bearing

1
4

62

3
4

2
5

4/5

1) Front Seal
2) Rear Seal

1) O/H Gasket Set

1) Bush, Con Rod 1) Pump, Oil


2) Bolt, Con Rod
2) Oil Cooler
3) Bush, Bal. Shaft 3) Rocker Arm

3) Crankshaft
4) Crankshaft, Gear
5) Ring Gear
6) Sleeve, Front
7) Packing, Sleeve
1) TAR67942
2) TRE44574
(1)
3) TAT18030
or
(4)
TRE20585
4) TT20094
5) TR114282 (142T)
6) TR81989
7) TH35244
Valve, Intake

2) Head Gasket Set


3) Head Gasket
4) Oil Pan Gasket
5) Rocker Cover Gsk

4) Bal. Shaft R/H


5) Bal. Shaft L/H
6) Camshaft
7) Bal. Shaft Stop
8) Con Rod
1) TR57451 X4
2) TR80033 X8
3) TR57160 X6 (3)
4) TRE26282 R/H (*)
5) TRE26283 L/H (*)
6) TR82820
(5)
7) TR88112
8) TRE58347

TR83071
TR89223
TR89224

TR79624
TR79625
TR79626

Std.
.003
.015

1) TRE501579
2) TRE38851
3) TR125863
4) TR97342
5) TR73521

Valve, Exhaust

Std.
.003
.015

Insert, Valve
1) Intake
2) Exhaust
1) TR73064 Std.
2) TR51734 Std.

1)
2)
3)
4)
4) Rocker Shaft
5)
5) Pump, Oil Tube
6) Cyl Hd Cap Screw 6)

Lower Gear
Lower Bushing
Upper Gear
Upper Bushing
Cam. Follower
Cam. Gear

1) TRE55343
(2)
2) TRE31929
3) TRE31973
4) TR54987
5) TR113752
6) TR85363 X18 (6)

1) TAT24252
2) TT26321
3) TAT18009
4) TT20034
5) TT20073
6) TT20070

1) Cap, Valve
2) Lock, Valve

1) Spring, Valve
2) Rotator, Valve
3) Oring, Valve
1) TR26125
2) TRE11410
3) TR87627

1) TT20129
2) TT20077

1
2

1) Thermostat
2) Thermostat Cover
0

1) TAR48675 180 F
2) TT23620

Fuel Transfer
Pump
TRE42211

Water Pump Rep Kit


a) Without Impeller
b) With Impeller

Water Pump
TAR97708

See Chart on Page 81

(m) R73604

(*) If these engines use bolt on weights shafts use TAR69710 RH and TAR69711 LH.
(1) TAT18030 Crankshaft 36mm (short) snout, (m) T23517.
(2) May use High Capacity Pump, Oil TRE65580.
(3) TR91708 (Outer Diam. 2.00 mm / 0.078 in ) Larger and TR57160R
(Inner Diam 0.5 mm / 0.020 in ) Smaller, are also available.

Transmission Oil Pump


TAL120106

TAL68094

1) Seal
2) Injector, Pencil

1) TR60746
TR48000
Verify P/N for your application 2) TRE37503

(4) TRE20585 Crankshaft 60mm (long) snout, (m) R81959


or R121018.
(5) Threaded Type.
(6) Replace all R78558 Cap Screws with
Flanged Head Cap Screw TR85363.

For Additional JOHN DEERE Products Refer to Page 80

26

300 Series
Engine & Equipment
Model

4039T
Liter Designated
4 Cyl

Bore:

4.19
106.5
Pin : 1.625
41

in
mm
in
mm

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TRE54709
2) TIK54709

Piston-Liner Kit
TRE33115
Consists of:
a) TRE19278
b) TRE66820
c) TR124230
d) TR116281
e) TAR65507
f ) TR54114

Main Bearing

Thrust Bearing Con Rod Bearing

TRE27352

Std.

TAT21139

Std.

TRE27348

Std.

TRE27353
TRE27360
TRE27368

.010
.020
.030

TAT21132
TAT21134
TAT21136

.010
.020
.030

TRE27349
TRE27358
TRE27364

.010
.020
.030

Use 1

Use 4

Use 4

Con Rod (m):


1

3
1

AGRICULTURAL
5500N
5700
6200
6200L
6210

6300
6300L
6310
SE6200
SE6300

CONSTRUCTION
300D
(Turbo)
310C
(Turbo)
315C/D (Turbo)
515B

5
6

4
3

APPLICATIONS:

3
4

1
4

1) Front Seal
2) Rear Seal

1) O/H Gasket Set

3) Crankshaft
4) Crankshaft, Gear
5) Ring Gear
6) Sleeve, Front
7) Packing, Sleeve
1) TAR67942
2) TRE44574
3) TAT18030
or
TRE20585
4) TT20094
5) TR114282 (142T)
6) TR81989
7) TH35244
Valve, Intake

2) Head Gasket Set 4) Camshaft


3) Head Gasket
5) Con Rod
4) Oil Pan Gasket
5) Rocker Cover Gsk

TR98062
TR97490

TR90692
TR97492

Std.
.015

1) TRE501579
2) TRE38851
3) TR125863
4) TR97342
5) TR73521
or
(2)
TR106796
Valve, Exhaust

Std.
.015

1) Bush, Con Rod 1) Pump, Oil


2) Bolt, Con Rod
2) Oil Cooler
3) Bush, Bal. Shaft 3) Rocker Arm

1)
2)
3)
4)
4) Rocker Shaft
5)
5) Pump, Oil Tube
6) Cyl Hd Cap Screw 6)

Lower Gear
Lower Bushing
Upper Gear
Upper Bushing
Cam. Follower
Cam. Gear

1) TR57451 X4
2) TR80033 X8
3) TR57160 X6 (4)
4) TR82820
(8)
5) TRE58347

1) TRE55343
(3)
2) TRE31929
3) TRE31973
4) TR54987
5) TR113752
6) TR85363 X18 (1)

1) TAT24252 (6)
2) TT26321
3) TAT18009
(6)
4) TT20034
5) TT20073
(6)
6) TT20070

Insert, Valve
1) Intake
2) Exhaust
1) TR98063
TR98335
2) TR85687
TR93910

1) Seal, Valve
2) Lock, Valve

1) Spring, Valve
2) Rotator, Valve

1) TRE31617
2) TR91889

1) TR26125
2) TRE60005

Std.
O/S
Std.
O/S

1
2

1) Thermostat
2) Thermostat Cover

Fuel Transfer Water Pump Rep Kit


a) Without Impeller
Pump

Water Pump

b) With Impeller

TAR97708 (m) R73604


See Chart on Page 81 TRE60489 (m) R100812, (m) R127337,
1) TAR48675 180 0 F (5) TRE42211
(m) R127918, (m) R55164,
TRE38009 (7)
2) TT23620

Water Pump
TRE41157

1) Seal
2) Injector, Pencil
1) TR60746
TR48000
2) TRE38087

(5) Saran Engines may use TRE64354.


(6) Helicoidal Gears.
(7) Saran Engines.
(8) Threaded Type. For Late 4039 models TRE55901 Kit
(Camshaft, and TR119874 Bushing) is available.

(1) Replace all R78558 Cap Screws with Flanged Head Cap Screw TR85363.
(2) Saran engines, Oring not included in Gasket Set. Order separately.
(3) May use High Capacity Pump, Oil TRE65580.
(4) TR91708 (Outer Diam. 2.00 mm / 0.078 in ) Larger and TR57160R
(Inner Diam 0.5 mm / 0.020 in ) Smaller, are also available.

27

R80032,R122191,
R113612

For Additional JOHN DEERE Products Refer to Page 80

CATALOG UG-012JDCUPKCA-2009

REPLACEMENT PARTS FOR JOHN DEERE DIESEL ENGINES

300 Series
Engine & Equipment
Model

4.276D
Small Pin

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TAT86990

4 Cyl

Bore:

4.19
106.5
Pin : 1.375
35

in
mm
in
mm

2) TIK86990

Piston-Liner Kit
TRE19831
Consists of:
a) TAR63342
b) TRE66820
c) TR125754
d) TR80500
e) TAR65507
f ) TM41029

Main Bearing

Thrust Bearing

Con Rod Bearing

TRE27352

Std.

TAT21139

Std.

TAR97517

Std.

TRE27353
TRE27360
TRE27368

.010
.020
.030

TAT21132
TAT21134
TAT21136

.010
.020
.030

TAR97653
TAR97654
TAR97655

.010
.020
.030

Use 4

Use 1

Use 4

1
3

AGRICULTURAL
2630
2640

CONSTRUCTION
410C

APPLICATIONS:

5
6

4/5

2
3
3

1) Front Seal
2) Rear Seal

1) O/H Gasket Set

3) Crankshaft
4) Crankshaft, Gear
5) Ring Gear
6) Sleeve, Front
7) Packing, Sleeve
1) TAR67942
2) TRE44574
3) TRE56792
4) TT20094
5) TR28811 (129T)
or
TR114282 (142T)
6) TR81989
7) TH35244
Valve, Intake

2) Head Gasket Set 4) Bal. Shaft R/H


3) Head Gasket
5) Bal. Shaft L/H
4) Oil Pan Gasket
6) Camshaft
5) Rocker Cover Gsk

TR79623
TR79628
TR79629

TR79624
TR79625
TR79626

Std.
.003
.015

1) TRE501568
2) TRE38851
3) TR125863
4) TR97342
5) TR73521

Valve, Exhaust

Std.
.003
.015

1) Bush, Con Rod 1) Pump, Oil


2) Bolt, Con Rod
2) Oil Cooler
3) Bush, Bal. Shaft 3) Rocker Arm

1)
2)
3)
4)
4) Rocker Shaft
5) Cyl Hd Cap Screw 5)
6)

Lower Gear
Lower Bushing
Upper Gear
Upper Bushing
Cam. Follower
Cam. Gear

1) TR57450 X4
2) TR74195 X8
3) TR57160 X6
4) TAR69710 R/H
5) TAR69711 L/H
(2)
6) TR82820

1) TRE65580
(1)
2) TRE31286
(4)
3) TRE31973
4) TR54987
5) TR85363 X18 (3)

1) TAT24252
2) TT26321
3) TAT18009
4) TT20034
5) TT20073
6) TT20070

Insert, Valve
1) Intake
2) Exhaust
Std.
1) TR73064
2) TR51734
Std.

1) Cap, Valve
2) Lock, Valve

1) Spring, Valve
2) Rotator, Valve
3) Oring, Valve
1) TR26125
2) TRE11410
3) TR87627

1) TT20129
2) TT20077

1
2

1) Thermostat
2) Thermostat Cover
0

1) TAR48675 180 F
2) TT23620

Fuel Transfer Pump

Water Pump Repair Kit


Without Impeller

With Impeller

TRE19507

TRE62658

TRE42211

Injector, Pencil

Seal

TRE37503

TR60746
TR48000

(1) This engine may use standard flow Pump, Oil TRE55343.
(2) Threaded Type.
(3) From ESN 137128 Replace all R78558 Cap Screws withFlanged Head Cap Screw TR85363.
(4) Always verify Oil Cooler type.

For Additional JOHN DEERE Products Refer to Page 80

28

300 Series
Engine & Equipment
Model

4.276D
Large Pin

1) Engine O/H
Kit
2) Engine I/F
Kit

4 Cyl

1) TRE63694
Bore:

4.19
106.5
Pin : 1.625
41

in
mm
in
mm

2) TIK63694

Piston-Liner Kit
TRE28966
Consists of:
a) TRE28919
b) TRE66820
c) TR124230
d) TR80500
e) TAR65507
f ) TR54114

Main Bearing

Thrust Bearing

Con Rod Bearing

TRE27352

Std.

TAT21139

Std.

TAR97517

Std.

TRE27353
TRE27360
TRE27368

.010
.020
.030

TAT21132
TAT21134
TAT21136

.010
.020
.030

TAR97653
TAR97654
TAR97655

.010
.020
.030

Use 4

Use 1

Use 4

3
6

APPLICATIONS:

5
6

3
1

455E/G
490D
493D
510B

1
2

4/5

2
3

4
3

1) Front Seal
2) Rear Seal

1) O/H Gasket Set

3) Crankshaft
4) Crankshaft, Gear
5) Ring Gear
6) Sleeve, Front
7) Packing, Sleeve
1) TAR67942
2) TRE44574
3) TRE56792
4) TT20094
5) TR28811 (129T)
or
TR114282 (142T)
6) TR81989
7) TH35244
Valve, Intake

2) Head Gasket Set 4) Bal. Shaft R/H


5) Bal. Shaft L/H
3) Head Gasket
6) Camshaft
4) Oil Pan Gasket
5) Rocker Cover Gsk

TR79623
TR79628
TR79629

TR79624
TR79625
TR79626

CONSTRUCTION
340D
344E
410C/D
440C
450E/G

Std.
.003
.015

1) TRE501568
2) TRE38851
3) TR125863
4) TR97342
5) TR73521

Valve, Exhaust

Std.
.003
.015

1) Bush, Con Rod 1) Pump, Oil


2) Bolt, Con Rod
2) Oil Cooler
3) Bush, Bal. Shaft

1)
2)
3) Rocker Arm
3)
4) Rocker Shaft
4)
5) Cyl Hd Cap Screw 5)
6)

Lower Gear
Lower Bushing
Upper Gear
Upper Bushing
Cam. Follower
Cam. Gear

1) TR57451 X4
2) TR74195 X8
3) TR57160 X6
4) TAR69710 R/H
5) TAR69711 L/H
(2)
6) TR82820

1) TRE65580
(1)
2) TRE31286
(4)
3) TRE31973
4) TR54987
5) TR85363 X18 (3)

1) TAT24252
2) TT26321
3) TAT18009
4) TT20034
5) TT20073
6) TT20070

Insert, Valve
1) Intake
2) Exhaust
1) TR73064 Std.
2) TR51734 Std.

1) Cap, Valve
2) Lock, Valve

1) Spring, Valve
2) Rotator, Valve
3) Oring, Valve

1) TT20129
2) TT20077

1) TR26125
2) TRE11410
3) TR87627

1
2

1) Thermostat
2) Thermostat Cover
0

1) TAR48675 180 F
2) TT23620

Fuel Transfer Pump

Water Pump Repair Kit


Without Impeller

With Impeller

TRE19507

TRE62658

TRE42211

Injector, Pencil

Seal

TRE37503

TR60746
TR48000

(1) This engine may use standard flow Pump, Oil TRE55343.
(2) Threaded Type.
(3) From ESN 137128 Replace all R78558 Cap Screws withFlanged Head Cap Screw TR85363.
(4) Always verify Oil Cooler type.

29

For Additional JOHN DEERE Products Refer to Page 80

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR JOHN DEERE DIESEL ENGINES

300 Series
Engine & Equipment
Model

4045D
Liter Designated
4 Cyl

Bore:

4.19
106.5
Pin : 1.625
41

in
mm
in
mm

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TRE63694
2) TIK63694

Piston-Liner Kit
TRE28966
Consists of:
a) TRE28919
b) TRE66820
c) TR124230
d) TR80500
e) TAR65507
f ) TR54114

Main Bearing

Thrust Bearing

Con Rod Bearing

TRE27352

Std.

TAT21139

Std.

TAR97517

Std.

TRE27353
TRE27360
TRE27368

.010
.020
.030

TAT21132
TAT21134
TAT21136

.010
.020
.030

TAR97653
TAR97654
TAR97655

.010
.020
.030

Use 4

Use 1

Use 4

APPLICATIONS:

6100
SE6100

CONSTRUCTION
340D
344E
410C/D
440C
450E/G

455E
490D
493D
510B

5
6

1
1

AGRICULTURAL

2
4
3

1) Front Seal
2) Rear Seal

1) O/H Gasket Set

3) Crankshaft
4) Crankshaft, Gear
5) Ring Gear
6) Sleeve, Front
7) Packing, Sleeve
1) TAR67942
2) TRE44574
(*)
3) TRE56792
4) TT20094
5) TR28811 (129T)
or
TR114282 (142T)
6) TR81989
7) TH35244
Valve, Intake

2) Head Gasket Set 4) Camshaft


3) Head Gasket
4) Oil Pan Gasket
5) Rocker Cover Gsk

TR98062
TR97490

TR90692
TR97492

Std.
.015

1) Bush, Con Rod 1) Pump, Oil


2) Bolt, Con Rod
2) Oil Cooler
3) Bush, Bal. Shaft 3) Rocker Arm

1) TR57451
2) TR74195
3) TR57160
4) TR82820

1) TRE501568
2) TRE38851
3) TR125863
4) TR97342
5) TR73521

Valve, Exhaust

Std.
.015

Insert, Valve
1) Intake
2) Exhaust
1) TR98063
TR98335
2) TR85687
TR93910

1)
2)
3)
4)
4) Rocker Shaft
5) Cyl Hd Cap Screw 5)
6)

X4
X8
X6

(4)

Std.
O/S
Std.
O/S

Lower Gear
Lower Bushing
Upper Gear
Upper Bushing
Cam. Follower
Cam. Gear

1) TRE65580
(1)
2) TRE31929
(6)
3) TRE31973
4) TR54987
5) TR85363 X18 (5)

1) TAT24252
2) TT26321
3) TAT18009
4) TT20034
5) TT20073
6) TT20070

1) Seal, Valve
2) Lock, Valve

1) Spring, Valve
2) Rotator, Valve

1) TRE31617
2) TR91889

1) TR26125
2) TRE60005

1
2

1) Thermostat
2) Thermostat Cover

Fuel Transfer
Pump

Water Pump Rep Kit


a) Without Impeller
b) With Impeller

Water Pump

TAR97708 (m) R73604


0
See Chart on Page 81 TRE60489 (m) R100812, (m) R127337,
1) TAR48675 180 F (2) TRE42211
(m) R127918, (m) R55164
TRE38009 (3)
2) TT23620
(*) Crankshaft (m) R54501. This Engines model may also use crankshaft
TRE54883 60mm Snout; (m) R90825, R120009. PLEASE VERIFY.
(1) Saran engines use TRE55343 Standard flow.
(2) Saran engines may use TRE64354.
(3) Saran Engines.

Water Pump
TRE41157

1) Seal
2) Injector, Pencil
1) TR60746
TR48000
2) TRE38087

(4) Threaded Type. For Late 4039 models TRE55901 Kit (Camshaft, Tappets
and TR119874 Bushing) is available.
(5) Replace all R78558 Cap Screws with Flanged Head Cap Screw TR85363.
(6) Always verify Oil Cooler Type.

For Additional JOHN DEERE Products Refer to Page 80

30

300 Series
Engine & Equipment
Model

4.276T
4 Cyl

Bore:

4.19
106.5
Pin : 1.625
41

in
mm
in
mm

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TRE61612
2) TIK61612

Piston-Liner Kit
TRE53073
Consists of:
a) TRE48469
b) TRE66820
c) TR124230
d) TR80500
e) TAR65507
f ) TR54114

Main Bearing

Thrust Bearing Con Rod Bearing

TRE27352

Std.

TAT21139

Std.

TAR97517

Std.

TRE27353
TRE27360
TRE27368

.010
.020
.030

TAT21132
TAT21134
TAT21136

.010
.020
.030

TAR97653
TAR97654
TAR97655

.010
.020
.030

Use 1

Use 4

Use 4

3
3

APPLICATIONS:

340D
344G
410C/D (T)
440C
444E/G
448D
450E/G
455E/G
490E
495D

510C
540D
548D
550/A/B/G
555/A/B/G
590D
595
595D
610B/C
650G

1
6

CONSTRUCTION

5
6

2
5

4/5

2
3
3

1) Front Seal
2) Rear Seal

1) O/H Gasket Set

3) Crankshaft
4) Crankshaft, Gear
5) Ring Gear
6) Sleeve, Front
7) Packing, Sleeve
1) TAR67942
2) TRE44574
3) TRE56792
4) TT20094
5) TR28811 (129T)
or
TR114282 (142T)
6) TR81989
7) TH35244
Valve, Intake

2) Head Gasket Set 4) Bal. Shaft R/H


5) Bal. Shaft L/H
3) Head Gasket
6) Camshaft
4) Oil Pan Gasket
5) Rocker Cover Gsk

TR83071
TR89223
TR89224

TR79624
TR79625
TR79626

Std.
.003
.015

1) Bush, Con Rod 1) Pump, Oil


2) Bolt, Con Rod
2) Oil Cooler
3) Bush, Bal. Shaft

1)
2)
3)
3) Rocker Arm
4)
4) Rocker Shaft
5) Cyl Hd Cap Screw 5)
6)

Lower Gear
Lower Bushing
Upper Gear
Upper Bushing
Cam. Follower
Cam. Gear

1) TRE501568
2) TRE38851
3) TR125863
4) TR97342
5) TR73521

1) TR57451 X4
2) TR74195 X8
3) TR57160 X6
4) TAR69710 R/H
5) TAR69711 L/H
(3)
6) TR82820

1) TRE65580
(1)
2) TRE31286
(5)
3) TRE31973
4) TR54987
5) TR85363 X18 (4)

1) TAT24252
2) TT26321
3) TAT18009
4) TT20034
5) TT20073
6) TT20070

Valve, Exhaust (2)

Insert, Valve
1) Intake
2) Exhaust
1) TR73064
2) TR51734

1) Cap, Valve
2) Lock, Valve

1) Spring, Valve
2) Rotator, Valve
3) Oring, Valve
1) TR26125
2) TRE11410
3) TR87627

Std.
.003
.015

Std.
Std.

1) TT20129
2) TT20077

1
2

1) Thermostat
2) Thermostat Cover
0

1) TAR48675 180 F
2) TT23620

Fuel Transfer Pump

Water Pump Repair Kit


Without Impeller

With Impeller

TRE19510

TRE11348

TRE42211

(1) This engine may use Standard Flow Pump, Oil TRE55343.
0
(2) Do not use 45 Valves with RE56545 Head.
(3) Threaded Type.
(4) From ESN 137128 Replace all R78558 Cap Screws withFlanged Head Cap Screw TR85363.

31

Injector, Pencil

Seal

TRE37503

TR60746
TR48000

(5) Always verify Oil Cooler Type.

For Additional JOHN DEERE Products Refer to Page 80

CATALOG UG-012JDCUPKCA-2009

REPLACEMENT PARTS FOR JOHN DEERE DIESEL ENGINES

300 Series
Engine & Equipment
Model

4045T
Liter Designated

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TRE61612

4 Cyl
Bore:

4.19
106.5
Pin : 1.625
41

in
mm
in
mm

2) TIK61612

Piston-Liner Kit
TRE53073
Consists of:
a) TRE48469
b) TRE66820
c) TR124230
d) TR80500
e) TAR65507
f ) TR54114

Main Bearing

Thrust Bearing

Con Rod Bearing

TRE27352

Std.

TAT21139

Std.

TAR97517

Std.

TRE27353
TRE27360
TRE27368

.010
.020
.030

TAT21132
TAT21134
TAT21136

.010
.020
.030

TAR97653
TAR97654
TAR97655

.010
.020
.030

Use 4

Use 4

Use 1

APPLICATIONS:

3
4

AGRICULTURAL
6500L
6700
SE6400

CONSTRUCTION
340D
344G
410C/D (T)
440C
444E/G
448D
450E/G
455E/G
490E
495D

510C
510D
540D
548D
550/A/B/G
555/A/B/G
590D
595D
610B/C
650G

5
6

1
1

6400
6400L
6500

3
4

1
4

1) Front Seal
2) Rear Seal

1) O/H Gasket Set

3) Crankshaft
4) Crankshaft, Gear
5) Ring Gear
6) Sleeve, Front
7) Packing, Sleeve
1) TAR67942
2) TRE44574
(*)
3) TRE56792
4) TT20094
5) TR28811 (129T)
or
TR114282 (142T)
6) TR81989
7) TH35244
Valve, Intake

2) Head Gasket Set 4) Camshaft


3) Head Gasket
4) Oil Pan Gasket
5) Rocker Cover Gsk

TR98062
TR97490

TR90692
TR97492

Std.
.015

1) Bush, Con Rod 1) Pump, Oil


2) Bolt, Con Rod
2) Oil Cooler
3) Bush, Bal. Shaft 3) Rocker Arm

1) TR57451
2) TR74195
3) TR57160
4) TR82820

1) TRE501568
2) TRE38851
3) TR125863
4) TR97342
5) TR73521

Valve, Exhaust

Std.
.015

1)
2)
3)
4) Rocker Shaft
4)
5) Cyl Hd Cap Screw 5)
6)

X4
X8
X6

(4)

1) TRE65580
(1)
2) TRE31929
(6)
3) TRE31973
4) TR54987
5) TR85363 X18 (5)

Insert, Valve
1) Seal, Valve
1) Intake
2) Lock, Valve
2) Exhaust
Std. 1) TRE31617
1) TR98063
TR98335 O/S. 2) TR91889
2) TR85687
Std.
TR93910
O/S.

Lower Gear
Lower Bushing
Upper Gear
Upper Bushing
Cam. Follower
Cam. Gear

1) TAT24252
2) TT26321
3) TAT18009
4) TT20034
5) TT20073
6) TT20070

1) Spring, Valve
2) Rotator, Valve
1) TR26125
2) TRE60005

1
2

Fuel Transfer
Pump

1) Thermostat
2) Thermostat Cover
0

1) TAR48675 180 F (2)


2) TT23260

Water Pump Rep Kit


a) Without Impeller
b) With Impeller

Water Pump

TAR97708 (m) R73604


See Chart on Page 81 TRE60489 (m) R100812, (m) R127337,
TRE42211
(m) R127918, (m) R55164
TRE38009 (3)

Water Pump
TRE41157

1) Seal
2) Injector, Pencil
1) TR60746
TR48000
2) TRE38087

(*) Crankshaft (m) R54501. This Engines model may also use crankshaft
TRE54883 60mm Snout; (m) R90825, R120009. PLEASE VERIFY.
(1) Saran engines use TRE55343 Standard flow.
(2) Saran engines may use TRE64354.
(3) Saran engines

(4) Threaded Type. For Late 4039 models TRE55901 Kit (Camshaft, Tappets
and TR119874 Bushing) is available.
(5) Replace all R78558 Cap Screws with Flanged Head Cap Screw TR85363.
(6) Always verify Oil Cooler Type.

32

For Additional JOHN DEERE Products Refer to Page 80

300 Series
Engine & Equipment
Model

6.303
> 158,975
Orings on Liner
6 Cyl
Bore:

3.86
98
Pin : 1.185
30

in
mm
in
mm

Block (m):

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TOK6481
2) TIK6481

Piston-Liner Kit
TPLK481
Consists of:
a) TT23481
b) TAR70633
c) TT23482
d) TAR51902
e) TR51112

Main Bearing

Thrust Bearing

TRE27352

Std.

TAT21139

Std.

TRE27348

Std.

TRE27353
TRE27360
TRE27368

.010
.020
.030

TAT21132
TAT21134
TAT21136

.010
.020
.030

TRE27349
TRE27358
TRE27364

.010
.020
.030

Use 1

Use 6

Use 6
5

T24967, T24968

Con Rod Bearing

3
4

Con Rod (m):


1

T20007, R81410
5

2
4

1) O/H Gasket Set

1) Front Seal
2) Rear Seal

APPLICATIONS:

CONSTRUCTION
544

2) Head Gasket Set 3) Camshaft


3) Crankshaft
4) Crankshaft, Gear 3) Head Gasket
4) Con Rod
4) Oil Pan Gasket
5) Ring Gear
5) Rocker Cover Gsk
1) TAR67942
2) TRE44574 (1)
3) TAT22562
4) TT20094
5) TR114282 (142T)

Valve, Intake

TR79623
TR79628
TR79629

Thermostats
0

TAR70601 180 F (*)


0
TAR77411 195 F (*)

1) Bush, Con Rod


2) Bolt, Con Rod

Std.
.003
.015

Fuel Transfer Pump

1) TRE38568
2) TRE38571
3) TR98462
4) TR97344
5) TR75728

Valve, Exhaust

TR79624
TR79625
TR79626

Std.
.003
.015

1)
2)
3)
4)
5)

Pump, Oil
Oil Cooler
Rocker Arm
Rocker Shaft
Pump, Oil Tube

Lower Gear
Lower Bushing
Upper Gear
Upper Bushing
Cam. Follower
Cam. Gear

1) TT23471 X6
2) TR74194 X12 (2)
3) TR82821
(3)
4) TAT18005

1) TRE55343
2) TRE31929
3) TRE31973
4) TR54986
5) TR113752

1) TAT24252
2) TT26321
3) TAT18009
4) TT20034
5) TT20073
6) TT20070

Insert, Valve
1) Intake
2) Exhaust

1) Cap, Valve
2) Lock, Valve

1) Spring, Valve
2) Rotator, Valve
3) Oring, Valve

1) TT20129
2) TT20077

1) TR26125
2) TRE11410
3) TR87627

1) TR73064
2) TR51734

Std.
Std.

Water Pump Repair Kit


Without Impeller

With Impeller

TRE19510

TMX132

TRE42211

Injector, Pencil

Seal

TAR89564

TR60746
TR48000

(*) Verify JD parts manual.


(1) Do not use with flywheel housing (m) T20300,T22991.
(2) Use TR74194 with C.Rod (m) T20007; use TR80033 with C.Rod (m) R81410.
(3) Threaded Type.

33

1)
2)
3)
4)
5)
6)

For Additional JOHN DEERE Products Refer to Page 80

CATALOG UG-012JDCUPKCA-2009

REPLACEMENT PARTS FOR JOHN DEERE DIESEL ENGINES

300 Series
Engine & Equipment
Model

6.303
158,976 >
Orings on Block
6 Cyl

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TOK6591
2) TIK6591

Bore:

3.86
98
Pin : 1.185
30

in
mm
in
mm
3

R53260, R55035,
R55351 R72970,
R79280, T32346

Consists of:
a) TT23481
b) TAR70633
c) TT23482
d) TT32340
e) TAR71617
f ) TR51112

Con Rod Bearing

TRE27352

Std.

TAT21139

Std.

TRE27348

Std.

TRE27353
TRE27360
TRE27368

.010
.020
.030

TAT21132
TAT21134
TAT21136

.010
.020
.030

TRE27349
TRE27358
TRE27364

.010
.020
.030

Use 6

Use 6

Use 1
1

3
4
1
5

Con Rod (m):

2
4

T20007, R81410

1)
2)
3)
4)
5)

APPLICATIONS:
AGRICULTURAL
3420

CONSTRUCTION
540
544

1) O/H Gasket Set


Front Seal
Rear Seal
Crankshaft
2) Head Gasket Set
Crankshaft, Gear 3) Head Gasket
Ring Gear
4) Oil Pan Gasket
5) Rocker Cover Gsk

1) TAR67942
2) TRE44574 (1)
3) TAT22562
4) TT20094
5) TR114282 (142T)

Valve, Intake

TR79623
TR79628
TR79629

Thermostats
TAR70601
TAR77411

TAR71591

Thrust Bearing

Block (m):

Main Bearing

Piston-Liner Kit

Std.
.003
.015

Fuel Transfer Pump

180 F (*)
0
195 F (*)

1)
2)
3)
4)
5)

Pump, Oil
Oil Cooler
Rocker Arm
Rocker Shaft
Pump, Oil Tube

1) TT23471 X6
1) TRE55343
2) TR74194 X12 (2) 2) TRE31929
3) TR82821
(3) 3) TRE31973
4) TAT18005
4) TR54986
5) TR113752

1) TRE38568
2) TRE38571
3) TR98462
4) TR97344
5) TR75728

Valve, Exhaust

TR79624
TR79625
TR79626

1) Bush, Con Rod


2) Bolt, Con Rod
3) Camshaft
4) Con Rod

Std.
.003
.015

Insert, Valve
1) Intake
2) Exhaust
1) TR73064
2) TR51734

Std.
Std.

Water Pump Repair Kit


Without Impeller

With Impeller

TRE19510

TMX132

TRE42211

1)
2)
3)
4)
5)
6)

Lower Gear
Lower Bushing
Upper Gear
Upper Bushing
Cam. Follower
Cam. Gear

1) TAT24252
2) TT26321
3) TAT18009
4) TT20034
5) TT20073
6) TT20070

1) Cap, Valve
2) Lock, Valve

1) Spring, Valve
2) Rotator, Valve
3) Oring, Valve

1) TT20129
2) TT20077

1) TR26125
2) TRE11410
3) TR87627

Injector, Pencil

Seal

TAR89564

TR60746
TR48000

(*) Verify JD parts manual.


(1) Do not use with fly wheel housing (m) T20300, T22991.
(2) Use TR74194 with C.Rod (m) T20007; use TR80033 with C.Rod (m) R81410.
(3) Threaded Type.

For Additional JOHN DEERE Products Refer to Page 80

34

300 Series
Engine & Equipment
Model

6.329
> 277,548

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TOK6310

Orings on liner
Small Pin
6 Cyl

Bore:

4.02
102
Pin : 1.185
30

2) TIK6310

in
mm
in
mm

Piston-Liner Kit
TPLK310
Consists of:
a) TAR78310
b) TAR55759
c) TT26149
d) TAR51903
e) TR51112

Main Bearing

Thrust Bearing

TRE27352

Std.

TAT21139

Std.

TRE27348

Std.

TRE27353
TRE27360
TRE27368

.010
.020
.030

TAT21132
TAT21134
TAT21136

.010
.020
.030

TRE27349
TRE27358
TRE27364

.010
.020
.030

Use 6

1
1

AGRICULTURAL
699
3120

CONSTRUCTION
540A

TAR70601 180 0 F
0
TAR77411 195 F

1) Bush, Con Rod


2) Bolt, Con Rod

3)
4)
5)
6)

2) Head Gasket Set 3) Camshaft


4) Con Rod
3) Head Gasket
4) Oil Pan Gasket
5) Rocker Cover Gsk

Crankshaft
Crankshaft, Gear
Ring Gear
Sleeve, Front

1) TAR67942
2) TRE44574
3) TAT22562
4) TT20094
5) TR114282 (142T)
6) TR81989

Std.
.003
.015

Fuel Transfer Pump


(*)
(*)

1) O/H Gasket Set

Valve, Intake

Thermostats

1) Front Seal
2) Rear Seal

TR79623
TR79628
TR79629

3
4

APPLICATIONS:

Pump, Oil
Oil Cooler
Rocker Arm
Rocker Shaft
Pump, Oil Tube

1) TRE55343
1) TT23471 X6
2) TR74194 X12 (1) 2) TRE31929
3) TR82821
(2) 3) TRE31973
4) TR54986
4) TAT18005
5) TR113752

1) TRE501580
2) TRE38852
3) TR114157
4) TR97344
5) TR75728

Valve, Exhaust

TR79624
TR79625
TR79626

1)
2)
3)
4)
5)

Std.
.003
.015

Insert, Valve
1) Intake
2) Exhaust
1) TR73064
2) TR51734

Std.
Std.

Water Pump Repair Kit


Without Impeller

With Impeller

TMX9398

TMX131

TRE42211

1)
2)
3)
4)
5)
6)

Lower Gear
Lower Bushing
Upper Gear
Upper Bushing
Cam. Follower
Cam. Gear

1) TAT24252
2) TT26321
3) TAT18009
4) TT20034
5) TT20073
6) TT20070

1) Cap, Valve
2) Lock, Valve

1) Spring, Valve
2) Rotator, Valve
3) Oring, Valve

1) TT20129
2) TT20077

1) TR26125
2) TRE11410
3) TR87627

Injector, Pencil

Seal

TAR89564

TR60746
TR48000

(*) Verify JD parts manual.


(1) Use TR74194 with C.Rod (m) T20007; use TR80033 with C.Rod (m) R81410.
(2) Threaded Type.

35

1
1

T20007, R81410

Use 6

Use 1

Con Rod (m):

Con Rod Bearing

For Additional JOHN DEERE Products Refer to Page 80

CATALOG UG-012JDCUPKCA-2009

REPLACEMENT PARTS FOR JOHN DEERE DIESEL ENGINES

300 Series
Engine & Equipment
Model

6.329
> 277,548
Orings on block
Small Pin
6 Cyl
Bore:

4.02
102
Pin : 1.185
30

1) Engine O/H
Kit
2) Engine I/F
Kit

Piston-Liner Kit

1) TOK6593

a) TAR78310
b) TAR55759
c) TT26149
d) TR116463
e) TAR71618
f ) TR51112

2) TIK6593
in
mm
in
mm

TAR71593
Consists of:

Main Bearing

Thrust Bearing

Con Rod Bearing

TRE27352

Std.

TAT21139

Std.

TRE27348

Std.

TRE27353
TRE27360
TRE27368

.010
.020
.030

TAT21132
TAT21134
TAT21136

.010
.020
.030

TRE27349
TRE27358
TRE27364

.010
.020
.030

Use 1

Use 6

Use 6
5

2
3

Con Rod (m):

T20007, R81410

1
5

4
3

APPLICATIONS:

1) Front Seal
2) Rear Seal

AGRICULTURAL

3) Crankshaft
2) Head Gasket Set 3) Camshaft
4) Crankshaft, Gear 3) Head Gasket
4) Con Rod
5) Ring Gear
4) Oil Pan Gasket
5) Rocker Cover Gsk

499
699
3120
4030
4420

CONSTRUCTION
540A
544A
570A

1) TAR67942
2) TRE44574
3) TAT22562
4) TT20094
5) TR114282 (142T)

1) TRE501580
2) TRE38852
3) TR114157
(1)
4) TR97344
5) TR75728

Valve, Intake

Valve, Exhaust

TR79623
TR79628
TR79629

Thermostats
0

1) O/H Gasket Set

Std.
.003
.015

Fuel Transfer Pump

TAR70601 180 F (*)


TAR77411 195 0 F (*)

TR79624
TR79625
TR79626

Std.
.003
.015

1) Bush, Con Rod


2) Bolt, Con Rod

1)
2)
3)
4)
5)

Pump, Oil
Oil Cooler
Rocker Arm
Rocker Shaft
Pump, Oil Tube

1) Lower Gear
2) Lower Bushing
3) Upper Gear
4) Upper Bushing
5) Cam. Follower
6) Cam. Gear

1) TT23471 X6
2) TR74194 X12 (2)
3) TR82821
(3)
4) TAT18005

1) TRE55343
2) TRE31929
3) TRE31973
4) TR54986
5) TR113752

1) TAT24252
2) TT26321
3) TAT18009
4) TT20034
5) TT20073
6) TT20070

Insert, Valve
1) Intake
2) Exhaust

1) Cap, Valve
2) Lock, Valve

1) Spring, Valve
2) Rotator, Valve
3) Oring, Valve

1) TT20129
2) TT20077

1) TR26125
2) TRE11410
3) TR87627

1) TR73064
2) TR51734

Std.
Std.

Water Pump Repair Kit


Without Impeller

With Impeller

TMX9398

TMX131

TRE42211

Injector, Pencil

Seal

TAR89564

TR60746
TR48000

(*) Verify JD parts manual.


(1) For Tractor Model 4030 order TR97345.
(2) Use TR74194 with C.Rod (m) T20007; use TR80033 with C.Rod (m) R81410.
(3) Threaded Type.

For Additional JOHN DEERE Products Refer to Page 80

36

300 Series
Engine & Equipment
Model

6.329
277,549 >
Orings on block
Large Pin
6 Cyl

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TAT86986
2) TIK86986

Bore:

4.02 in
102 mm
Pin : 1.375 in
35
mm

Piston-Liner Kit
TAR78041
Consists of:
a) TAR77762
b) TAR55759
c) TR125754
d) TR116463
e) TAR71618
f ) TM41029

Main Bearing

Thrust Bearing Con Rod Bearing

TRE27352

Std.

TAT21139

Std.

TRE27348

Std.

TRE27353
TRE27360
TRE27368

.010
.020
.030

TAT21132
TAT21134
TAT21136

.010
.020
.030

TRE27349
TRE27358
TRE27364

.010
.020
.030

Use 1

Use 6

Use 6
5

2
3

3
4
1

APPLICATIONS:
5

AGRICULTURAL
499
950
960
2840
3130

3530
4030
4400
4425

CONSTRUCTION
444
444C
444D
444CH
544A
570A
710B

TAR70601 180 0 F (*)


TAR77411 195 0 F (*)
0
TRE33705 180 F (*)

2
4

1) Front Seal
2) Rear Seal

1) O/H Gasket Set

1) Bush, Con Rod


2) Bolt, Con Rod

3) Crankshaft
2) Head Gasket Set 3) Camshaft
4) Crankshaft, Gear 3) Head Gasket
4) Con Rod
5) Ring Gear
4) Oil Pan Gasket
5) Rocker Cover Gsk
1) TAR67942
2) TRE44574
3) TAT22562
4) TT20094
5) TR114282 (142T)

1) TRE501580
2) TRE38852
3) TR114157
4) TR97344
(1)
5) TR75728

Valve, Intake

Valve, Exhaust

TR79623
TR79628
TR79629

Thermostats

Std.
.003
.015

Fuel Transfer Pump

TR79624
TR79625
TR79626

Std.
.003
.015

1)
2)
3)
4)
5)

Pump, Oil
Oil Cooler
Rocker Arm
Rocker Shaft
Pump, Oil Tube

Lower Gear
Lower Bushing
Upper Gear
Upper Bushing
Cam. Follower
Cam. Gear

1) TR55647 X6
2) TR74194 X12
(2)
3) TR82821
4) TRE16495 (3)

1) TRE55343
2) TRE31929
3) TRE31973
4) TR54986
5) TR113752

1) TAT24252
2) TT26321
3) TAT18009
4) TT20034
5) TT20073
6) TT20070

Insert, Valve
1) Intake
2) Exhaust

1) Cap, Valve
2) Lock, Valve

1) Spring, Valve
2) Rotator, Valve
3) Oring, Valve

1) TT20129
2) TT20077

1) TR26125
2) TRE11410
3) TR87627

1) TR73064
2) TR51734

Std.
Std.

Water Pump Repair Kit


Without Impeller

With Impeller

TMX9398

TMX131

TRE42211

Injector, Pencil

Seal

TAR89564

TR60746
TR48000

( *) Verify JD manual.
(1) For Tractor Model 4030 order TR97345.
(2) Threaded Type.
(3) For Connecting Rods RE16495 and RE21076 Use Connecting Rod Bolt TR80033.

37

1)
2)
3)
4)
5)
6)

For Additional JOHN DEERE Products Refer to Page 80

CATALOG UG-012JDCUPKCA-2009

REPLACEMENT PARTS FOR JOHN DEERE DIESEL ENGINES

300 Series
Engine & Equipment
Model

6.359D
1) Engine O/H
Kit
2) Engine I/F
Kit
1) TRE50784

6 Cyl
Bore:

4.19
106.5
Pin : 1.375
35

in
mm
in
mm

2) TIK50784

Piston-Liner Kit
TRE30250
Consists of:
a) TRE19282
b) TRE66820
c) TR125754
d) TR116281
e) TAR65507
f ) TM41029

Thrust Bearing

Main Bearing

Con Rod Bearing

TRE27352

Std.

TAT21139

Std.

TRE27348

Std.

TRE27353
TRE27360
TRE27368

.010
.020
.030

TAT21132
TAT21134
TAT21136

.010
.020
.030

TRE27349
TRE27358
TRE27364

.010
.020
.030

Use 6

Use 6

Use 1

3040
3050
3140
3150
3155
3155TSS
3255
3350

3640
4420
4530
7440
7445
9900
9910
9920

CONSTRUCTION
444D
570B

5
6

1
4

AGRICULTURAL
955
975
985
1055
1075
2940
2950
2955

APPLICATIONS:

1) Front Seal
2) Rear Seal
3) Crankshaft
4) Crankshaft, Gear
5) Ring Gear
6) Sleeve, Front
7) Packing, Sleeve
1) TAR67942
2) TRE44574
3) TAT22562
4) TT20094
5) TR28811 (129T)
6) TR81989
7) TH35244

Valve, Intake

TR79623
TR79628
TR79629

Std.
.003
.015

1) O/H Gasket Set


2) Head Gasket Set
3) Head Gasket
4) Oil Pan Gasket
5) Rocker Cover Gsk
1) TRE501580
2) TRE38852
3) TR114157
4) TR97344
5) TR75728

Valve, Exhaust

TR79624
TR79625
TR79626

Std.
.003
.015

1)
2)
3)
4)

Bush, Con Rod


Bolt, Con Rod
Camshaft
Con Rod

1) Pump, Oil
2) Oil Cooler
3) Rocker Arm
4) Rocker Shaft
5) Pump, Oil Tube
6) Cyl Hd Cap Screw

1)
2)
3)
4)
5)
6)

1) TR55647 X6
2) TR80033 X12
3) TR82821
(3)
4) TRE16495

1) TRE55343
(2)
2) TRE31929
3) TRE31973
4) TR54986
5) TR113752
6) TR85363 X26 (4)

1) TAT24252
2) TT26321
3) TAT18009
4) TT20034
5) TT20073
6) TT20070

Insert, Valve
1) Intake
2) Exhaust

1) Cap, Valve
2) Lock, Valve

1) Spring, Valve
2) Rotator, Valve
3) Oring, Valve

1) TT20129
2) TT20077

1) TR26125
2) TRE11410
3) TR87627

1) TR73064
2) TR51734

Std.
Std.

Lower Gear
Lower Bushing
Upper Gear
Upper Bushing
Cam. Follower
Cam. Gear

2
1

Fuel Transfer Pump

Thermostat

Water Pump Repair Kit


Without Impeller

TAR48675 180 F (1)

TRE42211

With Impeller

Transmission Oil Pump


TAL120106

TAL68094

See Chart on Page 81


Verify P/N for your application

(1)
(2)
(3)
(4)

1) Seal
2) Injector, Pencil
1) TR60746
TR48000
2) TAR89564

Saran engines may use TRE64354.


Some Engines Models may use High Capacity Pump, Oil TRE65580.
Threaded Type.
Replace all R78558 Cap Screws with Flanged Head Cap Screw TR85363.

For Additional JOHN DEERE Products Refer to Page 80

38

300 Series
Engine & Equipment
Model

6059D
Liter Designated
6 Cyl
Bore:

4.19
106.5
Pin : 1.375
35

in
mm
in
mm

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TRE50784
2) TIK50784

Piston-Liner Kit
TRE30250
Consists of:
a) TRE19282
b) TRE66820
c) TR125754
d) TR116281
e) TAR65507
f ) TM41029

Thrust Bearing

Main Bearing

Con Rod Bearing

TRE27352

Std.

TAT21139

Std.

TRE27348

Std.

TRE27353
TRE27360
TRE27368

.010
.020
.030

TAT21132
TAT21134
TAT21136

.010
.020
.030

TRE27349
TRE27358
TRE27364

.010
.020
.030

Use 1

Use 6

Use 6

3
1

APPLICATIONS:
2955
3155
3155TSS
3255
3640

3650
9900
9910
9920

CONSTRUCTION
444D
570B

5
6

1
4

1) Front Seal
2) Rear Seal

1) O/H Gasket Set

3) Crankshaft
4) Crankshaft, Gear
5) Ring Gear
6) Sleeve, Front
7) Packing, Sleeve
1) TAR67942
2) TRE44574
3) TAT22562
4) TT20094
5) TR28811 (129T)
or
TR114282 (142T)
6) TR81989
7) TH35244

2) Head Gasket Set 3) Camshaft


3) Head Gasket
4) Con Rod
4) Oil Pan Gasket
5) Rocker Cover Gsk
1) TRE501580
2) TRE38852
3) TR114157
4) TR97344
5) TR75728

Valve, Exhaust

Valve, Intake

TR98062
TR97490

AGRICULTURAL

Std.
.015

TR90692
TR97492

Std.
.015

1) Bush, Con Rod


2) Bolt, Con Rod

1)
2)
3)
4)
5)
6)

1) TR55647 X6
2) TR80033 X12
3) TR82821
(7)
4) TRE16495

(2)
1) TRE55343
2) TRE31929
3) TRE31973
(5)
4) TR54986
5) TR113752
6) TR85363 X26 (1)

1) TAT24252 (4)
2) TT26321
3) TAT18009 (4)
4) TT20034
5) TT20073
6) TT20070
(4)

Insert, Valve
1) Intake
2) Exhaust
1) TR98063
TR98335
2) TR85687
TR93910

1) Seal, Valve
2) Lock, Valve

1) Spring, Valve
2) Rotator, Valve

1) TRE31617
2) TR91889

1) TR26125
2) TRE60005

Std.
O/S
Std.
O/S

Lower Gear
Lower Bushing
Upper Gear
Upper Bushing
Cam. Follower
Cam. Gear

2
2

1) Thermostat
2) Thermostat Cover
0

TAR48675 180 F (3)

Fuel Transfer
Pump

Water Pump Rep Kit


a) Without Impeller
b) With Impeller

Water Pump

TRE42211
See Chart on Page 81
TRE38009 (6)

Replace all R78558 Cap Screws with Flanged Head Cap Screw TR85363.
Some of these engine models may use High Capacity Pump, Oil TRE65580.
Saran engines may use TRE64354.
Helicoidal Gears.

39

1) Pump, Oil
2) Oil Cooler
3) Rocker Arm
4) Rocker Shaft
5) Pump, Oil Tube
6) Cyl Hd Cap Screw

(1)
(2)
(3)
(4)

TAR97708
(m) R73604

Transmission Oil Pump


TAL120106

1) Seal
2) Injector, Pencil

TAL68094

1) TR60746
TR48000
Verify P/N for your application 2) TRE36936
(5) To ESN 379968.
(6) Saran Engines.
(7) Threaded Type.

For Additional JOHN DEERE Products Refer to Page 80

CATALOG UG-012JDCUPKCA-2009

REPLACEMENT PARTS FOR JOHN DEERE DIESEL ENGINES

300 Series
Engine & Equipment
Model

6.359T
1) Engine O/H
Kit
2) Engine I/F
Kit
1) TRE50783

6 Cyl

Bore:

4.19
106.5
Pin : 1.62
41

in
mm
in
mm

2) TIK50783

Piston-Liner Kit
TRE33115
Consists of:
a) TRE19278
b) TRE66820
c) TR124230
d) TR116281
e) TAR65507
f ) TR54114

Main Bearing

Thrust Bearing

Con Rod Bearing

TRE27352

Std.

TAT21139

Std.

TRE27348

Std.

TRE27353
TRE27360
TRE27368

.010
.020
.030

TAT21132
TAT21134
TAT21136

.010
.020
.030

TRE27349
TRE27358
TRE27364

.010
.020
.030

Use 6

Use 6

Use 1

APPLICATIONS:

1
1

AGRICULTURAL
3140C
3540
3550
4050
7200

7445
7484
9400
9930

CONSTRUCTION

3 2

3
6

5
6

4
5

1) Front Seal
2) Rear Seal
3) Crankshaft
4) Crankshaft, Gear
5) Ring Gear
6) Sleeve, Front
7) Packing, Sleeve
1) TAR67942
2) TRE44574
3) TAT22562
4) TT20094
5) TR28811 (129T)
or
TR114282 (142T)
6) TR81989
7) TH35244

444D
544E/EH/G
570B
710B/C

Valve, Intake

TR83071
TR89223
TR89224

Std.
.003
.015

1) Bush, Con Rod


2) Bolt, Con Rod
3) Camshaft
4) Con Rod

1) Pump, Oil
2) Oil Cooler
3) Rocker Arm
4) Rocker Shaft
5) Pump, Oil Tube
6) Cyl Hd Cap Screw

1)
2)
3)
4)
5)
6)

1) TRE501580
2) TRE38852
3) TR114157
4) TR97344
5) TR75728

1) TR57451 X6
2) TR80033 X12
(6)
3) TR82821
4) TRE58347

1) TRE65580
(3)
2) TRE31929
3) TRE31973
(5)
4) TR54986
5) TR113752
6) TR85363 X26 (1)

1) TAT24252
2) TT26321
3) TAT18009
4) TT20034
5) TT20073
6) TT20070

Valve, Exhaust (4)

Insert, Valve
1) Intake
2) Exhaust

1) Cap, Valve
2) Lock, Valve

1) Spring, Valve
2) Rotator, Valve
3) Oring, Valve

TR79624
TR79625
TR79626

1) TR73064
2) TR51734

1) TT20129
2) TT20077

1) TR26125
2) TRE11410
3) TR87627

1) O/H Gasket Set


2) Head Gasket Set
3) Head Gasket
4) Oil Pan Gasket
5) Rocker Cover Gsk

Std.
.003
.015

Std.
Std.

Lower Gear
Lower Bushing
Upper Gear
Upper Bushing
Cam. Follower
Cam. Gear

2
1

Thermostat

Fuel Transfer Pump

Without Impeller
0

TAR48675 180 F (2)

TRE42211

Transmission Oil Pump

Water Pump Repair Kit


With Impeller

TAL120106

See Chart on Page 81


Verify P/N for your application

(1)
(2)
(3)
(4)

Replace all R78558 Cap Screws with Flanged Head Cap Screw TR85363.
Saran engines may use TRE64354.
Some Engine Models may use Standard Capacity Pump, Oil TRE55343.
0
Do not use 45 Valves with RE56545 Head.

1) Seal
2) Injector, Pencil
1) TR60746
TR48000
2) TRE37503

(5) To ESN 379968.


(6) Threaded Type.

For Additional JOHN DEERE Products Refer to Page 80

40

300 Series
Engine & Equipment
Model

6059T
Liter Designated
6 Cyl
Bore:

4.19
106.5
Pin : 1.62
41

in
mm
in
mm

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TRE50783
2) TIK50783

APPLICATIONS:

Piston-Liner Kit

Main Bearing

TRE33115
Consists of:
a) TRE19278
b) TRE66820
c) TR124230
d) TR116281
e) TAR65507
f ) TR54114

TRE27352

Std.

TAT21139

Std.

TRE27348

Std.

TRE27353
TRE27360
TRE27368

.010
.020
.030

TAT21132
TAT21134
TAT21136

.010
.020
.030

TRE27349
TRE27358
TRE27364

.010
.020
.030

Use 1

Use 6

Use 6

3
1

3140C
6600
7200
7445
7484
9400
9930

1) Front Seal
2) Rear Seal

1) O/H Gasket Set

CONSTRUCTION

3)
4)
5)
6)
7)

2) Head Gasket Set 3) Camshaft


4) Con Rod
3) Head Gasket
4) Oil Pan Gasket
5) Rocker Cover Gsk

3 2

AGRICULTURAL

444D
544G/E/EH
570B
710B/C

Thrust Bearing Con Rod Bearing

5
6

4
4

4
3

Crankshaft
Crankshaft, Gear
Ring Gear
Sleeve, Front
Packing, Sleeve

1) TAR67942
2) TRE44574
3) TAT22562
4) TT20094
5) TR28811 (129T)
or
TR114282 (142T)
6) TR81989
7) TH35244

1) Bush, Con Rod


2) Bolt, Con Rod

1) TRE501580
2) TRE38852
3) TR114157
4) TR97344
5) TR75728

Valve, Exhaust

Valve, Intake

TR98062
TR97490

Std.
.015

TR90692
TR97492

Std.
.015

1) Pump, Oil
2) Oil Cooler
3) Pump, Oil Tube
4) Cyl Hd Cap Screw

1)
2)
3)
4)
5)
6)

Lower Gear
Lower Bushing
Upper Gear
Upper Bushing
Cam. Follower
Cam. Gear

1) TR57451 X6
2) TR80033 X12
3) TR82821
(6)
4) TRE58347

1) TRE65580
(3)
2) TRE31929
3) TR113752
4) TR85363 X26 (1)

1) TAT24252 (4)
2) TT26321
3) TAT18009 (4)
4) TT20034
5) TT20073
6) TT20070 (4)

Insert, Valve
1) Intake
2) Exhaust
1) TR98063
Std.
TR98335
O/S
2) TR85687
Std.
TR93910
O/S

1) Seal, Valve
2) Lock, Valve

1) Spring, Valve
2) Rotator, Valve

1) TRE31617
2) TR91889

1) TR26125
2) TRE60005

2
1

Thermostat

TAR48675 180 F (2)

Fuel Transfer
Pump

Water Pump Rep Kit


a) Without Impeller
b) With Impeller

See Chart on Page 81


TRE42211
TRE38009 (5)

Water Pump
TAR97708

TRE41157

(m) R73604

(1) Replace all R78558 Cap Screws with Flanged Head Cap Screw TR85363.
(2) Saran engines may use TRE64534.
(3) Some Engine Models may use Standard Capacity Pump, Oil TRE55343.

41

Water Pump

Transmission 1) Seal
Oil Pump
2) Injector, Pencil
TAL120106
1) TR60746
TR48000
Verify P/N for
your application 2) TRE38087

(4) Helicoidal Gears.


(5) Saran Engines.
(6) Threaded Type.

For Additional JOHN DEERE Products Refer to Page 80

CATALOG UG-012JDCUPKCA-2009

REPLACEMENT PARTS FOR JOHN DEERE DIESEL ENGINES

300 Series
Engine & Equipment
Model

6.414D
Large Pin

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TOK3694

6 Cyl

2) TIK3694

Bore:

4.19 in
106.5 mm
Pin : 1.62 in
41 mm

Piston-Liner Kit
TRE28966
Consists of:
a) TRE28919
b) TRE66820
c) TR124230
d) TR80500
e) TAR65507
f ) TR54114

Main Bearing

Thrust Bearing

Con Rod Bearing

TRE27352

Std.

TAT21139

Std.

TAR97517

Std.

TRE27353
TRE27360
TRE27368

.010
.020
.030

TAT21132
TAT21134
TAT21136

.010
.020
.030

TAR97653
TAR97654
TAR97655

.010
.020
.030

Use 6

Use 1

Use 6

1
1

3
1

APPLICATIONS:
OEM

Marine
Ag

CONSTRUCTION
544C

5
6

1) O/H Gasket Set

3) Crankshaft
4) Crankshaft, Gear
5) Ring Gear
6) Sleeve, Front
7) Packing, Sleeve
1) TAR67942
2) TRE44574
(1)
3) TRE45517
4) TT20094
5) TR28811 (129T)
or
TR114282 (142T)
6) TR81989
7) TH35244

2) Head Gasket Set 3) Camshaft


3) Head Gasket
4) Oil Pan Gasket
5) Rocker Cover Gsk

Std.
.003
.015

Fuel Transfer Pump

TAR48675 180 F

2
3
3

1) Front Seal
2) Rear Seal

TR79623
TR79628
TR79629

Thermostat

Valve, Intake

TRE42211

1) TR57451
2) TR74195
3) TR82821

1) TRE501580
2) TRE38852
3) TR114157
4) TR97344
5) TR75728

Valve, Exhaust

TR79624
TR79625
TR79626

1) Bush, Con Rod


2) Bolt, Con Rod

Std.
.003
.015

X6
X12

(2)

Insert, Valve
1) Intake
2) Exhaust
1) TR73064
2) TR51734

Std.
Std.

Water Pump Repair Kit


With Impeller
Without Impeller
TRE19510

1) Pump, Oil
2) Oil Cooler Cover
3) Rocker Arm
4) Rocker Shaft
5) Cyl Hd Cap Screw

1)
2)
3)
4)
5)
6)

1) TRE65580
2) TRE31286
3) TRE31973
4) TR54986
5) TR85363 X26 (3)

1) TAT24252
2) TT26321
3) TAT18009
4) TT20034
5) TT20073
6) TT20070

1) Cap, Valve
2) Lock, Valve

1) Spring, Valve
2) Rotator, Valve
3) Oring, Valve

1) TT20129
2) TT20077

1) TR26125
2) TRE11410
3) TR87627

Lower Gear
Lower Bushing
Upper Gear
Upper Bushing
Cam. Follower
Cam. Gear

Injector, Pencil

Seal

TRE37503

TR60746
TR48000

TRE11348

(1) Crankshaft (m) R104523.


(2) Threaded Type.
(3) From ESN 137165> The Cylinder Head Cap Screw is 4.5 in (114 mm) in Length.

For Additional JOHN DEERE Products Refer to Page 80

42

300 Series
Engine & Equipment
Model

6068D
Liter Designated
Large Pin
6 Cyl

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TOK3694
2) TIK3694

Bore:

4.19
106.5
Pin : 1.62
41

in
mm
in
mm

Piston-Liner Kit
TRE28966
Consists of:
a) TRE28919
b) TRE66820
c) TR124230
d) TR80500
e) TAR65507
f ) TR54114

Main Bearing

Thrust Bearing

Con Rod Bearing

TRE27352

Std.

TAT21139

Std.

TAR97517

Std.

TRE27353
TRE27360
TRE27368

.010
.020
.030

TAT21132
TAT21134
TAT21136

.010
.020
.030

TAR97653
TAR97654
TAR97655

.010
.020
.030

Use 1

Use 6

Use 6
5

3
1

3
1

APPLICATIONS:
AGRICULTURAL
6506

OEM
Marine
Ag
Construction

5
6

1) Front Seal
2) Rear Seal

1) O/H Gasket Set

3)
4)
5)
6)
7)

2) Head Gasket Set 3) Camshaft


3) Head Gasket
4) Oil Pan Gasket
5) Rocker Cover Gsk

Crankshaft
Crankshaft, Gear
Ring Gear
Sleeve, Front
Packing, Sleeve

1) TAR67942
2) TRE44574
(3)
3) TRE45517
4) TT20094
5) TR28811 (129T)
or
TR114282 (142T)
6) TR81989
7) TH35244
Valve, Intake

1) TRE501580
2) TRE38852
3) TR114157
4) TR97344
5) TR75728

TR98062
TR97490

TR90692
TR97492

Std.
.015

Valve, Exhaust

Std.
.015

1) Bush, Con Rod


2) Bolt, Con Rod

1) TR57451
2) TR74195
3) TR82821

X6
X12

Insert, Valve
1) Intake
2) Exhaust
1) TR98063
TR98335
2) TR85687
TR93910

(2)

Std.
O/S
Std.
O/S

1) Pump, Oil
1) Lower Gear
2) Cyl Hd Cap Screw 2) Lower Bushing
3) Oil Cooler Cover
3) Upper Gear
4) Upper Bushing
5) Cam. Follower
6) Cam. Gear
1) TRE65580
2) TR85363 X26 (4)
3) TRE31286

1) TAT24252 (1)
2) TT26321
3) TAT18009 (1)
4) TT20034
5) TT20073
6) TT20070 (1)

1) Seal, Valve
2) Lock, Valve

1) Spring, Valve
2) Rotator, Valve

1) TRE31617
2) TR91889

1) TR26125
2) TRE60005

2
1

Fuel Transfer Pump

Thermostat
0

TRE64354 180 F

TRE42211

Water Pump Repair Kit


Without Impeller

With Impeller

TRE19510

TRE11348

Water Pump
TRE41157

(1) Helicoidal Gears.


(2) Threaded Type.
(3) Crankshaft (m) R104523.
(4) Replace all R78558 Cap Screws with Flanged Head Cap Screw TR85363.

43

For Additional JOHN DEERE Products Refer to Page 80

1) Seal
2) Injector, Pencil
1) TR60746
TR48000
2) TRE38087

CATALOG UG-012JDCUPKCA-2009

REPLACEMENT PARTS FOR JOHN DEERE DIESEL ENGINES

300 Series
Engine & Equipment
Model

6.414T
6 Cyl

Bore:

4.19
106.5
Pin : 1.62
41

in
mm
in
mm

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TOK61614
2) TIK61614

Piston-Liner Kit
TRE53073
Consists of:
a) TRE48469
b) TRE66820
c) TR124230
d) TR80500
e) TAR65507
f ) TR54114

Main Bearing

Thrust Bearing

Con Rod Bearing

TRE27352

Std.

TAT21139

Std.

TAR97517

Std.

TRE27353
TRE27360
TRE27368

.010
.020
.030

TAT21132
TAT21134
TAT21136

.010
.020
.030

TAR97653
TAR97654
TAR97655

.010
.020
.030

Use 6

Use 6

Use 1

1
1

3
1

APPLICATIONS:

CONSTRUCTION
544B/C/D
624E/EH/G
640
640D
643/D
648D
655A/B
670A/B
672A
672B

690D
690D
693D
750
750B
755
755A
755B
755BMIL
790E

5
6

3) Crankshaft
4) Crankshaft, Gear
5) Ring Gear
6) Sleeve, Front
7) Packing, Sleeve
1) TAR67942
2) TRE44574
(3)
3) TRE45517
4) TT20094
5) TR28811 (129T)
or
TR114282 (142T)
6) TR81989
7) TH35244

2) Head Gasket Set 3) Camshaft


3) Head Gasket
4) Oil Pan Gasket
5) Rocker Cover Gsk

Std.
.003
.015

Fuel Transfer Pump


0

(1)
(2)
(3)
(4)

TRE42211

1) Bush, Con Rod


2) Bolt, Con Rod

1) TRE501580
2) TRE38852
3) TR114157
4) TR97344
5) TR75728

1) TR57451
2) TR74195
3) TR82821

Valve, Exhaust (1)

Insert, Valve
1) Intake
2) Exhaust

TR79624
TR79625
TR79626

1) TR73064
2) TR51734

Std.
.003
.015

X6
X12

(2)

Std.
Std.

Water Pump Repair Kit


Without Impeller

TAR48675 180 F

2
3
3

1) O/H Gasket Set

Valve, Intake

Thermostat

1) Front Seal
2) Rear Seal

TR83071
TR89223
TR89224

1) Pump, Oil
2) Oil Cooler
3) Rocker Arm
4) Rocker Shaft
5) Cyl Hd Cap Screw

1)
2)
3)
4)
5)
6)

Lower Gear
Lower Bushing
Upper Gear
Upper Bushing
Cam. Follower
Cam. Gear

1) TRE65580
2) TRE31286
3) TRE31973
4) TR54986
5) TR85363 X26 (4)

1) TAT24252
2) TT26321
3) TAT18009
4) TT20034
5) TT20073
6) TT20070

1) Cap, Valve
2) Lock, Valve

1) Spring, Valve
2) Rotator, Valve
3) Oring, Valve

1) TT20129
2) TT20077

1) TR26125
2) TRE11410
3) TR87627

Injector, Pencil

Seal

TRE37503

TR60746
TR48000

With Impeller

See Chart on Page 81

Do not use 45 Valves with RE56545 Head.


Threaded Type.
Crankshaft (m) R104523.
From ESN 137165> The Cylinder Head Cap Screw is 4.5 in (114 mm) in Length.

For Additional JOHN DEERE Products Refer to Page 80

44

300 Series
Engine & Equipment
Model

6068T
Liter Designated
6 Cyl
Bore:

4.19
106.5
Pin : 1.62
41

in
mm
in
mm

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TOK61614
2) TIK61614

Piston-Liner Kit
TRE53073
Consists of:
a) TRE48469
b) TRE66820
c) TR124230
d) TR80500
e) TAR65507
f ) TR54114

Main Bearing

Thrust Bearing

TRE27352

Std.

TAT21139

Std.

TAR97517

Std.

TRE27353
TRE27360
TRE27368

.010
.020
.030

TAT21132
TAT21134
TAT21136

.010
.020
.030

TAR97653
TAR97654
TAR97655

.010
.020
.030

Use 1

Use 6

3
1

672A/B
690D/E
693D
750/B
755
755A/B
755BMIL
790E

3
1

7410
7500
7600
9400

544B/C/D
624E/EH/G
640D
643/D
648D
648E
653
655A/B
670A/B

AGRICULTURAL

CONSTRUCTION

Use 6

APPLICATIONS:
6800
6900
7210
7400

Con Rod Bearing

5
6

1) Front Seal
2) Rear Seal

1) O/H Gasket Set

3)
4)
5)
6)
7)

2) Head Gasket Set 3) Camshaft


3) Head Gasket
4) Oil Pan Gasket
5) Rocker Cover Gsk

Crankshaft
Crankshaft, Gear
Ring Gear
Sleeve, Front
Packing, Sleeve

1) TAR67942
2) TRE44574
(3)
3) TRE45517
4) TT20094
5) TR28811 (129T)
or
TR114282 (142T)
6) TR81989
7) TH35244
Valve, Intake

1) TRE501580
2) TRE38852
3) TR114157
4) TR97344
5) TR75728

TR98062
TR97490

TR90692
TR97492

Std.
.015

1) Bush, Con Rod


2) Bolt, Con Rod

1) TR57451
2) TR74195
3) TR82821

Valve, Exhaust

Std.
.015

X6
X12

(2)

Insert, Valve
1) Intake
2) Exhaust
Std.
1) TR98063
TR98335
O/S
2) TR85687 Std.
TR93910
O/S

1) Lower Gear
1) Pump, Oil
2) Cyl Hd Cap Screw 2) Lower Bushing
3) Upper Gear
3) Oil Cooler Cover
4) Upper Bushing
5) Cam. Follower
6) Cam. Gear
1) TRE65580
2) TR85363 X26 (4)
3) TRE31286

1) TAT24252 (1)
2) TT26321
3) TAT18009 (1)
4) TT20034
5) TT20073
6) TT20070 (1)

1) Seal, Valve
2) Lock, Valve

1) Spring, Valve
2) Rotator, Valve

1) TRE31617
2) TR91889

1) TR26125
2) TRE60005

2
1

Fuel Transfer Pump

Thermostat
0

TRE33705 180 F

TRE42211

Water Pump Repair Kit


Without Impeller

With Impeller

Water Pump

1) Seal
2) Injector, Pencil

TRE41157

1) TR60746
TR48000
2) TRE38087

See Chart on Page 81


(1) Helicoidal Gears.
(2) Threaded Type.
(3) Crankshaft (m) R104523.
(4) Replace all R78558 Cap Screws with Flanged Head Cap Screw TR85363.

45

For Additional JOHN DEERE Products Refer to Page 80

CATALOG UG-012JDCUPKCA-2009

REPLACEMENT PARTS FOR JOHN DEERE DIESEL ENGINES

400 Series
Engine & Equipment
Model

4.270
> 280,000

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TRG17898

4 Cyl
Bore:

4.25
108
Pin : 1.50
38

in
mm
in
mm

2) TIK17898

Piston-Liner Kit
TRE23170
Consists of:
a) TRE23172
b) TAR55630
c) TR44161
d) TR40615
e) TAR65507
f ) TH80753

Main Bearing
TAR74814
TAR74816
TAR74817
TAR74818
Use 4

Std.
.010
.020
.030

2
3

TAR45723
TAR46396
TAR46397
TAR46398
Use 4

Std.
.010
.020
.030

Std.
.007

Use 3, Order Qty 1

AGRICULTURAL

Std.
.010
.020
.030

Con Rod Bearing

Thrust Washer

1
3

APPLICATIONS:

TAR77748
TAR77750
TAR77751
TAR77752
Use 1
TAR77747
TAR77753

Block (m):
R46350, R46430,
R40910

Thrust Bearing

1
2
2

1) Front Seal
2) Rear Seal

1) O/H Gasket Set

3020

1) Bush, Con Rod


2) Bolt, Con Rod
3) Bushing, Cam

1) Cam Follower
2) Plug, Camshaft

1) TR30939
2) TR66452
3) TR46903

1) TR52773
2) TR26115

2) Head Gasket Set


3) Crankshaft
4) Crankshaft, Gear 3) Head Gasket
4) Oil Pan Gasket
5) Ring Gear

CONSTRUCTION
500
500A

1) TAR49025
2) TRE520036
(1)
3) TAR40485
c/s (m) R40570
4) TR26049 (23T)
5) TR28811 (129T)

Valve, Intake

TR26124

Std.
Std.

ES 157,002-280,000

Fuel Transfer Pump

Thermostat

Valve, Exhaust

TR26123

Std.

ES > 157,001

ES > 157,001

TR44174

1) TAR53033
2) TAR53032
3) TR45616
4) TR71917

TR44175

TAR53567

X8
X3

Insert, Valve
1) Intake
2) Exhaust
1) TR43680
2) TR43681

Std.
Std.

1) Cap, Valve
2) Rotator, Ex

1) Spring, Valve
2) Guide, Valve
3) Oring, Valve

1) N/A
2) N/A

1) TR26125
2) TR28654
3) TR87627

Std.

ES 157,002-280,000

Water Pump Repair Kit


Without Impeller

TR36846 180 F

X4

Injector, Pencil

Seal

TAR50781

TR60746
TR48000

With Impeller

See Chart on Page 81

(1) New style crankshaft. To adapt to old style center hole needs to be enlarged 2.835 in. (72.0009 mm). Extra bolt holes need to be plugged with
Allen head screws and tread lock.

For Additional JOHN DEERE Products Refer to Page 80

46

400 Series
Engine & Equipment
Model

4.270
> 280,000

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TRG17899

4 Cyl

Bore:

4.25
108
Pin : 1.50
38

in
mm
in
mm

Block (m):
R26160, R32020,
R40850

2) TIK17899

2
3

Piston-Liner Kit
TRE23173
Consists of:
a) TRE23172
b) TAR55630
c) TR44161
d) TR32050
e) TAR40155
f ) TH80753

Main Bearing

AGRICULTURAL
3010
3020

Con Rod Bearing

TAR49243

Std.

TAR49242

Std.

TAR45723

Std.

TAR49245
TAR49246
TAR49247

.010
.020
.030

TAR49238
TAR49239
TAR49240

.010
.020
.030

TAR46396
TAR46397
TAR46398

.010
.020
.030

Use 1

Use 4

Use 4

1
1
3

APPLICATIONS:

Thrust Bearing

1
2
2

1) O/H Gasket Set

1) Front Seal
2) Rear Seal

1) Bush, Con Rod


2) Bolt, Con Rod
3) Bushing, Cam

1) Cam Follower
2) Plug, Camshaft

1) TR30939
2) TR66452
3) TR46903

1) TR26342
2) TR26115

2) Head Gasket Set


3) Crankshaft
4) Crankshaft, Gear 3) Head Gasket
4) Oil Pan Gasket
5) Ring Gear

CONSTRUCTION
500
500A
500B
500C
510

1) TAR49025
2) TRE520036
(1)
3) TAR40485
c/s (m) R40570
4) TR26049 (23T)
5) TR28811 (129T)

Valve, Intake

TR26124

Std.
Std.

ES 157,002-280,000

Fuel Transfer Pump

Thermostat

Valve, Exhaust

TR26123

Std.

ES > 157,001

ES > 157,001

TR44174

1) TAR53033
2) TAR53032
3) TR45616
4) TR71917

TR44175

TAR53567 or
TRE42211

X8
X3

Insert, Valve
1) Intake
2) Exhaust
1) TR43680
2) TR43681

Std.
Std.

1) Cap, Valve
2) Rotator, Valve

1) Spring, Valve
2) Guide, Valve
3) Oring, Valve

1) N/A
2) N/A

1) TR26125
2) TR28654
3) TR87627

Std.

ES 157,002-280,000

Water Pump Repair Kit


Without Impeller

TR36846 180 F

X4

Injector, Pencil

Seal

TAR50781

TR60746
TR48000

With Impeller

See Chart on Page 81

(1) New style crankshaft. To adapt to old style center hole needs to be enlarged 2.835 in. (72.0009 mm). Extra bolt holes need to be plugged with
Allen head screws and tread lock.

47

For Additional JOHN DEERE Products Refer to Page 80

CATALOG UG-012JDCUPKCA-2009

REPLACEMENT PARTS FOR JOHN DEERE DIESEL ENGINES

400 Series
Engine & Equipment
Model

4.270
> 280,000
Early Power Booster

4 Cyl
Bore:

4.25
108
Pin : 1.50
38

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TOK4163
2) TIK4163

in
mm
in
mm

Block (m):

R26160, R32020, R40850

Piston-Liner Kit
TPLK163
Consists of:
a) TRE23163
b) TAR65502
c) TR44161
d) TR32050
e) TAR40155
f ) TH80753

Main Bearing
Std.

TAR49242

Std.

TAR45723

Std.

TAR49245
TAR49246
TAR49247

.010
.020
.030

TAR49238
TAR49239
TAR49240

.010
.020
.030

TAR46396
TAR46397
TAR46398

.010
.020
.030

Use 4

1
1
2
2

1) Cam Follower
2) Plug, Camshaft

1) Head Bolt Kit

1) TR26342
2) TR26115

1) TMX364

1) Cap, Valve
2) Rotator, Valve

1) Spring, Valve
2) Guide, Valve
3) Oring, Valve

1) N/A
2) N/A

1) TR26125
2) TR28654
3) TR87627

APPLICATIONS:
3010
3020

Use 1

Use 4

Con Rod Bearing

TAR49243

AGRICULTURAL

Thrust Bearing

1) Front Seal
2) Rear Seal

1) O/H Gasket Set

1) Bush, Con Rod


2) Bolt, Con Rod
3) Bushing, Cam

2) Head Gasket Set


3) Crankshaft
4) Crankshaft, Gear 3) Head Gasket
4) Oil Pan Gasket
5) Ring Gear

CONSTRUCTION
500
500A
500B
500C
510

1) TAR49025
2) TRE520036
(1)
3) TAR40485
c/s (m) R40570
4) TR26049 (23T)
5) TR28811 (129T)

Valve, Intake

TR26124

Std.
Std.

ES 157,002-280,000

Thermostat

1) TR30939
2) TR66452
3) TR46903

Valve, Exhaust

TR26123

Std.

ES > 157,001

ES > 157,001

TR44174

1) TAR53033
2) TAR53032
3) TR45616
4) TR71917

Fuel Transfer Pump

TR44175

TAR53567 or
TRE42211

X8
X3

Insert, Valve
1) Intake
2) Exhaust
1) TR43680
2) TR43681

(2)

Std.
Std.

Std.

ES 157,002-280,000

Water Pump Repair Kit


Without Impeller

TR36846 180 F

X4

Injector, Pencil

Seal

TAR50781

TR60746
TR48000

With Impeller

See Chart on Page 81

(1) New style crankshaft. To adapt to old style center hole needs to be enlarged 2.835 in. (72.0009 mm). Extra bolt holes need to be plugged with
Allen head screws and tread lock.
(2) TMX364 Consists of: TR88042 x4, TR88043 x3, TR88044 x6, TR88045 x5.

For Additional JOHN DEERE Products Refer to Page 80

48

400 Series
Engine & Equipment
Model

4.270
280,001 >
4 Cyl
Bore:

4.25
108
Pin : 1.50
38

in
mm
in
mm

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TRG17900
2) TIK17900

Block (m):
R40700, R47520, R48430,
R50610, R72127

Piston-Liner Kit
TRE23165
Consists of:
a) TRE23168
b) TAR55630
c) TR44161
d) TR40615
e) TAR65507
f ) TH80753

Main Bearing
TAR74814
TAR74816
TAR74817
TAR74818
Use 4

Std.
.010
.020
.030

Thrust Bearing
TAR77748
TAR77750
TAR77751
TAR77752
Use 1

1) Front Seal
2) Rear Seal
3)
4)
5)
6)

1) O/H Gasket Set

1) Bush, Con Rod


2) Bolt, Con Rod
3) Bushing, Cam

Valve, Intake

TR43883
TR45003
TR45004

Std.
.003
.015

Fuel Transfer Pump

1) TAR53035
2) TAR53034
3) TR48292
4) TR71917

1) TR30939
2) TR66452
3) TR46903

Valve, Exhaust

TR43679
TR43787
TR43788

Std.
.003
.015

TRE42211

X4
X8

1) Cam Follower
2) Plug, Camshaft

1) Head Bolt Kit

1) TR52773
2) TR26115

1) TMX364

1) Cap, Valve
2) Lock, Valve

1) Spring, Valve
2) Rotator, Valve
3) Oring, Valve

1) TR43680
2) TR43681

1) TT20129
2) TT20077

1) TR26125
2) TRE11410
3) TR87627

Std.
Std.

Water Pump Repair Kit

Injector, Pencil

Seal

TAR50781

TR60746
TR48000

With Impeller

See Chart on Page 81

(1) New style crankshaft. To adapt to old style center hole needs to be enlarged 2.835 in. (72.0009 mm). Extra bolt holes need to be plugged with
Allen head screws and tread lock.
(2) TMX364 Consists of: TR88042 x4, TR88043 x3, TR88044 x6, TR88045 x5.

49

(2)

X3

Insert, Valve
1) Intake
2) Exhaust

Without Impeller
TR36846 180 F

2) Head Gasket Set


Crankshaft
Crankshaft, Gear 3) Head Gasket
4) Oil Pan Gasket
Ring Gear
Sleeve, Front

1) TAR49025
2) TRE520036 (1)
3) TAR40485
c/s (m) R40570
4) TR26049 (23T)
5) TR28811 (129T)
6) TR63326

Thermostat

1
2

APPLICATIONS:

500A
500B
500C
510

Std.
.007

CONSTRUCTION

Std.
.010
.020
.030

Use 3, Order Qty 1

3020

TAR45723
TAR46396
TAR46397
TAR46398
Use 4

Thrust Washer
TAR77747
TAR77753

AGRICULTURAL

Std.
.010
.020
.030

Con Rod Bearing

For Additional JOHN DEERE Products Refer to Page 80

CATALOG UG-012JDCUPKCA-2009

REPLACEMENT PARTS FOR JOHN DEERE DIESEL ENGINES

400 Series
Engine & Equipment
Model

6.404D
> 214, 999

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TRG17901

6 Cyl
Bore:

4.25
108
Pin : 1.50
38

Block (m):

in
mm
in
mm

2) TIK17901

(1)

R26070, R33180, R34340,


R40890, R40900

2
3

Piston-Liner Kit
TRE23173
Consists of:
a) TRE23172
b) TAR55630
c) TR44161
d) TR32050
e) TAR40155
f ) TH80753

Con Rod Bearing

TAR49243

Std.

TAR49242

Std.

TAR45723

Std.

TAR49245
TAR49246
TAR49247

.010
.020
.030

TAR49238
TAR49239
TAR49240

.010
.020
.030

TAR46396
TAR46397
TAR46398

.010
.020
.030

Use 6

Use 1

Use 6

1
3

AGRICULTURAL

Thrust Bearing

APPLICATIONS:
4010
4020

Main Bearing

1) O/H Gasket Set

1) Front Seal
2) Rear Seal

1) Bush, Con Rod


2) Bolt, Con Rod
3) Bushing, Cam

1) Cam Follower
2) Plug, Camshaft
3) Oring, Oil Cooler

1) TR30939
2) TR66452
3) TR46903

1) TR26342
2) TR26115
3) TR47153

3) Crankshaft
2) Head Gasket Set
4) Crankshaft, Gear 3) Head Gasket
5) Ring Gear
4) Oil Pan Gasket
1) TAR49025
2) TRE520036
3) TRE53422
4) TR26049 (23T)
5) TR28811 (129T)

Valve, Intake

TR26124

Std.

ES > 82,801

TR44174

1) TAR53626
2) TAR53625
3) TR45615
4) TR71918

Valve, Exhaust

TR26123

Std.

ES > 82,801

Std.

ES 82,802-214,999

TR44175

X6
X12
X4

Cap, Valve

Insert, Valve
1) Intake
2) Exhaust
1) TR43680
2) TR43681

Std.
Std.

N/A

Std.

1) Spring, Valve
2) Guide, Valve
3) Oring, Valve
1) TR26125
2) TR28654
3) TR87627

ES 82,802-214,999

1
2

Fuel Transfer Pump

Thermostat

Water Pump Repair Kit


Without Impeller

TR36846 180 F

(2)

With Impeller

See Chart on Page 81

1) Injector, Pencil
2) Injector Seals
1) TAR50781
2) TR60746
TR48000

Pump, Oil, Quad


Transmission
TAR41949
For Tractors
4010,4020

(1) Original Block.


(2) ES > 82,801 use TAR53567, ES 82,802-422,365 use TRE42211,
ES 422,366 > use TAR49771.

For Additional JOHN DEERE Products Refer to Page 80

50

400 Series
Engine & Equipment
Model

6.404D
> 214,999
6 Cyl
Bore:

4.25
108
Pin : 1.50
38

Block (m):

in
mm
in
mm

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TRG17902
2) TIK17902

(1)

Piston-Liner Kit
TRE23170
Consists of:
a) TRE23172
b) TAR55630
c) TR44161
d) TR40615
e) TAR65507
f ) TH80753

Main Bearing
TAR74814
TAR74816
TAR74817
TAR74818
Use 6

Std.
.010
.020
.030

4010
4020

Std.
.010
.020
.030

Con Rod Bearing


TAR45723
TAR46396
TAR46397
TAR46398
Use 6

Std.
.010
.020
.030

Thrust Washer
Std.
.007

Use 3, Order Qty 1

1
1

APPLICATIONS:
AGRICULTURAL

TAR77748
TAR77750
TAR77751
TAR77752
Use 1
TAR77747
TAR77753

R40930
2

Thrust Bearing

3
5

1) O/H Gasket Set

1) Front Seal
2) Rear Seal

1) Bush, Con Rod


2) Bolt, Con Rod
3) Bushing, Cam

1) Cam Follower
2) Plug, Camshaft
3) Oring, Oil Cooler

3) Crankshaft
2) Head Gasket Set
4) Crankshaft, Gear 3) Head Gasket
5) Ring Gear
4) Oil Pan Gasket
1) TAR49025
2) TRE520036
3) TRE53422
4) TR26049 (23T)
5) TR28811 (129T)

Valve, Intake

TR26124

Std.

1) TR30939
2) TR66452
3) TR46903

Valve, Exhaust

TR26123

Std.

ES > 82,801

ES > 157,001

TR44174

1) TAR53626
2) TAR53625
3) TR45615
4) TR71918

Std.

ES 157,002-280,000

TR44175

X6
X12
X4

Cap, Valve

Insert, Valve
1) Intake
2) Exhaust
1) TR43680
2) TR43681

1) TR52773
2) TR26115
3) TR47153

Std.
Std.

N/A

Std.

1) Spring, Valve
2) Guide, Valve
3) Oring, Valve
1) TR26125
2) TR28654
3) TR87627

ES 82,802-214,999

1
2

Thermostat

Fuel Transfer Pump

Water Pump Repair Kit


Without Impeller

TR36846 180 F

(2)

With Impeller

See Chart on Page 81

1) Injector, Pencil
2) Injector Seals
1) TAR50781
2) TR60746
TR48000

(1) Replacement Block.


(2) ES > 82,801 use TAR53567, ES 82,802-422,365 use TRE42211, ES 422,366 > use TAR49771.

51

For Additional JOHN DEERE Products Refer to Page 80

Pump, Oil, Quad


Transmission
TAR41949
For Tractors
4010,4020

CATALOG UG-012JDCUPKCA-2009

REPLACEMENT PARTS FOR JOHN DEERE DIESEL ENGINES

400 Series
Engine & Equipment
Model

6.404D
> 214,999
Early Power Booster

6 Cyl
Bore:

4.25
108
Pin : 1.50
38

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TOK6163
2) TIK6163

in
mm
in
mm

Block (m):

R26070, R33180, R34340,


R40890, 40900

Piston-Liner Kit
TPLK163
Consists of:
a) TRE23163
b) TAR65502
c) TR44161
d) TR32050
e) TAR40155
f ) TH80753

Main Bearing
Std.

TAR49242

Std.

TAR45723

Std.

TAR49245
TAR49246
TAR49247

.010
.020
.030

TAR49238
TAR49239
TAR49240

.010
.020
.030

TAR46396
TAR46397
TAR46398

.010
.020
.030

Use 6

Use 6

Use 1

1
1
2

APPLICATIONS:
4010
4020

Con Rod Bearing

TAR49243

AGRICULTURAL

Thrust Bearing

1) O/H Gasket Set

1) Front Seal
2) Rear Seal

1) Bush, Con Rod


2) Bolt, Con Rod
3) Bushing, Cam

1) Cam Follower
2)Plug, Camshaft
3) Oring,Oil Cooler

2) Head Gasket Set


3) Crankshaft
4) Crankshaft, Gear 3) Head Gasket
4) Oil Pan Gasket
5) Ring Gear
1) TAR49025
2) TRE520036
3) TRE53422
4) TR26049 (23T)
5) TR28811 (129T)

Valve, Intake

TR26124

1) TR30939
2) TR66452
3) TR46903

Valve, Exhaust

Std. TR26123

ES > 82,801

TR44174

1) TAR53626
2) TAR53625
3) TR45615
4) TR71918

Std.

ES > 82,801

Std. TR44175

ES 82,802-214,999

X6
X12
X4

Cap, Valve

Insert, Valve
1) Intake
2) Exhaust
1) TR43680
2) TR43681

1) TR26342
2) TR26115
3) TR47153

Std.
Std.

N/A

Std.

1) Spring, Valve
2) Guide, Valve
3) Oring, Valve
1) TR26125
2) TR28654
3) TR87627

ES 82,802-214,999

1
2

Thermostat

Fuel Transfer Pump

Water Pump Repair Kit


Without Impeller

TR36846 180 F

(1)

With Impeller

See Chart on Page 81

1) Injector, Pencil
2) Injector Seals
1) TAR50781
2) TR60746
TR48000

Pump, Oil, Quad


Transmission
TAR41949
For Tractors
4010,4020

(1) ES > 82,801 use TAR53567, ES 82,802-422,365 use TRE42211, ES 422,366 > use TAR49771.

For Additional JOHN DEERE Products Refer to Page 80

52

400 Series
Engine & Equipment
Model

6.404D
215,000-335,845
6 Cyl
Bore:

4.25
108
Pin : 1.50
38

in
mm
in
mm

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TRG17903
2) TIK17903

Block (m):
R40610, R40620, R45950,
R47170, R48440

2
3

Piston-Liner Kit
TRE23165
Consists of:
a) TRE23168
b) TAR55630
c) TR44161
d) TR40615
e) TAR65507
f ) TH80753

Main Bearing
TAR74814
TAR74816
TAR74817
TAR74818
Use 6

4000
4010
4020

600

Std.
.010
.020
.030

TAR45723
TAR46396
TAR46397
TAR46398
Use 6

Std.
.010
.020
.030

Thrust Washer
Std.
.007

Use 3, Order Qty 1

3
3

1
2

2
1

1) O/H Gasket Set

1) Bush, Con Rod


2) Bolt, Con Rod
3) Bushing, Cam

2) Head Gasket Set


3) Crankshaft
4) Crankshaft, Gear 3) Head Gasket
4) Oil Pan Gasket
5) Ring Gear
1) TAR49025
2) TRE520036
3) TRE53422
4) TR26049 (23T)
5) TR28811 (129T)

Valve, Intake

TR43883
TR45003
TR45004

Con Rod Bearing

1) Front Seal
2) Rear Seal

CONSTRUCTION

TAR77748
TAR77750
TAR77751
TAR77752
Use 1
TAR77747
TAR77753

APPLICATIONS:
AGRICULTURAL

Std.
.010
.020
.030

Thrust Bearing

Std.
.003
.015

1) TR30939
2) TR66452
3) TR46903

1) TAR53631
2) TAR53630
3) TR48291
4) TR71918

Valve, Exhaust

TR43679
TR43787
TR43788

Std.
.003
.015

X6
X12
X4

Insert, Valve
1) Intake
2) Exhaust
1) TR43680
2) TR43681

Std.
Std.

1)
2)
3)
4)
5)

Cam Follower
Oil Cooler
Camshaft Kit
Plug, Camshaft
Oring, Oil Cooler

1) Head Bolt Kit

1) TR52773
2) TAR55394
3) TAR100386
4) TR26115
5) TR47153

1) TMX365

1) Cap, Valve
2) Lock, Valve

1) Spring, Valve
2) Rotator, Valve
3) Oring, Valve

1) TT20129
2) TT20077

1) TR26125
2) TRE11410
3) TR87627

(1)

1
2

Thermostat

Fuel Transfer Pump

Water Pump Repair Kit


With Impeller

Without Impeller
0

TR36846 180 F

(2)

See Chart on Page 81

1) Injector, Pencil
2) Injector Seals
1) TAR50781
2) TR60746
TR48000

(1) TMX365 Consists of: TR88042 x6, TR88043 x5, TR88044 x8, TR88045 x7.
(2) ES > 82,801 use TAR53567, ES 82,802-422,365 use TRE42211, ES 422,366 > use TAR49771.

53

For Additional JOHN DEERE Products Refer to Page 80

Pump, Oil, Quad


Transmission
TAR41949
For Tractors
4000,4020

CATALOG UG-012JDCUPKCA-2009

REPLACEMENT PARTS FOR JOHN DEERE DIESEL ENGINES

400 Series
Engine & Equipment
Model

6.404D
335,846 >

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TRG17897

6 Cyl
Bore:

4.25
108
Pin : 1.50
38

in
mm
in
mm

2) TIK17897

Block (m):
R49470, R49650, R59850,
R72128, R87558

2
3

Piston-Liner Kit
TRE23160
Consists of:
a) TRE23163
b) TAR65502
c) TR44161
d) TR40615
e) TAR65507
f ) TH80753

Main Bearing
TAR74814
TAR74816
TAR74817
TAR74818
Use 6

Std.
.010
.020
.030

Thrust Bearing
TAR77748
TAR77750
TAR77751
TAR77752
Use 1

Std.
.010
.020
.030

Con Rod Bearing


TAR45723
TAR46396
TAR46397
TAR46398
Use 6

Std.
.010
.020
.030

Thrust Washer
TAR77747
TAR77753

Std.
.007

Use 3, Order Qty 1

1
3
3

1
2

2
1

APPLICATIONS:

AGRICULTURAL

1) Front Seal
2) Rear Seal

4040
4230
6600
7700

3) Crankshaft
2) Head Gasket Set
4) Crankshaft, Gear 3) Head Gasket
5) Ring Gear
4) Oil Pan Gasket

1) O/H Gasket Set

1) TAR49025
2) TRE520036
3) TRE53422
4) TR26049 (23T)
5) TR28811 (129T)

Valve, Intake

TR43883
TR45003
TR45004

Std.
.003
.015

1) TAR63938
2) TAR63940
3) TR48291
4) TR71918

1) Bush, Con Rod


2) Bolt, Con Rod
3) Bushing, Cam

1) TR30939
2) TR66452
3) TR46903

Valve, Exhaust

TR43679
TR43787
TR43788

Std.
.003
.015

X6
X12
X4

Insert, Valve
1) Intake
2) Exhaust
1) TR43680
2) TR43681

Std.
Std.

1)
2)
3)
4)
5)

Cam Follower
Oil Cooler
Camshaft Kit
Plug, Camshaft
Oring, Oil Cooler

1) Head Bolt Kit

1) TR52773
2) TAR55394
3) TAR100386
4) TR26115
5) TR47153

1) TMX365

1) Cap, Valve
2) Lock, Valve

1) Spring, Valve
2) Rotator, Valve
3) Oring, Valve

1) TT20129
2) TT20077

1) TR26125
2) TRE11410
3) TR87627

(1)

1
2

Fuel Transfer Pump

Thermostat

Water Pump Repair Kit


Without Impeller

TR36846 180 F

(2)

With Impeller

See Chart on Page 81

1) Injector, Pencil
2) Injector Seals
1) TAR50781
2) TR60746
TR48000

Pump, Oil, Quad


Transmission
TRE20918
For Tractors
4230,4040

(1) TMX365 Consists of: TR88042 x6, TR88043 x5, TR88044 x8, TR88045 x7.
(2) ES > 82,801 use TAR53567, ES 82,802-422,365 use TRE42211, ES 422,366 > use TAR49771.

For Additional JOHN DEERE Products Refer to Page 80

54

400 Series
Engine & Equipment
Model

6.404T/A
> 335,845
6 Cyl
Bore:

4.25
108
Pin : 1.61
41

in
mm
in
mm

1) Engine O/H
Kit
2) Engine I/F
Kit

Piston-Liner Kit

1) TRG21340

a) TAR50624
b) TAR51741
c) TR41425
d) TR40615
e) TAR65507
f ) TR54114

2) TIK21340

TAR51798
Consists of:

Main Bearing
TAR74814
TAR74816
TAR74817
TAR74818
Use 6

Std.
.010
.020
.030

2
3

TAR77748
TAR77750
TAR77751
TAR77752
Use 1

Std.
.010
.020
.030

TAR45723
TAR46396
TAR46397
TAR46398
Use 6

Std.
.010
.020
.030

Thrust Washer
TAR77747
TAR77753

Std.
.007

Use 3, Order Qty 1

Block (m):
R43310, R45980, R47020
R47110

Thrust Bearing Con Rod Bearing

1
3
3

APPLICATIONS:
AGRICULTURAL
4320
4520
4620
5440

1
2

1
5

1) Front Seal
2) Rear Seal

1) O/H Gasket Set

1) Bush, Con Rod


2) Bolt, Con Rod
3) Bushing, Cam

1)
2)
3)
4)
5)

1) TR42173
2) TR66452
3) TR46903

1) TR52773
2) TAR55394

3) Crankshaft
2) Head Gasket Set
4) Crankshaft, Gear 3) Head Gasket
5) Ring Gear
4) Oil Pan Gasket

CONSTRUCTION
644
644A
646
646B
690
690A

1) TAR49025
2) TRE520036
3) TRE53422
4) TR26049 (23T)
5) TR28811 (129T)

1) TAR53094
2) TAR63270
3) TR48291
4) TR71918

X6
X12
X4

Cam Follower
Oil Cooler
Camshaft Kit
Plug, Camshaft
Oring, Oil Cooler

1) Head Bolt Kit

1) TMX365

(1)

For T Engines
TAT25038
For A Engines

3) TAR100385
4) TR26115
5) TR47153
Valve, Intake

TR43883
TR45003
TR45004

Thermostat

Valve, Exhaust

Std. (2) TR43679


TR43787
.003
TR43788
.015

Fuel Transfer Pump

Std.
.003
.015

Insert, Valve
1) Intake
2) Exhaust
1) TR43680
2) TR43681

TR36846 180 F

TAR49771

Std.
Std.

Water Pump Repair Kit


With Impeller

Without Impeller
0

See Chart on Page 81

1) Cap, Valve
2) Lock, Valve

1) Spring, Valve
2) Rotator, Valve
3) Oring, Valve

1) TT20129
2) TT20077

1) TR26125
2) TRE11410
3) TR87627

Pump, Oil, Quad


Transmission
TRE20918
For Tractors
4320,4520, 4620

(1) TMX365 Consists of: TR88042 x6, TR88043 x5, TR88044 x8, TR88045 x7.
0
(2) Use TR43914 Std (30 Angle) on ESN > 245,547-335,845.

55

For Additional JOHN DEERE Products Refer to Page 80

CATALOG UG-012JDCUPKCA-2009

REPLACEMENT PARTS FOR JOHN DEERE DIESEL ENGINES

400 Series
Engine & Equipment
Model

6.404T/A
1) Engine O/H
Kit
2) Engine I/F
Kit
1) TRG17892

335,846 >
6 Cyl
Bore:

4.25
108
Pin : 1.61
41

in
mm
in
mm

2) TIK17892

Main Bearing

Piston-Liner Kit
TAR63272
Consists of:
a) TAR54552
b) TAR51741
c) TR41425
d) TR40615
e) TAR65507
f ) TR54114

TAR74814
TAR74816
TAR74817
TAR74818
Use 6

Std.
.010
.020
.030

2
3

Std.
.010
.020
.030

Use 3, Order Qty 1

AGRICULTURAL

1
2

1) Front Seal
2) Rear Seal

5440
6600
7700

1) O/H Gasket Set

1) Bush, Con Rod


2) Bolt, Con Rod
3) Bushing, Cam

2) Head Gasket Set


3) Crankshaft
4) Crankshaft, Gear 3) Head Gasket
4) Oil Pan Gasket
5) Ring Gear

CONSTRUCTION
690B
693C
740

TAR45723 Std.
TAR46396 .010
TAR46397 .020
TAR46398 .030
Use 6

Std.
.007

APPLICATIONS:

Con Rod Bearing

Thrust Washer

4320
4430
4630

TAR77748
TAR77750
TAR77751
TAR77752
Use 1
TAR77747
TAR77753

Block (m):
R49470, R49650, R59850,
R72128, R87558

Thrust Bearing

1) TAR49025
2) TRE520036
3) TRE53422
4) TR26049 (23T)
5) TR28811 (129T)

1) TR42173
2) TR66452
3) TR46903

1) TAR63269
2) TAR63270
3) TR48291
4) TR71918

X6
X12
X4

1)
2)
3)
4)
5)

Cam Follower
Oil Cooler
Camshaft Kit
Plug, Camshaft
Oring, Oil Cooler

1) TR52773
2) TAR55394

1) Head Bolt Kit

1) TMX365

(1)

For T Engines
TAT25038
For A Engines

3) TAR100385
4) TR26115
5) TR47153
Valve, Intake

TR50358
TR55055
TR55057

Std.
.003
.015

Fuel Transfer Pump

Thermostat

Valve, Exhaust

TR50357
TR55056
TR55058

Std.
.003
.015

Insert, Valve
1) Intake
2) Exhaust
1) TR78702
2) TR50356

Water Pump Repair Kit


Without Impeller

TAR48675 180 F

Not Used

Std.
Std.

With Impeller

See Chart on Page 81

1) Cap, Valve
2) Lock, Valve

1) Spring, Valve
2) Rotator, Valve
3) Oring, Valve

1) TT20129
2) TT20077

1) TR26125
2) TRE11410
3) TR87627

Pump, Oil, Quad


Transmission
TRE20918
For Tractors
4430,4630, 5440

(1) TMX365 Consists of: TR88042 x6, TR88043 x5, TR88044 x8, TR88045 x7.

For Additional JOHN DEERE Products Refer to Page 80

56

400 Series
Engine & Equipment
Model

6.466D
1) Engine O/H
Kit
2) Engine I/F
Kit

6 Cyl
Bore:

4.56
116
Pin : 1.61
41

1) TRG18846
in
mm
in
mm

Piston-Liner Kit
TAR83610
Consists of:
a) TAR100442
b) TAR87753
c) TR41425
d) TAR63060
e) TAR98850
f ) TR54114

2) TIK18846

Thrust Bearing

Main Bearing
TAR74814
TAR74816
TAR74817
TAR74818
Use 6

Std.
.010
.020
.030

TAR77748
TAR77750
TAR77751
TAR77752
Use 1

Std.
.010
.020
.030

TAR45723
TAR46396
TAR46397
TAR46398
Use 6

Std.
.010
.020
.030

Thrust Washer
TAR77747
TAR77753

Std.
.007

Use 3, Order Qty 1

Con Rod (m):

R66922, R58882, R41423

1
3

1
2

APPLICATIONS:
AGRICULTURAL
4050
4240
6620

1) Front Seal
2) Rear Seal
3)
4)
5)
6)

Std.
.003
.015

Fuel Transfer
Pump
0

TR48675 180 F

1) Bush, Con Rod


2) Bolt, Con Rod
3) Bushing, Cam

Crankshaft
2) Head Gasket Set
Crankshaft, Gear 3) Head Gasket
Ring Gear
4) Oil Pan Gasket
Rear Gear

TR43883
TR45003
TR45004

TRE38009

1) O/H Gasket Set

Valve, Intake

Thermostat

1) TAR49025
2) TRE520036
3) TRE53422
4) TR26049 (23T)
5) TR28811 (129T)
6) TR63326

1) TAR100638
2) TAR100632
3) TRE47336
4) TR71918

X6

1) TR42173
2) TR66452
3) TR46903

X12
X4

(1)

Valve, Exhaust

TR43679
TR43787
TR43788

Std.
.003
.015

Insert, Valve
1) Intake
2) Exhaust
1) TR43680
2) TR43681

Water Pump Rep Kit


a) Without Impeller
b) With Impeller

Std.
Std.

1)
2)
3)
4)
5)

Cam Follower
Oil Cooler
Camshaft Kit
Plug, Camshaft
Oring, Oil Cooler

1) TMX365 (2)*
TMX366 (3)**

1) Cap, Valve
2) Lock, Valve

1) Spring, Valve
2) Rotator, Valve
3) Oring, Valve

1) TT20129
2) TT20077

1) TR26125
2) TRE11410
3) TR87627

Water Pump
TRE55985

(m) R71224, (m) R83561

See Chart on Page 81

1) Head Bolt Kit

1) TR52773
2) TAR55394
3) TAR100386
4) TR26115
5) TR47153

(1) Shape, Conrod Bushing.


(2) TMX365 Consists of: TR88042 x6, TR88043 x5, TR88044 x8, TR88045 x7. * With ESN > 318403.
(3) TMX366 Consists of: TR88043 x11, TR88044 x8, TR88045 x7. ** With ESN 318404 >.

57

Con Rod Bearing

For Additional JOHN DEERE Products Refer to Page 80

Pump, Oil, Quad


Transmission
TRE20918
For Tractors
4240,4050

CATALOG UG-012JDCUPKCA-2009

REPLACEMENT PARTS FOR JOHN DEERE DIESEL ENGINES

400 Series
Engine & Equipment
Model

6.466T
> 253,372

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TRG18845

6.466A
> 233,592

2) TIK18845

6 Cyl
Bore:

4.56
116
Pin : 1.85
47

in
mm
in
mm

Main Bearing

Piston-Liner Kit
TAR72079
Consists of:
a) TAR93629
b) TRE48380
c) TR57771
d) TAR63060
e) TAR98850
f ) TE1343FN

TAR74814
TAR74816
TAR74817
TAR74818
Use 6

Std.
.010
.020
.030

Thrust Bearing
TAR77748
TAR77750
TAR77751
TAR77752
Use 1

Std.
.010
.020
.030

Con Rod Bearing


TAR73277 Std.
TAR73279 .010
TAR73280 .020
TAR73281 .030
Use 6

Thrust Washer
TAR77747
TAR77753

Std.
.007

Use 3, Order Qty 1

2
3
1

Con Rod (m):

R57303, R67320

AGRICULTURAL
7720
8430
8440
8450
8820
9940

1) Front Seal
2) Rear Seal
3)
4)
5)
6)

CONSTRUCTION
644D
646C
740A
762A

APPLICATIONS:
4440
4640
4840
5720
6620
6622

1) O/H Gasket Set

1) Bush, Con Rod


2) Bolt, Con Rod
3) Bushing, Cam

Crankshaft
2) Head Gasket Set
Crankshaft, Gear 3) Head Gasket
Ring Gear
4) Oil Pan Gasket
Rear Gear

1) TAR49025
2) TRE520036
3) TRE53422
4) TR26049 (23T)
5) TR28811 (129T)
6) TR63326

Valve, Intake

TR50358
TR55055
TR55057

Std.
.003
.015

1) TAR98845
2) TAR98851
3) TRE47336
4) TR71918

X6

1) TR60724
2) TR66452
3) TR46903

X12
X4

(1)

Valve, Exhaust

TR50357
TR55056
TR55058

Std.
.003
.015

Insert, Valve
1) Intake
2) Exhaust
1) TR78702
2) TR50356

Std.
Std.

1)
2)
3)
4)
5)

Cam Follower
1) Head Bolt Kit
Oil Cooler
Camshaft Kit
Plug, Camshaft
Oring, Oil Cooler

1) TR52773
2) TAT25038
3) TAR100385
4) TR26115
5) TR47153

Fuel Transfer
Pump
0

TAR48675 180 F

Not Used

Water Pump Rep Kit


a) Without Impeller
b) With Impeller

See Chart on Page 81

1) TMX365 (2)
(3)

1) Cap, Valve
2) Lock, Valve

1) Spring, Valve
2) Rotator, Valve
3) Oring, Valve

1) TT20129
2) TT20077

1) TR26125
2) TRE11410
3) TR87627

Thermostat

Water Pump
1) TRE55985

(m) R71224, (m) R83561

2) TRE20022

(OEM ESN 067685 >)

Pump, Oil, Quad


Transmission
TRE20918
For Tractors
4440,4640, 4840

(1) Shape, Conrod Bushing.


(2) TMX365 Consists of: TR88042 x6, TR88043 x5, TR88044 x8, TR88045 x7.
(3) Some applications use TAR55394.

For Additional JOHN DEERE Products Refer to Page 80

58

400 Series
Engine & Equipment
Model

6.466T
253,373 >

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TRG18847

6.466A
317,859 >
6 Cyl
Bore:

4.56
116
Pin : 1.85
47

2) TIK18847
in
mm
in
mm

Piston-Liner Kit
TAR100646
Consists of:
a) TAR100616
b) TRE48380
c) TR57771
d) TAR63060
e) TAR98850
f ) TE1343FN

Main Bearing
TAR74814
TAR74816
TAR74817
TAR74818
Use 6

Std.
.010
.020
.030

Thrust Bearing Con Rod Bearing


TAR77748
TAR77750
TAR77751
TAR77752
Use 1

Std.
.010
.020
.030

TAR73277
TAR73279
TAR73280
TAR73281
Use 6

Thrust Washer
TAR77747
TAR77753

Std.
.007

Use 3, Order Qty 1

2
3

Con Rod (m):

4
1
5

R71074 (P/N AR93341)

3
2

1) Front Seal
2) Rear Seal

4250
4440
4450
4640
4650
5460
5720

3)
4)
5)
6)

644C
690C
762A/B
770A/B

790D
850B
892D

1) O/H Gasket Set

1) TAR49025
2) TRE520036
3) TRE53422
4) TR26049 (23T)
5) TR28811 (129T)
6) TR63326

Valve, Intake

TR50358
TR55055
TR55057

Std.
.003
.015

1) TR74008
2) TR66452
3) TR46903
4) TAR93341

1) TAR98845
2) TAR98851
3) TRE47336
4) TR71918

X6
X12
X4
X1

(1)

Valve, Exhaust

TR50357
TR55056
TR55058

Std.
.003
.015

Insert, Valve
1) Intake
2) Exhaust
1) TR78702
2) TR50356

Std.
Std.

1)
2)
3)
4)
5)
6)

1) Pump, Oil
Cam Follower
2) Repair Kit
Oil Cooler
Camshaft Kit
Plug, Camshaft
Oring, Oil Cooler
Head Bolt Kit

1) TR52773
2) TAT25038 (5)
3) TAR100385
4) TR26115
5) TR47153
(3)*
6) TMX365
TMX366
(4)**

1) TRE60622
2) TMX1062 (2)

1) Cap, Valve
2) Lock, Valve

1) Spring, Valve
2) Rotator, Valve
3) Oring, Valve

1) TT20129
2) TT20077

1) TR26125
2) TRE11410
3) TR87627

Fuel Transfer
Pump

Thermostat

TAR48675 180 F

Not Used

Water Pump Rep Kit


a) Without Impeller
b) With Impeller

See Chart on Page 81

(1) Shape, Conrod Bushing.


(2) Crankshaft driven Engine Pump, Oil Consists of: Shaft, Gears, and Gaskets.
(3) TMX365 Consists of: TR88042 x6, TR88043 x5, TR88044 x8, TR88045 x7.
* With ESN > 317676.

59

1) Bush, Con Rod


2) Bolt, Con Rod
3) Bushing, Cam
Crankshaft
2) Head Gasket Set 4) Con Rod
Crankshaft, Gear 3) Head Gasket
Ring Gear
4) Oil Pan Gasket
Rear Gear

AGRICULTURAL

CONSTRUCTION

APPLICATIONS:
5730
6602
6620
6622
7720
9940
9950

Std.
.010
.020
.030

Water Pump
1) TRE55985

(m) R71224, (m) R83561

2) TRE20022

(OEM ESN 067685 >)

Pump, Oil, Quad


Transmission
TRE20918
For Tractors
4250, 4040, 4450, 4640, 4650

(4) TMX366 Consists of: TR88043 x11, TR88044 x8,


TR88045 x7. ** With ESN 317677 >.
(5) Some applications use TAR55394.

For Additional JOHN DEERE Products Refer to Page 80

CATALOG UG-012JDCUPKCA-2009

REPLACEMENT PARTS FOR JOHN DEERE DIESEL ENGINES

400 Series
Engine & Equipment
Model

6.466A
233,593-317,858

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TRG20142

6 Cyl

Bore:

4.56
116
Pin : 1.85
47

in
mm
in
mm

2) TIK20142

Con Rod (m):

Piston-Liner Kit
TAR100960
Consists of:
a) TAR100673
b) TRE48380
c) TR57771
d) TAR63060
e) TAR98850
f ) TE1343FN

Thrust Bearing

Main Bearing
TAR74814
TAR74816
TAR74817
TAR74818
Use 6

Std.
.010
.020
.030

TAR77748
TAR77750
TAR77751
TAR77752
Use 1

Std.
.010
.020
.030

Con Rod Bearing


TAR73277
TAR73279
TAR73280
TAR73281
Use 6

Thrust Washer
TAR77747
TAR77753

Std.
.007

Use 3, Order Qty 1

R71074 (P/N AR93341)

4
1

3
2

3
2

5
4

1) Front Seal
2) Rear Seal

4840
4850
5720
5730
8430

3)
4)
5)
6)

CONSTRUCTION
770A/B
850B
892D

1) O/H Gasket Set

1) TAR49025
2) TRE520036
3) TRE53422
4) TR26049 (23T)
5) TR28811 (129T)
6) TR63326

Valve, Intake

TR50358
TR55055
TR55057

Std.
.003
.015

1) TR74008
2) TR66452
3) TR46903
4) TAR93341

1) TAR98845
2) TAR98851
3) TRE47336
4) TR71918

X6
X12
X4
X1

(1)

Valve, Exhaust

TR50357
TR55056
TR55058

Std.
.003
.015

Insert, Valve
1) Intake
2) Exhaust
1) TR78702
2) TR50356

Std.
Std.

1)
2)
3)
4)
5)
6)

1) Bush, Con Rod


2) Bolt, Con Rod
3) Bushing, Cam
Crankshaft
2) Head Gasket Set 4) Con Rod
Crankshaft, Gear 3) Head Gasket
Ring Gear
4) Oil Pan Gasket
Rear Gear

AGRICULTURAL
8440
8450
8820
9940
9950

APPLICATIONS:

644C
690C
740A
762A/B

Std.
.010
.020
.030

Cam Follower
Oil Cooler
Camshaft Kit
Plug, Camshaft
Oring, Oil Cooler
Head Bolt, Kit

1) Pump, Oil
2) Repair Kit

1) TRE60622
1) TR52773
2) TMX1062 (2)
(5)
2) TAT25038
3) TAR100385
4) TR26115
5) TR47153
(3)*
6) TMX365
TMX366
(4)**
1) Cap, Valve
2) Lock, Valve

1) Spring, Valve
2) Rotator, Valve
3) Oring, Valve

1) TT20129
2) TT20077

1) TR26125
2) TRE11410
3) TR87627

Fuel Transfer Pump

Thermostat

Water Pump Repair Kit


Without Impeller

TAR48675 180 F

Not Used

With Impeller

See Chart on Page 81

Water Pump
1) TRE55985

(m) R71224, (m) R83561

2) TRE20022

(OEM ESN 067685 >)

(1) Shape, Conrod Bushing.


(2) For Crankshaft driven Engine Pump, Oil Consists of: Shaft, Gears, and Gaskets.
(3) TMX365 Consists of: TR88042 x6, TR88043 x5, TR88044 x8, TR88045 x7. * With ESN > 317676.
(4) TMX366 Consists of: TR88043 x11, TR88044 x8, TR88045 x7. ** With ESN 317677 >.
(5) Some applications use TAR55394.

For Additional JOHN DEERE Products Refer to Page 80

60

400 Series
Engine & Equipment
Model

6.076T/A/H
Low Ring Piston
6 Cyl

Bore:

4.56
116
Pin : 1.85
47

in
mm
in
mm

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TRE60299
2) TIK60299

Piston-Liner Kit
TRE60297
Consists of:
a) TRE57731
b) TRE48380
c) TR57771
d) TAR63060
e) TAR98850
f ) TE1343FN

(1)

Main Bearing
TAR74814
TAR74816
TAR74817
TAR74818
Use 6

Std.
.010
.020
.030

Thrust Bearing
TAR77748
TAR77750
TAR77751
TAR77752
Use 1

Std.
.010
.020
.030

Con Rod Bearing


TAR73277
TAR73279
TAR73280
TAR73281
Use 6

Std.
.010
.020
.030

Thrust Washer
TAR77747
TAR77753

Std.
.007

Use 3, Order Qty 1

2
4

Con Rod (m):

R71074 (P/N AR93341)

AGRICULTURAL
4955
4960

8560
8570

CONSTRUCTION
892E (8)

1) Bush, Con Rod


2) Bolt, Con Rod
3) Bushing, Cam
3) Crankshaft
2) Head Gasket Set 4) Con Rod
4) Crankshaft, Gear 3) Head Gasket
5) Ring Gear
4) Oil Pan Gasket
6) Rear Gear
1) TAR49025
1) TRE35647
1) TR74008 X6
2) TRE520036
2) TRE29859
2) TR66452 X12
3) TRE53201 (2) 3) TRE47336
3) TR87561 X4
or
4) TR71918
4) TAR93341 X1
TRE53422 (3)
4) TR105488
(4)
5) TR28811 (129T)
6) TR63326
Valve, Intake

TR84618
TR93308
TR93312

Std.
.003
.015

Valve, Exhaust

TR84619
TR93311
TR93313

Std.
.003
.015

Insert, Valve
1) Intake
2) Exhaust
1) TR84977
2) TR84976

Without Impeller
0

TAR48675 180 F

N/A

(1) Low Ring Piston.


(2) Long snout (3.4in.) C/S (m) R87544, RE53201
(Front gear not available with Maxiforce).
(3) Short snout (3in) C/S (m) RE53203, R63451, R104855.
(4) TRE53422 Use Helicoidal front gear.

61

Std.
Std.

Water Pump Repair Kit

Fuel Transfer Pump

Thermostat

1) O/H Gasket Set

1) Front Seal
2) Rear Seal

APPLICATIONS:

With Impeller

See Chart on Page 81

1) Oil Cooler
2) Oring, Oil Cooler
3) Plug, Camshaft
4) Head Bolt Kit
5) Tappet

1) Pump, Oil
2) Repair Kit

1) TAR55394
2) TR47153
3) TR82007
4) TMX366
5) TR110126

1) TRE60622 (9)
2) TMX1062

(6)

(5)
(7)

1) Cap, Valve
2) Lock, Valve
3) Shield, Valve

1) Spring, Valve
2) Rotator, Valve

1) TT20129
2) TT20077
3) TR102882

1) TR91822
2) TRE11410

Water Pump
TRE55985

(m) R71224, (m) R83561

or
TRE68230 (HIGH FLOW)

(5) Use with blocks marked R109806 and below.


(6) ESN > 100664 Use: TAT25038. Not for use with ESN 500,000 >.
(7) ESN 192401 >
(8) Low Ring Piston Recommended.
(9) If housing is marked (m) R124746 or R504071 or ESN 500 000 > use TRE63115R (Reman Unit).

For Additional JOHN DEERE Products Refer to Page 80

CATALOG UG-012JDCUPKCA-2009

REPLACEMENT PARTS FOR JOHN DEERE DIESEL ENGINES

400 Series
Engine & Equipment
Model

6.076T/A/H
High Ring Piston
6 Cyl
Bore:

4.56
116
Pin : 1.85
47

in
mm
in
mm

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TRE64212
2) TIK64212

Con Rod (m):


R71074 (P/N AR93341)

Piston-Liner Kit
TRE60294
Consists of:
a) TRE57512
b) TRE57517
c) TR57771
d) TAR63060
e) TAR98850
f ) TE1343FN

Main Bearing
TAR74814
TAR74816
TAR74817
TAR74818
Use 6

Std.
.010
.020
.030

Thrust Bearing
TAR77748
TAR77750
TAR77751
TAR77752
Use 1

Std.
.010
.020
.030

Con Rod Bearing


TAR73277
TAR73279
TAR73280
TAR73281
Use 6

Std.
.010
.020
.030

Thrust Washer
TAR77747
TAR77753

Std.
.007

Use 3, Order Qty 1

2
3

4
1

AAPPLICATIONS:

3
2

AGRICULTURAL
1185
2066
4055
4255
4455
4555
4560
4755
4760

7700
7800
8100
8200
8300
9500
9600
9960
9965

644E/ER
644G/GH
740E/G
748E/G
770B/BH

772B/BH
792D/LC
850C

1) Bush, Con Rod


2) Bolt, Con Rod
3) Bushing, Cam
3) Crankshaft
2) Head Gasket Set 4) Con Rod
4) Crankshaft, Gear 3) Head Gasket
5) Ring Gear
4) Oil Pan Gasket
6) Rear Gear
1) TAR49025
1) TRE35647
1) TR74008 X6
2) TRE520036
2) TRE29859
2) TR66452 X12
3) TRG23551 (1) 3) TRE47336
3) TR87561 X4
4) TR104587
4) TR71918
4) TAR93341 X1
5) TR28811 (129T)
6) TR63326

Valve, Intake

TR84618
TR93308
TR93312

Std.
.003
.015

Fuel Transfer Pump

Thermostat

Valve, Exhaust

TR84619
TR93311
TR93313

Std.
.003
.015

N/A

Std.
Std.

1) Tappet
2) Plug, Camshaft
3) Tensioner, Belt

1) Pump, Oil
2) Repair Kit

1) TR110126
2) TR82007
3) TRE518097

1) TRE60622 (2)
2) TMX1062

1) Cap, Valve
2) Lock, Valve
3) Shield, Valve

1) Spring, Valve
2) Rotator, Valve

1) TT20129
2) TT20077
3) TR102882

1) TR91822
2) TRE11410

Water Pump Repair Kit


Without Impeller

TAR48675 180 F

Insert, Valve
1) Intake
2) Exhaust
1) TR84977
2) TR84976

With Impeller

See Chart on Page 81

1) O/H Gasket Set

1) Front Seal
2) Rear Seal

CONSTRUCTION

Water Pump
TRE55985

(m) R71224, (m) R83561

or
TRE68230 (HIGH FLOW)

(1) C/S (m) RE53199, with straight front gear TR104587. Helical gear should be discarded.
(2) If housing is marked (m) R124746 or R504071 use TRE63115R (Reman Unit).

For Additional JOHN DEERE Products Refer to Page 80

62

500 Series
Engine & Equipment
Model

6.531D
(Do Not Use this Kit for
Early Engines with Block
Casting No: R35130.)

6 Cyl
Bore:

4.75 in
121
mm
Pin : 1.75 in
44.4 mm

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TOK6549
2) TIK6549

Con Rod (m):

Piston-Liner Kit
TPLK549
Consists of:
a) TRE16548
b) TAR41295
c) TR35053
d) TR42366
e) TAR55951
f ) TD2824R

Main Bearing
TAR101266
TAR104568
TAR104569
TAR104570
Use 6

R40270, R42370, R45300


R47510

700
700A

63

TAR53020
TAR57208
TAR57209
TAR57210
Use 6

Std.
.010
.020
.030

Thrust Washer
Std.
.007

Use 3, Order Qty 1


3

1
3

1
2

2
3

1) Front Seal
2) Rear Seal

1) O/H Gasket Set

3) Crankshaft

2) Head Gasket Set


3) Head Gasket
4) Oil Pan Gasket

1) TAR49025
2) TRE13310
3) TAR92533

1) TAR53614
2) TAR53613
3) TR78513
4) TR71919

AGRICULTURAL

CONSTRUCTION

Std.
.010
.020
.030

Con Rod Bearing

APPLICATIONS:
5020
6030

TAR101267
TAR104564
TAR104565
TAR104566
Use 1
TAR89622
TAR89971

R35048, R58881, R40238


R66927, R53286

Block (m):

Std.
.010
.020
.030

Thrust Bearing

760
760A

1) Bush, Con Rod


2) Bolt, Con Rod
3) Bushing, Cam

1) TR36328
2) TR66453
3) TR46903

X6

1) Camshaft

1) Thermostat
2) Injector, Pencil
3) Seal

1) TRE11137

1) TR36846 180 F
2) TAR50782
3) TR60746
TR48000

X12
X4

Valve, Intake

Valve, Exhaust

Insert, Valve
1) Intake
2) Exhaust

1) Guide, Valve
2) Lock, Valve
3) Cap, Valve

TR42182

TR45823

1) TR41868
2) TR41869

1) TR53192
2) TR35431
3) TR40366

For Additional JOHN DEERE Products Refer to Page 80

Spring, Valve

N/A

CATALOG UG-012JDCUPKCA-2009

REPLACEMENT PARTS FOR JOHN DEERE DIESEL ENGINES

500 Series
Engine & Equipment
Model

6.531T
1) Engine O/H
Kit
2) Engine I/F
Kit
1) TOK6512

6 Cyl
Bore:

4.75
121
Pin : 1.875
47.6

in
mm
in
mm

2) TIK6512

Con Rod (m):

Piston-Liner Kit
TPLK512
Consists of:
a) TAR67512
b) TAR53226
c) TR49418
d) TR48350
e) TR49423
f ) TE1343FN

Main Bearing
TAR101266
TAR104568
TAR104569
TAR104570
Use 6

Std.
.010
.020
.030

Thrust Bearing
TAR101267
TAR104564
TAR104565
TAR104566
Use 1

Std.
.010
.020
.030

Con Rod Bearing


TAR53020
TAR57208
TAR57209
TAR57210
Use 6

Std.
.010
.020
.030

Thrust Washer
TAR89622
TAR89971

Std.
.007

Use 3, Order Qty 1

R48315, R53287, R58883,


R66926

Bock (m):

R48260, R72129, R80401

1
2
2

2
3

APPLICATIONS:

1) Front Seal
2) Rear Seal

1) O/H Gasket Set

3) Crankshaft

2) Head Gasket Set


3) Head Gasket
4) Oil Pan Gasket

1) TAR49025
2) TRE13310
3) TAR92533

1) TRE17050
2) TAR67510
3) TR78513
4) TR71919

CONSTRUCTION
644B
646B
770
770A
772A

Valve, Intake

TR90602

Std.

1) TR76783
2) TR66453
3) TR46903

Valve, Exhaust

TR90601

1) Bush, Con Rod


2) Bolt, Con Rod
3) Bushing, Cam

Std.

X6
X12

1) Camshaft
2) Pump, Oil

1) Thermostat
2) Injector, Pencil
3) Seal
4) Oil Pump

1) TRE11137
2) TRE60622

1) TAR48675 180 F
2) TAR50782
3) TR60746
TR48000

X4

(1)

Insert, Valve
1) Intake
2) Exhaust

1) Guide, Valve
2) Lock, Valve
3) Cap, Valve

Spring, Valve
1) Outer
2) Inner
3) Rotator, Valve

1) TR41868
2) TR41869

1) TR53192
2) TR35431
3) TR40366

1) TR49571
2) TR49569
3) TR81086

(1) Crank Driven Pump.

For Additional JOHN DEERE Products Refer to Page 80

64

500 Series
Engine & Equipment
Model

6.531A
6 Cyl
Bore:

4.75
121
Pin : 1.875
47.6

in
mm
in
mm

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TOK6225
2) TIK6225

Con Rod (m):


R48315, R53287, R58883,
R66926

Piston-Liner Kit
TPLK225
Consists of:
a) TAR53227
b) TAR53226
c) TR49418
d) TR48350
e) TR49423
f ) TE1343FN

Main Bearing
TAR101266
TAR104568
TAR104569
TAR104570
Use 6

Std.
.010
.020
.030

Thrust Bearing
TAR101267
TAR104564
TAR104565
TAR104566
Use 1

TAR53020
TAR57208
TAR57209
TAR57210
Use 6

Std.
.010
.020
.030

Thrust Washer
TAR89622
TAR89971

Std.
.007

Use 3, Order Qty 1


1

Block (m):

Std.
.010
.020
.030

Con Rod Bearing

R48260, R72129, R80401


3

1
2
2

2
3

APPLICATIONS:

1) Front Seal
2) Rear Seal

1) O/H Gasket Set

3) Crankshaft

2) Head Gasket Set


3) Head Gasket
4) Oil Pan Gasket

1) TAR49025
2) TRE13310
3) TAR92533

1) TRE17046
2) TAR56154
3) TR78513
4) TR71919

AGRICULTURAL
6030
7520

Valve, Intake

TR90602

Std.

Valve, Exhaust

TR90601

1) Bush, Con Rod


2) Bolt, Con Rod
3) Bushing, Cam

1) Camshaft
2) Pump, Oil

Thermostat

1) TR76783
2) TR66453
3) TR46903

1) TRE11137
2) TRE60622

TAR48675 180 F

Insert, Valve
1) Intake
2) Exhaust
N/A

Std.

X6
X12

(1)

X4

1) Guide, Valve
2) Lock, Valve
3) Cap, Valve

Spring, Valve
1) Outer
2) Inner
3) Rotator, Valve

1) TR53192
2) TR35431
3) TR40366

1) TR49571
2) TR49569
3) TR81086

(1) Crank Driven Pump.

65

For Additional JOHN DEERE Products Refer to Page 80

CATALOG UG-012JDCUPKCA-2009

REPLACEMENT PARTS FOR JOHN DEERE DIESEL ENGINES

500 Series
Engine & Equipment
Model

6.619A/T
> 033814

6 Cyl

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TOK84089

Early

2) TIK84089
Bore:

5.125
130
Pin : 2.00
50.8

in
mm
in
mm

Piston-Liner Kit
TAR84089
Consists of:
a) TAR69038
b) TAR82355
c) TR64451
d) TR65629
e) TAR72351
f ) TN51168

Main Bearing
TAR101268
TAR104122
TAR104123
TAR104124
Use 6

Std.
.010
.020
.030

Thrust Bearing
TAR101269
TAR104126
TAR104127
TAR104128
Use 1

Std.
.010
.020
.030

Con Rod Bearing


TAR101271
TAR104130
TAR104131
TAR104132
Use 6

Std.
.010
.020
.030

Thrust Washer
TAR89622
TAR89971

Std.
.007

Use 3, Order Qty 1


1

Con Rod (m):


R66925, R57484

1
2
2

2
3

Block (m):
R57424

1) Front Seal
2) Rear Seal

1) O/H Gasket Set

3) Crankshaft

2) Head Gasket Set


3) Head Gasket
4) Oil Pan Gasket

1) TAR49025
2) TRE13310
3) TAR92533

1) TRE37416
2) TRE37417
3) TRE34009
4) TR71919

1) Bush, Con Rod


2) Bolt, Con Rod
3) Bushing, Cam

1) Camshaft
2) Pump, Oil

1) TR60197
2) TR66453
3) TR46903

1) TRE11137
2) TRE60622

Thermostat

APPLICATIONS:
AGRICULTURAL
8630

Valve, Intake

TR75690

Std.

Valve, Exhaust

TR63982

Std.

X6
X12
X4

Insert, Valve
1) Intake
2) Exhaust
1) TR59894
2) TR60537

TAR48675 180 F
(1)

1) Guide, Valve
2) Lock, Valve
3) Cap, Valve
Std.
Std.

1) TR53192
2) TR35431
3) TR40366

Spring, Valve
1) Outer
2) Inner
3) Rotator, Valve
1) TR49571
2) TR49569
3) TR81086

(1) Crank Driven Pump.

For Additional JOHN DEERE Products Refer to Page 80

66

500 Series
Engine & Equipment
Model

6.619A/T
033815 - 049059

6 Cyl

Mid

Bore:

5.125
130
Pin : 2.00
50.8

in
mm
in
mm

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TOK20291
2) TIK20291

Main Bearing

Piston-Liner Kit
TRE20291
Consists of:
a) TRE20275
b) TAR82355
c) TR64451
d) TR65629
e) TAR72351
f ) TN51168

TAR101268
TAR104122
TAR104123
TAR104124
Use 6

Std.
.010
.020
.030

Thrust Bearing
TAR101269
TAR104126
TAR104127
TAR104128
Use 1

Std.
.010
.020
.030

Con Rod Bearing


TAR101271 Std.
TAR104130 .010
TAR104131 .020
TAR104132 .030
Use 6

Thrust Washer
TAR89622
TAR89971

Std.
.007

Use 3, Order Qty 1

1
1

Con Rod (m):


3

R63959

Block (m):

CONSTRUCTION
762
850
855
860B

1) Front Seal
2) Rear Seal

1) O/H Gasket Set

3) Crankshaft

2) Head Gasket Set


3) Head Gasket
4) Oil Pan Gasket

1) TAR49025
2) TRE13310
3) TAR92533

1) TRE37416
2) TRE37417
3) TRE34009
4) TR71919

862
890
890A

Valve, Intake

TR75690

67

AGRICULTURAL
8630
8640
8650

R74123, R72130

APPLICATIONS:

Std.

Valve, Exhaust

TR63982

Std.

1) Bush, Con Rod 1) Camshaft


2) Bolt, Con Rod
3) Bushing, Cam

1) Pump, Oil
2) Thermostat

1) TR69045
2) TR66453
3) TR46903

1)TRE60622
0
2)TAR48675 180 F

X6
X4

1) Guide, Valve
2) Lock, Valve
3) Cap, Valve

Insert, Valve
1) Intake
2) Exhaust
1) TR59894
2) TR60537

1) TRE11137

X12

Std.
Std.

1) TR53192
2) TR35431
3) TR40366

For Additional JOHN DEERE Products Refer to Page 80

Spring, Valve
1) Outer
2) Inner
3) Rotator, Valve
1) TR49571
2) TR49569
3) TR81086

CATALOG UG-012JDCUPKCA-2009

REPLACEMENT PARTS FOR JOHN DEERE DIESEL ENGINES

500 Series
Engine & Equipment
Model

6.619 A/T
049060 >

6 Cyl

Bore:

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TOK40476

Late

5.125
130
Pin : 2.00
50.8

2) TIK40476

in
mm
in
mm

Piston-Liner Kit
TRE40476
Consists of:
a) TRE20275
b) TAR82355
c) TR64451
d) TR77640
e) TAR72351
f ) TN51168

Main Bearing
TAR101268
TAR104122
TAR104123
TAR104124
Use 6

Std.
.010
.020
.030

Thrust Bearing
TAR101269
TAR104126
TAR104127
TAR104128
Use 1

Std.
.010
.020
.030

Con Rod Bearing


TAR101271
TAR104130
TAR104131
TAR104132
Use 6

Std.
.010
.020
.030

Thrust Washer
TAR89622
TAR89971

Std.
.007

Use 3, Order Qty 1

Con Rod (m):

R63959
3

1
2

1
2

2
3

APPLICATIONS:
AGRICULTURAL
8630
8640
8650

CONSTRUCTION
744E
762
850
855
860B

862
890
890A
992D/E

1) Front Seal
2) Rear Seal

1) O/H Gasket Set

3) Crankshaft

2) Head Gasket Set


3) Head Gasket
4) Oil Pan Gasket

1) TAR49025
2) TRE13310
3) TAR92533

1) TRE37416
2) TRE37417
3) TRE34009
4) TR71919

Valve, Intake

TR75690

Std.

Valve, Exhaust

TR63982

Std.

1) Bush, Con Rod


2) Bolt, Con Rod
3) Bushing, Cam

1) Camshaft

1) Pump, Oil
2) Thermostat

1) TR69045
2) TR66453
3) TR46903

1) TRE11137

1)TRE60622
0
2)TAR48675 180 F

1) Guide, Valve
2) Lock, Valve
3) Cap, Valve

Spring, Valve
1) Outer
2) Inner
3) Rotator, Valve

X6
X12
X4

Insert, Valve
1) Intake
2) Exhaust
1) TR59894
2) TR60537

Std.
Std.

1) TR53192
2) TR35431
3) TR40366

For Additional JOHN DEERE Products Refer to Page 80

1) TR49571
2) TR49569
3) TR81086

68

500 Series
Engine & Equipment
Model

6.101A/T
> 499,999

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TOK40476L

6 Cyl

Bore:

5.125
130
Pin : 2.00
50.8

in
mm
in
mm

2) TIK40476L

Main Bearing

Piston-Liner Kit
TRE40476
Consists of:
a) TRE20275
b) TAR82355
c) TR64451
d) TR77640
e) TAR72351
f ) TN51168

TAR101268
TAR104122
TAR104123
TAR104124
Use 6

Std.
.010
.020
.030

Thrust Bearing
TAR101269
TAR104126
TAR104127
TAR104128
Use 1

Std.
.010
.020
.030

Con Rod Bearing


TAR101271
TAR104130
TAR104131
TAR104132
Use 6

Std.
.010
.020
.030

Thrust Washer
TAR89622
TAR89971

Std.
.007

Use 3, Order Qty 1

Block (m):

R75934, R87552, R88217


R98554

1
2

1
4

APPLICATIONS:
AGRICULTURAL
8760
8870

69

1) Front Seal
2) Rear Seal

1) O/H Gasket Set

3) Crankshaft
4) Rear Gear

2) Head Gasket Set


3) Head Gasket
4) Oil Pan Gasket

1) TAR49025
2) TRE13310
3) TAR92533
4) TR63326

1) TRE37416
2) TRE37417
3) TRE34009
4) TR71919

Valve, Intake

Valve, Exhaust

TR101304

TR101305

1) Bush, Con Rod


2) Bolt, Con Rod
3) Bushing, Cam

1) TR69045
2) TR66453
3) TR87561

Insert, Valve
1) Intake
2) Exhaust
N/A

X6

Pump, Oil

Thermostat

TAR48675 180 F

TRE60622

X12
X4

1) Lock, Valve
2) Shield, Valve

1) Spring, Valve
2) Rotator, Valve
3) Cap, Valve

1) TT20077
2) TR102882

1) TR91822
2) TRE11410
3) TT20129

X6

For Additional JOHN DEERE Products Refer to Page 80

CATALOG UG-012JDCUPKCA-2009

REPLACEMENT PARTS FOR JOHN DEERE DIESEL ENGINES

PowerTech
Engine & Equipment
Model

3029
2.9D

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TOK2.9D9

252,768 >
CODE 4809
3 Cyl

2) TIK2.9D9

4.19 in
106.5 mm
Pin : 1.3 in
32
mm

Piston-Liner Kit
TRE66968
Consists of:
a) TRE61467
b) TRE66271
c) TR116281
d) TAR65507

(3)

Main Bearing

Thrust Bearing

Con Rod Bearing

TRE27352

Std.

TAT21139

Std.

TRE27348

Std.

TRE27353
TRE27360
TRE27368

.010
.020
.030

TAT21132
TAT21134
TAT21136

.010
.020
.030

TRE27349
TRE27358
TRE27364

.010
.020
.030

Bore:

Use 3

Use 3

Piston (m):
RE61467, RE500210

1) Front Seal
2) Rear Seal

1) O/H Gasket Set

AGRICULTURAL
3100
5210
5105
5220
5200
5300
5205
5310/N

3) Crankshaft
4) Crankshaft, Gear
5) Ring Gear
6) Sleeve, Front
7) Packing, Sleeve
1) TAR67942
2) TRE44574
3) TRE50979
(2)
4) TT20094
5) TR28811 (129T)
or
TR114282 (142T)
6) TR81989
7) TH35244

2) Head Gasket Set


3) Head Gasket
4) Oil Pan Gasket
5) Rocker Cover Gsk

Valve, Intake

Valve, Exhaust

2.9L

CONSTRUCTION
240 Skid Steer

TR98062
TR97490

Fuel Transfer
Pump

Thermostat

TRE64354 180 F

TRE38009

Std.
.015

5
4

APPLICATIONS:

OEM

5
6

2
3

Use 1

1) TRE501578
2) TRE38850
3) TR97356
4) TR97341
5) TR106796

TR90692
TR97492

Std.
.015

Water Pump Rep Kit


a) Without Impeller
b) With Impeller

See Chart on Page 81

1) Bush, Con Rod


2) Bolt, Con Rod

1) Pump, Oil
2) Oil Cooler
3) Rocker Arm
(Intake/Exhaust)
4) Rock. Arm Shaft
5) Cyl Hd Cap Screw

1)
2)
3)
4)
5)
6)

1) TR504300
2) TR80033

1) TRE55343
2) TRE61767
3) TRE31973
4) TR54985
5) TR85363 X14 (2)

1) TAT24252 (1)
2) TT26321
3) TAT18009 (1)
4) TT20034
5) TT20073
6) TT20070 (1)

Insert, Valve
1) Intake
2) Exhaust

1) Seal, Valve
2) Lock, Valve

1) Spring, Valve
2) Rotator, Valve

1) TR106831
2) TR106829

1) TRE31617
2) TR91889

1) TR26125
2) TRE60005

X3
X6

Water Pump

Lower Gear
Lower Bushing
Upper Gear
Upper Bushing
Cam Follower
Cam Gear

Injector, Pencil

Seal Kit

TRE36936

TRE65201

TAR97708 (m) R73604


TRE60489 (m) R100812, (m) R127337,
(m) R127918, (m) R55164

(1) Helicoidal Gears.


(2) Replace all R78558 Cap Screws with Flanged Head Cap Screw TR85363.
(3) Piston includes Pin and Retainers.

For Additional JOHN DEERE Products Refer to Page 80

70

PowerTech
Engine & Equipment
Model

3029
2.9T

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TOK2.9T2

258847 >
CODE 4808
3 Cyl

2) TIK2.9T2

Bore:

4.19
106.5
Pin : 1.62
41

in
mm
in
mm

Piston-Liner Kit
TRE67426
Consists of:
a) TRE61270
b) TRE66271
c) TMX3915
d) TR116281
e) TAR65507
f ) TR54114

Main Bearing
Std.

TAT21139

Std.

TRE27348

Std.

TRE27353
TRE27360
TRE27368

.010
.020
.030

TAT21132
TAT21134
TAT21136

.010
.020
.030

TRE27349
TRE27358
TRE27364

.010
.020
.030

Use 3

5400
5400N

261581 >

OEM
2.9L

CONSTRUCTION
8875 Skid Steer

TRE64354 180 F

5
4
3

1) O/H Gasket Set

3) Crankshaft
4) Crankshaft, Gear
5) Ring Gear
6) Sleeve, Front
7) Packing, Sleeve
1) TAR67942
2) TRE44574
3) TRE50979
4) TT20094
(1)
5) TR28811 (129T)
or
TR114282 (142T)
6) TR81989
7) TH35244

2) Head Gasket Set


3) Head Gasket
4) Oil Pan Gasket
5) Rocker Cover Gsk

Valve, Intake

Valve, Exhaust

TRE38009

1) Front Seal
2) Rear Seal

Fuel Transfer
Pump

2
1

5
6

TR98062
TR97490

Thermostat

1) TRE501578
2) TRE38850
3) TR97356
4) TR97341
5) TR106796

Std. TR90692
.015 TR97492

Std.
.015

See Chart on Page 81

1) Pump, Oil
2) Oil Cooler
3) Rocker Arm
(Intake/Exhaust)
4) Rocker Arm Shaft
5) Cyl Hd Cap Screw

1)
2)
3)
4)
5)
6)

1) TR116817 X3
2) TR80033 X6

1) TRE55343
2) TRE61767
3) TRE31973
4) TR54985
5) TR85363 X14 (2)

1) TAT24252 (1)
2) TT26321
3) TAT18009 (1)
4) TT20034
5) TT20073
6) TT20070 (1)

Insert, Valve
1) Intake
2) Exhaust

1) Seal, Valve
2) Lock, Valve

1) Spring, Valve
2) Rotator, Valve

1) TR106831 Std.
2) TR106829 Std.

1) TRE31617
2) TR91889

1) TR26125
2) TRE60005

Water Pump Rep Kit


a) Without Impeller
b) With Impeller

1) Bush, Con Rod


2) Bolt, Con Rod

Water Pump
TAR97708 (m) R73604
TRE60489 (m) R100812, (m) R127337,
(m) R127918, (m) R55164

Lower Gear
Lower Bushing
Upper Gear
Upper Bushing
Cam Follower
Cam Gear

Injector, Pencil

Seal Kit

TRE38087

TRE64292

(1) Helicoidal Gears.


(2) Replace all R78558 Cap Screws with Flanged Head Cap Screw TR85363.

71

1
3

AGRICULTURAL

Use 3

Use 1

Piston (m):

APPLICATIONS:

Con Rod Bearing

TRE27352

RE61270

Thrust Bearing

For Additional JOHN DEERE Products Refer to Page 80

CATALOG UG-012JDCUPKCA-2009

REPLACEMENT PARTS FOR JOHN DEERE DIESEL ENGINES

PowerTech
Engine & Equipment
Model

4045D
4.5D

Main Bearing
Thrust Bearing Con Rod Bearing
Piston-Liner Kit
1) Engine O/H
Kit
TRE65966
2) Engine I/F
TRE65165 Std. TRE65168
Std. TRE65908 Std.
(RE505110)
Kit
TRE65911 .010 TRE65912
.010 TRE65909 .010
Consists of:
1) TRE66092
TRE66092A (*) a) TRE59279

4 Cyl
Bore:

4.19
106.5
Pin : 1.375
35

in
mm
in
mm

( ) w/C. Rod R500000

2) TIK66092
TIK66092A ( *)

Piston (m):
RE59279, RE505101

( ) w/C. Rod R500000

Con Rod (m):

R123959, R500000

b) TRE66271
c) TR123178
d) TR116383
e) TAR65507
f ) TM41029

Use 4

APPLICATIONS:

1) Front Seal
2) Rear Seal

5715
6010
6110
6610

3) Ring Gear
4) Crankshaft
5) Seal

OEM
4.5L

CONSTRUCTION
210LE
310E
450H
485E

486E
488E
550H
650H

(8)
1) TRE505515
2) TRE44574
3) TR28811 (129T)
or
TR114282 (142T)
4) TRE50618
(5)
5) TH35244

Valve, Intake

TR98062
TR97490

Thermostat
0

TRE64354 180 F

3
4

Std.
.015

6/7

Std.
.015

Injector, Pencil

Seal

TRE60062 (Non Turbo)


TRE48786 (Turbo)

TR92352
TR48000

1) TR98063
TR98335
2) TR85687
TR93910

1
2

1) O/H Gasket Set 1) Bush, Con Rod


2) Bolt, Con Rod
3) Bush, Bal.Shaft
4) Bush, Camshaft
2) Head Gasket Set 5) Camshaft
3) Head Gasket
6) Bal. Shaft R/H
4) Oil Pan Gasket
7) Bal. Shaft L/H
5) Rocker Cover Gsk
1) TRE501455
1) TR123960 X4
2) TRE66082
2) TR114083 X8 (1)
3) TR116515
TR501124 X8 (1)
4) TR123352 (2) 3) TR115299 X6
TR97342
(3) 4) TR119874 X1
(R123353)
5) TRE56375
(6)
5) TR123542
6) TRE500448
7) TRE500449
Insert, Valve
Valve, Exhaust
1) Intake
2) Exhaust
TR90692
TR97492

AGRICULTURAL

Use 4

1
3

5410
5415
5510
5615

Use 1

Std.
O/S
Std.
O/S

1) Cyl Hd Cap Screw 1) Water Pump


2) Tappet
2) Water Pump Cov
3) Tensioner, Belt
3) Pump, Oil
4) Con Rod

1) TR85363 X18 (4) 1) TRE500737


(Standard Flow)
2) TR123565 X8
3) TRE518097
TRE500734
(High Flow)
4) TRE500002
(m R500,000)
2) TRE508566
3) TRE504914

1) Seal, Valve
2) Lock, Valve

1) Spring, Valve
2) Rotator, Valve

1) TRE31617
2) TR91889

1) TR26125
2) TRE60005

(4) Replace all R78558 Cap Screws with


Flanged Head Cap Screw TR85363.
(5) Crankshaft (m) R113596.
(6) (m) R135439, R132324, R134213.
Fuel Transfer Pump (7) Line Connections are both threaded.
(8) 1 Piece Unitized Seal and Wearsleeve;
TRE68345
Replaces TRE59810, RE538097.
or

TRE66153 (7)
(1) Use TR114083 Rod Bolts with Machine Split Connecting Rods, and use TR501124 Rod Bolts with
Fractured Split Connecting Rods.
(2) Use with Oil Pan code 1901, 1902 & 1903, for Steel Oil Pan.
(3) Use with Oil Pan code 1904 & 1905, for Aluminum Oil Pan.

For Additional JOHN DEERE Products Refer to Page 80

72

PowerTech
Engine & Equipment
Model

4045T
4.5T
4 Cyl
Bore:

4.19
106.5
Pin : 1.375
35

in
mm
in
mm

Piston (m):
RE59277, RE505100

Main Bearing
Thrust Bearing Con Rod Bearing
1) Engine O/H Piston-Liner Kit
Kit
TRE507920
2) Engine I/F
Std. TRE65168
TRE65165
Std. TRE65908 Std.
(RE505111)
Kit
Consists of:
TRE65911 .010 TRE65912
.010 TRE65909 .010
1) TRE66093
TRE66093A ( *) a) TRE59277
( *) w/C. Rod R500000

2) TIK66093
TIK66093A ( *)
(*) w/C. Rod R500000

b) TRE66271
c) TR123178
d) TR116383
e) TAR65507
f ) TM41029

Use 4

Use 1

Use 4

Con Rod (m):


2

R123959, R500000

1
5

APPLICATIONS:
AGRICULTURAL
3410/X
4890
4895
5415

5510/N
5615
5715
6700

OEM

CONSTRUCTION
344H
410E
410G
410J
450H
550H
650H

1) Front Seal
2) Rear Seal

(8)
1) TRE505515
2) TRE44574
3) TR28811 (129T)
or
TR114282 (142T)
4) TRE50618
(5)
5) TH35244

Valve, Intake

TR98062
TR97490

Thermostat

Std.
.015

Injector, Pencil
0

TRE64354 180 F

3
4

6/7

TRE60062 (Non Turbo)


TRE48786 (Turbo)

1) O/H Gasket Set 1) Bush, Con Rod


2) Bolt, Con Rod
3) Bush, Bal.Shaft
4) Bush, Camshaft
2) Head Gasket Set 5) Camshaft
6) Bal. Shaft R/H
3) Head Gasket
4) Oil Pan Gasket
7) Bal. Shaft L/H
5) Rocker Cover Gsk
1) TRE501455
1) TR123960 X4
2) TRE66082
2) TR114083 X8 (1)
3) TR116515
TR501124 X8 (1)
4) TR123352 (2) 3) TR115299 X6
TR97342
(3) 4) TR119874 X1
(R123353)
(6)
5) TRE56375
5) TR123542
6) TRE500448
7) TRE500449
Valve, Exhaust

TR90692
TR97492

Std.
.015

Seal

Insert, Valve
1) Intake
2) Exhaust
1) TR98063
TR98335
2) TR85687
TR93910

Std.
O/S
Std.
O/S

Fuel Transfer Pump


TRE68345
or
TRE66153 (7)

TR92352
TR48000

2
1

4
2

3) Ring Gear
4) Crankshaft
5) Seal

4.5L

230 LCR
310E (TURBO)
310G (TURBO)
310SE (TURBO)
310SG (TURBO)
315SE
315SG

1) Cyl Hd Cap Screw 1) Water Pump


2) Tappet
2) Water Pump Cov
3) Tensioner, Belt
3) Pump, Oil
4) Con Rod

1) TR85363 X18 (4) 1) TRE500737


(Standard Flow)
2) TR123565 X8
3) TRE518097
TRE500734
(High Flow)
4) TRE500002
(m R500,000)
2) TRE508566
3) TRE504914

1) Seal, Valve
2) Lock, Valve

1) Spring, Valve
2) Rotator, Valve

1) TRE31617
2) TR91889

1) TR26125
2) TRE60005

(4) Replace all R78558 Cap Screws with


Flanged Head Cap Screw TR85363.
(5) Crankshaft (m) R113596.
(6) (m) R135439, R132324, R134213.
(7) Line Connections are both threaded.
(8) 1 Piece Unitized Seal and Wearsleeve;
Replaces TRE59810, RE538097.

(1) Use TR114083 Rod Bolts with Machine Split Connecting Rods, and use TR501124 Rod Bolts with
Fractured Split Connecting Rods.
(2) Use with Oil Pan code 1901, 1902 & 1903, for Steel Oil Pan.
(3) Use with Oil Pan code 1904 & 1905, for Aluminum Oil Pan.

73

For Additional JOHN DEERE Products Refer to Page 80

CATALOG UG-012JDCUPKCA-2009

REPLACEMENT PARTS FOR JOHN DEERE DIESEL ENGINES

PowerTech
Engine & Equipment
Model

4045T/H
4.5T/H

Main Bearing
Thrust Bearing Con Rod Bearing
1) Engine O/H Piston-Liner Kit
Kit
TRE507850
2) Engine I/F
TRE65165 Std. TRE65168
Std. TRE65908 Std.
(RE505112)
Kit
TRE65911 .010 TRE65912
.010 TRE65909 .010
Consists of:
1) TRE66094
TRE66094A (*) a) TRE55512

4 Cyl
Bore:

4.19
106.5
Pin : 1.62
41

in
mm
in
mm

(*) w/C. Rod R500335

Piston (m):
RE55512, RE505102

2) TIK66094
TIK66094A (*)
( ) w/C. Rod R500335

b) TRE66820
c) TR123177
d) TR116383
e) TAR65507
f ) TR54114

Use 4

Use 1

Use 4

Con Rod (m):


2

R114081, R500335

1
5
3

APPLICATIONS:
AGRICULTURAL
6010
6110/L
6210/L
6310/L/S
6405

6410/L/S
6510L
6610S
6605
6610

OEM

120
444H/HCL
TC444H
450G
455G

550H
550G
555G
650G

3
4

1) Front Seal
2) Rear Seal

1) O/H Gasket Set

3) Ring Gear
4) Crankshaft
5) Seal
(8)
1) TRE505515
2) TRE44574
3) TR28811 (129T)
or
TR114282 (142T)
4) TRE50618
(5)
5) TH35244

2) Head Gasket Set


3) Head Gasket
4) Oil Pan Gasket
5) Rocker Cover Gsk
1) TRE501455
2) TRE66082
3) TR116515
(2)
4) TR123352
TR97342
(3)
(R123353)
5) TR123542

Valve, Intake

Valve, Exhaust

TR98062
TR97490

Std.
.015

TR90692
TR97492

Std.
.015

Thermostat

Injector, Pencil

Seal

TRE64354 1800 F

TRE60062 (NonTurbo)
TRE48786 (Turbo)

TR92352
TR48000

2
1

6/7

4.5L

CONSTRUCTION

1) Bush, Con Rod


2) Bolt, Con Rod
3) Bush, Bal.Shaft
4) Bush, Camshaft
5) Camshaft
6) Bal. Shaft R/H
7) Bal. Shaft L/H

1) Cyl Hd Cap Screw 1) Water Pump


2) Tappet
2) Water Pump Cov
3) Tensioner, Belt
3) Pump, Oil
4) Con Rod

1) TR85363 X18 (4) 1) TRE500737


1) TR114082 X4
(Standard Flow)
2) TR114083 X8 (1) 2) TR123565 X8
TR501124 X8 (1) 3) TRE518097
TRE500734
(High Flow)
4) TRE500608
3) TR115299 X6
(m R500,335)
4) TR119874 X1
2) TRE508566
(6)
5) TRE56375
3) TRE504914
6) TRE500448
7) TRE500449
Insert, Valve
1) Spring, Valve
1) Seal, Valve
1) Intake
2) Rotator, Valve
2) Lock, Valve
2) Exhaust
1) TR98063
TR98335
2) TR85687
TR93910

Std.
O/S
Std.
O/S

1) TRE31617
2) TR91889

1) TR26125
2) TRE60005

(4) Replace all R78558 Cap Screws with


Flanged Head Cap Screw TR85363.
(5) Crankshaft (m) R113596.
(6) (m) R135439, R132324, R134213.
Fuel Transfer Pump (7) Line Connections are both threaded.
(8) 1 Piece Unitized Seal and Wearsleeve;
TRE68345
Replaces TRE59810, RE538097.

or
TRE66153 (7)

(1) Use TR114083 Rod Bolts with Machine Split Connecting Rods, and use TR501124 Rod Bolts with
Fractured Split Connecting Rods.
(2) Use with Oil Pan code 1901, 1902 & 1903, for Steel Oil Pan.
(3) Use with Oil Pan code 1904 & 1905, for Aluminum Oil Pan.

For Additional JOHN DEERE Products Refer to Page 80

74

PowerTech
Engine & Equipment
Model

6068D
6.8D
6 Cyl
Bore:

4.19
106.5
Pin : 1.375
35

in
mm
in
mm

Main Bearing
Thrust Bearing Con Rod Bearing
1) Engine O/H Piston-Liner Kit
Kit
2) Engine I/F
TRE65966
TRE65165 Std. TRE65168
Std. TRE65908 Std.
(RE505110)
Kit
TRE65911 .010 TRE65912
.010 TRE65909 .010
Consists of:
1) TRE66095
TRE66095A ( *) a) TRE59279
( ) w/C. Rod R500000

2) TIK66095
TIK66095A ( *)
( ) w/C. Rod R500000

Piston (m):
RE59279, RE505101

2
4

Con Rod (m):

b) TRE66271
c) TR123178
d) TR116383
e) TAR65507
f ) TM41029

Use 6

Use 1
1

RE123959, R500000

1
2

2
4

1
2

APPLICATIONS:

1) Front Seal
2) Rear Seal

1) O/H Gasket Set

3) Ring Gear
4) Crankshaft
5) Seal

2) Head Gasket Set


3) Head Gasket
4) Oil Pan Gasket
5) Rocker Cover Gsk

(5)
1) TRE505515
2) TRE44574
3) TR28811 (129T)
or
TR114282 (142T)
4) TRE52850
(3)
5) TH35244

1) TRE501456
2) TRE66085
3) TR116516
4) TR123354
5) TR123543

AGRICULTURAL
6205
6505
6510
SE6510

6515
6520
SE6520

OEM
6.8L

Valve, Intake

TR98062
TR97490

Use 6

Std.
.015

TR90692
TR97492

1) Bush, Con Rod


2) Bolt, Con Rod
3) Bushing, Cam

1) Cyl Hd Cap Screw 1) Water Pump


2) Tappet
2) Water Pump Cov
3) Tensioner, Belt
3) Pump, Oil
4) Con Rod

1) TR123960 X6
2) TR114083 X12 (1)
TR501124 X12 (1)
3) TR119874 X1

1) TR85363 X26 (2) 1) TRE500737


(Standard Flow)
2) TR123565 X12
3) TRE518097
TRE500734
(High Flow)
4) TRE500002
(m R500,000)

Valve, Exhaust

Insert, Valve
1) Intake
2) Exhaust

Std. 1) TR98063
.015
TR98335

2) TR85687
TR93910

Std.
O/S
Std.
O/S

2) TRE508566
3) TRE504914

1) Seal, Valve
2) Lock, Valve

1) Spring, Valve
2) Rotator, Valve

1) TRE31617
2) TR91889

1) TR26125
2) TRE60005

(4) Line Connections are both threaded.


(5) 1 Piece Unitized Seal and Wearsleeve;
Replaces TRE59810, RE538097.

Thermostat
0

TRE64354 180 F

Injector, Pencil

Seal

TRE60062 (Non Turbo)


TRE48786 (Turbo)

TR92352
TR48000

Fuel Transfer Pump


TRE68345
or
TRE66153 (4)

(1) Use TR114083 Rod Bolts with Machine Split Connecting Rods, and use TR501124 Rod Bolts with
Fractured Split Connecting Rods.
(2) Replace all R78558 Cap Screws with Flanged Head Cap Screw TR85363.
(3) Crankshaft (m) R116076, R502654.

75

For Additional JOHN DEERE Products Refer to Page 80

CATALOG UG-012JDCUPKCA-2009

REPLACEMENT PARTS FOR JOHN DEERE DIESEL ENGINES

PowerTech
Engine & Equipment
Model

6068T
6.8T

Main Bearing
Thrust Bearing Con Rod Bearing
1) Engine O/H Piston-Liner Kit
Kit
2) Engine I/F
TRE507920
Std. TRE65908 Std.
TRE65165 Std. TRE65168
(RE505111)
Kit
.010 TRE65909 .010
TRE65911 .010 TRE65912
Consists of:
1) TRE66096
TRE66096A (*) a) TRE59277

6 Cyl
Bore:

4.19
106.5
Pin : 1.375
35

in
mm
in
mm

( ) w/C. Rod R500000

Piston (m):
RE59277, RE505100

2) TIK66096
TIK66096A (*)
(*) w/C. Rod R500000

Con Rod (m):

RE123959, R500000

b) TRE66271
c) TR123178
d) TR116383
e) TAR65507
f ) TM41029

3
1
2

2
4

6603
7455
7460
9935

1) Front Seal
2) Rear Seal

1
2

AGRICULTURAL

Use 6

APPLICATIONS:

Use 1

Use 6

1) O/H Gasket Set

1) Bush, Con Rod


2) Bolt, Con Rod
3) Bushing, Cam

1) Cyl Hd Cap Screw 1) Water Pump


2) Tappet
2) Water Pump Cov
3) Tensioner, Belt
3) Pump, Oil
4) Con Rod

3) Ring Gear
4) Crankshaft
5) Seal

OEM
6.8L

CONSTRUCTION
670C/CH
672CH
700H/J

2) Head Gasket Set


3) Head Gasket
4) Oil Pan Gasket
5) Rocker Cover Gsk
1) TR123960 X6
(5) 1) TRE501456
1) TRE505515
2) TRE66085
2) TR114083 X12 (1)
2) TRE44574
3) TR28811 (129T) 3) TR116516
TR501124 X12 (1)
or
4) TR123354
3) TR119874 X1
TR114282 (142T) 5) TR123543
4) TRE52850
(3)
5) TH35244
Valve, Intake

TR98062
TR97490

Std.
.015

Valve, Exhaust

TR90692
TR97492

Std.
.015

Insert, Valve
1) Intake
2) Exhaust
1) TR98063
TR98335
2) TR85687
TR93910

Std.
O/S
Std.
O/S

1) TR85363 X26 (2) 1) TRE500737


(Standard Flow)
2) TR123565 X12
3) TRE518097
TRE500734
(High Flow)
4) TRE500002
(m R500,000)
2) TRE508566
3) TRE504914
1) Seal, Valve
2) Lock, Valve

1) Spring, Valve
2) Rotator, Valve

1) TRE31617
2) TR91889

1) TR26125
2) TRE60005

(4) Line Connections are both threaded.


(5) 1 Piece Unitized Seal and Wearsleeve;
Replaces TRE59810, RE538097.

Injector, Pencil

Thermostat
0

TRE64354 180 F

TRE60062 (No Turbo)


TRE48786 (Turbo)

Fuel Transfer Pump

Seal
TR92352
TR48000

TRE68345
or
TRE66153 (4)

(1) Use TR114083 Rod Bolts with Machine Split Connecting Rods, and use TR501124 Rod Bolts with
Fractured Split Connecting Rods.
(2) Replace all R78558 Cap Screws with Flanged Head Cap Screw TR85363.
(3) Crankshaft (m) R116076, R502654.

For Additional JOHN DEERE Products Refer to Page 80

76

PowerTech
Engine & Equipment
Model

6068T/H
6.8T/H
6 Cyl
Bore:

4.19
106.5
Pin : 1.62
41

in
mm
in
mm

Piston (m):
RE55512, RE505102

Main Bearing
1) Engine O/H Piston-Liner Kit
Kit
2) Engine I/F
TRE507850
TRE65165 Std.
(RE505112)
Kit
TRE65911 .010
Consists of:
1) TRE66097
TRE66097A (*) a) TRE55512
( ) w/C. Rod R500335

2) TIK66097
TIK66097A (*)
(* ) w/C. Rod R500335

Con Rod (m):


R114081, R500335

2
4

APPLICATIONS:

b) TRE66820
c) TR123177
d) TR116383
e) TAR65507
f ) TR54114

Use 6

7410
7510
7610
7710

7810
9400
9410

CONSTRUCTION
200LL/LC
230LC
270LC
540G/GLL
544H/HLL
TC544H
548G/II/III
624H/HLL
TC624H

640G/II/III
643G
648G/II/III
670C/CH
672CH
698G
710D
843G
850G

Std.

TRE65908

Std.

TRE65912

.010

TRE65909

.010

Use 1

Use 6

1
3
3

1
2

2
1

4
2

1) O/H Gasket Set 1) Bush, Con Rod


2) Bolt, Con Rod
3) Bushing, Cam

1) Front Seal
2) Rear Seal

OEM
6.8L

ConRod Bearing

TRE65168

AGRICULTURAL
4700
6605
7210
7405

Thrust Bearing

1) Cyl Hd Cap Screw 1) Water Pump


2) Tappet
2) Water Pump Cov
3) Tensioner, Belt
3) Pump, Oil
4) Con Rod

3) Ring Gear
4) Crankshaft
5) Seal

2) Head Gasket Set


3) Head Gasket
4) Oil Pan Gasket
5) Rocker Cover Gsk
(5) 1) TRE501456
1) TRE505515
1) TR114082 X6
2) TRE44574
2) TR114083 X12 (1)
2) TRE66085
3) TR28811 (129T) 3) TR116516
TR501124 X12 (1)
or
3) TR119874 X1
4) TR123354
TR114282 (142T) 5) TR123543
4) TRE52850
(3)
5) TH35244
Valve, Intake

TR98062
TR97490

Std.
.015

Valve, Exhaust

TR90692
TR97492

Insert, Valve
1) Intake
2) Exhaust

Std. 1) TR98063
.015
TR98335

2) TR85687
TR93910

Std.
O/S
Std.
O/S

1) TR85363 X26 (2) 1) TRE500737


(Standard Flow)
2) TR123565 X12
3) TRE518097
TRE500734
(High Flow)
4) TRE500608
(m R500,335)
2) TRE508566
3) TRE504914
1) Seal, Valve
2) Lock, Valve

1) Spring, Valve
2) Rotator, Valve

1) TRE31617
2) TR91889

1) TR26125
2) TRE60005

(4) Line Connections are both threaded.


(5) 1 Piece Unitized Seal and Wearsleeve;
Replaces TRE59810, RE538097.

Thermostat

Injector, Pencil
0

TRE64354 180 F

TRE60062 (Non Turbo)


TRE48786 (Turbo)

Seal

Fuel Transfer Pump


TRE68345
or
TRE66153 (4)

TR92352
TR48000

(1) Use TR114083 Rod Bolts with Machine Split Connecting Rods, and use TR501124 Rod Bolts with
Fractured Split Connecting Rods.
(2) Replace all R78558 Cap Screws with Flanged Head Cap Screw TR85363.
(3) Crankshaft (m) R116076, R502654.

77

For Additional JOHN DEERE Products Refer to Page 80

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR JOHN DEERE DIESEL ENGINES

PowerTech
Engine & Equipment
Model

6081
High Comp. Piston
8.1L
Bore:

4.56
116
Pin : 1.85
47

in
mm
in
mm

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TOK504201
2) TIK504201

Con Rod (m):


R116340
R501034

(ESN > 86,536)


(ESN 86,537 >)

Piston-Liner Kit
TRE64509
Consists of:

Main Bearing
TRE504195
TRE504196

a) TRE70688
b) TRE503528
c) TR57771
d) TR116236
e) TAR98850
f ) TE1343FN

Std.
.011

Use 6

Thrust Bearing
TRE504198
TRE504199

Std.
.011

Use 1

Con Rod Bearing


TR116081
TRE57167

Std.
.011

Use 6

Thrust Washer
TRE61253

Std.

Use 3, Order Qty 1

2
4

APPLICATIONS:

AGRICULTURAL
1270D
1470D

Harvester
Harvester

CONSTRUCTION
Excavator

530B
535

Loader

644H
660D Skidder
724J
Loader
770C
Grader
772CH

786G

Skidder

848G
850J
950
3554

Skidder
Log Loader

Logger

330C

3
1

1) Front Seal
2) Rear Seal

1) O/H Gasket Set

3)
4)
5)
6)

2) Head Gasket Set


3) Head Gasket
4) Oil Pan Gasket

Crankshaft Gear
Crankshaft
Ring Gear
Rear Gear

1) TAR49025
2) TRE520036
3) TR104587
4) TRE535300
or
TRE534314
5) TR28811
6) TR63326

1) TRE506220
2) TRE506222
3) TRE55475
(1) 4) TR71918
(3)

1) TR74008
2) TR66452
3) TR87561

X6
X12
X4

1) Plug Camshaft
2) Oil Cooler
3) Tappet

1) TR82007
(4) 2) TAR55394
3) TR110126

1) Pump, Oil
2) Tensioner, Belt

1) TRE60622
2) TRE518097

(2)

Valve, Exhaust

Valve, Intake

TR84618
TR93308
TR93312

1) Bush, Con Rod


2) Bolt, Con Rod
3) Bushing, Cam

Std.
.003
.015

TR84619
TR93311
TR93313

Std.
.003
.015

Insert, Valve
1) Intake
2) Exhaust

1) Cap, Valve
2) Lock, Valve
3) Shield, Valve

1) Spring, Valve

1) TR121193
2) TR119132

1) TT20129
2) TT20077
3) TR102882

1) TR91822

(7)

X6 (6)

(1)
(2)
(3)
(4)

Thermostat
0

TAR48675 180 F

With helical oil pump drive gear. Do not use with HPCR fuel system.
With straight oil pump drive gear. Do not use with HPCR fuel system.
With Cast Iron Oil Pan use TR49377 (RE504822).
Use TR66452 Rod Bolts with Machine Split Connecting Rods, and use TR501035 Rod
Fuel Transfer Pump
Bolts with Fractured Split Connecting Rods.
(5) For Tier 2 HPCR Fuel System.
TRE66153 (5)
(6) For Exaust Valves only. Do not use on ESN 200,000 and above.
(7) Do not use on ESN 200,000 and above.

For Additional JOHN DEERE Products Refer to Page 80

78

PowerTech
Engine & Equipment
Model

6081
Low Comp. Piston
8.1L
Bore:

4.56
116
Pin : 1.85
47

in
mm
in
mm

Con Rod (m):


R116340 (ESN > 86,536)
R501034 (ESN 86,537 >)

1) Engine O/H
Kit
2) Engine I/F
Kit
1) TOK504202
2) TIK504202

APPLICATIONS:

Piston-Liner Kit
TRE508156
Consists of:

Main Bearing
TRE504195
TRE504196

a) TRE70689
b) TRE503528
c) TR57771
d) TR116236
e) TAR98850
f ) TE1343FN

Std.
.011

Use 6

Thrust Bearing
TRE504198
TRE504199

Std.
.011

Use 1

ConRod Bearing
TR116081
TRE57167

Std.
.011

Use 6

Thrust Washer
TRE61253

Std.

Use 3, Order Qty 1

AGRICULTURAL
2264
2266/E
3510
4920
6610
6650
7200
8400
8410/T
8420/T
9100
9120
9560 STS
9580 WTS

9610
9640 WTS
9650 STS/CTS
9660 CTS
9660 STS/WTS
9680 WTS
9750 STS
9760 STS
9780 CTS
9976
9986
9996
CH3510
CTS/II

CONSTRUCTION
250D
300D
853J/JH
903J/JH

909J/JH
953J
959J

OEM
8.1, Marine, Ag, Const

2
4
3

1) Front Seal
2) Rear Seal

1) O/H Gasket Set

3)
4)
5)
6)

2) Head Gasket Set


3) Head Gasket
4) Oil Pan Gasket

Crankshaft Gear
Crankshaft
Ring Gear
Rear Gear

1) TAR49025
2) TRE520036
3) TR104587
4) TRE535300
or
TRE534314
5) TR28811
6) TR63326

TR84618
TR93308
TR93312

1) TRE506220
2) TRE506222
3) TRE55475
(1) 4) TR71918
(3)

1) Bush, Con Rod


2) Bolt, Con Rod
3) Bushing, Cam

1) TR74008
2) TR66452
3) TR87561

X6
X12
X4

1) Plug Camshaft
2) Oil Cooler
3) Tappet

1) TR82007
(4) 2) TAR55394
3) TR110126

1) Pump, Oil
2) Tensioner, Belt

1) TRE60622
2) TRE518097

(2)

Std.
.003
.015

Valve, Exhaust

TR84619
TR93311
TR93313

Std.
.003
.015

Insert, Valve
1) Intake
2) Exhaust

1) Cap, Valve
2) Lock, Valve
3) Shield, Valve

1) Spring, Valve

1) TR121193
2) TR119132

1) TT20129
2) TT20077
3) TR102882

1) TR91822
X6 (6)

(1)
(2)
(3)
(4)

TAR48675 180 F

79

1
2

Valve, Intake

Thermostat

3
1

With helical oil pump drive gear. Do not use with HPCR fuel system.
With straight oil pump drive gear. Do not use with HPCR fuel system.
With Cast Iron Oil Pan use TR49377 (RE504822).
Use TR66452 Rod Bolts with Machine Split Connecting Rods, and use TR501035 Rod
Fuel Transfer Pump
Bolts with Fractured Split Connecting Rods.
(5) For Tier 2 HPCR Fuel System.
TRE66153 (5)
(6) For Exaust Valves only. Do not use on ESN 200,000 and above.
(7) Do not use on ESN 200,000 and above.

For Additional JOHN DEERE Products Refer to Page 80

(7)

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR JOHN DEERE DIESEL ENGINES

Miscellaneous Parts Available from Maxiforce


(Hyd. Kits, Gaskets, Seals, Disks and Others)
Part Number
TA877R
TAL28738
TAL38235
TAL38238
TAR101236
TAR101238
TAR108105
TAR94517
TAR98993
TAZ10367
TAZ24219
TAZ27951
TH35244
TL28664
TL28665
TL29226
TL29284
TL31503
TL33497
TL34432
TL34569
TL55004
TL62442
TL62836
TL62837
TMX504
TMX506
TR106796
TR114282
TR26058
TR26149
TR26341
TR26343
TR26632
TR27285
TR28794
TR28795
TR28811
TR34360
TR34764
TR39182
TR39259
TR39319
TR39325
TR42406
TR42694
TR43117
TR43751
TR45822
TR46984
TR47047
TR47394
TR49865
TR49866

Description
Bushing
Bearing
Disk
Disk
Seal, Teflon
Seal, Teflon
Disk
Disk
Seal Kit, Hyd Pump
Gatherer Chain
Link Chain
Pump, Fuel
Oring, Sleeve C/S
Gear
Gear
Shaft
Shift Collar
Gear Shaft
Break Actuator
Coupling
Coupling
Break Actuator
Gasket
Bushing
Bushing
Kit, Grommet
Kit, Grommet
Oring, Rocker Cover
Ring Gear (142 Teeth)
Gasket, Rear Cover
Packing, Hyd Pump
Gasket, Water Pump
Gasket, Water Pump
Bushing
Gasket, Fuel Pump
Dust Bowl, Plastic
Dust Bowl, Plastic
Ring Gear (129 Teeth)
Screw
Washer, Injector
Ring, Hyd Pump
Clutch Plate
Shaft
Clutch Plate
Gasket, Water Pump
Gasket, Thermostat
Gasket, Water Pump
Gasket, Turbo
Bushing
Gasket, Gear House
Gasket, Timing Gear
Gasket, Aftercooler
Gasket, Rocker Cover
Gasket, Rocker Cover

Part Number
TR500374
TR50397
TR50410
TR50655
TR51936
TR51937
TR53081
TR54641
TR55405
TR56809
TR61437
TR61871
TR66164
TR68381
TR68384
TR77663
TR78202
TR79604
TR79605
TR79606
TR90648
TR90658
TR97349
TR97351
TR97454
TR97455
TR99802
TRE28790
TRE29103
TRE29104
TRE29107
TRE29109
TRE29815
TRE29816
TRE37011
TT20075
TT20088
TT20215
TT20219
TT20242
TT20243
TT20268
TT20467
TT21669
TT22914
TT24932
TT25485
TT28664
TT29394
TT30065
TZ10768
TZ10997
TZ11544
TZ31218

Description
Gasket, Filter Base
Gasket, Intake
Gasket, Water Pump
Collar Shift
Grommet
Nut
Gasket, Intake
Gasket, Thermostat
Gasket, Water Pump
Gasket, Water Pump
Gasket, Water Pump
Gasket, Pump, Oil
Washer, Thrust
Filter
Control Valve
Clutch Plate
Seat
Nut, Tube
Grommet, Injector
Tee, Fitting (Thread)
Gasket, Cover
Gasket, Exhaust
Gasket, Turbo Oulet
Gasket, Flyweel House
Gasket, Timing Gear
Gasket, Water Pump
Hose, Adapter Kit
Seal, Hyd Pump
Kit, Hyd Pump
Kit, Hyd Pump
Kit, Hyd Pump
Kit, Hyd Pump
Disk
Disk
Disk
Gasket, Rocker Cover
Ring Gear (142 Teeth)
Gasket, Thermostat
Gasket, Thermostat House
Gasket, Water Pump
Gasket, Water Pump
Gasket, Water Pump
Gasket, Rocker Cover
Bushing
Drive Shaft
Gasket, Thermostat
Gasket, Water Pump
Clutch Disk
Beval Gear
Gear
Hub
Chain Sprocket
Chain Sprocket
Spacer

John Deere is the registered trademark of Deere & Co., Moline, IL. Manufacturer's names, numbers, symbols and descriptions are used solely for reference purposes,
not implying that any part listed is the product of these manufacturers. Maxiforce is in no way affiliated to any of these manufacturers.

WEB SITE: www.maxiforce.com

80

John Deere Water Pump Repair Kit Identification Chart


300 Series Engines
HOUSING
MARKED
T23630
T23632
T29521
T29701
R48992
R48994
R48997
R51039
R51039
R51961
R52009
R54051
R55130
R55130
R55164
R55164
R55758
R55758
R55971
R56787
R56813
R59049
R62902
R65880
R65880
R66420
R67188
R67188
R67741
R68733
R70437
R70437
R70612
R73604
R73604
R73606
R73724
R73801
R73801
R77012
R77012
R78286
R78286
R78287
R79171
R79172

81

(A)
(B)

(A)
(A)
(B)
(A)
(B)
(A)
(B)

(A)
(B)
(A)
(B)

(A)
(B)
(A)
(B)

(A)
(B)
(A)
(B)
(A)
(B)

(A)

KIT WITHOUT
IMPELLER
TRE19507
TRE19507
TRE19507
TMX9398
TRE19507
TMX9398
TRE19507
TRE19507
TMX9448
TRE19510
TMX381
TRE19507
TRE19507
TMX9448
TRE19507
TMX9448
TRE19507
TMX9448
TRE19510
TRE19507
TRE19510
TRE19507
TRE19507
TRE19507
TMX9448
TMX285
TRE19507
TMX9448
TRE19511
TMX285
TRE19507
TMX9448
TRE19510
TRE19507
TMX9448
TRE19510
TRE19510
TRE19507
TMX9448
TRE19507
TMX9448
TRE19507
TMX9448
TRE19510
TRE19510
TRE19507

KIT WITH
IMPELLER
TRE62658
TRE62658
TRE62658
TMX131
TRE62658
TMX131
TRE62658
TRE62658
TRE11347
TMX132
TMX382
TRE62658
TRE62658
TRE11347
TRE62658
TRE11347
TRE62658
TRE11347
TRE11348
TMX133
TRE11348
TRE62658
TMX133
TRE62658
TRE11347
N/A
TRE62658
TRE11347
N/A
N/A
TRE62658
TRE11347
TRE11348
TRE62658
TRE11347
TMX132
TMX132
TRE62658
TRE11347
TRE62658
TRE11347
TRE62658
TRE11347
TRE11348
TMX132
TRE62658

HOUSING
MARKED
R79172 (B)
R80168
R82787
R90783
R90784
R91724
R97564
R99665
R100871 (A)
R100871 (B)
R104648
R111028 (A)
R111028 (B)
R111084
R127918
R100812

KIT WITHOUT
IMPELLER

KIT WITH
IMPELLER

TMX9448
TRE19511
TRE19511
TRE19510
TRE19510
TRE19507
TRE19510
TRE19510
TRE19507
TMX9448
TRE19510
TRE19507
TMX9448
TRE19507

TRE11347
N/A
N/A
TRE11348
TRE11348
TRE62658
TRE11348
TRE11348
TRE62658
TRE11347
TRE11348
TRE62658
TRE11347
TRE62658
TRE62662
TRE62662

(A) Pulley is made of stamped steel


(B) Pulley is made of cast iron.

400 Series Engines


HOUSING
MARKED
R26337
R27547
R34964
R34974
R34977
R34982
R41315
R41316
R41318
R43114
R44122
R46561
R50408
R50409
R51683
R54955
R58713
R61439

KIT WITHOUT
IMPELLER
TMX9212
TMX9212
TMX9257
TMX9257
TMX9212
TMX9212
TMX9355
TMX9257
TMX9355
TMX404
TMX9355
TMX404
TMX404
TMX404
TMX404
TMX139
TMX404
TMX150

TEL 305.592.7027, 800.414.2095, FAX 305.592.0244

KIT WITH
IMPELLER
TAR55617
TAR55617
TAR9834
TAR9834
TAR55617
TAR55617
TAR55619
TAR9834
TAR55619
N/A
TAR55619
N/A
TMX137
TMX135
TMX135
TMX140
N/A
TRE10967

CATALOG UG-012JDCUPKCA-2009

REPLACEMENT PARTS FOR JOHN DEERE DIESEL ENGINES

John Deere 300 Series Water Pump Repair Kit Components


KITS WITHOUT IMPELLERS
KIT REF.
TRE19507

COMPONENTS
T JD9257
TAR101549
TT20242
TT20243
TT20268
TR25485
TR55405

BEARING
SEAL KIT
GASKET
GASKET
GASKET
GASKET
GASKET

TR97455

GASKET

TJD8643
TAR101549
TT25485
TR56809

BEARING
SEAL KIT
GASKET
GASKET

TT20243

GASKET

TJD7686
TAR101549
TRE20767
TRE20768
TR82052

BEARING
SEAL KIT
SEAL
SEAL
SHAFT

TT20243

GASKET

TR56809

GASKET

TMX9398

TJD9398
TAR101549
TT20243
TT25485

BEARING
SEAL KIT
GASKET
GASKET

TMX9448

T JD9448
TAR101549
TT20243

BEARING
SEAL KIT
GASKET

TR55405

GASKET

TMX285

T JD9257
TAR101549
TT20243

TMX381

TRE19510

TRE19511

KITS WITH IMPELLERS


KIT REF.
TRE62658

COMPONENTS
TRE19507

KIT

TT30897

IMPELLER

TRE11348

TRE19510
TR56812

KIT
IMPELLER

TMX132

TRE19510
TR40979

KIT
IMPELLER

TRE62662

TJD9448
TAR101549
TR104583
TR40979

BEARING
SEAL KIT
GASKET
IMPELLER

TT20243

GASKET

TMX131

TMX9398
TR40979

KIT
IMPELLER

TRE11347

TMX9448
TT30897

KIT
IMPELLER

BEARING
SEAL KIT
GASKET

TMX133

TMX285
TR40979

KIT
IMPELLER

T JD9448
TAR101549
TR25485

BEARING
SEAL KIT
GASKET

TMX382

TMX381
TR40979

KIT
IMPELLER

TT20243

GASKET

John Deere is the registered trademark of Deere & Co., Moline, IL. Manufacturer's names, numbers, symbols and descriptions are used solely for reference purposes,
not implying that any part listed is the product of these manufacturers. Maxiforce is in no way affiliated to any of these manufacturers.

WEB SITE: www.maxiforce.com

82

John Deere 400 Series Water Pump Repair Kit Components


KITS WITHOUT IMPELLERS
KIT REF.

COMPONENTS

KITS WITH IMPELLERS


KIT REF.

COMPONENTS

TMX9257

T JD9257
TAR62933
TT13119
TR26341
TR26343

BEARING
SEAL KIT
O'RING
GASKET
GASKET

TAR9834

TMX9257
TR40979

KIT
IMPELLER

TMX9212

T JD9212
TAR62933
TR26341
TR26343

BEARING
SEAL KIT
GASKET
GASKET

TAR55617

TMX9212
TR40979

KIT
IMPELLER

TMX9355

T JD9355
TAR62933
TR26341
TR26343

BEARING
SEAL KIT
GASKET
GASKET

TAR55619

TMX9355
TR40979

KIT
IMPELLER

TMX404

T JD9257
TAR101549
TR42406
TR43117
TR50410
TR61437

BEARING
SEAL KIT
GASKET
GASKET
GASKET
GASKET

TMX135

TMX404
TR51682

KIT
IMPELLER

TMX137

TMX404
TR50411

KIT
IMPELLER

TMX139

T JD9355
TAR62933
TR42406
TR50410

BEARING
SEAL KIT
GASKET
GASKET

TMX140

TMX139
TR50411

KIT
IMPELLER

TMX150

TJD9257
TAR101549
TR42406
TR61437

BEARING
SEAL KIT
GASKET
GASKET

TRE10967

TMX150
TR77388

KIT
IMPELLER

500 SERIES WATER PUMP KITS ARE NOT AVAILABLE

Individual Water Pump Components Available from Maxiforce


(Other than Gaskets)

83

TAR101549

SEAL KIT ( WITH FITTING TOOL)

TR40979

IMPELLER

TAR62933

SEAL KIT

TR47191

IMPELLER

TJD7686

BEARING

TR50411

IMPELLER

TJD8643

BEARING

TR51682

IMPELLER

TJD9212

BEARING

TR56812

IMPELLER

TJD9257

BEARING

TR77388

IMPELLER

TJD9355

BEARING

TR94419

IMPELLER (PLASTIC)

TJD9398

BEARING

TT30897

IMPELLER (CAST)

TJD9448

BEARING

TEL 305.592.7027, 800.414.2095, FAX 305.592.0244

CATALOG UG-012JDCUPKCA-2009

REPLACEMENT PARTS FOR JOHN DEERE DIESEL ENGINES

Engine Torque Specifications

ENGINE
MODEL

CRANKSHAFT
MAIN BEARING CAP BOLTS

CONROD
BOLTS

CYLINDER HEAD
BOLTS

85 Lb.-ft.

55 Lb.-ft.

See John Deere service


manual for your application

85 Lb.-ft.

95 Lb.-ft.

See John Deere service


manual for your application

Dubuque (T0) built engines


serial # up to 419999 / 85 Lb.-ft.
serial # 420000 and after / 110 Lb.-ft
Saran (CD) built engines
serial # up to 135640 / 85 Lb.-ft.
serial # 135641 and after / 110 Lb.-ft

40 Lb.-ft. plus an
additional 90

step 1 - 75 Lb.-ft.
step 2 - 110 Lb.-ft.
step 3 - verify 110 Lb.-ft. after 5
miniutes.
step 4 - turn an additional 60.

Dubuque (T0) built engines


serial # up to 419999 / 85 Lb.-ft.
serial # 420000 and after / 110 Lb.-ft
Saran (CD) built engines
serial # up to 135640 / 85 Lb.-ft.
serial # 135641 and after / 110 Lb.-ft

50 Lb.-ft. plus an
additional 90

step 1 - 75 Lb.-ft.
step 2 - 110 Lb.-ft.
step 3 - verify 110 Lb.-ft. after 5
miniutes
step 4 - turn an additional 60

4270, 6404,
6466, 6076

150 Lb.-ft.

55 Lb.-ft. plus an
additional 90

See John Deere service


manual for your application

6531

210 Lb.-ft.

55 Lb.-ft. plus an
additional 90

185 Lb.-ft.

6619, 6101

210 Lb.-ft.

55 Lb.-ft. plus an
additional 90

150 Lb.-ft. plus an


additional 90

Power Tech
3029

100 Lb.-ft.

40 Lb.-ft. plus an
additional 90

step 1 - 75 Lb.-ft.
step 2 - 110 Lb.-ft.
step 3 - verify 110 Lb.-ft. after 5
miniutes
step 4 - turn an additional 60

Power Tech
4045, 6068

100 Lb.-ft.

43 Lb.-ft. plus an
additional 90

step 1 - 75 Lb.-ft.
step 2 - 110 Lb.-ft.
step 3 - verify 110 Lb.-ft. after 5
miniutes
step 4 - turn an additional 60

Power Tech
6081

170 Lb.-ft.

3152, 3164, 3179,


4202, 4219, 4239,
6303, 6329, 6359
4276, 6414
3029, 4039, 6059

4045, 6068

Tongue and Groove


Style Connecting Rods
55 Lb.-ft. plus an
additional 90

See John Deere service


manual for your application

Fractured Split Style


Connecting Rods
71 Lb.-ft. plus an
additional 90
John Deere is the registered trademark of Deere & Co., Moline, IL. Manufacturer's names, numbers, symbols and descriptions are used solely for reference purposes,
not implying that any part listed is the product of these manufacturers. Maxiforce is in no way affiliated to any of these manufacturers.

WEB SITE: www.maxiforce.com

84

CATALOG UG-012JDCUPKCA-2009

REPLACEMENT PARTS FOR CUMMINS (MID-RANGE)

Introduction to Cummins Section

Cummins B and C (Mid-Range) / CDC Family I and Family II

Diesel Engine Models covered by this catalog


ENGINE
MODEL

CDC MODEL

NUMBER OF
CYLINDERS

BORE DIAMETER
mm / In

4B

3.9

4.390 Family I

102 / 4.016

4BT

3.9

4.390 Family I

102 / 4.016

4BTA 3.9

4.390 Family I

102 / 4.016

6B

5.9

6.590 Family I

102 / 4.016

6BT

5.9

6.590 Family I

102 / 4.016

6BTA 5.9

6.590 Family I

102 / 4.016

6BTA 5.9 ISB

6.590 Family I

102 / 4.016

8.3

6.830 Family II

114 / 4.484

6CTA 8.3

6.830 Family II

114 / 4.484

6CT

Maxiforce Engine Kit Composition for Cummins (Mid-Range) Applications


B Series (Family I) - 4 & 6 Cyl
Piston Kits Include: Piston, Piston Pin, Piston Rings and Retainers

COK: Engine Overhaul Kits Include:

All Piston Kits, Main and Con Rod Bearings, Crankshaft


Seals, Top and Bottom Gasket Sets, Piston and Camshaft Bushings. You may order std or oversize pistons.
i.e: COK
/ 4
or
COK
/ 4
Kit No

No of
Cyl

Kit No

CIK: Engine In-Frame Kits Include:

No of
Cyl

All Piston Kits, Main and Con Rod Bearings, Top Gasket Set

and Oil Pan Gasket.

C Series (Family II) - 6 Cyl


COK: Engine Overhaul Kits Include:

All Cylinder Kits, Main and Con Rod Bearings, Front and Rear
Crankshaft Seals, Top and Bottom Gasket Sets, Piston and Cam bushing.

CIK: Engine In-Frame Kits Include:

All Cylinder Kits, Main and Con Rod Bearings, Top Gasket Set

and Oil Pan Gasket.


Cummins is the registered trademark of Cummins Inc. Manufacturer's names, numbers, symbols and descriptions are used solely for reference purposes,
not implying that any part listed is the product of these manufacturers. Maxiforce is in no way affiliated to any of these manufacturers.

WEB SITE: www.maxiforce.com

85

Engine Application Chart by CPL (Control Parts List)


This chart offers CPLs (Control Parts List) for Cummins branded engines and for CDC branded engines used by Case industrial equipment
and Case-IH agricultural equipment.
The charts gives the listing of CPL numbers available with Maxiforce and will indicate the page number to the corresponding engine.
When using the chart for Case and Case-IH (CDC engines) the reader will refer to the equipment models available and the
corresponding page will be indicated.

4B - (4.390)
CPL
591 Marine
593
594
595
681
690
696
710
711
721 Marine
725
727
730
741 Marine
762
763
767
791
817
826
843
857
858
895
937
961
971
981
986
1172
1173
1201
1202
1259
1260
1268
1277
1278
1287
1312
1508
1509
1520
1521
1522
1525
1526
1631
1659
1839 Auto
1932
1934
1963
1965

86

4B - (4.390)

Continued

6B - (6.590)

Continued

PAGE

CPL

PAGE

CPL

PAGE

93
91
92
92
93
91
92
92
92
93
93
91
91
92
91
91
91
93
91
92
93
91
91
93
92
92
91
93
95
93
92
91
91
93
95
91
91
92
91
93
91
91
92
92
93
92
92
91
91
94
93
96
97
96

1966
1967
2001 Auto
2021
2109
2142
2144
2195 Auto
2264
2302
2304 Auto
2340
2351
2359
2377
2414
2478
2528
2623
2672
2808
2857
2881

96
96
94
91
96
96
96
94
97
96
94
91
96
96
92
91
96
96
96
96
96
96
96

948
949
950
953 Marine
960
961
962
970 Marine
983
987
994
998
999
1160
1163
1165
1168
1174
1189
1207
1209
1245
1246
1247 Marine
1261
1266
1279
1288
1289 Marine
1313
1320
1322 Marine
1351
1358
1403
1422
1433
1440
1518
1519
1523
1524
1527
1549
1550
1551 Auto
1552 Auto
1553 Auto
1570 Marine
1579
1581
1613 Marine
1627
1638

98
98
98
101
100
99
99
101
99
104
98
99
100
98
98
101
98
99
98
98
99
98
98
101
104
98
98
98
98
101
100
101
105
104
100
104
100
98
99
99
99
99
104
103
103
102
102
102
101
105
99
101
98
101

6B - (6.590)
CPL
596
597
599
600
691
692
698
712
714 Marine
715
716
729
742 Marine
761
791 Marine
792
802
804
807
834
845
856
912
938
940
943
947

PAGE
100
98
99
99
100
98
99
99
100
99
98
98
99
98
100
99
100
98
98
99
100
98
99
98
99
98
98

TEL 305.592.7027 800.414.2095, FAX 305.592.0244

CATALOG UG-012JDCUPKCA-2009

REPLACEMENT PARTS FOR CUMMINS (MID-RANGE)

Engine Application Chart by CPL (Control Parts List)


6B - (6.590)

6B - ISB

Continued

6CT - (6.830)

CPL

PAGE

CPL

PAGE

1685
1815
1816
1863
1888 Auto
1889
1895 Auto
1901
1902
1914 Auto
1915 Auto
1916 Auto
1928 Marine
1934
1948
1959
1961
1962
1968
2000 Auto
2014
2015
2016
2022 Auto
2023 Auto
2049
2050
2063
2071
2122
2146
2174
2175 Auto
2243 Auto
2249 Auto
2252 Auto
2253 Auto
2265
2268
2292
2296
2303
2305 Auto
2308
2346
2347 Auto
2349
2372
2373
2413
2417
2479
2530
2538
2868
2891
8085
8108
8208

98
103
103
103
102
107
102
103
106
102
102
102
101
106
106
103
106
106
103
102
106
106
106
103
103
98
99
107
106
106
106
103
102
102
102
102
102
103
103
103
106
106
102
103
103
102
103
106
106
98
106
107
99
106
106
99
107
107
107

2024
2076
2077
2098
2415
2446
2447
2448
2495
2496
2497
2498
2512
2513
2514
2515
2516
2517
2518
2519
2569
2570
2571
2595
2596
2597
2616
2617
2618
2619
2660
2661
2662
2663
2666
2685
2686
2687
2865
2902
2903
2904
2905
2906
2907
8030
8031
8032
8033
8034
8035

108
108
108
108
109
108
108
107
109
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
109
109
108
108
108
108
109
109

6CT - (6.830)
CPL
601
602
603
604

PAGE
112
110
110
111

Continued

CPL
605
752
753
754
755
805
819
828
829
830
831
890
892
893
942
954
955
959
982
984
985
1212
1216
1217
1221
1222
1248
1262
1263
1270
1273
1274
1275
1281
1282 Marine
1321
1356
1366
1371
1372
1377
1398
1399
1400
1406
1435
1464
1539
1547
1563
1569
1603
1612
1615
1618
1633
1668
1684
1804

PAGE
111
112
110
111
111
112
110
110
110
111
111
111
111
111
110
112
110
111
111
111
110
111
114
114
114
111
110
113
113
111
111
110
110
110
114
111
110
114
116
116
111
112
112
112
113
112
110
111
111
117
117
110
111
113
113
111
113
116
111

Cummins is the registered trademark of Cummins Inc. Manufacturer's names, numbers, symbols and descriptions are used solely for reference purposes,
not implying that any part listed is the product of these manufacturers. Maxiforce is in no way affiliated to any of these manufacturers.

WEB SITE: www.maxiforce.com

87

Engine Application Chart by CPL (Control Parts List)


6CT - (6.830)
CPL
1826
1845
1846
1903
1917
1920
1923
1929 Marine
1943
1949
1972
2007
2018
2028
2034
2054
2055
2056
2057
2058
2060
2061
2062
2082
2100
2101
2103
2106
2108
2118
2120
2172 Marine
2185
2193
2194
2196
2216
2218
2307
2367
2368
2380
2381
2383
2531
2532
2556
2642
2833
2874
2894
2960

88

Continued

PAGE
111
115
111
111
117
117
117
114
115
115
117
115
117
116
111
111
115
115
115
111
115
115
115
114
113
117
117
117
117
115
115
114
115
117
117
111
115
115
111
113
113
111
116
116
113
111
111
111
111
111
111
114

6CT - (6.830)
CPL
2995
2996
8089
8146
9802
9803
9819
9820
9832
9883

Continued

PAGE
113
113
114
115
111
111
110
110
110
111

TEL 305.592.7027, 800.414.2095, FAX 305.592.0244

CATALOG UG-012JDCUPKCA-2009

REPLACEMENT PARTS FOR CUMMINS (MID-RANGE)

Equipment Application Chart


CASE - IH (Agricultural)

CASE - IH (Agricultural)
MODEL
1640
1644
1660
1666
1670
1670
1680
1680
1688
1800
1822
1844
1896
2022
2044
2044
2055
2096
2155
2166
2188
5120
5120
5130
5140
5150
5220
5230
5240
5250
6000
6500
6590
7110
7120
7130
7140
7140
7150
7150
7210
7220
8820
8830
8840
8860
8870
9110
9130

Combine
Combine
Combine
Combine
Combine
Combine
Combine
Combine
Combine
Cotton Harvester
Cotton Picker
Cotton Picker
Tractor
Cotton Picker
Cotton Picker
Cotton Picker
Cotton Picker
Tractor
Cotton Picker
Combine
Combine
Tractor
Tractor
Tractor
Tractor
Tractor
Tractor
Tractor
Tractor
Tractor
Windrower
Windrower
Tractor
Tractor
Tractor
Tractor
Tractor
Tractor
Tractor
Tractor
Tractor
Tractor
Windrower
Windrower
Windrower
Windrower
Windrower
Tractor
Tractor

REMARKS
PIN: JJC0034705 >
ESN 44937696 >
ESN 44706126 >
ESN > 44706125
ESN 44706126 >
ESN > 44706125
ESN 44706126 >

PIN: JJC0012691 >


PIN JJ002462 >

ESN > 44706125


ESN 44706126 >

PIN > JJC0156230


PIN > JJC0180000
PIN > JJC0191483
PISTON (m) 7163
PISTON (m) 7156

ESN > 44706125


ESN 44706126 >
ESN > 44706125
ESN 44706126 >
PIN > JJA0064978

ESN > 44706125


ESN > 44706125

MODEL

PAGE
99
99
110
110
110
111
110
111
111
92
99
111
98
99
110
111
111
99
111
110
111
91
92
100
98
92
91
100
98
98
93
93
92
110
110
110
110
111
110
111
110
110
93
93
91
96
96
110
110

9210
9230
9230
9240
9240
9310
9330

Tractor
Tractor
Tractor
Tractor
Tractor
Tractor
Tractor

Continued

REMARKS
ESN > 44706125
ESN 44706126 >
ESN 44706126 >
PIN > JEE0036001

PAGE
110
110
111
110
111
110
111

CASE (Construction)
MODEL
90XT
95XT
450C
450C
455C
455C
480E
480E LL
480F
480F LL
550
550
550E
550E
550G
570LXT
570 LXT
580K
580K
580L
580L
580SE
580SE
580SK
580SK
580SL
584E
585E
586E
590SL
590SL
621/B
650G
650G
660
680K/L
680L

Skid Loader
Skid Loader
Crawler
Crawler
Crawler
Crawler
Backhoe
Backhoe
Backhoe
Backhoe
Crawler
Crawler
Crawler
Crawler
Crawler
Backhoe
Series 2
Backhoe
Backhoe
Backhoe
Series 2
Backhoe
Backhoe
Backhoe
Backhoe
Backhoe
Forklift
Forklift
Forklift
Backhoe
Series 2
Wheel Loader
Crawler
Crawler
Trencher
Backhoe
Backhoe

REMARKS
PIN >JAF 0245224
PIN >JAF 0237963
PISTON (m) 7163
PISTON (m) 6223
PISTON (m) 7163
PISTON (m) 6223

PISTON (m) 6223


PISTON (m) 6223
PISTON (m) 7163
PISTON (m) 6223
PISTON (m) 7163
PISTON (m) 6223
PISTON (m) 7163
PISTON (m) 7163
PISTON (m) 8673
PISTON (m) 7163
PISTON (m) 6223
PISTON (m) 7163
PISTON (m) 8673
PISTON (m) 7163
PISTON (m) 6223
PISTON (m) 7163
PISTON (m) 6223

PISTON (m) 7163


PISTON (m) 8673
PISTON (m) 7163
PISTON (m) 8673

PAGE
96
96
91
93
91
93
93
93
93
93
91
93
91
93
91
91
96
91
93
91
96
91
93
91
93
91
93
93
93
91
96
98
91
96
93
100
98

Cummins is the registered trademark of Cummins Inc. Manufacturer's names, numbers, symbols and descriptions are used solely for reference purposes,
not implying that any part listed is the product of these manufacturers. Maxiforce is in no way affiliated to any of these manufacturers.

WEB SITE: www.maxiforce.com

89

Equipment Application Chart


CASE (Construction)
MODEL

REMARK

686G
Telescopic Handler
686GXR Telescopic Handler
688
Excavator
721
Loader
721B
Loader
760
Trencher
780C/D Backhoe
821
Loader
821B
Loader
850D/E Crawler
850D/E Crawler
855D/E Crawler
855D/E/G Crawler
860
Trencher
880D
Crawler
888
Excavator
1085B/C Excavator
1086B
Excavator
1088
Excavator
1150E
Crawler
1150E/G Excavator
1155E
Excavator
1155E
Crawler
1187C
Excavator
1550
Crawler
1840
Skid Steer Loader
1845C
Skid Steer Loader
6830TA Power Unit
8850
Windrower
9010
Crawler
9010B
Excavator
9010B
Excavator
9020
Excavator
9020B
Excavator
9030/B Excavator
9040
Excavator
9040B
Excavator
W11B
Wheel Loader
W14B/C Wheel Loader
W14B/C Wheel Loader
W36
Loader

90

Continued

PIN > JEE053200

PIN > JEE050601


PISTON (m) 7163
PISTON (m) 6223
PISTON (m) 6223
PISTON (m) 7163

ESN > 44706125


ESN > 44706125

PIN >DAC01#2001
PIN >DAC01#2001
PIN >DAC01#2001
PIN >DAC01#2001

PIN > DAC4#2001


PISTON (m) 7163
PISTON (m) 6223

PAGE
96
96
91
110
110
93
98
110
110
98
100
100
98
91
98
98
98
98
98
110
98
98
110
110
110
93
93
111
98
91
92
96
92
96
98
110
110
91
98
100
110

TEL 305.592.7027 800.414.2095, FAX 305.592.0244

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR CUMMINS (MID-RANGE)

Engine Model
CPL
1

4BT 3.9

(CDC 4.390)

Eng. O/H & I/F Kit


COK2160/4 Std.
COK2132/4 0.50 mm
COK2134/4 1.00 mm

TURBOCHARGED
NON - EMISSION
239 Cubic Inch

COK2160F/4 Std.
COK2132F/4 0.50 mm
COK2134F/4 1.00 mm

Piston Std (m): 7163

To order an In-Frame
Kit change OK to IK

1) Piston Kit *
2) Repair Sleeve

1) C3802160
C3802132
C3802134

Std.
0.50 mm
1.00 mm

Main Bearing
Set
C3802010 Std.
C3802011 0.25 mm
C3802012 0.50 mm
C3802013 0.75 mm

C3901170
C3901171
C3901172
C3901173

Std.
0.25 mm
0.50 mm
0.75 mm

Use 1

C4893693
C4892795
C4892796
C4892797

Std.
0.25 mm
0.50 mm
0.75 mm

Use 4
2) C3904166

Con Rod Bearing

* Piston Kit consists of:

CUMMINS CPLs
593
690
727
730
762
763

767
817
857
858
971
1201

1202
1268
1277
1287
1508
1509

1631
1659
2021
2340
2414

Tractor

Windrower

CASE (Construction)
450C
455C
550
550E
550G
570LXT
580K
580L
580SE
580SK
580SL
590SL
650G
688
860
9010
W11B

3
5

Crawler

Backhoe

Crawler
Excavator
Trencher
Crawler
Wheel Loader

1) Front Seal
2) Rear Seal
3) Crankshaft
4) Front Seal Sleeve
5) Rear Seal Sleeve
6) Rectangular Seal
7) Crankshaft, Gear

1) Top Gasket Set


2) Bottom Gasket Set
3) Head Gasket
4) Oil Pan Gasket
5) Valve Cover Gsk
6) Gear Housing Gsk
7) Rear Cover Gsk

1) Bushing, Piston 1) Camshaft


1) Oil Cooler 5 Plate
2) Bushing, Cam 2) Tappet
2) Oil Cooler Gasket
3) Oil Cooler Gasket
3) Push Rod
3) Bolt, Con Rod
Filter Head
4)
Rocker
Arms
4) Con Rod
5)
Camshaft
Gear
5) Bolt, Ex Manifold

1)
2)
3)
4)
5)
6)
7)

1)
2)
3)
4)
5)
6)
7)

1)
2)
3)
4)
5)

C3904353
C3353978
C3907803
C3906080
C3906081
C3912473
C3901258

C3804896
C3802375
C3921393
C3931602
C3902666
C3916131
C3928493

C4891178
C3901306
C3900919
C3901569
C3944593

X6
X1 (3)

1) C3802355 Kit

C3904408
Thick W. 60.50 mm IN

Consists of:

C3904409

C3901117 Valve X1
Thick W. 51.75 mm EX C3900250 Collet X2
C3906206 (1)
2) C3906854

2a

Use 4

2b

1) Pump, Oil
2a) Lift Pump
2b) Lift Pump
1) C3926202
2a) C3918000
2b) C3904374 (2)

1) C3925582
2) C3925031
3) C3904679
4) C3910811 X4
C3910810 X4
5) C3907431

1) C3921557
2) C3926760
3) C3929792

1) Intake, Valve Kit 1) Exhaust, Valve Kit 1) Spring, Valve


2) Seal, Valve
2) Insert, Valve
2) Insert, Valve
3) Retainer, Valve

Guide, Valve

2
2

4
5

Thin Wall

1) Water Pump
2) Water Pump Seal
3) Thermostat
1) C3802358
2) C3906698
3) C3802273

1
2

CASE-IH (Agricultural)
5120
5220
8840

1) 1 C3907163 Piston Std,


1 C3802230 Ring Set Std,
1 C3901793 Piston Pin, 2 C3901706 Ret.
2) 1 C3908815 Piston 0.50 mm, 1 C3802232 Ring Set 0.50 mm, 1 C3901793 Piston Pin, 2 C3901706 Ret.
3) 1 C3908816 Piston 1.00 mm, 1 C3802234 Ring Set 1.00 mm, 1 C3901793 Piston Pin, 2 C3901706 Ret.

1) Cylinder Head
(With Valves)

2) Head Bolts
1) C3920005
2) C3920779 X4
C3920780 X10

1) C3802356 Kit
Consists of:
C3901607 Valve X1
C3900250 Collet X2

1) C3900276 X8
2) C3921640 X8 (4)
C3957912 X8 (5)
3) C3900299 X8 (4)

2) C3904105
Use 4

( ) On Fracture Split Con Rods use: 4 of C3901170 (or O/S)


and 4 of C4893693 (or O/S).
(1) Can be Used on Both Intake and Exhaust.
(2) Diaphragm Style.
(3) For Storm blocks use C3940059.
(4) For use on engines prior to April, 2003.
(5) For use on engines from April, 2003, (Top Hat Style).

For Additional CUMMINS Products Refer to Page 118

91

Engine Model
CPL
1

4BTA 3.9

(CDC 4.390)

TURBOCHARGED
AFTERCOOLED
NON - EMISSION
239 Cubic Inch
Piston Std (m): 7156

Eng. O/H & I/F Kit


COK2100/4 Std.
COK2102/4 0.50 mm
COK2104/4 1.00 mm
COK2100F/4 Std.
COK2102F/4 0.50 mm
COK2104F/4 1.00 mm
To order an In-Frame
Kit change OK to IK

1) Piston Kit *
2) Repair Sleeve

1) C3802100
C3802102
C3802104

Std.
0.50 mm
1.00 mm

Main Bearing
Set
C3802010 Std.
C3802011 0.25 mm
C3802012 0.50 mm
C3802013 0.75 mm

C3901170
C3901171
C3901172
C3901173

Std.
0.25 mm
0.50 mm
0.75 mm

Use 1

C4893693
C4892795
C4892796
C4892797

Std.
0.25 mm
0.50 mm
0.75 mm

Use 4
2) C3904166

Con Rod Bearing

* Piston Kit consists of:


1) 1 C3907156 Piston Std,
1 C3802230 Ring Set Std,
1 C3901793 Piston Pin, 2 C3901706 Ret.
2) 1 C3907157 Piston 0.50 mm, 1 C3802232 Ring Set 0.50 mm, 1 C3901793 Piston Pin, 2 C3901706 Ret.
3) 1 C3907158 Piston 1.00 mm, 1 C3802234 Ring Set 1.00 mm, 1 C3901793 Piston Pin, 2 C3901706 Ret.

CUMMINS CPLs
594
595
696
710
711
741 *

826
937
961
1173
1278
1520

1521
1525
1526
2377

5
4

5
6

1) Front Seal
2) Rear Seal
* Marine Engine
3) Crankshaft
4) Front Seal Sleeve
CASE-IH (Agricultural) 5) Rear Seal Sleeve
6) Rectangular Seal
1800 Cotton Harvester
7) Crankshaft, Gear
5120 Tractor
5150

1) C3904353
6590

2) C3353978
3) C3907803
4) C3906080
5) C3906081
CASE (Construction)
6) C3912473
9010B Excavator,
(PIN: >DAC01#2001) 7) C3901258
9020 Excavator,

1)
2)
3)
4)
5)

C3804896
C3802375
C3921393
C3931602
C3902666
C3916131
C3928493

C4891178
C3901306
C3900919
C3901569
C3944593

X6
X1 (3)

1) C3802355 Kit
Consists of:

C3904409

C3901117 Valve X1
Thick W. 51.75 mm EX C3900250 Collet X2
C3906206 (1)
2) C3906854

Use 4

Thin Wall
1
2

92

2a

2b

1) Pump, Oil
2a) Lift Pump
2b) Lift Pump
1) C3926202
2a) C3918000
2b) C3904374 (2)

1) C3925582
2) C3925031
3) C3904679
4) C3910811 X4
C3910810 X4
5) C3907431

1) C3921557
2) C3926760
3) C3929792

1) Intake, Valve Kit 1) Exhaust, Valve Kit 1) Spring, Valve


2) Seal, Valve
2) Insert, Valve
2) Insert, Valve
3) Retainer, Valve

Guide, Valve

1)
2)
3)
4)
5)
6)
7)

C3904408

1) Bushing, Piston 1) Camshaft


1) Oil Cooler 5 Plate
2) Bushing, Cam 2) Tappet
2) Oil Cooler Gasket
3) Oil Cooler Gasket
3) Push Rod
3) Bolt, Con Rod
Filter Head
4)
Rocker
Arms
4) Con Rod
5)
Camshaft
Gear
5) Bolt, Ex Manifold

Thick W. 60.50 mm IN

1) Top Gasket Set


2) Bottom Gasket Set
3) Head Gasket
4) Oil Pan Gasket
5) Valve Cover Gsk
6) Gear Housing Gsk
7) Rear Cover Gsk

(PIN: >DAC01#2001)

1) Water Pump
2) Water Pump Seal
3) Thermostat
1) C3802358
2) C3906698
3) C3802273

1
7

1
2

1) Cylinder Head
(With Valves)

2) Head Bolts
1) C3920005 (4)
2) C3920779 X4
C3920780 X10

1) C3802356 Kit
Consists of:
C3901607 Valve X1
C3900250 Collet X2

1) C3900276 X8
2) C3921640 X8 (5)
C3957912 X8 (6)
3) C3900299 X8 (5)

2) C3904105
Use 4

( ) On Fracture Split Con Rods use: 4 of C3901170 (or O/S)


and 4 of C4893693 (or O/S).
(1) Can be Used on Both Intake and Exhaust.
(2) Diaphragm Style.
(3) For Storm blocks use C3940059.
(4) Do not use on Marine Engines.
(5) For use on engines prior to April, 2003.
(6) For use on engines from April, 2003, (Top Hat Style).

For Additional CUMMINS Products Refer to Page 118

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR CUMMINS (MID-RANGE)

Engine Model
CPL
1

4B 3.9

(CDC 4.390)

Eng. O/H & I/F Kit


NATURALLY ASPIRATED
COK2060/4 Std.
COK2062/4 0.50 mm
NON - EMISSION
COK2064/4 1.00 mm
239 Cubic Inch
COK2060F/4 Std.
COK2062F/4 0.50 mm
COK2064F/4 1.00 mm

Piston Std (m): 6223

CUMMINS CPLs
591 *
681
721 *
725
791

843
895
981
1172
1259

1312
1522
1932

To order an In-Frame
Kit change OK to IK

1) Piston Kit *
2) Repair Sleeve

1) C3802060
C3802062
C3802064

Std.
0.50 mm
1.00 mm

CASE (Construction)
Crawler

Backhoe

Crawler

Backhoe

Forklift

Trencher

Skid Steer Loader

1
7

5
6

1) Front Seal
2) Rear Seal
3) Crankshaft
4) Front Seal Sleeve
5) Rear Seal Sleeve
6) Rectangular Seal
7) Crankshaft, Gear

1) Top Gasket Set


2) Bottom Gasket Set
3) Head Gasket
4) Oil Pan Gasket
5) Valve Cover Gsk
6) Gear Housing Gsk
7) Rear Cover Gsk

1) Bushing, Piston 1) Camshaft


1) Oil Cooler 5 Plate
2) Bushing, Cam 2) Tappet
2) Oil Cooler Gasket
3) Oil Cooler Gasket
3) Push Rod
3) Bolt, Con Rod
Filter Head
4)
Rocker
Arms
4) Con Rod
5)
Camshaft
Gear
5) Bolt, Ex Manifold

1)
2)
3)
4)
5)
6)
7)

1)
2)
3)
4)
5)
6)
7)

1)
2)
3)
4)
5)

C3904353
C3353978
C3907803
C3906080
C3906081
C3912473
C3901258

C3804896
C3802375
C3921393
C3931602
C3902666
C3916131
C3928493

C4891178
C3901306
C3900919
C3901569
C3944593

X6
X1 (3)

1) C3802355 Kit

C3904408
Thick W. 60.50 mm IN

Consists of:

C3904409

C3901117 Valve X1
Thick W. 51.75 mm EX C3900250 Collet X2
C3906206 (1)
2) C3906854

Use 4
1
2

2a

2b

1) Pump, Oil
2a) Lift Pump
2b) Lift Pump
1) C3926202
2a) C3918000
2b) C3904374 (2)

1) C3925582
2) C3925031
3) C3904679
4) C3910811 X4
C3910810 X4
5) C3907431

1) C3921557
2) C3926760
3) C3929792

1) Intake, Valve Kit 1) Exhaust, Valve Kit 1) Spring, Valve


2) Seal, Valve
2) Insert, Valve
2) Insert, Valve
3) Retainer, Valve

Guide, Valve

Thin Wall

Windrower

Std.
0.25 mm
0.50 mm
0.75 mm

1) 1 C3906223 Piston Std,


1 C3802040 Ring Set Std,
1 C3901793 Piston Pin, 2 C3901706 Ret.
2) 1 C3906209 Piston 0.50 mm, 1 C3802042 Ring Set 0.50 mm, 1 C3901793 Piston Pin, 2 C3901706 Ret.
3) 1 C3906208 Piston 1.00 mm, 1 C3802044 Ring Set 1.00 mm, 1 C3901793 Piston Pin, 2 C3901706 Ret.

CASE-IH (Agricultural)

Use 1

C4893693
C4892795
C4892796
C4892797

2) C3904166

1) Water Pump
2) Water Pump Seal
3) Thermostat
1) C3802358
2) C3906698
3) C3802273

Std.
0.25 mm
0.50 mm
0.75 mm

Use 4

450C
455C
480E
480E LL
480F
480F LL
550
550E
580K
580SE
580SK
584E
585E
586E
660
760
1840
1845C

C3901170
C3901171
C3901172
C3901173

Con Rod Bearing

* Piston Kit consists of:

* Marine Application

6000
6500
8820
8830

Main Bearing
Set
C3802010 Std.
C3802011 0.25 mm
C3802012 0.50 mm
C3802013 0.75 mm

1) Cylinder Head
(With Valves)

2) Head Bolts
1) C3920005 (4)
2) C3920779 X4
C3920780 X10

1) C3802356 Kit
Consists of:
C3901607 Valve X1
C3900250 Collet X2

1) C3900276 X8
2) C3921640 X8 (5)
C3957912 X8 (6)
3) C3900299 X8 (5)

2) C3904105
Use 4

( ) On Fracture Split Con Rods use: 4 of C3901170 (or O/S)


and 4 of C4893693 (or O/S).
(1) Can be Used on Both Intake and Exhaust.
(2) Diaphragm Style.
(3) For Storm blocks use C3940059.
(4) Do not use on Marine Engines.
(5) For use on engines prior to April, 2003.
(6) For use on engines from April, 2003, (Top Hat Style).

For Additional CUMMINS Products Refer to Page 118

93

Engine Model
CPL
1

4BT 3.9
TURBOCHARGED
EMISSION
239 Cubic Inch
Piston Std (m): 6632

Eng. O/H & I/F Kit


COK2562/4 Std.
COK2564/4 0.50 mm
COK2565/4 1.00 mm
COK2562F/4 Std.
COK2564F/4 0.50 mm
COK2565F/4 1.00 mm
To order an In-Frame
Kit change OK to IK

AUTOMOTIVE

1) Piston Kit *
2) Repair Sleeve

1) C3802562
C3802564
C3802565

Std.
0.50 mm
1.00 mm

Main Bearing
Set
C3802010 Std.
C3802011 0.25 mm
C3802012 0.50 mm
C3802013 0.75 mm

C3901170
C3901171
C3901172
C3901173

Std.
0.25 mm
0.50 mm
0.75 mm

Use 1

C4893693
C4892795
C4892796
C4892797

Std.
0.25 mm
0.50 mm
0.75 mm

Use 4
2) C3904166

Con Rod Bearing

* Piston Kit consists of:


1) 1 C3926632 Piston Std,
1 C3802230 Ring Set Std,
1 C3934047 Piston Pin, 2 C3901706 Ret.
2) 1 C3926634 Piston 0.50 mm, 1 C3802232 Ring Set 0.50 mm, 1 C3934047 Piston Pin, 2 C3901706 Ret.
3) 1 C3926635 Piston 1.00 mm, 1 C3802234 Ring Set 1.00 mm, 1 C3934047 Piston Pin, 2 C3901706 Ret.
1

CUMMINS CPLs

1839
2001
2195
2304

5
6

1)
2)
3)
4)
5)
6)
7)

1)
2)
3)
4)
5)
6)
7)

1)
2)
3)
4)
5)

C3904353
C3353978
C3907803
C3906080
C3906081
C3912473
C3901258

C3804896
C3802375
C3921393
C3931602
C3902666
C3916131
C3928493

C4891178
C3901306
C3900919
C3901569
C3944593

X6
X1 (3)

1) C3802355 Kit
Consists of:

C3901117 Valve X1
Thick W. 51.75 mm EX C3900250 Collet X2
C3906206 (1)
2) C3906854

Use 4

Thin Wall
1
2
3

2a

2b

1) Pump, Oil
2a) Lift Pump
2b) Lift Pump
1) C3926202
2a) C3918000
2b) C3904374 (2)

1) C3925582
2) C3925031
3) C3904679
4) C3910811 X4
C3910810 X4
5) C3907431

1) C3921557
2) C3926760
3) C3929792

1) Intake, Valve Kit 1) Exhaust, Valve Kit 1) Spring, Valve


2) Seal, Valve
2) Insert, Valve
2) Insert, Valve
3) Retainer, Valve

C3904409

1) Bushing, Piston 1) Camshaft


1) Oil Cooler 5 Plate
2) Bushing, Cam 2) Tappet
2) Oil Cooler Gasket
3) Oil Cooler Gasket
3) Push Rod
3) Bolt, Con Rod
Filter Head
4)
Rocker
Arms
4) Con Rod
5)
Camshaft
Gear
5) Bolt, Ex Manifold

C3904408

1) Top Gasket Set


2) Bottom Gasket Set
3) Head Gasket
4) Oil Pan Gasket
5) Valve Cover Gsk
6) Gear Housing Gsk
7) Rear Cover Gsk

Thick W. 60.50 mm IN

1) Water Pump
2) Water Pump Seal
3) Thermostat
1) C3802358
2) C3906698
3) C3802273

1) Front Seal
2) Rear Seal
3) Crankshaft
4) Front Seal Sleeve
5) Rear Seal Sleeve
6) Rectangular Seal
7) Crankshaft, Gear

Guide, Valve

94

1
7

1
2

1) Cylinder Head
(With Valves)

2) Head Bolts
1) C3920005
2) C3920779 X4
C3920780 X10

1) C3802356 Kit
Consists of:
C3901607 Valve X1
C3900250 Collet X2

1) C3900276 X8
2) C3921640 X8 (4)
C3957912 X8 (5)
3) C3900299 X8 (4)

2) C3904105
Use 4

( ) On Fracture Split Con Rods use: 4 of C3901170 (or O/S)


and 4 of C4893693 (or O/S).
(1) Can be Used on Both Intake and Exhaust.
(2) Diaphragm Style.
(3) For Storm blocks use C3940059.
(4) For use on engines prior to April, 2003.
(5) For use on engines from April, 2003, (Top Hat Style).

For Additional CUMMINS Products Refer to Page 118

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR CUMMINS (MID-RANGE)

Engine Model
CPL
1

4BTA 3.9
Eng. O/H & I/F Kit
COK2248/4 Std.
COK2249/4 0.50 mm
COK2250/4 1.00 mm

TURBOCHARGED
AFTERCOOLED
EMISSION
239 Cubic Inch

COK2248F/4 Std.
COK2249F/4 0.50 mm
COK2250F/4 1.00 mm

Piston Std (m): 9041

To order an In-Frame
Kit change OK to IK

1) Piston Kit *
2) Repair Sleeve

1) C3802248
C3802249
C3802250

Std.
0.50 mm
1.00 mm

Main Bearing
Set
C3802010 Std.
C3802011 0.25 mm
C3802012 0.50 mm
C3802013 0.75 mm

C3901170
C3901171
C3901172
C3901173

Std.
0.25 mm
0.50 mm
0.75 mm

Use 1

C4893693
C4892795
C4892796
C4892797

Std.
0.25 mm
0.50 mm
0.75 mm

Use 4
2) C3904166

Con Rod Bearing

* Piston Kit consists of:


1) 1 C3919041 Piston Std,
1 C3802230 Ring Set Std,
1 C3934047 Piston Pin, 2 C3901706 Ret.
2) 1 C3919044 Piston 0.50 mm, 1 C3802232 Ring Set 0.50 mm, 1 C3934047 Piston Pin, 2 C3901706 Ret.
3) 1 C3919045 Piston 1.00 mm, 1 C3802234 Ring Set 1.00 mm, 1 C3934047 Piston Pin, 2 C3901706 Ret.
1

CUMMINS CPLs

986
1260

1
7

5
6

1)
2)
3)
4)
5)
6)
7)

1)
2)
3)
4)
5)
6)
7)

1)
2)
3)
4)
5)

C3904353
C3353978
C3907803
C3906080
C3906081
C3912473
C3901258

C3804896
C3802375
C3921393
C3931602
C3902666
C3916131
C3928493

C4891178
C3901306
C3900919
C3901569
C3944593

X6
X1 (3)

1) C3802355 Kit
Consists of:

C3901117 Valve X1
Thick W. 51.75 mm EX C3900250 Collet X2
C3906206 (1)
2) C3906854

Use 4

Thin Wall
1
2
1

2a

2b

1) Pump, Oil
2a) Lift Pump
2b) Lift Pump
1) C3926202
2a) C3918000
2b) C3904374 (2)

1) C3925582
2) C3925031
3) C3904679
4) C3910811 X4
C3910810 X4
5) C3907431

1) C3921557
2) C3926760
3) C3929792

1) Intake, Valve Kit 1) Exhaust, Valve Kit 1) Spring, Valve


2) Seal, Valve
2) Insert, Valve
2) Insert, Valve
3) Retainer, Valve

C3904409

1) Bushing, Piston 1) Camshaft


1) Oil Cooler 5 Plate
2) Bushing, Cam 2) Tappet
2) Oil Cooler Gasket
3) Oil Cooler Gasket
3) Push Rod
3) Bolt, Con Rod
Filter Head
4)
Rocker
Arms
4) Con Rod
5)
Camshaft
Gear
5) Bolt, Ex Manifold

C3904408

1) Top Gasket Set


2) Bottom Gasket Set
3) Head Gasket
4) Oil Pan Gasket
5) Valve Cover Gsk
6) Gear Housing Gsk
7) Rear Cover Gsk

Thick W. 60.50 mm IN

1) Front Seal
2) Rear Seal
3) Crankshaft
4) Front Seal Sleeve
5) Rear Seal Sleeve
6) Rectangular Seal
7) Crankshaft, Gear

Guide, Valve

1) Water Pump
2) Water Pump Seal
3) Thermostat
1) C3802358
2) C3906698
3) C3802273

1
2

1) Cylinder Head
(With Valves)

2) Head Bolts
1) C3920005
2) C3920779 X4
C3920780 X10

1) C3802356 Kit
Consists of:
C3901607 Valve X1
C3900250 Collet X2

1) C3900276 X8
2) C3921640 X8 (4)
C3957912 X8 (5)
3) C3900299 X8 (4)

2) C3904105
Use 4

( ) On Fracture Split Con Rods use: 4 of C3901170 (or O/S)


and 4 of C4893693 (or O/S).
(1) Can be Used on Both Intake and Exhaust.
(2) Diaphragm Style.
(3) For Storm blocks use C3940059.
(4) For use on engines prior to April, 2003.
(5) For use on engines from April, 2003, (Top Hat Style).

For Additional CUMMINS Products Refer to Page 118

95

Engine Model
CPL
1

4BTA 3.9
(CDC 4.390)
TURBOCHARGED
AFTERCOOLED
EMISSION
239 Cubic Inch
Piston Std (m): 8673

Eng. O/H & I/F Kit


COK2747/4 Std.
COK2764/4 0.50 mm
COK2765/4 1.00 mm
COK2747F/4 Std.
COK2764F/4 0.50 mm
COK2765F/4 1.00 mm
To order an In-Frame
Kit change OK to IK

1) Piston Kit *
2) Repair Sleeve

1) C3802747
C3802764
C3802765

Std.
0.50 mm
1.00 mm

Main Bearing
Set
C3802010 Std.
C3802011 0.25 mm
C3802012 0.50 mm
C3802013 0.75 mm

C3901170
C3901171
C3901172
C3901173

Std.
0.25 mm
0.50 mm
0.75 mm

Use 1

C4893693
C4892795
C4892796
C4892797

Std.
0.25 mm
0.50 mm
0.75 mm

Use 4
2) C3904166

Con Rod Bearing

* Piston Kit consists of:

CUMMINS CPLs
1934
1965
1966
1967
2109
2142

2144
2302
2351
2359
2478
2528

1) 1 C3928673 Piston Std,


1 C3802230 Ring Set Std,
1 C3934047 Piston Pin, 2 C3901706 Ret.
2) 1 C3928674 Piston 0.50 mm, 1 C3802232 Ring Set 0.50 mm, 1 C3934047 Piston Pin, 2 C3901706 Ret.
3) 1 C3928675 Piston 1.00 mm, 1 C3802234 Ring Set 1.00 mm, 1 C3934047 Piston Pin, 2 C3901706 Ret.

2623
2672
2808
2857
2881

8860
8870

Windrower

CASE (Construction)
90 XT

Skid Loader,
(PIN: >JAF 0245224)

95 XT

Skid Loader,
(PIN: >JAF 0237963)

570 LXT
580 L
590 SL
650 G
686 G
686 GXR
9010 B

Series 2

Crawler
Telescopic Handler

Excavator,

5
3

1)
2)
3)
4)
5)
6)
7)

1)
2)
3)
4)
5)
6)
7)

1)
2)
3)
4)
5)

C3904353
C3353978
C3907803
C3906080
C3906081
C3912473
C3901258

C3804896
C3802375
C3921393
C3931602
C3902666
C3916131
C3928493

C4891178
C3901306
C3900919
C3901569
C3944593

X6
X1 (3)

1) C3802355 Kit

C3904408
Thick W. 60.50 mm IN

Consists of:

C3904409

Use 4
1
2

96

2a

2b

1) Pump, Oil
2a) Lift Pump
2b) Lift Pump
1) C3926202
2a) C3918000
2b) C3904374 (2)

1) C3925582
2) C3925031
3) C3904679
4) C3910811 X4
C3910810 X4
5) C3907431

1) C3921557
2) C3926760
3) C3929792

1) Intake, Valve Kit 1) Exhaust, Valve Kit 1) Spring, Valve


2) Seal, Valve
2) Insert, Valve
2) Insert, Valve
3) Retainer, Valve

Guide, Valve

Thin Wall

1) Bushing, Piston 1) Camshaft


1) Oil Cooler 5 Plate
2) Bushing, Cam 2) Tappet
2) Oil Cooler Gasket
3) Oil Cooler Gasket
3) Push Rod
3) Bolt, Con Rod
Filter Head
4)
Rocker
Arms
4) Con Rod
5)
Camshaft
Gear
5) Bolt, Ex Manifold

C3901117 Valve X1
Thick W. 51.75 mm EX C3900250 Collet X2
C3906206 (1)
2) C3906854

1) Top Gasket Set


2) Bottom Gasket Set
3) Head Gasket
4) Oil Pan Gasket
5) Valve Cover Gsk
6) Gear Housing Gsk
7) Rear Cover Gsk

(PIN: >DAC01#2001)

1) Front Seal
2) Rear Seal
3) Crankshaft
4) Front Seal Sleeve
5) Rear Seal Sleeve
6) Rectangular Seal
7) Crankshaft, Gear

Excavator,

1) Water Pump
2) Water Pump Seal
3) Thermostat
1) C3802358
2) C3906698
3) C3802273

(PIN: >DAC01#2001)

9020 B

1
4

1
2

CASE-IH (Agricultural)

1) Cylinder Head
(With Valves)

2) Head Bolts
1) C3920005
2) C3920779 X4
C3920780 X10

1) C3802356 Kit
Consists of:
C3901607 Valve X1
C3900250 Collet X2

1) C3900276 X8
2) C3921640 X8 (4)
C3957912 X8 (5)
3) C3900299 X8 (4)

2) C3904105
Use 4

( ) On Fracture Split Con Rods use: 4 of C3901170 (or O/S)


and 4 of C4893693 (or O/S).
(1) Can be Used on Both Intake and Exhaust.
(2) Diaphragm Style.
(3) For Storm blocks use C3940059.
(4) For use on engines prior to April, 2003.
(5) For use on engines from April, 2003, (Top Hat Style).

For Additional CUMMINS Products Refer to Page 118

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR CUMMINS (MID-RANGE)

Engine Model
CPL
1

4BT 3.9
TURBOCHARGED

Piston Std (m): 0187

Eng. O/H & I/F Kit


COK2757/4 Std.
COK2758/4 0.50 mm
COK2759/4 1.00 mm
COK2757F/4 Std.
COK2758F/4 0.50 mm
COK2759F/4 1.00 mm
To order an In-Frame
Kit change OK to IK

1) Piston Kit *
2) Repair Sleeve

1) C3802757
C3802758
C3802759

Std.
0.50 mm
1.00 mm

Main Bearing
Set
C3802010 Std.
C3802011 0.25 mm
C3802012 0.50 mm
C3802013 0.75 mm

C3901170
C3901171
C3901172
C3901173

Std.
0.25 mm
0.50 mm
0.75 mm

Use 1

C4893693
C4892795
C4892796
C4892797

Std.
0.25 mm
0.50 mm
0.75 mm

Use 4
2) C3904166

Con Rod Bearing

* Piston Kit consists of:

CUMMINS CPLs

1) 1 C3930187 Piston Std,


1 C3802750 Ring Set Std,
1 C3934047 Piston Pin, 2 C3920691 Ret.
2) 1 C3930188 Piston 0.50 mm, 1 C3802863 Ring Set 0.50 mm, 1 C3934047 Piston Pin, 2 C3920691 Ret.
3) 1 C3930189 Piston 1.00 mm, 1 C3802864 Ring Set 1.00 mm, 1 C3934047 Piston Pin, 2 C3920691 Ret.
1

1963
2264
2623

5
4

1
7

5
6

1)
2)
3)
4)
5)
6)
7)

1)
2)
3)
4)
5)
6)
7)

1)
2)
3)
4)
5)

C3904353
C3353978
C3907803
C3906080
C3906081
C3912473
C3901258

C3804896
C3802375
C3921393
C3931602
C3902666
C3916131
C3928493

C4891178
C3901306
C3900919
C3901569
C3944593

X6
X1 (3)

1) C3802355 Kit
Consists of:

C3901117 Valve X1
Thick W. 51.75 mm EX C3900250 Collet X2
C3906206 (1)
2) C3906854

Use 4

Thin Wall
1
2
1

2a

2b

1) Pump, Oil
2a) Lift Pump
2b) Lift Pump
1) C3926202
2a) C3918000
2b) C3904374 (2)

1) C3925582
2) C3925031
3) C3904679
4) C3910811 X4
C3910810 X4
5) C3907431

1) C3921557
2) C3926760
3) C3929792

1) Intake, Valve Kit 1) Exhaust, Valve Kit 1) Spring, Valve


2) Seal, Valve
2) Insert, Valve
2) Insert, Valve
3) Retainer, Valve

C3904409

1) Bushing, Piston 1) Camshaft


1) Oil Cooler 5 Plate
2) Bushing, Cam 2) Tappet
2) Oil Cooler Gasket
3) Oil Cooler Gasket
3) Push Rod
3) Bolt, Con Rod
Filter Head
4)
Rocker
Arms
4) Con Rod
5)
Camshaft
Gear
5) Bolt, Ex Manifold

C3904408

1) Top Gasket Set


2) Bottom Gasket Set
3) Head Gasket
4) Oil Pan Gasket
5) Valve Cover Gsk
6) Gear Housing Gsk
7) Rear Cover Gsk

Thick W. 60.50 mm IN

1) Front Seal
2) Rear Seal
3) Crankshaft
4) Front Seal Sleeve
5) Rear Seal Sleeve
6) Rectangular Seal
7) Crankshaft, Gear

Guide, Valve

1) Water Pump
2) Water Pump Seal
3) Thermostat
1) C3802358
2) C3906698
3) C3802273

1
2

1) Cylinder Head
(With Valves)

2) Head Bolts
1) C3920005
2) C3920779 X4
C3920780 X10

1) C3802356 Kit
Consists of:
C3901607 Valve X1
C3900250 Collet X2

1) C3900276 X8
2) C3921640 X8 (4)
C3957912 X8 (5)
3) C3900299 X8 (4)

2) C3904105
Use 4

( ) On Fracture Split Con Rods use: 4 of C3901170 (or O/S)


and 4 of C4893693 (or O/S).
(1) Can be Used on Both Intake and Exhaust.
(2) Diaphragm Style.
(3) For Storm blocks use C3940059.
(4) For use on engines prior to April, 2003.
(5) For use on engines from April, 2003, (Top Hat Style).

For Additional CUMMINS Products Refer to Page 118

97

Engine Model
CPL
1

6BT 5.9
(CDC 6.590)
TURBOCHARGED
NON - EMISSION
359 Cubic Inch

COK2160F/6 Std.
COK2132F/6 0.50 mm
COK2134F/6 1.00 mm

Piston Std (m): 7163

CUMMINS CPLs
597
692
716
729
761
804
807
856

938
943
947
948
949
950
994
1160

1163
1168
1189
1207
1245
1246
1266
1279

Eng. O/H & I/F Kit


COK2160/6 Std.
COK2132/6 0.50 mm
COK2134/6 1.00 mm

1288
1289 *
1440
1627
1685
2049
2413

To order an In-Frame
Kit change OK to IK

2) Repair Sleeve

1) C3802160
C3802132
C3802134

Std.
0.50 mm
1.00 mm

Tractor

CASE (Construction)
Wheel Loader
Backhoe

Crawler

Excavator

Windrower
Excavator
Wheel Loader

Std.
0.25 mm
0.50 mm
0.75 mm

5
4

4
5

1) Front Seal
2) Rear Seal
3) Crankshaft
4) Front Seal Sleeve
5) Rear Seal Sleeve
6) Rectangular Seal
7) Crankshaft, Gear

1) Top Gasket Set


2) Bottom Gasket Set
3) Head Gasket
4) Oil Pan Gasket
5) Valve Cover Gsk
6) Gear Housing Gsk
7) Rear Cover Gsk

1) Bushing, Piston 1) Camshaft


1) Oil Cooler 7 Plate
2) Bushing, Cam 2) Tappet
2) Oil Cooler Gasket
3) Oil Cooler Gasket
3) Push Rod
3) Bolt, Con Rod
Filter Head
4) Rocker Arms
4) Con Rod
5)
Camshaft
Gear
5) Bolt, Ex Manifold

1)
2)
3)
4)
5)
6)
7)

1)
2)
3)
4)
5)
6)
7)

1)
2)
3)
4)
5)

C3904353
C3353978
C3907804
C3906080
C3906081
C3912473
C3901258

C3802363
C3802376
C3921394
C3931346
C3902666
C3916131
C3928493

C4891178
C3901306
C3900919
C3901569
C3944593

X6
X1 (3)

1) C3914639
2) C3925031
3) C3904679
4) C3910811 X6
C3910810 X6
5) C3907431

1) C3802355 Kit

C3904408
Thick W. 60.50 mm IN

Consists of:

1) C3802356 Kit
Consists of:

C3904409

C3901117 Valve X1 C3901607 Valve X1


Thick W. 51.75 mm EX C3900250 Collet X2 C3900250 Collet X2
2) C3904105
C3906206 (1)
2) C3906854

2a

Use 6

2b

1) Pump, Oil
2a) Lift Pump
2b) Lift Pump
1) C3926203
2a) C3918000
2b) C3904374 (2)

1) C3921558
2) C3926760
3) C3929792

1) Intake,Valve Kit 1) Exhaust,Valve Kit 1) Spring, Valve


2) Seal, Valve
2) Insert, Valve
2) Insert, Valve
3) Retainer, Valve

Guide, Valve

2
3

98

Use 1

C4893693
C4892795
C4892796
C4892797

2) C3904166

Thin Wall

Std.
0.25 mm
0.50 mm
0.75 mm

(Agricultural)

C3901170
C3901171
C3901172
C3901173

Con Rod Bearing

1) 1 C3907163 Piston Std,


1 C3802230 Ring Set Std,
1 C3901793 Piston Pin, 2 C3901706 Ret.
2) 1 C3908815 Piston 0.50 mm, 1 C3802232 Ring Set 0.50 mm, 1 C3901793 Piston Pin, 2 C3901706 Ret.
3) 1 C3908816 Piston 1.00 mm, 1 C3802234 Ring Set 1.00 mm, 1 C3901793 Piston Pin, 2 C3901706 Ret.

1) Water Pump
2) Water Pump Seal
3) Thermostat
1) C3802358
2) C3906698
3) C3802273

Main Bearing
Set
C3802070 Std.
C3802071 0.25 mm
C3802072 0.50 mm
C3802073 0.75 mm

Use 6

CASE-IH

621/B
680L
780C/D
850D/E
855D/E/G
880D
888
1085B/C
1086B
1088
1150E/G
1155E
8850
9030/B
W14B/C

1) Piston Kit *

* Piston Kit consists of:

* Marine Engine

1896
5140
5240
5250

1) Cylinder Head
(With Valves)

2) Head Bolts
1) C3913381 (4)
2) C3920779 X6
C3920780 X14

1) C3900276 X12
2) C3921640 X12 (5)
C3957912 X12 (6)
3) C3900299 X12 (5)

Use 6

( ) On Fracture Split Con Rods use: 6 of C3901170 (or O/S)


and 6 of C4893693 (or O/S).
(1) Can be Used on Both Intake and Exhaust.
(2) Diaphragm Style.
(3) For Storm blocks use C3940059.
(4) Do not use on Marine Engines.
(5) For use on engines prior to April, 2003.
(6) For use on engines from April, 2003, (Top Hat Style).

For Additional CUMMINS Products Refer to Page 118

CATALOG UG-012JDCUPKCA-2009

REPLACEMENT PARTS FOR CUMMINS (MID-RANGE)

Engine Model
CPL
1

6BTA 5.9
(CDC 6.590)

Eng. O/H & I/F Kit


COK2100/6 Std.
COK2102/6 0.50 mm
COK2104/6 1.00 mm

TURBOCHARGED
AFTERCOOLED

COK2100F/6 Std.
COK2102F/6 0.50 mm
COK2104F/6 1.00 mm

NON - EMISSION
359 Cubic Inch

To order an In-Frame
Kit change OK to IK

Piston Std (m): 7156

1) Piston Kit *
2) Repair Sleeve

1) C3802100
C3802102
C3802104

Std.
0.50 mm
1.00 mm

Main Bearing
Set
C3802070 Std.
C3802071 0.25 mm
C3802072 0.50 mm
C3802073 0.75 mm

C3901170
C3901171
C3901172
C3901173

Std.
0.25 mm
0.50 mm
0.75 mm

Use 1

C4893693
C4892795
C4892796
C4892797

Std.
0.25 mm
0.50 mm
0.75 mm

Use 6
2) C3904166

Con Rod Bearing

* Piston Kit consists of:

CUMMINS CPLs
599
600
698
712
715
742 *

792
834
912
940
961
962

983
998
1174
1209
1518
1519

1523
1524
1581
2050
2530
2891

1) 1 C3907156 Piston Std,


1 C3802230 Ring Set Std,
1 C3901793 Piston Pin, 2 C3901706 Ret.
2) 1 C3907157 Piston 0.50 mm, 1 C3802232 Ring Set 0.50 mm, 1 C3901793 Piston Pin, 2 C3901706 Ret.
3) 1 C3907158 Piston 1.00 mm, 1 C3802234 Ring Set 1.00 mm, 1 C3901793 Piston Pin, 2 C3901706 Ret.
1

3
5

1
7

1
2

5
6

1) Front Seal
2) Rear Seal
3) Crankshaft
CASE-IH (Agricultural) 4) Front Seal Sleeve
1640 Combine,
5) Rear Seal Sleeve
(PIN: JJC0034705 >) 6) Rectangular Seal
1644 Combine,
7) Crankshaft, Gear

1) Top Gasket Set


2) Bottom Gasket Set
3) Head Gasket
4) Oil Pan Gasket
5) Valve Cover Gsk
6) Gear Housing Gsk
7) Rear Cover Gsk

1) Bushing, Piston 1) Camshaft


1) Oil Cooler 7 Plate
2) Bushing, Cam 2) Tappet
2) Oil Cooler Gasket
3) Oil Cooler Gasket
3) Push Rod
3) Bolt, Con Rod
Filter Head
4)
Rocker
Arms
4) Con Rod
5)
Camshaft
Gear
5) Bolt, Ex Manifold

1)
(PIN: JJC0012691 >) 2)
3)
2022 Cotton Picker
4)
2096 Tractor
5)
6)
7)

1)
2)
3)
4)
5)
6)
7)

1)
2)
3)
4)
5)

* Marine Engine

(ESN 44937696 >)

1822 Cotton Picker,

C3904353
C3353978
C3907804
C3906080
C3906081
C3912473
C3901258

C3802363
C3802376
C3921394
C3931346
C3902666
C3916131
C3928493

C4891178
C3901306
C3900919
C3901569
C3944593

X6
X1 (3)

1) C3914639
2) C3925031
3) C3904679
4) C3910811 X6
C3910810 X6
5) C3907431

1) Intake,Valve Kit 1) Exhaust,Valve Kit 1) Spring, Valve


2) Seal, Valve
2) Insert, Valve
2) Insert, Valve
3) Retainer, Valve

Guide, Valve

1) C3802355 Kit

C3904408
Thick W. 60.50 mm IN

Consists of:

1) C3802356 Kit
Consists of:

C3904409

C3901117 Valve X1 C3901607 Valve X1


Thick W. 51.75 mm EX C3900250 Collet X2 C3900250 Collet X2
2) C3904105
C3906206 (1)
2) C3906854

Use 6

Thin Wall
1
2
1

1) Water Pump
2) Water Pump Seal
3) Thermostat
1) C3802358
2) C3906698
3) C3802273

2a

2b

1) Pump, Oil
2a) Lift Pump
2b) Lift Pump
1) C3926203
2a) C3918000
2b) C3904374 (2)

1) C3921558
2) C3926760
3) C3929792

1) Cylinder Head
(With Valves)

2) Head Bolts
1) C3913381 (4)
2) C3920779 X6
C3920780 X14

1) C3900276 X12
2) C3921640 X12 (5)
C3957912 X12 (6)
3) C3900299 X12 (5)

Use 6

( ) On Fracture Split Con Rods use: 6 of C3901170 (or O/S)


and 6 of C4893693 (or O/S).
(1) Can be Used on Both Intake and Exhaust.
(2) Diaphragm Style.
(3) For Storm blocks use C3940059.
(4) Do not use on Marine Engines.
(5) For use on engines prior to April, 2003.
(6) For use on engines from April, 2003, (Top Hat Style).

For Additional CUMMINS Products Refer to Page 118

99

Engine Model
CPL
1

6B 5.9

(CDC 6.590)

Eng. O/H & I/F Kit


NATURALLY ASPIRATED COK2060/6 Std.
COK2062/6 0.50 mm
NON - EMISSION
COK2064/6 1.00 mm
359 Cubic Inch

COK2060F/6 Std.
COK2062F/6 0.50 mm
COK2064F/6 1.00 mm

Piston Std (m): 6223

To order an In-Frame
Kit change OK to IK

1) Piston Kit *
2) Repair Sleeve

1) C3802060
C3802062
C3802064

Std.
0.50 mm
1.00 mm

Main Bearing
Set
C3802070 Std.
C3802071 0.25 mm
C3802072 0.50 mm
C3802073 0.75 mm

C3901170
C3901171
C3901172
C3901173

Std.
0.25 mm
0.50 mm
0.75 mm

Use 1

C4893693
C4892795
C4892796
C4892797

Std.
0.25 mm
0.50 mm
0.75 mm

Use 6
2) C3904166

Con Rod Bearing

* Piston Kit consists of:

CUMMINS CPLs
596
691
714 *
791 *

802
845
960
999

1) 1 C3906223 Piston Std,


1 C3802040 Ring Set Std,
1 C3901793 Piston Pin, 2 C3901706 Ret.
2) 1 C3906209 Piston 0.50 mm, 1 C3802042 Ring Set 0.50 mm, 1 C3901793 Piston Pin, 2 C3901706 Ret.
3) 1 C3906208 Piston 1.00 mm, 1 C3802044 Ring Set 1.00 mm, 1 C3901793 Piston Pin, 2 C3901706 Ret.

1320
1403
1433

5
4

1
7

CASE-IH (Agricultural)
Tractor

CASE (Construction)
680K/L Backhoe
850D/E Crawler
855D/E

W14B/C Wheel Loader

1
2

* Marine Engine

5130
5230

5
6

1) Bushing, Piston 1) Camshaft


1) Oil Cooler 7 Plate
2) Bushing, Cam 2) Tappet
2) Oil Cooler Gasket
3) Oil Cooler Gasket
3) Push Rod
3) Bolt, Con Rod
Filter Head
4)
Rocker
Arms
4) Con Rod
5)
Camshaft
Gear
5) Bolt, Ex Manifold

1)
2)
3)
4)
5)
6)
7)

1)
2)
3)
4)
5)
6)
7)

1)
2)
3)
4)
5)

C3904353
C3353978
C3907804
C3906080
C3906081
C3912473
C3901258

C3802363
C3802376
C3921394
C3931346
C3902666
C3916131
C3928493

C4891178
C3901306
C3900919
C3901569
C3944593

X6
X1 (3)

1) C3914639
2) C3925031
3) C3904679
4) C3910811 X6
C3910810 X6
5) C3907431

1) C3802355 Kit

C3904409

Consists of:

1) C3802356 Kit
Consists of:

C3901117 Valve X1 C3901607 Valve X1

Thick W. 51.75 mm EX C3900250 Collet X2 C3900250 Collet X2

C3906206 (1)
Thin Wall
1
2

100

2a

2b

1) Pump, Oil
2a) Lift Pump
2b) Lift Pump
1) C3926203
2a) C3918000
2b) C3904374 (2)

1) C3921558
2) C3926760
3) C3929792

1) Intake,Valve Kit 1) Exhaust,Valve Kit 1) Spring, Valve


2) Seal, Valve
2) Insert, Valve
2) Insert, Valve
3) Retainer, Valve

C3904408

1) Top Gasket Set


2) Bottom Gasket Set
3) Head Gasket
4) Oil Pan Gasket
5) Valve Cover Gsk
6) Gear Housing Gsk
7) Rear Cover Gsk

Thick W. 60.50 mm IN

1) Front Seal
2) Rear Seal
3) Crankshaft
4) Front Seal Sleeve
5) Rear Seal Sleeve
6) Rectangular Seal
7) Crankshaft, Gear

Guide, Valve

1) Water Pump
2) Water Pump Seal
3) Thermostat
1) C3802358
2) C3906698
3) C3802273

1) Cylinder Head
(With Valves)

2) Head Bolts
1) C3913381 (4)
2) C3920779 X6
C3920780 X14

2) C3906854
Use 6

1) C3900276 X12
2) C3921640 X12 (5)
C3957912 X12 (6)
3) C3900299 X12 (5)

2) C3904105
Use 6

( ) On Fracture Split Con Rods use: 6 of C3901170 (or O/S)


and 6 of C4893693 (or O/S).
(1) Can be Used on Both Intake and Exhaust.
(2) Diaphragm Style.
(3) For Storm blocks use C3940059.
(4) Do not use on Marine Engines.
(5) For use on engines prior to April, 2003.
(6) For use on engines from April, 2003, (Top Hat Style).

For Additional CUMMINS Products Refer to Page 118

CATALOG UG-012JDCUPKCA-2009

REPLACEMENT PARTS FOR CUMMINS (MID-RANGE)

Engine Model
CPL
1

6BT 5.9
(CDC 6.590)

Eng. O/H & I/F Kit


COK1400/6 Std.
COK2049/6 0.50 mm
COK2050/6 1.00 mm

TURBOCHARGED
NON - EMISSION
359 Cubic Inch

COK1400F/6 Std.
COK2049F/6 0.50 mm
COK2050F/6 1.00 mm

Piston Std (m): 1400

To order an In-Frame
Kit change OK to IK

1) Piston Kit *
2) Repair Sleeve

1) C3802170
C3802172
C3802174

Std.
0.50 mm
1.00 mm

Main Bearing
Set
C3802070 Std.
C3802071 0.25 mm
C3802072 0.50 mm
C3802073 0.75 mm

C3901170
C3901171
C3901172
C3901173

Std.
0.25 mm
0.50 mm
0.75 mm

Use 1

C4893693
C4892795
C4892796
C4892797

Std.
0.25 mm
0.50 mm
0.75 mm

Use 6
2) C3904166

Con Rod Bearing

* Piston Kit consists of:

CUMMINS CPLs
953 *
970 *
1165
1247 *
1313
1322 *
1570 *
1613 *
1638
1928 *

1) 1 C3911400 Piston Std,


1 C3802230 Ring Set Std,
1 C3934047 Piston Pin, 2 C3901706 Ret.
2) 1 C3912049 Piston 0.50 mm, 1 C3802232 Ring Set 0.50 mm, 1 C3934047 Piston Pin, 2 C3901706 Ret.
3) 1 C3912050 Piston 1.00 mm, 1 C3802234 Ring Set 1.00 mm, 1 C3934047 Piston Pin, 2 C3901706 Ret.
1

3
5

1
7

* Marine Engines

1
2

5
6

1) Bushing, Piston 1) Camshaft


1) Oil Cooler 7 Plate
2) Bushing, Cam 2) Tappet
2) Oil Cooler Gasket
3) Oil Cooler Gasket
3) Push Rod
3) Bolt, Con Rod
Filter Head
4)
Rocker
Arms
4) Con Rod
5)
Camshaft
Gear
5) Bolt, Ex Manifold

1)
2)
3)
4)
5)
6)
7)

1)
2)
3)
4)
5)
6)
7)

1)
2)
3)
4)
5)

C3904353
C3353978
C3907804
C3906080
C3906081
C3912473
C3901258

C3802363
C3802376
C3921394
C3931346
C3902666
C3916131
C3928493

C4891178
C3901306
C3900919
C3901569
C3944593

X6
X1 (3)

1) C3914639
2) C3925031
3) C3904679
4) C3910811 X6
C3910810 X6
5) C3907431

1) C3802355 Kit
Consists of:

1) C3802356 Kit
Consists of:

C3904409

C3901117 Valve X1 C3901607 Valve X1


Thick W. 51.75 mm EX C3900250 Collet X2 C3900250 Collet X2
2) C3904105
C3906206 (1)
2) C3906854

Use 6

Thin Wall
1
2
3

2a

2b

1) Pump, Oil
2a) Lift Pump
2b) Lift Pump
1) C3926203
2a) C3918000
2b) C3904374 (2)

1) C3921558
2) C3926760
3) C3929792

1) Intake,Valve Kit 1) Exhaust,Valve Kit 1) Spring, Valve


2) Seal, Valve
2) Insert, Valve
2) Insert, Valve
3) Retainer, Valve

C3904408

1) Top Gasket Set


2) Bottom Gasket Set
3) Head Gasket
4) Oil Pan Gasket
5) Valve Cover Gsk
6) Gear Housing Gsk
7) Rear Cover Gsk

Thick W. 60.50 mm IN

1) Front Seal
2) Rear Seal
3) Crankshaft
4) Front Seal Sleeve
5) Rear Seal Sleeve
6) Rectangular Seal
7) Crankshaft, Gear

Guide, Valve

1) Water Pump
2) Water Pump Seal
3) Thermostat
1) C3802358
2) C3906698
3) C3802273

1) Cylinder Head
(With Valves)

2) Head Bolts
1) C3913381 (4)
2) C3920779 X6
C3920780 X14

1) C3900276 X12
2) C3921640 X12 (5)
C3957912 X12 (6)
3) C3900299 X12 (5)

Use 6

( ) On Fracture Split Con Rods use: 6 of C3901170 (or O/S)


and 6 of C4893693 (or O/S).
(1) Can be Used on Both Intake and Exhaust.
(2) Diaphragm Style.
(3) For Storm blocks use C3940059.
(4) Do not use on Marine Engines.
(5) For use on engines prior to April, 2003.
(6) For use on engines from April, 2003, (Top Hat Style).

For Additional CUMMINS Products Refer to Page 118

101

Engine Model
CPL
1

6BT 5.9
TURBOCHARGED
EMISSION
359 Cubic Inch

Eng. O/H & I/F Kit


COK2562/6 Std.
COK2564/6 0.50 mm
COK2565/6 1.00 mm
COK2562F/6 Std.
COK2564F/6 0.50 mm
COK2565F/6 1.00 mm

Piston Std (m): 6632

To order an In-Frame
Kit change OK to IK

AUTOMOTIVE

1) Piston Kit *
2) Repair Sleeve

1) C3802562
C3802564
C3802565

Std.
0.50 mm
1.00 mm

Main Bearing
Set
C3802070 Std.
C3802071 0.25 mm
C3802072 0.50 mm
C3802073 0.75 mm

C3901170
C3901171
C3901172
C3901173

Std.
0.25 mm
0.50 mm
0.75 mm

Use 1

C4893693
C4892795
C4892796
C4892797

Std.
0.25 mm
0.50 mm
0.75 mm

Use 6
2) C3904166

Con Rod Bearing

* Piston Kit consists of:


1) 1 C3926632 Piston Std,
1 C3802230 Ring Set Std,
1 C3934047 Piston Pin, 2 C3901706 Ret.
2) 1 C3926634 Piston 0.50 mm, 1 C3802232 Ring Set 0.50 mm, 1 C3934047 Piston Pin, 2 C3901706 Ret.
3) 1 C3926635 Piston 1.00 mm, 1 C3802234 Ring Set 1.00 mm, 1 C3934047 Piston Pin, 2 C3901706 Ret.

1551
1552
1553
1888
1895
1914

1915
1916
2000
2175
2243

2249
2252
2253
2305
2347

CUMMINS CPLs

5
4

1
7

1
2

5
6

1) Bushing, Piston 1) Camshaft


1) Oil Cooler 7 Plate
2) Bushing, Cam 2) Tappet
2) Oil Cooler Gasket
3) Oil Cooler Gasket
3) Push Rod
3) Bolt, Con Rod
Filter Head
4)
Rocker
Arms
4) Con Rod
5)
Camshaft
Gear
5) Bolt, Ex Manifold

1)
2)
3)
4)
5)
6)
7)

1)
2)
3)
4)
5)
6)
7)

1)
2)
3)
4)
5)

C3904353
C3353978
C3907804
C3906080
C3906081
C3912473
C3901258

C3802363
C3802376
C3921394
C3931346
C3902666
C3916131
C3928493

C4891178
C3901306
C3900919
C3901569
C3944593

X6
X1 (3)

1) C3914639
2) C3925031
3) C3904679
4) C3910811 X6
C3910810 X6
5) C3907431

1) C3802355 Kit
Consists of:

1) C3802356 Kit
Consists of:

C3904409

C3901117 Valve X1 C3901607 Valve X1


Thick W. 51.75 mm EX C3900250 Collet X2 C3900250 Collet X2
2) C3904105
C3906206 (1)
2) C3906854

Use 6

Thin Wall
1
2

102

2a

2b

1) Pump, Oil
2a) Lift Pump
2b) Lift Pump
1) C3926203
2a) C3918000
2b) C3904374 (2)

1) C3921558
2) C3926760
3) C3929792

1) Intake,Valve Kit 1) Exhaust,Valve Kit 1) Spring, Valve


2) Seal, Valve
2) Insert, Valve
2) Insert, Valve
3) Retainer, Valve

C3904408

1) Top Gasket Set


2) Bottom Gasket Set
3) Head Gasket
4) Oil Pan Gasket
5) Valve Cover Gsk
6) Gear Housing Gsk
7) Rear Cover Gsk

Thick W. 60.50 mm IN

1) Front Seal
2) Rear Seal
3) Crankshaft
4) Front Seal Sleeve
5) Rear Seal Sleeve
6) Rectangular Seal
7) Crankshaft, Gear

Guide, Valve

1) Water Pump
2) Water Pump Seal
3) Thermostat
1) C3802358
2) C3906698
3) C3802273

1) Cylinder Head
(With Valves)

2) Head Bolts
1) C3913381
2) C3920779 X6
C3920780 X14

1) C3900276 X12
2) C3921640 X12 (4)
C3957912 X12 (5)
3) C3900299 X12 (4)

Use 6

( ) On Fracture Split Con Rods use: 6 of C3901170 (or O/S)


and 6 of C4893693 (or O/S).
(1) Can be Used on Both Intake and Exhaust.
(2) Diaphragm Style.
(3) For Storm blocks use C3940059.
(4) For use on engines prior to April, 2003.
(5) For use on engines from April, 2003, (Top Hat Style).

For Additional CUMMINS Products Refer to Page 118

CATALOG UG-012JDCUPKCA-2009

REPLACEMENT PARTS FOR CUMMINS (MID-RANGE)

Engine Model
CPL
1

6BTA 5.9
TURBOCHARGED
AFTERCOOLED
EMISSION
359 Cubic Inch
Piston Grade A (m): 2571

Eng. O/H & I/F Kit


COK2487/6 Std.
COK2493/6 0.50 mm
COK2495/6 1.00 mm
COK2487F/6 Std.
COK2493F/6 0.50 mm
COK2495F/6 1.00 mm

Grades B & C are not offered To order an In-Frame


by Maxiforce
Kit change OK to IK

1) Piston Kit *
2) Repair Sleeve

1) C3802487
C3802493
C3802495

Std.
0.50 mm
1.00 mm

Main Bearing
Set
C3802070 Std.
C3802071 0.25 mm
C3802072 0.50 mm
C3802073 0.75 mm

C3901170
C3901171
C3901172
C3901173

Std.
0.25 mm
0.50 mm
0.75 mm

Use 1

C4893693
C4892795
C4892796
C4892797

Std.
0.25 mm
0.50 mm
0.75 mm

Use 6
2) C3904166

Con Rod Bearing

* Piston Kit consists of:


1) 1 C3922571 Piston Std,
1 C3802230 Ring Set Std,
1 C3934047 Piston Pin, 2 C3901706 Ret.
2) 1 C3922574 Piston 0.50 mm, 1 C3802232 Ring Set 0.50 mm, 1 C3934047 Piston Pin, 2 C3901706 Ret.
3) 1 C3922575 Piston 1.00 mm, 1 C3802234 Ring Set 1.00 mm, 1 C3934047 Piston Pin, 2 C3901706 Ret.
1

3
5

CUMMINS CPLs
1549
1550
1815
1816
1863
1901
1959
1968
2022 *

2023 *
2174
2265
2268
2292
2308
2346
2349

1
7

* Automotive Engines

1
2

5
6

1) Bushing, Piston 1) Camshaft


1) Oil Cooler 7 Plate
2) Bushing, Cam 2) Tappet
2) Oil Cooler Gasket
3) Oil Cooler Gasket
3) Push Rod
3) Bolt, Con Rod
Filter Head
4)
Rocker
Arms
4) Con Rod
5)
Camshaft
Gear
5) Bolt, Ex Manifold

1)
2)
3)
4)
5)
6)
7)

1)
2)
3)
4)
5)
6)
7)

1)
2)
3)
4)
5)

C3904353
C3353978
C3907804
C3906080
C3906081
C3912473
C3901258

C3802363
C3802376
C3921394
C3931346
C3902666
C3916131
C3928493

C4891178
C3901306
C3900919
C3901569
C3944593

X6
X1 (3)

1) C3914639
2) C3925031
3) C3904679
4) C3910811 X6
C3910810 X6
5) C3907431

1) C3802355 Kit
Consists of:

1) C3802356 Kit
Consists of:

C3904409

C3901117 Valve X1 C3901607 Valve X1


Thick W. 51.75 mm EX C3900250 Collet X2 C3900250 Collet X2
2) C3904105
C3906206 (1)
2) C3906854

Use 6

Thin Wall
1
2
3

2a

2b

1) Pump, Oil
2a) Lift Pump
2b) Lift Pump
1) C3926203
2a) C3918000
2b) C3904374 (2)

1) Cylinder Head
(With Valves)

2) Head Bolts
1) C3913381
2) C3920779 X6
C3920780 X14

1) C3921558
2) C3926760
3) C3929792

1) Intake,Valve Kit 1) Exhaust,Valve Kit 1) Spring, Valve


2) Seal, Valve
2) Insert, Valve
2) Insert, Valve
3) Retainer, Valve

C3904408

1) Top Gasket Set


2) Bottom Gasket Set
3) Head Gasket
4) Oil Pan Gasket
5) Valve Cover Gsk
6) Gear Housing Gsk
7) Rear Cover Gsk

Thick W. 60.50 mm IN

1) Front Seal
2) Rear Seal
3) Crankshaft
4) Front Seal Sleeve
5) Rear Seal Sleeve
6) Rectangular Seal
7) Crankshaft, Gear

Guide, Valve

1) Water Pump
2) Water Pump Seal
3) Thermostat
1) C3802358
2) C3906698
3) C3802273

1) C3900276 X12
2) C3921640 X12 (4)
C3957912 X12 (5)
3) C3900299 X12 (4)

Use 6

( ) On Fracture Split Con Rods use: 6 of C3901170 (or O/S)


and 6 of C4893693 (or O/S).
(1) Can be Used on Both Intake and Exhaust.
(2) Diaphragm Style.
(3) For Storm blocks use C3940059.
(4) For use on engines prior to April, 2003.
(5) For use on engines from April, 2003, (Top Hat Style).

For Additional CUMMINS Products Refer to Page 118

103

Engine Model
CPL
1

6BTA 5.9
TURBOCHARGED
AFTERCOOLED
EMISSION
359 Cubic Inch
Piston Std (m): 7619

Eng. O/H & I/F Kit


COK2251/6 Std.
COK2252/6 0.50 mm
COK2253/6 1.00 mm
COK2251F/6 Std.
COK2252F/6 0.50 mm
COK2253F/6 1.00 mm
To order an In-Frame
Kit change OK to IK

1) Piston Kit *
2) Repair Sleeve

1) C3802251
C3802252
C3802253

Std.
0.50 mm
1.00 mm

Main Bearing
Set
C3802070 Std.
C3802071 0.25 mm
C3802072 0.50 mm
C3802073 0.75 mm

C3901170
C3901171
C3901172
C3901173

Std.
0.25 mm
0.50 mm
0.75 mm

Use 1

C4893693
C4892795
C4892796
C4892797

Std.
0.25 mm
0.50 mm
0.75 mm

Use 6
2) C3904166

Con Rod Bearing

* Piston Kit consists of:

CUMMINS CPLs

1) 1 C3917619 Piston Std,


1 C3802230 Ring Set Std,
1 C3934047 Piston Pin, 2 C3901706 Ret.
2) 1 C3919047 Piston 0.50 mm, 1 C3802232 Ring Set 0.50 mm, 1 C3934047 Piston Pin, 2 C3901706 Ret.
3) 1 C3919048 Piston 1.00 mm, 1 C3802234 Ring Set 1.00 mm, 1 C3934047 Piston Pin, 2 C3901706 Ret.
1

987
1261
1358
1422
1527

5
4

1
7

1
2

5
6

1) Bushing, Piston 1) Camshaft


1) Oil Cooler 7 Plate
2) Bushing, Cam 2) Tappet
2) Oil Cooler Gasket
3) Oil Cooler Gasket
3) Push Rod
3) Bolt, Con Rod
Filter Head
4)
Rocker
Arms
4) Con Rod
5)
Camshaft
Gear
5) Bolt, Ex Manifold

1)
2)
3)
4)
5)
6)
7)

1)
2)
3)
4)
5)
6)
7)

1)
2)
3)
4)
5)

C3904353
C3353978
C3907804
C3906080
C3906081
C3912473
C3901258

C3802363
C3802376
C3921394
C3931346
C3902666
C3916131
C3928493

C4891178
C3901306
C3900919
C3901569
C3944593

X6
X1 (3)

1) C3914639
2) C3925031
3) C3904679
4) C3910811 X6
C3910810 X6
5) C3907431

1) C3802355 Kit
Consists of:

1) C3802356 Kit
Consists of:

C3904409

C3901117 Valve X1 C3901607 Valve X1


Thick W. 51.75 mm EX C3900250 Collet X2 C3900250 Collet X2
2) C3904105
C3906206 (1)
2) C3906854

Use 6

Thin Wall
1
2

104

2a

2b

1) Pump, Oil
2a) Lift Pump
2b) Lift Pump
1) C3926203
2a) C3918000
2b) C3904374 (2)

1) C3921558
2) C3926760
3) C3929792

1) Intake,Valve Kit 1) Exhaust,Valve Kit 1) Spring, Valve


2) Seal, Valve
2) Insert, Valve
2) Insert, Valve
3) Retainer, Valve

C3904408

1) Top Gasket Set


2) Bottom Gasket Set
3) Head Gasket
4) Oil Pan Gasket
5) Valve Cover Gsk
6) Gear Housing Gsk
7) Rear Cover Gsk

Thick W. 60.50 mm IN

1) Front Seal
2) Rear Seal
3) Crankshaft
4) Front Seal Sleeve
5) Rear Seal Sleeve
6) Rectangular Seal
7) Crankshaft, Gear

Guide, Valve

1) Water Pump
2) Water Pump Seal
3) Thermostat
1) C3802358
2) C3906698
3) C3802273

1) Cylinder Head
(With Valves)

2) Head Bolts
1) C3913381
2) C3920779 X6
C3920780 X14

1) C3900276 X12
2) C3921640 X12 (4)
C3957912 X12 (5)
3) C3900299 X12 (4)

Use 6

( ) On Fracture Split Con Rods use: 6 of C3901170 (or O/S)


and 6 of C4893693 (or O/S).
(1)Can be Used on Both Intake and Exhaust.
(2) Diaphragm Style.
(3) For Storm blocks use C3940059.
(4) For use on engines prior to April, 2003.
(5) For use on engines from April, 2003, (Top Hat Style).

For Additional CUMMINS Products Refer to Page 118

CATALOG UG-012JDCUPKCA-2009

REPLACEMENT PARTS FOR CUMMINS (MID-RANGE)

Engine Model
CPL
1

6BTA 5.9
TURBOCHARGED
AFTERCOOLED
EMISSION
359 Cubic Inch

Eng. O/H & I/F Kit


COK2248/6 Std.
COK2249/6 0.50 mm
COK2250/6 1.00 mm
COK2248F/6 Std.
COK2249F/6 0.50 mm
COK2250F/6 1.00 mm

Piston Std (m): 9041

To order an In-Frame
Kit change OK to IK

1) Piston Kit *
2) Repair Sleeve

1) C3802248
C3802249
C3802250

Std.
0.50 mm
1.00 mm

Main Bearing
Set
C3802070 Std.
C3802071 0.25 mm
C3802072 0.50 mm
C3802073 0.75 mm

C3901170
C3901171
C3901172
C3901173

Std.
0.25 mm
0.50 mm
0.75 mm

Use 1

C4893693
C4892795
C4892796
C4892797

Std.
0.25 mm
0.50 mm
0.75 mm

Use 6
2) C3904166

Con Rod Bearing

* Piston Kit consists of:

CUMMINS CPLs
1351
1579

1) 1 C3919041 Piston Std,


1 C3802230 Ring Set Std,
1 C3934047 Piston Pin, 2 C3901706 Ret.
2) 1 C3919044 Piston 0.50 mm, 1 C3802232 Ring Set 0.50 mm, 1 C3934047 Piston Pin, 2 C3901706 Ret.
3) 1 C3919045 Piston 1.00 mm, 1 C3802234 Ring Set 1.00 mm, 1 C3934047 Piston Pin, 2 C3901706 Ret.
1

3
5

1
7

1
2

5
6

1) Bushing, Piston 1) Camshaft


1) Oil Cooler 7 Plate
2) Bushing, Cam 2) Tappet
2) Oil Cooler Gasket
3) Oil Cooler Gasket
3) Push Rod
3) Bolt, Con Rod
Filter Head
4)
Rocker
Arms
4) Con Rod
5)
Camshaft
Gear
5) Bolt, Ex Manifold

1)
2)
3)
4)
5)
6)
7)

1)
2)
3)
4)
5)
6)
7)

1)
2)
3)
4)
5)

C3904353
C3353978
C3907804
C3906080
C3906081
C3912473
C3901258

C3802363
C3802376
C3921394
C3931346
C3902666
C3916131
C3928493

C4891178
C3901306
C3900919
C3901569
C3944593

X6
X1 (3)

1) C3914639
2) C3925031
3) C3904679
4) C3910811 X6
C3910810 X6
5) C3907431

1) C3802355 Kit
Consists of:

1) C3802356 Kit
Consists of:

C3904409

C3901117 Valve X1 C3901607 Valve X1


Thick W. 51.75 mm EX C3900250 Collet X2 C3900250 Collet X2
2) C3904105
C3906206 (1)
2) C3906854

Use 6

Thin Wall
1
2
3

2a

2b

1) Pump, Oil
2a) Lift Pump
2b) Lift Pump
1) C3926203
2a) C3918000
2b) C3904374 (2)

1) C3921558
2) C3926760
3) C3929792

1) Intake,Valve Kit 1) Exhaust,Valve Kit 1) Spring, Valve


2) Seal, Valve
2) Insert, Valve
2) Insert, Valve
3) Retainer, Valve

C3904408

1) Top Gasket Set


2) Bottom Gasket Set
3) Head Gasket
4) Oil Pan Gasket
5) Valve Cover Gsk
6) Gear Housing Gsk
7) Rear Cover Gsk

Thick W. 60.50 mm IN

1) Front Seal
2) Rear Seal
3) Crankshaft
4) Front Seal Sleeve
5) Rear Seal Sleeve
6) Rectangular Seal
7) Crankshaft, Gear

Guide, Valve

1) Water Pump
2) Water Pump Seal
3) Thermostat
1) C3802358
2) C3906698
3) C3802273

1) Cylinder Head
(With Valves)

2) Head Bolts
1) C3913381
2) C3920779 X6
C3920780 X14

1) C3900276 X12
2) C3921640 X12 (4)
C3957912 X12 (5)
3) C3900299 X12 (4)

Use 6

( ) On Fracture Split Con Rods use: 6 of C3901170 (or O/S)


and 6 of C4893693 (or O/S).
(1)Can be Used on Both Intake and Exhaust.
(2) Diaphragm Style.
(3) For Storm blocks use C3940059.
(4) For use on engines prior to April, 2003.
(5) For use on engines from April, 2003, (Top Hat Style).

For Additional CUMMINS Products Refer to Page 118

105

Engine Model
CPL
1

6BTA 5.9
TURBOCHARGED
AFTERCOOLED
EMISSION
359 Cubic Inch
Piston Std (m): 8673

Eng. O/H & I/F Kit


COK2747/6 Std.
COK2764/6 0.50 mm
COK2765/6 1.00 mm
COK2747F/6 Std.
COK2764F/6 0.50 mm
COK2765F/6 1.00 mm
To order an In-Frame
Kit change OK to IK

1) Piston Kit *
2) Repair Sleeve

1) C3802747
C3802764
C3802765

Std.
0.50 mm
1.00 mm

Main Bearing
Set
C3802070 Std.
C3802071 0.25 mm
C3802072 0.50 mm
C3802073 0.75 mm

C3901170
C3901171
C3901172
C3901173

Std.
0.25 mm
0.50 mm
0.75 mm

Use 1

C4893693
C4892795
C4892796
C4892797

Std.
0.25 mm
0.50 mm
0.75 mm

Use 6
2) C3904166

Con Rod Bearing

* Piston Kit consists of:

CUMMINS CPLs
1902
1934
1948
1961
1962
2014
2015
2016
2071

1) 1 C3928673 Piston Std,


1 C3802230 Ring Set Std,
1 C3934047 Piston Pin, 2 C3901706 Ret.
2) 1 C3928674 Piston 0.50 mm, 1 C3802232 Ring Set 0.50 mm, 1 C3934047 Piston Pin, 2 C3901706 Ret.
3) 1 C3928675 Piston 1.00 mm, 1 C3802234 Ring Set 1.00 mm, 1 C3934047 Piston Pin, 2 C3901706 Ret.
1

2122
2146
2296
2303
2372
2373
2417
2538
2868

5
4

1
7

1
2

5
6

1) Bushing, Piston 1) Camshaft


1) Oil Cooler 7 Plate
2) Bushing, Cam 2) Tappet
2) Oil Cooler Gasket
3) Oil Cooler Gasket
3) Push Rod
3) Bolt, Con Rod
Filter Head
4) Rocker Arms
4) Con Rod
5)
Camshaft
Gear
5) Bolt, Ex Manifold

1)
2)
3)
4)
5)
6)
7)

1)
2)
3)
4)
5)
6)
7)

1)
2)
3)
4)
5)

C3904353
C3353978
C3907804
C3906080
C3906081
C3912473
C3901258

C3802363
C3802376
C3921394
C3931346
C3902666
C3916131
C3928493

C4891178
C3901306
C3900919
C3901569
C3944593

X6
X1 (3)

1) C3914639
2) C3925031
3) C3904679
4) C3910811 X6
C3910810 X6
5) C3907431

1) C3802355 Kit
Consists of:

1) C3802356 Kit
Consists of:

C3904409

C3901117 Valve X1 C3901607 Valve X1


Thick W. 51.75 mm EX C3900250 Collet X2 C3900250 Collet X2
2) C3904105
C3906206 (1)
2) C3906854

Use 6

Thin Wall
1
2

106

2a

2b

1) Pump, Oil
2a) Lift Pump
2b) Lift Pump
1) C3926203
2a) C3918000
2b) C3904374 (2)

1) C3921558
2) C3926760
3) C3929792

1) Intake,Valve Kit 1) Exhaust,Valve Kit 1) Spring, Valve


2) Seal, Valve
2) Insert, Valve
2) Insert, Valve
3) Retainer, Valve

Thick W. 60.50 mm IN

1) Top Gasket Set


2) Bottom Gasket Set
3) Head Gasket
4) Oil Pan Gasket
5) Valve Cover Gsk
6) Gear Housing Gsk
7) Rear Cover Gsk

C3904408

1) Front Seal
2) Rear Seal
3) Crankshaft
4) Front Seal Sleeve
5) Rear Seal Sleeve
6) Rectangular Seal
7) Crankshaft, Gear

Guide, Valve

1) Water Pump
2) Water Pump Seal
3) Thermostat
1) C3802358
2) C3906698
3) C3802273

1) Cylinder Head
(With Valves)

2) Head Bolts
1) C3913381
2) C3920779 X6
C3920780 X14

1) C3900276 X12
2) C3921640 X12 (4)
C3957912 X12 (5)
3) C3900299 X12 (4)

Use 6

( ) On Fracture Split Con Rods use: 6 of C3901170 (or O/S)


and 6 of C4893693 (or O/S).
(1) Can be Used on Both Intake and Exhaust.
(2) Diaphragm Style.
(3) For Storm blocks use C3940059.
(4) For use on engines prior to April, 2003.
(5) For use on engines from April, 2003, (Top Hat Style).

For Additional CUMMINS Products Refer to Page 118

CATALOG UG-012JDCUPKCA-2009

REPLACEMENT PARTS FOR CUMMINS (MID-RANGE)

Engine Model
CPL
1

6BTA 5.9
TURBOCHARGED
AFTERCOOLED

Piston Std (m): 0187

Eng. O/H & I/F Kit


COK2757/6 Std.
COK2758/6 0.50 mm
COK2759/6 1.00 mm
COK2757F/6 Std.
COK2758F/6 0.50 mm
COK2759F/6 1.00 mm
To order an In-Frame
Kit change OK to IK

1) Piston Kit *
2) Repair Sleeve

1) C3802757
C3802758
C3802759

Std.
0.50 mm
1.00 mm

Main Bearing
Set
C3802070 Std.
C3802071 0.25 mm
C3802072 0.50 mm
C3802073 0.75 mm

C3901170
C3901171
C3901172
C3901173

Std.
0.25 mm
0.50 mm
0.75 mm

Use 1

C4893693
C4892795
C4892796
C4892797

Std.
0.25 mm
0.50 mm
0.75 mm

Use 6
2) C3904166

Con Rod Bearing

* Piston Kit consists of:

CUMMINS CPLs

1) 1 C3930187 Piston Std,


1 C3802750 Ring Set Std,
1 C3934047 Piston Pin, 2 C3920691 Ret.
2) 1 C3930188 Piston 0.50 mm, 1 C3802863 Ring Set 0.50 mm, 1 C3934047 Piston Pin, 2 C3920691 Ret.
3) 1 C3930189 Piston 1.00 mm, 1 C3802864 Ring Set 1.00 mm, 1 C3934047 Piston Pin, 2 C3920691 Ret.
1

1889
2063
2479
8085
8108
8208

5
4

1
7

1
2

5
6

1) Bushing, Piston 1) Camshaft


1) Oil Cooler 7 Plate
2) Bushing, Cam 2) Tappet
2) Oil Cooler Gasket
3) Oil Cooler Gasket
3) Push Rod
3) Bolt, Con Rod
Filter Head
4)
Rocker
Arms
4) Con Rod
5)
Camshaft
Gear
5) Bolt, Ex Manifold

1)
2)
3)
4)
5)
6)
7)

1)
2)
3)
4)
5)
6)
7)

1)
2)
3)
4)
5)

C3904353
C3353978
C3907804
C3906080
C3906081
C3912473
C3901258

C3802363
C3802376
C3921394
C3931346
C3902666
C3916131
C3928493

C4891178
C3901306
C3900919
C3901569
C3944593

X6
X1 (3)

1) N/A
2) C3925031
3) C3904679
4) C3910811 X6
C3910810 X6
5) C3907431

1) C3802355 Kit
Consists of:

1) C3802356 Kit
Consists of:

C3904409

C3901117 Valve X1 C3901607 Valve X1


Thick W. 51.75 mm EX C3900250 Collet X2 C3900250 Collet X2
2) C3904105
C3906206 (1)
2) C3906854

Use 6

Thin Wall
1
2
3

2a

2b

1) Pump, Oil
2a) Lift Pump
2b) Lift Pump
1) C3926203
2a) C3918000
2b) C3904374 (2)

1) C3921558
2) C3926760
3) C3929792

1) Intake,Valve Kit 1) Exhaust,Valve Kit 1) Spring, Valve


2) Seal, Valve
2) Insert, Valve
2) Insert, Valve
3) Retainer, Valve

C3904408

1) Top Gasket Set


2) Bottom Gasket Set
3) Head Gasket
4) Oil Pan Gasket
5) Valve Cover Gsk
6) Gear Housing Gsk
7) Rear Cover Gsk

Thick W. 60.50 mm IN

1) Front Seal
2) Rear Seal
3) Crankshaft
4) Front Seal Sleeve
5) Rear Seal Sleeve
6) Rectangular Seal
7) Crankshaft, Gear

Guide, Valve

1) Water Pump
2) Water Pump Seal
3) Thermostat
1) C3802358
2) C3906698
3) C3802273

1) Cylinder Head
(With Valves)

2) Head Bolts
1) C3913381
2) C3920779 X6
C3920780 X14

1) C3900276 X12
2) C3921640 X12 (4)
C3957912 X12 (5)
3) C3900299 X12 (4)

Use 6

( ) On Fracture Split Con Rods use: 6 of C3901170 (or O/S)


and 6 of C4893693 (or O/S).
(1) Can be Used on Both Intake and Exhaust.
(2) Diaphragm Style.
(3) For Storm blocks use C3940059.
(4) For use on engines prior to April, 2003.
(5) For use on engines from April, 2003, (Top Hat Style).

For Additional CUMMINS Products Refer to Page 118

107

Engine Model
CPL
2

6BTA 5.9 ISB


24 VALVE

1) Piston Kit *

359 Cubic Inch

2) Repair Sleeve

Eng. O/H & I/F Kit


COK0781/6 Std.
COK0784/6 0.50 mm
Piston Grade A (m): 6153
COK0785/6 1.00 mm
Grades B & C are not
COK0781F/6 Std.
offered by Maxiforce
COK0784F/6 0.50 mm
COK0785F/6 1.00 mm

CUMMINS CPLs
2024
2076
2077
2098
2446
2447
2448
2496
2497
2498
2512
2513
2514
2515
2516
2517
2518
2519
2595
2596
2597
2569
2570

2571
2616
2617
2618
2619
2660
2661
2662
2663
2666
2685
2686
2687
2865
2902
2903
2904
2905
8030
8031
8032
8033

To order an In-Frame
Kit change OK to IK
in above part number

1) C3800781
C3800784
C3800785

Use 6

2) C3904166

Std.
0.50 mm
1.00 mm

108

Std.
0.25 mm
0.50 mm
0.75 mm

C4893693
C4892795
C4892796
C4892797

Std.
0.25 mm
0.50 mm
0.75 mm

2
6

4
5
3

1) Front Seal
2) Rear Seal
3) Crankshaft
4) Front Seal Sleeve
5) Rear Seal Sleeve
6) Crankshaft, Gear
1) C3904353
2) C3353978
3) C3944243
(1)
4) C3906080
5) C3926126
6) C3929027

1) Top Gasket Set


2) Bottom Gasket Set
3) Head Gasket
4) Oil Pan Gasket
5) Valve Cover Gsk
6) Gear Housing Gsk
1) C4090035
2) C3800487
3) C3977063
4) C3931346
5) C3935878
6) C3940182

1) Bushing, Piston
2) Bushing, Cam
3) Bolt, Con Rod
4) Con Rod

1)
2)
3)
4)

1) C4939587 (3)
2) C3945812

X6
X1

1) N/A
2) C3942565
3) C3941253
4) C3941927 X6
C3941928 X6
5) C39422755

1) C3921558
2) C3942914
3) C3942915

1) Spring, Valve
2) Seal, Valve
3) Retainer, Valve

1) C3802924 Kit

1) C3802967 Kit

Consists of:

Consists of:

1) C3943161 X24
2) C3942989 X12
C3945438 X12
3) C3943198 X24

1) Cylinder Head
(With Valves)

2) Head Bolts
1) N/A
2) C3927063

1) Oil Cooler 7 Plate


1) Camshaft
2) Oil Cooler Gasket
2) Tappet
3) Oil Cooler Gasket
3) Push Rod
Filter Head
4) Rocker Arms
5) Camshaft Gear

1) Exhaust, Valve Kit


2) Insert, Valve

1) Pump, Oil
2) Lift Pump

C4891178
C3940059
C3900919
C3901569

1) Intake, Valve Kit


2) Insert, Valve

2
3

C3901170
C3901171
C3901172
C3901173

1
2

Std.
0.25 mm
0.50 mm
0.75 mm

Use 1

C3940734 Valve X1
C3940123 Collet X2

2) C3940139
Use 12

2) C3927068
Use 12

C3802070
C3802071
C3802072
C3802073

* Piston Kit consists of:


1) 1 C3946153 Piston Std,
1 C3804990 Ring Set Std,
1 C3934047 Piston Pin, 2 C3901706 Ret.
2) 1 C3946156 Piston 0.50 mm, 1 C3806201 Ring Set 0.50 mm, 1 C3934047 Piston Pin, 2 C3901706 Ret.
3) 1 C3946157 Piston 1.00 mm, 1 C3806203 Ring Set 1.00 mm, 1 C3934047 Piston Pin, 2 C3901706 Ret.

C3940735 Valve X1
C3940123 Collet X2

1) Water Pump
2) Water Pump Seal
3) Kit, Thermostat
(2)
1) C3286277
2) C3906698
3) C3967195

Con Rod Bearing

Main Bearing
Set

( ) On Fracture Split Con Rods use: 6 of C3901170 (or O/S)


and 6 of C4893693 (or O/S).
(1) Include Crankshaft Gear C3929027.
(2) With Hardened Pulley.
(3) With Helical Gears.

X26

For Additional CUMMINS Products Refer to Page 118

CATALOG UG-012JDCUPKCA-2009

REPLACEMENT PARTS FOR CUMMINS (MID-RANGE)

Engine Model
CPL

24 VALVE

Eng. O/H & I/F Kit


COK0838/6 Std.
359 Cubic Inch
COK0841/6 0.50 mm
Piston Grade A (m): 6050
COK0842/6 1.00 mm
Grades B & C are not
COK0838F/6 Std.
offered by Maxiforce
COK0841F/6 0.50 mm
COK0842F/6 1.00 mm

CUMMINS CPLs
2415
2495
2906
2907
8034
8035

6BTA 5.9 ISB

1) Piston Kit *

To order an In-Frame

1) C3800838
C3800841
C3800842

Con Rod Bearing

Main Bearing
Set

2) Repair Sleeve
Std.
0.50 mm
1.00 mm

Use 6

C3802070
C3802071
C3802072
C3802073

Std.
0.25 mm
0.50 mm
0.75 mm

2) C3904166

Kit change OK to IK
in above part number

Use 1

C3901170
C3901171
C3901172
C3901173

Std.
0.25 mm
0.50 mm
0.75 mm

C4893693
C4892795
C4892796
C4892797

Std.
0.25 mm
0.50 mm
0.75 mm

* Piston Kit consists of:


1) 1 C3946050 Piston Std,
1 C3804990 Ring Set Std,
1 C3934047 Piston Pin, 2 C3901706 Ret.
2) 1 C3946053 Piston 0.50 mm, 1 C3806201 Ring Set 0.50 mm, 1 C3934047 Piston Pin, 2 C3901706 Ret.
3) 1 C3946054 Piston 1.00 mm, 1 C3806203 Ring Set 1.00 mm, 1 C3934047 Piston Pin, 2 C3901706 Ret.
1

1
6

5
3

1) Front Seal
2) Rear Seal
3) Crankshaft
4) Front Seal Sleeve
5) Rear Seal Sleeve
6) Crankshaft, Gear
1) C3904353
2) C3353978
3) C3944243
(1)
4) C3906080
5) C3926126
6) C3929027

1) Top Gasket Set


2) Bottom Gasket Set
3) Head Gasket
4) Oil Pan Gasket
5) Valve Cover Gsk
6) Gear Housing Gsk
1) C4090035
2) C3800487
3) C3977063
4) C3931346
5) C3935878
6) C3940182

1)
2)
3)
4)

1) C4939587 (3)
2) C3945812

1) N/A
2) C3942565
3) C3941253
4) C3941927 X6
C3941928 X6
5) C39422755

1) C3921558
2) C3942914
3) C3942915

1) C3802924 Kit

1) C3802967 Kit

Consists of:

Consists of:

1) C3943161 X24
2) C3942989 X12
C3945438 X12
3) C3943198 X24

1) Pump, Oil
2) Lift Pump

1) Oil Cooler 7 Plate


1) Camshaft
2) Oil Cooler Gasket
2) Tappet
3) Oil Cooler Gasket
3) Push Rod
Filter Head
4) Rocker Arms
5) Camshaft Gear

1) Spring, Valve
2) Seal, Valve
3) Retainer, Valve

2
3

X1

1) Exhaust, Valve Kit


2) Insert, Valve

1
2

X6

1) Intake, Valve Kit


2) Insert, Valve

C3940734 Valve X1
C3940123 Collet X2

2) C3940139
Use 12

2) C3927068
Use 12

C4891178
C3940059
C3900919
C3901569

1) Bushing, Piston
2) Bushing, Cam
3) Bolt, Con Rod
4) Con Rod

C3940735 Valve X1
C3940123 Collet X2

1) Water Pump
2) Water Pump Seal
3) Kit, Thermostat
(2)
1) C3286277
2) C3906698
3) C3967195

1
2

1) Cylinder Head

( ) On Fracture Split Con Rods use: 6 of C3901170 (or O/S)


and 6 of C4893693 (or O/S).
(1) Include Crankshaft Gear C3929027.
(2) With Hardened Pulley.
(3) With Helical Gears.

(With Valves)

2) Head Bolts
1) N/A
2) C3927063

X26

For Additional CUMMINS Products Refer to Page 118

109

Engine Model
CPL

6CT 8.3
(CDC 6.830)
Engine Overhaul
&
Engine In Frame Kit

TURBOCHARGED
Piston Std (m):

COK2400

3163, 9564, 9928

Thin Wall

CUMMINS CPLs
602
603
753
819
828

829
942
955
985
1248

1274
1275
1281
1356
1464

1603
9819
9820
9832

CASE-IH (Agricultural)
1660 Combine
1666 Combine, ESN 44706126 >
1670 Combine, ESN > 44706125
1680 Combine, ESN > 44706125
2044 Cot Picker, ESN > 44706125
2166 Combine, PIN > JJC0180000
7110 Tractor
7120 Tractor
7130 Tractor
7140 Tractor, ESN > 44706125
7150 Tractor, ESN > 44706125
7210 Tractor
7220 Tractor, PIN > JJA0064978
9110 Tractor, ESN > 44706125
9130 Tractor, ESN > 44706125
9210 Tractor
9230 Tractor, ESN > 44706125
9240 Tractor
9310 Tractor, PIN > JEE0036001

CASE (Construction)

Cylinder Kit
Thin Wall ()

110

C3802210 Std.
C3802211 0.25 mm
C3802212 0.50 mm
C3802213 0.75 mm
Use 1
C3901430 Std.
C3901431 0.25 mm
C3901432 0.50 mm
C3901433 0.75 mm
Use 12 (1)

C3802403S

Consists of:

Consists of:

Consists of:

a) C3923163
b) C3901597
COK2403S
c) C3901996
Thick Wall Short
d) C3802258
To order an In-Frame e) C3802370

a) C3923163
b) C3901597
c) C3901996
d) C3802258
e) C3802407

( C3907792 Liner +
C3907177 Seal )

a) C3923163
b) C3901597
c) C3901996
d) C3802258
e) C3800328

( C3919937 Liner +
C3907177 Seal )

( C3948095 Liner +
C3907177 Seal )

Con Rod Bearing

3
5

5
7
4

1) Front Seal
2) Rear Seal
3) Crankshaft
4) Front Wear Sleeve
5) Rear Wear Sleeve
6) Front Rectangular Seal
7) Rear Rectangular Seal

1) Top Gasket Set


2) Bottom Gasket Set
3) Head Gasket
4) Oil Pan Gasket
5) Valve Cover Gasket
6) Front Gear Gasket
7) Front Cover Gasket
8) Rear Cover Gasket

1) Bushing, Piston
2) Bushing, Camshaft
3) Camshaft
4) Tappet
5) Head Bolt Long
6) Head Bolt Short
7) Con Rod

1)
2)
3)
4)
5)
6)
7)

1)
2)
3)
4)
5)
6)
7)
8)

1) C3913990
2) C3943199
3) C3924471
4) C3925031
5) C3917728
6) C3917729
7) C3901383

C3353977
C3353978
C3918986
C3908277
C3906081
C3903475
C3912473

C3800750
C3800348
C3931019
C3914017
C3905449
C3929253
C3917780
C3914301

1) Intake, Valve Kit


2) Insert, Valve

1) C3802463
Consists of:

2) C3924582
Use 6

Oil Pump

1) Fuel Lift Pump


2) Seal,Fuel Pump

C3930338

1) C3917998
2) C3914304

(3415365)

X6
X7

1) Oil Cooler 12 Plate


2) Oil Cooler Gasket
3) Oil Cooler Gasket
Filter Head

1) C3918175
2) C3918174
(2) 3) C3914308

X14 (3)
X12 (3)

(4)

1) Exhaust, Valve Kit


2) Insert, Valve

1) C3802085

C3924492 Valve X1
C3901177 Collet X2

1
1

Main Bearing Set

C3802403

Thick Wall Long

Kit change OK to IK
in above part number

Cylinder Kit
Thick Wall ()
Short Liner

C3802400

COK2403

721 Loader
721B Loader, PIN > JEE053200
821 Loader
821B Loader, PIN > JEE050601
1150E Crawler
1155E Crawler
1187C Excav, ESN > 44706125
1550 Crawler, ESN > 44706125
9040 Excavator
9040B Excav, PIN > DAC4#2001
W36 Loader

1) Water Pump
2) Water Pump Seal
3) Thermostat
1) C3802081
2) C3902089
3) C3928639
x2

Cylinder Kit
Thick Wall ()
Long Liner

Consists of:
C3921444 Valve X1
C3901177 Collet X2

1) Spring, Valve
2) Seal, Valve
3) Guide, Valve
4) Retainer, Valve Spring
1) C3906412 X12
2) C3915707 X12
3) C3923564 X12
4) C3912976 X12

2) C3924583
Use 6

() Block 3802265 (Thin Wall) Flange 5.223".


() Block 3802408 (Thick Wall / Long Liner) Flange 5.152",
(Length: 9.33 / 237 mm).
() Block 3934906 (Thick Wall / Short Liner) Flange 5.152",
(Length: 9.12 / 234 mm).
(1) Order in multiples of two.
(2) To use C3924471 to replace 3917882 buy the following from
Cummins: 3918777 Cam Gear, 3927155 Thrust and 3902332
Key.
(3) Only use on engines built from year 1991 onwards.
(4) Do not use with Crankshaft part number 3965006.

For Additional CUMMINS Products Refer to Page 118

CATALOG UG-012JDCUPKCA-2009

REPLACEMENT PARTS FOR CUMMINS (MID-RANGE)

Engine Model
CPL

6CTA 8.3
(CDC 6.830)
TURBOCHARGED
AFTERCOOLED

Engine Overhaul
&
Engine In Frame Kit

Cylinder Kit
Thin Wall ()

COK2401

C3802401

C3802404

C3802404S

Consists of:

Consists of:

Consists of:

Thin Wall

Piston Std (m):

COK2404

3164, 9565,9930

CUMMINS CPLs
604
605
754
755
830
831
890
892
893
959
982
984

1212
1222
1270
1273
1321
1377
1539
1547
1612
1633
1804
1826

1846
1903
2034
2054
2058
2196
2307
2380
2532
2556
2642
2833

a) C3923164
b) C3901597
COK2404S
c) C3901996
Thick Wall Short
d) C3802258
To order an In-Frame e) C3802370
Thick Wall Long

2874
2894
9802
9803
9883

Kit change OK to IK
in above part number

Cylinder Kit
Thick Wall ()
Long Liner

a) C3923164
b) C3901597
c) C3901996
d) C3802258
e) C3802407

( C3907792 Liner +
C3907177 Seal )

( C3919937 Liner +
C3907177 Seal )

7
4

7
1

1) Top Gasket Set


2) Bottom Gasket Set
3) Head Gasket
4) Oil Pan Gasket
5) Valve Cover Gasket
6) Front Gear Gasket
7) Front Cover Gasket
8) Rear Cover Gasket
1) C3800750
2) C3800348
3) C3931019
4) C3914017
5) C3905449
6) C3929253
7) C3917780
8) C3914301

1) Bushing, Piston
2) Bushing, Camshaft
3) Camshaft
4) Tappet
5) Head Bolt Long
6) Head Bolt Short
7) Con Rod

1) Intake, Valve Kit


2) Insert, Valve

1) Exhaust, Valve Kit


2) Insert, Valve

1) Spring, Valve
2) Seal, Valve
3) Guide, Valve
4) Retainer, Valve Spring

1) C3802463

1) C3802085

1) C3906412 X12
2) C3915707 X12
3) C3923564 X12
4) C3912976 X12

C3924492 Valve X1
C3901177 Collet X2

2) C3924582
Use 6
1
2

Oil Pump

1) Fuel Lift Pump


2) Seal,Fuel Pump

C3930338

1) C3917998
2) C3914304

(3415365)

Consists of:

6830TA Power Unit

( C3948095 Liner +
C3907177 Seal )

Con Rod Bearing


C3802210 Std.
C3802211 0.25 mm
C3802212 0.50 mm
C3802213 0.75 mm
Use 1
C3901430 Std.
C3901431 0.25 mm
C3901432 0.50 mm
C3901433 0.75 mm
Use 12 (1)

CASE (Construction)

a) C3923164
b) C3901597
c) C3901996
d) C3802258
e) C3800328

Main Bearing Set

1) Front Seal
2) Rear Seal
3) Crankshaft
4) Front Wear Sleeve
5) Rear Wear Sleeve
6) Front Rectangular Seal
CASE-IH (Agricultural) 7) Rear Rectangular Seal
1670 Combine, ESN 44706126 >
1680 Combine, ESN 44706126 > 1) C3353977
1688 Combine
2) C3353978
1844 Cot Picker, PIN JJ002462 > 3) C3918986
2044 Cot Picker, ESN 44706126 > 4) C3908277
2055 Cot Picker
5) C3906081
2155 Cot Picker, PIN > JJC0156230 6) C3903475
2188 Combine, PIN > JJC0191483 7) C3912473
7140 Tractor, ESN 44706126 >
7150 Tractor, ESN 44706126 >
9230 Tractor, ESN 44706126 >
9240 Tractor, ESN 44706126 >
9330 Tractor

1) Water Pump
2) Water Pump Seal
3) Thermostat
1) C3802081
2) C3902089
3) C3928639
x2

Cylinder Kit
Thick Wall ()
Short Liner

1) C3913990
2) C3943199
3) C3924471
4) C3925031
5) C3917728
6) C3917729
7) C3901383

X6
X7

1) Oil Cooler 12 Plate


2) Oil Cooler Gasket
3) Oil Cooler Gasket
Filter Head

1) C3918175
2) C3918174
(2) 3) C3914308

X14 (3)
X12 (3)

(4)

Consists of:
C3921444 Valve X1
C3901177 Collet X2

2) C3924583
Use 6

() Block 3802265 (Thin Wall) Flange 5.223".


() Block 3802408 (Thick Wall / Long Liner) Flange 5.152",
(Length: 9.33 / 237 mm).
() Block 3934906 (Thick Wall / Short Liner) Flange 5.152",
(Length: 9.12 / 234 mm).
(1) Order in multiples of two.
(2) To use C3924471 to replace 3917882 buy the following from
Cummins: 3918777 Cam Gear, 3927155 Thrust and 3902332
Key.
(3) Only use on engines built from year 1991 onwards.
(4) Do not use with Crankshaft part number 3965006.

For Additional CUMMINS Products Refer to Page 118

111

Engine Model
CPL

6CT 8.3
Engine Overhaul
&
Engine In Frame Kit

TURBOCHARGED
Piston Std (m):
3165, 9931, 9567, 2396

Cylinder Kit
Thin Wall Block

COK2399

C3802399

C3802402

Thin Wall

Consists of:

Consists of:

Thick Wall
To order an In-Frame
Kit change OK to IK
in above part number

601
752
805

954
1398
1399

5
7
4

112

7
1

1) Front Seal
2) Rear Seal
3) Crankshaft
4) Front Wear Sleeve
5) Rear Wear Sleeve
6) Front Rectangular Seal
7) Rear Rectangular Seal

1) Top Gasket Set


2) Bottom Gasket Set
3) Head Gasket
4) Oil Pan Gasket
5) Valve Cover Gasket
6) Front Gear Gasket
7) Front Cover Gasket
8) Rear Cover Gasket

1) Bushing, Piston
2) Bushing, Camshaft
3) Camshaft
4) Tappet
5) Head Bolt Long
6) Head Bolt Short
7) Con Rod

1)
2)
3)
4)
5)
6)
7)

1)
2)
3)
4)
5)
6)
7)
8)

1) C3913990
2) C3943199
3) C3924471
4) C3925031
5) C3917728
6) C3917729
7) C3901383

C3353977
C3353978
C3918986
C3908277
C3906081
C3903475
C3912473

C3800750
C3800348
C3931019
C3914017
C3905449
C3929253
C3917780
C3914301

X7

1) C3918175
2) C3918174
(2) 3) C3914308

X14 (3)
X12 (3)

(4)

1) Exhaust, Valve Kit


2) Insert, Valve

1) Spring, Valve
2) Seal, Valve
3) Guide, Valve
4) Retainer, Valve Spring

1) C3802463

1) C3802085

1) C3906412 X12
2) C3915707 X12
3) C3923564 X12
4) C3912976 X12

Consists of:

Consists of:

C3924492 Valve X1
C3901177 Collet X2

C3921444 Valve X1
C3901177 Collet X2

Oil Pump

1) Fuel Lift Pump


2) Seal,Fuel Pump

C3930338

1) C3917998
2) C3914304

(3415365)

X6

1) Oil Cooler 12 Plate


2) Oil Cooler Gasket
3) Oil Cooler Gasket
Filter Head

1) Intake, Valve Kit


2) Insert, Valve

1
2

4 6

2) C3924582
Use 6

Con Rod Bearing

1400
1435

1) Water Pump
2) Water Pump Seal
3) Thermostat
1) C3802081
2) C3902089
x2
3) C3928639

( C3919937 Liner +
C3907177 Seal )

( C3907792 Liner +
C3907177 Seal )

Main Bearing Set


C3802210 Std.
C3802211 0.25 mm
C3802212 0.50 mm
C3802213 0.75 mm
Use 1
C3901430 Std.
C3901431 0.25 mm
C3901432 0.50 mm
C3901433 0.75 mm
Use 12 (1)

a) C3923165
b) C3901597
c) C3901996
d) C3802258
e) C3802407

a) C3923165
b) C3901597
c) C3901996
d) C3802258
e) C3802370

COK2402

CUMMINS CPLs

Cylinder Kit
Thick Wall Block ()

()

2) C3924583
Use 6

() Block 3802265 (Thin Wall) Flange 5.223".


() Block 3802408 (Thick Wall / Long Liner) Flange 5.152".
(1) Order in multiples of two.
(2) To use C3924471 to replace 3917882 buy the following from
Cummins: 3918777 Cam Gear, 3927155 Thrust and 3902332
Key.
(3) Only use on engines built from year 1991 onwards.
(4) Do not use with Crankshaft part number 3965006.

For Additional CUMMINS Products Refer to Page 118

CATALOG UG-012JDCUPKCA-2009

REPLACEMENT PARTS FOR CUMMINS (MID-RANGE)

Engine Model
CPL

6CT 8.3
TURBOCHARGED

Cylinder Kit
Thin Wall ()

COK2388

C3802388

C3802406

C3802406S

Consists of:

Consists of:

Consists of:

Piston Std (m): 7707

Thin Wall

COK2406

a) C3917707
b) C3901597
COK2406S
c) C3901996
Thick Wall Short
d) C3802258
To order an In-Frame e) C3802370
Thick Wall Long

CUMMINS CPLs
1262
1263
1406
1615
1618

1668
2100
2367
2368

2531
2995
2996
8146

Kit change OK to IK
in above part number

Cylinder Kit
Thick Wall ()
Long Liner

a) C3917707
b) C3901597
c) C3901996
d) C3802258
e) C3802407

( C3907792 Liner +
C3907177 Seal )

( C3919937 Liner +
C3907177 Seal )

7
4

1)
2)
3)
4)
5)
6)
7)

C3353977
C3353978
C3918986
C3908277
C3906081
C3903475
C3912473

1)
2)
3)
4)
5)
6)
7)
8)
1)
2)
3)
4)
5)
6)
7)
8)

Top Gasket Set


Bottom Gasket Set
Head Gasket
Oil Pan Gasket
Valve Cover Gasket
Front Gear Gasket
Front Cover Gasket
Rear Cover Gasket
C3800750
C3800348
C3931019
C3914017
C3905449
C3929253
C3917780
C3914301

7
1

1) Bushing, Piston
2) Bushing, Camshaft
3) Camshaft
4) Tappet
5) Head Bolt Long
6) Head Bolt Short
7) Con Rod

1) Oil Cooler 12 Plate


2) Oil Cooler Gasket
3) Oil Cooler Gasket
Filter Head

1) C3913990
2) C3943199
3) C3924471
4) C3925031
5) C3917728
6) C3917729
7) C3901383

1) C3918175
2) C3918174
3) C3914308

X6
X7

(2)
X14 (3)
X12 (3)

(4)

1) Intake, Valve Kit


2) Insert, Valve

1) Exhaust, Valve Kit


2) Insert, Valve

1) Spring, Valve
2) Seal, Valve
3) Guide, Valve
4) Retainer, Valve Spring

1) C3802463

1) C3802085

1) C3906412 X12
2) C3915707 X12
3) C3923564 X12
4) C3912976 X12

Consists of:

2) C3924582
Use 6
1
2

Oil Pump

1) Fuel Lift Pump


2) Seal,Fuel Pump

C3930338

1) C3917998
2) C3914304

(3415365)

4 6

C3924492 Valve X1
C3901177 Collet X2

( C3948095 Liner +
C3907177 Seal )

Con Rod Bearing


C3802210 Std.
C3802211 0.25 mm
C3802212 0.50 mm
C3802213 0.75 mm
Use 1
C3901430 Std.
C3901431 0.25 mm
C3901432 0.50 mm
C3901433 0.75 mm
Use 12 (1)

1) Front Seal
2) Rear Seal
3) Crankshaft
4) Front Wear Sleeve
5) Rear Wear Sleeve
6) Front Rectangular Seal
7) Rear Rectangular Seal

a) C3917707
b) C3901597
c) C3901996
d) C3802258
e) C3800328

Main Bearing Set

3
5

1) Water Pump
2) Water Pump Seal
3) Thermostat
1) C3802081
2) C3902089
x2
3) C3928639

Cylinder Kit
Thick Wall ()
Short Liner

Engine Overhaul
&
Engine In Frame Kit

Consists of:
C3921444 Valve X1
C3901177 Collet X2

2) C3924583
Use 6

() Block 3802265 (Thin Wall) Flange 5.223".


() Block 3802408 (Thick Wall / Long Liner) Flange 5.152",
(Length: 9.33 / 237 mm).
() Block 3934906 (Thick Wall / Short Liner) Flange 5.152",
(Length: 9.12 / 234 mm).
(1) Order in multiples of two.
(2) To use C3924471 to replace 3917882 buy the following from
Cummins: 3918777 Cam Gear, 3927155 Thrust and 3902332
Key.
(3) Only use on engines built from year 1991 onwards.
(4) Do not use with Crankshaft part number 3965006.

For Additional CUMMINS Products Refer to Page 118

113

Engine Model
CPL

6CT 8.3
TURBOCHARGED

Engine Overhaul
&
Engine In Frame Kit

Cylinder Kit
Thin Wall ()

COK2372

C3802372

C3802405

C3934580

Consists of:

Consists of:

Consists of:

Piston Std (m): 9566

Thin Wall

COK2405

a) C3919566
b) C3901597
COK4580
c) C3901996
Thick Wall Short
d) C3802258
To order an In-Frame e) C3802370
Thick Wall Long

CUMMINS CPLs
1216
1217
1221

1282 *
1366
1929 *

2172 *
2960
8089

Kit change OK to IK
in above part number

Cylinder Kit
Thick Wall ()
Long Liner

a) C3919566
b) C3901597
c) C3901996
d) C3802258
e) C3802407

( C3907792 Liner +
C3907177 Seal )

( C3919937 Liner +
C3907177 Seal )

1)
2)
3)
4)
5)
6)
7)

C3353977
C3353978
C3918986
C3908277
C3906081
C3903475
C3912473

1) Top Gasket Set


2) Bottom Gasket Set
3) Head Gasket
4) Oil Pan Gasket
5) Valve Cover Gasket
6) Front Gear Gasket
7) Front Cover Gasket
8) Rear Cover Gasket
1) C3800750
2) C3800348
3) C3931019
4) C3914017
5) C3905449
6) C3929253
7) C3917780
8) C3914301

1) Bushing, Piston
2) Bushing, Camshaft
3) Camshaft
4) Tappet
5) Head Bolt Long
6) Head Bolt Short
7) Con Rod
1) C3913990
2) C3943199
3) C3924471
4) C3925031
5) C3917728
6) C3917729
7) C3901383

X6
X7

(2)

1) Oil Cooler 12 Plate


2) Oil Cooler Gasket
3) Oil Cooler Gasket
Filter Head

1) C3918175
2) C3918174
3) C3914308

X14 (3)
X12 (3)

(4)

1) Exhaust, Valve Kit


2) Insert, Valve

1) Spring, Valve
2) Seal, Valve
3) Guide, Valve
4) Retainer, Valve Spring

1) C3802463

1) C3802085

1) C3906412 X12
2) C3915707 X12
3) C3923564 X12
4) C3912976 X12

Consists of:

2) C3924582
Use 6
1

114

1) Intake, Valve Kit


2) Insert, Valve

C3924492 Valve X1
C3901177 Collet X2

Oil Pump

1) Fuel Lift Pump


2) Seal,Fuel Pump

C3930338

1) C3917998
2) C3914304

(3415365)

4 6

1) Front Seal
2) Rear Seal
3) Crankshaft
4) Front Wear Sleeve
5) Rear Wear Sleeve
6) Front Rectangular Seal
7) Rear Rectangular Seal

( C3948095 Liner +
C3907177 Seal )

Con Rod Bearing


C3802210 Std.
C3802211 0.25 mm
C3802212 0.50 mm
C3802213 0.75 mm
Use 1
C3901430 Std.
C3901431 0.25 mm
C3901432 0.50 mm
C3901433 0.75 mm
Use 12 (1)

5
7

a) C3919566
b) C3901597
c) C3901996
d) C3802258
e) C3800328

Main Bearing Set

* Marine Engine

1) Water Pump
2) Water Pump Seal
3) Thermostat
1) C3802081
2) C3902089
3) C3928639
x2

Cylinder Kit
Thick Wall ()
Short Liner

Consists of:
C3921444 Valve X1
C3901177 Collet X2

2) C3924583
Use 6

() Block 3802265 (Thin Wall) Flange 5.223".


() Block 3802408 (Thick Wall / Long Liner) Flange 5.152",
(Length: 9.33 / 237 mm).
() Block 3934906 (Thick Wall / Short Liner) Flange 5.152",
(Length: 9.12 / 234 mm).
(1) Order in multiples of two.
(2) To use C3924471 to replace 3917882 buy the following from
Cummins: 3918777 Cam Gear, 3927155 Thrust and 3902332
Key.
(3) Only use on engines built from year 1991 onwards.
(4) Do not use with Crankshaft part number 3965006.

For Additional CUMMINS Products Refer to Page 118

CATALOG UG-012JDCUPKCA-2009

REPLACEMENT PARTS FOR CUMMINS (MID-RANGE)

Engine Model
CPL

6CTA 8.3

EMISSION

Cylinder Kit
Thick Wall ()
Short Liner

Cylinder Kit
Thick Wall ()
Long Liner

Engine Overhaul
&
Engine In Frame Kit

TURBOCHARGED
AFTERCOOLED

COK9161L

CPLK9161L

CPLK9161S

Thick Wall Long

Consists of:

Consists of:

Piston Std (m): 9161


Thick Wall Short
To order an In-Frame
Kit change OK to IK
in above part number

Con Rod Bearing


C3802210 Std.
C3802211 0.25 mm
C3802212 0.50 mm
C3802213 0.75 mm
Use 1
C3901430 Std.
C3901431 0.25 mm
C3901432 0.50 mm
C3901433 0.75 mm
Use 12 (1)

a) C3929161
b) C3901597
c) C3901996
d) C3802258
e) C3800328

a) C3929161
b) C3901597
c) C3901996
d) C3802258
e) C3802407

COK9161S

Main Bearing Set

( C3948095 Liner +
C3907177 Seal )

( C3919937 Liner +
C3907177 Seal )

CUMMINS CPLs
1845
1943
1949
2007
2055
2056
2057
2060

2061
2062
2082
2118
2120
2185
2216
2218

5
7
4

1)
2)
3)
4)
5)
6)
7)
8)

Top Gasket Set


Bottom Gasket Set
Head Gasket
Oil Pan Gasket
Valve Cover Gasket
Front Gear Gasket
Front Cover Gasket
Rear Cover Gasket

1) Bushing, Piston
2) Bushing, Camshaft
3) Camshaft (Keyed)
4) Tappet
5) Head Bolt Long
6) Head Bolt Short
7) Con Rod

1)
2)
3)
4)
5)
6)
7)

1)
2)
3)
4)
5)
6)
7)
8)

C3800750
C3800348
C3931019
C3914017
C3905449
C3929253
C3917780
C3914301

1) C3913990
2) C3943199
3) C3924471
4) C3925031
5) C3917728
6) C3917729
7) C3901383

C3353977
C3353978
C3918986
C3908277
C3906081
C3903475
C3912473

1) C3918175
2) C3918174
(2) 3) C3914308

X14 (3)
X12 (3)

(4)

1) Spring, Valve
2) Seal, Valve
3) Guide, Valve
4) Retainer, Valve Spring

1) C3802463

1) C3802085

1) C3906412 X12
2) C3915707 X12
3) C3923564 X12
4) C3912976 X12

1
2

Oil Pump

1) Fuel Lift Pump


2) Seal,Fuel Pump

C3930338

1) C3917998
2) C3914304

(3415365)

X7

1) Exhaust, Valve Kit


2) Insert, Valve

2) C3924582
Use 6

X6

1) Oil Cooler 12 Plate


2) Oil Cooler Gasket
3) Oil Cooler Gasket
Filter Head

1) Intake, Valve Kit


2) Insert, Valve

Consists of:

1) Front Seal
2) Rear Seal
3) Crankshaft
4) Front Wear Sleeve
5) Rear Wear Sleeve
6) Front Rectangular Seal
7) Rear Rectangular Seal

C3924492 Valve X1
C3901177 Collet X2

1) Water Pump
2) Water Pump Seal
3) Thermostat
1) C3802081
2) C3902089
3) C3928639
x2

4 6

Consists of:
C3921444 Valve X1
C3901177 Collet X2

2) C3924583
Use 6

() Block 3802408 (Thick Wall / Long Liner) Flange 5.152".


() Block 3934906 (Thick Wall / Short Liner) Flange 5.152".
(1) Order in multiples of two.
(2) To use C3924471 to replace 3917882 buy the following from
Cummins: 3918777 Cam Gear, 3927155 Thrust and 3902332
Key.
(3) Only use on engines built from year 1991 onwards.
(4) Do not use with Crankshaft part number 3965006.

For Additional CUMMINS Products Refer to Page 118

115

Engine Model
CPL

6CTA 8.3
TURBOCHARGED
AFTERCOOLED

Engine Overhaul
&
Engine In Frame Kit

Cylinder Kit
Thin Wall ()

Cylinder Kit
Thick Wall ()
Long Liner

COK9247

CPLK9247

CPLK9247L

CPLK9247S

Consists of:

Consists of:

Consists of:

Thin Wall

Piston Std (m): 9247

COK9247L

a) C3919247
b) C3901597
COK9247S
c) C3901996
Thick Wall Short
d) C3802258
To order an In-Frame e) C3802370
Thick Wall Long

CUMMINS CPLs
1371
1372
1684
2028
2381
2383

Kit change OK to IK
in above part number

a) C3919247
b) C3901597
c) C3901996
d) C3802258
e) C3802407

( C3907792 Liner +
C3907177 Seal )

( C3919937 Liner +
C3907177 Seal )

a) C3919247
b) C3901597
c) C3901996
d) C3802258
e) C3800328
( C3948095 Liner +
C3907177 Seal )

Main Bearing Set


Con Rod Bearing
C3802210 Std.
C3802211 0.25 mm
C3802212 0.50 mm
C3802213 0.75 mm
Use 1
C3901430 Std.
C3901431 0.25 mm
C3901432 0.50 mm
C3901433 0.75 mm
Use 12 (1)

3
5

5
7
4

1)
2)
3)
4)
5)
6)
7)

C3353977
C3353978
C3918986
C3908277
C3906081
C3903475
C3912473

1) Top Gasket Set


2) Bottom Gasket Set
3) Head Gasket
4) Oil Pan Gasket
5) Valve Cover Gasket
6) Front Gear Gasket
7) Front Cover Gasket
8) Rear Cover Gasket
1) C3800750
2) C3800348
3) C3931019
4) C3914017
5) C3905449
6) C3929253
7) C3917780
8) C3914301

X6
X7

(2)

1) C3918175
2) C3918174
3) C3914308

X14 (3)
X12 (3)

(4)

1) C3802463

1) C3802085

1) C3906412 X12
2) C3915707 X12
3) C3923564 X12
4) C3912976 X12

1
3

Oil Pump

1) Fuel Lift Pump


2) Seal,Fuel Pump

C3930338

1) C3917998
2) C3914304

(3415365)

1) C3913990
2) C3943199
3) C3924471
4) C3925031
5) C3917728
6) C3917729
7) C3901383

1) Oil Cooler 12 Plate


2) Oil Cooler Gasket
3) Oil Cooler Gasket
Filter Head

1) Spring, Valve
2) Seal, Valve
3) Guide, Valve
4) Retainer, Valve Spring

2) C3924582
Use 6

1) Bushing, Piston
2) Bushing, Camshaft
3) Camshaft
4) Tappet
5) Head Bolt Long
6) Head Bolt Short
7) Con Rod

1) Exhaust, Valve Kit


2) Insert, Valve

Consists of:

1) Intake, Valve Kit


2) Insert, Valve

C3924492 Valve X1
C3901177 Collet X2

1) Water Pump
2) Water Pump Seal
3) Thermostat
1) C3802081
2) C3902089
3) C3928639
x2

4 6

1) Front Seal
2) Rear Seal
3) Crankshaft
4) Front Wear Sleeve
5) Rear Wear Sleeve
6) Front Rectangular Seal
7) Rear Rectangular Seal

116

Cylinder Kit
Thick Wall ()
Short Liner

Consists of:
C3921444 Valve X1
C3901177 Collet X2

2) C3924583
Use 6

() Block 3802265 (Thin Wall) Flange 5.223".


() Block 3802408 (Thick Wall / Long Liner) Flange 5.152",
(Length: 9.33 / 237 mm).
() Block 3934906 (Thick Wall / Short Liner) Flange 5.152",
(Length: 9.12 / 234 mm).
(1) Order in multiples of two.
(2) To use C3924471 to replace 3917882 buy the following from
Cummins: 3918777 Cam Gear, 3927155 Thrust and 3902332
Key.
(3) Only use on engines built from year 1991 onwards.
(4) Do not use with Crankshaft part number 3965006.

For Additional CUMMINS Products Refer to Page 118

CATALOG UG-012JDCUPKCA-2009

REPLACEMENT PARTS FOR CUMMINS (MID-RANGE)

Engine Model
CPL

6CTA 8.3
Cylinder Kit
Thick Wall ()
Long Liner

Cylinder Kit
Thick Wall ()
Short Liner

COK5878L

CPLK5878L

CPLK5878S

Thick Wall Long

Consists of:

Consists of:

Engine Overhaul
&
Engine In Frame Kit

TURBOCHARGED
AFTERCOOLED
Piston Grade A (m): 5878

COK5878S
Thick Wall Short

CUMMINS CPLs
1563
1569
1917
1920
1923
1972
2018
2101
2103
2106
2108
2193
2194

To order an In-Frame
Kit change OK to IK
in above part number

a) C3925878
b) C3901597
c) C3901996
d) C3802258
e) C3802407

Main Bearing Set


Con Rod Bearing
C3802210 Std.
C3802211 0.25 mm
C3802212 0.50 mm
C3802213 0.75 mm
Use 1
C3901430 Std.
C3901431 0.25 mm
C3901432 0.50 mm
C3901433 0.75 mm
Use 12 (1)

a) C3925878
b) C3901597
c) C3901996
d) C3802258
e) C3800328

( C3919937 Liner +
C3907177 Seal )

( C3948095 Liner +
C3907177 Seal )

3
5

5
7
4

4 6

1) Front Seal
2) Rear Seal
3) Crankshaft
4) Front Wear Sleeve
5) Rear Wear Sleeve
6) Front Rectangular Seal
7) Rear Rectangular Seal
1)
2)
3)
4)
5)
6)
7)

C3353977
C3353978
C3918986
C3908277
C3906081
C3903475
C3912473

1) Top Gasket Set


2) Bottom Gasket Set
3) Head Gasket
4) Oil Pan Gasket
5) Valve Cover Gasket
6) Front Gear Gasket
7) Front Cover Gasket
8) Rear Cover Gasket
1) C3800750
2) C3800348
3) C3931019
4) C3914017
5) C3905449
6) C3929253
7) C3917780
8) C3914301

1) Bushing, Piston
2) Bushing, Camshaft
3) Camshaft (Keyed)
4) Tappet
5) Head Bolt Long
6) Head Bolt Short
7) Con Rod
1) C3913990
2) C3943199
3) C3924471
4) C3925031
5) C3917728
6) C3917729
7) C3901383

X6
X7

X12 (3)

(4)

1) C3802463

1) C3802085

2) C3924582
Use 6

1) Oil Cooler 12 Plate


2) Oil Cooler Gasket
3) Oil Cooler Gasket
Filter Head

X14 (3)

1) Exhaust, Valve Kit


2) Insert, Valve

Consists of:

1) C3918175
2) C3918174
(2) 3) C3914308

1) Intake, Valve Kit


2) Insert, Valve

C3924492 Valve X1
C3901177 Collet X2

Consists of:
C3921444 Valve X1
C3901177 Collet X2

1) Spring, Valve
2) Seal, Valve
3) Guide, Valve
4) Retainer, Valve Spring
1) C3906412 X12
2) C3915707 X12
3) C3923564 X12
4) C3912976 X12

2) C3924583
Use 6

() Block 3802265 (Thin Wall) Flange 5.223".


() Block 3802408 (Thick Wall / Long Liner) Flange 5.152",
(Length: 9.33 / 237 mm).
2
Fuel Lift Pump () Block 3934906 (Thick Wall / Short Liner) Flange 5.152",
(Length: 9.12 / 234 mm).
Seal,Fuel Pump
(1) Order in multiples of two.
(2) To use C3924471 to replace 3917882 buy the following from
C3917998
Cummins: 3918777 Cam Gear, 3927155 Thrust and 3902332
C3914304
Key.
(3) Only use on engines built from year 1991 onwards.
(4) Do not use with Crankshaft part number 3965006.
1

1) Water Pump
2) Water Pump Seal
3) Thermostat
1) C3802081
2) C3902089
x2
3) C3928639

Oil Pump

1)
2)

C3930338

1)
2)

(3415365)

For Additional CUMMINS Products Refer to Page 118

117

Miscellaneous Parts
Available from Maxiforce
Part Number

118

Description

Engines

C3900687

Plug, Expansion

4B/6B

C3900956

Plug, Expansion

4B/6B

C3901097

Seal, Valve Stem, Black

4B/6B

C3901774

Gear, Ring Flywheel

4B/6B

C3902127

Flywheel Gear (138 Teeth)

B/C

C3902343

Dowel, Plug

4B/6B

C3902606

Plug, Expansion

4B/6B

C3903309

Flywheel Gear (173 Teeth)

B/C

C3903728

Washer, Flat

4B/6B

C3903794

Cover, Gear

4B/6B

C3903797

Block Bare, Cyl

6B

C3903920

Block Bare, Cyl

4B

C3905443

Gasket, Exhaust Manifold

6B

C3905427

Flywheel Gear (127 Teeth)

B/C

C3911558

Belt 59.0L

B/C

C3911563

Belt 60.5L

B/C

C3911568

Belt 67.0L

C3911582

Belt 70.0L

B/C

C3911587

Belt 53.5L

B/C

C3911588

Belt 56.0L

B/C

C3914086

Belt, Tensioner

B/C

C3925560

Damper

6C

TEL 305.592.7027 800.414.2095, FAX 305.592.0244

CATALOG UG-012JDCUPKCA-2009

REPLACEMENT PARTS FOR CUMMINS (MID-RANGE)

Torque Information for Cummins B & C

ENGINE
MODEL

CRANKSHAFT
MAIN BEARING CAP BOLTS

CONROD
BOLTS

CYLINDER HEAD
BOLTS

B Series 4 & 6 Cyl.


(Pre - 1991)

step 1 - 29 Lb.-ft.
step 1 - 22 Lb.-ft.
step 1 - 44 Lb.-ft.
step 2 - 62 Lb.-ft.
step 2 - 44 Lb.-ft.
step 2 - 66 Lb.-ft.
step 3 - Turn an additional 90. step 3 - Turn an additional 60. step 3 - 93 Lb.-ft.

B Series 4 & 6 Cyl.


(1991 and After)

step 1 - 22 Lb.-ft.
step 1 - 44 Lb.-ft.
See Cummins Service Manual
step 2 - 44 Lb.-ft.
step 2 - 66 Lb.-ft.
step 3 - Turn an additional 90. step 3 - Turn an additional 60.

C Series
(Pre - 1991)

step 1 - 30 Lb.-ft.
step 1 - 37 Lb.-ft.
step 2 - 60 Lb.-ft.
step 2 - 70 Lb.-ft.
step 3 - Turn an additional 60. step 3 - 88 Lb.-ft.

step 1 - 27 Lb.-ft.
step 2 - 110 Lb.-ft.
step 3 - 162 Lb.-ft.

C Series
(1991 and After)

step 1 - 30 Lb.-ft.
step 1 - 37 Lb.-ft.
step 2 - 60 Lb.-ft.
step 2 - 70 Lb.-ft.
step 3 - Turn an additional 60. step 3 - 88 Lb.-ft.

See Cummins Service Manual

step 1 - 22 Lb.-ft.
step 1 - 37 Lb.-ft.
ISB Series 4 & 6 Cyl. step 2 - 59 Lb.-ft.
See Cummins Service Manual
step 2 - 44 Lb.-ft.
step 3 - Turn an additional 90. step 3 - Turn an additional 60.

Cummins is the registered trademark of Cummins Inc. Manufacturer's names, numbers, symbols and descriptions are used solely for reference purposes,
not implying that any part listed is the product of these manufacturers. Maxiforce is in no way affiliated to any of these manufacturers.

WEB SITE: www.maxiforce.com

119

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR PERKINS DIESEL ENGINES

Introduction to Perkins Section

Engine models covered by this User's Guide


BORE DIAMETER
mm / In

NUMBER OF
CYLINDERS

ENGINE
MODEL

79.375 / 3.1250

4.108

91.491 / 3.6020

3.152

91.491 / 3.6020

4.203

98.476 / 3.8770

4.212

98.476 / 3.8770

4.236

98.476 / 3.8770

6.354

100.000 / 3.9370

1004.40

100.000 / 3.9370

1006.60

100.000 / 3.9370

1106-E60TA

101.054 / 3.9785

4.248

103.000 / 4.055

1004.42

105.000 / 4.133

1103

105.000 / 4.133

1104C/E

114.313 / 4.5005

4.318

Maxiforce Engine Kit Composition for Perkins Applications

POK: Engine Overhaul Kits Include:

Cylinder kits, main and con rod bearing sets, thrust washer sets,
front and rear seals, top and bottom gasket sets, conrod bushings, bolts and nuts, cam bushing and valve train kit.

PBK: Basic Engine Kits Include:

All components in the overhaul kit with the exception of the valve

train kit.

PVTK: Valve Train Kits Include:

All valves, springs, guides, keepers and stem seals.

Crankshaft Kits Include: The crankshaft, main and con rod bearings and thrust washer sets.

NB:

Should engine kits be required without engine bearings and thrust washers, please specify by
adding the NB suffix on kit part number. i.e: POK
NB.
Perkins is the registered trademark of Perkins Engines Ltd. Manufacturer's names, numbers, symbols and descriptions are used solely for reference purposes,
not implying that any part listed is the product of these manufacturers. Maxiforce is in no way affiliated to any of these manufacturers.

WEB SITE: www.maxiforce.com

120

Engine Identification Guide


In many cases it is necessary to identify the Perkins Engine Number in order to ascertain the correct engine kit for an application.
All Perkins Engines should contain one of the two following formats for engine numbering (dependent on the year of manufacture):

Pre 1978 Engine Numbers:


This system, which consists of a maximum of 13 digits, was used from 1966 to late 1978. Another numbering method was used prior
to 1966, which utilized a 7-digit number with no reference to engine series.

152

Cubic Inch Capacity [3.152 Engine]

205113

D L

Special Feature [Lip Seal]

Country of Manufacture Code [UK]

Special Feature [Direct Injection]

Engine Serial
Number

OEM [MF]

Current (post 1978) Engine Numbers:


Engine Family/Type Code
TU 30502 U 623000
(T6.354.4)
Build Number
Country of Manufacture Code

Year of Manufacture Code


Engine Serial Number

Where to find your Engine Number

Engine Type

Position

Engine Type

Position

M
A

4.203
4.212/4.248

J or N
C

3.152
4.108

Engine Type

Position

C or L
F

4.236
4.318

Engine Type

Position

6.354
1000 / 1100 (A/B/C) Series

D
H or J

Engine Family / Type Code


AA
AB
AC
AD
AE
AG
AH
AJ
AK
AL

1004.40
1004.40T
1004.40T
1004.40TW
1004.40
1004.40
1004.40
1004.40
1004.40T
1004.40TA

A Air Cooled

AM
AP
AQ
AR
AS
AT
CD
CE
CF
CM

1004.40T
1004.40
1004.40T
1004.42
1004.42
1004.40TA
3.152
D3.152
G3.152
3.152.4

CN
DC
DD
DE
DF
DG
DJ
DK
ED
JD

T3.152.4
1103C-33
1103C-33T
1103C-33TA
1103B-33
1103B-33T
1103A-33
1103A-33T
4.108
4.203

JE D4.203 NC 4.318
JF G4.203 RE 1104C-44
JG 4.203.2 RF 1104C-E44
RG 1104C-44T
LA 4.212
RH 1104C-E44T
LD 4.236
LE G4.236 RJ 1104C-44TA
RK 1104C-E44TA
LF 4.248
LG 4.248.2 RR 1104A-44
LH C4.236 RS 1104A-44T
LJ T4.236 RT 1104A-44TA

C Compensated D Direct Injection E

Electronic

G Gasoline

TC
TE
TG
TH
TJ
TK
TT
TU
TW
VK

6.354
T6.354
6.354.1
T6.354.1
6.354.2
C6.354.2
TC6.354.1
T6.354.4
6.354.4
1106C-E60TA

T Turbocharged

YA
YB
YC
YD
YE
YF
YG
YH
YJ
YK

1006.60
1006.60T
1006.60T
1006E-6TW
1006.60
1006.60S
1006.60
1006.60T
1006.60TA
1006.60TW

W Water Cooled

Year of Manufacture Code


A
B
C
D

121

1974
1975
1976
1977

E
F
G
H

1978
1979
1980
1981

J
K
L
M

1982
1983
1984
1985

N
P
S
T

1986
1987
1988
1989

U
V
W
X

1990
1991
1992
1993

Y
A
B
C

1994
1995
1996
1997

D
E
F
G

1998
1/1/99 - 3/31/99
4/1/99 - 12/31/99
2000

TEL 305.592.7027, 800.414.2095, FAX 305.592.0244

H
J
K
L

2001
2002
2003
2004

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR PERKINS DIESEL ENGINES

Engine Application Chart


This chart refers to engine models and equipment using these engines. It has been divided into four sections:
Engine models, material handling and industrial applications, agricultural and marine, in that order. The chart will offer the reader
the desired model and will indicate the page number where engine components are shown in detail.

COMMENTS

MODEL

PAGE

COMMENTS

MODEL

PAGE

3.152

AG. & INDUSTRIAL ESN > 1935853

130

T4.236

INDUSTRIAL ESN > U106654N

166

3.152

AG. & INDUSTRIAL ESN 1935854 >

131

T4.236

INDUSTRIAL ESN U106655N >

167

D3.152

AG. & INDUSTRIAL ESN > UA391044D

132

4.248

AGRICULTURAL ESN > UA123423L

168

D3.152

AG. & INDUSTRIAL ESN UA391045DL >

133

4.248

AGRICULTURAL ESN UA123424L >

169

D3.152

INDUSTRIAL

134

4.248

INDUSTRIAL

170

D3.152

AG. & INDUSTRIAL ESN > UA391044DS

135

4.248.2

FORKLIFTS

171

D3.152

AG. & INDUSTRIAL ESN UA391045DSL > 136

4.318

AGRICULTURAL

172

D3.152

AGRICULTURAL

137

1004.40

AA BUILDS

173

G3.152

AG. & INDUSTRIAL GASOLINE ENGINE

138

1004.40T

AB/AH BUILDS ESN > U608300W (1992)

174

3.152.4

INDUSTRIAL

139

1004.40T

AB/AH BUILDS ESN U608301W (1992) >

175

T3.152.4

AGRICULTURAL

140

1004.40T

YE, and some YD BUILDS

176

1103

1103A-33 (DJ) 1103B-33 (DF) 1103C-33 (DC) 141

1004.40/40T AJ, AK, AM, AP, AQ BUILDS

177

1103T

1103A-33T(DK) 1103B-33T(DG) 1103C-33T(DD) 142

1004.42

AR, AS BUILDS

178

4.108

INDUSTRIAL

143

1104C/E

AGRICULTURAL 1104C-44 1104C-E44

179

4.108

MARINE

144

1104C/E

INDUSTRIAL 1104C-44 1104C-E44

180

4.203

AG. & INDUSTRIAL ESN > 2820092

145

1104C/E

AGRICULTURAL 1104C-44T 1104C-E44T

181

4.203

AG. & INDUSTRIAL ESN 2820093 >

146

1104C/E

INDUSTRIAL 1104C-44T 1104C-E44T

182

4.203

FORKLIFTS

147

6.354

AGRICULTURAL & INDUSTRIAL

183

4.203

INDUSTRIAL

148

6.354

AGRICULTURAL

184

D4.203

AG. & INDUSTRIAL ESN > 2939035

149

T6.354

AGRICULTURAL

185

D4.203

AG. & INDUSTRIAL ESN 2939036 - 29C1084 150

T/TC6.354.1 AGRICULTURAL

186

D4.203

AG. & INDUSTRIAL ESN 29C1085 >

151

6.354.1

AGRICULTURAL

187

D4.203

INDUSTRIAL ESN > U589378L

152

6.354.2

AGRICULTURAL

188

D4.203

INDUSTRIAL ESN U589379L >

153

6.354.4

AGRICULTURAL & INDUSTRIAL

189

4.203.2

FORKLIFTS

154

6.354.4

AGRICULTURAL & INDUSTRIAL

190

G4.203

INDUSTRIAL GASOLINE ENGINE

155

6.354.4

AGRICULTURAL

191

4.212

AG. & INDUSTRIAL ESN UA187117L >

156

6.354.4

MARINE

192

4.236

AG. & INDUSTRIAL ESN > U106654N

157

T6.354.4

AGRICULTURAL

193

4.236

AG. & INDUSTRIAL ESN U106655N >

158

T6.354.4

AGRICULTURAL

194

4.236

INDUSTRIAL ESN > U106654N

159

T6.354.4

MARINE

195

4.236

INDUSTRIAL ESN U106655N >

160

1006.60

AG. & INDUSTRIAL YA BUILDS

196

G4.236

FORKLIFTS ESN > U106654N

161

1006.60T

ESN > 557976X YB, YD BUILDS

197

G4.236

FORKLIFTS ESN U106655N >

162

1006.60T

ESN U557977X > YB, YD BUILDS

198

C4.236

JCB ESN > U106654N

163

1006.60T

YE, and some YD BUILDS

199

C4.236

JCB ESN U106655N >

164

1006.60T

YG/YH/YJ/YK BUILDS

200

T4.236

AG. ESN U106655N > / JCB ESN U027774M 165

1106T

1106-E60TA VK BUILDS

201

Perkins is the registered trademark of Perkins Engines Ltd. Manufacturer's names, numbers, symbols and descriptions are used solely for reference purposes,
not implying that any part listed is the product of these manufacturers. Maxiforce is in no way affiliated to any of these manufacturers.

WEB SITE: www.maxiforce.com

122

Material Handling and Industrial Application Equipment Chart


EQUIPMENT MODEL

ENGINE

BUILD NUMBER

PAGE

JD22458
JD22533
JG80031
LF21274
JD22028
LD22682
LD22682
LF21617

148
148
154
170
148
159
160
170

RG37985

182

LD22242
LE70110
LE70110
LG70109
LG70149
LE70148
LE70148
JG70092
JG70020
LG70069/LG70091
LE70089
LE70089
LG70067/LG70090
LE70094
LE70094

160
161
162
171
171
161
162
154
154
171
161
162
171
161
162

ESN > U106654N


ESN U106655N >

LG70097/LG70106
JD21493
JD22117
TW70016
JD21383
LD21386
LD21386
JG70099
LG70159
LG70104
TW70142
TC22266
JG70100
JG70143
LE80173/LE22376
LE80173/LE22376
TW70007
LD21324
LD21324

171
147
147
190
147
159
160
154
171
171
189
183
154
154
161
162
189
159
160

ESN > U106654N


ESN U106655N >

JF22668
LE80177
LE80177

155
161
162

ENGINE SERIAL NUMBER

ALLIS CHALMERS
40-50 Forklift
ACP40/50D
JCP 40-50 Forklift
D175 Tractor
700 Forklift
715B Loader
715B Loader
840 Loader

4.203
4.203
4.203.2
4.248
4.203
4.236
4.236
4.248

ESN U76357L >

ESN U74103CL >


ESN > U106654N
ESN U106655N >

BOBCAT
Telehandler

1104C/E

CATERPILLAR
6-8000 lb Forklift
RT
RT
T50-150D
T80D
T500-1500
T500-1500
V/T40C Forklift
V40-60C Forklift
V60C
V80D
V80D
V80D
V100-140
V100-140

4.236
G4.236
G4.236
4.248.2
4.248.2
G4.236
G4.236
4.203.2
4.203.2
4.248.2
G4.236
G4.236
4.248.2
G4.236
G4.236

ESN U106655N >


ESN > U106654N
ESN U106655N >

ESN > U106654N


ESN U106655N >

ESN > U106654N


ESN U106655N >
ESN > U106654N
ESN U106655N >

CLARK EQUIPMENT
CTD20-50
CY-30-40-55
CY40-60
45C Shovel
C60-70-80
CY60-70-80B
CY60-70-80B
C500 (H) 60-70-80D
C500 (H) 60-80
C500Y-100-150
C500-160-300D
C500-CY-160-300
C500Y-40-560
C500Y-40-560
C500-Y60
C500-Y60
16000-30000
Tow Tractor
Tow Tractor

4.248.2
4.203
4.203
6.354.4
4.203
4.236
4.236
4.203.2
4.248.2
4.248.2
6.354.4
6.354
4.203.2
4.203.2
G4.236
G4.236
6.354.4
4.236
4.236

ESN > U106654N


ESN U106655N >

ESN > U106654N


ESN U106655N >

EATON CORP
Forklift
Forklift
Forklift

123

G4.203
G4.236
G4.236

TEL 305.592.7027, 800.414.2095, FAX 305.592.0244

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR PERKINS DIESEL ENGINES

Material Handling and Industrial Application Equipment Chart


EQUIPMENT MODEL

ENGINE

ENGINE SERIAL NUMBER

BUILD NUMBER

PAGE

GEHL MFG
4600 Skid Loader
Skid Steer Loader

4.108
1104C/E

ED70048
RE37911

143
180

LD70119
LD70119
RE38037
JD20074
JD21708
LG70127
JG70040
JG70113
LG70063
AA70218
LD70121
LD70121
TC20102
TW70005
YA70217
LD70115
LD70115
JD20680
AA70216

159
160
180
147
147
171
154
154
171
173
159
160
183
189
196
159
160
147
173

HYSTER
C300 Compactor
C300 Compactor
Forklift
H40F
H40H
H60-110E
H60-80C
H60-80E
H60-80E
H70-155XL
H110-150
H110-150
H150-250
H150-275-300-350H
H165-280 Forklift
S60-100
S60-100
S60B-H60C
S80-S155XL

4.236
4.236
1104C/E
4.203
4.203
4.248.2
4.203.2
4.203.2
4.248.2
1004.40
4.236
4.236
6.354
6.354.4
1006.60
4.236
4.236
4.203
1004.40

ESN > U106654N


ESN U106655N >

ESN > U106654N


ESN U106655N >

ESN > U106654N


ESN U106655N >

INGERSOLL RAND COMPRESSORS


DRP 85S 85CFM
Model 85

D3.152
D3.152

ESN U79698DL >

CE22236
CE21575

134
134

4.236
4.236
C4.236
C4.236
1004.40
1004.40T
1004.40T
T4.236
C4.236
C4.236
4.236
4.236
T4.236
T4.236
1004.40T
1004.40T
T6.354.4
1006.60T
1006.60T
4.236
4.236
T4.236
1004.40
1004.40/40T
1006.60
1004.40/40T
1004.42

ESN > U106654N


ESN U106655N >
ESN > U106654N
ESN U106655N >

LD50096
LD50096
LH50133
LH50133
AA50508
AB50609/AB50279
AB50609/AB50279
LJ50117
LH50205/LH50226
LH50205/LH50226
LD50105
LD50105
LJ50201
LJ50224
AB50253
AB50253
TU50037
YB50292
YB50292
LD50103
LD50103
LJ50183
AA50608
AK50628
YA50339
AM50610
AR50690

157
158
163
164
173
174
175
165
163
164
157
158
165
165
174
175
194
197
198
157
158
165
173
177
196
177
178

JCB
3CX Backhoe
3CX Backhoe
3CX Backhoe
3CX Backhoe
3CX Backhoe
3CX Backhoe
3CX Backhoe
4CX Backhoe
200 Loader
200 Loader
410 Loader
410 Loader
410M Forklift
415 Loader
415 Loader
415 Loader
418 Wheel Loader
435 Front Loader
435 Front Loader
520 Handler
520 Handler
520S Loadall
Backhoe Loader
Backhoe
Industrial
Shovel Loader
Sleevless Engine

ESN > U608300W (1992)


ESN U608301W > (1992)
ESN U027774M >
ESN > U106654N
ESN U106655N >
ESN > U106654N
ESN U106655N >
ESN U027774M >
ESN U027774M >
ESN > U608300W (1992)
ESN U608301W > (1992)
ESN > 557976X
ESN 557977X >
ESN > U106654N
ESN U106655N >
ESN U027774M >

Perkins is the registered trademark of Perkins Engines Ltd. Manufacturer's names, numbers, symbols and descriptions are used solely for reference purposes,
not implying that any part listed is the product of these manufacturers. Maxiforce is in no way affiliated to any of these manufacturers.

WEB SITE: www.maxiforce.com

124

Material Handling and Industrial Application Equipment Chart


EQUIPMENT MODEL

ENGINE

ENGINE SERIAL NUMBER

BUILD NUMBER

PAGE

JCB (Continued)
Telehandler
Wheel Loader

1104C/E
1006.60

RE51141
YA50214

179
196

LD50148
LD50148
CE95231

159
160
134

ED70075

143

LINCOLN ELECTRIC
500 Amp Welder
500 Amp Welder
Welder

4.236
4.236
D3.152

ESN > U106654N


ESN U106655N >

MELROE
E146 Loader

4.108

MASSEY FERGUSON INDUSTRIAL


20
20
20
20C
20C
30
30B
30B
35 Utility
35 Utility
40
40
40
40B
50
50
50B
50C
50C
50H
200 Crawler
203
203
203
205
205
205
302
302
304
356
356
356 Tractor Shovel
356 Tractor Shovel
365 Tractor Shovel
2135
2200 Forklift & Treever
2244 Crawler
2500 Forklift
2500 Forklift
3165 Tractor Shovel
3165 Tractor Shovel

125

D3.152
D3.152
G3.152
D3.152
D3.152
D4.203
D3.152
D3.152
3.152
3.152
D3.152
D3.152
G3.152
D4.203
D4.203
4.212
4.212
4.236
4.236
4.248
D3.152
3.152
3.152
D3.152
3.152
3.152
D3.152
D4.203
D4.203
D4.203
D4.203
D4.203
4.203
4.203
D4.203
D3.152
D3.152
D3.152
D3.152
G3.152
D4.203
D4.203

ESN > UA391044D


ESN UA391045DL >
ESN > UA391044DS
ESN UA391045DSL >
ESN 29C1085 >
ESN > UA391044DS
ESN UA391045DSL >
ESN > 1935853
ESN 1935854 >
ESN > UA391044D
ESN UA391045DL >
ESN 29C1085 >
ESN 29C1085 >
ESN UA187117L >
ESN UA187117L >
ESN > U106654N
ESN U106655N >
ESN UA123424L >
ESN > UA391044D
ESN > 1935853
ESN 1935854 >
ESN > UA391044D
ESN > 1935853
ESN 1935854 >
ESN > UA391044D
ESN 2939036 - 29C1084
ESN 29C1085 >
ESN 2939036 - 29C1084
ESN 2939036 - 29C1084
ESN 29C1085 >
ESN > 2820092
ESN 2820093 >
ESN > 2939035
ESN > UA391044D
ESN > UA391044D
ESN > UA391044D
ESN > UA391044D

LA21243
LD22824
LD22824

ESN 2939036 - 29C1084


ESN 29C1085 >

TEL 305.592.7027, 800.414.2095, FAX 305.592.0244

132
133
138
135
136
151
135
136
130
131
132
133
138
151
151
156
156
157
158
169
132
130
131
132
130
131
132
150
151
150
150
151
145
146
149
132
132
132
132
138
150
151

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR PERKINS DIESEL ENGINES

Material Handling and Industrial Application Equipment Chart


EQUIPMENT MODEL

ENGINE

ENGINE SERIAL NUMBER

BUILD NUMBER

PAGE

MASSEY FERGUSON INDUSTRIAL (Continued)


6000 Forklift

4.236

LD22055

157

6.354

TC22460

183

4.108

ED70035

143

JE33174
JE33174
LJ70128
LJ70128
TW33425
CM50184
LJ70130/LJ70151
LJ70130/LJ70151
YB30127/YB30650
YB30127

152
153
166
167
189
139
166
167
197
198

CM33513

139

ESN > U106654N

MICHIGAN
45B Shovel

OWATTONA MFG
445 Skid Loader

PERKINS USA
General Industrial
General Industrial
General Industrial
General Industrial
General Industrial
General Genset
Genset
Genset
Power Units
Power Units

D4.203
D4.203
T4.236
T4.236
6.354.4
3.152.4
T4.236
T4.236
1006.60T
1006.60T

ESN > U589378L


ESN U589379L >
ESN > U106654N
ESN U106655N >

ESN
ESN
ESN
ESN

> U106654N
U106655N >
> 557976X
557977X >

RG WILSON
Generator Set

3.152.4

SULLAIR CORP
185-250 Compressor
185-250 Compressor
Compressor
Compressor
Genset
Genset

4.236
4.236
D4.203
D4.203
T4.236
T4.236

ESN > U106654N


ESN U106655N >
ESN > U589378L
ESN U589379L >
ESN > U106654N
ESN U106655N >

LD70147
LD70147
JE70033
JE70033
LJ70155
LJ70155

159
160
152
153
166
167

4.236
4.236

ESN > U106654N


ESN U106655N >

LD22043/4
LD22043/4

159
160

ED70044

143

TOWMOTOR
V100/120/140
V100/120/140

VERMEER MFG
M434-4 Trencher

4.108

Agricultural Application Equipment Chart


EQUIPMENT MODEL

ENGINE

ENGINE SERIAL NUMBER

BUILD NUMBER

PAGE

G4.236
G4.236

ESN > U106654N


ESN U106655N >

LE70054
LE70054

161
162

4.212
D3.152
D3.152
D3.152
D3.152
D3.152
D3.152
D3.152
4.236
4.236
4.236
4.236
4.236
4.236

ESN
ESN
ESN
ESN
ESN
ESN
ESN
ESN
ESN
ESN
ESN
ESN
ESN
ESN

LA21912

156
133
133
136
136
136
136
136
157
158
157
158
157
158

JACOBSEN MFG CO
H-15 F10 Turf Tractor
H-15 F10 Turf Tractor

LANDINI TRACTORS
TL20C
4500
4830
5500
5530
5530F
5830
5840
6500/6550
6500/6550
6830/7830
6830/7830
7500/7550
7500/7550

UA187117L >
UA391045DL >
UA391045DL >
UA391045DSL >
UA391045DSL >
UA391045DSL >
UA391045DSL >
UA391045DSL >
> U106654N
U106655N >
> U106654N
U106655N >
> U106654N
U106655N >

LD22573
LD22573

LD22574
LD22574

Perkins is the registered trademark of Perkins Engines Ltd. Manufacturer's names, numbers, symbols and descriptions are used solely for reference purposes,
not implying that any part listed is the product of these manufacturers. Maxiforce is in no way affiliated to any of these manufacturers.

WEB SITE: www.maxiforce.com

126

Agricultural Application Equipment Chart


EQUIPMENT MODEL

ENGINE

ENGINE SERIAL NUMBER

BUILD NUMBER

ESN UA123424L >

LF22575

PAGE

LANDINI TRACTORS (Continued)


R8500

4.248

169

MASSEY FERGUSON AGRICULTURAL


35
35
50
50
65
65
65
65
65
RX95
135
135
135
150
150
165
165
165
175
175
194
230
230
235
235
235
235
245
245
250
250
253
255
255
255
255
264
275
275
275 Tractor
275
285
285
290
300 Combine
300 Combine
355
362
396

127

3.152
3.152
3.152
3.152
4.203
4.203
D4.203
D4.203
D4.203
T6.354.4
D3.152
D3.152
G3.152
D3.152
G3.152
D4.203
D4.203
4.212
4.236
4.236
4.248
D3.152
D3.152
D3.152
D3.152
D3.152
D3.152
D3.152
D3.152
D3.152
D3.152
T3.152.4
D4.203
D4.203
4.236
4.236
T3.152.4
4.236
4.236
4.248
4.248
4.248
4.318
4.248
D4.203
D4.203
T3.152.4
4.236
1006.60

ESN > 1935853


ESN 1935854 >
ESN > 1935853
ESN 1935854 >
ESN > 2820092
ESN 2820093 >
ESN > 2939035
ESN 2939036 - 29C1084
ESN 29C1085 >

TU31010
ESN > UA391044D
ESN UA391045DL >
ESN > UA391044D
ESN
ESN
ESN
ESN
ESN
ESN
ESN
ESN
ESN
ESN
ESN
ESN
ESN
ESN
ESN

2939036 - 29C1084
29C1085 >
UA187117L >
> U106654N
U106655N >
UA123424L >
> UA391044D
UA391045DL >
> UA391044D
UA391045DL >
> UA391044DS
UA391045DSL >
> UA391044DS
UA391045DSL >
UA391045DSL >

ESN
ESN
ESN
ESN

2939036 - 29C1084
29C1085 >
> U106654N
U106655N >

ESN > U106654N


ESN U106655N >
ESN > UA123423L
ESN UA123424L >
ESN UA123424L >
ESN UA123424L >
ESN 2939036 - 29C1084
ESN 29C1085 >
ESN U106655N >

LA21194
LD20022
LD20022
LF22762

CE22309
CE22309/10/11

CE31089
CE22488
CN31219

LD22694/5
LD22694/5
CN31214
LD22051/2
LD22051/2
LF22312/3
LF22471
NC22089
LF22790

CN31187
LD31234
YA31257

TEL 305.592.7027, 800.414.2095, FAX 305.592.0244

130
131
130
131
145
146
149
150
151
194
132
133
138
132
138
150
151
156
157
158
169
132
133
132
133
135
136
135
136
136
137
140
150
151
157
158
140
157
158
168
169
169
172
169
150
151
140
158
196

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR PERKINS DIESEL ENGINES

Agricultural Application Equipment Chart


EQUIPMENT MODEL

BUILD NUMBER

PAGE

YA31240
DC38027
RE37827
RE37830
RE37828
RE37829
NC22699
TW31015
TU31074/TU31126
LF22486
TU31076
LJ31131
TW31125

TH22431
TW31008
TU31045/6
LJ31217
TW31159
LJ31153
TU31143
YB31245
YB31245
YH31310
VK31483
VK31484
VK31485
AK31299

196
141
179
179
181
181
172
189
193
169
193
165
191
186
193
186
189
172
183
184
186
185
186
186
191
194
165
191
165
194
197
198
200
201
201
201
177

1006.60T
1006.60T
1006.60T
1006.60T
1006.60T
1106T

YH50918
YH50919
YH50920
YH50921
YJ51192
VK37779 to VK37787

200
200
200
200
200
201

T/TC6.354.1

TH22481

186

6.354.4

TW70031

190

ENGINE

ENGINE SERIAL NUMBER

MASSEY FERGUSON AGRICULTURAL (Continued)


399
451
471
481
491
492
540 Combine
TX550 Combine
560
590
660
698
699
750
TX750/850
760
1014
1085
1100
1100
1105
1130
1130
1135
2675
2680/2685
3065
3090
3370
3530
3625
3625
6180
6360
6370
6380
Tractor

1006.60
1103
1104C/E
1104C/E
1104C/E
1104C/E
4.318
6.354.4
T6.354.4
4.248
T6.354.4
T4.236
6.354.4
T/TC6.354.1
T6.354.4
T/TC6.354.1
6.354.4
4.318
6.354
6.354
T/TC6.354.1
T6.354
T/TC6.354.1
T/TC6.354.1
6.354.4
T6.354.4
T4.236
6.354.4
T4.236
T6.354.4
1006.60T
1006.60T
1006.60T
1106T
1106T
1106T
1004.40/40T

ESN UA123424L >


ESN U106655N >

ESN UA48970L >

TU31006
TH21794
TW31087
NC21725

ESN > 354UA10361


ESN 354UA10362 >

TT21724
ESN > 354UA3355T
ESN 354UA3356T >

ESN U106655N >


ESN U106655N >
ESN > 557976X
ESN 557977X >

Mc CORMICK
MTX110
MTX125
MTX140
MTX155
MTX170
Wheeled Tractors

NEW IDEA
Combine

NEW HOLLAND
Stack Cruiser

Perkins is the registered trademark of Perkins Engines Ltd. Manufacturer's names, numbers, symbols and descriptions are used solely for reference purposes,
not implying that any part listed is the product of these manufacturers. Maxiforce is in no way affiliated to any of these manufacturers.

WEB SITE: www.maxiforce.com

128

Agricultural Application Equipment Chart


EQUIPMENT MODEL

ENGINE

ENGINE SERIAL NUMBER

BUILD NUMBER

PAGE

ED70077
JG70043/JG70156

143
154

SPERRY NEW HOLLAND


L555 Skid Loader
L779 Skid Steer Loader

4.108
4.203.2

EQUIPMENT MODEL

ENGINE

ENGINE SERIAL NUMBER

BUILD NUMBER

PAGE

WHITE FARM
2-105
2-105
2-85 Tractor
2-85 Tractor
7600 Combine
8600 Combine
8600 Combine
8800 Combine

T/TC6.354.1
T/TC6.354.4
6.354.1
6.354.4
6.354.2
6.354.4
6.354.4
T6.354.4

TH22282
TU70018
TG22453
TW70008
TJ22189
TW70114
TW70003
TU70001

186
194
187
191
188
189
190
193

Marine Application Equipment Chart


EQUIPMENT MODEL

ENGINE

ENGINE SERIAL NUMBER

BUILD NUMBER

PAGE

MARINE
Commercial/Pleasure Craft
Commercial/Pleasure Craft
Perkins USA
Pleasure Craft
Pleasure Craft
Pleasure Craft
Pleasure Craft
Pleasure Craft
Pleasure Craft

129

4.108
6.354.4
4.108
4.108
4.108
6.354.4
T6.354.4
T6.354.4
T6.354.4

ED70058
TW70087
ED22195
ED33210
ED50033
TW33196/7
TU33203
TU70025
TU70027

TEL 305.592.7027, 800.414.2095, FAX 305.592.0244

144
192
144
144
144
192
195
195
195

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR PERKINS DIESEL ENGINES

Engine & Equipment


Application

3.152
INDIRECT
INJECTION

Main Bearing Con Rod Bearing Thrust Washer


1) Engine O/H Piston-Liner Kit
Set
Set
Set
Kit
2) Basic Engine
P31137211/21
P68084
Std. P85036
Std.
PCK152
Kit
Consists of:
P68084A
.010 P85036A
.010
1) POK301
(1)
a) P81512

3 Cyl, Rope Seal

Bore: 3.6020 in
91.491 mm

b) P41158057
c) P31358308

2) PBK301

To ESN 1935853

(2)

P68084B
P68084C

3 Per Engine

.020
.030

P85036B
P85036C

Set of 4 Pairs
1

Set of 3 Pairs

.020
.030

Set of 2 Pairs

APPLICATIONS:

MF AGRICULTURAL
35
50

1) Front Seal
2) Rear Seal

1) Top Gasket Set


2) Bottom Gasket

3) Crankshaft Kit

3) Head Gasket

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod

1) Bushing, Cam
2) Camshaft
3) Tappet

1) Crankshaft Gear
2) Camshaft Gear
3) Idler Gear

1) Not Used
2) P31415261
3) P0860012

1) P0410132
2) P0410241
3) P31164362

4) Spring, Valve
a) Inner
b) Outer

5) Lock, Valve

4) Con Rod

MF INDUSTRIAL

1) P2415344
2) P36883106
3) PZZ90116

35 Utility
203
205

X2

Valve Train Kit


1

1) PU5LT0012
2) PU5LB0012
3) P36812136

1)
2)
3)
4)

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve

1) P31431261
2) P0910002

3) P33261723

P31134151
P0095250
P33221327
PZZ90011

X3
X6
X6

(Intake & Exhaust)

PVTK301
5

X3
X3

X6

a) Not Used
b) P0780006

5) P0230001 X12
X6

2/3

1
1

1) Oil Pump
2) Oil Pump Drive Gear
3) Bushing, Drive Gear

Lift Pump

1) Water Pump
a) Without Pulley
b) With Pulley

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) Cylinder Head
(With Valves)

2) Glowplug

2) Thermostat
1) P41314078
2) P41115025
3) P0050265

P2641408

1a) PU5MW0023
b) P41312784
2) P2485666

1) PZZ90047
2) P3737A101
3) P3737A091

1) PZZ80048
2) P2666103
(Screw Fitting)

P2666108
(Bayonet Fitting)
(1) Flat Head Piston.
(2) Cast sleeve replaces OEM Chrome Liner with Flange thickness 0.040".

For Additional PERKINS Products Refer to Page 202

130

Engine & Equipment


Application

3.152
INDIRECT
INJECTION

Piston-Liner Kit
1) Engine O/H
Main Bearing Con Rod Bearing Thrust Washer
Set
Set
Set
Kit
2) Basic Engine PU5MK0033
P68084
Std. P85036
Std.
P31137211/21
Kit
Consists of:
P68084A
.010 P85036A
.010
1) POK302
a) P81512
(1)

3 Cyl, Rope Seal

Bore: 3.6020 in
91.491 mm

b) P41158057
c) P31358345

2) PBK302

(2)

P68084B
P68084C

3 Per Engine

From ESN 1935854

.020
.030

Set of 4 Pairs
1

P85036B
P85036C

Set of 3 Pairs

.020
.030

Set of 2 Pairs

1
3

APPLICATIONS:

MF AGRICULTURAL
35
50

1) Top Gasket Set


2) Bottom Gasket

1) Front Seal
2) Rear Seal
3) Crankshaft Kit

3) Head Gasket

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod

1) Bushing, Cam
2) Camshaft
3) Tappet

1) Crankshaft Gear
2) Camshaft Gear
3) Idler Gear

1) Not Used
2) P31415261
3) P0860012

1) P0410132
2) P0410241
3) P31164362

4) Spring, Valve
a) Inner
b) Outer

5) Lock, Valve

4) Con Rod

MF INDUSTRIAL

1) P2415344
2) P36883106
3) PZZ90116

35 Utility
203
205

X2

Valve Train Kit


1

1) PU5LT0012
2) PU5LB0012
3) P36812136

1)
2)
3)
4)

P31134151
P0095250
P33221327
PZZ90011

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve

1) P31431261
2) P0910002

3) P33261723

X3
X6
X6

(Intake & Exhaust)

PVTK301
5

X3
X3

X6

5) P0230001

a) Not Used
b) P0780006

X6

2/3

1
1

1) Oil Pump
2) Oil Pump Drive Gear
3) Bushing, Drive Gear

Lift Pump

1) Water Pump
a) Without Pulley
b) With Pulley

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) Cylinder Head

1) PZZ90047
2) P3737A101
3) P3737A091

1) PZZ80048
2) P2666103

(With Valves)

2) Glowplug

2) Thermostat
1) P41314078
2) P41115025
3) P0050265

P2641408

1a) PU5MW0023
b) P41312784
2) P2485666

(Screw Fitting)

P2666108
(Bayonet Fitting)
(1) Flat Head Piston.
(2) Semi Finished Liner, P31358323, and Finished Liner in .010", P31358384, are available.

131

For Additional PERKINS Products Refer to Page 202

X12

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR PERKINS DIESEL ENGINES

Engine & Equipment


Application

D3.152
DIRECT INJECTION
3 Cyl, Rope Seal

Bore: 3.6020 in
91.491 mm

Main Bearing
1) Engine O/H Piston-Liner Kit
Set
Kit
2) Basic Engine PU5MK0034
P68084
Std.
Kit
Consists of:
P68084A
.010
1) POK303
a) P68332
b) P41158057
c) P31358345

2) PBK303
ESN ending with D & to
UA391044D

(3)

P68084B
P68084C

3 Per Engine

.020
.030

135
150
230
235

Std.

P85036A
P85036B
P85036C

.010
.020
.030

Set of 3 Pairs

MF AGRICULTURAL

P85036

Set of 4 Pairs
1

APPLICATIONS:

Con Rod Bearing Thrust Washer


Set
Set

20
40
200 Crawler
203
205
2135
2200 Forklift & Treever
2244 Crawler
2500 Forklift

1
3

1) Front Seal
2) Rear Seal

1) Top Gasket Set


2) Bottom Gasket

3) Crankshaft Kit

3) Head Gasket

3
1

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod

1) Bushing, Cam

1) Crankshaft Gear
2) Camshaft Gear
3) Idler Gear

2) Camshaft
3) Tappet

4) Con Rod
1) P2415344
2) P36883106
3) PZZ90116

X2

Valve Train Kit


1

Set of 2 Pairs

MF INDUSTRIAL

P31137211/21

1) PU5LT0038
2) PU5LB0012
3) P3681E006

1)
2)
3)
4)

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve

1) P31431281
2) P31431591

3) P33261723

P31134151 X3
P0095250 X6
P33221327 X6
PZZ90010

(Intake & Exhaust)

PVTK302
5

X3
X3

X6

1) P31134128
2) P31415261
3) P0860012

1) P0410132
2) P0410241
3) P31164362

X1

5) Lock, Valve

4) Spring, Valve
a) Inner
b) Outer
a) Not Used
b) P0780006

5) P0230001

2/3

X12

X6

1
1

1) Oil Pump
2) Oil Pump Drive Gear
3) Bushing, Drive Gear

1) Water Pump

Lift Pump

a) Without Pulley
b) With Pulley

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) Cylinder Head

1) PZZ90047
2) P3737A101
3) P3737A091

1) PZZ80082
2) P2666103

(With Valves)

2) Glowplug

2) Thermostat
1) P41314078
2) P41115025
3) P0050265

P2641408
P2641A063

(1)
(2)

1a) PU5MW0023
b) P41312874
2) P2485666

(Screw Fitting)

P2666108
(Bayonet Fitting)
(1) To Engine No: UA38571D.
(2) From Engine No: UA38572D.
(3) Semi Finished Liner, P31358323, and Finished Liner in .010", P31358384, are available.

For Additional PERKINS Products Refer to Page 202

132

Engine & Equipment


Application

D3.152
DIRECT INJECTION
3 Cyl, Lip Seal

Bore: 3.6020 in
91.491 mm
ESN Ending with DL from
UA391045DL

Con Rod Bearing Thrust Washer


Main Bearing
Piston-Liner Kit
1) Engine O/H
Set
Set
Set
Kit
2) Basic Engine PU5MK0034
P68084
Std. (4) P85036
P31137211/21
Std.
Kit
Consists of:
P68084A .010
P85036A
.010
1) POK304
a) P68332
b) P41158057
c) P31358345

2) PBK304

(3)

P68084B
P68084C

3 Per Engine

.020
.030

Set of 3 Pairs

Set of 4 Pairs
2

APPLICATIONS:

P85036B
P85036C

.020
.030

Set of 2 Pairs

1
3

LANDINI TRACTORS

4500
4830

1) Front Seal

1) Top Gasket Set


2) Bottom Gasket

MF AGRICULTURAL 2) Rear Seal


135
230
235

3) Head Gasket

3) Crankshaft Kit

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod

1) Bushing, Cam

1) Crankshaft Gear
2) Camshaft Gear
3) Idler Gear

2) Camshaft
3) Tappet

4) Con Rod
1) P2415344
2) P2418F475
3) PZZ90078

MF INDUSTRIAL

1) PU5LT0038
2) PU5LB0011
3) P3681E006

1)
2)
3)
4)

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve

1) P31431681
2) P31431011

3) P33261723

20
40

Valve Train Kit


1

P31134151
P0095250
P33221327
PZZ90010

X3
X6
X6

(Intake & Exhaust)

PVTK303
5

X3
X3

X6

1) P31134128
2) P31415261
3) P0860012

1) P0410132
2) P0410241
3) P31164362

X1

4) Spring, Valve
a) Inner
b) Outer
a) Not Used
b) P0780006

5) Lock, Valve

5) P0230001

X12

X6

2/3

1
1

1) Oil Pump
2) Oil Pump Drive Gear
3) Bushing, Drive Gear

Lift Pump

1) Water Pump
a) Without Pulley
b) With Pulley

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) Cylinder Head

1) PZZ90047
2) P3737A101
3) P3737A091

1) PZZ80082
2) P2666103

(With Valves)

2) Glowplug

2) Thermostat
1) P41314078
2) P41115025
3) P0050265

P2641A063
P2641808

(1)
(2)

1a) PU5MW0023
b) P41312874
2) P2485666

(Screw Fitting)

P2666108
(Bayonet Fitting)
(1)
(2)
(3)
(4)

To Engine No: U635848G (2 Hole).


From Engine No: U635849G (4 Hole).
Semi Finished Liner, P31358323, and Finished Liner in .010", P31358384, are available.
Use Main Bearing Set, PU5MB0014, from ESN U983574C. For engine kit with these bearings, order POK/PBK304NB and nominate the bearings.

133

For Additional PERKINS Products Refer to Page 202

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR PERKINS DIESEL ENGINES

Engine & Equipment


Application

D3.152
DIRECT INJECTION
3 Cyl, Lip Seal

Bore: 3.6020 in
91.491 mm

Main Bearing Con Rod Bearing Thrust Washer


1) Engine O/H
Piston-Liner Kit
Set
Set
Set
Kit
2) Basic Engine PU5MK0034
P31137211/21
P68084
Std. (3) P85036
Std.
Kit
Consists of:
P68084A .010
P85036A
.010
1) POK309
a) P68332
b) P41158057
c) P31358345

2) PBK309

(1)

P68084B
P68084C

3 Per Engine

Set of 4 Pairs
1

APPLICATIONS:

P85036B
P85036C

.020
.030

Set of 3 Pairs

.020
.030

Set of 2 Pairs

1
3

INGERSOLL RAND
COMPRESSORS
Model 85
(CE21575)
DRP 85S 85CFM (CE22236) (2)

4
3

1) Front Seal
2) Rear Seal

1) Top Gasket Set


2) Bottom Gasket

3) Crankshaft Kit

3) Head Gasket

(CE95231)

1) P2415344
2) P2418F475
3) PZZ90078

(7)

Valve Train Kit


1

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod

1) Bushing, Cam

1) Crankshaft Gear
2) Camshaft Gear
3) Idler Gear

2) Camshaft
3) Tappet

4) Con Rod

LINCOLN ELECTRIC
Welder

3
1

1)
2)
3)
4)

1) PU5LT0038
2) PU5LB0010
3) P3681E006

P31134151
P0095250
P33221327
PZZ90010

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve

1) P31431681
2) P31431011

3) P33261723

X3
X6
X6

PVTK303

(Intake & Exhaust)

X3
X3

1) P0410132 (7)
2) P0410241
3) P31164362

X1

(4)

4
5

1) P31134128
2) P31415261
3) P0860012

X6

4) Spring, Valve
a) Inner
b) Outer
a) Not Used
b) P0780006

5) Lock, Valve

5) P0230001 X12
X6

2/3

1
1

1) Oil Pump
2) Oil Pump Drive Gear
3) Bushing, Drive Gear

1) Water Pump

Lift Pump

a) Without Pulley
b) With Pulley

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) Cylinder Head

1) PZZ90047
2) P3737A101
3) P3737A091

1) PZZ80082
2) P2666103

(With Valves)

2) Glowplug

2) Thermostat
1) P41314078
2) P41115025
3) P0050265

P2641408
P2641808

(5)
(6)

1a) PU5MW0023
b) P41312874
2) P2485666

(1) Semi Finished Liner, P31358323, and Finished Liner in .010", P31358384, are available.
(2) From ESN U79698DL.
(3) Use Main Bearing Set, PU5MB0014, from ESN U983574C. For engine kit with these
bearings, order POK/PBK309NB and nominate the bearings.

(Screw Fitting)

(4) Build CE95231 Uses PZZ90011.


(5) To Engine No: U635848G (2 Hole).
(6) From Engine No: U635849G (4 Hole).
(7) Not used on Build No: CE95231.

For Additional PERKINS Products Refer to Page 202

134

Engine & Equipment


Application

D3.152
DIRECT INJECTION
3 Cyl, Rope Seal

Bore: 3.6020 in
91.491 mm

Main Bearing Con Rod Bearing Thrust Washer


Piston-Liner Kit
1) Engine O/H
Set
Set
Set
Kit
2) Basic Engine PU5MK0117
P31137211/21
Std.
P68084
Std. P85036
Kit
Consists of:
.010
P68084A
.010 P85036A
1) POK305
a) P89214
b) P41158065
c) P31358345

2) PBK305

To ESN UA391044DS

(3)

P68084B
P68084C

3 Per Engine

.020
.030

Set of 4 Pairs
1

Set of 2 Pairs

MF AGRICULTURAL
235
245

.020
.030

Set of 3 Pairs

APPLICATIONS:

P85036B
P85036C

(CE22309)

1) Front Seal
2) Rear Seal

1) Top Gasket Set


2) Bottom Gasket

3) Crankshaft Kit

3) Head Gasket

1) P2415344
2) P36883106
3) PZZ90116

20C
30B

X2

Valve Train Kit


2

1) Bushing, Cam
2) Camshaft
3) Tappet

1) Crankshaft Gear
2) Camshaft Gear
3) Idler Gear

1) P31134128
2) P31415261
3) P0860012

1) P0410132
2) P0410241
3) P31164362

4) Con Rod

MF INDUSTRIAL

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod

1) PU5LT0038
2) PU5LB0012
3) P3681E006

1)
2)
3)
4)

P31134151
P0095250
P33221327
PZZ90010

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve

1) P31431681
2) P31431011

3) P33261723

X3
X6
X6

(Intake & Exhaust)

PVTK303
5

X3
X3

X6

X1

4) Spring, Valve
a) Inner
b) Outer
a) Not Used
b) P0780006

5) Lock, Valve

5) P0230001
X6

2/3

1
1

1) Oil Pump
2) Oil Pump Drive Gear
3) Bushing, Drive Gear

1) Water Pump

Lift Pump

a) Without Pulley
b) With Pulley

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) Cylinder Head

1) PZZ90047
2) P3737A101
3) P3737A091

1) PZZ80082
2) P2666103

(With Valves)

2) Glowplug

2) Thermostat
1) P41314078
2) P41115025
3) P0050265

P2641A063
P2641808

(1)
(2)

1a) PU5MW0023
b) P41312874
2) P2485666

(Screw Fitting)

P2666108
(Bayonet Fitting)
(1) To Engine No: U635848G (2 Hole).
(2) From Engine No: U635849G (4 Hole).
(3) Semi Finished Liner, P31358323, and Finished Liner in .010", P31358384, are available.

135

For Additional PERKINS Products Refer to Page 202

X12

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR PERKINS DIESEL ENGINES

Engine & Equipment


Application

D3.152
DIRECT INJECTION
3 Cyl, Lip Seal

Bore: 3.6020 in
91.491 mm

Piston-Liner Kit
1) Engine O/H
Kit
2) Basic Engine
PU5MK0117
Kit
Consists of:
1) POK306
a) P89214
b) P41158065
c) P31358345

2) PBK306
From ESN UA391045DSL

(3)

Main Bearing
Set
P68084

Std. (4)

P85036

Std.

P68084A
P68084B
P68084C

.010
.020
.030

P85036A
P85036B
P85036C

.010
.020
.030

3 Per Engine

Set of 4 Pairs

APPLICATIONS:

5500
5530
5530F
5830
5840

1) Top Gasket Set


2) Bottom Gasket
3) Head Gasket

3
1

1) P2415344
2) P2418F475
3) PZZ90078

1) PU5LT0038
2) PU5LB0011
3) P3681E006

1)
2)
3)
4)

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve

1) P31431681
2) P31431011

3) P33261723

20C
30B
Valve Train Kit
2

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod

1) Bushing, Cam

1) Crankshaft Gear
2) Camshaft Gear
3) Idler Gear

2) Camshaft
3) Tappet

4) Con Rod

(CE22309/10/11)

MF INDUSTRIAL

1) Front Seal
2) Rear Seal

(CE31089)

Set of 2 Pairs

235
245
250

P31137211/21

MF AGRICULTURAL 3) Crankshaft Kit

Set of 3 Pairs

LANDINI TRACTORS

Con Rod Bearing Thrust Washer


Set
Set

P31134151
P0095250
P33221327
PZZ90010

X3
X6
X6

(Intake & Exhaust)

PVTK303
5

X3
X3

X6

1) P31134128
2) P31415261
3) P0860012

1) P0410132
2) P0410241
3) P31164362

X1

4) Spring, Valve
a) Inner
b) Outer
a) Not Used
b) P0780006

5) Lock, Valve

5) P0230001 X12
X6

2/3
1

1) Oil Pump
2) Oil Pump Drive Gear
3) Bushing, Drive Gear

Lift Pump

1) Water Pump
a) Without Pulley
b) With Pulley

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) Cylinder Head

1) PZZ90047
2) P3737A101
3) P3737A091

1) PZZ80082
2) P2666103

(With Valves)

2) Glowplug

2) Thermostat
1) P41314078
2) P41115025
3) P0050265

P2641A063
P2641808

(1)
(2)

1a) PU5MW0023
b) P41312874
2) P2485666

(Screw Fitting)

P2666108
(Bayonet Fitting)
(1) To Engine No: U635848G (2 Hole).
(2) From Engine No: U635849G (4 Hole).
(3) Semi Finished Liner, P31358323, and Finished Liner in .010", P31358384, are available.
(4) Use Main Bearing Set, PU5MB0014, from ESN U983574C. For engine kit with these bearings, order POK/PBK306NB and nominate the bearings.

For Additional PERKINS Products Refer to Page 202

136

Engine & Equipment


Application

D3.152
DIRECT INJECTION
3 Cyl, Lip Seal

Bore: 3.6020 in
91.491 mm

Piston-Liner Kit
Main Bearing
1) Engine O/H
Set
Kit
2) Basic Engine PU5MK0034
P68084
Std. (6)
Kit
Consists of:
P68084A .010
1) POK307/45 (1)
a) P68332
P68084B .020
POK307/35 (2) b) P41158057
c) P31358345

2) PBK307

(5)

P68084C

3 Per Engine

.030

Con Rod Bearing Thrust Washer


Set
Set
P85036

Std.

P85036A
P85036B
P85036C

.010
.020
.030

Set of 4 Pairs
1

Set of 3 Pairs

P31137211/21

Set of 2 Pairs

1
3

APPLICATIONS:

MF AGRICULTURAL
250

(CE22488)

1) Front Seal
2) Rear Seal

1) Top Gasket Set


2) Bottom Gasket

3) Crankshaft Kit

3) Head Gasket

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod

1) Bushing, Cam

1) Crankshaft Gear
2) Camshaft Gear
3) Idler Gear

2) Camshaft
3) Tappet

4) Con Rod
1) P2415344
2) P2418F475
3) PZZ90078

Valve Train Kit


1

4
5

a) 45 0 Angle
0
b) 35 Angle

1) PU5LT0038
2) PU5LB0011
3) P3681E006

1)
2)
3)
4)

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve

P31134151
P0095250
P33221327
PZZ90010

X3
X6
X6

(Intake & Exhaust)

a) 45 Angle b) 35 Angle

1a) P31431281
b) P31431681
2a) P31431591
b) P31431011

a) PVTK302
b) PVTK303

X3

3) P33261723

X3

X6

1) P31134128
2) P31415261
3) P0860012

1) P0410132
2) P0410241
3) P31164362

X1

4) Spring, Valve
a) Inner
b) Outer

5) Lock, Valve

5) P0230001

a) Not Used
b) P0780006

X6

X3
X3

2/3

1
1
2

Lift Pump

1) Oil Pump
2) Oil Pump Drive Gear
3) Bushing, Drive Gear

1) Water Pump
a) Without Pulley
b) With Pulley

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) Cylinder Head

1) PZZ90047
2) P3737A101
3) P3737A091

1) PZZ80082
2) P2666108

(With Valves)

2) Glowplug

2) Thermostat
1) P41314078
2) P41115025
3) P0050265

P2641A063
P2641808

(1) Use with Cylinder Head PZZ80082.


(2) Use with Cylinder Head 68128.
(3) To Engine No: U635848G (2 Hole).

137

(3)
(4)

1a) PU5MW0023
b) P41312874
2) P2485666

(Bayonet Fitting)

(4) From Engine No: U635849G (4 Hole).


(5) Semi Finished Liner, P31358323, and Finished Liner in .010", P31358384, are available.
(6) Use Main Bearing Set, PU5MB0014, from ESN U983574C. For engine kit with these
bearings, order POK/PBK307NB and nominate the bearings.

For Additional PERKINS Products Refer to Page 202

X12

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR PERKINS DIESEL ENGINES

Engine & Equipment


Application

G3.152
GASOLINE ENGINE
3 Cyl, Rope Seal

Bore: 3.6020 in
91.491 mm

Piston-Liner Kit
Main Bearing
1) Engine O/H
Set
Kit
2) Basic Engine
P68084
Std.
PCK154
Kit
Consists of:
P68084A
.010
1) POK308
a) P86723
b) P41158012
c) P31358345

2) PBK308

(1)

3 Per Engine

P68084B
P68084C

.020
.030

Set of 4 Pairs
1

APPLICATIONS:

Std.

P85036A
P85036B
P85036C

.010
.020
.030

P31137211/21

Set of 3 Pairs

Set of 2 Pairs

135
150

3
3

MF INDUSTRIAL

1) Front Seal
2) Rear Seal

1) Top Gasket Set


2) Bottom Gasket

3) Crankshaft Kit

3) Head Gasket

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod

1) Bushing, Cam
2) Camshaft
3) Tappet

1) Crankshaft Gear
2) Camshaft Gear
3) Idler Gear

1) Not Used
2) P31415261
3) P0860012

1) P0410132
2) P0410241
3) P31164362

4) Spring, Valve
a) Inner
b) Outer

5) Lock, Valve

4) Con Rod

20
40
2500 Forklift

1) P2415344
2) P36883106
3) PZZ90116

X2

Valve Train Kit


2

P85036

MF AGRICULTURAL

Con Rod Bearing Thrust Washer


Set
Set

1) PU5LT0037
2) PU5LB0012
3) P3681E006

1)
2)
3)
4)

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve

1) P31431741
2) P31431731

3) P3313E011

P31134151
P0095250
P33221327
PZZ90011

X3
X6
X6

(Intake & Exhaust)

4
5

PVTK304

X3
X3

X6

a) Not Used
b) P0780006

5) P0230001 X12
X6

2/3

1
2

1) Oil Pump
2) Oil Pump Drive Gear
3) Bushing, Drive Gear

1) Water Pump
a) Without Pulley
b) With Pulley

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

2) Thermostat
1) P41314078
2) P41115025
3) P0050265

1a) PU5MW0023
b) P41312784
2) P2485666

1) PZZ90047
2) P3737A101
3) P3737A091

(1) Semi Finished Liner, P31358323, and Finished Liner in .010 ", P31358384, are available.

For Additional PERKINS Products Refer to Page 202

138

Engine & Equipment


Application

3.152.4
3 Cyl, Lip Seal
Piston-Liner Kit
Main Bearing Con Rod Bearing Thrust Washer
1) Engine O/H
Set
Set
Set
Kit
2) Basic Engine
P68084
Std. (2) P85036
P31137211/21
Std.
PCK1524
Kit
Consists of:
P68084A .010
P85036A
.010
1) POK310
a) PU5LP0017

Bore: 3.6020 in
91.491 mm

2) PBK310
APPLICATIONS:
PERKINS
General Genset

b) P41158144
c) P31358345

(1)

P68084B
P68084C

3 Per Engine

Set of 4 Pairs
1

RG WILSON
General Set

.020
.030

Set of 3 Pairs

(CM50184)

P85036B
P85036C

.020
.030

Set of 2 Pairs
1

2
4

3
1

(CM33513)

1) Front Seal
2) Rear Seal

1) Top Gasket Set


2) Bottom Gasket
3) Head Gasket

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod

1) Bushing, Cam
2) Camshaft
3) Tappet

1) Crankshaft Gear
2) Camshaft Gear
3) Idler Gear

1) P31134128
2) P31415264
3) P0860012

1) P0410132
2) P0410241
3) P31164362

4) Spring, Valve
a) Inner
b) Outer

5) Lock, Valve

4) Con Rod
1) P2415344
2) P2418F475

Valve Train Kit


1

1) PU5LT0038
2) PU5LB0010
3) P3681E006

1)
2)
3)
4)

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve
a) Intake
b) Exhaust

1) P31431981
2) P31431011

a) P33261727
b) P33261723

4
5

PVTK305

X3
X3

P31134151
P0095250
P33221327
PZZ90010

X3
X6
X6

X3
X3

a) P0780007
b) P0780006

X6

5) P0230001 X12

X6

2/3

1
1
2

1) Oil Pump
2) Oil Pump Drive Gear
3) Bushing, Drive Gear

Lift Pump

1) P41314078
2) P41115025
3) P0050265

P2641808

1) Water Pump
a) Without Pulley
b) With Pulley

2) Thermostat
1a) PU5MW0023
b) P41312874
2) P2485666

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) Cylinder Head
2) Glowplug

1) PZZ90047
2) P3737A101
3) P3737A091

1) N/A
2) P2666108
(Bayonet Fitting)

(1) Semi Finished Liner, P31358323, and Finished Liner in .010 ", P31358384, are available.
(2) Use Main Bearing Set, PU5MB0014, from ESN U983574C. For engine kit with these bearings, order POK/PBK310NB and nominate the bearings.

139

For Additional PERKINS Products Refer to Page 202

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR PERKINS DIESEL ENGINES

Engine & Equipment


Application

T3.152.4
3 Cyl, Lip Seal
Con Rod Bearing Thrust Washer
Piston-Liner Kit
Main Bearing
1) Engine O/H
Set
Set
Set
Kit
2) Basic Engine
P31137211/21
Std.
PCK1524
P68084
Std. (2) P85036
Kit
Consists of:
P85036A
.010
P68084A .010
1) POK311
a) PU5LP0017

Bore: 3.6020 in
91.491 mm

2) PBK311
APPLICATIONS:

b) P41158144
c) P31358345

(1)

P68084B
P68084C

3 Per Engine

Set of 4 Pairs

MF AGRICULTURAL
253
264
355

(CN31187)

.020
.030

Set of 3 Pairs

(CN31219)
(CN31214)

P85036B
P85036C

.020
.030

Set of 2 Pairs
1

2
4

3
1

1) Front Seal
2) Rear Seal

1) Top Gasket Set


2) Bottom Gasket
3) Head Gasket

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod

1) Bushing, Cam
2) Camshaft
3) Tappet

1) Crankshaft Gear
2) Camshaft Gear
3) Idler Gear

1) P31134128
2) P31415261
3) P0860012

1) N/A
2) P0410241
3) P31164362

4) Spring, Valve
a) Inner
b) Outer

5) Lock, Valve

4) Con Rod
1) P2415344
2) P2418F475

Valve Train Kit


1

1) PU5LT0080
2) PU5LB0011
3) P3681E006

1)
2)
3)
4)

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve
a) Intake
b) Exhaust

1) P31431741
2) P31431731

a) P33261727
b) P33261723

4
5

PVTK306

X3
X3

P31134151
P0095250
P33221327
PZZ90010

X3
X6
X6

X3
X3

a) P0780007
b) P0780006

X6

5) P0230001 X12

X6

2/3

1
1

1) Oil Pump
2) Oil Pump Drive Gear
3) Bushing, Drive Gear

Lift Pump

1) Water Pump
a) Without Pulley
b) With Pulley

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) Cylinder Head
2) Glowplug

1) PZZ90047
2) P3737A101
3) P3737A091

1) N/A
2) P2666108

2) Thermostat
1) P41314078
2) P41115025
3) P0050265

P2641808

1a) PU5MW0023
b) P41312874
2) P2485666

(Bayonet Fitting)

(1) Semi Finished Liner, P31358323, and Finished Liner in .010 ", P31358384, are available.
(2) Use Main Bearing Set, PU5MB0014, from ESN U983574C. For engine kit with these bearings, order POK/PBK311NB and nominate the bearings.

For Additional PERKINS Products Refer to Page 202

140

Engine & Equipment


Application

1100 Series
NATURALLY
ASPIRATED
1103C - 33
1103B - 33
1103A - 33

Bore:

1) Engine O/H
Kit
2) Basic Kit
1) POK320 Std.
POK321 0.50
POK322 1.00
2) PBK320 Std.
PBK321 0.50
PBK322 1.00

(DC)
(DF)
(DJ)

4.133 in
105.00 mm

* Piston Kit consists


1) 1 X PMXFP011
2) 1 X PMXFP012
3) 1 X PMXFP013

Stroke: 5.00
in
127.00 mm

Piston & Ring Kit

Main Bearing
Set

Con Rod Bearing Thrust Washer


Set
Set

P4115P011

Std.

PU5MB0019

P4115P012
P4115P013

0.50 mm
1.00 mm

PU5MB0019A .010 PU5ME0018A .010


PU5MB0019B .020 PU5ME0018B .020
PU5MB0019C .030 PU5ME0018C .030

3 Per Engine
of:
Piston Std,
Piston 0.50 mm,
Piston 1.00 mm,

Std.

PU5ME0018

Set of 4 Pairs

Set of 3 Pairs

2
4

(DC38027)

1) Front Seal
2) Rear Seal

1) Top Gasket Set


2) Bottom Gasket
3) Head Gasket
4) Valve Cover Gasket
5) Oil Pan Gasket

1) Bush, Con Rod


2) Bolt, Con Rod

1) Bushing, Cam
2) Tappet
3) Pushrod

1) P2418F436
2) P2418F704

1)
2)
3)
4)
5)

1) P3112A005
2) P3212V003

1) P3112D071
2) P31434163
3) P31434307

Valve Train Kit

PVTK307

PU5LT0355
PU5LB0379
P3681E049
P3681A057
P3681K038

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve

1) P3142H071
2) P3142A151

3) P3313A012

X3

X3
X6

4) Spring, Valve

X1

5) Lock, Valve

(Intake & Exhaust)


X6

4) P3174A016

X6

5) P3142W004 X12

X3

141

MF AGRICULTURAL

Set of 2 Pairs

APPLICATIONS:
451

P31137551/61

1 X PUPRK0003
Ring Set Std.
1 X PUPRK0003B Ring Set 0.50 mm.
1 X PUPRK0003D Ring Set 1.00 mm.

Displacement: 201 in 3
3.3 Liter

Std.

Oil Pump

Lift Pump
(Electronic)

1) Water Pump
2) Water Pump Gasket

P4132F071

P4132A015

1) PU5MW0197
2) P3682A011

For Additional PERKINS Products Refer to Page 202

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR PERKINS DIESEL ENGINES

Engine & Equipment


Application

1100 Series
TURBOCHARGED
1103C - 33T
1103C - 33TA
1103B - 33T
1103A - 33T

Bore:

(DD)
(DE)
(DG)
(DK)

4.133 in
105.00 mm

Stroke: 5.00
in
127.00 mm

1) Engine O/H
Kit
2) Basic Kit
1) POK325 Std.
POK326 0.50
POK327 1.00
2) PBK325 Std.
PBK326 0.50
PBK327 1.00

P4115P015

Std.

PU5MB0019

P4115P016
P4115P017

0.50 mm
1.00 mm

PU5MB0019A .010 PU5ME0018A .010


PU5MB0019B .020 PU5ME0018B .020
PU5MB0019C .030 PU5ME0018C .030

* Piston Kit consists


1) 1 X PMXFP015
2) 1 X PMXFP016
3) 1 X PMXFP017

of:
Piston Std,
Piston 0.50 mm,
Piston 1.00 mm,

Piston & Ring Kit

3 Per Engine

Main Bearing
Set
Std.

Con Rod Bearing Thrust Washer


Set
Set
PU5ME0018

Set of 4 Pairs

Set of 3 Pairs

P31137551/61

Set of 2 Pairs

1 X PUPRK0002
Ring Set Std.
1 X PUPRK0002B Ring Set 0.50 mm.
1 X PUPRK0002D Ring Set 1.00 mm.

Displacement: 201 in 3
3.3 Liter

Std.

2
4

1) Front Seal
2) Rear Seal

1) Top Gasket Set


2) Bottom Gasket
3) Head Gasket
4) Valve Cover Gasket
5) Oil Pan Gasket

1) Bush, Con Rod


2) Bolt, Con Rod

1) Bushing, Cam
2) Tappet
3) Pushrod

1) P2418F436
2) P2418F704

1)
2)
3)
4)
5)

1) P3112A005
2) P3212V003

1) P3112D071
2) P31434163
3) P31434307

Valve Train Kit

PVTK307

PU5LT0355
PU5LB0379
P3681E049
P3681A057
P3681K038

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve

1) P3142H071
2) P3142A151

3) P3313A012

X3

X3
X6

4) Spring, Valve

5) Lock, Valve

(Intake & Exhaust)


X6

4) P3174A016

X6

5) P3142W004 X12

X3

Oil Pump

Lift Pump
(Electronic)

1) Water Pump
2) Water Pump Gasket

P4132F071

P4132A015

1) PU5MW0197
2) P3682A011

X1

For Additional PERKINS Products Refer to Page 202

142

Engine & Equipment


Application

4.108
INDUSTRIAL

Main Bearing Con Rod Bearing Thrust Washer


Piston-Liner Kit
1) Engine O/H
Set
Set
Set
Kit
2) Basic Engine PU5MK0118
Std.
P84992
Std. P85037
P0921120/118
Kit
Consists of:
.010
P84992A
.010 P85037A
1) POK410
a) P69491

4 Cyl, Rope Seal

Bore: 3.1250 in
79.375 mm

b) P41158008
c) P31358117

2) PBK410

P84992B
P84992C

GEHL MFG

Set of 3 Pairs

(ED70048)

.020
.030

Set of 4 Pairs
1

4600 Skid Loader

P85037B
P85037C

(1)

4 Per Engine

APPLICATIONS:

.020
.030

Set of 3 Pieces
2

1
3

MELROE
E146 Loader

(ED70075)

OWATTONA MFG
445 Skid Loader

(ED70035)

SPERRY NEW
HOLLAND
L555 Skid Loader

(ED70077)

1) Front Seal
2) Rear Seal

1) Top Gasket Set


2) Bottom Gasket

3) Crankshaft Kit

3) Head Gasket

1) P2415338
2) P36883107
3) PZZ90160

1) P92425
2) PU5LB0013
3) P36812134

X2

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod

1) Bushing, Cam

1) P31134145
2) N/A
3) Not Used

1) Not Used
2) N/A
3) P31434152

2) Camshaft
3) Tappet

X4

VERMEER MFG
M434-4 Trencher

(ED70044)

Valve Train Kit


2

4
5 6

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve
a) Intake
b) Exhaust

1) P0910060
2) P0910061

a) P3313E001
b) P33261723

PVTK400

X4
X4

4) Spring, Valve
a) Inner
b) Outer
X4
X4

a) P0780143
b) P0780144

5) Lock, Valve
6) Seal, Valve
5) P0230001 X16
6) P33817403 X8

X8
X8

2/3

1
2

Oil Pump

Lift Pump

1) Water Pump
2) Thermostat

P41314089 (2)

P2641A058

1) PU5MW0054
2) P2485666

(2)

1)
2)
3)
4)

Rocker Shaft
Rocker Arm LH
Rocker Arm RH
Rocker Shaft Bush

1)
2)
3)
4)

N/A
N/A
N/A
P0050132

(1) Semi Finished Liner in .010" Oversize, P31358124, is available.


(2) Check Against Build Number.

143

For Additional PERKINS Products Refer to Page 202

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR PERKINS DIESEL ENGINES

Engine & Equipment


Application

4.108
MARINE

Main Bearing Con Rod Bearing Thrust Washer


Piston-Liner Kit
1) Engine O/H
Set
Set
Set
Kit
2) Basic Engine PU5MK0061
P0921120/118
P84992
Std. P85037
Std.
Kit
Consists of:
P84992A
.010 P85037A
.010
1) POK411
a) P68383

4 Cyl, Rope Seal

Bore: 3.1250 in
79.375 mm

b) P41158087
c) P31358117

2) PBK411

(1)

4 Per Engine

P84992B
P84992C

P85037B
P85037C

.020
.030

Set of 3 Pairs

.020
.030

Set of 4 Pairs
1

Set of 3 Pieces
2

2
1
3

APPLICATIONS:
Perkins USA
(ED22195)
Pleasure Craft
(ED33210)
Pleasure Craft
(ED50033)
Commercial/Pleasure Craft
(ED70058)

1) Front Seal
2) Rear Seal

1) Top Gasket Set


2) Bottom Gasket

3) Crankshaft Kit

3) Head Gasket

1) P2415338
2) P36883107 X2
3) PZZ90160

1) P85786
2) PU5LB0013
3) P36812134

Valve Train Kit


1

2
3

4
5 6

PVTK400

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod

3) Guide, Valve
a) Intake
b) Exhaust

1) P0910060
2) P 0910061

a) P3313E001
b) P33261723

X4
X4

1) Bushing, Cam
2) Camshaft
3) Tappet

1) P31134145 X4
2) N/A
3) Not Used

1) Valve, Intake
2) Valve, Exhaust

1) Not Used
2) N/A
3) P31434152

a) P0780143
b) P0780144

X4

P41314089 (2)

P2641A058

1) Water Pump
2) Thermostat

1) PU5MW0054 (2)
2) P2485608

X8

5) P0230001 X16
6) P33817403 X8

1
4
2

Lift Pump

X8

2/3

Oil Pump

5) Lock, Valve
6) Seal, Valve

4) Spring, Valve
a) Inner
b) Outer
X4

MARINE

1)
2)
3)
4)

Rocker Shaft
Rocker Arm LH
Rocker Arm RH
Rocker Shaft Bush

1) Cylinder Head

1)
2)
3)
4)

N/A
N/A
N/A
P0050132

1) PZZ80143
2) P2666108

(Bare)

2) Glowplug

(Bayonet Fitting)

(1) Semi Finished Liner in .010" Oversize, P31358124, is available.


(2) Check Against Build Number.

For Additional PERKINS Products Refer to Page 202

144

Engine & Equipment


Application

4.203
INDIRECT
INJECTION

Main Bearing Con Rod Bearing Thrust Washer


Piston-Liner Kit
1) Engine O/H
Set
Set
Set
Kit
2) Basic Engine
PCK152
P68082
Std. P85035
Std.
P31137211/21
Kit
Consists of:
P68082A
.010
P85035A
.010
1) POK430
a) P81512
(1)

4 Cyl, Rope Seal

Bore: 3.6020 in
91.491 mm

b) P41158057
c) P31358308

2) PBK430

(2)

P68082B
P68082C

4 Per Engine

.020
.030

Set of 5 Pairs

P85035B
P85035C

.020
.030

Set of 4 Pairs

Set of 2 Pairs

To ESN 2820092
1

1
3
4

3/4

APPLICATIONS:
MF AGRICULTURAL 1) Front Seal
65

MF INDUSTRIAL
356 Tractor Shovel

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod

2) Rear Seal

1) Top Gasket Set


2) Bottom Gasket

3) Crankshaft Kit

3) Head Gasket

1) P2415344
2) P36883106
3) PZZ90121

1) P69036
2) PU5LB0500
3) P36812125

1)
2)
3)
4)

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve

1) P31431261
2) P0910002

3) P33261723

X2

Valve Train Kit


1

PVTK404

1) Bushing, Cam

1) Crankshaft Gear
2) Camshaft Gear
3) Idler Gear, Lower
4) Idler Gear, Upper

2) Camshaft
3) Tappet

4) Con Rod
P31134151
P0095250
P33221327
PZZ90011

X4
X8
X8

(Intake & Exhaust)

4
5

X4
X4

X8

1) P31134119 X1
2) P31415214
3) P0860012

1)
2)
3)
4)

4) Spring, Valve
a) Inner
b) Outer
a) P0780007
b) P0780006

P0410228
P0410231
P41115004
P41115005

5) Lock, Valve

X8

5) P0230001

X8

2/3

1
1
2

Oil Pump

Lift Pump

1) Water Pump
a) Without Pulley
b) With Pulley

2) Thermostat
P41314164

P2641A065

1a) PU5MW0061
b) P41312892
2) P2485666

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) Cylinder Head

1) PZZ90139
2) P3737A101
3) P3737A091

1) PZZ80089
2) P2666103

(With Valves)

2) Glowplug

(Screw Fitting)

P2666108
(Bayonet Fitting)
(1) Flat Head Piston.
(2) Cast sleeve replaces OEM Chrome Liner with Flange thickness 0.040".

145

For Additional PERKINS Products Refer to Page 202

X16

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR PERKINS DIESEL ENGINES

Engine & Equipment


Application

4.203
INDIRECT
INJECTION

Piston-Liner Kit
Main Bearing Con Rod Bearing Thrust Washer
1) Engine O/H
Set
Set
Set
Kit
2) Basic Engine PU5MK0033
P31137211/21
P68082
Std. P85035
Std.
Kit
Consists of:
P68082A
.010
P85035A
.010
1) POK431
a) P81512
(1)

4 Cyl, Rope Seal

Bore: 3.6020 in
91.491 mm

b) P41158057
c) P31358345

2) PBK431

(2)

P68082B
P68082C

4 Per Engine

.020
.030

P85035B
P85035C

Set of 5 Pairs

From ESN 2820093

Set of 4 Pairs

Set of 2 Pairs

.020
.030

1
3
4

APPLICATIONS:

3/4

MF AGRICULTURAL
65

MF INDUSTRIAL
356 Tractor Shovel

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod

1) Front Seal
2) Rear Seal

1) Top Gasket Set


2) Bottom Gasket

3) Crankshaft Kit

3) Head Gasket

1) P2415344
2) P36883106
3) PZZ90121

1) P69036
2) PU5LB0500
3) P36812125

1)
2)
3)
4)

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve

1) P31431261
2) P0910002

3) P33261723

X2

Valve Train Kit


1

4) Con Rod
P31134151
P0095250
P33221327
PZZ90011

X4
X8
X8

(Intake & Exhaust)

PVTK404
5

X4
X4

X8

1) Bushing, Cam

1) Crankshaft Gear
2) Camshaft Gear
3) Idler Gear, Lower
4) Idler Gear, Upper

2) Camshaft
3) Tappet
1) P31134119
2) P31415214
3) P0860012

X1

4) Spring, Valve
a) Inner
b) Outer
a) P0780007
b) P0780006

1)
2)
3)
4)

P0410228
P0410231
P41115004
P41115005

5) Lock, Valve

X8

5) P0230001 X16

X8

2/3

1
1
2

Oil Pump

Lift Pump

1) Water Pump
a) Without Pulley
b) With Pulley

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) Cylinder Head

1) PZZ90139
2) P3737A101
3) P3737A091

1) PZZ80089
2) P2666103

(With Valves)

2) Glowplug

2) Thermostat
P41314164

P2641A065

1a) PU5MW0061
b) P41312892
2) P2485666

(Screw Fitting)

P2666108
(Bayonet Fitting)

(1) Flat Head Piston.


(2) Semi Finished Liner, P31358323, and Finished Liner in .010", P31358384, are available.

For Additional PERKINS Products Refer to Page 202

146

Engine & Equipment


Application

4.203
INDIRECT
INJECTION

Con Rod Bearing Thrust Washer


Main Bearing
Piston-Liner Kit
1) Engine O/H
Set
Set
Set
Kit
P68082
Std. P85035
P31137211/21
Std.
PCK152
4 Cyl, Rope & Lip Seal 2) Basic Engine
Kit
Consists of:
(Both Rear Seal Types
P68082A
.010
P85035A
.010
1) POK438
a) P81512
(1)
Included in Kit)

2) PBK438
Bore: 3.6020 in
91.491 mm

b) P41158057
c) P31358308

(2)

4 Per Engine

P68082B
P68082C

.020
.030

P85035B
P85035C

Set of 5 Pairs
1

Set of 4 Pairs

Set of 2 Pairs

.020
.030

1
3
4

3/4

APPLICATIONS:
CLARK EQUIPMENT 1) Front Seal
C60-70-80
CY30-40-55
CY40-60

2) Rear Seal

1) Top Gasket Set


2) Bottom Gasket

(JD21493)

3) Crankshaft Kit

3) Head Gasket

1) P2415344
2) P36883106 X2
P2418F475
3) PZZ90095
(3)

1) P69036
2) PU5LB0015
3) P36812125

1)
2)
3)
4)

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve

1) P31431261
2) P0910002

3) P33261723

(JD22117)

(JD20074)
(JD21708)

4) Con Rod
P31134151
P0095250
P33221327
PZZ90011

X4
X8
X8

1) Bushing, Cam

1) Crankshaft Gear
2) Camshaft Gear
3) Idler Gear, Lower
4) Idler Gear, Upper

2) Camshaft
3) Tappet
1) P31134119
2) P31415214
3) P0860012

1)
2)
3)
4)

X1

P0410228
P0410231
P41115004
P41115005

(JD20680)

Valve Train Kit


1

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod

(JD21383)

HYSTER
H40F
H40H
S60B-H60C

(Intake & Exhaust)

PVTK404
5

X4
X4

X8

4) Spring, Valve
a) Inner
b) Outer
a) P0780007
b) P0780006

5) Lock, Valve

X8

5) P0230001

X8

2/3

1
1
2

Oil Pump

P41314164

Lift Pump

P2641336

1) Water Pump
2) Thermostat

1) PU5MW0088
2) P2485666

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) Cylinder Head

1) PZZ90139
2) P3737A101
3) P3737A091

1) PZZ80089
2) P2666108

(With Valves)

2) Glowplug

(1) Flat Head Piston.


(2) Cast sleeve replaces OEM Chrome Liner with Flange thickness 0.040".
(3) Lip Seal Crankshaft from ESN U74103CL.

147

For Additional PERKINS Products Refer to Page 202

(Bayonet Fitting)

X16

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR PERKINS DIESEL ENGINES

Engine & Equipment


Application

4.203
INDIRECT
INJECTION

Main Bearing Con Rod Bearing Thrust Washer


Piston-Liner Kit
1) Engine O/H
Set
Set
Set
Kit
2) Basic Engine PU5MK0033
P31137211/21
P68082
Std. P85035
Std.
Kit
Consists of:
P68082A
.010 P85035A
.010
1) POK439
a) P81512
(3)

4 Cyl, Lip Seal

Bore: 3.6020 in
91.491 mm

b) P41158057
c) P31358345

2) PBK439

(6)

4 Per Engine

P68082B
P68082C

.020
.030

P85035B
P85035C

Set of 5 Pairs
1

Set of 4 Pairs

Set of 2 Pairs

.020
.030

1
3

APPLICATIONS:

3/4

ALLIS CHALMERS
40-50 Forklift
700 Forklift
ACP40/50D

(JD22028) (4)
(JD22533)

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod

1) Front Seal
2) Rear Seal

1) Top Gasket Set


2) Bottom Gasket

3) Crankshaft Kit

3) Head Gasket

1) P2415344
2) P2418F475
3) PZZ90095

1) P69036
2) PU5LB0015
3) P36812125

1)
2)
3)
4)

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve

1) P31431261
2) P0910002

3) P33261723

Valve Train Kit


1

(JD22458) (5)

PVTK404

1) Bushing, Cam

1) Crankshaft Gear
2) Camshaft Gear
3) Idler Gear, Lower
4) Idler Gear, Upper

2) Camshaft
3) Tappet

4) Con Rod
P31134151
P0095250
P33221327
PZZ90011

X4
X8
X8

(Intake & Exhaust)

4
5

X4
X4

X8

1) P31134119
2) P31415214
3) P0860012

X1

P0410228
P0410231
P41115004
P41115005

5) Lock, Valve

4) Spring, Valve
a) Inner
b) Outer
a) P0780007
b) P0780006

1)
2)
3)
4)

X8

5) P0230001 X16

X8

2/3

1
1
2

Oil Pump

P41314164

1) Water Pump
2) Thermostat

Lift Pump

P2641A065
P2641336

(1)
(2)

1) PU5MW0088
2) P2485666

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) Cylinder Head

1) PZZ90139
2) P3737A101
3) P3737A091

1) PZZ80089
2) P2666103

(With Valves)

2) Glowplug

(Screw Fitting)

P2666108
(Bayonet Fitting)
(1) Use on Build No: JD22028.
(2) Use on Build No: JD22458/JD22533.
(3) Flat Head Piston.

(4) From ESN U74103CL


(5) From ESN U76357L
(6) Semi Finished Liner, P31358323, and Finished Liner in .010", P31358384, are available.

For Additional PERKINS Products Refer to Page 202

148

Engine & Equipment


Application

D4.203
DIRECT INJECTION
4 Cyl, Rope Seal

Bore: 3.6020 in
91.491 mm

Main Bearing Con Rod Bearing Thrust Washer


Piston-Liner Kit
1) Engine O/H
Set
Set
Set
Kit
2) Basic Engine
P31137211/21
P68082
Std. P85035
PCK153
Std.
Kit
Consists of:
P68082A
.010 P85035A
.010
1) POK432
a) P68332

2) PBK432
To ESN 2939035

b) P41158057
c) P31358308

(1)

P68082B
P68082C

4 Per Engine

.020
.030

P85035B
P85035C

Set of 5 Pairs
1

.020
.030

Set of 4 Pairs

Set of 2 Pairs

1
3
4

3/4

APPLICATIONS:
3

MF AGRICULTURAL
65

MF INDUSTRIAL
365 Tractor Shovel

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod

1) Front Seal
2) Rear Seal

1) Top Gasket Set


2) Bottom Gasket

3) Crankshaft Kit

3) Head Gasket

1) P2415344
2) P36883106 X2
3) PZZ90121

1) PU5LT0069
2) P82908
3) P36812138

1)
2)
3)
4)

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve

1) P31431281
2) P31431591

3) P33261723

Valve Train Kit


1

4) Con Rod
P31134151
P0095250
P33221327
PZZ90010

X4
X8
X8

(Intake & Exhaust)

PVTK405
5

X4
X4

X8

1) Bushing, Cam

1) Crankshaft Gear
2) Camshaft Gear
3) Idler Gear, Lower
4) Idler Gear, Upper

2) Camshaft
3) Tappet
1) P31134119
2) P31415214
3) P0860012

1)
2)
3)
4)

X1

4) Spring, Valve
a) Inner
b) Outer
a) P0780007
b) P0780006

P0410228
P0410231
P41115004
P41115005

5) Lock, Valve

X8

5) P0230001

X8

2/3

1
1
2

Oil Pump

Lift Pump

1) Water Pump
a) Without Pulley
b) With Pulley

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) Cylinder Head
2) Glowplug

1) PZZ90139
2) P3737A101
3) P3737A091

1) PZZ80078
2) P2666103

2) Thermostat
P41314164

P2641A065

1a) PU5MW0061
b) P41312892
2) P2485666

(Screw Fitting)

P2666108
(Bayonet Fitting)
(1) Cast sleeve replaces OEM Chrome Liner with Flange thickness 0.040".

149

For Additional PERKINS Products Refer to Page 202

X16

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR PERKINS DIESEL ENGINES

Engine & Equipment


Application

D4.203
DIRECT INJECTION 1) Engine O/H
4 Cyl, Rope Seal

Bore: 3.6020 in
91.491 mm

2) PBK433

Main Bearing
Set

Piston-Liner Kit

Kit
2) Basic Engine PU5MK0034
Kit
Consists of:
1) POK433
a) P68332
b) P41158057
c) P31358345

P68082

(1)

P68082A
P68082B
P68082C

4 Per Engine

ESN 2939036-29C1084

Std.

P85035A
P85035B
P85035C

.010
.020
.030

Set of 4 Pairs

Set of 2 Pairs

3
4

MF AGRICULTURAL
65
165
255
300 Combine

3/4
1

MF INDUSTRIAL
302
304
356
3165 Tractor Shovel

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod

1) Front Seal
2) Rear Seal

1) Top Gasket Set


2) Bottom Gasket

3) Crankshaft Kit

3) Head Gasket

1) P2415344
2) P36883106 X2
3) PZZ90121

1) PU5LT0069
2) P82908
3) P36812138

1)
2)
3)
4)

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve

1) P31431281
2) P31431591

3) P33261723

Valve Train Kit


3

P31137211/21

APPLICATIONS:

.010
.020
.030

P85035

Set of 5 Pairs

Std.

Con Rod Bearing Thrust Washer


Set
Set

4) Con Rod
P31134151
P0095250
P33221327
PZZ90010

X4
X8
X8

(Intake & Exhaust)

4
5

PVTK405

X4
X4

X6

1) Bushing, Cam

1) Crankshaft Gear
2) Camshaft Gear
3) Idler Gear, Lower
4) Idler Gear, Upper

2) Camshaft
3) Tappet
1) P31134119
2) P31415214
3) P0860012

1)
2)
3)
4)

X1

4) Spring, Valve
a) Inner
b) Outer
a) P0780007
b) P0780006

P0410228
P0410231
P41115004
P41115005

5) Lock, Valve

X6

5) P0230001

2/3

X16

X6

1
1
2

Oil Pump

Lift Pump

1) Water Pump
a) Without Pulley
b) With Pulley

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) Cylinder Head
2) Glowplug

1) PZZ90139
2) P3737A101
3) P3737A091

1) PZZ80078
2) P2666103

2) Thermostat
P41314164

P2641A065

1a) PU5MW0061
b) P41312892
2) P2485666

(Screw Fitting)

P2666108
(Bayonet Fitting)
(1) Semi Finished Liner, P31358323, and Finished Liner in .010", P31358384, are available.

For Additional PERKINS Products Refer to Page 202

150

Engine & Equipment


Application

D4.203
DIRECT INJECTION

Main Bearing Con Rod Bearing Thrust Washer


Piston-Liner Kit
1) Engine O/H
Set
Set
Set
Kit
4 Cyl, Rope & Lip Seal
2) Basic Engine PU5MK0034
P31137211/21
P68082
Std. P85035
Std.
(Both Rear Seal Types
Kit
Consists of:
Included in Kit)
P68082A
.010 P85035A
.010
1) POK434
a) P68332
Bore: 3.6020 in
91.491 mm

2) PBK434

b) P41158057
c) P31358345

(3)

P68082B
P68082C

4 Per Engine

From ESN 29C1085

.020
.030

P85035B
P85035C

Set of 5 Pairs
1

.020
.030

Set of 4 Pairs

Set of 2 Pairs

APPLICATIONS:

3
4

3/4

MF AGRICULTURAL
65
165
255
300 Combine

1) Front Seal
2) Rear Seal

1) Top Gasket Set


2) Bottom Gasket

3) Crankshaft Kit

3) Head Gasket

30
40B
50
302
356
3165 Tractor Shovel

1) P2415344
2) P36883106 X2
P2418F475
3) PZZ90121 (1)
PZZ90111 (2)

Valve Train Kit


2

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod
4) Con Rod

MF INDUSTRIAL

1) PU5LT0069
2) P68036
3) P36812138

1)
2)
3)
4)

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve

1) P31431281
2) P31431591

3) P33261723

P31134151
P0095250
P33221327
PZZ90010

X4
X8
X8

(Intake & Exhaust)

PVTK405
5

X4
X4

X8

1) Bushing, Cam

1) Crankshaft Gear
2) Camshaft Gear
3) Idler Gear, Lower
4) Idler Gear, Upper

2) Camshaft
3) Tappet
1) P31134119
2) P31415214
3) P0860012

X1

P0410228
P0410231
P41115004
P41115005

5) Lock, Valve

4) Spring, Valve
a) Inner
b) Outer
a) P0780007
b) P0780006

1)
2)
3)
4)

X8

5) P0230001

X8

2/3

1
1
2

Oil Pump

Lift Pump

1) Water Pump
a) Without Pulley
b) With Pulley

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) Cylinder Head
2) Glowplug

1) PZZ90139
2) P3737A101
3) P3737A091

1) PZZ80078
2) P2666103

2) Thermostat
P41314164

P2641A065

1a) PU5MW0061
b) P41312892
2) P2485666

(Screw Fitting)

P2666108
(Bayonet Fitting)
(1) Rope Seal.
(2) Lip Seal.
(3) Semi Finished Liner, P31358323, and Finished Liner in .010", P31358384, are available.

151

For Additional PERKINS Products Refer to Page 202

X16

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR PERKINS DIESEL ENGINES

Engine & Equipment


Application

D4.203
DIRECT INJECTION
4 Cyl, Lip Seal

Main Bearing Con Rod Bearing Thrust Washer


Piston-Liner Kit
1) Engine O/H
Set
Set
Set
Kit
2) Basic Engine PU5MK0034
P68082
Std. P85035
Std.
P31137211/21
Kit
Consists of:

Bore: 3.6020 in
91.491 mm

1) POK436
2) PBK436

a) P68332
b) P41158057
c) P31358345

P68082A
P68082B
P68082C

(1)

4 Per Engine

To ESN U589378L

.010
.020
.030

Set of 5 Pairs
1

P85035A
P85035B
P85035C

.010
.020
.030

Set of 4 Pairs

Set of 2 Pairs

1
3
4

3/4

APPLICATIONS:
3

PERKINS USA
General Industrial

(JE33174)

1) Front Seal
2) Rear Seal

1) Top Gasket Set


2) Bottom Gasket

3) Crankshaft Kit

3) Head Gasket

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod
4) Con Rod

SULLAIR CORP
Compressor

(JE70033)

1) P2415344
2) P2418F475
3) PZZ90095

Valve Train Kit


1

1) PU5LT0084
2) PU5LB0015
3) P36812138

1)
2)
3)
4)

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve
a) Intake
b) Exhaust

1) P31431681
2) P31431991

a) P33261727
b) P33261723

4
5

PVTK420

X4
X4

P31134151
P0095250
P33221327
PZZ90010

X4
X8
X8

1) Bushing, Cam
2) Camshaft
3) Tappet
1) P31134119
2) P31415214
3) P0860012

X1

4) Spring, Valve
a) Inner
b) Outer
X4
X4

a) P0780007
b) P0780006

1) Crankshaft Gear
2) Camshaft Gear
3) Idler Gear, Lower
4) Idler Gear, Upper
1)
2)
3)
4)

P0410228
P0410231
P41115004
P41115005

5) Lock, Valve

X8

5) P0230001 X16

X8

2/3

1
2

Oil Pump

Lift Pump

1) Water Pump
2) Thermostat

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

P41314164

P2641A054

1) PU5MW0088
2) P2485666

1) PZZ90139
2) P3737A101
3) P3737A091

(1) Semi Finished Liner, P31358323, and Finished Liner in .010", P31358384, are available.

For Additional PERKINS Products Refer to Page 202

152

Engine & Equipment


Application

D4.203
DIRECT INJECTION
4 Cyl, Lip Seal

Bore: 3.6020 in
91.491 mm

Main Bearing Con Rod Bearing Thrust Washer


Piston-Liner Kit
1) Engine O/H
Set
Set
Set
Kit
2) Basic Engine PU5MK0117
P31137211/21
P68082
Std. P85035
Std.
Kit
Consists of:
P68082A
.010 P85035A
.010
1) POK437
a) P89214

2) PBK437
From ESN U589379L

b) P41158065
c) P31358345

(1)

4 Per Engine

P68082B
P68082C

.020
.030

Set of 5 Pairs
1

P85035B
P85035C

.020
.030

Set of 4 Pairs

Set of 2 Pairs

1
3

APPLICATIONS:

3/4

PERKINS USA
General Industrial

(JE33174)

1) Front Seal
2) Rear Seal

1) Top Gasket Set


2) Bottom Gasket

3) Crankshaft Kit

3) Head Gasket

SULLAIR CORP
Compressor

1) Bushing, Cam
2) Camshaft
3) Tappet

4) Con Rod

(JE70033)

1) P2415344
2) P2418F475
3) PZZ90095

Valve Train Kit


1

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod

1) PU5LT0084
2) PU5LB0015
3) P36812138

1)
2)
3)
4)

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve
a) Intake
b) Exhaust

1) P31431681
2) P31431991

a) P33261727
b) P33261723

PVTK420
5

X4
X4

P31134151
P0095250
P33221327
PZZ90010

X4
X8
X8

1) P31134119
2) P31415214
3) P0860012

X1

4) Spring, Valve
a) Inner
b) Outer
X4
X4

a) P0780007
b) P0780006

1) Crankshaft Gear
2) Camshaft Gear
3) Idler Gear, Lower
4) Idler Gear, Upper
1)
2)
3)
4)

P0410228
P0410231
P41115004
P41115005

5) Lock, Valve

X8

5) P0230001

X8

2/3

1
2

Oil Pump

Lift Pump

1) Water Pump
2) Thermostat

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

P41314164

P2641A054

1) PU5MW0088
2) P2485666

1) PZZ90139
2) P3737A101
3) P3737A091

(1) Semi Finished Liner, P31358323, and Finished Liner in .010", P31358384, are available.

153

For Additional PERKINS Products Refer to Page 202

X16

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR PERKINS DIESEL ENGINES

Engine & Equipment


Application

4.203.2
4 Cyl, Lip Seal
Main Bearing Con Rod Bearing Thrust Washer
Piston-Liner Kit
1) Engine O/H
Set
Set
Set
Kit
2) Basic Engine PU5MK0122
P68082
Std. P85035
Std.
P31137211/21
Kit
Consists of:
P68082A
.010
P85035A
.010
1) POK435
a) P68801

Bore: 3.6020 in
91.491 mm

APPLICATIONS:

2) PBK435

ALLIS CHALMERS
JCP 40-50 Forklift

(1)

4 Per Engine

(JG80031)

CATERPILLAR
V40-60C Forklift
V/T40C Forklift

b) P41158007
c) P31358345

P68082B
P68082C

(JG70092)

P85035B
P85035C

Set of 5 Pairs
1

(JG70020)

.020
.030

.020
.030

Set of 4 Pairs

Set of 2 Pairs

1
3
4

3/4

CLARK EQUIPMENT
C500 (H) 60-70-80D
(JG70099)

C500Y-40-560
C500Y-40-560

(JG70100)
(JG70143)

(JG70040)
(JG70113)

SPERRY NEW
HOLLAND

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod

1) Front Seal
2) Rear Seal

1) Top Gasket Set


2) Bottom Gasket

3) Crankshaft Kit

3) Head Gasket

1) P2415344
2) P2418F475
3) PZZ90095

1) PU5LT0084
2) PU5LB0015
3) P36812138

1)
2)
3)
4)

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve
a) Intake
b) Exhaust

1) P31431981
2) P31431991

a) P33261727
b) P33261723

1) Bushing, Cam

1) Crankshaft Gear
2) Camshaft Gear
3) Idler Gear, Lower
4) Idler Gear, Upper

2) Camshaft
3) Tappet

4) Con Rod

HYSTER
H60-80C
H60-80E

P31134151
P0095250
P33221327
PZZ90010

X4
X8
X8

1) P31134119
2) P31415214
3) P0860012

X1

1)
2)
3)
4)

P0410228
P0410231
P41115004
P41115005

L779 Skid Steer Loader


(JG70043/JG70156)

Valve Train Kit


1

PVTK418
5

X4
X4

4) Spring, Valve
a) Inner
b) Outer
X4
X4

a) P0780007
b) P0780006

5) Lock, Valve

X8

5) P0230001

2/3

X16

X8

1
2

Oil Pump

P41314164

Lift Pump

1) Water Pump
2) Thermostat

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) Cylinder Head
2) Glowplug

P2641A054

1) PU5MW0088
2) P2485666

1) PZZ90139
2) P3737A101
3) P3737A091

1) N/A
2) P2666108
(Bayonet Fitting)

(1) Semi Finished Liner, P31358323, and Finished Liner in .010", P31358384, are available.

For Additional PERKINS Products Refer to Page 202

154

Engine & Equipment


Application

G4.203
4 Cyl Lip Seal
Main Bearing Con Rod Bearing Thrust Washer
Piston-Liner Kit
1) Engine O/H
Set
Set
Set
Kit
2) Basic Engine
P31137211/21
P68082
Std. P85035
Std.
PCK154
Kit
Consists of:
P68082A
.010 P85035A
.010
1) POK442
a) P86723

Bore: 3.6020 in
91.491 mm

2) PBK442

b) P41158012
c) P31358345

(1)

P68082B
P68082C

4 Per Engine

.020
.030

Set of 5 Pairs
1

APPLICATIONS:

.020
.030

Set of 4 Pairs

Set of 2 Pairs

3
(JF22668)

3/4
3

1) Front Seal
2) Rear Seal

1) Top Gasket Set


2) Bottom Gasket

3) Crankshaft Kit

3) Head Gasket

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod

1) P2415344
2) P2418F475
3) PZZ90095

1) PU5LT0084
2) PU5LB0015
3) P36812138

1) P31134151
2) P0095250
3) P33221327

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve

1) P31431741
2) P31431731

3) P3313E011

Valve Train Kit


2
3

4
5 6

PVTK421

X4
X8
X8

(Intake & Exhaust)

X4
X4

X8

1) Bushing, Cam

1) Crankshaft Gear
2) Camshaft Gear
3) Idler Gear, Lower
4) Idler Gear, Upper

2) Camshaft
3) Tappet
1) P31134119
2) P31415214
3) P0860012

1)
2)
3)
4)

X1

5) Lock, Valve
6) Seal, Valve

a) P0780007
b) P0780006

5) P0230001
6) N/A

X8
X8

2/3
1

Oil Pump

P41314164

1) Water Pump
2) Thermostat

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) N/A
2) P2485666

1) PZZ90139
2) P3737A101
3) P3737A091

(1) Semi Finished Liner, P31358323, and Finished Liner in .010 ", P31358384, are available.

P0410228
N/A
P41115004
P41115005

4) Spring, Valve
a) Inner
b) Outer

155

EATON CORP
Forklift

P85035B
P85035C

For Additional PERKINS Products Refer to Page 202

X16

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR PERKINS DIESEL ENGINES

Engine & Equipment


Application

4.212
4 Cyl Diesel Engine
Rope & Lip Seal

Main Bearing
Piston-Liner Kit
Con Rod Bearing Thrust Washer
1) Engine O/H
Set
Set
Set
Kit
2) Basic Engine PU5MK0066
P31137551/61
P81558
Std. P85042
Std.
Kit
Consists of:
P81558A
.010 P85042A
.010
1) POK440
a) P86721

(Both Rear Seal Types


Included in Kit)

Bore: 3.8770 in
98.476 mm

b) P41158044
c) P31358394

2) PBK440

From ESN UA187117L

(5)

4 Per Engine

P81558B
P81558C

.020
.030

P85042B
P85042C

Set of 5 Pairs
1

Set of 4 Pairs

.020
.030

Set of 2 Pairs
1

1
3

APPLICATIONS:

LANDINI TRACTORS
TL20C

(LA21912)

1) Top Gasket Set


2) Bottom Gasket

1) Front Seal
2) Rear Seal

MF AGRICULTURAL 3) Crankshaft Kit


165

(LA21194)

1) P2418F436
2) P36883108
P2418F475
3) N/A

MF INDUSTRIAL
50
50B

X2

1)
2)
3)
4)

4) Con Rod
1)
2)
3)
4)

PU5LT0015
PU5LB0045
P36812349
PU5MK0600

P31134123
P32762144
P33221328
PZZ90009

X4
X8
X8

(LA21243)

Valve Train Kit


1

3) Head Gasket
4) Oil Pan Set

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod

2
3

4
5 6

PVTK406

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve
a) Intake
b) Exhaust

1) P31431641
2) P31431881

a) P3343F002
b) P3343J002

X4
X4

1) Bushing, Cam
2) Camshaft
3) Tappet
4) Pushrod
1) P31134132
2) P31415321
P31415374
3) P31434163
4) P31434307

X1

(1)
(2)

4) Spring, Valve
a) Inner
b) Outer
X4
X4

a) P31744131
b) P31745121

1) Crankshaft Gear
2) Camshaft Gear
3) Idler Gear
1) P31171681
2) P31171353 (1)
3) P41115023

5) Lock, Valve
6) Seal, Valve
X8
X8

5) P33173108 X16
6) P33817117 X8

2/3
1
2

Lift Pump

Oil Pump

P41314182

(3)

P2641728

1) Water Pump
2) Thermostat

1) P4131A013
2) P2485659

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) Cylinder Head

1) PZZ90032
2) P41151483
3) P41151484

1) PZZ80175
2) P2666103

Balancer Unit

(With Valves)

2) Glowplug

P41733082

(4)

(Screw Fitting)

P2666108
(Bayonet Fitting)
(1)
(2)
(3)
(4)

To ESN U106654N.
From ESN U106655N.
Used on Build No: LA21194/LA21243.
Used on Build No: LA21912.

(5) Parallel, Semi Finished Liner, P31358324, Flanged, Semi Finished Liner, P31358393, and Finished
Liner in .010"Oversize, P31358398, are also available.

For Additional PERKINS Products Refer to Page 202

156

Engine & Equipment


Application

4.236
4 Cyl, Rope & Lip Seal
Bore: 3.8770 in
98.476 mm
To ESN U106654N

Main Bearing Con Rod Bearing Thrust Washer


Piston-Liner Kit
1) Engine O/H
Set
Set
Set
Kit
2) Basic Engine PU5MK0123
P31137551/61
P81558
Std. P85042
Std.
Kit
Consists of:
P81558A
.010 P85042A
.010
1) POK446
a) P68301
b) P41158041
c) P31358394

2) PBK446
APPLICATIONS:

(3)

4 Per Engine

P81558B
P81558C

.020
.030

Set of 5 Pairs

JCB

3CX Backhoe
410 Loader
520 Handler

(LD50096)
(LD50105)
(LD50103)

MF AGRICULTURAL
175
255
275

(LD22694/5)

MF INDUSTRIAL
50C
6000 Forklift

(LD22824)
(LD22055)

4
3

1) Front Seal
2) Rear Seal
3) Crankshaft Kit

1) P2418F436
2) P2418F475
P36883108
3) PZZ90093
PZZ90081

X2

(4)
(5)

Valve Train Kit


1

5 6

(LD20022)
(LD22051/2)

Set of 2 Pairs

(LD22573)
(LD22574)

.020
.030

Set of 4 Pairs

LANDINI TRACTORS
6500/6550
6830/7830
7500/7550

P85042B
P85042C

PVTK406

1) Top Gasket Set


2) Bottom Gasket
3) Valve Cover Gsk
4) Head Gasket
5) Oil Pan Set
6) Timing Cover Gsk
1) PU5LT0015
2) PU5LB0045
3) P3681A027
4) P36812349
5) PU5MK0600
6) P3681P045

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve
a) Intake
b) Exhaust

1) P31431641
2) P31431881

a) P3343F002
b) P3343J002

X4
X4

4) Con Rod
1) P31134123
2) P32762144
3) P33221328
4) PZZ90009

X4
X8
X8

1) Bushing, Cam
2) Camshaft
3) Tappet
4) Pushrod
1)
2)
3)
4)

P31134132
P31415321
P31434163
P31434307

x1

4) Spring, Valve
a) Inner
b) Outer
X4
X4

a) P31744131
b) P31745121

1) Crankshaft Gear
2) Camshaft Gear
3) Idler Gear

1) P31171681
2) P31171353
3) P41115023

5) Lock, Valve
6) Seal, Valve

X8
X8

5) P33173108 X16
6) P33817117 X8

2/3

1
2

Oil Pump

P41314182

Lift Pump

(1)

P2641338
P2641728

1) Water Pump
2) Thermostat

(6)
(7)

1) P4131A013
2) P2485659
P2485666

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) Cylinder Head

1) PZZ90032
2) P41151483
3) P41151484

1) PZZ80175
2) P2666103

Balancer Unit

(With Valves)

2) Glowplug

P41733082

(Screw Fitting)

P2666108

(Use on JCB)

(Bayonet Fitting)
(1) For Non Agricultural Uses.
(2) For Agricultural Uses.
(3) Parallel, Semi Finished Liner, P31358324, Flanged, Semi Finished Liner, P31358393,
and Finished Liner in .010"Oversize, P31358398, are also available.

157

(4) Rope seal crank used To ESN 136318L.


(5) Lip seal crank used From ESN 136319L.
(6) To Engine No: 236UA57134.
(7) From Engine No: 236UA57135.

For Additional PERKINS Products Refer to Page 202

(2)

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR PERKINS DIESEL ENGINES

Engine & Equipment


Application

4.236
4 Cyl, Lip Seal

Main Bearing Con Rod Bearing Thrust Washer


1) Engine O/H
Piston-Liner Kit
Set
Set
Set
Kit
2) Basic Engine
P31137551/61
P81558
Std. P85042
Std.
PCK301
Kit
Consists of:
P81558A
.010 P85042A
.010
1) POK449
a) P68301

Bore: 3.8770 in
98.476 mm
From ESN U106655N

2) PBK449

b) P41158041
c) P3135X032

APPLICATIONS:

(3)

4 Per Engine

P81558B
P81558C

.020
.030

Set of 5 Pairs
1

JCB
3CX Backhoe
410 Loader
520 Handler

(LD50096)
(LD50105)

4
1

1) Front Seal
2) Rear Seal
3) Crankshaft Kit

(LD20022)
(LD22051/2)
(LD31234)

1) P2418F436
2) P2418F475
3) PZZ90081

MF INDUSTRIAL
50C

(LD22824)

Valve Train Kit


1

5 6

(LD22574)

(LD22694/5)

MF AGRICULTURAL
175
255
275
362

Set of 2 Pairs

(LD50103)

(LD22573)

.020
.030

Set of 4 Pairs

LANDINI TRACTORS
6500/6550
6830/7830
7500/7550

P85042B
P85042C

PVTK406

1) Top Gasket Set


2) Bottom Gasket
3) Valve Cover Gsk
4) Head Gasket
5) Oil Pan Set
6) Timing Cover Gsk
1) PU5LT0065
2) PU5LB0045
3) P3681A027
4) P3681E036
5) PU5MK0600
6) P3681P045

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod
4) Con Rod
1) P31134123
2) P32762144
3) P33221328
4) PZZ90009

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve
a) Intake
b) Exhaust

1) P31431641
2) P31431881

a) P3343F002
b) P3343J002

X4
X4

X4
X8
X8

1) Bushing, Cam
2) Camshaft
3) Tappet
4) Pushrod
1)
2)
3)
4)

P31134132
P31415374
P31434163
P31434307

x1

4) Spring, Valve
a) Inner
b) Outer
X4
X4

a) P31744131
b) P31745121

1) Crankshaft Gear
2) Camshaft Gear
3) Idler Gear

1) P31171681
2) P31171353
3) P41115023

5) Lock, Valve
6) Seal, Valve

X8
X8

5) P33173108 X16
6) P33817117 X8

2/3
1

Lift Pump

Oil Pump

P41314182

(1)

P2641728

1) Water Pump
2) Thermostat

1) P4131A013
2) P2485659
P2485666
(Use on JCB)

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) Cylinder Head

1) PZZ90032
2) P41151483
3) P41151484

1) PZZ80175
2) P2666103

Balancer Unit

(With Valves)

2) Glowplug

P41733082

(2)

(Screw Fitting)

P2666108
(Bayonet Fitting)

(1) For Non Agricultural Uses.


(2) For Agricultural Uses.
(3) Flanged, Semi Finished Liner available, P3135X031.

For Additional PERKINS Products Refer to Page 202

158

Engine & Equipment


Application

4.236
4 Cyl, Rope & Lip Seal

To ESN U106654N

Main Bearing
Piston-Liner Kit
Con Rod Bearing Thrust Washer
1) Engine O/H
Set
Set
Set
Kit
2) Basic Engine PU5MK0123
P31137551/61
P81558
Std. P85042
Std.
Kit
Consists of:
P81558A
.010 P85042A
.010
1) POK450
a) P68301

APPLICATIONS:

2) PBK450

(Both Rear Seal Types


Included in Kit)
Bore: 3.8770 in
98.476 mm

(6)

4 Per Engine

ALLIS CHALMERS
715B Loader

b) P41158041
c) P31358394

P81558B
P81558C

CY60-70-80B
Tow Tractor

(LD21386)

1) Top Gasket Set


2) Bottom Gasket
(LD70115)
3) Valve Cover Gsk
4) Head Gasket
LINCOLN ELECTRIC 3) Crankshaft Kit
5) Oil Pan Set
500 Amp Welder (LD50148)
6) Timing Cover Gsk
1) P2418F436
1) PU5LT0015
SULLAIR CORP
2) PU5LB0046
2) P2418F475
185-250 Compressor (LD70147)
P36883108 X2 3) P3681A027
4) P36812349
3)
PZZ90093
(2)
TOWMOTOR
5) PU5MK0600
PZZ90081 (3)
V100/120/140
(LD22043/4)
PZZ90082 (3) (5) 6) P3681P045
1) Front Seal
2) Rear Seal

Valve Train Kit


1

2
3

4
5 6

Set of 2 Pairs
1

3
4
3

(LD70119)

Set of 4 Pairs

HYSTER
(LD70121)

.020
.030

(LD21324)

C300 Compactor
H110-150
S60-100

P85042B
P85042C

Set of 5 Pairs

(LD22682)

CLARK EQUIPMENT

.020
.030

PVTK413

1) Bushing, Cam

1) P31134123
2) P32762144
3) P33221328
4) PZZ90009

1) P31134132 x1
2) P31415292
P31415321 (5)
3) P31434163
4) P31434307

1) P31171681
2) P31171353 (1)
3) P41115023 (1)

4) Spring, Valve
a) Inner
b) Outer

5) Lock, Valve
6) Seal, Valve

3) Guide, Valve
a) Intake
b) Exhaust

1) P31431315
2) P3142A052

a) P3343F002
b) P3343J002

X4

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod
4) Con Rod

1) Valve, Intake
2) Valve, Exhaust

X4

X4
X8
X8

X4
X4

2) Camshaft
3) Tappet
4) Pushrod

a) P31744131
b) P31745121

X8
X8

5) P33173108 X16
6) P33817117 X8

2/3

1) Crankshaft Gear
2) Camshaft Gear
3) Idler Gear

1
2

Oil Pump

P41314182

Lift Pump

P2641728

1) Water Pump
2) Thermostat

1) P4131A013
2) P2485666 (7)

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) Cylinder Head

1) PZZ90032
2) P41151483
3) P41151484

1) PZZ80175
2) P2666103

Balancer Unit

(With Valves)

2) Glowplug
P41733082

(Screw Fitting)

P2666108
(Bayonet Fitting)
(1)
(2)
(3)
(4)

Check with Build List.


Rope Seal Crank Used To ESN U136318L.
Lip Seal Crank Used From ESN U136319L.
Used on Build No: LD21386.

159

(5) Used on Build No: LD22682.


(6) Parallel, Semi Finished Liner P31358324, Flanged, Semi Finished Liner P31358393, and
Finished Liner in .010"Oversize P 31358398, are also available.
(7) Use P2485609 on Build LD21386.

For Additional PERKINS Products Refer to Page 202

(4)

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR PERKINS DIESEL ENGINES

Engine & Equipment


Application

4.236
4 Cyl, Lip Seal
Main Bearing Con Rod Bearing Thrust Washer
Piston-Liner Kit
1) Engine O/H
Set
Set
Set
Kit
2) Basic Engine
P31137551/61
P81558
Std. P85042
PCK301
Std.
Kit
Consists of:
P81558A
.010 P85042A
.010
1) POK448
a) P68301

Bore: 3.8770 in
98.476 mm
From ESN U106655N

APPLICATIONS:

2) PBK448

ALLIS CHALMERS
715B Loader

b) P41158041
c) P3135X032

(LD22682)

(3)

4 Per Engine

P81558B
P81558C

CLARK EQUIPMENT
CY60-70-80B
Tow Tractor

(LD70119)
(LD70121)
(LD70115)

1) Front Seal
2) Rear Seal

LINCOLN ELECTRIC
(LD50148)

SULLAIR CORP
185-250 Compressor (LD70147)

TOWMOTOR

1) P2418F436
2) P2418F475
3) PZZ90081
PZZ90082 (1)

(LD22043/4)

Valve Train Kit


1

2
3

4
5 6

Set of 2 Pairs
1

3) Crankshaft Kit
500 Amp Welder

Set of 4 Pairs

4
3

C300 Compactor
H110-150
S60-100

.020
.030

(LD21386)
(LD21324)

HYSTER

V100/120/140

(LD22242)

P85042B
P85042C

Set of 5 Pairs

CATERPILLAR
6-8000lb Forklift

.020
.030

PVTK413

1) Top Gasket Set


2) Bottom Gasket
3) Valve Cover Gsk
4) Head Gasket
5) Oil Pan Set
6) Timing Cover Gsk
1) PU5LT0065
2) PU5LB0046
3) P3681A027
4) P3681E036
5) PU5MK0600
6) P3681P045

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod
4) Con Rod
1) P31134123
2) P32762144
3) P33221328
4) PZZ90009

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve
a) Intake
b) Exhaust

1) P31431315
2) P3142A052

a) P3343F002
b) P3343J002

X4
X4

X4
X8
X8

X4
X4

1) Bushing, Cam
2) Camshaft
3) Tappet
4) Pushrod

1) Crankshaft Gear
2) Camshaft Gear
3) Idler Gear

1) P31134132 x1
2) P31415381
P31415374 (1)
3) P31434163
4) P31434307

1) P31171681
2) P31171353
P31171931 (2)
3) P41115023 (1)

4) Spring, Valve
a) Inner
b) Outer

5) Lock, Valve
6) Seal, Valve

a) P31744131
b) P31745121

X8
X8

5) P33173108 X16
6) P33817117 X8

2/3
1
2

Oil Pump

P41314182

Lift Pump

P2641728

1) Water Pump
2) Thermostat

1) P4131A013
2) P2485666
P2485609 (4)

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) Cylinder Head

1) PZZ90032
2) P41151483
3) P41151484

1) PZZ80175
2) P2666103

Balancer Unit

(With Valves)

2) Glowplug

P41733082

(2)

(Screw Fitting)

P2666108
(Bayonet Fitting)
(1)
(2)
(3)
(4)

Used on Build No: LD22682.


Used on Build No: LD21386.
Flanged, Semi Finished Liner available, P3135X031.
Use on Build LD21386.

For Additional PERKINS Products Refer to Page 202

160

Engine & Equipment


Application

G4.236
GASOLINE ENGINE
4 Cyl, Lip Seal

Bore: 3.8770 in
98.476 mm

Con Rod Bearing Thrust Washer


Main Bearing
Piston-Liner Kit
1) Engine O/H
Set
Set
Set
Kit
2) Basic Engine
P31137551/61
P81558
Std. P85042
Std.
PCK394
Kit
Consists of:
P81558A
.010 P85042A
.010
1) POK457
a) PU5LP0047

2) PBK457

To ESN U106654N

b) P41158142
c) P31358394

(5)

4 Per Engine
APPLICATIONS:

(LE70089)
(LE70094)

(LE80173/LE22376)

(LE80177)

JACOBSEN MFG CO
H-15 & F10 Turf Tractor

1) Front Seal
2) Rear Seal
3) Crankshaft Kit

1) P2418F436
2) P2418F475
3) PZZ90082

(LE70054)

Valve Train Kit


2
3

Set of 2 Pairs
1

4
5 6

PVTK412

(LE70148)

Forklift

.020
.030

Set of 4 Pairs

(LE70110)

EATON CORP

P85042B
P85042C

CLARK EQUIPMENT
C500-Y60

.020
.030

Set of 5 Pairs

CATERPILLAR
RT
T500-1500
V80D
V100-140

P81558B
P81558C

1) Top Gasket Set


2) Bottom Gasket
3) Valve Cover Gsk
4) Head Gasket
5) Oil Pan Set
6) Timing Cover Gsk
1) PU5LT0174
2) PU5LB0046
3) P3681A027
4) P36812349
5) PU5MK0600
6) P3681P045 (3)

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod

1) Bushing, Cam

1) P31134144
2) P32762144
3) P33221328

1)
2)
3)
4)

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve
a) Intake
b) Exhaust

1) P31431871
2) P31431701

a) P3343F002
b) P3343J002

X4
X4

X4
X8
X8

2) Camshaft
3) Tappet
4) Pushrod
P31134132
P31415292
P31434163
P31434307

x1

4) Spring, Valve
a) Inner
b) Outer
X4
X4

a) P31744131
b) P31745121

1) P31171681 (1)
2) P31171353
P31171931 (4)
3) P31171951

5) Lock, Valve
6) Seal, Valve
X8
X8

5) P33173108 X16
6) P33817117 X8

2/3

1) Crankshaft Gear
2) Camshaft Gear
3) Idler Gear

1
2

Oil Pump

Lift Pump

1) Water Pump
2) Thermostat

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) Cylinder Head
2) Glowplug

P41314182

P2641728

1) P4131A013
PU5MW0105

1) PZZ90032
2) P41151483
3) P41151484

1) N/A
2) N/A

2) P2485666

(1)
(2)
(3)
(4)

Do not Use on Build No: LE70089,LE22376, and LE80173.


Use on Build No: LE22376,LE80173.
Order with Kit for Build No: LE70089,LE70094.
Use on Build Nos: LE70089/LE80173/LE22376.

161

(6)

Balancer Unit

P41733082 (2)

(5) Parallel, Semi Finished Liner, P31358324, Flanged, Semi Finished


Liner, P31358393, and Finished Liner in .010"Oversize,P31358398,
are also available.
(6) Use P2485613 on Build LE70148 and P2485609 on Build LE80173.

For Additional PERKINS Products Refer to Page 202

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR PERKINS DIESEL ENGINES

Engine & Equipment


Application

G4.236
GASOLINE ENGINE
4 Cyl, Lip Seal

Bore: 3.8770 in
98.476 mm

Piston-Liner Kit
Con Rod Bearing Thrust Washer
Main Bearing
1) Engine O/H
Set
Set
Set
Kit
2) Basic Engine
PCK236G
P31137551/61
P81558
Std. P85042
Std.
Kit
Consists of:

1) POK447
2) PBK447

From ESN U106655N

P81558A
a) PU5LP0047
P81558B
b) P41158142
P81558C
c) P3135X032 (4)
4 Per Engine

APPLICATIONS:

(LE70148)
(LE70089)
(LE70094)

(LE80173/LE22376)

(LE80177)

JACOBSEN MFG CO
H-15 & F10 Turf Tractor

1) Front Seal
2) Rear Seal
3) Crankshaft Kit

1) P2418F436
2) P2418F475
3) PZZ90082

(LE70054)

Valve Train Kit


2
3

Set of 2 Pairs
1

EATON CORP

Set of 4 Pairs

(LE70110)

Forklift

.010
.020
.030

CLARK EQUIPMENT
C500-Y60

P85042A
P85042B
P85042C

Set of 5 Pairs
1

CATERPILLAR
RT
T500-1500
V80D
V100-140

.010
.020
.030

PVTK412

1) Top Gasket Set


2) Bottom Gasket
3) Valve Cover Gsk
4) Head Gasket
5) Oil Pan Set
6) Timing Cover Gsk
1) PU5LT0176
2) PU5LB0046
3) P3681A027
4) P3681E036
5) PU5MK0600
6) P3681P045 (3)

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod

1) Bushing, Cam

1) P31134144
2) P32762144
3) P33221328

1)
2)
3)
4)

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve
a) Intake
b) Exhaust

1) P31431871
2) P31431701

a) P3343F002
b) P3343J002

4
5 6

X4
X4

X4
X8
X8

2) Camshaft
3) Tappet
4) Pushrod
P31134132
P31415381
P31434163
P31434307

x1

4) Spring, Valve
a) Inner
b) Outer
X4
X4

a) P31744131
b) P31745121

1) Crankshaft Gear
2) Camshaft Gear
3) Idler Gear

1) P31171681 (1)
2) P31171353
P31171931 (5)
3) P31171951

5) Lock, Valve
6) Seal, Valve
X8
X8

5) P33173108 X16
6) P33817117 X8

2/3
1
2

(1)
(2)
(3)
(4)

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

Oil Pump

Lift Pump

1) Water Pump
2) Thermostat

P41314182

P2641728

1) P4131A013
1) PZZ90032
PU5MW0105 (6) 2) P41151483
2) P2485666
(7) 3) P41151484

Do not Use on Build No: LE70089/LE22376/LE80173.


Use on Build No: LE22376/LE80173.
Order with Kit for Build No: LE70089/LE70094.
Flanged, Semi Finished Liner available, P3135X031.

1) Cylinder Head
2) Glowplug

1) N/A
2) N/A

Balancer Unit

P41733082 (2)

(5) Used on Build Nos: LE70089/LE80173/LE22376.


(6) Check with Build List.
(7) Used P248513 on Build LE70148 and P2485609 on Build LE80173.

For Additional PERKINS Products Refer to Page 202

162

Engine & Equipment


Application

C4.236
COMPENSATED

Main Bearing Con Rod Bearing Thrust Washer


Piston-Liner Kit
1) Engine O/H
Set
Set
Set
Kit
2) Basic Engine
P81558
Std. P85042
P31137551/61
Std.
PCK114
Kit
Consists of:

4 Cyl, Lip Seal

Bore: 3.8770 in
98.476 mm

1) POK452
2) PBK452

To ESN U106654N

a) PU5LP0011
b) P41158147
c) P31358394 (1)
4 Per Engine

P81558A
P81558B
P81558C

P85042A
P85042B
P85042C

Set of 5 Pairs
1

APPLICATIONS:

.010
.020
.030

.010
.020
.030

Set of 4 Pairs

Set of 2 Pairs

1
3

JCB

3CX Backhoe
200 Loader
200 Loader

(LH50205)
(LH50226)

1) Front Seal
2) Rear Seal
3) Crankshaft Kit

1) P2418F436
2) P2418F475
3) PZZ90082

Valve Train Kit


1

(LH50133)

2
3

4
5 6

PVTK413

1) Top Gasket Set


2) Bottom Gasket
3) Valve Cover Gsk
4) Head Gasket
5) Oil Pan Set
6) Timing Cover Gsk
1) PU5LT0176
2) PU5LB0045
3) P3681A027
4) P3681E016
5) PU5MK0600
6) P3681P045

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod
4) Con Rod

1) Bushing, Cam

1) P31134123
2) P32762144
3) P33221328
4) PZZ90009

1)
2)
3)
4)

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve
a) Intake
b) Exhaust

1) P31431315
2) P3142A052

a) P3343F002
b) P3343J002

X4
X4

X4
X8
X8

1) Crankshaft Gear
2) Camshaft Gear
3) Idler Gear

2) Camshaft
3) Tappet
4) Push Rod
P31134132
P31415374
P31434163
P31434307

1) P31171681
2) P31171353
P31171931 (2)
3) P41115023

x1

4) Spring, Valve
a) Inner
b) Outer
X4
X4

a) P31744131
b) P31745121

5) Lock, Valve
6) Seal, Valve
X8
X8

5) P33173108 X16
6) P33817117 X8

2/3
1
2

Oil Pump

P41314182

Lift Pump

P2641728

1) Water Pump
2) Thermostat

1) PU5MW0108
2) P2485613

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) Cylinder Head

1) PZZ90032
2) P41151483
3) P41151484

1) PZZ80175
2) P2666108

(With Valves)

2) Glowplug

(Bayonet Fitting)

(1) Parallel, Semi Finished Liner, P31358324, Flanged, Semi Finished Liner, P31358393, and Finished Liner in .010"Oversize,P31358398,
are also available.
(2) Used on Build Nos: LH50133/LH50205.

163

For Additional PERKINS Products Refer to Page 202

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR PERKINS DIESEL ENGINES

Engine & Equipment


Application

C4.236
COMPENSATED

Main Bearing Con Rod Bearing Thrust Washer


Piston-Liner Kit
1) Engine O/H
Set
Set
Set
Kit
2) Basic Engine
P81558
Std. P85042
P31137551/61
Std.
PCK416
Kit
Consists of:

4 Cyl, Lip Seal

Bore: 3.8770 in
98.476 mm

1) POK455
2) PBK455

From ESN U106655N

a) PU5LP0011
b) P41158147
c) P3135X032 (1)
4 Per Engine

P81558A
P81558B
P81558C

P85042A
P85042B
P85042C

Set of 5 Pairs
1

APPLICATIONS:

.010
.020
.030

.010
.020
.030

Set of 4 Pairs

Set of 2 Pairs

1
3

JCB

3CX Backhoe
200 Loader
200 Loader

(LH50205)
(LH50226)

1) Front Seal
2) Rear Seal
3) Crankshaft Kit

1) P2418F436
2) P2418F475
3) PZZ90082

Valve Train Kit


1

(LH50133)

2
3

4
5 6

PVTK413

1) Top Gasket Set


2) Bottom Gasket
3) Valve Cover Gsk
4) Head Gasket
5) Oil Pan Set
6) Timing Cover Gsk
1) PU5LT0046
2) PU5LB0045
3) P3681A027
4) P3681E016
5) PU5MK0600
6) P3681P045

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod
4) Con Rod

1) Bushing, Cam

1) P31134123
2) P32762144
3) P33221328
4) PZZ90009

1)
2)
3)
4)

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve
a) Intake
b) Exhaust

1) P31431315
2) P3142A052

a) P3343F002
b) P3343J002

X4
X4

X4
X8
X8

1) Crankshaft Gear
2) Camshaft Gear
3) Idler Gear

2) Camshaft
3) Tappet
4) Push Rod
P31134132
P31415374
P31434163
P31434307

1) P31171681
2) P31171353
P31171931 (2)
3) P41115023

x1

4) Spring, Valve
a) Inner
b) Outer
X4
X4

a) P31744131
b) P31745121

5) Lock, Valve
6) Seal, Valve
X8
X8

5) P33173108 X16
6) P33817117 X8

2/3
1
2

Oil Pump

P41314182

Lift Pump

P2641728

1) Water Pump
2) Thermostat

1) PU5MW0108
2) P2485613

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) Cylinder Head

1) PZZ90032
2) P41151483
3) P41151484

1) PZZ80175
2) P2666108

(With Valves)

2) Glowplug

(Bayonet Fitting)

(1) Flanged, Semi Finished Liner available,P3135X031.


(2) Used on Build Nos: LH50133/LH50205.

For Additional PERKINS Products Refer to Page 202

164

Engine & Equipment


Application

T4.236
TURBOCHARGED
4 Cyl, Lip Seal

Bore: 3.8770 in
98.476 mm

Piston-Liner Kit
Main Bearing Con Rod Bearing Thrust Washer
1) Engine O/H
Set
Set
Set
Kit
2) Basic Engine
P31137551/61
PCK236T
Std.
P81558
Std. P85042
Kit
Consists of:
.010
P81558A
.010 P85042A
1) POK451
a) PU5LP0022

2) PBK451

b) P41158145
c) P3135X032

(2)

4 Per Engine

P81558B
P81558C

P85042B
P85042C

Set of 5 Pairs
1

APPLICATIONS:

.020
.030

.020
.030

Set of 4 Pairs
2

Set of 2 Pairs
1

1
3

JCB

(From ESN U027774M)


4CX Backhoe
(LJ50117)
410M Forklift
(LJ50201)
1) Front Seal
415 Loader
(LJ50224)
2) Rear Seal
520S Loadall
(LJ50183)
3) Crankshaft Kit

MF AGRICULTURAL
1) P2418F436
(From ESN U106655N)
(LJ31131) 2) P2418F475
698
3065
(LJ31217) 3) PZZ90082
3370
(LJ31153)

Valve Train Kit


1

1) Top Gasket Set


2) Bottom Gasket
3) Valve Cover Gsk
4) Head Gasket
5) Oil Pan Set
6) Timing Cover Gsk
1) PU5LT0046
2) PU5LB0045
3) P3681A027
4) P3681E016
5) PU5MK0600
6) P3681P045

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod
4) Con Rod

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve
a) Intake
b) Exhaust

1) P3142H002
2) P3142A052

a) P3343F002
b) P3343J002

5 6

PVTK414

X4
X4

1) P31134131
2) P32762144
3) P33221328
4) PZZ90013

X4
X8
X8

1) Bushing, Cam
2) Camshaft
3) Tappet
4) Push Rod
1)
2)
3)
4)

P31134132
N/A
P31434163
P31434307

x1

X4

a) P31744131
b) P31745121

X8
X8

5) P33173108 X16
6) P33817117 X8

2/3

1) P31171681
2) P31171353
P31171931 (3)
3) N/A

5) Lock, Valve
6) Seal, Valve

4) Spring, Valve
a) Inner
b) Outer
X4

1) Crankshaft Gear
2) Camshaft Gear
3) Idler Gear

1
2

Lift Pump

Oil Pump

P4132F012
P4132F041

P2641728
(1)

1) Water Pump
2) Thermostat

1) PU5MW0108
2) P2485613

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) Cylinder Head

1) PZZ90032
2) P41151483
3) P41151484

1) PZZ80175
2) P2666108

2) Glowplug

(Bayonet Fitting)

(1) For Use on Agricultural Applications.


(2) Flanged, Semi Finished Liner available, P3135X031.
(3) Used on Build No: LJ50201.

165

Balancer Unit

(With Valves)

For Additional PERKINS Products Refer to Page 202

P4111K051 (1)

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR PERKINS DIESEL ENGINES

Engine & Equipment


Application

T4.236
TURBOCHARGED

Main Bearing Con Rod Bearing Thrust Washer


Piston-Liner Kit
1) Engine O/H
Set
Set
Set
Kit
2) Basic Engine
P31137551/61
P81558
Std. P85042
Std.
PCK022
Kit
Consists of:
P81558A
.010 P85042A
.010
1) POK458
a) PU5LP0022

4 Cyl, Lip Seal

Bore: 3.8770 in
98.476 mm

2) PBK458
To ESN U106654N

b) P41158145
c) P31358394

(3)

4 Per Engine

P81558B
P81558C

.020
.030

P85042B
P85042C

Set of 5 Pairs
1

.020
.030

Set of 4 Pairs

Set of 2 Pairs
1

APPLICATIONS:

3
4

PERKINS USA
General Industrial (LJ70128)
Genset
(LJ70130/LJ70151)

3) Crankshaft Kit

SULLAIR CORP
Genset

1) Front Seal
2) Rear Seal

(LJ70155)

1) P2418F436
2) P2418F475
3) PZZ90082

Valve Train Kit


1

5 6

PVTK414

1) Top Gasket Set


2) Bottom Gasket
3) Valve Cover Gsk
4) Head Gasket
5) Oil Pan Set
6) Timing Cover Gsk
1) PU5LT0176
2) PU5LB0046
3) P3681A027
4) P36812349
5) PU5MK0600
6) P3681P045

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod
4) Con Rod
1) P31134131
2) P32762144
3) P33221328
4) PZZ90013

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve
a) Intake
b) Exhaust

1) P3142H002
2) P3142A052

a) P3343F002
b) P3343J002

X4
X4

X4
X8
X8

1) Bushing, Cam
2) Camshaft
3) Tappet
4) Push Rod
1)
2)
3)
4)

P31134132
N/A
P31434163
P31434307

x1

4) Spring, Valve
a) Inner
b) Outer
X4
X4

a) P31744131
b) P31745121

1) Crankshaft Gear
2) Camshaft Gear
3) Idler Gear

1) P31171681
2) P31171353
P31171931 (1)
3) N/A

5) Lock, Valve
6) Seal, Valve

X8
X8

5) P33173108 X16
6) P33817117 X8

2/3
1
2

Oil Pump

P4132F012
P4132F041

Lift Pump

P2641728
(1)

1) Water Pump
2) Thermostat

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) PU5MW0108
1) PZZ90032
PU5MW0106 (2) 2) P41151483
2) P2485613
3) P41151484

1) Cylinder Head

Balancer Unit

(With Valves)

2) Glowplug
1) PZZ80175
2) P2666108

P4111K051 (1)

(Bayonet Fitting)

(1) Use on Build No: LJ70128.


(2) Use on Build No: LJ70155.
(3) Parallel, Semi Finished Liner, P31358324,Flanged, Semi Finished Liner, P31358393, and Finished Liner in .010" Oversize, P31358398, are also available.

For Additional PERKINS Products Refer to Page 202

166

Engine & Equipment


Application

T4.236
TURBOCHARGED
4 Cyl, Lip Seal

Bore: 3.8770 in
98.476 mm

Piston-Liner Kit
Main Bearing Con Rod Bearing Thrust Washer
1) Engine O/H
Set
Set
Set
Kit
2) Basic Engine
P31137551/61
P81558
Std. P85042
Std.
PCK236T
Kit
Consists of:
P81558A
.010 P85042A
.010
1) POK456
a) PU5LP0022

2) PBK456

b) P41158145
c) P3135X032

From ESN U106655N

(3)

4 Per Engine

P81558B
P81558C

.020
.030

P85042B
P85042C

Set of 5 Pairs
1

Set of 4 Pairs

General Industrial (LJ70128)


Genset
(LJ70130/LJ70151)

4
3

1) Front Seal
2) Rear Seal
3) Crankshaft Kit

SULLAIR CORP
(LJ70155)

1) P2418F436
2) P2418F475
3) PZZ90082

Valve Train Kit


2

PERKINS USA

Set of 2 Pairs

APPLICATIONS:

Genset

.020
.030

5 6

PVTK414

1) Top Gasket Set


2) Bottom Gasket
3) Valve Cover Gsk
4) Head Gasket
5) Oil Pan Set
6) Timing Cover Gsk
1) PU5LT0046
2) PU5LB0046
3) P3681A027
4) P3681E016
5) PU5MK0600
6) P3681P045

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod
4) Con Rod

1) Bushing, Cam

1) P31134131
2) P32762144
3) P33221328
4) PZZ90013

1)
2)
3)
4)

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve
a) Intake
b) Exhaust

1) P3142H002
2) P3142A052

a) P3343F002
b) P3343J002

X4
X4

X4
X8
X8

2) Camshaft
3) Tappet
4) Push Rod
P31134132
N/A
P31434163
P31434307

x1

4) Spring, Valve
a) Inner
b) Outer
X4
X4

a) P31744131
b) P31745121

1) Crankshaft Gear
2) Camshaft Gear
3) Idler Gear

1) P31171681
2) P31171353
P31171931 (1)
3) N/A

5) Lock, Valve
6) Seal, Valve
X8
X8

5) P33173108 X16
6) P33817117 X8

2/3
1
2

Lift Pump

Oil Pump

P4132F012
P4132F041

P2641728
(1)

1) Water Pump
2) Thermostat

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) PU5MW0108
1) PZZ90032
PU5MW0106 (2) 2) P41151483
2) P2485613
3) P41151484

1) Cylinder Head
2) Glowplug

1) PZZ80175
2) P2666108
(Bayonet Fitting)

(1) Use on Build No: LJ70128.


(2) Use on Build No: LJ70155.
(3) Flanged, Semi Finished Liner available, P3135X031.

167

Balancer Unit

(With Valves)

For Additional PERKINS Products Refer to Page 202

P4111K051 (1)

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR PERKINS DIESEL ENGINES

Engine & Equipment


Application

4.248
4 Cyl
Both rear seal types in kit

Bore: 3.9785 in
101.054 mm

Piston-Liner Kit
Main Bearing Con Rod Bearing Thrust Washer
1) Engine O/H
Set
Set
Set
Kit
2) Basic Engine PU5MK0067
P31137551/61
P81558
Std. P85042
Std.
Kit
Consists of:
P81558A
.010 P85042A
.010
1) POK460
a) P89207
b) P4181A009
c) P31358352 (1)

2) PBK460
To ESN UA123423L

P81558B
P81558C

4 Per Engine

P85042B
P85042C

.020
.030

Set of 5 Pairs
1

.020
.030

Set of 4 Pairs

Set of 2 Pairs
1

1
3
4

APPLICATIONS:
3

MF AGRICULTURAL
275 Tractor

1) Front Seal
2) Rear Seal
3) Crankshaft Kit

1) P2418F436
2) P36883108 X2 (2)
P2418F475
(3)
3) PZZ90093
(2)
PZZ90081
(3)
Valve Train Kit
1

2
3

4
5 6

PVTK406

1) Top Gasket Set


2) Bottom Gasket
3) Valve Cover Gsk
4) Head Gasket
5) Oil Pan Set
6) Timing Cover Gsk
1) PU5LT0015
2) PU5LB0045
3) P3681A027
4) P36812349
5) PU5MK0600
6) P3681P045

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod
4) Con Rod

1) Bushing, Cam
2) Camshaft
3) Tappet
4) Push Rod

1) Crankshaft Gear
2) Camshaft Gear
3) Idler Gear

1) P31134123
2) P32762144
3) P33221328
4) PZZ90009

1)
2)
3)
4)

1) P31171681
2) P31171353
3) P41115023

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve
a) Intake
b) Exhaust

1) P31431641
2) P31431881

a) P3343F002
b) P3343J002

X4
X4

X4
X8
X8

P31134132
P31415321
P31434163
P31434307

5) Lock, Valve
6) Seal, Valve

4) Spring, Valve
a) Inner
b) Outer
X4
X4

a) P31744131
b) P31745121

X8
X8

5) P33173108 X16
6) P33817117 X8

2/3

x1

1
2

Lift Pump

P2641728

1) Water Pump
2) Thermostat

1) P4131A013
2) P2485659

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) PZZ90032
2) P41151483
3) P41151484

1) Cylinder Head

Balancer Unit

(With Valves)

2) Glowplug

1) PZZ80175
2) P2666103

P41733082

(Screw Fitting)

P2666108
(Bayonet Fitting)
(1) Parallel, Semi Finished Liner P31358343 (4.065"OD), and Flanged, Semi Finished Liner P31358346 are also available.
(2) Rope Seal.
(3) Lip Seal.

For Additional PERKINS Products Refer to Page 202

168

Engine & Equipment


Application

4.248
4 Cyl, Lip Seal

Main Bearing Con Rod Bearing Thrust Washer


Piston-Liner Kit
1) Engine O/H
Set
Set
Set
Kit
2) Basic Engine
PCK2481
P31137551/61
Std.
P81558
Std. P85042
Kit
Consists of:
.010
P81558A
.010 P85042A
1) POK461
a) PU5LP0009

Bore: 3.9785 in
101.054 mm

From ESN UA123424L

2) PBK461

b) P41158022
c) P3135X034

(5)

4 Per Engine

P81558B
P81558C

P85042B
P85042C

Set of 5 Pairs
1

APPLICATIONS:

.020
.030

.020
.030

Set of 4 Pairs

Set of 2 Pairs

1
3
4

LANDINI TRACTORS
R8500

(LF22575)

1) Front Seal
MF AGRICULTURAL 2) Rear Seal
194
(LF22762)
275
(LF22312/3) 3) Crankshaft Kit
285
(LF22471)
290
(LF22790)
590
(LF22486) 1) P2418F436
2) P2418F475
3) PZZ90082

MF INDUSTRIAL
50H
Valve Train Kit
1

5 6

PVTK406

1) Top Gasket Set


2) Bottom Gasket
3) Valve Cover Gsk
4) Head Gasket
5) Oil Pan Set
6) Timing Cover Gsk
1) PU5LT0065
2) PU5LB0045
3) P3681A027
4) P3681E036
5) PU5MK0600
6) P3681P045

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod
4) Con Rod

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve
a) Intake
b) Exhaust

1) P31431641
2) P31431881

a) P3343F002
b) P3343J002

X4
X4

1) P31134123
2) P32762144
3) P33221328
4) PZZ90009

X4
X8
X8

X4
X4

1) Bushing, Cam

1) P31134132 x1
2) P31415321 (1)
P31415374 (2)
3) P31434163
4) P31434307

1) P31171681
2) P31171353
3) P41115023

4) Spring, Valve
a) Inner
b) Outer

5) Lock, Valve
6) Seal, Valve

a) P31744131
b) P31745121

X8
X8

5) P33173108 X16
6) P33817117 X8

2/3

1) Crankshaft Gear
2) Camshaft Gear
3) Idler Gear

2) Camshaft
3) Tappet
4) Push Rod

1
2

Lift Pump

Oil Pump

P4132F041

(1)
(2)
(3)
(4)

(6)

To ESN U108196N.
From ESN U108197N.
To ESN U076241N.
From ESN U076242N.

169

P2641728

1) Water Pump
2) Thermostat

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH
1) PZZ90032
2) P41151483
3) P41151484

1) P4131A013
2) P2485659

1) Cylinder Head
2) Glowplug

1) PZZ80175
2) P2666108
(Bayonet Fitting)

(5) Flanged, Semi Finished Liner available, P3135X033.


(6) Used with Balancer Unit P4111K051.

Balancer Unit

(With Valves)

For Additional PERKINS Products Refer to Page 202

P41733082
P4111K051

(3)
(4)

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR PERKINS DIESEL ENGINES

Engine & Equipment


Application

4.248
4 Cyl, Rope & Lip Seal

Bore: 3.9785 in
101.054 mm

Piston-Liner Kit
Con Rod Bearing Thrust Washer
Main Bearing
1) Engine O/H
Set
Set
Set
Kit
2) Basic Engine
P31137551/61
PCK2481
P81558
Std. P85042
Std.
Kit
Consists of:

1) POK463
2) PBK463

P81558A
a) PU5LP0009 (6)
P81558B
b) P41158022
P81558C
c) P3135X034 (7)
4 Per Engine

(LF21617)

(LF21274)

1) Front Seal
2) Rear Seal
3) Crankshaft Kit

1) P2418F436
2) P2418F475
P36883108 X2
3) PZZ90093 (4)
PZZ90082 (5)
Valve Train Kit
3

Set of 4 Pairs

Set of 2 Pairs
1

ALLIS CHALMERS

.010
.020
.030

APPLICATIONS:

P85042A
P85042B
P85042C

Set of 5 Pairs

840 Loader
D175 Tractor

.010
.020
.030

4
5 6

PVTK413

1) Top Gasket Set


2) Bottom Gasket
3) Valve Cover Gsk
4) Head Gasket
5) Oil Pan Set
6) Timing Cover Gsk
1) PU5LT0065
2) PU5LB0046
3) P3681A027
4) P3681E036
5) PU5MK0600
6) P3681P045

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod
4) Con Rod

1) Bushing, Cam

1) P31134123
2) P32762144
3) P33221328
4) PZZ90009

1) P31171681
1) P31134132 x1
2) P31415321 (1) (3) 2) P31171353
P31415371 (2) (3) 3) P41115023
3) P31434163
4) P31434307

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve
a) Intake
b) Exhaust

1) P31431315
2) P3142A052

a) P3343F002
b) P3343J002

X4
X4

X4
X8
X8

2) Camshaft
3) Tappet
4) Push Rod

4) Spring, Valve
a) Inner
b) Outer
X4
X4

a) P31744131
b) P31745121

1) Crankshaft Gear
2) Camshaft Gear
3) Idler Gear

5) Lock, Valve
6) Seal, Valve

X8
X8

5) P33173108 X16
6) P33817117 X8

2/3

1
2

Oil Pump

P41314182

(1) To ESN U108196N.


(2) From ESN U108197N.
(3) Check with Build List.
(4) To ESN U17856L.

Lift Pump

P2641728

1) Water Pump
2) Thermostat

1) P4131A013
2) P2485666

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) Cylinder Head

1) PZZ90032
2) P41151483
3) P41151484

1) PZZ80175
2) Not Used

(With Valves)

2) Glowplug

(5) From ESN U17857L.


(6) Replaces Piston Ref: 89207 in Engine Sets Only.
(7) Flanged, Semi Finished Liner available, P3135X033.

For Additional PERKINS Products Refer to Page 202

170

Engine & Equipment


Application

4.248.2
4 Cyl, Lip Seal

Piston-Liner Kit
Main Bearing Con Rod Bearing Thrust Washer
1) Engine O/H
Set
Set
Set
Kit
2) Basic Engine
P81558
Std. P85042
PCK2482
P31137551/61
Std.
Kit
Consists of:
P81558A
.010 P85042A
.010
1) POK462
a) P68814

Bore: 3.9785 in
101.054 mm

2) PBK462

4 Per Engine

APPLICATIONS:
CATERPILLAR
T80D
T50-150D
V60C
V80D

P81558B
b) P41158022
P81558C
c) P3135X034 (7)

.020
.030

Set of 5 Pairs
1

4
3

1) Front Seal
CLARK EQUIPMENT 2) Rear Seal
C500 (H) 60-80 (LG70159)
C500Y-100-150 (LG70104) 3) Crankshaft Kit
CTD20-50 (LG70097/LG70106)

(LG70063)

1) P2418F436
2) P2418F475
3) PZZ90082

Valve Train Kit


1

2
3

Set of 2 Pairs

(LG70067/LG70090)

(LG70127)

Set of 4 Pairs

(LG70109)
(LG70069/LG70091)

H60-80E
H60-110E

.020
.030

(LG70149)

HYSTER

P85042B
P85042C

4
5 6

PVTK413

1) Top Gasket Set


2) Bottom Gasket
3) Valve Cover Gsk
4) Head Gasket
5) Oil Pan Set
6) Timing Cover Gsk
1) PU5LT0176
2) PU5LB0046
3) P3681A027
4) P3681E036
5) PU5MK0600
6) P3681P045

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod
4) Con Rod

1) Bushing, Cam

1) P31134123
2) P32762144
3) P33221328
4) PZZ90009

1) P31134132 x1
2) P31415292 (2)
P31415381 (3)
3) P31434163
4) P31434307

1) P31171681
2) P31171353
P31171931 (6)
3) P31171951

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve
a) Intake
b) Exhaust

4) Spring, Valve
a) Inner
b) Outer

5) Lock, Valve
6) Seal, Valve

1) P31431315
2) P3142A052

a) P3343F002
b) P3343J002

X4
X4

X4
X8
X8

X4
X4

a) P31744131
b) P31745121

X8
X8

2/3

1) Crankshaft Gear
2) Camshaft Gear
3) Idler Gear

2) Camshaft
3) Tappet
4) Push Rod

5) P33173108 X16
6) P33817117 X8

1
1

Lift Pump

Oil Pump

P41314182
P 4132F041

P2641728
(5)

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) Water Pump
2) Thermostat

1) P4131A013 (1) 1) PZZ90032


PU5MW0105 (1) 2) P41151483
3) P41151484
2) P2485666
(8)

1) Cylinder Head
2) Glowplug

1) PZZ80175
2) P2666103
(Screw Fitting)

P2666108
(Bayonet Fitting)

(1)
(2)
(3)
(4)

Check with Build List.


To ESN U108196N.
From ESN U108197N.
Use on Build No: LG70104.

171

(5) Use on Build No: LG70159.


(6) Use on Build Nos: LG70067/LG70090.
(7) Flanged, Semi Finished Liner available, P3135X033.
(8) Build LG70149 use P2485613, and Build LG70159, LG70104 use P2485609.

Balancer Unit

(With Valves)

For Additional PERKINS Products Refer to Page 202

P41733082 (4)
P4111K051 (5)

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR PERKINS DIESEL ENGINES

Engine & Equipment


Application

4.318
4 Cyl, Lip Seal

Piston-Liner Kit
Main Bearing Con Rod Bearing Thrust Washer
1) Engine O/H
Set
Set
Set
Kit
2) Basic Engine
PCK318
P68085
Std. P85041
Std.
P31137551/61
Kit
Consists of:

Bore: 4.5005 in
114.313 mm

1) POK490
2) PBK490

P68085A
P68085B
P68085C

a) P86716
b) P41158118
c) P31358534
4 Per Engine

.010
.020
.030

P85041A
P85041B
P85041C

Set of 5 Pairs

Set of 4 Pairs

.010
.020
.030

Set of 2 Pairs
2

1
3

APPLICATIONS:

MF AGRICULTURAL
285
540 Combine
1085

(NC22089)
(NC22699)
(NC21725)

1) Front Seal
2) Rear Seal

1) Top Gasket Set


2) Bottom Gasket

3) Crankshaft Kit

3) Head Gasket

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod

1) Bushing, Cam
2) Camshaft
3) Tappet

4) Con Rod
1) P2415346
2) P2418F475
3) N/A

Valve Train Kit


1

1) P69048
2) P68211
3) P36812348

1)
2)
3)
4)

P0050128
N/A
Not Used
N/A

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve

1) P31431154
2) P31431671

3) P33432532

(Intake & Exhaust)

PVTK408
5

X4
X4

X8

X4

1) Not Used
2) N/A
3) N/A

4) Spring, Valve
a) Inner
b) Outer
a) P31744131
b) P31745121

5) Lock, Valve

X8

5) P33173108 X16

X8

1
2

Oil Pump

Lift Pump

1) Water Pump
2) Thermostat

P41314113

P2641336

1) PU5MW0009
PU5MW0014
2) P2485666

(1)
(2)

(1) Used on Build No: NC22089/NC22699.


(2) Used on Build No: NC21725.

For Additional PERKINS Products Refer to Page 202

172

Engine & Equipment


Application

1000 Series
NATURALLY
ASPIRATED

1004.40
4 Cyl, Lip Seal
Kits include both rear seals

Con Rod Bearing Thrust Washer


Main Bearing
Piston-Liner Kit
1) Engine O/H
Set
Set
Set
Kit
2) Basic Engine
P81558
Std. P85042
PCK142
Std.
P31137551/61
Kit
Consists of:
P81558A
.010 P85042A
.010
1) POK470
a) PMXF0015
P81558B
b) P4181A019
P81558C
c) P3135X042 (1)

2) PBK470
Bore: 3.937
100

4 Per Engine

in
mm

.020
.030

P85042B
P85042C

Set of 5 Pairs
1

.020
.030

Set of 4 Pairs

Set of 2 Pairs
1

1
3
4
3

APPLICATIONS:

1) Front Seal
2) Rear Seal

HYSTER
H70-155XL
S80-S155XL

(AA70218)
(AA70216)

JCB
3CX Backhoe
Backhoe Loader

(AA50508)
(AA50608)

3) Crankshaft Kit
1) P2418F436
2) P2418F475
P2418F701
3) PZZ90202

(3)
(4)

Valve Train Kit


1

2
3

4
5 6

PVTK415

1) Top Gasket Set


2) Bottom Gasket
3) Valve Cover Gsk
4) Head Gasket
5) Oil Pan Set

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod
4) Con Rod

1) Bushing, Cam

1)
2)
3)
4)
5)

PU5LT0178
PU5LB0151
P3681A021
P3681E025
PU5MK0600

1) P31134123
2) P32762144
3) P33221328
4) PZZ90009

1)
2)
3)
4)

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve
a) Intake
b) Exhaust

1) P3142L051
2) P3142A051

a) P3343F002
b) P3343J002

X4
X4

X4
X8
X8

X4
X4

1) Crankshaft Gear
2) Camshaft Gear
3) Idler Gear

2) Camshaft
3) Tappet
4) Push Rod
P31134132
P31415361
P31434163
P31434307

1) N/A
2) P31171353
3) N/A

x1

4) Spring, Valve (2)


a) Inner
b) Outer

5) Lock, Valve
6) Seal, Valve

a) P31744133
b) P31745122

5) P33173108 X16
6) P33817117 X8

X8
X8

2/3
1

Oil Pump

Lift Pump

1) Water Pump
2) Thermostat

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) Cylinder Head
2) Glowplug

P4132F051

P2641A067

1) P4131E012
2) P2485613

1) PZZ90032
2) P41151483
3) P41151484

1) N/A
2) P2666108

(1) Flanged, Semi Finished Liner available, P3135X041.


(2) Use Single Spring, Valve P3174P405 for low speed applications (Not included in Kit).
(3) To ESN U176356H.

173

(4) From ESN U176357H.

For Additional PERKINS Products Refer to Page 202

(Bayonet Fitting)

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR PERKINS DIESEL ENGINES

Engine & Equipment


Application

1000 Series
TURBOCHARGED
Piston-Liner Kit
Main Bearing Con Rod Bearing Thrust Washer
1) Engine O/H
Set
Set
Set
Kit
2) Basic Engine
P81558
Std. PU5ME0006 Std.
PCK245
P31137551/61
Kit
Consists of:
P81558A
.010 PU5ME0006A .010
1) POK471
a) PMXF0013

1004.40T
4 Cyl, Lip Seal

Bore: 3.937 in
100
mm

2) PBK471

P81558B
b) P4181A021
P81558C
c) P3135X042 (1)
4 Per Engine

To ESN U608300W (1992)

.020
.030

PU5ME0006B .020
PU5ME0006C .030

Set of 5 Pairs

Set of 4 Pairs
1

Set of 2 Pairs

1
3
4

APPLICATIONS:
3

JCB
3CX Backhoe
3CX Backhoe
415 Loader

(AB50609)

1) Front Seal
2) Rear Seal

(AB50279)
(AB50253)

3) Crankshaft Kit
1) P2418F436
2) P2418F475
3) PZZ90212

Valve Train Kit


1

2
3

4
5 6

PVTK416

1) Top Gasket Set


2) Bottom Gasket
3) Valve Cover Gsk
4) Head Gasket
5) Oil Pan Set

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod
4) Con Rod

1) Bushing, Cam

1)
2)
3)
4)
5)

1) P31134131 X4
2) P32762144 X8
3) P33221328 X8
4) PZZ90013 (3)
PZZ90058 (3) (4)

1)
2)
3)
4)

PU5LT0178
PU5LB0152
P3681A021
P3681E025
PU5MK0600

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve
a) Intake
b) Exhaust

1) P3142L071
2) P3142A051

a) P3343F002
b) P3343J002

X4
X4

X4
X4

2) Camshaft
3) Tappet
4) Push Rod
P31134132
P31415361
P31434163
P31434307

x1

4) Spring, Valve (2)


a) Inner
b) Outer

5) Lock, Valve
6) Seal, Valve

a) P31744133
b) P31745122

5) P33173108 X16
6) P33817117 X8

X8
X8

2/3

1
2

(1)
(2)
(3)
(4)

Oil Pump

Lift Pump

1) Water Pump
2) Thermostat

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) Cylinder Head
2) Glowplug

P4132F056

P2641A067

1) P4131E012
2) P2485613

1) PZZ90032
2) P41151483
3) P41151484

1) N/A
2) P2666108
(Bayonet Fitting)

Flanged, Semi Finished Liner available, P3135X041.


Use Single Spring, Valve 3174P405 for low speed applications (Not available from Maxiforce).
Check with Build List.
Fracture Split Type.

For Additional PERKINS Products Refer to Page 202

174

Engine & Equipment


Application

1000 Series
TURBOCHARGED
Main Bearing
Piston-Liner Kit
Con Rod Bearing Thrust Washer
1) Engine O/H
Set
Set
Set
Kit
2) Basic Engine
P81558
Std. PU5ME0006 Std.
P31137551/61
PCK275
Kit
Consists of:

1004.40T
4 Cyl, Lip Seal
Kits include both rear seals

P81558A
a) PMXF0014
P81558B
b) P4181A026
P81558C
c) P3135X042 (1)

1) POK472
2) PBK472

Bore: 3.937 in
100
mm

4 Per Engine

.010
.020
.030

Set of 5 Pairs

Set of 4 Pairs
1

From ESN U608301W (1992)

PU5ME0006A .010
PU5ME0006B .020
PU5ME0006C .030

Set of 2 Pairs

1
3
4

APPLICATIONS:

1) Front Seal
2) Rear Seal

JCB
3CX Backhoe
3CX Backhoe
415 Loader

(AB50609)
(AB50279)

3) Crankshaft Kit

(AB50253)

1) P2418F436
2) P2418F475 (4)
P2418F701 (5)
3) PZZ90212

Valve Train Kit


1

2
3

4
5 6

PVTK417

1) Top Gasket Set


2) Bottom Gasket
3) Valve Cover Gsk
4) Head Gasket
5) Oil Pan Set

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod
4) Con Rod

1) Bushing, Cam

1)
2)
3)
4)
5)

1) P31134131 X4
2) P32762144 X8
3) P33221328 X8
4) PZZ90013 (3)

1)
2)
3)
4)

PU5LT0178
PU5LB0152
P3681A021
P3681E025
PU5MK0600

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve
a) Intake
b) Exhaust

1) P3142L072
2) P3142A051

a) P3343F002
b) P3343J002

X4
X4

X4
X4

2) Camshaft
3) Tappet
4) Push Rod
P31134132
P31415361
P31434163
P31434307

x1

4) Spring, Valve (2)


a) Inner
b) Outer

5) Lock, Valve
6) Seal, Valve

a) P31744133
b) P31745122

5) P33173108 X16
6) P33817117 X8

X8
X8

2/3

1
2

Oil Pump

Lift Pump

1) Water Pump
2) Thermostat

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) Cylinder Head
2) Glowplug

P4132F056

P2641A067

1) P4131E012
2) P2485613

1) PZZ90032
2) P41151483
3) P41151484

1) N/A
2) P2666108

(1) Flanged, Semi Finished Liner available, P3135X041.


(2) Use Single Spring, Valve 3174P405 for low speed applications (Not available from Maxiforce).
(3) Check with Build List.

175

(Bayonet Fitting)

(4) To ESN U176356H.


(5) From ESN U176357H.

For Additional PERKINS Products Refer to Page 202

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR PERKINS DIESEL ENGINES

Engine & Equipment


Application

1000 Series
TURBOCHARGED /
INTERCOOLED

1004.40T
4 Cyl, Lip Seal

Main Bearing
Piston-Liner Kit
Con Rod Bearing Thrust Washer
1) Engine O/H
Set
Set
Set
Kit
2) Basic Engine
P81558
Std. PU5ME0006 Std.
P31137551/61
PCK623
Kit
Consists of:

1) POK495

a) PU5LF0023
b) P4181A026
c) P3135X062

2) PBK495

Bore: 3.9370 in
100.00 mm

(4)
(1)

4 Per Engine

Stroke: 5.00
in
127.00 mm

P81558A
P81558B
P81558C

PU5ME0006A .010
PU5ME0006B .020
PU5ME0006C .030

.010
.020
.030

Set of 5 Pairs

Set of 4 Pairs
1

Set of 2 Pairs
2

Displacement: 365 in 3
6 Liter

3
4

GRADE K: PU5LF0023
GRADE L: PU5LF0024

1) Front Seal
2) Rear Seal
3) Crankshaft Kit

APPLICATIONS:

1) P2418F436
2) P2418F475
3) PZZ90212

YE Builds and some YD


builds used in Emission
Controlled Areas

Valve Train Kit


1

2
3

4
5 6

PVTK417

1) Top Gasket Set


2) Bottom Gasket
3) Valve Cover Gsk
4) Head Gasket
5) Oil Pan Set

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod

1)
2)
3)
4)
5)

1) P3112E005
2) P32762144
3) P33221328

PU5LT0178
PU5LB0152
P3681A021
P3681E025
PU5MK0600

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve
a) Intake
b) Exhaust

1) P3142L072
2) P3142A051

a) P3343F002
b) P3343J002

X4
X4

X4

1) Bushing, Cam
2) Camshaft
3) Tappet
4) Push Rod
1)
2)
3)
4)

(2)

X8
X8

P31134132
P31415361
P31434163
P31434307

4) Spring, Valve
a) Inner
b) Outer
X4
X4

a) P31744133
b) P31745122

x1

5) Lock, Valve
6) Seal, Valve
X8
X8

5) P33173108 X16
6) P33817117 X8

2/3
1

(1)
(2)
(3)
(4)

Oil Pump

Lift Pump

1) Water Pump
2) Thermostat

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) Cylinder Head
2) Glowplug

P4132F056

P2641A067

1) P4131E012
2) P2485613

1) PZZ90032
2) P41151483
3) P41151484

1) N/A
2) P2666108
(Bayonet Fitting)

Flanged, Semi Finished Liner available, P3135X063.


Use with Con Rod ZZ90146.
300 Angle.
Grade L Piston PU5LF0024, Also available. For Kit Request PBK496 or POK496.

For Additional PERKINS Products Refer to Page 202

176

Engine & Equipment


Application

1000 Series
TURBOCHARGED or
NATURALLY ASPIRATED

Main Bearing
Piston-Liner Kit
1) Engine O/H
Set
Kit
2) Basic Engine
P81558
Std.
PCK5762
4 Cyl, Lip Seal
Kit
Consists of:
P81558A
.010
Kits include both rear seals 1) POK473/45
a) PU5LP0057
P81558B
.020
POK473/30
b) P4181A033

1004.40/40T

Bore: 3.937 in
100
mm

c) P3135X062

2) PBK473

(1)

4 Per Engine

BUILDS

4.401
T4.401
CCW4.401
N4.401
TN4.401

AJ

.030

Set of 5 Pairs
1

ENGINES

P81558C

Con Rod Bearing Thrust Washer


Set
Set
PU5ME0006

P31137551/61

Std. (5)

PU5ME0006A .010
PU5ME0006B .020
PU5ME0006C .030
Set of 4 Pairs

Set of 2 Pairs

1
3
3

AK
AM

AP
AQ

1) Front Seal
2) Rear Seal

1) Top Gasket Set


2) Bottom Gasket

3) Crankshaft Kit

3) Head Gasket
4) Valve Cover Gsk

APPLICATIONS:
JCB
Backhoe
Shovel Loader

(AK50628)
(AM50610)

MF AGRICULTURAL
Tractor

1) P2418F436
2) P2418F475
P2418F701
3) PZZ90212
PZZ90226

(3)
(4)
(6)
(6)

PU5LT0202
PU5LB1171
P3681E025
P3681A049

1) P3112E011
2) P32762144
P3212V003
3) P33221328

1) Bushing, Cam
2) Camshaft
3) Tappet
4) Pushrod

1) P31134132
2)
N/A
X8
X8 (7) 3) P31434163
4) P31434307
X8
X4

X1

1) Crankshaft Gear
2) Camshaft Gear
3) Idler Gear
1) N/A
2) P3117L023
3) N/A

(AK31299)

Valve Train Kit


0

1)
2)
3)
4)

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod

a) 45 Angle
0
b) 30 Angle

a) PVTK423
b) PVTK424

4) Spring, Valve

3) Guide, Valve
a) Intake
0
a) 45 Angle b) 300 Angle b) Exhaust
1) Valve, Intake
2) Valve, Exhaust

1a) P3142D041
b) P3142L081
2a) P3142D031
b) P3142D051

X4
X4

a) P3313A012
b) P3318A705

X4

4) P3174P409

5) Lock, Valve

X8

5) P3142W004 X16

X4

X4
X4

1
2

Oil Pump

P4132F056
P4132F041

Lift Pump

1) Water Pump
2) Thermostat

1) Cylinder Head
2) Glowplug

P2641A067

1) PU5MW0192
2) P2485C036

1) N/A
2) P2666108

(2)

(Bayonet Fitting)

(1) Flanged, Semi Finished Liner available, P3135X063.


(2) Use in engines with Balancer Units.
(3) To ESN U176356H.
(4) From ESN U176357H.

177

(5) Use Con Rod Bearing Set, PU5ME0013, from ESN U284278J. Order POK473/45NB
or /30NB or PBK473NB and nominate the bearings.
(6) PZZ90212 To ESN U284277J and PZZ90226 From ESN U284278J.
(7) Use with Fractured Split Con Rod.

For Additional PERKINS Products Refer to Page 202

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR PERKINS DIESEL ENGINES

Engine & Equipment


Application

1000 Series
NATURALLY
ASPIRATED

1) Engine O/H
Kit
2) Basic Kit

1004.42

1) POK474
POK475
POK476
Kits include both rear seals
2) PBK474
Sleeveless Engines
PBK475
PBK476
4 Cyl, Lip Seal

Bore: 4.055 in
103
mm

Main Bearing
Set

a) Piston
b) Ring Set

a) PU5LP0058 Std. P81558


PU5LP0058B 0.50
Std.
PU5LP0058D 1.00 P81558A

0.50
1.00 b) P4181A045

P4181A046
P4181A047

Std.
0.50
1.00

Std.
0.50
1.00

4 Per Engine

P81558B
P81558C

Std.

P85042

Std. (3)

.010
.020
.030

P85042A
P85042B
P85042C

.010
.020
.030

Set of 5 Pairs
1

Con Rod Bearing Thrust Washer


Set
Set

Set of 4 Pairs

P31137551/61

Set of 2 Pairs

1
3
3
3

1) Top Gasket Set 1) Bush, Con Rod


2) Bottom Gasket 2) Bolt, Con Rod
3) Nut, Con Rod
3) Head Gasket

1) Front Seal
2) Rear Seal

ENGINES

BUILDS

3) Crankshaft Kit

1) Bushing, Cam
2) Camshaft
3) Tappet

1) Crankshaft Gear
2) Camshaft Gear
3) Idler Gear

4) Valve Cover Gsk


4.421
N4.421

AR

1) P2418F436
2) P2418F475 (1)
P2418F701 (2)
3) PZZ90202 (5)
PZZ90226 (5)

AS

APPLICATIONS:
JCB

1)
2)
3)
4)

1) P31134132
1) P3112E011 X4
2) N/A
2) P32762144 X8
P3212V003 X8 (4) 3) P31434163
3) P33221328 X8

PU5LT0317
PU5LB1171
P3681E042
P3681A049

X1

1) P31171681
2) P3117L023
3) N/A

(AR50690)

Valve Train Kit


1

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve
a) Intake
b) Exhaust

1) P3142H041
2) P3142D061

a) P3313A012
b) P3318A705

PVTK422
5

X4
X4

4) Spring, Valve

X4

4) P3174P412

5) Lock, Valve

X8

5) P3142W004 X16

X4

1
2

Oil Pump

Lift Pump

1) Water Pump
2) Thermostat

1) Cylinder Head
2) Glowplug

P4132F051

P2641A067

1) PU5MW0192
2) P2485C036

1) N/A
2) P2666108
(Bayonet Fitting)

(1) To ESN U176356H.


(2) From ESN U176357H.
(3) Use Con Rod Bearing Set, PU5ME0013, from ESN U284278J. For engine kit with these bearings,
order POK474NB, 75NB or 76NB or PBK474NB, 75NB or 76NB and nominate the bearings.

(4) Use with fractured split conrod.


(5) PZZ90202 To ESN U284277J and
PZZ90226 From ESN U284278J.

For Additional PERKINS Products Refer to Page 202

178

Engine & Equipment


Application

1100 Series
NATURALLY
ASPIRATED

1) Engine O/H
Kit
2) Basic Kit
1104C - 44
1) POK480 Std.
POK481 0.50
1104C - E44 (Electronic)
POK482 1.00
2) PBK480 Std.
Bore: 4.133 in
PBK481 0.50
105.00 mm
PBK482 1.00
* Piston Kit consists
1) 1 X PMXFP011
2) 1 X PMXFP012
3) 1 X PMXFP013

Stroke: 5.00
in
127.00 mm
Displacement: 269 in 3
4.4 Liter

Piston & Ring Kit

Main Bearing
Set

Con Rod Bearing Thrust Washer


Set
Set

P4115P011

Std.

PU5MB0018

P4115P012
P4115P013

0.50 mm
1.00 mm

PU5MB0018A .010 PU5ME0013A .010


PU5MB0018B .020 PU5ME0013B .020
PU5MB0018C .030 PU5ME0013C .030

4 Per Engine

Std.

PU5ME0013

Set of 5 Pairs

of:
Piston Std,
Piston 0.50 mm,
Piston 1.00 mm,

Std.

Set of 4 Pairs

P31137551/61

Set of 2 Pairs

1 X PUPRK0003
Ring Set Std.
1 X PUPRK0003B Ring Set 0.50 mm.
1 X PUPRK0003D Ring Set 1.00 mm.
2

2
1

3
4

APPLICATIONS:
AGRICULTURAL

1) Front Seal
2) Rear Seal
3) Crankshaft Kit

AGCO
471
481

(RE37827)
(RE37830)

JCB
Telehandler

(RE51141)

1) P2418F436
2) P2418F704
3) PZZ90224

Valve Train Kit

PVTK425

1) Top Gasket Set


2) Bottom Gasket
3) Head Gasket
4) Valve Cover Gasket
5) Oil Pan Gasket
1) PU5LT0357
2) PU5LB0383
3) P3681E051
4) P3681A055
5) P3681K036

1) Bush, Con Rod


2) Bolt, Con Rod

1) Bushing, Cam

1) P3112A005
2) P3212V003

1)
2)
3)
4)

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve

1) P3142H071
2) P3142A151

3) P3313A012

2) Camshaft
3) Tappet
4) Pushrod

X4
X8

P3112D071
P3141D211
P31434163
P31434307

4) Spring, Valve

X1

5) Lock, Valve

(Intake & Exhaust)

X4

X8

4) P3174A016

X8

5) P3142W004 X16

X4

Oil Pump

Lift Pump
(Electronic)

1) Water Pump
2) Water Pump Gasket

P4132F071 (1)

P4132A018

1) PU5MW0194
2) P3682A011

(1) Not to be used on engines with balancer units .

179

For Additional PERKINS Products Refer to Page 202

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR PERKINS DIESEL ENGINES

Engine & Equipment


Application

1100 Series
NATURALLY
ASPIRATED

1) Engine O/H
Kit
2) Basic Kit
1104C - 44
1) POK483 Std.
POK484 0.50
1104C - E44 (Electronic)
POK485 1.00
2) PBK483 Std.
Bore: 4.133 in
PBK484 0.50
105.00 mm
PBK485 1.00
* Piston Kit consists
1) 1 X PMXFP011
2) 1 X PMXFP012
3) 1 X PMXFP013

Stroke: 5.00
in
127.00 mm
Displacement: 269 in 3
4.4 Liter

Piston & Ring Kit

Main Bearing
Set

Con Rod Bearing Thrust Washer


Set
Set

P4115P011

Std.

PU5MB0018

P4115P012
P4115P013

0.50 mm
1.00 mm

PU5MB0018A .010 PU5ME0013A .010


PU5MB0018B .020 PU5ME0013B .020
PU5MB0018C .030 PU5ME0013C .030

4 Per Engine
of:
Piston Std,
Piston 0.50 mm,
Piston 1.00 mm,

Std.

PU5ME0013

Set of 5 Pairs

Std.

Set of 4 Pairs

P31137551/61

Set of 2 Pairs

1 X PUPRK0003
Ring Set Std.
1 X PUPRK0003B Ring Set 0.50 mm.
1 X PUPRK0003D Ring Set 1.00 mm.
2

2
1

3
4

APPLICATIONS:
INDUSTRIAL
GEHL
Skid Steer Loader

(RE37911)

HYSTER
Forklift

(RE38037)

1) Front Seal
2) Rear Seal
3) Crankshaft Kit

1) P2418F436
2) P2418F704
3) PZZ90224

Valve Train Kit

PVTK425

1) Top Gasket Set


2) Bottom Gasket
3) Head Gasket
4) Valve Cover Gasket
5) Oil Pan Gasket
1) PU5LT0357
2) PU5LB0381
3) P3681E051
4) P3681A055
5) P3681K037

1) Bush, Con Rod


2) Bolt, Con Rod

1) Bushing, Cam
2) Camshaft
3) Tappet
4) Pushrod

1) P3112A005
2) P3212V003

1)
2)
3)
4)

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve

1) P3142H071
2) P3142A151

3) P3313A012

X4

X4
X8

P3112D071
P3141D211
P31434163
P31434307

4) Spring, Valve

X1

5) Lock, Valve

(Intake & Exhaust)


X8

4) P3174A016

X8

5) P3142W004 X16

X4

Oil Pump

Lift Pump
(Electronic)

1) Water Pump
2) Water Pump Gasket

P4132F071 (1)

P4132A018

1) PU5MW0194
2) P3682A011

(1) Not to be used on engines with balancer units .

For Additional PERKINS Products Refer to Page 202

180

Engine & Equipment


Application

1100 Series
TURBOCHARGED

1) Engine O/H
Kit
1104C - 44T
2) Basic Kit
1104C - E44T (Electronic) 1) POK486 Std.
POK487 0.50
POK488 1.00
2) PBK486 Std.
Bore: 4.133 in
PBK487 0.50
105.00 mm
PBK488 1.00
Stroke: 5.00
in
127.00 mm

* Piston Kit consists


1) 1 X PMXFP015
2) 1 X PMXFP016
3) 1 X PMXFP017

Displacement: 269 in 3
4.4 Liter

Piston & Ring Kit

Main Bearing
Set

Con Rod Bearing Thrust Washer


Set
Set

P4115P015

Std.

PU5MB0018

P4115P016
P4115P017

0.50 mm
1.00 mm

PU5MB0018A .010 PU5ME0013A .010


PU5MB0018B .020 PU5ME0013B .020
PU5MB0018C .030 PU5ME0013C .030

4 Per Engine
of:
Piston Std,
Piston 0.50 mm,
Piston 1.00 mm,

Std.

PU5ME0013

Set of 5 Pairs

Std.

Set of 4 Pairs

P31137551/61

Set of 2 Pairs

1 X PUPRK0002
Ring Set Std.
1 X PUPRK0002B Ring Set 0.50 mm.
1 X PUPRK0002D Ring Set 1.00 mm.
2

2
1

3
4

APPLICATIONS:

AGRICULTURAL
AGCO
491
492

(RG37828)

1) Front Seal
2) Rear Seal
3) Crankshaft Kit

(RG37829)

1) P2418F436
2) P2418F704
3) PZZ90222

Valve Train Kit

PVTK425

1) Top Gasket Set


2) Bottom Gasket
3) Head Gasket
4) Valve Cover Gasket
5) Oil Pan Gasket
1) PU5LT0357
2) PU5LB0383
3) P3681E051
4) P3681A055
5) P3681K036

1) Bush, Con Rod


2) Bolt, Con Rod

1) Bushing, Cam

1) P3112A005
2) P3212V003

1)
2)
3)
4)

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve

1) P3142H071
2) P3142A151

3) P3313A012

X4

2) Camshaft
3) Tappet
4) Pushrod

X4
X8

P3112D071
P3141D211
P31434163
P31434307

4) Spring, Valve

5) Lock, Valve

(Intake & Exhaust)


X8

4) P3174A016

X8

5) P3142W004 X16

X4

Oil Pump

Lift Pump
(Electronic)

1) Water Pump
2) Water Pump Gasket

P4132F071 (1)

P4132A018

1) PU5MW0194
2) P3682A011

(1) Not to be used on engines with balancer units .

181

X1

For Additional PERKINS Products Refer to Page 202

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR PERKINS DIESEL ENGINES

Engine & Equipment


Application

1100 Series
TURBOCHARGED

1) Engine O/H
Kit
1104C - 44T
2) Basic Kit
1104C - E44T (Electronic) 1) POK491 Std.
POK492 0.50
POK493 1.00
2) PBK491 Std.
Bore: 4.133 in
PBK492 0.50
105.00 mm
PBK493 1.00
Stroke: 5.00
in
127.00 mm

* Piston Kit consists


1) 1 X PMXFP015
2) 1 X PMXFP016
3) 1 X PMXFP017

Displacement: 269 in
4.4 Liter

Piston & Ring Kit

Main Bearing
Set

Con Rod Bearing Thrust Washer


Set
Set

P4115P015

Std.

PU5MB0018

P4115P016
P4115P017

0.50 mm
1.00 mm

PU5MB0018A .010 PU5ME0013A .010


PU5MB0018B .020 PU5ME0013B .020
PU5MB0018C .030 PU5ME0013C .030

4 Per Engine
of:
Piston Std,
Piston 0.50 mm,
Piston 1.00 mm,

Std.

PU5ME0013

Set of 5 Pairs

Std.

Set of 4 Pairs

P31137551/61

Set of 2 Pairs

1 X PUPRK0002
Ring Set Std.
1 X PUPRK0002B Ring Set 0.50 mm.
1 X PUPRK0002D Ring Set 1.00 mm.
2

2
1

3
4

APPLICATIONS:

INDUSTRIAL
BOBCAT
Telehandler

(RG37985)

1) Front Seal
2) Rear Seal
3) Crankshaft Kit

1) P2418F436
2) P2418F704
3) PZZ90222

Valve Train Kit

PVTK425

1) Top Gasket Set


2) Bottom Gasket
3) Head Gasket
4) Valve Cover Gasket
5) Oil Pan Gasket
1) PU5LT0357
2) PU5LB0381
3) P3681E051
4) P3681A055
5) P3681K037

1) Bush, Con Rod


2) Bolt, Con Rod

1) Bushing, Cam

1) P3112A005
2) P3212V003

1)
2)
3)
4)

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve

1) P3142H071
2) P3142A151

3) P3313A012

X4

2) Camshaft
3) Tappet
4) Pushrod

X4
X8

P3112D071
P3141D211
P31434163
P31434307

4) Spring, Valve

X1

5) Lock, Valve

(Intake & Exhaust)


X8

4) P3174A016

X8

5) P3142W004 X16

X4

Oil Pump

Lift Pump
(Electronic)

1) Water Pump
2) Water Pump Gasket

P4132F071 (1)

P4132A018

1) PU5MW0194
2) P3682A011

(1) Not to be used on engines with balancer units .

For Additional PERKINS Products Refer to Page 202

182

Engine & Equipment


Application

6.354
6 Cyl, Rope & Lip Seal
Main Bearing Con Rod Bearing Thrust Washer
Piston-Liner Kit
1) Engine O/H
Set
Set
Set
Kit
2) Basic Engine PU5MK0127
P85010
Std. P85043
Std. PW2105L (1)
Kit
Consists of:
P85010A
.010 P85043A
.010 P31137551/61
1) POK650
a) P86740

(Both Rear Seal Types


Included in Kit)

Bore: 3.8770 in
98.476 mm

2) PBK650

b) P41158041
c) P31358394

(6)

6 Per Engine

P85010B
P85010C

P85043B
P85043C

Set of 7 Pairs
1

APPLICATIONS:

.020
.030

.020
.030

(Both Types in Kit)

Set of 6 Pairs

Set of 2 Pairs
2

1
3
4

CLARK EQUIPMENT

C500-CY-160-300 (TC22266)
3

HYSTER
H150-250

(TC20102)

1) Front Seal
2) Rear Seal

1) Top Gasket Set


2) Bottom Gasket

3) Crankshaft Kit

3) Head Gasket

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod
4) Con Rod

MF AGRICULTURAL
1100

(5)

MICHIGAN
45B Shovel

(TC22460)

1) P2418F436
2) P36883108 X2
P2418F475
3) PZZ90089
(2)
PZZ90090
(3)
Valve Train Kit

5 6

PVTK610

1) PU5LT0021
2) PU5LB0056
3) P36812548

1)
2)
3)
4)

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve
a) Intake
b) Exhaust

1) P31431315
2) P3142A052

a) P3343F002
b) P3343J002

X6
X6

P31134123
P32762144
P33221328
PZZ90009

X6
X12
X12

1)
2)
3)
4)

N/A
P31434163
P31434307
P31171353

X6

a) P31744131
b) P31745121

5 6

5) Lock, Valve
6) Seal, Valve

4) Spring, Valve
a) Inner
b) Outer
X6

1) Aux. Drive Shaft


2) Gear & Shaft
3) Gear
4) Front Bush
5) Rear Bush
6) Seal
1) P31173422
2) P41115367
3) P31171731
4) P31134129
5) P2511447
6) P2418F432

1) Camshaft
2) Tappet
3) Push Rod
4) Camshaft Gear

X12
X12

5) P33173108 X24
6) P33817117 X12

2/3
1
2

Oil Pump

P41314067
P41314131

(4)
(4)

Lift Pump

1) Water Pump
2) Thermostat

P2641A064

1) PU5MW0112
2) N/A

(4)

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) Cylinder Head
2) Glowplug

1) PZZ90046
2) P41151483
3) P41151484

1) N/A
2) P2666103
(Screw Fitting)

P2666108
(Bayonet Fitting)
(1) For ESNs Prior to 8504189 use Thrust Washer Set PW2105L.
(2) To ESN U327088L.
(3) From ESN U327089L.
(4) Check with Build List.

183

(5) To ESN 354UA10361.


(6) Parallel, Semi Finished Liner, P31358324, Flanged, Semi Finished
Liner, P31358393, and Finished Liner in .010" Oversize,
P 31358398, are also available.

For Additional PERKINS Products Refer to Page 202

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR PERKINS DIESEL ENGINES

Engine & Equipment


Application

6.354
6 Cyl, Rope Seal

Main Bearing Con Rod Bearing Thrust Washer


Piston-Liner Kit
1) Engine O/H
Set
Set
Set
Kit
2) Basic Engine PU5MK0127
P85010
Std. P85043
P31137551/61
Std.
Kit
Consists of:

Bore: 3.8770 in
98.476 mm

1) POK652

a) P86740
b) P41158041
c) P31358394

2) PBK652

(2)

6 Per Engine

P85010A
P85010B
P85010C

.010
.020
.030

P85043A
P85043B
P85043C

Set of 7 Pairs
1

.010
.020
.030

Set of 6 Pairs

Set of 2 Pairs
2

1
3

APPLICATIONS:

MF AGRICULTURAL
1100

(1)

1) Front Seal
2) Rear Seal

1) Top Gasket Set


2) Bottom Gasket

3) Crankshaft Kit

3) Head Gasket

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod
4) Con Rod

1) P2418F436
2) P36883108
3) PZZ90089

X2

Valve Train Kit


1

2
3

4
5 6

PVTK610

1) PU5LT0026
2) PU5LB0056
3) P36812547

1) P31134123
2) P32762144
3) P33221328
4) PZZ90009

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve
a) Intake
b) Exhaust

1) P31431315
2) P3142A052

a) P3343F002
b) P3343J002

X6
X6

X6
X12
X12

1)
2)
3)
4)

N/A
P31434163
P31434307
P31171353

X6

a) P31744131
b) P31745121

5 6

5) Lock, Valve
6) Seal, Valve

4) Spring, Valve
a) Inner
b) Outer
X6

1) Aux. Drive Shaft


2) Gear & Shaft
3) Gear
4) Front Bush
5) Rear Bush
6) Seal
1) P31173422
2) P41115367
3) P31171731
4) P31134129
5) P2511447
6) P2418F432

1) Camshaft
2) Tappet
3) Push Rod
4) Camshaft Gear

X12
X12

5) P33173108 X24
6) P33817117 X12

2/3
1
2

Oil Pump

P41314067

Lift Pump

1) Water Pump
2) Thermostat

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) Cylinder Head
2) Glowplug

P2641A064

1) PU5MW0016
2) P2485666
P2485613

1) PZZ90046
2) P41151483
3) P41151484

1) N/A
2) P2666103
(Screw Fitting)

P2666108
(Bayonet Fitting)
(1) From ESN 354UA10362.
(2) Parallel, Semi Finished Liner, P31358324, Flanged, Semi Finished Liner, P31358393, and Finished Liner in .010" Oversize, P31358398,
are also available.

For Additional PERKINS Products Refer to Page 202

184

Engine & Equipment


Application

T6.354
TURBOCHARGED
Main Bearing
Con Rod Bearing Thrust Washer
Piston-Liner Kit
1) Engine O/H
Set
Set
Set
Kit
2) Basic Engine
PU5MB0011 Std. PU5ME0007 Std. P31137551/61
PCK354
Kit
Consists of:

6 Cyl, Rope Seal

1) POK660

Bore: 3.8770 in
98.476 mm

2) PBK660

a) P86726
b) P41158031
c) P31358394

(2)

6 Per Engine

PU5MB0011A
PU5MB0011B
PU5MB0011C

.010
.020
.030

PU5ME0007A .010
PU5ME0007B .020
PU5ME0007C .030

Set of 7 Pairs
1

Set of 6 Pairs

Set of 2 Pairs
2

1
3

1
3

APPLICATIONS:
MF AGRICULTURAL
1130

(1)

2
3

1) Top Gasket Set


2) Bottom Gasket

3) Crankshaft Kit

3) Head Gasket

1) P2418F436
2) P36883108 X2
3) PZZ90159

1) PU5LT0021
2) PU5LB0056
3) P36812548

1) P31134134 X6 1) N/A
2) P32762144 X12 2) P31434163
3) P33221328 X12 3) P31434307

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve
a) Intake
b) Exhaust

1) P31431315
2) P3142A052

a) P3343F002
b) P3343J002

4
5 6

PVTK610

X6
X6

X6

a) P31744131
b) P31745121

5 6

1) Aux. Drive Shaft


2) Gear & Shaft
3) Gear
4) Front Bush
5) Rear Bush
6) Seal
1) N/A
2) P41115367
3) P31171731
4) P31134129
5) P2511447
6) P2418F432

1) Camshaft
2) Tappet
3) Push Rod

4) Spring, Valve
a) Inner
b) Outer
X6

1) Front Seal
2) Rear Seal

Valve Train Kit


1

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod

5) Lock, Valve
6) Seal, Valve
X12
X12

5) P33173108 X24
6) P33817117 X12

2/3
1
2

Oil Pump

P41314067

Lift Pump

P2641A064

1) Water Pump
2) Thermostat

1) PU5MW0016
2) P2485666
P2485613

(1)

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) Cylinder Head

1) PZZ90046
2) P41151483
3) P41151484

1) N/A
2) P2666108

(With Valves)

2) Glowplug

(Bayonet Fitting)

(1) To ESN 354UA3355T.


(2) Parallel, Semi Finished Liner, P31358324, Flanged, Semi Finished Liner, P31358393, and Finished Liner in .010" Oversize, P31358398, are also
available.

185

For Additional PERKINS Products Refer to Page 202

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR PERKINS DIESEL ENGINES

Engine & Equipment


Application

T6.354.1/
TC6.354.1
Main Bearing Con Rod Bearing Thrust Washer
1) Engine O/H
Piston-Liner Kit
Set
Set
Set
Kit
2) Basic Engine
PCK354
PU5MB0011 Std. PU5ME0007 Std. P31137551/61
Kit
Consists of:
PU5MB0011A .010 PU5ME0007A .010
1) POK661
a) P86726

TURBOCHARGED
6 Cyl, Lip Seal

2) PBK661

Bore: 3.8770 in
98.476 mm

b) P41158031
c) P31358394

(5)

PU5MB0011B .020 PU5ME0007B


PU5MB0011C .030 PU5ME0007C

6 Per Engine

Set of 7 Pairs
1

Set of 6 Pairs

Set of 2 Pairs
2

APPLICATIONS:

3
3

MF AGRICULTURAL
750
760 (1)
1105
1130
1135

.020
.030

(TH21794)
(TT21724) 1) Front Seal
(4) 2) Rear Seal
(TH22431)

3) Crankshaft Kit

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod

1) Camshaft
2) Tappet
3) Push Rod
4) Camshaft Gear

1) PU5LT0026
2) PU5LB0056
3) P36812547

1) P31134134
2) P32762144
3) P33221328

1)
2)
3)
4)

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve
a) Intake
b) Exhaust

1) P31431315
2) P3142A052

a) P3343F002
b) P3343J002

1) Top Gasket Set


2) Bottom Gasket
3) Head Gasket

NEW IDEA
Combine

(TH22481) 1) P2418F436

2) P2418F475
3) PZZ90091

WHITE FARM
2-105

X12
X12

(TH22282)

Valve Train Kit


1

X6

2
3

4
5 6

PVTK610

X6
X6

N/A
P31434163
P31434307
P31171931

4) Spring, Valve
a) Inner
b) Outer
X6
X6

a) P31744131
b) P31745121

5 6

1) Aux. Drive Shaft


2) Gear & Shaft
3) Gear
4) Front Bush
5) Rear Bush
6) Seal
1) P31173422 (3)
2) P41115367
3) P31171731
4) P31134129
5) P2511447
6) P2418F432 (7)
5) Lock, Valve
6) Seal, Valve

X12
X12

5) P33173108 X24
6) P33817117 X12

2/3
1
2

Oil Pump

Lift Pump

1) Water Pump
2) Thermostat

P41314067

P2641A064

1) PU5MW0016
PU5MW0123
2) P2485666
P2485613

(1) From ESN UA48970L.


(2) Do Not Use on Build No: TH21794.
(3) Use on Build No: TH22481.
(4) From ESN 354UA3356T.

(2)
(3)
(6)

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) Cylinder Head
2) Glowplug

1) PZZ90046
2) P41151483
3) P41151484

1) N/A
2) P2666108
(Bayonet Fitting)

(5) Parallel, Semi Finished Liner, P31358324, Flanged, Semi Finished Liner, P31358393, and Finished
Liner in .010" Oversize, P31358398, are also available.
(6) Check with Build List.
(7) Do not use on Build numbers TH22431 and TH22282.

For Additional PERKINS Products Refer to Page 202

186

Engine & Equipment


Application

6.354.1
6 Cyl, Lip Seal

Main Bearing Con Rod Bearing Thrust Washer


Piston-Liner Kit
1) Engine O/H
Set
Set
Set
Kit
2) Basic Engine PU5MK0125
PU5MB0011 Std. PU5ME0003 Std. P31137551/61
Kit
Consists of:

Bore: 3.8770 in
98.476 mm

1) POK667
2) PBK667

a) P86745
b) P41158032
c) P31358394

(1)

6 Per Engine

PU5MB0011A .010 PU5ME0003A .010


PU5MB0011B .020 PU5ME0003B .020
PU5MB0011C .030 PU5ME0003C .030
Set of 7 Pairs
1

Set of 6 Pairs

3
4

WHITE FARM
(TG22453)

1) Front Seal
2) Rear Seal

1) Top Gasket Set


2) Bottom Gasket

3) Crankshaft Kit

3) Head Gasket

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod
4) Con Rod

1) P2418F436
2) P2418F475
3) PZZ90092

Valve Train Kit


1

2
3

APPLICATIONS:
2-85 Tractor

Set of 2 Pairs

4
5 6

PVTK616

1) PU5LT0026
2) PU5LB0056
3) P36812547

1)
2)
3)
4)

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve
a) Intake
b) Exhaust

1) P31431315
2) P31431931

a) P3343F002
b) P3343J002

X6
X6

P31134123
P32762144
P33221328
PZZ90009

X6
X12
X12

1)
2)
3)
4)

N/A
P31434163
P31434307
P31171931

4) Spring, Valve
a) Inner
b) Outer
X6
X6

a) P31744131
b) P31745121

5 6

1) Aux. Drive Shaft


2) Gear & Shaft
3) Gear
4) Front Bush
5) Rear Bush
6) Seal
1) N/A
2) P41115367
3) P31171731
4) P31134129
5) P2511447
6) P2418F432

1) Camshaft
2) Tappet
3) Push Rod
4) Camshaft Gear

5) Lock, Valve
6) Seal, Valve
X12
X12

5) P33173108 X24
6) P33817117 X12

2/3
1
2

Oil Pump

Lift Pump

1) Water Pump
2) Thermostat

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) Cylinder Head
2) Glowplug

P41314067

P2641A064

1) PU5MW0016
2) P2485666
P2485613

1) PZZ90046
2) P41151483
3) P41151484

1) N/A
2) P2666108
(Bayonet Fitting)

(1) Parallel, Semi Finished Liner, P31358324, Flanged, Semi Finished Liner, P31358393, and Finished Liner in .010" Oversize, P31358398, are also
available.

187

For Additional PERKINS Products Refer to Page 202

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR PERKINS DIESEL ENGINES

Engine & Equipment


Application

6.354.2
6 Cyl, Rope & Lip Seal

Main Bearing
Con Rod Bearing Thrust Washer
Piston-Liner Kit
1) Engine O/H
Set
Set
Set
Kit
Kits include both rear seals
2) Basic Engine PU5MK0125
P31137551/61
Std.
P85010
Std. P85043
Kit
Consists of:
P85043A
.010
P85010A
.010
1) POK668
a) P86745
Bore: 3.8770 in
98.476 mm

b) P41158032
c) P31358394

2) PBK668

(3)

6 Per Engine

P85010B
P85010C

.020
.030

P85043B
P85043C

Set of 7 Pairs
1

.020
.030

Set of 6 Pairs

Set of 2 Pairs
2

1
3

APPLICATIONS:

WHITE COCKSHUTT
7600 Combine

(TJ22189)

1) Front Seal
2) Rear Seal

1) Top Gasket Set


2) Bottom Gasket

3) Crankshaft Kit

3) Head Gasket

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod
4) Con Rod

1) P2418F436
2) P36883108
P2418F475
3) PZZ90089
PZZ90090

X2

2
3

4
5 6

1)
2)
3)
4)

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve
a) Intake
b) Exhaust

1) P31431315
2) P3142A052

a) P3343F002
b) P3343J002

(1)
(2)

Valve Train Kit


1

1) PU5LT0028
2) PU5LB0056
3) P36812545

PVTK610

X6
X6

P31134123
P32762144
P33221328
PZZ90009

X6
X12
X12

1) Camshaft
2) Tappet
3) Push Rod
4) Camshaft Gear

1)
2)
3)
4)

N/A
P31434163
P31434307
P31171353

4) Spring, Valve
a) Inner
b) Outer
X6
X6

a) P31744131
b) P31745121

5 6

1) Aux. Drive Shaft


2) Gear & Shaft
3) Gear
4) Front Bush
5) Rear Bush
6) Seal
1) P31173422
2) P41115367
3) P31171731
4) P31134129
5) P2511447
6) P2418F432
5) Lock, Valve
6) Seal, Valve

X12
X12

5) P33173108 X24
6) P33817117 X12

2/3
1
2

Oil Pump

Lift Pump

P41314067

P2641A064

1) Water Pump
2) Thermostat

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) Cylinder Head
2) Glowplug

1) PU5MW0123
2) P2485604
X2

1) PZZ90046
2) P41151483
3) P41151484

1) N/A
2) Not Used

(1) To ESN U12128L.


(2) From ESN U12129L.
(3) Parallel, Semi Finished Liner, P31358324, Flanged, Semi Finished Liner, P31358393, and Finished Liner in .010" Oversize, P31358398, are also
available.

For Additional PERKINS Products Refer to Page 202

188

Engine & Equipment


Application

6.354.4
6 Cyl, Lip Seal

Main Bearing Con Rod Bearing Thrust Washer


Piston-Liner Kit
1) Engine O/H
Set
Set
Set
Kit
2) Basic Engine PU5MK0127
Std.
P31137551/61
P68079
Std. P85043
Kit
Consists of:
.010
P68079A
.010 P85043A
1) POK671
a) P86740

Bore: 3.8770 in
98.476 mm

2) PBK671
APPLICATIONS:

b) P41158041
c) P31358394

(3)

6 Per Engine

P68079B
P68079C

(TW70142)

(TW70007)

P85043B
P85043C

Set of 7 Pairs

CLARK EQUIPMENT
16000-30000
C500-160-300D

.020
.030

.020
.030

Set of 6 Pairs

Set of 2 Pairs
2

1
3
4

HYSTER

H150-275-300-350H
3

(TW70005)

MF AGRICULTURAL
1014
TX550 Combine

(TW31087)
(TW31015)

1) Front Seal
2) Rear Seal

1) Top Gasket Set


2) Bottom Gasket

3) Crankshaft Kit

3) Head Gasket

PERKINS USA

1) P2418F436
General Industrial (TW33425) 2) P2418F475
3) PZZ90086

1) PU5LT0017
2) PU5LB0056
3) P3681H202

WHITE FARM
8600 Combine

4) Con Rod
1) P31134123 X6
2) P32762144 X12
3) P33221328 X12
4) PZZ90009

1)
2)
3)
4)

4
5 6

PVTK611

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve
a) Intake
b) Exhaust

1) P31431315
2) P3142A051

a) P3343F002
b) P3343J002

X6
X6

P31416303
P31434163
P31434307
P31171353
P31171931

(1)

4) Spring, Valve
a) Inner
b) Outer
X6
X6

1) Camshaft
2) Tappet
3) Push Rod
4) Camshaft Gear

(TW70114)

Valve Train Kit


1

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod

a) P31744131
b) P31745121

5) Lock, Valve
6) Seal, Valve
X12
X12

5) P33173108 X24
6) P33817117 X12

2/3
1
2

Oil Pump

P4132F015

Lift Pump

P2641729

1) Water Pump
2) Thermostat

1) P41313027
(2)
PU5MW0129 (2)
2) P2485613
X2

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) Cylinder Head

1) PZZ90046
2) P41151483
3) P41151484

1) PZZ80024
2) P2666108

(With Valves)

2) Glowplug

(1) Use Only on Build No: TW70014.


(2) Check with Build List.
(3) Flanged, Semi Finished Liner, P31358393, and Finished Liner in .010" Oversize, P31358398, are also available.

189

5 6

1) Aux. Drive Shaft


2) Gear & Shaft
3) Gear
4) Front Bush
5) Rear Bush
6) Seal
1) P31173423
2) P41115367
3) P31171733
4) P31134129
5) P2511447
6) P2418F432

For Additional PERKINS Products Refer to Page 202

(Bayonet Fitting)

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR PERKINS DIESEL ENGINES

Engine & Equipment


Application

6.354.4
6 Cyl, Lip Seal

Main Bearing
Piston-Liner Kit
1) Engine O/H
Set
Kit
2) Basic Engine
P68079
Std.
PCK619
Kit
Consists of:
P68079A
.010
1) POK672
a) PU5LP0019

Bore: 3.8770 in
98.476 mm

2) PBK672

b) P41158017
c) P31358394

(3)

6 Per Engine

P68079B
P68079C

P85043

Std.

P85043A
P85043B
P85043C

.010
.020
.030

Set of 7 Pairs
1

APPLICATIONS:

.020
.030

Con Rod Bearing Thrust Washer


Set
Set
P31137551/61

Set of 6 Pairs

Set of 2 Pairs
2

1
3
4

CLARK EQUIPMENT
45C Shovel

(TW70016)

NEW HOLLAND
Stack Cruiser

(TW70031)

WHITE FARM
8600 Combine

(TW70003)

1) Front Seal
2) Rear Seal

1) Top Gasket Set


2) Bottom Gasket

3) Crankshaft Kit

3) Head Gasket

1) P2418F436
2) P2418F475
3) PZZ90086

Valve Train Kit


1

2
3

4
5 6

PVTK611

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod

4) Con Rod

1) Camshaft
2) Tappet
3) Push Rod
4) Camshaft Gear

1) P31134123 X6
2) P32762144 X12
3) P33221328 X12
4) PZZ90009

1)
2)
3)
4)

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve
a) Intake
b) Exhaust

4) Spring, Valve
a) Inner
b) Outer

1) P31431315
2) P3142A051

a) P3343F002
b) P3343J002

1) PU5LT0017
2) PU5LB0056
3) P3681H202

X6
X6

X6
X6

P31416303
P31434163
P31434307
P31171353
P31171931

a) P31744131
b) P31745121

5 6

1) Aux. Drive Shaft


2) Gear & Shaft
3) Gear
4) Front Bush
5) Rear Bush
6) Seal
1) P31173423
2) P41115367
3) P31171733
4) P31134129
5) P2511447
6) P2418F432

(4)
(1)

5) Lock, Valve
6) Seal, Valve
X12
X12

5) P33173108 X24
6) P33817117 X12

2/3
1
2

Oil Pump

P4132F015

(1)
(2)
(3)
(4)

Lift Pump

P2641729

1) Water Pump
2) Thermostat

1) P41313027
(1)
PU5MW0129 (2)
2) P2485613
X2

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) Cylinder Head

1) PZZ90046
2) P41151483
3) P41151484

1) PZZ80024
2) P2666108

(With Valves)

2) Glowplug

(Bayonet Fitting)

Use on Build No: TW70016.


Use on Build No: TW70031/TW70003.
Flanged, Semi Finished Liner, P31358393, and Finished Liner in .010" Oversize, P31358398, are also available.
Use on Build No: TW70003.

For Additional PERKINS Products Refer to Page 202

190

Engine & Equipment


Application

6.354.4
6 Cyl, Lip Seal

Main Bearing Con Rod Bearing Thrust Washer


Piston-Liner Kit
1) Engine O/H
Set
Set
Set
Kit
2) Basic Engine
Std.
P31137551/61
PCK619
P68079
Std. P85043
Kit
Consists of:
.010
P68079A
.010 P85043A
1) POK673
a) PU5LP0019

Bore: 3.8770 in
98.476 mm

2) PBK673

b) P41158017
c) P31358394

(3)

6 Per Engine

P68079B
P68079C

Set of 6 Pairs

Set of 2 Pairs
2

3
4

MF AGRICULTURAL

(TW31125)

(TW31008)
(TW31159)

WHITE FARM

1) Front Seal
2) Rear Seal

1) Top Gasket Set


2) Bottom Gasket

3) Crankshaft Kit

3) Head Gasket

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod

4) Con Rod

1) Camshaft
2) Tappet
3) Push Rod
4) Camshaft Gear

1) P31134123 X6
2) P32762144 X12
3) P33221328 X12
4) PZZ90009

1)
2)
3)
4)

Valve Train Kit


2

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve
a) Intake
b) Exhaust

4) Spring, Valve
a) Inner
b) Outer

4
5 6

PVTK611

1) P31431315
2) P3142A051

a) P3343F002
b) P3343J002

1) PU5LT0033
2) PU5LB0056
3) P3681H202

X6
X6

X6
X6

P31416303
P31434163
P31434307
P31171353
P31171931

a) P31744131
b) P31745121

(1)

5) Lock, Valve
6) Seal, Valve
X12
X12

5) P33173108 X24
6) P33817117 X12

2/3
1
2

Oil Pump

P4132F015

(1)
(2)
(3)
(4)

Lift Pump

P2641729

1) Water Pump
2) Thermostat

1) P41313027
2) P2485613

X2

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) Cylinder Head

1) PZZ90046
2) P41151483
3) P41151484

1) PZZ80024
2) P2666108

(With Valves)

2) Glowplug

Use Only with Build No: TW31008.


Do Not Use on Build No: TW70008.
Flanged, Semi Finished Liner, P31358393, and Finished Liner in .010" Oversize, P31358398, are also available.
Do not use on Build TW70008.

191

5 6

1) Aux. Drive Shaft


2) Gear & Shaft
3) Gear
4) Front Bush
5) Rear Bush
6) Seal
1) P31173423 (2)
2) P41115367
3) P31171733
4) P31134129
5) P2511447
6) P2418F432 (4)

(TW70008)

1) P2418F436
2) P2418F475
3) PZZ90086

.020
.030

APPLICATIONS:

2-85 Tractor

P85043B
P85043C

Set of 7 Pairs

699
2675
3090

.020
.030

For Additional PERKINS Products Refer to Page 202

(Bayonet Fitting)

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR PERKINS DIESEL ENGINES

Engine & Equipment


Application

6.354.4
6 Cyl, Lip Seal

Main Bearing Con Rod Bearing Thrust Washer


Piston-Liner Kit
1) Engine O/H
Set
Set
Set
Kit
2) Basic Engine PU5MK0127
P68079
Std. P85043
P31137551/61
Std.
Kit
Consists of:

Bore: 3.8770 in
98.476 mm

1) POK675
2) PBK675

a) P86740
b) P41158041
c) P31358394

(1)

6 Per Engine

P68079A
P68079B
P68079C

.010
.020
.030

Set of 6 Pairs

(TW33196/7)

Commercial/Pleasure Craft
(TW70087)

1) Front Seal
2) Rear Seal

1) Top Gasket Set


2) Bottom Gasket

3) Crankshaft Kit

3) Head Gasket

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod
4) Con Rod

1) P2418F436
2) P2418F475
3) PZZ90086

Valve Train Kit


3

MARINE

Set of 2 Pairs

APPLICATIONS:

P85043A
P85043B
P85043C

Set of 7 Pairs

Pleasure Craft

.010
.020
.030

4
5 6

PVTK617

1) Camshaft
2) Tappet
3) Push Rod
4) Camshaft Gear

1)
2)
3)
4)

P31416303
P31434163
P31434307
P31171931

5 6

1) Aux. Drive Shaft


2) Gear & Shaft
3) Gear
4) Front Bush
5) Rear Bush
6) Seal
1) P31173423
2) P41115367
3) P31171733
4) P31134129
5) P2511447
6) P2418F432

1) P68243
2) PU5LB0056
3) P3681H202

1)
2)
3)
4)

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve
a) Intake
b) Exhaust

4) Spring, Valve
a) Inner
b) Outer

5) Lock, Valve
6) Seal, Valve

1) P31431315
2) P3142A051

a) P3343F002 X6
b) P3343J002 X6

a) N/A
b) N/A

5) P33173108 X24
6) P33817117 X12

X6
X6

P31134123
P32762144
P33221328
PZZ90009

X6
X12
X12

2/3
1
2

Oil Pump

Lift Pump

1) Water Pump
2) Thermostat

P4132F015

P2641729

1) N/A
2) P2485604

X2

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) Cylinder Head
2) Glowplug

1) PZZ90046
2) P41151483
3) P41151484

1) PZZ80071
2) P2666108
(Bayonet Fitting)

(1) Flanged, Semi Finished Liner, P31358393, and Finished Liner in .010" Oversize, P31358398, are also available.

For Additional PERKINS Products Refer to Page 202

192

Engine & Equipment


Application

T6.354.4
TURBOCHARGED
6 Cyl, Lip Seal

Bore: 3.8770 in
98.476 mm

Main Bearing
Piston-Liner Kit
1) Engine O/H
Set
Kit
2) Basic Engine PU5MK0071
P68079
Std.
Kit
Consists of:
P68079A
.010
1) POK680
a) P68803

2) PBK680

b) P41158005
c) P31358394

(1)

6 Per Engine

P68079B
P68079C

.020
.030

Con Rod Bearing Thrust Washer


Set
Set
PU5ME0003

PU5ME0003A .010
PU5ME0003B .020
PU5ME0003C .030

Set of 7 Pairs
1

P31137551/61

Std.

Set of 6 Pairs

Set of 2 Pairs
2

1
3

APPLICATIONS:

MF AGRICULTURAL
560
(TU31074/TU31126)
660
(TU31076) 1) Front Seal
TX750/850
(TU31006) 2) Rear Seal
3) Crankshaft Kit

1) Top Gasket Set


2) Bottom Gasket
3) Head Gasket

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod
4) Con Rod

WHITE FARM
8800 Combine

(TU70001)

1) P2418F436
2) P2418F475
3) PZZ90105

Valve Train Kit


1

2
3

4
5 6

PVTK611

1) PU5LT0018
2) PU5LB0056
3) P3681H202

1) P31134131
2) P32762144
3) P33221328
4) PZZ90013

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve
a) Intake
b) Exhaust

1) P31431315
2) P3142A051

a) P3343F002
b) P3343J002

X6
X6

X6
X12
X12

1)
2)
3)
4)

P31416303
P31434163
P31434307
P31171931

X6

a) P31744131
b) P31745121

X12
X12

5) P33173108 X24
6) P33817117 X12

2/3
1
2

Oil Pump

P4132F016

Lift Pump

P2641729

1) Water Pump
2) Thermostat

1) PU5MW0132
X2
2) P2485613

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) Cylinder Head

1) PZZ90046
2) P41151483
3) P41151484

1) PZZ80024
2) P2666108

(With Valves)

2) Glowplug

(1) Flanged, Semi Finished Liner, P31358393, and Finished Liner in .010" Oversize, P31358398, are also available.

193

5 6

5) Lock, Valve
6) Seal, Valve

4) Spring, Valve
a) Inner
b) Outer

X6

1) Aux. Drive Shaft


2) Gear & Shaft
3) Gear
4) Front Bush
5) Rear Bush
6) Seal
1) P31173423
2) P41115367
3) P31171733
4) P31134129
5) P2511447
6) P2418F432

1) Camshaft
2) Tappet
3) Push Rod
4) Camshaft Gear

For Additional PERKINS Products Refer to Page 202

(Bayonet Fitting)

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR PERKINS DIESEL ENGINES

Engine & Equipment


Application

T6.354.4
TURBOCHARGED

Piston-Liner Kit
Main Bearing Con Rod Bearing Thrust Washer
1) Engine O/H
Set
Set
Set
Kit
2) Basic Engine PU5MK0071
P31137551/61
P68079
Std. PU5ME0003 Std.
Kit
Consists of:
P68079A
.010 PU5ME0003A .010
1) POK681
a) P68803

6 Cyl, Lip Seal

Bore: 3.8770 in
98.476 mm

2) PBK681

b) P41158005
c) P31358394

(2)

6 Per Engine

P68079B
P68079C

.020
.030

PU5ME0003B .020
PU5ME0003C .030

Set of 7 Pairs
1

Set of 6 Pairs

APPLICATIONS:

1
3

JCB
418 Wheel Loader

(TU31045/6)

1) Front Seal
2) Rear Seal

1) Top Gasket Set


2) Bottom Gasket

3) Crankshaft Kit

3) Head Gasket

(TU31010)

1) P2418F436
2) P2418F475
3) PZZ90105

2-105

1) PU5LT0033
2) PU5LB0056
3) P3681H202

1)
2)
3)
4)

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve
a) Intake
b) Exhaust

1) P31431315
2) P3142A051

a) P3343F002
b) P3343J002

(TU70018)

Valve Train Kit


2
3

4
5 6

PVTK611

X6
X6

P31134131
P32762144
P33221328
PZZ90013

X6
X12
X12

1) P31416303
2) P31434163
3) P31434307

4) Spring, Valve
a) Inner
b) Outer
X6
X6

a) P31744131
b) P31745121

5 6

1) Aux. Drive Shaft


2) Gear & Shaft
3) Gear
4) Front Bush
5) Rear Bush
6) Seal
1) P31173423
2) P41115367
3) P31171733
4) P31134129
5) P2511447
6) P2418F432

1) Camshaft
2) Tappet
3) Push Rod

4) Con Rod

(TU31143)

WHITE FARM

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod

1
2

(TU50037)

MF AGRICULTURAL
2680/2685
3530
RX95

Set of 2 Pairs

5) Lock, Valve
6) Seal, Valve
X12
X12

5) P33173108 X24
6) P33817117 X12

2/3
1
2

Oil Pump

P4132F016

Lift Pump

P2641729

1) Water Pump
2) Thermostat

1) P41313027
(1)
PU5MW0128
2) P2485613
X2

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) Cylinder Head

1) PZZ90046
2) P41151483
3) P41151484

1) PZZ80024
2) P2666108

(With Valves)

2) Glowplug

(Bayonet Fitting)

(1) Use Only on Build No: TU31143/TU70018.


(2) Flanged, Semi Finished Liner, P31358393, and Finished Liner in .010" Oversize, P31358398, are also available.

For Additional PERKINS Products Refer to Page 202

194

Engine & Equipment


Application

T6.354.4
TURBOCHARGED

6 Cyl, Lip Seal

Piston-Liner Kit
Main Bearing Con Rod Bearing Thrust Washer
1) Engine O/H
Set
Set
Set
Kit
2) Basic Engine PU5MK0071
P31137551/61
P68079
Std. PU5ME0003 Std.
Kit
Consists of:

1) POK682
Bore: 3.8770 in
98.476 mm

2) PBK682

a) P68803
b) P41158005
c) P31358394

(1)

6 Per Engine

P68079A
P68079B
P68079C

.010
.020
.030

PU5ME0003A .010
PU5ME0003B .020
PU5ME0003C .030

Set of 7 Pairs
1

Set of 6 Pairs

Set of 2 Pairs
2

1
3
4

APPLICATIONS:

3
3

MARINE
Pleasure Craft
Pleasure Craft
Pleasure Craft

(TU33203)
(TU70025)
(TU70027)

1) Front Seal
2) Rear Seal

1) Top Gasket Set


2) Bottom Gasket

3) Crankshaft Kit

3) Head Gasket

1) P2418F436
2) P2418F475
3) PZZ90105

Valve Train Kit


1

2
3

4
5 6

PVTK617

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod

4) Con Rod

1) Camshaft
2) Tappet
3) Push Rod
4) Camshaft Gear

1) P68243
2) PU5LB0056
3) P3681H202

1)
2)
3)
4)

1)
2)
3)
4)

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve
a) Intake
b) Exhaust

1) P31431315
2) P3142A051

a) P3343F002
b) P3343J002

X6
X6

P31134131 X6
P32762144 X12
P33221328 X12
PZZ90013

X6
X6

P31416303
P31434163
P31434307
P31171931

4) Spring, Valve
a) Inner
b) Outer

5) Lock, Valve
6) Seal, Valve

a) N/A
b) N/A

5) P33173108 X24
6) P33817117 X12

2/3
1
2

Oil Pump

Lift Pump

1) Water Pump
2) Thermostat

P4132F016

P2641729

1) N/A
2) P2485604

X2

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) Cylinder Head
2) Glowplug

1) PZZ90046
2) P41151483
3) P41151484

1) N/A
2) P2666108

(1) Flanged, Semi Finished Liner, P31358393, and Finished Liner in .010" Oversize, P31358398, are also available.

195

5 6

1) Aux. Drive Shaft


2) Gear & Shaft
3) Gear
4) Front Bush
5) Rear Bush
6) Seal
1) P31173423
2) P41115367
3) P31171733
4) P31134129
5) P2511447
6) P2418F432

For Additional PERKINS Products Refer to Page 202

(Bayonet Fitting)

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR PERKINS DIESEL ENGINES

Engine & Equipment


Application

1006.60
6 Cyl, Lip Seal
Kits include both rear seals

Bore: 3.9370 in
100.00 mm

Main Bearing Con Rod Bearing Thrust Washer


Piston-Liner Kit
1) Engine O/H
Set
Set
Set
Kit
2) Basic Engine
PCK142
P31137551/61
Std.
PU5MB0007 Std. P85043
Kit
Consists of:
.010
PU5MB0007A .010 P85043A
1) POK690
a) PMXF0015

2) PBK690

PU5MB0007B .020 P85043B


b) P4181A019
PU5MB0007C .030 P85043C
c) P3135X042 (1)
6 Per Engine

Set of 7 Pairs

Set of 6 Pairs
1

.020
.030

APPLICATIONS:

3
4

HYSTER
H165-280 Forklift

(YA50214)

1) Top Gasket Set


2) Bottom Gasket

3) Crankshaft Kit

3) Head Gasket

1) P2418F436
2) P2418F475 (3)
P2418F701 (4)
3) PZZ90087

1) PU5LT0179
2) PU5LB0153
3) P3681H205

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod
4) Con Rod

(YA50339)

MF AGRICULTURAL
396
399

1) Front Seal
2) Rear Seal

(YA31257)

1)
2)
3)
4)

P31134123
P32762144
P33221328
PZZ90009

X6
X12
X12

(YA70217)

JCB
Wheeled Loader
Industrial

Set of 2 Pairs

1) Bushing, Cam
2) Camshaft
3) Tappet
4) Push Rod
1)
2)
3)
4)

P31134132
P31416307
P31434163
P31434307

X1

(YA31240)

Valve Train Kit


1

2
3

4
5 6

PVTK612

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve
a) Intake
b) Exhaust

1) P3142L051
2) P3142A051

a) P3343F002
b) P3343J002

X6
X6

X6
X6

4) Spring, Valve (2)


a) Inner
b) Outer

5) Lock, Valve
6) Seal, Valve

a) P31744133
b) P31745122

5) P33173108 X24
6) P33817117 X12

X12
X12

2/3

1
2

Oil Pump

Lift Pump

1) Water Pump
2) Thermostat

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) Cylinder Head
2) Glowplug

P4132F043

P2641729

1) PU5MW0092
2) P2485613
X2

1) N/A
2) P41151483
3) P41151484

1) N/A
2) P2666108
(Bayonet Fitting)

(1) Flanged, Semi Finished Liner available, P3135X041.


(2) Use Single Valve Spring, 3174P405 for low speed applications, not available from Maxiforce.
(3) To ESN U764751H.
(4) From ESN U764752H.

For Additional PERKINS Products Refer to Page 202

196

Engine & Equipment


Application

1006.60T
TURBOCHARGED
6 Cyl, Lip Seal

Bore: 3.9370 in
100.00 mm

Piston-Liner Kit
Main Bearing
Con Rod Bearing Thrust Washer
1) Engine O/H
Set
Set
Set
Kit
2) Basic Engine
PCK245
PU5MB0007 Std. PU5ME0003 Std. P31137551/61
Kit
Consists of:
PU5MB0007A .010 PU5ME0003A .010
1) POK691
a) PMXF0013
PU5MB0007B .020 PU5ME0003B .020
b) P4181A021
PU5MB0007C .030 PU5ME0003C .030
c) P3135X042 (3)

2) PBK691
To ESN 557976X

6 Per Engine

Set of 7 Pairs
1

Set of 2 Pairs
2

APPLICATIONS:

3
4

JCB
435 Front Loader

3625

(YB31245)

PERKINS USA
Power Units
Power Units

(YB50292)

MF AGRICULTURAL

(YB30127)

1) Top Gasket Set


2) Bottom Gasket

3) Crankshaft Kit

3) Head Gasket

1) P2418F436
2) P2418F475
3) PZZ90085

1) PU5LT0179
2) PU5LB0153
3) P3681H205

(YB30650)

2
3

4
5 6

PVTK613

1) Valve, Intake
2) Valve, Exhaust

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod
4) Con Rod
1)
2)
3)
4)

1)
2)
3)
4)

1) P3142L071 X6 (2) a) P3343F002


b) P3343J002
2) P3142A051X6

1) Bushing, Cam
2) Camshaft
3) Tappet
4) Push Rod

P31134131 X6
P32762144 X12
P33221328 X12
PZZ90013 (1)

P31134132
P31416307
P31434163
P31434307

4) Spring, Valve
a) Inner
b) Outer

3) Guide, Valve
a) Intake
b) Exhaust
X6
X6

a) P31744133
b) P31745122

1) Front Seal
2) Rear Seal

Valve Train Kit


1

Set of 6 Pairs

X1

5) Lock, Valve
6) Seal, Valve
X12
X12

5) P33173108 X24
6) P33817117 X12

2/3

1
1

Oil Pump

Lift Pump

1) Water Pump
2) Thermostat

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) Cylinder Head
2) Glowplug

P4132F057

P2641729

1) PU5MW0092
X2
2) P2485613

1) N/A
2) P41151483
3) P41151484

1) N/A
2) P2666108

(1) Check with Build List.


(2) 45 0 Angle.
(3) Flanged, Semi Finished Liner available, P3135X041.

197

For Additional PERKINS Products Refer to Page 202

(Bayonet Fitting)

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR PERKINS DIESEL ENGINES

Engine & Equipment


Application

1006.60T
TURBOCHARGED
6 Cyl, Lip Seal
Kits include both rear seals

Bore: 3.9370 in
100.00 mm

Piston-Liner Kit
Main Bearing Con Rod Bearing Thrust Washer
1) Engine O/H
Set
Set
Set
Kit
2) Basic Engine
PU5MB0007 Std. PU5ME0003 Std. P31137551/61
PCK275
Kit
Consists of:
PU5MB0007A .010 PU5ME0003A .010
1) POK692
a) PMXF0014

2) PBK692

b) P4181A026
c) P3135X042 (3)

PU5MB0007B .020 PU5ME0003B .020


PU5MB0007C .030 PU5ME0003C .030

6 Per Engine

From ESN 557977X

Set of 7 Pairs

Set of 6 Pairs
1

Set of 2 Pairs
2

1
3

APPLICATIONS:

JCB

435 Front Loader

(YB50292)

MF AGRICULTURAL
3625

1) Front Seal
2) Rear Seal

1) Top Gasket Set


2) Bottom Gasket

3) Crankshaft Kit

3) Head Gasket

PERKINS USA
Power Units

1) Bushing, Cam

4) Con Rod

2) Camshaft
3) Tappet
4) Push Rod

1) PU5LT0179
2) PU5LB0153
3) P3681H205

1)
2)
3)
4)

1)
2)
3)
4)

P31134131 X6
P32762144 X12
P33221328 X12
PZZ90013 (1)

P31134132
P31416307
P31434163
P31434307

X1

(YB30127)

Valve Train Kit


1

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod

(YB31245)

1) P2418F436
2) P2418F475 (4)
P2418F701 (5)
3) PZZ90085

2
3

4
5 6

PVTK614

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve
a) Intake
b) Exhaust

1) P3142L072 X6 (2) a) P3343F002


2) P3142A051 X6
b) P3343J002

5) Lock, Valve
6) Seal, Valve

4) Spring, Valve
a) Inner
b) Outer
X6
X6

a) P31744133
b) P31745122

X12
X12

5) P33173108 X24
6) P33817117 X12

2/3
1
2

Oil Pump

Lift Pump

1) Water Pump
2) Thermostat

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) Cylinder Head
2) Glowplug

P4132F057

P2641729

1) PU5MW0092
2) P2485613

1) N/A
2) P41151483
3) P41151484

1) N/A
2) P2666108

(1) Check with Build List.


0
(2) 30 Angle.
(3) Flanged, Semi Finished Liner available, P3135X041.

(Bayonet Fitting)

(4) To ESN U764751H.


(5) From ESN U764752H.

For Additional PERKINS Products Refer to Page 202

198

Engine & Equipment


Application

1006.60T
TURBOCHARGED /
INTERCOOLED 1) Engine O/H
6 Cyl, Lip Seal
Kits include both rear seals

1) POK695
Bore: 3.9370 in
100.00 mm
Stroke: 5.00
in
127.00 mm

Piston-Liner Kit

Kit
2) Basic Engine
Kit

PCK623
Consists of:
a) PU5LF0023
b) P4181A026
c) P3135X062

2) PBK695

PU5MB0007
(6)
(3)

6 Per Engine
3

Main Bearing
Set

Con Rod Bearing Thrust Washer


Set
Set
PU5ME0003

Std.

Std. (4)

P31137551/61

PU5MB0007A .010 PU5ME0003A .010


PU5MB0007B .020 PU5ME0003B .020
PU5MB0007C .030 PU5ME0003C .030
Set of 7 Pairs

Set of 6 Pairs
1

Set of 2 Pairs
2

Displacement: 365 in
6 Liter

3
4

GRADE K: PU5LF0023
GRADE L: PU5LF0024

1) Front Seal
2) Rear Seal

1) Top Gasket Set


2) Bottom Gasket

APPLICATIONS:

3) Crankshaft Kit

3) Head Gasket

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod

YE Builds and some YD


builds used in Emission
Controlled Areas

1) P2418F436
2) P2418F475 (4)
P2418F701 (5)
3) PZZ90085

1) PU5LT0179
2) PU5LB0153
3) P3681H205

1) P3112E005
2) P32762144
3) P33221328

Valve Train Kit


1

2
3

4
5 6

PVTK614

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve
a) Intake
b) Exhaust

1) P3142L072 X6 (2) a) P3343F002


2) P3142A051 X6
b) P3343J002

X6

1) Cam Bushing
2) Camshaft
3) Tappet
4) Push Rod
(1)

X12
X12

1)
2)
3)
4)

P31134132
P31416307
P31434163
P31434307

X6

a) P31744133
b) P31745122

X1

5) Lock, Valve
6) Seal, Valve

4) Spring, Valve
a) Inner
b) Outer
X6

X12
X12

5) P33173108 X24
6) P33817117 X12

2/3
1
2

Oil Pump

Lift Pump

1) Water Pump
2) Thermostat

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) Cylinder Head
2) Glowplug

P4132F057

P2641729

1) PU5MW0092
2) P2485613

1) N/A
2) P41151483
3) P41151484

1) N/A
2) P2666108

(1) Use with Con Rod ZZ90146.


0
(2) 30 Angle.
(3) Flanged, Semi Finished Liner available, P3135X063.

199

(Bayonet Fitting)

(4) To ESN U764751H.


(5) From ESN U764752H.
(6) Grade L Piston PU5LF0024, Also available. For Kit Request PBK696 or POK696.

For Additional PERKINS Products Refer to Page 202

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR PERKINS DIESEL ENGINES

Engine & Equipment


Application

1006.60T
TURBOCHARGED or
NATURALLY ASPIRATED

6 Cyl, Lip Seal


Kits include both rear seals

Bore: 3.9370 in
100.00 mm

Main Bearing
Piston-Liner Kit
1) Engine O/H
Set
Kit
2) Basic Engine
PCK5762
PU5MB0010 Std.
Kit
Consists of:
PU5MB0010A .010
1) POK693/45
a) PU5LP0057
PU5MB0010B .020
POK693/30
b) P4181A033
c) P3135X062

2) PBK693

(1)

BUILDS

6.601
T6.601
CCW6.601
CCA6.601

YG

PU5ME0003

Std. (4)

PU5MB0010C .030

PU5ME0003A .010
PU5ME0003B .020
PU5ME0003C .030

Set of 7 Pairs

Set of 6 Pairs

6 Per Engine
ENGINES

Con Rod Bearing Thrust Washer


Set
Set

Set of 2 Pairs
2

YH

YK
YJ

APPLICATIONS:

1) Front Seal
2) Rear Seal

1) Top Gasket Set


2) Bottom Gasket

Mc CORMICK

3) Crankshaft Kit
1) P2418F436
2) P2418F475 (2)
P2418F701 (3)
3) PZZ90085

MTX 110
MTX 125
MTX 140
MTX 155
MTX 170

P31137551/61

(YH50918)
(YH50919)
(YH50920)
(YK50921)
(YJ51192)

1) Cam Bushing

3) Head Gasket

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod

1) PU5LT1300
2) PU5LB1301
3) P3681H205

1) P3112E011
2) P32762144
3) P33221328

1) P31134132
2) N/A
3) N/A

2) Camshaft
3) Tappet

X6
X12
X12

MF AGRICULTURAL
6180

(YH31310)

Valve Train Kit


0

4
5

a) 45 Angle
0
b) 30 Angle

a) PVTK618
b) PVTK619

3) Guide, Valve
a) Intake
0
a) 45 Angle b) 300 Angle b) Exhaust
1) Valve, Intake
2) Valve, Exhaust

1a) P3142D041
b) P3142L081
2a) P3142D031
b) P3142D051

X6
X6

a) P3313A012
b) P3318A705

X6

4) Spring, Valve

5) Lock, Valve

4) P3174P409

5) P3142W004 X24

X12

X6

X6
X6

1
2

Oil Pump

Lift Pump

1) Water Pump
2) Thermostat

P4132F057

P2641729

1) PU5MW0192
2) P2485C036

(1) Flanged, Semi Finished Liner available, P3135X063.


(2) To ESN U764751H.
(3) From ESN U764752H.

(4) Use Con Rod Bearing Set, PU5ME0025, from ESN U801518J. For engine kit with
these bearings, order POK693/45NB or /30NB or PBK693NB and nominate the
bearings.

For Additional PERKINS Products Refer to Page 202

200

Engine & Equipment


Application

1100 Series
1106 - E60TA
Piston-Liner Kit
Main Bearing Con Rod Bearing Thrust Washer
1) Engine O/H
Set
Set (3)
Set
Kit
2) Basic Engine
PU5MB0010 Std. PU5ME0025 Std. P31137551/61
PCK0162
Kit
Consists of:
PU5MB0010A .010 PU5ME0025A .010
1) POK694
a) P4115P001

Bore: 3.9370 in
100.00 mm

b) PUPRK0001
c) P3135X062

2) PBK694

6 Per Engine

PU5MB0010B .020 PU5ME0025B .020


PU5MB0010C .030 PU5ME0025C .030
Set of 7 Pairs

Set of 6 Pairs

Set of 2 Pairs

APPLICATIONS:
3

MF AGRICULTURAL
6360
6370
6380

(VK31483)

(VK31484)

(VK31485)

McCORMICK
Wheeled Tractors
(VK 37779 to 37787)

1) Front Seal
2) Rear Seal

1) Top Gasket Set


2) Bottom Gasket

1) Bush, Con Rod


2) Bolt, Con Rod

3) Crankshaft Kit

3) Head Gasket

3) Con Rod

2) Tappet
3) Push Rod

1) P3112A005 X6
2) P3212V003 X12
2) P4115C314

1) P31134132
2) P31434163
3) P31434307

1) P2418F436
2) P2418F701
3) PZZ90213
PZZ90228

(1)
(2)

Valve Train Kit


1

PVTK620

(4)

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve
a) Intake
b) Exhaust

1) P3142L081
2) P3142D031

a) P3313A012
b) P3318A705

4
5

(1)
(2)
(3)
(4)

1) PU5LT0349
2) PU5LB0374
3) P3681E043

X6
X6

1) Bushing, Cam

5) Lock, Valve

4) Spring, Valve
Inner & Outer

X6

4) P3174P409

X12

5) P3142W004 X24

X6

Oil Pump

Lift Pump

Water Pump

P4132F067

PULPK0036

PU5MW0196

To ESN U090153J.
From ESN U090154J.
For ESN prior to U090154J use PU5ME0003.
For Builds (VK37779 to VK37787) use U5LB0370.

201

X1

For Additional PERKINS Products Refer to Page 202

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR PERKINS DIESEL ENGINES

Miscellaneous Parts
Available from Maxiforce
Part Number
P0410236
P0410264
P69042
P92508
P165990A
P2551A014
P2551A201
P2557181
P2557182
P31134121
P31162121
P31165461
P31165531
P3116W001
P31171211
P31171276
P31171682
P31171931
P3117C071
P31358126
P31431385
P31431822
P32731127
P33124428
P33125121
P33152153
P33152154
P33152155
P33246423
P33431505
P36811428
P41115006
P41115007
P41115056
P41115057
P41158137
P41371077
P41371115
P41371158
P41371193
P41371194
P41371195
PU5LB0027
PU5MK0073
(1)
(2)
(3)
(4)

Description
Starter Ring Gear 115 Teeth
Starter Ring Gear 122 Teeth
Top Gasket Set
Piston
Gasket, Rocker Cover
Bearing, Balancer Unit
Bearing, Balancer Unit
Bearing, Balancer Unit
Bearing, Balancer Unit
Bushing, Idler Gear
Starter Ring Gear 126 Teeth
Gear, Balancer Unit
Gear, Balancer Unit
Gear, Balancer Unit
Gear, Crankshaft
Shaft, Balancer Unit
Gear, Crankshaft
Gear, Camshaft
Gear, Balancer Unit
Cylinder Liner
Exhaust Valve
Intake Valve
Shaft, Balancer Unit
Insert, Valve Seat, Exhaust
Insert, Valve Seat
Insert, Valve Seat
Insert, Valve Seat, Exhaust
Insert, Valve Seat, Intake
Hub, Idler Upper
Valve Guide
Gasket, Rocker Cover
Gear, Idler Upper
Gear, Idler Lower
Gear, Idler Upper
Gear, Idler Lower
Ring Set
Relief Valve, Oil Pressure
Relief Valve, Oil Pressure
Relief Valve, Oil Pressure
Relief Valve, Oil Pressure
Relief Valve, Oil Pressure
Relief Valve, Oil Pressure
Bottom Gasket Set
Cylinder, Kit

Engines
All
All
V8.540
V8.540
6.354 (Oliver Tractor)
4.236/1000 Series
4.236/1000 Series
4.236/4.248
4.236/4.248
6.354
All
4.236/4.248
4.236/4.248
4.236/1000 Series
6.354 Series (1)
4.236/4.248
6.354 Series (2)
6.354
4.236/1000 Series
V8.540
V8.540
V8.540
4.236/4.248
D3.152/D4.203/4.203.2
6.354
G4.236/C4.236/T4.236
6.354.2/6.354.4/T6.354.4
6.354.2/6.354.4/T6.354.4
6.354
V8.540
6.354/T6.354
6.354 Series (3)
6.354 Series (3)
6.354 Series (4)
6.354 Series (4)
V8.540
4.236
6.354.1/6.354.2/T6.354.1/TC6.354.1
6.354.2
6.354.4
T6.354.4
6.354.4
V8.540
V8.540

Use on Original and Early Style Crankshaft.


Use on Later Style Crankshaft Prefixed ZZ.
For Early Blocks.
For Late Blocks Prefixed ZZ.
Perkins is the registered trademark of Perkins Engines Ltd. Manufacturer's names, numbers, symbols and descriptions are used solely for reference purposes,
not implying that any part listed is the product of these manufacturers. Maxiforce is in no way affiliated to any of these manufacturers.

WEB SITE: www.maxiforce.com

202

Torque Information

CRANKSHAFT

CONROD

TIMING GEARS

CAMSHAFT

Lb / Ft

Lb / Ft

Lb / Ft

Lb / Ft

3.152, D3.152, G3.152

110

45

50

21

4.108

85

42

36

21

4.203, 4.203.2, D4.203

115

45

21

21

4.212, 4.236, C4.236,


G4.236, 4.248, 4.248.2

180

95

30

50

(1)

(1)

T4.236

180

95

30

50

6.354, T6.354, 6.354.2

180

95

(2)

(1)

50
65
(4) 24

50

(1)

(3)

200

95

36

50

ENGINE
MODEL

6.354.4, T6.354.4

(1)

1004.40, 1006.60

196

92

33

58

1103, 1104, 1106

180

Step 1
Tighten to 13

33

70

Step 2
Tighten to 52
Step 3
Tighten to 120

(1)
(2)
(3)
(4)

203

Early Engines Have Different Torque Specifications.


7/16 Nuts.
1/2 Nuts.
1/8 Heavy Duty Nuts.

TEL 305.592.7027, 800.414.2095, FAX 305.592.0244

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR CATERPILLAR DIESEL ENGINES

Introduction to Caterpillar Section


Engine models covered by this User's Guide
MODEL

ASPIRATION

ENGINE SERIAL
NUMBER

PAGE
NUMBER

416
426
416
426

Naturally Aspirated
Naturally Aspirated
Turbocharged
Turbocharged

5PC1-UP
7BC1-UP
5PC1-UP
7BC1-UP

205
205
206
206

MODEL

ASPIRATION

ENGINE SERIAL
NUMBER

PAGE
NUMBER

3054
3054
3054 *
3054 *
3054B *
3054B *
3054C/E
3054C/E
3054C/E
3054C/E
3056
3056
3056

Naturally Aspirated
Turbocharged
Turbocharged or Naturally Aspirated
Turbocharged or Naturally Aspirated
Naturally Aspirated
Naturally Aspirated
Naturally Aspirated
Naturally Aspirated
Turbocharged
Turbocharged
Naturally Aspirated
Turbocharged
Turbocharged or Naturally Aspirated

6FK1-UP
6FK1-UP
5YS1-UP
5YS1-UP
5MF1-UP
5MF1-UP
3341-UP
3341-UP
3341-UP
3341-UP
1ML1-UP
1ML1-UP
7MS1-UP

207
208
209
210
211
212
213
214
215
216
217
218
219

* Industrial and vehicular applications.

Maxiforce Engine Kit Composition for Caterpillar Applications


BOK: Engine Overhaul Kits Include:

Cylinder kits, main and con rod bearing sets, thrust washer sets,
front and rear seals, top and bottom gasket sets, conrod bushings, bolts and nuts, cam bushing and valve train kit.

BBK: Basic Engine Kits Include:

All components in the overhaul kit with the exception of the valve

train kit.

BVTK: Valve Train Kits Include:

All valves, springs, guides, keepers and stem seals (Where Offered).

Crankshaft Kits Include: The crankshaft, main and con rod bearings and thrust washer sets.

NB:

Should engine kits be required without engine bearings and thrust washers, please specify by
adding the NB suffix on kit part number. i.e: BOK
NB.
Caterpillar and Cat are the registered trademark of Caterpillar, Inc. Manufacturer's names, numbers, symbols and descriptions are used solely for reference purposes,
not implying that any part listed is the product of these manufacturers. Maxiforce is in no way affiliated to any of these manufacturers.

WEB SITE: www.maxiforce.com

204

Engine & Equipment


Application

CATERPILLAR
BACKHOES
NATURALLY ASPIRATED

Bore:

Main Bearing
1) Engine O/H Piston-Liner Kit
Set
Kit
2) Basic Engine
B067-6869 Std.
BCK819
Kit
Consists of:
B033-2379 .010
1) BOK500
a) B4W-5819
B033-2380 .020

3.877 in
98.476 mm

2) BBK500

MODEL 416

b) B7W-7732
c) B7C-3182

ESN 5PC1 - UP

B033-2381

4 Per Engine

.030

Std.

B4P-9945
B4P-9946
B4P-9947

.010
.020
.030

Set of 4 Pairs

3
3

ENGINE ARRANGEMENT

1) B4W-5359
2) B4W-5360
3) B7C-8214

Valve Train Kit


3

4
5 6

BVTK550

1) Top Gasket Set


2) Bottom Gasket
3) Valve Cover Gsk
4) Head Gasket
5) Oil Pan Gasket

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod

1)
2)
3)
4)
5)

1)
2)
3)
4)

B4P-7577
B7C-3801
B4P-3676
B7C-3803
B032-9946

B067-6158
B067-6883
B7W-2505
B067-6879

3) Guide, Valve
a) Intake
b) Exhaust

1) B2W-6988
2) B7W-2522

a) B160-5436
b) B160-5438

X4

1) Bushing, Cam

1) Crankshaft Gear
2) Camshaft Gear
3) Idler Gear

2) Tappet
3) Push Rod

4) Con Rod

1) Valve, Intake
2) Valve, Exhaust

X4

1) Front Seal
2) Rear Seal
3) Crankshaft Kit

2W-9777
7C-6074
2W-9778

B032-9090/91 Std.
B067-6873/74 .007

Set of 2 Pairs

ESN 7BC1 - UP

B4P-9944

Set of 5 Pairs
1

MODEL 426

Con Rod Bearing Thrust Washer


Set
Set

X4
X8
X8

1) B036-5802
2) B138-2053
3) B067-6095

X1

5) Lock, Valve
6) Seal, Valve

4) Spring, Valve
a) Inner
b) Outer
X4
X4

a) B067-6053
b) B067-6052

1) B067-9579
2) B7C-3187
3) B2W-1529

X8
X8

5) B067-6834 X16
6) B1W-5849 X8

2/3

1
1
2

Oil Pump

B067-6925

205

Lift Pump

B7C-2798

1) Water Pump
2) Thermostat

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) B7E-9195
2) B4W-8063

1) B032-9007
2) B150-1217
3) B150-1218

1) Cylinder Head
(With Valves)

2) Glowplug
1) B7C-3188
2) B035-8059

For Additional CATERPILLAR Products Refer to Page 220

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR CATERPILLAR DIESEL ENGINES

Engine & Equipment


Application

CATERPILLAR
BACKHOES
TURBOCHARGED

Bore:

Piston-Liner Kit
1) Engine O/H
Main Bearing
Set
Kit
2) Basic Engine
B067-6869 Std.
BCK107
Kit
Consists of:
B033-2379 .010
1) BOK501
a) B116-6107
B033-2380 .020

3.877 in
98.476 mm

2) BBK501

MODEL 416

b) B7W-2513
c) B7C-3182

ESN 5PC1 - UP

B033-2381

4 Per Engine

.030

B4P-9944

Std.

B4P-9945
B4P-9946
B4P-9947

.010
.020
.030

Set of 5 Pairs
1

Set of 4 Pairs

ESN 7BC1 - UP

B032-9090/91 Std.
B067-6873/74 .007

Set of 2 Pairs

MODEL 426

Con Rod Bearing Thrust Washer


Set
Set

ENGINE ARRANGEMENT

1) Front Seal
2) Rear Seal
3) Crankshaft Kit

1) B4W-5359
2) B4W-5360
3) B7C-8214

Valve Train Kit


1

7W-8998
7C-6076

2
3

4
5 6

BVTK550

1) Top Gasket Set


2) Bottom Gasket
3) Valve Cover Gsk
4) Head Gasket
5) Oil Pan Gasket

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod

1)
2)
3)
4)
5)

1)
2)
3)
4)

BTG-0236
B7C-3801
B4P-3676
BCH-0236
B032-9946

B7W-2510
B067-6883
B7W-2505
B7W-2514

3) Guide, Valve
a) Intake
b) Exhaust

1) B2W-6988
2) B7W-2522

a) B160-5436
b) B160-5438

X4

1) Crankshaft Gear
2) Camshaft Gear
3) Idler Gear

2) Tappet
3) Push Rod

4) Con Rod

1) Valve, Intake
2) Valve, Exhaust

X4

1) Bushing, Cam

X4
X8
X8

1) B036-5802
2) B138-2053
3) B067-6095

X1

4) Spring, Valve
a) Inner
b) Outer
X4
X4

a) B067-6053
b) B067-6052

1) B067-9579
2) B7C-3187
3) B2W-1529

5) Lock, Valve
6) Seal, Valve
X8
X8

5) B067-6834 X16
6) B1W-5849 X8

2/3

1
1
2

Oil Pump

B067-6925

Lift Pump

B7C-2798

1) Water Pump
2) Thermostat

1) B7E-9195
2) B4W-8063

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH
1) B032-9007
2) B150-1217
3) B150-1218

For Additional CATERPILLAR Products Refer to Page 220

1) Cylinder Head
(With Valves)

2) Glowplug
1) B7C-3188
2) B035-8059

206

Engine & Equipment


Application

CATERPILLAR

3054
INDUSTRIAL ENGINE
NATURALLY ASPIRATED

4 Cyl

Bore:

b) B146-1780
c) B6I-0164

2) BBK502

3.937 in
100.00 mm

.030

6I-2215
6I-2220
108-0495
115-1697
7E-7702

Std.

B4P-9945
B4P-9946
B4P-9947

.010
.020
.030

Set of 5 Pairs

Set of 4 Pairs
1

2a

ESN 6FK1-UP

1) Front Seal
2) Rear Seal

1) B4W-5359
2a) B4W-5360
2b) B209-9218
3) B7C-8214

Valve Train Kit


3

4
5 6

Set of 2 Pairs

BVTK551

(2)
(3)

1) Top Gasket Set


2) Bottom Gasket
3) Valve Cover Gasket
4) Head Gasket
5) Oil Pan Gasket

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod

1)
2)
3)
4)
5)

1)
2)
3)
4)

B177-3310
B173-9716
B126-6671
B160-0161
B032-9946

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve
a) Intake
b) Exhaust

1) B6I-0282
2) B7W-4602

a) B160-5436
b) B160-5438

X4
X4

1) Bushing, Cam
2) Camshaft
3) Tappet
4) Push Rod

4) Con Rod
B067-6158
B067-6883
B7W-2505
B067-6879

1)
2)
3)
4)

X4
X8
X8

B036-5802
B132-3930
B138-2053
B067-6095

4) Spring, Valve
a) Inner
b) Outer
a) B6I-0284
b) B6I-0283

X4
X4

B032-9090/91 Std.
B067-6873/74 .007

2b

3) Crankshaft Kit

B033-2381

B4P-9944

(1)

4 Per Engine

ENGINE ARRANGEMENT

Con Rod Bearing Thrust Washer


Set
Set

Main Bearing
1) Engine O/H Piston-Liner Kit
Set
Kit
2) Basic Engine
B067-6869 Std.
BCK264
Kit
Consists of:
B033-2379 .010
1) BOK502
a) B135-0264
B033-2380 .020

5) Lock, Valve
6) Seal, Valve

X8
X8

5) B067-6834 X16
6) B1W-5849 X8

2/3

1
2

Oil Pump

Lift Pump

B6I-0253

B201-0877

1) Water Pump
2) Thermostat

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) B151-4825
2) B4W-8063

1) B032-9007
2) B150-1217
3) B150-1218

(1) Flanged Fully Finished Liner. Semi Finished Liner available B6I-0164UF.
(2) To ESN: 6FK10030.
(3) From ESN: 6FK10031.

207

X1

For Additional CATERPILLAR Products Refer to Page 220

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR CATERPILLAR DIESEL ENGINES

Engine & Equipment


Application

CATERPILLAR

3054
INDUSTRIAL ENGINE
TURBOCHARGED

4 Cyl

Piston-Liner Kit
1) Engine O/H
Kit
2) Basic Engine
BCK553
Kit
Consists of:
0
1) BOK503/45
a) B107-2553
BOK503/300 b) B112-7020

2) BBK503

c) B6I-0164

Bore: 3.937 in
100.0 mm

Con Rod Bearing Thrust Washer


Set
Set

Main Bearing
Set
B067-6869

Std.

B4P-9944

Std.

B033-2379
B033-2380
B033-2381

.010
.020
.030

B4P-9945
B4P-9946
B4P-9947

.010
.020
.030

(1)

4 Per Engine

Set of 5 Pairs

Set of 4 Pairs
1

2a
ESN 6FK1 - UP
3

3) Crankshaft Kit

1)
2a)
2b)
3)

4
5 6

B4W-5359
B4W-5360
B209-9218
B4P-9948

(2)
(3)

Valve Train Kit


a) 450 b) 300

a) BVTK552
b) BVTK556

1) Top Gasket Set


2) Bottom Gasket
3) Valve Cover Gasket
4) Head Gasket
5) Oil Pan Gasket

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod

1)
2)
3)
4)
5)

1)
2)
3)
4)

B177-3310
B173-9716
B126-6671
B160-0161
B032-9946

1) Valve, Intake
0
0
a) 45
b) 30
2) Valve, Exhaust

3) Guide, Valve
a) Intake
b) Exhaust

1a) B6I-1196
b) B100-4626

X4

a) B160-5436
b) B160-5438

2) B7W-4602

X4

X4

1) Bushing, Cam
2) Camshaft
3) Tappet
4) Push Rod

4) Con Rod
B7W-2510
B067-6883
B7W-2505
B7W-2514

1)
2)
3)
4)

X4
X8
X8

B036-5802
B132-3930
B138-2053
B067-6095

4) Spring, Valve
a) Inner
b) Outer
X4
X4

a) B6I-0284
b) B6I-0283

1) Front Seal
2) Rear Seal

ENGINE ARRANGEMENT

Set of 2 Pairs

2b

6I-2216
6I-2221
108-0496
108-2783
115-1697
7E-9559
7E-9560

B032-9090/91 Std.
B067-6873/74 .007

X1

5) Lock, Valve
6) Seal, Valve
X8
X8

5) B067-6834 X16
6) B1W-5849 X8

2/3
1

Oil Pump

Lift Pump

B6I-0912

B201-0877

1) Water Pump
2) Thermostat

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

1) B151-4825
2) B4W-8063

1) B032-9007
2) B150-1217
3) B150-1218

(1) Flanged Fully Finished Liner. Semi Finished Liner available B6I-0164UF.
(2) To ESN: 6FK10030.
(3) From ESN: 6FK1031.

For Additional CATERPILLAR Products Refer to Page 220

208

Engine & Equipment


Application

CATERPILLAR

3054
INDUSTRIAL ENGINE
TURBOCHARGED or
NATURALLY ASPIRATED

4 Cyl

1) Engine O/H
Piston-Liner Kit
Kit
2) Basic Engine
BCK390
Kit
Consists of:
0
1) BOK504/45
a) B152-1390
BOK504/300

b) B138-2073
c) B111-1815 (1)
4 Per Engine

2) BBK504
Bore: 3.937 in
100.00 mm

Main Bearing
Set

Con Rod Bearing Thrust Washer


Set
Set

B067-6869

Std.

B4P-9944

Std.

B033-2379
B033-2380
B033-2381

.010
.020
.030

B4P-9945
B4P-9946
B4P-9947

.010
.020
.030

Set of 5 Pairs

Set of 4 Pairs

2b

2
1

ENGINE ARRANGEMENT
- CORE
162-9785
163-0555
163-0949
163-1652
187-1696
220-5713
221-8141

1) Front Seal
2) Rear Seal

222-3717
223-5544
224-4011
231-6116
235-0598
238-6808

3) Crankshaft Kit

1)
2a)
2b)
3)

B4W-5359
B4W-5360
B209-9218
B4P-9948

4
5

a) BVTK553
b) BVTK554

(2)
(3)

1) Top Gasket Set


2) Bottom Gasket
3) Valve Cover Gasket
4) Head Gasket
5) Oil Pan Gasket

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod

1) Bushing, Cam

1)
2)
3)
4)
5)

1) B138-2048 X4
2) B067-6883 X8
B225-5439 X8
3) B7W-2505 X8

1) B036-5802
2) B138-2053
3) B067-6095

B175-1321
B187-4968
B200-6374
B160-0161
B032-9946

1) Valve, Intake
2) Valve, Exhaust
0
a) 45
b) 300

3) Guide, Valve
a) Intake
b) Exhaust

1a) B138-2052
b) B145-6855

a) B185-0882
b) B163-9256

2a) B138-2050
b) B145-6857

X4
X4

2) Tappet
3) Push Rod

(4)
(4)
(5)
(4)

4) Spring, Valve

X4

4) B206-4127

X8

5) B147-1979

X4

X4

Oil Pump

Lift Pump

Water Pump

B6I-0912

B201-0877

B239-6142

(4) To ESN: 5YS13498.


(5) From ESN: 5YS13499, Not Included in Kit.

X1

5) Lock, Valve

X4

(1) Flanged Fully Finished Liner. Semi Finished Liner available B111-1815UF.
(2) To ESN: 5YS11021.
(3) From ESN: 5YS11022.

209

Valve Train Kit


0
a) 45 b) 300
1

Set of 2 Pairs

2a
ESN 5YS1 - UP

B032-9090/91 Std.
B067-6873/74 .007

For Additional CATERPILLAR Products Refer to Page 220

X16

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR CATERPILLAR DIESEL ENGINES

Engine & Equipment


Application

CATERPILLAR

3054
INDUSTRIAL ENGINE
TURBOCHARGED or
NATURALLY ASPIRATED

4 Cyl

Main Bearing
Piston-Liner Kit
1) Engine O/H
Set
Kit
2) Basic Engine
B067-6869 Std.
BCK390
Kit
Consists of:
B033-2379 .010
1) BOK505/450
B033-2380 .020
a) B152-1390
0
BOK505/30

2) BBK505
Bore:

B033-2381

b) B138-2073
c) B111-1815

3.937 in
100.00 mm

.030

Con Rod Bearing Thrust Washer


Set
Set
B225-7781

Std.

B233-3788
B233-3789
B233-3790

.010
.020
.030

B032-9090/91 Std.
B067-6873/74 .007

(1)

4 Per Engine

Set of 5 Pairs

Set of 4 Pairs

Set of 2 Pairs

2a
ESN 5YS1 - UP

2b

ENGINE ARRANGEMENT
- CORE
254-0828

1) Front Seal
2) Rear Seal

1) Top Gasket Set


2) Bottom Gasket

3) Crankshaft Kit

3) Valve Cover Gasket


4) Head Gasket
5) Oil Pan Gasket

1)
2a)
2b)
3)

B4W-5359
B4W-5360
B209-9218
B254-0252

(2)
(3)

Valve Train Kit


a) 45 0 b) 30 0
1

4
5

a) BVTK553
b) BVTK554

1)
2)
3)
4)
5)

B175-1321
B187-4968
B200-6374
B160-0161
B032-9946

1) Bush, Con Rod


2) Bolt, Con Rod

1) Bushing, Cam

1) B138-2048
2) B225-5439

1) B036-5802
2) B138-2053
3) B067-6095

1) Valve, Intake
2) Valve, Exhaust
a) 45 0 b) 30 0

3) Guide, Valve
a) Intake
b) Exhaust

1a) B138-2052
b) B145-6855

X4

a) B185-0882
b) B163-9256

2a) B138-2050
b) B145-6857

X4

X4

X4 (4)
X8 (5)

2) Tappet
3) Push Rod

4) Spring, Valve

X4

4) B206-4127

5) Lock, Valve

X8

5) B147-1979

X16

X4

X4

Oil Pump

Lift Pump

Water Pump

B6I-0912

B201-0877

B239-6142

(1) Flanged Fully Finished Liner. Semi Finished Liner available B111-1815UF.
(2) To ESN: 5YS11021.
(3) From ESN: 5YS11022.

X1

(4) To ESN: 5YS13498.


(5) From ESN: 5YS13499.

For Additional CATERPILLAR Products Refer to Page 220

210

Engine & Equipment


Application

CATERPILLAR

3054B
INDUSTRIAL ENGINE
NATURALLY ASPIRATED

4 Cyl

Bore:

4.055 in
103.00 mm

a) Piston
1) Engine O/H
b) Ring Set
Kit
2) Basic Engine a) B185-0104 Std.
Kit
B185-0106 0.50
1) BOK506 Std.
B185-0107 1.00
BOK508 0.50
b)
B185-0109
Std.
BOK509 1.00
B185-0110 0.50
2) BBK506 Std.
B185-0111 1.00
BBK508 0.50
BBK509 1.00 4 Per Engine

Main Bearing
Set

Con Rod Bearing Thrust Washer


Set
Set

B067-6869

Std.

B4P-9944

Std.

B033-2379
B033-2380
B033-2381

.010
.020
.030

B4P-9945
B4P-9946
B4P-9947

.010
.020
.030

Set of 5 Pairs

Set of 4 Pairs

Set of 2 Pairs

2a

ESN 5MF1 - UP

B032-9090/91 Std.
B067-6873/74 .007

2b

ENGINE ARRANGEMENT
- CORE
185-1651
185-3173
185-3197
185-3972
185-4092
185-4093

185-4388
185-4624
185-4788
185-5465
185-3969
185-0462

1) Front Seal
2) Rear Seal

1) Top Gasket Set


2) Bottom Gasket

3) Crankshaft Kit

3) Valve Cover Gasket


4) Head Gasket

1)
2a)
2b)
3)

B4W-5359
B4W-5360
B209-9218
B4P-9948

Valve Train Kit


1

(1)
(2)

1)
2)
3)
4)

B187-1290
B187-4968
B200-6374
B185-0885

BVTK555

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod

1) Bushing, Cam

1) B138-2048
B225-5438
2) B067-6883
B225-5439
3) B7W-2505

1) B036-5802
2) B138-2053
3) B067-6095

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve
a) Intake
b) Exhaust

1) B176-3134
2) B176-3137

a) B185-0882
b) B163-9256

4
5

(1)
(2)
(3)
(4)

X4
X4

X4 (3)
X4 (4)
X8 (3)

2) Tappet
3) Push Rod

X8 (4)
X8 (3)

4) Spring, Valve

X4

4) B176-3139

5) Lock, Valve

X8

5) B147-1979

X4

Oil Pump

Lift Pump

Water Pump

B6I-0253

B201-0877

B239-6142

To ESN: 5MF1183.
From ESN: 5MF1184.
To ESN: 5MF10869.
From ESN: 5MF10870.

211

X1

For Additional CATERPILLAR Products Refer to Page 220

X16

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR CATERPILLAR DIESEL ENGINES

Engine & Equipment


Application

CATERPILLAR

3054B
INDUSTRIAL ENGINE
NATURALLY ASPIRATED

4 Cyl

Bore:

4.055 in
103.00 mm

a) Piston
1) Engine O/H
b) Ring Set
Kit
2) Basic Engine a) B185-0104 Std.
Kit
B185-0106 0.50
1) BOK507 Std.
B185-0107 1.00
BOK510 0.50
b)
B185-0109
Std.
BOK511 1.00
B185-0110 0.50
2) BBK507 Std.
B185-0111 1.00
BBK510 0.50
4 Per Engine
BBK511 1.00

Main Bearing
Set

Con Rod Bearing Thrust Washer


Set
Set

B067-6869

Std.

B225-7781

Std.

B033-2379
B033-2380
B033-2381

.010
.020
.030

B233-3788
B233-3789
B233-3790

.010
.020
.030

Set of 5 Pairs

Set of 4 Pairs

Set of 2 Pairs

2a

ESN 5MF1 -UP

B032-9090/91 Std.
B067-6873/74 .007

2b

2
1
1

1) Front Seal
2) Rear Seal

1) Top Gasket Set


2) Bottom Gasket

3) Crankshaft Kit

3) Valve Cover Gasket


4) Head Gasket

1)
2a)
2b)
3)

1)
2)
3)
4)

B4W-5359
B4W-5360
B209-9218
B254-0252

Valve Train Kit


1

BVTK555

1) B138-2048
B225-5438
2) B067-6883
B225-5439
3) B7W-2505

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve
a) Intake
b) Exhaust

1) B176-3134
2) B176-3137

a) B185-0882
b) B163-9256

4
5

(1)
(2)
(3)
(4)

(1)
(2)

B187-1290
B187-4968
B200-6374
B185-0885

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod

X4
X4

1) Bushing, Cam
2) Tappet
3) Push Rod
1) B036-5802
2) B138-2053
3) B067-6095

X4 (3)
X4 (4)
X8 (3)
X8 (4)
X8 (3)

4) Spring, Valve

X4

X1

4) B176-3139

5) Lock, Valve

X8

5) B147-1979

X16

X4

Oil Pump

Lift Pump

Water Pump

B6I-0253

B201-0877

B239-6142

To ESN: 5MF1183.
From ESN: 5MF1184.
To ESN: 5MF10869.
From ESN: 5MF10870.

For Additional CATERPILLAR Products Refer to Page 220

212

Engine & Equipment


Application
a

CATERPILLAR

3054C/E

1) Engine O/H a) Piston & Ring Kit


Kit
b) Ring Set
NATURALLY ASPIRATED 2) Basic Engine a) B233-7232 Std.
B288-9942 0.50
Kit
4 Cyl
B288-9943 1.00
1) BOK512 Std.
BOK513 0.50
4 Per Engine
Bore:
4.133 in
BOK514 1.00
105.00 mm 2) BBK512 Std. b) B233-7231 Std.
B233-7231B 0.50
BBK513 0.50
Stroke:
5.00 in
B233-7231D
1.00
BBK514 1.00

Main Bearing
Set

INDUSTRIAL ENGINE

Con Rod Bearing Thrust Washer


Set
Set

B225-7772

Std.

B225-7781

Std.

B233-3784
B233-3785
B233-3786

.010
.020
.030

B233-3788
B233-3789
B233-3790

.010
.020
.030

Set of 5 Pairs

Set of 4 Pairs

B032-9090/91 Std.
B067-6873/74 .007

Set of 2 Pairs

127.00 mm

in 3
Liter

Displacement: 269
4.4

2
ESN 3341-UP
1

ENGINE ARRANGEMENT
207-1080
207-1101
207-1102
207-1104
207-1108
207-1126
207-1149
207-1151
207-1159
207-1170
207-1171

207-1173
219-7588
219-7589
230-5540
241-8593
241-8594
241-8596
244-3104
257-8360
257-8370

1) Front Seal
2) Rear Seal
3) Crankshaft Kit

1) B4W-5359
2) B232-7449
3) B232-7400

Valve Train Kit


1

1) Top Gasket Set


2) Bottom Gasket
3) Valve Cover Gasket
4) Head Gasket
5) Oil Pan Gasket

1) Bush, Con Rod


2) Bolt, Con Rod

1)
2)
3)
4)
5)

1) B225-5438
2) B225-5439

B276-3420
B233-0333
B225-6451
B240-7194
B225-6005

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve

1) Bushing, Cam
2) Tappet
3) Push Rod

1) B232-7440
2) B138-2053
3) B067-6095

X4
X8

4) Spring, Valve

5) Lock, Valve

(Intake & Exhaust)

BVTK557
5

1) B225-5495
2) B225-5499

X4

B185-0882

X8

4) B225-5496

X8

Oil Pump

B225-8329

(1)

5) B147-1979

X4

Thermostat

1) Water Pump
2) Gasket

B225-6908

1) B225-8016
2) B225-8019

(1) Not to be used on Engines with Balancer Units.

213

X1

For Additional CATERPILLAR Products Refer to Page 220

X16

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR CATERPILLAR DIESEL ENGINES

Engine & Equipment


Application

CATERPILLAR

a
b

3054C/E

1) Engine O/H a) Piston & Ring Kit


Kit
b) Ring Set
NATURALLY ASPIRATED
2) Basic Engine a) B233-7232 Std.
B288-9942 0.50
Kit
B288-9943 1.00
1) BOK515 Std.
4 Cyl
BOK516 0.50
4 Per Engine
BOK517 1.00
Bore:
4.133 in
2) BBK515 Std. b) B233-7231 Std.
B233-7231B 0.50
105.00 mm
BBK516 0.50
B233-7231D 1.00
BBK517 1.00
INDUSTRIAL ENGINE

Stroke:

5.00 in
127.00 mm

Main Bearing
Set
B225-7772

Std.

B225-7781

Std.

B233-3784
B233-3785
B233-3786

.010
.020
.030

B233-3788
B233-3789
B233-3790

.010
.020
.030

Set of 5 Pairs

Displacement: 269
4.4

Set of 4 Pairs
1

in 3

Con Rod Bearing Thrust Washer


Set
Set

3
2

Liter
1

ENGINE ARRANGEMENT

1) Front Seal
2) Rear Seal
3) Crankshaft Kit

207-1101
207-1102

1) B4W-5359
2) B232-7449
3) B232-7400

Valve Train Kit


2

Set of 2 Pairs

ESN 3341-UP

B032-9090/91 Std.
B067-6873/74 .007

1) Top Gasket Set


2) Bottom Gasket
3) Valve Cover Gasket
4) Head Gasket
5) Oil Pan Gasket

1) Bush, Con Rod


2) Bolt, Con Rod

1)
2)
3)
4)
5)

1) B225-5438
2) B225-5439

B276-3420
B237-5942
B225-6451
B240-7194
B237-5932

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve

1) Bushing, Cam
2) Tappet
3) Push Rod

X4
X8

1) B232-7440
2) B138-2053
3) B067-6095

4) Spring, Valve

X1

5) Lock, Valve

(Intake & Exhaust)

BVTK557
5

1) B225-5495
2) B225-5499

X4

B185-0882

X8

4) B225-5496

X8

Oil Pump

B225-8329

(1)

5) B147-1979

X16

X4

Thermostat

1) Water Pump
2) Gasket

B225-6908

1) B225-8016
2) B225-8019

(1) Not to be used on Engines with Balancer Units.

For Additional CATERPILLAR Products Refer to Page 220

214

Engine & Equipment


Application

CATERPILLAR

3054C/E

1) Engine O/H a) Piston & Ring Kit


Kit
b) Ring Set
4 Cyl
2) Basic Engine a) B225-5437 Std.
B288-1394 0.50
Kit
Bore:
4.133 in
B288-1395 1.00
105.00 mm 1) BOK518 Std.
BOK519 0.50 4 Per Engine
Stroke:
5.00 in
BOK520 1.00
127.00 mm 2) BBK518 Std. b) B225-5436 Std.
B225-5436B 0.50
Displacement: 269
in 3
BBK519 0.50
B225-5436D 1.00
BBK520 1.00
4.4
Liter
INDUSTRIAL ENGINE
TURBOCHARGED

ESN 3341 - UP

B225-7781

Std.

B233-3784
B233-3785
B233-3786

.010
.020
.030

B233-3788
B233-3789
B233-3790

.010
.020
.030

Set of 5 Pairs

Set of 4 Pairs

Set of 2 Pairs

1) Front Seal
2) Rear Seal
3) Crankshaft Kit

1) B4W-5359
2) B232-7449
3) B232-7400

1) Top Gasket Set


2) Bottom Gasket
3) Valve Cover Gasket
4) Head Gasket
5) Oil Pan Gasket

1) Bush, Con Rod


2) Bolt, Con Rod

1)
2)
3)
4)
5)

1) B225-5438
2) B225-5439

B276-3420
B233-0333
B225-6451
B240-7194
B225-6005

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve

1) Bushing, Cam
2) Tappet
3) Push Rod

1) B232-7440
2) B138-2053
3) B067-6095

X4
X8

4) Spring, Valve

X1

5) Lock, Valve

(Intake & Exhaust)

BVTK557
5

1) B225-5495
2) B225-5499

X4

B185-0882

X8

4) B225-5496

X8

Oil Pump

B225-8329

(1)

5) B147-1979

X4

Thermostat

1) Water Pump
2) Gasket

B225-6908

1) B225-8016
2) B225-8019

(1) Not to be used on Engines with Balancer Units.

215

B032-9090/91 Std.
B067-6873/74 .007

241-8582
241-8584
241-8585
241-8586
244-3103
244-3105
256-4720
257-8359
257-8362
257-8364
257-8369
257-8374
257-8375
257-8376
257-8380
257-8381
270-0073

Std.

Valve Train Kit


1

Con Rod Bearing Thrust Washer


Set
Set

B225-7772

ENGINE ARRANGEMENT
207-1175
213-0296
219-7590
219-7591
223-6467
223-6511
223-7570
230-5539
231-0178
231-0179
231-0180
231-0181
231-0182
231-0183
231-0184
231-0186
232-4502

Main Bearing
Set

For Additional CATERPILLAR Products Refer to Page 220

X16

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR CATERPILLAR DIESEL ENGINES

Engine & Equipment


Application

CATERPILLAR

3054C/E

1) Engine O/H a) Piston & Ring Kit


Kit
b) Ring Set
2) Basic Engine a) B225-5437 Std.
B288-1394 0.50
Kit
B288-1395 1.00
1) BOK521 Std.
BOK522
0.50
4.133 in
4 Per Engine
BOK523 1.00
105.00 mm
2) BBK521 Std. b) B225-5436 Std.
B225-5436B 0.50
BBK522 0.50
B225-5436D 1.00
BBK523 1.00
5.00 in

INDUSTRIAL ENGINE
TURBOCHARGED

4 Cyl
Bore:

Stroke:

Main Bearing
Set

Con Rod Bearing Thrust Washer


Set
Set

B225-7772

Std.

B225-7781

Std.

B233-3784
B233-3785
B233-3786

.010
.020
.030

B233-3788
B233-3789
B233-3790

.010
.020
.030

Set of 5 Pairs

Set of 4 Pairs

B032-9090/91 Std.
B067-6873/74 .007

Set of 2 Pairs

127.00 mm
2
1

in 3
Liter

Displacement: 269
4.4

2
1

ESN 3341-UP

1) Front Seal
2) Rear Seal
ENGINE ARRANGEMENT 3) Crankshaft Kit
207-1097
207-1098
207-1099
207-1100
207-1103

1) B4W-5359
2) B232-7449
3) B232-7400

Valve Train Kit


1

1) Top Gasket Set


2) Bottom Gasket
3) Valve Cover Gasket
4) Head Gasket
5) Oil Pan Gasket

1) Bush, Con Rod


2) Bolt, Con Rod

1)
2)
3)
4)
5)

1) B225-5438
2) B225-5439

B276-3420
B237-5942
B225-6451
B240-7194
B237-5932

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve

1) Bushing, Cam
2) Tappet
3) Push Rod

1) B232-7440
2) B138-2053
3) B067-6095

X4
X8

4) Spring, Valve

X1

5) Lock, Valve

(Intake & Exhaust)

BVTK557
5

1) B225-5495
2) B225-5499

X4

B185-0882

X8

4) B225-5496

X8

Oil Pump

B225-8329

(1)

5) B147-1979

X16

X4

Thermostat

1) Water Pump
2) Gasket

B225-6908

1) B225-8016
2) B225-8019

(1) Not to be used on Engines with Balancer Units.

For Additional CATERPILLAR Products Refer to Page 220

216

Engine & Equipment


Application

CATERPILLAR

3056
INDUSTRIAL ENGINE
NATURALLY ASPIRATED

6 Cyl

Con Rod Bearing Thrust Washer


Piston-Liner Kit
Main Bearing
1) Engine O/H
Set
Set
Set
Kit
2) Basic Engine
B7W-4589 Std. B7W-4816
Std. B032-9090/91 Std.
BCK264
Kit
B067-6873/74 .007
Consists of:
B7W-4590 .010 B7W-4817
.010
1) BOK700
B7W-4591 .020 B7W-4818
.020
a) B135-0264
b) B146-1780
c) B6I-0164

2) BBK700
Bore: 3.937 in
100.0 mm

B7W-4592

B7W-4819

.030

6 Per Engine

Set of 7 Pairs

Set of 6 Pairs
1

Set of 2 Pairs
2

2
ESN 1ML1-UP

.030

(1)

1
3
4

ENGINE ARRANGEMENT
- CORE
6I-2217
6I-2222

4
3

1) Front Seal
2) Rear Seal

1) Top Gasket Set


2) Bottom Gasket

3) Crankshaft Kit

3) Head Gasket

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod

1) Bushing, Cam
2) Camshaft
3) Tappet
4) Push Rod

4) Con Rod
1) B4W-5359
2) B4W-5360
3) B193-0159

Valve Train Kit


1

2
3

4
5 6

BVTK750

1) B103-0081
2) B103-0080
3) B6I-3875

1)
2)
3)
4)

B067-6158
B067-6883
B7W-2505
B067-6879

1) Valve, Intake
2) Valve, Exhaust

3) Guide, Valve
a) Intake
b) Exhaust

1) B6I-0282
2) B7W-4602

a) B160-5436
b) B160-5438

X6
X6

1)
2)
3)
4)

X6
X12
X12

B036-5802
B6I-4353
B138-2053
B067-6095

4) Spring, Valve
a) Inner
b) Outer
a) B6I-0284
b) B6I-0283

X6
X6

X12
X12

5) B067-6834
6) B1W-5849

2/3
1

Oil Pump

Lift Pump

1) Water Pump
2) Thermostat

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

B100-3717

B132-9447

1) B149-0539
2) B4W-8063

1) N/A
2) B150-1217
3) B150-1218

(1) Flanged Fully Finished Liner. Semi Finished Liner available B6I-0164UF.

X1

5) Lock, Valve
6) Seal, Valve

217

For Additional CATERPILLAR Products Refer to Page 220

X24
X12

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR CATERPILLAR DIESEL ENGINES

Engine & Equipment


Application

CATERPILLAR

3056
INDUSTRIAL ENGINE
TURBOCHARGED

6 Cyl

Piston-Liner Kit
1) Engine O/H
Kit
2) Basic Engine
BCK553
Kit
Consists of:
0
1) BOK701/45
a) B107-2553
BOK701/30 0 b) B112-7020
c) B6I-0164

2) BBK701

Bore: 3.937 in
100.0 mm

Con Rod Bearing Thrust Washer


Set
Set

Main Bearing
Set
B7W-4589

Std.

B7W-4816

Std.

B7W-4590
B7W-4591
B7W-4592

.010
.020
.030

B7W-4817
B7W-4818
B7W-4819

.010
.020
.030

(1)

6 Per Engine

Set of 7 Pairs

Set of 6 Pairs
1

Set of 2 Pairs
2

2
ESN 1ML1-UP

B032-9090/91 Std.
B067-6873/74 .007

1
3
4

ENGINE ARRANGEMENT
- CORE
6I-2218
6I-2219
6I-2223
6I-2224

1) Top Gasket Set


2) Bottom Gasket

3) Crankshaft Kit

3) Head Gasket

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod

1) Bushing, Cam
2) Camshaft
3) Tappet
4) Push Rod

4) Con Rod

5 6

Valve Train Kit


a) 45 0 b) 30 0

a) BVTK751
b) BVTK754

1) B103-0081
2) B103-0080
3) B6I-3875

1)
2)
3)
4)

B7W-2510
B067-6883
B7W-2505
B7W-2514

1) Valve, Intake
0
0
a) 45
b) 30
2) Valve, Exhaust

3) Guide, Valve
a) Intake
b) Exhaust

1a) B6I-1196
b) B100-4626

X6

a) B160-5436
b) B160-5438

2) B7W-4602

X6

X6

1)
2)
3)
4)

X6
X12
X12

B036-5802
B6I-4353
B138-2053
B067-6095

4) Spring, Valve
a) Inner
b) Outer
a) B6I-0284
b) B6I-0283

X6
X6

1) Front Seal
2) Rear Seal

1) B4W-5359
2) B4W-5360
3) B193-0159

X1

5) Lock, Valve
6) Seal, Valve
X12
X12

5) B067-6834
6) B1W-5849

X24
X12

2/3
1

Oil Pump

Lift Pump

1) Water Pump
2) Thermostat

1) Rocker Shaft
2) Rocker Arm LH
3) Rocker Arm RH

B100-3717

B132-9447

1) B149-0539
2) B4W-8063

1) N/A
2) B150-1217
3) B150-1218

(1) Flanged Fully Finished Liner. Semi Finished Liner available B6I-0164UF.

For Additional CATERPILLAR Products Refer to Page 220

218

Engine & Equipment


Application

CATERPILLAR

3056
INDUSTRIAL ENGINE
TURBOCHARGED or
NATURALLY ASPIRATED

6 Cyl

Bore:

Piston-Liner Kit
1) Engine O/H
Kit
2) Basic Engine
BCK390
Kit
Consists
of:
0
1) BOK702/45
a) B152-1390
BOK702/30 0
b) B138-2073
c) B111-1815

2) BBK702

3.937 in
100.00 mm

Main Bearing
Set

Con Rod Bearing Thrust Washer


Set
Set

B7W-4589

Std.

B7W-4816

Std.

B7W-4590
B7W-4591
B7W-4592

.010
.020
.030

B7W-4817
B7W-4818
B7W-4819

.010
.020
.030

(1)

6 Per Engine

Set of 7 Pairs

Set of 6 Pairs

2b

ENGINE ARRANGEMENT
- CORE

Set of 2 Pairs

2a

ESN 7MS1 - UP

B032-9090/91 Std.
B067-6873/74 .007

2
1

163-0101
163-0870
173-9705
183-5132
184-5444
185-3600
187-1338
194-2050
196-5004

1) Front Seal
2) Rear Seal

1) Top Gasket Set


2) Bottom Gasket

3) Crankshaft Kit

3) Head Gasket

1)
2a)
2b)
3)

B4W-5359
B4W-5360
B209-9218
B193-0159

Valve Train Kit


a) 45 0 b) 30 0
1

205-8747
206-7850
208-5963
218-4670
223-1158
234-9528
236-6617
239-6060

a) BVTK752
b) BVTK753

(2)
(3)

1) BTG-0601
2) BBG-0602
3) B6I-3875

1) Bush, Con Rod


2) Bolt, Con Rod
3) Nut, Con Rod

(4)
1) B138-2048 X6
B225-5438 X6
(5)
2) B067-6883 X12 (4)
B225-5439 X12 (5)
3) B7W-2505 X12 (4)

1) Valve, Intake
2) Valve, Exhaust
0
0
a) 45
b) 30

3) Guide, Valve
a) Intake
b) Exhaust

1a) B138-2052
b) B145-6855

X6

a) B185-0882
b) B163-9256

2a) B138-2050
b) B145-6857

X6

X6

1) Bushing, Cam
2) Tappet
3) Push Rod

1) B036-5802
2) B138-2053
3) B067-6095

4) Spring, Valve

X6

4) B206-4127

5) Lock, Valve

X12

5) B147-1979

X6

X6

1
2

Oil Pump

Lift Pump

1) Water Pump
2) Thermostat

B100-3717

B132-9447

1) B239-6142
2) B4W-8063

(4) To ESN: 7MS2098.


(5) From ESN: 7MS2099.

(1) Flanged Fully Finished Liner. Semi Finished Liner available B111-1815UF.
(2) To ESN: 7MS1285.
(3) From ESN: 7MS1286.

219

X1

For Additional CATERPILLAR Products Refer to Page 220

X24

CATALOG UG-012JDCUPKCA-2009
REPLACEMENT PARTS FOR CATERPILLAR DIESEL ENGINES

Miscellaneous Parts
Available from Maxiforce
Part Number

Description

B033-7687

Starter Motor Ring Gear (126 Teeth)

B7W-6247

Starter Motor Ring Gear (115 Teeth)

B186-2374

Starter Motor Ring Gear (122 Teeth)

B124-3528

Piston, 914G Wheel Loader (Grade K)

B124-3529

Piston, 914G Wheel Loader (Grade L)

BCK528

Cylinder Kit, 914G Wheel Loader (Grade K)

BCK529

Cylinder Kit, 914G Wheel Loader (Grade L)

B124-3531

Bushing Piston Pin, 914G Wheel Loader

B194-5390

Turbocharger Gasket

B225-6820

Oil Cooler Housing Gasket

B225-8282

Timing Cover Gasket

B225-8287

Timing Cover Gasket

B225-8536

Exhaust Manifold Gasket

B226-8766

Timing Cover Gasket

WEB SITE: www.maxiforce.com

220

Pagina en Espaol
Para nuestros clientes de habla espaola:
Maxiforce es una firma especializada en la manufactura y distribucin de repuestos para motores
John Deere , Cummins de las series B y C Perkins y Caterpillar.
Nuestro catlogo est conformado por modelos de motor y aplicaciones de los mismos. Si Ud. tiene el
modelo de motor se remite a el directamente y a la pgina donde se detalla de manera grfica las
partes y componentes disponibles para ese motor. Si por el contrario Ud. tiene el modelo del tractor
o la mquina en que se usa dicho motor puede entonces usar el ndice de aplicacin y este lo llevara a la
pgina adecuada donde Ud. podr ver tambin el modelo y las caractersticas del motor en cuestin.
En el caso de Cummins incluimos el CPL (Control Parts List) que le servir de gua precisa
para llegar a la pgina correspondiente.
Hemos includo un breve diccionario de los trminos que ms se usan en este ctalogo para contribuir al
ms fcil manejo del mismo. Si necesita Ud. cualquier informacin tcnica o cualquier ayuda le sugerimos
que se comunique con nuestras oficinas donde hay personas que hablan espaol y estarn muy contentas
de poder atenderlo.

Diccionario
Ingles
Backhoe Loader
Balancer Shaft
Balancer Unit
Belt
Belt Tensioner
Block
Bolt, Con Rod
Bottom Gasket Set
Bushing, Cam
Bush, Con Rod
Camshaft
Camshaft, Gear
Combine
Con Rod Bearing
Con Rod Bearing set
Con Rod
Crankshaft
Crankshaft, Gear
Crawler Dozer
Crawler Loader
Cylinder Head
Engine In-Frame
Engine O/H Kit
Excavator
Farm Tractor
Forklift
Front Seal
Fuel transfer Pump
Gasket
Guide, Valve
Heater Plug
Idler, Gear
Insert, Valve
Large Pin
Liner

221

Espaol
Retroexcavadora/cargadora
Eje/flecha de balanceador
Balanceador
Correa
Tensor de correa
Bloque de motor
Tornillo de biela
Juego de juntas/empaques
inferiores
Buje/bocina arbol de levas
Buje/Bocina del piston
Eje de levas
Engranaje eje de levas
Cosechadora
Cojinete de biela
Juego de cojinetes de biela
Biela
Cigueal
Engranaje cigueal
Pala de orugas
Cargadora de orugas
Culata/cabezote/tapa motor
Kit de reparacion completa
sobre el vehculo
Kit de reparacion completa
Retroexcavadora
Tractor agricola
Carretilla elevadora
Retn/sello/estopera delantero
cigueal
Bomba de transferencia
Junta/empaque
Guia de valvula
Bujia de precalentamiento
Engranaje suelto
Asiento de valvula
Pasador grande
Camisa de motor

Ingles
Liter Designated
Lock, Valve
Main Bearing
Main Bearing Set
Motor Grader
Nut, Con Rod
Oil Cooler
Oil Pump
O'ring
O'rings on Block
O'rings on Liner
Piston
Piston Pin
Piston-Liner Kit
Push Rod
Rear Seal
Repair Sleeve
Ring Gear
Ring Set
Rocker Arms
Rocker Shaft
Seal, Valve
Seat, Valve
Small Pin
Spring, Valve
Tappet
Thick Wall
Thin Wall
Top Gasket Set
Valve, Exhaust
Valve, Intake
Warranty
Water pump
Water Pump Repair Kit
Wheel Loader

Espaol
Designado por litros
Candado de valvula
Cojinete de bancada
Juego de cojinetes de bancada
Motoniveladora
Tuerca de biela
Enfriador de aceite
Bomba de aceite
Anillo torico
Gomas/juntas en el bloque
Gomas/juntas sobre camisa
Piston
Pasador de piston
Conjunto de cilindro
Varilla impulsora
Retn/sello/estopera
trasero cigueal
Camisa de reparacion
Engranaje
Juego de Anillos de motor/
segmentos
Balancines
Eje de balancines
Sello de valvula
Asiento de valvula
Pasador pequeo
Resorte/muelle de valvula
Taquete/empujador
Pared gruesa
Pared delgada
Juego de juntas/empaques
superiores
Valvula de escape
Valvula de admision
Garantia
Bomba de agua
Conjunto rep. Bomba de agua
Cargadora de ruedas

TEL 305.592.7027 800.414.2095, FAX 305.592.0244

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